WO2019196097A1 - Output method and system for continuously conveying printing medium and scanning type multi-pass printing - Google Patents

Output method and system for continuously conveying printing medium and scanning type multi-pass printing Download PDF

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Publication number
WO2019196097A1
WO2019196097A1 PCT/CN2018/082982 CN2018082982W WO2019196097A1 WO 2019196097 A1 WO2019196097 A1 WO 2019196097A1 CN 2018082982 W CN2018082982 W CN 2018082982W WO 2019196097 A1 WO2019196097 A1 WO 2019196097A1
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WIPO (PCT)
Prior art keywords
printing
axis
printing medium
motor
pass
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PCT/CN2018/082982
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French (fr)
Chinese (zh)
Inventor
陈梅英
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广州爱发电子产品有限公司
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Publication of WO2019196097A1 publication Critical patent/WO2019196097A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J19/00Character- or line-spacing mechanisms
    • B41J19/14Character- or line-spacing mechanisms with means for effecting line or character spacing in either direction
    • B41J19/142Character- or line-spacing mechanisms with means for effecting line or character spacing in either direction with a reciprocating print head printing in both directions across the paper width
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/44Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
    • B41J3/445Printers integrated in other types of apparatus, e.g. printers integrated in cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0045Guides for printing material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J15/00Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in continuous form, e.g. webs
    • B41J15/04Supporting, feeding, or guiding devices; Mountings for web rolls or spindles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J25/00Actions or mechanisms not otherwise provided for
    • B41J25/001Mechanisms for bodily moving print heads or carriages parallel to the paper surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J29/00Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
    • B41J29/38Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
    • B41J29/393Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns

Definitions

  • the present invention relates to the field of printing technologies, and in particular, to a continuous conveying printing medium and a scanning multi-PASS printing output method and system.
  • Scanning multi-PASS printing The advantage of this printing output method is that after multi-PASS printing is superimposed, the color and the degree of reduction of the printed image are increased, the quality of the printing output is greatly improved, and the utilization of the printing nozzle is also improved.
  • the shortcoming of this printing method mainly means that the printing medium must be intermittently conveyed, that is, after the printing medium has finished PASS, the printing nozzle moves along the X-axis direction while continuously discharging the ink to complete a PASS printing, and after the printing area is delivered.
  • a PASS width print medium repeats the print transfer step to complete the printout.
  • the method of intermittently conveying printing media in the mechanism of conveying printing materials such as paper feeding system, paper feeding system, delivery system, etc., the friction and force of various printing media and conveying mechanism are complex and uncontrollable.
  • the requirements for the design and assembly of the mechanism for transporting the printing medium are relatively high. Intermittently transporting the printing medium, due to the friction of the printing medium, the reaction force of the paper feeding system, the pulling force of the delivery system, etc., the length of the material transported between the multiple PASSs is not uniform, and the PASS channel cannot be effectively eliminated.
  • the inconsistency of the same printing device on different printing media causes various limitations of the type of printing media when the device is in use.
  • ONE PASS continuous printing The advantage of this printing output method is that the printing medium adopts a continuous conveying mode, so that the influence between various printing media and the conveying mechanism is minimized, and the printing medium is continuously conveyed, and the printing output speed is very high. Great improvement.
  • this output method must use the print nozzle array to cover the entire print area, and the print material is conveyed while the print head is inked to complete the printing.
  • the disadvantages of this method are as follows: 1. The lack of multi-PASS printing superposition process, the print output image There are obvious disadvantages in quality, color and reduction. 2.
  • the print nozzle array is used to cover the print area.
  • the print medium width has great requirements on the number of print nozzles, and the utilization rate of the print head is extremely low. 3.
  • the printing nozzle array is used to increase the complexity of the printing nozzle maintenance station system, and it is difficult to clean the printing nozzle at the same time.
  • the present invention provides a continuous transport medium. And scanning multi-PASS print output method and system.
  • the present invention solves the above problems by the following technical means:
  • a continuous conveying printing medium and a scanning multi-PASS printing output method comprising:
  • step 4 the method of adjusting the relative position of the print head and the printing medium to the next PASS position is: controlling the print head to move backward along the Y axis, and simultaneously controlling the printing medium to move forward along the Y axis, shortening the entry to the next step. The time at the PASS position.
  • a continuous conveying printing medium and a scanning multi-PASS printing output system comprising:
  • the front and rear running device of the print head in the Y-axis direction is used to keep the print head moving back and forth in the Y-axis direction under the control of the control device;
  • the printing head X-axis direction left-right running device is configured to keep the printing head reciprocating left and right in the X-axis direction under the control of the control device and discharging the ink, and printing the ink onto the printing medium to complete the printing output;
  • the control device is configured to control the continuous conveying of the printing medium device, the front and rear running device of the printing nozzle in the Y-axis direction, and the left-right running device of the printing nozzle in the X-axis direction to perform corresponding movements.
  • the continuous conveying printing medium device comprises a printing medium carrying surface, a printing medium driving motor and a printing medium transmission mechanism; the printing medium drives the motor to be connected with the printing medium transmission mechanism, and the control device controls the printing medium to drive the motor to drive the printing medium transmission mechanism to rotate.
  • the print medium drive mechanism causes the print medium to continuously move forward on the print medium bearing surface.
  • the printing medium drives the motor to adopt an AC servo motor or a DC servo motor
  • the printing medium transmission mechanism adopts a central shaft with a pressure roller or a conduction belt to absorb air.
  • the front and rear running device of the printing nozzle in the Y-axis direction includes a Y-axis left rack, a Y-axis right rack, a Y-axis left motor, a Y-axis right motor, a first fixing member, and a printing machine;
  • the left rack of the shaft and the rack of the right side of the Y axis are fixed on both sides of the bearing surface of the printing medium, the motor on the left side of the Y axis is slidably connected with the rack on the left side of the Y axis, and the motor on the right side of the Y axis is slidably connected to the rack on the right side of the Y axis.
  • the left motor of the Y axis and the motor of the Y axis can be moved back and forth on the Y axis.
  • the printing machine is fixedly connected to the left motor of the Y axis and the motor of the Y axis by the first fixing member, and the control device controls the left side of the Y axis.
  • the motor and the Y-axis right motor drive the whole machine to follow the Y-axis left motor and the Y-axis right motor movement, that is, the Y-axis direction of the print head moves back and forth.
  • the X-axis direction left-right running device of the printing nozzle comprises a small frame, a trolley motor, an X-axis guide rail and a slider; the printing nozzle is fixed on the small frame, the X-axis guide rail is fixed on the printing machine, and the control device controls
  • the trolley motor drives the small frame to move back and forth along the X-axis guide rail through the slider, that is, the X-axis of the printing nozzle moves in the left-right direction.
  • the trolley motor adopts an AC servo motor, a DC servo motor or a brushless drive motor.
  • the Y-axis direction front-back running device of the printing nozzle comprises a Y-axis motor, a screw and a second fixing member; the Y-axis motor, the screw and the second fixing member are disposed on the small frame, and the printing nozzle is connected by the second fixing member.
  • the screw and the Y-axis motor are connected with the screw, and the control device controls the Y-axis motor to drive the screw to rotate, so that the printing nozzle moves along the screw to make the Y-axis move back and forth, that is, the Y-axis direction of the printing nozzle moves back and forth.
  • the Y-axis motor uses a stepping motor or a DC servo motor.
  • the beneficial effects of the present invention include at least:
  • the invention adopts continuous conveying printing medium and scanning type multi-PASS printing, and controls the movement of the printing medium by the control device in the Y-axis direction to control the movement of the printing medium, and combines the continuous conveying printing medium and the scanning type multi-PASS printing organically.
  • the printing medium is in the continuous forward conveying state
  • the Y-axis direction of the printing nozzle moves synchronously with the printing medium
  • the X-axis direction moves and the ink is discharged
  • the PASS is connected, the printing medium and the printing nozzle perform relative movement, saving Print interval time.
  • This print output method inherits the advantages of the traditional two independent methods, avoiding the shortcomings of the traditional method, that is, avoiding the traditional scanning multi-PASS print output mode, and the problem caused by intermittently transporting the print medium must be avoided, and the problem is avoided.
  • the traditional ONE PASS continuous printing output method must adopt the printing nozzle array, which has high requirements on the ink discharging state of the printing nozzle, low print output quality, and low utilization rate of the printing nozzle.
  • FIG. 1 is a flow chart of a continuous conveying print medium and a scanning multi-PASS print output method of the present invention
  • FIG. 2 is a schematic view of a continuous transport printing medium and a scanning multi-PASS print output method according to the present invention
  • FIG. 3 is a schematic structural view of an embodiment of a continuous transport printing medium and a scanning multi-PASS print output system according to the present invention
  • Figure 4 is a diagram showing the electrical control process of Figure 3;
  • FIG. 5 is a schematic structural view of another embodiment of a continuous transport printing medium and a scanning multi-PASS print output system according to the present invention.
  • Print medium bearing surface 2. Print medium drives motor; 3. Print medium transmission mechanism; 4. Y-axis left rack; 5, Y-axis right rack; 6. Y-axis left motor; Right side motor; 8, first fixed part; 9, printing machine; 10, small frame; 11, trolley motor; 12, X-axis guide rail; 13, slider; 14, Y-axis motor; 16.
  • the second fixing member 3.
  • the present invention provides a continuous transport printing medium and a scanning multi-PASS print output method, including:
  • Adjusting the relative position of the printing nozzle and the printing medium to the next PASS position that is, controlling the printing nozzle to move backward along the Y axis, and controlling the printing medium to move forward along the Y axis, shortening the time to enter the next PASS position;
  • the print output working mode of the present invention is: a printing medium carrying surface 1 carrying a printing medium in a Y-axis direction, so that the printing medium continuously moves forward; the printing head moves left and right, so that the printing head can be along the X-axis. The direction is left and right; the print head moves back and forth, so that the print head can move back and forth along the Y-axis direction. That is, the printing medium is controlled by the control device to continuously feed forward, and the control device controls the printing nozzle to synchronously move the printing medium in the Y-axis direction, and the control device also controls the printing nozzle to reciprocate in the X-axis direction and discharges ink, and prints the ink to the printing.
  • the printout is completed. It can be seen that the present invention adopts continuous conveying of the printing medium, and simultaneously controls the printing nozzle to perform movement in the Y-axis and the X-axis direction to complete the printing output. It can be seen that the present invention is different from the existing print output working mode, and the use of the print output mode enriches the scope of design and application of the 2D printing device.
  • the present invention further provides a continuous transport printing medium and a scanning multi-PASS print output system, including:
  • the front and rear running device of the print head in the Y-axis direction is used to keep the print head moving back and forth in the Y-axis direction under the control of the control device;
  • the printing head X-axis direction left-right running device is configured to keep the printing head reciprocating left and right in the X-axis direction under the control of the control device and discharging the ink, and printing the ink onto the printing medium to complete the printing output;
  • the control device is configured to control the continuous conveying of the printing medium device, the front and rear running device of the printing nozzle in the Y-axis direction, and the left-right running device of the printing nozzle in the X-axis direction to perform corresponding movements.
  • the continuous conveying printing medium device comprises a printing medium carrying surface 1, a printing medium driving motor 2, a printing medium transmission mechanism 3; the printing medium driving motor 2 is connected with the printing medium transmission mechanism 3, and the control device controls the printing medium to drive the motor 2
  • the printing medium transmission mechanism 3 is rotated, and the printing medium transmission mechanism 3 causes the printing medium to continuously move forward on the printing medium bearing surface 1.
  • the continuous conveying of the printing medium device includes a plurality of methods, for example, the printing medium drives the motor 2 (AC servo, DC servo, etc.), and the printing medium transmission mechanism 3 (the central shaft with the pressing wheel, the conduction belt and the suction air, etc.), On the basis of adding motion feedback (grating, magnetic grid, etc.), to ensure that the movement of the printing medium and the printing mechanism to maintain a rigid connection (such as the use of electromagnetic clamps, pneumatic clamps, etc.), so that the motion state of the printing medium is within the system controllable range.
  • the printing medium drives the motor 2 (AC servo, DC servo, etc.), and the printing medium transmission mechanism 3 (the central shaft with the pressing wheel, the conduction belt and the suction air, etc.)
  • motion feedback grating, magnetic grid, etc.
  • the Y-axis direction front and rear running device of the printing nozzle includes a Y-axis left rack 4, a Y-axis right rack 5, a Y-axis left motor 6, a Y-axis right motor 7, and a first fixing member 8.
  • Printing machine 9 Y-axis left rack 4 and Y-axis right rack 5 are fixed on both sides of printing medium bearing surface 1, and Y-axis left motor 6 is slidably connected with Y-axis left rack 4, Y-axis right The side motor 7 is slidably connected to the Y-axis right side rack 5, so that the Y-axis left motor 6 and the Y-axis right motor 7 can move back and forth on the Y-axis, and the printing machine 9 is fixedly connected to the Y-axis by the first fixing member 8.
  • the left motor 6 and the Y axis right motor 7, the control device controls the Y axis left motor 6 and the Y axis right motor 7 to drive the printing machine 9 to follow the Y axis left motor 6 and Y axis right motor 7 movement, That is, the print head moves back and forth in the Y-axis direction.
  • the Y movement method includes many ways, such as the replacement of the rack (synchronous belt, screw, etc.), increasing the Y-axis direction feedback (grating, magnetic grid, etc.), on the basis of which the rigid connection between the printing medium and the printing mechanism is increased (using The solenoid valve, pneumatic clamp, etc.) drive the Y-axis direction to ensure that the Y-axis movement of the print head is within the controllable range of the system.
  • the X-axis direction left-right running device of the printing nozzle comprises a small frame 10, a trolley motor 11, an X-axis guide 12, and a slider 13; the printing nozzle is fixed on the small frame 10, and the X-axis guide 12 is fixed on the printing whole
  • the control device controls the carriage motor 11 to drive the carriage 10 to move back and forth along the X-axis guide 12 through the slider 13, that is, the X-axis of the print head moves in the left-right direction.
  • the X-axis movement of the print head includes many ways.
  • the car motor 11 uses (AC servo, DC servo, brushless drive motor, etc.), and feedback (grating, magnetic grid, etc.) is added in the X-axis direction to ensure the X-axis movement of the print head. It is within the controllable range of the system.
  • the overall working process of the continuous conveying printing medium and the scanning multi-PASS printing output system of the invention is as follows:
  • the printing medium drives the motor 2 to rotate at a constant speed, and then the printing medium transmission mechanism 3 is rotated.
  • the printing medium is driven by the printing medium transmission mechanism 3 to enter the printing area, and the printing medium is in a continuous conveying state.
  • the printing nozzle In the X-axis direction left-right running device of the printing nozzle, the printing nozzle is mounted on the small frame 10, and the trolley motor 11 drives the small frame 10 to move back and forth along the X-axis guide 12.
  • the small frame 10 is mounted on the printing machine 9, and the printing machine 9 is connected to the Y-axis left motor 6 and the Y-axis right motor 7 through the first fixing member 8, on both sides.
  • the motor is driven to move back and forth along the left side rack 4 of the Y-axis and the right side rack 5 of the Y-axis.
  • the printing medium is continuously conveyed forward in the Y-axis direction, and the printing head has the ability to move in the X-axis direction and the Y-axis direction.
  • the specific working process of the continuous conveying printing medium and the scanning multi-PASS printing output system of the present invention is as follows:
  • the control device first controls the printing medium to drive the motor 2, and through the printing medium transmission mechanism 3, keeps the printing medium continuously conveyed forward in the Y-axis direction.
  • control device controls the left side motor 6 of the Y axis and the right motor 7 of the Y axis to drive the printing machine 9 and the Y axis direction of the printing medium at the printing starting point position, that is, the Y axis movement of the printing head is synchronized with the forward movement of the printing medium.
  • the control device controls the carriage motor 11 to drive the print head to move from right to left along the X-axis direction through the X-axis guide 12, and simultaneously prints the whole machine 9 to synchronously move the print medium Y in the axial direction, and the print head discharges the ink to complete the PASS printing.
  • the control device adjusts the relative position of the printing machine 9 and the printing medium to the next PASS position, that is, the printing machine 9 moves backward along the Y axis, at which time the printing medium is moving forward, shortening the entry to the next PASS position. time.
  • the control device controls the X-axis direction of the printing nozzle to move from left to right, and simultaneously prints the whole machine 9 to synchronously move the printing medium Y in the axial direction, and the printing nozzle discharges the ink to complete the PASS printing.
  • the control device adjusts the relative position of the printing machine 9 and the printing medium to be in the next PASS position, which is the same as the fourth step.
  • the control device controls the printing medium to continuously move forward, and the synchronous Y-axis left motor 6 and the Y-axis right motor 7 drive the printing machine 9 so that the printing nozzle can move back and forth in the Y-axis direction, and then control the trolley.
  • the motor 11 drives the small frame 10 so that the printing head moves left and right in the X-axis direction, so that the continuous conveying printing medium and the scanning type multi-PASS printing can be combined.
  • the invention continuously controls the continuous printing of the printing medium, cooperates with the Y-axis and the X-axis of the printing nozzle to discharge the ink, completes the printing pattern output, and realizes different printing methods than the existing one, so that the continuous printing medium and the scanning multi-PASS printing are realized. Together, it enriches the way printouts work and combines their strengths.
  • the present invention further provides a continuous transport printing medium and a scanning multi-PASS print output system.
  • the third embodiment differs from the second embodiment in that the print head is moved forward and backward in the Y-axis direction, and the rest and the embodiment 2 The same, will not go into details here.
  • the Y-axis direction front-back running device of the printing nozzle of the embodiment includes a Y-axis motor 14, a screw 15, and a second fixing member 16; the Y-axis motor 14, the screw 15, and the second fixing member 16 are disposed on the small frame 10, and the printing nozzle
  • the Y-axis motor 14 is connected to the screw 15 through the second fixing member 16, and the control device controls the Y-axis motor 14 to drive the screw 15 to rotate, so that the printing nozzle moves along the screw 15 in the Y-axis, that is, the Y-axis direction of the printing nozzle. Exercise back and forth.
  • Y-axis motor 14 stepping motor, DC servo motor, etc.
  • screw 15 can use a timing belt, a rack, and the like.
  • the Y-axis direction motion is added to the feedback system to improve system control, such as gratings and magnetic grids.
  • the movement of the print nozzle in the Y-axis direction is within the controllable range of the system.
  • the invention adopts continuous conveying printing medium and scanning type multi-PASS printing, and controls the movement of the printing medium by the control device in the Y-axis direction to control the movement of the printing medium, and combines the continuous conveying printing medium and the scanning type multi-PASS printing organically.
  • This printout inherits the advantages of the traditional two independent methods, avoiding the deficiencies of the traditional approach.
  • the use of scanning multi-PASS printing to ensure the quality, color and reproduction of the printed output image.
  • the print head can be moved to the outside of the print medium, and the spray nozzle can be used to avoid the phenomenon of ink breakage and plugging caused by the ink jet being discharged for a long time, and the use condition of the printing ink is lowered.
  • the number of printheads is significantly lower than that of the ONE PASS printhead array, reducing the maintenance station system of the printheads.
  • the multi-PASS superimposed printing method is adopted, which reduces the requirement of the inkjet state of the printing nozzle, and increases the use range and usage period of various printing nozzles.
  • the print output mode of the present invention controls the movement of the print head to synchronize the print medium by the control device, and combines the advantages of the above two.
  • the conventional scanning multi-PASS printing output mode is avoided, and problems caused by intermittently conveying the printing medium must be used.
  • the traditional ONE PASS continuous print output mode is also avoided, and the print head array must be adopted, the ink discharge state of the print head is required to be high, the print output quality is low, and the print head utilization rate is low.

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Abstract

Disclosed is an output method and system for continuously conveying a printing medium and scanning type multi-PASS printing. The method comprises: I. Controlling the continuously forward conveying of a printing medium in the Y-axis direction; II. Controlling a printing head and the printing medium to be at a printing start position in the Y-axis direction; III. Controlling the printing head to move from right to left in the X-axis direction; at the same time, the printing head moves forward along the Y-axis by synchronizing the printing medium, and the printing head discharges ink to complete the PASS printing; IIIV. Adjusting the relative position of the printing head and the printing medium to be at a next PASS position; V. Controlling the printing head to move from left to right in the X-axis direction; at the same time, the printing head moves forward along the Y-axis by synchronizing the printing medium, and the printing head discharges ink to complete the PASS printing; VI. Adjusting the relative position of the printing head and the printing medium to be at a next PASS position; VII. Repeating steps three, four, five and six, the printing head performs a left-right back and forth movement to cooperate with ink discharging of the printing head to complete multi-PASS overlapped printing to output a finished product. The method and system has the advantage of continuously conveying printing mediums and scanning type multi-PASS printing.

Description

连续输送打印介质及扫描式多PASS打印输出方法及系统Continuous conveying printing medium and scanning type multi-PASS printing output method and system 技术领域Technical field
本发明涉及打印技术领域,具体涉及一种连续输送打印介质及扫描式多PASS打印输出方法及系统。The present invention relates to the field of printing technologies, and in particular, to a continuous conveying printing medium and a scanning multi-PASS printing output method and system.
背景技术Background technique
目前传统的打印输出工作方式主要有两种,一种为扫描式多PASS打印,一种为ONE PASS连续式打印,两种打印输出方式均有各自的优缺点。At present, there are two main ways of printing and outputting, one is scanning multi-PASS printing, and the other is ONE PASS continuous printing. Both printing output methods have their own advantages and disadvantages.
扫描式多PASS打印:该打印输出方式的优点在于多PASS打印叠加后,增加了打印图像的色彩及还原度,大大提高了打印输出的品质,同时也提高了打印喷头利用率。但是这种打印方式的缺点主要体现打印介质必须间歇式输送完成,即打印介质走完一PASS后,打印喷头沿着X轴方向移动的同时连续出墨完成一PASS打印,出了打印区域后输送一PASS宽度的打印介质,反复循坏打印输送步骤完成打印输出。间歇式输送打印介质的方式,在放纸系统、走纸系统、收纸系统等输送打印材料的机构中,各种打印介质与输送机构之间相互摩擦力、作用力的复杂性和不可控性,导致输送打印介质的机构设计和组装的要求均比较高。间歇式输送打印介质,由于打印介质的摩擦力、送纸系统反作用力、收纸系统拉力等,这样多PASS之间输送材料的长短不统一,导致PASS道无法有效的消除掉。同一台打印设备在不同打印介质上面表现的不统一性,导致设备在使用时对打印介质种类有各种局限性。Scanning multi-PASS printing: The advantage of this printing output method is that after multi-PASS printing is superimposed, the color and the degree of reduction of the printed image are increased, the quality of the printing output is greatly improved, and the utilization of the printing nozzle is also improved. However, the shortcoming of this printing method mainly means that the printing medium must be intermittently conveyed, that is, after the printing medium has finished PASS, the printing nozzle moves along the X-axis direction while continuously discharging the ink to complete a PASS printing, and after the printing area is delivered. A PASS width print medium repeats the print transfer step to complete the printout. The method of intermittently conveying printing media, in the mechanism of conveying printing materials such as paper feeding system, paper feeding system, delivery system, etc., the friction and force of various printing media and conveying mechanism are complex and uncontrollable. The requirements for the design and assembly of the mechanism for transporting the printing medium are relatively high. Intermittently transporting the printing medium, due to the friction of the printing medium, the reaction force of the paper feeding system, the pulling force of the delivery system, etc., the length of the material transported between the multiple PASSs is not uniform, and the PASS channel cannot be effectively eliminated. The inconsistency of the same printing device on different printing media causes various limitations of the type of printing media when the device is in use.
ONE PASS连续式打印:该打印输出方式的优点在于打印介质采用连续的输送方式,使得各种打印介质与输送机构之间影响降到最低,同时连续输送打印介质的方式,打印输出速度上面有很大提高。但是这种输出方式必须采用打印喷头阵列覆盖整个打印区域,打印材料输送的同时打印喷头出墨来完成打印, 这种方式的缺点体现在:1、缺少多PASS打印的叠加过程,打印输出图像的品质、色彩及还原度上有明显的劣势。2、采用的是打印喷头阵列覆盖打印区域,打印介质宽度对打印喷头数量上有很大要求,打印喷头的利用率极低。3、由于图像的原因,并不是所有打印喷头的喷孔都能出墨,没有出墨的喷孔时间长了后容易断墨,增大供墨系统设计难度和使用墨水的品质要求。4、采用了打印喷头阵列工作,增加打印喷头维护站系统的复杂性,同时清洗打印喷头比较困难。ONE PASS continuous printing: The advantage of this printing output method is that the printing medium adopts a continuous conveying mode, so that the influence between various printing media and the conveying mechanism is minimized, and the printing medium is continuously conveyed, and the printing output speed is very high. Great improvement. However, this output method must use the print nozzle array to cover the entire print area, and the print material is conveyed while the print head is inked to complete the printing. The disadvantages of this method are as follows: 1. The lack of multi-PASS printing superposition process, the print output image There are obvious disadvantages in quality, color and reduction. 2. The print nozzle array is used to cover the print area. The print medium width has great requirements on the number of print nozzles, and the utilization rate of the print head is extremely low. 3. Due to the image, not all the nozzles of the printing nozzle can discharge ink, and the nozzles without ink discharge are easy to break the ink after a long time, which increases the design difficulty of the ink supply system and the quality requirements of using the ink. 4. The printing nozzle array is used to increase the complexity of the printing nozzle maintenance station system, and it is difficult to clean the printing nozzle at the same time.
可见现有的打印输出方式均有各自的优缺点,不能同时兼顾打印设备的各项性能。It can be seen that the existing print output methods have their own advantages and disadvantages, and can not simultaneously take into account the performance of the printing device.
发明内容Summary of the invention
有鉴于此,为了解决各种打印介质的兼容性,保证打印输出的色彩及还原度,提高打印喷头的利用率,提升打印输出的速度等各方面的性能,本发明提出一种连续输送打印介质及扫描式多PASS打印输出方法及系统。In view of this, in order to solve the compatibility of various printing media, ensure the color and the degree of reduction of the print output, improve the utilization of the print head, and improve the speed of the print output, the present invention provides a continuous transport medium. And scanning multi-PASS print output method and system.
本发明通过以下技术手段解决上述问题:The present invention solves the above problems by the following technical means:
一种连续输送打印介质及扫描式多PASS打印输出方法,包括:A continuous conveying printing medium and a scanning multi-PASS printing output method, comprising:
一、控制打印介质在Y轴方向向前连续输送;1. Control the printing medium to continuously convey forward in the Y-axis direction;
二、控制打印喷头与打印介质在Y轴方向处于打印起点位置,即保证了打印喷头Y轴运动与打印介质向前运动同步;2. Controlling the print head and the printing medium at the printing start position in the Y-axis direction, that is, ensuring that the Y-axis movement of the printing head is synchronized with the forward movement of the printing medium;
三、控制打印喷头沿X轴方向由右向左运动,同时打印喷头同步打印介质Y轴向前运动,打印喷头出墨完成该PASS打印;3. Control the printing nozzle to move from right to left along the X-axis direction, and at the same time, the printing head synchronously prints the Y-axis forward movement, and the printing nozzle discharges the ink to complete the PASS printing;
四、调整打印喷头与打印介质相对位置处于下一PASS位置;4. Adjusting the relative position of the print head and the print medium to be in the next PASS position;
五、控制打印喷头X轴方向由左向右运动,同时打印喷头同步打印介质Y轴向前运动,打印喷头出墨完成该PASS打印;5. Control the X-axis direction of the printing nozzle to move from left to right, and at the same time, the printing head synchronously prints the Y-axis forward movement, and the printing nozzle discharges the ink to complete the PASS printing;
六、调整打印喷头与打印介质相对位置处于下一PASS位置,同第四步;6. Adjust the relative position of the print head and the print medium to the next PASS position, the same as the fourth step;
七、再重复三→四→五→六步,打印喷头左右往返运动配合打印喷头出墨 完成多PASS叠加打印输出成品。Seven, repeat three → four → five → six steps, the print head left and right reciprocating motion with the print nozzle ink to complete the multi-PASS superimposed printout output.
进一步地,步骤四中,调整打印喷头与打印介质相对位置处于下一PASS位置的方法为:控制打印喷头沿Y轴向后运动,同时控制打印介质沿Y轴向前运动,缩短了进入下一PASS位置的时间。Further, in step 4, the method of adjusting the relative position of the print head and the printing medium to the next PASS position is: controlling the print head to move backward along the Y axis, and simultaneously controlling the printing medium to move forward along the Y axis, shortening the entry to the next step. The time at the PASS position.
一种连续输送打印介质及扫描式多PASS打印输出系统,包括:A continuous conveying printing medium and a scanning multi-PASS printing output system, comprising:
连续输送打印介质装置,用于在控制装置的控制下保持打印介质在Y轴方向向前连续输送;Continuously conveying a printing medium device for maintaining the printing medium continuously conveyed forward in the Y-axis direction under the control of the control device;
打印喷头Y轴方向前后运行装置,用于在控制装置的控制下保持打印喷头在Y轴方向前后运动;The front and rear running device of the print head in the Y-axis direction is used to keep the print head moving back and forth in the Y-axis direction under the control of the control device;
打印喷头X轴方向左右运行装置,用于在控制装置的控制下保持打印喷头在X轴方向左右往返运动并出墨,将墨水打印到打印介质上面,完成打印输出;The printing head X-axis direction left-right running device is configured to keep the printing head reciprocating left and right in the X-axis direction under the control of the control device and discharging the ink, and printing the ink onto the printing medium to complete the printing output;
控制装置,用于控制连续输送打印介质装置、打印喷头Y轴方向前后运行装置、打印喷头X轴方向左右运行装置进行相应的运动。The control device is configured to control the continuous conveying of the printing medium device, the front and rear running device of the printing nozzle in the Y-axis direction, and the left-right running device of the printing nozzle in the X-axis direction to perform corresponding movements.
进一步地,所述连续输送打印介质装置包括打印介质承载面、打印介质带动电机、打印介质传动机构;打印介质带动电机与打印介质传动机构连接,控制装置控制打印介质带动电机带动打印介质传动机构转动,打印介质传动机构使得打印介质在打印介质承载面上连续向前运动。Further, the continuous conveying printing medium device comprises a printing medium carrying surface, a printing medium driving motor and a printing medium transmission mechanism; the printing medium drives the motor to be connected with the printing medium transmission mechanism, and the control device controls the printing medium to drive the motor to drive the printing medium transmission mechanism to rotate. The print medium drive mechanism causes the print medium to continuously move forward on the print medium bearing surface.
进一步地,所述打印介质带动电机采用交流伺服电机或直流伺服电机,打印介质传动机构采用中心轴带压轮或导带加吸风。Further, the printing medium drives the motor to adopt an AC servo motor or a DC servo motor, and the printing medium transmission mechanism adopts a central shaft with a pressure roller or a conduction belt to absorb air.
进一步地,所述打印喷头Y轴方向前后运行装置包括Y轴左侧齿条、Y轴右侧齿条、Y轴左侧电机、Y轴右侧电机、第一固定件、打印整机;Y轴左侧齿条及Y轴右侧齿条固定于打印介质承载面两侧,Y轴左侧电机与Y轴左侧齿条滑动连接,Y轴右侧电机与Y轴右侧齿条滑动连接,使得Y轴左侧电机、Y轴右侧电机能够在Y轴上前后移动,打印整机通过第一固定件固定连接Y轴左侧电机和Y轴右侧电机,控制装置控制Y轴左侧电机和Y轴右侧电机带动下打印整机跟随Y 轴左侧电机和Y轴右侧电机运动,即打印喷头Y轴方向前后运动。Further, the front and rear running device of the printing nozzle in the Y-axis direction includes a Y-axis left rack, a Y-axis right rack, a Y-axis left motor, a Y-axis right motor, a first fixing member, and a printing machine; The left rack of the shaft and the rack of the right side of the Y axis are fixed on both sides of the bearing surface of the printing medium, the motor on the left side of the Y axis is slidably connected with the rack on the left side of the Y axis, and the motor on the right side of the Y axis is slidably connected to the rack on the right side of the Y axis. The left motor of the Y axis and the motor of the Y axis can be moved back and forth on the Y axis. The printing machine is fixedly connected to the left motor of the Y axis and the motor of the Y axis by the first fixing member, and the control device controls the left side of the Y axis. The motor and the Y-axis right motor drive the whole machine to follow the Y-axis left motor and the Y-axis right motor movement, that is, the Y-axis direction of the print head moves back and forth.
进一步地,所述打印喷头X轴方向左右运行装置包括小车架、小车电机、X轴导轨、滑块;打印喷头固定于小车架上,X轴导轨固定于打印整机上,控制装置控制小车电机带动小车架通过滑块沿着X轴导轨做左右往返运动,即打印喷头X轴左右方向运动。Further, the X-axis direction left-right running device of the printing nozzle comprises a small frame, a trolley motor, an X-axis guide rail and a slider; the printing nozzle is fixed on the small frame, the X-axis guide rail is fixed on the printing machine, and the control device controls The trolley motor drives the small frame to move back and forth along the X-axis guide rail through the slider, that is, the X-axis of the printing nozzle moves in the left-right direction.
进一步地,所述小车电机采用交流伺服电机、直流伺服电机或无刷驱动电机。Further, the trolley motor adopts an AC servo motor, a DC servo motor or a brushless drive motor.
进一步地,所述打印喷头Y轴方向前后运行装置包括Y轴电机、螺杆、第二固定件;Y轴电机、螺杆、第二固定件设置于小车架上,打印喷头通过第二固定件连接螺杆,Y轴电机与螺杆连接,控制装置控制Y轴电机带动螺杆转动,使得打印喷头沿着螺杆做Y轴前后运动,即打印喷头Y轴方向前后运动。Further, the Y-axis direction front-back running device of the printing nozzle comprises a Y-axis motor, a screw and a second fixing member; the Y-axis motor, the screw and the second fixing member are disposed on the small frame, and the printing nozzle is connected by the second fixing member. The screw and the Y-axis motor are connected with the screw, and the control device controls the Y-axis motor to drive the screw to rotate, so that the printing nozzle moves along the screw to make the Y-axis move back and forth, that is, the Y-axis direction of the printing nozzle moves back and forth.
进一步地,所述Y轴电机采用步进电机或直流伺服电机。Further, the Y-axis motor uses a stepping motor or a DC servo motor.
与现有技术相比,本发明的有益效果至少包括:Compared with the prior art, the beneficial effects of the present invention include at least:
本发明采用连续输送打印介质及扫描式多PASS打印,通过控制装置控制Y轴方向打印喷头同步打印介质的运动,把连续输送打印介质和扫描式多PASS打印有机的结合起来。整个打印过程中,打印介质处于连续向前输送状态,打印喷头Y轴方向与打印介质同步运动,X轴方向运动并出墨,多PASS之间衔接时,打印介质与打印喷头做相对运动,节省打印间隔时间。这种打印输出方式继承了传统两种独立方式的优点,避免了传统方式的不足之处,即避免了传统扫描式多PASS打印输出方式,必须使用间歇式输送打印介质造成的问题,也避免了传统ONE PASS连续式打印输出方式,必须采用打印喷头阵列,对打印喷头出墨状态要求较高,打印输出品质偏低,打印喷头利用率低等问题。The invention adopts continuous conveying printing medium and scanning type multi-PASS printing, and controls the movement of the printing medium by the control device in the Y-axis direction to control the movement of the printing medium, and combines the continuous conveying printing medium and the scanning type multi-PASS printing organically. During the whole printing process, the printing medium is in the continuous forward conveying state, the Y-axis direction of the printing nozzle moves synchronously with the printing medium, the X-axis direction moves and the ink is discharged, and when the PASS is connected, the printing medium and the printing nozzle perform relative movement, saving Print interval time. This print output method inherits the advantages of the traditional two independent methods, avoiding the shortcomings of the traditional method, that is, avoiding the traditional scanning multi-PASS print output mode, and the problem caused by intermittently transporting the print medium must be avoided, and the problem is avoided. The traditional ONE PASS continuous printing output method must adopt the printing nozzle array, which has high requirements on the ink discharging state of the printing nozzle, low print output quality, and low utilization rate of the printing nozzle.
附图说明DRAWINGS
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所 需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the present invention. Other drawings may also be obtained from those of ordinary skill in the art in light of the inventive work.
图1是本发明连续输送打印介质及扫描式多PASS打印输出方法的流程图;1 is a flow chart of a continuous conveying print medium and a scanning multi-PASS print output method of the present invention;
图2是本发明连续输送打印介质及扫描式多PASS打印输出方法的示意图;2 is a schematic view of a continuous transport printing medium and a scanning multi-PASS print output method according to the present invention;
图3是本发明连续输送打印介质及扫描式多PASS打印输出系统实施例的结构示意图;3 is a schematic structural view of an embodiment of a continuous transport printing medium and a scanning multi-PASS print output system according to the present invention;
图4是图3的电气控制过程图;Figure 4 is a diagram showing the electrical control process of Figure 3;
图5是本发明连续输送打印介质及扫描式多PASS打印输出系统另一实施例的结构示意图;5 is a schematic structural view of another embodiment of a continuous transport printing medium and a scanning multi-PASS print output system according to the present invention;
附图标记说明:Description of the reference signs:
1、打印介质承载面;2、打印介质带动电机;3、打印介质传动机构;4、Y轴左侧齿条;5、Y轴右侧齿条;6、Y轴左侧电机;7、Y轴右侧电机;8、第一固定件;9、打印整机;10、小车架;11、小车电机;12、X轴导轨;13、滑块;14、Y轴电机;15、螺杆;16、第二固定件。1. Print medium bearing surface; 2. Print medium drives motor; 3. Print medium transmission mechanism; 4. Y-axis left rack; 5, Y-axis right rack; 6. Y-axis left motor; Right side motor; 8, first fixed part; 9, printing machine; 10, small frame; 11, trolley motor; 12, X-axis guide rail; 13, slider; 14, Y-axis motor; 16. The second fixing member.
具体实施方式detailed description
为使本发明的上述目的、特征和优点能够更加明显易懂,下面将结合附图和具体的实施例对本发明的技术方案进行详细说明。需要指出的是,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The above described objects, features, and advantages of the present invention will be more apparent from the aspects of the appended claims. It should be noted that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments, based on the embodiments of the present invention, all of which are obtained by those skilled in the art without creative efforts. Other embodiments are within the scope of the invention.
实施例1Example 1
如图1所示,本发明提供一种连续输送打印介质及扫描式多PASS打印输出方法,包括:As shown in FIG. 1 , the present invention provides a continuous transport printing medium and a scanning multi-PASS print output method, including:
一、控制打印介质在Y轴方向向前连续输送;1. Control the printing medium to continuously convey forward in the Y-axis direction;
二、控制打印喷头与打印介质在Y轴方向处于打印起点位置,即保证了打印喷头Y轴运动与打印介质向前运动同步;2. Controlling the print head and the printing medium at the printing start position in the Y-axis direction, that is, ensuring that the Y-axis movement of the printing head is synchronized with the forward movement of the printing medium;
三、控制打印喷头沿X轴方向由右向左运动,同时打印喷头同步打印介质Y轴向前运动,打印喷头出墨完成该PASS打印;3. Control the printing nozzle to move from right to left along the X-axis direction, and at the same time, the printing nozzle synchronously prints the Y-axis forward movement, and the printing nozzle discharges the ink to complete the PASS printing;
四、调整打印喷头与打印介质相对位置处于下一PASS位置,即控制打印喷头沿Y轴向后运动,同时控制打印介质沿Y轴向前运动,缩短了进入下一PASS位置的时间;4. Adjusting the relative position of the printing nozzle and the printing medium to the next PASS position, that is, controlling the printing nozzle to move backward along the Y axis, and controlling the printing medium to move forward along the Y axis, shortening the time to enter the next PASS position;
五、控制打印喷头X轴方向由左向右运动,同时打印喷头同步打印介质Y轴向前运动,打印喷头出墨完成该PASS打印;5. Control the X-axis direction of the printing nozzle to move from left to right, and at the same time, the printing head synchronously prints the Y-axis forward movement, and the printing nozzle discharges the ink to complete the PASS printing;
六、调整打印喷头与打印介质相对位置处于下一PASS位置,同第四步;6. Adjust the relative position of the print head and the print medium to the next PASS position, the same as the fourth step;
七、再重复三→四→五→六步,打印喷头左右往返运动配合打印喷头出墨完成多PASS叠加打印输出成品。7. Repeat three to four → five → six steps. The left and right movements of the print head are matched with the print head to complete the multi-PASS superimposed printout.
如图2所示,本发明的打印输出工作方式为:打印介质承载面1,承载打印介质Y轴方向运动,使得打印介质连续向前运动;打印喷头左右运动,使得打印喷头能够沿着X轴方向做左右运动;打印喷头前后运动,使得打印喷头能够沿着Y轴方向做前后运动。即打印介质由控制装置控制其连续向前输送,控制装置控制打印喷头在Y轴方向同步打印介质运动,同时控制装置还控制打印喷头在X轴方向左右往返运动并出墨,将墨水打印到打印介质上面,完成打印输出。可见,本发明采用了连续输送打印介质,同时控制打印喷头做Y轴及X轴方向运动来完成打印输出。由此可见本发明有别与现有的打印输出工作方式,使用了该打印输出方式后,丰富了2D打印设备在设计与应用上的范围。As shown in FIG. 2, the print output working mode of the present invention is: a printing medium carrying surface 1 carrying a printing medium in a Y-axis direction, so that the printing medium continuously moves forward; the printing head moves left and right, so that the printing head can be along the X-axis. The direction is left and right; the print head moves back and forth, so that the print head can move back and forth along the Y-axis direction. That is, the printing medium is controlled by the control device to continuously feed forward, and the control device controls the printing nozzle to synchronously move the printing medium in the Y-axis direction, and the control device also controls the printing nozzle to reciprocate in the X-axis direction and discharges ink, and prints the ink to the printing. Above the media, the printout is completed. It can be seen that the present invention adopts continuous conveying of the printing medium, and simultaneously controls the printing nozzle to perform movement in the Y-axis and the X-axis direction to complete the printing output. It can be seen that the present invention is different from the existing print output working mode, and the use of the print output mode enriches the scope of design and application of the 2D printing device.
实施例2Example 2
如图3所示,本发明还一种连续输送打印介质及扫描式多PASS打印输出系统,包括:As shown in FIG. 3, the present invention further provides a continuous transport printing medium and a scanning multi-PASS print output system, including:
连续输送打印介质装置,用于在控制装置的控制下保持打印介质在Y轴方向向前连续输送;Continuously conveying a printing medium device for maintaining the printing medium continuously conveyed forward in the Y-axis direction under the control of the control device;
打印喷头Y轴方向前后运行装置,用于在控制装置的控制下保持打印喷头在Y轴方向前后运动;The front and rear running device of the print head in the Y-axis direction is used to keep the print head moving back and forth in the Y-axis direction under the control of the control device;
打印喷头X轴方向左右运行装置,用于在控制装置的控制下保持打印喷头在X轴方向左右往返运动并出墨,将墨水打印到打印介质上面,完成打印输出;The printing head X-axis direction left-right running device is configured to keep the printing head reciprocating left and right in the X-axis direction under the control of the control device and discharging the ink, and printing the ink onto the printing medium to complete the printing output;
控制装置,用于控制连续输送打印介质装置、打印喷头Y轴方向前后运行装置、打印喷头X轴方向左右运行装置进行相应的运动。The control device is configured to control the continuous conveying of the printing medium device, the front and rear running device of the printing nozzle in the Y-axis direction, and the left-right running device of the printing nozzle in the X-axis direction to perform corresponding movements.
具体地,所述连续输送打印介质装置包括打印介质承载面1、打印介质带动电机2、打印介质传动机构3;打印介质带动电机2与打印介质传动机构3连接,控制装置控制打印介质带动电机2带动打印介质传动机构3转动,打印介质传动机构3使得打印介质在打印介质承载面1上连续向前运动。当然连续输送打印介质装置包括很多种方式,例如打印介质带动电机2使用(交流伺服、直流伺服等),打印介质传动机构3使用(中心轴带压轮、导带加吸风等),在此基础上增加运动反馈(光栅、磁栅等),保证打印介质的运动与打印机构保持刚性连接(如采用电磁夹、气动夹等),使得打印介质运动状态处于系统可控范围内。Specifically, the continuous conveying printing medium device comprises a printing medium carrying surface 1, a printing medium driving motor 2, a printing medium transmission mechanism 3; the printing medium driving motor 2 is connected with the printing medium transmission mechanism 3, and the control device controls the printing medium to drive the motor 2 The printing medium transmission mechanism 3 is rotated, and the printing medium transmission mechanism 3 causes the printing medium to continuously move forward on the printing medium bearing surface 1. Of course, the continuous conveying of the printing medium device includes a plurality of methods, for example, the printing medium drives the motor 2 (AC servo, DC servo, etc.), and the printing medium transmission mechanism 3 (the central shaft with the pressing wheel, the conduction belt and the suction air, etc.), On the basis of adding motion feedback (grating, magnetic grid, etc.), to ensure that the movement of the printing medium and the printing mechanism to maintain a rigid connection (such as the use of electromagnetic clamps, pneumatic clamps, etc.), so that the motion state of the printing medium is within the system controllable range.
具体地,所述打印喷头Y轴方向前后运行装置包括Y轴左侧齿条4、Y轴右侧齿条5、Y轴左侧电机6、Y轴右侧电机7、第一固定件8、打印整机9;Y轴左侧齿条4及Y轴右侧齿条5固定于打印介质承载面1两侧,Y轴左侧电机6与Y轴左侧齿条4滑动连接,Y轴右侧电机7与Y轴右侧齿条5滑动连接,使得Y轴左侧电机6、Y轴右侧电机7能够在Y轴上前后移动,打印整机9通过第一固定件8固定连接Y轴左侧电机6和Y轴右侧电机7,控制装置控制Y轴左侧电机6和Y轴右侧电机7带动下打印整机9跟随Y轴左侧电机6和Y轴右侧电机7运动,即打印喷头Y轴方向前后运动。当然Y运动方式包括很多种方式,如齿条 替换使用(同步带、螺杆等),增加Y轴方向反馈(光栅、磁栅等),在此基础上增加打印介质与打印机构的刚性连接(采用电磁阀、气动夹等)来带动Y轴方向运动,来保证打印喷头Y轴方向运动处于系统可控范围内。Specifically, the Y-axis direction front and rear running device of the printing nozzle includes a Y-axis left rack 4, a Y-axis right rack 5, a Y-axis left motor 6, a Y-axis right motor 7, and a first fixing member 8. Printing machine 9; Y-axis left rack 4 and Y-axis right rack 5 are fixed on both sides of printing medium bearing surface 1, and Y-axis left motor 6 is slidably connected with Y-axis left rack 4, Y-axis right The side motor 7 is slidably connected to the Y-axis right side rack 5, so that the Y-axis left motor 6 and the Y-axis right motor 7 can move back and forth on the Y-axis, and the printing machine 9 is fixedly connected to the Y-axis by the first fixing member 8. The left motor 6 and the Y axis right motor 7, the control device controls the Y axis left motor 6 and the Y axis right motor 7 to drive the printing machine 9 to follow the Y axis left motor 6 and Y axis right motor 7 movement, That is, the print head moves back and forth in the Y-axis direction. Of course, the Y movement method includes many ways, such as the replacement of the rack (synchronous belt, screw, etc.), increasing the Y-axis direction feedback (grating, magnetic grid, etc.), on the basis of which the rigid connection between the printing medium and the printing mechanism is increased (using The solenoid valve, pneumatic clamp, etc.) drive the Y-axis direction to ensure that the Y-axis movement of the print head is within the controllable range of the system.
具体地,所述打印喷头X轴方向左右运行装置包括小车架10、小车电机11、X轴导轨12、滑块13;打印喷头固定于小车架10上,X轴导轨12固定于打印整机9上,控制装置控制小车电机11带动小车架10通过滑块13沿着X轴导轨12做左右往返运动,即打印喷头X轴左右方向运动。当然打印喷头X轴运动包括很多种方式,小车电机11使用(交流伺服、直流伺服,无刷驱动电机等),X轴方向加入反馈(光栅、磁栅等),来保证打印喷头X轴方向运动处于系统可控范围内。Specifically, the X-axis direction left-right running device of the printing nozzle comprises a small frame 10, a trolley motor 11, an X-axis guide 12, and a slider 13; the printing nozzle is fixed on the small frame 10, and the X-axis guide 12 is fixed on the printing whole On the machine 9, the control device controls the carriage motor 11 to drive the carriage 10 to move back and forth along the X-axis guide 12 through the slider 13, that is, the X-axis of the print head moves in the left-right direction. Of course, the X-axis movement of the print head includes many ways. The car motor 11 uses (AC servo, DC servo, brushless drive motor, etc.), and feedback (grating, magnetic grid, etc.) is added in the X-axis direction to ensure the X-axis movement of the print head. It is within the controllable range of the system.
本发明连续输送打印介质及扫描式多PASS打印输出系统总体工作过程如下:The overall working process of the continuous conveying printing medium and the scanning multi-PASS printing output system of the invention is as follows:
连续输送打印介质装置中,打印介质带动电机2匀速转动后带动打印介质传动机构3转动,打印介质在打印介质传动机构3的带动下,进入打印区域,此时打印介质处于连续输送状态。In the continuous conveying printing medium device, the printing medium drives the motor 2 to rotate at a constant speed, and then the printing medium transmission mechanism 3 is rotated. The printing medium is driven by the printing medium transmission mechanism 3 to enter the printing area, and the printing medium is in a continuous conveying state.
打印喷头X轴方向左右运行装置中,打印喷头安装于小车架10上面,由小车电机11带动小车架10沿着X轴导轨12做左右往返运动。In the X-axis direction left-right running device of the printing nozzle, the printing nozzle is mounted on the small frame 10, and the trolley motor 11 drives the small frame 10 to move back and forth along the X-axis guide 12.
打印喷头Y轴方向前后运行装置中,小车架10安装于打印整机9上面,打印整机9通过第一固定件8连接Y轴左侧电机6及Y轴右侧电机7,在两侧电机带动下沿着Y轴左侧齿条4及Y轴右侧齿条5做前后往返运动。In the Y-axis direction front and rear running device of the printing nozzle, the small frame 10 is mounted on the printing machine 9, and the printing machine 9 is connected to the Y-axis left motor 6 and the Y-axis right motor 7 through the first fixing member 8, on both sides. The motor is driven to move back and forth along the left side rack 4 of the Y-axis and the right side rack 5 of the Y-axis.
综上所述,打印介质沿Y轴方向向前连续输送,打印喷头具有X轴方向及Y轴方向运动的能力。In summary, the printing medium is continuously conveyed forward in the Y-axis direction, and the printing head has the ability to move in the X-axis direction and the Y-axis direction.
如图4所示,本发明连续输送打印介质及扫描式多PASS打印输出系统具体工作过程如下:As shown in FIG. 4, the specific working process of the continuous conveying printing medium and the scanning multi-PASS printing output system of the present invention is as follows:
一、控制装置,首先控制打印介质带动电机2,通过打印介质传动机构3,保持打印介质在Y轴方向向前连续输送。1. The control device first controls the printing medium to drive the motor 2, and through the printing medium transmission mechanism 3, keeps the printing medium continuously conveyed forward in the Y-axis direction.
二、控制装置,控制Y轴左侧电机6及Y轴右侧电机7带动打印整机9与打印介质Y轴方向处于打印起点位置,即保证了打印喷头Y轴运动与打印介质向前运动同步。Second, the control device controls the left side motor 6 of the Y axis and the right motor 7 of the Y axis to drive the printing machine 9 and the Y axis direction of the printing medium at the printing starting point position, that is, the Y axis movement of the printing head is synchronized with the forward movement of the printing medium. .
三、控制装置,控制小车电机11通过X轴导轨12带动打印喷头沿X轴方向由右向左运动,同时打印整机9同步打印介质Y轴向前运动,打印喷头出墨完成该PASS打印。3. The control device controls the carriage motor 11 to drive the print head to move from right to left along the X-axis direction through the X-axis guide 12, and simultaneously prints the whole machine 9 to synchronously move the print medium Y in the axial direction, and the print head discharges the ink to complete the PASS printing.
四、控制装置,调整打印整机9与打印介质相对位置处于下一PASS位置,即打印整机9沿Y轴向后运动,这时打印介质在做向前运动,缩短了进入下一PASS位置的时间。4. The control device adjusts the relative position of the printing machine 9 and the printing medium to the next PASS position, that is, the printing machine 9 moves backward along the Y axis, at which time the printing medium is moving forward, shortening the entry to the next PASS position. time.
五、控制装置,控制打印喷头X轴方向由左向右运动,同时打印整机9同步打印介质Y轴向前运动,打印喷头出墨完成该PASS打印。5. The control device controls the X-axis direction of the printing nozzle to move from left to right, and simultaneously prints the whole machine 9 to synchronously move the printing medium Y in the axial direction, and the printing nozzle discharges the ink to complete the PASS printing.
六、控制装置调整打印整机9与打印介质相对位置处于下一PASS位置,同第四步。6. The control device adjusts the relative position of the printing machine 9 and the printing medium to be in the next PASS position, which is the same as the fourth step.
七、再重复三→四→五→六步,小车架10左右往返运动配合打印喷头出墨完成多PASS叠加打印输出成品。Seven, repeat three → four → five → six steps, small frame 10 round-trip movement with print nozzle ink to complete multi-PASS superimposed printout products.
可见,本实施例中,控制装置控制打印介质连续向前运动,同步Y轴左侧电机6和Y轴右侧电机7带动打印整机9使得打印喷头能够在Y轴方向前后运动,再控制小车电机11带动小车架10,使得打印喷头做X轴方向左右运动,使得连续输送打印介质与扫描式多PASS打印能够结合在一起。It can be seen that, in this embodiment, the control device controls the printing medium to continuously move forward, and the synchronous Y-axis left motor 6 and the Y-axis right motor 7 drive the printing machine 9 so that the printing nozzle can move back and forth in the Y-axis direction, and then control the trolley. The motor 11 drives the small frame 10 so that the printing head moves left and right in the X-axis direction, so that the continuous conveying printing medium and the scanning type multi-PASS printing can be combined.
可见,本发明通过独立控制打印介质连续输送,配合打印喷头Y轴及X轴运动出墨,完成打印图案输出,实现了不同于现有打印输出方式,使得连续输送打印介质及扫描式多PASS打印结合在一起,丰富了打印输出的工作方式并揉和了各自的优点。It can be seen that the invention continuously controls the continuous printing of the printing medium, cooperates with the Y-axis and the X-axis of the printing nozzle to discharge the ink, completes the printing pattern output, and realizes different printing methods than the existing one, so that the continuous printing medium and the scanning multi-PASS printing are realized. Together, it enriches the way printouts work and combines their strengths.
实施例3Example 3
如图5所示,本发明还提供一种连续输送打印介质及扫描式多PASS打印输 出系统,实施例3与实施例2不同之处在于打印喷头Y轴方向前后运行装置,其余与实施例2相同,在这里就不赘述。本实施例的打印喷头Y轴方向前后运行装置包括Y轴电机14、螺杆15、第二固定件16;Y轴电机14、螺杆15、第二固定件16设置于小车架10上,打印喷头通过第二固定件16连接螺杆15,Y轴电机14与螺杆15连接,控制装置控制Y轴电机14带动螺杆15转动,使得打印喷头沿着螺杆15做Y轴前后运动,即打印喷头Y轴方向前后运动。当然该设计还有多种方案,如Y轴电机14使用(步进电机、直流伺服电机等)、螺杆15可以改用同步带、齿条等。Y轴方向运动加入反馈系统提高系统控制,如光栅、磁栅等。使得打印喷头Y轴方向运动处于系统可控范围内。As shown in FIG. 5, the present invention further provides a continuous transport printing medium and a scanning multi-PASS print output system. The third embodiment differs from the second embodiment in that the print head is moved forward and backward in the Y-axis direction, and the rest and the embodiment 2 The same, will not go into details here. The Y-axis direction front-back running device of the printing nozzle of the embodiment includes a Y-axis motor 14, a screw 15, and a second fixing member 16; the Y-axis motor 14, the screw 15, and the second fixing member 16 are disposed on the small frame 10, and the printing nozzle The Y-axis motor 14 is connected to the screw 15 through the second fixing member 16, and the control device controls the Y-axis motor 14 to drive the screw 15 to rotate, so that the printing nozzle moves along the screw 15 in the Y-axis, that is, the Y-axis direction of the printing nozzle. Exercise back and forth. Of course, there are various solutions for the design, such as the use of the Y-axis motor 14 (stepping motor, DC servo motor, etc.), and the screw 15 can use a timing belt, a rack, and the like. The Y-axis direction motion is added to the feedback system to improve system control, such as gratings and magnetic grids. The movement of the print nozzle in the Y-axis direction is within the controllable range of the system.
本发明采用连续输送打印介质及扫描式多PASS打印,通过控制装置控制Y轴方向打印喷头同步打印介质的运动,把连续输送打印介质和扫描式多PASS打印有机的结合起来。这种打印输出方式继承了传统两种独立方式的优点,避免了传统方式的不足之处。The invention adopts continuous conveying printing medium and scanning type multi-PASS printing, and controls the movement of the printing medium by the control device in the Y-axis direction to control the movement of the printing medium, and combines the continuous conveying printing medium and the scanning type multi-PASS printing organically. This printout inherits the advantages of the traditional two independent methods, avoiding the deficiencies of the traditional approach.
1、采用连续输送打印介质,避免了间歇式输送打印介质方式在机构设计、设备组装、打印介质种类上面的不足,避免了因为间歇式输送打印介质过程中造成的PASS道问题。而本发明每PASS之间采用的是相对运动,缩短打印时间提高了打印介质输送效率。1. Continuously transporting the printing medium, avoiding the deficiencies in the design of the mechanism, the assembly of the equipment, and the types of the printing medium by intermittently conveying the printing medium, and avoiding the problem of the PASS caused by the intermittent conveyance of the printing medium. However, the present invention uses relative motion between each PASS, and shortening the printing time improves the printing medium transport efficiency.
2、采用扫描式多PASS打印,保证了打印输出图像的品质、色彩及还原度。打印喷头左右能够移动到打印介质外,可以采用散喷的方式避免打印喷孔因为长时间不出墨而造成的断墨、堵头现象,降低打印墨水的使用条件。打印喷头数量明显低于ONE PASS打印喷头阵列的机器,缩减了打印喷头的维护站系统。采用了多PASS叠加打印方式,降低了打印喷头喷墨状态的要求,增加了各种打印喷头的使用范围和使用周期。2, the use of scanning multi-PASS printing, to ensure the quality, color and reproduction of the printed output image. The print head can be moved to the outside of the print medium, and the spray nozzle can be used to avoid the phenomenon of ink breakage and plugging caused by the ink jet being discharged for a long time, and the use condition of the printing ink is lowered. The number of printheads is significantly lower than that of the ONE PASS printhead array, reducing the maintenance station system of the printheads. The multi-PASS superimposed printing method is adopted, which reduces the requirement of the inkjet state of the printing nozzle, and increases the use range and usage period of various printing nozzles.
综合所述,本发明打印输出方式通过控制装置控制打印喷头同步打印介质的运动,把以上两者的优点有机的结合在了一起。避免了传统扫描式多PASS打 印输出方式,必须使用间歇式输送打印介质造成的问题。也避免了传统ONE PASS连续式打印输出方式,必须采用打印喷头阵列,对打印喷头出墨状态要求较高,打印输出品质偏低,打印喷头利用率低等问题。In summary, the print output mode of the present invention controls the movement of the print head to synchronize the print medium by the control device, and combines the advantages of the above two. The conventional scanning multi-PASS printing output mode is avoided, and problems caused by intermittently conveying the printing medium must be used. The traditional ONE PASS continuous print output mode is also avoided, and the print head array must be adopted, the ink discharge state of the print head is required to be high, the print output quality is low, and the print head utilization rate is low.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (10)

  1. 一种连续输送打印介质及扫描式多PASS打印输出方法,其特征在于,包括:A continuous conveying printing medium and a scanning multi-PASS printing output method, comprising:
    一、控制打印介质在Y轴方向向前连续输送;1. Control the printing medium to continuously convey forward in the Y-axis direction;
    二、控制打印喷头与打印介质在Y轴方向处于打印起点位置,即保证了打印喷头Y轴运动与打印介质向前运动同步;2. Controlling the print head and the printing medium at the printing start position in the Y-axis direction, that is, ensuring that the Y-axis movement of the printing head is synchronized with the forward movement of the printing medium;
    三、控制打印喷头沿X轴方向由右向左运动,同时打印喷头同步打印介质Y轴向前运动,打印喷头出墨完成该PASS打印;3. Control the printing nozzle to move from right to left along the X-axis direction, and at the same time, the printing nozzle synchronously prints the Y-axis forward movement, and the printing nozzle discharges the ink to complete the PASS printing;
    四、调整打印喷头与打印介质相对位置处于下一PASS位置;4. Adjusting the relative position of the print head and the print medium to be in the next PASS position;
    五、控制打印喷头X轴方向由左向右运动,同时打印喷头同步打印介质Y轴向前运动,打印喷头出墨完成该PASS打印;5. Control the X-axis direction of the printing nozzle to move from left to right, and at the same time, the printing head synchronously prints the Y-axis forward movement, and the printing nozzle discharges the ink to complete the PASS printing;
    六、调整打印喷头与打印介质相对位置处于下一PASS位置,同第四步;6. Adjust the relative position of the print head and the print medium to the next PASS position, the same as the fourth step;
    七、再重复三→四→五→六步,打印喷头左右往返运动配合打印喷头出墨完成多PASS叠加打印输出成品。7. Repeat three to four → five → six steps. The left and right movements of the print head are matched with the print head to complete the multi-PASS superimposed printout.
  2. 根据权利要求1所述的连续输送打印介质及扫描式多PASS打印输出方法,其特征在于,步骤四中,调整打印喷头与打印介质相对位置处于下一PASS位置的方法为:控制打印喷头沿Y轴向后运动,同时控制打印介质沿Y轴向前运动,缩短了进入下一PASS位置的时间。The method of claim 1 , wherein in the fourth step, the method of adjusting the relative position of the print head and the printing medium to the next PASS position is: controlling the print head along the Y The axial rear movement, while controlling the front movement of the printing medium along the Y axis, shortens the time to enter the next PASS position.
  3. 一种连续输送打印介质及扫描式多PASS打印输出系统,其特征在于,包括:A continuous conveying printing medium and a scanning multi-PASS printing output system, comprising:
    连续输送打印介质装置,用于在控制装置的控制下保持打印介质在Y轴方向向前连续输送;Continuously conveying a printing medium device for maintaining the printing medium continuously conveyed forward in the Y-axis direction under the control of the control device;
    打印喷头Y轴方向前后运行装置,用于在控制装置的控制下保持打印喷头在Y轴方向前后运动;The front and rear running device of the print head in the Y-axis direction is used to keep the print head moving back and forth in the Y-axis direction under the control of the control device;
    打印喷头X轴方向左右运行装置,用于在控制装置的控制下保持打印喷头在X轴方向左右往返运动并出墨,将墨水打印到打印介质上面,完成打印输出;The printing head X-axis direction left-right running device is configured to keep the printing head reciprocating left and right in the X-axis direction under the control of the control device and discharging the ink, and printing the ink onto the printing medium to complete the printing output;
    控制装置,用于控制连续输送打印介质装置、打印喷头Y轴方向前后运行装置、打印喷头X轴方向左右运行装置进行相应的运动。The control device is configured to control the continuous conveying of the printing medium device, the front and rear running device of the printing nozzle in the Y-axis direction, and the left-right running device of the printing nozzle in the X-axis direction to perform corresponding movements.
  4. 根据权利要求3所述的连续输送打印介质及扫描式多PASS打印输出系统,其特征在于,所述连续输送打印介质装置包括打印介质承载面、打印介质带动电机、打印介质传动机构;打印介质带动电机与打印介质传动机构连接,控制装置控制打印介质带动电机带动打印介质传动机构转动,打印介质传动机构使得打印介质在打印介质承载面上连续向前运动。The continuous conveying printing medium and the scanning multi-PASS printing output system according to claim 3, wherein the continuous conveying printing medium device comprises a printing medium carrying surface, a printing medium driving motor, a printing medium transmission mechanism; The motor is connected to the printing medium transmission mechanism, and the control device controls the printing medium to drive the motor to drive the printing medium transmission mechanism to rotate, and the printing medium transmission mechanism causes the printing medium to continuously move forward on the printing medium bearing surface.
  5. 根据权利要求4所述的连续输送打印介质及扫描式多PASS打印输出系统,其特征在于,所述打印介质带动电机采用交流伺服电机或直流伺服电机,打印介质传动机构采用中心轴带压轮或导带加吸风。The continuous conveying printing medium and the scanning multi-PASS printing output system according to claim 4, wherein the printing medium drives the motor to adopt an AC servo motor or a DC servo motor, and the printing medium transmission mechanism adopts a central shaft with a pressure roller or The guide belt adds suction.
  6. 根据权利要求3所述的连续输送打印介质及扫描式多PASS打印输出系统,其特征在于,所述打印喷头Y轴方向前后运行装置包括Y轴左侧齿条、Y轴右侧齿条、Y轴左侧电机、Y轴右侧电机、第一固定件、打印整机;Y轴左侧齿条及Y轴右侧齿条固定于打印介质承载面两侧,Y轴左侧电机与Y轴左侧齿条滑动连接,Y轴右侧电机与Y轴右侧齿条滑动连接,使得Y轴左侧电机、Y轴右侧电机能够在Y轴上前后移动,打印整机通过第一固定件固定连接Y轴左侧电机和Y轴右侧电机,控制装置控制Y轴左侧电机和Y轴右侧电机带动下打印整机跟随Y轴左侧电机和Y轴右侧电机运动,即打印喷头Y轴方向前后运动。The continuous conveying printing medium and the scanning multi-PASS printing output system according to claim 3, wherein the Y-axis direction front-back running device of the printing head comprises a Y-axis left rack, a Y-axis right rack, Y The left side motor of the shaft, the right side motor of the Y axis, the first fixing piece, and the printing machine; the left side rack of the Y axis and the right side rack of the Y axis are fixed on both sides of the printing medium bearing surface, and the left side motor of the Y axis and the Y axis The left rack is slidably connected, and the Y-axis right motor is slidably connected to the Y-axis right-hand rack, so that the Y-axis left motor and the Y-axis right motor can move back and forth on the Y-axis, and the printing machine passes the first fixing member. The left side motor of the Y axis and the motor of the right side of the Y axis are fixedly connected, and the control device controls the left side motor of the Y axis and the motor of the right side of the Y axis to drive the whole machine to follow the movement of the left side motor of the Y axis and the right side of the Y axis, that is, the printing head The Y-axis direction moves back and forth.
  7. 根据权利要求3所述的连续输送打印介质及扫描式多PASS打印输出系统,其特征在于,所述打印喷头X轴方向左右运行装置包括小车架、小车电机、X轴导轨、滑块;打印喷头固定于小车架上,X轴导轨固定于打印整机上,控制 装置控制小车电机带动小车架通过滑块沿着X轴导轨做左右往返运动,即打印喷头X轴左右方向运动。The continuous conveying printing medium and the scanning multi-PASS printing output system according to claim 3, wherein the left-right running device of the printing head in the X-axis direction comprises a small frame, a trolley motor, an X-axis guide rail, a slider; The nozzle is fixed on the small frame, and the X-axis guide rail is fixed on the printing machine. The control device controls the trolley motor to drive the small frame to move back and forth along the X-axis guide rail through the slider, that is, the X-axis of the printing nozzle moves in the left-right direction.
  8. 根据权利要求7所述的连续输送打印介质及扫描式多PASS打印输出系统,其特征在于,所述小车电机采用交流伺服电机、直流伺服电机或无刷驱动电机。The continuous transport printing medium and the scanning multi-PASS print output system according to claim 7, wherein the trolley motor is an AC servo motor, a DC servo motor or a brushless drive motor.
  9. 根据权利要求3所述的连续输送打印介质及扫描式多PASS打印输出系统,其特征在于,所述打印喷头Y轴方向前后运行装置包括Y轴电机、螺杆、第二固定件;Y轴电机、螺杆、第二固定件设置于小车架上,打印喷头通过第二固定件连接螺杆,Y轴电机与螺杆连接,控制装置控制Y轴电机带动螺杆转动,使得打印喷头沿着螺杆做Y轴前后运动,即打印喷头Y轴方向前后运动。The continuous conveying printing medium and the scanning multi-PASS printing output system according to claim 3, wherein the Y-axis direction front-back running device of the printing head comprises a Y-axis motor, a screw, a second fixing member, a Y-axis motor, The screw and the second fixing member are arranged on the small frame, the printing nozzle is connected to the screw through the second fixing member, the Y-axis motor is connected with the screw, and the control device controls the Y-axis motor to drive the screw to rotate, so that the printing nozzle is made along the screw before and after the Y-axis Movement, that is, the print head moves back and forth in the Y-axis direction.
  10. 根据权利要求9所述的连续输送打印介质及扫描式多PASS打印输出系统,其特征在于,所述Y轴电机采用步进电机或直流伺服电机。The continuous transport printing medium and the scanning multi-PASS print output system according to claim 9, wherein the Y-axis motor uses a stepping motor or a DC servo motor.
PCT/CN2018/082982 2018-04-08 2018-04-13 Output method and system for continuously conveying printing medium and scanning type multi-pass printing WO2019196097A1 (en)

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