WO2019210650A1 - Preparation technique for low-melting-point polyamide fiber - Google Patents
Preparation technique for low-melting-point polyamide fiber Download PDFInfo
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- WO2019210650A1 WO2019210650A1 PCT/CN2018/110733 CN2018110733W WO2019210650A1 WO 2019210650 A1 WO2019210650 A1 WO 2019210650A1 CN 2018110733 W CN2018110733 W CN 2018110733W WO 2019210650 A1 WO2019210650 A1 WO 2019210650A1
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- melting
- low
- stretching
- fiber
- point nylon
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/096—Humidity control, or oiling, of filaments, threads or the like, leaving the spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/16—Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
Definitions
- the invention relates to the field of preparation of nylon, in particular to a preparation process of a low melting point nylon fiber.
- the melt spinning method is the main way to produce low melting point fibers.
- the main feature is that the melting point is low, and various process parameters in the spinning process need to be adjusted accordingly.
- the raw material slice before the feeding, the raw material slice needs to be dried and dried. Because the melting point is low, the softening point is also reduced, the slicing is easy to occur, and the water in the slice is easily vaporized at a high temperature to form a bubble filament, which directly causes Spinning breaks and filaments are not conducive to subsequent spinning.
- the high moisture content of the slice is likely to cause the ring junction material during the screw feeding stage, and the spinning is directly interrupted. Therefore, it is necessary to optimize the existing preparation process to solve the above problems.
- the technical problem mainly solved by the invention is that, according to the deficiencies of the prior art, a preparation process of a low melting point nylon fiber is provided, which can solve the problem that the low melting point nylon fiber is easy to break in the spinning process, the finished silk is easy to bond, and is not good.
- the problem of unwinding improves production stability while reducing production costs and increasing production efficiency.
- a technical solution adopted by the present invention is to provide a preparation process of a low melting point nylon fiber, comprising the following steps:
- Cooling and oiling the fiber tow is cooled by a hot air device, and then an antistatic agent and a saturating agent are added by a nylon oil to perform oiling treatment;
- Pre-network the fiber tow after oiling is pre-networked through a pre-networker
- Stretching and setting stretching and shaping the fiber tow after pre-networking, and adopting three pairs of rollers in stretching and setting;
- (600) main network the stretched and shaped fiber tow passes through the main network to carry out the main network;
- the screw during melting has a total of five zones.
- the temperatures of the five sections of the screw during melting are: 117°-123°, 147°-153°, 152°-158°, 157°-163°, 167°. -173°.
- the temperatures of the five zones of the screw during melting are: 120°, 150°, 155°, 160°, 170°.
- the amount of the antistatic agent added is from 1.5% to 2.5%, and the amount of the saturated agent is from 2.5% to 3.5%.
- the spinneret holes of the pre-networker used in the pre-network are inclined.
- the pre-networking nozzle hole of the pre-network is inclined at an angle of 60°.
- the three pairs of rolls have a roughness of 0.8-1.2 ⁇ m during the stretching and setting.
- the temperatures of the three pairs of rolls during the stretching and setting are 65°-75°, 70°-80°, and 67°-77°, respectively.
- the temperatures of the three pairs of rolls during the stretching and setting are 70°, 75°, and 72°, respectively.
- the invention has the beneficial effects that the low melting point nylon piece is melt-spun, and the antistatic agent and the saturated agent are added to the special oil agent for the nylon by oiling, thereby improving the problem that the finished silk is easy to be bonded and not unwound.
- Three pairs of rolls are used in the stretching and setting to improve the production stability and solve the problem of easy breakage.
- the preparation process is simple and easy to operate, and at the same time, energy can be saved, pollution is reduced, production cost is reduced, and production efficiency is improved.
- Embodiment 1 is a diagrammatic representation of Embodiment 1:
- a preparation process of a low melting point nylon fiber comprising the following steps:
- Cooling and oiling the fiber tow is cooled by a hot air device, and then an antistatic agent and a saturating agent are added by a nylon oil to perform oiling treatment; when the oil is applied, the antistatic agent is added in an amount of 1.5%.
- the addition amount of the saturant is 3.5%, which improves the problem that the finished silk is easy to bond and is not unwound;
- (400) pre-network the fiber tow after oiling is pre-networked through a pre-networker; the spinning hole of the pre-networker is inclined at an angle of 60°;
- Tensile setting stretching and shaping the pre-networked fiber tow, three pairs of rolls are used for stretching and setting; the three pairs of rolls have a roughness of 0.8-1.2 ⁇ m, and the temperature of the three pairs of rolls They are: 65°, 70°, 67°, which improves production stability and solves the problem of easy breakage;
- (600) main network the stretched and shaped fiber tow passes through the main network to carry out the main network;
- a preparation process of a low melting point nylon fiber comprising the following steps:
- Cooling and oiling the fiber tow is cooled by a hot air device, and then an antistatic agent and a saturating agent are added by a nylon oil to perform oiling treatment; when the oil is applied, the amount of the antistatic agent is 2.5%.
- the addition amount of the saturant is 2.5%, which improves the problem that the finished silk is easy to bond and does not unwind;
- (400) pre-network the fiber tow after oiling is pre-networked through a pre-networker; the spinning hole of the pre-networker is inclined at an angle of 60°;
- Tensile setting stretching and shaping the pre-networked fiber tow, three pairs of rolls are used for stretching and setting; the three pairs of rolls have a roughness of 0.8-1.2 ⁇ m, and the temperature of the three pairs of rolls They are: 75°, 80°, 77°, which improves production stability and solves the problem of easy breakage;
- (600) main network the stretched and shaped fiber tow passes through the main network to carry out the main network;
- a preparation process of a low melting point nylon fiber comprising the following steps:
- Cooling and oiling the fiber tow is cooled by air blowing using a hot air device, and then an antistatic agent and a saturating agent are added by a nylon oil to perform oiling treatment; when the oil is applied, the amount of the antistatic agent is 2%.
- the amount of the saturant added is 3%, which improves the problem that the finished silk is easy to bond and does not unwind;
- (400) pre-network the fiber tow after oiling is pre-networked through a pre-networker; the spinning hole of the pre-networker is inclined at an angle of 60°;
- Tensile setting stretching and shaping the pre-networked fiber tow, three pairs of rolls are used for stretching and setting; the three pairs of rolls have a roughness of 0.8-1.2 ⁇ m, and the temperature of the three pairs of rolls They are: 70°, 75°, 72°, which improves production stability and solves the problem of easy breakage;
- (600) main network the stretched and shaped fiber tow passes through the main network to carry out the main network;
- the invention discloses a preparation process of a low-melting-point nylon fiber, which is formed by melt-spinning a low-melting-point nylon piece, and adding an antistatic agent and a saturating agent to the nylon special oil agent by oiling, thereby improving the easy-bonding of the finished silk, It is not easy to unwind.
- the preparation process is simple and easy to operate. At the same time, it can save energy, reduce pollution, reduce production cost and improve production efficiency. .
Abstract
Disclosed in the invention is a preparation technique for low-melting-point polyamide fiber, comprising the following steps: (100) taking low-melting-point polyamide slices as raw materials and melting same in a screw to form a spinning solution; (200) adjusting the flow of the spinning solution by means of a metering pump and then extruding same by means of a spinneret to form filaments, so as to obtain fiber bundles; (300) performing air blast cooling on the fiber bundles using a blast heater, and mixing with an antistatic agent and saturant by using a polyamide oil for oiling; (400) performing pre-interlacing on the oiled fiber bundles; 500) performing stretching and setting on the pre-interlaced fiber bundles; (600) performing main interlacing on the fiber bundles obtained after the stretching and setting; (700) performing fully-automatic winding on the fiber bundles obtained after the main interlacing, to obtain a finished fiber product. This solves spinning process problems related to low-melting-point polyamide fiber, such as fiber ends breaking easily, finished fibers being prone to sticking, and backing-off being difficult, and thus improves production stability and efficiency.
Description
本发明涉及锦纶的制备领域,特别是涉及一种低熔点锦纶纤维的制备工艺。The invention relates to the field of preparation of nylon, in particular to a preparation process of a low melting point nylon fiber.
目前,熔融纺丝法是制得低熔点纤维的主要途径,和普通纤维相比,主要特点是熔点低,对纺丝过程中各项工艺参数都需要作出相应的调整。At present, the melt spinning method is the main way to produce low melting point fibers. Compared with ordinary fibers, the main feature is that the melting point is low, and various process parameters in the spinning process need to be adjusted accordingly.
现有技术在投料之前,需对原料切片进行烘干干燥,由于熔点低,软化点也随之降低,切片容易发生粘结块,而且切片中的水分在高温下汽化容易形成气泡丝,直接造成纺丝断头和毛丝,不利于后续的纺丝。而含水率高的切片在螺杆进料阶段容易导致环结阻料,直接中断纺丝的进行。因此,需要优化现有的制备工艺,解决上述问题。In the prior art, before the feeding, the raw material slice needs to be dried and dried. Because the melting point is low, the softening point is also reduced, the slicing is easy to occur, and the water in the slice is easily vaporized at a high temperature to form a bubble filament, which directly causes Spinning breaks and filaments are not conducive to subsequent spinning. The high moisture content of the slice is likely to cause the ring junction material during the screw feeding stage, and the spinning is directly interrupted. Therefore, it is necessary to optimize the existing preparation process to solve the above problems.
发明内容Summary of the invention
本发明主要解决的技术问题是:针对现有技术的不足,提供一种低熔点锦纶纤维的制备工艺,能够解决低熔点锦纶纤维在纺丝过程中易断头、成品丝易粘结、不好退绕的问题,提高生产稳定性,同时降低生产成本,提高生产效率。The technical problem mainly solved by the invention is that, according to the deficiencies of the prior art, a preparation process of a low melting point nylon fiber is provided, which can solve the problem that the low melting point nylon fiber is easy to break in the spinning process, the finished silk is easy to bond, and is not good. The problem of unwinding improves production stability while reducing production costs and increasing production efficiency.
为解决上述技术问题,本发明采用的一个技术方案是:提供一种低熔点锦纶纤维的制备工艺,包括如下步骤:In order to solve the above technical problem, a technical solution adopted by the present invention is to provide a preparation process of a low melting point nylon fiber, comprising the following steps:
(100)熔融:以低熔点锦纶切片为原料,经螺杆熔融成纺丝原液;(100) Melting: using low-melting-point nylon chips as raw materials, and melting into a spinning dope through a screw;
(200)计量、纺丝:纺丝原液经计量泵调节流量后由喷丝头挤出纺丝成型,制得纤维丝束;(200) Metering and spinning: the spinning dope is extruded and spun by a spinneret after adjusting the flow rate by a metering pump to obtain a fiber tow;
(300)冷却、上油:采用热风设备对纤维丝束进行吹风冷却,然后采用锦纶油剂添加抗静电剂和饱和剂进行上油处理;(300) Cooling and oiling: the fiber tow is cooled by a hot air device, and then an antistatic agent and a saturating agent are added by a nylon oil to perform oiling treatment;
(400)预网络:上油后的纤维丝束经过预网络器进行预网络;(400) Pre-network: the fiber tow after oiling is pre-networked through a pre-networker;
(500)拉伸定型:对预网络后的纤维丝束进行拉伸定型,拉伸定型时采用三对辊;(500) Stretching and setting: stretching and shaping the fiber tow after pre-networking, and adopting three pairs of rollers in stretching and setting;
(600)主网络:拉伸定型后的纤维丝束经过主网络器进行主网络;(600) main network: the stretched and shaped fiber tow passes through the main network to carry out the main network;
(700)卷绕:将经过主网络的纤维丝束进行全自动卷绕,得到低熔点锦纶纤维成品。(700) Winding: The fiber strands passing through the main network are fully wound to obtain a finished product of low-melting nylon fibers.
在本发明一个较佳实施例中,所述熔融时的螺杆共有五个区。In a preferred embodiment of the invention, the screw during melting has a total of five zones.
在本发明一个较佳实施例中,所述熔融时的螺杆五个区的温度分别为:117°-123°、147°-153°、152°-158°、157°-163°、167°-173°。In a preferred embodiment of the invention, the temperatures of the five sections of the screw during melting are: 117°-123°, 147°-153°, 152°-158°, 157°-163°, 167°. -173°.
在本发明一个较佳实施例中,所述熔融时的螺杆五个区的温度分别为:120°、150°、155°、160°、170°。In a preferred embodiment of the invention, the temperatures of the five zones of the screw during melting are: 120°, 150°, 155°, 160°, 170°.
在本发明一个较佳实施例中,所述上油时抗静电剂的添加量为1.5%-2.5%,饱和剂的添加量为2.5%-3.5%。In a preferred embodiment of the invention, the amount of the antistatic agent added is from 1.5% to 2.5%, and the amount of the saturated agent is from 2.5% to 3.5%.
在本发明一个较佳实施例中,所述预网络时采用的预网络器的喷丝孔倾斜设置。In a preferred embodiment of the present invention, the spinneret holes of the pre-networker used in the pre-network are inclined.
在本发明一个较佳实施例中,所述预网络时采用的预网络器的喷丝孔成60°夹角倾斜设置。In a preferred embodiment of the present invention, the pre-networking nozzle hole of the pre-network is inclined at an angle of 60°.
在本发明一个较佳实施例中,所述拉伸定型时三对辊的粗糙度为0.8-1.2μm。In a preferred embodiment of the invention, the three pairs of rolls have a roughness of 0.8-1.2 μm during the stretching and setting.
在本发明一个较佳实施例中,所述拉伸定型时三对辊的温度分别为:65°-75°、70°-80°、67°-77°。In a preferred embodiment of the present invention, the temperatures of the three pairs of rolls during the stretching and setting are 65°-75°, 70°-80°, and 67°-77°, respectively.
在本发明一个较佳实施例中,所述拉伸定型时三对辊的温度分别为:70°、75°、72°。In a preferred embodiment of the invention, the temperatures of the three pairs of rolls during the stretching and setting are 70°, 75°, and 72°, respectively.
本发明的有益效果是:采用低熔点锦纶切片熔融纺丝而成,通过上油时在 锦纶专用油剂中添加抗静电剂和饱和剂,改善成品丝易粘结、不好退绕的问题,拉伸定型时采用三对辊提高生产稳定性,解决易断头的问题,其制备工艺简单、易操作,同时可节约能源,减少污染,降低生产成本,提高生产效率。The invention has the beneficial effects that the low melting point nylon piece is melt-spun, and the antistatic agent and the saturated agent are added to the special oil agent for the nylon by oiling, thereby improving the problem that the finished silk is easy to be bonded and not unwound. Three pairs of rolls are used in the stretching and setting to improve the production stability and solve the problem of easy breakage. The preparation process is simple and easy to operate, and at the same time, energy can be saved, pollution is reduced, production cost is reduced, and production efficiency is improved.
下面对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention are described in detail below, so that the advantages and features of the present invention can be more readily understood by those skilled in the art.
本发明实施例包括:Embodiments of the invention include:
实施例一:Embodiment 1:
一种低熔点锦纶纤维的制备工艺,包括以下步骤:。A preparation process of a low melting point nylon fiber, comprising the following steps:
(100)熔融:以低熔点锦纶切片为原料,经螺杆熔融成纺丝原液;所述熔融时的螺杆共有五个区,其温度分别为:117°、147°、152°、157°、167°;(100) Melting: using low-melting-point nylon chips as raw materials, and melting into a spinning dope through a screw; the screw at the time of melting has five zones, and the temperatures thereof are: 117°, 147°, 152°, 157°, 167 °;
(200)计量、纺丝:纺丝原液经计量泵调节流量后由喷丝头挤出纺丝成型,制得纤维丝束;(200) Metering and spinning: the spinning dope is extruded and spun by a spinneret after adjusting the flow rate by a metering pump to obtain a fiber tow;
(300)冷却、上油:采用热风设备对纤维丝束进行吹风冷却,然后采用锦纶油剂添加抗静电剂和饱和剂进行上油处理;所述上油时抗静电剂的添加量为1.5%,饱和剂的添加量为3.5%,改善成品丝易粘结、不好退绕的问题;(300) Cooling and oiling: the fiber tow is cooled by a hot air device, and then an antistatic agent and a saturating agent are added by a nylon oil to perform oiling treatment; when the oil is applied, the antistatic agent is added in an amount of 1.5%. The addition amount of the saturant is 3.5%, which improves the problem that the finished silk is easy to bond and is not unwound;
(400)预网络:上油后的纤维丝束经过预网络器进行预网络;所述预网络器的喷丝孔成60°夹角倾斜设置;(400) pre-network: the fiber tow after oiling is pre-networked through a pre-networker; the spinning hole of the pre-networker is inclined at an angle of 60°;
(500)拉伸定型:对预网络后的纤维丝束进行拉伸定型,拉伸定型时采用三对辊;所述三对辊的粗糙度为0.8-1.2μm,所述三对辊的温度分别为:65°、70°、67°,提高生产稳定性,解决易断头的问题;(500) Tensile setting: stretching and shaping the pre-networked fiber tow, three pairs of rolls are used for stretching and setting; the three pairs of rolls have a roughness of 0.8-1.2 μm, and the temperature of the three pairs of rolls They are: 65°, 70°, 67°, which improves production stability and solves the problem of easy breakage;
(600)主网络:拉伸定型后的纤维丝束经过主网络器进行主网络;(600) main network: the stretched and shaped fiber tow passes through the main network to carry out the main network;
(700)卷绕:将经过主网络的纤维丝束进行全自动卷绕,得到低熔点锦纶纤维成品。(700) Winding: The fiber strands passing through the main network are fully wound to obtain a finished product of low-melting nylon fibers.
实施例二Embodiment 2
一种低熔点锦纶纤维的制备工艺,包括以下步骤:。A preparation process of a low melting point nylon fiber, comprising the following steps:
(100)熔融:以低熔点锦纶切片为原料,经螺杆熔融成纺丝原液;所述熔融时的螺杆共有五个区,其温度分别为:123°、153°、158°、163°、173°;(100) Melting: using low-melting-point nylon chips as raw materials, and melting into a spinning dope through a screw; the screw at the time of melting has five zones, and the temperatures are: 123°, 153°, 158°, 163°, 173 °;
(200)计量、纺丝:纺丝原液经计量泵调节流量后由喷丝头挤出纺丝成型,制得纤维丝束;(200) Metering and spinning: the spinning dope is extruded and spun by a spinneret after adjusting the flow rate by a metering pump to obtain a fiber tow;
(300)冷却、上油:采用热风设备对纤维丝束进行吹风冷却,然后采用锦纶油剂添加抗静电剂和饱和剂进行上油处理;所述上油时抗静电剂的添加量为2.5%,饱和剂的添加量为2.5%,改善成品丝易粘结、不好退绕的问题;(300) Cooling and oiling: the fiber tow is cooled by a hot air device, and then an antistatic agent and a saturating agent are added by a nylon oil to perform oiling treatment; when the oil is applied, the amount of the antistatic agent is 2.5%. The addition amount of the saturant is 2.5%, which improves the problem that the finished silk is easy to bond and does not unwind;
(400)预网络:上油后的纤维丝束经过预网络器进行预网络;所述预网络器的喷丝孔成60°夹角倾斜设置;(400) pre-network: the fiber tow after oiling is pre-networked through a pre-networker; the spinning hole of the pre-networker is inclined at an angle of 60°;
(500)拉伸定型:对预网络后的纤维丝束进行拉伸定型,拉伸定型时采用三对辊;所述三对辊的粗糙度为0.8-1.2μm,所述三对辊的温度分别为:75°、80°、77°,提高生产稳定性,解决易断头的问题;(500) Tensile setting: stretching and shaping the pre-networked fiber tow, three pairs of rolls are used for stretching and setting; the three pairs of rolls have a roughness of 0.8-1.2 μm, and the temperature of the three pairs of rolls They are: 75°, 80°, 77°, which improves production stability and solves the problem of easy breakage;
(600)主网络:拉伸定型后的纤维丝束经过主网络器进行主网络;(600) main network: the stretched and shaped fiber tow passes through the main network to carry out the main network;
(700)卷绕:将经过主网络的纤维丝束进行全自动卷绕,得到低熔点锦纶纤维成品。(700) Winding: The fiber strands passing through the main network are fully wound to obtain a finished product of low-melting nylon fibers.
实施例三Embodiment 3
一种低熔点锦纶纤维的制备工艺,包括以下步骤:。A preparation process of a low melting point nylon fiber, comprising the following steps:
(100)熔融:以低熔点锦纶切片为原料,经螺杆熔融成纺丝原液;所述熔融时的螺杆共有五个区,其温度分别为:120°、150°、155°、160°;(100) Melting: using low-melting-point nylon chips as raw materials, and melting into a spinning dope through a screw; the screw at the time of melting has five zones, and the temperatures thereof are: 120°, 150°, 155°, 160°;
(200)计量、纺丝:纺丝原液经计量泵调节流量后由喷丝头挤出纺丝成型,制得纤维丝束;(200) Metering and spinning: the spinning dope is extruded and spun by a spinneret after adjusting the flow rate by a metering pump to obtain a fiber tow;
(300)冷却、上油:采用热风设备对纤维丝束进行吹风冷却,然后采用锦纶油剂添加抗静电剂和饱和剂进行上油处理;所述上油时抗静电剂的添加量为2%,饱和剂的添加量为3%,改善成品丝易粘结、不好退绕的问题;(300) Cooling and oiling: the fiber tow is cooled by air blowing using a hot air device, and then an antistatic agent and a saturating agent are added by a nylon oil to perform oiling treatment; when the oil is applied, the amount of the antistatic agent is 2%. The amount of the saturant added is 3%, which improves the problem that the finished silk is easy to bond and does not unwind;
(400)预网络:上油后的纤维丝束经过预网络器进行预网络;所述预网络器的喷丝孔成60°夹角倾斜设置;(400) pre-network: the fiber tow after oiling is pre-networked through a pre-networker; the spinning hole of the pre-networker is inclined at an angle of 60°;
(500)拉伸定型:对预网络后的纤维丝束进行拉伸定型,拉伸定型时采用三对辊;所述三对辊的粗糙度为0.8-1.2μm,所述三对辊的温度分别为:70°、75°、72°,提高生产稳定性,解决易断头的问题;(500) Tensile setting: stretching and shaping the pre-networked fiber tow, three pairs of rolls are used for stretching and setting; the three pairs of rolls have a roughness of 0.8-1.2 μm, and the temperature of the three pairs of rolls They are: 70°, 75°, 72°, which improves production stability and solves the problem of easy breakage;
(600)主网络:拉伸定型后的纤维丝束经过主网络器进行主网络;(600) main network: the stretched and shaped fiber tow passes through the main network to carry out the main network;
(700)卷绕:将经过主网络的纤维丝束进行全自动卷绕,得到低熔点锦纶纤维成品。(700) Winding: The fiber strands passing through the main network are fully wound to obtain a finished product of low-melting nylon fibers.
本发明揭示了一种低熔点锦纶纤维的制备工艺,采用低熔点锦纶切片熔融纺丝而成,通过上油时在锦纶专用油剂中添加抗静电剂和饱和剂,改善成品丝易粘结、不好退绕的问题,拉伸定型时采用三对辊提高生产稳定性,解决易断头的问题,其制备工艺简单、易操作,同时可节约能源,减少污染,降低生产成本,提高生产效率。The invention discloses a preparation process of a low-melting-point nylon fiber, which is formed by melt-spinning a low-melting-point nylon piece, and adding an antistatic agent and a saturating agent to the nylon special oil agent by oiling, thereby improving the easy-bonding of the finished silk, It is not easy to unwind. When using three pairs of rollers to improve the production stability and solve the problem of easy breakage, the preparation process is simple and easy to operate. At the same time, it can save energy, reduce pollution, reduce production cost and improve production efficiency. .
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only the embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalent structure or equivalent process transformation made by using the content of the specification of the present invention, or directly or indirectly applied in other related technical fields, The same is included in the scope of patent protection of the present invention.
Claims (10)
- 一种低熔点锦纶纤维的制备工艺,其特征在于,包括如下步骤:A preparation process of a low melting point nylon fiber, comprising the steps of:(100)熔融:以低熔点锦纶切片为原料,经螺杆熔融成纺丝原液;(100) Melting: using low-melting-point nylon chips as raw materials, and melting into a spinning dope through a screw;(200)计量、纺丝:纺丝原液经计量泵调节流量后由喷丝头挤出纺丝成型,制得纤维丝束;(200) Metering and spinning: the spinning dope is extruded and spun by a spinneret after adjusting the flow rate by a metering pump to obtain a fiber tow;(300)冷却、上油:采用热风设备对纤维丝束进行吹风冷却,然后采用锦纶油剂添加抗静电剂和饱和剂进行上油处理;(300) Cooling and oiling: the fiber tow is cooled by a hot air device, and then an antistatic agent and a saturating agent are added by a nylon oil to perform oiling treatment;(400)预网络:上油后的纤维丝束经过预网络器进行预网络;(400) Pre-network: the fiber tow after oiling is pre-networked through a pre-networker;(500)拉伸定型:对预网络后的纤维丝束进行拉伸定型,拉伸定型时采用三对辊;(500) Stretching and setting: stretching and shaping the fiber tow after pre-networking, and adopting three pairs of rollers in stretching and setting;(600)主网络:拉伸定型后的纤维丝束经过主网络器进行主网络;(600) main network: the stretched and shaped fiber tow passes through the main network to carry out the main network;(700)卷绕:将经过主网络的纤维丝束进行全自动卷绕,得到低熔点锦纶纤维成品。(700) Winding: The fiber strands passing through the main network are fully wound to obtain a finished product of low-melting nylon fibers.
- 根据权利要求1所述的低熔点锦纶纤维的制备工艺,其特征在于,所述熔融时的螺杆共有五个区。The process for producing a low-melting-point nylon fiber according to claim 1, wherein the screw at the time of melting has a total of five zones.
- 根据权利要求2所述的低熔点锦纶纤维的制备工艺,其特征在于,所述熔融时的螺杆五个区的温度分别为:117°-123°、147°-153°、152°-158°、157°-163°、167°-173°。The process for preparing a low-melting-point nylon fiber according to claim 2, wherein the temperature of the five regions of the screw during melting is 117°-123°, 147°-153°, 152°-158°, respectively. 157°-163°, 167°-173°.
- 根据权利要求3所述的低熔点锦纶纤维的制备工艺,其特征在于,所述熔融时的螺杆五个区的温度分别为:120°、150°、155°、160°、170°。The process for preparing a low-melting-point nylon fiber according to claim 3, wherein the temperatures of the five regions of the screw at the time of melting are 120°, 150°, 155°, 160°, and 170°, respectively.
- 根据权利要求1所述的低熔点锦纶纤维的制备工艺,其特征在于,所述上油时抗静电剂的添加量为1.5%-2.5%,饱和剂的添加量为2.5%-3.5%。The process for preparing a low-melting-point nylon fiber according to claim 1, wherein the amount of the antistatic agent added is 1.5% to 2.5%, and the amount of the saturated agent is 2.5% to 3.5%.
- 根据权利要求1所述的低熔点锦纶纤维的制备工艺,其特征在于,所述预网络时采用的预网络器的喷丝孔倾斜设置。The process for preparing a low-melting-point nylon fiber according to claim 1, wherein the pre-network nozzle of the pre-network is inclined.
- 根据权利要求6所述的低熔点锦纶纤维的制备工艺,其特征在于,所述预网络时采用的预网络器的喷丝孔成60°夹角倾斜设置。The process for preparing a low-melting-point nylon fiber according to claim 6, wherein the pre-networking nozzle hole of the pre-network is inclined at an angle of 60°.
- 根据权利要求1所述的低熔点锦纶纤维的制备工艺,其特征在于,所述拉伸定型时三对辊的粗糙度为0.8-1.2μm。The process for preparing a low-melting-point nylon fiber according to claim 1, wherein the three pairs of rolls have a roughness of 0.8 to 1.2 μm during the stretching and setting.
- 根据权利要求1所述的低熔点锦纶纤维的制备工艺,其特征在于,所述拉伸定型时三对辊的温度分别为:65°-75°、70°-80°、67°-77°。The process for preparing a low-melting-point nylon fiber according to claim 1, wherein the temperature of the three pairs of rolls during the stretching and setting is 65°-75°, 70°-80°, and 67°-77°, respectively. .
- 根据权利要求9所述的低熔点锦纶纤维的制备工艺,其特征在于,所述拉伸定型时三对辊的温度分别为:70°、75°、72°。The process for preparing a low-melting-point nylon fiber according to claim 9, wherein the temperature of the three pairs of rolls during the stretching and setting is 70°, 75°, and 72°, respectively.
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