一种气力输送管道堵塞疏通系统及方法Pneumatic conveying pipeline blocking and unblocking system and method
技术领域Technical field
本发明涉及一种气力输送管道堵塞疏通系统及方法,适用于稀相和密相惰性物料的空气气力输送系统。The invention relates to a pneumatic conveying pipeline blocking and unblocking system and method, and is suitable for an air pneumatic conveying system of a dilute phase and a dense phase inert material.
背景技术Background technique
气力输送系统是利用具有一定压力和一定速度的气流在管道中输送粉粒状物料的一种输送系统。气力输送管道中,一般是空气和粉粒物料的混合介质,属于气固两相流范畴。气力输送过程中,由于物料与管道间的摩擦作用、物料间的摩擦作用,物料的输送速度逐渐降低,最终导致物料在弯管、分叉管等压损较大的位置堵塞。A pneumatic conveying system is a conveying system that transports granular materials in a pipeline by using a gas stream having a certain pressure and a certain speed. The pneumatic conveying pipeline is generally a mixed medium of air and powder materials, and belongs to the category of gas-solid two-phase flow. During the pneumatic conveying process, due to the friction between the material and the pipe and the friction between the materials, the conveying speed of the material is gradually reduced, and finally the material is blocked at a position where the pressure loss is large such as a bent pipe or a bifurcated pipe.
因此,在已知的气力输送系统中,为了缓解堵塞的发生,常常在气力输送系统中增加增压设备。但是,当物料受潮结块时,会出现管道堵塞情况,而此时继续正向增压有可能使堵塞管道的料栓愈加紧实,一旦料栓在管道内卡住,后续物料继续堆积料栓,加剧管道堵塞,致使输送管道完全堵塞,造成气力输送系统瘫痪等事故。因此,及时消除引起堵塞的料栓是保证气力输送系统平稳、高效输送的关键所在。Therefore, in known pneumatic conveying systems, in order to alleviate the occurrence of clogging, a supercharging device is often added to the pneumatic conveying system. However, when the material is agglomerated, there will be a blockage of the pipe. At this time, the positive pressurization may cause the plug of the blocked pipe to become tighter. Once the plug is stuck in the pipe, the subsequent material continues to accumulate. Increased pipeline blockage, resulting in complete blockage of the pipeline, causing accidents such as a pneumatic conveying system. Therefore, timely elimination of the plug that causes the blockage is the key to ensure the smooth and efficient delivery of the pneumatic conveying system.
发明内容Summary of the invention
为了克服现有技术的上述不足,本发明提供一种气力输送管道堵塞疏通系统及方法,在满足正常输送增压效果的同时,可产生快速的反向冲击流场,及时冲散堵塞料栓,达到既满足管道局部或整体增压输送的需求,又可防止管道堵塞事故的发生。In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a pneumatic conveying pipeline blocking and unblocking system and method, which can generate a rapid reverse impact flow field while timely satisfying the normal conveying supercharging effect, and timely disperse the blocked material plug. It can meet the demand of partial or overall pressurized conveying of pipelines, and prevent pipeline clogging accidents.
本发明解决其技术问题采用的技术方案是:The technical solution adopted by the present invention to solve the technical problems thereof is:
一种气力输送管道堵塞疏通系统,包括物料输送管道,在所述物料输送管道上沿物料流向顺接安装有测压系统和反向增压系统,测压系统包括测压系统包括测压管、防尘罐和压力传感器,测压管左右两端与物料输送管道相连,测压管中部上端开有测压孔,防尘罐安装在测压孔上,测压孔与防尘罐之间安装过滤网,防尘罐上部安装压力传感器,过滤网和防尘罐可避免输送物料颗粒堵塞测压孔、并防止物料粉尘进入压力传感器,影响测量结果;反向增压系统包括反向增压管、电控换向阀、输送流量阀、反向流量阀、高压空气输送管和真空抽气管,在反向增压管上设有三个管道连接头和三个环状气室,三个管道连接头的一端分别与三个反向增压管内的环状气室连通,另一端分别与气流输送的管路相连,三个环状气室分别向反向增压管内部开有一组旋流孔、一组增压孔和一组反向旋流孔,位于物流输送方向后方的旋流孔与管道轴向、径向均呈夹角且工作方向与物料输送方向相同,位于物流输送方向中部的增压孔与管道轴向垂直且工作方向垂直物料输送方向,位于物流输送方向前方的反向旋流孔与管道轴向、径向均呈夹角且工作方向与物料输送方向相反;旋流孔的接口与电控换向阀的出口相连,电控换向阀的进口Ⅰ与输送流量阀的出口相连,电控换向阀的进口Ⅱ与真空抽气管相连,输送流量阀的进口与高压空气输送管相连,增压孔和反向旋流孔的接口相通后与反向流量阀的出口相连,反向流量阀的进口与高压空气输送管相连;还包括数据采集仪和数据分析控制器,压力传感器的数据输出端通过数据传输线与数据采集仪相连,电控换向阀的控制端通过数据传输线与数据分析控制器相连,输送流量阀、反向流量阀的控制端均通过数据传输线与数据分析控制器相连,数据采集仪与数据分析控制器间采用数据传输线连接。A pneumatic conveying pipeline blocking and unblocking system comprises a material conveying pipeline, and a pressure measuring system and a reverse pressure increasing system are arranged along the material flow direction on the material conveying pipeline, and the pressure measuring system comprises a pressure measuring system including a pressure measuring tube, The dustproof can and the pressure sensor are connected to the material conveying pipe at the left and right ends of the pressure measuring tube, and the pressure measuring hole is opened at the upper end of the pressure measuring tube, the dustproof can is installed on the pressure measuring hole, and the pressure measuring hole is installed between the pressure measuring hole and the dustproof can. The filter net, the pressure sensor is installed on the upper part of the dustproof tank, the filter net and the dustproof tank can prevent the conveying material particles from blocking the pressure measuring hole and prevent the material dust from entering the pressure sensor, affecting the measurement result; the reverse pressure increasing system includes the reverse supercharging tube , electronically controlled reversing valve, conveying flow valve, reverse flow valve, high pressure air conveying pipe and vacuum exhaust pipe, three pipe joints and three annular air chambers on the reverse boosting pipe, three pipe connections One end of the head is respectively connected with the annular air chambers in the three reverse pressure tubes, and the other end is respectively connected with the air flow conveying pipeline, and the three annular air chambers respectively open a set of swirl holes to the inside of the reverse pressure increasing tube. A set of pressurized holes and a set of reverse swirling holes, the swirling holes located behind the conveying direction of the pipe are at an angle to the axial and radial directions of the pipe, and the working direction is the same as the direction of material conveying, and is located in the middle of the conveying direction of the flow. The pressing hole is perpendicular to the axial direction of the pipe and the working direction is perpendicular to the material conveying direction. The reverse swirling hole in front of the conveying direction of the pipe is at an angle with the axial direction and the radial direction of the pipe, and the working direction is opposite to the direction of material conveying; the swirling hole is The interface is connected to the outlet of the electronically controlled directional control valve, the inlet I of the electrically controlled directional control valve is connected to the outlet of the delivery flow valve, the inlet II of the electrically controlled directional control valve is connected to the vacuum suction pipe, the inlet of the delivery flow valve and the high pressure air delivery The tubes are connected, the interface of the booster hole and the reverse swirling hole are connected to the outlet of the reverse flow valve, and the inlet of the reverse flow valve is connected with the high-pressure air conveying pipe; the data collecting instrument and the data analysis controller are also included, and the pressure is included. The data output end of the sensor is connected to the data acquisition device through a data transmission line, and the control end of the electronically controlled reversing valve is connected to the data analysis controller through a data transmission line, and the flow rate valve is Flow valve to the control terminal are connected by data transmission lines and the data analysis controller, data logger and the data analyzed using the data transmission between the controller cable.
一种气力输送管道堵塞疏通方法,包含以下步骤:A pneumatic conveying pipeline plugging and unblocking method comprises the following steps:
1)在物料输送管道中,布置多组沿物料流向顺接的测压系统和反向增压系统;1) In the material conveying pipeline, arrange a plurality of sets of pressure measuring systems and reverse pressure increasing systems along the flow direction of the materials;
2)测压系统将获得的物料输送管道内的流场压力变化实时传输到数据采集仪中;2) The pressure measuring system transmits the change of the flow field pressure in the material conveying pipeline obtained in real time to the data collecting instrument;
3)数据采集仪将采集的压力数据传输给数据分析控制器;3) The data acquisition device transmits the collected pressure data to the data analysis controller;
4)数据分析控制器分析流场压力变化,并与预先设定的气力输送正常输送值进行对比;4) The data analysis controller analyzes the change of the flow field pressure and compares it with the preset normal delivery value of the pneumatic conveying;
5)正常输送过程中,整个气力输送系统中的输送流量阀和反向增压阀都处于关闭状态,且电控换向阀处于I位置,即输送流量阀与反向增压管的旋流孔接通;5) During the normal conveying process, the conveying flow valve and the reverse pressure increasing valve in the entire pneumatic conveying system are in the closed state, and the electrically controlled reversing valve is in the I position, that is, the swirling flow of the conveying flow valve and the reverse supercharging tube Hole is turned on;
6)正常输送过程中,当物料输送管道N位置及其之后N+1处的测压系统获得的流场压力皆低于正常输送值,且整个输送系统未出现突高流场压力时,数据分析控制器开启距离N处最近的上游N-1处的输送流量阀,使高压空气输送管内的高压气流进入该上游N-1处反向增压管的旋流孔,产生旋流增压输送效果;6) During the normal conveying process, when the N-position of the material conveying pipe and the pressure field obtained by the pressure measuring system at N+1 are lower than the normal conveying value, and the entire conveying system does not have a sudden high flow field pressure, the data The analysis controller opens the delivery flow valve at the nearest upstream N-1 from the distance N, so that the high-pressure airflow in the high-pressure air delivery pipe enters the swirling hole of the reverse boosting pipe at the upstream N-1, generating a swirling pressurized conveying effect;
7)正常输送过程中,当物料输送管道N位置的测压装置获得的流场压力突然升高,且下游N+1位置及其之后的流场压力低于正常输送值时,表明N位置到下游N+1位置处出将现管道堵塞事故,数据分析控制器关闭N+1和N+2两处的输送流量阀,开启N和N+1两处的反向流量阀,使高压空气输送管内的高压气流进入N和N+1两处反向增压管的增压孔和反向旋流孔,反向旋流孔产生反向旋流冲击堵塞料堆,而增压孔既为反向旋流提供足够的背压和 高压空气,又能防止下游输送管内的物料被吸入反向旋流;7) During the normal conveying process, when the pressure of the flow field obtained by the pressure measuring device at the N position of the material conveying pipe suddenly rises, and the downstream N+1 position and the subsequent flow field pressure are lower than the normal conveying value, it indicates that the N position is At the downstream N+1 position, the current pipeline blockage accident occurs. The data analysis controller closes the N5 and N+2 delivery flow valves, and opens the N and N+1 reverse flow valves to make the high pressure air delivery. The high-pressure gas flow in the tube enters the pressure-increasing hole and the reverse swirling hole of the N and N+1 reverse-pressurizing tubes, and the reverse swirling hole generates a reverse swirling impact to block the pile, and the boosting hole is both opposite Providing sufficient back pressure and high pressure air to the swirling flow, and preventing the material in the downstream conveying pipe from being sucked into the reverse swirling flow;
8)反向旋流开启的同时,N位置上游的电控换向阀转换到Ⅱ位置,即接通真空抽气管和反向增压管的旋流孔,产生真空负压以增大堵塞料堆前后压差、增加反向推力,同时排出多余的反向气流防止后续输送出现问题,该过程称为反向冲击过程;8) At the same time that the reverse swirling is opened, the electronically controlled directional control valve upstream of the N position is switched to the II position, that is, the swirling holes of the vacuum suction pipe and the reverse pressure increasing pipe are turned on, and a vacuum negative pressure is generated to increase the blockage material. The differential pressure before and after the stack increases the reverse thrust while discharging the excess reverse airflow to prevent problems in subsequent transportation. This process is called a reverse impact process;
9)反向冲击过程时间较短,在10ms~1000ms之间,完成一次反向冲击之后,物料输送管道恢复输送状态,若继续出现步骤7)中的流场压力突高情况,继续执行步骤7)和步骤8),直至恢复正常输送为止。9) The reverse impact process time is short, between 10ms and 1000ms, after a reverse impact is completed, the material conveying pipeline resumes the conveying state. If the flow field pressure in step 7) continues to rise, continue to step 7 And step 8) until normal delivery is resumed.
相比现有的现有技术,本发明的一种气力输送管道堵塞疏通系统及方法,通过在物料输送管道中,布置多组沿物料流向顺接的多组测压系统和反向增压系统,测压系统获得的管内流场压力输送到数据采集仪和数据分析控制器中,并与预先设定的正常输送值进行对比,当某位置及之后的流场压力皆低于正常输送值,且全系统未出现突高流场压力时,开启距离该处最近的上游输送流量阀,使高压气流进入反向增压管的旋流孔,以产生旋流增压输送效果;当某位置的流场压力突然升高,且下游的流场压力低于正常输送值时,开启下游距离最近的两处反向流量阀,产生反向冲击力以冲散堵塞料堆,同时接通该位置最近的上游真空抽气管和反向增压管的旋流孔,产生真空负压以增大堵塞料堆前后压差、增加反向推力,同时排出多余的反向气流防止后续输送出现问题。本发明在满足正常输送增压效果的同时,可产生快速的反向冲击流场,冲散堵塞料栓,达到既满足管道局部或整体增压的需求,又可防止管道堵塞事故的发生,具有较强的创新性和广泛的实用性。Compared with the prior art, the pneumatic conveying pipeline blocking and unblocking system and method of the present invention arranges a plurality of sets of pressure measuring systems and reverse supercharging systems along the flow direction of materials in the material conveying pipeline. The pressure field pressure obtained by the pressure measuring system is sent to the data acquisition instrument and the data analysis controller, and compared with the preset normal delivery value, when the flow field pressure at a certain position and after is lower than the normal delivery value, And when there is no sudden high flow field pressure in the whole system, the nearest upstream delivery flow valve is opened, so that the high pressure airflow enters the swirling hole of the reverse boosting tube to generate the swirling pressurized conveying effect; when a certain position When the flow field pressure suddenly rises and the downstream flow field pressure is lower than the normal delivery value, the two reverse flow valves that are closest to the downstream distance are opened, and a reverse impact force is generated to flush the blockage pile and simultaneously close the position. The upstream vacuum suction pipe and the reverse pressure tube have a vacuum negative pressure to increase the differential pressure before and after the blockage, increase the reverse thrust, and discharge the excess reverse flow to prevent subsequent delivery. Problem. The invention can generate a rapid reverse impact flow field while absorbing the normal conveying supercharging effect, and rushing and blocking the plug, so as to meet the requirement of partial or overall supercharging of the pipeline, and prevent the occurrence of pipeline clogging accidents, Strong innovation and wide practicality.
附图说明DRAWINGS
下面结合附图和实施例对本发明进一步说明。The invention will now be further described with reference to the drawings and embodiments.
图1为本发明一个实施例堵塞疏通系统的结构示意图。FIG. 1 is a schematic structural view of a plugging and unblocking system according to an embodiment of the present invention.
图2为图1中反向增压管的结构示意图。2 is a schematic structural view of the reverse booster tube of FIG. 1.
图3为图1中测压系统的结构示意图。3 is a schematic structural view of the pressure measuring system of FIG. 1.
图中:1、高压空气输送管,2、数据采集仪,3、真空抽气管,4、数据分析控制器,5、连接三通,6、测压管,6-1、压力传感器,6-2、防尘罐,6-3、过滤网,6-4、测压孔,7、输送流量阀,8、电控换向阀,9、反向增压管,10、反向流量阀,11、物料输送管道,9-1、管道连接头,9-2、环状气室,9-3、旋流孔,9-4、增压孔,9-5、反向旋流孔。In the figure: 1, high-pressure air delivery pipe, 2, data acquisition instrument, 3, vacuum extraction pipe, 4, data analysis controller, 5, connection tee, 6, pressure measuring tube, 6-1, pressure sensor, 6- 2, dust can, 6-3, filter, 6-4, pressure measuring hole, 7, delivery flow valve, 8, electronically controlled reversing valve, 9, reverse booster tube, 10, reverse flow valve, 11. Material conveying pipe, 9-1, pipe joint, 9-2, annular gas chamber, 9-3, swirl hole, 9-4, booster hole, 9-5, reverse swirl hole.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. It is a part of the embodiment of the invention, not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
图1至图3示出了本发明一个较佳的实施例的结构示意图,图1中的一种气力输送管道堵塞疏通系统,包括物料输送管道11,在所述物料输送管道11上沿物料流向顺接安装有测压系统和反向增压系统,测压系统包括测压管6、防尘罐6-2和压力传感器6-1,在测压管6左右两端由连接法兰与物料输送管道11相连,测压管6中部上端开有测压孔6-4,防尘罐6-2安装在测压孔6-4上,测压孔6-4与防尘罐6-2之间安装过滤网6-3,防尘罐6-2上部安装压力传感器6-1,过滤网6-3和防尘罐6-2可避免输送物料颗粒堵塞测 压孔、并防止物料粉尘进入压力传感器6-1,影响测量结果(如图3所示);反向增压系统包括反向增压管9、电控换向阀8、输送流量阀7、反向流量阀10、高压空气输送管1和真空抽气管3,参见图2,在反向增压管9上设有三个管道连接头9-1和三个环状气室9-2,三个管道连接头9-1的一端分别与三个反向增压管9内的环状气室9-2连通,另一端分别与气流输送的管路相连,三个环状气室9-2分别向反向增压管9内部开有一组旋流孔9-3、一组增压孔9-4和一组反向旋流孔9-5,位于物流输送方向后方的旋流孔9-3与管道轴向、径向均呈夹角且工作方向与物料输送方向相同,位于物流输送方向中部的增压孔9-4与管道轴向垂直且工作方向垂直物料输送方向,位于物流输送方向前方的反向旋流孔9-5与管道轴向、径向均呈夹角且工作方向与物料输送方向相反;旋流孔9-3的接口与电控换向阀8的出口相连,电控换向阀8的进口Ⅰ与输送流量阀7的出口相连,电控换向阀8的进口Ⅱ与真空抽气管3相连,输送流量阀7的进口与高压空气输送管1相连,增压孔9-4和反向旋流孔9-5的接口相通后与反向流量阀10的出口相连,反向流量阀10的进口与高压空气输送管1相连;还包括数据采集仪2和数据分析控制器4,压力传感器6-1的数据输出端通过数据传输线与数据采集仪2相连,电控换向阀8的控制端通过数据传输线与数据分析控制器4相连,输送流量阀7、反向流量阀10的控制端均通过数据传输线与数据分析控制器4相连,数据采集仪2与数据分析控制器4间采用数据传输线连接。1 to 3 are schematic views showing the structure of a preferred embodiment of the present invention. A pneumatic conveying pipe blocking and unblocking system of Fig. 1 includes a material conveying pipe 11 along which a material flows along the material conveying pipe 11 A pressure measuring system and a reverse pressure boosting system are installed, and the pressure measuring system includes a pressure measuring tube 6, a dustproof tank 6-2 and a pressure sensor 6-1, and the connecting flange and the material are connected at the left and right ends of the pressure measuring tube 6. The conveying pipe 11 is connected, and the upper end of the pressure measuring pipe 6 is provided with a pressure measuring hole 6-4, and the dustproof tank 6-2 is installed on the pressure measuring hole 6-4, and the pressure measuring hole 6-4 and the dustproof can 6-2 The filter 6-3 is installed between the dustproof tank 6-2, and the pressure sensor 6-1 is installed on the upper part of the dustproof tank 6-2. The filter net 6-3 and the dustproof tank 6-2 can prevent the conveying material particles from blocking the pressure measuring hole and preventing the material dust from entering the pressure. Sensor 6-1, affecting the measurement results (as shown in Figure 3); reverse pressure boosting system includes reverse booster tube 9, electronically controlled directional control valve 8, delivery flow valve 7, reverse flow valve 10, high pressure air delivery Tube 1 and vacuum suction pipe 3, see Fig. 2, three pipe joints 9-1 and three annular gas chambers 9-2 are provided on the reverse pressure pipe 9, one of the three pipe joints 9-1 The ends are respectively connected with the annular plenum 9-2 in the three reverse boosting tubes 9, and the other ends are respectively connected to the pipelines for the airflow transport, and the three annular plenums 9-2 are respectively directed to the reverse boosting tubes 9 The inside is provided with a set of swirl holes 9-3, a set of pressurizing holes 9-4 and a set of counter swirl holes 9-5, and the swirl holes 9-3 located behind the flow conveying direction are axially and radially of the pipe. The angle is the same and the working direction is the same as the material conveying direction. The pressure increasing hole 9-4 located in the middle of the conveying direction is perpendicular to the axial direction of the pipe and the working direction is perpendicular to the material conveying direction, and the reverse swirling hole 9 is located in front of the conveying direction. -5 is at an angle to the axial and radial directions of the pipe and the working direction is opposite to the direction of material transport; the interface of the swirl hole 9-3 is connected to the outlet of the electrically controlled directional control valve 8, and the inlet I of the electrically controlled directional control valve 8 Connected to the outlet of the delivery flow valve 7, the inlet II of the electrically controlled directional control valve 8 is connected to the vacuum suction pipe 3, the inlet of the delivery flow valve 7 is connected to the high pressure air delivery pipe 1, the plenum 9-4 and the reverse swirl The interface of the hole 9-5 is connected to the outlet of the reverse flow valve 10, and the inlet of the reverse flow valve 10 is connected to the high pressure air delivery pipe 1; The data acquisition device 2 and the data analysis controller 4, the data output end of the pressure sensor 6-1 is connected to the data acquisition device 2 through a data transmission line, and the control end of the electronically controlled reversing valve 8 is connected to the data analysis controller 4 through a data transmission line. The control ends of the delivery flow valve 7 and the reverse flow valve 10 are connected to the data analysis controller 4 through a data transmission line, and the data acquisition device 2 and the data analysis controller 4 are connected by a data transmission line.
在本实施例中,所述物料输送管道11上最好设有多组间隔布置的测压系统和反向增压系统,使用效果更佳;具体地,测压系统和反向增压系统分别通过测压管6和反向增压管9的两个端口连接在物料输送管道11上,具 体地,测压管6和反向增压管9可以是通过连接法兰与物料输送管道11相连。In this embodiment, the material conveying pipe 11 is preferably provided with a plurality of sets of pressure measuring systems and a reverse pressure increasing system, which are better in use; specifically, the pressure measuring system and the reverse pressure increasing system respectively The two ports of the pressure measuring tube 6 and the reverse pressure tube 9 are connected to the material conveying pipe 11, and specifically, the pressure measuring tube 6 and the reverse pressure tube 9 may be connected to the material conveying pipe 11 through the connecting flange. .
优选地,所述每组旋流孔9-3、每组增压孔9-4和每组反向旋流孔9-5在各自的环状气室9-2上间隔均匀地排布,每组旋流孔9-3、每组增压孔9-4和每组反向旋流孔9-5的孔数均为4~10个。Preferably, each of the sets of swirl holes 9-3, each set of pressurizing holes 9-4 and each set of counter swirl holes 9-5 are evenly spaced on the respective annular air chambers 9-2, The number of holes per group of swirl holes 9-3, each group of pressurizing holes 9-4, and each group of counter swirl holes 9-5 is 4 to 10.
作为一种具体实现方式,所述电控换向阀8与真空抽气管3、输送流量阀7与高压空气输送管1、反向流量阀10与高压空气输送管1可以均通过连接三通5相连。As a specific implementation manner, the electronically controlled reversing valve 8 and the vacuum exhausting pipe 3, the conveying flow valve 7 and the high-pressure air conveying pipe 1, the reverse flow valve 10 and the high-pressure air conveying pipe 1 can all be connected through the tee 5 Connected.
一种气力输送管道堵塞疏通方法,包含以下步骤:A pneumatic conveying pipeline plugging and unblocking method comprises the following steps:
1)在物料输送管道11中,布置多组沿物料流向顺接的测压系统和反向增压系统;1) in the material conveying pipe 11, a plurality of sets of pressure measuring systems and reverse pressure increasing systems along the flow direction of the materials are arranged;
2)测压系统将获得的物料输送管道11内的流场压力变化实时传输到数据采集仪2中;2) The pressure measuring system transmits the change of the flow field pressure in the material conveying pipe 11 obtained in real time to the data collecting instrument 2;
3)数据采集仪2将采集的压力数据传输给数据分析控制器4;3) The data acquisition device 2 transmits the collected pressure data to the data analysis controller 4;
4)数据分析控制器4分析流场压力变化,并与预先设定的气力输送正常输送值进行对比;4) The data analysis controller 4 analyzes the flow field pressure change and compares it with a preset normal delivery value of the pneumatic power transmission;
5)正常输送过程中,整个气力输送系统中的输送流量阀7和反向增压阀9都处于关闭状态,且电控换向阀8处于I位置,即输送流量阀7与反向增压管9的旋流孔9-3接通;5) During the normal conveying process, the conveying flow valve 7 and the reverse pressure increasing valve 9 in the entire pneumatic conveying system are all in the closed state, and the electrically controlled switching valve 8 is in the I position, that is, the conveying flow valve 7 and the reverse supercharging The swirl hole 9-3 of the tube 9 is turned on;
6)正常输送过程中,当物料输送管道11N位置及其之后N+1处的测压系统获得的流场压力皆低于正常输送值,且整个输送系统未出现突高流场压力时,数据分析控制器4开启距离N处最近的上游N-1处的输送流量阀7, 使高压空气输送管1内的高压气流进入该上游N-1处反向增压管9的旋流孔9-3,产生旋流增压输送效果;6) During the normal conveying process, when the flow field pressure obtained by the pressure measuring system at the position of the material conveying pipe 11N and after N+1 is lower than the normal conveying value, and the entire conveying system does not have a sudden high flow field pressure, the data The analysis controller 4 opens the delivery flow valve 7 at the nearest upstream N-1 from the distance N, so that the high pressure gas flow in the high pressure air delivery pipe 1 enters the swirling hole 9 of the reverse pressurized pipe 9 at the upstream N-1. 3, generating a swirling pressurized conveying effect;
7)正常输送过程中,当物料输送管道11N位置的测压装置6获得的流场压力突然升高,且下游N+1位置及其之后的流场压力低于正常输送值时,表明N位置到下游N+1位置处出将现管道堵塞事故,数据分析控制器4关闭N+1和N+2两处的输送流量阀7,开启N和N+1两处的反向流量阀10,使高压空气输送管1内的高压气流进入N和N+1两处反向增压管9的增压孔9-4和反向旋流孔9-5,反向旋流孔9-5产生反向旋流冲击堵塞料堆,而增压孔9-4既为反向旋流提供足够的背压和高压空气,又能防止下游输送管内的物料被吸入反向旋流;7) During the normal conveying process, when the pressure of the flow field obtained by the pressure measuring device 6 at the position of the material conveying pipe 11N suddenly rises, and the downstream N+1 position and the subsequent flow field pressure are lower than the normal conveying value, the N position is indicated. The pipeline interception accident occurs at the downstream N+1 position, and the data analysis controller 4 closes the delivery flow valve 7 at two places N+1 and N+2, and opens the reverse flow valve 10 at two places N and N+1. The high-pressure airflow in the high-pressure air delivery pipe 1 is introduced into the pressurizing hole 9-4 and the reverse swirling hole 9-5 of the reverse boosting pipe 9 at two positions N and N+1, and the reverse swirling hole 9-5 is generated. The reverse swirling impact blocks the pile, while the booster bore 9-4 provides sufficient back pressure and high pressure air for the reverse swirl and prevents the material in the downstream duct from being drawn into the reverse swirl;
8)反向旋流开启的同时,N位置上游的电控换向阀8转换到Ⅱ位置,即接通真空抽气管3和反向增压管9的旋流孔9-3,产生真空负压以增大堵塞料堆前后压差、增加反向推力,同时排出多余的反向气流防止后续输送出现问题,该过程称为反向冲击过程;8) At the same time that the reverse swirl is opened, the electronically controlled directional control valve 8 upstream of the N position is switched to the II position, that is, the swirling holes 9-3 of the vacuum exhaust pipe 3 and the reverse boosting pipe 9 are turned on, generating a vacuum negative Pressing to increase the pressure difference before and after blocking the pile, increasing the reverse thrust, and discharging the excess reverse airflow to prevent problems in subsequent transportation, the process is called reverse impact process;
9)反向冲击过程时间较短,在10ms~1000ms之间,完成一次反向冲击之后,物料输送管道11恢复输送状态,若继续出现步骤7)中的流场压力突高情况,继续执行步骤7)和步骤8),直至恢复正常输送为止。9) The reverse impact process time is short, between 10ms and 1000ms, after a reverse impact is completed, the material conveying pipe 11 resumes the conveying state, and if the flow field pressure in the step 7) continues to rise, the steps are continued. 7) and step 8) until normal delivery is resumed.
以上所述,仅是本发明的较佳实施例,并非对本发明做任何形式上的限制,凡是依据本发明的技术实质,对以上实施例所做出任何简单修改和同等变化,均落入本发明的保护范围之内。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Any simple modifications and equivalent changes made to the above embodiments in accordance with the technical spirit of the present invention fall into the present invention. Within the scope of protection of the invention.