WO2019181248A1 - Blank separation device and blank separation system using same - Google Patents

Blank separation device and blank separation system using same Download PDF

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Publication number
WO2019181248A1
WO2019181248A1 PCT/JP2019/004137 JP2019004137W WO2019181248A1 WO 2019181248 A1 WO2019181248 A1 WO 2019181248A1 JP 2019004137 W JP2019004137 W JP 2019004137W WO 2019181248 A1 WO2019181248 A1 WO 2019181248A1
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WO
WIPO (PCT)
Prior art keywords
blank material
slider body
bar
push
side wall
Prior art date
Application number
PCT/JP2019/004137
Other languages
French (fr)
Japanese (ja)
Inventor
朗 岡崎
Original Assignee
株式会社エイチアンドエフ
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Filing date
Publication date
Application filed by 株式会社エイチアンドエフ filed Critical 株式会社エイチアンドエフ
Publication of WO2019181248A1 publication Critical patent/WO2019181248A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/20Storage arrangements; Piling or unpiling
    • B21D43/24Devices for removing sheets from a stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H3/00Separating articles from piles
    • B65H3/24Separating articles from piles by pushers engaging the edges of the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H3/00Separating articles from piles
    • B65H3/46Supplementary devices or measures to assist separation or prevent double feed
    • B65H3/48Air blast acting on edges of, or under, articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H3/00Separating articles from piles
    • B65H3/46Supplementary devices or measures to assist separation or prevent double feed
    • B65H3/60Loosening articles in piles

Definitions

  • the present invention relates to a separation device used for a destacker, and more specifically, the uppermost blank material of a stack is reliably turned up by reducing the load, and regardless of the position where the push bar abuts against the blank material.
  • the present invention relates to a separation device capable of starting a blank material turning-up operation.
  • a normal destacker is an apparatus for stacking a large number of plate-shaped blank materials and taking out blank materials to be processed one by one from the stack. Therefore, when processing continuously, it is necessary to pick up the blank material one by one from the stack, and for this purpose, an apparatus for separating the uppermost blank material from the blank material immediately below is used.
  • a separation device in which a sawtooth push-up bar is moved to mechanically separate the uppermost blank from the stack (see, for example, Patent Documents 1 and 2).
  • This is provided with a blade having serrated teeth, and a stack blank is hooked on the teeth of the blade and turned up obliquely upward from below. Since these separators turn up the blank by mechanical action, the blank can be separated regardless of whether the blank constituting the stack is a magnetic material, a non-magnetic material, or a mixture thereof. And versatility.
  • the blade teeth turn up the blank, the separation efficiency is high in terms of energy.
  • the separation device of the present invention has been developed against the background of the above problems. That is, the object of the present invention is to reliably turn up only the top blank material of the stack while reducing the load applied to the apparatus regardless of the magnetic material or non-magnetic material of the blank material, and to apply the push bar to the blank material. It is an object of the present invention to provide a separation device capable of starting a blank material turning-up operation regardless of the contact position.
  • the present inventor has driven the first slider body back and forth by driving the first linear motion mechanism, and the second by driving the second linear motion mechanism.
  • the push-up bar turns up the end of the uppermost blank material, so that the separator comes into contact with only the uppermost blank material of the stack, and the position where the push-up bar comes into contact with the blank material It was found that the blank material turning-up operation can be started regardless.
  • the present invention has been made based on these findings.
  • the present invention is (1) a separation device for separating the uppermost blank material from a stack of a plurality of blank materials stacked from a blank material directly below the stack, and a tooth portion that comes into contact with the blank material and the tooth portion
  • a push-up bar comprising a base portion continuous with the tooth portion, a first slider body and a second slider body provided on the base portion, a balance bar having one end pivotally attached to the first slider body, and the other end of the balance bar And a second linear motion mechanism connected to the second slider body.
  • the first slider body is moved back and forth by the first linear motion mechanism, and the second linear motion mechanism
  • the push-up bar exists in the separation device that lifts the end of the uppermost blank material by moving the second slider body up and down.
  • the present invention further includes (2) a side wall portion that pivotally supports the balance bar, the balance bar is provided with a slot-like balance bar hole, and the side wall portion is provided with a slot-like side wall guide hole. Is provided with a slot-like base guide hole, the first slider body is loosely inserted into the balance bar hole and the side wall guide hole, and the second slider body is loosely inserted into the base guide hole,
  • the separation apparatus according to the above (1), wherein the first slider body is guided back and forth along the guide hole, and the second slider body is guided up and down along the base guide hole.
  • the present invention resides in (3) the separation device according to the above (2), which includes a guide plate to which a side wall portion is detachably attached and a side wall guide hole is provided in the guide plate.
  • the present invention is (4), wherein a front wall portion is provided in front of the side wall portion, and a magnet for separating the blank material by magnetic force is attached to the front wall portion. Existing in the separation device.
  • the air nozzle for blowing air between the blank material at the top of the stack and the blank material immediately below the blank material is provided on at least one side of the side wall portion. It exists in the separation apparatus as described in any one of description.
  • the present invention resides in (6) the separation device according to any one of (2) to (5), wherein the first linear motion mechanism and the second linear motion mechanism are both air cylinders.
  • the present invention resides in (7) the separation apparatus according to any one of (2) to (5) above, wherein the second linear motion mechanism is servo-driven.
  • the present invention comprises (8) the separation apparatus according to any one of (1) to (7) above, and an extrusion apparatus having a pressing portion for extruding the blank material in the horizontal direction,
  • the separation device and the extrusion device are arranged at positions facing each other with a blank material interposed therebetween,
  • the pressing part exists in the separation system in which the contact surface with respect to the blank material is inclined from the lower part to the upper part toward the stack side.
  • the first slider body is moved back and forth by the first linear motion mechanism, and the second slider body is moved up and down by the second linear motion mechanism, so that only the blank material at the top of the stack is placed. Can be reliably turned up and separated. Thereby, the separated blank material can be continuously conveyed by a conveying device having a suction cup or the like. Moreover, by providing the 2nd linear motion mechanism which moves a 2nd slider body to an up-down direction, the raising operation
  • the first slider body is guided back and forth along the side wall guide hole, and the second slider body is guided up and down along the base guide hole so that the push bar moves even when it moves. There is no.
  • the present invention includes a guide plate having a side wall portion detachably attached thereto, and the guide plate can be easily replaced by providing the side wall guide hole in the guide plate.
  • the topmost blank in a non-contact manner when a magnet for separating the blank material by magnetic force is attached to the front wall portion, when the blank material has magnetism such as an iron plate, the topmost blank in a non-contact manner The material can be separated, and the load on the push-up bar can be reduced. Also, the top blank material of the stack can be separated from a stack in which a blank material having magnetism and a blank material not having magnetism are mixed.
  • an air nozzle is provided on at least one side of the side wall portion to blow air between the blank material at the top of the stack and the blank material immediately below the blank material, Even when the oil film is in close contact with the oil film, the separation action can be facilitated by blowing air, and the push-up bar can turn up the blank material at the top of the stack more reliably.
  • the mechanism can be simplified and the maintenance work can be saved.
  • the flip-up operation can be started regardless of the contact position of the push-up bar with the blank material.
  • this invention is provided with the separation apparatus and the extrusion apparatus which has a press part for extruding the blank material arrange
  • the push-up bar of the separator does not touch the blank material other than the blank material at the top of the stack, and only the uppermost blank material can be reliably turned up.
  • FIG. 1 is a perspective view showing a separation device.
  • FIG. 2 is a cross-sectional view of the separation device taken along the front-rear direction including XX ′ in FIG. 1.
  • FIG. 3 is an explanatory diagram showing a state before the end portion of the blank material is turned up in a state where no stepwise inclination is formed.
  • FIG. 4 is an explanatory view showing a state after the end portion of the blank material is turned up without forming a step-like slope.
  • FIG. 5 is an explanatory view showing a state before the end portion of the blank material is turned up with a step-like slope formed.
  • FIG. 6 is an explanatory view showing a state after the end portion of the blank material is turned up with a stepped slope formed.
  • FIG. 3 is an explanatory diagram showing a state before the end portion of the blank material is turned up in a state where no stepwise inclination is formed.
  • FIG. 4 is an explanatory view showing a state after the end portion of
  • FIG. 7 is a perspective view showing a guide plate.
  • FIG. 8A to FIG. 8D are explanatory views showing examples of the trajectory of the push-up bar.
  • FIG. 8A shows an example in which the first linear motion mechanism and the second linear motion mechanism are driven simultaneously, and the push-up bar advances obliquely upward.
  • FIG. 8B shows an example in which the first linear movement mechanism is driven and the push-up bar moves forward, and then the second linear movement mechanism is driven and the push-up bar is raised.
  • FIG. 8C shows an example in which the first linear movement mechanism and the second linear movement mechanism are simultaneously driven, and the push-up bar advances in a diagonally upward direction in a curved line.
  • FIG. 8A shows an example in which the first linear motion mechanism and the second linear motion mechanism are driven simultaneously, and the push-up bar advances obliquely upward.
  • FIG. 8B shows an example in which the first linear movement mechanism is driven and the push-up bar moves forward, and then the second linear movement mechanism is driven and the push-
  • FIG. 8D shows an example in which the first linear movement mechanism 2 is driven and the push-up bar moves forward, and then the first linear movement mechanism and the second linear movement mechanism are driven and the push-up bar advances diagonally upward.
  • FIG. 9 is a schematic side view for explaining the arrangement of the separation device, the stack, and the extrusion device.
  • FIG. 10 is a side view for explaining a state in which the pressing unit of the extrusion device presses the blank material at the top of the stack and a plurality of blank materials below it at a stroke and protrudes in an inclined manner.
  • FIG. 11 is a side view illustrating a state in which the push-up bar of the separation device is in contact with the blank material.
  • FIG. 12 is a side view for explaining a state in which the push-up bar of the separating apparatus has turned up the blank material at the top of the stack.
  • FIG. 13 is a top view schematically showing the arrangement relationship between the separation device and the extrusion device.
  • FIG. 14 is a top view schematically showing the arrangement relationship between the separation device and the extrusion device.
  • FIG. 15 is a top view schematically showing the arrangement relationship between the separation device and the extrusion device.
  • FIG. 1 is a perspective view showing the separating apparatus A.
  • FIG. FIG. 2 is a cross-sectional view of the separation apparatus A cut along a front-rear direction including XX ′ in FIG.
  • the separation apparatus A of the present invention is an apparatus for separating the uppermost blank material B1 from the blank material B1 directly below the stack B in which a plurality of blank materials B1 are stacked.
  • the separation device A includes a toothed portion 52 that is in contact with the blank material B1 and a push-up bar 5 that includes a base 51 that is continuous with the toothed portion 52, a first slider body 1 and a second slider body 9 that are provided on the base 51
  • the balance bar 3 having one end pivotally attached to the first slider body 1, the first linear motion mechanism 2 pivotally attached to the other end of the balance bar 3, and the second linear motion mechanism connected to the second slider body 9.
  • a front wall portion 7 is provided at the front end of a pair of side wall portions 6 that pivotally support the balance bar 3 from both sides so as to straddle both side wall portions 6, and the front wall portion 7 separates the blank material B1 by magnetic force.
  • a magnet 8 is built in and attached.
  • An air nozzle (not shown) for blowing air between the blank material B1 at the top of the stack B and the blank material B1 immediately below it is provided outside the side wall portion 6.
  • the front side refers to the side facing the stack B of the separation device A
  • the rear side refers to the opposite side.
  • the balance bar 3 is pivotally attached to one end of the first linear motion mechanism 2, and the other end of the first linear motion mechanism 2 is fixed to the side wall portions 6 on both sides.
  • the center of the balance bar 3 is pivotally supported by the side wall 6 and can be rotated.
  • the balance bar 3 is provided with a long hole-like balance bar hole 31 extending in the length direction thereof, and the base 51 of the push-up bar 5 is provided with a long hole-like base guide hole 51a extending in the length direction thereof. .
  • One side wall 6 is provided with a rectangular hole (not shown), and a rectangular guide plate 4 is attached so as to close the hole.
  • the guide plate 4 is provided with a side wall guide hole 41 on a long hole extending in the front-rear direction.
  • the first slider body 1 is provided in front of the second slider body 9. The first slider body 1 is loosely inserted into the balance bar hole 31 and the side wall guide hole 41, and the second slider body 9 is loosely inserted into the base guide hole 51a. Therefore, the first slider body 1 is guided along the side wall guide hole 41, and the second slider body 9 is guided along the base guide hole 51a.
  • the first slider body 1 and the second slider body 9 move stably, and even when the push-up bar 5 provided with these moves, the first slider body 1 and the second slider body 9 do not shake and are stable with respect to the blank material B1. Abut. Therefore, the end portion of the uppermost blank material B1 can be reliably lifted up and separated.
  • the other end of the first linear motion mechanism 2 is pivotally attached to one end of the balance bar 3, and when the first linear motion mechanism 2 reciprocates in the front-rear direction, both ends of the balance bar 3 also move back and forth. Since the center portion of the balance bar 3 is pivotally supported by the side wall portion 3, the other end of the balance bar 3 moves to the opposite side to the end portion pivotally attached to the first linear motion mechanism 2. That is, the balance bar 3 performs a pivoting motion around the portion pivotally supported by the side wall portion 6.
  • the rotational movement of the balance bar 3 is converted into the reciprocating movement of the first slider body 1 without difficulty, and the movement of the balance bar 3 driven by the first linear motion mechanism 2 is transmitted to the push-up bar 5 described later.
  • the push-up bar 5 includes a tooth portion 52 that is in contact with the blank material B ⁇ b> 1 and a base portion 51 that is continuous with the tooth portion 52.
  • the base 51 is provided with a first slider body 1 and a second slider body 9.
  • the tooth portion 52 is detachable with respect to the base portion 51 and is provided in an obliquely upward direction from the front end of the horizontally extending base portion 51 so that the upper side is the front side and the lower side is the rear side. Is formed in a substantially L-shape. That is, the surface of the tooth part 52 is in an inclined state.
  • the tooth portion 52 is provided with serrated teeth, and the tooth pitch is set to be smaller than the thickness of the blank material B1 as a target.
  • the base guide hole 51a is provided in the base 51 of the push-up bar 5, and the second slider body 9 is loosely inserted into the base guide hole 51a.
  • the second linear motion mechanism 11 is attached to the second slider body 9 and moves the second slider body 9 up and down. Thereby, the front side of the base 51 to which the second slider body 9 is attached is lifted, and the base guide hole 51a is directed from the front-rear direction to the vertical direction.
  • the second slider body 9 driven by the second linear motion mechanism 11 moves inside the base guide hole 51a, it does not hinder the forward / backward movement of the push-up bar 5 by the first linear motion mechanism 2. .
  • the second linear motion mechanism 11 moves the second slider body 9 up and down, the blank material turning-up operation can be actively started regardless of the contact position of the push-up bar 5 with respect to the blank material B1.
  • Both the first linear motion mechanism 2 and the second linear motion mechanism 11 described above are driven by an air cylinder. As a result, the mechanism can be simplified and the maintenance work can be saved.
  • the second linear motion mechanism 11 is a power mechanism using a servo motor other than an air cylinder. In this case, a ball screw or a rack and pinion can be used as the power mechanism. Thereby, regardless of the contact position of the push-up bar 5 with respect to the blank material B1, and without applying an excessive load to the push-up bar 5, the turning-up operation of the blank material B1 can be started or stopped positively and accurately. .
  • 3 to 6 are explanatory views showing the relationship between the tooth portion 52 and the blank material B1.
  • FIG. 3 is an explanatory diagram showing a state before the end portion of the blank material B1 is turned up in a state in which the blank material B1 does not form a step-like slope.
  • FIG. 4 is an explanatory view showing a state after the end portion of the blank material B1 is turned up without forming a step-like slope.
  • the state in which the blank B1 does not form a step-like inclination is a case where the extrusion device C located at the opposite positions is not used.
  • the serrated tooth portion 52 turns up the end portion of the blank material B1.
  • the tooth tip of the tooth portion 52 acts to slightly bite into the end surface of the blank material B1 or to push up the end surface by friction between the tooth tip and the end surface of the blank material B1.
  • the end portion of the blank material B1 is turned up.
  • the serrated teeth are formed in a certain region, even if the position where the push-up bar 5 abuts on the uppermost blank material B1 is shifted upward from the target position, the blank material B1 is surely secured. Can be turned up.
  • FIG. 5 is an explanatory diagram showing a state before the end portion of the blank material B1 is turned up in a state where the blank material B1 forms a step-like slope.
  • FIG. 6 is an explanatory diagram showing a state after the end portion of the blank material B1 is turned up with a stepped slope formed.
  • the tooth tip of the tooth portion 52 acts to slightly bite into the end surface of the blank material B1 or to push up the end surface by friction between the tooth tip and the end surface of the blank material B1.
  • the tip of a tooth may act so that it may put up and push up the end part of the blank material B1 of the top sheet. As a result, the end of the blank material B1 is turned up.
  • stuck B forms the step-like inclination by being pressed by the extrusion apparatus C.
  • FIG. As a result, the uppermost blank B1 protrudes most, so that the tooth portion 52 does not touch the blank B1 other than the uppermost blank, and only the uppermost blank B1 can be reliably turned up. it can. Since the serrated teeth of the tooth portion 52 are formed in a certain area, the blank material B1 at the top of the stack can be turned up. Further, since the second linear motion mechanism 11 moves the push-up bar 5 up and down, for example, as shown by a two- dot chain line in FIG. 3, the push-up bar 5 is displaced upward and comes into contact with the stack B. Even if the contact position with respect to B1 is shifted downward, the turning-up operation can be started reliably.
  • the side wall part 6 protects the internal parts by sandwiching the above-mentioned members between the left and right sides.
  • FIG. 7 is a perspective view showing the guide plate 4.
  • the guide plate 4 is detachable from the side wall portion 6, and a side wall guide hole 41 is formed in the horizontal direction.
  • a screw hole for attaching the guide plate 4 to the side wall portion 6 is provided, and the guide plate 4 can be attached to the side wall portion 6 using a bolt in the screw hole. Therefore, the guide plate 4 can be removed from the side wall portion 6 by removing the bolt, and can be easily replaced with the guide plate 4 having the side wall guide holes 41 having different shapes.
  • the separating apparatus A can change the movement (that is, the trajectory) of the push-up bar 5 and can cope with the blank material B1 having a different thickness, shape, and material.
  • the first linear motion mechanism 1 when the first linear motion mechanism 1 is driven, the balance bar 3 is rotated. At this time, the first slider body 1 loosely inserted in the balance bar hole 31 moves back and forth by the rotation of the balance bar 3. That is, the drive of the first linear motion mechanism 1 is transmitted to the first slider body 1 via the balance bar 3. Thereby, the push-up bar 5 to which the first slider body 1 is attached moves back and forth. Since the first slider body 1 is guided by the balance bar hole 31 and the side wall guide hole 41, the movement of the push-up bar 5 by the first linear motion mechanism 2 is not hindered. At this time, the first slider body 1 is supported by a bearing (not shown), and rotates inside the balance bar hole 31 and the side wall guide hole 41.
  • the movement of the 1st slider body 1 is performed smoothly.
  • the second linear motion mechanism 11 when the second linear motion mechanism 11 is driven, the second slider body 9 moves up and down. Thereby, the push-up bar 5 to which the second slider body 9 is attached moves up and down. Since the second slider body is guided by the base guide hole 51a, the movement of the push-up bar 5 by the second linear motion mechanism 11 is not hindered.
  • the second slider body 9 is supported by a bearing (not shown), and rotates inside the base guide hole 51a. Thereby, the movement of the 2nd slider body 9 is performed smoothly. Due to the combination of the movements of the first linear movement mechanism 2 and the second linear movement mechanism 11, the push-up bar 5 performs a specific movement.
  • the push-up bar 5 moves diagonally forward and upward, and thereafter, only the first linear motion mechanism 2 is driven forward. Move horizontally. Further, by driving the first linear motion mechanism 2 and the second linear motion mechanism 11 in the reverse order, the push-up bar 5 moves to the original position. As described above, the movement of the push-up bar 5 can be easily changed by exchanging the guide plate 4 having the side wall guide holes 41.
  • the movement of the push-up bar 5 will be further described.
  • the first linear motion mechanism 2 When the first linear motion mechanism 2 is driven, the first slider body 1 moves via the balance bar 3 as described above, and the push-up bar 5 to which the first slider body 1 is attached moves forward. Thereafter, the push-up bar 5 is lifted by the second linear motion mechanism 11. At this time, the drive of the push-up bar 5 by the first linear motion mechanism 2 and the drive of the push-up bar 5 by the second linear motion mechanism 11 may be performed simultaneously or at different timings.
  • the push-up bar 5 moved forward and upward by the first linear motion mechanism 2 and the second linear motion mechanism 11 contacts the blank material B1. At this time, the tooth portion 52 of the push-up bar 5 acts to turn up the end portion of the blank material B1.
  • FIG. 8A to FIG. 8D are explanatory views showing examples of the trajectory of the push-up bar 5.
  • FIG. 8A shows an example in which the first linear motion mechanism 2 and the second linear motion mechanism 11 are driven simultaneously, and the push-up bar 5 advances obliquely upward.
  • FIG. 8B shows an example in which the first linear movement mechanism 2 is driven and the push-up bar 5 moves forward, and then the second linear movement mechanism 11 is driven and the push-up bar 5 is raised.
  • FIG. 8C shows an example in which the first linear movement mechanism 2 and the second linear movement mechanism 11 are simultaneously driven and the push-up bar 5 advances in a diagonally upward direction in a curved line.
  • FIG. 8A shows an example in which the first linear motion mechanism 2 and the second linear motion mechanism 11 are driven simultaneously, and the push-up bar 5 advances obliquely upward.
  • FIG. 8B shows an example in which the first linear movement mechanism 2 is driven and the push-up bar 5 moves forward, and then the second linear movement mechanism 11 is driven and the push-up
  • an air nozzle (not shown) is provided on the side wall 6 so as to open forward. This air nozzle blows high-pressure air between the uppermost blank material B1 and the blank material B1 immediately below the uppermost blank material B1 when the separation device A of the present invention rolls up the uppermost blank material B1 from the stack B.
  • a front wall portion 7 is provided at the front end of the side wall portions 6 so as to extend over the two side wall portions 6. In the center of the front wall portion 7, a penetrating portion 10 is provided for the push-up bar 5 to pass through the front wall portion 7.
  • the push-up bar 5 normally stands by behind the front wall portion 7 and moves forward through the through portion 10 when necessary.
  • FIG. 9 is a schematic side view for explaining the arrangement of the separation device A, the stack B, and the extrusion device C.
  • the stack B is formed by stacking the blank material B1 on the seating surface of the lifter L that can move up and down.
  • the blank B1 separated by the separation device A is gripped by a transport device having a suction cup or the like and transported to another place (next step).
  • the lifter L has a case where the entire stack is lifted every time one blank material B1 is picked up, and a case where a lifter L is lifted by the number of sheets each time a plurality of lifters L are picked up.
  • the push-up bar 5 of the separating apparatus A can always turn up the blank material B1 at the top of the stack at a constant position in the vertical direction, and the separation performance becomes uniform.
  • the outer edge of the stack B is supported by a plurality of positioning pins. Thereby, blank materials do not shift in the horizontal direction, and the stack B is always in a stable state.
  • the positioning pin by appropriately adjusting the position of the positioning pin, it is possible to deal with a stack B made of blank material B1 having a different size or an amorphous blank material B1.
  • the separation device A of the present invention may be used alone or may be used together with the extrusion device C.
  • a device having the separation device A and the extrusion device C is a separation system.
  • the separation device A and the extrusion device C are arranged to face each other with the stack B interposed therebetween.
  • the separating device A is arranged so that the push-up bar 5 faces the stack B.
  • the pushing device C on the opposite side through the stack B has the pressing portion C1 facing the stack B. Placed in.
  • the extrusion device C includes a pressing portion C1 that reciprocates in the horizontal direction and presses the end portions of a plurality of blank materials B1 at the top of the stack.
  • the pressing portion C1 has an inclination in which the upper side protrudes toward the stack side and the lower side recedes from the stack side.
  • the pressing portion C1 presses the blank material B1 at the top of the stack and the plurality of blank materials B1 below it at once, thereby shifting their end portions.
  • the extrusion part C1 With providing the extrusion part C1 with an inclination, the plurality of blank materials B1 whose end parts are shifted protrude toward the separating device A as the upper part of the stack and form a step-like inclination. Thereby, the uppermost blank B1 is pushed out so as to protrude most toward the separating device A side.
  • FIG. 10 is a side view illustrating a state in which the pressing portion C1 of the extrusion device C presses the blank material B1 at the top of the stack and a plurality of the blank materials B1 below it at a time and protrudes so as to be inclined stepwise.
  • disconnected by the surface of the front-back direction containing XX 'in FIG. 1 is shown.
  • FIG. 11 is a side view illustrating a state in which the push-up bar 5 of the separation device A is in contact with the blank material B1.
  • the side surface which removed the near side wall part 6 is shown. This is a stage after the pressing by the pressing portion C1 of the extrusion device C is completed, and this time the push-up bar 5 of the separation device A moves obliquely upward and comes into contact with the uppermost blank material B1.
  • the pressing part C1 of the extrusion device C stops and is at the same position. Note that the uppermost blank B1 is located within a range where the sawtooth teeth of the tooth portion 52 are formed.
  • FIG. 12 is a side view illustrating a state in which the push-up bar 5 of the separating apparatus A has turned up the blank material B1 at the top of the stack.
  • the side surface which removed the near side wall part 6 is shown.
  • the push-up bar 5 moves obliquely upward and acts to turn up the uppermost blank material B1.
  • the first linear motion mechanism 2 moves the push-up bar 5 forward
  • the second linear motion mechanism 11 moves the push-up bar 5 upward. Since the push-up bar 5 acts only on the uppermost blank B1, the extra weight is not added and the energy efficiency is high.
  • the pressing part C1 of the extrusion device C stops and is at the same position.
  • the blank material B1 at the top of the stack can be efficiently separated while the separation device A and the extrusion device C cooperate.
  • FIG. 13 to 15 are top views schematically showing the positional relationship between the separation device A and the extrusion device C.
  • the separation system shown in FIG. 15 is configured such that one pair of extrusion devices C facing the separation device A is arranged in two pairs in the front and rear, and two pairs in the left and right.
  • the blank material B1 can be turned up from either the front-rear direction or the left-right direction. As a result, it is possible to sufficiently cope with lot change and change in the conveyance direction.
  • the guide plates 4 are provided on the side wall portions 6 on both sides, the balance bar 3 is paired, and the push-up bar 5 is sandwiched from both sides.
  • the movement of the push-up bar 5 becomes more stable.
  • the first slider body 1 and the second slider body 9 may slide without rotating as long as they do not hinder movement.
  • the present invention only the uppermost blank B1 can be separated and reliably and efficiently turned up.
  • the present invention is applicable when the workpiece to be processed is a plate material and is in a stacked state, and is widely useful in a separation process of plate material processing including press working.

Abstract

Provided is a separation device capable of reliably lifting only the uppermost one of blanks in a stack while reducing load, and capable of starting the lifting operation independently of the position at which the push-up bar abuts against a blank. Provided is a separation device A for separating the uppermost blank B1 from the blank B1 immediately below in a stack B in which multiple such blanks B1 are stacked, the separation device A being equipped with: a push-up bar 5 which comprises a tooth portion 52 that abuts against a blank and a base portion 51 that is contiguous with the tooth portion; a first slider body 1 and a second slider body 9 which are arranged on the base portion; a balance bar 3 which has one end pivotally fitted to the first slider body; a first linear movement mechanism 2 to which the other end of the balance bar to said one end pivotally fitted to the first slider body is pivotally fitted; and a second linear movement mechanism 11 which is coupled to the second slider body. The first slider body is moved back and forth by the first linear moving mechanism and the second slider body is moved up and down by the second linear moving mechanism, thereby allowing the push-up bar to lift the end of the uppermost blank.

Description

ブランク材分離装置及びこれを用いたブランク材分離システムBlank material separation device and blank material separation system using the same
 本発明はディスタッカーに用いられる分離装置に関し、更に詳しくはスタックの最上位のブランク材を、負荷を低減して1枚のみ確実にめくり上げ、かつ突き上げバーのブランク材に対する当接位置に関わらずブランク材のめくり上げ動作を開始できる分離装置に関する。 The present invention relates to a separation device used for a destacker, and more specifically, the uppermost blank material of a stack is reliably turned up by reducing the load, and regardless of the position where the push bar abuts against the blank material. The present invention relates to a separation device capable of starting a blank material turning-up operation.
 通常のディスタッカーは、板状のブランク材が多数枚積み上げられスタックから、加工の対象であるブランク材を1枚ずつ取り出すための装置である。
 したがって連続して加工を行う場合、スタックから確実に1枚ずつブランク材を取り上げる必要があり、そのために最上位のブランク材をその直下のブランク材から分離する装置が利用されている。
A normal destacker is an apparatus for stacking a large number of plate-shaped blank materials and taking out blank materials to be processed one by one from the stack.
Therefore, when processing continuously, it is necessary to pick up the blank material one by one from the stack, and for this purpose, an apparatus for separating the uppermost blank material from the blank material immediately below is used.
 ところで、スタックのブランク材は重量が大きいため、ブランク材に付着している油等に起因してブランク材同士が密着し、取り出すことができずいわゆるダブルブランクが生じる場合がある。
 これを解決するために、ブランク材を取り出す際にブランク材同士を分離させる分離装置が開発されている。
By the way, since the blank material of the stack is heavy, the blank materials may be brought into close contact with each other due to oil or the like adhering to the blank material and cannot be taken out, so-called double blank may occur.
In order to solve this problem, a separating apparatus for separating the blank materials when the blank materials are taken out has been developed.
 例えば、マグネットによりスタックのブランク材の端部全てを同極に磁性化させ、その磁力(反発力)により最上位のブランク材を分離させ易くする装置が知られている。
 しかし、これは磁化され得るブランク材にしか適用できず、汎用性に乏しい。
For example, an apparatus is known in which all end portions of a stack blank are magnetized to the same polarity by a magnet and the uppermost blank is easily separated by the magnetic force (repulsive force).
However, this can only be applied to blanks that can be magnetized and is not versatile.
 また、高圧の空気をスタックに向けて噴出することによりスタック最上位のブランク材とその直下のブランク材との間に空気を吹き込み、最上位のブランク材を分離し易くるいわゆるエアーナイフがある。
 これは、ブランク材の種類を問わずに汎用的に適用できるという長所を有するが、吹き込むエアーの指向性を完全には制御できないためエネルギー効率が悪く、ランニングコストも高くなり、一方では騒音も大きいという欠点がある。
In addition, there is a so-called air knife that blows air between a blank material at the top of the stack and a blank material directly below the high-pressure air toward the stack to facilitate separation of the top blank material.
This has the advantage that it can be applied universally regardless of the type of blank material, but the directivity of the blown air cannot be completely controlled, resulting in poor energy efficiency, high running costs, and high noise. There is a drawback.
 このため、鋸歯状の突き上げバーを移動させ機械的にスタックから最上位のブランク材を分離する分離装置が知られている(例えば、特許文献1、2参照)。
 これは、鋸歯状の歯を持つブレードを備えるもので、ブレードの歯にスタックのブランク材を引っ掛けて下方から斜め上方向にめくり上げるものである。
 これらの分離装置は機械的な作用によりブランク材をめくり上げるため、スタックを構成するブランク材が磁性体、非磁性体、あるいはそれらの混合であるか否かに関わらずブランク材を分離することができ、汎用性が高い。
 また、ブレードの歯がブランク材をめくり上げるため、エネルギー的に見て分離効率が高い。
For this reason, a separation device is known in which a sawtooth push-up bar is moved to mechanically separate the uppermost blank from the stack (see, for example, Patent Documents 1 and 2).
This is provided with a blade having serrated teeth, and a stack blank is hooked on the teeth of the blade and turned up obliquely upward from below.
Since these separators turn up the blank by mechanical action, the blank can be separated regardless of whether the blank constituting the stack is a magnetic material, a non-magnetic material, or a mixture thereof. And versatility.
In addition, since the blade teeth turn up the blank, the separation efficiency is high in terms of energy.
 しかし、このような従来の分離装置ではスタックのブレードに当接する側が面一とならずに段を形成している場合、ブレードの歯が最上位のブランク材以外のブランク材に接触して作用してしまう場合があった。
 これにより最上位のブランク材のみならず、数枚のブランク材を予期せず同時にめくり上げてしまう現象が生じた。
 特に、ブランク材の板厚が厚い場合や、重量が大きい場合には、このような傾向が顕著だった。
However, in such a conventional separation device, when the side of the stack that contacts the blade is not flush, the blade teeth are in contact with a blank material other than the uppermost blank material. There was a case.
As a result, not only the top blank material but also several blank materials were unexpectedly turned up at the same time.
In particular, such a tendency was conspicuous when the blank was thick or heavy.
 ところで、出願人は確実に最上位のブランク材のみをめくり上げるため、最上位のブランク材に接触すると同時にめくり上げ動作を開始する分離装置を出願している(特許文献3参照)。しかしこの分離装置は、ブランク材に接触する突き上げバーが最上位のブランク材を押し込み、ブランク材が水平方向に移動できなくなって上方向へのめくり上げが開始するものであり、めくり上げに際して突き上げバーに負荷がかかる。さらに、めくり上げ動作の開始が、突き上げバーのブランク材に対する当接位置によって左右される難点がある。 By the way, the applicant has applied for a separation device that starts up the turning operation at the same time as contacting the top blank material in order to reliably turn up only the top blank material (see Patent Document 3). However, in this separation device, the push-up bar that contacts the blank material pushes in the uppermost blank material, and the blank material cannot move in the horizontal direction and starts to be turned up. Is loaded. Furthermore, there is a difficulty that the start of the turning-up operation depends on the contact position of the push-up bar with the blank material.
国際公開公報第2008/039129号パンフレットInternational Publication No. 2008/039129 Pamphlet 特開2016-94282号公報Japanese Unexamined Patent Publication No. 2016-94282 特願2016-164167号Japanese Patent Application No. 2016-164167
 本発明の分離装置は上述の問題点を背景に開発されたものである。
 すなわち、本発明の目的はブランク材の磁性体、非磁性体の別に関わらず、スタック最上位のブランク材のみを装置にかかる負荷を低減しながら確実にめくり上げ、かつ突き上げバーのブランク材に対する当接位置に関わらずブランク材のめくり上げ動作を開始できる分離装置を提供することである。
The separation device of the present invention has been developed against the background of the above problems.
That is, the object of the present invention is to reliably turn up only the top blank material of the stack while reducing the load applied to the apparatus regardless of the magnetic material or non-magnetic material of the blank material, and to apply the push bar to the blank material. It is an object of the present invention to provide a separation device capable of starting a blank material turning-up operation regardless of the contact position.
 本発明者は、上述課題を解決するため鋭意検討した結果、第1直動機構が駆動されることにより第1スライダ体が前後に駆動され、第2直動機構が駆動されることにより第2スライダ体が上下に駆動されることにより突き上げバーが最上位のブランク材の端部をめくり上げることによって分離装置がスタック最上位のブランク材のみに当接し、かつ突き上げバーのブランク材に対する当接位置に関わらずブランク材のめくり上げ動作を開始できることを見出した。
 本発明は、これらの知見に基づいてなされたものである。
As a result of intensive studies to solve the above-mentioned problems, the present inventor has driven the first slider body back and forth by driving the first linear motion mechanism, and the second by driving the second linear motion mechanism. When the slider body is driven up and down, the push-up bar turns up the end of the uppermost blank material, so that the separator comes into contact with only the uppermost blank material of the stack, and the position where the push-up bar comes into contact with the blank material It was found that the blank material turning-up operation can be started regardless.
The present invention has been made based on these findings.
 本発明は(1)、ブランク材が複数枚積み上げられたスタックから最上位のブランク材をその直下のブランク材から分離するための分離装置であって、ブランク材に当接される歯部及び該歯部に連続する基部からなる突き上げバーと、該基部に設けられた第1スライダ体及び第2スライダ体と、一端が第1スライダ体に枢着された天秤バーと、該天秤バーの他端が枢着された第1直動機構と、第2スライダ体に連結された第2直動機構とを備え、第1直動機構により第1スライダ体が前後に移動され第2直動機構により第2スライダ体が上下に移動されることにより突き上げバーが最上位のブランク材の端部を持ち上げる分離装置に存する。 The present invention is (1) a separation device for separating the uppermost blank material from a stack of a plurality of blank materials stacked from a blank material directly below the stack, and a tooth portion that comes into contact with the blank material and the tooth portion A push-up bar comprising a base portion continuous with the tooth portion, a first slider body and a second slider body provided on the base portion, a balance bar having one end pivotally attached to the first slider body, and the other end of the balance bar And a second linear motion mechanism connected to the second slider body. The first slider body is moved back and forth by the first linear motion mechanism, and the second linear motion mechanism The push-up bar exists in the separation device that lifts the end of the uppermost blank material by moving the second slider body up and down.
 本発明は(2)天秤バーを軸支する側壁部を更に備え、天秤バーには長穴状の天秤バー穴が設けられ、該側壁部には長穴状の側壁案内穴が設けられ、基部には長穴状の基部案内穴が設けられ、第1スライダ体は、天秤バー穴及び側壁案内穴に遊挿されており、第2スライダ体は、基部案内穴に遊挿されており、側壁案内穴に沿って第1スライダ体が前後に案内され、且つ基部案内穴に沿って第2スライダ体が上下に案内される上記(1)記載の分離装置に存する。 The present invention further includes (2) a side wall portion that pivotally supports the balance bar, the balance bar is provided with a slot-like balance bar hole, and the side wall portion is provided with a slot-like side wall guide hole. Is provided with a slot-like base guide hole, the first slider body is loosely inserted into the balance bar hole and the side wall guide hole, and the second slider body is loosely inserted into the base guide hole, The separation apparatus according to the above (1), wherein the first slider body is guided back and forth along the guide hole, and the second slider body is guided up and down along the base guide hole.
 本発明は(3)、側壁部が取り外し自在に取り付けられた案内板を備え、側壁案内穴が該案内板に設けられている上記(2)記載の分離装置に存する。 The present invention resides in (3) the separation device according to the above (2), which includes a guide plate to which a side wall portion is detachably attached and a side wall guide hole is provided in the guide plate.
 本発明は(4)、側壁部の前方に前壁部が設けられ、前壁部には、ブランク材を磁力により分離するためのマグネットが取り付けられている上記(2)又は(3)に記載の分離装置に存する。 The present invention is (4), wherein a front wall portion is provided in front of the side wall portion, and a magnet for separating the blank material by magnetic force is attached to the front wall portion. Existing in the separation device.
 本発明は(5)、側壁部の少なくとも一方側にスタック最上位のブランク材とその直下のブランク材との間にエアーを吹き付けるためのエアーノズルが設けられている上記(2)~(4)記載いずれか1つに記載の分離装置に存する。 In the present invention (5), the air nozzle for blowing air between the blank material at the top of the stack and the blank material immediately below the blank material is provided on at least one side of the side wall portion. It exists in the separation apparatus as described in any one of description.
 本発明は(6)、第1直動機構及び第2直動機構が共にエアシリンダーである上記(2)~(5)いずれか1つに記載の分離装置に存する。 The present invention resides in (6) the separation device according to any one of (2) to (5), wherein the first linear motion mechanism and the second linear motion mechanism are both air cylinders.
 本発明は(7)、第2直動機構がサーボ駆動される上記(2)~(5)いずれか1つに記載の分離装置に存する。 The present invention resides in (7) the separation apparatus according to any one of (2) to (5) above, wherein the second linear motion mechanism is servo-driven.
 本発明は(8)、上記(1)~(7)のいずれか1つに記載の分離装置と、ブランク材を水平方向に押し出すための押圧部を有する押出装置とを備え、
 該分離装置と該押出装置とが、ブランク材を介して対向する位置に配置され、
 押圧部はブランク材に対する当接面が下部から上部にスタック側に傾斜しているものである分離システムに存する。
The present invention comprises (8) the separation apparatus according to any one of (1) to (7) above, and an extrusion apparatus having a pressing portion for extruding the blank material in the horizontal direction,
The separation device and the extrusion device are arranged at positions facing each other with a blank material interposed therebetween,
The pressing part exists in the separation system in which the contact surface with respect to the blank material is inclined from the lower part to the upper part toward the stack side.
 本発明は、前記第1直動機構により前記第1スライダ体が前後に移動され、前記第2直動機構により前記第2スライダ体が上下に移動されることにより、スタック最上位のブランク材のみを確実にめくり上げて分離することができる。これにより、分離したブランク材を吸着カップ等を有する搬送装置により連続的に搬送することができる。
 また、第2スライダ体を上下方向に動かす第2直動機構を備えることにより、突き上げバーのブランク材に対する当接位置に関わらずブランク材のめくり上げ動作を開始できる。
In the present invention, the first slider body is moved back and forth by the first linear motion mechanism, and the second slider body is moved up and down by the second linear motion mechanism, so that only the blank material at the top of the stack is placed. Can be reliably turned up and separated. Thereby, the separated blank material can be continuously conveyed by a conveying device having a suction cup or the like.
Moreover, by providing the 2nd linear motion mechanism which moves a 2nd slider body to an up-down direction, the raising operation | movement of a blank material can be started irrespective of the contact position with respect to the blank material of a push-up bar.
 このとき、第1スライダ体は側壁案内穴に沿って前後に案内され、且つ第2スライダ体は前記基部案内穴に沿って上下に案内されることにより、突き上げバーが移動する際にもぶれることがない。 At this time, the first slider body is guided back and forth along the side wall guide hole, and the second slider body is guided up and down along the base guide hole so that the push bar moves even when it moves. There is no.
 本発明は、側壁部が取り外し自在に取り付けられた案内板を備え、前記側壁案内穴が該案内板に設けられていることにより、案内板の交換が容易に行える。異なる形状の側壁案内穴を有する案内板を用いることで突き上げバーの軌道を変更し、スタックを構成するブランク材の変更に対応することが可能である。 The present invention includes a guide plate having a side wall portion detachably attached thereto, and the guide plate can be easily replaced by providing the side wall guide hole in the guide plate. By using a guide plate having side wall guide holes of different shapes, it is possible to change the trajectory of the push-up bar and cope with the change of the blank material constituting the stack.
 本発明は、前壁部には、前記ブランク材を磁力により分離するためのマグネットが取り付けられている場合、ブランク材が鉄板等の磁性を有するものである場合、非接触でスタック最上位のブランク材を分離することができ、突き上げバーの負荷を軽減できる。
 また、磁性を有するブランク材と磁性を備えないブランク材とが混在するスタックに対しても、スタック最上位のブランク材を分離することができる。
In the present invention, when a magnet for separating the blank material by magnetic force is attached to the front wall portion, when the blank material has magnetism such as an iron plate, the topmost blank in a non-contact manner The material can be separated, and the load on the push-up bar can be reduced.
Also, the top blank material of the stack can be separated from a stack in which a blank material having magnetism and a blank material not having magnetism are mixed.
 本発明は、側壁部の少なくとも一方側にスタック最上位の前記ブランク材とその直下の前記ブランク材との間にエアーを吹き付けるためのエアーノズルが設けられている場合、スタックのブランク材同士が真空、油膜等により密着している場合にも、エアーを吹き込むことで分離作用を助け、より確実に突き上げバーがスタック最上位のブランク材をめくり上げることができる。 In the present invention, when an air nozzle is provided on at least one side of the side wall portion to blow air between the blank material at the top of the stack and the blank material immediately below the blank material, Even when the oil film is in close contact with the oil film, the separation action can be facilitated by blowing air, and the push-up bar can turn up the blank material at the top of the stack more reliably.
 本発明は、第1直動機構及び第2直動機構が共にエアシリンダーであることにより、機構を単純化でき、保守管理の手間を省くことができる。 In the present invention, since the first linear motion mechanism and the second linear motion mechanism are both air cylinders, the mechanism can be simplified and the maintenance work can be saved.
 本発明は、第2直動機構がサーボ駆動される場合、突き上げバーのブランク材に対する当接位置に関わらずめくり上げ動作を開始できる。 In the present invention, when the second linear motion mechanism is servo-driven, the flip-up operation can be started regardless of the contact position of the push-up bar with the blank material.
 本発明は、分離装置と、対向する位置に配置されたブランク材を水平方向に押し出すための押圧部を有する押出装置とを備えることにより、スタック上位のブランク材が所定の
位置に形成されるため、分離装置の突き上げバーがスタック最上位のブランク材以外のブランク材に触れることがなく、最上位のブランク材のみを確実にめくり上げることができる。
Since this invention is provided with the separation apparatus and the extrusion apparatus which has a press part for extruding the blank material arrange | positioned in the position which opposes in a horizontal direction, since the blank material of a stack | stuck top is formed in a predetermined position The push-up bar of the separator does not touch the blank material other than the blank material at the top of the stack, and only the uppermost blank material can be reliably turned up.
図1は、分離装置を示す斜視図である。FIG. 1 is a perspective view showing a separation device. 図2は、分離装置を図1におけるXX’を含む前後方向の面で切断した断面図である。FIG. 2 is a cross-sectional view of the separation device taken along the front-rear direction including XX ′ in FIG. 1. 図3はブランク材が階段状の傾斜を形成していない状態でその端部をめくり上げる前の状態を示す説明図である。FIG. 3 is an explanatory diagram showing a state before the end portion of the blank material is turned up in a state where no stepwise inclination is formed. 図4はブランク材が階段状の傾斜を形成していない状態でその端部をめくり上げた後の状態を示す説明図である。FIG. 4 is an explanatory view showing a state after the end portion of the blank material is turned up without forming a step-like slope. 図5はブランク材が階段状の傾斜を形成した状態でその端部をめくり上げる前の状態を示す説明図である。FIG. 5 is an explanatory view showing a state before the end portion of the blank material is turned up with a step-like slope formed. 図6はブランク材が階段状の傾斜を形成した状態でその端部をめくり上げた後の状態を示す説明図である。FIG. 6 is an explanatory view showing a state after the end portion of the blank material is turned up with a stepped slope formed. 図7は、案内板を示す斜視図である。FIG. 7 is a perspective view showing a guide plate. 図8は(a)から図8(d)は、突き上げバーの軌道の例を示す説明図である。図8(a)は、第1直動機構及び第2直動機構が同時に駆動され、突き上げバーが斜め上方向に前進する例を示す。図8(b)は、第1直動機構が駆動し突き上げバーが前進し、その後第2直動機構が駆動し突き上げバーが上昇する例を示す。図8(c)は、第1直動機構及び第2直動機構が同時に駆動され突き上げバーが曲線的に斜め上方向に前進する例を示す。図8(d)は、第1直動機構2が駆動され突き上げバーが前進し、その後第1直動機構及び第2直動機構が駆動され突き上げバーが斜め上方向に前進する例を示す。FIG. 8A to FIG. 8D are explanatory views showing examples of the trajectory of the push-up bar. FIG. 8A shows an example in which the first linear motion mechanism and the second linear motion mechanism are driven simultaneously, and the push-up bar advances obliquely upward. FIG. 8B shows an example in which the first linear movement mechanism is driven and the push-up bar moves forward, and then the second linear movement mechanism is driven and the push-up bar is raised. FIG. 8C shows an example in which the first linear movement mechanism and the second linear movement mechanism are simultaneously driven, and the push-up bar advances in a diagonally upward direction in a curved line. FIG. 8D shows an example in which the first linear movement mechanism 2 is driven and the push-up bar moves forward, and then the first linear movement mechanism and the second linear movement mechanism are driven and the push-up bar advances diagonally upward. 図9は、分離装置、スタック及び押出装置の配置を説明するための概略側面図である。FIG. 9 is a schematic side view for explaining the arrangement of the separation device, the stack, and the extrusion device. 図10は、押出装置の押圧部がスタック最上位のブランク材とその下の複数枚のブランク材を一挙に押圧して傾斜状に突出させた状態を説明する側面図である。FIG. 10 is a side view for explaining a state in which the pressing unit of the extrusion device presses the blank material at the top of the stack and a plurality of blank materials below it at a stroke and protrudes in an inclined manner. 図11は、分離装置の突き上げバーがブランク材に当接した状態を説明する側面図である。FIG. 11 is a side view illustrating a state in which the push-up bar of the separation device is in contact with the blank material. 図12は、分離装置の突き上げバーがスタック最上位のブランク材をめくり上げた状態を説明する側面図である。FIG. 12 is a side view for explaining a state in which the push-up bar of the separating apparatus has turned up the blank material at the top of the stack. 図13は、分離装置と押出装置の配置関係を模式的に示す上面図である。FIG. 13 is a top view schematically showing the arrangement relationship between the separation device and the extrusion device. 図14は、分離装置と押出装置の配置関係を模式的に示す上面図である。FIG. 14 is a top view schematically showing the arrangement relationship between the separation device and the extrusion device. 図15は、分離装置と押出装置の配置関係を模式的に示す上面図である。FIG. 15 is a top view schematically showing the arrangement relationship between the separation device and the extrusion device.
 以下、必要に応じて図面を参照しつつ、本発明の好適な実施形態について詳細に説明する。
 なお、図面中、同一要素には同一符号を付すこととし、重複する説明は省略する。
 また、上下左右等の位置関係は、特に断らない限り、図面に示す位置関係に基づくものとする。
 更に、図面の寸法比率は図示の比率に限られるものではない。
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings as necessary.
In the drawings, the same elements are denoted by the same reference numerals, and redundant description is omitted.
Further, the positional relationship such as up, down, left and right is based on the positional relationship shown in the drawings unless otherwise specified.
Further, the dimensional ratios in the drawings are not limited to the illustrated ratios.
 図1は、分離装置Aを示す斜視図である。
 図2は、分離装置Aを図1におけるXX’を含む前後方向の面で切断した断面図である。
 本発明の分離装置Aは、ブランク材B1が複数枚積み上げられているスタックBにおいて最上位のブランク材B1をその直下のブランク材B1から分離するための装置である。
FIG. 1 is a perspective view showing the separating apparatus A. FIG.
FIG. 2 is a cross-sectional view of the separation apparatus A cut along a front-rear direction including XX ′ in FIG.
The separation apparatus A of the present invention is an apparatus for separating the uppermost blank material B1 from the blank material B1 directly below the stack B in which a plurality of blank materials B1 are stacked.
 分離装置Aは、ブランク材B1に当接される歯部52及び歯部52に連続する基部51からなる突き上げバー5と、基部51に設けられた第1スライダ体1及び第2スライダ体9と、一端が第1スライダ体1に枢着された天秤バー3と、天秤バー3の他端が枢着された第1直動機構2と第2スライダ体9に連結された第2直動機構11と、天秤バー3を軸支する側壁部6とを備える。
 また、天秤バー3を両側から軸支する一対の側壁部6の前端に両方の側壁部6をまたぐように前壁部7が設けられ、前壁部7には、ブランク材B1を磁力により分離するためのマグネット8が内蔵されて取り付けられている。側壁部6の外側にはスタックB最上位のブランク材B1とその直下のブランク材B1との間にエアーを吹き付けるための図示しないエアーノズルが設けられている。
 なお、本明細書において前側とは分離装置AのスタックBに対向する側を指し、後側とはその逆側を指す。
The separation device A includes a toothed portion 52 that is in contact with the blank material B1 and a push-up bar 5 that includes a base 51 that is continuous with the toothed portion 52, a first slider body 1 and a second slider body 9 that are provided on the base 51 The balance bar 3 having one end pivotally attached to the first slider body 1, the first linear motion mechanism 2 pivotally attached to the other end of the balance bar 3, and the second linear motion mechanism connected to the second slider body 9. 11 and a side wall 6 that pivotally supports the balance bar 3.
Further, a front wall portion 7 is provided at the front end of a pair of side wall portions 6 that pivotally support the balance bar 3 from both sides so as to straddle both side wall portions 6, and the front wall portion 7 separates the blank material B1 by magnetic force. A magnet 8 is built in and attached. An air nozzle (not shown) for blowing air between the blank material B1 at the top of the stack B and the blank material B1 immediately below it is provided outside the side wall portion 6.
In the present specification, the front side refers to the side facing the stack B of the separation device A, and the rear side refers to the opposite side.
 天秤バー3の一端は、第1直動機構2の一端に枢着され、該第1直動機構2の他端は、両側の側壁部6に固定されている。そして天秤バー3はその中央が側壁部6に軸支されていて回動が可能である。
 天秤バー3にはその長さ方向に延びる長穴状の天秤バー穴31が設けられ、突き上げバー5の基部51にはその長さ方向に延びる長穴状の基部案内穴51aが設けられている。
One end of the balance bar 3 is pivotally attached to one end of the first linear motion mechanism 2, and the other end of the first linear motion mechanism 2 is fixed to the side wall portions 6 on both sides. The center of the balance bar 3 is pivotally supported by the side wall 6 and can be rotated.
The balance bar 3 is provided with a long hole-like balance bar hole 31 extending in the length direction thereof, and the base 51 of the push-up bar 5 is provided with a long hole-like base guide hole 51a extending in the length direction thereof. .
 一方の側壁部6には矩形状の図示しないくり抜き穴が設けられており、これを塞ぐようにして矩形状の案内板4が取り付けられている。案内板4には、前後方向に延びる長穴上の側壁案内穴41が設けられている。
 第1スライダ体1は第2スライダ体9よりも前側に設けられている。また、第1スライダ体1は、天秤バー穴31及び側壁案内穴41に遊挿されており、第2スライダ体9は、基部案内穴51aに遊挿されている。
 したがって、側壁案内穴41に沿って第1スライダ体1が案内され、且つ基部案内穴51aに沿って第2スライダ体9が案内される。
One side wall 6 is provided with a rectangular hole (not shown), and a rectangular guide plate 4 is attached so as to close the hole. The guide plate 4 is provided with a side wall guide hole 41 on a long hole extending in the front-rear direction.
The first slider body 1 is provided in front of the second slider body 9. The first slider body 1 is loosely inserted into the balance bar hole 31 and the side wall guide hole 41, and the second slider body 9 is loosely inserted into the base guide hole 51a.
Therefore, the first slider body 1 is guided along the side wall guide hole 41, and the second slider body 9 is guided along the base guide hole 51a.
 これにより第1スライダ体1及び第2スライダ体9が安定的な移動を行い、これらが設けられた突き上げバー5が移動する際にもブレることがなく、ブランク材B1に対して安定的に当接する。したがって、確実に最上位のブランク材B1の端部を持ち上げてめくり上げ、分離することができる。 As a result, the first slider body 1 and the second slider body 9 move stably, and even when the push-up bar 5 provided with these moves, the first slider body 1 and the second slider body 9 do not shake and are stable with respect to the blank material B1. Abut. Therefore, the end portion of the uppermost blank material B1 can be reliably lifted up and separated.
 第1直動機構の一端は、側壁部6に固定されている。第1直動機構2のもう一端は天秤バー3の一端に枢着されており、第1直動機構2が前後方向に往復運動を行うと、天秤バー3の一端も共に前後に動く。天秤バー3はその中央部が側壁部3に軸支されているため、天秤バー3の他端は第1直動機構2に枢着された端部とは逆側に動く。すなわち、天秤バー3は側壁部6に軸支された部分を中心とした回動運動を行う。 One end of the first linear motion mechanism is fixed to the side wall 6. The other end of the first linear motion mechanism 2 is pivotally attached to one end of the balance bar 3, and when the first linear motion mechanism 2 reciprocates in the front-rear direction, both ends of the balance bar 3 also move back and forth. Since the center portion of the balance bar 3 is pivotally supported by the side wall portion 3, the other end of the balance bar 3 moves to the opposite side to the end portion pivotally attached to the first linear motion mechanism 2. That is, the balance bar 3 performs a pivoting motion around the portion pivotally supported by the side wall portion 6.
 天秤バー3の回動運動が無理なく第1スライダ体1の往復運動に変換され、第1直動機構2によって駆動される天秤バー3の動きが後述する突き上げバー5に伝達される。 The rotational movement of the balance bar 3 is converted into the reciprocating movement of the first slider body 1 without difficulty, and the movement of the balance bar 3 driven by the first linear motion mechanism 2 is transmitted to the push-up bar 5 described later.
 ここで突き上げバー5は、ブランク材B1に当接される歯部52及び歯部52に連続する基部51からなる。基部51には第1スライダ体1及び第2スライダ体9が設けられている。
 歯部52は基部51に対し取り外し自在であり、水平に伸びた基部51の前側の一端から上が前側、下が後ろ側となるように、斜め上の方向に設けられおり、突き上げバー5全体が略L字状に形成されている。すなわち、歯部52の面が傾斜状態にある。歯部52には鋸歯状の歯が設けられており、歯のピッチは、対象となるブランク材B1の厚みより、小さく設定されている。
 突き上げバー5の歯部52が基部51に対して取り外し自在に取り付けられている場合、歯部52の歯が損耗した場合に交換が可能である。
Here, the push-up bar 5 includes a tooth portion 52 that is in contact with the blank material B <b> 1 and a base portion 51 that is continuous with the tooth portion 52. The base 51 is provided with a first slider body 1 and a second slider body 9.
The tooth portion 52 is detachable with respect to the base portion 51 and is provided in an obliquely upward direction from the front end of the horizontally extending base portion 51 so that the upper side is the front side and the lower side is the rear side. Is formed in a substantially L-shape. That is, the surface of the tooth part 52 is in an inclined state. The tooth portion 52 is provided with serrated teeth, and the tooth pitch is set to be smaller than the thickness of the blank material B1 as a target.
When the tooth portion 52 of the push-up bar 5 is detachably attached to the base portion 51, it can be replaced when the tooth of the tooth portion 52 is worn out.
 上述した通り、基部案内穴51aは突き上げバー5の基部51に設けられ、第2スライダ体9が基部案内穴51aに遊挿されている。
 第2直動機構11は、第2スライダ体9に取り付けられており、第2スライダ体9を上下に移動させる。これにより、第2スライダ体9が取り付けられた基部51の前側が持ち上げられ、基部案内穴51aが前後方向から上下方向へ向く。このとき、第2直動機構11によって駆動される第2スライダ体9は、基部案内穴51aの内部を移動するため、第1直動機構2による突き上げバー5の前後の移動を妨げることがない。
 第2直動機構11が第2スライダ体9を上下させることにより、突き上げバー5のブランク材B1に対する当接位置に関わらずブランク材のめくり上げ動作を積極的に開始できる。
As described above, the base guide hole 51a is provided in the base 51 of the push-up bar 5, and the second slider body 9 is loosely inserted into the base guide hole 51a.
The second linear motion mechanism 11 is attached to the second slider body 9 and moves the second slider body 9 up and down. Thereby, the front side of the base 51 to which the second slider body 9 is attached is lifted, and the base guide hole 51a is directed from the front-rear direction to the vertical direction. At this time, since the second slider body 9 driven by the second linear motion mechanism 11 moves inside the base guide hole 51a, it does not hinder the forward / backward movement of the push-up bar 5 by the first linear motion mechanism 2. .
When the second linear motion mechanism 11 moves the second slider body 9 up and down, the blank material turning-up operation can be actively started regardless of the contact position of the push-up bar 5 with respect to the blank material B1.
 上述した第1直動機構2及び第2直動機構11は共にエアシリンダーにより駆動される。これにより機構を単純化でき、保守管理の手間を省くことができる。
 また、第2直動機構11はエアシリンダー以外のサーボモーターを使った動力機構を。この場合、動力機構としてはボールネジやラックピニオンを利用できる。これにより、突き上げバー5のブランク材B1に対する当接位置に関わらず、かつ突き上げバー5に余計な負荷を掛けずにブランク材B1のめくり上げ動作を積極的かつ正確に開始又は停止することができる。
Both the first linear motion mechanism 2 and the second linear motion mechanism 11 described above are driven by an air cylinder. As a result, the mechanism can be simplified and the maintenance work can be saved.
The second linear motion mechanism 11 is a power mechanism using a servo motor other than an air cylinder. In this case, a ball screw or a rack and pinion can be used as the power mechanism. Thereby, regardless of the contact position of the push-up bar 5 with respect to the blank material B1, and without applying an excessive load to the push-up bar 5, the turning-up operation of the blank material B1 can be started or stopped positively and accurately. .
 図3~図6は、歯部52とブランク材B1との関係を示す説明図である。 3 to 6 are explanatory views showing the relationship between the tooth portion 52 and the blank material B1.
 図3は、ブランク材B1が階段状の傾斜を形成していない状態でその端部をめくり上げる前の状態を示す説明図である。 FIG. 3 is an explanatory diagram showing a state before the end portion of the blank material B1 is turned up in a state in which the blank material B1 does not form a step-like slope.
 図4は、ブランク材B1が階段状の傾斜を形成していない状態でその端部をめくり上げた後の状態を示す説明図である。
 このようにブランク材B1が階段状の傾斜を形成していない状態とは、相対向する位置にある押出装置Cを使用しない場合である。
FIG. 4 is an explanatory view showing a state after the end portion of the blank material B1 is turned up without forming a step-like slope.
Thus, the state in which the blank B1 does not form a step-like inclination is a case where the extrusion device C located at the opposite positions is not used.
 突き上げバー5が移動すると、鋸歯状の歯部52は、ブランク材B1の端部をめくり上げる。
 この場合、歯部52の歯の先がブランク材B1の端面に少し食い込み或いは歯の先とブランク材B1の端面との摩擦により、端面を押し上げるように作用する。
 その結果、ブランク材B1の端部がめくり上げられることになる。
 また、鋸歯状の歯は一定の領域に形成されているので、突き上げバー5が最上位のブランク材B1に当接する位置が目標位置より上方にずれた場合であっても、ブランク材B1を確実にめくり上げることができる。
When the push-up bar 5 moves, the serrated tooth portion 52 turns up the end portion of the blank material B1.
In this case, the tooth tip of the tooth portion 52 acts to slightly bite into the end surface of the blank material B1 or to push up the end surface by friction between the tooth tip and the end surface of the blank material B1.
As a result, the end portion of the blank material B1 is turned up.
Further, since the serrated teeth are formed in a certain region, even if the position where the push-up bar 5 abuts on the uppermost blank material B1 is shifted upward from the target position, the blank material B1 is surely secured. Can be turned up.
 図5は、ブランク材B1が階段状の傾斜を形成した状態でその端部をめくり上げる前の状態を示す説明図である。 FIG. 5 is an explanatory diagram showing a state before the end portion of the blank material B1 is turned up in a state where the blank material B1 forms a step-like slope.
 図6は、ブランク材B1が階段状の傾斜を形成した状態でその端部をめくり上げた後の状態を示す説明図である。
 この場合も、歯部52の歯の先がブランク材B1の端面に少し食い込み或いは歯の先とブランク材B1の端面との摩擦により、端面を押し上げるように作用する。
 或いは歯の先が最上位の一枚のブランク材B1の端部を載せて押し上げるように作用することもある。
 その結果、ブランク材B1の端部がめくり上げられるのである。
FIG. 6 is an explanatory diagram showing a state after the end portion of the blank material B1 is turned up with a stepped slope formed.
Also in this case, the tooth tip of the tooth portion 52 acts to slightly bite into the end surface of the blank material B1 or to push up the end surface by friction between the tooth tip and the end surface of the blank material B1.
Or the tip of a tooth may act so that it may put up and push up the end part of the blank material B1 of the top sheet.
As a result, the end of the blank material B1 is turned up.
 上記の図3及び図4の場合と比べると、押出装置Cに押圧されることでスタックBの端面は階段状の傾斜を形成している。これにより最上位のブランク材B1が一番突出しているので、歯部52が最上位のブランク材以外のブランク材B1に触れることがなく、最上位のブランク材B1のみを確実にめくり上げることができる。
 歯部52の鋸歯状の歯は一定の領域に形成されているので、スタック最上位のブランク材B1をめくり上げることができる。
 また、第2直動機構11が突き上げバー5を上下に移動させるため、例えば図3の点鎖線に示すように突き上げバー5が上方にずれてスタックBに当接し、突き上げバー5のブランク材B1に対する当接位置が下方にずれたとしても、確実にめくり上げ動作を開始することができる。
Compared with the case of said FIG.3 and FIG.4, the end surface of the stack | stuck B forms the step-like inclination by being pressed by the extrusion apparatus C. FIG. As a result, the uppermost blank B1 protrudes most, so that the tooth portion 52 does not touch the blank B1 other than the uppermost blank, and only the uppermost blank B1 can be reliably turned up. it can.
Since the serrated teeth of the tooth portion 52 are formed in a certain area, the blank material B1 at the top of the stack can be turned up.
Further, since the second linear motion mechanism 11 moves the push-up bar 5 up and down, for example, as shown by a two- dot chain line in FIG. 3, the push-up bar 5 is displaced upward and comes into contact with the stack B. Even if the contact position with respect to B1 is shifted downward, the turning-up operation can be started reliably.
 側壁部6は左右両側に上述の各部材を挟み込むようにして、内部の部品を保護している。 The side wall part 6 protects the internal parts by sandwiching the above-mentioned members between the left and right sides.
 図7は、案内板4を示す斜視図である。
 案内板4は、側壁部6から取り外し自在であり、水平方向に側壁案内穴41が形成されている。
 側壁部6に案内板4を取り付けるためのネジ穴が設けられており、該ネジ穴にボルトを用いて、側壁部6に案内板4を取り付けることができる。
 従って、案内板4はボルトを外すことにより、側壁部6から取り外すことができ、異なる形状の側壁案内穴41を有する案内板4と交換が容易に可能である。
 これにより、分離装置Aは突き上げバー5の動き(すなわち軌道)を変更し、板厚や形状、材質が異なるブランク材B1に対応できることとなる。
FIG. 7 is a perspective view showing the guide plate 4.
The guide plate 4 is detachable from the side wall portion 6, and a side wall guide hole 41 is formed in the horizontal direction.
A screw hole for attaching the guide plate 4 to the side wall portion 6 is provided, and the guide plate 4 can be attached to the side wall portion 6 using a bolt in the screw hole.
Therefore, the guide plate 4 can be removed from the side wall portion 6 by removing the bolt, and can be easily replaced with the guide plate 4 having the side wall guide holes 41 having different shapes.
Thereby, the separating apparatus A can change the movement (that is, the trajectory) of the push-up bar 5 and can cope with the blank material B1 having a different thickness, shape, and material.
 前述した通り、第1直動機構1が駆動することにより天秤バー3が回動する。このとき、天秤バー穴31に遊挿された第1スライダ体1は、天秤バー3の回動によって前後に移動する。すなわち、第1直動機構1の駆動が天秤バー3を介して第1スライダ体1に伝達される。これにより、第1スライダ体1が取り付けられた突き上げバー5は前後に移動する。第1スライダ体1は天秤バー穴31及び側壁案内穴41により案内されるため、第1直動機構2による突き上げバー5の移動を妨げることがない。この際、第1スライダ体1は、図示されない軸受けに軸支されており、天秤バー穴31及び側壁案内穴41の内部を回動して移動する。これにより、第1スライダ体1の移動がスムーズに行われる。
 同様に、第2直動機構11が駆動することにより、第2スライダ体9が上下に移動する。これにより、第2スライダ体9が取り付けられた突き上げバー5が上下に移動する。第2スライダ体は、基部案内穴51aにより案内されるため、第2直動機構11による突き上げバー5の移動を妨げることがない。この際、第2スライダ体9は、図示されない軸受けに軸支されており、基部案内穴51aの内部を回動して移動する。これにより、第2スライダ体9の移動がスムーズに行われる。
 これらの、第1直動機構2及び第2直動機構11の動きの組み合わせにより、突き上げバー5が特有の動きを行う。
 例えば、第1直動機構2と第2直動機構11を同時に駆動することで突き上げバー5は前方かつ上方に斜めに移動し、その後、第1直動機構2のみを駆動させることで前方へ水平に移動する。
 また、これらの逆順に第1直動機構2及び第2直動機構11を駆動させることにより、突き上げバー5は元の位置に移動する。
 前述したように、側壁案内穴41を有する案内板4を交換することにより、容易に突き上げバー5の動きを変更することが可能である。
As described above, when the first linear motion mechanism 1 is driven, the balance bar 3 is rotated. At this time, the first slider body 1 loosely inserted in the balance bar hole 31 moves back and forth by the rotation of the balance bar 3. That is, the drive of the first linear motion mechanism 1 is transmitted to the first slider body 1 via the balance bar 3. Thereby, the push-up bar 5 to which the first slider body 1 is attached moves back and forth. Since the first slider body 1 is guided by the balance bar hole 31 and the side wall guide hole 41, the movement of the push-up bar 5 by the first linear motion mechanism 2 is not hindered. At this time, the first slider body 1 is supported by a bearing (not shown), and rotates inside the balance bar hole 31 and the side wall guide hole 41. Thereby, the movement of the 1st slider body 1 is performed smoothly.
Similarly, when the second linear motion mechanism 11 is driven, the second slider body 9 moves up and down. Thereby, the push-up bar 5 to which the second slider body 9 is attached moves up and down. Since the second slider body is guided by the base guide hole 51a, the movement of the push-up bar 5 by the second linear motion mechanism 11 is not hindered. At this time, the second slider body 9 is supported by a bearing (not shown), and rotates inside the base guide hole 51a. Thereby, the movement of the 2nd slider body 9 is performed smoothly.
Due to the combination of the movements of the first linear movement mechanism 2 and the second linear movement mechanism 11, the push-up bar 5 performs a specific movement.
For example, when the first linear motion mechanism 2 and the second linear motion mechanism 11 are driven simultaneously, the push-up bar 5 moves diagonally forward and upward, and thereafter, only the first linear motion mechanism 2 is driven forward. Move horizontally.
Further, by driving the first linear motion mechanism 2 and the second linear motion mechanism 11 in the reverse order, the push-up bar 5 moves to the original position.
As described above, the movement of the push-up bar 5 can be easily changed by exchanging the guide plate 4 having the side wall guide holes 41.
 ここで突き上げバー5の動きについて更にも言及する。第1直動機構2が駆動することにより、上述の通り天秤バー3を介して第1スライダ体1が移動し、第1スライダ体1が取り付けられた突き上げバー5が前方へ移動する。
 その後、第2直動機構11により、突き上げバー5が持ち上げられる。
 この際、第1直動機構2による突き上げバー5の駆動と、第2直動機構11による突き上げバー5の駆動は、両者が同時に行われても、タイミングをずらして行われても良い。
 第1直動機構2及び第2直動機構11により、前方かつ上方へ移動した突き上げバー5は、ブランク材B1に当接する。
 この時、突き上げバー5の歯部52が、ブランク材B1の端部をめくり上げるように作用する。
Here, the movement of the push-up bar 5 will be further described. When the first linear motion mechanism 2 is driven, the first slider body 1 moves via the balance bar 3 as described above, and the push-up bar 5 to which the first slider body 1 is attached moves forward.
Thereafter, the push-up bar 5 is lifted by the second linear motion mechanism 11.
At this time, the drive of the push-up bar 5 by the first linear motion mechanism 2 and the drive of the push-up bar 5 by the second linear motion mechanism 11 may be performed simultaneously or at different timings.
The push-up bar 5 moved forward and upward by the first linear motion mechanism 2 and the second linear motion mechanism 11 contacts the blank material B1.
At this time, the tooth portion 52 of the push-up bar 5 acts to turn up the end portion of the blank material B1.
 両者のタイミングの取り方により突き上げバー5の歯部52の動きの自由度を高くすることができる。
 図8(a)から図8(d)は、突き上げバー5の軌道の例を示す説明図である。図8(a)は、第1直動機構2及び第2直動機構11が同時に駆動され、突き上げバー5が斜め上方向に前進する例を示す。図8(b)は、第1直動機構2が駆動し突き上げバー5が前進し、その後第2直動機構11が駆動し突き上げバー5が上昇する例を示す。図8(c)は、第1直動機構2及び第2直動機構11が同時に駆動され突き上げバー5が曲線的に斜め上方向に前進する例を示す。図8(d)は、第1直動機構2が駆動され突き上げバー5が前進し、その後第1直動機構2及び第2直動機構11が駆動され突き上げバー5が斜め上方向に前進する例を示す。いずれも、図1におけるXX’を含む前後方向の面で切断した断面図である。
The degree of freedom of movement of the tooth portion 52 of the push-up bar 5 can be increased by taking the timing of both.
FIG. 8A to FIG. 8D are explanatory views showing examples of the trajectory of the push-up bar 5. FIG. 8A shows an example in which the first linear motion mechanism 2 and the second linear motion mechanism 11 are driven simultaneously, and the push-up bar 5 advances obliquely upward. FIG. 8B shows an example in which the first linear movement mechanism 2 is driven and the push-up bar 5 moves forward, and then the second linear movement mechanism 11 is driven and the push-up bar 5 is raised. FIG. 8C shows an example in which the first linear movement mechanism 2 and the second linear movement mechanism 11 are simultaneously driven and the push-up bar 5 advances in a diagonally upward direction in a curved line. In FIG. 8D, the first linear movement mechanism 2 is driven and the push-up bar 5 moves forward, and then the first linear movement mechanism 2 and the second linear movement mechanism 11 are driven and the push-up bar 5 moves forward obliquely upward. An example is shown. Each is a cross-sectional view taken along the front-rear direction including XX ′ in FIG. 1.
 これにより、突き上げバー5の歯部52に当接したスタック最上位のブランク材B1が確りとめくり上げられる。
 ところで、側壁部6には、図示しないエアーノズルが前方へ開口するように設けられている。
 このエアーノズルは、本発明の分離装置AがスタックBから最上位のブランク材B1をめくり上げる際に、最上位のブランク材B1とその直下のブランク材B1の間に高圧の空気を吹き込む。
Thereby, the blank material B1 at the top of the stack in contact with the tooth portion 52 of the push-up bar 5 is surely turned up.
Incidentally, an air nozzle (not shown) is provided on the side wall 6 so as to open forward.
This air nozzle blows high-pressure air between the uppermost blank material B1 and the blank material B1 immediately below the uppermost blank material B1 when the separation device A of the present invention rolls up the uppermost blank material B1 from the stack B.
 これにより、ブランク材同士が付着した油等により密着している場合にも、エアーを吹き込むことで分離作用を助け、より確実に突き上げバー5がスタック最上位のブランク材B1をめくり上げることができる。
 また、両側壁部6の前端には、2枚の側壁部6に渡るように前壁部7が設けられている。
 この前壁部7の中央には、突き上げバー5が前壁部7を通り抜けるための、貫通部10が設けられている。
 突き上げバー5は、通常時は前壁部7より後方に待機しており、必要時には貫通部10を挿通して前方に移動する。
Thereby, even when the blank materials are in close contact with the adhered oil or the like, the separation action can be assisted by blowing air, and the push-up bar 5 can more reliably lift the blank material B1 at the top of the stack. .
A front wall portion 7 is provided at the front end of the side wall portions 6 so as to extend over the two side wall portions 6.
In the center of the front wall portion 7, a penetrating portion 10 is provided for the push-up bar 5 to pass through the front wall portion 7.
The push-up bar 5 normally stands by behind the front wall portion 7 and moves forward through the through portion 10 when necessary.
 図9は、分離装置A、スタックB及び押出装置Cの配置を説明するための概略側面図である。 FIG. 9 is a schematic side view for explaining the arrangement of the separation device A, the stack B, and the extrusion device C.
 スタックBは、上下動が可能なリフターLの座面の上にブランク材B1を積み重ねていくことで形成される。
 分離装置Aにより分離されたブランク材B1は、吸着カップ等を有する搬送装置により把持され、他所(次の工程)へ搬送される。
 リフターLは、前述したように、ブランク材B1が一枚取り上げられる毎に、スタック全体を持ち上げる場合と、複数枚取り上げられる毎に、その枚数分だけ持ち上げる場合とがある。
 前者の場合は、最上位のブランク材B1が搬送されるたびに、搬送されたブランク材B1の厚みだけスタック全体が上昇するため、スタック最上位のブランク材B1が常に同じ高さとなる。
 そのため分離装置Aの突き上げバー5が上下方向に常に一定の位置でスタック最上位のブランク材B1をめくり上げることができ、分離性能が均一のものとなる。
The stack B is formed by stacking the blank material B1 on the seating surface of the lifter L that can move up and down.
The blank B1 separated by the separation device A is gripped by a transport device having a suction cup or the like and transported to another place (next step).
As described above, the lifter L has a case where the entire stack is lifted every time one blank material B1 is picked up, and a case where a lifter L is lifted by the number of sheets each time a plurality of lifters L are picked up.
In the former case, every time the uppermost blank material B1 is transported, the entire stack rises by the thickness of the transported blank material B1, so that the topmost blank material B1 always has the same height.
Therefore, the push-up bar 5 of the separating apparatus A can always turn up the blank material B1 at the top of the stack at a constant position in the vertical direction, and the separation performance becomes uniform.
 ところで、スタックBは外縁を複数の位置決めピンにより支えられている。
 これにより、水平方向にブランク材同士がずれることがなく、スタックBが常に安定した状態となる。
 また、位置決めピンの位置を適宜調整することにより、大きさの異なるブランク材B1や、不定形のブランク材B1によって構成されたスタックBにも対応することができる。
By the way, the outer edge of the stack B is supported by a plurality of positioning pins.
Thereby, blank materials do not shift in the horizontal direction, and the stack B is always in a stable state.
In addition, by appropriately adjusting the position of the positioning pin, it is possible to deal with a stack B made of blank material B1 having a different size or an amorphous blank material B1.
 本発明の分離装置Aは、それ単独で用いられることもあるが、押出装置Cと共に用いられることも可能である。
 この分離装置Aと押出装置Cとを有する装置が分離システムである。
The separation device A of the present invention may be used alone or may be used together with the extrusion device C.
A device having the separation device A and the extrusion device C is a separation system.
 分離システムにおいては、分離装置Aと押出装置Cは、スタックBを挟んで相対向するように配置される。
 この場合、分離装置Aは、突き上げバー5がスタックBに対面するように配置され、同様に、スタックBを介して反対側にある押出装置Cは、その押圧部C1がスタックBに対面するように配置される。
In the separation system, the separation device A and the extrusion device C are arranged to face each other with the stack B interposed therebetween.
In this case, the separating device A is arranged so that the push-up bar 5 faces the stack B. Similarly, the pushing device C on the opposite side through the stack B has the pressing portion C1 facing the stack B. Placed in.
 押出装置Cは、水平方向に往復運動して、スタック上位の複数枚数のブランク材B1の端部を押圧する押圧部C1を備える。
 この押圧部C1は上側がスタック側に突出し、下側がスタック側から後退する傾斜を備えている。
 押出装置Cは、押圧部C1がスタック最上位のブランク材B1とその下の複数枚のブランク材B1を一挙に押圧することで、それらの端部をずらす。押出部C1が傾斜を備えることにより、端部をずらされた複数のブランク材B1はスタック上位のものほど分離装置A側に突出し階段状の傾斜を形成する。これにより、最上位のブランク材B1が最も分離装置Aの側に突出するように押し出される。
The extrusion device C includes a pressing portion C1 that reciprocates in the horizontal direction and presses the end portions of a plurality of blank materials B1 at the top of the stack.
The pressing portion C1 has an inclination in which the upper side protrudes toward the stack side and the lower side recedes from the stack side.
In the extrusion apparatus C, the pressing portion C1 presses the blank material B1 at the top of the stack and the plurality of blank materials B1 below it at once, thereby shifting their end portions. By providing the extrusion part C1 with an inclination, the plurality of blank materials B1 whose end parts are shifted protrude toward the separating device A as the upper part of the stack and form a step-like inclination. Thereby, the uppermost blank B1 is pushed out so as to protrude most toward the separating device A side.
 ここで分離装置Aの突き上げバー5と押出装置Cの押圧部C1の動きについて述べる。
 図10は、押出装置Cの押圧部C1がスタック最上位のブランク材B1とその下の複数枚のブランク材B1を一挙に押圧して階段状に傾斜するように突出させた状態を説明する側面図である。図1におけるXX’を含む前後方向の面で切断した断面図を示す。
 分離装置Aの突き上げバー5がブランク材B1に当接するまでの前段階であり、押出装置Cの押圧部C1が前進して、スタック最上位のブランク材B1とその直下のブランク材B1を分離装置Aの側へ押し出し階段状の傾斜を形成した状態である。
 この場合、突き上げバー5は後退して待機状態にある。第1スライダ体1が天秤バー穴31及び側壁案内穴41に遊挿されており、第2スライダ体9が基部案内穴51aに遊挿されているため、突き上げバー5の動きには遊びがあり、待機状態において前側が下がった状態にある。これにより、突き上げバー5は斜め下方向からブランク材B1に当接することが可能となる。
Here, the movement of the push-up bar 5 of the separation device A and the pressing portion C1 of the extrusion device C will be described.
FIG. 10 is a side view illustrating a state in which the pressing portion C1 of the extrusion device C presses the blank material B1 at the top of the stack and a plurality of the blank materials B1 below it at a time and protrudes so as to be inclined stepwise. FIG. Sectional drawing cut | disconnected by the surface of the front-back direction containing XX 'in FIG. 1 is shown.
It is a previous stage until the push-up bar 5 of the separating device A comes into contact with the blank material B1, and the pressing part C1 of the extrusion device C advances to separate the uppermost blank material B1 and the blank material B1 directly below the separating device. This is a state in which a step-like slope is formed by extruding to the A side.
In this case, the push-up bar 5 moves backward and is in a standby state. Since the first slider body 1 is loosely inserted into the balance bar hole 31 and the side wall guide hole 41 and the second slider body 9 is loosely inserted into the base guide hole 51a, there is play in the movement of the push-up bar 5. In the standby state, the front side is in a lowered state. As a result, the push-up bar 5 can come into contact with the blank material B1 obliquely downward.
 図11は、分離装置Aの突き上げバー5がブランク材B1に当接した状態を説明する側面図である。手前側の側壁部6を外した側面を示す。
 押出装置Cの押圧部C1による押圧が終了した後の段階であり、今度は分離装置Aの突き上げバー5が斜め上方向に移動して最上位のブランク材B1に当接する。 押出装置Cの押圧部C1は停止して同じ位置にある。
 尚、最上位のブランク材B1は歯部52の鋸刃状の歯が形成されている範囲内に位置している。
FIG. 11 is a side view illustrating a state in which the push-up bar 5 of the separation device A is in contact with the blank material B1. The side surface which removed the near side wall part 6 is shown.
This is a stage after the pressing by the pressing portion C1 of the extrusion device C is completed, and this time the push-up bar 5 of the separation device A moves obliquely upward and comes into contact with the uppermost blank material B1. The pressing part C1 of the extrusion device C stops and is at the same position.
Note that the uppermost blank B1 is located within a range where the sawtooth teeth of the tooth portion 52 are formed.
 図12は、分離装置Aの突き上げバー5がスタック最上位のブランク材B1をめくり上げた状態を説明する側面図である。手前側の側壁部6を外した側面を示す。
 突き上げバー5が斜め上方向に移動して最上位のブランク材B1をめくり上げるように作用する。この際、第1直動機構2が突き上げバー5を前方へ移動させ、第2直動機構11が突き上げバー5を上方へ移動させる。
 突き上げバー5は最上位のブランク材B1のみに作用するため、余分な重量が加わらずエネルギー効率が高い。
 押出装置Cの押圧部C1は停止して同じ位置にある。
FIG. 12 is a side view illustrating a state in which the push-up bar 5 of the separating apparatus A has turned up the blank material B1 at the top of the stack. The side surface which removed the near side wall part 6 is shown.
The push-up bar 5 moves obliquely upward and acts to turn up the uppermost blank material B1. At this time, the first linear motion mechanism 2 moves the push-up bar 5 forward, and the second linear motion mechanism 11 moves the push-up bar 5 upward.
Since the push-up bar 5 acts only on the uppermost blank B1, the extra weight is not added and the energy efficiency is high.
The pressing part C1 of the extrusion device C stops and is at the same position.
 このように、分離装置Aと押出装置Cが協働しながら、かつ効率的にスタック最上位のブランク材B1を分離することができる。 Thus, the blank material B1 at the top of the stack can be efficiently separated while the separation device A and the extrusion device C cooperate.
 さて、図13~図15は、分離装置Aと押出装置Cの配置関係を模式的に示す上面図である。
 図13に示す分離システムは、一つの分離装置AとスタックBを挟んで対向する一つの押出装置Cとが一対で用いられる
13 to 15 are top views schematically showing the positional relationship between the separation device A and the extrusion device C. FIG.
In the separation system shown in FIG. 13, one separation device A and one extrusion device C facing each other across the stack B are used as a pair.
 また、図14に示す分離システムは、一つの分離装置Aと対向する一つの押出装置Cとが一対と、更に、逆配置の一つの分離装置Aと対向する一つの押出装置Cとが一対、計2対、配置される。
 これにより、分離装置Aがブランク材B1をめくり上げる側(図の左右)を切り替えることが可能である。
Further, in the separation system shown in FIG. 14, a pair of one extrusion device C facing one separation device A, and a pair of one extrusion device C facing one separation device A in reverse arrangement, Two pairs in total are arranged.
Thereby, it is possible to switch the side (left and right in the figure) where the separating apparatus A turns up the blank B1.
 また、図15に示す分離システムは、分離装置Aと対向する一つの押出装置Cとが前後に2対、左右に2対の計4対配置されたものである。
 前後、左右のいずれの方向からもブランク材B1をめくり上げることが可能となる。
 これにより、ロット替えや搬送方向の変更にも十分対応することができる。
Further, the separation system shown in FIG. 15 is configured such that one pair of extrusion devices C facing the separation device A is arranged in two pairs in the front and rear, and two pairs in the left and right.
The blank material B1 can be turned up from either the front-rear direction or the left-right direction.
As a result, it is possible to sufficiently cope with lot change and change in the conveyance direction.
 以上、本発明の好適な実施形態について説明したが、本発明は上記実施形態に限定されるものではない。 The preferred embodiment of the present invention has been described above, but the present invention is not limited to the above embodiment.
 例えば、両側の側壁部6に案内板4を設け、天秤バー3を一対とし、突き上げバー5を両側から挟む左右対称の構造とすることも可能である。
 これにより、突き上げバー5の移動がより安定することとなる。
 また、第1スライダ体1及び第2スライダ体9においては、動きを妨げない限りで回動せずに摺動するものとしても良い。
For example, it is also possible to provide a left-right symmetrical structure in which the guide plates 4 are provided on the side wall portions 6 on both sides, the balance bar 3 is paired, and the push-up bar 5 is sandwiched from both sides.
As a result, the movement of the push-up bar 5 becomes more stable.
Further, the first slider body 1 and the second slider body 9 may slide without rotating as long as they do not hinder movement.
 本発明は、最上位のブランク材B1のみを分離して、確実に、かつ効率的にめくり上げることができる。
 加工対象となるワークが板材で、積み上げられた状態にある場合に適用可能であり、プレス加工をはじめとする板材加工の分離工程に広く有用される。
According to the present invention, only the uppermost blank B1 can be separated and reliably and efficiently turned up.
The present invention is applicable when the workpiece to be processed is a plate material and is in a stacked state, and is widely useful in a separation process of plate material processing including press working.
 A・・・分離装置
 1・・・第1スライダ体
 2・・・第1直動機構
 3・・・天秤バー
 31・・・天秤バー穴
 4・・・案内板
 41・・・側壁案内穴
 5・・・突き上げバー
 51・・・基部
 51a・・・基部案内穴
 52・・・歯部
 6・・・側壁部
 7・・・前壁部
 8・・・マグネット
 9・・・第2スライダ体
 10・・・貫通部
 11・・・第2直動機構
 B・・・スタック
 B1・・・ブランク材
 C・・・押出装置
 C1・・・押圧部
 L・・・リフター
A ... Separator 1 ... 1st slider body 2 ... 1st linear motion mechanism 3 ... Balance bar 31 ... Balance bar hole 4 ... Guide plate 41 ... Side wall guide hole 5 ... Push-up bar 51 ... Base 51a ... Base guide hole 52 ... Tooth part 6 ... Side wall part 7 ... Front wall part 8 ... Magnet 9 ... Second slider body 10 ... Penetration part 11 ... Second linear motion mechanism B ... Stack B1 ... Blank material C ... Extrusion device C1 ... Pressing part L ... Lifter

Claims (8)

  1.  ブランク材が複数枚積み上げられたスタックから最上位のブランク材をその直下のブランク材から分離するための分離装置であって、
     ブランク材に当接される歯部及び該歯部に連続する基部からなる突き上げバーと、
     該基部に設けられた第1スライダ体及び第2スライダ体と、
     一端が前記第1スライダ体に枢着された天秤バーと、
     該天秤バーの他端が枢着された第1直動機構と、
     前記第2スライダ体に連結された第2直動機構とを備え、
     前記第1直動機構により前記第1スライダ体が前後に移動され、前記第2直動機構により前記第2スライダ体が上下に移動されることにより
     前記突き上げバーが前記最上位のブランク材の端部を持ち上げる分離装置。
    A separation device for separating the uppermost blank material from the blank material immediately below it from a stack in which a plurality of blank materials are stacked,
    A push-up bar consisting of a tooth part abutting on the blank material and a base part continuing to the tooth part;
    A first slider body and a second slider body provided on the base;
    A balance bar having one end pivotally attached to the first slider body;
    A first linear motion mechanism pivotally attached to the other end of the balance bar;
    A second linear motion mechanism connected to the second slider body,
    The first slider body is moved back and forth by the first linear motion mechanism, and the second slider body is moved up and down by the second linear motion mechanism, so that the push-up bar becomes the end of the uppermost blank material. Separation device that lifts the part.
  2.  前記天秤バーを軸支する側壁部を更に備え、
     前記天秤バーには長穴状の天秤バー穴が設けられ、
     該側壁部には長穴状の側壁案内穴が設けられ、
     前記基部には長穴状の基部案内穴が設けられ、
     前記第1スライダ体は、前記天秤バー穴及び前記側壁案内穴に遊挿されており、
     前記第2スライダ体は、前記基部案内穴に遊挿されており、
     前記側壁案内穴に沿って前記第1スライダ体が前後に案内され、
     且つ前記基部案内穴に沿って前記第2スライダ体が上下に案内される請求項1記載の分
    離装置。
    It further comprises a side wall for pivotally supporting the balance bar,
    The balance bar is provided with a long hole-like balance bar hole,
    The side wall portion is provided with an elongated hole-shaped side wall guide hole,
    The base is provided with a slot-like base guide hole,
    The first slider body is loosely inserted into the balance bar hole and the side wall guide hole,
    The second slider body is loosely inserted into the base guide hole,
    The first slider body is guided back and forth along the side wall guide hole,
    The separation apparatus according to claim 1, wherein the second slider body is guided up and down along the base guide hole.
  3.  前記側壁部が取り外し自在に取り付けられた案内板を備え、
     前記側壁案内穴が該案内板に設けられている請求項2記載の分離装置。
    The side wall is provided with a guide plate that is detachably attached,
    The separation apparatus according to claim 2, wherein the side wall guide hole is provided in the guide plate.
  4.  前記側壁部の前方に前壁部が設けられ、
     前記前壁部には、前記ブランク材を磁力により分離するためのマグネットが取り付けられている請求項2又は3に記載の分離装置。
    A front wall is provided in front of the side wall,
    The separation device according to claim 2 or 3, wherein a magnet for separating the blank material by magnetic force is attached to the front wall portion.
  5.  前記側壁部の少なくとも一方側にスタック最上位の前記ブランク材とその直下の前記ブランク材との間にエアーを吹き付けるためのエアーノズルが設けられている請求項2~4記載いずれか1項に記載の分離装置。 The air nozzle for blowing air between the blank material at the top of the stack and the blank material immediately below the blank material is provided on at least one side of the side wall portion. Separation equipment.
  6.  前記第1直動機構及び前記第2直動機構が共にエアシリンダーである請求項2~5いずれか1項に記載の分離装置。 The separation apparatus according to any one of claims 2 to 5, wherein both the first linear motion mechanism and the second linear motion mechanism are air cylinders.
  7.  前記第2直動機構がサーボ駆動される請求項2~5いずれか1項に記載の分離装置。 The separation device according to any one of claims 2 to 5, wherein the second linear motion mechanism is servo-driven.
  8.  請求項1~7のいずれか1項に記載の分離装置と、前記ブランク材を水平方向に押し出すための押圧部を有する押出装置とを備え、
     該分離装置と該押出装置とが、ブランク材を介して対向する位置に配置され、
     前記押圧部は前記ブランク材に対する当接面が下部から上部に前記スタック側に傾斜しているものである分離システム。

     
    A separation apparatus according to any one of claims 1 to 7 and an extrusion apparatus having a pressing portion for extruding the blank material in a horizontal direction,
    The separation device and the extrusion device are arranged at positions facing each other with a blank material interposed therebetween,
    The separation system in which the pressing portion is configured such that a contact surface with respect to the blank material is inclined from the lower part to the upper part to the stack side.

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JPH0616283A (en) * 1992-07-01 1994-01-25 Dainippon Printing Co Ltd Automatic supply device for laminated collated sheets
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WO2008039129A1 (en) * 2006-09-27 2008-04-03 Brodde Bengtsson A method and a device for separating of magnetic and non-magnetic blanks placed in a stack.
WO2018038224A1 (en) * 2016-08-24 2018-03-01 株式会社エイチアンドエフ Blank material separation device and blank material separation system using same
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JPS5074080U (en) * 1973-11-12 1975-06-28
JPH05238552A (en) * 1992-02-28 1993-09-17 Sekisui Chem Co Ltd Transfer feeder for plate-shaped material
JPH0616283A (en) * 1992-07-01 1994-01-25 Dainippon Printing Co Ltd Automatic supply device for laminated collated sheets
JP2006143468A (en) * 2004-10-18 2006-06-08 Tie:Kk Plate material separating device
JP2005281001A (en) * 2005-05-09 2005-10-13 Shinko Electric Co Ltd Thin plate stacking device
WO2008039129A1 (en) * 2006-09-27 2008-04-03 Brodde Bengtsson A method and a device for separating of magnetic and non-magnetic blanks placed in a stack.
WO2018038224A1 (en) * 2016-08-24 2018-03-01 株式会社エイチアンドエフ Blank material separation device and blank material separation system using same
WO2018038233A1 (en) * 2016-08-24 2018-03-01 株式会社エイチアンドエフ Slant forming device

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