WO2019205572A1 - Method and device for determining battery pack temperature difference of new energy vehicle, and control method - Google Patents

Method and device for determining battery pack temperature difference of new energy vehicle, and control method Download PDF

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Publication number
WO2019205572A1
WO2019205572A1 PCT/CN2018/114542 CN2018114542W WO2019205572A1 WO 2019205572 A1 WO2019205572 A1 WO 2019205572A1 CN 2018114542 W CN2018114542 W CN 2018114542W WO 2019205572 A1 WO2019205572 A1 WO 2019205572A1
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WIPO (PCT)
Prior art keywords
temperature difference
value
battery pack
discarding
coolant interface
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PCT/CN2018/114542
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French (fr)
Chinese (zh)
Inventor
陆群
张宇
刘天鸣
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北京长城华冠汽车科技股份有限公司
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Publication of WO2019205572A1 publication Critical patent/WO2019205572A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/4207Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/615Heating or keeping warm
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/617Types of temperature control for achieving uniformity or desired distribution of temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • H01M10/633Control systems characterised by algorithms, flow charts, software details or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of automotive technology, and more particularly to a method, apparatus and control method for determining a battery pack temperature difference of a new energy vehicle.
  • New energy vehicles refer to the use of unconventional vehicle fuels as a power source (or the use of conventional vehicle fuels, the use of new vehicle power units), integrated vehicle power control and drive advanced technology, the formation of advanced technology, with New technology, new structure of the car.
  • New energy vehicles usually include four types, hybrid electric vehicles (HEV), pure electric vehicles (BEV), fuel cell electric vehicles (FCEV) and other new energy sources (such as supercapacitors, flywheels and other high-efficiency energy storage vehicles).
  • HEV hybrid electric vehicles
  • BEV pure electric vehicles
  • FCEV fuel cell electric vehicles
  • other new energy sources such as supercapacitors, flywheels and other high-efficiency energy storage vehicles.
  • the power battery drive motor In new energy vehicles, the power battery drive motor generates power, so the performance and life of the power battery are the key factors affecting the performance of the car. Due to the limited space on the vehicle, a large amount of heat generated by the battery during operation is accumulated by the space, resulting in uneven temperature and affecting the consistency of the battery cells, thereby reducing the charging and discharging cycle efficiency of the battery and affecting the power and energy of the battery. In severe cases, it will also lead to thermal runaway, affecting the safety and reliability of the system. In order to optimize the performance and life of the power battery, it is necessary to optimize the structure of the battery pack, and use a thermal management system to keep the battery temperature in an appropriate range and ensure that the temperature of each part of the battery is balanced. The thermal management system provides cooling to the battery pack by providing coolant to each battery compartment water through the system piping.
  • temperature data is obtained everywhere by temperature sensors disposed throughout the battery pack, and based on the obtained raw temperature data, the maximum value T max and the minimum value T min are found therein, and the battery pack is obtained by subtracting them. Temperature difference. When the maximum value T max and the minimum value T min exceed a certain fixed threshold, the system considers that the data is incorrect and discards it to ensure the accuracy of the temperature difference calculation.
  • the purpose of the present application is to propose a method, device and control method for determining the temperature difference of a battery of a new energy vehicle, thereby improving the accuracy of the temperature difference calculation.
  • a method for determining a temperature difference of a battery pack of a new energy vehicle comprising:
  • the first discarding process comprising: discarding a value greater than a first predetermined threshold or lower than a second predetermined gate The detected value of the limit;
  • the method includes: performing a second discarding process of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple;
  • the difference between the maximum value and the minimum value among the detected values remaining after the additional processing is determined as the battery pack temperature difference.
  • the additional processing further includes:
  • the third discarding process includes: discarding the detected value of the second standard deviation whose absolute value of the difference from the second mean is greater than a predetermined multiple.
  • the predetermined multiple is three.
  • a device for determining a temperature difference of a battery pack of a new energy vehicle comprising:
  • a receiving module configured to receive a detection value provided by each of a plurality of temperature sensors disposed at a plurality of predetermined positions of the battery pack, and perform a first discarding process on the detected value, where the first discarding process includes : discarding the detected value that is greater than the first predetermined threshold or lower than the second predetermined threshold;
  • a calculation module configured to calculate a first average value of the detection values remaining after the first discarding process, calculate a first standard deviation based on the first mean value, and perform additional processing on the remaining detection values after the first discarding process
  • the additional processing includes: performing a second discarding process of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple;
  • a determining module configured to determine a difference between a maximum value and a minimum value among the detected values remaining after the additional processing as the battery pack temperature difference.
  • the calculating module is configured to further calculate a second mean value of the detection values remaining after the second discarding process after performing the second discarding process, and calculate a second value based on the second mean value Standard deviation, and performing a third discarding process on the detection value remaining after the second discarding process, the third discarding process comprising: discarding the absolute value of the difference from the second mean value greater than a predetermined multiple The detected value of the second standard deviation is described.
  • a control method for a series of thermal management pipelines for a new energy vehicle comprising: a water pump; a heating element, a water inlet of the heating element being connected in series with a water outlet of the water pump; a battery comprising a plurality of batteries a group comprising a first coolant interface disposed on a first side of the battery pack and a second coolant interface disposed on an opposite side of the first side, the respective water in the battery pack for heating each battery
  • the respective pipelines of the chamber are connected in series; the reversing valve is respectively connected with the water outlet of the heating element, the water return port of the water pump, the first coolant interface and the second coolant interface; the method comprises:
  • Detecting a temperature difference of the battery pack comprising: arranging a plurality of temperature sensors at a plurality of predetermined positions of the battery pack; receiving detection values respectively provided by the plurality of temperature sensors, and performing the first time on the detected values
  • the discarding process, the first discarding process includes: discarding the detected value that is greater than the first predetermined threshold or lower than the second predetermined threshold; and calculating the first mean of the remaining detected values after the first discarding process, based on The first mean calculates a first standard deviation, and performs additional processing on the detected values remaining after the first discarding process, the additional processing comprising: performing an absolute value of the discarding difference from the first mean value greater than a predetermined value a second rejection processing of the detection value of the first standard deviation of the multiple; determining a difference between the maximum value and the minimum value of the detection values remaining after the additional processing as the temperature difference;
  • the reversing valve controller generates a hold command or a reversing command based on a comparison result of the temperature difference and a predetermined temperature difference threshold;
  • the reversing valve maintains a waterway direction from the first coolant interface to a second coolant interface based on the hold command, and converts a waterway direction from the second coolant interface based on the commutation command Flow to the first coolant interface.
  • the reversing valve controller generates a hold command or a reversing command based on a comparison result of the temperature difference and a predetermined temperature difference threshold value, including:
  • the reversing valve controller generates the reversing command when the temperature difference is greater than the predetermined temperature difference threshold, and continuously generates a holding command within a predetermined time after the reversing command is generated.
  • the method further includes:
  • the reversing valve controller generates a second reversing command when the temperature difference first decreases and then increases and when the temperature difference is greater than the predetermined temperature difference threshold;
  • the diverter valve converts a waterway direction from the first coolant interface to the second coolant interface based on the second commutation command.
  • a control method for a series of thermal management pipelines for a new energy vehicle comprising: a water pump; a cooling element, the water inlet of the refrigeration component is connected in series with the water outlet of the water pump; a battery pack comprising a first coolant interface disposed on a first side of the battery pack and a second coolant interface disposed on an opposite side of the first side, the battery pack for cooling each battery
  • the respective pipelines of the respective water chambers are connected in series;
  • the reversing valve is respectively connected to the water outlet of the refrigeration element, the water return port of the water pump, the first coolant interface and the second coolant interface; the method comprises:
  • Detecting a temperature difference of the battery pack comprising: arranging a plurality of temperature sensors at a plurality of predetermined positions of the battery pack; receiving a detection value respectively provided by the plurality of temperature sensors, performing a first discarding on the detection value Processing, the first discarding process includes: discarding a detection value that is greater than a first predetermined threshold value or lower than a second predetermined threshold value; calculating a first mean value of the remaining detection values after the first discarding process, and based on The first mean calculates a first standard deviation, and performs additional processing on the detected values remaining after the first discarding process, the additional processing comprising: performing an absolute value of the discarding difference from the first mean value greater than a predetermined value a second rejection processing of the detection value of the first standard deviation of the multiple; determining a difference between the maximum value and the minimum value of the detection values remaining after the additional processing as the temperature difference;
  • the reversing valve controller generates a hold command or a reversing command based on a comparison result of the temperature difference and a predetermined temperature difference threshold;
  • the reversing valve maintains a waterway direction from the first coolant interface to a second coolant interface based on the hold command, and converts a waterway direction from the second coolant interface based on the commutation command Flow to the first coolant interface.
  • the reversing valve controller generates a hold command or a reversing command based on a comparison result of the temperature difference and a predetermined temperature difference threshold: when the temperature difference is greater than the predetermined temperature difference threshold, Generating a reversing valve controller to generate a reversing command, and continuously generating a holding command within a predetermined time after generating the reversing command;
  • the method After converting the waterway direction to flow from the second coolant interface to the first coolant interface based on the commutation command, the method further includes:
  • the reversing valve controller generates a second reversing command when the temperature difference first decreases and then increases and when the temperature difference is greater than the predetermined temperature difference threshold;
  • the diverter valve converts a waterway direction from the first coolant interface to the second coolant interface based on the second commutation command.
  • a plurality of temperature sensors are arranged at a plurality of predetermined positions of the battery pack; the detection values respectively provided by the plurality of temperature sensors are received, and the first discarded processing is performed on the detected values.
  • the first discarding process includes: discarding the detected value that is greater than the first predetermined threshold or lower than the second predetermined threshold; and calculating the first mean of the remaining detected values after the first discarding process, based on the first mean a first standard deviation, and performing additional processing on the detected values remaining after the first discarding process, the additional processing comprising: performing a second of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple
  • the discarding process is performed; the difference between the maximum value and the minimum value among the detected values remaining after the additional processing is determined as the battery pack temperature difference.
  • the statistical parameters are used to eliminate the measurement value of the sensor failure, and the correctness of the temperature difference is improved.
  • the embodiment of the present application implements a pipeline scheme of the tandem thermal management system to ensure flow uniformity.
  • the embodiment of the present application controls the flow direction of the series water channel by using the reversing valve, thereby reducing the temperature difference of the battery system.
  • FIG. 1 is a flow chart of a method for determining a battery pack temperature difference of a new energy vehicle in accordance with the present application.
  • FIG. 2 is a block diagram of a device for determining a battery pack temperature difference of a new energy vehicle according to the present application.
  • FIG 3 is a first exemplary structural diagram of a tandem thermal management system for a new energy vehicle in accordance with the present application.
  • FIG. 4 is a schematic view of the heat management water path after the reversing operation of the reversing valve of FIG.
  • FIG. 5 is a schematic diagram of a first control flow of a tandem thermal management system for a new energy vehicle according to the present application.
  • FIG. 6 is a second exemplary structural diagram of a tandem thermal management system for a new energy vehicle in accordance with the present application.
  • Fig. 7 is a schematic view showing the heat management water path after the reversing operation of the reversing valve of Fig. 6.
  • FIG. 8 is a schematic diagram of a second control flow of a tandem thermal management system for a new energy vehicle according to the present application.
  • the embodiment of the present application proposes a temperature difference (ie, temperature difference) calculation method that can automatically eliminate the temperature sensor error, and reduces the influence of the temperature sensor's own error on the temperature difference that the system will output.
  • the statistical error parameter is used to calculate the dynamic error limit in the current state of the system, and when the temperature sensor measurement exceeds the dynamic threshold, it is discarded, and when the temperature sensor measurement exceeds the determined threshold, the same is discarded.
  • FIG. 1 is a flow chart of a method for determining a battery pack temperature difference of a new energy vehicle in accordance with the present application.
  • the method includes:
  • Step 101 Arranging a plurality of temperature sensors at a plurality of predetermined positions of the battery pack.
  • Step 102 Receive a detection value provided by each of the plurality of temperature sensors, and perform a first discarding process on the detection value, where the first discarding process includes: discarding greater than a first predetermined threshold or lower than The detected value of the second predetermined threshold.
  • Step 103 Calculate a first mean value of the detection values remaining after the first discarding process, calculate a first standard deviation based on the first mean value, and perform additional processing on the detected values remaining after the first discarding process.
  • the additional processing includes: performing a second discarding process of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple.
  • Step 104 Determine a difference between a maximum value and a minimum value among the detected values remaining after the additional processing as the battery pack temperature difference.
  • the additional processing further includes: calculating a second mean value of the detected values remaining after the second discarding process, and calculating the second mean value based on the second mean value a second standard deviation, and performing a third discarding process on the detection value remaining after the second discarding process, the third discarding process comprising: discarding the absolute value of the difference from the second mean value greater than a predetermined multiple The detected value of the second standard deviation.
  • the predetermined multiple is three.
  • the measured temperature values are: T1, T2, ... TN.
  • Tn is used herein to refer to the measured value of any of the sensors.
  • Step 1 Discard the measured value beyond the determined threshold:
  • Tn When Tn>Tb0 or Tn ⁇ Ta0, Tn is discarded; where Tb0 and Ta0 are both threshold values determined based on predetermined empirical values, wherein by comparing with Tb0 to screen out excessive temperature values, by comparing with Ta0 Screen out too small a temperature value.
  • Step 2 Calculate the system mean ⁇ a after initial processing, where:
  • the third step calculating the initial standard deviation ⁇ a of the system, where:
  • Step 4 Discard measurements that exceed 3 standard deviations:
  • Step 5 Calculate the system mean ⁇ b after the secondary treatment, where:
  • the sixth step the standard deviation ⁇ b of the second calculation system, and define the standard deviation of 3 times as the dynamic error limit of the system;
  • Step 7 Discard more than 3 standard deviations (ie The measured value.
  • Step 8 Sort Tc1, Tc2, ..., Tc(Nxyz) to obtain the maximum value Tc max and the minimum value Tc min , and subtract the two to obtain the temperature difference ⁇ T of the battery pack, wherein:
  • the embodiment of the present application uses the statistical parameter to calculate the error limit of the current state of the system, and can automatically exclude the sensor measurement value of the fault itself, and ensure the correctness of the calculated system temperature difference.
  • the embodiment of the present application also proposes a device for determining the temperature difference of the battery of the new energy vehicle.
  • FIG. 2 is a block diagram of a device for determining a battery pack temperature difference of a new energy vehicle according to the present application.
  • the device comprises:
  • the receiving module 201 is configured to receive a detection value provided by each of the plurality of temperature sensors disposed at a plurality of predetermined positions of the battery pack, and perform a first discarding process on the detected value, where the first discarding process includes: Discarding the detected value that is greater than the first predetermined threshold or lower than the second predetermined threshold;
  • the calculating module 202 is configured to calculate a first mean value of the detection values remaining after the first discarding process, calculate a first standard deviation based on the first mean value, and perform an attaching on the remaining detected values after the first discarding process Processing, the additional processing includes: performing a second discarding process of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple;
  • the determining module 203 is configured to determine a difference between a maximum value and a minimum value of the detected values remaining after the additional processing as the battery pack temperature difference.
  • the calculating module 202 is configured to further calculate a second mean value of the detection values remaining after the second discarding process after performing the second discarding process, and calculate the second mean value based on the second mean value a second standard deviation, and performing a third discarding process on the detection value remaining after the second discarding process, the third discarding process comprising: discarding the absolute value of the difference from the second mean value greater than a predetermined multiple The detected value of the second standard deviation.
  • the method of determining the battery pack temperature difference of a new energy vehicle proposed by the embodiment of the present application can be applied to various thermal management examples.
  • the existing serial piping scheme has an unchangeable flow direction of the internal liquid, which results in the current battery module using the series thermal management system scheme, and the internal temperature difference is difficult to be effectively controlled, resulting in temperature difference. is too big.
  • the thermal management system may even increase the original temperature difference of the battery system, which adversely affects the temperature uniformity of the battery system.
  • a new energy vehicle series thermal management system is proposed to overcome the problem of flow non-uniformity of the parallel cooling system.
  • the reversing valve is used to adjust the flow direction of the pipeline according to the temperature difference between the pipelines, thereby achieving the purpose of reducing the internal temperature difference of the battery.
  • FIG 3 is a first exemplary structural diagram of a tandem thermal management system for a new energy vehicle in accordance with the present application.
  • the system includes:
  • a heating element a water inlet of the heating element is connected in series with a water outlet of the water pump P1;
  • a battery pack including a plurality of batteries, comprising a first coolant interface K disposed on a first side of the battery pack and a second coolant interface M disposed on an opposite side of the first side; a battery pack for heating each battery
  • the respective pipes of the respective water chambers are connected in series with each other (for example, in FIG. 3, the pipes of the water chamber 1, the water chamber 2 to the water chamber n are connected in series, wherein the water chamber 1 is connected to the first coolant interface K, and the water chamber n is connected.
  • the second coolant interface M, n is the number of batteries);
  • the reversing valve V1 is respectively connected to the water outlet of the heating element, the water return port of the water pump P1, the first coolant interface K and the second coolant interface M;
  • a temperature difference detecting component for detecting a battery temperature difference between the battery on the first side of the battery pack and the battery on the opposite side;
  • a reversing valve controller for generating a hold command or a reversing command based on a comparison result of the battery temperature difference and the predetermined temperature difference threshold
  • the reversing valve flows from the first coolant interface K to the second coolant interface M based on the hold command to maintain the water path direction, and converts the water path direction from the second coolant interface M to the first coolant based on the reversing command Interface K.
  • the battery pack of the embodiment of the present application includes a plurality of batteries, and the respective pipelines for heating each water chamber of each battery in the battery pack are connected in series with each other. Therefore, the present application implements a tandem thermal management system for a new energy vehicle, which can Overcome the problem of flow non-uniformity in parallel cooling systems.
  • the reversing valve V1 can be implemented as an electromagnetic reversing valve, a motorized reversing valve, an electro-hydraulic reversing valve or a manual reversing valve, and the like.
  • the reversing valve V1 is implemented as a two-position four-way electromagnetic reversing valve, a two-position six-way electromagnetic reversing valve, a three-position four-way electromagnetic reversing valve or a three-position six-way electromagnetic reversing valve, and the like.
  • the reversing valve controller is configured to generate a hold command when the battery temperature difference is less than or equal to a predetermined temperature difference threshold, and generate a commutation command when the battery temperature difference is greater than a predetermined temperature difference threshold, and generate The hold command is continuously generated within a predetermined time after the commutation command. Therefore, by continuously generating the hold command for a predetermined time after the generation of the commutation command, the frequency switching of the reversing valve can be prevented.
  • the reversing valve controller After the water direction is changed based on the commutation command to flow from the second coolant interface M to the first coolant interface K, when the battery temperature difference occurs, the battery temperature difference first decreases and then increases, and when the battery temperature difference is greater than
  • the reversing valve controller When the temperature difference threshold is predetermined, the reversing valve controller generates a second reversing command, and the reversing valve changes the water path direction from the first coolant interface K to the second coolant interface M based on the second reversing command.
  • the heating element can be embodied as a PTC heater.
  • the battery water path of the new energy vehicle shown in FIG. 1 includes a P1 water pump, a heating element, a reversing valve V1, a battery pack, and a pipeline, wherein the battery pack includes a plurality of batteries, and the battery pack
  • the battery pack includes a plurality of batteries, and the battery pack
  • the respective pipes for heating the respective water chambers of the respective batteries are connected in series to each other.
  • the water pump P1 and the PTC heater operate, while the reversing valve V1 remains in an initial state, and the thermal management system can provide heat to the battery pack.
  • the flow sequence of the coolant is as shown in FIG. 1 , specifically: the water outlet of the water pump P1 ⁇ the PTC heater ⁇ the A port of the reversing valve V1 ⁇ the C port of the reversing valve V1 ⁇ the first coolant of the battery pack Interface K ⁇ second coolant interface M of the battery pack ⁇ D port of the reversing valve V1 ⁇ B port of the reversing valve V1 ⁇ the water return port of the water pump P1.
  • the coolant is first heated in the PTC heater and then flows through the first coolant interface K of the battery pack and then through the second coolant interface M of the battery pack. That is, the battery on the first coolant interface K side of the battery pack is first heated, and then the battery on the second coolant interface M side of the battery pack is heated.
  • temperature unevenness also appears inside the battery pack, which is characterized by high temperature near the water inlet of the battery pack and low temperature near the water outlet, that is, the first coolant interface
  • the battery temperature on the K side is relatively high, and the battery temperature on the side of the second coolant interface M is relatively low.
  • the temperature difference detecting element continuously detects the battery temperature difference in the battery pack.
  • the battery temperature difference can be understood as an absolute value.
  • the switching valve controller When the battery temperature difference (referred to as the temperature difference) detected by the temperature difference detecting element is less than or equal to the predetermined threshold value a, the switching valve controller generates a hold command, at which time the reversing valve does not perform the reversing operation.
  • the reversing valve controller When the temperature difference detected by the temperature difference detecting element is greater than the predetermined threshold value a, the reversing valve controller generates a reversing command to reverse the reversing valve V1 to exchange the battery inlet and outlet ports.
  • the specific process of the temperature difference detecting component continuously detecting the battery temperature difference in the battery pack includes: arranging a plurality of temperature sensors at a plurality of predetermined positions of the battery pack; receiving the detection values respectively provided by the plurality of temperature sensors, and performing the detected values on the detected values
  • the first discarding process includes: discarding the detected value that is greater than the first predetermined threshold or lower than the second predetermined threshold; and calculating the first mean of the remaining detected values after the first discarding process, Calculating a first standard deviation based on the first mean value, and performing additional processing on the detected value remaining after the first discarding process, the additional processing comprising: performing an absolute value of the difference between the discarding and the first mean value being greater than And a second rejection processing of the detection value of the first standard deviation of the predetermined multiple; the difference between the maximum value and the minimum value among the detection values remaining after the additional processing is determined as the temperature difference.
  • the additional processing further includes: calculating a second mean value of the detected values remaining after the second discarding process, calculating a second standard deviation based on the second mean value, and Performing a third discarding process on the detected values remaining after the second discarding process, the third discarding process comprising: discarding the second criterion that the absolute value of the difference from the second mean is greater than a predetermined multiple Poor detection value.
  • FIG. 4 is a schematic view of the heat management water path after the reversing operation of the reversing valve of FIG.
  • the flow order of the coolant is adjusted to: the water outlet of the water pump P1 ⁇ the heating element (such as a PTC heater) ⁇ the A port of the reversing valve V1 ⁇ the D of the reversing valve V1 Port ⁇ The second coolant interface M of the battery pack ⁇ the first coolant port K of the battery pack ⁇ the C port of the reversing valve V1 ⁇ the B port of the reversing valve V1 ⁇ the water return port of the water pump P1.
  • the coolant is first heated in the PTC heater, then flows through the second coolant interface M of the battery pack, and then flows through the first coolant interface K of the battery pack.
  • the battery on the second coolant interface M side of the battery pack is first heated, and then the battery on the side of the first coolant interface K of the battery pack is heated.
  • the temperature difference of the battery inside the battery pack will be reduced (ie, the temperature of the battery on the side of the first coolant interface K and the second coolant interface)
  • the battery temperature on the M side is gradually approaching), and the state shown in Fig. 4 is maintained to continue.
  • the temperature difference will become zero, that is, the battery temperature on the first coolant interface K side is the same as the battery temperature on the second coolant interface M side, and at this time, the state continues to operate, and the temperature difference will increase from zero (the first The temperature of the battery on the side of the coolant interface M gradually starts to be greater than the temperature of the battery on the side of the first coolant interface M.
  • the temperature difference reaches a certain threshold value a, the commutation operation is performed again, so that the thermal management system is turned off. .
  • the embodiment of the present application proposes a control method for a series-type thermal management pipeline of a new energy vehicle.
  • the heat management pipeline includes: a water pump; a heating element, a water inlet of the heating element is connected in series with a water outlet of the water pump; a battery pack including a plurality of batteries, including a first coolant interface disposed on the first side of the battery pack and disposed at the first a second coolant interface on the opposite side of one side, the respective tubes of the water cells in the battery pack for heating each battery are connected in series; the reversing valve, the water outlet of the heating element, the water return of the water pump, the first cooling The liquid interface and the second coolant interface are respectively connected; the method comprises:
  • the first step the temperature difference detecting element detects the battery temperature difference of the battery pack.
  • the specific detection method refer to the method flow shown in FIG.
  • the second step the reversing valve controller generates a hold command or a reversing command based on a comparison result between the battery temperature difference and the predetermined temperature difference threshold;
  • the third step the reversing valve keeps the water flow direction from the first coolant interface to the second coolant interface based on the hold command, and converts the water path direction from the second coolant interface to the first coolant based on the commutation command interface.
  • the reversing valve controller generates a hold command or a reversing command based on a comparison result of the battery temperature difference and the predetermined temperature difference threshold value, including: when the battery temperature difference is less than or equal to the predetermined temperature difference threshold, the reversing valve control The generator generates a hold command.
  • the reversing valve controller generates a hold command or a reversing command based on a comparison of the battery temperature difference and the predetermined temperature difference threshold: the reversing valve when the battery temperature difference is greater than the predetermined temperature difference threshold
  • the controller generates a commutation command and continuously generates a hold command within a predetermined time after the commutation command is generated.
  • the method further includes: when the battery temperature difference occurs, first decreasing and then increasing the change
  • the reversing valve controller generates a second reversing command when the battery temperature difference is again greater than the predetermined temperature difference threshold; the reversing valve changes the water direction to flow from the first coolant interface to the first based on the second reversing command Two coolant interface.
  • FIG. 5 is a schematic diagram of a first control flow of a tandem thermal management system for a new energy vehicle according to the present application.
  • the flow shown in FIG. 5 can be applied to the switching process shown in FIGS. 3 and 4.
  • the heating element can be embodied as a PTC heater.
  • the method includes:
  • Step 501 Detect the temperature T of the battery pack, for example, the temperature T may be the average temperature of the battery pack.
  • Step 502 When the temperature T of the battery pack is greater than the predetermined threshold A, it may be determined that the heat treatment is not required for the battery pack, and step 508 and subsequent steps are performed; when the temperature T of the battery pack is less than the predetermined threshold At time A, it can be determined that the heat treatment needs to be performed for the battery pack, and at this time, step 503 and subsequent steps are performed.
  • Step 503 Turn on the water pump P1 and start the PTC heater.
  • the water pump P1 and the PTC heater operate, while the reversing valve V1 maintains the initial state, and the thermal management system can supply heat to the battery pack.
  • the flow order of the cooling liquid is the water outlet of the water pump P1 ⁇ the PTC heater ⁇ the A port of the reversing valve V1 ⁇ the C port of the reversing valve V1 ⁇ the first coolant interface K of the battery pack ⁇ the second of the battery pack
  • the coolant port M ⁇ the D port of the reversing valve V1 ⁇ the B port of the reversing valve V1 ⁇ the water return port of the water pump P1.
  • the coolant is first heated in the PTC heater and then flows through the first coolant interface K of the battery pack and then through the second coolant interface M of the battery pack. That is, the first coolant interface K side battery of the battery pack is first heated, and then the battery of the second coolant interface M side of the battery pack is heated. After heating for a period of time, due to the non-uniformity of the internal temperature of the series pipeline, temperature unevenness also appears inside the battery pack, which is characterized by high temperature near the water inlet of the battery pack and low temperature near the water outlet, that is, the first coolant interface The battery temperature on the K side is high, and the battery temperature on the second coolant interface M side is low.
  • Step 504 The temperature difference detecting element continuously detects the battery temperature difference dT of the battery pack (for example, detecting a battery temperature difference between the battery closest to the first coolant interface K and the battery detecting the closest to the second coolant interface).
  • the battery temperature difference dT is understood to be an absolute value.
  • the specific temperature difference detecting method of the temperature difference detecting element can be referred to the flow shown in FIG.
  • Step 505 When the temperature difference dT detected by the temperature difference detecting element is less than the predetermined threshold value B, the switching valve controller generates a hold command, and performs step 507: when the temperature difference dT detected by the temperature difference detecting element is greater than or equal to a predetermined value When the threshold value a, the reversing valve controller generates a reversing command, and performs step 506;
  • Step 506 The reversing valve V1 is reversing based on the reversing command, so that the battery inlet and outlet ports are interchanged. That is, the flow order of the cooling liquid is the water outlet of the water pump P1 ⁇ the PTC heater ⁇ the A port of the reversing valve V1 ⁇ the D port of the reversing valve V1 ⁇ the second coolant interface M of the battery pack ⁇ the first cooling of the battery pack Liquid interface K ⁇ C port of the reversing valve V1 ⁇ B port of the reversing valve V1 ⁇ water return port of the water pump P1. Then, return to step 501.
  • Step 507 The reversing valve V1 does not perform the reversing operation based on the hold command, and maintains the V1 direction, that is, the flow order of the coolant is still the water outlet of the water pump P1 ⁇ the PTC heater ⁇ the A port of the reversing valve V1 ⁇ the reversing valve V1 Port C ⁇ the first coolant interface K of the battery pack ⁇ the second coolant interface M of the battery pack ⁇ the D port of the reversing valve V1 ⁇ the B port of the reversing valve V1 ⁇ the return port of the water pump P1. Then, return to step 501.
  • Step 508 Turn off the PTC, turn off the water pump P1, and return to step 501.
  • the present application also proposes a control device for a tandem thermal management pipeline of a new energy vehicle.
  • the heat management pipeline includes: a water pump; a heating element, a water inlet of the heating element is connected in series with the water outlet of the water pump; and a battery pack including a plurality of batteries, including a first coolant interface disposed on the first side of the battery pack And a second coolant interface disposed on an opposite side of the first side, the respective tubes of the battery pack for heating respective water chambers of the respective batteries are connected in series; the reversing valve, and the outlet of the heating element a nozzle, a water return port of the water pump, a first coolant interface, and a second coolant interface are respectively connected;
  • the control device includes: a temperature difference detecting component, configured to detect a battery and a location on the first side of the battery pack a battery temperature difference between the batteries on the opposite side; a reversing valve controller for generating a hold command or a reversing command based on
  • Figures 3 and 4 are only one typical configuration of the present application, and all solutions in which a series waterway plus a reversing valve are considered to be included in the application embodiment. Moreover, the working conditions shown in Figures 31 and 4 are only a typical working condition, all of which are connected in series with a reversing valve, and regardless of whether the thermal management system has heating, cooling, or only liquid circulation function, it should be It is considered to be included in the application implementation.
  • FIG. 6 is a second exemplary structural diagram of a tandem thermal management system for a new energy vehicle in accordance with the present application.
  • the system includes:
  • a cooling element a water inlet of the cooling element is connected in series with a water outlet of the water pump P1;
  • a battery pack including a plurality of batteries, including a first coolant interface K disposed on a first side of the battery pack and a second coolant interface M disposed on an opposite side of the first side; a battery pack for cooling each battery
  • the respective pipes of the respective water chambers are connected in series with each other (for example, in FIG. 4, the pipes of the water chamber 1, the water chamber 2 to the water chamber n are connected in series, wherein the water chamber 1 is connected to the first coolant interface K, and the water chamber n is connected.
  • the second coolant interface M, n is the number of batteries);
  • the reversing valve V1 is respectively connected to the water outlet of the cooling element, the water return port of the water pump P1, the first coolant interface K and the second coolant interface M;
  • a temperature difference detecting component for detecting a battery temperature difference between the battery on the first side of the battery pack and the battery on the opposite side;
  • a reversing valve controller for generating a hold command or a reversing command based on a comparison result of the battery temperature difference and the predetermined temperature difference threshold
  • the reversing valve flows from the first coolant interface K to the second coolant interface M based on the hold command to maintain the water path direction, and converts the water path direction from the second coolant interface M to the first coolant based on the reversing command Interface K.
  • the battery pack of the embodiment of the present application includes a plurality of batteries, and the respective pipelines for cooling each water chamber of each battery in the battery pack are connected in series with each other. Therefore, the present application implements a tandem thermal management system for a new energy vehicle, which can Overcome the problem of flow non-uniformity in parallel cooling systems.
  • the reversing valve V1 can be implemented as an electromagnetic reversing valve, a motorized reversing valve, an electro-hydraulic reversing valve or a manual reversing valve, and the like.
  • the reversing valve V1 is implemented as a two-position four-way electromagnetic reversing valve, a two-position six-way electromagnetic reversing valve, a three-position four-way electromagnetic reversing valve or a three-position six-way electromagnetic reversing valve, and the like.
  • the reversing valve controller is configured to generate a hold command when the battery temperature difference is less than or equal to a predetermined temperature difference threshold, and generate a commutation command when the battery temperature difference is greater than a predetermined temperature difference threshold, and generate The hold command is continuously generated within a predetermined time after the commutation command.
  • the refrigeration element can be embodied as a chiller.
  • the battery water path of the new energy vehicle shown in FIG. 4 includes a P1 water pump, a chiller, a reversing valve V1, a battery pack, and a pipeline, wherein the battery pack includes a plurality of batteries, and the battery pack
  • the battery pack includes a plurality of batteries, and the battery pack
  • the respective pipes for cooling the respective water chambers of the respective batteries are connected in series to each other.
  • the thermal management system At the initial moment when the thermal management system is started, the water pump P1 and the chiller operate, while the reversing valve V1 maintains the initial state, and the thermal management system can supply the refrigerant to the battery pack.
  • the flow sequence of the coolant is as shown in FIG. 4, specifically: the water outlet of the water pump P1 ⁇ the chiller ⁇ the port A of the reversing valve V1 ⁇ the C port of the reversing valve V1 ⁇ the first coolant interface of the battery pack K ⁇ the second coolant interface M of the battery pack ⁇ the D port of the reversing valve V1 ⁇ the B port of the reversing valve V1 ⁇ the water return port of the water pump P1.
  • the coolant is first cooled in the chiller, and then flows through the first coolant interface K of the battery pack and then through the second coolant interface M of the battery pack. That is, the first coolant interface K side battery of the battery pack is first cooled, and then the battery on the second coolant interface M side of the battery pack is cooled.
  • temperature unevenness also appears inside the battery pack, which is characterized by low temperature near the water inlet of the battery pack and high temperature near the water outlet, that is, the first coolant interface
  • the battery temperature on the K side is relatively low, and the battery temperature on the side of the second coolant interface M is relatively high.
  • the temperature difference detecting element continuously detects a battery temperature difference of the battery pack (for example, detecting a battery temperature difference between the battery closest to the first coolant interface K and the battery closest to the second coolant interface).
  • the battery temperature difference can be understood as an absolute value.
  • the process of continuously detecting the battery temperature difference of the battery pack by the temperature difference detecting component includes: arranging a plurality of temperature sensors at a plurality of predetermined positions of the battery pack; receiving detection values respectively provided by the plurality of temperature sensors, and detecting the detected values
  • the first discarding process includes: discarding a detection value that is greater than a first predetermined threshold value or lower than a second predetermined threshold value; and calculating a number of detection values remaining after the first discarding process a mean value, and calculating a first standard deviation based on the first mean value, and performing additional processing on the detected value remaining after the first discarding process, the additional processing comprising: performing a discarding difference from the first mean value
  • the second discarding process of the detected value of the first standard deviation whose absolute value is greater than a predetermined multiple; the difference between the maximum value and the minimum value among the detected values remaining after the additional processing is determined as the temperature difference.
  • the switching valve controller When the battery temperature difference (referred to as the temperature difference) detected by the temperature difference detecting element is less than or equal to the predetermined threshold value a, the switching valve controller generates a hold command, at which time the reversing valve does not perform the reversing operation. When the temperature difference detected by the temperature difference detecting element is greater than the predetermined threshold value a, the reversing valve controller generates a reversing command to reverse the reversing valve V1 to exchange the battery inlet and outlet ports.
  • the temperature difference detected by the temperature difference detecting element is greater than the predetermined threshold value a
  • the reversing valve controller When the temperature difference detected by the temperature difference detecting element is greater than the predetermined threshold value a, the reversing valve controller generates a reversing command to reverse the reversing valve V1 to exchange the battery inlet and outlet ports.
  • Fig. 7 is a schematic view showing the heat management water path after the reversing operation of the reversing valve of Fig. 6.
  • the flow order of the coolant is adjusted to: the water outlet of the water pump P1 ⁇ the chiller ⁇ the port A of the reversing valve V1 ⁇ the D port of the reversing valve V1 ⁇ the battery pack
  • the second coolant interface M ⁇ the first coolant interface K of the battery pack ⁇ the C port of the reversing valve V1 ⁇ the B port of the reversing valve V1 ⁇ the water return port of the water pump P1.
  • the coolant is first cooled in the chiller, then flows through the second coolant interface M of the battery pack, and then flows through the first coolant interface K of the battery pack.
  • the battery on the second coolant interface M side of the battery pack is first cooled, and then the battery on the side of the first coolant interface K of the battery pack is cooled. After a period of cooling, due to the non-uniformity of the internal temperature of the series pipeline, after such a period of operation, the battery temperature difference inside the battery pack will be reduced (ie, the battery temperature on the K side of the first coolant interface and the second coolant interface) The battery temperature on the M side is gradually approaching), and this state continues to run.
  • the temperature difference will become zero, that is, the battery temperature on the first coolant interface K side is the same as the battery temperature on the second coolant interface M side, and at this time, the state continues to operate, and the temperature difference will increase from zero (second The battery temperature on the coolant interface M side gradually starts to be lower than the battery temperature on the first coolant interface M side.
  • the temperature difference reaches a certain threshold value a, the commutation operation is performed again, so that the thermal management system is turned off. .
  • the present application also proposes a control method for a series of thermal management pipelines for new energy vehicles.
  • the heat management pipeline includes: a water pump; a cooling element, a water inlet of the cooling element is connected in series with a water outlet of the water pump; and a battery pack including a plurality of batteries, including a first side disposed on the battery pack a first coolant interface and a second coolant interface disposed on an opposite side of the first side, wherein each of the tubes of the battery pack for cooling each water chamber of each battery is connected in series; a reversing valve, and The water outlet of the refrigeration element, the water return port of the water pump, the first coolant interface and the second coolant interface are respectively connected; the method comprises:
  • the first step the temperature difference detecting component detects the battery temperature difference of the battery pack, and the specific method can refer to the method flow shown in FIG.
  • the second step the reversing valve controller generates a hold command or a reversing command based on a comparison result of the battery temperature difference and the predetermined temperature difference threshold.
  • the third step the reversing valve maintains the water path direction from the first coolant interface to the second coolant interface based on the hold command, and converts the water path direction from the first based on the commutation command
  • the second coolant interface flows to the first coolant interface.
  • the reversing valve controller generates a hold command or a reversing command based on a comparison result of the battery temperature difference and a predetermined temperature difference threshold value: when the battery temperature difference is less than or equal to the predetermined temperature difference gate
  • the limit valve controller generates a hold command when the limit is reached.
  • the reversing valve controller generates a hold command or a reversing command based on a comparison result of the battery temperature difference and a predetermined temperature difference threshold value: when the battery temperature difference is greater than the predetermined temperature difference threshold
  • the reversing valve controller generates a reversing command and continuously generates a holding command for a predetermined time after the reversing command is generated.
  • the method further comprises: first decreasing when the battery temperature difference occurs a further change and when the battery temperature difference is again greater than the predetermined temperature difference threshold, the reversing valve controller generates a second commutation command; the reversing valve is based on the second reversing command The water path direction is changed to flow from the first coolant interface to the second coolant interface.
  • FIG. 8 is a schematic diagram of a second control flow of a tandem thermal management system for a new energy vehicle according to the present application.
  • the flow shown in FIG. 8 can be applied to the switching process shown in FIGS. 6 and 7.
  • the refrigeration element can be embodied as a chiller.
  • the method includes:
  • Step 801 Detect the temperature T of the battery pack, for example, the temperature T may be the average temperature of the battery pack.
  • Step 802 When the temperature T of the battery pack is less than the predetermined threshold A, it may be determined that the cooling process is not required to be performed for the battery pack. At this time, step 808 is performed; when the temperature T of the battery pack is greater than or equal to the predetermined threshold A, It is determined that the cooling process needs to be performed for the battery pack, and step 803 and its subsequent steps are performed at this time.
  • Step 803 Turn on the water pump P1 and start the chiller.
  • the water pump P1 and the chiller operate, while the reversing valve V1 maintains the initial state, and the thermal management system can supply the refrigerant to the battery pack.
  • the flow order of the coolant is the water outlet of the water pump P1 ⁇ the chiller ⁇ the port A of the reversing valve V1 ⁇ the C port of the reversing valve V1 ⁇ the first coolant interface K of the battery pack ⁇ the second cooling of the battery pack Liquid interface M ⁇ D port of the reversing valve V1 ⁇ B port of the reversing valve V1 ⁇ water return port of the water pump P1.
  • the coolant is first cooled in the chiller, and then flows through the first coolant interface K of the battery pack and then through the second coolant interface M of the battery pack. That is, the first coolant interface K side battery of the battery pack is first cooled, and then the battery on the second coolant interface M side of the battery pack is cooled.
  • temperature unevenness also appears inside the battery pack, which is characterized by low temperature near the water inlet of the battery pack and high temperature near the water outlet, that is, the first coolant interface
  • the battery temperature on the K side is low, and the battery temperature on the second coolant interface M side is high.
  • Step 804 The temperature difference detecting element continuously detects the temperature difference dT of the battery pack (for example, detecting a battery temperature difference between the battery closest to the first coolant interface K and the battery detecting the closest to the second coolant interface).
  • the temperature difference can be understood as an absolute value.
  • Step 805 When the temperature difference dT detected by the temperature difference detecting element is less than the predetermined threshold value B, the switching valve controller generates a hold command, and performs step 807: when the temperature difference dT detected by the temperature difference detecting element is greater than or equal to a predetermined value When the threshold value a, the reversing valve controller generates a reversing command, and performs step 806;
  • Step 806 The reversing valve reversing command reverses the reversing valve V1 to exchange the battery inlet and outlet ports. That is, the flow order of the coolant is the water outlet of the water pump P1 ⁇ the chiller ⁇ the port A of the reversing valve V1 ⁇ the D port of the reversing valve V1 ⁇ the second coolant interface M of the battery pack ⁇ the first coolant of the battery pack Interface K ⁇ C port of the reversing valve V1 ⁇ B port of the reversing valve V1 ⁇ water return port of the water pump P1. Then, return to step 801.
  • Step 807 The reversing valve does not perform the reversing operation based on the hold command, and maintains the V1 direction, that is, the flow order of the coolant is still the water outlet of the water pump P1 ⁇ the chiller ⁇ the port A of the reversing valve V1 ⁇ the C of the reversing valve V1 Port ⁇ The first coolant interface K of the battery pack ⁇ the second coolant interface M of the battery pack ⁇ the D port of the reversing valve V1 ⁇ the B port of the reversing valve V1 ⁇ the water return port of the water pump P1. Then, return to step 601.
  • Step 808 Turn off the chiller, turn off the water pump P1, and return to step 801.
  • the embodiment of the present application also proposes a control device for a series-type thermal management pipeline of a new energy vehicle.
  • the heat management pipeline includes: a water pump; a cooling element, a water inlet of the cooling element is connected in series with a water outlet of the water pump; and a battery pack including a plurality of batteries, including a first side disposed on the first side of the battery pack a coolant interface and a second coolant interface disposed on an opposite side of the first side, wherein respective tubes of the battery pack for cooling respective water chambers of the respective batteries are connected in series; a reversing valve, and the a water outlet of the refrigeration element, a water return port of the water pump, a first coolant interface, and a second coolant interface are respectively connected;
  • the device includes: a temperature difference detecting component, configured to detect the first side of the battery pack a battery temperature difference between the battery and the battery on the opposite side; a reversing valve controller for generating a hold command or a reversing
  • Figures 6 and 7 are only one typical configuration of the present application, and all solutions in which a series waterway plus a reversing valve are considered to be included in the application embodiment. Moreover, the working conditions shown in Figures 6 and 7 are only a typical working condition, all of which are connected in series with a reversing valve, and regardless of whether the thermal management system has heating, cooling, or only liquid circulation function, it should be It is considered to be included in the application implementation.
  • the tandem thermal management system proposed by the embodiment of the present application can be applied to various new energy vehicles, such as hybrid electric vehicles (HEV), pure electric vehicles (BEV), fuel cell electric vehicles (FCEV), and other new energy sources (such as supercapacitors, flywheels and other high-efficiency energy storage devices) cars.
  • new energy vehicles such as hybrid electric vehicles (HEV), pure electric vehicles (BEV), fuel cell electric vehicles (FCEV), and other new energy sources (such as supercapacitors, flywheels and other high-efficiency energy storage devices) cars.
  • a plurality of temperature sensors are disposed at a plurality of predetermined positions of the battery pack; receiving detection values respectively provided by the plurality of temperature sensors, and performing a first discarding process on the detected values, first
  • the sub-disposal process includes: discarding the detection value that is greater than the first predetermined threshold value or lower than the second predetermined threshold value; calculating a first mean value of the remaining detection values after the first discarding process, and calculating the first criterion based on the first mean value Poor, and performing additional processing on the detected values remaining after the first discarding process, the additional processing includes: performing a second discarding process of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple
  • the difference between the maximum value and the minimum value among the detection values remaining after the additional processing is determined as the battery pack temperature difference.
  • the statistical parameters are used to eliminate the measurement value of the sensor failure, and the correctness of the temperature difference is improved.
  • the embodiment of the present application implements a pipeline scheme of the tandem thermal management system to ensure flow uniformity.
  • the embodiment of the present application controls the flow direction of the series water channel by using the reversing valve, thereby reducing the temperature difference of the battery system.

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Abstract

A method and device for determining a battery pack temperature difference of a new energy vehicle, and a control method. The method comprises: arranging multiple temperature sensors at multiple predetermined positions of a battery pack; receiving detection values respectively provided by the multiple temperature sensors, and performing first discarding processing on the detection values, the first discarding processing comprising: discarding a detection value greater than a first predetermined threshold value or less than a second predetermined threshold value; calculating a first mean value of the remaining detection values after the first discarding processing, calculating a first standard difference on the basis of the first mean value, and performing additional processing on the remaining detection values after the first discarding processing, the additional processing comprising: performing second discarding processing, i.e., discarding a detection value of which the absolute value of a difference from the first mean value is greater than a predetermined times of the first standard difference; and determining a difference between a maximum value and a minimum value in the remaining detection values after the additional processing as a temperature difference of the battery pack.

Description

确定新能源车辆的电池组温差的方法、装置和控制方法Method, device and control method for determining battery pack temperature difference of new energy vehicles
相关申请的交叉引用Cross-reference to related applications
本申请要求北京长城华冠汽车科技股份有限公司于2018年04月24日提交的、申请名称为“确定新能源车辆的电池组温差的方法、装置和控制方法”的、中国专利申请号“201810371214.8”的优先权。This application requires Beijing Great Wall Huaguan Automotive Technology Co., Ltd. to apply for the method, device and control method for determining the temperature difference of the battery pack of new energy vehicles submitted on April 24, 2018. China Patent Application No. 201810371214.8 "Priority."
技术领域Technical field
本申请涉及汽车技术领域,更具体地,涉及确定新能源车辆的电池组温差的方法、装置和控制方法。The present application relates to the field of automotive technology, and more particularly to a method, apparatus and control method for determining a battery pack temperature difference of a new energy vehicle.
背景技术Background technique
能源短缺、石油危机和环境污染愈演愈烈,给人们的生活带来巨大影响,直接关系到国家经济和社会的可持续发展。世界各国都在积极开发新能源技术。降低石油消耗、低污染、低噪声的新能源汽车,被认为是解决能源危机和环境恶化的重要途径。Energy shortages, oil crises and environmental pollution are intensifying, which have a huge impact on people's lives and are directly related to the sustainable development of the country's economy and society. Countries around the world are actively developing new energy technologies. New energy vehicles that reduce oil consumption, low pollution and low noise are considered to be important ways to solve the energy crisis and environmental degradation.
新能源汽车是指采用非常规的车用燃料作为动力来源(或使用常规的车用燃料、采用新型车载动力装置),综合车辆的动力控制和驱动方面的先进技术,形成的技术原理先进、具有新技术、新结构的汽车。新能源汽车通常包括四大类型,混合动力电动汽车(HEV)、纯电动汽车(BEV)、燃料电池电动汽车(FCEV)和其他新能源(如超级电容器、飞轮等高效储能器)汽车等。New energy vehicles refer to the use of unconventional vehicle fuels as a power source (or the use of conventional vehicle fuels, the use of new vehicle power units), integrated vehicle power control and drive advanced technology, the formation of advanced technology, with New technology, new structure of the car. New energy vehicles usually include four types, hybrid electric vehicles (HEV), pure electric vehicles (BEV), fuel cell electric vehicles (FCEV) and other new energy sources (such as supercapacitors, flywheels and other high-efficiency energy storage vehicles).
在新能源汽车中,动力电池驱动电动机产生动力,因此动力电池的性能及寿命是影响汽车性能的关键因素。由于车辆上空间有限,电池在工作中产生大量热量受空间影响而累积,造成各处温度不均而影响电池单体的一致性,从而降低电池充放电循环效率,影响电池的功率和能量发挥,严重时还将导致热失控,影响系统的安全性与可靠性。为了使动力电池发挥最佳性能和寿命,需要优化电池组的结构,并采用热管理系统来保持电池温度处于适宜的区间,并保证电池各部分温度均衡。热管理系统通过系统管路为各个电池组水室提供冷却液实现对电池组的散热和制冷。In new energy vehicles, the power battery drive motor generates power, so the performance and life of the power battery are the key factors affecting the performance of the car. Due to the limited space on the vehicle, a large amount of heat generated by the battery during operation is accumulated by the space, resulting in uneven temperature and affecting the consistency of the battery cells, thereby reducing the charging and discharging cycle efficiency of the battery and affecting the power and energy of the battery. In severe cases, it will also lead to thermal runaway, affecting the safety and reliability of the system. In order to optimize the performance and life of the power battery, it is necessary to optimize the structure of the battery pack, and use a thermal management system to keep the battery temperature in an appropriate range and ensure that the temperature of each part of the battery is balanced. The thermal management system provides cooling to the battery pack by providing coolant to each battery compartment water through the system piping.
在现有技术中,通过布置在电池组各处的温度传感器获得各处的温度数据,根据获得的原始温度数据,在其中找到最大值T max和最小值T min,使用它们相减获得电池组温差。当最大值T max和最小值T min超出某个固定的阈值时,系统认为其数据有误,并予以抛弃,以保证温差计算的准确性。 In the prior art, temperature data is obtained everywhere by temperature sensors disposed throughout the battery pack, and based on the obtained raw temperature data, the maximum value T max and the minimum value T min are found therein, and the battery pack is obtained by subtracting them. Temperature difference. When the maximum value T max and the minimum value T min exceed a certain fixed threshold, the system considers that the data is incorrect and discards it to ensure the accuracy of the temperature difference calculation.
然而,现有方案虽然规避了传感器失效造成的温度测量错误,但是其对于传感器自身引 起的误差无法判断,从而降低了温差计算的准确性。However, although the existing scheme avoids the temperature measurement error caused by the sensor failure, the error caused by the sensor itself cannot be judged, thereby reducing the accuracy of the temperature difference calculation.
申请内容Application content
本申请的目的是提出一种确定新能源车辆的电池组温差的方法、装置和控制方法,从而提高温差计算的准确性。The purpose of the present application is to propose a method, device and control method for determining the temperature difference of a battery of a new energy vehicle, thereby improving the accuracy of the temperature difference calculation.
本申请实施方案包括:Embodiments of the application include:
一种确定新能源车辆的电池组温差的方法,包括:A method for determining a temperature difference of a battery pack of a new energy vehicle, comprising:
在所述电池组的多个预定位置处布置多个温度传感器;Arranging a plurality of temperature sensors at a plurality of predetermined locations of the battery pack;
接收所述多个温度传感器各自提供的检测值,并对所述检测值执行第一次舍弃处理,所述第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;Receiving a detection value provided by each of the plurality of temperature sensors, and performing a first discarding process on the detected value, the first discarding process comprising: discarding a value greater than a first predetermined threshold or lower than a second predetermined gate The detected value of the limit;
计算第一次舍弃处理后剩余的检测值的第一均值,基于所述第一均值计算第一标准差,并对所述第一次舍弃处理后剩余的检测值执行附加处理,所述附加处理包括:执行舍弃与所述第一均值的差的绝对值大于预定倍数的所述第一标准差的检测值的第二次舍弃处理;Calculating a first mean value of the detected values remaining after the first discarding process, calculating a first standard deviation based on the first mean value, and performing additional processing on the detected values remaining after the first discarding process, the additional processing The method includes: performing a second discarding process of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple;
将所述附加处理后剩余的检测值中的最大值与最小值的差,确定为所述电池组温差。The difference between the maximum value and the minimum value among the detected values remaining after the additional processing is determined as the battery pack temperature difference.
在一个实施方式中,在执行所述第二次舍弃处理之后,所述附加处理还包括:In an embodiment, after performing the second discarding process, the additional processing further includes:
计算所述第二次舍弃处理后剩余的检测值的第二均值,基于所述第二均值计算第二标准差,并对所述第二次舍弃处理后剩余的检测值执行第三次舍弃处理,所述第三次舍弃处理包括:舍弃与所述第二均值的差的绝对值大于预定倍数的所述第二标准差的检测值。Calculating a second mean value of the detection values remaining after the second discarding process, calculating a second standard deviation based on the second mean value, and performing a third discarding process on the remaining detected values after the second discarding process The third discarding process includes: discarding the detected value of the second standard deviation whose absolute value of the difference from the second mean is greater than a predetermined multiple.
在一个实施方式中,所述预定倍数为3。In one embodiment, the predetermined multiple is three.
一种确定新能源车辆的电池组温差的装置,包括:A device for determining a temperature difference of a battery pack of a new energy vehicle, comprising:
接收模块,用于接收在所述电池组的多个预定位置处布置的多个温度传感器各自提供的检测值,并对所述检测值执行第一次舍弃处理,所述第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;a receiving module, configured to receive a detection value provided by each of a plurality of temperature sensors disposed at a plurality of predetermined positions of the battery pack, and perform a first discarding process on the detected value, where the first discarding process includes : discarding the detected value that is greater than the first predetermined threshold or lower than the second predetermined threshold;
计算模块,用于计算第一次舍弃处理后剩余的检测值的第一均值,基于所述第一均值计算第一标准差,并对所述第一次舍弃处理后剩余的检测值执行附加处理,所述附加处理包括:执行舍弃与所述第一均值的差的绝对值大于预定倍数的所述第一标准差的检测值的第二次舍弃处理;a calculation module, configured to calculate a first average value of the detection values remaining after the first discarding process, calculate a first standard deviation based on the first mean value, and perform additional processing on the remaining detection values after the first discarding process The additional processing includes: performing a second discarding process of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple;
确定模块,用于将所述附加处理后剩余的检测值中的最大值与最小值的差,确定为所述电池组温差。And a determining module, configured to determine a difference between a maximum value and a minimum value among the detected values remaining after the additional processing as the battery pack temperature difference.
在一个实施方式中,计算模块,用于在执行所述第二次舍弃处理之后,进一步计算所述第二次舍弃处理后剩余的检测值的第二均值,基于所述第二均值计算第二标准差,并对所述第二次舍弃处理后剩余的检测值执行第三次舍弃处理,所述第三次舍弃处理包括:舍弃 与所述第二均值的差的绝对值大于预定倍数的所述第二标准差的检测值。In one embodiment, the calculating module is configured to further calculate a second mean value of the detection values remaining after the second discarding process after performing the second discarding process, and calculate a second value based on the second mean value Standard deviation, and performing a third discarding process on the detection value remaining after the second discarding process, the third discarding process comprising: discarding the absolute value of the difference from the second mean value greater than a predetermined multiple The detected value of the second standard deviation is described.
一种新能源车辆串联式热管理管路的控制方法,所述热管理管路包括:水泵;加热元件,所述加热元件的入水口与所述水泵的出水口串联;包含多个电池的电池组,包含布置在所述电池组的第一侧的第一冷却液接口和布置在所述第一侧的相对侧的第二冷却液接口,所述电池组中用于加热各个电池的各个水室的各个管路相互串联;换向阀,与所述加热元件的出水口、所述水泵的回水口、第一冷却液接口和第二冷却液接口分别连接;该方法包括:A control method for a series of thermal management pipelines for a new energy vehicle, the thermal management pipeline comprising: a water pump; a heating element, a water inlet of the heating element being connected in series with a water outlet of the water pump; a battery comprising a plurality of batteries a group comprising a first coolant interface disposed on a first side of the battery pack and a second coolant interface disposed on an opposite side of the first side, the respective water in the battery pack for heating each battery The respective pipelines of the chamber are connected in series; the reversing valve is respectively connected with the water outlet of the heating element, the water return port of the water pump, the first coolant interface and the second coolant interface; the method comprises:
检测所述电池组的温差,包括:在所述电池组的多个预定位置处布置多个温度传感器;接收所述多个温度传感器各自提供的检测值,并对所述检测值执行第一次舍弃处理,所述第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;计算第一次舍弃处理后剩余的检测值的第一均值,基于所述第一均值计算第一标准差,并对所述第一次舍弃处理后剩余的检测值执行附加处理,所述附加处理包括:执行舍弃与所述第一均值的差的绝对值大于预定倍数的所述第一标准差的检测值的第二次舍弃处理;将所述附加处理后剩余的检测值中的最大值与最小值的差,确定为所述温差;Detecting a temperature difference of the battery pack, comprising: arranging a plurality of temperature sensors at a plurality of predetermined positions of the battery pack; receiving detection values respectively provided by the plurality of temperature sensors, and performing the first time on the detected values The discarding process, the first discarding process includes: discarding the detected value that is greater than the first predetermined threshold or lower than the second predetermined threshold; and calculating the first mean of the remaining detected values after the first discarding process, based on The first mean calculates a first standard deviation, and performs additional processing on the detected values remaining after the first discarding process, the additional processing comprising: performing an absolute value of the discarding difference from the first mean value greater than a predetermined value a second rejection processing of the detection value of the first standard deviation of the multiple; determining a difference between the maximum value and the minimum value of the detection values remaining after the additional processing as the temperature difference;
换向阀控制器基于所述温差与预定温差门限值的比较结果生成保持命令或换向命令;The reversing valve controller generates a hold command or a reversing command based on a comparison result of the temperature difference and a predetermined temperature difference threshold;
所述换向阀基于所述保持命令保持水路方向为从所述第一冷却液接口流到第二冷却液接口,并基于所述换向命令将水路方向变换为从所述第二冷却液接口流到第一冷却液接口。The reversing valve maintains a waterway direction from the first coolant interface to a second coolant interface based on the hold command, and converts a waterway direction from the second coolant interface based on the commutation command Flow to the first coolant interface.
在一个实施方式中,所述换向阀控制器基于所述温差与预定温差门限值的比较结果生成保持命令或换向命令包括:In one embodiment, the reversing valve controller generates a hold command or a reversing command based on a comparison result of the temperature difference and a predetermined temperature difference threshold value, including:
当所述温差大于所述预定温差门限值时,所述换向阀控制器生成所述换向命令,并在生成所述换向命令后的预定时间内持续生成保持命令。The reversing valve controller generates the reversing command when the temperature difference is greater than the predetermined temperature difference threshold, and continuously generates a holding command within a predetermined time after the reversing command is generated.
在一个实施方式中,在基于所述换向命令将水路方向变换为从所述第二冷却液接口流到第一冷却液接口之后,该方法还包括:In one embodiment, after converting the waterway direction to flow from the second coolant interface to the first coolant interface based on the commutation command, the method further includes:
当所述温差出现先减小再增大的变化且当所述温差再次大于所述预定温差门限值时,所述换向阀控制器生成第二换向命令;The reversing valve controller generates a second reversing command when the temperature difference first decreases and then increases and when the temperature difference is greater than the predetermined temperature difference threshold;
所述换向阀基于所述第二换向命令将水路方向变换为从所述第一冷却液接口流到所述第二冷却液接口。The diverter valve converts a waterway direction from the first coolant interface to the second coolant interface based on the second commutation command.
一种新能源车辆串联式热管理管路的控制方法,所述热管理管路包括:水泵;致冷元件,所述致冷元件的入水口与所述水泵的出水口串联;包含多个电池的电池组,包含布置在所述电池组的第一侧的第一冷却液接口和布置在所述第一侧的相对侧的第二冷却液接口,所述电池组中用于冷却各个电池的各个水室的各个管路相互串联;换向阀,与所述致冷元件的出水口、所述水泵的回水口、第一冷却液接口和第二冷却液接口分别连接;该方法包括:A control method for a series of thermal management pipelines for a new energy vehicle, the thermal management pipeline comprising: a water pump; a cooling element, the water inlet of the refrigeration component is connected in series with the water outlet of the water pump; a battery pack comprising a first coolant interface disposed on a first side of the battery pack and a second coolant interface disposed on an opposite side of the first side, the battery pack for cooling each battery The respective pipelines of the respective water chambers are connected in series; the reversing valve is respectively connected to the water outlet of the refrigeration element, the water return port of the water pump, the first coolant interface and the second coolant interface; the method comprises:
检测所述电池组的温差,包括:在所述电池组的多个预定位置处布置多个温度传感器; 接收所述多个温度传感器各自提供的检测值,对所述检测值执行第一次舍弃处理,所述第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;计算第一次舍弃处理后剩余的检测值的第一均值,并基于所述第一均值计算第一标准差,并对所述第一次舍弃处理后剩余的检测值执行附加处理,所述附加处理包括:执行舍弃与所述第一均值的差的绝对值大于预定倍数的所述第一标准差的检测值的第二次舍弃处理;将所述附加处理后剩余的检测值中的最大值与最小值的差,确定为所述温差;Detecting a temperature difference of the battery pack, comprising: arranging a plurality of temperature sensors at a plurality of predetermined positions of the battery pack; receiving a detection value respectively provided by the plurality of temperature sensors, performing a first discarding on the detection value Processing, the first discarding process includes: discarding a detection value that is greater than a first predetermined threshold value or lower than a second predetermined threshold value; calculating a first mean value of the remaining detection values after the first discarding process, and based on The first mean calculates a first standard deviation, and performs additional processing on the detected values remaining after the first discarding process, the additional processing comprising: performing an absolute value of the discarding difference from the first mean value greater than a predetermined value a second rejection processing of the detection value of the first standard deviation of the multiple; determining a difference between the maximum value and the minimum value of the detection values remaining after the additional processing as the temperature difference;
换向阀控制器基于所述温差与预定温差门限值的比较结果生成保持命令或换向命令;The reversing valve controller generates a hold command or a reversing command based on a comparison result of the temperature difference and a predetermined temperature difference threshold;
所述换向阀基于所述保持命令保持水路方向为从所述第一冷却液接口流到第二冷却液接口,并基于所述换向命令将水路方向变换为从所述第二冷却液接口流到第一冷却液接口。The reversing valve maintains a waterway direction from the first coolant interface to a second coolant interface based on the hold command, and converts a waterway direction from the second coolant interface based on the commutation command Flow to the first coolant interface.
在一个实施方式中,所述换向阀控制器基于所述温差与预定温差门限值的比较结果生成保持命令或换向命令包括:当所述温差大于所述预定温差门限值时,所述换向阀控制器生成换向命令,并在生成所述换向命令后的预定时间内持续生成保持命令;In one embodiment, the reversing valve controller generates a hold command or a reversing command based on a comparison result of the temperature difference and a predetermined temperature difference threshold: when the temperature difference is greater than the predetermined temperature difference threshold, Generating a reversing valve controller to generate a reversing command, and continuously generating a holding command within a predetermined time after generating the reversing command;
在基于所述换向命令将水路方向变换为从所述第二冷却液接口流到第一冷却液接口之后,该方法还包括:After converting the waterway direction to flow from the second coolant interface to the first coolant interface based on the commutation command, the method further includes:
当所述温差出现先减小再增大的变化且当所述温差再次大于所述预定温差门限值时,所述换向阀控制器生成第二换向命令;The reversing valve controller generates a second reversing command when the temperature difference first decreases and then increases and when the temperature difference is greater than the predetermined temperature difference threshold;
所述换向阀基于所述第二换向命令将水路方向变换为从所述第一冷却液接口流到所述第二冷却液接口。The diverter valve converts a waterway direction from the first coolant interface to the second coolant interface based on the second commutation command.
从上述技术方案可以看出,本申请实施方式中,在电池组的多个预定位置处布置多个温度传感器;接收多个温度传感器各自提供的检测值,并对检测值执行第一次舍弃处理,第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;计算第一次舍弃处理后剩余的检测值的第一均值,基于第一均值计算第一标准差,并对第一次舍弃处理后剩余的检测值执行附加处理,附加处理包括:执行舍弃与第一均值的差的绝对值大于预定倍数的第一标准差的检测值的第二次舍弃处理;将附加处理后剩余的检测值中的最大值与最小值的差,确定为电池组温差。利用统计学参数排除掉传感器故障的测量值,提高温差的正确性。As can be seen from the above technical solution, in the embodiment of the present application, a plurality of temperature sensors are arranged at a plurality of predetermined positions of the battery pack; the detection values respectively provided by the plurality of temperature sensors are received, and the first discarded processing is performed on the detected values. The first discarding process includes: discarding the detected value that is greater than the first predetermined threshold or lower than the second predetermined threshold; and calculating the first mean of the remaining detected values after the first discarding process, based on the first mean a first standard deviation, and performing additional processing on the detected values remaining after the first discarding process, the additional processing comprising: performing a second of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple The discarding process is performed; the difference between the maximum value and the minimum value among the detected values remaining after the additional processing is determined as the battery pack temperature difference. The statistical parameters are used to eliminate the measurement value of the sensor failure, and the correctness of the temperature difference is improved.
而且,本申请实施方式实现串联式热管理系统管路方案,保证了流量均一性。Moreover, the embodiment of the present application implements a pipeline scheme of the tandem thermal management system to ensure flow uniformity.
另外,本申请实施方式利用换向阀对串联式水路的流向进行控制,从而减少电池系统温差。In addition, the embodiment of the present application controls the flow direction of the series water channel by using the reversing valve, thereby reducing the temperature difference of the battery system.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the present invention will be set forth in part in the description which follows.
附图说明DRAWINGS
图1为根据本申请确定新能源车辆的电池组温差的方法流程图。1 is a flow chart of a method for determining a battery pack temperature difference of a new energy vehicle in accordance with the present application.
图2为根据本申请确定新能源车辆的电池组温差的装置结构图。2 is a block diagram of a device for determining a battery pack temperature difference of a new energy vehicle according to the present application.
图3为根据本申请新能源车辆串联式热管理系统的第一示范性结构图。3 is a first exemplary structural diagram of a tandem thermal management system for a new energy vehicle in accordance with the present application.
图4为图3中换向阀执行换向操作后的热管理水路示意图。4 is a schematic view of the heat management water path after the reversing operation of the reversing valve of FIG.
图5为根据本申请新能源车辆串联式热管理系统的第一控制流程示意图。FIG. 5 is a schematic diagram of a first control flow of a tandem thermal management system for a new energy vehicle according to the present application.
图6为根据本申请新能源车辆串联式热管理系统的第二示范性结构图。6 is a second exemplary structural diagram of a tandem thermal management system for a new energy vehicle in accordance with the present application.
图7为图6中换向阀执行换向操作后的热管理水路示意图。Fig. 7 is a schematic view showing the heat management water path after the reversing operation of the reversing valve of Fig. 6.
图8为根据本申请新能源车辆串联式热管理系统的第二控制流程示意图。8 is a schematic diagram of a second control flow of a tandem thermal management system for a new energy vehicle according to the present application.
具体实施方式detailed description
为了对申请的技术特征、目的和效果有更加清楚的理解,现对照附图说明本申请的具体实施方式,在各图中相同的标号表示相同的部分。The specific embodiments of the present application are described with reference to the accompanying drawings, and the same reference numerals
为了描述上的简洁和直观,下文通过描述若干代表性的实施方式来对本申请的方案进行阐述。实施方式中大量的细节仅用于帮助理解本申请的方案。但是很明显,本申请的技术方案实现时可以不局限于这些细节。为了避免不必要地模糊了本申请的方案,一些实施方式没有进行细致地描述,而是仅给出了框架。下文中,“包括”是指“包括但不限于”,“根据……”是指“至少根据……,但不限于仅根据……”。由于汉语的语言习惯,下文中没有特别指出一个成分的数量时,意味着该成分可以是一个也可以是多个,或可理解为至少一个。For the sake of brevity and clarity of description, the aspects of the present application are set forth below by describing several representative embodiments. A large number of the details in the embodiments are only used to help understand the solution of the present application. However, it is obvious that the technical solution of the present application can be implemented without being limited to these details. In order to avoid unnecessarily obscuring the aspects of the present application, some embodiments are not described in detail, but only the framework is given. Hereinafter, "including" means "including but not limited to", and "according to" means "at least according to ..., but not limited to only based on". Due to the language habit of Chinese, the number of one component is not specifically indicated below, which means that the component may be one or more, or may be understood as at least one.
本申请实施方式提出一种可以自发排除温度传感器误差的温差(即温度差)计算方法,减少温度传感器自身误差对系统将输出的温差值造成的影响。在本申请实施方式中,利用统计学参数计算系统当前状态下的动态误差限,当温度传感器测量值超出动态阈值时,予以抛弃,而且当温度传感器测量值超出确定的阈值时,同样予以抛弃。The embodiment of the present application proposes a temperature difference (ie, temperature difference) calculation method that can automatically eliminate the temperature sensor error, and reduces the influence of the temperature sensor's own error on the temperature difference that the system will output. In the embodiment of the present application, the statistical error parameter is used to calculate the dynamic error limit in the current state of the system, and when the temperature sensor measurement exceeds the dynamic threshold, it is discarded, and when the temperature sensor measurement exceeds the determined threshold, the same is discarded.
图1为根据本申请确定新能源车辆的电池组温差的方法流程图。1 is a flow chart of a method for determining a battery pack temperature difference of a new energy vehicle in accordance with the present application.
如图1所示,该方法包括:As shown in Figure 1, the method includes:
步骤101:在所述电池组的多个预定位置处布置多个温度传感器。Step 101: Arranging a plurality of temperature sensors at a plurality of predetermined positions of the battery pack.
步骤102:接收所述多个温度传感器各自提供的检测值,并对所述检测值执行第一次舍弃处理,所述第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值。Step 102: Receive a detection value provided by each of the plurality of temperature sensors, and perform a first discarding process on the detection value, where the first discarding process includes: discarding greater than a first predetermined threshold or lower than The detected value of the second predetermined threshold.
步骤103:计算第一次舍弃处理后剩余的检测值的第一均值,基于所述第一均值计算第一标准差,并对所述第一次舍弃处理后剩余的检测值执行附加处理,所述附加处理包括: 执行舍弃与所述第一均值的差的绝对值大于预定倍数的所述第一标准差的检测值的第二次舍弃处理。Step 103: Calculate a first mean value of the detection values remaining after the first discarding process, calculate a first standard deviation based on the first mean value, and perform additional processing on the detected values remaining after the first discarding process. The additional processing includes: performing a second discarding process of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple.
步骤104:将所述附加处理后剩余的检测值中的最大值与最小值的差,确定为所述电池组温差。Step 104: Determine a difference between a maximum value and a minimum value among the detected values remaining after the additional processing as the battery pack temperature difference.
在一个实施方式中,在执行所述第二次舍弃处理之后,所述附加处理还包括:计算所述第二次舍弃处理后剩余的检测值的第二均值,基于所述第二均值计算第二标准差,并对所述第二次舍弃处理后剩余的检测值执行第三次舍弃处理,所述第三次舍弃处理包括:舍弃与所述第二均值的差的绝对值大于预定倍数的所述第二标准差的检测值。优选的,预定倍数为3。In one embodiment, after performing the second discarding process, the additional processing further includes: calculating a second mean value of the detected values remaining after the second discarding process, and calculating the second mean value based on the second mean value a second standard deviation, and performing a third discarding process on the detection value remaining after the second discarding process, the third discarding process comprising: discarding the absolute value of the difference from the second mean value greater than a predetermined multiple The detected value of the second standard deviation. Preferably, the predetermined multiple is three.
下面结合具体公式和数学定义对本申请实施方式进行说明。The embodiments of the present application are described below in conjunction with specific formulas and mathematical definitions.
假定电池组中有布置有N个传感器,其测量的温度值分别是:T1,T2,……TN。此处使用Tn指代其中的任意一个传感器的测量值。Assuming that there are N sensors arranged in the battery pack, the measured temperature values are: T1, T2, ... TN. Tn is used herein to refer to the measured value of any of the sensors.
通过以下流程计算电池组的温差:Calculate the temperature difference of the battery pack by the following process:
第一步:抛弃超出确定门限值的测量值:Step 1: Discard the measured value beyond the determined threshold:
当Tn>Tb0或Tn<Ta0,舍弃Tn;此处的Tb0和Ta0均为基于预定经验值所确定的门限值,其中通过与Tb0比较以筛除过大的温度值,通过与Ta0比较以筛除过小的温度值。When Tn>Tb0 or Tn<Ta0, Tn is discarded; where Tb0 and Ta0 are both threshold values determined based on predetermined empirical values, wherein by comparing with Tb0 to screen out excessive temperature values, by comparing with Ta0 Screen out too small a temperature value.
假设舍弃了x个测量值,剩下的温度值为:Assuming that x measurements are discarded, the remaining temperature values are:
Ta1,Ta2,……,Ta(N-x);Ta1, Ta2, ..., Ta(N-x);
第二步:计算初步处理后的系统均值μ a,其中: Step 2: Calculate the system mean μ a after initial processing, where:
Figure PCTCN2018114542-appb-000001
Figure PCTCN2018114542-appb-000001
第三步:计算系统初始标准差σ a,其中: The third step: calculating the initial standard deviation σ a of the system, where:
Figure PCTCN2018114542-appb-000002
Figure PCTCN2018114542-appb-000002
第四步:抛弃超出3倍标准差的测量值:Step 4: Discard measurements that exceed 3 standard deviations:
具体的,当
Figure PCTCN2018114542-appb-000003
时,舍弃Tan,假设舍弃了y个测量值,剩下的温度值为:
Specifically, when
Figure PCTCN2018114542-appb-000003
When you discard Tan, suppose you have discarded y measurements and the remaining temperature values are:
Tb1,Tb2,……,Tb(N-x-y);Tb1, Tb2, ..., Tb(N-x-y);
第五步:计算二次处理后的系统均值μ b,其中: Step 5: Calculate the system mean μ b after the secondary treatment, where:
Figure PCTCN2018114542-appb-000004
Figure PCTCN2018114542-appb-000004
第六步:二次计算系统标准差σ b,定义3倍标准差为系统动态误差限;其中: The sixth step: the standard deviation σ b of the second calculation system, and define the standard deviation of 3 times as the dynamic error limit of the system;
Figure PCTCN2018114542-appb-000005
Figure PCTCN2018114542-appb-000005
第七步:抛弃超出3倍标准差(即
Figure PCTCN2018114542-appb-000006
)的测量值。
Step 7: Discard more than 3 standard deviations (ie
Figure PCTCN2018114542-appb-000006
The measured value.
Figure PCTCN2018114542-appb-000007
时,舍弃Tbn,假设舍弃了z个测量值,剩下的温度值为:
when
Figure PCTCN2018114542-appb-000007
When you discard Tbn, assume that z measurements are discarded and the remaining temperature values are:
Tc1,Tc2,……,Tc(N-x-y-z);Tc1, Tc2, ..., Tc(N-x-y-z);
第八步:将Tc1,Tc2,……,Tc(N-x-y-z)排序,得到最大值Tc max和最小值Tc min,二者相减得到电池组的温差ΔT,其中: Step 8: Sort Tc1, Tc2, ..., Tc(Nxyz) to obtain the maximum value Tc max and the minimum value Tc min , and subtract the two to obtain the temperature difference ΔT of the battery pack, wherein:
ΔT=T cmax-T cmin ΔT = T cmax -T cmin
可见,本申请实施方式利用统计学参数计算系统当前状态下的误差限,可以自动排除掉自身故障的传感器测量值,保证计算得到的系统温差的正确性。It can be seen that the embodiment of the present application uses the statistical parameter to calculate the error limit of the current state of the system, and can automatically exclude the sensor measurement value of the fault itself, and ensure the correctness of the calculated system temperature difference.
基于上述描述,本申请实施方式还提出了确定新能源车辆的电池组温差的装置。Based on the above description, the embodiment of the present application also proposes a device for determining the temperature difference of the battery of the new energy vehicle.
图2为根据本申请确定新能源车辆的电池组温差的装置结构图。2 is a block diagram of a device for determining a battery pack temperature difference of a new energy vehicle according to the present application.
如图2所示,该装置包括:As shown in Figure 2, the device comprises:
接收模块201,用于接收在电池组的多个预定位置处布置的多个温度传感器各自提供的检测值,并对所述检测值执行第一次舍弃处理,所述第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;The receiving module 201 is configured to receive a detection value provided by each of the plurality of temperature sensors disposed at a plurality of predetermined positions of the battery pack, and perform a first discarding process on the detected value, where the first discarding process includes: Discarding the detected value that is greater than the first predetermined threshold or lower than the second predetermined threshold;
计算模块202,用于计算第一次舍弃处理后剩余的检测值的第一均值,基于所述第一均值计算第一标准差,并对所述第一次舍弃处理后剩余的检测值执行附加处理,所述附加处理包括:执行舍弃与所述第一均值的差的绝对值大于预定倍数的所述第一标准差的检测值的第二次舍弃处理;The calculating module 202 is configured to calculate a first mean value of the detection values remaining after the first discarding process, calculate a first standard deviation based on the first mean value, and perform an attaching on the remaining detected values after the first discarding process Processing, the additional processing includes: performing a second discarding process of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple;
确定模块203,用于将所述附加处理后剩余的检测值中的最大值与最小值的差,确定为所述电池组温差。The determining module 203 is configured to determine a difference between a maximum value and a minimum value of the detected values remaining after the additional processing as the battery pack temperature difference.
在一个实施方式中,计算模块202,用于在执行所述第二次舍弃处理之后,进一步计算所述第二次舍弃处理后剩余的检测值的第二均值,基于所述第二均值计算第二标准差,并对所述第二次舍弃处理后剩余的检测值执行第三次舍弃处理,所述第三次舍弃处理包括:舍弃与所述第二均值的差的绝对值大于预定倍数的所述第二标准差的检测值。In an embodiment, the calculating module 202 is configured to further calculate a second mean value of the detection values remaining after the second discarding process after performing the second discarding process, and calculate the second mean value based on the second mean value a second standard deviation, and performing a third discarding process on the detection value remaining after the second discarding process, the third discarding process comprising: discarding the absolute value of the difference from the second mean value greater than a predetermined multiple The detected value of the second standard deviation.
可以将本申请实施方式提出的确定新能源车辆的电池组温差的方法应用到各种热管理实例中。The method of determining the battery pack temperature difference of a new energy vehicle proposed by the embodiment of the present application can be applied to various thermal management examples.
另外,申请人发现:当前新能源车辆的热管理系统通常采用并联冷却系统,难保证流量 均一性,而且流量均一性在实际使用中会随着系统管路弯折、压迫或是内部结垢等原因而被破坏。In addition, the applicant found that the current thermal management system of new energy vehicles usually adopts a parallel cooling system, which is difficult to ensure flow uniformity, and the flow uniformity will be bent, pressed or internally fouled in the actual use. The cause was destroyed.
另外,申请人还发现:目前现有的串联式管路方案,其内部液体的流向不可改变,这造成目前使用串联热管理系统方案的电池模组,其内部温差难以得到有效的控制,造成温差过大。极端情况下,由于管路各处的温度不同,热管理系统甚至会加大电池系统原有的温差,对电池系统的温度一致性造成不良影响。In addition, the applicant also found that the existing serial piping scheme has an unchangeable flow direction of the internal liquid, which results in the current battery module using the series thermal management system scheme, and the internal temperature difference is difficult to be effectively controlled, resulting in temperature difference. is too big. In extreme cases, due to the different temperatures throughout the pipeline, the thermal management system may even increase the original temperature difference of the battery system, which adversely affects the temperature uniformity of the battery system.
本申请实施方式中提出一种新能源车辆串联式热管理系统,克服并联冷却系统的流量非均一性问题。In the embodiment of the present application, a new energy vehicle series thermal management system is proposed to overcome the problem of flow non-uniformity of the parallel cooling system.
而且,在本申请实施方式中,在电池热管理系统需要工作时,利用换向阀根据管路各处温度差的变化调节管路流向,实现降低电池内部温差的目的。Moreover, in the embodiment of the present application, when the battery thermal management system needs to work, the reversing valve is used to adjust the flow direction of the pipeline according to the temperature difference between the pipelines, thereby achieving the purpose of reducing the internal temperature difference of the battery.
图3为根据本申请新能源车辆串联式热管理系统的第一示范性结构图。3 is a first exemplary structural diagram of a tandem thermal management system for a new energy vehicle in accordance with the present application.
如图3所示,该系统包括:As shown in Figure 3, the system includes:
水泵P1;Water pump P1;
加热元件;加热元件的入水口与水泵P1的出水口串联;a heating element; a water inlet of the heating element is connected in series with a water outlet of the water pump P1;
包含多个电池的电池组,包含布置在电池组的第一侧的第一冷却液接口K和布置在第一侧的相对侧的第二冷却液接口M;电池组中用于加热各个电池的各个水室的各个管路相互串联(比如,在图3中,水室1、水室2到水室n的管路相互串联,其中水室1连接第一冷却液接口K,水室n连接第二冷却液接口M,n为电池的个数);a battery pack including a plurality of batteries, comprising a first coolant interface K disposed on a first side of the battery pack and a second coolant interface M disposed on an opposite side of the first side; a battery pack for heating each battery The respective pipes of the respective water chambers are connected in series with each other (for example, in FIG. 3, the pipes of the water chamber 1, the water chamber 2 to the water chamber n are connected in series, wherein the water chamber 1 is connected to the first coolant interface K, and the water chamber n is connected. The second coolant interface M, n is the number of batteries);
换向阀V1,与加热元件的出水口、水泵P1的回水口、第一冷却液接口K和第二冷却液接口M分别连接;The reversing valve V1 is respectively connected to the water outlet of the heating element, the water return port of the water pump P1, the first coolant interface K and the second coolant interface M;
温度差检测元件,用于检测电池组中位于第一侧的电池与位于相对侧的电池之间的电池温度差;a temperature difference detecting component for detecting a battery temperature difference between the battery on the first side of the battery pack and the battery on the opposite side;
换向阀控制器,用于基于电池温度差与预定温差门限值的比较结果生成保持命令或换向命令;a reversing valve controller for generating a hold command or a reversing command based on a comparison result of the battery temperature difference and the predetermined temperature difference threshold;
其中换向阀基于保持命令保持水路方向为从第一冷却液接口K流到第二冷却液接口M,并基于换向命令将水路方向变换为从第二冷却液接口M流到第一冷却液接口K。Wherein the reversing valve flows from the first coolant interface K to the second coolant interface M based on the hold command to maintain the water path direction, and converts the water path direction from the second coolant interface M to the first coolant based on the reversing command Interface K.
可见,本申请实施方式的电池组包含多个电池,电池组中用于加热各个电池的各个水室的各个管路相互串联,因此本申请实现了一种新能源车辆串联式热管理系统,可以克服并联冷却系统的流量非均一性问题。It can be seen that the battery pack of the embodiment of the present application includes a plurality of batteries, and the respective pipelines for heating each water chamber of each battery in the battery pack are connected in series with each other. Therefore, the present application implements a tandem thermal management system for a new energy vehicle, which can Overcome the problem of flow non-uniformity in parallel cooling systems.
在一个实施方式中,换向阀V1可以实施为电磁换向阀、机动换向阀、电液换向阀或手动换向阀,等等。In one embodiment, the reversing valve V1 can be implemented as an electromagnetic reversing valve, a motorized reversing valve, an electro-hydraulic reversing valve or a manual reversing valve, and the like.
优选的,换向阀V1实施为二位四通电磁换向阀、二位六通电磁换向阀、三位四通电磁 换向阀或三位六通电磁换向阀,等等。Preferably, the reversing valve V1 is implemented as a two-position four-way electromagnetic reversing valve, a two-position six-way electromagnetic reversing valve, a three-position four-way electromagnetic reversing valve or a three-position six-way electromagnetic reversing valve, and the like.
以上示范性示出换向阀的具体实例,本领域技术人员可以意识到,这种描述仅是示范性的,并不用于限定本申请实施方式的保护范围。The above exemplarily shows a specific example of the reversing valve, and those skilled in the art will appreciate that the description is merely exemplary and is not intended to limit the scope of the embodiments of the present application.
在一个实施方式中,换向阀控制器,用于当电池温度差小于等于预定温差门限值时生成保持命令,当电池温度差大于预定温差门限值时,生成换向命令,并在生成换向命令后的预定时间内持续生成保持命令。因此,通过在生成换向命令后的预定时间内持续生成保持命令,可以防止换向阀的频发切换。In one embodiment, the reversing valve controller is configured to generate a hold command when the battery temperature difference is less than or equal to a predetermined temperature difference threshold, and generate a commutation command when the battery temperature difference is greater than a predetermined temperature difference threshold, and generate The hold command is continuously generated within a predetermined time after the commutation command. Therefore, by continuously generating the hold command for a predetermined time after the generation of the commutation command, the frequency switching of the reversing valve can be prevented.
优选的,在基于换向命令将水路方向变换为从第二冷却液接口M流到第一冷却液接口K之后,当电池温度差出现先减小再增大的变化且当电池温度差再次大于预定温差门限值时,换向阀控制器再生成第二换向命令,换向阀基于第二换向命令将水路方向变换为从第一冷却液接口K流到第二冷却液接口M。Preferably, after the water direction is changed based on the commutation command to flow from the second coolant interface M to the first coolant interface K, when the battery temperature difference occurs, the battery temperature difference first decreases and then increases, and when the battery temperature difference is greater than When the temperature difference threshold is predetermined, the reversing valve controller generates a second reversing command, and the reversing valve changes the water path direction from the first coolant interface K to the second coolant interface M based on the second reversing command.
优选的,加热元件可以具体实施为PTC加热器。当加热元件具体实施为PTC加热器时,图1所示的新能源车辆的电池水路包含P1水泵、加热元件、换向阀V1、电池组、管路,其中电池组包含多个电池,电池组中用于加热各个电池的各个水室的各个管路相互串联。此时,工作过程如下:Preferably, the heating element can be embodied as a PTC heater. When the heating element is embodied as a PTC heater, the battery water path of the new energy vehicle shown in FIG. 1 includes a P1 water pump, a heating element, a reversing valve V1, a battery pack, and a pipeline, wherein the battery pack includes a plurality of batteries, and the battery pack The respective pipes for heating the respective water chambers of the respective batteries are connected in series to each other. At this point, the work process is as follows:
在热管理系统启动的初始时刻,水泵P1和PTC加热器工作,同时换向阀V1保持初始状态,热管理系统可以为电池组提供热量。此时,冷却液的流动次序如图1所示,具体为:水泵P1的出水口→PTC加热器→换向阀V1的A口→换向阀V1的C口→电池组的第一冷却液接口K→电池组的第二冷却液接口M→换向阀V1的D口→换向阀V1的B口→水泵P1的回水口。在图1所示结构中,冷却液首先在PTC加热器中获得加热,然后先流经电池组的第一冷却液接口K,再流经电池组的第二冷却液接口M。即电池组的第一冷却液接口K侧的电池首先获得加热,然后才是电池组的第二冷却液接口M侧的电池获得加热。经过一段时间加热后,由于串联管路内部温度的不均匀性,电池组内部也出现了温度不均匀性,表现为电池组进水口附近温度高而出水口附近温度低,即第一冷却液接口K侧的电池温度相对较高,而第二冷却液接口M侧的电池温度相对较低。At the initial moment when the thermal management system is started, the water pump P1 and the PTC heater operate, while the reversing valve V1 remains in an initial state, and the thermal management system can provide heat to the battery pack. At this time, the flow sequence of the coolant is as shown in FIG. 1 , specifically: the water outlet of the water pump P1 → the PTC heater → the A port of the reversing valve V1 → the C port of the reversing valve V1 → the first coolant of the battery pack Interface K → second coolant interface M of the battery pack → D port of the reversing valve V1 → B port of the reversing valve V1 → the water return port of the water pump P1. In the configuration shown in Figure 1, the coolant is first heated in the PTC heater and then flows through the first coolant interface K of the battery pack and then through the second coolant interface M of the battery pack. That is, the battery on the first coolant interface K side of the battery pack is first heated, and then the battery on the second coolant interface M side of the battery pack is heated. After heating for a period of time, due to the non-uniformity of the internal temperature of the series pipeline, temperature unevenness also appears inside the battery pack, which is characterized by high temperature near the water inlet of the battery pack and low temperature near the water outlet, that is, the first coolant interface The battery temperature on the K side is relatively high, and the battery temperature on the side of the second coolant interface M is relatively low.
温度差检测元件持续检测电池组内的电池温度差。其中,该电池温度差可以被理解为绝对值。当温度差检测元件检测到的电池温度差(简称温差)小于等于预定的门限值a时,换向阀控制器生成保持命令,此时换向阀不执行换向操作。当温度差检测元件检测到的温差大于预定的门限值a时,换向阀控制器生成换向命令,将换向阀V1换向,使电池组出入水口互换。The temperature difference detecting element continuously detects the battery temperature difference in the battery pack. Among them, the battery temperature difference can be understood as an absolute value. When the battery temperature difference (referred to as the temperature difference) detected by the temperature difference detecting element is less than or equal to the predetermined threshold value a, the switching valve controller generates a hold command, at which time the reversing valve does not perform the reversing operation. When the temperature difference detected by the temperature difference detecting element is greater than the predetermined threshold value a, the reversing valve controller generates a reversing command to reverse the reversing valve V1 to exchange the battery inlet and outlet ports.
温度差检测元件持续检测电池组内的电池温度差的具体过程,包括:在电池组的多个预定位置处布置多个温度传感器;接收多个温度传感器各自提供的检测值,并对检测值执行 第一次舍弃处理,第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;计算第一次舍弃处理后剩余的检测值的第一均值,基于所述第一均值计算第一标准差,并对所述第一次舍弃处理后剩余的检测值执行附加处理,所述附加处理包括:执行舍弃与所述第一均值的差的绝对值大于预定倍数的所述第一标准差的检测值的第二次舍弃处理;将所述附加处理后剩余的检测值中的最大值与最小值的差,确定为温差。优选的,在执行第二次舍弃处理之后,所述附加处理还包括:计算所述第二次舍弃处理后剩余的检测值的第二均值,基于所述第二均值计算第二标准差,并对所述第二次舍弃处理后剩余的检测值执行第三次舍弃处理,所述第三次舍弃处理包括:舍弃与所述第二均值的差的绝对值大于预定倍数的所述第二标准差的检测值。The specific process of the temperature difference detecting component continuously detecting the battery temperature difference in the battery pack includes: arranging a plurality of temperature sensors at a plurality of predetermined positions of the battery pack; receiving the detection values respectively provided by the plurality of temperature sensors, and performing the detected values on the detected values For the first discarding process, the first discarding process includes: discarding the detected value that is greater than the first predetermined threshold or lower than the second predetermined threshold; and calculating the first mean of the remaining detected values after the first discarding process, Calculating a first standard deviation based on the first mean value, and performing additional processing on the detected value remaining after the first discarding process, the additional processing comprising: performing an absolute value of the difference between the discarding and the first mean value being greater than And a second rejection processing of the detection value of the first standard deviation of the predetermined multiple; the difference between the maximum value and the minimum value among the detection values remaining after the additional processing is determined as the temperature difference. Preferably, after performing the second discarding process, the additional processing further includes: calculating a second mean value of the detected values remaining after the second discarding process, calculating a second standard deviation based on the second mean value, and Performing a third discarding process on the detected values remaining after the second discarding process, the third discarding process comprising: discarding the second criterion that the absolute value of the difference from the second mean is greater than a predetermined multiple Poor detection value.
图4为图3中换向阀执行换向操作后的热管理水路示意图。4 is a schematic view of the heat management water path after the reversing operation of the reversing valve of FIG.
由图4可见,被执行换向操作之后,冷却液的流动次序被调整为:水泵P1的出水口→加热元件(比如PTC加热器)→换向阀V1的A口→换向阀V1的D口→电池组的第二冷却液接口M→电池组的第一冷却液接口K→换向阀V1的C口→换向阀V1的B口→水泵P1的回水口。此时,冷却液首先在PTC加热器中获得加热,然后流经电池组的第二冷却液接口M,再流经电池组的第一冷却液接口K。即电池组的第二冷却液接口M侧电池首先获得加热,然后才是电池组的第一冷却液接口K侧的电池获得加热。经过一段时间加热后,由于串联管路内部温度的不均匀性,如此运行一段时间后,电池组内部的电池温差将减小(即第一冷却液接口K侧的电池温度与第二冷却液接口M侧的电池温度逐步接近),保持图4所示状态继续运行。然后,温差将变为零,即第一冷却液接口K侧的电池温度与第二冷却液接口M侧的电池温度相同,此时保持此状态继续运行,温差将从零开始再增大(第二冷却液接口M侧的电池温度逐渐开始大于第一冷却液接口M侧的电池温度),当温差达到大于特定门限值a时,再执行换向操作,如此往复,直至热管理系统被关闭。It can be seen from Fig. 4 that after the commutation operation is performed, the flow order of the coolant is adjusted to: the water outlet of the water pump P1 → the heating element (such as a PTC heater) → the A port of the reversing valve V1 → the D of the reversing valve V1 Port→The second coolant interface M of the battery pack→the first coolant port K of the battery pack→the C port of the reversing valve V1→the B port of the reversing valve V1→the water return port of the water pump P1. At this time, the coolant is first heated in the PTC heater, then flows through the second coolant interface M of the battery pack, and then flows through the first coolant interface K of the battery pack. That is, the battery on the second coolant interface M side of the battery pack is first heated, and then the battery on the side of the first coolant interface K of the battery pack is heated. After heating for a period of time, due to the non-uniformity of the internal temperature of the series pipeline, after such a period of operation, the temperature difference of the battery inside the battery pack will be reduced (ie, the temperature of the battery on the side of the first coolant interface K and the second coolant interface) The battery temperature on the M side is gradually approaching), and the state shown in Fig. 4 is maintained to continue. Then, the temperature difference will become zero, that is, the battery temperature on the first coolant interface K side is the same as the battery temperature on the second coolant interface M side, and at this time, the state continues to operate, and the temperature difference will increase from zero (the first The temperature of the battery on the side of the coolant interface M gradually starts to be greater than the temperature of the battery on the side of the first coolant interface M. When the temperature difference reaches a certain threshold value a, the commutation operation is performed again, so that the thermal management system is turned off. .
基于上述描述,本申请实施方式提出了一种新能源车辆串联式热管理管路的控制方法。热管理管路包括:水泵;加热元件,加热元件的入水口与水泵的出水口串联;包含多个电池的电池组,包含布置在电池组的第一侧的第一冷却液接口和布置在第一侧的相对侧的第二冷却液接口,电池组中用于加热各个电池的各个水室的各个管路相互串联;换向阀,与加热元件的出水口、水泵的回水口、第一冷却液接口和第二冷却液接口分别连接;该方法包括:Based on the above description, the embodiment of the present application proposes a control method for a series-type thermal management pipeline of a new energy vehicle. The heat management pipeline includes: a water pump; a heating element, a water inlet of the heating element is connected in series with a water outlet of the water pump; a battery pack including a plurality of batteries, including a first coolant interface disposed on the first side of the battery pack and disposed at the first a second coolant interface on the opposite side of one side, the respective tubes of the water cells in the battery pack for heating each battery are connected in series; the reversing valve, the water outlet of the heating element, the water return of the water pump, the first cooling The liquid interface and the second coolant interface are respectively connected; the method comprises:
第一步:温度差检测元件检测电池组的电池温度差。具体检测方式可以参照图1所示方法流程。The first step: the temperature difference detecting element detects the battery temperature difference of the battery pack. For the specific detection method, refer to the method flow shown in FIG.
第二步:换向阀控制器基于电池温度差与预定温差门限值的比较结果生成保持命令或换向命令;The second step: the reversing valve controller generates a hold command or a reversing command based on a comparison result between the battery temperature difference and the predetermined temperature difference threshold;
第三步:换向阀基于保持命令保持水路方向为从第一冷却液接口流到第二冷却液接口,并基于换向命令将水路方向变换为从第二冷却液接口流到第一冷却液接口。The third step: the reversing valve keeps the water flow direction from the first coolant interface to the second coolant interface based on the hold command, and converts the water path direction from the second coolant interface to the first coolant based on the commutation command interface.
在一个实施方式中,换向阀控制器基于电池温度差与预定温差门限值的比较结果生成保持命令或换向命令包括:当电池温度差小于等于预定温差门限值时,换向阀控制器生成保持命令。In one embodiment, the reversing valve controller generates a hold command or a reversing command based on a comparison result of the battery temperature difference and the predetermined temperature difference threshold value, including: when the battery temperature difference is less than or equal to the predetermined temperature difference threshold, the reversing valve control The generator generates a hold command.
在一个实施方式中,换向阀控制器基于电池温度差与预定温差门限值的比较结果生成保持命令或换向命令包括:当电池温度差大于所述预定温差门限值时,换向阀控制器生成换向命令,并在生成换向命令后的预定时间内持续生成保持命令。In one embodiment, the reversing valve controller generates a hold command or a reversing command based on a comparison of the battery temperature difference and the predetermined temperature difference threshold: the reversing valve when the battery temperature difference is greater than the predetermined temperature difference threshold The controller generates a commutation command and continuously generates a hold command within a predetermined time after the commutation command is generated.
在一个实施方式中,在基于换向命令将水路方向变换为从第二冷却液接口流到第一冷却液接口之后,该方法还包括:当电池温度差出现先减小再增大的变化且当电池温度差再次大于所述预定温差门限值时,换向阀控制器生成第二换向命令;换向阀基于第二换向命令将水路方向变换为从第一冷却液接口流到第二冷却液接口。In one embodiment, after converting the waterway direction to flow from the second coolant interface to the first coolant interface based on the commutation command, the method further includes: when the battery temperature difference occurs, first decreasing and then increasing the change The reversing valve controller generates a second reversing command when the battery temperature difference is again greater than the predetermined temperature difference threshold; the reversing valve changes the water direction to flow from the first coolant interface to the first based on the second reversing command Two coolant interface.
图5为根据本申请新能源车辆串联式热管理系统的第一控制流程示意图。FIG. 5 is a schematic diagram of a first control flow of a tandem thermal management system for a new energy vehicle according to the present application.
图5所示流程可以应用与图3和图4所示的切换过程。该加热元件可以具体实施为PTC加热器。The flow shown in FIG. 5 can be applied to the switching process shown in FIGS. 3 and 4. The heating element can be embodied as a PTC heater.
如图5所示,该方法包括:As shown in FIG. 5, the method includes:
步骤501:检测电池组的温度T,比如温度T可以为电池组的平均温度。Step 501: Detect the temperature T of the battery pack, for example, the temperature T may be the average temperature of the battery pack.
步骤502:当电池组的温度T大于预定门限值A时,可以认定不需要针对电池组执行加热处理,此时执行步骤508及其后续步骤;当电池组的温度T小等于预定门限值A时,可以认定需要针对电池组执行加热处理,此时执行步骤503及其后续步骤。Step 502: When the temperature T of the battery pack is greater than the predetermined threshold A, it may be determined that the heat treatment is not required for the battery pack, and step 508 and subsequent steps are performed; when the temperature T of the battery pack is less than the predetermined threshold At time A, it can be determined that the heat treatment needs to be performed for the battery pack, and at this time, step 503 and subsequent steps are performed.
步骤503:开启水泵P1,并启动PTC加热器。此时,水泵P1和PTC加热器工作,同时换向阀V1保持初始状态,热管理系统可以为电池组提供热量。此时,冷却液的流动次序为水泵P1的出水口→PTC加热器→换向阀V1的A口→换向阀V1的C口→电池组的第一冷却液接口K→电池组的第二冷却液接口M→换向阀V1的D口→换向阀V1的B口→水泵P1的回水口。冷却液首先在PTC加热器中获得加热,然后先流经电池组的第一冷却液接口K,再流经电池组的第二冷却液接口M。即电池组的第一冷却液接口K侧电池首先获得加热,然后才是电池组的第二冷却液接口M侧的电池获得加热。经过一段时间加热后,由于串联管路内部温度的不均匀性,电池组内部也出现了温度不均匀性,表现为电池组进水口附近温度高而出水口附近温度低,即第一冷却液接口K侧的电池温度高,而第二冷却液接口M侧的电池温度低。Step 503: Turn on the water pump P1 and start the PTC heater. At this time, the water pump P1 and the PTC heater operate, while the reversing valve V1 maintains the initial state, and the thermal management system can supply heat to the battery pack. At this time, the flow order of the cooling liquid is the water outlet of the water pump P1 → the PTC heater → the A port of the reversing valve V1 → the C port of the reversing valve V1 → the first coolant interface K of the battery pack → the second of the battery pack The coolant port M → the D port of the reversing valve V1 → the B port of the reversing valve V1 → the water return port of the water pump P1. The coolant is first heated in the PTC heater and then flows through the first coolant interface K of the battery pack and then through the second coolant interface M of the battery pack. That is, the first coolant interface K side battery of the battery pack is first heated, and then the battery of the second coolant interface M side of the battery pack is heated. After heating for a period of time, due to the non-uniformity of the internal temperature of the series pipeline, temperature unevenness also appears inside the battery pack, which is characterized by high temperature near the water inlet of the battery pack and low temperature near the water outlet, that is, the first coolant interface The battery temperature on the K side is high, and the battery temperature on the second coolant interface M side is low.
步骤504:温度差检测元件持续检测电池组的电池温度差dT(比如,检测最接近第一冷却液接口K的电池与检测最接近第二冷却液接口的电池之间的电池温度差)。其中,该电池 温度差dT被理解为绝对值。温度差检测元件的具体温差检测方式可以参照图1所示流程。Step 504: The temperature difference detecting element continuously detects the battery temperature difference dT of the battery pack (for example, detecting a battery temperature difference between the battery closest to the first coolant interface K and the battery detecting the closest to the second coolant interface). Among them, the battery temperature difference dT is understood to be an absolute value. The specific temperature difference detecting method of the temperature difference detecting element can be referred to the flow shown in FIG.
步骤505:当温度差检测元件检测到的温差dT小于预定的门限值B时,换向阀控制器生成保持命令,并执行步骤507:当温度差检测元件检测到的温差dT大于等于预定的门限值a时,换向阀控制器生成换向命令,并执行步骤506;Step 505: When the temperature difference dT detected by the temperature difference detecting element is less than the predetermined threshold value B, the switching valve controller generates a hold command, and performs step 507: when the temperature difference dT detected by the temperature difference detecting element is greater than or equal to a predetermined value When the threshold value a, the reversing valve controller generates a reversing command, and performs step 506;
步骤506:换向阀V1基于换向命令换向,使电池组出入水口互换。即,冷却液的流动次序为水泵P1的出水口→PTC加热器→换向阀V1的A口→换向阀V1的D口→电池组的第二冷却液接口M→电池组的第一冷却液接口K→换向阀V1的C口→换向阀V1的B口→水泵P1的回水口。然后,返回执行步骤501。Step 506: The reversing valve V1 is reversing based on the reversing command, so that the battery inlet and outlet ports are interchanged. That is, the flow order of the cooling liquid is the water outlet of the water pump P1 → the PTC heater → the A port of the reversing valve V1 → the D port of the reversing valve V1 → the second coolant interface M of the battery pack → the first cooling of the battery pack Liquid interface K → C port of the reversing valve V1 → B port of the reversing valve V1 → water return port of the water pump P1. Then, return to step 501.
步骤507:换向阀V1基于保持命令不执行换向操作,保持V1方向,即冷却液的流动次序依然为水泵P1的出水口→PTC加热器→换向阀V1的A口→换向阀V1的C口→电池组的第一冷却液接口K→电池组的第二冷却液接口M→换向阀V1的D口→换向阀V1的B口→水泵P1的回水口。然后,返回执行步骤501。Step 507: The reversing valve V1 does not perform the reversing operation based on the hold command, and maintains the V1 direction, that is, the flow order of the coolant is still the water outlet of the water pump P1 → the PTC heater → the A port of the reversing valve V1 → the reversing valve V1 Port C → the first coolant interface K of the battery pack → the second coolant interface M of the battery pack → the D port of the reversing valve V1 → the B port of the reversing valve V1 → the return port of the water pump P1. Then, return to step 501.
步骤508:关闭PTC,关闭水泵P1,并返回步骤501。Step 508: Turn off the PTC, turn off the water pump P1, and return to step 501.
基于上述描述,本申请还提出一种新能源车辆串联式热管理管路的控制装置。热管理管路包括:水泵;加热元件,加热元件的入水口与所述水泵的出水口串联;包含多个电池的电池组,包含布置在所述电池组的第一侧的第一冷却液接口和布置在所述第一侧的相对侧的第二冷却液接口,所述电池组中用于加热各个电池的各个水室的各个管路相互串联;换向阀,与所述加热元件的出水口、所述水泵的回水口、第一冷却液接口和第二冷却液接口分别连接;该控制装置包括:温度差检测元件,用于检测所述电池组中位于第一侧的电池与位于所述相对侧的电池之间的电池温度差;换向阀控制器,用于基于所述电池温度差与预定温差门限值的比较结果生成保持命令或换向命令;其中所述换向阀基于所述保持命令保持水路方向为从所述第一冷却液接口流到第二冷却液接口,并基于所述换向命令将水路方向变换为从所述第二冷却液接口流到第一冷却液接口。Based on the above description, the present application also proposes a control device for a tandem thermal management pipeline of a new energy vehicle. The heat management pipeline includes: a water pump; a heating element, a water inlet of the heating element is connected in series with the water outlet of the water pump; and a battery pack including a plurality of batteries, including a first coolant interface disposed on the first side of the battery pack And a second coolant interface disposed on an opposite side of the first side, the respective tubes of the battery pack for heating respective water chambers of the respective batteries are connected in series; the reversing valve, and the outlet of the heating element a nozzle, a water return port of the water pump, a first coolant interface, and a second coolant interface are respectively connected; the control device includes: a temperature difference detecting component, configured to detect a battery and a location on the first side of the battery pack a battery temperature difference between the batteries on the opposite side; a reversing valve controller for generating a hold command or a reversing command based on a comparison result of the battery temperature difference and a predetermined temperature difference threshold; wherein the reversing valve is based on The hold command maintains a water path direction from the first coolant interface to a second coolant interface, and converts a waterway direction to flow from the second coolant interface based on the commutation command A cooling fluid interface.
应该指出,图3和图4所示仅为一种本申请的典型结构,所有以串联水路加换向阀的方案,均应被视为包含于申请实施方式。而且,图31和图4所示工况仅为一种典型工况,所有以串联水路加换向阀的方案,且无论热管理系统具有加热、制冷、或仅具有液体循环功能,均应被视为包含于申请实施方式。It should be noted that Figures 3 and 4 are only one typical configuration of the present application, and all solutions in which a series waterway plus a reversing valve are considered to be included in the application embodiment. Moreover, the working conditions shown in Figures 31 and 4 are only a typical working condition, all of which are connected in series with a reversing valve, and regardless of whether the thermal management system has heating, cooling, or only liquid circulation function, it should be It is considered to be included in the application implementation.
图6为根据本申请新能源车辆串联式热管理系统的第二示范性结构图。6 is a second exemplary structural diagram of a tandem thermal management system for a new energy vehicle in accordance with the present application.
如图6所示,该系统包括:As shown in Figure 6, the system includes:
水泵P1;Water pump P1;
致冷元件;致冷元件的入水口与水泵P1的出水口串联;a cooling element; a water inlet of the cooling element is connected in series with a water outlet of the water pump P1;
包含多个电池的电池组,包含布置在电池组的第一侧的第一冷却液接口K和布置在第一 侧的相对侧的第二冷却液接口M;电池组中用于冷却各个电池的各个水室的各个管路相互串联(比如,在图4中,水室1、水室2到水室n的管路相互串联,其中水室1连接第一冷却液接口K,水室n连接第二冷却液接口M,n为电池的个数);a battery pack including a plurality of batteries, including a first coolant interface K disposed on a first side of the battery pack and a second coolant interface M disposed on an opposite side of the first side; a battery pack for cooling each battery The respective pipes of the respective water chambers are connected in series with each other (for example, in FIG. 4, the pipes of the water chamber 1, the water chamber 2 to the water chamber n are connected in series, wherein the water chamber 1 is connected to the first coolant interface K, and the water chamber n is connected. The second coolant interface M, n is the number of batteries);
换向阀V1,与致冷元件的出水口、水泵P1的回水口、第一冷却液接口K和第二冷却液接口M分别连接;The reversing valve V1 is respectively connected to the water outlet of the cooling element, the water return port of the water pump P1, the first coolant interface K and the second coolant interface M;
温度差检测元件,用于检测电池组中位于第一侧的电池与位于相对侧的电池之间的电池温度差;a temperature difference detecting component for detecting a battery temperature difference between the battery on the first side of the battery pack and the battery on the opposite side;
换向阀控制器,用于基于电池温度差与预定温差门限值的比较结果生成保持命令或换向命令;a reversing valve controller for generating a hold command or a reversing command based on a comparison result of the battery temperature difference and the predetermined temperature difference threshold;
其中换向阀基于保持命令保持水路方向为从第一冷却液接口K流到第二冷却液接口M,并基于换向命令将水路方向变换为从第二冷却液接口M流到第一冷却液接口K。Wherein the reversing valve flows from the first coolant interface K to the second coolant interface M based on the hold command to maintain the water path direction, and converts the water path direction from the second coolant interface M to the first coolant based on the reversing command Interface K.
可见,本申请实施方式的电池组包含多个电池,电池组中用于冷却各个电池的各个水室的各个管路相互串联,因此本申请实现了一种新能源车辆串联式热管理系统,可以克服并联冷却系统的流量非均一性问题。It can be seen that the battery pack of the embodiment of the present application includes a plurality of batteries, and the respective pipelines for cooling each water chamber of each battery in the battery pack are connected in series with each other. Therefore, the present application implements a tandem thermal management system for a new energy vehicle, which can Overcome the problem of flow non-uniformity in parallel cooling systems.
在一个实施方式中,换向阀V1可以实施为电磁换向阀、机动换向阀、电液换向阀或手动换向阀,等等。优选的,换向阀V1实施为二位四通电磁换向阀、二位六通电磁换向阀、三位四通电磁换向阀或三位六通电磁换向阀,等等。In one embodiment, the reversing valve V1 can be implemented as an electromagnetic reversing valve, a motorized reversing valve, an electro-hydraulic reversing valve or a manual reversing valve, and the like. Preferably, the reversing valve V1 is implemented as a two-position four-way electromagnetic reversing valve, a two-position six-way electromagnetic reversing valve, a three-position four-way electromagnetic reversing valve or a three-position six-way electromagnetic reversing valve, and the like.
以上示范性示出换向阀的具体实例,本领域技术人员可以意识到,这种描述仅是示范性的,并不用于限定本申请实施方式的保护范围。The above exemplarily shows a specific example of the reversing valve, and those skilled in the art will appreciate that the description is merely exemplary and is not intended to limit the scope of the embodiments of the present application.
在一个实施方式中,换向阀控制器,用于当电池温度差小于等于预定温差门限值时生成保持命令,当电池温度差大于预定温差门限值时,生成换向命令,并在生成换向命令后的预定时间内持续生成保持命令。In one embodiment, the reversing valve controller is configured to generate a hold command when the battery temperature difference is less than or equal to a predetermined temperature difference threshold, and generate a commutation command when the battery temperature difference is greater than a predetermined temperature difference threshold, and generate The hold command is continuously generated within a predetermined time after the commutation command.
因此,通过在生成换向命令后的预定时间内持续生成保持命令,可以防止换向阀的频发切换。Therefore, by continuously generating the hold command for a predetermined time after the generation of the commutation command, the frequency switching of the reversing valve can be prevented.
优选的,致冷元件可以具体实施为冷水机。当加热元件具体实施为冷水机时,图4所示的新能源车辆的电池水路包含P1水泵、冷水机、换向阀V1、电池组、管路,其中电池组包含多个电池,电池组中用于冷却各个电池的各个水室的各个管路相互串联。此时,工作过程如下:Preferably, the refrigeration element can be embodied as a chiller. When the heating element is embodied as a chiller, the battery water path of the new energy vehicle shown in FIG. 4 includes a P1 water pump, a chiller, a reversing valve V1, a battery pack, and a pipeline, wherein the battery pack includes a plurality of batteries, and the battery pack The respective pipes for cooling the respective water chambers of the respective batteries are connected in series to each other. At this point, the work process is as follows:
在热管理系统启动的初始时刻,水泵P1和冷水机工作,同时换向阀V1保持初始状态,热管理系统可以为电池组提供冷媒。此时,冷却液的流动次序如图4所示,具体为:水泵P1的出水口→冷水机→换向阀V1的A口→换向阀V1的C口→电池组的第一冷却液接口K→电池组的第二冷却液接口M→换向阀V1的D口→换向阀V1的B口→水泵P1的回水口。 此时,冷却液首先在冷水机中被冷却,然后先流经电池组的第一冷却液接口K,再流经电池组的第二冷却液接口M。即电池组的第一冷却液接口K侧电池首先被冷却,然后才是电池组的第二冷却液接口M侧的电池获得冷却。经过一段时间冷却后,由于串联管路内部温度的不均匀性,电池组内部也出现了温度不均匀性,表现为电池组进水口附近温度低而出水口附近温度高,即第一冷却液接口K侧的电池温度相对较低,而第二冷却液接口M侧的电池温度相对较高。At the initial moment when the thermal management system is started, the water pump P1 and the chiller operate, while the reversing valve V1 maintains the initial state, and the thermal management system can supply the refrigerant to the battery pack. At this time, the flow sequence of the coolant is as shown in FIG. 4, specifically: the water outlet of the water pump P1 → the chiller → the port A of the reversing valve V1 → the C port of the reversing valve V1 → the first coolant interface of the battery pack K → the second coolant interface M of the battery pack → the D port of the reversing valve V1 → the B port of the reversing valve V1 → the water return port of the water pump P1. At this time, the coolant is first cooled in the chiller, and then flows through the first coolant interface K of the battery pack and then through the second coolant interface M of the battery pack. That is, the first coolant interface K side battery of the battery pack is first cooled, and then the battery on the second coolant interface M side of the battery pack is cooled. After a period of cooling, due to the non-uniformity of the internal temperature of the series pipeline, temperature unevenness also appears inside the battery pack, which is characterized by low temperature near the water inlet of the battery pack and high temperature near the water outlet, that is, the first coolant interface The battery temperature on the K side is relatively low, and the battery temperature on the side of the second coolant interface M is relatively high.
温度差检测元件持续检测电池组的电池温度差(比如,检测最接近第一冷却液接口K的电池与最接近第二冷却液接口的电池之间的电池温度差)。其中,该电池温度差可以被理解为绝对值。具体的,温度差检测元件持续检测电池组的电池温度差的过程包括:在电池组的多个预定位置处布置多个温度传感器;接收多个温度传感器各自提供的检测值,对所述检测值执行第一次舍弃处理,所述第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;计算第一次舍弃处理后剩余的检测值的第一均值,并基于所述第一均值计算第一标准差,并对所述第一次舍弃处理后剩余的检测值执行附加处理,所述附加处理包括:执行舍弃与所述第一均值的差的绝对值大于预定倍数的所述第一标准差的检测值的第二次舍弃处理;将所述附加处理后剩余的检测值中的最大值与最小值的差,确定为温差。The temperature difference detecting element continuously detects a battery temperature difference of the battery pack (for example, detecting a battery temperature difference between the battery closest to the first coolant interface K and the battery closest to the second coolant interface). Among them, the battery temperature difference can be understood as an absolute value. Specifically, the process of continuously detecting the battery temperature difference of the battery pack by the temperature difference detecting component includes: arranging a plurality of temperature sensors at a plurality of predetermined positions of the battery pack; receiving detection values respectively provided by the plurality of temperature sensors, and detecting the detected values Performing a first discarding process, the first discarding process includes: discarding a detection value that is greater than a first predetermined threshold value or lower than a second predetermined threshold value; and calculating a number of detection values remaining after the first discarding process a mean value, and calculating a first standard deviation based on the first mean value, and performing additional processing on the detected value remaining after the first discarding process, the additional processing comprising: performing a discarding difference from the first mean value The second discarding process of the detected value of the first standard deviation whose absolute value is greater than a predetermined multiple; the difference between the maximum value and the minimum value among the detected values remaining after the additional processing is determined as the temperature difference.
当温度差检测元件检测到的电池温度差(简称温差)小于等于预定的门限值a时,换向阀控制器生成保持命令,此时换向阀不执行换向操作。当温度差检测元件检测到的温差大于预定的门限值a时,换向阀控制器生成换向命令,将换向阀V1换向,使电池组出入水口互换。When the battery temperature difference (referred to as the temperature difference) detected by the temperature difference detecting element is less than or equal to the predetermined threshold value a, the switching valve controller generates a hold command, at which time the reversing valve does not perform the reversing operation. When the temperature difference detected by the temperature difference detecting element is greater than the predetermined threshold value a, the reversing valve controller generates a reversing command to reverse the reversing valve V1 to exchange the battery inlet and outlet ports.
图7为图6中换向阀执行换向操作后的热管理水路示意图。Fig. 7 is a schematic view showing the heat management water path after the reversing operation of the reversing valve of Fig. 6.
由图7可见,被执行换向操作之后,冷却液的流动次序被调整为:水泵P1的出水口→冷水机→换向阀V1的A口→换向阀V1的D口→电池组的第二冷却液接口M→电池组的第一冷却液接口K→换向阀V1的C口→换向阀V1的B口→水泵P1的回水口。此时,冷却液首先在冷水机中获得冷却,然后流经电池组的第二冷却液接口M,再流经电池组的第一冷却液接口K。即电池组的第二冷却液接口M侧电池首先获得冷却,然后才是电池组的第一冷却液接口K侧的电池获得冷却。经过一段时间冷却后,由于串联管路内部温度的不均匀性,如此运行一段时间后,电池组内部的电池温差将减小(即第一冷却液接口K侧的电池温度与第二冷却液接口M侧的电池温度逐步接近),保持此状态继续运行。然后温差将变为零,即第一冷却液接口K侧的电池温度与第二冷却液接口M侧的电池温度相同,此时保持此状态继续运行,温差将从零开始再增大(第二冷却液接口M侧的电池温度逐渐开始低于第一冷却液接口M侧的电池温度),当温差达到大于特定门限值a时,再执行换向操作,如此往复, 直至热管理系统被关闭。It can be seen from Fig. 7 that after the commutation operation is performed, the flow order of the coolant is adjusted to: the water outlet of the water pump P1 → the chiller → the port A of the reversing valve V1 → the D port of the reversing valve V1 → the battery pack The second coolant interface M→the first coolant interface K of the battery pack→the C port of the reversing valve V1→the B port of the reversing valve V1→the water return port of the water pump P1. At this time, the coolant is first cooled in the chiller, then flows through the second coolant interface M of the battery pack, and then flows through the first coolant interface K of the battery pack. That is, the battery on the second coolant interface M side of the battery pack is first cooled, and then the battery on the side of the first coolant interface K of the battery pack is cooled. After a period of cooling, due to the non-uniformity of the internal temperature of the series pipeline, after such a period of operation, the battery temperature difference inside the battery pack will be reduced (ie, the battery temperature on the K side of the first coolant interface and the second coolant interface) The battery temperature on the M side is gradually approaching), and this state continues to run. Then the temperature difference will become zero, that is, the battery temperature on the first coolant interface K side is the same as the battery temperature on the second coolant interface M side, and at this time, the state continues to operate, and the temperature difference will increase from zero (second The battery temperature on the coolant interface M side gradually starts to be lower than the battery temperature on the first coolant interface M side. When the temperature difference reaches a certain threshold value a, the commutation operation is performed again, so that the thermal management system is turned off. .
基于上述描述,本申请还提出了一种新能源车辆串联式热管理管路的控制方法。所述热管理管路包括:水泵;致冷元件,所述致冷元件的入水口与所述水泵的出水口串联;包含多个电池的电池组,包含布置在所述电池组的第一侧的第一冷却液接口和布置在所述第一侧的相对侧的第二冷却液接口,所述电池组中用于冷却各个电池的各个水室的各个管路相互串联;换向阀,与所述致冷元件的出水口、所述水泵的回水口、第一冷却液接口和第二冷却液接口分别连接;该方法包括:Based on the above description, the present application also proposes a control method for a series of thermal management pipelines for new energy vehicles. The heat management pipeline includes: a water pump; a cooling element, a water inlet of the cooling element is connected in series with a water outlet of the water pump; and a battery pack including a plurality of batteries, including a first side disposed on the battery pack a first coolant interface and a second coolant interface disposed on an opposite side of the first side, wherein each of the tubes of the battery pack for cooling each water chamber of each battery is connected in series; a reversing valve, and The water outlet of the refrigeration element, the water return port of the water pump, the first coolant interface and the second coolant interface are respectively connected; the method comprises:
第一步:温度差检测元件检测电池组的电池温度差,具体方式可以参照图1所示方法流程。The first step: the temperature difference detecting component detects the battery temperature difference of the battery pack, and the specific method can refer to the method flow shown in FIG.
第二步:换向阀控制器基于所述电池温度差与预定温差门限值的比较结果生成保持命令或换向命令。The second step: the reversing valve controller generates a hold command or a reversing command based on a comparison result of the battery temperature difference and the predetermined temperature difference threshold.
第三步:所述换向阀基于所述保持命令保持水路方向为从所述第一冷却液接口流到第二冷却液接口,并基于所述换向命令将水路方向变换为从所述第二冷却液接口流到第一冷却液接口。The third step: the reversing valve maintains the water path direction from the first coolant interface to the second coolant interface based on the hold command, and converts the water path direction from the first based on the commutation command The second coolant interface flows to the first coolant interface.
在一个实施方式中,所述换向阀控制器基于所述电池温度差与预定温差门限值的比较结果生成保持命令或换向命令包括:当所述电池温度差小于等于所述预定温差门限值时,所述换向阀控制器生成保持命令。在一个实施方式中,所述换向阀控制器基于所述电池温度差与预定温差门限值的比较结果生成保持命令或换向命令包括:当所述电池温度差大于所述预定温差门限值时,所述换向阀控制器生成换向命令,并在生成所述换向命令后的预定时间内持续生成保持命令。In one embodiment, the reversing valve controller generates a hold command or a reversing command based on a comparison result of the battery temperature difference and a predetermined temperature difference threshold value: when the battery temperature difference is less than or equal to the predetermined temperature difference gate The limit valve controller generates a hold command when the limit is reached. In one embodiment, the reversing valve controller generates a hold command or a reversing command based on a comparison result of the battery temperature difference and a predetermined temperature difference threshold value: when the battery temperature difference is greater than the predetermined temperature difference threshold At the time of the value, the reversing valve controller generates a reversing command and continuously generates a holding command for a predetermined time after the reversing command is generated.
在一个实施方式中,在基于所述换向命令将水路方向变换为从所述第二冷却液接口流到第一冷却液接口之后,该方法还包括:当所述电池温度差出现先减小再增大的变化且当所述电池温度差再次大于所述预定温差门限值时,所述换向阀控制器生成第二换向命令;所述换向阀基于所述第二换向命令将水路方向变换为从所述第一冷却液接口流到所述第二冷却液接口。In one embodiment, after converting the waterway direction to flow from the second coolant interface to the first coolant interface based on the commutation command, the method further comprises: first decreasing when the battery temperature difference occurs a further change and when the battery temperature difference is again greater than the predetermined temperature difference threshold, the reversing valve controller generates a second commutation command; the reversing valve is based on the second reversing command The water path direction is changed to flow from the first coolant interface to the second coolant interface.
图8为根据本申请新能源车辆串联式热管理系统的第二控制流程示意图。8 is a schematic diagram of a second control flow of a tandem thermal management system for a new energy vehicle according to the present application.
图8所示流程可以应用与图6和图7所示的切换过程。此时,该致冷元件可以具体实施为冷水机。The flow shown in FIG. 8 can be applied to the switching process shown in FIGS. 6 and 7. At this time, the refrigeration element can be embodied as a chiller.
如图8所示,该方法包括:As shown in Figure 8, the method includes:
步骤801:检测电池组的温度T,比如温度T可以为电池组的平均温度。Step 801: Detect the temperature T of the battery pack, for example, the temperature T may be the average temperature of the battery pack.
步骤802:当电池组的温度T小于预定门限值A时,可以认定不需要针对电池组执行冷却处理,此时执行步骤808;当电池组的温度T大于等于预定门限值A时,可以认定需要针 对电池组执行冷却处理,此时执行步骤803及其后续步骤。Step 802: When the temperature T of the battery pack is less than the predetermined threshold A, it may be determined that the cooling process is not required to be performed for the battery pack. At this time, step 808 is performed; when the temperature T of the battery pack is greater than or equal to the predetermined threshold A, It is determined that the cooling process needs to be performed for the battery pack, and step 803 and its subsequent steps are performed at this time.
步骤803:开启水泵P1,并启动冷水机。此时,水泵P1和冷水机工作,同时换向阀V1保持初始状态,热管理系统可以为电池组提供冷媒。此时,冷却液的流动次序为水泵P1的出水口→冷水机→换向阀V1的A口→换向阀V1的C口→电池组的第一冷却液接口K→电池组的第二冷却液接口M→换向阀V1的D口→换向阀V1的B口→水泵P1的回水口。此时,冷却液首先在冷水机中被冷却,然后先流经电池组的第一冷却液接口K,再流经电池组的第二冷却液接口M。即电池组的第一冷却液接口K侧电池首先被冷却,然后才是电池组的第二冷却液接口M侧的电池获得冷却。经过一段时间冷却后,由于串联管路内部温度的不均匀性,电池组内部也出现了温度不均匀性,表现为电池组进水口附近温度低而出水口附近温度高,即第一冷却液接口K侧的电池温度低,而第二冷却液接口M侧的电池温度高。Step 803: Turn on the water pump P1 and start the chiller. At this time, the water pump P1 and the chiller operate, while the reversing valve V1 maintains the initial state, and the thermal management system can supply the refrigerant to the battery pack. At this time, the flow order of the coolant is the water outlet of the water pump P1 → the chiller → the port A of the reversing valve V1 → the C port of the reversing valve V1 → the first coolant interface K of the battery pack → the second cooling of the battery pack Liquid interface M → D port of the reversing valve V1 → B port of the reversing valve V1 → water return port of the water pump P1. At this time, the coolant is first cooled in the chiller, and then flows through the first coolant interface K of the battery pack and then through the second coolant interface M of the battery pack. That is, the first coolant interface K side battery of the battery pack is first cooled, and then the battery on the second coolant interface M side of the battery pack is cooled. After a period of cooling, due to the non-uniformity of the internal temperature of the series pipeline, temperature unevenness also appears inside the battery pack, which is characterized by low temperature near the water inlet of the battery pack and high temperature near the water outlet, that is, the first coolant interface The battery temperature on the K side is low, and the battery temperature on the second coolant interface M side is high.
步骤804:温度差检测元件持续检测电池组的温度差dT(比如,检测最接近第一冷却液接口K的电池与检测最接近第二冷却液接口的电池之间的电池温度差)。其中,该温度差可以被理解为绝对值。Step 804: The temperature difference detecting element continuously detects the temperature difference dT of the battery pack (for example, detecting a battery temperature difference between the battery closest to the first coolant interface K and the battery detecting the closest to the second coolant interface). Among them, the temperature difference can be understood as an absolute value.
步骤805:当温度差检测元件检测到的温差dT小于预定的门限值B时,换向阀控制器生成保持命令,并执行步骤807:当温度差检测元件检测到的温差dT大于等于预定的门限值a时,换向阀控制器生成换向命令,并执行步骤806;Step 805: When the temperature difference dT detected by the temperature difference detecting element is less than the predetermined threshold value B, the switching valve controller generates a hold command, and performs step 807: when the temperature difference dT detected by the temperature difference detecting element is greater than or equal to a predetermined value When the threshold value a, the reversing valve controller generates a reversing command, and performs step 806;
步骤806:换向阀换向命令将换向阀V1换向,使电池组出入水口互换。即,冷却液的流动次序为水泵P1的出水口→冷水机→换向阀V1的A口→换向阀V1的D口→电池组的第二冷却液接口M→电池组的第一冷却液接口K→换向阀V1的C口→换向阀V1的B口→水泵P1的回水口。然后,返回执行步骤801。Step 806: The reversing valve reversing command reverses the reversing valve V1 to exchange the battery inlet and outlet ports. That is, the flow order of the coolant is the water outlet of the water pump P1 → the chiller → the port A of the reversing valve V1 → the D port of the reversing valve V1 → the second coolant interface M of the battery pack → the first coolant of the battery pack Interface K → C port of the reversing valve V1 → B port of the reversing valve V1 → water return port of the water pump P1. Then, return to step 801.
步骤807:换向阀基于保持命令不执行换向操作,保持V1方向,即冷却液的流动次序依然为水泵P1的出水口→冷水机→换向阀V1的A口→换向阀V1的C口→电池组的第一冷却液接口K→电池组的第二冷却液接口M→换向阀V1的D口→换向阀V1的B口→水泵P1的回水口。然后,返回执行步骤601。Step 807: The reversing valve does not perform the reversing operation based on the hold command, and maintains the V1 direction, that is, the flow order of the coolant is still the water outlet of the water pump P1 → the chiller → the port A of the reversing valve V1 → the C of the reversing valve V1 Port→The first coolant interface K of the battery pack→the second coolant interface M of the battery pack→the D port of the reversing valve V1→the B port of the reversing valve V1→the water return port of the water pump P1. Then, return to step 601.
步骤808:关闭冷水机,关闭水泵P1,并返回步骤801。Step 808: Turn off the chiller, turn off the water pump P1, and return to step 801.
基于上述描述,本申请实施方式还提出了一种新能源车辆串联式热管理管路的控制装置。热管理管路包括:水泵;致冷元件,所述致冷元件的入水口与所述水泵的出水口串联;包含多个电池的电池组,包含布置在所述电池组的第一侧的第一冷却液接口和布置在所述第一侧的相对侧的第二冷却液接口,所述电池组中用于冷却各个电池的各个水室的各个管路相互串联;换向阀,与所述致冷元件的出水口、所述水泵的回水口、第一冷却液接口和第二冷却液接口分别连接;所述装置包括:温度差检测元件,用于检测所述电池组中位于第一侧的电池与位于所述相对侧的电池之间的电池温度差;换向阀控制器,用于基于所述 电池温度差与预定温差门限值的比较结果生成保持命令或换向命令;其中所述换向阀基于所述保持命令保持水路方向为从所述第一冷却液接口流到第二冷却液接口,并基于所述换向命令将水路方向变换为从所述第二冷却液接口流到第一冷却液接口。Based on the above description, the embodiment of the present application also proposes a control device for a series-type thermal management pipeline of a new energy vehicle. The heat management pipeline includes: a water pump; a cooling element, a water inlet of the cooling element is connected in series with a water outlet of the water pump; and a battery pack including a plurality of batteries, including a first side disposed on the first side of the battery pack a coolant interface and a second coolant interface disposed on an opposite side of the first side, wherein respective tubes of the battery pack for cooling respective water chambers of the respective batteries are connected in series; a reversing valve, and the a water outlet of the refrigeration element, a water return port of the water pump, a first coolant interface, and a second coolant interface are respectively connected; the device includes: a temperature difference detecting component, configured to detect the first side of the battery pack a battery temperature difference between the battery and the battery on the opposite side; a reversing valve controller for generating a hold command or a reversing command based on a comparison result of the battery temperature difference and a predetermined temperature difference threshold; Reversing valve maintains a waterway direction from the first coolant interface to a second coolant interface based on the hold command, and converts a waterway direction to flow from the second coolant interface based on the commutation command To the first coolant interface.
应该指出,图6和图7所示仅为一种本申请的典型结构,所有以串联水路加换向阀的方案,均应被视为包含于申请实施方式。而且,图6和图7所示工况仅为一种典型工况,所有以串联水路加换向阀的方案,且无论热管理系统具有加热、制冷、或仅具有液体循环功能,均应被视为包含于申请实施方式。It should be noted that Figures 6 and 7 are only one typical configuration of the present application, and all solutions in which a series waterway plus a reversing valve are considered to be included in the application embodiment. Moreover, the working conditions shown in Figures 6 and 7 are only a typical working condition, all of which are connected in series with a reversing valve, and regardless of whether the thermal management system has heating, cooling, or only liquid circulation function, it should be It is considered to be included in the application implementation.
可以将本申请实施方式提出的串联式热管理系统应用到各种新能源汽车中,比如混合动力电动汽车(HEV)、纯电动汽车(BEV)、燃料电池电动汽车(FCEV)和其他新能源(如超级电容器、飞轮等高效储能器)汽车等。The tandem thermal management system proposed by the embodiment of the present application can be applied to various new energy vehicles, such as hybrid electric vehicles (HEV), pure electric vehicles (BEV), fuel cell electric vehicles (FCEV), and other new energy sources ( Such as supercapacitors, flywheels and other high-efficiency energy storage devices) cars.
综上所述,本申请实施方式中,在电池组的多个预定位置处布置多个温度传感器;接收多个温度传感器各自提供的检测值,并对检测值执行第一次舍弃处理,第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;计算第一次舍弃处理后剩余的检测值的第一均值,基于第一均值计算第一标准差,并对第一次舍弃处理后剩余的检测值执行附加处理,附加处理包括:执行舍弃与第一均值的差的绝对值大于预定倍数的第一标准差的检测值的第二次舍弃处理;将附加处理后剩余的检测值中的最大值与最小值的差,确定为电池组温差。利用统计学参数排除掉传感器故障的测量值,提高温差的正确性。In summary, in the embodiment of the present application, a plurality of temperature sensors are disposed at a plurality of predetermined positions of the battery pack; receiving detection values respectively provided by the plurality of temperature sensors, and performing a first discarding process on the detected values, first The sub-disposal process includes: discarding the detection value that is greater than the first predetermined threshold value or lower than the second predetermined threshold value; calculating a first mean value of the remaining detection values after the first discarding process, and calculating the first criterion based on the first mean value Poor, and performing additional processing on the detected values remaining after the first discarding process, the additional processing includes: performing a second discarding process of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple The difference between the maximum value and the minimum value among the detection values remaining after the additional processing is determined as the battery pack temperature difference. The statistical parameters are used to eliminate the measurement value of the sensor failure, and the correctness of the temperature difference is improved.
而且,本申请实施方式实现串联式热管理系统管路方案,保证了流量均一性。Moreover, the embodiment of the present application implements a pipeline scheme of the tandem thermal management system to ensure flow uniformity.
另外,本申请实施方式利用换向阀对串联式水路的流向进行控制,从而减少电池系统温差。In addition, the embodiment of the present application controls the flow direction of the series water channel by using the reversing valve, thereby reducing the temperature difference of the battery system.
上文所列出的一系列的详细说明仅仅是针对本申请的可行性实施方式的具体说明,而并非用以限制本申请的保护范围,凡未脱离本申请技艺精神所作的等效实施方案或变更,如特征的组合、分割或重复,均应包含在本申请的保护范围之内。The detailed descriptions set forth above are merely illustrative of the possible embodiments of the present application, and are not intended to limit the scope of the application, Changes, such as combinations, divisions, or repetitions of features, are intended to be included within the scope of the present application.

Claims (10)

  1. 一种确定新能源车辆的电池组温差的方法,其特征在于,包括:A method for determining a temperature difference of a battery pack of a new energy vehicle, comprising:
    在所述电池组的多个预定位置处布置多个温度传感器;Arranging a plurality of temperature sensors at a plurality of predetermined locations of the battery pack;
    接收所述多个温度传感器各自提供的检测值,并对所述检测值执行第一次舍弃处理,所述第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;Receiving a detection value provided by each of the plurality of temperature sensors, and performing a first discarding process on the detected value, the first discarding process comprising: discarding a value greater than a first predetermined threshold or lower than a second predetermined gate The detected value of the limit;
    计算第一次舍弃处理后剩余的检测值的第一均值,基于所述第一均值计算第一标准差,并对所述第一次舍弃处理后剩余的检测值执行附加处理,所述附加处理包括:执行舍弃与所述第一均值的差的绝对值大于预定倍数的所述第一标准差的检测值的第二次舍弃处理;Calculating a first mean value of the detected values remaining after the first discarding process, calculating a first standard deviation based on the first mean value, and performing additional processing on the detected values remaining after the first discarding process, the additional processing The method includes: performing a second discarding process of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple;
    将所述附加处理后剩余的检测值中的最大值与最小值的差,确定为所述电池组温差。The difference between the maximum value and the minimum value among the detected values remaining after the additional processing is determined as the battery pack temperature difference.
  2. 根据权利要求1所述的确定新能源车辆的电池组温差的方法,其特征在于,在执行所述第二次舍弃处理之后,所述附加处理还包括:The method for determining a temperature difference of a battery of a new energy vehicle according to claim 1, wherein after the performing the second discarding process, the additional processing further comprises:
    计算所述第二次舍弃处理后剩余的检测值的第二均值,基于所述第二均值计算第二标准差,并对所述第二次舍弃处理后剩余的检测值执行第三次舍弃处理,所述第三次舍弃处理包括:舍弃与所述第二均值的差的绝对值大于预定倍数的所述第二标准差的检测值。Calculating a second mean value of the detection values remaining after the second discarding process, calculating a second standard deviation based on the second mean value, and performing a third discarding process on the remaining detected values after the second discarding process The third discarding process includes: discarding the detected value of the second standard deviation whose absolute value of the difference from the second mean is greater than a predetermined multiple.
  3. 根据权利要求1或2所述的确定新能源车辆的电池组温差的方法,其特征在于,所述预定倍数为3。The method of determining a temperature difference of a battery pack of a new energy vehicle according to claim 1 or 2, wherein said predetermined multiple is three.
  4. 一种确定新能源车辆的电池组温差的装置,其特征在于,包括:A device for determining a temperature difference of a battery of a new energy vehicle, comprising:
    接收模块,用于接收在所述电池组的多个预定位置处布置的多个温度传感器各自提供的检测值,并对所述检测值执行第一次舍弃处理,所述第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;a receiving module, configured to receive a detection value provided by each of a plurality of temperature sensors disposed at a plurality of predetermined positions of the battery pack, and perform a first discarding process on the detected value, where the first discarding process includes : discarding the detected value that is greater than the first predetermined threshold or lower than the second predetermined threshold;
    计算模块,用于计算第一次舍弃处理后剩余的检测值的第一均值,基于所述第一均值计算第一标准差,并对所述第一次舍弃处理后剩余的检测值执行附加处理,所述附加处理包括:执行舍弃与所述第一均值的差的绝对值大于预定倍数的所述第一标准差的检测值的第二次舍弃处理;a calculation module, configured to calculate a first average value of the detection values remaining after the first discarding process, calculate a first standard deviation based on the first mean value, and perform additional processing on the remaining detection values after the first discarding process The additional processing includes: performing a second discarding process of discarding the detected value of the first standard deviation whose absolute value of the difference from the first mean is greater than a predetermined multiple;
    确定模块,用于将所述附加处理后剩余的检测值中的最大值与最小值的差,确定为所述电池组温差。And a determining module, configured to determine a difference between a maximum value and a minimum value among the detected values remaining after the additional processing as the battery pack temperature difference.
  5. 根据权利要求4所述的确定新能源车辆的电池组温差的装置,其特征在于,The apparatus for determining a temperature difference of a battery pack of a new energy vehicle according to claim 4, wherein
    计算模块,用于在执行所述第二次舍弃处理之后,进一步计算所述第二次舍弃处理后剩余的检测值的第二均值,基于所述第二均值计算第二标准差,并对所述第二次舍弃处理后剩余的检测值执行第三次舍弃处理,所述第三次舍弃处理包括:舍弃与所述第二均值的差的绝对值大于预定倍数的所述第二标准差的检测值。a calculation module, configured to further calculate a second mean value of the detection values remaining after the second discarding process after performing the second discarding process, calculate a second standard deviation based on the second mean value, and calculate a second standard deviation The detection value remaining after the second discarding process performs a third discarding process, and the third discarding process includes: discarding the second standard deviation of the difference between the absolute value of the difference with the second mean greater than a predetermined multiple Detected value.
  6. 一种新能源车辆串联式热管理管路的控制方法,其特征在于,所述热管理管路包括: 水泵;加热元件,所述加热元件的入水口与所述水泵的出水口串联;包含多个电池的电池组,包含布置在所述电池组的第一侧的第一冷却液接口和布置在所述第一侧的相对侧的第二冷却液接口,所述电池组中用于加热各个电池的各个水室的各个管路相互串联;换向阀,与所述加热元件的出水口、所述水泵的回水口、第一冷却液接口和第二冷却液接口分别连接;该方法包括:A method for controlling a tandem heat management pipeline of a new energy vehicle, characterized in that the heat management pipeline comprises: a water pump; a heating element, the water inlet of the heating element is connected in series with the water outlet of the water pump; a battery pack of a battery, comprising a first coolant interface disposed on a first side of the battery pack and a second coolant interface disposed on an opposite side of the first side, the battery pack for heating each The respective pipelines of each water chamber of the battery are connected in series; the reversing valve is respectively connected to the water outlet of the heating element, the water return port of the water pump, the first coolant interface and the second coolant interface; the method comprises:
    检测所述电池组的温差,包括:在所述电池组的多个预定位置处布置多个温度传感器;接收所述多个温度传感器各自提供的检测值,并对所述检测值执行第一次舍弃处理,所述第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;计算第一次舍弃处理后剩余的检测值的第一均值,基于所述第一均值计算第一标准差,并对所述第一次舍弃处理后剩余的检测值执行附加处理,所述附加处理包括:执行舍弃与所述第一均值的差的绝对值大于预定倍数的所述第一标准差的检测值的第二次舍弃处理;将所述附加处理后剩余的检测值中的最大值与最小值的差,确定为所述温差;Detecting a temperature difference of the battery pack, comprising: arranging a plurality of temperature sensors at a plurality of predetermined positions of the battery pack; receiving detection values respectively provided by the plurality of temperature sensors, and performing the first time on the detected values The discarding process, the first discarding process includes: discarding the detected value that is greater than the first predetermined threshold or lower than the second predetermined threshold; and calculating the first mean of the remaining detected values after the first discarding process, based on The first mean calculates a first standard deviation, and performs additional processing on the detected values remaining after the first discarding process, the additional processing comprising: performing an absolute value of the discarding difference from the first mean value greater than a predetermined value a second rejection processing of the detection value of the first standard deviation of the multiple; determining a difference between the maximum value and the minimum value of the detection values remaining after the additional processing as the temperature difference;
    换向阀控制器基于所述温差与预定温差门限值的比较结果生成保持命令或换向命令;The reversing valve controller generates a hold command or a reversing command based on a comparison result of the temperature difference and a predetermined temperature difference threshold;
    所述换向阀基于所述保持命令保持水路方向为从所述第一冷却液接口流到第二冷却液接口,并基于所述换向命令将水路方向变换为从所述第二冷却液接口流到第一冷却液接口。The reversing valve maintains a waterway direction from the first coolant interface to a second coolant interface based on the hold command, and converts a waterway direction from the second coolant interface based on the commutation command Flow to the first coolant interface.
  7. 根据权利要求6所述的新能源车辆串联式热管理管路的控制方法,其特征在于,所述换向阀控制器基于所述温差与预定温差门限值的比较结果生成保持命令或换向命令包括:The method for controlling a tandem thermal management pipeline of a new energy vehicle according to claim 6, wherein the reversing valve controller generates a hold command or a commutation based on a comparison result of the temperature difference and a predetermined temperature difference threshold value. The commands include:
    当所述温差大于所述预定温差门限值时,所述换向阀控制器生成所述换向命令,并在生成所述换向命令后的预定时间内持续生成保持命令。The reversing valve controller generates the reversing command when the temperature difference is greater than the predetermined temperature difference threshold, and continuously generates a holding command within a predetermined time after the reversing command is generated.
  8. 根据权利要求7所述的新能源车辆串联式热管理管路的控制方法,其特征在于,在基于所述换向命令将水路方向变换为从所述第二冷却液接口流到第一冷却液接口之后,该方法还包括:The method for controlling a tandem thermal management pipeline of a new energy vehicle according to claim 7, wherein the waterway direction is changed to flow from the second coolant interface to the first coolant based on the commutation command After the interface, the method further includes:
    当所述温差出现先减小再增大的变化且当所述温差再次大于所述预定温差门限值时,所述换向阀控制器生成第二换向命令;The reversing valve controller generates a second reversing command when the temperature difference first decreases and then increases and when the temperature difference is greater than the predetermined temperature difference threshold;
    所述换向阀基于所述第二换向命令将水路方向变换为从所述第一冷却液接口流到所述第二冷却液接口。The diverter valve converts a waterway direction from the first coolant interface to the second coolant interface based on the second commutation command.
  9. 一种新能源车辆串联式热管理管路的控制方法,其特征在于,所述热管理管路包括:水泵;致冷元件,所述致冷元件的入水口与所述水泵的出水口串联;包含多个电池的电池组,包含布置在所述电池组的第一侧的第一冷却液接口和布置在所述第一侧的相对侧的第二冷却液接口,所述电池组中用于冷却各个电池的各个水室的各个管路相互串联;换向阀,与所述致冷元件的出水口、所述水泵的回水口、第一冷却液接口和第二冷却液接口分别连 接;该方法包括:A control method for a series of thermal management pipelines for a new energy vehicle, characterized in that: the heat management pipeline comprises: a water pump; a cooling element, wherein a water inlet of the refrigeration component is connected in series with a water outlet of the water pump; a battery pack including a plurality of batteries, including a first coolant interface disposed on a first side of the battery pack and a second coolant interface disposed on an opposite side of the first side, the battery pack being used in Cooling each tube of each water chamber of each battery in series; the reversing valve is respectively connected with the water outlet of the cooling element, the water return port of the water pump, the first coolant interface and the second coolant interface; Methods include:
    检测所述电池组的温差,包括:在所述电池组的多个预定位置处布置多个温度传感器;接收所述多个温度传感器各自提供的检测值,对所述检测值执行第一次舍弃处理,所述第一次舍弃处理包括:舍弃大于第一预定门限值或低于第二预定门限值的检测值;计算第一次舍弃处理后剩余的检测值的第一均值,并基于所述第一均值计算第一标准差,并对所述第一次舍弃处理后剩余的检测值执行附加处理,所述附加处理包括:执行舍弃与所述第一均值的差的绝对值大于预定倍数的所述第一标准差的检测值的第二次舍弃处理;将所述附加处理后剩余的检测值中的最大值与最小值的差,确定为所述温差;Detecting a temperature difference of the battery pack, comprising: arranging a plurality of temperature sensors at a plurality of predetermined positions of the battery pack; receiving detection values respectively provided by the plurality of temperature sensors, performing a first discarding on the detected values Processing, the first discarding process includes: discarding a detection value that is greater than a first predetermined threshold value or lower than a second predetermined threshold value; calculating a first mean value of the remaining detection values after the first discarding process, and based on The first mean calculates a first standard deviation, and performs additional processing on the detected values remaining after the first discarding process, the additional processing comprising: performing an absolute value of the discarding difference from the first mean value greater than a predetermined value a second rejection processing of the detection value of the first standard deviation of the multiple; determining a difference between the maximum value and the minimum value of the detection values remaining after the additional processing as the temperature difference;
    换向阀控制器基于所述温差与预定温差门限值的比较结果生成保持命令或换向命令;The reversing valve controller generates a hold command or a reversing command based on a comparison result of the temperature difference and a predetermined temperature difference threshold;
    所述换向阀基于所述保持命令保持水路方向为从所述第一冷却液接口流到第二冷却液接口,并基于所述换向命令将水路方向变换为从所述第二冷却液接口流到第一冷却液接口。The reversing valve maintains a waterway direction from the first coolant interface to a second coolant interface based on the hold command, and converts a waterway direction from the second coolant interface based on the commutation command Flow to the first coolant interface.
  10. 根据权利要求9所述的新能源车辆串联式热管理管路的控制方法,其特征在于,所述换向阀控制器基于所述温差与预定温差门限值的比较结果生成保持命令或换向命令包括:当所述温差大于所述预定温差门限值时,所述换向阀控制器生成换向命令,并在生成所述换向命令后的预定时间内持续生成保持命令;The control method for a series-type thermal management pipeline of a new energy vehicle according to claim 9, wherein the reversing valve controller generates a hold command or a commutation based on a comparison result of the temperature difference and a predetermined temperature difference threshold value. The command includes: when the temperature difference is greater than the predetermined temperature difference threshold, the reversing valve controller generates a reversing command, and continuously generates a holding command within a predetermined time after generating the reversing command;
    在基于所述换向命令将水路方向变换为从所述第二冷却液接口流到第一冷却液接口之后,该方法还包括:After converting the waterway direction to flow from the second coolant interface to the first coolant interface based on the commutation command, the method further includes:
    当所述温差出现先减小再增大的变化且当所述温差再次大于所述预定温差门限值时,所述换向阀控制器生成第二换向命令;The reversing valve controller generates a second reversing command when the temperature difference first decreases and then increases and when the temperature difference is greater than the predetermined temperature difference threshold;
    所述换向阀基于所述第二换向命令将水路方向变换为从所述第一冷却液接口流到所述第二冷却液接口。The diverter valve converts a waterway direction from the first coolant interface to the second coolant interface based on the second commutation command.
PCT/CN2018/114542 2018-04-24 2018-11-08 Method and device for determining battery pack temperature difference of new energy vehicle, and control method WO2019205572A1 (en)

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