WO2019161800A1 - Electric tapping knife - Google Patents

Electric tapping knife Download PDF

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Publication number
WO2019161800A1
WO2019161800A1 PCT/CN2019/076082 CN2019076082W WO2019161800A1 WO 2019161800 A1 WO2019161800 A1 WO 2019161800A1 CN 2019076082 W CN2019076082 W CN 2019076082W WO 2019161800 A1 WO2019161800 A1 WO 2019161800A1
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WO
WIPO (PCT)
Prior art keywords
seat
protection seat
gear
base
blade
Prior art date
Application number
PCT/CN2019/076082
Other languages
French (fr)
Chinese (zh)
Inventor
苏明
Original Assignee
苏明
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏明 filed Critical 苏明
Publication of WO2019161800A1 publication Critical patent/WO2019161800A1/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G23/00Forestry
    • A01G23/10Tapping of tree-juices, e.g. caoutchouc, gum
    • A01G23/12Knives or axes for tapping
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the present application relates to the technical field of rubber tapping operations of rubber trees, and in particular to an electric rubber cutting knife.
  • Natural rubber is one of the important industrial raw materials for building a modern country. Modern transportation tools, daily consumables, modern industrial products and other rubber products abound in our lives, and natural rubber also has the characteristics that industrial synthetic rubber can not replace. .
  • the present application provides an electric rubber cutting knife, which can not only protect the rubber tree from being cut, but also improve the tapping speed, is light and easy to operate, and reduces the requirement of the rubber tapping operation on the rubber skill.
  • the present application provides an electric tapping knife comprising: a rotary cutter set, a protection seat, a drive mechanism and a base; the rotary cutter set is disposed at a lower portion of the base, the rotary cutter set includes a blade holder and a shaft, the shaft One end of the rod is connected to the base, and the other end of the shaft is connected to the center of the blade seat.
  • the bottom of the blade seat is provided with a plurality of bottom edges, and the side of the blade seat is provided with a plurality of side edges, and the bottom edge and the side edge are Correspondingly, each of the bottom edges is connected with the corresponding side edge and forms a certain angle;
  • the protection seat is disposed on the side of the machine base against the rotary knife set, and the bottom surface of the protection seat is provided with a bottom reference, and the side of the protection seat is disposed
  • the side reference is perpendicular to the side reference.
  • the present application drives the rotary cutter set to rotate by the drive mechanism, and then the rubber cutting surface of the rotary cutter is rotated by the side edge and the bottom edge of the rotary cutter set. Since the rotary cutter set is provided with the bottom edge and the side edge, the bottom edge of the rotary cutter set is used for Cutting the bottom surface of the rubber cutting surface (ie, the cross section of the bark), the side edge of the rotating knife set is used to cut the side of the rubber cutting surface (ie, the circumferential surface surrounding the trunk), and the side reference of the protective seat is pressed against the trunk when cutting
  • the middle portion of the bottom of the protection seat is provided with a notch which divides the bottom reference into two step faces of different heights, and the blade holder of the rotary blade set is disposed between the two step faces of the bottom reference. Since the heights of the two step faces are different, the blade holder is disposed between the two step faces, so that the bottom reference and the rubber cutting face are more conformable.
  • an inclined chamfer avoidance is provided between the side reference and the bottom reference.
  • the relative position between the protection seat and the blade holder can be adjusted, and the height of the bottom edge of the blade holder is exposed to the bottom reference by adjusting the relative position between the protection seat and the blade holder, thereby adjusting the consumption of each cutting.
  • the depth of the skin is adjusted by adjusting the relative position between the protection seat and the blade holder to expose or retract the side edge of the blade holder to adjust the thickness of the skin for each cut. Since the position of the protection seat can be adjusted, in the normal tapping work, the operator should ensure that the thickness of the rubber tree water sac to the trunk is within the specified range. If the water sac is too thin or cut directly, the cut rubber tree will be formed.
  • the protection seat by adjusting the protection seat so that the side edge is retracted into the side reference of the protection seat, the thickness of the skin can be reduced. If the water skin is too thick, the amount of glue will be affected.
  • the protection seat By adjusting the protection seat, the side edge is exposed to the protection seat.
  • the side reference surface can increase the thickness of the skin. Through such adjustment, the rubber tree can be protected from being cut while ensuring the rubber output; and by adjusting the distance of the bottom edge to expose the bottom reference, Adjust the skin depth of each cut. When using, the skin depth can be adjusted according to the actual situation.
  • a middle of the protection seat is provided with a skin depth adjustment component
  • the skin depth adjustment component includes a skin depth adjustment screw and a fixing seat
  • the skin depth adjustment screw rotatably mounts the upper end of the protection seat and An axially constrained with the protection seat
  • the protection seat is provided with an opening below the skin depth adjustment screw
  • the fixing seat is disposed in the opening and fixed on the frame
  • the skin depth adjusting screw is screwed to the fixing seat
  • the skin thickness adjusting assembly includes a skin thickness adjusting screw and a curved adjusting screw, wherein the skin thickness adjusting screw rotatably mounts an upper end of the protecting seat and is axially restrained from the protecting seat, and the curved adjusting block is disposed at The surface between the base and the protection seat, and the contact between the protection seat and the curved adjustment block is a sloped surface, and the thickness adjustment screw of the skin is screwed with the curved adjustment block, and the rotation is consumed.
  • the skin thickness adjusting screw drives the curved adjustment block to move up and down to adjust the relative distance between the protection seat and the base, thereby exposing or retracting the side edge of the blade holder to the side reference;
  • a strip-shaped opening is arranged on both sides, and the strip-shaped opening extends vertically, and each strip-shaped opening correspondingly passes through a locking screw for locking the protective seat on the base.
  • the thickness adjustment screw When the thickness adjustment screw is turned, the thickness adjustment screw drives the downward adjustment of the wedge adjustment block, and then the slip between the adjustment block and the protection seat is passed. To adjust the relative positional relationship between the side reference and the side edge of the protection seat, after adjustment, tighten the locking screw to prevent relative displacement between the protection seat and the base during the tapping.
  • a squeegee blade is disposed between the blade holder and the base, and the upper edge of the squeegee blade is fixedly connected with the base, and the lower edge of the squeegee blade is close to the top surface of the blade seat, and the side of the squeegee blade The edge coincides with the circumferential surface of the shaft between the blade holder and the base, so that the blade can shovel the residual glue line wound on the shaft in time when the shaft is rotated. If the residual glue line on the rubber tree is not torn off, the residual glue line will be wound on the shaft of the rotary knife set when the glue is cut. By setting the shovel blade, the shovel blade directly cuts the glue line wound on the shaft.
  • the tear-free glue line is cut, the tapping efficiency is high, and the shovel knife can also block the tree chips, and at the same time, the tree chips remaining on the top surface of the blade seat can be shoveled, effectively preventing the tree chips from scattering.
  • the rubber cutting surface has been cut to avoid the outflow of glue.
  • a surrounding gear is disposed around the rotating knife set, and the surrounding gear is fixed to the bottom of the base. Blocking the tree chips by the fence can effectively prevent the tree chips from spreading on the rubber cutter.
  • the driving mechanism is a motor
  • the motor drives the rotating cutter group to rotate by a transmission mechanism
  • the transmission mechanism includes a first bevel gear, a second bevel gear, a third gear, a fourth gear, and a a five-gear
  • the first bevel gear is coaxially mounted on an output shaft of the motor
  • the second bevel gear and the third gear are mounted in the frame through the same gear shaft
  • the gear is meshed
  • the fifth gear is coaxially mounted on a shaft of the rotary cutter set
  • the fourth gear is mounted between the third gear and the fifth gear
  • the fourth gear is respectively coupled to the third gear and the fifth gear Engage.
  • the conventional rotary cutter group is facing forward and is inconvenient to operate, and the present application changes the direction of the transmission by setting the first bevel gear and the second bevel gear so that the rotary cutter group faces downward, and by providing the fourth gear,
  • the rotary knife set can be set to the side, and when cutting, the side of the cutter head can be placed on the trunk to perform the tapping operation, and the operation is very convenient.
  • the base includes two independent modules of a cutter head and a motor base, the motor mount is detachably mounted at one end of the cutter head, and the rotary cutter set, the protection seat and the transmission mechanism are mounted on the cutter head Above, the motor is mounted in the motor seat.
  • the cutter head and the motor base adopt a modular design. When assembled, it can be normally used by connecting the positioning pin and the fastening nut, which is convenient for maintenance and maintenance of the rubber cutter. If a component is damaged for a long time, we can go to the maintenance point. Replace the parts and it will not cause the entire tool to be scrapped and need to be re-purchased.
  • a battery pack is further included, the battery pack being carried by a belt on the body of the rubber farm, and the battery pack is electrically connected to the drive mechanism through a wire to supply electric power for the operation of the drive mechanism.
  • the present application drives the rotary cutter set to rotate by the drive mechanism, and further performs the tapping operation on the rubber cutting surface by rotating the side edge and the bottom edge of the cutter set, since the rotary cutter set is provided with the bottom edge and the side edge,
  • the bottom edge of the rotating knife set is used to cut the bottom surface of the rubber cutting surface (ie the cross section of the bark), and the side edge of the rotating knife set is used to cut the side of the rubber cutting surface (ie around the trunk surface), which will be protected when cutting
  • the side reference of the seat abuts against the surface of the trunk and passes through the limit of the protection seat in the radial direction to keep the thickness of the side cutting of the rotating knife set consistent with the previous cutting, thereby protecting the rubber tree from being cut, and protecting the seat when cutting
  • the bottom reference is abutted against the cross section of the bark, and the limit of the bottom edge of the rotating blade is kept constant by the limit of the bottom edge of the rotating blade, so as to effectively control the depth of the skin for each cutting
  • Figure 1 is a schematic structural view (I) of an embodiment of the present application.
  • FIG. 2 is a schematic structural view (2) of an embodiment of the present application.
  • FIG. 3 is a schematic structural view of a protection seat according to an embodiment of the present application.
  • FIG. 4 is a schematic structural view of an integrated blade holder according to an embodiment of the present application.
  • FIG. 5 is a schematic structural view of a spiral blade type blade holder according to an embodiment of the present application.
  • FIG. 6 is a schematic structural view of a discrete blade type blade holder according to an embodiment of the present application.
  • FIG. 7 is a schematic structural view of a enclosure and a filter chip surface according to an embodiment of the present application.
  • FIG. 8 is a schematic structural view of a surrounding brushing brush according to an embodiment of the present application.
  • FIG. 9 is a schematic structural view of a surrounding air blowing device according to an embodiment of the present application.
  • FIG. 10 is a schematic structural view of a transmission mechanism according to an embodiment of the present application.
  • 1 denotes a rotary blade set
  • 11 denotes a blade holder
  • 12 denotes a shaft
  • 13 denotes a bottom edge
  • 14 denotes a side edge
  • 2 denotes a protection seat
  • 21 denotes a bottom reference
  • 22 denotes a side reference
  • Empty; 3 indicates the drive mechanism; 4 indicates the base; 41 indicates the cutter head; 42 indicates the motor base; 51 indicates the skin depth adjustment screw; 52 indicates the fixed seat; 53 indicates the skin thickness adjustment screw; 54 indicates the curved adjustment block; 55 denotes a locking screw; 6 denotes a squeegee blade; 61 denotes a brush; 62 denotes a blowing device; 7 denotes a surrounding gear; 81 denotes a first bevel gear; 82 denotes a second bevel gear; 83 denotes a third gear; 84 denotes a fourth gear; 85 denotes a fifth gear.
  • the embodiment of the present application provides an electric rubber cutting knife, comprising: a rotating knife set 1, a protection seat 2, a driving mechanism 3, a base 4 and a battery pack, and the battery pack is carried by a belt.
  • the battery pack is electrically connected to the driving mechanism 3 through a wire to supply electric energy for the operation of the driving mechanism 3, and the driving mechanism 3 drives the rotating knife set 1 to rotate by the transmission mechanism to rotate and cut the rubber cutting surface of the rubber tree, and the protection seat 2 Then, during the rotary cutting process of the rotary blade set 1, the rubber cut surface of the rubber tree is protected from being cut and the amount of the cut is controlled.
  • the rotating knife set 1 is disposed at a lower portion of the base 4, and the rotating knife set 1 includes a blade holder 11 and a shaft 12.
  • One end of the shaft 12 is connected to the base 4, the other end of the shaft 12 is connected to the center of the blade holder 11, the bottom of the blade holder 11 is provided with a plurality of bottom edges 13, and the side of the blade holder 11 is provided with a plurality of side edges 14, the bottom
  • the blade 13 is in one-to-one correspondence with the side edge 14 , and each of the bottom edges 13 is connected to the corresponding side edge 14 to form a certain angle.
  • the bottom edge 13 and the side edge 14 are at an angle of 80-100 degrees, and the blade of the embodiment
  • the seat 11 can be an integral blade holder 11 (shown in FIG. 4) composed of a plurality of centrally symmetrical blades, or a spiral blade type blade holder 11 (shown in FIG. 5) and a discrete blade type blade holder 11 ( As shown in Fig. 6, of course, the configuration of the blade holder 11 is not limited thereto, and it is within the scope of the present embodiment as long as the structure in which the side edge 14 and the bottom blade 13 are provided is satisfied.
  • the protection seat 2 is disposed on the side of the base 4 against the rotary cutter set 1.
  • the bottom surface of the protection base 2 is provided with a bottom reference 21, and the side of the protection seat 2 is provided with a side reference 22, the bottom reference 21 and the side The reference 22 is vertical.
  • the bottom reference 21 of the protection seat 2 abuts against the bottom surface of the rubber cutting surface to control the depth of the skin for each cutting
  • the side reference 22 of the protection seat 2 abuts against the side of the rubber cutting surface to control each cutting.
  • the thickness of the skin is reduced; the drive mechanism 3 is mounted in the base 4, and the drive mechanism 3 is used to drive the rotation of the rotary blade set 1.
  • the rotary cutter set 1 is driven to rotate by the drive mechanism 3, and the rubber cutting surface is cut by the side edge 14 and the bottom edge 13 of the rotary cutter set 1. Since the rotary cutter set 1 is provided with the bottom edge 13 and the side edge 14, the rotary cutter The bottom edge 13 of the group 1 is used to cut the bottom surface of the rubber cutting surface (ie, the cross section of the bark), and the side edge 14 of the rotating knife set 1 is used to cut the side of the rubber cutting surface (ie, the circumference around the trunk), when cutting The side reference 22 of the protection seat 2 is abutted against the surface of the trunk, and the limit of the protection seat 2 in the radial direction is adopted to keep the thickness of the side edge 14 of the rotary blade set 1 cut in line with the previous cutting, thereby protecting the rubber tree from being cut.
  • the bottom reference 21 of the protection seat 2 is abutted against the cross section of the bark, and the limit of the protection seat 2 in the axial direction is maintained to keep the height of the cutting edge 13 of the rotary blade set 1 consistent with the previous cutting.
  • the worker In order to effectively control the depth of the skin per cut, the worker only needs to abut the side reference 22 of the protection seat 2 against the trunk and the bottom reference 21 of the protection seat 2 against the cross section of the bark. And push along the cutting line, which greatly reduces Difficulty tapping operation, low technical requirements for workers, workers easier to get started operation, reduces training costs, while improving tapping speed.
  • the intermediate portion of the bottom of the protection seat 2 is provided with a notch which divides the bottom reference 21 into two step faces of different heights, and the blade holder 11 of the rotary blade set 1 is disposed on the two step faces of the bottom reference 21 Between, this enables the bottom reference 21 to fit more closely with the rubber cut surface.
  • an inclined chamfer avoidance 23 is disposed between the side reference 22 and the bottom reference 21, and by providing the chamfer avoidance 23, the protection seat 2 can be prevented from being pressed out of the latex tube during cutting to reduce the glue yield.
  • the relative position between the protection seat 2 and the blade holder 11 can be adjusted, and the height of the bottom edge 13 of the blade holder 11 is exposed to expose the bottom reference 21 by adjusting the relative position between the protection seat 2 and the blade holder 11. Further adjusting the thickness of the skin for each cutting, the side edge 14 of the blade holder 11 is exposed or retracted into the side reference 22 by adjusting the relative position between the protection seat 2 and the blade holder 11, thereby adjusting the thickness of each cut. .
  • the operator should ensure that the thickness of the rubber tree water sac to the trunk is within the specified range. If the water sac is too thin or cut directly, the rubber tree will be cut, and the protective seat 2 is adjusted.
  • the side edge 14 is retracted into the side reference 21 of the protection seat 2 to reduce the thickness of the skin. If the water skin is too thick, the amount of glue is affected. By adjusting the protection seat 2, the side edge 14 is exposed to the side of the protection seat 2. With reference to the reference 21, the thickness of the skin can be increased, and by such adjustment, the rubber tree can be protected from being cut while ensuring the rubber output; and the distance of the bottom reference 21 is exposed by adjusting the bottom edge 13, that is, The skin depth of each cut can be adjusted. When used, the skin depth can be adjusted according to the actual situation.
  • the middle of the protection seat 2 is provided with a skin depth adjustment assembly
  • the skin depth adjustment assembly includes a skin depth adjustment screw 51 and a fixing seat 52
  • the skin depth adjustment screw 51 rotatably mounts the upper end of the protection seat 2 and
  • the protection seat 2 is axially constrained (ie, no displacement occurs in the axial direction), and the protection seat 2 is provided with an opening below the depletion depth adjusting screw 51, and the fixing base 52 is disposed in the opening and fixed on the base 4
  • the skin depth adjusting screw 51 is screwed to the fixing base 52.
  • the skin depth adjusting screw 51 When the skin depth adjusting screw 51 is rotated, the skin depth adjusting screw 51 drives the protection seat 2 to move up and down, thereby adjusting the bottom edge 13 of the blade holder 11 to expose the bottom reference 21 Height; the two sides of the protection seat 2 are provided with a skin thickness adjustment assembly, the skin thickness adjustment assembly includes a skin thickness adjustment screw 53 and a curved adjustment block 54, and the skin thickness adjustment screw 53 rotatably mounts the protection seat 2 The upper end is axially restrained from the protection seat 2, and the curved adjustment block 54 is disposed between the base 4 and the protection seat 2, and the surface of the protection seat 2 contacting the curved adjustment block 54 is a sloped surface, and the thickness adjustment screw 53 is used.
  • the skin thickness adjustment screw 53 drives the wedge adjustment block 54 to move up and down to adjust the relative distance between the protection seat 2 and the base 4, thereby making the side edge of the blade holder 11 14 is exposed or retracted into the side reference 22; both sides of the protection seat 2 are provided with strip-shaped openings, and the strip-shaped openings extend vertically, and each strip-shaped opening is correspondingly passed through for locking the protection seat 2 to the base 4 Locking screw 55 on the upper.
  • the locking screw 55 When adjusting the position of the protection seat 2, firstly, the locking screw 55 needs to be loosened. Since the fixing seat 52 is fixed, when the skin depth adjusting screw 51 is screwed, the skin depth adjusting screw 51 moves up and down, thereby consuming the skin. The depth adjusting screw 51 drives the protection seat 2 to move up and down, and then adjusts the height of the bottom edge 13 to expose the bottom reference 21, and when the skin thickness adjusting screw 53 is turned, the skin thickness adjusting screw 53 drives the curved adjusting block 54 to move up and down, and then passes through The sliding between the two inclined surfaces adjusts the relative positional relationship between the side reference 22 and the side edge 14 of the protection seat 2. After the adjustment is completed, the locking screw 55 is tightened to prevent the protection seat 2 from being cut with the base 4 during the tapping Relative displacement occurs between them.
  • a squeegee blade 6 is disposed between the blade holder 11 and the base 4, and the upper edge of the squeegee blade 6 is fixedly coupled to the base 4, and the lower edge of the squeegee blade 6 is adjacent to the top surface of the blade holder 11.
  • the side edge of the squeegee blade 6 coincides with the circumferential surface of the shaft 12 between the blade holder 11 and the base 4, so that the squeegee blade 6 can be smashed off the shaft 12 in time when the shaft 12 is rotated. Residual glue line. If the residual glue line on the rubber tree is not torn off, the residual glue line will be wound on the shaft 12 of the rotary knife set when the glue is cut.
  • the shovel knife 6 By setting the squeegee knife 6, the shovel knife 6 is directly wound on the shaft 12.
  • the glue line is cut off and discharged along with the tree chips, the tear-free glue line is removed, the tapping efficiency is high, and the squeegee knife 6 can also block the tree chips, and at the same time, the tree chips remaining on the top surface of the blade holder 11 can be shoveled, effectively It prevents the chip from scattering on the cut rubber surface, thus avoiding the outflow of glue.
  • the cut tree chips When the rotary knife set 1 is rotated and cut on the rubber cutting surface of the rubber tree, the cut tree chips will be scattered around the knife group in the form of debris, such as the scattering of the tree chips on the rubber cutting surface that has been cut, which will cause the glue to flow out. If the tree scraps are scattered on the rubber-cutting workers, they will stick to the clothes of the rubber-cutting workers and stain the clothes.
  • This embodiment provides three solutions for solving the above problems.
  • a periphery 7 is arranged on the periphery of the rotary cutter set 1, and the inside of the rotary cutter set 1 is provided with a chip surface manner, and the enclosure 7 can block the chip debris from being scattered around, and the filter surface can be Blocking the sawdust generated in the direction of rotation, the filter surface can be set to be multi-faceted, it can be a blocking part, and the squeegee knife 6 can be used as a filter surface.
  • a periphery 7 is provided on the periphery of the rotary blade set 1, and a brush 61 is attached between the blade holder 11 of the rotary blade set 1 and the base 4 and around the rotary blade set 1,
  • the block 7 can block the tree chips from being scattered around, and at the same time, the chip generated by the cutting can pass through the structure of the brush 61 with the rotating knife set 1, the brush 61 can filter out the generated tree chips, so that the tree chips can only be downward. Dropped.
  • a periphery 7 is provided on the periphery of the rotary blade set 1, and an air blowing device 62 is added on one side of the rotary blade set 1, and the peripheral enclosure 7 forms an opening on the opposite side of the air blowing device 62.
  • the high-speed high-speed air generated by the air blowing device 62 blows the tree chips generated by the cutting of the knife group through the gap of the outer blocking surface, and the enclosure 7 can block the tree chips from being dissipated to the other surface except the notch of the enclosure 7.
  • the insufflation device 62 and the notch of the enclosure 7 can be placed in any of four directions after ensuring the function and ensuring that the blown tree chips do not splash onto the cut rubber cutting surface or the person.
  • the drive mechanism 3 is a motor that drives the rotary cutter set 1 to rotate by a transmission mechanism including a first bevel gear 81, a second bevel gear 82, a third gear 83, a fourth gear 84, and a fifth.
  • the first bevel gear 81 is coaxially mounted on the output shaft of the motor
  • the second bevel gear 82 and the third gear 83 are mounted in the frame 4 through the same gear shaft
  • the second bevel gear 82 is first
  • the bevel gear 81 is meshed
  • the fifth gear 85 is coaxially mounted on the shaft 12 of the rotary blade set 1
  • the fourth gear 84 is mounted between the third gear 83 and the fifth gear 85
  • the fourth gear 84 is respectively and the third gear
  • the conventional rotary cutter set 1 faces forward and is inconvenient to operate, and the present application changes the direction of the transmission by providing the first bevel gear 81 and the second bevel gear 82 so that the rotary cutter set 1 faces downward and is set by
  • the fourth gear 84 can make the rotary knife set 1 abutting.
  • the side of the base can be placed on the trunk to perform the tapping operation, and the operation is very convenient.
  • the base 4 includes two independent modules, a cutter head 41 and a motor base 42, and the motor base 42 is detachably mounted at one end of the cutter head 41.
  • the rotary cutter set 1, the protection base 2 and the transmission mechanism are mounted on On the cutter head 41, the motor is mounted in the motor base 42.
  • the cutter head 41 and the motor base 42 are modularly designed, and can be normally used by being connected by a positioning pin and a fastening nut during assembly, so that the rubber cutter can be repaired and maintained. If a part is damaged for a long time, we can replace it with the repair point, and it will not cause the entire tool to be scrapped and need to be re-purchased.
  • the rotary knife set 1 and the protection seat 2 can be disposed on either side of the cutter head 41, and the gripping position is disposed on the other side of the protection seat 2. It is easier to grasp the balance of the entire cutter when the gripping operation is performed, and the motor The seat 42 can be disposed at either end of the cutter head 41.
  • This design is convenient for various gripping operations in the actual tapping operation.
  • the rubber farmer can hold the product outside and push the product to pull in, while also using the female knife cutting method to cut the rubber. At the same time, it can also be used in A buckle strap is provided at the rear of the motor base 42 to prevent the hand from being broken.

Abstract

An electric tapping knife, comprising a rotary cutter set (1), a protective seat (2), a driving mechanism (3) used for driving the rotary cutter set (1) to rotate, and a base (4). The rotary cutter set (1) comprises a blade base (11) and a shaft rod (12). The bottom of the blade base (11) is provided with bottom blades (13), and side surfaces of the blade base (11) are provided with side blades (14). Each bottom blade (13) is connected to the corresponding side blade (14) and forms a certain angle therewith. The blade base (11) is mounted at the bottom of the base (4) by means of the shaft rod (12). The protective seat (2) is provided on a side surface of the base (4) and close to the rotary cutter set (1). The bottom surface of the protective seat (2) is provided with a bottom standard unit (21), a side surface of the protective seat (2) is provided with a side standard unit (22), and the bottom standard unit (21) is perpendicular to the side standard unit (22). During tapping, the bottom standard unit (21) of the protective seat (2) is abutted against the bottom surface of a rubber tapping face to control a barking depth, and the side standard unit (22) of the protective seat (2) is abutted against a side surface of the rubber tapping face to control a barking thickness.

Description

一种电动割胶刀Electric rubber cutting knife
相关申请的交叉引用Cross-reference to related applications
本申请要求于2018年02月23日提交中国专利局的申请号为201810154913.7、名称为“一种电动割胶刀”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 20110115 491, the entire disclosure of which is incorporated herein by reference.
技术领域Technical field
本申请涉及橡胶树的割胶作业技术领域,特别是涉及一种电动割胶刀。The present application relates to the technical field of rubber tapping operations of rubber trees, and in particular to an electric rubber cutting knife.
背景技术Background technique
天然橡胶是建设现代化国家的重要工业原料之一,现代化的交通运输工具,日常消耗品,现代化工业用品等橡胶产品在我们的生活中比比皆是,且天然橡胶也具有工业合成橡胶无法替代的特性。Natural rubber is one of the important industrial raw materials for building a modern country. Modern transportation tools, daily consumables, modern industrial products and other rubber products abound in our lives, and natural rubber also has the characteristics that industrial synthetic rubber can not replace. .
现在绝大部分的胶农的割胶方式均为手工割胶铲刀对橡胶树进行铲切割胶,此方式对胶农的技术熟练度要求比较高,一般的新胶农,必须培训一个月,练习割掉3颗树桩才能上树进行割胶,且胶农如果在注意力不集中或者睡眠不足时,容易造成失误割伤橡胶树,影响橡胶树的使用年限。所以开发一款轻便且易操作,既能保护橡胶树不被割伤又能提高割胶速度,降低割胶操作对胶农技能要求的产品是整个橡胶行业后续必然的趋势。At present, most rubber farmers use the manual cutting blade to shovel the rubber tree. This method has higher technical proficiency requirements for the rubber farmers. The general new rubber farmers must train for one month and practice cutting. 3 stumps can be used to tap the tree, and if the rubber farmer is not focused or sleepless, it will easily cause the rubber tree to be cut and affect the service life of the rubber tree. Therefore, it is an inevitable trend for the entire rubber industry to develop a product that is light and easy to operate, which can protect the rubber tree from being cut and improve the tapping speed, and reduce the rubber cutting operation requirements for the rubber farmers.
现在市面上已有不少的科技公司已经推出了针对于电动割胶的解决方案和产品,但由于胶农工作环境、对割胶技术的要求以及成本等方面的影响,暂时还没有一款产品能够达到大面积的普及。所以设计出一种轻便、易上手操作、能提高割胶效率且价格适当、并且不伤树的电动割胶产品是当今橡胶行业急迫的需求。Nowadays, many technology companies in the market have already launched solutions and products for electric tapping. However, due to the impact of the rubber working environment, the requirements of tapping technology and the cost, there is still no product that can be achieved. The popularity of large areas. Therefore, designing an electric tapping product that is light, easy to use, can improve the tapping efficiency and is affordable, and does not hurt the tree is an urgent demand in the rubber industry today.
发明内容Summary of the invention
针对现有技术中的缺陷,本申请提供了一种电动割胶刀,其既能保护橡胶树不被割伤,又能提高割胶速度,轻便且易操作,降低割胶操作对胶农技能的要求。In view of the defects in the prior art, the present application provides an electric rubber cutting knife, which can not only protect the rubber tree from being cut, but also improve the tapping speed, is light and easy to operate, and reduces the requirement of the rubber tapping operation on the rubber skill.
本申请提供了一种电动割胶刀,包括:旋转刀组、保护座、驱动机构和机座;所述旋转刀组设置在机座的下部,旋转刀组包括刀刃座和轴杆,所述轴杆的一端与机座相连,轴杆的另一端与刀刃座的中心相连,所述刀刃座的底部设置有若干底刃,刀刃座的侧面设置有若干侧刃,所述底刃与侧刃一一对应,各底刃与对应的侧刃相连并形成一定夹角;所述保护座紧靠旋转刀组设置在机座的侧面,所述保护座的底面设置有底部基准,保护座侧面设置有侧面基准,所述底部基准与侧面基准垂直,切割时,保护座的底部基准靠在橡胶切割面的底面以控制每次切割的耗皮深度,保护座的侧面基准靠在橡胶切割面的侧面以控制每次切割的耗皮厚度;所述驱动机构安装在机座内,驱动机构用于驱动旋转刀组旋转。The present application provides an electric tapping knife comprising: a rotary cutter set, a protection seat, a drive mechanism and a base; the rotary cutter set is disposed at a lower portion of the base, the rotary cutter set includes a blade holder and a shaft, the shaft One end of the rod is connected to the base, and the other end of the shaft is connected to the center of the blade seat. The bottom of the blade seat is provided with a plurality of bottom edges, and the side of the blade seat is provided with a plurality of side edges, and the bottom edge and the side edge are Correspondingly, each of the bottom edges is connected with the corresponding side edge and forms a certain angle; the protection seat is disposed on the side of the machine base against the rotary knife set, and the bottom surface of the protection seat is provided with a bottom reference, and the side of the protection seat is disposed The side reference is perpendicular to the side reference. When cutting, the bottom reference of the protection seat rests on the bottom surface of the rubber cutting surface to control the skin depth of each cutting, and the side reference of the protection seat rests on the side of the rubber cutting surface. The thickness of the skin for each cut is controlled; the drive mechanism is mounted in the housing, and the drive mechanism is used to drive the rotation of the rotary cutter.
本申请通过驱动机构驱动旋转刀组旋转,进而通过旋转刀组的侧刃和底刃对橡胶切割 面的割胶作业,由于旋转刀组设置有底刃和侧刃,旋转刀组的底刃用于切割橡胶切割面的底面(即树皮的横截面),旋转刀组的侧刃用于切割橡胶切割面的侧面(即围绕树干的周面),切割时将保护座的侧面基准抵在树干的表面,通过保护座在径向上的限位,以保持旋转刀组的侧刃切割的厚度与前一次切割一致,进而保护橡胶树不被割伤,切割时将保护座的底部基准抵在树皮的横截面,通过保护座在轴向上的限位,以保持旋转刀组的底刃切割的高度与前一次切割一致,进而有效地控制每次切割的耗皮深度,因此,工人在操作时,只需要将保护座的侧面基准紧靠树干、以及保护座的底部基准紧靠树皮的横截面,并沿着切割线推动即可,从而大大地降低了割胶操作的难度,对工人的技术要求低,工人更容易上手操作,降低了培训成本,同时还能提高割胶的速度。The present application drives the rotary cutter set to rotate by the drive mechanism, and then the rubber cutting surface of the rotary cutter is rotated by the side edge and the bottom edge of the rotary cutter set. Since the rotary cutter set is provided with the bottom edge and the side edge, the bottom edge of the rotary cutter set is used for Cutting the bottom surface of the rubber cutting surface (ie, the cross section of the bark), the side edge of the rotating knife set is used to cut the side of the rubber cutting surface (ie, the circumferential surface surrounding the trunk), and the side reference of the protective seat is pressed against the trunk when cutting The surface, through the limit of the protection seat in the radial direction, to keep the thickness of the side cutting of the rotating knife group consistent with the previous cutting, thereby protecting the rubber tree from being cut, and cutting the bottom reference of the protection seat against the bark when cutting The cross-section, through the limit of the protection seat in the axial direction, to keep the height of the cutting edge of the rotary knife set in line with the previous cutting, thereby effectively controlling the depth of the skin for each cutting, therefore, when the worker is operating, It is only necessary to press the side reference of the protection seat against the trunk and the bottom reference of the protection seat against the cross section of the bark and push along the cutting line, thereby greatly reducing the difficulty of the tapping operation. Low-skilled workers' demands, the workers more easily get started operation, reduces training costs, while improving tapping speed.
进一步地,所述保护座底部的中间区域设置有一缺口,该缺口将底部基准分成两个不同高度的台阶面,所述旋转刀组的刀刃座设置在底部基准的两个台阶面之间。由于两个台阶面的高度不同,刀刃座设在两个台阶面之间,能够使得底部基准与橡胶切割面更贴合。Further, the middle portion of the bottom of the protection seat is provided with a notch which divides the bottom reference into two step faces of different heights, and the blade holder of the rotary blade set is disposed between the two step faces of the bottom reference. Since the heights of the two step faces are different, the blade holder is disposed between the two step faces, so that the bottom reference and the rubber cutting face are more conformable.
进一步地,所述侧面基准与底部基准之间设置有一个倾斜的倒角避空。通过设置倒角避空,可以避免保护座在切割时压迫出胶乳管而减小胶产量。Further, an inclined chamfer avoidance is provided between the side reference and the bottom reference. By setting the chamfering to avoid emptying, it is possible to prevent the protective seat from compressing the latex tube during cutting to reduce the glue production.
进一步地,所述保护座与刀刃座之间的相对位置可调整,通过调整保护座与刀刃座之间的相对位置来调节刀刃座的底刃露出底部基准的高度,进而调节每次切割的耗皮深度,通过调整保护座与刀刃座之间的相对位置使刀刃座的侧刃露出或缩进侧面基准,进而调节每次切割的耗皮厚度。由于保护座的位置可以调整,在正常的割胶工作中,作业人员应该保证橡胶树水囊皮到树干厚度在规定范围内,如果水囊皮太薄或者直接切割到没有,就会形成割伤橡胶树的现象,通过调整保护座使得侧刃缩进保护座的侧面基准,即可减小耗皮厚度,如果水囊皮太厚,则会影响出胶量,通过调整保护座使得侧刃露出保护座的侧基准面,即可增大耗皮厚度,通过这样的调节,在起到在保证橡胶产量的同时,还能保护橡胶树不被割伤;并且,通过调节底刃露出底部基准的距离,即可调节每次切割的耗皮深度,使用时,耗皮深度可以根据实际的情况调节。Further, the relative position between the protection seat and the blade holder can be adjusted, and the height of the bottom edge of the blade holder is exposed to the bottom reference by adjusting the relative position between the protection seat and the blade holder, thereby adjusting the consumption of each cutting. The depth of the skin is adjusted by adjusting the relative position between the protection seat and the blade holder to expose or retract the side edge of the blade holder to adjust the thickness of the skin for each cut. Since the position of the protection seat can be adjusted, in the normal tapping work, the operator should ensure that the thickness of the rubber tree water sac to the trunk is within the specified range. If the water sac is too thin or cut directly, the cut rubber tree will be formed. Phenomenon, by adjusting the protection seat so that the side edge is retracted into the side reference of the protection seat, the thickness of the skin can be reduced. If the water skin is too thick, the amount of glue will be affected. By adjusting the protection seat, the side edge is exposed to the protection seat. The side reference surface can increase the thickness of the skin. Through such adjustment, the rubber tree can be protected from being cut while ensuring the rubber output; and by adjusting the distance of the bottom edge to expose the bottom reference, Adjust the skin depth of each cut. When using, the skin depth can be adjusted according to the actual situation.
进一步地,所述保护座的中间设置有耗皮深度调节组件,所述耗皮深度调节组件包括耗皮深度调节螺丝和固定座,所述耗皮深度调节螺丝可转动地安装保护座的上端并与该保护座轴向约束,保护座在耗皮深度调节螺丝的下方设置有开口,所述固定座设置在该开口内并固定在机座上,所述耗皮深度调节螺丝与固定座螺纹连接,旋转耗皮深度调节螺丝时,耗皮深度调节螺丝带动保护座上下移动,进而调节刀刃座的底刃露出底部基准的高度;所述保护座的两侧均设置有耗皮厚度调节组件,所述耗皮厚度调节组件包括耗皮厚度调节螺丝和契形调节块,所述耗皮厚度调节螺丝可转动地安装保护座的上端并与该保护座轴向约束,所述契形调节块设置在机座与保护座之间,且保护座与契形调节块接触的面为斜面, 耗皮厚度调节螺丝与契形调节块螺纹连接,旋转耗皮厚度调节螺丝时,耗皮厚度调节螺丝带动契形调节块上下移动以调节保护座与机座之间的相对距离,进而使刀刃座的侧刃露出或缩进侧面基准;所述保护座的两侧均设置有条形口,所述条形口竖向延伸,每个条形口对应穿过有一用于将保护座锁紧在机座上的锁紧螺丝。在调整保护座的位置时,首先需要将锁紧螺丝拧松,由于固定座是固定的,拧动耗皮深度调节螺丝时,耗皮深度调节螺丝上下活动,从而通过耗皮深度调节螺丝带动保护座上下活动,进而调整底刃露出底部基准的高度,拧动耗皮厚度调节螺丝时,耗皮厚度调节螺丝带动契形调节块上下活动,进而通过契形调节块与保护座之间的滑移来调节保护座的侧面基准与侧刃之间的相对位置关系,调节完毕后,拧紧锁紧螺丝,以防止保护座在割胶时与机座之间发生相对位移。Further, a middle of the protection seat is provided with a skin depth adjustment component, and the skin depth adjustment component includes a skin depth adjustment screw and a fixing seat, and the skin depth adjustment screw rotatably mounts the upper end of the protection seat and An axially constrained with the protection seat, the protection seat is provided with an opening below the skin depth adjustment screw, the fixing seat is disposed in the opening and fixed on the frame, and the skin depth adjusting screw is screwed to the fixing seat When the rotation depth adjustment screw is rotated, the skin depth adjustment screw drives the protection seat to move up and down, thereby adjusting the bottom edge of the blade holder to expose the bottom reference height; the two sides of the protection seat are provided with a skin thickness adjustment component. The skin thickness adjusting assembly includes a skin thickness adjusting screw and a curved adjusting screw, wherein the skin thickness adjusting screw rotatably mounts an upper end of the protecting seat and is axially restrained from the protecting seat, and the curved adjusting block is disposed at The surface between the base and the protection seat, and the contact between the protection seat and the curved adjustment block is a sloped surface, and the thickness adjustment screw of the skin is screwed with the curved adjustment block, and the rotation is consumed. When the thickness adjustment screw is used, the skin thickness adjusting screw drives the curved adjustment block to move up and down to adjust the relative distance between the protection seat and the base, thereby exposing or retracting the side edge of the blade holder to the side reference; A strip-shaped opening is arranged on both sides, and the strip-shaped opening extends vertically, and each strip-shaped opening correspondingly passes through a locking screw for locking the protective seat on the base. When adjusting the position of the protection seat, firstly, the locking screw needs to be loosened. Since the fixing seat is fixed, when the leather depth adjustment screw is turned, the skin depth adjustment screw moves up and down, so as to protect the skin by the depth adjustment screw. The seat moves up and down, and then adjusts the height of the bottom edge to expose the bottom reference. When the thickness adjustment screw is turned, the thickness adjustment screw drives the downward adjustment of the wedge adjustment block, and then the slip between the adjustment block and the protection seat is passed. To adjust the relative positional relationship between the side reference and the side edge of the protection seat, after adjustment, tighten the locking screw to prevent relative displacement between the protection seat and the base during the tapping.
进一步地,所述刀刃座与机座之间设置有铲胶刀,所述铲胶刀的上边缘与机座固定连接,铲胶刀的下边缘贴近刀刃座的顶面,铲胶刀的侧边缘与所述刀刃座和机座之间的轴杆的圆周面相吻合,以使轴杆转动时,铲胶刀能够及时铲掉缠绕在轴杆上的残留胶线。若不撕下上一次橡胶树上的残留胶线,割胶时,残留胶线会缠绕在旋转刀组的轴杆上,通过设置铲胶刀,铲胶刀直接把缠绕在轴杆上的胶线切断并随树屑一起排出,免撕胶线,割胶效率高,并且,铲胶刀还可以挡住树屑,同时还能铲掉残留在刀刃座顶面的树屑,有效地防止了树屑发散在已经切割完的橡胶切割面上,从而避免了胶水外流。Further, a squeegee blade is disposed between the blade holder and the base, and the upper edge of the squeegee blade is fixedly connected with the base, and the lower edge of the squeegee blade is close to the top surface of the blade seat, and the side of the squeegee blade The edge coincides with the circumferential surface of the shaft between the blade holder and the base, so that the blade can shovel the residual glue line wound on the shaft in time when the shaft is rotated. If the residual glue line on the rubber tree is not torn off, the residual glue line will be wound on the shaft of the rotary knife set when the glue is cut. By setting the shovel blade, the shovel blade directly cuts the glue line wound on the shaft. And it is discharged along with the tree chips, the tear-free glue line is cut, the tapping efficiency is high, and the shovel knife can also block the tree chips, and at the same time, the tree chips remaining on the top surface of the blade seat can be shoveled, effectively preventing the tree chips from scattering. The rubber cutting surface has been cut to avoid the outflow of glue.
进一步地,所述旋转刀组的周围设置有围挡,所述围挡固定在机座的底部。通过围挡阻挡树屑,可有效防止树屑发散在割胶工人的身上。Further, a surrounding gear is disposed around the rotating knife set, and the surrounding gear is fixed to the bottom of the base. Blocking the tree chips by the fence can effectively prevent the tree chips from spreading on the rubber cutter.
进一步地,所述驱动机构为马达,所述马达通过传动机构驱动所述旋转刀组旋转,所述传动机构包括第一锥形齿轮、第二锥形齿轮、第三齿轮、第四齿轮和第五齿轮,所述第一锥形齿轮同轴安装在马达的输出轴上,所述第二锥形齿轮和第三齿轮通过同一齿轮轴安装在机座内,第二锥形齿轮与第一锥形齿轮啮合,所述第五齿轮同轴安装在旋转刀组的轴杆上,所述第四齿轮安装在第三齿轮和第五齿轮之间,第四齿轮分别与第三齿轮和第五齿轮啮合。传统的旋切刀组朝前,操作不方便,而本申请通过设置第一锥形齿轮和第二锥形齿轮,改变了传动的方向,使得旋转刀组朝下,并且通过设置第四齿轮,能够使旋转刀组靠边,切割时,将刀头的侧面靠在树干上即可进行割胶作业,操作非常方便。Further, the driving mechanism is a motor, and the motor drives the rotating cutter group to rotate by a transmission mechanism, and the transmission mechanism includes a first bevel gear, a second bevel gear, a third gear, a fourth gear, and a a five-gear, the first bevel gear is coaxially mounted on an output shaft of the motor, the second bevel gear and the third gear are mounted in the frame through the same gear shaft, and the second bevel gear and the first cone The gear is meshed, the fifth gear is coaxially mounted on a shaft of the rotary cutter set, the fourth gear is mounted between the third gear and the fifth gear, and the fourth gear is respectively coupled to the third gear and the fifth gear Engage. The conventional rotary cutter group is facing forward and is inconvenient to operate, and the present application changes the direction of the transmission by setting the first bevel gear and the second bevel gear so that the rotary cutter group faces downward, and by providing the fourth gear, The rotary knife set can be set to the side, and when cutting, the side of the cutter head can be placed on the trunk to perform the tapping operation, and the operation is very convenient.
进一步地,所述机座包括刀头和马达座两个独立的模块,所述马达座可拆卸地安装在刀头的一端,所述旋转刀组、保护座和传动机构安装在所述刀头上,所述马达安装在马达座内。刀头和马达座采用模块化设计,组装时通过定位销钉和紧固螺母连接即可正常使用,便于对该割胶刀进行维修和维护,如某个部件长时间使用损坏后,我们可以到维修点更换部件即可,不会导致整个工具报废需要重新购买。Further, the base includes two independent modules of a cutter head and a motor base, the motor mount is detachably mounted at one end of the cutter head, and the rotary cutter set, the protection seat and the transmission mechanism are mounted on the cutter head Above, the motor is mounted in the motor seat. The cutter head and the motor base adopt a modular design. When assembled, it can be normally used by connecting the positioning pin and the fastening nut, which is convenient for maintenance and maintenance of the rubber cutter. If a component is damaged for a long time, we can go to the maintenance point. Replace the parts and it will not cause the entire tool to be scrapped and need to be re-purchased.
进一步地,还包括电池包,所述电池包通过腰带背负在胶农的身上,电池包通过导线 与驱动机构电连接以为驱动机构的工作提供电能。Further, a battery pack is further included, the battery pack being carried by a belt on the body of the rubber farm, and the battery pack is electrically connected to the drive mechanism through a wire to supply electric power for the operation of the drive mechanism.
本申请的有益效果体现在:本申请通过驱动机构驱动旋转刀组旋转,进而通过旋转刀组的侧刃和底刃对橡胶切割面的割胶作业,由于旋转刀组设置有底刃和侧刃,旋转刀组的底刃用于切割橡胶切割面的底面(即树皮的横截面),旋转刀组的侧刃用于切割橡胶切割面的侧面(即围绕树干的周面),切割时将保护座的侧面基准抵在树干的表面,通过保护座在径向上的限位,以保持旋转刀组的侧刃切割的厚度与前一次切割一致,进而保护橡胶树不被割伤,切割时将保护座的底部基准抵在树皮的横截面,通过保护座在轴向上的限位,以保持旋转刀组的底刃切割的高度与前一次切割一致,进而有效地控制每次切割的耗皮深度,因此,工人在操作时,只需要将保护座的侧面基准紧靠树干、以及保护座的底部基准紧靠树皮的横截面,并沿着切割线推动即可,从而大大地降低了割胶操作的难度,对工人的技术要求低,工人更容易上手操作,降低了培训成本,同时还能提高割胶的速度。The beneficial effects of the present application are as follows: the present application drives the rotary cutter set to rotate by the drive mechanism, and further performs the tapping operation on the rubber cutting surface by rotating the side edge and the bottom edge of the cutter set, since the rotary cutter set is provided with the bottom edge and the side edge, The bottom edge of the rotating knife set is used to cut the bottom surface of the rubber cutting surface (ie the cross section of the bark), and the side edge of the rotating knife set is used to cut the side of the rubber cutting surface (ie around the trunk surface), which will be protected when cutting The side reference of the seat abuts against the surface of the trunk and passes through the limit of the protection seat in the radial direction to keep the thickness of the side cutting of the rotating knife set consistent with the previous cutting, thereby protecting the rubber tree from being cut, and protecting the seat when cutting The bottom reference is abutted against the cross section of the bark, and the limit of the bottom edge of the rotating blade is kept constant by the limit of the bottom edge of the rotating blade, so as to effectively control the depth of the skin for each cutting. Therefore, when the worker is operating, it is only necessary to press the side reference of the protection seat against the trunk and the bottom reference of the protection seat against the cross section of the bark, and push along the cutting line, thereby greatly It reduces the difficulty of tapping operation, has low technical requirements for workers, makes it easier for workers to get started, reduces training costs, and increases the speed of tapping.
附图说明DRAWINGS
为了更清楚地说明本申请具体实施方式或现有技术中的技术方案,下面将对具体实施方式中所需要使用的附图作简单地介绍。在所有附图中,类似的器件或部分一般由类似的附图标记标识。附图中,各器件或部分并不一定按照实际的比例绘制。In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings to be used in the specific embodiments will be briefly described below. In all the figures, similar devices or portions are generally identified by like reference numerals. In the figures, the various components or parts are not necessarily drawn to scale.
图1为本申请实施例的结构示意图(一);Figure 1 is a schematic structural view (I) of an embodiment of the present application;
图2为本申请实施例的结构示意图(二);2 is a schematic structural view (2) of an embodiment of the present application;
图3为本申请实施例的保护座的结构示意图;3 is a schematic structural view of a protection seat according to an embodiment of the present application;
图4为本申请实施例的一体式刀刃座的结构示意图;4 is a schematic structural view of an integrated blade holder according to an embodiment of the present application;
图5为本申请实施例的螺旋刃口式刀刃座的结构示意图;FIG. 5 is a schematic structural view of a spiral blade type blade holder according to an embodiment of the present application; FIG.
图6为本申请实施例的分立刀片式刀刃座的结构示意图;6 is a schematic structural view of a discrete blade type blade holder according to an embodiment of the present application;
图7为本申请实施例的围挡加滤屑面的结构示意图;7 is a schematic structural view of a enclosure and a filter chip surface according to an embodiment of the present application;
图8为本申请实施例的围挡加毛刷的结构示意图;8 is a schematic structural view of a surrounding brushing brush according to an embodiment of the present application;
图9为本申请实施例的围挡加吹气装置的结构示意图;9 is a schematic structural view of a surrounding air blowing device according to an embodiment of the present application;
图10为本申请实施例的传动机构的结构示意图。FIG. 10 is a schematic structural view of a transmission mechanism according to an embodiment of the present application.
附图中,1表示旋转刀组;11表示刀刃座;12表示轴杆;13表示底刃;14表示侧刃;2表示保护座;21表示底部基准;22表示侧面基准;23表示倒角避空;3表示驱动机构;4表示机座;41表示刀头;42表示马达座;51表示耗皮深度调节螺丝;52表示固定座;53表示耗皮厚度调节螺丝;54表示契形调节块;55表示锁紧螺丝;6表示铲胶刀;61表示毛刷;62表示吹气装置;7表示围挡;81表示第一锥形齿轮;82表示第二锥形齿轮;83表示第三齿轮;84表示第四齿轮;85表示第五齿轮。In the drawings, 1 denotes a rotary blade set; 11 denotes a blade holder; 12 denotes a shaft; 13 denotes a bottom edge; 14 denotes a side edge; 2 denotes a protection seat; 21 denotes a bottom reference; 22 denotes a side reference; Empty; 3 indicates the drive mechanism; 4 indicates the base; 41 indicates the cutter head; 42 indicates the motor base; 51 indicates the skin depth adjustment screw; 52 indicates the fixed seat; 53 indicates the skin thickness adjustment screw; 54 indicates the curved adjustment block; 55 denotes a locking screw; 6 denotes a squeegee blade; 61 denotes a brush; 62 denotes a blowing device; 7 denotes a surrounding gear; 81 denotes a first bevel gear; 82 denotes a second bevel gear; 83 denotes a third gear; 84 denotes a fourth gear; 85 denotes a fifth gear.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本专利的保护范围。The embodiments of the technical solutions of the present application will be described in detail below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present application, and therefore are only examples, and are not intended to limit the scope of protection of the patent.
如图1-图10所示,本申请实施例提供了一种电动割胶刀,包括:旋转刀组1、保护座2、驱动机构3、机座4和电池包,电池包通过腰带背负在胶农的身上,电池包通过导线与驱动机构3电连接以为驱动机构3的工作提供电能,驱动机构3通过传动机构驱动旋转刀组1旋转,以对橡胶树的橡胶切割面进行旋转切割,保护座2则是在旋转刀组1的旋转切割过程中,保护橡胶树的橡胶切割面不被割伤和控制切割的耗皮量。As shown in FIG. 1 to FIG. 10, the embodiment of the present application provides an electric rubber cutting knife, comprising: a rotating knife set 1, a protection seat 2, a driving mechanism 3, a base 4 and a battery pack, and the battery pack is carried by a belt. On the agricultural body, the battery pack is electrically connected to the driving mechanism 3 through a wire to supply electric energy for the operation of the driving mechanism 3, and the driving mechanism 3 drives the rotating knife set 1 to rotate by the transmission mechanism to rotate and cut the rubber cutting surface of the rubber tree, and the protection seat 2 Then, during the rotary cutting process of the rotary blade set 1, the rubber cut surface of the rubber tree is protected from being cut and the amount of the cut is controlled.
本实施例以切割时靠近橡胶切割面的一方为下,以远离橡胶切割面的一方为上,旋转刀组1设置在机座4的下部,旋转刀组1包括刀刃座11和轴杆12,轴杆12的一端与机座4相连,轴杆12的另一端与刀刃座11的中心相连,刀刃座11的底部设置有若干底刃13,刀刃座11的侧面设置有若干侧刃14,底刃13与侧刃14一一对应,各底刃13与对应的侧刃14相连并形成一定夹角,底刃13与侧刃14之间呈80-100度的夹角,本实施例的刀刃座11可以为由若干中心对称的刀片组成的一体式刀刃座11(如图4所示),也可以为螺旋刃口式刀刃座11(如图5所示)和分立刀片式刀刃座11(如图6所示),当然,刀刃座11的结构不限于此,只要能满足侧刃14和底刃13设置的结构,都在本实施例的范围内。In this embodiment, one side of the cutting surface is close to the rubber cutting surface, and one side away from the rubber cutting surface is provided. The rotating knife set 1 is disposed at a lower portion of the base 4, and the rotating knife set 1 includes a blade holder 11 and a shaft 12. One end of the shaft 12 is connected to the base 4, the other end of the shaft 12 is connected to the center of the blade holder 11, the bottom of the blade holder 11 is provided with a plurality of bottom edges 13, and the side of the blade holder 11 is provided with a plurality of side edges 14, the bottom The blade 13 is in one-to-one correspondence with the side edge 14 , and each of the bottom edges 13 is connected to the corresponding side edge 14 to form a certain angle. The bottom edge 13 and the side edge 14 are at an angle of 80-100 degrees, and the blade of the embodiment The seat 11 can be an integral blade holder 11 (shown in FIG. 4) composed of a plurality of centrally symmetrical blades, or a spiral blade type blade holder 11 (shown in FIG. 5) and a discrete blade type blade holder 11 ( As shown in Fig. 6, of course, the configuration of the blade holder 11 is not limited thereto, and it is within the scope of the present embodiment as long as the structure in which the side edge 14 and the bottom blade 13 are provided is satisfied.
参照图1-图3,保护座2紧靠旋转刀组1设置在机座4的侧面,保护座2的底面设置有底部基准21,保护座2侧面设置有侧面基准22,底部基准21与侧面基准22垂直,切割时,保护座2的底部基准21靠在橡胶切割面的底面以控制每次切割的耗皮深度,保护座2的侧面基准22靠在橡胶切割面的侧面以控制每次切割的耗皮厚度;驱动机构3安装在机座4内,驱动机构3用于驱动旋转刀组1旋转。Referring to Figures 1-3, the protection seat 2 is disposed on the side of the base 4 against the rotary cutter set 1. The bottom surface of the protection base 2 is provided with a bottom reference 21, and the side of the protection seat 2 is provided with a side reference 22, the bottom reference 21 and the side The reference 22 is vertical. When cutting, the bottom reference 21 of the protection seat 2 abuts against the bottom surface of the rubber cutting surface to control the depth of the skin for each cutting, and the side reference 22 of the protection seat 2 abuts against the side of the rubber cutting surface to control each cutting. The thickness of the skin is reduced; the drive mechanism 3 is mounted in the base 4, and the drive mechanism 3 is used to drive the rotation of the rotary blade set 1.
通过驱动机构3驱动旋转刀组1旋转,进而通过旋转刀组1的侧刃14和底刃13对橡胶切割面的割胶作业,由于旋转刀组1设置有底刃13和侧刃14,旋转刀组1的底刃13用于切割橡胶切割面的底面(即树皮的横截面),旋转刀组1的侧刃14用于切割橡胶切割面的侧面(即围绕树干的周面),切割时将保护座2的侧面基准22抵在树干的表面,通过保护座2在径向上的限位,以保持旋转刀组1的侧刃14切割的厚度与前一次切割一致,进而保护橡胶树不被割伤,切割时将保护座2的底部基准21抵在树皮的横截面,通过保护座2在轴向上的限位,以保持旋转刀组1的底刃13切割的高度与前一次切割一致,进而有效地控制每次切割的耗皮深度,因此,工人在操作时,只需要将保护座2的侧面基准22紧靠树干、以及保护座2的底部基准21紧靠树皮的横截面,并沿着切割线推动即可,从而大大地降低了割胶操作的难度,对工人的技术要求低,工人更容易上手操作,降低了培训成本,同时还能提高割胶的速度。The rotary cutter set 1 is driven to rotate by the drive mechanism 3, and the rubber cutting surface is cut by the side edge 14 and the bottom edge 13 of the rotary cutter set 1. Since the rotary cutter set 1 is provided with the bottom edge 13 and the side edge 14, the rotary cutter The bottom edge 13 of the group 1 is used to cut the bottom surface of the rubber cutting surface (ie, the cross section of the bark), and the side edge 14 of the rotating knife set 1 is used to cut the side of the rubber cutting surface (ie, the circumference around the trunk), when cutting The side reference 22 of the protection seat 2 is abutted against the surface of the trunk, and the limit of the protection seat 2 in the radial direction is adopted to keep the thickness of the side edge 14 of the rotary blade set 1 cut in line with the previous cutting, thereby protecting the rubber tree from being cut. In the case of cutting, the bottom reference 21 of the protection seat 2 is abutted against the cross section of the bark, and the limit of the protection seat 2 in the axial direction is maintained to keep the height of the cutting edge 13 of the rotary blade set 1 consistent with the previous cutting. In order to effectively control the depth of the skin per cut, the worker only needs to abut the side reference 22 of the protection seat 2 against the trunk and the bottom reference 21 of the protection seat 2 against the cross section of the bark. And push along the cutting line, which greatly reduces Difficulty tapping operation, low technical requirements for workers, workers easier to get started operation, reduces training costs, while improving tapping speed.
在本实施例中,保护座2底部的中间区域设置有一缺口,该缺口将底部基准21分成两 个不同高度的台阶面,旋转刀组1的刀刃座11设置在底部基准21的两个台阶面之间,这样能够使得底部基准21与橡胶切割面更贴合。并且,侧面基准22与底部基准21之间设置有一个倾斜的倒角避空23,通过设置倒角避空23,可以避免保护座2在切割时压迫出胶乳管而减小胶产量。In the present embodiment, the intermediate portion of the bottom of the protection seat 2 is provided with a notch which divides the bottom reference 21 into two step faces of different heights, and the blade holder 11 of the rotary blade set 1 is disposed on the two step faces of the bottom reference 21 Between, this enables the bottom reference 21 to fit more closely with the rubber cut surface. Moreover, an inclined chamfer avoidance 23 is disposed between the side reference 22 and the bottom reference 21, and by providing the chamfer avoidance 23, the protection seat 2 can be prevented from being pressed out of the latex tube during cutting to reduce the glue yield.
在本实施例中,保护座2与刀刃座11之间的相对位置可调整,通过调整保护座2与刀刃座11之间的相对位置来调节刀刃座11的底刃13露出底部基准21的高度,进而调节每次切割的耗皮厚度,通过调整保护座2与刀刃座11之间的相对位置使刀刃座11的侧刃14露出或缩进侧面基准22,进而调节每次切割的耗皮厚度。在正常的割胶工作中,作业人员应该保证橡胶树水囊皮到树干厚度在规定范围内,如果水囊皮太薄或者直接切割到没有,就会形成割伤橡胶树的现象,通过调整保护座2使得侧刃14缩进保护座2的侧面基准21,即可减小耗皮厚度,如果水囊皮太厚,则会影响出胶量,通过调整保护座2使得侧刃14露出保护座2的侧面基准21,即可增大耗皮厚度,通过这样的调节,在起到在保证橡胶产量的同时,还能保护橡胶树不被割伤;并且,通过调节底刃13露出底部基准21的距离,即可调节每次切割的耗皮深度,使用时,耗皮深度可以根据实际的情况调节。In the present embodiment, the relative position between the protection seat 2 and the blade holder 11 can be adjusted, and the height of the bottom edge 13 of the blade holder 11 is exposed to expose the bottom reference 21 by adjusting the relative position between the protection seat 2 and the blade holder 11. Further adjusting the thickness of the skin for each cutting, the side edge 14 of the blade holder 11 is exposed or retracted into the side reference 22 by adjusting the relative position between the protection seat 2 and the blade holder 11, thereby adjusting the thickness of each cut. . In the normal tapping work, the operator should ensure that the thickness of the rubber tree water sac to the trunk is within the specified range. If the water sac is too thin or cut directly, the rubber tree will be cut, and the protective seat 2 is adjusted. The side edge 14 is retracted into the side reference 21 of the protection seat 2 to reduce the thickness of the skin. If the water skin is too thick, the amount of glue is affected. By adjusting the protection seat 2, the side edge 14 is exposed to the side of the protection seat 2. With reference to the reference 21, the thickness of the skin can be increased, and by such adjustment, the rubber tree can be protected from being cut while ensuring the rubber output; and the distance of the bottom reference 21 is exposed by adjusting the bottom edge 13, that is, The skin depth of each cut can be adjusted. When used, the skin depth can be adjusted according to the actual situation.
具体地,保护座2的中间设置有耗皮深度调节组件,耗皮深度调节组件包括耗皮深度调节螺丝51和固定座52,耗皮深度调节螺丝51可转动地安装保护座2的上端并与该保护座2轴向约束(即在轴向上不会发生位移),保护座2在耗皮深度调节螺丝51的下方设置有开口,固定座52设置在该开口内并固定在机座4上,耗皮深度调节螺丝51与固定座52螺纹连接,旋转耗皮深度调节螺丝51时,耗皮深度调节螺丝51带动保护座2上下移动,进而调节刀刃座11的底刃13露出底部基准21的高度;保护座2的两侧均设置有耗皮厚度调节组件,耗皮厚度调节组件包括耗皮厚度调节螺丝53和契形调节块54,耗皮厚度调节螺丝53可转动地安装保护座2的上端并与该保护座2轴向约束,契形调节块54设置在机座4与保护座2之间,且保护座2与契形调节块54接触的面为斜面,耗皮厚度调节螺丝53与契形调节块54螺纹连接,旋转耗皮厚度调节螺丝53时,耗皮厚度调节螺丝53带动契形调节块54上下移动以调节保护座2与机座4之间的相对距离,进而使刀刃座11的侧刃14露出或缩进侧面基准22;保护座2的两侧均设置有条形口,条形口竖向延伸,每个条形口对应穿过有一用于将保护座2锁紧在机座4上的锁紧螺丝55。Specifically, the middle of the protection seat 2 is provided with a skin depth adjustment assembly, and the skin depth adjustment assembly includes a skin depth adjustment screw 51 and a fixing seat 52, and the skin depth adjustment screw 51 rotatably mounts the upper end of the protection seat 2 and The protection seat 2 is axially constrained (ie, no displacement occurs in the axial direction), and the protection seat 2 is provided with an opening below the depletion depth adjusting screw 51, and the fixing base 52 is disposed in the opening and fixed on the base 4 The skin depth adjusting screw 51 is screwed to the fixing base 52. When the skin depth adjusting screw 51 is rotated, the skin depth adjusting screw 51 drives the protection seat 2 to move up and down, thereby adjusting the bottom edge 13 of the blade holder 11 to expose the bottom reference 21 Height; the two sides of the protection seat 2 are provided with a skin thickness adjustment assembly, the skin thickness adjustment assembly includes a skin thickness adjustment screw 53 and a curved adjustment block 54, and the skin thickness adjustment screw 53 rotatably mounts the protection seat 2 The upper end is axially restrained from the protection seat 2, and the curved adjustment block 54 is disposed between the base 4 and the protection seat 2, and the surface of the protection seat 2 contacting the curved adjustment block 54 is a sloped surface, and the thickness adjustment screw 53 is used. Adjustment with the shape 54 thread connection, when the rotation thickness adjustment screw 53 is rotated, the skin thickness adjustment screw 53 drives the wedge adjustment block 54 to move up and down to adjust the relative distance between the protection seat 2 and the base 4, thereby making the side edge of the blade holder 11 14 is exposed or retracted into the side reference 22; both sides of the protection seat 2 are provided with strip-shaped openings, and the strip-shaped openings extend vertically, and each strip-shaped opening is correspondingly passed through for locking the protection seat 2 to the base 4 Locking screw 55 on the upper.
在调整保护座2的位置时,首先需要将锁紧螺丝55拧松,由于固定座52是固定的,拧动耗皮深度调节螺丝51时,耗皮深度调节螺丝51上下活动,从而通过耗皮深度调节螺丝51带动保护座2上下活动,进而调整底刃13露出底部基准21的高度,拧动耗皮厚度调节螺丝53时,耗皮厚度调节螺丝53带动契形调节块54上下活动,进而通过两斜面之间的滑移来调节保护座2的侧面基准22与侧刃14之间的相对位置关系,调节完毕后,拧紧锁 紧螺丝55,以防止保护座2在割胶时与机座4之间发生相对位移。When adjusting the position of the protection seat 2, firstly, the locking screw 55 needs to be loosened. Since the fixing seat 52 is fixed, when the skin depth adjusting screw 51 is screwed, the skin depth adjusting screw 51 moves up and down, thereby consuming the skin. The depth adjusting screw 51 drives the protection seat 2 to move up and down, and then adjusts the height of the bottom edge 13 to expose the bottom reference 21, and when the skin thickness adjusting screw 53 is turned, the skin thickness adjusting screw 53 drives the curved adjusting block 54 to move up and down, and then passes through The sliding between the two inclined surfaces adjusts the relative positional relationship between the side reference 22 and the side edge 14 of the protection seat 2. After the adjustment is completed, the locking screw 55 is tightened to prevent the protection seat 2 from being cut with the base 4 during the tapping Relative displacement occurs between them.
在本实施例中,刀刃座11与机座4之间设置有铲胶刀6,铲胶刀6的上边缘与机座4固定连接,铲胶刀6的下边缘贴近刀刃座11的顶面,铲胶刀6的侧边缘与刀刃座11和机座4之间的轴杆12的圆周面相吻合,以使轴杆12转动时,铲胶刀6能够及时铲掉缠绕在轴杆12上的残留胶线。若不撕下上一次橡胶树上的残留胶线,割胶时,残留胶线会缠绕在旋转刀组的轴杆12上,通过设置铲胶刀6,铲胶刀6直接把缠绕在轴杆12上的胶线切断并随树屑一起排出,免撕胶线,割胶效率高,并且,铲胶刀6还可以挡住树屑,同时还能铲掉残留在刀刃座11顶面的树屑,有效地防止了树屑发散在已经切割完的橡胶切割面上,从而避免了胶水外流。In this embodiment, a squeegee blade 6 is disposed between the blade holder 11 and the base 4, and the upper edge of the squeegee blade 6 is fixedly coupled to the base 4, and the lower edge of the squeegee blade 6 is adjacent to the top surface of the blade holder 11. The side edge of the squeegee blade 6 coincides with the circumferential surface of the shaft 12 between the blade holder 11 and the base 4, so that the squeegee blade 6 can be smashed off the shaft 12 in time when the shaft 12 is rotated. Residual glue line. If the residual glue line on the rubber tree is not torn off, the residual glue line will be wound on the shaft 12 of the rotary knife set when the glue is cut. By setting the squeegee knife 6, the shovel knife 6 is directly wound on the shaft 12. The glue line is cut off and discharged along with the tree chips, the tear-free glue line is removed, the tapping efficiency is high, and the squeegee knife 6 can also block the tree chips, and at the same time, the tree chips remaining on the top surface of the blade holder 11 can be shoveled, effectively It prevents the chip from scattering on the cut rubber surface, thus avoiding the outflow of glue.
旋转刀组1在橡胶树的橡胶切割面旋转切割时,切割出来的树屑会是以碎屑的方式随刀组四处发散,如树屑发散在已经割完的橡胶切割面上,会导致胶水外流,如树屑发散在割胶工人的身上,会粘在割胶工人的衣服上,弄脏衣服。When the rotary knife set 1 is rotated and cut on the rubber cutting surface of the rubber tree, the cut tree chips will be scattered around the knife group in the form of debris, such as the scattering of the tree chips on the rubber cutting surface that has been cut, which will cause the glue to flow out. If the tree scraps are scattered on the rubber-cutting workers, they will stick to the clothes of the rubber-cutting workers and stain the clothes.
本实施例提供了三种解决上述问题的方案。This embodiment provides three solutions for solving the above problems.
第一种:如图7所示,在旋转刀组1的外围设置围挡7,旋转刀组1的内部设置滤屑面方式,围挡7可以阻挡树屑往四周散发出去,滤屑面可以阻挡转动方向产生的树屑,滤屑面可设置为多面,可以是阻挡式零件,铲胶刀6可以作为滤屑面使用。The first type: as shown in FIG. 7, a periphery 7 is arranged on the periphery of the rotary cutter set 1, and the inside of the rotary cutter set 1 is provided with a chip surface manner, and the enclosure 7 can block the chip debris from being scattered around, and the filter surface can be Blocking the sawdust generated in the direction of rotation, the filter surface can be set to be multi-faceted, it can be a blocking part, and the squeegee knife 6 can be used as a filter surface.
第二种:如图8所示,在旋转刀组1的外围设置围挡7,在旋转刀组1的刀刃座11与机座4之间以及旋转刀组1的周围安装毛刷61,围挡7可以阻挡树屑往四周散发出去,同时切割产生的树屑在随旋转刀组1通过毛刷61结构时,毛刷61可以刷滤掉所产生的树屑,使树屑只能向下掉落。Second type: as shown in FIG. 8, a periphery 7 is provided on the periphery of the rotary blade set 1, and a brush 61 is attached between the blade holder 11 of the rotary blade set 1 and the base 4 and around the rotary blade set 1, The block 7 can block the tree chips from being scattered around, and at the same time, the chip generated by the cutting can pass through the structure of the brush 61 with the rotating knife set 1, the brush 61 can filter out the generated tree chips, so that the tree chips can only be downward. Dropped.
第三种:如图9所示,在旋转刀组1的外围设置围挡7,在旋转刀组1的一侧增加吹气装置62,外围围挡7在吹气装置62的对面形成开口,通过吹气装置62产生的高压高速空气,把刀组切割产生的树屑通过外围阻挡面缺口吹走,围挡7可以阻挡树屑往除围挡7的缺口外的其它面散发出去。吹气装置62和围挡7的缺口在保证功能和保证吹出去的树屑不会飞溅到已割好的橡胶切割面或者人身上后,吹气装置62可以设置在四个方向的任意面。Thirdly, as shown in FIG. 9, a periphery 7 is provided on the periphery of the rotary blade set 1, and an air blowing device 62 is added on one side of the rotary blade set 1, and the peripheral enclosure 7 forms an opening on the opposite side of the air blowing device 62. The high-speed high-speed air generated by the air blowing device 62 blows the tree chips generated by the cutting of the knife group through the gap of the outer blocking surface, and the enclosure 7 can block the tree chips from being dissipated to the other surface except the notch of the enclosure 7. The insufflation device 62 and the notch of the enclosure 7 can be placed in any of four directions after ensuring the function and ensuring that the blown tree chips do not splash onto the cut rubber cutting surface or the person.
参照图10,驱动机构3为马达,马达通过传动机构驱动旋转刀组1旋转,传动机构包括第一锥形齿轮81、第二锥形齿轮82、第三齿轮83、第四齿轮84和第五齿轮85,第一锥形齿轮81同轴安装在马达的输出轴上,第二锥形齿轮82和第三齿轮83通过同一齿轮轴安装在机座4内,第二锥形齿轮82与第一锥形齿轮81啮合,第五齿轮85同轴安装在旋转刀组1的轴杆12上,第四齿轮84安装在第三齿轮83和第五齿轮85之间,第四齿轮84分别与第三齿轮83和第五齿轮85啮合。传统的旋切刀组1朝前,操作不方便,而本申请通过设置第一锥形齿轮81和第二锥形齿轮82,改变了传动的方向,使得旋转刀组1朝下,并 且通过设置第四齿轮84,能够使旋转刀组1靠边,切割时,将机座的侧面靠在树干上即可进行割胶作业,操作非常方便。Referring to Fig. 10, the drive mechanism 3 is a motor that drives the rotary cutter set 1 to rotate by a transmission mechanism including a first bevel gear 81, a second bevel gear 82, a third gear 83, a fourth gear 84, and a fifth. a gear 85, the first bevel gear 81 is coaxially mounted on the output shaft of the motor, the second bevel gear 82 and the third gear 83 are mounted in the frame 4 through the same gear shaft, and the second bevel gear 82 is first The bevel gear 81 is meshed, the fifth gear 85 is coaxially mounted on the shaft 12 of the rotary blade set 1, the fourth gear 84 is mounted between the third gear 83 and the fifth gear 85, and the fourth gear 84 is respectively and the third gear The gear 83 and the fifth gear 85 mesh. The conventional rotary cutter set 1 faces forward and is inconvenient to operate, and the present application changes the direction of the transmission by providing the first bevel gear 81 and the second bevel gear 82 so that the rotary cutter set 1 faces downward and is set by The fourth gear 84 can make the rotary knife set 1 abutting. When cutting, the side of the base can be placed on the trunk to perform the tapping operation, and the operation is very convenient.
在本实施例中,机座4包括刀头41和马达座42两个独立的模块,马达座42可拆卸地安装在刀头41的一端,旋转刀组1、保护座2和传动机构安装在刀头41上,马达安装在马达座42内,刀头41和马达座42采用模块化设计,组装时通过定位销钉和紧固螺母连接即可正常使用,便于对该割胶刀进行维修和维护,如某个部件长时间使用损坏后,我们可以到维修点更换部件即可,不会导致整个工具报废需要重新购买。In the present embodiment, the base 4 includes two independent modules, a cutter head 41 and a motor base 42, and the motor base 42 is detachably mounted at one end of the cutter head 41. The rotary cutter set 1, the protection base 2 and the transmission mechanism are mounted on On the cutter head 41, the motor is mounted in the motor base 42. The cutter head 41 and the motor base 42 are modularly designed, and can be normally used by being connected by a positioning pin and a fastening nut during assembly, so that the rubber cutter can be repaired and maintained. If a part is damaged for a long time, we can replace it with the repair point, and it will not cause the entire tool to be scrapped and need to be re-purchased.
需要说明的是,旋转刀组1和保护座2可以设置在刀头41的任意一侧,抓握手位设置在保护座2的另一边,抓握操作的时候更容易掌握整个刀具的平衡,马达座42可以设置在刀头41的任意一端。此设计便于实际割胶操作中的各种抓握操作,胶农既可握住本产品往外推,也可以握住本产品往里拉,同时还能采用阴刀割法进行割胶,同时,还可以在马达座42的尾部设置一个扣手带,以防失手摔坏。It should be noted that the rotary knife set 1 and the protection seat 2 can be disposed on either side of the cutter head 41, and the gripping position is disposed on the other side of the protection seat 2. It is easier to grasp the balance of the entire cutter when the gripping operation is performed, and the motor The seat 42 can be disposed at either end of the cutter head 41. This design is convenient for various gripping operations in the actual tapping operation. The rubber farmer can hold the product outside and push the product to pull in, while also using the female knife cutting method to cut the rubber. At the same time, it can also be used in A buckle strap is provided at the rear of the motor base 42 to prevent the hand from being broken.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。Finally, it should be noted that the above embodiments are only used to explain the technical solutions of the present application, and are not limited thereto; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that The technical solutions described in the foregoing embodiments may be modified, or some or all of the technical features may be equivalently replaced; and the modifications or substitutions do not deviate from the technical solutions of the embodiments of the present application. It is intended to be included within the scope of the claims and the description of the application.

Claims (10)

  1. 一种电动割胶刀,其特征在于,包括:旋转刀组、保护座、驱动机构和机座;An electric rubber cutting knife, comprising: a rotating knife set, a protection seat, a driving mechanism and a machine base;
    所述旋转刀组设置在所述机座的下部,所述旋转刀组包括刀刃座和轴杆,所述轴杆的一端与所述机座相连,所述轴杆的另一端与所述刀刃座的中心相连,所述刀刃座的底部设置有若干底刃,所述刀刃座的侧面设置有若干侧刃,所述底刃与所述侧刃一一对应,各所述底刃与对应的所述侧刃相连并形成一定夹角;The rotary cutter set is disposed at a lower portion of the base, the rotary cutter set includes a blade holder and a shaft, one end of the shaft is connected to the base, and the other end of the shaft and the blade The bottom of the seat is connected, the bottom of the blade holder is provided with a plurality of bottom edges, the side of the blade holder is provided with a plurality of side edges, the bottom edge is in one-to-one correspondence with the side edges, and each of the bottom edges and the corresponding bottom edge The side edges are connected and form a certain angle;
    所述保护座紧靠所述旋转刀组设置在所述机座的侧面,所述保护座的底面设置有底部基准,所述保护座侧面设置有侧面基准,所述底部基准与所述侧面基准垂直,切割时,所述保护座的所述底部基准靠在橡胶切割面的底面以控制每次切割的耗皮深度,所述保护座的所述侧面基准靠在所述橡胶切割面的侧面以控制每次切割的耗皮厚度;The protection seat is disposed on a side of the base of the rotating knife, the bottom surface of the protection seat is provided with a bottom reference, the side of the protection seat is provided with a side reference, the bottom reference and the side reference Vertically, when cutting, the bottom reference of the protection seat rests on the bottom surface of the rubber cutting surface to control the skin depth of each cutting, and the side reference of the protection seat rests on the side of the rubber cutting surface Control the thickness of the skin for each cut;
    所述驱动机构安装在所述机座内,所述驱动机构用于驱动所述旋转刀组旋转。The drive mechanism is mounted in the housing, and the drive mechanism is configured to drive the rotary cutter to rotate.
  2. 根据权利要求1所述的电动割胶刀,其特征在于:所述保护座底部的中间区域设置有一缺口,该缺口将所述底部基准分成两个不同高度的台阶面,所述旋转刀组的所述刀刃座设置在所述底部基准的两个台阶面之间。The electric tapping knife according to claim 1, wherein a middle portion of the bottom of the protection seat is provided with a notch, the notch dividing the bottom reference into two different height step faces, and the rotating knife set The blade holder is disposed between the two step faces of the bottom reference.
  3. 根据权利要求1或2所述的电动割胶刀,其特征在于:所述侧面基准与所述底部基准之间设置有一个倾斜的倒角避空。The electric rubber squeegee according to claim 1 or 2, wherein an inclined chamfering avoidance is provided between the side reference and the bottom reference.
  4. 根据权利要求1所述的电动割胶刀,其特征在于:所述保护座与所述刀刃座之间的相对位置能调整,通过调整所述保护座与所述刀刃座之间的相对位置来调节所述刀刃座的所述底刃露出所述底部基准的高度,进而调节每次切割的耗皮深度,通过调整所述保护座与所述刀刃座之间的相对位置使所述刀刃座的所述侧刃露出或缩进所述侧面基准,进而调节每次切割的耗皮厚度。The electric tapping knife according to claim 1, wherein a relative position between the protection seat and the blade holder is adjustable, and the relative position between the protection seat and the blade holder is adjusted to adjust The bottom edge of the blade holder exposes the height of the bottom reference, thereby adjusting the skin depth of each cutting, and adjusting the relative position between the protection seat and the blade holder to make the blade seat The side edges are exposed or retracted into the side reference, thereby adjusting the skin thickness of each cut.
  5. 根据权利要求4所述的电动割胶刀,其特征在于:所述保护座的中间设置有耗皮深度调节组件,所述耗皮深度调节组件包括耗皮深度调节螺丝和固定座,所述耗皮深度调节螺丝能转动地安装所述保护座的上端并与该保护座轴向约束,所述保护座在所述耗皮深度调节螺丝的下方设置有开口,所述固定座设置在该开口内并固定在所述机座上,所述耗皮深度调节螺丝与所述固定座螺纹连接,旋转所述耗皮深度调节螺丝时,所述耗皮深度调节螺丝带动所述保护座上下移动,进而调节所述刀刃座的所述底刃露出所述底部基准的高度;The electric tapping knife according to claim 4, wherein a middle of the protection seat is provided with a skin depth adjustment assembly, and the skin depth adjustment assembly comprises a skin depth adjustment screw and a fixing seat, a depth adjustment screw rotatably mounting an upper end of the protection seat and axially constraining the protection seat, the protection seat being provided with an opening below the skin depth adjustment screw, the fixing seat being disposed in the opening Fixed to the machine base, the skin depth adjusting screw is screwed to the fixing seat, and when the skin depth adjusting screw is rotated, the skin depth adjusting screw drives the protection seat to move up and down, thereby adjusting The bottom edge of the blade holder exposes a height of the bottom reference;
    所述保护座的两侧均设置有耗皮厚度调节组件,所述耗皮厚度调节组件包括耗皮厚度调节螺丝和契形调节块,所述耗皮厚度调节螺丝能转动地安装所述保护座的上端并与该保护座轴向约束,所述契形调节块设置在所述机座与所述保护座之间,且所述 保护座与所述契形调节块接触的面为斜面,所述耗皮厚度调节螺丝与所述契形调节块螺纹连接,旋转所述耗皮厚度调节螺丝时,所述耗皮厚度调节螺丝带动所述契形调节块上下移动以调节所述保护座与所述机座之间的相对距离,进而使所述刀刃座的所述侧刃露出或缩进所述侧面基准;Both sides of the protection seat are provided with a skin thickness adjustment assembly, and the skin thickness adjustment assembly includes a skin thickness adjustment screw and a curved adjustment block, and the skin thickness adjustment screw can rotatably mount the protection seat The upper end is axially constrained from the protection seat, the curved adjustment block is disposed between the base and the protection seat, and the surface of the protection seat contacting the curved adjustment block is a sloped surface. The skin thickness adjusting screw is screwed to the curved adjusting block, and when the skin thickness adjusting screw is rotated, the skin thickness adjusting screw drives the curved adjusting block to move up and down to adjust the protecting seat and the seat The relative distance between the bases, thereby exposing or retracting the side edges of the blade holder to the side reference;
    所述保护座的两侧均设置有条形口,所述条形口竖向延伸,每个所述条形口对应穿过有一用于将所述保护座锁紧在所述机座上的锁紧螺丝。A strip-shaped opening is disposed on each side of the protective seat, the strip-shaped opening extending vertically, and each of the strip-shaped openings correspondingly passes through a slot for locking the protective seat on the base Lock the screws.
  6. 根据权利要求1所述的电动割胶刀,其特征在于:所述刀刃座与所述机座之间设置有铲胶刀,所述铲胶刀的上边缘与所述机座固定连接,所述铲胶刀的下边缘贴近所述刀刃座的顶面,所述铲胶刀的侧边缘与所述刀刃座和所述机座之间的所述轴杆的圆周面相吻合,以使所述轴杆转动时,所述铲胶刀能够及时铲掉缠绕在所述轴杆上的残留胶线。The electric tapping knives according to claim 1, wherein a squeegee blade is disposed between the blade holder and the base, and an upper edge of the squeegee blade is fixedly coupled to the base, a lower edge of the squeegee knife proximate to a top surface of the blade holder, a side edge of the squeegee blade matching a circumferential surface of the shaft between the blade holder and the base to cause the shaft When the rod is rotated, the squeegee knife can shovel the residual glue line wound on the shaft in time.
  7. 根据权利要求1或6所述的电动割胶刀,其特征在于:所述旋转刀组的周围设置有围挡,所述围挡固定在所述机座的底部。The electric rubber squeegee according to claim 1 or 6, wherein a periphery of the rotary knives is provided, and the enclosure is fixed to a bottom of the base.
  8. 根据权利要求1所述的电动割胶刀,其特征在于:所述驱动机构为马达,所述马达通过传动机构驱动所述旋转刀组旋转,所述传动机构包括第一锥形齿轮、第二锥形齿轮、第三齿轮、第四齿轮和第五齿轮,所述第一锥形齿轮同轴安装在所述马达的输出轴上,所述第二锥形齿轮和所述第三齿轮通过同一齿轮轴安装在所述机座内,所述第二锥形齿轮与所述第一锥形齿轮啮合,所述第五齿轮同轴安装在所述旋转刀组的所述轴杆上,所述第四齿轮安装在所述第三齿轮和所述第五齿轮之间,所述第四齿轮分别与所述第三齿轮和所述第五齿轮啮合。The electric tapping knife according to claim 1, wherein the driving mechanism is a motor, and the motor drives the rotating blade group to rotate by a transmission mechanism, the transmission mechanism including a first bevel gear and a second cone a third gear, a fourth gear, and a fifth gear, the first bevel gear being coaxially mounted on an output shaft of the motor, the second bevel gear and the third gear passing through the same gear a shaft mounted in the housing, the second bevel gear meshing with the first bevel gear, the fifth gear being coaxially mounted on the shaft of the rotating knife set, the A fourth gear is mounted between the third gear and the fifth gear, the fourth gear meshing with the third gear and the fifth gear, respectively.
  9. 根据权利要求8所述的电动割胶刀,其特征在于:所述机座包括刀头和马达座两个独立的模块,所述马达座能拆卸地安装在所述刀头的一端,所述旋转刀组、所述保护座和所述传动机构安装在所述刀头上,所述马达安装在所述马达座内。The electric tapping knives according to claim 8, wherein said base includes two independent modules of a cutter head and a motor mount, said motor mount being detachably mounted at one end of said cutter head, said rotation A knife set, the guard seat and the transmission mechanism are mounted on the cutter head, and the motor is mounted in the motor mount.
  10. 根据权利要求1所述的电动割胶刀,其特征在于:还包括电池包,所述电池包通过腰带背负在胶农的身上,所述电池包通过导线与所述驱动机构电连接以为所述驱动机构的工作提供电能。The electric tapping knife according to claim 1, further comprising a battery pack, said battery pack being carried by a waist belt on a body of the rubber farm, said battery pack being electrically connected to said drive mechanism via a wire to drive said The work of the organization provides electrical energy.
PCT/CN2019/076082 2018-02-23 2019-02-25 Electric tapping knife WO2019161800A1 (en)

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