WO2019179132A1

WO2019179132A1 - Fully automatic bale plucker for textiles

Info

Publication number: WO2019179132A1
Application number: PCT/CN2018/114951
Authority: WO
Inventors: 陈洁琼
Original assignee: 苏州市晨彩纺织研发有限公司
Priority date: 2018-03-19
Filing date: 2018-11-12
Publication date: 2019-09-26
Also published as: CN108425161A

Abstract

Disclosed is a fully automatic bale plucker for textiles. The bale plucker comprises a slidable cotton box (1) and a transverse sensor (101). The transverse sensor (101) is arranged on an inner surface of the slidable cotton box (1), and the transverse sensor (101) is fixedly mounted in the slidable cotton box (1). A longitudinal sensor (102) is arranged on the inner surface of the slidable cotton box (1), and the longitudinal sensor (102) is tightly bound to the slidable cotton box (1). An engine (8) is provided on an upper end of the longitudinal sensor (102). The fully automatic bale plucker for textiles is provided with a transverse laser transmitter (5). If a signal transmitted by the transverse laser transmitter (5) is not received, this indicates that cotton fibers are not cleaned up, and a plucking beater (4) continues to operate; when the signal is received by the transverse sensor (101), if the longitudinal sensor (102) fails to receive the signal, a hydraulic device (2) is activated to drive the slidable cotton box (1) to move transversely until the signal is blocked again; and when the signal is received by both the transverse sensor (101) and the longitudinal sensor (102), the hydraulic device (2) retracts, and a telescopic plug (9) begins to descend. The above-mentioned process is repeated until the cotton fibers are cleaned up, thus realizing full automation thereof.

Description

Automatic cotton picking machine for textile

Technical field

The invention relates to the technical field of automatic cotton picking machine for textile, in particular to a fully automatic cotton picking machine for textile.

Background technique

The cotton picking machine is the first process of cotton making. From the technical requirements of cotton blending, it is expected that the raw cotton will have a good opening quality after being processed by the cotton picker, which will facilitate the full blending of the raw cotton. To create favorable conditions for the opening and cleaning of the cleaning cotton, the quality of the cotton picking work and the high efficiency of the cotton will directly affect the follow-up works.

However, the existing automatic cotton picking machine still needs to manually change the running track of the device during the cotton spinning process. At present, it is impossible to realize the real automatic operation, and the manual need to manually push the cotton box for cotton picking and reduce the work. Efficiency, wasted human resources.

Summary of the invention

SUMMARY OF THE INVENTION It is an object of the present invention to provide a fully automatic cotton picker for textiles that addresses the problem of fully automatic cotton picking as set forth in the background art above.

In order to achieve the above object, the present invention provides the following technical solution: a fully automatic cotton picker for textile, comprising a sliding cotton box, the inner surface of the sliding cotton box is provided with a lateral sensor, and the lateral sensor is fixedly mounted In the sliding cotton box, the inner surface of the sliding cotton box is provided with a longitudinal inductor, the longitudinal inductor is closely bonded to the sliding cotton box, and the upper end of the longitudinal sensor is provided with an engine, the engine and the longitudinal sensor The front end of the engine is provided with a suction device, the suction device is inserted into the engine, the lower end of the suction device is provided with an iron suction device, and the iron absorption device and the suction device are movable. Connecting, the lower end of the suction and suction device is provided with a cotton grabber, the cotton grabbing activity is installed in the cotton sucking device, the upper end of the sucking device is provided with a telescopic plug, and the telescopic plug is sleeved in the cotton sucking device The rear end of the engine is provided with a slip ring, and the slip ring is fixedly connected to the engine by wires.

Further, the front end of the sliding cotton box is provided with a hydraulic device, and the hydraulic device is movably connected to the sliding cotton box.

Further, both sides of the cotton absorbing device are provided with a longitudinal laser emitter, the laser emitter is closely adhered to the cotton absorbing device, and the laser emitter is uniformly distributed in a "line shape" on both sides of the cotton absorbing device.

Further, the outside of the cotton absorbing device is provided with a lateral laser emitter, which is fixedly connected to the outer surface of the cotton absorbing device by screws, and the lateral laser emitter is arranged in parallel with the cotton smasher.

Further, a vibrating tube is disposed at a bottom of the sliding cotton box, and the vibrating tube is inserted in the sliding cotton box, and the vibrating tube is evenly distributed in the sliding cotton box.

Further, the outer surface of the cotton grabber is provided with a multifunctional cotton hook, the multifunctional cotton hook is closely bonded with the cotton grabber, and the multifunctional cotton hook is misaligned on the surface of the cotton grabber.

Further, the outer surface of the cotton grabber is provided with a vent hole, and the air hole is fixedly installed in the cotton grabbing hand.

Further, the outer surface of the cotton grabber is provided with a crowbar, and the crowbar is closely bonded with the cotton grabber.

Further, the upper end of the telescopic plug is provided with a cotton tube, and the cotton tube is movably mounted in the telescopic plug.

Compared with the prior art, the invention has the beneficial effects that the fully automatic cotton picker for textile has a lateral laser emitter, and if the signal from the lateral laser emitter is not received, it indicates that the batting is not Cleared, the cotton grabber continues to work. When the signal is received by the lateral sensor, if the longitudinal sensor does not receive the signal, the hydraulic device starts, driving the sliding cotton box to traverse until the signal is blocked again, the lateral sensor and the longitudinal sensor When the receiver receives the signal, the hydraulic device retracts, the telescopic plug begins to descend, and the above process is repeated until the batt is completely removed, achieving full automation, avoiding manual pushing, saving human resources, and the multifunctional hook claws with the crowbar The cotton wool is broken up, easy to be grabbed by the cotton grabber, and the high-efficiency cotton is realized. The vibrating tube at the bottom of the sliding cotton box vibrates by the vibrating action, and the cotton wool inside the sliding cotton box is fluffy and fluffy, so that the cotton grabber is more easily caught. Take, improve production efficiency.

DRAWINGS

Figure 1 is a cross-sectional view of the automatic cotton picker of the present invention;

Figure 2 is a structural view of a cotton box of the automatic cotton picking machine of the present invention;

Figure 3 is a structural view of the cotton grabber of the automatic cotton picking machine of the present invention;

In the picture: 1, sliding cotton box, 2, hydraulic device, 3, longitudinal laser transmitter, 4, cotton grabber, 5, horizontal laser transmitter, 6, suction device, 601, iron suction device, 7, slip ring 8, engine, 9, telescopic plug, 901, cotton tube, 101, lateral sensor, 102, longitudinal sensor, 103, vibrating tube, 401, multi-purpose cotton hook, 402, air hole, 403, crowbar.

detailed description

The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.

1-3, the present invention provides a technical solution: a fully automatic cotton picking machine for textile, comprising a sliding cotton box 1, the inner surface of the sliding cotton box 1 is provided with a lateral sensor 101, a lateral sensor 101 is fixedly mounted in the sliding cotton box 1, the inner surface of the sliding cotton box 1 is provided with a longitudinal sensor 102, the longitudinal sensor 102 is closely bonded to the sliding cotton box 1, and the upper end of the longitudinal sensor 102 is provided with an engine 8, the engine 8 and The longitudinal sensor 102 is fixedly connected by wires, and the front end of the engine 8 is provided with a suction device 6, and the suction device 6 is inserted into the engine 8. The lower end of the suction device 6 is provided with an iron absorbing device 601, and the iron absorbing device 601 is sucked. The cotton device 6 is movably connected, the lower end of the suction and suction device 6 is provided with a cotton grabber 4, and the cotton grabber 4 is installed in the suction device 6, and the upper end of the suction device 6 is provided with a telescopic plug 9, and the telescopic plug 9 is sleeved in In the suction device 6, the rear end of the engine 8 is provided with a slip ring 7, and the slip ring 7 is fixedly connected to the engine 8 by wires.

Further, the front end of the sliding cotton box 1 is provided with a hydraulic device 2, the hydraulic device 2 is movably connected with the sliding cotton box 1, and the hydraulic device 2 is placed laterally, and the sliding device 1 is laterally pushed by the device of the hydraulic device 2, so that the sliding cotton box 1 is laterally Sliding avoids manual pushing of cotton and improves production efficiency.

Further, both sides of the suction device 6 are provided with a longitudinal laser emitter 3, the laser emitter 3 is closely bonded to the suction device 6, and the laser emitter 3 is uniformly "inline" on both sides of the suction device 6. The distribution, through the "one" shape distribution of the laser emitter 3, indicates that the cotton wadding is not completely captured when the laser emitter 3 is blocked from the induction signal, and at this time, the cotton sniper 4 continues to work, ensuring the cotton catching Fully catch cotton by the beater 4.

Further, the outside of the suction device 6 is provided with a lateral laser emitter 5, and the lateral laser emitter 5 is fixedly connected to the outer surface of the suction device 6 by screws, and the lateral laser emitter 5 is arranged in parallel with the cotton grabber 4, The signal emitted by the lateral laser transmitter 3, if the signal is received by the lateral sensor 101, the lower end of the cotton grabber 4 has no batt, at which time the hydraulic device 2 is activated, and the sliding cotton box 1 is traversed until the signal is unacceptable. Automated operation is achieved.

Further, the bottom of the sliding cotton box 1 is provided with a vibrating tube 103, and the vibrating tube 103 is inserted into the sliding cotton box 1, and the vibrating tube 103 is evenly distributed in the sliding cotton box 1, and the vibrating tube 103 is evenly arranged to make the vibration The tube 103 can be evenly vibrated at the bottom of the sliding cotton box 1 to break up the batting and maintain uniformity, thereby improving the quality of the cotton taken.

Further, the outer surface of the cotton grabber 4 is provided with a multifunctional cotton hook 401, the multifunctional cotton hook 401 is closely bonded with the cotton grabber 4, and the multifunctional cotton hook 401 is staggered on the surface of the cotton grabber 4, through the multifunctional cotton. The hooks 401 are staggered with different lengths of claws, which can grasp a variety of batt during the cotton grabbing 4 and prevent the hooks from being affected by the crowbar 403, thereby improving the cotton picking efficiency.

Further, the outer surface of the cotton grabber 4 is provided with a vent hole 402. The air hole 402 is fixedly mounted in the cotton tamper 4, and the micro airflow blown through the internal device of the air vent 402 is attached to the cotton picker 4 by the suction device 6. Small cotton wool ensures full cotton catching.

Further, the outer surface of the cotton grabber 4 is provided with a crowbar 403, and the crowbar 403 is closely adhered to the cotton grabber 4, and the buckling 403 is rotated and vibrated, so that the cotton wool is lifted up, and is more easily absorbed by the cotton suction device 6. Improve the efficiency of cotton absorption.

Further, the upper end of the telescopic plug 9 is provided with a cotton feeding tube 901, which is movably mounted in the telescopic plug 9, and the cotton is effectively introduced into the cotton suction device 6 through the cotton feeding tube 901.

Working principle: First, the cotton hitter 4 is lowered to the sliding cotton box 1. The light signal emitted by the lateral laser emitter 5 is blocked by the cotton wool, the horizontal sensor 5 is not connected to the signal, and the cotton grabber 4 starts to catch the cotton, and the cotton beater 4 The multi-functional cotton swab 401 of the surface is gripped by a plurality of hooks of different lengths. At this time, the vibrating tube 401 at the bottom of the sliding cotton box 1 is combined with the crowbar 403 and the air hole 402 on the surface of the cotton gripper 4 to start vibrating. , the batt becomes fluffy and is quickly caught by the cotton grabber 4, and at this time, because the longitudinal sensor 102 is at the tail of the sliding cotton box 1, the signal from the longitudinal laser emitter 3 cannot be received, and the machine does not go down. Movement, when the cotton grabber 4 clears the batt in the area, the lateral sensor 101 receives the signal, the hydraulic device 2 starts to start, and drives the sliding cotton box 1 to move laterally until the signal is blocked again. Finally, the cotton grabber 4 moves to The end of the sliding cotton box 1 is followed by a signal from the longitudinal sensor 102 and the lateral sensor 101, and the hydraulic device 2 begins to retract while the telescopic plug 9 begins to descend by one scale, and finally the above process is repeated until the suction is completed.

While the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art The scope of the invention is defined by the appended claims and their equivalents.

Claims

A fully automatic cotton picking machine for textile, comprising a sliding cotton box (1), characterized in that: the inner surface of the sliding cotton box (1) is provided with a lateral sensor (101), the transverse sensor ( 101) fixedly mounted in a sliding cotton box (1), the inner surface of the sliding cotton box (1) is provided with a longitudinal sensor (102), the longitudinal sensor (102) is closely adhered to the sliding cotton box (1) The upper end of the longitudinal inductor (102) is provided with an engine (8), the engine (8) and the longitudinal inductor (102) are fixedly connected by wires, and the front end of the engine (8) is provided with a suction device ( 6), the suction device (6) is inserted into the engine (8), the lower end of the suction device (6) is provided with an iron absorption device (601), the iron absorption device (601) and the suction cotton The device (6) is movably connected, the lower end of the suction and suction device (6) is provided with a cotton grabber (4), and the cotton grabber (4) is movably mounted in the cotton sucking device (6), the cotton sucking device The upper end of (6) is provided with a telescopic plug (9), the telescopic plug (9) is sleeved in the suction device (6), and the rear end of the engine (8) is provided with a slip ring (7), The slip ring (7) is fixedly connected to the engine (8) by wires.
A fully automatic cotton picking machine for textile according to claim 1, characterized in that the front end of the sliding cotton box (1) is provided with a hydraulic device (2), the hydraulic device (2) and the sliding cotton Box (1) is connected by activity.
A fully automatic cotton picker for textile according to claim 1, characterized in that both sides of the suction device (6) are provided with a longitudinal laser emitter (3), the longitudinal laser emitter (3) tightly bonded to the suction device (6), and the longitudinal laser emitter (3) is evenly distributed on both sides of the suction device (6) in a "line shape".
A fully automatic cotton picking machine for textiles according to claim 1, characterized in that the outside of the suction device (6) is provided with a transverse laser emitter (5), the transverse laser emitter (5) ) is attached to the outer surface of the suction device (6) by screws, and the lateral laser emitter (5) is arranged in parallel with the cotton grabber (4).
A fully automatic cotton picking machine for textile according to claim 1, characterized in that the bottom of the sliding cotton box (1) is provided with a vibrating tube (103), and the vibrating tube (103) is inserted in In the sliding cotton box (1), the vibrating tube (103) is evenly distributed in the sliding cotton box (1).
A fully automatic cotton picking machine for textiles according to claim 1, wherein the outer surface of the cotton catcher (4) is provided with a multifunctional cotton hook (401), and the multifunctional cotton hook (401) ) tightly bonded to the cotton grabber (4), and the multi-purpose cotton hook (401) is misaligned on the surface of the cotton grabber (4).
The automatic cotton picking machine for textile according to claim 1, characterized in that: the outer surface of the cotton grabber (4) is provided with a vent (402), and the air hole (402) is fixedly mounted on the gripper. Cotton hitter (4).
A fully automatic cotton picking machine for textile according to claim 1, characterized in that the outer surface of the cotton grabber (4) is provided with a crowbar (403), the crowbar (403) and the gripper Cotton beaters (4) are tightly bonded.
A fully automatic cotton picking machine for textile according to claim 1, characterized in that: the upper end of the telescopic plug (9) is provided with a cotton pipe (901), and the cotton pipe (901) is movably mounted. In the telescopic plug (9).