WO2019205996A1 - Contamination residue-free easily-degradable environmentally-friendly firecracker and manufacturing method therefor - Google Patents

Contamination residue-free easily-degradable environmentally-friendly firecracker and manufacturing method therefor Download PDF

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Publication number
WO2019205996A1
WO2019205996A1 PCT/CN2019/082967 CN2019082967W WO2019205996A1 WO 2019205996 A1 WO2019205996 A1 WO 2019205996A1 CN 2019082967 W CN2019082967 W CN 2019082967W WO 2019205996 A1 WO2019205996 A1 WO 2019205996A1
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layer
specifically
firecracker
ethylene
mixed
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PCT/CN2019/082967
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French (fr)
Chinese (zh)
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张敬敏
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微山宏瑞电力科技有限公司
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Publication of WO2019205996A1 publication Critical patent/WO2019205996A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42BEXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
    • F42B4/00Fireworks, i.e. pyrotechnic devices for amusement, display, illumination or signal purposes
    • F42B4/30Manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42BEXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
    • F42B4/00Fireworks, i.e. pyrotechnic devices for amusement, display, illumination or signal purposes
    • F42B4/04Firecrackers

Definitions

  • the invention relates to the field of special materials, in particular to an environmentally-friendly firecracker which is easy to degrade without pollution residue and a manufacturing method thereof.
  • the environmentally-friendly firecrackers in the prior art generally refer to colored firecrackers made of electrically driven cement-based materials.
  • the colored firecrackers are a new type of high-efficiency and safe colored firecrackers, which are not only colorful but also environmentally friendly.
  • the traditional firecracker production process is complex, slow and costly. Especially the dispensing is very dangerous, which often causes hidden dangers and harms.
  • the appearance of colored firecrackers has changed this situation.
  • the colored firecrackers will display a colorful and dazzling color, which is very beautiful and safe to discharge. This safe salute is very cheap and personalized, and it is a new choice of firecracker.
  • the environmentally-friendly firecrackers in the prior art are limited by the lack of technical fields and practical experience.
  • the environmentally-friendly firecrackers in the full sense have not yet appeared. Therefore, there is still no bursting effect on the market, the raw materials are green and pollution-free, and the residues are easily degraded.
  • Environmentally friendly firecrackers that are harmless to burning.
  • a method for manufacturing environmentally-friendly firecracks capable of degrading non-polluting residues includes the following steps:
  • Ethylene and acrylic acid are polymerized in a mass ratio of 2:3 and extruded into EAA wire with a diameter of 1.5mm-2mm, and the obtained EAA wire is woven into the mesh basket with a mesh gap of 1mm-1.5mm according to the outer shape of the desired firecracker. Structure, get the basket to be used;
  • the air in the hollow mold shell obtained in the step 3 is extracted by a needle type syringe, and then injected into the hollow mold shell through a small diameter hollow needle having a hole diameter of 0.2 mm to 0.3 mm by using a gas delivery device provided with a gas pressure detecting device.
  • the raw material A obtained in the step 4 is completely filled into the inner space of the hollow mold shell, and then slowly exits the small diameter hollow needle until the fine diameter hollow needle tip is retracted to the solid body of the hollow mold shell, and the slow infusion step 4 is obtained.
  • the non-vulcanized ethylene propylene diene monomer obtained in step 1 is injection molded into a balloon-shaped hollow single-sided open film which is compatible with the inner wall of the basket to be used obtained in step 2, to obtain a liquid film layer to be used;
  • step 5 obtained for the sealing layer composite secondary explosive layer is placed in the liquid film layer to be obtained in step 2), and the outer surface of the liquid film layer is set in step 2).
  • the basket to be used is then injected into the liquid film layer to be used in step 2).
  • the raw material A obtained in step 4 is adhered to the outer wall of the liquid layer to be used and the inner wall of the basket to be used, and then prepared in step 1).
  • the solid core of the fire paper wrapped with activated carbon powder is inserted into the open end, and the joint of the open end of the paraffin wax and the solid core of the fire paper is used to obtain the prefabricated firecracker;
  • step 2 The outer packaging and the coloring of the pre-made firecrackers obtained in step 1 are obtained, and the environmentally-friendly firecrackers which are easily degraded by the non-polluting residue are obtained.
  • the solid organic salt is specifically an organic substance containing potassium, sodium, copper and calcium, and a solid organic salt containing a corresponding metal element is selected according to a desired flame color requirement.
  • the environmentally-friendly firecracker which is easily degraded by the above method and has non-polluting residue includes five structural layers, which are a fixed structure, a liquid film layer, an initial combustion layer, a sealing layer and a secondary explosion layer, respectively;
  • the fixing structure is specifically an EAA mesh layer in which ethylene and acrylic acid are copolymerized in a mass ratio of 2:3, and the mesh layer is specifically a basket having a mesh gap of 1 mm to 1.5 mm fixed on the outer surface of the liquid film layer; It is a non-sulfide EPDM film copolymerized with 5-ethylidene-2-norbornene, ethylene and propylene at a mass ratio of 1:10:9; the initial combustion layer is specifically anhydrous ethanol and a solute mass fraction of 60%.
  • the hydrogen peroxide is mixed in a volume ratio of 1:10 to form a mixed layer which is mixed with the solid organic salt;
  • the sealing layer is specifically divided into three parts, and the three parts are physically combined with each other, and the three parts are specifically reinforcements, A stabilizer and a degradation promoter which are mixed at a mass ratio of 6:2:2 to form a sealing layer, wherein the reinforcement is EAA copolymerized with ethylene and acrylic acid in a mass ratio of 7:3, and the stabilizer is specifically 5-ethylene- 2-norbornene, ethylene and propylene copolymerized by mass ratio 1:10:9 Sulfurized ethylene propylene diene monomer, the degradation promoter is biodegradable starch resin bsr; the secondary blast layer is specifically anhydrous ethanol and the solute mass fraction of 60% hydrogen peroxide is mixed in a volume ratio of 1:10 to form 7 times - A mixed gas layer mixed with a solid organic salt after 8 times atmospheric pressure.
  • the solid organic salt is specifically an organic substance containing potassium, sodium, copper and calcium, and a solid organic salt containing a corresponding metal element is selected according to the required flame color.
  • the present invention has the following advantages due to the adoption of the above technical solutions: (1) a rough combination of gunpowder, flammable metal (such as magnesium) and paper roll different from conventional firecrackers, and different from the prior art
  • the colored firecrackers made of electrically driven cement-based materials also have great safety hazards.
  • the invention adopts the structure of the original firecrackers, and improves the firecracker structure, replaces the raw materials, and replaces the scattered on the basis of the existing whip original flow.
  • the flower driving method is improved in several directions.
  • the obtained environmental firecrackers have neither safety problems that are difficult to overcome, and are completely pollution-free and pollution-free. They are the best alternative to the existing technology and conventional firecrackers, and the market application prospects are also very good.
  • All of the EPDM rubbers of the specific ratio of the present invention are all raw materials containing only C, H, and O elements, and the EPDM rubbers configured according to the ratios provided by the present invention have elongation and anti-aging. Both the properties and the airtightness are excellent. It is worth mentioning that the present invention deliberately omits the vulcanization process (all EPDM rubbers in the prior art are inevitably vulcanized to ensure their mechanical properties and chemical stability).
  • the ethylene propylene diene rubber used in the invention has low strength, poor chemical stability, good toughness and good air tightness, and is a special choice consistent with the technical purpose required by the present invention (ethylene propylene diene monomer according to the present invention) In terms of the actual effect, it plays the role of softening buffer and low-pressure sealing. It is even obvious that during the firecracker discharge process, if the chemical stability of EPDM rubber is better, it is not conducive to combustion, but not vulcanized. The EPDM rubber is a relatively flammable material), and because it is not vulcanized, it further reduces production pollution and combustion pollution.
  • EAA that is, ethylene acrylic acid copolymer, which has different properties according to the ratio of ethylene and acrylic acid in the polymerization raw material, wherein the high ethylene ratio is high in strength and rigidity. However, it is brittle, fragile, and powdery. The high ratio of acrylic acid has good toughness and high elastic limit, but the rigidity is poor and the chemical stability is poor.
  • hot alkali solution sealing utilizes the principle that EAA encounters the full melting and brittleness of the concentration of hot alkali in the case of high ethylene compounding ratio, and seals the pores left by the hollow hollow needle, and at the same time compensates the volume.
  • the lack of brittle hardening of the hole enhances the sealing strength, and is simple and easy to implement.
  • the sealing effect is excellent because it fully utilizes the fluidity of the liquid and the filling ability under high pressure, due to the secondary explosion layer of the core and
  • the structure of the sealing layer is consistent, and it can be transported as a part of the parts after the production process in different places. It is executed in simple steps with other parts, which greatly simplifies the production process, reduces the safety hazard, and reduces the production threshold. Conducive to market application and promotion, practical.
  • the present invention rationally utilizes the intrinsic properties and properties of the material, and utilizes the mechanical strength of EAA at a tensile strength of about 20 MPa (200 times atmospheric pressure) and the reaction with ethanol without ethylene (7:3).
  • the seal does not require a combustible mixture of combustion improver, and it uses non-vulcanized EPDM rubber and bsr to reduce its chemical stability, making it more flammable.
  • the residue after firecracker can be naturally Degradation (the burned portion has been decomposed into carbon dioxide and water), and at the same time, the organic matter of the present invention is not easily pulverized into a dust-contaminated environment when burned, and thus the environmental protection property is excellent.
  • the fire paper is flammable but will burn out quickly. It can be used as a fire guide.
  • the activated carbon is flammable and has strong thermal conductivity.
  • the burst drive of the present invention is mainly a gas explosion generated by thermal energy and an original gas jet (but the expansion ratio is much lower than that of a conventional conventional firecracker, and the risk is low), and the source of the colored light is the natural flame of the metal ion in the organic salt. Color, the effect of the fire is the same as that of conventional firecrackers, not the analog sound of electronic firecrackers, more atmosphere, and the safety is much higher than conventional firecrackers and electronic firecrackers (mainly anti-electric shock structural requirements, clearance and creepage distance, electrical strength, Power connection and external cord and plug type size, etc.). Therefore, the invention has the characteristics of good bursting effect, green pollution of raw materials, easy degradation of residues, and harmless combustion products.
  • the invention aims to provide an environmental firecracker with good bursting effect, green and non-polluting raw materials, easy degradation of residues and harmless combustion products.
  • the present invention adopts the following technical solution: a method for manufacturing an environmentally friendly firecracker which is easily degraded without pollution residue,
  • An environmentally-friendly firecracker capable of degrading non-polluting residue comprises five structural layers from the outside and the inside, respectively, a fixed structure, a liquid film layer, an initial combustion layer, a sealing layer, a secondary explosion layer; An EAA mesh layer copolymerized with ethylene and acrylic acid in a mass ratio of 2:3, wherein the mesh layer is specifically a mesh basket fixed to the outer surface of the liquid film layer with a mesh gap of 1.5 mm; the liquid film layer is specifically 5-A Non-sulfurized ethylene propylene diene rubber film copolymerized with base-2-norbornene, ethylene and propylene at a mass ratio of 1:10:9; the initial combustion layer is specifically anhydrous ethanol and hydrogen peroxide with a solute mass fraction of 60% is 1:10 The volume ratio is mixed to form a mixed layer mixed with solid organic salt sodium acrylate, calcium acrylate, and methyl potassium; the sealing layer is specifically divided into three parts, and the three parts are physically combined with each other
  • the manufacturing method of the environmentally-friendly firecracker which is easy to degrade by the above non-polluting residue comprises the following steps:
  • Ethylene and acrylic acid were polymerized in a mass ratio of 2:3 and extruded into EAA wire with a diameter of 1.5 mm.
  • the obtained EAA wire was woven into a mesh basket structure with a mesh gap of 1.5 mm according to the outer shape of the desired firecracker. Use a basket
  • step 4 Raw material A, to the inner space of the hollow mold shell is completely filled, and then slowly withdraw from the small diameter hollow needle, until the small diameter needle tip is retracted to contact with the solid body in the hollow mold shell, the raw material B obtained in step 4 is slowly instilled, Sealing the pinhole and hardening the pinhole to obtain a composite secondary explosion layer to be used;
  • the non-vulcanized ethylene propylene diene monomer obtained in step 1 is injection molded into a balloon-shaped hollow single-sided open film which is compatible with the inner wall of the basket to be used obtained in step 2, to obtain a liquid film layer to be used;
  • step 5 obtained for the sealing layer composite secondary explosive layer is placed in the liquid film layer to be obtained in step 2), and the outer surface of the liquid film layer is set in step 2).
  • the basket to be used is then injected into the liquid film layer to be used in step 2).
  • the raw material A obtained in step 4 is adhered to the outer wall of the liquid layer to be used and the inner wall of the basket to be used, and then prepared in step 1).
  • the solid core of the fire paper wrapped with activated carbon powder is inserted into the open end, and the joint of the open end of the paraffin wax and the solid core of the fire paper is used to obtain the prefabricated firecracker;
  • the outer packaging and the coloring of the pre-made firecrackers obtained in step 1 are obtained, and the environmentally-friendly firecrackers which are easily degraded by the non-polluting residue are obtained.
  • the optional range of solid organic salts includes organic substances containing potassium, sodium, copper and calcium, such as sodium acrylate, methyl potassium, copper pyridinium acetate, etc., and solid organic salts containing corresponding metal elements are selected according to the required flame color. Among them, potassium is purple, sodium is yellow, copper is blue-green (shifted in blue and green depending on the price), and calcium is red. (The same below, no longer repeat)
  • the initial combustion layer is specifically anhydrous ethanol and the solute mass fraction of 60% hydrogen peroxide is mixed in a volume ratio of 1:10 to form a mixed solution with the solid organic salt methyl sodium and pyridine acetate.
  • the secondary blast layer is specifically anhydrous ethanol and a solute mass fraction of 60% hydrogen peroxide is mixed at a volume ratio of 1:10 to form 8 times atmospheric pressure, and the solid organic salt methyl sodium,
  • the manufacturing method of the environmentally-friendly firecracker which is easy to degrade by the above non-polluting residue comprises the following steps:
  • the air in the hollow mold shell obtained in the step 3 is extracted by a needle type syringe, and then the gas inlet device provided with the air pressure detecting device is injected into the hollow mold shell through the small diameter hollow needle having a diameter of 0.2 mm to obtain step 4;
  • Raw material A to the inner space of the hollow mold shell is completely filled, and then slowly withdraw from the small diameter hollow needle, until the small diameter needle tip is retracted to contact with the solid body in the hollow mold shell, the raw material B obtained in step 4 is slowly instilled, Sealing the pinhole and hardening the pinhole to obtain a composite secondary explosion layer to be used;
  • step 5 obtained for the sealing layer composite secondary explosive layer is placed in the liquid film layer to be obtained in step 2), and the outer surface of the liquid film layer is set in step 2).
  • the basket to be used is then injected into the liquid film layer to be used in step 2).
  • the raw material A obtained in step 4 is adhered to the outer wall of the liquid layer to be used and the inner wall of the basket to be used, and then prepared in step 1).
  • the solid core of the fire paper wrapped with activated carbon powder is inserted into the open end, and the joint of the open end of the paraffin wax and the solid core of the fire paper is used to obtain the prefabricated firecracker;

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Abstract

Disclosed are a contamination residue-free easily-degradable environmentally-friendly firecracker and a manufacturing method therefor. The environmentally-friendly firecracker comprises five structural layers from outside to inside, which are a fixed structure, a liquid film layer, an initial combustion layer, a sealing layer, and a secondary burning explosion layer, respectively, wherein the fixed structure is specifically an EAA mesh layer; the liquid film layer is specifically a non-vulcanized EPDM film; the initial combustion layer is specifically a mixing layer formed by mixing a solid organic salt with a mixed liquid which is formed by mixing absolute ethyl alcohol and hydrogen peroxide having a solute mass fraction of 60% in a volume ratio of 1 : 10; and the sealing layer is specifically a mixing layer of an EAA, a non-vulcanized EPDM film, and a bsr which are mixed in a mass ratio of 6 : 2 : 2. The firecracker has a good bursting effect and green and nuisanceless raw materials, and the residue thereof is easily degraded, and the comburent thereof is harmless.

Description

一种无污染残余物易降解的环保鞭炮及其制造方法Environmental protection firecracker capable of degrading non-polluting residue and manufacturing method thereof 技术领域Technical field
本发明涉及特种材料领域,尤其涉及一种无污染残余物易降解的环保鞭炮及其制造方法。The invention relates to the field of special materials, in particular to an environmentally-friendly firecracker which is easy to degrade without pollution residue and a manufacturing method thereof.
背景技术Background technique
现有技术中的环保鞭炮一般是指采用电驱动的水泥基材料制造的彩光鞭炮,彩光鞭炮是一种新型、高效、安全的彩色鞭炮,不但色彩鲜艳,而且环保。传统鞭炮的生产工艺复杂,速度慢、成本高,尤其是配药十分危险,常常会造成隐患和危害,彩光鞭炮的出现改变了这个局面。彩光鞭炮燃放时会呈现出五彩缤纷的耀眼彩光,十分美丽,而且燃放十分安全;这种安全的礼炮价格十分低廉,而且个性化十足,是一种新的鞭炮燃放选择,深受欢迎。但即使是彩光鞭炮,根据上海市质量技术监督局曾对电子鞭炮做过风险监测,根据数据分析,截止2018年2月,市场上的电子鞭炮产品均不符合国家安全要求,不符合的项目大多为基础安全项目,如防触电的结构要求、电气间隙和爬电距离、电气强度、电源连接和外接软线以及插头类型尺寸等。这些项目如不符合要求,可产生触电甚至火灾等危险,导致身体残疾、灼伤甚至死亡。The environmentally-friendly firecrackers in the prior art generally refer to colored firecrackers made of electrically driven cement-based materials. The colored firecrackers are a new type of high-efficiency and safe colored firecrackers, which are not only colorful but also environmentally friendly. The traditional firecracker production process is complex, slow and costly. Especially the dispensing is very dangerous, which often causes hidden dangers and harms. The appearance of colored firecrackers has changed this situation. The colored firecrackers will display a colorful and dazzling color, which is very beautiful and safe to discharge. This safe salute is very cheap and personalized, and it is a new choice of firecracker. However, even if it is a colored firecracker, according to the Shanghai Municipal Bureau of Quality and Technical Supervision, it has conducted risk monitoring on electronic firecrackers. According to the data analysis, as of February 2018, the electronic firecrackers on the market did not meet the national security requirements, and the non-conforming items Most of them are basic safety items, such as structural requirements for protection against electric shock, clearance and creepage distance, electrical strength, power connection and external cord, and plug type size. If these items do not meet the requirements, they may cause electric shock or even fire, resulting in physical disability, burns and even death.
技术问题technical problem
现有技术中的环保鞭炮受限于技术领域和实践经验的缺失,完全意义上的环保鞭炮还未真正出现,因此目前市场上仍没有一种爆裂效果好、原材料绿色无公害、残余物易降解、燃烧物无害的环保鞭炮。The environmentally-friendly firecrackers in the prior art are limited by the lack of technical fields and practical experience. The environmentally-friendly firecrackers in the full sense have not yet appeared. Therefore, there is still no bursting effect on the market, the raw materials are green and pollution-free, and the residues are easily degraded. Environmentally friendly firecrackers that are harmless to burning.
技术解决方案Technical solution
因此市场上急需一种爆裂效果好、原材料绿色无公害、残余物易降解、燃烧物无害的环保鞭炮。一种无污染残余物易降解的环保鞭炮的制造方法,包括以下步骤:Therefore, there is an urgent need in the market for an environmentally friendly firecracker with good bursting effect, green and non-polluting raw materials, easy degradation of residues, and harmless burning materials. A method for manufacturing environmentally-friendly firecracks capable of degrading non-polluting residues includes the following steps:
  1)原材料准备1) Raw material preparation
①准备足量无水乙醇、氧气、5-亚乙基-2-降冰片烯、乙烯、丙烯、丙烯酸、生物可降解淀粉树脂bsr、混合包裹有活性炭粉末的火纸实心卷芯、石蜡;1 Preparing sufficient amount of absolute ethanol, oxygen, 5-ethylidene-2-norbornene, ethylene, propylene, acrylic acid, biodegradable starch resin bsr, solid paper core and paraffin mixed with activated carbon powder;
2)构型物的制造2) Manufacture of the structure
①将5-亚乙基-2-降冰片烯、乙烯、丙烯按质量比1:10:9聚合,在不硫化的情况下留置待用,获得待用非硫化三元乙丙橡胶;1 5-ethylidene-2-norbornene, ethylene, propylene are polymerized at a mass ratio of 1:10:9, and left unused without vulcanization to obtain a non-sulfide EPDM rubber to be used;
②将乙烯与丙烯酸按按2:3质量比聚合并挤出成直径1.5mm-2mm的EAA丝,将获得的EAA丝按所需鞭炮的外形尺寸编织成网格间隙1mm-1.5mm的网篮结构,获得待用网篮;2 Ethylene and acrylic acid are polymerized in a mass ratio of 2:3 and extruded into EAA wire with a diameter of 1.5mm-2mm, and the obtained EAA wire is woven into the mesh basket with a mesh gap of 1mm-1.5mm according to the outer shape of the desired firecracker. Structure, get the basket to be used;
③将乙烯与丙烯酸按按7:3质量比聚合成EAA,在EAA还是熔池状态时将步骤①准备的待用非硫化三元乙丙橡胶和阶段1)步骤①准备的生物可降解淀粉树脂bsr混入熔池中并搅拌均匀,混合比例按质量比计为EAA/待用非硫化三元乙丙橡胶/bsr为6/2/2;将搅拌均匀后的熔池注模成空心模壳,该空心模壳外形体积为所需鞭炮外形体积的1/2-2/3;3 Polymerization of ethylene and acrylic acid to EAA in a mass ratio of 7:3, non-sulfide EPDM rubber prepared in step 1 in EAA or molten pool state, and biodegradable starch resin prepared in step 1) in step 1) Bsr is mixed into the molten pool and stirred evenly. The mixing ratio is EAA / non-sulfurized ethylene propylene diene monomer / bsr is 6/2/2; the molten pool is uniformly molded into a hollow mold shell. The outer shape of the hollow mold shell is 1/2-2/3 of the volume of the desired firecracker;
④将无水乙醇与溶质质量分数60%的双氧水按1:10的体积比混合后再与总质量占混合液质量1%-3%的固体有机盐粉末混合,注入设置有气压检测装置的输气装置中作为原料A;将质量分数为50%-60%的氢氧化钠热液作为原料B,所述热液具体为温度80℃-90℃的水溶液;4 Mixing anhydrous ethanol with hydrogen peroxide with a solute mass fraction of 60% in a volume ratio of 1:10, and then mixing with a solid organic salt powder having a total mass of 1%-3% by mass of the mixture, and injecting the gas pressure detecting device. As the raw material A in the gas device; the sodium hydroxide hot liquid having a mass fraction of 50% to 60% is used as the raw material B, and the hot liquid is specifically an aqueous solution having a temperature of 80 ° C to 90 ° C;
⑤在真空环境下采用针型注射器抽出步骤③获得的空心模壳内的空气,然后采用设置有气压检测装置的输气装置通过孔径0.2mm-0.3mm的细径空心针向空心模壳内注入步骤④获得的原料A,至空心模壳内空间被完全填充,然后缓慢退出细径空心针,至细径空心针针尖退至与空心模壳内实体相接触时开始缓慢滴注步骤④获得的原料B,对针孔进行溶封并硬化针孔处,获得待用密封层复合二次燃爆层;5 In a vacuum environment, the air in the hollow mold shell obtained in the step 3 is extracted by a needle type syringe, and then injected into the hollow mold shell through a small diameter hollow needle having a hole diameter of 0.2 mm to 0.3 mm by using a gas delivery device provided with a gas pressure detecting device. The raw material A obtained in the step 4 is completely filled into the inner space of the hollow mold shell, and then slowly exits the small diameter hollow needle until the fine diameter hollow needle tip is retracted to the solid body of the hollow mold shell, and the slow infusion step 4 is obtained. Raw material B, sealing the pinhole and hardening the pinhole, and obtaining a composite secondary explosion layer to be used for the sealing layer;
⑥将步骤①获得的待用非硫化三元乙丙橡胶注塑成与步骤②获得的待用网篮内壁相适应的气球状空心单边开口膜,获得待用液膜层;6, the non-vulcanized ethylene propylene diene monomer obtained in step 1 is injection molded into a balloon-shaped hollow single-sided open film which is compatible with the inner wall of the basket to be used obtained in step 2, to obtain a liquid film layer to be used;
3)环保鞭炮制造3) Environmental firecracker manufacturing
①将阶段2)步骤⑤获得的待用密封层复合二次燃爆层置于阶段2)步骤⑥获得的待用液膜层中,在待用液膜层外表面套装阶段2)步骤②获得的待用网篮,然后在待用液膜层中注入阶段2)步骤④获得的原料A至待用液膜层外壁与待用网篮内壁紧密贴合,然后将阶段1)步骤①准备的混合包裹有活性炭粉末的火纸实心卷芯插入开口端,采用石蜡密封开口端与火纸实心卷芯的结合处,获得预制鞭炮;1 The phase 2) step 5 obtained for the sealing layer composite secondary explosive layer is placed in the liquid film layer to be obtained in step 2), and the outer surface of the liquid film layer is set in step 2). The basket to be used is then injected into the liquid film layer to be used in step 2). The raw material A obtained in step 4 is adhered to the outer wall of the liquid layer to be used and the inner wall of the basket to be used, and then prepared in step 1). The solid core of the fire paper wrapped with activated carbon powder is inserted into the open end, and the joint of the open end of the paraffin wax and the solid core of the fire paper is used to obtain the prefabricated firecracker;
②对步骤①获得的预制鞭炮进行外包装与涂色,获得所需无污染残余物易降解的环保鞭炮。2 The outer packaging and the coloring of the pre-made firecrackers obtained in step 1 are obtained, and the environmentally-friendly firecrackers which are easily degraded by the non-polluting residue are obtained.
上述无污染残余物易降解的环保鞭炮的制造方法中,所述固体有机盐均具体为含钾、钠、铜、钙的有机物,根据所需焰色要求选用含对应金属元素的固体有机盐。In the method for producing environmentally-friendly firecracks in which the above-mentioned non-polluting residue is easily degraded, the solid organic salt is specifically an organic substance containing potassium, sodium, copper and calcium, and a solid organic salt containing a corresponding metal element is selected according to a desired flame color requirement.
采用上述方法制造的无污染残余物易降解的环保鞭炮,该环保鞭炮由外及内包括五个结构层,分别为固定结构、液膜层、初燃层、密封层、二次燃爆层;固定结构具体为乙烯和丙烯酸按2:3质量比共聚的EAA网格层,所述网格层具体为网格间隙1mm-1.5mm的固定在液膜层外表面的网篮;液膜层具体为5-亚乙基-2-降冰片烯、乙烯、丙烯按质量比1:10:9共聚的非硫化三元乙丙橡胶膜;初燃层具体为无水乙醇与溶质质量分数60%的双氧水按1:10的体积比混合形成混合液后与固体有机盐混合的混合层;密封层具体分为三个部分,三个部分相互间为物理结合,所述三个部分具体为强化物、稳定物和降解促进物,它们按质量比6:2:2混合后即为密封层,其中强化物为乙烯和丙烯酸按7:3质量比共聚的EAA,稳定物具体为5-亚乙基-2-降冰片烯、乙烯、丙烯按质量比1:10:9共聚的非硫化三元乙丙橡胶,降解促进物为生物可降解淀粉树脂bsr;所述二次燃爆层具体为无水乙醇与溶质质量分数60%的双氧水按1:10的体积比混合形成7倍-8倍大气压后与固体有机盐混合的混合气体层。The environmentally-friendly firecracker which is easily degraded by the above method and has non-polluting residue includes five structural layers, which are a fixed structure, a liquid film layer, an initial combustion layer, a sealing layer and a secondary explosion layer, respectively; The fixing structure is specifically an EAA mesh layer in which ethylene and acrylic acid are copolymerized in a mass ratio of 2:3, and the mesh layer is specifically a basket having a mesh gap of 1 mm to 1.5 mm fixed on the outer surface of the liquid film layer; It is a non-sulfide EPDM film copolymerized with 5-ethylidene-2-norbornene, ethylene and propylene at a mass ratio of 1:10:9; the initial combustion layer is specifically anhydrous ethanol and a solute mass fraction of 60%. The hydrogen peroxide is mixed in a volume ratio of 1:10 to form a mixed layer which is mixed with the solid organic salt; the sealing layer is specifically divided into three parts, and the three parts are physically combined with each other, and the three parts are specifically reinforcements, A stabilizer and a degradation promoter which are mixed at a mass ratio of 6:2:2 to form a sealing layer, wherein the reinforcement is EAA copolymerized with ethylene and acrylic acid in a mass ratio of 7:3, and the stabilizer is specifically 5-ethylene- 2-norbornene, ethylene and propylene copolymerized by mass ratio 1:10:9 Sulfurized ethylene propylene diene monomer, the degradation promoter is biodegradable starch resin bsr; the secondary blast layer is specifically anhydrous ethanol and the solute mass fraction of 60% hydrogen peroxide is mixed in a volume ratio of 1:10 to form 7 times - A mixed gas layer mixed with a solid organic salt after 8 times atmospheric pressure.
上述的无污染残余物易降解的环保鞭炮中,所述固体有机盐均具体为含钾、钠、铜、钙的有机物,根据所需焰色要求选用含对应金属元素的固体有机盐。In the above-mentioned environmentally-friendly firecrackers in which the non-polluting residue is easily degraded, the solid organic salt is specifically an organic substance containing potassium, sodium, copper and calcium, and a solid organic salt containing a corresponding metal element is selected according to the required flame color.
与现有技术相比较,由于采用了上述技术方案,本发明具有以下优点:(1)不同于常规鞭炮的火药、易燃金属(如镁)与纸卷的粗糙组合,也不同于现有技术中采用电驱动的水泥基材料制造的彩光鞭炮还存在极大的安全隐患,本发明采用仿原生鞭炮的结构,在现有的制鞭原流程基础上通过改进鞭炮结构、替换原材料、替换散花驱动方式等几个方向进行改进,所获得的环保鞭炮既没有难以克服的安全隐患,又完全无公害、无污染,是现有技术和常规鞭炮的最优替代,市场应用前景也极良好。(2)本发明特定比例的三元乙丙橡胶采用的全部是仅含C、H、O元素的原料,且按本发明所提供配比进行配置的三元乙丙橡胶其延伸率、抗老化性和气密性均极好,值得一提的是,本发明特意省略了硫化工序(现有技术中的所有三元乙丙橡胶,为保证其机械性能与化学稳定性,必然进行硫化),这使得本发明所用的三元乙丙橡胶强度低、化学稳定性差但韧性好、气密性好,正是与本发明所需的技术目的相一致的特殊选择(按本发明中三元乙丙橡胶的实际作用来看,它起到的是柔化缓冲和低气压密封的作用,甚至明显的是鞭炮燃放过程中,如果三元乙丙橡胶的化学稳定性较好则不利于燃烧,而未硫化的三元乙丙橡胶则属于相对易燃的材料),更兼于由于没有硫化,进一步降低了生产污染和燃烧污染。(3)作为骨架和支撑结构的是EAA,也就是乙烯丙烯酸共聚物,这种材料根据其聚合原料中的乙烯和丙烯酸比例调整,具有不同的性能,其中乙烯比例高则强度高、刚性好,但较脆、易碎化、粉化,丙烯酸比例高则韧性好、弹性极限高,但刚性差、化学稳定性差。(4)采用热碱溶封是利用了EAA在乙烯配比量高的情况下遇到浓度热碱全熔化及脆性化的原理,将细孔空心针留下的孔洞密封,同时为弥补体积上的缺失对孔洞进行脆硬化而加强密封强度,简单且易实现,密封效果由于是充分利用了液体的流动性和高压下的充型能力而相当出色,由于芯部的二次燃爆层及其密封层结构一致性好,完全可以实现异地工艺化生产后作为配件批量运输,正好与其它部分的简单工序分列执行,大大简化了生产流程、降低了安全隐患,同时还降低了生产门槛,有利于市场应用推广,实用性好。(5)直接将无水乙醇与双氧水结合,利用了无水乙醇来源广泛,同时常温下并不与双氧水反应的特性(即使在震荡中少量双氧水分解,也不会释出氧气撑破密封层和液膜层,而是在分解时与乙醇反应生成乙醛,整体体积几乎没有变化),而与双氧水的体积比设置为1:6(60%的浓度与1:10的体积比综合)正是其最充分燃烧的比例,同时也是介于稳定与不稳定之间的配比(过高浓度的双氧水由于氧化性较强,易与乙醇在较低温约80℃就发生反应,危险性高,而本发明的浓度混合物燃点为170℃-190℃,远高于常规鞭炮采用的黑火药的70℃,或磷引燃的40℃)因此常规情况下安全性极好,由于气体化的无水乙醇可燃热量并不高,燃烧后空间占比低,因此危险性也低(远低于黑火药的每4克燃烧时,产生280升气体,体积可膨胀近万倍,本发明释放出的气体约为原混合液体积的175倍-190倍);另一方面,还不会存在电子鞭炮的介电安全性问题和生产门槛问题。(6)本发明合理地利用了材料的本质特性及其性能,利用EAA在乙烯:丙烯酸7:3的条件下抗拉强度约为20MPa(200倍大气压)的机械强度和不与乙醇反应的极性密封无需助燃剂的可燃混合物,又利用不硫化的三元乙丙橡胶和bsr降低其化学稳定性,使其更加易燃,同时利用bsr的加速降解原理使鞭炮燃放后的残余物可以被自然降解(燃烧的部分已经分解为了二氧化碳和水),同时本发明的有机物在燃烧时均不易粉化为烟尘污染环境,因此环保属性优良。(7)火纸易燃但很快会燃尽,可作为火引,活性炭易燃且热传导性强,可将火纸燃烧的高温传导到初燃层内,同时自身以火星的形式不断作为热源引发新的燃烧,促使燃烧更充分,然后初燃层由于自带助燃剂(双氧水受热快速分解出氧气)因此会剧烈燃烧,产生初次喷射及高温,熔化及燃烧密封层,释放其内的二次燃爆层,进行二次剧烈燃烧及高压气爆,爆裂层次丰富,声光效果好。(8)本发明的爆裂驱动主要是热能产生的气体膨胀和原始的气压喷射(但膨胀比远低于传统常规鞭炮,危险性低),而彩光来源为有机盐中的金属离子的自然焰色,燃放效果与常规鞭炮一样而非电子鞭炮的模拟声色,更具氛围,同时安全性远高于常规鞭炮和电子鞭炮(主要是防触电的结构要求、电气间隙和爬电距离、电气强度、电源连接和外接软线以及插头类型尺寸等)。因此本发明具有爆裂效果好、原材料绿色无公害、残余物易降解、燃烧物无害的特性。Compared with the prior art, the present invention has the following advantages due to the adoption of the above technical solutions: (1) a rough combination of gunpowder, flammable metal (such as magnesium) and paper roll different from conventional firecrackers, and different from the prior art The colored firecrackers made of electrically driven cement-based materials also have great safety hazards. The invention adopts the structure of the original firecrackers, and improves the firecracker structure, replaces the raw materials, and replaces the scattered on the basis of the existing whip original flow. The flower driving method is improved in several directions. The obtained environmental firecrackers have neither safety problems that are difficult to overcome, and are completely pollution-free and pollution-free. They are the best alternative to the existing technology and conventional firecrackers, and the market application prospects are also very good. (2) All of the EPDM rubbers of the specific ratio of the present invention are all raw materials containing only C, H, and O elements, and the EPDM rubbers configured according to the ratios provided by the present invention have elongation and anti-aging. Both the properties and the airtightness are excellent. It is worth mentioning that the present invention deliberately omits the vulcanization process (all EPDM rubbers in the prior art are inevitably vulcanized to ensure their mechanical properties and chemical stability). The ethylene propylene diene rubber used in the invention has low strength, poor chemical stability, good toughness and good air tightness, and is a special choice consistent with the technical purpose required by the present invention (ethylene propylene diene monomer according to the present invention) In terms of the actual effect, it plays the role of softening buffer and low-pressure sealing. It is even obvious that during the firecracker discharge process, if the chemical stability of EPDM rubber is better, it is not conducive to combustion, but not vulcanized. The EPDM rubber is a relatively flammable material), and because it is not vulcanized, it further reduces production pollution and combustion pollution. (3) As the skeleton and support structure, EAA, that is, ethylene acrylic acid copolymer, which has different properties according to the ratio of ethylene and acrylic acid in the polymerization raw material, wherein the high ethylene ratio is high in strength and rigidity. However, it is brittle, fragile, and powdery. The high ratio of acrylic acid has good toughness and high elastic limit, but the rigidity is poor and the chemical stability is poor. (4) The use of hot alkali solution sealing utilizes the principle that EAA encounters the full melting and brittleness of the concentration of hot alkali in the case of high ethylene compounding ratio, and seals the pores left by the hollow hollow needle, and at the same time compensates the volume. The lack of brittle hardening of the hole enhances the sealing strength, and is simple and easy to implement. The sealing effect is excellent because it fully utilizes the fluidity of the liquid and the filling ability under high pressure, due to the secondary explosion layer of the core and The structure of the sealing layer is consistent, and it can be transported as a part of the parts after the production process in different places. It is executed in simple steps with other parts, which greatly simplifies the production process, reduces the safety hazard, and reduces the production threshold. Conducive to market application and promotion, practical. (5) Directly combining anhydrous ethanol with hydrogen peroxide, utilizing the characteristics of a wide range of anhydrous ethanol, and not reacting with hydrogen peroxide at normal temperature (even if a small amount of hydrogen peroxide is decomposed in the shock, it will not release oxygen to break the sealing layer and The liquid film layer, but reacts with ethanol to form acetaldehyde during decomposition, the overall volume is almost unchanged), and the volume ratio with hydrogen peroxide is set to 1:6 (the ratio of 60% concentration to 1:10 volume ratio is exactly) The ratio of the most complete combustion is also the ratio between stability and instability (excessive concentration of hydrogen peroxide is more oxidizing, and it is easy to react with ethanol at a lower temperature of about 80 ° C, and the risk is high, and The concentration mixture of the present invention has a burning point of 170 ° C - 190 ° C, which is much higher than 70 ° C of the black powder used in conventional firecrackers, or 40 ° C of phosphorus ignition. Therefore, the safety is excellent under normal conditions due to the gasified anhydrous ethanol. The combustible heat is not high, and the space ratio after combustion is low, so the risk is also low (far less than 4 gram of combustion of black powder, 280 liters of gas is produced, the volume can be expanded by nearly 10,000 times, and the gas released by the present invention is about For the original 175 times -190 times the combined volume of the solution); the other hand, there will be no security issues dielectric and electron production threshold issue firecrackers. (6) The present invention rationally utilizes the intrinsic properties and properties of the material, and utilizes the mechanical strength of EAA at a tensile strength of about 20 MPa (200 times atmospheric pressure) and the reaction with ethanol without ethylene (7:3). The seal does not require a combustible mixture of combustion improver, and it uses non-vulcanized EPDM rubber and bsr to reduce its chemical stability, making it more flammable. At the same time, using the accelerated degradation principle of bsr, the residue after firecracker can be naturally Degradation (the burned portion has been decomposed into carbon dioxide and water), and at the same time, the organic matter of the present invention is not easily pulverized into a dust-contaminated environment when burned, and thus the environmental protection property is excellent. (7) The fire paper is flammable but will burn out quickly. It can be used as a fire guide. The activated carbon is flammable and has strong thermal conductivity. It can conduct the high temperature of the combustion of the fire paper into the initial combustion layer, and at the same time, it is continuously used as a heat source in the form of Mars. Initiating new combustion, promoting more complete combustion, and then the initial combustion layer will burn violently due to its own combustion-supporting agent (hydrogen peroxide quickly decomposes oxygen), resulting in initial injection and high temperature, melting and burning the sealing layer, releasing the secondary The explosion layer is subjected to secondary intense combustion and high-pressure gas explosion, and the bursting layer is rich, and the sound and light effect is good. (8) The burst drive of the present invention is mainly a gas explosion generated by thermal energy and an original gas jet (but the expansion ratio is much lower than that of a conventional conventional firecracker, and the risk is low), and the source of the colored light is the natural flame of the metal ion in the organic salt. Color, the effect of the fire is the same as that of conventional firecrackers, not the analog sound of electronic firecrackers, more atmosphere, and the safety is much higher than conventional firecrackers and electronic firecrackers (mainly anti-electric shock structural requirements, clearance and creepage distance, electrical strength, Power connection and external cord and plug type size, etc.). Therefore, the invention has the characteristics of good bursting effect, green pollution of raw materials, easy degradation of residues, and harmless combustion products.
有益效果Beneficial effect
本发明旨在提供一种爆裂效果好、原材料绿色无公害、残余物易降解、燃烧物无害的环保鞭炮。为了实现上述发明目的,本发明采用以下技术方案:一种无污染残余物易降解的环保鞭炮的制造方法,The invention aims to provide an environmental firecracker with good bursting effect, green and non-polluting raw materials, easy degradation of residues and harmless combustion products. In order to achieve the above object, the present invention adopts the following technical solution: a method for manufacturing an environmentally friendly firecracker which is easily degraded without pollution residue,
附图说明DRAWINGS
在此处键入附图说明描述段落。Enter the description of the description of the paragraph here.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
实施例1:Example 1:
一种无污染残余物易降解的环保鞭炮,该环保鞭炮由外及内包括五个结构层,分别为固定结构、液膜层、初燃层、密封层、二次燃爆层;固定结构具体为乙烯和丙烯酸按2:3质量比共聚的EAA网格层,所述网格层具体为网格间隙1.5mm的固定在液膜层外表面的网篮;液膜层具体为5-亚乙基-2-降冰片烯、乙烯、丙烯按质量比1:10:9共聚的非硫化三元乙丙橡胶膜;初燃层具体为无水乙醇与溶质质量分数60%的双氧水按1:10的体积比混合形成混合液后与固体有机盐丙烯酸钠、丙烯酸钙、甲基钾混合的混合层;密封层具体分为三个部分,三个部分相互间为物理结合,所述三个部分具体为强化物、稳定物和降解促进物,它们按质量比6:2:2混合后即为密封层,其中强化物为乙烯和丙烯酸按7:3质量比共聚的EAA,稳定物具体为5-亚乙基-2-降冰片烯、乙烯、丙烯按质量比1:10:9共聚的非硫化三元乙丙橡胶,降解促进物为生物可降解淀粉树脂bsr;所述二次燃爆层具体为无水乙醇与溶质质量分数60%的双氧水按1:10的体积比混合形成7倍大气压后与固体有机盐丙烯酸钠、丙烯酸钙、甲基钾混合的混合气体层。An environmentally-friendly firecracker capable of degrading non-polluting residue, the environmental firecracker comprises five structural layers from the outside and the inside, respectively, a fixed structure, a liquid film layer, an initial combustion layer, a sealing layer, a secondary explosion layer; An EAA mesh layer copolymerized with ethylene and acrylic acid in a mass ratio of 2:3, wherein the mesh layer is specifically a mesh basket fixed to the outer surface of the liquid film layer with a mesh gap of 1.5 mm; the liquid film layer is specifically 5-A Non-sulfurized ethylene propylene diene rubber film copolymerized with base-2-norbornene, ethylene and propylene at a mass ratio of 1:10:9; the initial combustion layer is specifically anhydrous ethanol and hydrogen peroxide with a solute mass fraction of 60% is 1:10 The volume ratio is mixed to form a mixed layer mixed with solid organic salt sodium acrylate, calcium acrylate, and methyl potassium; the sealing layer is specifically divided into three parts, and the three parts are physically combined with each other, and the three parts are specifically As a reinforcement, a stabilizer and a degradation promoter, they are a sealing layer after being mixed at a mass ratio of 6:2:2, wherein the reinforcement is EAA copolymerized with ethylene and acrylic acid in a mass ratio of 7:3, and the stabilizer is specifically 5- Ethylene-2-norbornene, ethylene, propylene by mass ratio 1:10 : 9 copolymerized non-sulfide EPDM rubber, the degradation promoter is biodegradable starch resin bsr; the secondary explosion layer is specifically anhydrous ethanol and the solute mass fraction of 60% hydrogen peroxide is 1:10 volume ratio The mixture was mixed to form a mixed gas layer mixed with a solid organic salt of sodium acrylate, calcium acrylate, and potassium methylate at 7 times atmospheric pressure.
上述无污染残余物易降解的环保鞭炮的制造方法,包括以下步骤:The manufacturing method of the environmentally-friendly firecracker which is easy to degrade by the above non-polluting residue comprises the following steps:
1)原材料准备1) Raw material preparation
①准备足量无水乙醇、氧气、5-亚乙基-2-降冰片烯、乙烯、丙烯、丙烯酸、生物可降解淀粉树脂bsr、混合包裹有活性炭粉末的火纸实心卷芯、石蜡;1 Preparing sufficient amount of absolute ethanol, oxygen, 5-ethylidene-2-norbornene, ethylene, propylene, acrylic acid, biodegradable starch resin bsr, solid paper core and paraffin mixed with activated carbon powder;
2)构型物的制造2) Manufacture of the structure
①将5-亚乙基-2-降冰片烯、乙烯、丙烯按质量比1:10:9聚合,在不硫化的情况下留置待用,获得待用非硫化三元乙丙橡胶;1 5-ethylidene-2-norbornene, ethylene, propylene are polymerized at a mass ratio of 1:10:9, and left unused without vulcanization to obtain a non-sulfide EPDM rubber to be used;
②将乙烯与丙烯酸按按2:3质量比聚合并挤出成直径1.5mm的EAA丝,将获得的EAA丝按所需鞭炮的外形尺寸编织成网格间隙1.5mm的网篮结构,获得待用网篮;2 Ethylene and acrylic acid were polymerized in a mass ratio of 2:3 and extruded into EAA wire with a diameter of 1.5 mm. The obtained EAA wire was woven into a mesh basket structure with a mesh gap of 1.5 mm according to the outer shape of the desired firecracker. Use a basket
③将乙烯与丙烯酸按按7:3质量比聚合成EAA,在EAA还是熔池状态时将步骤①准备的待用非硫化三元乙丙橡胶和阶段1)步骤①准备的生物可降解淀粉树脂bsr混入熔池中并搅拌均匀,混合比例按质量比计为EAA/待用非硫化三元乙丙橡胶/bsr为6/2/2;将搅拌均匀后的熔池注模成空心模壳,该空心模壳外形体积为所需鞭炮外形体积的1/2;3 Polymerization of ethylene and acrylic acid to EAA in a mass ratio of 7:3, non-sulfide EPDM rubber prepared in step 1 in EAA or molten pool state, and biodegradable starch resin prepared in step 1) in step 1) Bsr is mixed into the molten pool and stirred evenly. The mixing ratio is EAA / non-sulfurized ethylene propylene diene monomer / bsr is 6/2/2; the molten pool is uniformly molded into a hollow mold shell. The outer shape of the hollow mold shell is 1/2 of the volume of the desired firecracker;
④将无水乙醇与溶质质量分数60%的双氧水按1:10的体积比混合后再与总质量占混合液质量1%的丙烯酸钠、丙烯酸钙、甲基钾按质量比1:1:1配比的固体有机盐粉末混合,注入设置有气压检测装置的输气装置中作为原料A;将质量分数为50%的氢氧化钠热液作为原料B,所述热液具体为温度80℃的水溶液;4 Mixing anhydrous ethanol with hydrogen peroxide with a solute mass fraction of 60% in a volume ratio of 1:10 and then with a total mass of 1% sodium acrylate, calcium acrylate, and methyl potassium at a mass ratio of 1:1:1. The mixed solid organic salt powder is mixed and injected into the gas conveying device provided with the gas pressure detecting device as the raw material A; the sodium hydroxide hot liquid having the mass fraction of 50% is used as the raw material B, and the hot liquid is specifically at a temperature of 80 ° C. Aqueous solution
⑤在真空环境下采用针型注射器抽出步骤③获得的空心模壳内的空气,然后采用设置有气压检测装置的输气装置通过孔径0.3mm的细径空心针向空心模壳内注入步骤④获得的原料A,至空心模壳内空间被完全填充,然后缓慢退出细径空心针,至细径空心针针尖退至与空心模壳内实体相接触时开始缓慢滴注步骤④获得的原料B,对针孔进行溶封并硬化针孔处,获得待用密封层复合二次燃爆层;5, in a vacuum environment, using a needle-type syringe to extract the air in the hollow mold shell obtained in step 3, and then using a gas delivery device provided with a gas pressure detecting device to inject a small diameter hollow needle having a diameter of 0.3 mm into the hollow mold shell to obtain step 4 Raw material A, to the inner space of the hollow mold shell is completely filled, and then slowly withdraw from the small diameter hollow needle, until the small diameter needle tip is retracted to contact with the solid body in the hollow mold shell, the raw material B obtained in step 4 is slowly instilled, Sealing the pinhole and hardening the pinhole to obtain a composite secondary explosion layer to be used;
⑥将步骤①获得的待用非硫化三元乙丙橡胶注塑成与步骤②获得的待用网篮内壁相适应的气球状空心单边开口膜,获得待用液膜层;6, the non-vulcanized ethylene propylene diene monomer obtained in step 1 is injection molded into a balloon-shaped hollow single-sided open film which is compatible with the inner wall of the basket to be used obtained in step 2, to obtain a liquid film layer to be used;
3)环保鞭炮制造3) Environmental firecracker manufacturing
①将阶段2)步骤⑤获得的待用密封层复合二次燃爆层置于阶段2)步骤⑥获得的待用液膜层中,在待用液膜层外表面套装阶段2)步骤②获得的待用网篮,然后在待用液膜层中注入阶段2)步骤④获得的原料A至待用液膜层外壁与待用网篮内壁紧密贴合,然后将阶段1)步骤①准备的混合包裹有活性炭粉末的火纸实心卷芯插入开口端,采用石蜡密封开口端与火纸实心卷芯的结合处,获得预制鞭炮;1 The phase 2) step 5 obtained for the sealing layer composite secondary explosive layer is placed in the liquid film layer to be obtained in step 2), and the outer surface of the liquid film layer is set in step 2). The basket to be used is then injected into the liquid film layer to be used in step 2). The raw material A obtained in step 4 is adhered to the outer wall of the liquid layer to be used and the inner wall of the basket to be used, and then prepared in step 1). The solid core of the fire paper wrapped with activated carbon powder is inserted into the open end, and the joint of the open end of the paraffin wax and the solid core of the fire paper is used to obtain the prefabricated firecracker;
②对步骤①获得的预制鞭炮进行外包装与涂色,获得所需无污染残余物易降解的环保鞭炮。注:固体有机盐的可选范围包括含钾、钠、铜、钙的有机物,如丙烯酸钠、甲基钾、乙酸吡啶铜等,根据所需焰色要求选用含对应金属元素的固体有机盐,其中钾为紫色、钠为黄色、铜为蓝绿色(根据价位不同在蓝与绿中偏移)、钙为红色。(下同,不再复述)2 The outer packaging and the coloring of the pre-made firecrackers obtained in step 1 are obtained, and the environmentally-friendly firecrackers which are easily degraded by the non-polluting residue are obtained. Note: The optional range of solid organic salts includes organic substances containing potassium, sodium, copper and calcium, such as sodium acrylate, methyl potassium, copper pyridinium acetate, etc., and solid organic salts containing corresponding metal elements are selected according to the required flame color. Among them, potassium is purple, sodium is yellow, copper is blue-green (shifted in blue and green depending on the price), and calcium is red. (The same below, no longer repeat)
本发明的实施方式Embodiments of the invention
实施例2Example 2
整体与实施例1一致,差异之处在于:初燃层具体为无水乙醇与溶质质量分数60%的双氧水按1:10的体积比混合形成混合液后与固体有机盐甲基钠、乙酸吡啶铜和丙烯酸钾混合的混合层;所述二次燃爆层具体为无水乙醇与溶质质量分数60%的双氧水按1:10的体积比混合形成8倍大气压后与固体有机盐甲基钠、乙酸吡啶铜和丙烯酸钾混合的混合气体层。The whole is consistent with the first embodiment, the difference is that the initial combustion layer is specifically anhydrous ethanol and the solute mass fraction of 60% hydrogen peroxide is mixed in a volume ratio of 1:10 to form a mixed solution with the solid organic salt methyl sodium and pyridine acetate. a mixed layer of copper and potassium acrylate; the secondary blast layer is specifically anhydrous ethanol and a solute mass fraction of 60% hydrogen peroxide is mixed at a volume ratio of 1:10 to form 8 times atmospheric pressure, and the solid organic salt methyl sodium, A mixed gas layer of copper pyridinium acetate and potassium acrylate.
上述无污染残余物易降解的环保鞭炮的制造方法,包括以下步骤:The manufacturing method of the environmentally-friendly firecracker which is easy to degrade by the above non-polluting residue comprises the following steps:
2)构型物的制造2) Manufacture of the structure
②将乙烯与丙烯酸按按2:3质量比聚合并挤出成直径2mm的EAA丝,将获得的EAA丝按所需鞭炮的外形尺寸编织成网格间隙1mm的网篮结构,获得待用网篮;2 Ethylene and acrylic acid were polymerized and extruded into a 2 mm diameter EAA wire in a mass ratio of 2:3, and the obtained EAA wire was woven into a basket structure with a mesh gap of 1 mm according to the outer shape of the desired firecracker, and the mesh was obtained. basket;
③将乙烯与丙烯酸按按7:3质量比聚合成EAA,在EAA还是熔池状态时将步骤①准备的待用非硫化三元乙丙橡胶和阶段1)步骤①准备的生物可降解淀粉树脂bsr混入熔池中并搅拌均匀,混合比例按质量比计为EAA/待用非硫化三元乙丙橡胶/bsr为6/2/2;将搅拌均匀后的熔池注模成空心模壳,该空心模壳外形体积为所需鞭炮外形体积的2/3;3 Polymerization of ethylene and acrylic acid to EAA in a mass ratio of 7:3, non-sulfide EPDM rubber prepared in step 1 in EAA or molten pool state, and biodegradable starch resin prepared in step 1) in step 1) Bsr is mixed into the molten pool and stirred evenly. The mixing ratio is EAA / non-sulfurized ethylene propylene diene monomer / bsr is 6/2/2; the molten pool is uniformly molded into a hollow mold shell. The hollow mold shell has an outer volume of 2/3 of the volume of the desired firecracker;
④将无水乙醇与溶质质量分数60%的双氧水按1:10的体积比混合后再与总质量占混合液质量3%的甲基钠、乙酸吡啶铜和丙烯酸钾按质量比1:1:1配比的固体有机盐粉末混合,注入设置有气压检测装置的输气装置中作为原料A;将质量分数为60%的氢氧化钠热液作为原料B,所述热液具体为温度90℃的水溶液;4 Mixing anhydrous ethanol with hydrogen peroxide with a solute mass fraction of 60% in a volume ratio of 1:10 and then with a total mass of 3% by weight of methyl methoxide, copper pyridinium acetate and potassium acrylate at a mass ratio of 1:1: 1 proportion of the solid organic salt powder is mixed, injected into the gas delivery device provided with the air pressure detecting device as the raw material A; the sodium hydroxide hot liquid having the mass fraction of 60% is used as the raw material B, and the hot liquid is specifically the temperature of 90 ° C Aqueous solution
⑤在真空环境下采用针型注射器抽出步骤③获得的空心模壳内的空气,然后采用设置有气压检测装置的输气装置通过孔径0.2mm的细径空心针向空心模壳内注入步骤④获得的原料A,至空心模壳内空间被完全填充,然后缓慢退出细径空心针,至细径空心针针尖退至与空心模壳内实体相接触时开始缓慢滴注步骤④获得的原料B,对针孔进行溶封并硬化针孔处,获得待用密封层复合二次燃爆层;5 In a vacuum environment, the air in the hollow mold shell obtained in the step 3 is extracted by a needle type syringe, and then the gas inlet device provided with the air pressure detecting device is injected into the hollow mold shell through the small diameter hollow needle having a diameter of 0.2 mm to obtain step 4; Raw material A, to the inner space of the hollow mold shell is completely filled, and then slowly withdraw from the small diameter hollow needle, until the small diameter needle tip is retracted to contact with the solid body in the hollow mold shell, the raw material B obtained in step 4 is slowly instilled, Sealing the pinhole and hardening the pinhole to obtain a composite secondary explosion layer to be used;
 3)环保鞭炮制造3) Environmental firecracker manufacturing
①将阶段2)步骤⑤获得的待用密封层复合二次燃爆层置于阶段2)步骤⑥获得的待用液膜层中,在待用液膜层外表面套装阶段2)步骤②获得的待用网篮,然后在待用液膜层中注入阶段2)步骤④获得的原料A至待用液膜层外壁与待用网篮内壁紧密贴合,然后将阶段1)步骤①准备的混合包裹有活性炭粉末的火纸实心卷芯插入开口端,采用石蜡密封开口端与火纸实心卷芯的结合处,获得预制鞭炮;1 The phase 2) step 5 obtained for the sealing layer composite secondary explosive layer is placed in the liquid film layer to be obtained in step 2), and the outer surface of the liquid film layer is set in step 2). The basket to be used is then injected into the liquid film layer to be used in step 2). The raw material A obtained in step 4 is adhered to the outer wall of the liquid layer to be used and the inner wall of the basket to be used, and then prepared in step 1). The solid core of the fire paper wrapped with activated carbon powder is inserted into the open end, and the joint of the open end of the paraffin wax and the solid core of the fire paper is used to obtain the prefabricated firecracker;
工业实用性Industrial applicability
在此处键入工业实用性描述段落。Type the industrial usability description paragraph here.
序列表自由内容Sequence table free content
对所公开的实施例的上述说明,仅为了使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable a person skilled in the art to make or use the invention. Various modifications to these embodiments are obvious to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but the scope of the invention is to be accorded

Claims (10)

  1. 一种无污染残余物易降解的环保鞭炮的制造方法,其特征在于包括以下步骤:The invention relates to a method for manufacturing environmentally-friendly firecracks which is easy to degrade without pollution residue, and is characterized in that the following steps are included:
    1)原材料准备1) Raw material preparation
    ①准备足量无水乙醇、氧气、5-亚乙基-2-降冰片烯、乙烯、丙烯、丙烯酸、生物可降解淀粉树脂bsr、混合包裹有活性炭粉末的火纸实心卷芯、石蜡;1 Preparing sufficient amount of absolute ethanol, oxygen, 5-ethylidene-2-norbornene, ethylene, propylene, acrylic acid, biodegradable starch resin bsr, solid paper core and paraffin mixed with activated carbon powder;
    2)构型物的制造2) Manufacture of the structure
    ①将5-亚乙基-2-降冰片烯、乙烯、丙烯按质量比1:10:9聚合,在不硫化的情况下留置待用,获得待用非硫化三元乙丙橡胶;1 5-ethylidene-2-norbornene, ethylene, propylene are polymerized at a mass ratio of 1:10:9, and left unused without vulcanization to obtain a non-sulfide EPDM rubber to be used;
    ②将乙烯与丙烯酸按按2:3质量比聚合并挤出成直径1.5mm-2mm的EAA丝,将获得的EAA丝按所需鞭炮的外形尺寸编织成网格间隙1mm-1.5mm的网篮结构,获得待用网篮;2 Ethylene and acrylic acid are polymerized in a mass ratio of 2:3 and extruded into EAA wire with a diameter of 1.5mm-2mm, and the obtained EAA wire is woven into the mesh basket with a mesh gap of 1mm-1.5mm according to the outer shape of the desired firecracker. Structure, get the basket to be used;
    ③将乙烯与丙烯酸按按7:3质量比聚合成EAA,在EAA还是熔池状态时将步骤①准备的待用非硫化三元乙丙橡胶和阶段1)步骤①准备的生物可降解淀粉树脂bsr混入熔池中并搅拌均匀,混合比例按质量比计为EAA/待用非硫化三元乙丙橡胶/bsr为6/2/2;将搅拌均匀后的熔池注模成空心模壳,该空心模壳外形体积为所需鞭炮外形体积的1/2-2/3;3 Polymerization of ethylene and acrylic acid to EAA in a mass ratio of 7:3, non-sulfide EPDM rubber prepared in step 1 in EAA or molten pool state, and biodegradable starch resin prepared in step 1) in step 1) Bsr is mixed into the molten pool and stirred evenly. The mixing ratio is EAA / non-sulfurized ethylene propylene diene monomer / bsr is 6/2/2; the molten pool is uniformly molded into a hollow mold shell. The outer shape of the hollow mold shell is 1/2-2/3 of the volume of the desired firecracker;
    ④将无水乙醇与溶质质量分数60%的双氧水按1:10的体积比混合后再与总质量占混合液质量1%-3%的固体有机盐粉末混合,注入设置有气压检测装置的输气装置中作为原料A;将质量分数为50%-60%的氢氧化钠热液作为原料B,所述热液具体为温度80℃-90℃的水溶液;4 Mixing anhydrous ethanol with hydrogen peroxide with a solute mass fraction of 60% in a volume ratio of 1:10, and then mixing with a solid organic salt powder having a total mass of 1%-3% by mass of the mixture, and injecting the gas pressure detecting device. As the raw material A in the gas device; the sodium hydroxide hot liquid having a mass fraction of 50% to 60% is used as the raw material B, and the hot liquid is specifically an aqueous solution having a temperature of 80 ° C to 90 ° C;
    ⑤在真空环境下采用针型注射器抽出步骤③获得的空心模壳内的空气,然后采用设置有气压检测装置的输气装置通过孔径0.2mm-0.3mm的细径空心针向空心模壳内注入步骤④获得的原料A,至空心模壳内空间被完全填充,然后缓慢退出细径空心针,至细径空心针针尖退至与空心模壳内实体相接触时开始缓慢滴注步骤④获得的原料B,对针孔进行溶封并硬化针孔处,获得待用密封层复合二次燃爆层;5 In a vacuum environment, the air in the hollow mold shell obtained in the step 3 is extracted by a needle type syringe, and then injected into the hollow mold shell through a small diameter hollow needle having a hole diameter of 0.2 mm to 0.3 mm by using a gas delivery device provided with a gas pressure detecting device. The raw material A obtained in the step 4 is completely filled into the inner space of the hollow mold shell, and then slowly exits the small diameter hollow needle until the fine diameter hollow needle tip is retracted to the solid body of the hollow mold shell, and the slow infusion step 4 is obtained. Raw material B, sealing the pinhole and hardening the pinhole, and obtaining a composite secondary explosion layer to be used for the sealing layer;
    ⑥将步骤①获得的待用非硫化三元乙丙橡胶注塑成与步骤②获得的待用网篮内壁相适应的气球状空心单边开口膜,获得待用液膜层;6, the non-vulcanized ethylene propylene diene monomer obtained in step 1 is injection molded into a balloon-shaped hollow single-sided open film which is compatible with the inner wall of the basket to be used obtained in step 2, to obtain a liquid film layer to be used;
    3)环保鞭炮制造3) Environmental firecracker manufacturing
    ①将阶段2)步骤⑤获得的待用密封层复合二次燃爆层置于阶段2)步骤⑥获得的待用液膜层中,在待用液膜层外表面套装阶段2)步骤②获得的待用网篮,然后在待用液膜层中注入阶段2)步骤④获得的原料A至待用液膜层外壁与待用网篮内壁紧密贴合,然后将阶段1)步骤①准备的混合包裹有活性炭粉末的火纸实心卷芯插入开口端,采用石蜡密封开口端与火纸实心卷芯的结合处,获得预制鞭炮;1 The phase 2) step 5 obtained for the sealing layer composite secondary explosive layer is placed in the liquid film layer to be obtained in step 2), and the outer surface of the liquid film layer is set in step 2). The basket to be used is then injected into the liquid film layer to be used in step 2). The raw material A obtained in step 4 is adhered to the outer wall of the liquid layer to be used and the inner wall of the basket to be used, and then prepared in step 1). The solid core of the fire paper wrapped with activated carbon powder is inserted into the open end, and the joint of the open end of the paraffin wax and the solid core of the fire paper is used to obtain the prefabricated firecracker;
    ②对步骤①获得的预制鞭炮进行外包装与涂色,获得所需无污染残余物易降解的环保鞭炮。2 The outer packaging and the coloring of the pre-made firecrackers obtained in step 1 are obtained, and the environmentally-friendly firecrackers which are easily degraded by the non-polluting residue are obtained.
  2. 根据权利要求1所述无污染残余物易降解的环保鞭炮的制造方法,其特征在于:其中所述固体有机盐均具体为含钾、钠、铜、钙的有机物,根据所需焰色要求选用含对应金属元素的固体有机盐。The method for manufacturing environmentally-friendly firecracks capable of degrading non-polluting residue according to claim 1, wherein the solid organic salt is specifically an organic substance containing potassium, sodium, copper and calcium, and is selected according to the required flame color. A solid organic salt containing a corresponding metal element.
  3. 采用权利要求1所述方法制造的无污染残余物易降解的环保鞭炮,其特征在于:该环保鞭炮由外及内包括五个结构层,分别为固定结构、液膜层、初燃层、密封层、二次燃爆层;固定结构具体为乙烯和丙烯酸按2:3质量比共聚的EAA网格层,所述网格层具体为网格间隙1mm-1.5mm的固定在液膜层外表面的网篮;液膜层具体为5-亚乙基-2-降冰片烯、乙烯、丙烯按质量比1:10:9共聚的非硫化三元乙丙橡胶膜;初燃层具体为无水乙醇与溶质质量分数60%的双氧水按1:10的体积比混合形成混合液后与固体有机盐混合的混合层;密封层具体分为三个部分,三个部分相互间为物理结合,所述三个部分具体为强化物、稳定物和降解促进物,它们按质量比6:2:2混合后即为密封层,其中强化物为乙烯和丙烯酸按7:3质量比共聚的EAA,稳定物具体为5-亚乙基-2-降冰片烯、乙烯、丙烯按质量比1:10:9共聚的非硫化三元乙丙橡胶,降解促进物为生物可降解淀粉树脂bsr;所述二次燃爆层具体为无水乙醇与溶质质量分数60%的双氧水按1:10的体积比混合形成7倍-8倍大气压后与固体有机盐混合的混合气体层。The environmentally-friendly firecracker which is easy to degrade by the pollution-free residue manufactured by the method of claim 1 is characterized in that: the environmental firecracker comprises five structural layers from the outside and the inside, respectively, a fixed structure, a liquid film layer, an initial combustion layer, and a seal. The layer and the secondary explosion layer; the fixed structure is specifically an EAA mesh layer copolymerized with ethylene and acrylic acid in a mass ratio of 2:3, and the mesh layer is specifically fixed on the outer surface of the liquid film layer with a mesh gap of 1 mm to 1.5 mm. The liquid crystal layer is specifically a non-sulfide EPDM film copolymerized with 5-ethylidene-2-norbornene, ethylene and propylene at a mass ratio of 1:10:9; the initial combustion layer is specifically anhydrous. a mixed layer of ethanol and a solute mass fraction of 60% hydrogen peroxide in a volume ratio of 1:10 to form a mixed liquid and mixed with a solid organic salt; the sealing layer is specifically divided into three parts, and the three parts are physically combined with each other. The three parts are specifically reinforcements, stabilizers and degradation promoters, which are mixed at a mass ratio of 6:2:2, and the reinforcement is an EAA copolymerized with ethylene and acrylic acid in a mass ratio of 7:3. Specifically 5-ethylidene-2-norbornene, ethylene, propylene The non-sulfide EPDM rubber copolymerized by mass ratio 1:10:9, the degradation promoter is biodegradable starch resin bsr; the secondary blast layer is specifically anhydrous ethanol and the solute mass fraction 60% hydrogen peroxide is 1 A volume ratio of 10 is mixed to form a mixed gas layer mixed with a solid organic salt after 7 to 8 times atmospheric pressure.
  4. 根据权利要求3所述的无污染残余物易降解的环保鞭炮,其特征在于:其中所述固体有机盐均具体为含钾、钠、铜、钙的有机物,根据所需焰色要求选用含对应金属元素的固体有机盐。。The environmentally-friendly firecracker capable of degrading the pollution-free residue according to claim 3, wherein the solid organic salt is specifically an organic substance containing potassium, sodium, copper and calcium, and the corresponding content is selected according to the required flame color. A solid organic salt of a metal element. .
  5. [根据细则26改正30.04.2019] 
    [Correct according to Rule 26 30.04.2019]
  6. [根据细则26改正30.04.2019] 
    [Correct according to Rule 26 30.04.2019]
  7. [根据细则26改正30.04.2019] 
    [Correct according to Rule 26 30.04.2019]
  8. [根据细则26改正30.04.2019] 
    [Correct according to Rule 26 30.04.2019]
  9. [根据细则26改正30.04.2019] 
    [Correct according to Rule 26 30.04.2019]
  10. [根据细则26改正30.04.2019] 
    [Correct according to Rule 26 30.04.2019]
PCT/CN2019/082967 2018-04-25 2019-04-17 Contamination residue-free easily-degradable environmentally-friendly firecracker and manufacturing method therefor WO2019205996A1 (en)

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WO2020206624A1 (en) * 2019-04-10 2020-10-15 微山宏瑞电力科技有限公司 Environment-friendly firecracker having long-lasting luminous flame and capable of realizing self-combustion, and manufacturing method therefor

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