WO2019179307A1 - On-line roll press hot forming process for hot sheet/strip and application thereof - Google Patents

On-line roll press hot forming process for hot sheet/strip and application thereof Download PDF

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Publication number
WO2019179307A1
WO2019179307A1 PCT/CN2019/076972 CN2019076972W WO2019179307A1 WO 2019179307 A1 WO2019179307 A1 WO 2019179307A1 CN 2019076972 W CN2019076972 W CN 2019076972W WO 2019179307 A1 WO2019179307 A1 WO 2019179307A1
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Prior art keywords
hot
steel
strip
slitting
line
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PCT/CN2019/076972
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French (fr)
Chinese (zh)
Inventor
肖学文
李宏图
方建忠
沈继刚
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中冶赛迪工程技术股份有限公司
中冶赛迪上海工程技术有限公司
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Publication of WO2019179307A1 publication Critical patent/WO2019179307A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/04Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
    • B21D13/045Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling the corrugations being parallel to the feeding movement

Definitions

  • the invention relates to the field of rolling technology in the steel metallurgy industry, in particular to an on-line roll hot forming process of a hot plate/belt.
  • the steel structure industry uses tens of millions of tons of steel for the construction of steel structures. With the national policy of advancing fabricated steel structures, the demand for steel for steel structures will increase significantly in the future.
  • the steel structure industry generally adopts a combination of a large number of hot-rolled steel sheets and a small amount of hot-rolled steel to complete the main steel structure of the building.
  • the hot-rolled finished steel sheets need to be cut, grouped and continuously welded to meet the required cross-sectional shape.
  • the cutting and welding process not only causes the material to be cut and wasted, the cost increases, but also needs to assist the relevant steel structure group to the production line and a large number of manual operations, so that the cost of the steel structure building increases dramatically.
  • the cross-sectional size is large, the steel plate thickness is thick (generally 10mm ⁇ 30mm), using the existing cold-bending forming equipment, it is difficult to produce, even if it can be produced, it needs a special production line, and equipment force It can be very large and very uneconomical, so there are almost no cold-formed forming equipment and products with a thickness of ⁇ 10mm.
  • the high temperature during rolling of the mill is used to make the thicker steel plates directly hot-bending into the steel structure main building steel required cross-section specifications and cross-sectional shapes become possible.
  • Equipment capacity can be greatly reduced, production line can improve the economical efficiency of the product, and only need to be partially modified in the existing production line to complete the product expansion, and can also greatly reduce the processing capacity, investment and cost of the steel structure factory, and also facilitate control.
  • the quality of the final product The reduction of the cost of steel for main structural steel construction will promote the development of fabricated steel structures with enormous economic and social benefits.
  • the object of the invention is to provide an in-line roll hot forming process of a hot plate/belt, which utilizes hot rolling and hot longitudinal splitting processes directly after rolling steel plate/rolling waste heat. Produce the required sections of various sections.
  • the present invention provides an in-line roll hot forming process for hot plates/belts, which is used for hot bending forming of hot steel sheets or strips, and is expected to be hot steel sheets or strips.
  • the steel sheet having the specified shape is formed, and the hot steel sheet or strip is longitudinally cut and then hot-bent, first hot-bent and then longitudinally cut or slit-cutted in synchronization with hot bending.
  • the steel sheet or the strip is slit and slit; in the hot bending step, the steel sheet or the strip is continuously hot-bent formed by the deformed press roll group.
  • the process can utilize the residual temperature of the hot plate/belt, which refers to a temperature range in which the steel sheet or strip can be bent, and the temperature range is from 500 ° C to 850 ° C; the process can be directly Hot plate/belt—such as high-temperature steel plate or strip steel directly rolled and bent into a specific section of steel section, and longitudinally split into strip steel, or long strip steel; long strip steel can be used directly or can be sent to steel structure processing process welding steel.
  • the cutting and edge processing steps required for the steel sheet forming steel can be omitted, and the required welding process can be reduced or eliminated. Reduce production costs and increase production efficiency.
  • a plurality of pairs of perforated grooves are used to continuously deform the hot steel sheet or the strip, and the steel sheet is gradually changed into a section of the section having a specified cross-sectional shape.
  • the shape of the deforming pressure roller is changed from shallow to deep, and the spacing between the pore shapes is correspondingly narrowed from width to width, and the deforming roller at the end has a final section depth and width; The section becomes smaller as the depth of the deformation roller is deepened, and finally reaches the final sectional shape.
  • the slitting is performed directly by the slitting device. Such as disc shears and other cutting.
  • the slitting step is gradually thinned by the thinning press roller to the position where the slitting is required, and finally cut by the slitting shearing or the thinning pressing roller at the end. That is, for the plate, it can be gradually thinned by a plurality of sets of thinning rolls, and finally crushed by the thinning press roll or sheared by another slit.
  • the thinning pressing roller is disposed upstream or downstream of the deformation pressing roller, or the thinning pressing roller and the deformation pressing roller are integrally provided.
  • the longitudinally cut steel plate or strip side portion is a parallel fracture, and has a V-shaped slit or an X-shaped slit.
  • a transverse slitting device is provided before or after the hot bending process to laterally sizing the steel sheet or the strip.
  • the invention also provides an application of the hot rolling plate/belt in-line roll hot forming process in a medium and heavy plate rolling mill production line or a furnace coil production line, wherein the longitudinal cutting process and the hot bending process corresponding to the work station are arranged in the medium thick plate
  • the steel plate or strip steel directly enters the slitting process and the hot bending process from the rolling mill; or the station corresponding to the slitting process and the hot bending process is arranged in the plate mill production line or the furnace coil production line
  • the end of the wire is fed through a slitting process and a hot bending process.
  • the invention also provides an application of the hot roll forming process of the hot plate/belt in a hot rolling rolling line, wherein the vertical cutting process and the hot bending process correspond to a station arranged at the exit of the finishing mill or the output roller Other locations, or placed on the extension roller path behind the coiler.
  • the invention also provides an application of the hot rolling plate/belt in-line roll hot forming process on a heat treatment line or a reheating line, the process being applied to a heat treatment line or cooperating with a reheating line, the hot steel plate or strip steel Processing of formed steel.
  • the invention has the beneficial effects that the hot-rolled sheet/belt roll-on-line thermoforming production line is arranged next to the plate plate (furnace coil), hot-rolled strip steel or heat treatment production line, compared with the conventional cold-rolled steel sheet rolling.
  • the forming steel process effectively utilizes the post-rolling waste heat, simplifies the forming process and process, saves transportation and intermediate reversing links, doubles the production efficiency of steel parts, greatly reduces the processing cost of steel sections, and reduces the residual stress of finished steel products.
  • the corners are small and the mechanical properties are greatly improved.
  • the on-line roll forming thermoforming process of the hot plate/belt changes the current state of production of large-section steel parts that can only be produced by welding, and changes the current situation that high-strength and thick-form steels are difficult to form using cold bending (or partial hot bending).
  • the hot-rolled steel sheet roll forming process fills the blank of the continuous hot-bending forming technology of steel sheets at home and abroad, and has a positive effect on resolving the overcapacity of the current hot-rolled sheets (belts) in China, and also promotes the production of steel and steel structures.
  • the deep integration and innovation of the industrial chain has a positive significance.
  • FIG. 1 is a schematic view showing a change trend of a hole shape of a deformed press roll set of the present invention
  • FIG. 2 is a schematic view showing a process of changing a section of a billet in a hot bending forming process of the present invention
  • FIG. 3 is a schematic structural view of a deformed press roll set and a corresponding steel plate or strip according to the present invention
  • FIG. 4 is a schematic view showing the arrangement of the first strip reheat forming according to the present invention.
  • Figure 5 is a schematic view showing the arrangement of the first hot bending forming and further slitting according to the present invention.
  • Figure 6 is a schematic view showing the slitting slitting of the disc of the present invention.
  • FIG. 7 is a schematic view showing the arrangement of slitting and re-bending forming by using the first step-by-step thinning in the present invention
  • Figure 8 is a schematic view showing the arrangement of the present invention using the first hot bending forming and then gradually thinning for slitting;
  • Figure 9 is an embodiment of the thinning press roll of the present invention.
  • Figure 10 is another embodiment of the thinned pressure roller of the present invention.
  • Figure 11 is a schematic view showing the process of stepwise thinning using the thinned pressure roller of Figure 10;
  • Figure 12 is a schematic view showing the arrangement of the thinning roller ring on the deforming press roller for slitting according to the present invention
  • Figure 13 is a schematic view showing the thinned roller ring of Figure 12 disposed on a deforming press roll;
  • Figure 14 is a schematic view showing various cuts formed by slitting of the present invention.
  • Figure 15 is a schematic view showing the arrangement of a continuous surface of a continuous hot bending forming apparatus in a medium and heavy plate rolling mill production line according to Embodiment 2 of the present invention
  • Figure 16 is a plan view showing the layout of the continuous hot bending forming device arranged in the rolling mill of the medium and heavy plate rolling mill in the second embodiment of the present invention (striping in front and forming in the rear);
  • Figure 17 is an enlarged view of the inside of the broken line frame of Figure 16;
  • Figure 18 is a schematic plan view showing another planar arrangement of the continuous hot bending forming apparatus disposed in the rolling mill of the plate mill after the embodiment 2 of the present invention (formed in front and striped in the back);
  • Figure 19 is an enlarged plan view of the dotted line in Figure 18;
  • Figure 20 is a plan view showing the layout of the continuous hot bending forming device disposed at the end of the production line of the plate mill according to the embodiment 2 of the present invention (striping in front and forming in the rear);
  • Figure 21 is a plan view showing the layout of the continuous hot bending forming device disposed at the end of the production line of the plate mill according to the embodiment 2 of the present invention (formed in front and stripped in the back);
  • Figure 22 is a schematic view showing the arrangement of the continuous hot bending forming device in the furnace roll production line in the third embodiment of the present invention.
  • Figure 23 is a plan view showing the layout of the continuous hot bending forming apparatus in the furnace coil production line in the third embodiment of the present invention (striping in front and forming in the rear);
  • Figure 24 is a schematic view showing another planar arrangement of the continuous hot bending forming apparatus in the furnace coil production line according to Embodiment 3 of the present invention (molding in front and striping in the back);
  • Figure 25 is a schematic view showing the arrangement of a continuous surface of a continuous hot bending forming apparatus in a hot continuous rolling production line according to Embodiment 4 of the present invention.
  • Figure 26 is a plan view showing the layout of the continuous hot bending forming apparatus in the hot strip rolling production line in the fourth embodiment of the present invention (striping in front and forming in the rear);
  • Figure 27 is a schematic view showing another planar arrangement of the continuous hot bending forming apparatus in the hot strip rolling production line in the front and the strips in the fourth embodiment of the present invention.
  • FIG. 28 is a schematic plan view showing the plane arrangement of the continuous hot bending forming apparatus in the heat treatment line according to Embodiment 5 of the present invention (the strip is in front and formed in the back);
  • Figure 29 is a plan view showing the layout of a continuous hot bending forming apparatus in a heat treatment line according to Embodiment 5 of the present invention (molding in front and striping in the back).
  • the invention provides an in-line roll hot forming process of a hot plate/belt, which is used for hot bending forming of a hot steel plate or strip steel, and after the hot steel plate or strip is subjected to a slitting process and a hot bending process a profiled steel having a predetermined shape, wherein the slitting step is performed before the hot bending step or after the slitting step, after the hot bending step, in the slitting step, the high temperature steel sheet or the strip is slit and slit; In the hot bending process, the high temperature steel sheet or the strip is continuously hot-bent formed by the deformation press roll group.
  • the hot state and high temperature refer to a temperature range in which a steel sheet or a strip can be thermally bent, and the temperature ranges from 500 ° C to 850 ° C.
  • the process utilizes the high temperature of the material itself to facilitate continuous deformation of the plate or belt, and the hot steel plate or strip is easily deformed, facilitating the manufacture of specific and complicated steel sections, and facilitating the forming of the medium and heavy plates/belts.
  • a plurality of pairs of perforated grooves are used to continuously deform the high-temperature steel sheet or the strip, and the steel sheet is gradually changed into a section having a specified cross-sectional shape.
  • FIG. 1 is a schematic view showing the change trend of the hole shape of the deformation press roller 3, which shows only the change trend of the hole shape, and does not limit the number of the deformation press rolls 3;
  • FIG. 2 is a schematic view of the deformation process of the steel plate or the strip steel ( Taking the channel steel as an example,
  • FIG. 3 is a schematic structural view of a pair of deforming press rolls 3, including an upper press roll 31 and a lower press roll 32, and the upper press roll 31 and the lower press roll 32 are provided with matching projections and recesses.
  • a hole pattern 33 is formed, wherein 100 is a deformed steel plate or strip.
  • the shape 33 of the deforming press roller 3 at the initial stage is shallow, the spacing between the hole patterns 33 is wide, and the deformation of the steel sheet or the strip section is also Less, the hole pattern 33 of the subsequent deformation press roller 3 is gradually deepened, and the pitch between the hole patterns 33 is correspondingly narrowed, and finally the deformation press roller 3 having the final section depth and width; the section of the steel plate or strip follows The deformation pressure roller 3 is deepened in depth, the width is reduced, and finally reaches the final sectional shape, such as C-type, H-type, Z-type, and the like.
  • the slit can be cut directly; in the slitting process, the slitting is directly performed by the slitting device 2; the plan layout is as shown in FIG. 4 and FIG.
  • the slitting device 2 is disposed before the deforming press roller 3, and in Fig. 5, the slitting device 2 is disposed after the deforming press roller 3, and the blank 1 is formed by slitting and hot bending to form the finished member 4.
  • the slitting device 2 can adopt a disc cutter, and directly slits the strip by the disc cutter, and directly cuts the staggered upper shear disc 21 and the lower shear disc 22, and forms a parallel fracture at the slit, and the shearing diagram thereof is as shown in the figure. 6 is shown.
  • the slitting process is gradually thinned by the thinning press roller 6 at a position that needs to be cut, and finally cut by the slitting shearing or the endmost thinning pressing roller 6, thereby realizing slitting.
  • a stepwise thinning method can be used:
  • a plurality of sets of thinning press rolls 6 are separately arranged before the set of the deforming press rolls 3, and the position where the strip or the steel plate needs to be cut is gradually thinned, and after the thinning is cut by another slitting Broken, or cut by the end of the thinning roller.
  • a plurality of sets of thinning pressing rollers 6 are separately arranged, and the position where the strip or the steel sheet needs to be cut is gradually thinned, and after thinning, the slitting shear is separately set. Broken or squeezed by the thinning press roller 6 at the end.
  • the above-mentioned thinning press roller 6 can adopt the structure shown in FIG. 9, the cross-section of the upper pressing roller 61 is V-shaped, and the lower pressing roller 62 is a round roller, and the thinning process is as shown in FIG.
  • the edge of the thin upper pressing roller 61, the cutting edge and the corresponding slit are gradually deepened, and finally a single-sided V-shaped slit is formed to facilitate welding.
  • the above-mentioned thinning pressing roller 6 can adopt the structure shown in FIG. 10, and the thinning upper pressing roller 61 and the thinning lower pressing roller 62 each have a V-shaped cross section edge and are oppositely disposed, and the thinning process is similar to that of FIG. Finally, an X-shaped cut (ie, a double-sided V-shaped cut) is formed.
  • a thinning roller ring is disposed on part or all of the deformation pressing roller 3, and the thinning roller ring and the deformation pressing roller 3 are integrally provided, and the longitudinal cutting and the hot bending forming are simultaneously performed, and the thinning is performed by The slitting shears are set separately or cut by the thinning roller ring at the end.
  • the thinned roller ring has a V-shaped or trapezoidal cross section, and may be disposed on the upper pressing roller 31 or the lower pressing roller 32 of the deforming pressing roller 3 to finally form a V-shaped slit; or the upper pressing roller 31 and the lowering of the deforming pressing roller 3
  • Each of the pressure rollers 32 is provided with a thinned roller ring 34.
  • the thinned roller ring 34 is provided with the projections of the upper pressing roller 31 and the concave portion of the lower pressing roller 32, and is disposed oppositely, and the structure finally forms an X-shaped section.
  • the mouth, wherein the cross section of the thinned roller ring may be V-shaped, trapezoidal, oblique wedge, etc., in this example, an isosceles trapezoid or a V-shape is preferred.
  • the structure in which the parallel fracture, the V-shaped slit, and the X-shaped slit are formed is as shown in FIG.
  • the V-shaped and X-shaped cut-outs allow the steel or steel edges to be directly welded without the need for milling or reducing the amount of milling. It does not need to be like a cold-formed steel. It needs to be opened and re-formed to estimate the yield.
  • the apparatus corresponding to the above-described hot bending process and slitting process constitutes a continuous hot bending forming apparatus including any one of the above arrangements.
  • a transverse slitting device is provided before or after the hot bending process to laterally sizing the steel sheet or the strip.
  • the invention also provides an application of the on-line roll hot forming process of the hot plate/belt according to the embodiment 1 in the production line of the plate mill, the vertical cutting process and the hot bending process corresponding to the station (ie continuous hot bending)
  • the molding apparatus 200 is disposed on the exit roller path of the plate mill. Referring specifically to FIG. 16, the continuous hot bending forming apparatus 200 is disposed downstream of the finishing mill 104 of the plate mill production line, and the steel sheet directly enters the slitting process from the rolling mill. And the hot bending process; thereby achieving continuous hot bending after hot rolling, making full use of the residual temperature of hot rolling.
  • Figure 15 is a schematic elevational view showing the continuous hot bending forming apparatus 200 of the present invention disposed after the finishing mill of the plate mill production line.
  • the plate mill production line includes a heating furnace 101, a high pressure water descaling device 102, a roughing mill 103, a finishing mill 104, which are sequentially disposed, and the continuous hot bending forming apparatus 200.
  • the hot strip forming unit 106 and the hot bending forming unit 108 are disposed.
  • the hot striping unit 106 is disposed after the finishing mill 104.
  • a centering device 105 is disposed between the hot striping unit 106 and the finishing mill 104.
  • the continuous hot forming apparatus 200 is provided.
  • a centering device 107 is disposed between the hot-striping unit 106 (slipping device) and the hot-bending forming unit 108 (the deforming roller 3), wherein the slitting can be performed before, after or simultaneously with the hot bending, in continuous hot bending forming
  • a cross-cutting device 109 is disposed laterally to the downstream of the device 200, and a cold bed gantry 110 or the like is disposed downstream of the cross-cutting device 109.
  • the cross-cutting device may be a flying shear or a flying saw or the like.
  • FIGS. 18 and 19 are schematic views showing the arrangement of the thermal slitting unit 106 of the continuous hot bending forming apparatus 200 after the hot bending forming unit 108; the centering unit 105 is disposed between the hot bending forming unit 108 and the finishing rolling mill 104.
  • the slitting process and the hot bending process corresponding to the station are disposed at the end of the rolling line, and the end of the rolling line refers to the finishing rolling, straightening, etc.
  • the continuous hot bending forming device 200 is directly passed through the roller table (not arranged along the original cooling line 114, arranged side by side with the original finishing line), and the continuous hot bending forming device 200 also includes slitting before the hot bending, Three cases are performed after or at the same time, wherein the thermal slating unit 106 includes a method of disc shearing and thinning and cutting. Specifically, as shown in FIG.
  • the plate mill production line includes a heating furnace 101, a high pressure water descaling device 102, a roughing mill 103, a finishing mill 104, an ACC cooling device 11, a hot straightening machine 112, and a hot slitting.
  • continuous hot bending forming device of the present invention 200 is arranged after the hot slitting machine 113 or the hot straightening machine 112, the steel plate or strip steel can be divided into two paths after passing through the hot straightening machine 112 and the hot slitting machine 113, and all the way into the cooling bed to be cooled or finished after being cooled; The other way directly enters the continuous hot bending forming device 200; FIG.
  • FIG. 20 shows a manner in which the striping is in front and formed in the rear, and a centering device 105 can be disposed between the hot slitting unit 106 and the hot slitting machine 113, and the heat is divided.
  • a centering device 107 is disposed between the strip unit 106 and the hot bending forming unit 108, and a cross cutting device 109, a cooling stage 110, and the like are disposed downstream of the hot bending forming unit 108.
  • Figure 21 is a schematic view showing the arrangement of the continuous hot bending forming apparatus 200 at the end of the rolling line, except that it is formed in the front and the striping is in the rear, and a centering device is provided between the hot bending forming unit 108 and the hot slitting machine 113. 105.
  • a cooling gantry 110, a cross-cutting device 109, and a collecting gantry 123 are disposed downstream of the hot-striping unit 106.
  • the hot-striping unit 106 is incorporated into the hot-bending forming unit 108, that is, a thinning roll ring is disposed on the press roll of the hot-bending forming unit 108, and is gradually reduced. Thin, and finally cut off.
  • This embodiment is intended to illustrate the arrangement of the continuous hot-bending forming device, in conjunction with the plate mill production line, where the various devices in the plate mill production line can be increased or decreased depending on the respective functional requirements.
  • the present invention also provides an application of the hot roll sheet/belt in-line roll hot forming process of the first embodiment in the furnace roll production line, wherein the continuous hot bending forming device 200 also includes the embodiment 1.
  • the striping is performed before the hot bending, the striping is performed after the hot bending, and the striping and the hot bending are performed simultaneously.
  • the hot striping unit 106 includes the disc shearing and thinning cutting.
  • the production line arrangement is similar to that of the implementation 2, which is placed after the finishing mill or at the end of the rolling line. The difference is that in this example, the roughing mill 103 is followed by a furnace rolling mill 121.
  • Fig. 22 is a schematic elevational view showing the continuous hot bending forming apparatus 200 of the present invention disposed after the hearth rolling mill 121 of the coil winding line.
  • Figure 23 is a plan view showing the continuous hot bending forming apparatus 200 of the present invention disposed after the hearth rolling mill 121 of the coil winding line, wherein 122 is a collecting stand, and the rest is similar to that of the second embodiment.
  • Figure 24 is a plan view showing the continuous hot bending forming device of the present invention disposed on the furnace coil production line, the continuous hot bending forming device is arranged at the end of the rolling line, and the steel plate directly enters the continuous hot bending forming device 200 after passing through the roller table, and the rest and the embodiment 2 similar.
  • it is intended to explain the arrangement position of the continuous hot bending forming device and the way of docking with the furnace coil production line, and the equipment in the coil winding production line can be increased or decreased according to the corresponding functional requirements.
  • the invention also provides an application of the hot rolling plate/belt in-line roll hot forming process of the hot plate/belt in the tropical steel continuous rolling mill, wherein the vertical cutting process and the hot bending process corresponding to the station are arranged at the finishing mill exit or
  • the other position of the output roller path is placed on the extension roller path behind the coiler.
  • the other position of the output roller path refers to any position of the output roller path between the finishing mill exit and the coiler 210.
  • the continuous hot bend forming apparatus 200 of the present invention is disposed downstream of the finishing train 208 at the exit of the finishing mill.
  • the composition of the hot strip mill is schematically shown. As shown in FIG. 26, it includes a heating furnace 201, a coarse descaling tank 202, a first roughing mill 203, and a second roughing mill 204. a hot coil box 205, a flying shear 206, a fine scale removing tank 207, a finishing rolling mill 208, a laminar cooling device 209, a coiler 210, wherein the continuous hot bending forming device 200 of the present invention is disposed behind the coiler 210, FIG. 26 shows an arrangement of re-forming the strips first.
  • a centering device 211 is disposed between the hot-striping unit 106 and the coiler 210, and a centering device 212 is disposed between the hot-bending forming unit 108 and the hot-striping unit 106.
  • a cross-cutting device 213 and a cooling gantry 214 are further disposed after the hot-bending forming unit 108 and the hot-striping unit 10; the hot strip mill production line can be increased or decreased according to demand.
  • Figure 27 shows the arrangement of the first forming and re-striping.
  • the centering device 211 and the hot-striping unit 106 are disposed between the hot-bending forming unit 108 and the coiler 210.
  • the above two arrangements also include the striping before the hot bending, the striping after the hot bending, the striping and the hot bending simultaneously performing three cases, wherein the slitting device comprises the disc shearing and the thinning cutting manner.
  • the invention also provides an application of the hot-rolled sheet/belt in-line roll hot forming process of the first embodiment to a heat treatment line or a reheating line, the process being applied to a heat treatment line or cooperating with a reheating line to heat
  • the steel sheet or strip steel is formed into a steel, and the continuous hot bending forming apparatus 200 is disposed on the output roller of the heat treatment furnace, that is, after the heat treatment furnace, and other equipment may be spaced or not spaced from the heat treatment furnace.
  • the continuous hot bend forming apparatus 200 of the present invention is disposed downstream of the heat treatment straightener 304 in parallel with the original heat treatment scale cut 306.
  • the heat treatment line of the present invention includes the upper ones arranged in sequence.
  • a centering device 308 is disposed between the hot-bending forming unit 108 and the heat-striping unit 106, and a centering device 309 is disposed between the hot-bending forming unit 108, and the cross-cutting device 310 and the cooling table are disposed behind the hot-bending forming unit 108.
  • Rack 311 As shown in FIG.
  • the hot-bending forming unit 108 and the hot-striping unit 106 may or may not be centered, and the hot-striping unit 106 may be sequentially disposed downstream.
  • the continuous hot bend forming apparatus 200 may be disposed at other locations after the heat treatment furnace, which may increase or decrease the equipment as needed.
  • the hot-bending steel breaks through the limitation of the section specification, and can produce various types of steel with large section thickness specifications, which fills the blank of such products through bending; the hot roll/belt online roll forming thermoforming production line is easy to arrange in the middle thickness Multiple positions of the plate (furnace coil), hot-rolled strip or heat treatment production line, without affecting the production of the existing production line, facilitating the technical transformation of existing enterprises.

Abstract

An on-line roll press hot forming process for a hot sheet/strip, which is used for the hot-bending forming of a hot steel sheet or strip steel, wherein a steel sheet or strip steel (1) that has incoming material that is hot is subjected to a slitting process and a hot-bending process and then becomes profiled steel (4) that has a specified shape; the hot steel sheet or strip steel is first slit-cut and then hot-bent, or first hot-bent and then slit-cut, or undergoes slit-cut and hot-bending synchronous processes, and during the slit-cutting process, the steel sheet or strip steel is slit-cut into strips; During the hot bending process, the steel sheet or the strip steel is continuously hot-bent and formed by means of deformation press roll sets (3). The described process may directly roll-bend the hot sheet/strip into a section of profiled steel, and longitudinally split said section into long strips of profiled steel or long strips of steel sheets; and the long strips of profiled steel may be used directly, or may be sent to a steel structure processing procedure to be welded into profiled steel. In using such a new production process, the cutting and edge processing steps required for processing a steel sheet to form profiled steel may be omitted, and the required welding process may be reduced or eliminated. The production cost is reduced and the production efficiency is increased.

Description

一种热态板/带的在线辊压热成型工艺及其应用On-line roll hot forming process of hot plate/belt and its application 技术领域Technical field
本发明涉及钢铁冶金行业轧制技术领域,特别涉及一种热态板/带的在线辊压热成型工艺。The invention relates to the field of rolling technology in the steel metallurgy industry, in particular to an on-line roll hot forming process of a hot plate/belt.
背景技术Background technique
每年钢结构行业采用了数千万吨的钢材用于钢结构建筑的建设,伴随国家推进装配式钢结构建筑的政策,未来钢结构用钢的需求还会大幅增加。目前钢结构行业普遍采用大量的热轧钢板和少量热轧型钢的组合焊接来完成建筑的主体钢结构,其中热轧成品钢板需要经过切割、组对并进行连续焊接以满足所需截面形状。切割和焊接工序不仅造成材料的切损浪费、成本增加,也需要辅助相关的钢结构组对生产线和大量的人工操作,使得钢结构建筑的成本剧增。Every year, the steel structure industry uses tens of millions of tons of steel for the construction of steel structures. With the national policy of advancing fabricated steel structures, the demand for steel for steel structures will increase significantly in the future. At present, the steel structure industry generally adopts a combination of a large number of hot-rolled steel sheets and a small amount of hot-rolled steel to complete the main steel structure of the building. The hot-rolled finished steel sheets need to be cut, grouped and continuously welded to meet the required cross-sectional shape. The cutting and welding process not only causes the material to be cut and wasted, the cost increases, but also needs to assist the relevant steel structure group to the production line and a large number of manual operations, so that the cost of the steel structure building increases dramatically.
目前有大量冷弯成型设备,能够生产各种截面形状的型材,如C形钢、薄槽钢、波纹钢板,瓦楞钢板等。这些型材被广泛应用于钢板桩、道路护栏,窗框等建筑屋面等,他们具有一个共同的特点就是钢板厚度薄,材料强度低,用于不受力或受力很小的场合。对于钢结构主体建筑用钢,其截面尺寸大,钢板厚度较厚(一般为10mm~30mm),利用现有的冷弯成形设备,难以生产,即使可以生产,需要配套专用的生产线,且设备力能很大,非常不经济,因此目前市场上几乎没有生产厚度≥10mm的冷弯成形设备和产品。At present, there are a large number of cold-bending forming equipment capable of producing profiles of various cross-section shapes, such as C-shaped steel, thin channel steel, corrugated steel plate, corrugated steel plate and the like. These profiles are widely used in steel sheet piles, road guardrails, window frames and other building roofs. They have a common feature that the steel plate has a thin thickness and low material strength, and is used for occasions where the force is not strong or the force is small. For the steel structure main building steel, the cross-sectional size is large, the steel plate thickness is thick (generally 10mm ~ 30mm), using the existing cold-bending forming equipment, it is difficult to produce, even if it can be produced, it needs a special production line, and equipment force It can be very large and very uneconomical, so there are almost no cold-formed forming equipment and products with a thickness of ≥10mm.
如果在热轧厂,包括中厚板生产厂和热连轧生产厂,利用轧机轧钢时高温,使较厚的钢板直接进行热弯成型到钢结构主体建筑用钢所需的截面规格和截面形状成为可能。设备力能大幅降低,流水线生产,可以提高产品的经济性,而且仅需在现有生产线进行局部改造即可完成产品拓展,还可以大幅减少钢结构厂的加工量、投资和成本,也便于控制最终产品的质量。钢结构主体建筑用钢成本的降低,会促进装配式钢结构的发展,具有巨大的经济和社会效益。If in hot rolling mills, including medium and heavy plate production plants and hot strip rolling mills, the high temperature during rolling of the mill is used to make the thicker steel plates directly hot-bending into the steel structure main building steel required cross-section specifications and cross-sectional shapes become possible. Equipment capacity can be greatly reduced, production line can improve the economical efficiency of the product, and only need to be partially modified in the existing production line to complete the product expansion, and can also greatly reduce the processing capacity, investment and cost of the steel structure factory, and also facilitate control. The quality of the final product. The reduction of the cost of steel for main structural steel construction will promote the development of fabricated steel structures with enormous economic and social benefits.
发明内容Summary of the invention
鉴于以上所述现有技术的不足,发明的目的在于提供一种热态板/带的在线辊压热成型工艺,利用轧后钢板/卷余热,通过热弯成型和热纵剖分工艺,直接生产出所需的各种型钢断面。In view of the above-mentioned deficiencies of the prior art, the object of the invention is to provide an in-line roll hot forming process of a hot plate/belt, which utilizes hot rolling and hot longitudinal splitting processes directly after rolling steel plate/rolling waste heat. Produce the required sections of various sections.
为实现上述目的及其他相关目的,本发明提供一种热态板/带的在线辊压热成型工艺,用于热态钢板或带钢的热弯成型,将来料为热态的钢板或带钢经过纵切工序和热弯工序后变成具有指定形状的型钢,所述热态的钢板或带钢先纵切再热弯、先热弯再纵切或者纵切与热弯同步进行,所述纵切工序中,将钢板或带钢进行纵切分条;所述热弯工序中通过变形压辊组对钢板或带钢进行连续热弯成型。In order to achieve the above and other related objects, the present invention provides an in-line roll hot forming process for hot plates/belts, which is used for hot bending forming of hot steel sheets or strips, and is expected to be hot steel sheets or strips. After the slitting process and the hot bending process, the steel sheet having the specified shape is formed, and the hot steel sheet or strip is longitudinally cut and then hot-bent, first hot-bent and then longitudinally cut or slit-cutted in synchronization with hot bending. In the slitting step, the steel sheet or the strip is slit and slit; in the hot bending step, the steel sheet or the strip is continuously hot-bent formed by the deformed press roll group.
该工艺可以利用热态板/带的余温,所述热态和高温指的是可以对钢板或带钢进行热弯的温度范围,其温度范围为500℃-850℃;该工艺可以直接将热态板/带—如高温钢板或带钢直接辊压弯曲成特定的型钢断面,并纵向剖分成长条型钢,或者长条钢板;长条型钢可以直接使用也可以送钢结构加工工序焊接成型钢。采用这种新的生产工艺可以省略钢板加工成型钢所需要的切割和边部处理工序,减少或消除需要的焊接工序。降低生产成本,提高生产效率。The process can utilize the residual temperature of the hot plate/belt, which refers to a temperature range in which the steel sheet or strip can be bent, and the temperature range is from 500 ° C to 850 ° C; the process can be directly Hot plate/belt—such as high-temperature steel plate or strip steel directly rolled and bent into a specific section of steel section, and longitudinally split into strip steel, or long strip steel; long strip steel can be used directly or can be sent to steel structure processing process welding steel. With this new production process, the cutting and edge processing steps required for the steel sheet forming steel can be omitted, and the required welding process can be reduced or eliminated. Reduce production costs and increase production efficiency.
进一步,所述热弯工序中采用多对带孔槽的变形压辊对热态钢板或带钢连续变形,将钢板逐渐变成具有指定断面形状的型钢断面。Further, in the hot bending process, a plurality of pairs of perforated grooves are used to continuously deform the hot steel sheet or the strip, and the steel sheet is gradually changed into a section of the section having a specified cross-sectional shape.
进一步,所述热弯工序中,沿成型方向,变形压辊的孔型由浅变深,孔型间的间距相应的由宽变窄,最末端的变形压辊具有最终的断面深度和宽度;钢板的断面随着变形压辊深度的加深而宽度变小,最后达到最终的断面形状。Further, in the hot bending process, in the forming direction, the shape of the deforming pressure roller is changed from shallow to deep, and the spacing between the pore shapes is correspondingly narrowed from width to width, and the deforming roller at the end has a final section depth and width; The section becomes smaller as the depth of the deformation roller is deepened, and finally reaches the final sectional shape.
进一步,所述纵切工序中直接通过纵切装置进行分条。如圆盘剪等分切剪。Further, in the slitting process, the slitting is performed directly by the slitting device. Such as disc shears and other cutting.
进一步,所述纵切工序通过减薄压辊对需要切分的位置逐步减薄,最终由分切剪切断或最末端的减薄压辊切断。即对于中厚板,可以由多组减薄压辊逐步减薄,最终由减薄压辊挤断或由另设的分切剪切断。Further, the slitting step is gradually thinned by the thinning press roller to the position where the slitting is required, and finally cut by the slitting shearing or the thinning pressing roller at the end. That is, for the plate, it can be gradually thinned by a plurality of sets of thinning rolls, and finally crushed by the thinning press roll or sheared by another slit.
进一步,所述减薄压辊设置在变形压辊上游或下游,或者减薄压辊与变形压辊设置为一体。Further, the thinning pressing roller is disposed upstream or downstream of the deformation pressing roller, or the thinning pressing roller and the deformation pressing roller are integrally provided.
进一步,纵切后的钢板或带钢边部为平行断口、具有V型剖口或X型剖口。Further, the longitudinally cut steel plate or strip side portion is a parallel fracture, and has a V-shaped slit or an X-shaped slit.
进一步,在所述热弯工序之前或之后设置有横向切分装置对钢板或带钢进行横向定尺。Further, a transverse slitting device is provided before or after the hot bending process to laterally sizing the steel sheet or the strip.
本发明还提供一种所述热态板/带的在线辊压热成型工艺在中厚板轧机生产线或炉卷生产线中的应用,纵切工序和热弯工序对应的工位布置在中厚板轧机生产线或炉卷生产线的轧机后,钢板或带钢从轧机直接进入纵切工序和热弯工序;或者纵切工序和热弯工序对应的工位布置在中厚板轧机生产线或炉卷生产线轧线末端,通过辊道送入纵切工序和热弯工序进行处理。The invention also provides an application of the hot rolling plate/belt in-line roll hot forming process in a medium and heavy plate rolling mill production line or a furnace coil production line, wherein the longitudinal cutting process and the hot bending process corresponding to the work station are arranged in the medium thick plate After the rolling mill production line or the rolling mill production line, the steel plate or strip steel directly enters the slitting process and the hot bending process from the rolling mill; or the station corresponding to the slitting process and the hot bending process is arranged in the plate mill production line or the furnace coil production line The end of the wire is fed through a slitting process and a hot bending process.
本发明还提供一种所述热态板/带的在线辊压热成型工艺在热连轧生产线上的应用,纵切 工序和热弯工序对应的工位布置在精轧机出口或者输出辊道的其它位置,或者布置在卷取机后的延伸辊道上。The invention also provides an application of the hot roll forming process of the hot plate/belt in a hot rolling rolling line, wherein the vertical cutting process and the hot bending process correspond to a station arranged at the exit of the finishing mill or the output roller Other locations, or placed on the extension roller path behind the coiler.
本发明还提供一种所述热态板/带的在线辊压热成型工艺在热处理线或再加热线上的应用,该工艺应用于热处理线或与再加热线配合,将热钢板或带钢加工成型钢。The invention also provides an application of the hot rolling plate/belt in-line roll hot forming process on a heat treatment line or a reheating line, the process being applied to a heat treatment line or cooperating with a reheating line, the hot steel plate or strip steel Processing of formed steel.
本发明的有益效果在于:热态板/带的在线辊压热成型生产线紧临中厚板(炉卷)、热轧带钢或热处理生产线后部布置,相比于传统的冷态钢板滚压成型型钢工艺,有效地利用了轧后余热,简化了成型工序和流程,节约了运输和中间倒运环节,成倍提高型钢件的生产效率,大幅降低型钢加工成本,型钢成品残余应力低,弯折转角小,大幅改善了力学性能。The invention has the beneficial effects that the hot-rolled sheet/belt roll-on-line thermoforming production line is arranged next to the plate plate (furnace coil), hot-rolled strip steel or heat treatment production line, compared with the conventional cold-rolled steel sheet rolling. The forming steel process effectively utilizes the post-rolling waste heat, simplifies the forming process and process, saves transportation and intermediate reversing links, doubles the production efficiency of steel parts, greatly reduces the processing cost of steel sections, and reduces the residual stress of finished steel products. The corners are small and the mechanical properties are greatly improved.
热态板/带的在线辊压热成型工艺改变了目前大断面型钢件只能用焊接方式进行生产的现状,以及改变了高强厚规格型钢使用冷弯(或局部热弯)难以成型的现状。The on-line roll forming thermoforming process of the hot plate/belt changes the current state of production of large-section steel parts that can only be produced by welding, and changes the current situation that high-strength and thick-form steels are difficult to form using cold bending (or partial hot bending).
总之,热态钢板辊压成型工艺填补了国内外钢板连续热弯成型技术的空白,对化解国内目前的热轧板(带)产能过剩有着积极的推动作用,也对推动钢铁业和钢构生产产业链的深度融合和创新有着积极的意义。In short, the hot-rolled steel sheet roll forming process fills the blank of the continuous hot-bending forming technology of steel sheets at home and abroad, and has a positive effect on resolving the overcapacity of the current hot-rolled sheets (belts) in China, and also promotes the production of steel and steel structures. The deep integration and innovation of the industrial chain has a positive significance.
附图说明DRAWINGS
图1为本发明变形压辊组的孔型变化趋势示意图;1 is a schematic view showing a change trend of a hole shape of a deformed press roll set of the present invention;
图2为本发明热弯成型过程中坯料断面变化过程示意图;2 is a schematic view showing a process of changing a section of a billet in a hot bending forming process of the present invention;
图3为本发明变形压辊组及对应钢板或带钢的结构示意图;3 is a schematic structural view of a deformed press roll set and a corresponding steel plate or strip according to the present invention;
图4为本发明先分条再热弯成型的布置示意图;4 is a schematic view showing the arrangement of the first strip reheat forming according to the present invention;
图5为本发明先热弯成型再分条的布置示意图;Figure 5 is a schematic view showing the arrangement of the first hot bending forming and further slitting according to the present invention;
图6为本发明圆盘剪纵切分条的示意图;Figure 6 is a schematic view showing the slitting slitting of the disc of the present invention;
图7为本发明采用先逐步减薄进行纵切再热弯成型的布置示意图;7 is a schematic view showing the arrangement of slitting and re-bending forming by using the first step-by-step thinning in the present invention;
图8为本发明采用先热弯成型再逐步减薄进行纵切的布置示意图;Figure 8 is a schematic view showing the arrangement of the present invention using the first hot bending forming and then gradually thinning for slitting;
图9为本发明减薄压辊的一种实施方式;Figure 9 is an embodiment of the thinning press roll of the present invention;
图10为本发明减薄压辊的另一种实施方式;Figure 10 is another embodiment of the thinned pressure roller of the present invention;
图11为本发明采用图10中减薄压辊进行逐步减薄的过程示意图;Figure 11 is a schematic view showing the process of stepwise thinning using the thinned pressure roller of Figure 10;
图12为本发明在变形压辊上布置减薄辊环进行纵切的布置示意图;Figure 12 is a schematic view showing the arrangement of the thinning roller ring on the deforming press roller for slitting according to the present invention;
图13为本发明图12中减薄辊环设置在变形压辊上的示意图;Figure 13 is a schematic view showing the thinned roller ring of Figure 12 disposed on a deforming press roll;
图14为本发明纵切形成的各种剖口的示意图;Figure 14 is a schematic view showing various cuts formed by slitting of the present invention;
图15为本发明实施例2中连续热弯成型装置在中厚板轧机生产线中的立面布置示意图;Figure 15 is a schematic view showing the arrangement of a continuous surface of a continuous hot bending forming apparatus in a medium and heavy plate rolling mill production line according to Embodiment 2 of the present invention;
图16为本发明实施例2中连续热弯成型装置布置在中厚板轧机生产线轧机后的平面布置示意图(分条在前、成型在后);Figure 16 is a plan view showing the layout of the continuous hot bending forming device arranged in the rolling mill of the medium and heavy plate rolling mill in the second embodiment of the present invention (striping in front and forming in the rear);
图17为图16中虚线框内的放大视图;Figure 17 is an enlarged view of the inside of the broken line frame of Figure 16;
图18为本发明实施例2中连续热弯成型装置布置在中厚板轧机生产线轧机后的另一平面布置示意图(成型在前、分条在后);Figure 18 is a schematic plan view showing another planar arrangement of the continuous hot bending forming apparatus disposed in the rolling mill of the plate mill after the embodiment 2 of the present invention (formed in front and striped in the back);
图19为图18中虚线框内的放大视图;Figure 19 is an enlarged plan view of the dotted line in Figure 18;
图20为本发明实施例2中连续热弯成型装置布置在中厚板轧机生产线末端的平面布置示意图(分条在前、成型在后);Figure 20 is a plan view showing the layout of the continuous hot bending forming device disposed at the end of the production line of the plate mill according to the embodiment 2 of the present invention (striping in front and forming in the rear);
图21为本发明实施例2中连续热弯成型装置布置在中厚板轧机生产线末端的平面布置示意图(成型在前、分条在后);Figure 21 is a plan view showing the layout of the continuous hot bending forming device disposed at the end of the production line of the plate mill according to the embodiment 2 of the present invention (formed in front and stripped in the back);
图22为本发明实施例3中连续热弯成型装置在炉卷生产线中的立面布置示意图;Figure 22 is a schematic view showing the arrangement of the continuous hot bending forming device in the furnace roll production line in the third embodiment of the present invention;
图23为本发明实施例3中连续热弯成型装置在炉卷生产线的平面布置示意图(分条在前、成型在后);Figure 23 is a plan view showing the layout of the continuous hot bending forming apparatus in the furnace coil production line in the third embodiment of the present invention (striping in front and forming in the rear);
图24为本发明实施例3中连续热弯成型装置在炉卷生产线中的另一平面布置示意图(成型在前、分条在后);Figure 24 is a schematic view showing another planar arrangement of the continuous hot bending forming apparatus in the furnace coil production line according to Embodiment 3 of the present invention (molding in front and striping in the back);
图25为本发明实施例4中连续热弯成型装置在热连轧生产线中的立面布置示意图;Figure 25 is a schematic view showing the arrangement of a continuous surface of a continuous hot bending forming apparatus in a hot continuous rolling production line according to Embodiment 4 of the present invention;
图26为本发明实施例4中连续热弯成型装置在热连轧生产线的平面布置示意图(分条在前、成型在后);Figure 26 is a plan view showing the layout of the continuous hot bending forming apparatus in the hot strip rolling production line in the fourth embodiment of the present invention (striping in front and forming in the rear);
图27为本发明实施例4中连续热弯成型装置在热连轧生产线的另一平面布置示意图成型在前、分条在后);Figure 27 is a schematic view showing another planar arrangement of the continuous hot bending forming apparatus in the hot strip rolling production line in the front and the strips in the fourth embodiment of the present invention;
图28为本发明实施例5中连续热弯成型装置在热处理线的平面布置示意图(分条在前、成型在后);28 is a schematic plan view showing the plane arrangement of the continuous hot bending forming apparatus in the heat treatment line according to Embodiment 5 of the present invention (the strip is in front and formed in the back);
图29为本发明实施例5中连续热弯成型装置在热处理线的平面布置示意图(成型在前、分条在后)。Figure 29 is a plan view showing the layout of a continuous hot bending forming apparatus in a heat treatment line according to Embodiment 5 of the present invention (molding in front and striping in the back).
具体实施方式detailed description
以下由特定的具体实施例说明发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解发明的其他优点及功效。The embodiments of the invention are described below by way of specific embodiments, and those skilled in the art can readily appreciate other advantages and advantages of the invention from the disclosure.
实施例1Example 1
本发明提供一种热态板/带的在线辊压热成型工艺,用于热态钢板或带钢的热弯成型,将来料为热态的钢板或带钢经过纵切工序和热弯工序后变成具有指定形状的型钢,其中,所述纵切工序在热弯工序之前或纵切工序在热弯工序之后,在所述纵切工序中,将高温钢板或带钢进行纵切分条;所述热弯工序中通过变形压辊组对高温钢板或带钢进行连续热弯成型。所述热态和高温指的是可以对钢板或带钢进行热弯的温度范围,其温度范围为500℃~850℃。The invention provides an in-line roll hot forming process of a hot plate/belt, which is used for hot bending forming of a hot steel plate or strip steel, and after the hot steel plate or strip is subjected to a slitting process and a hot bending process a profiled steel having a predetermined shape, wherein the slitting step is performed before the hot bending step or after the slitting step, after the hot bending step, in the slitting step, the high temperature steel sheet or the strip is slit and slit; In the hot bending process, the high temperature steel sheet or the strip is continuously hot-bent formed by the deformation press roll group. The hot state and high temperature refer to a temperature range in which a steel sheet or a strip can be thermally bent, and the temperature ranges from 500 ° C to 850 ° C.
该工艺利用来料本身的高温,便于对板或带进行连续变形,且热态钢板或带钢变形容易,便于制造特定、复杂的型钢,且利于中厚板/带的成型。The process utilizes the high temperature of the material itself to facilitate continuous deformation of the plate or belt, and the hot steel plate or strip is easily deformed, facilitating the manufacture of specific and complicated steel sections, and facilitating the forming of the medium and heavy plates/belts.
作为优选,所述热弯工序中采用多对带孔槽的变形压辊组对高温钢板或带钢的连续变形,将钢板逐渐变成具有指定断面形状的型钢断面。Preferably, in the hot bending step, a plurality of pairs of perforated grooves are used to continuously deform the high-temperature steel sheet or the strip, and the steel sheet is gradually changed into a section having a specified cross-sectional shape.
其中,图1所示为变形压辊3的孔型变化趋势示意图,该示意图仅表示孔型变化趋势,并不限制变形压辊3的数量;图2所示为钢板或带钢变形过程示意图(以槽钢为例),图3为一对变形压辊3的结构示意图,包括上压辊31和下压辊32,上压辊31和下压辊32设置相配合的凸起和凹入部从而形成孔型33,其中100为变形后的钢板或带钢。FIG. 1 is a schematic view showing the change trend of the hole shape of the deformation press roller 3, which shows only the change trend of the hole shape, and does not limit the number of the deformation press rolls 3; FIG. 2 is a schematic view of the deformation process of the steel plate or the strip steel ( Taking the channel steel as an example, FIG. 3 is a schematic structural view of a pair of deforming press rolls 3, including an upper press roll 31 and a lower press roll 32, and the upper press roll 31 and the lower press roll 32 are provided with matching projections and recesses. A hole pattern 33 is formed, wherein 100 is a deformed steel plate or strip.
如图1和图2所示,在热弯成过程中,沿成型方向,开始阶段的变形压辊3的孔型33较浅,孔型33间的间距较宽,钢板或带钢断面变形也较少,随后的变形压辊3的孔型33逐渐加深,孔型33间的间距也相应的缩窄,最后是具有最终的断面深度和宽度的变形压辊3;钢板或带钢的断面跟随变形压辊3深度加深,宽度变小,最后达到最终的断面形状,如C型、H型、Z型等。As shown in FIG. 1 and FIG. 2, in the hot bending process, along the forming direction, the shape 33 of the deforming press roller 3 at the initial stage is shallow, the spacing between the hole patterns 33 is wide, and the deformation of the steel sheet or the strip section is also Less, the hole pattern 33 of the subsequent deformation press roller 3 is gradually deepened, and the pitch between the hole patterns 33 is correspondingly narrowed, and finally the deformation press roller 3 having the final section depth and width; the section of the steel plate or strip follows The deformation pressure roller 3 is deepened in depth, the width is reduced, and finally reaches the final sectional shape, such as C-type, H-type, Z-type, and the like.
在一个实施方式中,对于厚度较薄的板件,可直接切断分条;所述纵切工序中直接通过纵切装置2切断进行分条;其平面布置图如图4和图5所示,图4中纵切装置2布置在变形压辊3之前,图5中纵切装置2布置在变形压辊3之后,坯料1经纵切分条和热弯成型后形成成品构件4。In one embodiment, for a thinner plate member, the slit can be cut directly; in the slitting process, the slitting is directly performed by the slitting device 2; the plan layout is as shown in FIG. 4 and FIG. In Fig. 4, the slitting device 2 is disposed before the deforming press roller 3, and in Fig. 5, the slitting device 2 is disposed after the deforming press roller 3, and the blank 1 is formed by slitting and hot bending to form the finished member 4.
其中,纵切装置2可采用圆盘剪,通过圆盘剪直接纵切分条,由错开的上剪盘21和下剪盘22直接剪断,剖口处形成平行断口,其剪切示意图如图6所示。Wherein, the slitting device 2 can adopt a disc cutter, and directly slits the strip by the disc cutter, and directly cuts the staggered upper shear disc 21 and the lower shear disc 22, and forms a parallel fracture at the slit, and the shearing diagram thereof is as shown in the figure. 6 is shown.
在另一实施方式中,所述纵切工序通过减薄压辊6对需要切分的位置逐步减薄,最终由分切剪切断或最末端的减薄压辊6切断,从而实现分条。如,对于较厚的钢板或带钢,圆盘剪不能直接剪断的情况下,可采用逐步减薄的方式:In another embodiment, the slitting process is gradually thinned by the thinning press roller 6 at a position that needs to be cut, and finally cut by the slitting shearing or the endmost thinning pressing roller 6, thereby realizing slitting. . For example, for thicker steel plates or strips, if the disc shear cannot be directly cut, a stepwise thinning method can be used:
1、如图7所示,在变形压辊3组之前单独布置多组减薄压辊6,对带钢或钢板需要切断的位置进行逐步减薄,减薄之后由另设的分切剪切断,或者由最末端的减薄压辊挤压切断。1. As shown in FIG. 7 , a plurality of sets of thinning press rolls 6 are separately arranged before the set of the deforming press rolls 3, and the position where the strip or the steel plate needs to be cut is gradually thinned, and after the thinning is cut by another slitting Broken, or cut by the end of the thinning roller.
2、如图8所示,在变形压辊3组之后单独布置多组减薄压辊6,对带钢或钢板需要切断 的位置进行逐步减薄,减薄之后由另设的分切剪切断,或者由最末端的减薄压辊6挤压切断。2. As shown in Fig. 8, after the group of deforming pressure rollers 3, a plurality of sets of thinning pressing rollers 6 are separately arranged, and the position where the strip or the steel sheet needs to be cut is gradually thinned, and after thinning, the slitting shear is separately set. Broken or squeezed by the thinning press roller 6 at the end.
上述减薄压辊6可采用如图9所示的结构,减薄上压辊61刃口截面为V型,减薄下压辊62为圆辊,其减薄过程如图11所示,减薄上压辊61的刃口,刃口及对应的剖口逐渐加深,最终形成单面的V型剖口,以便于焊接。The above-mentioned thinning press roller 6 can adopt the structure shown in FIG. 9, the cross-section of the upper pressing roller 61 is V-shaped, and the lower pressing roller 62 is a round roller, and the thinning process is as shown in FIG. The edge of the thin upper pressing roller 61, the cutting edge and the corresponding slit are gradually deepened, and finally a single-sided V-shaped slit is formed to facilitate welding.
上述减薄压辊6可采用如图10所示的结构,减薄上压辊61和减薄下压辊62均具有V型截面的刃口,并相对设置,其减薄过程与图11相似,最终形成X型剖口(即双面V型剖口)。The above-mentioned thinning pressing roller 6 can adopt the structure shown in FIG. 10, and the thinning upper pressing roller 61 and the thinning lower pressing roller 62 each have a V-shaped cross section edge and are oppositely disposed, and the thinning process is similar to that of FIG. Finally, an X-shaped cut (ie, a double-sided V-shaped cut) is formed.
3、如图12所示,在部分或全部变形压辊3上设置减薄辊环,将减薄辊环与变形压辊3设置为一体,纵切和热弯成型同时进行,减薄之后由单独设置的分切剪切断,或者由最末端的减薄辊环切断。3. As shown in FIG. 12, a thinning roller ring is disposed on part or all of the deformation pressing roller 3, and the thinning roller ring and the deformation pressing roller 3 are integrally provided, and the longitudinal cutting and the hot bending forming are simultaneously performed, and the thinning is performed by The slitting shears are set separately or cut by the thinning roller ring at the end.
减薄辊环截面为V型或者梯形,可设置在变形压辊3的上压辊31或者下压辊32上,最终形成V型剖口;或者在变形压辊3的上压辊31和下压辊32均设置减薄辊环34,如图13所示减薄辊环34设置上压辊31的凸起和下压辊32的凹入部上,并相对设置,该结构最终形成X型剖口,其中减薄辊环的截面可以为V型,梯形,斜楔等,本例中优选为等腰梯形或V型。The thinned roller ring has a V-shaped or trapezoidal cross section, and may be disposed on the upper pressing roller 31 or the lower pressing roller 32 of the deforming pressing roller 3 to finally form a V-shaped slit; or the upper pressing roller 31 and the lowering of the deforming pressing roller 3 Each of the pressure rollers 32 is provided with a thinned roller ring 34. As shown in FIG. 13, the thinned roller ring 34 is provided with the projections of the upper pressing roller 31 and the concave portion of the lower pressing roller 32, and is disposed oppositely, and the structure finally forms an X-shaped section. The mouth, wherein the cross section of the thinned roller ring may be V-shaped, trapezoidal, oblique wedge, etc., in this example, an isosceles trapezoid or a V-shape is preferred.
本例中,形成平行断口、V型剖口和X型剖口的结构如图14所示。其中V型和X型剖口使分切后的钢板或型钢边部可直接进行焊接,不需要铣边或减少铣边量。无须像冷弯型钢,需要先开剖口再成型,估可提高成材率。In this example, the structure in which the parallel fracture, the V-shaped slit, and the X-shaped slit are formed is as shown in FIG. The V-shaped and X-shaped cut-outs allow the steel or steel edges to be directly welded without the need for milling or reducing the amount of milling. It does not need to be like a cold-formed steel. It needs to be opened and re-formed to estimate the yield.
上述热弯工序和纵切工序对应的设备构成连续热弯成型装置,其包括上述任意一种布置方式。The apparatus corresponding to the above-described hot bending process and slitting process constitutes a continuous hot bending forming apparatus including any one of the above arrangements.
进一步,在所述热弯工序之前或之后设置有横向切分装置对钢板或带钢进行横向定尺。Further, a transverse slitting device is provided before or after the hot bending process to laterally sizing the steel sheet or the strip.
实施例2Example 2
本发明还提供一种实施例1所述的热态板/带的在线辊压热成型工艺在中厚板轧机生产线中的应用,纵切工序和热弯工序对应的工位(即连续热弯成型装置200)布置在中厚板轧机的出口辊道上,具体参见图16所示,连续热弯成型装置200设置在中厚板轧机生产线的精轧机104的下游,钢板从轧机直接进入纵切工序和热弯工序;从而实现热轧后的连续热弯成型,充分利用了热轧的余温。The invention also provides an application of the on-line roll hot forming process of the hot plate/belt according to the embodiment 1 in the production line of the plate mill, the vertical cutting process and the hot bending process corresponding to the station (ie continuous hot bending) The molding apparatus 200) is disposed on the exit roller path of the plate mill. Referring specifically to FIG. 16, the continuous hot bending forming apparatus 200 is disposed downstream of the finishing mill 104 of the plate mill production line, and the steel sheet directly enters the slitting process from the rolling mill. And the hot bending process; thereby achieving continuous hot bending after hot rolling, making full use of the residual temperature of hot rolling.
图15所示为本发明的连续热弯成型装置200布置在中厚板轧机生产线的精轧机后的立面示意图。Figure 15 is a schematic elevational view showing the continuous hot bending forming apparatus 200 of the present invention disposed after the finishing mill of the plate mill production line.
如图16和17所示,本例中优选地,中厚板轧机生产线包括依次设置的加热炉101、高 压水除鳞装置102、粗轧机103、精轧机104,所述连续热弯成型装置200包括热分条机组106和热弯成型机组108,热分条机组106设置在精轧机104后,在热分条机组106与精轧机104之间设置对中装置105,在连续热弯成型装置200的热分条机组106(纵切装置)与热弯成型机组108(变形压辊3)之间设置对中装置107,其中纵切可在热弯之前、之后或同时进行,在连续热弯成型装置200下游设置横切装置109横向定尺,横切装置109下游设置冷床台架110等,其中横切装置可以是飞剪或飞锯等。As shown in FIGS. 16 and 17, in this example, preferably, the plate mill production line includes a heating furnace 101, a high pressure water descaling device 102, a roughing mill 103, a finishing mill 104, which are sequentially disposed, and the continuous hot bending forming apparatus 200. The hot strip forming unit 106 and the hot bending forming unit 108 are disposed. The hot striping unit 106 is disposed after the finishing mill 104. A centering device 105 is disposed between the hot striping unit 106 and the finishing mill 104. The continuous hot forming apparatus 200 is provided. A centering device 107 is disposed between the hot-striping unit 106 (slipping device) and the hot-bending forming unit 108 (the deforming roller 3), wherein the slitting can be performed before, after or simultaneously with the hot bending, in continuous hot bending forming A cross-cutting device 109 is disposed laterally to the downstream of the device 200, and a cold bed gantry 110 or the like is disposed downstream of the cross-cutting device 109. The cross-cutting device may be a flying shear or a flying saw or the like.
图18和图19所示为连续热弯成型装置200的热分条机组106在热弯成型机组108之后的布置示意图;热弯成型机组108与与精轧机104之间设置对中装置105。18 and 19 are schematic views showing the arrangement of the thermal slitting unit 106 of the continuous hot bending forming apparatus 200 after the hot bending forming unit 108; the centering unit 105 is disposed between the hot bending forming unit 108 and the finishing rolling mill 104.
在另一实施方式中,纵切工序和热弯工序对应的工位(即连续热弯成型装置200)布置在轧线末端,所述轧线末端指的是精轧、矫直等工序之后位于冷床之前,通过辊道直接进入连续热弯成型装置200(不经过原生产线的冷床114,与原来的精整线并排布置),连续热弯成型装置200也包括纵切在热弯之前、之后或同时进行三种情况,其中的热分条机组106包括圆盘剪切分和减薄切断的方式。具体如图17所示,该中厚板轧机生产线包括依次设置的加热炉101、高压水除鳞装置102、粗轧机103、精轧机104、ACC冷却装置11、热矫直机112、热分切机113、冷床114、切头剪115、双边剪116、定尺剪117、冷矫直机118、定尺板横移台架119、钢板收集装置120等;本发明的连续热弯成型装置200布置在热分切机113或热矫直机112之后,钢板或带钢经热矫直机112和热分切机113后可分两路,一路进入冷床冷却后精整或剪切;另一路直接进入连续热弯成型装置200;图20示为分条在前,成型在后的方式,在热分条机组106与热分切机113之间可设置有对中装置105,热分条机组106与热弯成型机组108之间设置有对中装置107,热弯成型机组108下游设置横切装置109和冷却台架110等。In another embodiment, the slitting process and the hot bending process corresponding to the station (ie, the continuous hot bending forming apparatus 200) are disposed at the end of the rolling line, and the end of the rolling line refers to the finishing rolling, straightening, etc. Before the cold bed, the continuous hot bending forming device 200 is directly passed through the roller table (not arranged along the original cooling line 114, arranged side by side with the original finishing line), and the continuous hot bending forming device 200 also includes slitting before the hot bending, Three cases are performed after or at the same time, wherein the thermal slating unit 106 includes a method of disc shearing and thinning and cutting. Specifically, as shown in FIG. 17, the plate mill production line includes a heating furnace 101, a high pressure water descaling device 102, a roughing mill 103, a finishing mill 104, an ACC cooling device 11, a hot straightening machine 112, and a hot slitting. Machine 113, cooling bed 114, cutting head shear 115, double side shear 116, fixed length shearing 117, cold straightening machine 118, fixed length traverse gantry 119, steel plate collecting device 120, etc.; continuous hot bending forming device of the present invention 200 is arranged after the hot slitting machine 113 or the hot straightening machine 112, the steel plate or strip steel can be divided into two paths after passing through the hot straightening machine 112 and the hot slitting machine 113, and all the way into the cooling bed to be cooled or finished after being cooled; The other way directly enters the continuous hot bending forming device 200; FIG. 20 shows a manner in which the striping is in front and formed in the rear, and a centering device 105 can be disposed between the hot slitting unit 106 and the hot slitting machine 113, and the heat is divided. A centering device 107 is disposed between the strip unit 106 and the hot bending forming unit 108, and a cross cutting device 109, a cooling stage 110, and the like are disposed downstream of the hot bending forming unit 108.
图21所示为连续热弯成型装置200布置在轧线末端的示意图,不同的是成型在前,分条在后,在热弯成型机组108与热分切机113之间设置有对中装置105,热分条机组106下游设置冷却台架110、横切装置109和收集台架123。Figure 21 is a schematic view showing the arrangement of the continuous hot bending forming apparatus 200 at the end of the rolling line, except that it is formed in the front and the striping is in the rear, and a centering device is provided between the hot bending forming unit 108 and the hot slitting machine 113. 105. A cooling gantry 110, a cross-cutting device 109, and a collecting gantry 123 are disposed downstream of the hot-striping unit 106.
成型与分条同步进行的方式参照图21和图18的方式,将热分条机组106融入热弯成型机组108中,即在热弯成型机组108的压辊上设置减薄辊环,逐步减薄,最后切断。Referring to the manner of FIG. 21 and FIG. 18, the hot-striping unit 106 is incorporated into the hot-bending forming unit 108, that is, a thinning roll ring is disposed on the press roll of the hot-bending forming unit 108, and is gradually reduced. Thin, and finally cut off.
该实施方式旨在说明连续热弯成型装置的布置位置,与中厚板轧机生产线的对接方式,中厚板轧机生产线中各设备可根据相应的功能需求而增加或减少。This embodiment is intended to illustrate the arrangement of the continuous hot-bending forming device, in conjunction with the plate mill production line, where the various devices in the plate mill production line can be increased or decreased depending on the respective functional requirements.
实施例3Example 3
在此基础上,本发明还提供一种实施例1所述的热态板/带的在线辊压热成型工艺在炉卷 生产线上的应用,其中连续热弯成型装置200同样包括实施例1中所述的分条在热弯之前,分条在热弯之后,分条与热弯同时进行三种情况,其中的热分条机组106包括圆盘剪切分和减薄切断的方式。其生产线布置方式与实施2相似,所述连续热弯成型装置200设置在精轧机后,或者轧线末端。不同的是本例中粗轧机103后为炉卷轧机121。On this basis, the present invention also provides an application of the hot roll sheet/belt in-line roll hot forming process of the first embodiment in the furnace roll production line, wherein the continuous hot bending forming device 200 also includes the embodiment 1. The striping is performed before the hot bending, the striping is performed after the hot bending, and the striping and the hot bending are performed simultaneously. The hot striping unit 106 includes the disc shearing and thinning cutting. The production line arrangement is similar to that of the implementation 2, which is placed after the finishing mill or at the end of the rolling line. The difference is that in this example, the roughing mill 103 is followed by a furnace rolling mill 121.
图22所示为本发明的连续热弯成型装置200布置在炉卷生产线的炉卷轧机121后的立面示意图。图23为本发明的连续热弯成型装置200布置在炉卷生产线的炉卷轧机121后的平面示意图,其中122为收集台架,其余与实施例2相似。Fig. 22 is a schematic elevational view showing the continuous hot bending forming apparatus 200 of the present invention disposed after the hearth rolling mill 121 of the coil winding line. Figure 23 is a plan view showing the continuous hot bending forming apparatus 200 of the present invention disposed after the hearth rolling mill 121 of the coil winding line, wherein 122 is a collecting stand, and the rest is similar to that of the second embodiment.
图24为本发明的连续热弯成型装置布置在炉卷生产线的平面示意图,连续热弯成型装置布置在轧线末端,钢板经辊道后直接进入连续热弯成型装置200,其余与实施例2相似。本例中旨在说明连续热弯成型装置的布置位置,与炉卷生产线的对接方式,炉卷生产线中各设备可根据相应的功能需求而增加或减少。Figure 24 is a plan view showing the continuous hot bending forming device of the present invention disposed on the furnace coil production line, the continuous hot bending forming device is arranged at the end of the rolling line, and the steel plate directly enters the continuous hot bending forming device 200 after passing through the roller table, and the rest and the embodiment 2 similar. In this example, it is intended to explain the arrangement position of the continuous hot bending forming device and the way of docking with the furnace coil production line, and the equipment in the coil winding production line can be increased or decreased according to the corresponding functional requirements.
实施例4Example 4
本发明还提供一种实施例1所述的热态板/带的在线辊压热成型工艺在热带钢连轧机上的应用,纵切工序和热弯工序对应的工位布置在精轧机出口或者输出辊道的其它位置,或者布置在卷取机后的延伸辊道上。其中输出辊道的其它位置是指精轧机出口与卷取机210之间的输出辊道的任意位置。The invention also provides an application of the hot rolling plate/belt in-line roll hot forming process of the hot plate/belt in the tropical steel continuous rolling mill, wherein the vertical cutting process and the hot bending process corresponding to the station are arranged at the finishing mill exit or The other position of the output roller path is placed on the extension roller path behind the coiler. The other position of the output roller path refers to any position of the output roller path between the finishing mill exit and the coiler 210.
具体参见图25所示,在一个实施方式中,本发明的连续热弯成型装置200布置在精轧机组208下游,位于精轧机出口。本例中示意性地给出了该热带钢连轧机的组成结构,如图26所示,其包括依次设置的加热炉201、粗除鳞箱202、第一粗轧机203、第二粗轧机204、热卷箱205、飞剪206、精除鳞箱207、精轧机组208、层流冷却装置209、卷取机210,其中本发明的连续热弯成型装置200布置在卷取机210后,图26所示为先分条再成型的布置方式,热分条机组106与卷取机210之间设置对中装置211,热弯成型机组108与热分条机组106之间设置对中装置212。在热弯成型机组108与热分条机组10之后还设置有横切装置213和冷却台架214;该热带钢连轧机生产线可根据需求增减设备。Referring specifically to Figure 25, in one embodiment, the continuous hot bend forming apparatus 200 of the present invention is disposed downstream of the finishing train 208 at the exit of the finishing mill. In this example, the composition of the hot strip mill is schematically shown. As shown in FIG. 26, it includes a heating furnace 201, a coarse descaling tank 202, a first roughing mill 203, and a second roughing mill 204. a hot coil box 205, a flying shear 206, a fine scale removing tank 207, a finishing rolling mill 208, a laminar cooling device 209, a coiler 210, wherein the continuous hot bending forming device 200 of the present invention is disposed behind the coiler 210, FIG. 26 shows an arrangement of re-forming the strips first. A centering device 211 is disposed between the hot-striping unit 106 and the coiler 210, and a centering device 212 is disposed between the hot-bending forming unit 108 and the hot-striping unit 106. . A cross-cutting device 213 and a cooling gantry 214 are further disposed after the hot-bending forming unit 108 and the hot-striping unit 10; the hot strip mill production line can be increased or decreased according to demand.
图27所示为先成型再分条的布置方式,热分条机组106在热弯成型机组108之后,热弯成型机组108与卷取机210之间设置对中装置211,热分条机组106与热弯成型机组108之间可设置或不设对中,热分条机组106下游依次设置冷却台架214、横切装置213和收集台架215。Figure 27 shows the arrangement of the first forming and re-striping. After the hot-striping unit 106 is disposed, the centering device 211 and the hot-striping unit 106 are disposed between the hot-bending forming unit 108 and the coiler 210. There may or may not be centered with the hot bend forming unit 108, and the cooling gantry 214, the cross cutting device 213, and the collecting gantry 215 are sequentially disposed downstream of the hot splicing unit 106.
上述两种布置方式同样包括分条在热弯之前,分条在热弯之后,分条与热弯同时进行三种情况,其中的纵切装置包括圆盘剪切分和减薄切断的方式。The above two arrangements also include the striping before the hot bending, the striping after the hot bending, the striping and the hot bending simultaneously performing three cases, wherein the slitting device comprises the disc shearing and the thinning cutting manner.
实施例5Example 5
本发明还提供一种实施例1所述的热态板/带的在线辊压热成型工艺在热处理线或再加热线上的应用,该工艺应用于热处理线或与再加热线配合,将热钢板或带钢加工成型钢,所述连续热弯成型装置200布置在热处理炉输出辊道上,即位于热处理炉之后,与热处理炉之间可间隔或不间隔其他设备。The invention also provides an application of the hot-rolled sheet/belt in-line roll hot forming process of the first embodiment to a heat treatment line or a reheating line, the process being applied to a heat treatment line or cooperating with a reheating line to heat The steel sheet or strip steel is formed into a steel, and the continuous hot bending forming apparatus 200 is disposed on the output roller of the heat treatment furnace, that is, after the heat treatment furnace, and other equipment may be spaced or not spaced from the heat treatment furnace.
具体参见图28所示,具体地,本发明的连续热弯成型装置200布置在热处理矫直机304下游,与原热处理定尺剪306平行,优选地,本发明的热处理线包括依次设置的上料装置301、抛丸机302、热处理炉303、热处理矫直机304、热处理冷床305、热处理定尺剪306和收集装置307;本发明的热分条机组106设置在热处理矫直机304后,并与热处理矫直机304之间设置对中装置308,热弯成型机组108与热分条机组106之间设置对中装置309,热弯成型机组108之后设置有横切装置310和冷却台架311。如图29所示,当热分条机组106在热弯成型机组108之后时,热弯成型机组108与热分条机组106之间可设置或不设对中,热分条机组106下游依次设置冷却台架311、横切装置309和收集台架312。其他实施方式中连续热弯成型装置200可布置在热处理炉之后的其他位置,该热处理线可根据需求增减设备。Referring specifically to Figure 28, in particular, the continuous hot bend forming apparatus 200 of the present invention is disposed downstream of the heat treatment straightener 304 in parallel with the original heat treatment scale cut 306. Preferably, the heat treatment line of the present invention includes the upper ones arranged in sequence. Material device 301, shot blasting machine 302, heat treatment furnace 303, heat treatment straightening machine 304, heat treatment cold bed 305, heat treatment fixed length shear 306 and collecting device 307; the heat splitting unit 106 of the present invention is disposed after the heat treatment straightening machine 304 A centering device 308 is disposed between the hot-bending forming unit 108 and the heat-striping unit 106, and a centering device 309 is disposed between the hot-bending forming unit 108, and the cross-cutting device 310 and the cooling table are disposed behind the hot-bending forming unit 108. Rack 311. As shown in FIG. 29, when the hot-striping unit 106 is behind the hot-bending forming unit 108, the hot-bending forming unit 108 and the hot-striping unit 106 may or may not be centered, and the hot-striping unit 106 may be sequentially disposed downstream. The cooling gantry 311, the cross-cutting device 309, and the collecting gantry 312. In other embodiments, the continuous hot bend forming apparatus 200 may be disposed at other locations after the heat treatment furnace, which may increase or decrease the equipment as needed.
本发明的有益效果在于:The beneficial effects of the invention are:
充分利用现有的中厚板、热连轧、炉卷轧机或热处理线设备,利用轧后钢板或带钢的余温直接弯曲成满足装配式建筑所需厚度的型钢,拓展现有生产线的供给侧产品,释放现有生产线的能力;生产的大厚度型钢可直接用于装配式建筑的钢结构生产,代替了现有钢结构厂冷弯成形生产线和开坡口等附属生产线,以及冷弯无法实现的部分产品(如弯曲圆角处开裂等),进而降低装配式钢结构的成本,提高竞争力。Make full use of the existing medium and heavy plate, hot strip rolling, furnace rolling mill or heat treatment line equipment, and use the residual temperature of the rolled steel plate or strip to directly bend into the profile steel to meet the required thickness of the fabricated building, and expand the supply of the existing production line. Side products, the ability to release existing production lines; the production of large-thickness steel can be directly used for the production of steel structures in prefabricated buildings, replacing the existing production lines such as the cold forming production line and the opening of the steel structure plant, and the cold bending cannot be Some of the products achieved (such as cracking at the rounded corners), thereby reducing the cost of the assembled steel structure and improving competitiveness.
热弯型钢突破了在断面规格上的限制,可生产大断面厚规格各类型钢,填补了该类产品通过弯曲成型的空白;热态板/带的在线辊压热成型生产线便于布置于中厚板(炉卷)、热轧带钢或热处理生产线的多个位置,而不影响现有生产线的产品生产,便于现有企业进行技术改造。The hot-bending steel breaks through the limitation of the section specification, and can produce various types of steel with large section thickness specifications, which fills the blank of such products through bending; the hot roll/belt online roll forming thermoforming production line is easy to arrange in the middle thickness Multiple positions of the plate (furnace coil), hot-rolled strip or heat treatment production line, without affecting the production of the existing production line, facilitating the technical transformation of existing enterprises.
任何熟悉此技术的人士皆可在不违背发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由发明的权利要求所涵盖。Any of the above-described embodiments may be modified or altered without departing from the spirit and scope of the invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and scope of the invention will be covered by the appended claims.

Claims (10)

  1. 一种热态板/带的在线辊压热成型工艺,用于热态钢板或带钢的热弯成型,其特征在于:将来料为热态的钢板或带钢经过纵切工序和热弯工序后变成具有指定形状的型钢,所述热态的钢板或带钢先纵切再热弯、先热弯再纵切或者纵切与热弯同步进行,所述纵切工序中,将钢板或带钢进行纵切分条;所述热弯工序中通过变形压辊组对钢板或带钢进行连续热弯成型。An on-line roll forming thermoforming process for hot plates/belts for hot bending of hot steel sheets or strips, characterized in that the hot plate or strip is subjected to a slitting process and a hot bending process. Afterwards, it becomes a profiled steel having a specified shape, and the hot-formed steel sheet or strip is longitudinally cut and then hot-bent, first hot-bent and then slit-cut or slit-cut in synchronization with hot bending, in the slitting process, the steel sheet or The strip is subjected to slitting and slitting; in the hot bending step, the steel sheet or the strip is continuously hot-bent formed by the deformed press roll group.
  2. 根据权利要求1所述的一种热态板/带的在线辊压热成型工艺,其特征在于:所述热弯工序中采用多对带孔槽的变形压辊对热态钢板或带钢连续变形,将钢板逐渐变成具有指定断面形状的型钢断面。The on-line roll forming thermoforming process of a hot plate/belt according to claim 1, wherein in the hot bending process, a plurality of pairs of grooved deformation rolls are used to continuously heat the steel plate or strip. The deformation gradually transforms the steel sheet into a section of the steel section having a specified sectional shape.
  3. 根据权利要求1所述的一种热态板/带的在线辊压热成型工艺,其特征在于:所述热弯工序中,沿成型方向,变形压辊的孔型由浅变深,孔型间的间距相应的由宽变窄,最末端的变形压辊具有最终的断面深度和宽度;钢板的断面随着变形压辊深度的加深而宽度变小,最后达到最终的断面形状。The hot roll forming process of a hot plate/belt according to claim 1, wherein in the hot bending step, the shape of the deforming press roll is changed from shallow to deep in the forming direction, and the hole type is The spacing is correspondingly narrowed from width to width, and the deforming roller at the end has a final section depth and width; the section of the steel sheet becomes smaller as the depth of the deformation roller is deepened, and finally reaches the final sectional shape.
  4. 根据权利要求1-3任意一项所述的一种热态板/带的在线辊压热成型工艺,其特征在于:所述纵切工序中直接通过纵切装置进行分条。The in-line roll thermoforming process for a hot plate/tape according to any one of claims 1 to 3, characterized in that the slitting process is carried out by slitting directly through the slitting device.
  5. 根据权利要求1-3任意一项所述的一种热态板/带的在线辊压热成型工艺,其特征在于:所述纵切工序通过减薄压辊对需要切分的位置逐步减薄,最终由分切剪切断或最末端的减薄压辊切断。The in-line roll hot forming process of a hot plate/belt according to any one of claims 1 to 3, characterized in that the slitting step is gradually thinned by reducing the position of the press roll to be cut. Finally, it is cut by the slitting shear or the thinning pressing roller at the end.
  6. 根据权利要求5所述的一种热态板/带的在线辊压热成型工艺,其特征在于:所述减薄压辊设置在变形压辊上游或下游,或者减薄压辊与变形压辊设置为一体。The on-line roll hot forming process of a hot plate/belt according to claim 5, wherein the thinned press roll is disposed upstream or downstream of the deformation press roll, or the thinned press roll and the deformed press roll Set to one.
  7. 根据权利要求1所述的一种热态板/带的在线辊压热成型工艺,其特征在于:纵切后的钢板或带钢边部为平行断口、具有V型剖口或X型剖口。The in-line roll hot forming process of a hot plate/belt according to claim 1, wherein the longitudinally cut steel plate or strip edge is a parallel fracture, having a V-shaped cut or an X-shaped cut. .
  8. 一种根据权利要求1-7任意一项所述的一种热态板/带的在线辊压热成型工艺在中厚板轧机生产线或炉卷生产线中的应用,其特征在于:纵切工序和热弯工序对应的工位布置在中厚板轧机生产线或炉卷生产线的轧机后,钢板或带钢从轧机直接进入纵切工序和热弯工序;或者纵切工序和热弯工序对应的工位位于中厚板轧机生产线或炉卷生产线轧线的末端,通过辊道送入纵切工序和热弯工序进行处理。An application of an in-line roll hot forming process of a hot plate/belt according to any one of claims 1 to 7 in a medium and heavy plate mill production line or a coil production line, characterized in that the slitting process and After the hot bending process corresponds to the station arranged in the mill of the plate mill or the coil production line, the steel plate or strip directly enters the slitting process and the hot bending process from the rolling mill; or the station corresponding to the slitting process and the hot bending process It is located at the end of the plate rolling mill production line or the furnace coil production line rolling line, and is fed into the slitting process and the hot bending process through the roller conveyor.
  9. 一种根据权利要求1-7任意一项所述的一种热态板/带的在线辊压热成型工艺在热连轧生产线上的应用,其特征在于:纵切工序和热弯工序对应的工位布置在精轧机出口或者输出辊道的其它位置,或者布置在卷取机后的延伸辊道上。An application of an on-line roll hot forming process of a hot plate/belt according to any one of claims 1 to 7 in a hot strip rolling production line, characterized in that: a slitting process and a hot bending process The station is placed at the exit of the finishing mill or at another location of the output roller, or on the extension roller behind the coiler.
  10. 一种根据权利要求1-7任意一项所述的一种热态板/带的在线辊压热成型工艺在热处理线或再加热线上的应用,其特征在于:该工艺应用于热处理线或与再加热线配合,将热钢板或带钢加工成型钢。An application of an in-line roll hot forming process of a hot plate/tape according to any one of claims 1 to 7 on a heat treatment line or a reheating line, characterized in that the process is applied to a heat treatment line or Cooperate with the reheating line to form a steel sheet from hot steel or strip.
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