WO2019199026A1 - Method of weaving fabric having irregular light-leaking portions and fabric woven thereby - Google Patents
Method of weaving fabric having irregular light-leaking portions and fabric woven thereby Download PDFInfo
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- WO2019199026A1 WO2019199026A1 PCT/KR2019/004214 KR2019004214W WO2019199026A1 WO 2019199026 A1 WO2019199026 A1 WO 2019199026A1 KR 2019004214 W KR2019004214 W KR 2019004214W WO 2019199026 A1 WO2019199026 A1 WO 2019199026A1
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- weaving
- light
- weft
- fabric
- shielding
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0017—Woven household fabrics
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/43—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with differing diameters
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D23/00—General weaving methods not special to the production of any particular woven fabric or the use of any particular loom; Weaves not provided for in any other single group
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D9/00—Open-work fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/03—Inside roller shades or blinds
Definitions
- the present invention relates to a method of weaving fabrics and to fabrics produced thereby, and more particularly, to process irregularities of the yarns in a specific manner in the process of weaving the fabrics to form irregular permeability and impermeability, thereby creating a beautiful and unique design. It is possible to provide a variety of fabric design by providing, and even the same design relates to a fabric weaving method and irregular woven fabric having irregular light leakage expressed day and night.
- a blind refers to a venetian blind, which is installed at the front of a window or a door, and is mainly used for shading, ventilation, thermal insulation, soundproofing, and privacy protection.
- Conventional blinds are manufactured by stretching the thin and narrow metal plates, wooden boards and plastic boards at regular intervals.
- the blinds are made of cloth or paper, such as polyester, and are used regardless of places such as offices and homes. Especially, the fabric blinds can be washed and used in the home.
- the design can be configured in various ways, so it is easy to decorate.
- blinds are used as an important element of interior decoration to enhance the interior aesthetics according to the combination of colors that can be harmonized with the interior walls or glass, and a study on new blinds that can provide a beautiful appearance is needed. It is true.
- the present invention for solving the above-described problems, the process of weaving the fabric of the fabric in a specific way to form irregular permeability and impermeability, thereby providing a beautiful and unique design of the fabric design It is an object of the present invention to provide a method of weaving a fabric having irregular light leakage portions capable of diversity, and a fabric woven by the fabric.
- the present invention provides a fabric weaving method having an irregular light leakage portion capable of simultaneously weaving a fabric or fabric having a light shielding film having an irregular light leakage portion and a light transmitting membrane that transmits light as a whole, while providing a light blocking function as a whole, There is another purpose.
- the present invention is a fabric weaving method and the fabric woven by the same design having an irregular light spring portion that can be expressed in a different design when the outside is relatively bright, such as daytime and relatively outside, such as night, even though the same design There is another purpose to provide.
- the first light shielding weaving surface and the second light shielding agent are formed by cross weaving a part of the inclination of the first light transmitting part forming step and the first weft yarn and the other of the inclining part of the inclination of the first light transmitting part forming step separately.
- the first light-transmitting part forming step, the light-shielding part forming step and the second light-transmitting part forming step are repeatedly performed to form an alternating light-transmitting part and the light-shielding part, and undergoes the step of forming the light leakage part
- the fabric winding step of winding the fabric on the fabric winding shaft may be further included.
- the first shading woven surface is woven with some of the warp yarns and the first weft yarn
- the second shading woven surface with the other some sloping yarns and the second weft yarn of the warp yarns is separately.
- a light shielding surface that cross-weaves, but crosses, interweaves some of the warp weaving surfaces of one of the first and second light shielding weaving surfaces with the weft of the other light shielding weaving surface to form a double weaving surface having a joined structure.
- it may further comprise a fabric winding step of winding the fabric passed through the light leakage forming step on the fabric winding shaft.
- the weft of the first light shielding weaving surface formed in the light shielding surface weaving step is different from the weft of the second light shielding weaving surface and the texture point
- the step of forming the light leakage portion is the first light shielding weaving surface
- the weft yarns of at least one of the second light-blocking woven surfaces may be partially contacted with the uneven scraper having the unevenness so that the weft tissue is pushed out of the contacted portion so that a light leakage portion is formed between the weft yarns and the weft yarns.
- the step of forming the light leakage portion is formed so that the light leakage portion is formed by contacting the uneven scraper on the woven surface having a weft yarn having a large distance between the thickness and the texture point of the weft of the first light shielding woven surface and the second light shielding woven surface.
- the step of forming the light leakage portion may be made to contact the concave-convex scraper provided in the scraper shaft which is installed in the transverse direction on the upstream side of the fabric is wound on the fabric winding shaft.
- the uneven scraper is formed in a band shape may be made of a spiral band-shaped uneven scraper spirally wound around the scraper shaft.
- the weft of the first light shielding weaving surface formed in the light shielding surface weaving step is different from the weft of the second light shielding weaving surface and the texture point
- the step of forming the light leakage portion is the first light shielding weaving surface
- At least one weft tissue of the second light blocking woven surface may be randomly pushed out so that the weft density is partially changed so that a light leakage portion is formed between the weft yarn and the weft yarn.
- FIG. 1 is a flowchart illustrating a fabric weaving process for blinds having an irregular transmission portion according to an embodiment of the present invention.
- FIG. 2 is a photograph illustrating an example of a process of fabricating a fabric forming an irregular light leakage pattern in a fabric weaving process having an irregular light leakage portion according to an embodiment of the present invention.
- Figure 3 is a schematic diagram showing the structure before and after the formation of the irregular light leakage in the fabric weaving process having an irregular light leakage according to an embodiment of the present invention, (A) is before forming the light leakage, (B) It is a figure which shows after a light leakage part is formed.
- FIG. 4 is a view schematically showing the structure of the front and rear surfaces (first and second light shielding woven surfaces) constituting the fabric weaving having irregular light leakage in accordance with an embodiment of the present invention.
- FIG. 5 is a photograph of a fabric (prototype) woven by the fabric weaving process having an irregular light leakage according to the first embodiment of the present invention.
- FIG. 6 is a diagram illustrating the organization of the front shading woven surface (front side) and the rear shading woven surface (back side) in the shading portion forming step of the fabric weaving method having the irregular light leakage portion according to the embodiment of the present invention.
- FIG. 7 is a flow chart briefly showing a fabric weaving process having irregular light leakage portions according to another embodiment of the present invention.
- the present invention relates to a method of weaving fabrics, the method comprising: forming a first light-transmitting part for weaving a cross-shaped weft for the light-transmitting part to form a network-shaped light-transmitting surface;
- the first light shielding weaving surface and the second light shielding agent are formed by cross weaving a part of the inclination of the first light transmitting part forming step and the first weft yarn and the other of the inclining part of the inclination of the first light transmitting part forming step separately.
- the present invention in the fabric weaving method, weaving the first light-shielding woven surface with some of the warp yarns and the first weft yarn of the warp, and cross-weaving the second light-shielding woven surface separately with the other some warp yarns and the second weft yarn of the warp yarns, respectively.
- the light shielding surface weaving step of forming a double weave surface having a bonded structure by cross weaving a part of the warp woven surface of any one of the first and second light shielding woven surfaces with the weft of the other light shielding woven surface. ; And forming a light leakage portion in the weft of at least one of the first shading weaving surface and the second shading weaving surface formed in the shading portion weaving step. do.
- FIG. 1 is a flowchart illustrating a fabric weaving process for blinds having an irregular transmission part according to an embodiment of the present invention
- FIG. 2 is a pattern of irregular light leakage patterns in a fabric weaving process having an irregular light leakage part according to an embodiment of the present invention.
- Figure 3 is a schematic to explain the structure before and after forming the irregular light leakage in the fabric weaving process having an irregular light leakage according to an embodiment of the present invention
- A is a figure which shows before a light well part is formed and (B) after a light well part is formed.
- FIG 4 is a view schematically showing the structure of the front and rear surfaces (first and second light shielding weaving surfaces) constituting the fabric weaving having an irregular light leakage portion according to an embodiment of the present invention
- Figure 5 is an embodiment of the present invention
- Figure 6 is a front light shielding in the shading portion forming step of the fabric weaving method having an irregular light leakage section according to an embodiment of the present invention It is a figure which shows the organization chart of a woven surface (front surface) and a back light shielding woven surface (rear surface).
- the fabric weaving method having an irregular light leakage portion weaving so as to form a mesh-like light-transmitting surface by crossing the warp yarns (weft for the transparent portion) 1 light transmitting part forming step (S100); Some of the inclinations (first inclination) and the first weft among the inclinations of the first light transmitting part forming step S100 and some of the other inclinations (the second inclination) and the second weft among the inclinations of the first transmitting part forming step S100.
- a double shielding woven surface front shielding woven surface or first shielding woven surface and rear shielding woven surface or second shielding woven surface
- the inclination of the one shielding woven surface first slope or second Forming a light shielding portion (or a light shielding surface weaving step) of weaving a cross-weaving part of the inclined portion to the weft of the other light shielding weaving surface to form a light shielding portion having a double light shielding weaving surface coupled thereto (S200);
- the first light transmitting part forming step S100, the light blocking part forming step S200, and the second light transmitting part forming step S300 are repeatedly executed to form an alternate light transmitting part and a light blocking part.
- the present invention may further include a fabric winding step (S500) for winding the light-shielding portion having the light leakage portion, and the fabric on which the light-transmitting portion is formed on a fabric winding shaft (WS: Winding Shaft).
- This fabric winding step (S500) is associated with the light leakage forming step (S400) of one embodiment to be described in detail below.
- Each inclination is preferably made of the same axial rate and thickness (or denier), but may be made of different axial rate and thickness.
- the weft of the light-transmitting portion may be made of fine yarns ( ⁇ : 150D yarn or less, for example) having good light transmission.
- the shading part forming step (S200) may include a partial inclination (first inclination) among the inclinations of the first light transmitting part forming step (S100) and another part of the inclination of the first weft yarn and the first light transmitting part forming step (S100).
- the two shading weaving surfaces are composed of tissues joined together.
- the weft of the front shading weaving surface and the weft of the rear shading weaving surface are relatively thick (or denier). )) Is done differently.
- the weft of the front light blocking woven surface of the light shielding portion may be made smaller in thickness than the weft of the rear light blocking woven surface.
- the distance of the weaving point of the weft of the front light shielding weaving surface of the said light shielding part is made larger than the distance of the weaving point of the weft of the rear light shielding weaving surface.
- the weft yarns are relatively different in thickness from the front shading weaving surface and the rear shading weaving surface formed in the shading part forming step (S200), and the distances between the tissue points are different. Let the weft of the jungle easily occur.
- the portion transmitted between the weft yarn and the weft yarn of the rear light shielding weaving surface is changed to an opaque portion by covering the transmission portion with the weft yarn of the front shading weaving surface.
- the weft yarns of the front light shielding weaving surface and the weft of the rear light shielding weaving surface are alternately woven in the longitudinal direction. Can be.
- the step of forming the light leakage portion (S400), the at least one weft of the front shading woven surface and the rear shading woven surface of the shading portion is organized as described above is partly in the uneven scraper US (scraper) formed with unevenness Contact (friction contact) causes the weft tissue to be pushed out of the contacted portion so that light leakage is formed between the weft and the weft yarn.
- the light-shielding woven surface having the weft yarn in contact with the uneven scraper has a relatively thin thickness, and the distance between the weft tissue points is large so that the weaving surface of the weft density can be easily changed (the front shading weaving surface in the above description). It is preferable.
- the uneven scraper US may be formed of a material (for example, a silicon material, a rubber material, or a soft plastic material) to prevent damage to the tissue while generating a weft of the weft yarn, and may be formed on the uneven scraper US.
- the irregularities formed may be formed by regular or irregular patterns of irregularities.
- the present invention may include a fabric winding step (S500) for winding the fabric formed with the light transmitting portion and the light shielding portion (light shielding portion having a light leakage portion) to the fabric winding shaft WS, and thus the light leakage portion Forming step (S400) is provided on the scraper shaft (SS: Scraper Shaft) is installed in the transverse direction on the winding upstream side (ie, just before the fabric is wound on the fabric winding shaft WS) of the fabric winding shaft (WS) And an uneven scraper (US: Uneven Scraper) contacting the fabric wound by the fabric winding shaft WS.
- SS Scraper Shaft
- the uneven scraper US provided in the scraper shaft SS is formed in a band shape and is formed of a spiral band-shaped uneven scraper US wound in a spiral shape on the scraper shaft SS.
- the weft of the shading weaving surface (front shading weaving surface) passing while contacting the spiral strip-shaped uneven scraper US by being provided with the uneven scraper US of the spiral band shape is provided with the uneven scraper US.
- the rolling occurs due to the unevenness of the uneven scraper US, thereby changing the weft density so that light leakage is formed between the weft and the weft yarn as shown in FIG. 4.
- the light leakage portion is a relatively bright portion as compared to the dark color.
- the LM yarn of at least one of warp and weft yarns is LM yarn, and the LM of warp and / or weft yarns used for the two weaving surfaces while at the same time tightly adhering the shading front weaving surface and the shading rear weaving surface. Due to the component, it can be fixed.
- the fabric weaving method having the irregular light leakage portion according to the embodiment may be applied to, for example, the fabric for the blind, which is formed by alternately repeating the light transmitting portion and the light blocking portion.
- the fabric weaving method having an irregular light leakage portion according to another embodiment of the present invention is a fabric having a light shielding portion as a whole, not a light transmitting portion, that is, a fabric weaving method employed for a light shielding film or a black curtain.
- FIG. 6 is a flow chart briefly showing a fabric weaving process having an irregular light leakage portion in accordance with another embodiment of the present invention.
- the fabric weaving method having the irregular light leakage portion, as shown in Fig. 6, the first light shielding weaving surface (front light shielding weaving surface) with a part of the slope (first slope) and the first weft of the slope.
- another embodiment of the present invention may further include a fabric winding step (S500) for winding the fabric formed with the light shielding portion having the light leakage on the fabric winding shaft (WS).
- This fabric winding step (S500) is to be associated with the light leakage forming step (S410) in detail below.
- Each inclination is preferably made of the same axial rate and thickness (or denier), but may be made of different axial rate and thickness.
- the weft of the light-transmitting portion may be made of fine yarns ( ⁇ : 150D yarn or less, for example) having good light transmission.
- the weft of the first light shielding weaving surface and the second light shielding weaving surface is relatively thick (or denier). ) Is done differently.
- the weft of the light shielding weaving surface to be in contact with the uneven scraper US may be made smaller in thickness than the weft of the other light shielding weaving surfaces in the step of forming the light leakage portion S410 to be described below.
- the distance between the tissue points of the weft yarns of the first light shielding weaving surface and the second light shielding weaving surface is made different.
- the distance between the tissue points of the weft of the light shielding weaving surface to be contacted with the uneven scraper US in the step of forming the light leakage portion S410 to be described below may be greater than the distance between the tissue points of the weft of the other light shielding weaving surfaces. .
- the distance between the tissue points of the weft of the shading weaving surface having a relatively small weft is made relatively large.
- weft yarns are relatively different in thickness from the first light shielding weaving surface and the second light shielding weaving surface formed in the light shielding surface forming step (S210), and the distances between the tissue points are different. ), Weft jungle is easily generated.
- the weft of the first light shielding weaving surface and the weft of the second light shielding weaving surface are alternately longitudinally alternated with each other. It can be woven to make.
- the step of forming the light leakage portion (S410), the at least one weft of the first light shielding weaving surface and the second light shielding weaving surface organized as described above partially contacts the uneven scraper (US) having the irregularities formed. (Friction contact) causes the weft tissue to be pushed out of the contacted portion so that a light leakage portion is formed between the weft and the weft yarn.
- the light-shielding woven surface having the weft yarn in contact with the uneven scraper has a relatively thin thickness, and the distance between the weft tissue points is large so that the weaving surface of the weft density can be easily changed (the front shading weaving surface in the above description). It is preferable.
- the light shielding weaving surface (the first light shielding weaving surface or the light shielding weaving surface having a large distance between the weaving tissue points) is transferred between the weft and the weft yarns of the other light shielding weaving surface (the second light shielding weaving surface or the weft tissue point).
- the weft of the short-shielding woven surface obscures the transmission part and changes to an opaque part.
- the uneven scraper US may be formed of a material (for example, a silicon material, a rubber material, or a soft plastic material) to prevent tissue damage while generating a weft of the weft yarn.
- the irregularities formed in US may be formed as irregularities in a regular or irregular pattern.
- it may include a fabric winding step (S500) for winding the fabric having a light shielding surface having the light leakage on the fabric winding shaft (WS), accordingly the light leakage forming step (S410) Is provided on the scraper shaft SS installed laterally on the winding upstream side of the fabric winding shaft WS (that is, just before the fabric is wound on the fabric winding shaft WS), and the fabric winding shaft WS. It may be made of a concave-convex scraper (US) in contact with the fabric being wound into.
- US concave-convex scraper
- the uneven scraper US provided in the scraper shaft SS is formed in a band shape and is formed of a spiral band-shaped uneven scraper US wound in a spiral shape on the scraper shaft SS.
- the concave-convex scraper US is provided with a spiral strip-shaped concave-convex scraper US, so that the light-blocking woven surface (weft thread is thin and the distance between tissue points passes through the concave-convex scraper US)
- the large weave of the light-shielding woven surface is partially pushed by the unevenness of the uneven scraper (US) to change the weft density so that light leakage is formed between the weft and the weft as shown in FIG.
- the method may further include a fixing step of fixing the first light shielding weaving surface and the second light shielding weaving surface before the fabric winding step S500 or after the light leakage portion forming step S410.
- the fixing step for example, the LM yarn of at least one of warp and weft yarns is LM yarn, and the LM of warp and / or weft yarns used for the two weaving surfaces at the same time to close the front shading front weaving surface and the shading rear weaving surface by tenter processing. Due to the component, it can be fixed.
- the fabric weaving method having an irregular light leakage according to the present invention as described above and the fabric woven by it it is possible to achieve a variety of fabric design by providing a beautiful and unique design, while providing a light shielding function as a whole, irregular transmission portion It is possible to simultaneously weave a fabric having a light-shielding film having a light-transmitting film and a light transmitting film as a whole has the advantage of improving workability and productivity.
- the present invention can be used in a method for weaving a fabric.
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Abstract
The present invention relates to a method of weaving a fabric having irregular light-leaking portions and a fabric woven thereby, wherein the structure of yarn is processed by a particular method during a fabric weaving process to form irregular permeable portions and impermeable portions through which an aesthetically appealing and unique design is provided, thus providing variety in the design of fabrics and enabling an identical design to be expressed differently during the day and at night. According to the present invention, the method of weaving a fabric having irregular light-leaking portions comprises: a first light-permeable portion formation step of weaving so as to form a light-permeable surface in the form of a mesh by cross-weaving a warp and a weft for a light-permeable portion with each other; a light-shielding surface weaving step of weaving so as to form a light-shielding portion having a double-sided light-shielding woven surface, wherein a portion of the warp in the first permeable portion formation step and a first weft are cross-woven so as to form a first light-shielding woven surface, the rest of the warp in the first permeable portion formation step and a second weftare cross-woven so as to form a second light-shielding woven surface, and the warp used for weaving one of the first and second light-shielding woven surfaces and the weft used for weaving the other one of the first and second light-shielding woven surfaces are cross-woven and combined, thereby forming the double-sided light-shielding surface; a second light-permeable portion formation step of weaving so as to form a light-permeable surface in the form of a mesh by crossing the warp in the light-shielding surface weaving step with a weft for a light-permeable portion; and a light-leaking portion formation step of forming irregular light-leaking portions in the weft in at least one woven surface of the first and second light-shielding woven surfaces formed in a light-shielding portion formation step.
Description
본 발명은 원단 제직 방법 및 이에 의해 제직된 원단에 관한 것으로, 더욱 상세하게는 직물의 제직 과정에서 원사의 조직을 특정 방식으로 처리하여 불규칙한 투과부와 불투과부를 형성하고, 이를 통하여 미려하고 독특한 디자인을 제공하여 직물 디자인의 다양성을 도모할 수 있으며, 동일 디자인임에도 주야간에 다르게 표출되는 불규칙 빛샘부를 갖는 원단 제직 방법 및 이에 의해 제직된 원단에 관한 것이다.The present invention relates to a method of weaving fabrics and to fabrics produced thereby, and more particularly, to process irregularities of the yarns in a specific manner in the process of weaving the fabrics to form irregular permeability and impermeability, thereby creating a beautiful and unique design. It is possible to provide a variety of fabric design by providing, and even the same design relates to a fabric weaving method and irregular woven fabric having irregular light leakage expressed day and night.
일반적으로, 블라인드(blind)는 베니션 블라인드(venetion blind)를 일컫는 것으로, 창이나 문의 전면에 설치하여 주로 차광, 통풍, 보온, 방음 및 사생활 보호(외부 시선 차단) 등의 용도로 사용한다.Generally, a blind refers to a venetian blind, which is installed at the front of a window or a door, and is mainly used for shading, ventilation, thermal insulation, soundproofing, and privacy protection.
통상적인 블라인드는 얇고 좁은 금속판, 나무판, 플라스틱판을 일정간격으로 길게 늘어뜨려 제조한 것이다.Conventional blinds are manufactured by stretching the thin and narrow metal plates, wooden boards and plastic boards at regular intervals.
이러한 블라인드는 권취봉의 하부로 펼쳐지는 양 조절이 가능하고 빛의 유입량과 각도 조절이 가능하게 구성되므로, 기존의 커튼(curtain)과 달리 태양광과 바람이 실내로 들어오는 정도를 자유롭게 조절할 수 있는 장점이 있다.These blinds can be controlled to unfold the lower portion of the take-up rod, and the inflow and angle of light can be adjusted, unlike the conventional curtain (curtain) has the advantage of freely controlling the degree of sunlight and wind entering the room have.
근래에는 블라인드가 폴리에스테르 등 천이나 종이로도 제조되어서 사무실이나 가정 등 장소에 상관없이 사용되고 있는데, 특히 직물 블라인드는 세탁이 가능하여 가정에서 사용하기에 좋고, 원단의 조직, 패턴 및 색상에 따라 그 디자인을 다양하게 구성할 수 있어 인테리어 하기에도 용이한 장점을 갖는다.Recently, the blinds are made of cloth or paper, such as polyester, and are used regardless of places such as offices and homes. Especially, the fabric blinds can be washed and used in the home. The design can be configured in various ways, so it is easy to decorate.
그러나 직물블라인드를 제조하기 위해서는, 통풍을 주목적으로 하는 전, 후면부분 원단과 차광을 주목적으로 하는 중간부분 원단을 각각 제직(weaving)하고, 이들을 접착이나 재봉 등의 방법으로 연결 구성하는 과정을 거쳐야 하였다. 따라서, 그 제조과정이 복잡하고 제조시간이 오래 걸리므로 고가의 제품이 될 수밖에 없고 통상의 커튼과는 다른 여러 장점을 가짐에도 불구하고 널리 보급되지 못하고 있는 실정이다.However, in order to manufacture the fabric blinds, we had to go through the process of weaving the front and rear fabrics primarily intended for ventilation and the intermediate fabrics primarily intended for shading, and connecting them by bonding or sewing. . Therefore, the manufacturing process is complicated and takes a long time to manufacture, it is inevitably to be an expensive product and despite the fact that it has various advantages over ordinary curtains, it is not widely used.
또한, 블라인드는 이러한 실용성 이외에도 내부의 벽이나 유리와 조화될 수 있는 색채의 배합에 따라 실내 미관을 향상시키는 실내장식의 중요한 요소로 사용되고 있으며, 미려한 외관을 제공할 수 있는 새로운 블라인드에 대한 연구가 필요한 실정이다.In addition to this practicality, blinds are used as an important element of interior decoration to enhance the interior aesthetics according to the combination of colors that can be harmonized with the interior walls or glass, and a study on new blinds that can provide a beautiful appearance is needed. It is true.
따라서, 상기한 종래의 문제점을 해결하기 위한 본 발명은, 직물의 제직 과정에서 원사의 조직을 특정 방식으로 처리하여 불규칙한 투과부와 불투과부를 형성하고, 이를 통하여 미려하고 독특한 디자인을 제공하여 직물 디자인의 다양성을 도모할 수 있는 불규칙 빛샘부를 갖는 원단 제직 방법 및 이에 의해 제직된 원단을 제공하는데 그 목적이 있다.Therefore, the present invention for solving the above-described problems, the process of weaving the fabric of the fabric in a specific way to form irregular permeability and impermeability, thereby providing a beautiful and unique design of the fabric design It is an object of the present invention to provide a method of weaving a fabric having irregular light leakage portions capable of diversity, and a fabric woven by the fabric.
또한, 본 발명은 전체적으로 차광 기능을 제공하면서도 불규칙한 빛샘부를 갖는 차광막과 전체적으로 빛이 투과되는 투광막을 갖는 직물 또는 원단을 동시에 제직할 수 있는 불규칙 빛샘부를 갖는 원단 제직 방법 및 이에 의해 제직된 원단을 제공하는데 다른 목적이 있다.In addition, the present invention provides a fabric weaving method having an irregular light leakage portion capable of simultaneously weaving a fabric or fabric having a light shielding film having an irregular light leakage portion and a light transmitting membrane that transmits light as a whole, while providing a light blocking function as a whole, There is another purpose.
또한, 본 발명은 동일 디자인임에도 주간과 같이 상대적으로 바깥쪽이 밝을 때와 야간과 같이 상대적으로 바깥쪽이 어두울 때 다른 디자인으로 표출될 수 있도록 하는 불규칙 빛샘부를 갖는 원단 제직 방법 및 이에 의해 제직된 원단을 제공하는데 또 다른 목적이 있다.In addition, the present invention is a fabric weaving method and the fabric woven by the same design having an irregular light spring portion that can be expressed in a different design when the outside is relatively bright, such as daytime and relatively outside, such as night, even though the same design There is another purpose to provide.
본 발명의 해결과제는 이상에서 언급한 것들에 한정되지 않으며, 언급되지 아니한 다른 해결과제들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.The problems of the present invention are not limited to those mentioned above, and other problems not mentioned will be clearly understood by those skilled in the art from the following description.
상기 본 발명의 목적들 및 다른 특징들을 달성하기 위한 본 발명의 일 관점에 따르면, 원단 제직 방법에 있어서, 경사와 투광부용 위사를 교차시켜 망상의 투광면이 형성되도록 제직하는 제1 투광부 형성 단계; 상기 제1 투광부 형성 단계의 경사 중 일부 경사와 제1 위사 및 상기 제1 투광부 형성 단계의 경사 중 다른 일부 경사와 제2 위사를 각각 별도로 교차 제직하여 제1 차광 제직면 및 제2 차광 제직면을 형성하되, 제1 차광 제직면과 제2 차광 제직면 중 어느 하나를 제직하는 경사를 다른 하나의 위사에 교차 제직하여 결합된 이중 차광 제직면을 갖는 차광부를 형성하도록 제직하는 차광면 제직 단계; 상기 차광면 제직 단계로부터의 경사와 투광부용 위사를 교차시켜 망상의 투광면이 형성되도록 제직하는 제2 투광부 형성 단계; 및 상기 차광부 형성 단계에서 형성된 제1 차광 제직면과 제2 차광 제직면 중 적어도 하나의 제직면의 위사에 불규칙한 빛샘부를 형성하는 빛샘부 형성 단계;를 포함하는 불규칙 빛샘부를 갖는 원단 제직 방법이 제공된다.According to an aspect of the present invention for achieving the objects and other features of the present invention, in the fabric weaving method, the step of forming the first light-transmitting portion weaving so as to form a mesh-like light-transmitting surface by crossing the warp and the weft for the light-transmitting portion ; The first light shielding weaving surface and the second light shielding agent are formed by cross weaving a part of the inclination of the first light transmitting part forming step and the first weft yarn and the other of the inclining part of the inclination of the first light transmitting part forming step separately. Weaving the light shielding surface to form a face, but to weave to form a light shielding portion having a double shielding weaving surface bonded by cross-weaving a warp weaving either one of the first light shielding weaving surface and the second light shielding weaving surface to the other weft yarn. ; A second light-transmitting part forming step of weaving the cross-beams of the light-shielding surface weaving step and weaving the light-transmitting part to form a network-shaped light-transmitting surface; And forming a light leakage portion in the weft of at least one of the first shading weaving surface and the second shading weaving surface formed in the shading portion forming step. do.
본 발명의 일 관점에 있어서, 상기 제1 투광부 형성 단계와 차광부 형성 단계 및 제2 투광부 형성 단계는 반복 실행되어 교호적인 투광부와 차광부가 형성되도록 이루어지고, 상기 빛샘부 형성 단계를 거친 원단을 원단 권취 샤프트에 권취하는 원단 권취 단계를 더 포함할 수 있다.In one aspect of the present invention, the first light-transmitting part forming step, the light-shielding part forming step and the second light-transmitting part forming step are repeatedly performed to form an alternating light-transmitting part and the light-shielding part, and undergoes the step of forming the light leakage part The fabric winding step of winding the fabric on the fabric winding shaft may be further included.
본 발명의 다른 관점에 따르면, 원단 제직 방법에 있어서, 경사 중 일부 경사와 제1 위사로 제1 차광 제직면을 제직하고, 경사 중 다른 일부 경사와 제2 위사로 제2 차광 제직면을 각각 별도로 교차 제직하되, 제1 및 제2 차광 제직면 중 어느 하나의 차광 제직면을 제직하던 일부 경사를 다른 하나의 차광 제직면의 위사로 교차 제직하여 결합된 조직을 갖는 이중 제직면을 형성하는 차광면 제직 단계; 및 상기 차광부 제직 단계에서 형성된 제1 차광 제직면과 제2 차광 제직면 중 적어도 하나의 제직면의 위사에 불규칙한 빛샘부를 형성하는 빛샘부 형성 단계;를 포함하는 불규칙 빛샘부를 갖는 원단 제직 방법이 제공된다.According to another aspect of the present invention, in the fabric weaving method, the first shading woven surface is woven with some of the warp yarns and the first weft yarn, and the second shading woven surface with the other some sloping yarns and the second weft yarn of the warp yarns is separately. A light shielding surface that cross-weaves, but crosses, interweaves some of the warp weaving surfaces of one of the first and second light shielding weaving surfaces with the weft of the other light shielding weaving surface to form a double weaving surface having a joined structure. Weaving step; And forming a light leakage portion in the weft of at least one of the first shading weaving surface and the second shading weaving surface formed in the shading portion weaving step. do.
본 발명의 다른 관점에 따르면, 상기 빛샘부 형성 단계를 거친 원단을 원단 권취 샤프트에 권취하는 원단 권취 단계를 더 포함할 수 있다.According to another aspect of the invention, it may further comprise a fabric winding step of winding the fabric passed through the light leakage forming step on the fabric winding shaft.
본 발명에 있어서, 상기 차광면 제직 단계에서 형성되는 제1 차광 제직면의 위사는 제2 차광 제직면의 위사와 굵기 및 조직점이 다르게 이루어지며, 상기 빛샘부 형성 단계는 상기 제1 차광 제직면과 제2 차광 제직면 중 적어도 하나의 위사를 요철이 형성된 요철 스크래퍼에 부분적으로 접촉시켜 접촉된 부분에서 위사 조직이 밀려나도록 하여 그 위사와 위사 사이에 빛샘부가 형성되도록 이루어질 수 있다.In the present invention, the weft of the first light shielding weaving surface formed in the light shielding surface weaving step is different from the weft of the second light shielding weaving surface and the texture point, the step of forming the light leakage portion is the first light shielding weaving surface The weft yarns of at least one of the second light-blocking woven surfaces may be partially contacted with the uneven scraper having the unevenness so that the weft tissue is pushed out of the contacted portion so that a light leakage portion is formed between the weft yarns and the weft yarns.
본 발명에 있어서, 상기 빛샘부 형성 단계는 제1 차광 제직면과 제2 차광 제직면 중 위사의 굵기와 조직점 간의 거리가 큰 위사를 갖는 제직면에 상기 요철 스크래퍼가 접촉되어 빛샘부가 형성되도록 이루어질 수 있다.In the present invention, the step of forming the light leakage portion is formed so that the light leakage portion is formed by contacting the uneven scraper on the woven surface having a weft yarn having a large distance between the thickness and the texture point of the weft of the first light shielding woven surface and the second light shielding woven surface. Can be.
본 발명에 있어서, 상기 빛샘부 형성 단계는 원단이 상기 원단 권취 샤프트에 권취되는 상류 측에서 횡방향으로 설치되는 스크래퍼 샤프트에 구비되는 상기 요철 스크래퍼에 접촉되도록 이루어질 수 있다.In the present invention, the step of forming the light leakage portion may be made to contact the concave-convex scraper provided in the scraper shaft which is installed in the transverse direction on the upstream side of the fabric is wound on the fabric winding shaft.
본 발명에 있어서, 상기 요철 스크래퍼는 띠 형태로 형성되어 상기 스크래퍼 샤프트에 나선형으로 감긴 나선형 띠 형상의 요철 스크래퍼로 이루어질 수 있다.In the present invention, the uneven scraper is formed in a band shape may be made of a spiral band-shaped uneven scraper spirally wound around the scraper shaft.
본 발명에 있어서, 상기 차광면 제직 단계에서 형성되는 제1 차광 제직면의 위사는 제2 차광 제직면의 위사와 굵기 및 조직점이 다르게 이루어지며, 상기 빛샘부 형성 단계는 상기 제1 차광 제직면과 제2 차광 제직면 중 적어도 하나의 위사 조직이 불규칙하게 밀려나도록 하여 위사 밀도를 부분적으로 변화시켜서 그 위사와 위사 사이에 빛샘부가 형성되도록 이루어질 수 있다.In the present invention, the weft of the first light shielding weaving surface formed in the light shielding surface weaving step is different from the weft of the second light shielding weaving surface and the texture point, the step of forming the light leakage portion is the first light shielding weaving surface At least one weft tissue of the second light blocking woven surface may be randomly pushed out so that the weft density is partially changed so that a light leakage portion is formed between the weft yarn and the weft yarn.
본 발명에 따른 불규칙 빛샘부를 갖는 원단 제직 방법 및 이에 의해 제직된 원단에 의하면, 미려하고 독특한 디자인을 제공하여 직물 디자인의 다양성을 도모할 수 있는 효과가 있다.According to the method of weaving a fabric having an irregular light leakage according to the present invention, and the fabric woven therefrom, it is possible to provide a beautiful and unique design to promote the diversity of the fabric design.
또한, 본 발명에 의하면, 전체적으로 차광 기능을 제공하면서도 불규칙한 투과부를 갖는 차광막과 전체적으로 빛이 투과되는 투광막을 갖는 직물을 동시에 제직할 수 있어 작업성과 생산성을 향상시킬 수 있는 효과가 있다.In addition, according to the present invention, it is possible to simultaneously weaving a light-shielding film having an irregular transmission portion and a fabric having a light-transmitting membrane which transmits light as a whole while providing a light shielding function as a whole, thereby improving workability and productivity.
또한, 본 발명에 의하면, 주간과 야간에 다르게 표출될 수 있어 독특한 제품을 통한 제품 경쟁력을 확보할 수 있는 효과가 있다.In addition, according to the present invention, it can be expressed differently during the day and night, there is an effect that can ensure the product competitiveness through a unique product.
본 발명의 효과는 이상에서 언급된 것들에 한정되지 않으며, 언급되지 아니한 다른 해결과제들은 아래의 기재로부터 당업자에게 명확하게 이해되어 질 수 있을 것이다.The effects of the present invention are not limited to those mentioned above, and other problems not mentioned will be clearly understood by those skilled in the art from the following description.
도 1은 본 발명의 일 실시 예에 따른 불규칙 투과부를 갖는 블라인드용 원단 제직 과정을 나타내는 플로차트이다.1 is a flowchart illustrating a fabric weaving process for blinds having an irregular transmission portion according to an embodiment of the present invention.
도 2는 본 발명의 일 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직 과정에서 불규칙 빛샘부 패턴(pattern)을 형성하는 원단을 시제작 하는 과정의 일 예를 촬영한 사진이다.FIG. 2 is a photograph illustrating an example of a process of fabricating a fabric forming an irregular light leakage pattern in a fabric weaving process having an irregular light leakage portion according to an embodiment of the present invention.
도 3은 본 발명의 일 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직 과정에서 불규칙 빛샘부 형성 전후의 조직을 설명하기 위하여 개략적으로 나타낸 조직도로서, (A)는 빛샘부가 형성되기 전, (B)는 빛샘부가 형성된 후를 나타내는 도면이다.Figure 3 is a schematic diagram showing the structure before and after the formation of the irregular light leakage in the fabric weaving process having an irregular light leakage according to an embodiment of the present invention, (A) is before forming the light leakage, (B) It is a figure which shows after a light leakage part is formed.
도 4는 본 발명의 일 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직을 구성하는 전후면(제1 및 제2 차광 제직면)의 조직 구성을 개략적으로 나타내는 도면이다.4 is a view schematically showing the structure of the front and rear surfaces (first and second light shielding woven surfaces) constituting the fabric weaving having irregular light leakage in accordance with an embodiment of the present invention.
도 5는 본 발명의 제1 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직 과정에 의해 제직된 원단(시제품)을 촬영한 사진이다.5 is a photograph of a fabric (prototype) woven by the fabric weaving process having an irregular light leakage according to the first embodiment of the present invention.
도 6은 본 발명의 일 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직 방법의 차광부 형성 단계에서 전방 차광 제직면(전면)과 후방 차광 제직면(후면)의 조직도를 나타내는 도면이다.FIG. 6 is a diagram illustrating the organization of the front shading woven surface (front side) and the rear shading woven surface (back side) in the shading portion forming step of the fabric weaving method having the irregular light leakage portion according to the embodiment of the present invention.
도 7은 본 발명의 다른 실시 예에 따른 불규칙 빛샘부는 갖는 원단 제직 과정을 간략히 나타내는 플로차트이다.7 is a flow chart briefly showing a fabric weaving process having irregular light leakage portions according to another embodiment of the present invention.
본 발명은, 원단 제직 방법에 있어서, 경사와 투광부용 위사를 교차시켜 망상의 투광면이 형성되도록 제직하는 제1 투광부 형성 단계; 상기 제1 투광부 형성 단계의 경사 중 일부 경사와 제1 위사 및 상기 제1 투광부 형성 단계의 경사 중 다른 일부 경사와 제2 위사를 각각 별도로 교차 제직하여 제1 차광 제직면 및 제2 차광 제직면을 형성하되, 제1 차광 제직면과 제2 차광 제직면 중 어느 하나를 제직하는 경사를 다른 하나의 위사에 교차 제직하여 결합된 이중 차광 제직면을 갖는 차광부를 형성하도록 제직하는 차광면 제직 단계; 상기 차광면 제직 단계로부터의 경사와 투광부용 위사를 교차시켜 망상의 투광면이 형성되도록 제직하는 제2 투광부 형성 단계; 및 상기 차광부 형성 단계에서 형성된 제1 차광 제직면과 제2 차광 제직면 중 적어도 하나의 제직면의 위사에 불규칙한 빛샘부를 형성하는 빛샘부 형성 단계;를 포함하는 불규칙 빛샘부를 갖는 원단 제직 방법이 제공된다.The present invention relates to a method of weaving fabrics, the method comprising: forming a first light-transmitting part for weaving a cross-shaped weft for the light-transmitting part to form a network-shaped light-transmitting surface; The first light shielding weaving surface and the second light shielding agent are formed by cross weaving a part of the inclination of the first light transmitting part forming step and the first weft yarn and the other of the inclining part of the inclination of the first light transmitting part forming step separately. Weaving the light shielding surface to form a face, but to weave to form a light shielding portion having a double shielding weaving surface bonded by cross-weaving a warp weaving either one of the first light shielding weaving surface and the second light shielding weaving surface to the other weft yarn. ; A second light-transmitting part forming step of weaving the cross-beams of the light-shielding surface weaving step and weaving the light-transmitting part to form a network-shaped light-transmitting surface; And forming a light leakage portion in the weft of at least one of the first shading weaving surface and the second shading weaving surface formed in the shading portion forming step. do.
또한, 본 발명은, 원단 제직 방법에 있어서, 경사 중 일부 경사와 제1 위사로 제1 차광 제직면을 제직하고, 경사 중 다른 일부 경사와 제2 위사로 제2 차광 제직면을 각각 별도로 교차 제직하되, 제1 및 제2 차광 제직면 중 어느 하나의 차광 제직면을 제직하던 일부 경사를 다른 하나의 차광 제직면의 위사로 교차 제직하여 결합된 조직을 갖는 이중 제직면을 형성하는 차광면 제직 단계; 및 상기 차광부 제직 단계에서 형성된 제1 차광 제직면과 제2 차광 제직면 중 적어도 하나의 제직면의 위사에 불규칙한 빛샘부를 형성하는 빛샘부 형성 단계;를 포함하는 불규칙 빛샘부를 갖는 원단 제직 방법이 제공된다.Further, the present invention, in the fabric weaving method, weaving the first light-shielding woven surface with some of the warp yarns and the first weft yarn of the warp, and cross-weaving the second light-shielding woven surface separately with the other some warp yarns and the second weft yarn of the warp yarns, respectively. However, the light shielding surface weaving step of forming a double weave surface having a bonded structure by cross weaving a part of the warp woven surface of any one of the first and second light shielding woven surfaces with the weft of the other light shielding woven surface. ; And forming a light leakage portion in the weft of at least one of the first shading weaving surface and the second shading weaving surface formed in the shading portion weaving step. do.
본 발명의 추가적인 목적들, 특징들 및 장점들은 다음의 상세한 설명 및 첨부도면으로부터 보다 명료하게 이해될 수 있다. Further objects, features and advantages of the present invention can be more clearly understood from the following detailed description and the accompanying drawings.
본 발명의 상세한 설명에 앞서, 본 발명은 다양한 변경을 도모할 수 있고, 여러 가지 실시 예를 가질 수 있는바, 아래에서 설명되고 도면에 도시된 예시들은 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.Prior to the detailed description of the present invention, the present invention may be variously modified and may have various embodiments, and the examples described below and illustrated in the drawings are intended to limit the present invention to specific embodiments. It is to be understood that the present invention includes all modifications, equivalents, and substitutes included in the spirit and technical scope of the present invention.
어떤 구성요소가 다른 구성요소에 "연결되어" 있다거나 "접속되어" 있다고 언급된 때에는, 그 다른 구성요소에 직접적으로 연결되어 있거나 또는 접속되어 있을 수도 있지만, 중간에 다른 구성요소가 존재할 수도 있다고 이해되어야 할 것이다. 반면에, 어떤 구성요소가 다른 구성요소에 "직접 연결되어" 있다거나 "직접 접속되어" 있다고 언급된 때에는, 중간에 다른 구성요소가 존재하지 않는 것으로 이해되어야 할 것이다.When a component is referred to as being "connected" or "connected" to another component, it may be directly connected to or connected to that other component, but it may be understood that other components may be present in between. Should be. On the other hand, when a component is said to be "directly connected" or "directly connected" to another component, it should be understood that there is no other component in between.
본 명세서에서 사용한 용어는 단지 특정한 실시 예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도는 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 명세서에서, "포함하다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. As used herein, the terms "comprise" or "have" are intended to indicate that there is a feature, number, step, action, component, part, or combination thereof described on the specification, and one or more other features. It is to be understood that the present invention does not exclude the possibility of the presence or the addition of numbers, steps, operations, components, components, or a combination thereof.
또한, 첨부 도면을 참조하여 설명함에 있어, 도면 부호에 관계없이 동일한 구성 요소는 동일한 참조부호를 부여하고 이에 대한 중복되는 설명은 생략하기로 한다. 본 발명을 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.In addition, in the description with reference to the accompanying drawings, the same components regardless of reference numerals will be given the same reference numerals and duplicate description thereof will be omitted. In the following description of the present invention, if it is determined that the detailed description of the related known technology may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted.
이하, 본 발명의 바람직한 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직 방법 및 이에 의해 제직된 원단을 첨부 도면을 참조하여 상세히 설명한다. 아래 원단 제직 방법에 대한 설명에서, 제직하는 장치는 공지의 것을 채용할 수 있으므로 이에 대한 상세한 설명은 생략하며, 본 발명과 관련되는 구성요소에 대해서만 설명한다.Hereinafter, a method of weaving a fabric having an irregular light leakage portion and a fabric woven by the same according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings. In the following description of the fabric weaving method, since the weaving device may employ a known one, a detailed description thereof will be omitted, and only the components related to the present invention will be described.
도 1은 본 발명의 일 실시 예에 따른 불규칙 투과부를 갖는 블라인드용 원단 제직 과정을 나타내는 플로차트이고, 도 2는 본 발명의 일 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직 과정에서 불규칙 빛샘부 패턴(pattern)을 형성하는 원단을 시제작 하는 과정의 일 예를 촬영한 사진이며, 도 3은 본 발명의 일 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직 과정에서 불규칙 빛샘부 형성 전후의 조직을 설명하기 위하여 개략적으로 나타낸 조직도로서, (A)는 빛샘부가 형성되기 전, (B)는 빛샘부가 형성된 후를 나타내는 도면이다. 도 4는 본 발명의 일 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직을 구성하는 전후면(제1 및 제2 차광 제직면)의 조직 구성을 개략적으로 나타내는 도면이고, 도 5는 본 발명의 일 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직 과정에 의해 제직된 원단(시제품)을 촬영한 사진이며, 도 6은 본 발명의 일 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직 방법의 차광부 형성 단계에서 전방 차광 제직면(전면)과 후방 차광 제직면(후면)의 조직도를 나타내는 도면이다.1 is a flowchart illustrating a fabric weaving process for blinds having an irregular transmission part according to an embodiment of the present invention, and FIG. 2 is a pattern of irregular light leakage patterns in a fabric weaving process having an irregular light leakage part according to an embodiment of the present invention. ) Is a photograph taken as an example of a process for fabricating a fabric forming a fabric, Figure 3 is a schematic to explain the structure before and after forming the irregular light leakage in the fabric weaving process having an irregular light leakage according to an embodiment of the present invention (A) is a figure which shows before a light well part is formed and (B) after a light well part is formed. 4 is a view schematically showing the structure of the front and rear surfaces (first and second light shielding weaving surfaces) constituting the fabric weaving having an irregular light leakage portion according to an embodiment of the present invention, Figure 5 is an embodiment of the present invention A photograph of a fabric (prototype) woven by the fabric weaving process having an irregular light leakage section according to the example, Figure 6 is a front light shielding in the shading portion forming step of the fabric weaving method having an irregular light leakage section according to an embodiment of the present invention It is a figure which shows the organization chart of a woven surface (front surface) and a back light shielding woven surface (rear surface).
먼저, 본 발명의 일 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직 방법은, 도 1 내지 도 6에 나타낸 바와 같이, 경사와 위사(투광부용 위사)를 교차시켜 망상의 투광면이 형성되도록 제직하는 제1 투광부 형성 단계(S100); 상기 제1 투광부 형성 단계(S100)의 경사 중 일부 경사(제1 경사)와 제1 위사 및 상기 제1 투광부 형성 단계(S100)의 경사 중 다른 일부 경사(제2 경사)와 제2 위사를 각각 별도로 교차 제직하여 이중 차광 제직면(전방 차광 제직면 또는 제1 차광 제직면 및 후방 차광 제직면 또는 제2 차광 제직면)을 형성하되, 일측 차광 제직면의 경사(제1 경사 또는 제2 경사) 중 일부를 타측 차광 제직면의 위사에 교차 제직하여 결합된 이중 차광 제직면을 갖는 차광부를 형성하도록 제직하는 차광부 형성 단계(또는 차광면 제직 단계)(S200); 상기 차광부 형성 단계(S200)로부터의 경사(제1 경사나 제2 경사 중 적어도 하나)와 위사(투광부용 위사)를 교차시켜 망상의 투광면이 형성되도록 제직하는 제2 투광부 형성 단계(S300); 및 상기 차광부 형성 단계(S200)에서 형성된 차광부의 이중 제직면 중 적어도 하나의 제직면의 위사에 불규칙한 빛샘부를 형성하는 빛샘부 형성 단계(S400);를 포함한다.First, the fabric weaving method having an irregular light leakage portion according to an embodiment of the present invention, as shown in Figures 1 to 6, weaving so as to form a mesh-like light-transmitting surface by crossing the warp yarns (weft for the transparent portion) 1 light transmitting part forming step (S100); Some of the inclinations (first inclination) and the first weft among the inclinations of the first light transmitting part forming step S100 and some of the other inclinations (the second inclination) and the second weft among the inclinations of the first transmitting part forming step S100. Are cross-weaved separately to form a double shielding woven surface (front shielding woven surface or first shielding woven surface and rear shielding woven surface or second shielding woven surface), and the inclination of the one shielding woven surface (first slope or second Forming a light shielding portion (or a light shielding surface weaving step) of weaving a cross-weaving part of the inclined portion to the weft of the other light shielding weaving surface to form a light shielding portion having a double light shielding weaving surface coupled thereto (S200); A second light-transmitting part forming step of weaving the cross-beam (at least one of the first inclination or the second inclination) from the light-shielding part forming step (S200) and the weft (weaving part for weaving) to form a mesh-shaped light transmitting surface (S300) ); And a light leakage portion forming step (S400) of forming an irregular light leakage portion at the weft of at least one of the double weaving surfaces of the light blocking portion formed in the shading portion forming step (S200).
상기 제1 투광부 형성 단계(S100)와 차광부 형성 단계(S200) 및 제2 투광부 형성 단계(S300)는 반복 실행되어 교호적인 투광부와 차광부가 형성되도록 이루어진다.The first light transmitting part forming step S100, the light blocking part forming step S200, and the second light transmitting part forming step S300 are repeatedly executed to form an alternate light transmitting part and a light blocking part.
또한, 본 발명은 상기 빛샘부를 갖는 차광부, 및 투광부가 형성된 원단을 원단 권취 샤프트(WS: Winding Shaft)에 권취하는 원단 권취 단계(S500)를 더 포함할 수 있다. 이러한 원단 권취 단계(S500)는 아래에서 상세히 설명할 일 실시 형태의 빛샘부 형성 단계(S400)와 연계되게 된다.In addition, the present invention may further include a fabric winding step (S500) for winding the light-shielding portion having the light leakage portion, and the fabric on which the light-transmitting portion is formed on a fabric winding shaft (WS: Winding Shaft). This fabric winding step (S500) is associated with the light leakage forming step (S400) of one embodiment to be described in detail below.
상기 각 경사는 모두 동일한 축률과 굵기(또는 데니어(denier))로 이루어지는 것이 바람직하나, 다른 축률과 굵기로 이루어질 수도 있다.Each inclination is preferably made of the same axial rate and thickness (or denier), but may be made of different axial rate and thickness.
또한, 상기 투광부의 위사는 투광이 양호한 가는 원사(細絲: 예를 들면, 150D 원사 이하)로 이루어질 수 있다.In addition, the weft of the light-transmitting portion may be made of fine yarns (細絲: 150D yarn or less, for example) having good light transmission.
다음으로, 상기 차광부 형성 단계(S200)에서 형성되는 이중 제직면에 대하여 설명한다.Next, a double woven surface formed in the shading portion forming step (S200) will be described.
상기 차광부 형성 단계(S200)는, 상기 제1 투광부 형성 단계(S100)의 경사 중 일부 경사(제1 경사)와 제1 위사 및 상기 제1 투광부 형성 단계(S100)의 경사 중 다른 일부 경사(제2 경사)와 제2 위사를 각각 별도로 교차 제직하여 이중 차광 제직면(전방 차광 제직면 또는 제1 차광 제직면 및 후방 차광 제직면 또는 제2 차광 제직면)을 형성함과 동시에, 일측 차광 제직면의 경사(제2 경사) 중 일부를 타측 차광 제직면의 위사에 교차 제직(예를 들면, 일측 차광 제직면을 제직하던 경사가 위사 5 pick 이후에 타측 차광 제직면의 위사 제직으로 교차)하여 두 차광 제직면이 서로 결합된 조직으로 이루어진다.The shading part forming step (S200) may include a partial inclination (first inclination) among the inclinations of the first light transmitting part forming step (S100) and another part of the inclination of the first weft yarn and the first light transmitting part forming step (S100). Cross weaving of the warp yarn (the second warp yarn) and the second weft yarn separately to form a double shielding weaving surface (front shading weaving surface or first shading weaving surface and rear shading weaving surface or second shading weaving surface), and one side Cross weaving of part of the inclination (second inclination) of the shading weaving surface to the weft of the other shading weaving surface (for example, the inclination of weaving one shading weaving surface intersects the weft weaving of the other shading weaving surface after the weft 5 pick) ) And the two shading weaving surfaces are composed of tissues joined together.
또한, 차광부 형성 단계(S200)에서 형성되는 이중 제직면의 전방 차광 제직면과 후방 차광 제직면에 있어, 전방 차광 제직면의 위사와 후방 차광 제직면의 위사는 상대적으로 굵기(또는 데니어(denier))가 다르게 이루어진다.Further, in the front shading weaving surface and the rear shading weaving surface of the double weaving surface formed in the shading part forming step S200, the weft of the front shading weaving surface and the weft of the rear shading weaving surface are relatively thick (or denier). )) Is done differently.
바람직하게는, 상기 차광부의 전방 차광 제직면의 위사가 후방 차광 제직면의 위사보다 굵기가 작게 이루어질 수 있다.Preferably, the weft of the front light blocking woven surface of the light shielding portion may be made smaller in thickness than the weft of the rear light blocking woven surface.
또한, 차광부 형성 단계(S200)에서 형성되는 이중 제직면의 전방 차광 제직면과 후방 차광 제직면에 있어, 전방 차광 제직면의 위사의 조직점 간의 거리와 후방 차광 제직면의 위사의 조직점 간의 거리는 다르게 이루어진다.Further, in the front shading woven surface and the rear shading woven surface of the double woven surface formed in the shading part forming step (S200), between the distance between the tissue points of the weft of the front shading woven surface and the tissue points of the weft of the rear shading woven surface. The distance is made different.
예를 들면, 상기 차광부의 전방 차광 제직면의 위사의 조직점의 거리가 후방 차광 제직면의 위사의 조직점의 거리보다 크게 이루어진다.For example, the distance of the weaving point of the weft of the front light shielding weaving surface of the said light shielding part is made larger than the distance of the weaving point of the weft of the rear light shielding weaving surface.
이와 같이 상기 차광부 형성 단계(S200)에서 형성되는 전방 차광 제직면과 후방 차광 제직면에서 위사는 굵기가 상대적으로 다르고, 또한 조직점 간의 거리가 다름으로써, 후술하는 빛샘부 형성 단계(S400)에서 위사의 밀림이 용이하게 발생되도록 한다.As described above, the weft yarns are relatively different in thickness from the front shading weaving surface and the rear shading weaving surface formed in the shading part forming step (S200), and the distances between the tissue points are different. Let the weft of the jungle easily occur.
이에 따라 예를 들면 도 3에 나타낸 바와 같이 후방 차광 제직면의 위사와 위사 사이로 투과되는 부분을 전방 차광 제직면의 위사로 그 투과 부분을 가리게 하여 불투과 부분으로 변화시키게 된다.As a result, for example, as shown in FIG. 3, the portion transmitted between the weft yarn and the weft yarn of the rear light shielding weaving surface is changed to an opaque portion by covering the transmission portion with the weft yarn of the front shading weaving surface.
또한, 상기 차광부 형성 단계(S200)에서 형성되는 전방 차광 제직면과 후방 차광 제직면에 있어서, 전방 차광 제직면의 위사와 후방 차광 제직면의 위사는 서로 종방향으로 교번적으로 이루어지도록 제직될 수 있다.Further, in the front light shielding weaving surface and the rear light shielding weaving surface formed in the shading part forming step S200, the weft yarns of the front light shielding weaving surface and the weft of the rear light shielding weaving surface are alternately woven in the longitudinal direction. Can be.
다음으로, 상기 빛샘부 형성 단계(S400)는, 상기와 같이 조직되는 차광부의 전방 차광 제직면 및 후방 차광 제직면 중 적어도 하나의 위사를 요철이 형성된 요철 스크래퍼(US)(scraper)에 부분적으로 접촉(마찰 접촉)시켜 접촉된 부분에서 위사 조직이 밀려나도록 하여 그 위사와 위사 사이에 빛샘부가 형성되도록 이루어진다.Next, the step of forming the light leakage portion (S400), the at least one weft of the front shading woven surface and the rear shading woven surface of the shading portion is organized as described above is partly in the uneven scraper US (scraper) formed with unevenness Contact (friction contact) causes the weft tissue to be pushed out of the contacted portion so that light leakage is formed between the weft and the weft yarn.
상기 요철이 형성된 스크래퍼에 접촉되는 위사를 갖는 차광 제직면은 상대적으로 굵기가 가늘고, 위사 조직점 간의 거리가 커서 위사밀도 변화가 용이한 제직면(상기한 설명에서는 전방 차광 제직면)에 접촉되도록 하는 것이 바람직하다.The light-shielding woven surface having the weft yarn in contact with the uneven scraper has a relatively thin thickness, and the distance between the weft tissue points is large so that the weaving surface of the weft density can be easily changed (the front shading weaving surface in the above description). It is preferable.
상기 요철 스크래퍼(US)는 위사의 밀림을 발생시키면서도 조직의 손상을 방지하기 위한 재질(예를 들면, 실리콘 재질이나 고무 재질 또는 소프트한 플라스틱 재질)로 형성될 수 있으며, 상기 요철 스크래퍼(US)에 형성되는 요철은 규칙적인 또는 불규칙적인 패턴의 요철로 형성될 수 있다.The uneven scraper US may be formed of a material (for example, a silicon material, a rubber material, or a soft plastic material) to prevent damage to the tissue while generating a weft of the weft yarn, and may be formed on the uneven scraper US. The irregularities formed may be formed by regular or irregular patterns of irregularities.
여기에서, 본 발명은 상기 투광부 및 차광부(빛샘부를 구비하는 차광부)가 형성된 원단을 원단 권취 샤프트(WS)에 권취하는 원단 권취 단계(S500)를 포함할 수 있으며, 이에 따라 상기 빛샘부 형성 단계(S400)는 상기 원단 권취 샤프트(WS)의 권취 상류 측(즉, 원단이 원단 권취 샤프트(WS)에 권취되기 바로 이전)에서 횡방향으로 설치되는 스크래퍼 샤프트(SS: Scraper Shaft)에 구비되어 그 원단 권취 샤프트(WS)로 권취되는 원단에 접촉되는 요철 스크래퍼(US: Uneven Scraper)로 이루어질 수 있다.Here, the present invention may include a fabric winding step (S500) for winding the fabric formed with the light transmitting portion and the light shielding portion (light shielding portion having a light leakage portion) to the fabric winding shaft WS, and thus the light leakage portion Forming step (S400) is provided on the scraper shaft (SS: Scraper Shaft) is installed in the transverse direction on the winding upstream side (ie, just before the fabric is wound on the fabric winding shaft WS) of the fabric winding shaft (WS) And an uneven scraper (US: Uneven Scraper) contacting the fabric wound by the fabric winding shaft WS.
일 예로, 상기 스크래퍼 샤프트(SS)에 구비되는 요철 스크래퍼(US)는 띠 형태로 형성되어 스크래퍼 샤프트(SS)에 나선형으로 감긴 나선형 띠 형상의 요철 스크래퍼(US)로 이루어지며, 이에 따라 도 2에 나타낸 바와 같이, 상기 요철 스크래퍼(US)가 나선형 띠 형상의 요철 스크래퍼(US)로 구비됨으로써 그 나선형 띠 형상의 요철 스크래퍼(US)에 접촉하면서 통과하는 차광 제직면(전방 차광 제직면)의 위사는 부분적으로 요철 스크래퍼(US)의 요철에 의해 밀림이 발생하여 위사 밀도에 변화를 주어 도 4에 나타낸 바와 같이 그 위사와 위사 사이에 빛샘부가 형성되게 된다. 도 4에서 빛샘부는 암색에 비하여 상대적으로 밝은 부분이다.For example, the uneven scraper US provided in the scraper shaft SS is formed in a band shape and is formed of a spiral band-shaped uneven scraper US wound in a spiral shape on the scraper shaft SS. As shown, the weft of the shading weaving surface (front shading weaving surface) passing while contacting the spiral strip-shaped uneven scraper US by being provided with the uneven scraper US of the spiral band shape is provided with the uneven scraper US. In part, the rolling occurs due to the unevenness of the uneven scraper US, thereby changing the weft density so that light leakage is formed between the weft and the weft yarn as shown in FIG. 4. In FIG. 4, the light leakage portion is a relatively bright portion as compared to the dark color.
한편, 상기 원단 권취 단계(S500) 이전 또는 상기 빛샘부 형상 단계(S400) 이후에, 이중 제직면(전방 차광 제직면과 후방 차광 제직면)을 고정시키는 고정 단계를 더 포함할 수 있다.On the other hand, before the fabric winding step (S500) or after the light leakage portion forming step (S400), it may further comprise a fixing step of fixing a double weaving surface (front light shielding weaving surface and rear light shielding weaving surface).
상기 고정 단계는 예를 들면 경사나 위사 중 적어도 하나를 LM사로 하여 텐타(tenter) 가공으로 차광 전방 제직면과 차광 후방 제직면을 밀착시킴과 동시에 두 제직면에 사용되는 경사 및/또는 위사의 LM 성분으로 인하여 고정할 수 있게 된다.In the fixing step, for example, the LM yarn of at least one of warp and weft yarns is LM yarn, and the LM of warp and / or weft yarns used for the two weaving surfaces while at the same time tightly adhering the shading front weaving surface and the shading rear weaving surface. Due to the component, it can be fixed.
상기와 같은 일 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직 방법은, 예를 들면 투광부와 차광부가 교호적으로 반복되어 구성되는 블라인드용 원단에 적용될 수 있다.The fabric weaving method having the irregular light leakage portion according to the embodiment may be applied to, for example, the fabric for the blind, which is formed by alternately repeating the light transmitting portion and the light blocking portion.
한편, 본 발명의 다른 실시 예에 따른 불규칙 빛샘부를 갖는 원단 제직 방법을 설명한다. 본 발명의 다른 실시 예에 따른 불규칙 빛샘부는 갖는 원단 제직 방법은, 상기한 일 실시 예에서 투광부를 아닌 전체적으로 차광부를 갖는 원단, 즉 차광막이나 암막커튼용으로 채용되는 원단의 제직 방법이다.On the other hand, it describes a fabric weaving method having an irregular light leakage according to another embodiment of the present invention. The fabric weaving method having an irregular light leakage portion according to another embodiment of the present invention is a fabric having a light shielding portion as a whole, not a light transmitting portion, that is, a fabric weaving method employed for a light shielding film or a black curtain.
아래 다른 실시 예의 설명에서 상기한 일 실시 예와 동일한 과정이나 구성요소에 대해서는 동일부호를 부여하며, 설명의 간략화를 위하여 그에 대한 상세한 설명은 생략하거나 간략히 한다. 도 6은 본 발명의 다른 실시 예에 따른 불규칙 빛샘부는 갖는 원단 제직 과정을 간략히 나타내는 플로차트이다.In the following description of the other embodiments, the same reference numerals are given to the same processes or components as those of the above-described embodiment, and detailed descriptions thereof will be omitted or simplified for simplicity. Figure 6 is a flow chart briefly showing a fabric weaving process having an irregular light leakage portion in accordance with another embodiment of the present invention.
본 발명의 다른 실시 예에 따른 불규칙 빛샘부는 갖는 원단 제직 방법은, 도 6에 나타낸 바와 같이, 경사 중 일부 경사(제1 경사)와 제1 위사로 제1 차광 제직면(전방 차광 제직면)을 제직하고, 경사 중 다른 일부 경사(제2 경사)와 제2 위사로 제2 차광 제직면(후방 차광 제직면)을 각각 별도로 교차 제직하되, 제1 및 제2 차광 제직면 중 어느 하나의 차광 제직면을 제직하던 일부 경사를 다른 하나의 차광 제직면의 위사로 교차 제직하여 결합된 조직을 갖는 이중 제직면을 형성하는 차광면 제직 단계(S210); 상기 차광면 제직 단계(S210)에서 형성된 제1 차광 제직면과 제2 차광 제직면 중 적어도 하나의 제직면의 위사에 불규칙한 빛샘부를 형성하는 빛샘부 형성 단계(S410);를 포함한다.According to another embodiment of the present invention, the fabric weaving method having the irregular light leakage portion, as shown in Fig. 6, the first light shielding weaving surface (front light shielding weaving surface) with a part of the slope (first slope) and the first weft of the slope. Weaving and weaving the second light shielding weaving surface (rear shading weaving surface) separately from another part of the warp slope (second inclination) and the second weft, respectively, the light shielding agent of any one of the first and second light shielding weaving surfaces Shading surface weaving step (S210) of cross weaving a part of the warp weaving facing to the weft of the other shading weaving surface to form a double weaving surface having a bonded structure; And a light leakage portion forming step (S410) of forming an irregular light leakage portion on the weft of at least one of the first shading weaving surface and the second shading weaving surface formed in the shading surface weaving step (S210).
또한, 본 발명의 다른 실시 예 또한 상기 빛샘부를 갖는 차광부가 형성된 원단을 원단 권취 샤프트(WS)에 권취하는 원단 권취 단계(S500)를 더 포함할 수 있다. 이러한 원단 권취 단계(S500)는 아래에서 상세히 빛샘부 형성 단계(S410)와 연계되게 된다.In addition, another embodiment of the present invention may further include a fabric winding step (S500) for winding the fabric formed with the light shielding portion having the light leakage on the fabric winding shaft (WS). This fabric winding step (S500) is to be associated with the light leakage forming step (S410) in detail below.
상기 각 경사는 모두 동일한 축률과 굵기(또는 데니어(denier))로 이루어지는 것이 바람직하나, 다른 축률과 굵기로 이루어질 수도 있다.Each inclination is preferably made of the same axial rate and thickness (or denier), but may be made of different axial rate and thickness.
또한, 상기 투광부의 위사는 투광이 양호한 가는 원사(細絲: 예를 들면, 150D 원사 이하)로 이루어질 수 있다.In addition, the weft of the light-transmitting portion may be made of fine yarns (細絲: 150D yarn or less, for example) having good light transmission.
다음으로, 상기 차광면 제직 단계(S210)에서 형성되는 제1 차광 제직면과 제2 차광 제직면에서, 제1 차광 제직면과 제2 차광 제직면의 위사는 상대적으로 굵기(또는 데니어(denier))가 다르게 이루어진다.Next, in the first light shielding weaving surface and the second light shielding weaving surface formed in the light shielding surface weaving step S210, the weft of the first light shielding weaving surface and the second light shielding weaving surface is relatively thick (or denier). ) Is done differently.
바람직하게는, 아래에서 설명될 빛샘부 형상 단계(S410)에서 요철 스크래퍼(US)와 접촉될 차광 제직면의 위사가 다른 차광 제직면의 위사보다 굵기가 작게 이루어질 수 있다.Preferably, the weft of the light shielding weaving surface to be in contact with the uneven scraper US may be made smaller in thickness than the weft of the other light shielding weaving surfaces in the step of forming the light leakage portion S410 to be described below.
또한, 제1 차광 제직면과 제2 차광 제직면에 있어, 제1 차광 제직면과 제2 차광 제직면의 위사의 조직점 간의 거리는 다르게 이루어진다.Further, in the first light shielding weaving surface and the second light shielding weaving surface, the distance between the tissue points of the weft yarns of the first light shielding weaving surface and the second light shielding weaving surface is made different.
바람직하게, 아래에서 설명될 빛샘부 형상 단계(S410)에서 요철 스크래퍼(US)와 접촉될 차광 제직면의 위사의 조직점 간의 거리가 다른 차광 제직면의 위사의 조직점 간의 거리보다 크게 이루어질 수 있다. 다시 말해서, 상대적으로 굵기가 작은 위사를 갖는 차광 제직면의 위사의 조직점 간의 거리가 상대적으로 크게 이루어지게 된다.Preferably, the distance between the tissue points of the weft of the light shielding weaving surface to be contacted with the uneven scraper US in the step of forming the light leakage portion S410 to be described below may be greater than the distance between the tissue points of the weft of the other light shielding weaving surfaces. . In other words, the distance between the tissue points of the weft of the shading weaving surface having a relatively small weft is made relatively large.
이와 같이 상기 차광면 형성 단계(S210)에서 형성되는 제1 차광 제직면과 제2 차광 제직면에서 위사는 굵기가 상대적으로 다르고, 또한 조직점 간의 거리가 다름으로써, 후술하는 빛샘부 형성 단계(S410)에서 위사의 밀림이 용이하게 발생되게 된다.As such, the weft yarns are relatively different in thickness from the first light shielding weaving surface and the second light shielding weaving surface formed in the light shielding surface forming step (S210), and the distances between the tissue points are different. ), Weft jungle is easily generated.
또한, 상기 차광면 형성 단계(S210)에서 형성되는 제1 차광 제직면과 제2 차광 제직면에 있어서, 제1 차광 제직면의 위사와 제2 차광 제직면의 위사는 서로 종방향으로 교번적으로 이루어지도록 제직될 수 있다.Further, in the first light shielding weaving surface and the second light shielding weaving surface formed in the light shielding surface forming step (S210), the weft of the first light shielding weaving surface and the weft of the second light shielding weaving surface are alternately longitudinally alternated with each other. It can be woven to make.
다음으로, 상기 빛샘부 형성 단계(S410)는, 상기와 같이 조직되는 제1 차광 제직면 및 제2 차광 제직면 중 적어도 하나의 위사를 요철이 형성된 요철 스크래퍼(US)(scraper)에 부분적으로 접촉(마찰 접촉)시켜 접촉된 부분에서 위사 조직이 밀려나도록 하여 그 위사와 위사 사이에 빛샘부가 형성되게 된다.Next, the step of forming the light leakage portion (S410), the at least one weft of the first light shielding weaving surface and the second light shielding weaving surface organized as described above partially contacts the uneven scraper (US) having the irregularities formed. (Friction contact) causes the weft tissue to be pushed out of the contacted portion so that a light leakage portion is formed between the weft and the weft yarn.
상기 요철이 형성된 스크래퍼에 접촉되는 위사를 갖는 차광 제직면은 상대적으로 굵기가 가늘고, 위사 조직점 간의 거리가 커서 위사밀도 변화가 용이한 제직면(상기한 설명에서는 전방 차광 제직면)에 접촉되도록 하는 것이 바람직하다.The light-shielding woven surface having the weft yarn in contact with the uneven scraper has a relatively thin thickness, and the distance between the weft tissue points is large so that the weaving surface of the weft density can be easily changed (the front shading weaving surface in the above description). It is preferable.
이에 따라, 하나의 차광 제직면(제1 차광 제직면 또는 위사 조직점 간의 거리가 큰 차광 제직면)의 위사와 위사 사이로 투과되는 부분을 다른 차광 제직면(제2 차광 제직면 또는 위사 조직점 간의 거리가 짧은 차광 제직면)의 위사로 그 투과 부분을 가리게 하여 불투과 부분으로 변화시키게 된다.Accordingly, a portion of the light shielding weaving surface (the first light shielding weaving surface or the light shielding weaving surface having a large distance between the weaving tissue points) is transferred between the weft and the weft yarns of the other light shielding weaving surface (the second light shielding weaving surface or the weft tissue point). The weft of the short-shielding woven surface) obscures the transmission part and changes to an opaque part.
계속해서, 상기 요철 스크래퍼(US)는 위사의 밀림을 발생시키면서도 조직의 손상을 방지하기 위한 재질(예를 들면, 실리콘 재질이나 고무 재질 또는 소프트한 플라스틱 재질)로 형성될 수 있으며, 상기 요철 스크래퍼(US)에 형성되는 요철은 규칙적인 또는 불규칙적인 패턴의 요철로 형성될 수 있다.Subsequently, the uneven scraper US may be formed of a material (for example, a silicon material, a rubber material, or a soft plastic material) to prevent tissue damage while generating a weft of the weft yarn. The irregularities formed in US) may be formed as irregularities in a regular or irregular pattern.
본 발명의 다른 실시 예에서도, 상기 빛샘부를 구비하는 차광면을 갖는 원단을 원단 권취 샤프트(WS)에 권취하는 원단 권취 단계(S500)를 포함할 수 있는데, 이에 따라 상기 빛샘부 형성 단계(S410)는 상기 원단 권취 샤프트(WS)의 권취 상류 측(즉, 원단이 원단 권취 샤프트(WS)에 권취되기 바로 이전)에서 횡방향으로 설치되는 스크래퍼 샤프트(SS)에 구비되어 그 원단 권취 샤프트(WS)로 권취되는 원단에 접촉되는 요철 스크래퍼(US)로 이루어질 수 있다.In another embodiment of the present invention, it may include a fabric winding step (S500) for winding the fabric having a light shielding surface having the light leakage on the fabric winding shaft (WS), accordingly the light leakage forming step (S410) Is provided on the scraper shaft SS installed laterally on the winding upstream side of the fabric winding shaft WS (that is, just before the fabric is wound on the fabric winding shaft WS), and the fabric winding shaft WS. It may be made of a concave-convex scraper (US) in contact with the fabric being wound into.
일 예로, 상기 스크래퍼 샤프트(SS)에 구비되는 요철 스크래퍼(US)는 띠 형태로 형성되어 스크래퍼 샤프트(SS)에 나선형으로 감긴 나선형 띠 형상의 요철 스크래퍼(US)로 이루어지며, 이에 따라 도 2에 나타낸 바와 같이, 상기 요철 스크래퍼(US)가 나선형 띠 형상의 요철 스크래퍼(US)로 구비됨으로써 그 나선형 띠 형상의 요철 스크래퍼(US)에 접촉하면서 통과하는 차광 제직면(위사가 가늘고 조직점 간 거리가 큰 차광 제직면)의 위사는 부분적으로 요철 스크래퍼(US)의 요철에 의해 밀림이 발생하여 위사 밀도에 변화를 주어 도 4에 나타낸 바와 같이 그 위사와 위사 사이에 빛샘부가 형성되게 된다.For example, the uneven scraper US provided in the scraper shaft SS is formed in a band shape and is formed of a spiral band-shaped uneven scraper US wound in a spiral shape on the scraper shaft SS. As shown, the concave-convex scraper US is provided with a spiral strip-shaped concave-convex scraper US, so that the light-blocking woven surface (weft thread is thin and the distance between tissue points passes through the concave-convex scraper US) The large weave of the light-shielding woven surface) is partially pushed by the unevenness of the uneven scraper (US) to change the weft density so that light leakage is formed between the weft and the weft as shown in FIG.
또한, 상기 원단 권취 단계(S500) 이전 또는 상기 빛샘부 형상 단계(S410) 이후에, 제1 차광 제직면과 제2 차광 제직면을 고정시키는 고정 단계를 더 포함할 수 있다. 상기 고정 단계는 예를 들면 경사나 위사 중 적어도 하나를 LM사로 하여 텐타(tenter) 가공으로 차광 전방 제직면과 차광 후방 제직면을 밀착시킴과 동시에 두 제직면에 사용되는 경사 및/또는 위사의 LM 성분으로 인하여 고정할 수 있게 된다.The method may further include a fixing step of fixing the first light shielding weaving surface and the second light shielding weaving surface before the fabric winding step S500 or after the light leakage portion forming step S410. In the fixing step, for example, the LM yarn of at least one of warp and weft yarns is LM yarn, and the LM of warp and / or weft yarns used for the two weaving surfaces at the same time to close the front shading front weaving surface and the shading rear weaving surface by tenter processing. Due to the component, it can be fixed.
이상에서 설명한 바와 같은 본 발명에 따른 불규칙 빛샘부를 갖는 원단 제직 방법 및 이에 의해 제직된 원단에 의하면, 미려하고 독특한 디자인을 제공하여 직물 디자인의 다양성을 도모할 수 있으며, 전체적으로 차광 기능을 제공하면서도 불규칙한 투과부를 갖는 차광막과 전체적으로 빛이 투과되는 투광막을 갖는 직물을 동시에 제직할 수 있어 작업성과 생산성을 향상시킬 수 있는 이점이 있다.According to the fabric weaving method having an irregular light leakage according to the present invention as described above and the fabric woven by it, it is possible to achieve a variety of fabric design by providing a beautiful and unique design, while providing a light shielding function as a whole, irregular transmission portion It is possible to simultaneously weave a fabric having a light-shielding film having a light-transmitting film and a light transmitting film as a whole has the advantage of improving workability and productivity.
또한, 본 발명에 의하면, 주간과 야간에 다르게 표출될 수 있어 독특한 제품을 통한 제품 경쟁력을 확보할 수 있는 이점이 있다.In addition, according to the present invention, it can be expressed differently during the day and night, there is an advantage that can ensure product competitiveness through a unique product.
본 명세서에서 설명되는 실시 예와 첨부된 도면은 본 발명에 포함되는 기술적 사상의 일부를 예시적으로 설명하는 것에 불과하다. 따라서, 본 명세서에 개시된 실시 예는 본 발명의 기술적 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이므로, 이러한 실시 예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아님은 자명하다. 본 발명의 명세서 및 도면에 포함된 기술적 사상의 범위 내에서 당업자가 용이하게 유추할 수 있는 변형 예와 구체적인 실시 예는 모두 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.The embodiments and the accompanying drawings described herein are merely illustrative of some of the technical ideas included in the present invention. Therefore, since the embodiments disclosed herein are not intended to limit the technical spirit of the present invention, but to explain, it is obvious that the scope of the technical spirit of the present invention is not limited by these embodiments. Modifications and specific embodiments that can be easily inferred by those skilled in the art within the scope of the technical idea included in the specification and drawings of the present invention should be construed as being included in the scope of the present invention.
본 발명은 원단을 제직하기 위한 방법에 이용될 수 있다.The present invention can be used in a method for weaving a fabric.
Claims (9)
- 원단 제직 방법에 있어서,In the fabric weaving method,경사와 투광부용 위사를 교차시켜 망상의 투광면이 형성되도록 제직하는 제1 투광부 형성 단계;A first light-transmitting part forming step of weaving the warp and the weft-for-weaving part so as to form a mesh-like light transmitting surface;상기 제1 투광부 형성 단계의 경사 중 일부 경사와 제1 위사 및 상기 제1 투광부 형성 단계의 경사 중 다른 일부 경사와 제2 위사를 각각 별도로 교차 제직하여 제1 차광 제직면 및 제2 차광 제직면을 형성하되, 제1 차광 제직면과 제2 차광 제직면 중 어느 하나를 제직하는 경사를 다른 하나의 위사에 교차 제직하여 결합된 이중 차광 제직면을 갖는 차광부를 형성하도록 제직하는 차광면 제직 단계;The first light shielding weaving surface and the second light shielding agent are formed by cross weaving a part of the inclination of the first light transmitting part forming step and the first weft yarn and the other of the inclining part of the inclination of the first light transmitting part forming step separately. Weaving the light shielding surface to form a face, but to weave to form a light shielding portion having a double shielding weaving surface bonded by cross-weaving a warp weaving either one of the first light shielding weaving surface and the second light shielding weaving surface to the other weft yarn. ;상기 차광면 제직 단계로부터의 경사와 투광부용 위사를 교차시켜 망상의 투광면이 형성되도록 제직하는 제2 투광부 형성 단계; 및A second light-transmitting part forming step of weaving the cross-beams for weaving the light-shielding surface and the weft for the light-transmitting part to form a network-shaped light-transmitting surface; And상기 차광부 형성 단계에서 형성된 제1 차광 제직면과 제2 차광 제직면 중 적어도 하나의 제직면의 위사에 불규칙한 빛샘부를 형성하는 빛샘부 형성 단계;를 포함하는A light leakage portion forming step of forming an irregular light leakage portion on the weft of at least one of the first shading woven surface and the second shading woven surface formed in the shading portion forming step;불규칙 빛샘부를 갖는 원단 제직 방법.Fabric weaving method having irregular light leakage.
- 제1항에 있어서,The method of claim 1,상기 제1 투광부 형성 단계와 차광면 제직 단계 및 제2 투광부 형성 단계는 반복 실행되어 교호적인 투광부와 차광부가 형성되도록 이루어지고,The first light transmitting part forming step, the light shielding surface weaving step, and the second light transmitting part forming step are repeatedly performed to form an alternating light transmitting part and a light blocking part,상기 빛샘부 형성 단계를 거친 원단을 원단 권취 샤프트에 권취하는 원단 권취 단계를 더 포함하는The fabric winding step of winding the fabric through the light leakage forming step on the fabric winding shaft further comprises:불규칙 빛샘부를 갖는 원단 제직 방법.Fabric weaving method having irregular light leakage.
- 원단 제직 방법에 있어서,In the fabric weaving method,경사 중 일부 경사와 제1 위사로 제1 차광 제직면을 제직하고, 경사 중 다른 일부 경사와 제2 위사로 제2 차광 제직면을 각각 별도로 교차 제직하되, 제1 및 제2 차광 제직면 중 어느 하나의 차광 제직면을 제직하던 일부 경사를 다른 하나의 차광 제직면의 위사로 교차 제직하여 결합된 조직을 갖는 이중 제직면을 형성하는 차광면 제직 단계; 및Weaving the first shading woven surface with some of the warp yarns and the first weft yarn, and separately weaving the second shading woven surface with the other some warp yarns and the second weft yarn of the warp yarns separately, wherein any of the first and second shading woven faces Shading surface weaving step of cross weaving a part of the warp weaving of one shading weaving surface to the weft of another shading weaving surface to form a double weaving surface having a bonded structure; And상기 차광면 제직 단계에서 형성된 제1 차광 제직면과 제2 차광 제직면 중 적어도 하나의 제직면의 위사에 불규칙한 빛샘부를 형성하는 빛샘부 형성 단계;를 포함하는A light leakage portion forming step of forming an irregular light leakage portion on the weft of at least one of the first shading woven surface and the second shading woven surface formed in the shading surface weaving step;불규칙 빛샘부를 갖는 원단 제직 방법.Fabric weaving method having irregular light leakage.
- 제3항에 있어서,The method of claim 3,상기 빛샘부 형성 단계를 거친 원단을 원단 권취 샤프트에 권취하는 원단 권취 단계를 더 포함하는The fabric winding step of winding the fabric through the light leakage forming step on the fabric winding shaft further comprises:불규칙 빛샘부를 갖는 원단 제직 방법.Fabric weaving method having irregular light leakage.
- 제2항 또는 제4항에 있어서,The method according to claim 2 or 4,상기 차광면 제직 단계에서 형성되는 제1 차광 제직면의 위사는 제2 차광 제직면의 위사와 굵기 및 조직점이 다르게 이루어지며,The weft of the first light shielding weaving surface formed in the light shielding surface weaving step is different from the weft of the second light shielding weaving surface and the thickness and texture point,상기 빛샘부 형성 단계는 상기 제1 차광 제직면과 제2 차광 제직면 중 적어도 하나의 위사를 요철이 형성된 요철 스크래퍼에 부분적으로 접촉시켜 접촉된 부분에서 위사 조직이 밀려나도록 하여 그 위사와 위사 사이에 빛샘부가 형성되도록 이루어지는In the forming of the light leakage portion, at least one of the weft yarns of the first light shielding weaving surface and the second light shielding weaving surface is partially contacted with a concave-convex uneven scraper so that the weft tissue is pushed out of the contacted portion so that the weft and weft yarns are separated between the weft yarn and the weft yarn. Light leakage is formed불규칙 빛샘부를 갖는 원단 제직 방법.Fabric weaving method having irregular light leakage.
- 제5항에 있어서,The method of claim 5,상기 빛샘부 형성 단계는 제1 차광 제직면과 제2 차광 제직면 중 위사의 굵기와 조직점 간의 거리가 큰 위사를 갖는 제직면에 상기 요철 스크래퍼가 접촉되어 빛샘부가 형성되도록 이루어지는The forming of the light leakage portion may include forming the light leakage portion by contacting the uneven scraper on a woven surface having a weft yarn having a large distance between the thickness of the weft yarn and the tissue point among the first light blocking woven surface and the second light blocking woven surface.불규칙 빛샘부를 갖는 원단 제직 방법.Fabric weaving method having irregular light leakage.
- 제6항에 있어서,The method of claim 6,상기 빛샘부 형성 단계는 원단이 상기 원단 권취 샤프트에 권취되는 상류 측에서 횡방향으로 설치되는 스크래퍼 샤프트에 구비되는 상기 요철 스크래퍼에 접촉되도록 이루어지는Wherein the step of forming the light leakage is made so that the fabric is in contact with the uneven scraper provided in the scraper shaft which is installed in the transverse direction on the upstream side wound on the fabric winding shaft.불규칙 빛샘부를 갖는 원단 제직 방법.Fabric weaving method having irregular light leakage.
- 제7항에 있어서,The method of claim 7, wherein상기 요철 스크래퍼는The uneven scraper띠 형태로 형성되어 상기 스크래퍼 샤프트에 나선형으로 감긴 나선형 띠 형상의 요철 스크래퍼로 이루어지는It is formed in the form of a band consisting of a spiral band-shaped uneven scraper spirally wound on the scraper shaft불규칙 빛샘부를 갖는 원단 제직 방법.Fabric weaving method having irregular light leakage.
- 제2항 또는 제4항에 있어서,The method according to claim 2 or 4,상기 차광면 제직 단계에서 형성되는 제1 차광 제직면의 위사는 제2 차광 제직면의 위사와 굵기 및 조직점이 다르게 이루어지며,The weft of the first light shielding weaving surface formed in the light shielding surface weaving step is different from the weft of the second light shielding weaving surface and the thickness and texture point,상기 빛샘부 형성 단계는 상기 제1 차광 제직면과 제2 차광 제직면 중 적어도 하나의 위사 조직이 불규칙하게 밀려나도록 하여 위사 밀도를 부분적으로 변화시켜서 그 위사와 위사 사이에 빛샘부가 형성되도록 이루어지는In the forming of the light leakage portion, at least one weft tissue of the first light blocking weaving surface and the second light blocking weaving surface is randomly pushed out so as to partially change the weft density so that the light leakage portion is formed between the weft yarn and the weft yarn.불규칙 빛샘부를 갖는 원단 제직 방법.Fabric weaving method having irregular light leakage.
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KR20090102565A (en) * | 2008-03-26 | 2009-09-30 | 한옥식 | Winding roller device |
KR101081211B1 (en) * | 2011-04-27 | 2011-11-07 | 김동식 | Method of manufacturing for blind curtain fabrics |
KR101506253B1 (en) * | 2013-12-11 | 2015-03-26 | 하재현 | Whole weaving vertical blind |
KR101580632B1 (en) * | 2014-08-26 | 2015-12-30 | 김현하 | Cuttain textile for vertical blind and manufacturing method thereof |
KR101796499B1 (en) * | 2017-03-07 | 2017-11-10 | 주식회사 성현섬유 | Blind fabic having random wave pattern and weaving method thereof |
KR101966007B1 (en) * | 2018-04-12 | 2019-04-04 | 주식회사 성현섬유 | Fabrics weavign method haivng irregular light-through portion and fabrics manufactured by the same |
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KR20090102565A (en) * | 2008-03-26 | 2009-09-30 | 한옥식 | Winding roller device |
KR101081211B1 (en) * | 2011-04-27 | 2011-11-07 | 김동식 | Method of manufacturing for blind curtain fabrics |
KR101506253B1 (en) * | 2013-12-11 | 2015-03-26 | 하재현 | Whole weaving vertical blind |
KR101580632B1 (en) * | 2014-08-26 | 2015-12-30 | 김현하 | Cuttain textile for vertical blind and manufacturing method thereof |
KR101796499B1 (en) * | 2017-03-07 | 2017-11-10 | 주식회사 성현섬유 | Blind fabic having random wave pattern and weaving method thereof |
KR101966007B1 (en) * | 2018-04-12 | 2019-04-04 | 주식회사 성현섬유 | Fabrics weavign method haivng irregular light-through portion and fabrics manufactured by the same |
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