WO2019161713A1 - Sand thermal reclamation apparatus and control method and use method therefor - Google Patents

Sand thermal reclamation apparatus and control method and use method therefor Download PDF

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Publication number
WO2019161713A1
WO2019161713A1 PCT/CN2019/070197 CN2019070197W WO2019161713A1 WO 2019161713 A1 WO2019161713 A1 WO 2019161713A1 CN 2019070197 W CN2019070197 W CN 2019070197W WO 2019161713 A1 WO2019161713 A1 WO 2019161713A1
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WIPO (PCT)
Prior art keywords
sand
combustion chamber
combustion
gas
feeding
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PCT/CN2019/070197
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French (fr)
Chinese (zh)
Inventor
黄凯
周志军
彭凡
刘轶
王浩
朱强
赵媛丽
王瑞
Original Assignee
共享智能铸造产业创新中心有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority claimed from CN201810155402.7A external-priority patent/CN108176807A/en
Priority claimed from CN201820257705.5U external-priority patent/CN208067243U/en
Application filed by 共享智能铸造产业创新中心有限公司 filed Critical 共享智能铸造产业创新中心有限公司
Publication of WO2019161713A1 publication Critical patent/WO2019161713A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose

Definitions

  • the invention relates to the field of casting sand regeneration technology, in particular to a sand heat regeneration device, a control method thereof and a use method thereof.
  • the foundry industry belongs to the basic industry of electricity, sand and metal.
  • the foundry sand is furan resin sand, ceramsite sand, silica sand, etc., and the sand used belongs to fine sand grade.
  • the recycling of foundry sand has direct recovery of raw sand, cold reclaimed sand, thermal reclaimed sand, etc., and these sand recycling equipments are also high-power consumption equipment, how can energy consumption in the sand recycling process Low, and low dust is an urgent issue in energy, resources and environmental protection.
  • the object of the present invention is to solve some or all problems such as large energy consumption, waste of heat energy and dust pollution in the existing sand-heat regeneration process.
  • the present invention provides a sand thermal regeneration apparatus including a feeding device, a combustion chamber, a first stage cooling device, a second stage cooling device, a dust collecting device, and a discharge device.
  • a device and a waste storage one side of the feeding device being arranged near a wall of the factory, the combustion chamber being arranged on the other side of the feeding device, the feeding device and the combustion chamber passing through
  • the other side of the combustion chamber is arranged with a first stage cooling device, the combustion chamber is in communication with the first stage cooling device through a sand outlet; the other side of the first stage cooling device a second stage cooling device is disposed, the two are connected through the sand outlet 2; the other side of the second stage cooling device is arranged with a discharging device, and the two are connected through the sand outlet 3; the dust collecting device and the
  • the waste storage tank is disposed at the exit of the factory, and the combustion chamber, the first-stage cooling device, and the second-stage cooling device are respectively connected to the dust collecting
  • the feeding device comprising a storage hopper, a vibrating sand feeder and the feed port, the storage hopper being disposed on an overhead for storing old sand to be regenerated,
  • the old sand outlet of the storage hopper is located directly above the vibrating sand feeder, and the vibrating sand feeding machine is in a horizontal direction, and the old sand filtered by the vibrating sand feeding machine passes through the feeding port to enter the In the combustion chamber.
  • a sand thermal regeneration device as described above, wherein the vibrating sand feeder is connected to the waste storage tank through a pipe, so that the old sand material that is not filtered into the combustion chamber and filtered by the vibrating sand feeding machine flows into the pipe through the pipe Describe the waste library.
  • the old sand outlet is further provided with a screen for first filtering the old sand entering the vibrating sand feeder; and the screen is provided with a screen on the vibrating sand feeder, The old sand entering the combustion chamber is subjected to a second filtration.
  • the combustion chamber comprising a combustion chamber wall, a combustion device and an ignition device; the combustion device being located at a bottom of the interior of the combustion chamber, the combustion device being disposed at the bottom of the combustion chamber There are several groups that do not touch the combustion chamber wall; the ignition device is located on the combustion chamber wall.
  • the combustion chamber wall is composed of a three-layer structure, which is an outer metal layer, an intermediate heat insulation layer and an inner protective layer, thereby effectively preventing heat loss in the combustion chamber.
  • the combustion apparatus comprising a combustion head, a power gas pipeline, a combustible gas pipeline, the combustion head passing through a coaxial cylindrical structural member, the power gas pipeline, and the combustible gas pipeline Connecting, thereby achieving mixing of the motive gas and the combustible gas inside the combustion head; and the combustion head, the motive gas conduit, and the combustible gas conduit are arranged in an upper and lower structure in the same vertical plane, wherein the combustion head In the uppermost layer, the power gas pipeline is at the lowermost layer, and an intake port of the power gas pipe and an intake port of the combustible gas pipe are taken out to the combustion chamber through the bottom of the combustion chamber, thereby realizing power Injection of gas and combustible gas; the sand thermal regeneration apparatus is provided with a plurality of sets of said combustion devices, each set of said combustion devices operating separately to enable control of the start and stop of any one of said combustion devices as desired.
  • the combustion head includes a combustion portion, a combustible gas inlet portion, and a motive gas inlet portion, and the combustion portion communicates with the combustible gas conduit through the combustible gas inlet portion.
  • the power gas inlet is also in communication with the power gas conduit.
  • each of the combustion portions is communicated with the lumen of a combustible gas conduit through a combustible gas inlet portion; and the lower end of each of the combustion portions is further passed through
  • the power gas inlet portion is in communication with a lumen of the power gas conduit; and each of the combustible gas inlet portion and the corresponding power gas inlet portion are coaxial with a two-layer circular barrel.
  • the vent hole at the top of the combustion head is further provided with a protective net for preventing the suspended sand particles from entering the combustion head to cause clogging.
  • said ignition means being divided into a primary igniter and a plurality of auxiliary igniters, said distribution of said ignition means being a corresponding set of said combustion means per igniter; said primary igniter Connected to the auxiliary igniter in series, and each of the auxiliary igniters can be individually turned off.
  • the main igniter and the auxiliary igniter each extend into the combustion chamber through a passage provided on a side wall of the combustion chamber, and each igniter is further provided There is a flame ionization probe for detecting the combustion adequacy of each of the combustion devices.
  • the first stage cooling device is a gas cooling device
  • the bottom of the gas cooling device is provided with a plurality of sets of meandering S-shaped hollow pipes of a certain height, and the groups are twisted and twisted.
  • the S-shaped hollow pipes are respectively concentrated outside the gas cooling device as a cooling gas inlet and a cooling gas outlet.
  • the cooling gas outlet port communicates with the power gas inlet port, thereby preheating the motive gas entering the combustion chamber.
  • the second stage cooling device is a liquid cooling device including a cooling tank and a liquid storage tank, the cooling tank and the liquid storage tank passing through a certain height
  • the meandering S-shaped hollow pipe is connected, and the hollow pipe between the cooling box and the liquid storage tank is linear, and only the hollow pipe located in the cooling box and the liquid storage tank is a meandering S
  • the valve is disposed on the straight pipe of the outer leakage portion to inject the medium into the meandering S-shaped hollow pipe through the valve.
  • the sand heat regeneration device as described above, wherein the discharge device is configured to receive reclaimed sand that has passed through cooling and dust removal, and the discharge device is further provided with a fine sieve that can vibrate freely for use in the regeneration process.
  • the fine non-available sand that can not be reused is separated and discharged to the waste storage through the waste outlet; and the discharging device and the reclaimed sanding tank are connected through the discharge port to pass the qualified reclaimed sand through the screening.
  • the discharge port 4 is conveyed to the reclaimed sand tank.
  • the dust collection device is an air suction type dust collection device for providing a negative pressure to the entire sand thermal regeneration device and for powering the movement of the suspended sand flow layer.
  • the working principle of the combustion chamber is that the combustion chamber is continuously filled in the case of continuous feeding of the vibrating sand feeder, and the sand volume in the entire combustion chamber reaches the motive gas.
  • the suspended sand layer begins to enter the first-stage cooling device from the sand outlet under the action of negative pressure and gravity; when the vibration sanding machine stops the sand feeding, the suspended sand layer sand in the combustion chamber
  • the amount is constant, under the action of the motive gas, there will be no more sand entering the first-stage cooling device from the sand outlet.
  • This arrangement ensures that there is always sand in the combustion chamber, specifically, the vibration sander stops.
  • the combustion chamber will continue to operate for 15 minutes after sanding, so that the sand entering the combustion chamber is sufficiently regenerated.
  • the feeding device operates on the principle that the speed of the vibrating sand feeder in the feeding device is controlled by a pre-adjusted sand valve if the blanking speed of the storage hopper is too large Automatically closing the old sand outlet of the storage hopper; the old sand material filtered by the vibration sand feeder that cannot enter the combustion chamber flows into the waste storage tank for storing non-renewable sand through the pipeline; combined with the temperature inside the combustion chamber The temperature of each combustion zone fed back by the monitoring system is controlled to control the sand feeding speed of the vibrating sand feeder, thereby controlling the moving speed of the sand layer in the combustion chamber, thereby achieving full combustion regeneration of the old sand.
  • the sand thermal regeneration apparatus further comprising a controller and a temperature detecting system for detecting temperatures of respective combustion zones in the combustion chamber; the controller and the temperature detecting system communicating with each other And communicating with the sand valve of the feeding device to cause the controller to control the opening of the sand valve of the feeding device according to the temperature of each combustion zone in the combustion chamber to change the feeding a sanding speed of the vibrating sanding machine of the apparatus; the controller further in communication with a vibrating sand feeder of the feeding device and the combustion chamber, and the controller is configured to: when the vibration is 15 minutes after the sand feeding machine sends a stop sanding command, a stop work command is sent to the combustion chamber.
  • the sand-heat regeneration device of the invention realizes the closed-loop recycling of the old sand, and improves the problem of serious environmental pollution and serious waste of resources in the foundry industry.
  • the power gas is used as a medium of the gas cooling device, so that the power gas is preheated, and the preheating can make the temperature of the power gas reach 500 ° C, thereby effectively improving The thermal efficiency of the combustion chamber.
  • the motive gas is provided by a fan type product, and the pressure of the fan is preset by a pressure switch, so that the pressure of the motive gas is controllable. About 50% of the motive gas entering the combustion chamber is preheated by the gas cooling device.
  • the unusable sand of each link directly enters the dust collecting device, and is not directly discharged into the environment, thereby avoiding sand pollution to the air and realizing the full recycling of the sand.
  • the present invention also provides a control method applicable to the sand-heat regeneration apparatus according to any one of the preceding claims, wherein the combustion chamber continues to operate for 15 minutes after the vibration of the feeding device stops sanding.
  • the opening degree of the sand valve of the feeding device is changed according to the temperature of each combustion zone in the combustion chamber to change the sand feeding speed of the vibration sanding machine.
  • the present invention also provides a method of using the sand thermal regeneration apparatus according to any of the above, comprising the steps of:
  • S007 The entire sand-heat regeneration equipment starts the regeneration, cooling and storage of the old sand according to the set control program.
  • Figure 1 is a schematic view showing the overall structure of a sand recycling apparatus.
  • Figure 2 is a schematic view of the structure of the combustion chamber.
  • Figure 3 is a schematic view of the structure of a group of combustion devices.
  • Figure 4 is a schematic view of the layout of the ignition device.
  • the sand thermal regeneration device comprises a feeding device, a combustion chamber, a first-stage cooling device, a second-stage cooling device, a dust collecting device, a discharging device and a waste storage, wherein the feeding device, the combustion chamber and the gas
  • the cooling device, the liquid cooling device and the discharging device form a linear arrangement or a U-shaped arrangement or a circular arrangement, depending on the site, and the dust collecting device and the waste storage can be separately arranged, and the dust collecting device and the dust collecting device are
  • the waste bin is configured at the factory's export attachment.
  • the feeding device is an initial device of the sand thermal regeneration device, in particular, one side of the feeding device is arranged near the wall of the factory, and the combustion is arranged on the other side.
  • One side of the chamber is connected to the combustion chamber through a feed port, and the old sand to be regenerated is transported into the combustion chamber through the feed port; and the dust collecting device is connected above the combustion chamber a pipe interface one; a discharge port one is provided on the other side of the combustion chamber with respect to the feed port, the discharge port is connected to the combustion chamber and the gas cooling device; at the first stage
  • the other side of the cooling device is provided with a discharge port 2, the discharge port 2 is connected to the gas cooling device and the second-stage cooling device; and the discharge port is provided on the other side of the second-stage cooling device Third, the discharge port three is connected to the second-stage cooling device and the discharging device; the first-stage cooling device and the liquid cooling device are provided with a pipe interface 2 and a pipe interface for connecting the dust collecting device Third,
  • the feeding device comprises a storage hopper, a vibrating sand feeder and a feed inlet.
  • the storage hopper is used for storing old sand after crushing and removing metal impurities, and the dropping port under the storage hopper is located at one end of the vibrating sand feeding machine, thereby realizing the old sand to be sprinkled on the vibrating sand feeding machine;
  • the other end of the vibrating sand feeding machine is connected to one end of the feeding port, and the vibrating sand feeding machine rescreens the old sand that is about to enter the combustion chamber, and removes the sand block which is not suitable for regeneration in the old sand, so as to make A large amount of regenerated sand enters the combustion chamber;
  • the other end of the feed port is connected to the combustion chamber, so that the old sand smoothly enters the combustion chamber.
  • the combustion chamber includes a combustion chamber wall, a combustion device, and an ignition device.
  • the combustion chamber wall (excluding the bottom surface) is provided with a metal outer layer, a heat insulating layer and a protective layer in order from the outside to the inside, and the metal outer layer is an integral structure of the combustion chamber, and functions as a support and a shape;
  • the layer prevents the loss of internal heat on the one hand, and prevents the personnel from being inaccessible or even scalded by the overheating of the periphery of the combustion chamber on the other hand;
  • the protective layer is used to protect the insulation layer and prevent the sand particles from entering the insulation layer, resulting in an insulation layer. Failure, increased equipment usage, reduced maintenance, maintenance intervals and costs.
  • the combustion device is composed of a plurality of combustion plates, the combustion plate includes a combustible gas pipeline, a power gas pipeline and a combustion head, wherein the motive gas contains a combustion-supporting gas, and the combustible gas and the motive gas are in the Mixing the combustion heads together and injecting them into the combustion chamber from the gas injection holes of the combustion head, thereby achieving the purpose of blowing old sand particles falling from the feed port to form a sand flow layer, the combustion device being disposed at the In the central position of the bottom of the combustion chamber, the combustible gas inlet and the motive gas inlet are respectively taken out from the bottom of the combustion chamber.
  • the ignition device is distributed on the side wall of the combustion chamber, and protrudes into the combustion chamber through a reserved passage on the side wall of the combustion chamber, and the ignition device is provided with a main igniter and a plurality of auxiliary igniters,
  • the main igniter and the auxiliary igniter are in series relationship, the main igniter is provided with a sparking head, the ignition of the entire ignition device is achieved by igniting the main igniter, and the ignition device is always in the whole sand regeneration process Ignition status.
  • the first stage cooling device may be a gas cooling device.
  • the gas cooling device is a plurality of sets of meandering S-shaped hollow pipes with a certain height inside, and the regenerated sand after the combustion regeneration is subjected to a first gas cooling, and the gas may be the power gas, It can be other gases that are not polluting the atmosphere.
  • the plurality of sets of meandering S-shaped hollow pipes are drawn from the bottom or one side of the gas cooling device and assembled into an air inlet and an air outlet.
  • the second stage cooling device can be a liquid cooling device.
  • the liquid cooling device comprises a cooling box and a liquid storage tank, wherein the cooling box is provided with a plurality of sets of meandering S-shaped hollow pipes, and correspondingly connected with a plurality of sets of meandering S-shaped hollows in the liquid storage tank a pipe, and a portion of the cooling tank and a corresponding portion of the liquid storage tank are a complete unit, and the whole cooling and twisting is due to the cooling tank and the liquid storage tank being two independent structures
  • the hollow pipe is located at the outside of the two for connecting the two parts is a straight pipe, and a valve can also be added to the straight pipe for controlling the medium in the meandering pipe.
  • a liquid for cooling the medium in the conduit is stored in the liquid storage tank.
  • the liquid storage tank is provided with a liquid filling port at the top and a liquid discharging port at the bottom.
  • the discharging device is provided with a fine sieve which can vibrate freely, so as to remove the fine non-usable sand or sand which is burned and burned by the regeneration in the cooled reclaimed sand, and is discharged from the waste of the discharging device.
  • the waste water discharged from it is discharged; the qualified reclaimed sand is sent to the reclaimed sand tank through the discharge port 4.
  • the dust collecting device is respectively connected with a pipe interface provided on the combustion chamber, a pipe interface 2 provided on the gas cooling device, and a pipe interface 3 provided on the cooling device of the liquid cooling device, and the dust in each box is connected by a pipe. Exhausting the flue gas in the combustion chamber, thereby realizing the removal of impurities in the reclaimed sand and protecting the environment, and the fine sand deposited in the dust collecting device and the sand discharged in the discharging device can be It is used to be added to the paint for reuse, so as to achieve full recycling of various materials in sand regeneration.
  • the dust collecting device collects, extracts and absorbs the floating and sinking in the sand regeneration process by the negative pressure method, thereby realizing the reverse jet type dust collecting.
  • the dust collecting device is provided with a recycling box for storing the collected floating sink.
  • the sand thermal regeneration apparatus of the present invention further includes a controller and a temperature detecting system for detecting temperatures of the combustion zones in the combustion chamber; the controller and the temperature detecting system communicate with each other, and the feeding The sand valves of the device communicate with each other such that the controller controls the opening of the sand valve of the feeding device according to the temperature of each combustion zone in the combustion chamber to change the vibration feeding of the feeding device Sanding speed of the machine; the controller is further in communication with the vibrating sand feeder of the feeding device and the combustion chamber, and the controller is configured to: stop sending sand to the vibrating sander 15 minutes after the command, a stop operation command is sent to the combustion chamber. Also, the controller can communicate with the remote control center for remote control.
  • the method for using the sand thermal regeneration device of the present invention is:
  • S007 The entire sand-heat regeneration equipment starts the regeneration, cooling and storage of the old sand according to the set control program.
  • the sand thermal regeneration apparatus of the present embodiment includes a feeding device 2, a combustion chamber 1, a gas cooling device 11, a liquid cooling device 12, a dust collecting device 15, and a discharging device 13. From the layout of the entire sand thermal regeneration plant at the factory, the arrangement of the various functional units from the feeding device 2 to the discharge device 13 is such that the feeding device 2 comprises a storage hopper 2A located on the elevated platform, located at the storage The vibrating sand feeder 2B for the secondary screening of the old sand directly under the hopper 2A and the feeding port 2C at the outlet of the vibrating sander 2B, the vibrating sanding machine 2B and the combustion chamber 1 are in the same straight line Arranged in parallel, and the feeding device 2 is the starting position of the entire sand thermal regeneration device, the inlet 2C is in communication with the combustion chamber 1, and the old sand that needs to be regenerated enters the combustion chamber through the inlet 2C 1 performing regeneration; the dust collecting device 15 is connected to the combustion chamber 1, the gas cooling device
  • a discharge port 8A is disposed on one side of the discharge port, and one end of the discharge port 8A is in communication with the combustion chamber 1, and the other end is in communication with the gas cooling device 11, and the combustion chamber 1 and the gas cooling device 11 are in parallel on a straight line.
  • a side of the gas cooling device 11 away from the combustion chamber 1 is provided with a discharge port 2BB, one end of the discharge port 2B is connected with the gas cooling device 11, and the other end is connected with the liquid cooling device 12;
  • the discharge side of the liquid cooling device 12 away from the gas cooling device 11 is provided with a discharge port 3C, which is connected to the liquid cooling device 12 at one end, and communicates with the discharge device 13 at the other end, and the discharge device
  • a discharge port 4D is disposed on a side of the device 13 away from the liquid cooling device, and the discharge port 4D is connected to the regenerative sand reservoir.
  • the combustion chamber 1 is generally designed in the shape of a square box, and mainly comprises a combustion chamber wall, a plurality of combustion devices 7 and an ignition device 16.
  • the illustrated combustion chamber wall is divided into a three-layer structure, a metal layer of the outermost layer, an insulating layer 3 of the intermediate layer, and a protective layer 4 of the innermost layer.
  • the intermediate insulating layer 3 is made of a ceramic fiber material, and the protective layer is formed.
  • 4 is made of heat insulation board, which has the effect of secondary insulation.
  • the insulating layer 3 and the protective layer 4 do not relate to the bottom of the combustion chamber 1, and only the outermost metal layer is provided at the bottom of the combustion chamber 1.
  • the protective layer 4 may be provided in addition to the remaining walls of the bottom of the combustion chamber 1, or may be provided only to the point where the suspended sand layer can reach, that is, half the height of the side wall of the combustion chamber 1.
  • the combustion device 7 is located at the bottom of the entire combustion chamber 1, and the combustion device 7 includes a combustion head 7A, a power gas pipe 5, and a combustible gas pipe 6, and the power gas pipe 5 and the combustible gas pipe 6 are arranged one above the other. All of the combustible gas pipes and all of the power gas pipes extend in the same horizontal direction.
  • the combustion head 7A is in the same plane above the combustible gas conduit 6, and the combustion head 7A is divided into a combustion portion, a combustible gas inlet portion, and a motive gas inlet portion.
  • the combustion portion is a cylindrical cavity extending in the vertical direction, and the peripheral wall of the cylindrical cavity is provided with a plurality of exhaust holes.
  • the combustible gas inlet portion is a round shaft tube, and the lower end of each combustion portion is connected to the pipe wall of a combustible gas pipe through a circular shaft cylinder, so that the lumen of the combustible gas pipe and the inner cavity of the combustion portion pass through the combustible gas. The gas is connected.
  • the power gas inlet portion is also a round shaft tube, and the lower end of each combustion portion is connected to the tube wall of a combustible gas pipeline through a round shaft cylinder, so that the lumen of the power gas pipeline and the inner cavity of the combustion portion pass the motive gas
  • the air inlet is connected.
  • the upper end of the combustible gas inlet portion penetrates through the corresponding combustible gas conduit and extends into the inner cavity of the corresponding motive gas inlet portion, so that the combustible gas inlet portion and the corresponding motive gas inlet portion are coaxial with each other.
  • the combustion portion is evenly distributed on the combustible gas pipeline 6.
  • combustion portions are disposed, and six combustion portions are arranged at intervals along the longitudinal direction of the combustible gas conduit 6, thereby realizing motive gas. Mixing with the combustible gas in the combustion section.
  • the combustion device 7 is provided with a plurality of sets of interconnected motive gas ducts 5, combustible gas ducts 6 and combustion heads 7A arranged in one plane, the optimal configuration of which is to realize a matrix arrangement of the combustion devices 7.
  • a power gas inlet port 5A and a combustible gas inlet port 6A leading to the outside of the combustion chamber 1 are respectively disposed on the upper power gas pipe 5 and the combustible gas pipe 6.
  • two intake ports may be opened on the power gas pipe 5 on the combustion device 7, and the two intake ports pass through the external motive gas disposed outside the combustion chamber 1.
  • the duct 5B is connected, and the air source is supplied from the unified power gas inlet 5A.
  • the power gas inlet 5A is forwardly disposed on the cooling gas inlet port 9A, that is, the power gas inlet port 5A is merged into the cooling gas inlet port 9A.
  • the outlet of the cooling gas is communicated with the power gas connection port 5C, thereby realizing the preheating of the power gas before entering the combustion chamber, which not only improves the working efficiency of the combustion chamber, but also effectively utilizes the residual heat of the reclaimed sand to achieve heat. Reuse.
  • the ignition device 16 is divided into a main igniter 16A and an auxiliary igniter 16B, and the main igniter 16A and the auxiliary igniter 16B are in a series relationship, and the ignition device 16 is always in an ignition state during the operation of the combustion chamber 1, thereby The combustion device 7 is prevented from being buried by the suspended sand during operation of the combustion chamber 1; the main igniter 16A is disposed on the side wall of the combustion chamber 1, more specifically, the main igniter 16A is located at the feed port 2C.
  • the auxiliary igniter 16B in series with the main igniter 16A is arranged in one-to-one correspondence with the other groups of combustion devices 7 to maintain the other
  • Each group of combustion devices 7 is always in a burning state without being buried by suspended sand; the ignition device 16 achieves full ignition of the overall ignition device 16 by igniting the main igniter 16A, and each auxiliary igniter 16B is provided.
  • a separate closing switch when the corresponding combustion device 7 is not operating, turns off the auxiliary igniter above the inoperative combustion device 7 prior to ignition.
  • each group of combustion devices 7 can be individually controlled to open and close, thereby optimizing the efficiency in the combustion chamber 1.
  • the main combustion gas is not allowed to pass only the motive gas and does not open the group.
  • the auxiliary igniter above the combustion device not only realizes the normal movement of the suspended sand layer, but also saves energy.
  • the first stage of cooling is set as the gas cooling device 11, and in order to maximize the cooling of the reclaimed sand, the gas pipe in the gas cooling device 11 is spiraled at the bottom of the entire device, and the suspended sand flow can travel along the spiral gas pipe.
  • the spiral gas conduit may be an S-shaped sand flow path.
  • the second stage of cooling is provided as a liquid cooling device 12, and the arrangement of the same liquid cooling pipe is the same as that in the gas cooling device 11 in order to achieve the best cooling effect, thereby achieving the temperature of the reclaimed sand entering the discharge device 13.
  • the set temperature is reached.
  • the liquid cooling device 12 is divided into a cooling tank 12A for cooling the reclaimed sand and a liquid storage tank 12B for achieving heat exchange to ensure a part of the cooling duct in the cooling tank 12A. Can always be in a certain temperature range to achieve good cooling effect.
  • a valve 12C may be provided on the cooling duct connecting the outer leakage portion of the cooling tank 12A and the liquid storage tank 12B.
  • the old sand outlet 2D of the feeding device 2 can also be provided with a screen mesh to filter the old sand entering the vibrating sand feeding machine 2B for the first time to remove the larger block sand and reduce the vibration sand feeding machine. 2B's work load and reduce the equipment failure rate.
  • the screen is used to reject small aggregated particles that cannot be regenerated from the old sand in the storage hopper 2A, and the small aggregated particles that are rejected are directly entered into the waste storage. In order to make the vibrating feeder 2B work smoothly, regular cleaning should be performed to prevent the screen from being clogged.
  • both the main igniter 16A and the auxiliary igniter 16B of the ignition device 16 penetrate into the interior of the combustion chamber through a passage provided on the side wall of the combustion chamber 1 to protect the igniter from the impact of suspended sand for a long period of time.
  • the ignition device 16 is further provided with a flame ionization probe to detect the sufficiency of combustion of each group of combustion devices 7, thereby ensuring the safety of the combustion chamber 1 and avoiding poisoning caused by incomplete combustion or Explosion risk.
  • the gas injection hole of the combustion head 7A of the combustion device 7 may further be provided with a protective net for preventing the sand particles from entering the combustion head 7A, causing blockage of the combustion head 7A, affecting the efficiency and normal operation of the equipment.
  • the combustion chamber 1 is divided into four regions, a first combustion zone, a second combustion zone, a third combustion zone and a fourth combustion zone, respectively, and the first sand enters the combustion chamber 1 from the feed port 2C.
  • the combustion zone under the action of the combustion gas stream and the subsequent addition of the old sand, causes the suspended sand flow layer 17 to move toward the second combustion zone, that is, the suspended sand flow layer 17 moves from the high concentration combustion zone to the low concentration combustion zone.
  • the combustion chamber 1 is further provided with a temperature sensor 1 for monitoring the operating temperature in the combustion chamber 1 to ensure that the sand regeneration process can be performed in a certain temperature range, thereby avoiding burning loss when the temperature is too high. Or the regeneration is not complete and the regeneration time is long when the temperature is too low.
  • the gas cooling device 11 and the cooling tank 12A of the liquid cooling device 12 are further provided with a heat insulating layer so that the temperature outside the gas cooling device 11 and the cooling box 12A is not excessively high to cause personal injury.
  • the negative pressure required for the discharge port 8A, the discharge port 2 8B, the discharge port 3 8C, the discharge port 4 8D, and the waste outlet sand suction are all from the dust collecting device 15 , that is, The combustion chamber 1, the gas cooling device 11, the liquid cooling device 12 and the discharging device 13 are all in a negative pressure state, and the suspended sand flow layer 17 moves between the respective devices under a certain negative pressure and gravity;
  • the discharge port 8A, the discharge port 2 8B, the discharge port 3 8C, the discharge port 4 8D and the waste outlet are respectively provided with electromagnetic valves to control the opening and closing of each discharge port.
  • the combustible gas may be natural gas, liquefied petroleum gas, coal gas or the like.
  • the motive gas may be compressed air, compressed oxygen or the like.
  • the gas cooling device 11 and the cooling tank 12A of the liquid cooling device 12 are respectively provided with a temperature sensor 2 and a temperature sensor 3 for detecting the cooling device 12A of the gas cooling device 11 and the liquid cooling device 12 In the temperature of the sand, when the sand temperature reaches the set value, the sand 8 8B and the 8 8 sand outlet are opened.
  • the discharging device 13 is further provided with a reclaimed sand position sensor and a waste sand position sensor for detecting the accumulated amount of reclaimed sand and waste sand in the discharging device, when the reclaimed sand and the waste sand are accumulated.
  • a reclaimed sand position sensor and a waste sand position sensor for detecting the accumulated amount of reclaimed sand and waste sand in the discharging device, when the reclaimed sand and the waste sand are accumulated.
  • an intake valve 1 is further disposed on the combustible gas inlet 6A, and the intake valve is a butterfly valve whose opening degree is controllable, thereby realizing control of the intake air amount.
  • the power gas inlet 5A is provided with an intake valve 2, and the intake valve 2 is a butterfly valve whose opening degree is controllable, thereby realizing control of the intake air amount.
  • the feeding principle of the sand thermal regeneration device the speed of the vibration sanding machine 2B in the feeding device 2 is controlled by a pre-adjusted sand valve, and if the blanking speed of the storage hopper 2A is too large, Then, the old sand outlet 2D of the hopper 2A is automatically closed.
  • the old sand material that is filtered out by the vibrating sand feeder 2B and cannot enter the combustion chamber 1 flows into the waste storage tank for storing non-renewable sand through the pipe.
  • the sand feeding speed of the vibrating sand feeder 2B is controlled in combination with the temperature of each combustion zone fed back by the temperature monitoring system in the combustion chamber 1, thereby controlling the moving speed of the sand layer in the combustion chamber 1, thereby achieving full combustion regeneration of the old sand.
  • the combustion chamber 1 is continuously filled in the case where the vibrating sand feeder 2B is continuously fed.
  • the sand port 8A enters the gas cooling device 11.
  • the amount of sand of the suspended sand flow layer 17 in the combustion chamber 1 is constant, and no sand will enter the gas cooling device 11 from the sand outlet 8A under the action of the motive gas.
  • the arrangement ensures that there is always sand in the combustion chamber 1 without exhausting the sand in the combustion chamber 1.
  • the combustion chamber 1 continues to work for 15 minutes after the vibrating sanding machine 2B stops sanding, thereby allowing combustion to enter.
  • the sand of chamber 1 is fully regenerated.
  • the speed of the motive gas is determined by the workload of the combustion chamber 1. Under the premise of keeping the sand in a fluid state, it should also ensure that the suspension speed of the useful sand is not exceeded, thereby ensuring that the useful sand is not absorbed by the dust collecting device as a floating sink. .
  • the working temperature of the combustion chamber can generally be 400 ° C ⁇ 800 ° C, and the regeneration time is inversely proportional to the temperature, that is, the lower the temperature, the longer the old sand needs to stay in the combustion chamber, and the test proves that when the combustion chamber works
  • the temperature is 700 ° C
  • the time required for the regeneration of the old sand is 15 min
  • the sanding temperature at the sand outlet is 700 ° C +/- 2 ° C.
  • the operating temperature of 700 °C can only make the resin in the old sand into resin vapor, and can not decompose the resin into volatile non-polluting or small polluting atmospheric emission standards.
  • the required operating temperature is 900 ° C to 1000 ° C
  • the present invention provides a PXG burning plate, which is 6*6 a matrix consisting of a combustion head, the power gas and the combustible gas respectively have different pipes entering the combustion head, mixed in the combustion head, and injected into the combustion chamber through the combustion head, so that the steam retention time in the combustion chamber is sufficient Full combustion of resin in old sand.
  • the anti-sintering additive is added to the old sand entering the combustion chamber, so that the metal salt becomes a stable form, thereby avoiding the regeneration process of the old sand. sintering.
  • S104 setting various process control parameters, such as setting the blanking amount of the storage hopper, the vibration frequency of the vibration sanding machine, the working temperature in the combustion chamber, the sanding temperature of the gas cooling device, the sanding temperature of the liquid cooling device, The position of the reclaimed sand, the location of the waste, the pressure of the suction in the combustion chamber, the suction pressure in the gas cooling device, the suction pressure in the liquid cooling device, the suction pressure of each sand outlet, the waste outlet pressure, etc.;

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Abstract

A sand thermal reclamation apparatus, comprising a feeding device (2), a combustion chamber (1), a first-stage cooling device, a second-stage cooling device, a dust collecting device (15), a discharging device (13), and a waste warehouse. A control method for the sand thermal reclamation apparatus, comprising: a combustion chamber (1) continues working for 15 min after a vibrating sand feeder (2B) of a feeding device (2). A use method of the sand thermal reclamation apparatus.

Description

砂热法再生设备及其控制方法和使用方法Sand heat regeneration device, control method and use method thereof
本申请要求于2018年02月24日提交中国专利局、申请号为201810155402.7、发明名称为“砂热法再生设备”的中国专利申请的优先权,同时要求于2018年02月24日提交中国专利局、申请号为201820257705.5、发明名称为“砂热法再生设备”的中国专利申请的优先权,两者的全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed on February 24, 2018, the Chinese Patent Office, application number 201810155402.7, and the invention name is “sand heat regeneration equipment”, and requires the submission of Chinese patents on February 24, 2018. The priority of the Chinese Patent Application No. 201102257705.5, entitled "Sand-heating Regeneration Equipment", the entire contents of which are incorporated herein by reference.
技术领域Technical field
本发明涉及铸造用砂再生技术领域,特别涉及砂热法再生设备及其控制方法和使用方法。The invention relates to the field of casting sand regeneration technology, in particular to a sand heat regeneration device, a control method thereof and a use method thereof.
背景技术Background technique
随着全球资源问题和环境问题的被提升到新的高度,及推行绿色铸造的情况下,如何有效利用资源和保护环境,成为铸造行业良性发展的关键。铸造行业属于用电、用砂、用金属的基础产业,其中,铸造用砂有呋喃树脂砂、陶粒砂、硅砂等,且所用砂属于细砂等级。目前铸造用砂的循环利用有原砂回收直接利用、冷法再生砂、热法再生砂等方式,而这些砂再生设备也都属于高电耗的设备,如何能够在砂回收过程中使得能耗低、且扬尘少是亟待解决的能源、资源和环保问题。With the global resource and environmental issues being upgraded to new heights and the implementation of green casting, how to effectively use resources and protect the environment has become the key to the benign development of the foundry industry. The foundry industry belongs to the basic industry of electricity, sand and metal. Among them, the foundry sand is furan resin sand, ceramsite sand, silica sand, etc., and the sand used belongs to fine sand grade. At present, the recycling of foundry sand has direct recovery of raw sand, cold reclaimed sand, thermal reclaimed sand, etc., and these sand recycling equipments are also high-power consumption equipment, how can energy consumption in the sand recycling process Low, and low dust is an urgent issue in energy, resources and environmental protection.
发明内容Summary of the invention
本发明目的是解决现有砂热法再生过程中能耗大、热能浪费及粉尘污染等部分或全部问题。The object of the present invention is to solve some or all problems such as large energy consumption, waste of heat energy and dust pollution in the existing sand-heat regeneration process.
为解决上述问题,本发明提供了一种砂热法再生设备,所述砂热法再生设备包括进料装置、燃烧室、第一级冷却装置、第二级冷却装置、集尘装置、出料装置和废料库,所述进料装置的一侧靠近工厂的一面墙壁布置,所述进料装置的另一侧方向上布置有所述燃烧室,所述进料装置与所述燃烧室通过进料口相连;所述燃烧室的另一侧布置有第一级冷却装置,所述燃烧室与所述第一级冷却装置通过出砂口一连通;所述第一级冷却装置的另一侧布置有第二级冷却装置,两者通过出砂口二连通;所述第二级冷却装置的另一侧布置有出料装置,两者通过出砂口三连通;所述集尘装置和 所述废料库就近布置在工厂的出口处,所述燃烧室、所述第一级冷却装置、所述第二级冷却装置分别通过管道连接于所述集尘装置上,所述废料库通过管道与所述出料装置连通。In order to solve the above problems, the present invention provides a sand thermal regeneration apparatus including a feeding device, a combustion chamber, a first stage cooling device, a second stage cooling device, a dust collecting device, and a discharge device. a device and a waste storage, one side of the feeding device being arranged near a wall of the factory, the combustion chamber being arranged on the other side of the feeding device, the feeding device and the combustion chamber passing through The other side of the combustion chamber is arranged with a first stage cooling device, the combustion chamber is in communication with the first stage cooling device through a sand outlet; the other side of the first stage cooling device a second stage cooling device is disposed, the two are connected through the sand outlet 2; the other side of the second stage cooling device is arranged with a discharging device, and the two are connected through the sand outlet 3; the dust collecting device and the The waste storage tank is disposed at the exit of the factory, and the combustion chamber, the first-stage cooling device, and the second-stage cooling device are respectively connected to the dust collecting device through a pipeline, and the waste storage tank passes through the pipeline The discharge device is in communication.
如上所述的砂热法再生设备,所述进料装置包括储料斗、振动送砂机和所述进料口,所述储料斗设置于高架上,用来储存需要再生的旧砂,所述储料斗的旧砂出口位于所述振动送砂机的正上方,且所述振动送砂机处于水平方向上,经过所述振动送砂机筛选后的旧砂经过所述进料口进入所述燃烧室中。a sand thermal regeneration apparatus as described above, the feeding device comprising a storage hopper, a vibrating sand feeder and the feed port, the storage hopper being disposed on an overhead for storing old sand to be regenerated, The old sand outlet of the storage hopper is located directly above the vibrating sand feeder, and the vibrating sand feeding machine is in a horizontal direction, and the old sand filtered by the vibrating sand feeding machine passes through the feeding port to enter the In the combustion chamber.
如上所述的砂热法再生设备,所述振动送砂机通过管道与所述废料库连通,使所述振动送砂机筛选出来的不能进入所述燃烧室的旧砂料通过管道流入到所述废料库。a sand thermal regeneration device as described above, wherein the vibrating sand feeder is connected to the waste storage tank through a pipe, so that the old sand material that is not filtered into the combustion chamber and filtered by the vibrating sand feeding machine flows into the pipe through the pipe Describe the waste library.
如上所述的砂热法再生设备,所述进料装置还包括砂阀,用于调节所述振动送砂机的送砂速度。The sand heat regeneration apparatus as described above, the feed apparatus further comprising a sand valve for adjusting a sand feed speed of the vibration sand feeder.
如上所述的砂热法再生设备,所述旧砂出口上还设有筛网,对进入振动送砂机的旧砂进行第一次过滤;在所述振动送砂机上设有筛网,对进入燃烧室的旧砂进行第二次过滤。In the sand thermal regeneration device as described above, the old sand outlet is further provided with a screen for first filtering the old sand entering the vibrating sand feeder; and the screen is provided with a screen on the vibrating sand feeder, The old sand entering the combustion chamber is subjected to a second filtration.
如上所述的砂热法再生设备,所述燃烧室包括燃烧室壁、燃烧装置和点火装置;所述燃烧装置坐落于所述燃烧室内部的底部,所述燃烧装置在所述燃烧室底部设置有若干组,且不接触到所述燃烧室壁;所述点火装置位于所述燃烧室壁上。a sand thermal regeneration apparatus as described above, the combustion chamber comprising a combustion chamber wall, a combustion device and an ignition device; the combustion device being located at a bottom of the interior of the combustion chamber, the combustion device being disposed at the bottom of the combustion chamber There are several groups that do not touch the combustion chamber wall; the ignition device is located on the combustion chamber wall.
如上所述的砂热法再生设备,所述燃烧室壁由三层结构组成,分别为外部的金属层、中间的保温层和内部的保护层,从而有效的防止燃烧室内热量的散失。In the sand thermal regeneration apparatus as described above, the combustion chamber wall is composed of a three-layer structure, which is an outer metal layer, an intermediate heat insulation layer and an inner protective layer, thereby effectively preventing heat loss in the combustion chamber.
如上所述的砂热法再生设备,所述燃烧装置包括燃烧头、动力气体管道、可燃气体管道,所述燃烧头通过同轴的筒状结构件与所述动力气体管道和所述可燃气体管道连通,从而实现动力气体与可燃气体在所述燃烧头内部的混合;且所述燃烧头、所述动力气体管道、所述可燃气体管道在同一垂直面内布置为上下结构,其中所述燃烧头处于最上层、所述动力气体管道处于最下层,且所述动力气体管道的进气口和所述可燃气体管道的进气口穿过所述燃烧室底部引出至所述燃烧室外,从而实现动力气体和可燃 气体的注入;所述砂热法再生设备设置有多组所述燃烧装置,每组所述燃烧装置单独工作,以便能够根据需要控制任何一组所述燃烧装置的启停。a sand thermal regeneration apparatus as described above, the combustion apparatus comprising a combustion head, a power gas pipeline, a combustible gas pipeline, the combustion head passing through a coaxial cylindrical structural member, the power gas pipeline, and the combustible gas pipeline Connecting, thereby achieving mixing of the motive gas and the combustible gas inside the combustion head; and the combustion head, the motive gas conduit, and the combustible gas conduit are arranged in an upper and lower structure in the same vertical plane, wherein the combustion head In the uppermost layer, the power gas pipeline is at the lowermost layer, and an intake port of the power gas pipe and an intake port of the combustible gas pipe are taken out to the combustion chamber through the bottom of the combustion chamber, thereby realizing power Injection of gas and combustible gas; the sand thermal regeneration apparatus is provided with a plurality of sets of said combustion devices, each set of said combustion devices operating separately to enable control of the start and stop of any one of said combustion devices as desired.
如上所述的砂热法再生设备,所述燃烧头包括燃烧部、可燃气体进气部、动力气体进气部,所述燃烧部通过所述可燃气体进气部与所述可燃气体管道连通,还通过所述动力气体进气部与所述动力气体管道连通。In the sand thermal regeneration apparatus as described above, the combustion head includes a combustion portion, a combustible gas inlet portion, and a motive gas inlet portion, and the combustion portion communicates with the combustible gas conduit through the combustible gas inlet portion. The power gas inlet is also in communication with the power gas conduit.
如上所述的砂热法再生设备,每所述燃烧部的下端通过一所述可燃气体进气部与一所述可燃气体管道的管腔连通;并且,每所述燃烧部的下端还通过一所述动力气体进气部与一所述动力气体管道的管腔连通;并且,每所述可燃气体进气部与对应的所述动力气体进气部整体为同轴的两层圆轴筒。In the sand thermal regeneration apparatus as described above, the lower end of each of the combustion portions is communicated with the lumen of a combustible gas conduit through a combustible gas inlet portion; and the lower end of each of the combustion portions is further passed through The power gas inlet portion is in communication with a lumen of the power gas conduit; and each of the combustible gas inlet portion and the corresponding power gas inlet portion are coaxial with a two-layer circular barrel.
如上所述的砂热法再生设备,所述燃烧头顶部的排气孔上还设有防护网,用来防止悬浮砂粒进入所述燃烧头造成堵塞。In the sand thermal regeneration apparatus as described above, the vent hole at the top of the combustion head is further provided with a protective net for preventing the suspended sand particles from entering the combustion head to cause clogging.
如上所述的砂热法再生设备,所述点火装置分为一个主点火器和若干辅点火器,所述点火装置的分布是每个点火器对应一组所述燃烧装置;所述主点火器与所述辅点火器串联连接,且每个所述辅点火器能够单独关闭。a sand thermal regeneration apparatus as described above, said ignition means being divided into a primary igniter and a plurality of auxiliary igniters, said distribution of said ignition means being a corresponding set of said combustion means per igniter; said primary igniter Connected to the auxiliary igniter in series, and each of the auxiliary igniters can be individually turned off.
如上所述的砂热法再生设备,所述主点火器和所述辅点火器均通过设置在所述燃烧室的侧壁上的通道伸入所述燃烧室内,且每个点火器上还设有火焰离子化探针,用以检测每组所述燃烧装置的燃烧充分性。In the sand thermal regeneration apparatus as described above, the main igniter and the auxiliary igniter each extend into the combustion chamber through a passage provided on a side wall of the combustion chamber, and each igniter is further provided There is a flame ionization probe for detecting the combustion adequacy of each of the combustion devices.
如上所述的砂热法再生设备,所述第一级冷却装置为气体冷却装置,所述气体冷却装置底部设有一定高度的若干组迂回曲折的S型空心管道,所述若干组迂回曲折的S型空心管道在所述气体冷却装置外分别集中为冷却气体进气口和冷却气体出气口。In the sand thermal regeneration apparatus as described above, the first stage cooling device is a gas cooling device, and the bottom of the gas cooling device is provided with a plurality of sets of meandering S-shaped hollow pipes of a certain height, and the groups are twisted and twisted. The S-shaped hollow pipes are respectively concentrated outside the gas cooling device as a cooling gas inlet and a cooling gas outlet.
如上所述的砂热法再生设备,所述冷却气体出气口与动力气体进气口连通,从而实现进入所述燃烧室的动力气体的预热。In the sand thermal regeneration apparatus as described above, the cooling gas outlet port communicates with the power gas inlet port, thereby preheating the motive gas entering the combustion chamber.
如上所述的砂热法再生设备,所述第二级冷却装置为液体冷却装置,所述液体冷却装置包括冷却箱和液体存储罐,所述冷却箱和所述液体存储罐通过一定高度的迂回曲折的S型空心管道连接,且介于所述冷却箱和所述液体存储罐间的空心管道为直线状,只有位于所述冷却箱和所述液体存储罐中的空心管道为迂回曲折的S型,在外漏部分的直线管道上设置阀门,以通过所述阀门向所述迂回曲折的S型空心管道注入介质。In the sand thermal regeneration apparatus as described above, the second stage cooling device is a liquid cooling device including a cooling tank and a liquid storage tank, the cooling tank and the liquid storage tank passing through a certain height The meandering S-shaped hollow pipe is connected, and the hollow pipe between the cooling box and the liquid storage tank is linear, and only the hollow pipe located in the cooling box and the liquid storage tank is a meandering S The valve is disposed on the straight pipe of the outer leakage portion to inject the medium into the meandering S-shaped hollow pipe through the valve.
如上所述的砂热法再生设备,所述出料装置用于接收经冷却、除尘合格的再生砂,所述出料装置内部还设有可自由振动的细筛,用以将因再生过程而无法再利用的细小非可用砂分离,并通过废料出口排出至所述废料库;且所述出料装置与再生砂砂罐通过出料口四连通,以将筛选合格的可利用再生砂通过所述出料口四输送至所述再生砂砂罐。The sand heat regeneration device as described above, wherein the discharge device is configured to receive reclaimed sand that has passed through cooling and dust removal, and the discharge device is further provided with a fine sieve that can vibrate freely for use in the regeneration process. The fine non-available sand that can not be reused is separated and discharged to the waste storage through the waste outlet; and the discharging device and the reclaimed sanding tank are connected through the discharge port to pass the qualified reclaimed sand through the screening. The discharge port 4 is conveyed to the reclaimed sand tank.
如上所述的砂热法再生设备,所述集尘装置为抽气型集尘装置,用于为整个砂热法再生设备提供负压并用于为悬浮砂流层的移动提供动力。The sand thermal regeneration apparatus as described above, the dust collection device is an air suction type dust collection device for providing a negative pressure to the entire sand thermal regeneration device and for powering the movement of the suspended sand flow layer.
如上所述的砂热法再生设备,所述燃烧室的工作原理为:所述燃烧室在振动送砂机连续供料的情况下不断被填充,当整个所述燃烧室内的砂容量达到动力气体的承受量后,悬浮砂流层开始在负压和重力作用下从出砂口一进入所述第一级冷却装置;当振动送砂机停止送砂时,所述燃烧室内的悬浮砂流层的砂量恒定,在动力气体的作用下将不再有砂从出砂口一进入所述第一级冷却装置,这种布置确保了所述燃烧室内始终有砂,具体地,在振动送砂机停止加砂后所述燃烧室还会继续工作15分钟,从而使得进入所述燃烧室的砂得到充分再生。In the sand thermal regeneration apparatus as described above, the working principle of the combustion chamber is that the combustion chamber is continuously filled in the case of continuous feeding of the vibrating sand feeder, and the sand volume in the entire combustion chamber reaches the motive gas. After the bearing capacity, the suspended sand layer begins to enter the first-stage cooling device from the sand outlet under the action of negative pressure and gravity; when the vibration sanding machine stops the sand feeding, the suspended sand layer sand in the combustion chamber The amount is constant, under the action of the motive gas, there will be no more sand entering the first-stage cooling device from the sand outlet. This arrangement ensures that there is always sand in the combustion chamber, specifically, the vibration sander stops. The combustion chamber will continue to operate for 15 minutes after sanding, so that the sand entering the combustion chamber is sufficiently regenerated.
如上所述的砂热法再生设备,所述进料装置的工作原理为:所述进料装置中的振动送砂机的速度由预先调节的砂阀控制,如果储料斗的落料速度过大,则自动关闭储料斗的旧砂出口;振动送砂机筛选出来的不能进入所述燃烧室的旧砂料通过管道流入到用于存储不可再生砂的所述废料库;结合所述燃烧室内温度监测系统反馈的各燃烧区的温度来控制所述振动送砂机的送砂速度,从而控制所述燃烧室内砂流层的移动速度,从而做到旧砂的充分燃烧再生。In the sand thermal regeneration apparatus as described above, the feeding device operates on the principle that the speed of the vibrating sand feeder in the feeding device is controlled by a pre-adjusted sand valve if the blanking speed of the storage hopper is too large Automatically closing the old sand outlet of the storage hopper; the old sand material filtered by the vibration sand feeder that cannot enter the combustion chamber flows into the waste storage tank for storing non-renewable sand through the pipeline; combined with the temperature inside the combustion chamber The temperature of each combustion zone fed back by the monitoring system is controlled to control the sand feeding speed of the vibrating sand feeder, thereby controlling the moving speed of the sand layer in the combustion chamber, thereby achieving full combustion regeneration of the old sand.
如上所述的砂热法再生设备,所述砂热法再生设备还包括控制器以及用于检测所述燃烧室内各燃烧区温度的温度检测系统;所述控制器与所述温度检测系统相互通信,还与所述进料装置的砂阀相互通信,使所述控制器根据所述燃烧室内的各燃烧区的温度来控制所述进料装置的砂阀的开度,以改变所述进料装置的所述振动送砂机的送砂速度;所述控制器还与所述进料装置的振动送砂器以及所述燃烧室相互通信,且所述控制器配置为:当向所述振动送砂机发送停止加砂指令后15分钟,再向所述燃烧室发送停止工作指令。a sand thermal regeneration apparatus as described above, the sand thermal regeneration apparatus further comprising a controller and a temperature detecting system for detecting temperatures of respective combustion zones in the combustion chamber; the controller and the temperature detecting system communicating with each other And communicating with the sand valve of the feeding device to cause the controller to control the opening of the sand valve of the feeding device according to the temperature of each combustion zone in the combustion chamber to change the feeding a sanding speed of the vibrating sanding machine of the apparatus; the controller further in communication with a vibrating sand feeder of the feeding device and the combustion chamber, and the controller is configured to: when the vibration is 15 minutes after the sand feeding machine sends a stop sanding command, a stop work command is sent to the combustion chamber.
如上所述的砂热法再生设备,所述控制器与远程控制中心相互通信,以实现远程控制。The sand thermal regeneration apparatus as described above, the controller and the remote control center communicate with each other to achieve remote control.
本发明所述的砂热法再生设备实现了旧砂的闭环循环利用,改进了铸造行业环境污染重、资源浪费严重的问题。The sand-heat regeneration device of the invention realizes the closed-loop recycling of the old sand, and improves the problem of serious environmental pollution and serious waste of resources in the foundry industry.
本发明为了提升砂热法再生设备的热效率,将动力气体作为气体冷却装置的介质,使得动力气体得到预加热,经过此预加热可以使所述动力气体的温度达到500℃,从而有效的提升了燃烧室的热效率。所述动力气体由风机类产品提供,所述风机的压力通过压力开关预先设定,从而使得动力气体的压力可控。所述进入燃烧室的动力气体中有50%左右的动力气体是经过气体冷却装置预热的。In order to improve the thermal efficiency of the sand heat regeneration device, the power gas is used as a medium of the gas cooling device, so that the power gas is preheated, and the preheating can make the temperature of the power gas reach 500 ° C, thereby effectively improving The thermal efficiency of the combustion chamber. The motive gas is provided by a fan type product, and the pressure of the fan is preset by a pressure switch, so that the pressure of the motive gas is controllable. About 50% of the motive gas entering the combustion chamber is preheated by the gas cooling device.
本发明通过设置集尘装置使得各个环节的不可利用砂均直接进入集尘装置中,而不会直接排放到环境中,从而避免了砂对大气污染,实现了砂的全回收利用。By setting the dust collecting device, the unusable sand of each link directly enters the dust collecting device, and is not directly discharged into the environment, thereby avoiding sand pollution to the air and realizing the full recycling of the sand.
本发明还提供一种适用于上述任一项所述的砂热法再生设备的控制方法,所述进料装置的振动送砂机停止加砂后,所述燃烧室继续工作15分钟。The present invention also provides a control method applicable to the sand-heat regeneration apparatus according to any one of the preceding claims, wherein the combustion chamber continues to operate for 15 minutes after the vibration of the feeding device stops sanding.
如上所述的送砂方法,根据所述燃烧室内的各燃烧区的温度改变所述进料装置的砂阀的开度,以改变所述振动送砂机的送砂速度。In the sand feeding method as described above, the opening degree of the sand valve of the feeding device is changed according to the temperature of each combustion zone in the combustion chamber to change the sand feeding speed of the vibration sanding machine.
本发明还提供一种适用于上述任一项所述的砂热法再生设备的使用方法,包括以下步骤:The present invention also provides a method of using the sand thermal regeneration apparatus according to any of the above, comprising the steps of:
S001:检查砂热法再生设备的硬件连接,并确保各连接口、开关阀处于关闭状态;S001: Check the hardware connection of the sand-heat regeneration equipment and ensure that the connection ports and the opening and closing valves are closed;
S002:向所述进料装置中加入经破碎并剔除了金属杂质的旧砂;S002: adding old sand which is crushed and stripped of metal impurities to the feeding device;
S003:确认砂热法再生设备的电气连接牢靠后,开启设备的总电源开关使设备上电,并通过总控制平台检查各功能板块是否正常、是否处于待工作状态;S003: After confirming that the electrical connection of the sand-heat regeneration equipment is secure, turn on the total power switch of the equipment to power on the equipment, and check whether the functional sections are normal and whether they are in the standby state through the total control platform;
S004:设定各类工艺控制参数;S004: setting various process control parameters;
S005:开启动力气体控制阀、可燃气体控制阀和所述燃烧室的点火装置点火,待所述燃烧室内的温度达到设定工作温度时,给出进料信号;S005: Turn on the power gas control valve, the combustible gas control valve, and the ignition device of the combustion chamber to ignite, and when the temperature in the combustion chamber reaches the set working temperature, give a feed signal;
S006:接到进料信号后启动所述进料装置开始向所述燃烧室内加入旧砂;S006: after receiving the feed signal, start the feeding device to start adding old sand to the combustion chamber;
S007:整个砂热法再生设备按照设定的控制程序开始旧砂的再生、冷却、存储。S007: The entire sand-heat regeneration equipment starts the regeneration, cooling and storage of the old sand according to the set control program.
附图说明DRAWINGS
图1是砂再生设备总体结构示意图。Figure 1 is a schematic view showing the overall structure of a sand recycling apparatus.
图2是燃烧室结构示意图。Figure 2 is a schematic view of the structure of the combustion chamber.
图3是一组燃烧装置结构示意图。Figure 3 is a schematic view of the structure of a group of combustion devices.
图4是点火装置布局示意图。Figure 4 is a schematic view of the layout of the ignition device.
图中,1-燃烧室;2-进料装置;2A-储料斗;2B-振动送砂机;2C-进料口;2D-旧砂出口;3-保温层;4-保护层;5-动力气体管道;5A-动力气体进气口;5B-外动力气体管道;5C-动力气体连接口;6-可燃气体管道;6A-可燃气体进气口;7-燃烧装置;7A-燃烧头;8-出砂口;8A-出砂口一;8B-出砂口二;8C-出砂口三;8D-出砂口四;9-冷却气体管道;9A-冷却气体进气口;9B-冷却气体出气口;10-集尘口;10A-管道接口一;10B-管道接口二;10C-管道接口三;11-气体冷却装置;12-液体冷却装置;12A冷却箱;12B-液体存储罐;12C-阀门;13-出料装置;15-集尘装置;16-点火装置;16A-主点火器;16B-辅点火器;17-悬浮砂流层。In the figure, 1-combustion chamber; 2-feeding device; 2A-storage hopper; 2B-vibration sanding machine; 2C-feeding port; 2D-old sand outlet; 3-insulation layer; 4-protective layer; Power gas pipeline; 5A-power gas inlet; 5B-external power gas pipeline; 5C-power gas connection port; 6-combustible gas pipeline; 6A-combustible gas inlet; 7-combustion device; 7A-burning head; 8- sand outlet; 8A- sand outlet one; 8B- sand outlet two; 8C- sand outlet three; 8D- sand outlet four; 9-cooling gas pipeline; 9A-cooling gas inlet; 9B- Cooling gas outlet; 10-dust port; 10A-pipe interface one; 10B-pipe interface two; 10C-pipe interface three; 11-gas cooling device; 12-liquid cooling device; 12A cooling box; 12B-liquid storage tank 12C-valve; 13-discharge device; 15-dust collector; 16-ignition device; 16A-master igniter; 16B-auxiliary igniter; 17-suspended sand layer.
具体实施方式Detailed ways
本发明提供的砂热法再生设备,包括进料装置、燃烧室、第一级冷却装置、第二级冷却装置、集尘装置、出料装置和废料库,其中进料装置、燃烧室、气体冷却装置、液体冷却装置和出料装置形成直线排布或者U型排布或者圆形排布,具体情况视场地而定,而集尘装置和废料库则可以单独布置,就近将集尘装置和废料库配置在工厂的出口附件。按照工艺生产流程,所述进料装置为所述砂热法再生设备的起始装置,具体地,所述进料装置的一侧近工厂的墙壁布置,另一侧方向上布置有所述燃烧室的一侧、且通过进料口与所述燃烧室连接,通过所述进料口将需要再生的旧砂输送到所述燃烧室中;所述燃烧室上方设有连接所述集尘装置的管道接口一; 相对于进料口的所述燃烧室的另一侧设有出料口一,所述出料口一连接所述燃烧室和所述气体冷却装置;在所述第一级冷却装置的另一侧设有出料口二,所述出料口二连接所述气体冷却装置和所述第二级冷却装置;在所述第二级冷却装置另一侧设有出料口三,所述出料口三连接所述第二级冷却装置和所述出料装置;所述第一级冷却装置和液体冷却装置上方均设有用于连接集尘装置的管道接口二和管道接口三;所述集尘装置通过管道与所述燃烧室、第一级冷却装置和第二级冷却装置相连,实现砂再生过程中的除尘及冷却过程中的二次、三次除尘,以净化可利用的再生砂。The sand thermal regeneration device provided by the invention comprises a feeding device, a combustion chamber, a first-stage cooling device, a second-stage cooling device, a dust collecting device, a discharging device and a waste storage, wherein the feeding device, the combustion chamber and the gas The cooling device, the liquid cooling device and the discharging device form a linear arrangement or a U-shaped arrangement or a circular arrangement, depending on the site, and the dust collecting device and the waste storage can be separately arranged, and the dust collecting device and the dust collecting device are The waste bin is configured at the factory's export attachment. According to the process production process, the feeding device is an initial device of the sand thermal regeneration device, in particular, one side of the feeding device is arranged near the wall of the factory, and the combustion is arranged on the other side. One side of the chamber is connected to the combustion chamber through a feed port, and the old sand to be regenerated is transported into the combustion chamber through the feed port; and the dust collecting device is connected above the combustion chamber a pipe interface one; a discharge port one is provided on the other side of the combustion chamber with respect to the feed port, the discharge port is connected to the combustion chamber and the gas cooling device; at the first stage The other side of the cooling device is provided with a discharge port 2, the discharge port 2 is connected to the gas cooling device and the second-stage cooling device; and the discharge port is provided on the other side of the second-stage cooling device Third, the discharge port three is connected to the second-stage cooling device and the discharging device; the first-stage cooling device and the liquid cooling device are provided with a pipe interface 2 and a pipe interface for connecting the dust collecting device Third, the dust collecting device passes through the pipeline and the combustion chamber, The first stage cooling device is connected to the second stage cooling device to realize secondary and tertiary dust removal in the dust removal and cooling process during the sand regeneration process to purify the available reclaimed sand.
所述进料装置,包括储料斗、振动送砂机和进料口。所述储料斗用来储存经过破碎、剔除金属杂质后的旧砂,所述储料斗下方的落料口位于所述振动送砂机的一端,从而实现将旧砂洒落在振动送砂机上;所述振动送砂机的另一端与所述进料口的一端相连,所述振动送砂机对即将进入燃烧室的旧砂进行再次筛选,剔除旧砂中不适宜再生的砂块,使得尽可能多的可再生的砂进入燃烧室;所述进料口的另一端与所述燃烧室相连,实现旧砂顺利进入燃烧室。The feeding device comprises a storage hopper, a vibrating sand feeder and a feed inlet. The storage hopper is used for storing old sand after crushing and removing metal impurities, and the dropping port under the storage hopper is located at one end of the vibrating sand feeding machine, thereby realizing the old sand to be sprinkled on the vibrating sand feeding machine; The other end of the vibrating sand feeding machine is connected to one end of the feeding port, and the vibrating sand feeding machine rescreens the old sand that is about to enter the combustion chamber, and removes the sand block which is not suitable for regeneration in the old sand, so as to make A large amount of regenerated sand enters the combustion chamber; the other end of the feed port is connected to the combustion chamber, so that the old sand smoothly enters the combustion chamber.
所述燃烧室,包括燃烧室壁、燃烧装置、点火装置。所述燃烧室壁(不包括底面)从外到内依次设有金属外层、保温层、保护层,所述金属外层为燃烧室的整体架构,起到支撑和成形的作用;所述保温层一方面防止内部热量的流失,另一方面防止燃烧室外围过热造成人员无法接近,甚至烫伤工作人员的风险;所述保护层用来保护所述保温层,防止砂粒进入保温层,造成保温层失效,提升设备的使用率,降低维修、保养周期和费用。所述燃烧装置由若干燃烧板块组成,所述燃烧板块包括可燃气体管路、动力气体管路和燃烧头,其中所述动力气体中含有助燃气体,所述可燃气体和所述动力气体在所述燃烧头内混合一起并从所述燃烧头的喷气孔喷射到所述燃烧室中,从而实现将从所述进料口下落的旧砂粒吹起形成砂流层的目的,所述燃烧装置设置于所述燃烧室的底部中央位置,所述可燃气体进气口和所述动力气体进气口分别从燃烧室底部引出。所述点火装置分布在所述燃烧室侧壁上,通过燃烧室侧壁上预留的通道伸入至燃烧室内,且所述点火装置设有一个主点火器和若干个辅点火器,所述主点火器与辅点火器间为串联关系,所述主点火器上设有打火头,通过引燃主点火器实现整 个点火装置的点火,且所述点火装置在整个砂再生过程中始终处于点火状态。The combustion chamber includes a combustion chamber wall, a combustion device, and an ignition device. The combustion chamber wall (excluding the bottom surface) is provided with a metal outer layer, a heat insulating layer and a protective layer in order from the outside to the inside, and the metal outer layer is an integral structure of the combustion chamber, and functions as a support and a shape; The layer prevents the loss of internal heat on the one hand, and prevents the personnel from being inaccessible or even scalded by the overheating of the periphery of the combustion chamber on the other hand; the protective layer is used to protect the insulation layer and prevent the sand particles from entering the insulation layer, resulting in an insulation layer. Failure, increased equipment usage, reduced maintenance, maintenance intervals and costs. The combustion device is composed of a plurality of combustion plates, the combustion plate includes a combustible gas pipeline, a power gas pipeline and a combustion head, wherein the motive gas contains a combustion-supporting gas, and the combustible gas and the motive gas are in the Mixing the combustion heads together and injecting them into the combustion chamber from the gas injection holes of the combustion head, thereby achieving the purpose of blowing old sand particles falling from the feed port to form a sand flow layer, the combustion device being disposed at the In the central position of the bottom of the combustion chamber, the combustible gas inlet and the motive gas inlet are respectively taken out from the bottom of the combustion chamber. The ignition device is distributed on the side wall of the combustion chamber, and protrudes into the combustion chamber through a reserved passage on the side wall of the combustion chamber, and the ignition device is provided with a main igniter and a plurality of auxiliary igniters, The main igniter and the auxiliary igniter are in series relationship, the main igniter is provided with a sparking head, the ignition of the entire ignition device is achieved by igniting the main igniter, and the ignition device is always in the whole sand regeneration process Ignition status.
所述第一级冷却装置可以为气体冷却装置。所述气体冷却装置为内部设有一定高度的若干组迂回曲折的S型空心管道,所述燃烧再生后的再生砂在此进行第一次气体冷却,所述气体可以为所述动力气体,也可以为其他对大气无污染的气体。所述若干组迂回曲折的S型空心管道从所述气体冷却装置底部或者一侧引出,并集合为一个进气口和一个出气口。The first stage cooling device may be a gas cooling device. The gas cooling device is a plurality of sets of meandering S-shaped hollow pipes with a certain height inside, and the regenerated sand after the combustion regeneration is subjected to a first gas cooling, and the gas may be the power gas, It can be other gases that are not polluting the atmosphere. The plurality of sets of meandering S-shaped hollow pipes are drawn from the bottom or one side of the gas cooling device and assembled into an air inlet and an air outlet.
所述第二级冷却装置可以为液体冷却装置。所述液体冷却装置包括冷却箱和液体存储罐,所述冷却箱内设有若干组迂回曲折的S型空心管道,同时在所述液体存储罐内对应的连接有若干组迂回曲折的S型空心管道,且所述冷却箱内的部分与所述液体存储罐中对应的部分为一个完整的整体,其由于所述冷却箱与所述液体存储罐为两个独立的结构,这个整体的迂回曲折的空心管道位于这两者外部用于连接两者的部分为直管道,且还可以在这段直管道上加设阀门,用来控制所述迂回曲折管道内的介质。所述液体存储罐中存放有用于冷却管道内介质的液体。所述液体存储罐顶部设有液体填加口,底部设有液体放出口。The second stage cooling device can be a liquid cooling device. The liquid cooling device comprises a cooling box and a liquid storage tank, wherein the cooling box is provided with a plurality of sets of meandering S-shaped hollow pipes, and correspondingly connected with a plurality of sets of meandering S-shaped hollows in the liquid storage tank a pipe, and a portion of the cooling tank and a corresponding portion of the liquid storage tank are a complete unit, and the whole cooling and twisting is due to the cooling tank and the liquid storage tank being two independent structures The hollow pipe is located at the outside of the two for connecting the two parts is a straight pipe, and a valve can also be added to the straight pipe for controlling the medium in the meandering pipe. A liquid for cooling the medium in the conduit is stored in the liquid storage tank. The liquid storage tank is provided with a liquid filling port at the top and a liquid discharging port at the bottom.
所述出料装置内设有可自由振动的细筛,从而将冷却后的再生砂中因再生而被烧碎、烧毁的细小非可用砂或者砂末筛除,并从出料装置的废料出口将其排出的废料库中;合格的再生砂则经过出料口四输送到再生砂砂罐中。The discharging device is provided with a fine sieve which can vibrate freely, so as to remove the fine non-usable sand or sand which is burned and burned by the regeneration in the cooled reclaimed sand, and is discharged from the waste of the discharging device. The waste water discharged from it is discharged; the qualified reclaimed sand is sent to the reclaimed sand tank through the discharge port 4.
所述集尘装置通过管道分别与所述燃烧室上设置的管道接口一、气体冷却装置上设置的管道接口二和液体冷却装置冷却箱上设置的管道接口三连接,将各个箱体中的粉尘和燃烧室中的烟气抽离,从而实现即时将再生砂中的杂质去除,且保护了环境,并且沉淀在所述集尘装置中的细小砂末和出料装置中筛出的砂末可以用来添加到涂料中再次使用,从而实现砂再生中的各种料的全面回收利用。所述集尘装置采用负压方式收集、抽取、吸取砂再生过程中的浮沉,从而实现反向喷射式集尘。所述集尘装置中设有用于存储收集回来的浮沉的回收箱。The dust collecting device is respectively connected with a pipe interface provided on the combustion chamber, a pipe interface 2 provided on the gas cooling device, and a pipe interface 3 provided on the cooling device of the liquid cooling device, and the dust in each box is connected by a pipe. Exhausting the flue gas in the combustion chamber, thereby realizing the removal of impurities in the reclaimed sand and protecting the environment, and the fine sand deposited in the dust collecting device and the sand discharged in the discharging device can be It is used to be added to the paint for reuse, so as to achieve full recycling of various materials in sand regeneration. The dust collecting device collects, extracts and absorbs the floating and sinking in the sand regeneration process by the negative pressure method, thereby realizing the reverse jet type dust collecting. The dust collecting device is provided with a recycling box for storing the collected floating sink.
本发明所述砂热法再生设备,还包括控制器以及用于检测所述燃烧室内各燃烧区温度的温度检测系统;所述控制器与所述温度检测系统相互通 信,还与所述进料装置的砂阀相互通信,使所述控制器根据所述燃烧室内的各燃烧区的温度来控制所述进料装置的砂阀的开度,以改变所述进料装置的所述振动送砂机的送砂速度;所述控制器还与所述进料装置的振动送砂器以及所述燃烧室相互通信,且所述控制器配置为:当向所述振动送砂机发送停止加砂指令后15分钟,再向所述燃烧室发送停止工作指令。并且,控制器可以与远程控制中心相互通信,以实现远程控制。The sand thermal regeneration apparatus of the present invention further includes a controller and a temperature detecting system for detecting temperatures of the combustion zones in the combustion chamber; the controller and the temperature detecting system communicate with each other, and the feeding The sand valves of the device communicate with each other such that the controller controls the opening of the sand valve of the feeding device according to the temperature of each combustion zone in the combustion chamber to change the vibration feeding of the feeding device Sanding speed of the machine; the controller is further in communication with the vibrating sand feeder of the feeding device and the combustion chamber, and the controller is configured to: stop sending sand to the vibrating sander 15 minutes after the command, a stop operation command is sent to the combustion chamber. Also, the controller can communicate with the remote control center for remote control.
本发明所述砂热法再生设备的使用方法为:The method for using the sand thermal regeneration device of the present invention is:
S001:检查砂热法再生设备的硬件连接,并确保各连接口、开关阀处于关闭状态;S001: Check the hardware connection of the sand-heat regeneration equipment and ensure that the connection ports and the opening and closing valves are closed;
S002:向进料装置中加入经破碎并剔除了金属杂质的旧砂;S002: adding old sand which is crushed and stripped of metal impurities to the feeding device;
S003:确认砂热法再生设备的电气连接牢靠后,开启设备的总电源开关是设备上电,并通过总控制平台检查各功能板块是否正常、是否处于待工作状态;S003: After confirming that the electrical connection of the sand-heat regeneration device is secure, the total power switch of the device is powered on, and the main control platform checks whether the functional blocks are normal and whether they are in a standby state;
S004:设定各类工艺控制参数;S004: setting various process control parameters;
S005:开启动力气体控制阀、可燃气体控制阀和点火装置点火,待燃烧室内的温度达到设定工作温度时,给出进料信号;S005: Turn on the power gas control valve, the flammable gas control valve and the ignition device to ignite, and when the temperature in the combustion chamber reaches the set working temperature, give a feed signal;
S006:接到进料信号后启动进料装置开始向燃烧室内加入旧砂;S006: after receiving the feed signal, start the feeding device to start adding old sand to the combustion chamber;
S007:整个砂热法再生设备按照设定的控制程序开始旧砂的再生、冷却、存储。S007: The entire sand-heat regeneration equipment starts the regeneration, cooling and storage of the old sand according to the set control program.
具体请参考图1-图4。Please refer to Figure 1 - Figure 4 for details.
为了更清楚地说明本发明的技术方案,将按照图1-图4实施例进行详细说明,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the present invention, the detailed description will be made in accordance with the embodiments of FIGS. 1 to 4. It is obvious that the drawings in the following description are some embodiments of the present invention, and those skilled in the art, Other drawings may also be obtained from these drawings without paying for creative labor.
本实施例的砂热法再生设备,包括进料装置2、燃烧室1、气体冷却装置11、液体冷却装置12、集尘装置15和出料装置13。从整个砂热法再生设备在工厂的布局情况,从进料装置2到出料装置13的方向各个功能单元的布置为:所述进料装置2包括位于高架台上的储料斗2A、位于储料斗2A正下方用于二次筛选旧砂的振动送砂机2B和位于所述振动送砂机2B出口处的进料口2C,所述振动送砂机2B与所述燃烧室1在同一直线上并 行布置,且所述进料装置2为整个砂热法再生设备的起始位置,所述进料口2C与所述燃烧室1连通,需要再生的旧砂通过进料口2C进入燃烧室1进行再生;所述集尘装置15通过管道接口一10A、管道接口二10B和管道接口三10C分别与所述燃烧室1、气体冷却装置11和液体冷却装置12连通,用于抽吸砂再生过程中不可用的浮尘,因集尘装置15与其他设备间是管道连接,故可以将集尘装置15布置在工厂中距离废物处理最近的地方,以方便处理不可用废砂;燃烧室1上与进料口2C相对的另一侧的面上设有出料口一8A,所述出料口一8A一端与燃烧室1连通,另一端与气体冷却装置11连通,且燃烧室1和气体冷却装置11位于一条直线上并行布置;所述气体冷却装置11远离燃烧室1的一侧面上设有出料口二8B,所述出料口二8B一端与气体冷却装置11连通,另一端与液体冷却装置12连通;所述液体冷却装置12远离气体冷却装置11的一侧面上设有出料口三8C,所述出料口三8C一端与液体冷却装置12连通,另一端与出料装置13连通,且所述出料装置13远离所述液体冷却装置的一侧面上设有出料口四8D,所述出料口四8D与再生砂库连通。The sand thermal regeneration apparatus of the present embodiment includes a feeding device 2, a combustion chamber 1, a gas cooling device 11, a liquid cooling device 12, a dust collecting device 15, and a discharging device 13. From the layout of the entire sand thermal regeneration plant at the factory, the arrangement of the various functional units from the feeding device 2 to the discharge device 13 is such that the feeding device 2 comprises a storage hopper 2A located on the elevated platform, located at the storage The vibrating sand feeder 2B for the secondary screening of the old sand directly under the hopper 2A and the feeding port 2C at the outlet of the vibrating sander 2B, the vibrating sanding machine 2B and the combustion chamber 1 are in the same straight line Arranged in parallel, and the feeding device 2 is the starting position of the entire sand thermal regeneration device, the inlet 2C is in communication with the combustion chamber 1, and the old sand that needs to be regenerated enters the combustion chamber through the inlet 2C 1 performing regeneration; the dust collecting device 15 is connected to the combustion chamber 1, the gas cooling device 11 and the liquid cooling device 12 through a pipe interface 10A, a pipe interface 2B, and a pipe interface 3C, respectively, for suction sand regeneration. The floating dust that is not available in the process, because the dust collecting device 15 is connected with other equipment, it is possible to arrange the dust collecting device 15 in the place near the waste disposal in the factory to facilitate the treatment of the unavailable waste sand; Opposite the feed port 2C A discharge port 8A is disposed on one side of the discharge port, and one end of the discharge port 8A is in communication with the combustion chamber 1, and the other end is in communication with the gas cooling device 11, and the combustion chamber 1 and the gas cooling device 11 are in parallel on a straight line. Arranging; a side of the gas cooling device 11 away from the combustion chamber 1 is provided with a discharge port 2BB, one end of the discharge port 2B is connected with the gas cooling device 11, and the other end is connected with the liquid cooling device 12; The discharge side of the liquid cooling device 12 away from the gas cooling device 11 is provided with a discharge port 3C, which is connected to the liquid cooling device 12 at one end, and communicates with the discharge device 13 at the other end, and the discharge device A discharge port 4D is disposed on a side of the device 13 away from the liquid cooling device, and the discharge port 4D is connected to the regenerative sand reservoir.
所述燃烧室1整体设计为方形盒体形状,主要包括燃烧室壁、若干组燃烧装置7和点火装置16。所示燃烧室壁分为三层结构,最外层的金属层、中间层的保温层3和最里层的保护层4,所述中间保温层3采用陶瓷纤维材料制成,所述保护层4采用隔热板制成,从而起到二次隔热的效果。所述保温层3和保护层4不涉及到燃烧室1底部,燃烧室1底部只设有最外层的金属层。所述保护层4可以是除燃烧室1底部其余各壁均设有,也可以只设置到悬浮砂流层能触及的地方,即燃烧室1侧壁的一半高度上。所述燃烧装置7位于整个燃烧室1的底部,所述燃烧装置7包括燃烧头7A、动力气体管道5和可燃气体管道6,所述动力气体管道5和可燃气体管道6上下布置在一个面内,所有的所述可燃气体管道以及所有的所述动力气体管道均沿同一水平方向延伸。所述燃烧头7A在可燃气体管道6的上方的同一个平面内,且燃烧头7A分为燃烧部、可燃气体进气部和动力气体进气部三部分。燃烧部为上下方向延伸的柱形腔体,柱形腔体的周壁设置有多个排气孔。可燃气体进气部为圆轴筒,每个燃烧部的下端通过一个该圆轴筒与一根可燃气体管道的管壁相连,使可燃气体管道的管腔与燃烧部的 内腔通过可燃气体进气部连通。动力气体进气部也为圆轴筒,每个燃烧部的下端通过一个该圆轴筒与一根可燃气体管道的管壁相连,使动力气体管道的管腔与燃烧部的内腔通过动力气体进气部连通。并且,可燃气体进气部的上端贯穿过对应的可燃气体管道并伸入对应的动力气体进气部的内腔,使可燃气体进气部与对应的动力气体进气部整体为同轴的两层圆轴筒。所述燃烧部在所述可燃气体管道6上均匀分布有若干个,本实施例中设置有6个燃烧部,6个燃烧部沿可燃气体管道6的长度方向依次间隔排布,从而实现动力气体和可燃气体在燃烧部的混合。所述燃烧装置7设置有若干组在一个面内布置的相互连通的动力气体管道5、可燃气体管道6和燃烧头7A,其最优结构为实现燃烧装置7的矩阵排布。为了方便通气,在所述上动力气体管道5和可燃气体管道6上分别设有通向燃烧室1外部的动力气体进气口5A和可燃气体进气口6A。同时为了加大动力气体的进气量,可在所述燃烧装置7上的动力气体管道5上开设两个进气口,所述两个进气口通过设置于燃烧室1外部的外动力气体管道5B连通,再由统一的动力气体进气口5A提供气源。本次设计的设备为了进一步提升设备的热利用率,将动力气体进气口5A前移设置在冷却气体进气口9A上,也即将动力气体进气口5A合并到冷却气体进气口9A上,再将冷却气体的出口与动力气体连接口5C连通,从而实现了动力气体进入燃烧室前的预热,不仅提升了燃烧室的工作效率,同时也有效利用了再生砂的余热,做到了热量的重复利用。所述点火装置16分为主点火器16A和辅点火器16B,且主点火器16A和辅点火器16B间是串联关系,且所述点火装置16在燃烧室1工作期间始终处于点火状态,从而避免燃烧装置7在燃烧室1工作期间被悬浮砂埋灭;所述主点火器16A设置在燃烧室1的侧壁上,更确切地说所述主点火器16A位于进料口2C处的一组燃烧装置7的上方,用于点燃靠近进料口2C处的燃烧装置7;与主点火器16A串联的辅点火器16B一一对应地布置在其他各组燃烧装置7的上方,以维持其他各组燃烧装置7始终处于燃烧状态,而不会被悬浮砂埋灭;所述点火装置16通过点燃主点火器16A的方式,实现整体点火装置16的全部点燃,且各辅点火器16B设有独立的关闭开关,当对应的燃烧装置7不工作时,在点火前关闭不工作燃烧装置7上方的辅点火器。同时,每组燃烧装置7可单独控制开闭, 从而实现燃烧室1内效率的最优化,当某组燃烧装置7不需要工作时主要是不通入可燃气体只通入动力气体且不开启此组燃烧装置上方的辅点火器,从而不仅实现悬浮砂流层的正常运动,且可以节省能耗。The combustion chamber 1 is generally designed in the shape of a square box, and mainly comprises a combustion chamber wall, a plurality of combustion devices 7 and an ignition device 16. The illustrated combustion chamber wall is divided into a three-layer structure, a metal layer of the outermost layer, an insulating layer 3 of the intermediate layer, and a protective layer 4 of the innermost layer. The intermediate insulating layer 3 is made of a ceramic fiber material, and the protective layer is formed. 4 is made of heat insulation board, which has the effect of secondary insulation. The insulating layer 3 and the protective layer 4 do not relate to the bottom of the combustion chamber 1, and only the outermost metal layer is provided at the bottom of the combustion chamber 1. The protective layer 4 may be provided in addition to the remaining walls of the bottom of the combustion chamber 1, or may be provided only to the point where the suspended sand layer can reach, that is, half the height of the side wall of the combustion chamber 1. The combustion device 7 is located at the bottom of the entire combustion chamber 1, and the combustion device 7 includes a combustion head 7A, a power gas pipe 5, and a combustible gas pipe 6, and the power gas pipe 5 and the combustible gas pipe 6 are arranged one above the other. All of the combustible gas pipes and all of the power gas pipes extend in the same horizontal direction. The combustion head 7A is in the same plane above the combustible gas conduit 6, and the combustion head 7A is divided into a combustion portion, a combustible gas inlet portion, and a motive gas inlet portion. The combustion portion is a cylindrical cavity extending in the vertical direction, and the peripheral wall of the cylindrical cavity is provided with a plurality of exhaust holes. The combustible gas inlet portion is a round shaft tube, and the lower end of each combustion portion is connected to the pipe wall of a combustible gas pipe through a circular shaft cylinder, so that the lumen of the combustible gas pipe and the inner cavity of the combustion portion pass through the combustible gas. The gas is connected. The power gas inlet portion is also a round shaft tube, and the lower end of each combustion portion is connected to the tube wall of a combustible gas pipeline through a round shaft cylinder, so that the lumen of the power gas pipeline and the inner cavity of the combustion portion pass the motive gas The air inlet is connected. Moreover, the upper end of the combustible gas inlet portion penetrates through the corresponding combustible gas conduit and extends into the inner cavity of the corresponding motive gas inlet portion, so that the combustible gas inlet portion and the corresponding motive gas inlet portion are coaxial with each other. Layer round shaft tube. The combustion portion is evenly distributed on the combustible gas pipeline 6. In this embodiment, six combustion portions are disposed, and six combustion portions are arranged at intervals along the longitudinal direction of the combustible gas conduit 6, thereby realizing motive gas. Mixing with the combustible gas in the combustion section. The combustion device 7 is provided with a plurality of sets of interconnected motive gas ducts 5, combustible gas ducts 6 and combustion heads 7A arranged in one plane, the optimal configuration of which is to realize a matrix arrangement of the combustion devices 7. In order to facilitate ventilation, a power gas inlet port 5A and a combustible gas inlet port 6A leading to the outside of the combustion chamber 1 are respectively disposed on the upper power gas pipe 5 and the combustible gas pipe 6. At the same time, in order to increase the intake air amount of the motive gas, two intake ports may be opened on the power gas pipe 5 on the combustion device 7, and the two intake ports pass through the external motive gas disposed outside the combustion chamber 1. The duct 5B is connected, and the air source is supplied from the unified power gas inlet 5A. In order to further improve the heat utilization rate of the device, the power gas inlet 5A is forwardly disposed on the cooling gas inlet port 9A, that is, the power gas inlet port 5A is merged into the cooling gas inlet port 9A. Then, the outlet of the cooling gas is communicated with the power gas connection port 5C, thereby realizing the preheating of the power gas before entering the combustion chamber, which not only improves the working efficiency of the combustion chamber, but also effectively utilizes the residual heat of the reclaimed sand to achieve heat. Reuse. The ignition device 16 is divided into a main igniter 16A and an auxiliary igniter 16B, and the main igniter 16A and the auxiliary igniter 16B are in a series relationship, and the ignition device 16 is always in an ignition state during the operation of the combustion chamber 1, thereby The combustion device 7 is prevented from being buried by the suspended sand during operation of the combustion chamber 1; the main igniter 16A is disposed on the side wall of the combustion chamber 1, more specifically, the main igniter 16A is located at the feed port 2C. Above the group burning device 7, for igniting the combustion device 7 near the feed port 2C; the auxiliary igniter 16B in series with the main igniter 16A is arranged in one-to-one correspondence with the other groups of combustion devices 7 to maintain the other Each group of combustion devices 7 is always in a burning state without being buried by suspended sand; the ignition device 16 achieves full ignition of the overall ignition device 16 by igniting the main igniter 16A, and each auxiliary igniter 16B is provided. A separate closing switch, when the corresponding combustion device 7 is not operating, turns off the auxiliary igniter above the inoperative combustion device 7 prior to ignition. At the same time, each group of combustion devices 7 can be individually controlled to open and close, thereby optimizing the efficiency in the combustion chamber 1. When a certain group of combustion devices 7 does not need to work, the main combustion gas is not allowed to pass only the motive gas and does not open the group. The auxiliary igniter above the combustion device not only realizes the normal movement of the suspended sand layer, but also saves energy.
第一级冷却设为气体冷却装置11,为了能最大限度的冷却再生砂,将气体冷却装置11中的气体管道盘旋在整个装置的底部,并使悬浮砂流能够顺着盘旋的气体管道行走。所述盘旋的气体管道可以为S型砂流路径。The first stage of cooling is set as the gas cooling device 11, and in order to maximize the cooling of the reclaimed sand, the gas pipe in the gas cooling device 11 is spiraled at the bottom of the entire device, and the suspended sand flow can travel along the spiral gas pipe. The spiral gas conduit may be an S-shaped sand flow path.
第二级冷却设置为液体冷却装置12,同样的液体冷却管道的布置与气体冷却装置11中的布置相同,以期达到最好的冷却效果,从而实现进入到出料装置13中的再生砂的温度达到设定温度。所述液体冷却装置12分为冷却箱12A和液体存储罐12B,所述冷却箱12A用来冷却再生砂,而液体存储罐12B则用来实现热交换,以保证冷却箱12A中部分的冷却管道能始终处于一定的温度范围内以达到良好的冷却效果。为了方便液体冷却装置12中冷却管道内介质的替换,可以在衔接冷却箱12A和液体存储罐12B的外漏部分的冷却管道上设置阀门12C。The second stage of cooling is provided as a liquid cooling device 12, and the arrangement of the same liquid cooling pipe is the same as that in the gas cooling device 11 in order to achieve the best cooling effect, thereby achieving the temperature of the reclaimed sand entering the discharge device 13. The set temperature is reached. The liquid cooling device 12 is divided into a cooling tank 12A for cooling the reclaimed sand and a liquid storage tank 12B for achieving heat exchange to ensure a part of the cooling duct in the cooling tank 12A. Can always be in a certain temperature range to achieve good cooling effect. In order to facilitate the replacement of the medium in the cooling duct in the liquid cooling device 12, a valve 12C may be provided on the cooling duct connecting the outer leakage portion of the cooling tank 12A and the liquid storage tank 12B.
更优地,所述进料装置2的旧砂出口2D还可以设置筛网,对进入振动送砂机2B的旧砂进行第一次过滤,去除较大的块状砂,减轻振动送砂机2B的工作负担,并降低设备的故障率。所述筛网用来剔除来自储料斗2A中旧砂中的不能再生的小的聚集颗粒,被剔除的小的聚集颗粒直接进入废料库。为了使振动送料机2B工作顺畅,应进行定期清洁,以防止筛网被堵塞。More preferably, the old sand outlet 2D of the feeding device 2 can also be provided with a screen mesh to filter the old sand entering the vibrating sand feeding machine 2B for the first time to remove the larger block sand and reduce the vibration sand feeding machine. 2B's work load and reduce the equipment failure rate. The screen is used to reject small aggregated particles that cannot be regenerated from the old sand in the storage hopper 2A, and the small aggregated particles that are rejected are directly entered into the waste storage. In order to make the vibrating feeder 2B work smoothly, regular cleaning should be performed to prevent the screen from being clogged.
更优地,所述点火装置16的主点火器16A和辅点火器16B均通过燃烧室1侧壁上设置的通道深入到燃烧室内部,以保护点火器不会长期遭受悬浮砂的冲击。More preferably, both the main igniter 16A and the auxiliary igniter 16B of the ignition device 16 penetrate into the interior of the combustion chamber through a passage provided on the side wall of the combustion chamber 1 to protect the igniter from the impact of suspended sand for a long period of time.
更优地,所述点火装置16上还设有火焰离子化探针,以检测每组燃烧装置7燃烧的充分性,从而保证燃烧室1运行的安全性,避免不完全燃烧可能造成的中毒或者爆炸风险。More preferably, the ignition device 16 is further provided with a flame ionization probe to detect the sufficiency of combustion of each group of combustion devices 7, thereby ensuring the safety of the combustion chamber 1 and avoiding poisoning caused by incomplete combustion or Explosion risk.
更优地,所述燃烧装置7的燃烧头7A的喷气孔上还可以设有防护网,用来防止砂粒进入燃烧头7A,造成燃烧头7A发生堵塞,影响设备的效率和正常运行。More preferably, the gas injection hole of the combustion head 7A of the combustion device 7 may further be provided with a protective net for preventing the sand particles from entering the combustion head 7A, causing blockage of the combustion head 7A, affecting the efficiency and normal operation of the equipment.
更优地,所述燃烧室1分为四个区域,分别第一燃烧区、第二燃烧区、 第三燃烧区和第四燃烧区,旧砂从进料口2C进入燃烧室1的第一燃烧区在燃烧气流和陆续加入旧砂的作用下,促使悬浮砂流层17向第二燃烧区移动,也即悬浮砂流层17从浓度高的燃烧区向浓度低的燃烧区移动。More preferably, the combustion chamber 1 is divided into four regions, a first combustion zone, a second combustion zone, a third combustion zone and a fourth combustion zone, respectively, and the first sand enters the combustion chamber 1 from the feed port 2C. The combustion zone, under the action of the combustion gas stream and the subsequent addition of the old sand, causes the suspended sand flow layer 17 to move toward the second combustion zone, that is, the suspended sand flow layer 17 moves from the high concentration combustion zone to the low concentration combustion zone.
更优地,所述燃烧室1内还设有温度传感器一,用来监测燃烧室1内的运行温度,以保证砂再生过程在一定的温度范围能进行,避免了温度过高时的烧损或者温度过低时的再生不彻底和再生时间长。More preferably, the combustion chamber 1 is further provided with a temperature sensor 1 for monitoring the operating temperature in the combustion chamber 1 to ensure that the sand regeneration process can be performed in a certain temperature range, thereby avoiding burning loss when the temperature is too high. Or the regeneration is not complete and the regeneration time is long when the temperature is too low.
更优地,所述气体冷却装置11和液体冷却装置12的冷却箱12A内部还设有隔热层,以使所述气体冷却装置11和冷却箱12A外部的温度不至于过高造成人员伤害。More preferably, the gas cooling device 11 and the cooling tank 12A of the liquid cooling device 12 are further provided with a heat insulating layer so that the temperature outside the gas cooling device 11 and the cooling box 12A is not excessively high to cause personal injury.
更优地,所述出料口一8A、出料口二8B、出料口三8C、出料口四8D和废料出口吸砂所需的负压均来自所述集尘装置15,也即燃烧室1、气体冷却装置11、液体冷却装置12和出料装置13中均处于负压状态,所述悬浮砂流层17在一定的负压和重力的作用下在各个装置间移动;且可在所述出料口一8A、出料口二8B、出料口三8C、出料口四8D和废料出口上分别设置有电磁阀,以控制各出料口的启闭。More preferably, the negative pressure required for the discharge port 8A, the discharge port 2 8B, the discharge port 3 8C, the discharge port 4 8D, and the waste outlet sand suction are all from the dust collecting device 15 , that is, The combustion chamber 1, the gas cooling device 11, the liquid cooling device 12 and the discharging device 13 are all in a negative pressure state, and the suspended sand flow layer 17 moves between the respective devices under a certain negative pressure and gravity; The discharge port 8A, the discharge port 2 8B, the discharge port 3 8C, the discharge port 4 8D and the waste outlet are respectively provided with electromagnetic valves to control the opening and closing of each discharge port.
更优地,所述可燃气体可以为天然气、液化石油气、煤气等。More preferably, the combustible gas may be natural gas, liquefied petroleum gas, coal gas or the like.
更优地,所述动力气体可以为压缩空气、压缩氧气等。More preferably, the motive gas may be compressed air, compressed oxygen or the like.
更优地,所述气体冷却装置11和液体冷却装置12的冷却箱12A中还分别设有温度传感器二和温度传感器三,用来检测所述气体冷却装置11和液体冷却装置12的冷却箱12A中砂子的温度,当砂温达到设定值时,开启出砂口二8B和出砂口三8C。More preferably, the gas cooling device 11 and the cooling tank 12A of the liquid cooling device 12 are respectively provided with a temperature sensor 2 and a temperature sensor 3 for detecting the cooling device 12A of the gas cooling device 11 and the liquid cooling device 12 In the temperature of the sand, when the sand temperature reaches the set value, the sand 8 8B and the 8 8 sand outlet are opened.
更优地,所述出料装置13中还设有再生砂位置传感器和废砂位置传感器,用来检测所述出料装置中再生砂和废砂的蓄积量,当再生砂和废砂达到蓄积量时开启出砂口四8D和废料出口。More preferably, the discharging device 13 is further provided with a reclaimed sand position sensor and a waste sand position sensor for detecting the accumulated amount of reclaimed sand and waste sand in the discharging device, when the reclaimed sand and the waste sand are accumulated. When opening, the sand outlet 4D and the waste outlet are opened.
更优地,在所述可燃气体进气口6A上还设有进气阀一,所述进气阀一为开度可控的蝶阀,从而实现对进气量的控制。More preferably, an intake valve 1 is further disposed on the combustible gas inlet 6A, and the intake valve is a butterfly valve whose opening degree is controllable, thereby realizing control of the intake air amount.
更优地,在所述动力气体进气口5A上设有进气阀二,所述进气阀二为开度可控的蝶阀,从而实现对进气量的控制。More preferably, the power gas inlet 5A is provided with an intake valve 2, and the intake valve 2 is a butterfly valve whose opening degree is controllable, thereby realizing control of the intake air amount.
本实施例所述的砂热法再生设备的进料原理:所述进料装置2中的振动送砂机2B的速度由预先调节的砂阀控制,如果储料斗2A的落料速度过 大,则自动关闭储料斗2A的旧砂出口2D。所述振动送砂机2B筛选出来的不能进入燃烧室1的旧砂料通过管道流入到用于存储不可再生砂的废料库。结合燃烧室1内温度监测系统反馈的各燃烧区的温度来控制振动送砂机2B的送砂速度,从而控制燃烧室1内砂流层的移动速度,从而做到旧砂的充分燃烧再生。The feeding principle of the sand thermal regeneration device according to the embodiment: the speed of the vibration sanding machine 2B in the feeding device 2 is controlled by a pre-adjusted sand valve, and if the blanking speed of the storage hopper 2A is too large, Then, the old sand outlet 2D of the hopper 2A is automatically closed. The old sand material that is filtered out by the vibrating sand feeder 2B and cannot enter the combustion chamber 1 flows into the waste storage tank for storing non-renewable sand through the pipe. The sand feeding speed of the vibrating sand feeder 2B is controlled in combination with the temperature of each combustion zone fed back by the temperature monitoring system in the combustion chamber 1, thereby controlling the moving speed of the sand layer in the combustion chamber 1, thereby achieving full combustion regeneration of the old sand.
本实施例所述的砂热法再生设备的燃烧室的工作原理:The working principle of the combustion chamber of the sand thermal regeneration device described in this embodiment:
所述燃烧室1在振动送砂机2B连续供料的情况下,其不断被填充,当整个燃烧室1内的砂容量达到动力气体的承受量后,开始在负压和重力作用下从出砂口一8A进入气体冷却装置11。当振动送砂机2B停止送砂时,燃烧室1内的悬浮砂流层17的砂量恒定,在动力气体的作用下将不再有砂从出砂口一8A进入气体冷却装置11,这种布置确保了燃烧室1内始终有砂,而不会耗尽燃烧室1内的砂子,具体地,在振动送砂机2B停止加砂后燃烧室1还会继续工作15分钟,从而使得进入燃烧室1的砂得到充分再生。The combustion chamber 1 is continuously filled in the case where the vibrating sand feeder 2B is continuously fed. When the sand volume in the entire combustion chamber 1 reaches the capacity of the motive gas, it starts to emerge under the action of negative pressure and gravity. The sand port 8A enters the gas cooling device 11. When the vibrating sand feeder 2B stops the sand feeding, the amount of sand of the suspended sand flow layer 17 in the combustion chamber 1 is constant, and no sand will enter the gas cooling device 11 from the sand outlet 8A under the action of the motive gas. The arrangement ensures that there is always sand in the combustion chamber 1 without exhausting the sand in the combustion chamber 1. Specifically, the combustion chamber 1 continues to work for 15 minutes after the vibrating sanding machine 2B stops sanding, thereby allowing combustion to enter. The sand of chamber 1 is fully regenerated.
所述动力气体的速度由燃烧室1的工作量确定,在保持砂子处于流体状态下的前提下,还应确保不超过有用砂的悬浮速度,从而确保有用砂不会被集尘装置当做浮沉吸收。The speed of the motive gas is determined by the workload of the combustion chamber 1. Under the premise of keeping the sand in a fluid state, it should also ensure that the suspension speed of the useful sand is not exceeded, thereby ensuring that the useful sand is not absorbed by the dust collecting device as a floating sink. .
所述燃烧室的工作温度一般可以为400℃~800℃,且再生时间与温度成反比,也即温度越低,旧砂需要在燃烧室内停留的时间越长,经试验证明,当燃烧室工作温度为700℃时,旧砂再生需要的时间为15min,且在出砂口一出的出砂温度为700℃+/-2℃。但是700℃的工作温度只能使旧砂中的树脂变为树脂蒸汽,而无法将树脂分解为挥发性的符合无污染或者小污染大气排放标准。为了能够使燃烧室内的工作温度达到使得旧砂中的树脂分解为无害挥发性气体,需要的工作温度为900℃~1000℃,本发明设置了PXG燃烧板块,所述燃烧板块由6*6的燃烧头组成的矩阵构成,所述动力气体和可燃气体分别有不同的管道进入燃烧头,并在燃烧头中混合,并经燃烧头喷射到燃烧室内,从而使得燃烧室内的蒸汽保留时间足以实现旧砂中树脂的全燃烧。The working temperature of the combustion chamber can generally be 400 ° C ~ 800 ° C, and the regeneration time is inversely proportional to the temperature, that is, the lower the temperature, the longer the old sand needs to stay in the combustion chamber, and the test proves that when the combustion chamber works When the temperature is 700 ° C, the time required for the regeneration of the old sand is 15 min, and the sanding temperature at the sand outlet is 700 ° C +/- 2 ° C. However, the operating temperature of 700 °C can only make the resin in the old sand into resin vapor, and can not decompose the resin into volatile non-polluting or small polluting atmospheric emission standards. In order to enable the working temperature in the combustion chamber to decompose the resin in the old sand into a harmless volatile gas, the required operating temperature is 900 ° C to 1000 ° C, and the present invention provides a PXG burning plate, which is 6*6 a matrix consisting of a combustion head, the power gas and the combustible gas respectively have different pipes entering the combustion head, mixed in the combustion head, and injected into the combustion chamber through the combustion head, so that the steam retention time in the combustion chamber is sufficient Full combustion of resin in old sand.
本发明为了防止旧砂中金属盐在燃烧过程中的烧结,在所述进入燃烧室的旧砂中添加了防烧结添加剂,使得金属盐变为稳定的形态,从而避免 了旧砂再生过程中的烧结。In order to prevent the sintering of the metal salt in the old sand during the combustion process, the anti-sintering additive is added to the old sand entering the combustion chamber, so that the metal salt becomes a stable form, thereby avoiding the regeneration process of the old sand. sintering.
本实施例砂热法再生设备的使用方法为:The method for using the sand heat regeneration device of this embodiment is as follows:
S101:检查砂热法再生设备的进料装置中储料斗与振动送砂机间的位置关系、检查储料斗旧砂出口阀门的是否处于关闭状态、检查进料口与振动送砂机间的连接是否顺畅、检查振动送砂机上筛网是否清理干净、检查出料口一连接是否紧密与牢靠、检查出料口二的连接是否紧密与牢靠、检查出料口三的连接是否紧密与牢靠、检查出料口四的连接是否紧密与牢靠、检查废料出口的连接是否紧密与牢靠、检查集尘装置的连接世界紧密与牢靠;S101: Checking the positional relationship between the storage hopper and the vibrating sand feeding machine in the feeding device of the sand heat regeneration device, checking whether the old sand outlet valve of the storage hopper is in a closed state, checking the connection between the feeding port and the vibrating sand feeding machine Is it smooth, check whether the screen on the vibrating sand feeding machine is cleaned, check whether the connection of the discharging port is tight and firm, check whether the connection of the discharging port 2 is tight and firm, and check whether the connection of the discharging port 3 is tight and firm, check Whether the connection of the discharge port 4 is tight and firm, check whether the connection of the waste outlet is tight and firm, and check the connection world of the dust collector is tight and firm;
S102:向进料装置的储料斗中加入经破碎并剔除了金属杂质的旧砂;S102: adding old sand which is crushed and stripped of metal impurities to a storage hopper of the feeding device;
S102:确认砂热法再生设备的电气连接牢靠后,开启设备的总电源开关是设备上电,并通过总控制平台检查燃烧室内温度传感器的状态及设定、检查气体冷却装置中温度传感器的状态及设定、检查液体冷却装置中温度传感器的状态及设定、检查四个出料口上电磁阀的状态及设定、检查动力气体进气阀的状态及设定、检查可燃气体进气阀的状态及设定、检查出料装置中位置传感器的状态及设定,以确认各个功能区域正常并处于待工作状态;S102: After confirming that the electrical connection of the sand-heat regeneration device is secure, the total power switch of the device is powered on, and the state of the temperature sensor in the combustion chamber is checked and set by the total control platform, and the state of the temperature sensor in the gas cooling device is checked. And setting and checking the status and setting of the temperature sensor in the liquid cooling device, checking the status and setting of the solenoid valve on the four discharge ports, checking the status and setting of the power gas intake valve, and checking the intake valve of the combustible gas. Status and setting, checking the status and setting of the position sensor in the discharge device to confirm that each functional area is normal and in a standby state;
S104:设定各类工艺控制参数,如设定储料斗的落料量、振动送砂机的振动频率、燃烧室内的工作温度、气体冷却装置的出砂温度、液体冷却装置的出砂温度、再生砂出砂位置、废料位置、燃烧室中吸尘压力、气体冷却装置中的吸尘压力、液体冷装置中的吸尘压力、各个出砂口的吸砂压力、废料出口压力等;S104: setting various process control parameters, such as setting the blanking amount of the storage hopper, the vibration frequency of the vibration sanding machine, the working temperature in the combustion chamber, the sanding temperature of the gas cooling device, the sanding temperature of the liquid cooling device, The position of the reclaimed sand, the location of the waste, the pressure of the suction in the combustion chamber, the suction pressure in the gas cooling device, the suction pressure in the liquid cooling device, the suction pressure of each sand outlet, the waste outlet pressure, etc.;
S105:开启压缩空气控制阀、可燃气体控制阀和点火装置点火,待燃烧室内的温度达到设定工作温度时,给出进料信号;S105: Turn on the compressed air control valve, the flammable gas control valve and the ignition device to ignite, and when the temperature in the combustion chamber reaches the set working temperature, give a feeding signal;
S106:接到进料信号后启动进料装置开始向燃烧室内加入旧砂;S106: after receiving the feed signal, start the feeding device to start adding old sand to the combustion chamber;
S107:整个砂热法再生设备按照设定的控制程序开始旧砂的再生、冷却、存储。S107: The entire sand thermal regeneration equipment starts the regeneration, cooling and storage of the old sand according to the set control program.
以上所揭露的仅为本发明较佳实施例而已,当然不能以此来限定本发明之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本发明权利要求所作的等同变化,仍属于发明所涵盖的范围。The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, and those skilled in the art can understand all or part of the process of implementing the above embodiments, and according to the claims of the present invention. The equivalent change is still within the scope of the invention.

Claims (25)

  1. 一种砂热法再生设备,其特征在于,所述砂热法再生设备包括进料装置、燃烧室、第一级冷却装置、第二级冷却装置、集尘装置、出料装置和废料库,所述进料装置的一侧靠近工厂的一面墙壁布置,所述进料装置的另一侧方向上布置有所述燃烧室,所述进料装置与所述燃烧室通过进料口相连;所述燃烧室的另一侧布置有第一级冷却装置,所述燃烧室与所述第一级冷却装置通过出砂口一连通;所述第一级冷却装置的另一侧布置有第二级冷却装置,两者通过出砂口二连通;所述第二级冷却装置的另一侧布置有出料装置,两者通过出砂口三连通;所述集尘装置和所述废料库就近布置在工厂的出口处,所述燃烧室、所述第一级冷却装置、所述第二级冷却装置分别通过管道连接于所述集尘装置上,所述废料库通过管道与所述出料装置连通。A sand thermal regeneration device, characterized in that the sand thermal regeneration device comprises a feeding device, a combustion chamber, a first-stage cooling device, a second-stage cooling device, a dust collecting device, a discharging device and a waste storage, One side of the feeding device is disposed near a wall of the factory, and the combustion chamber is disposed on the other side of the feeding device, and the feeding device is connected to the combustion chamber through a feeding port; The other side of the combustion chamber is arranged with a first stage cooling device, the combustion chamber is in communication with the first stage cooling device through a sand outlet; the other side of the first stage cooling device is arranged with a second stage a cooling device, the two are connected through the sand outlet 2; the other side of the second-stage cooling device is arranged with a discharging device, and the two are connected through the sand outlet 3; the dust collecting device and the waste storage are arranged nearby At the outlet of the factory, the combustion chamber, the first-stage cooling device, and the second-stage cooling device are respectively connected to the dust collecting device through a pipeline, and the waste storage tank passes through the pipeline and the discharging device Connected.
  2. 如权利要求1所述的砂热法再生设备,其特征在于,所述进料装置包括储料斗、振动送砂机和所述进料口,所述储料斗设置于高架上,用来储存需要再生的旧砂,所述储料斗的旧砂出口位于所述振动送砂机的正上方,且所述振动送砂机处于水平方向上,经过所述振动送砂机筛选后的旧砂经过所述进料口进入所述燃烧室中。A sand thermal regeneration apparatus according to claim 1, wherein said feeding means comprises a storage hopper, a vibrating sand feeder and said feed port, said storage hopper being disposed on an overhead for storing needs Regenerated old sand, the old sand outlet of the storage hopper is located directly above the vibrating sand feeder, and the vibrating sand feeding machine is in a horizontal direction, and the old sand passing through the vibrating sand feeding machine is filtered The feed port enters the combustion chamber.
  3. 如权利要求2所述的砂热法再生设备,其特征在于,所述振动送砂机通过管道与所述废料库连通,使所述振动送砂机筛选出来的不能进入所述燃烧室的旧砂料通过管道流入到所述废料库。A sand thermal regeneration apparatus according to claim 2, wherein said vibrating sand feeder is connected to said waste storage tank through a pipe, so that said vibrating sand feeding machine screens out old ones that cannot enter said combustion chamber The sand flows into the waste reservoir through the pipe.
  4. 如权利要求2所述的砂热法再生设备,其特征在于,所述进料装置还包括砂阀,用于调节所述振动送砂机的送砂速度。A sand thermal regeneration apparatus according to claim 2, wherein said feeding means further comprises a sand valve for adjusting a sand feeding speed of said vibrating sand feeder.
  5. 如权利要求2所述的砂热法再生设备,其特征在于,所述旧砂出口上还设有筛网,对进入振动送砂机的旧砂进行第一次过滤;在所述振动送砂机上设有筛网,对进入燃烧室的旧砂进行第二次过滤。A sand-heat regeneration apparatus according to claim 2, wherein said old sand outlet is further provided with a screen for first filtering the old sand entering the vibrating sand feeder; A screen is placed on the machine to filter the old sand entering the combustion chamber for a second time.
  6. 如权利要求1所述的砂热法再生设备,其特征在于,所述燃烧室包括燃烧室壁、燃烧装置和点火装置;所述燃烧装置坐落于所述燃烧室内部的底部,所述燃烧装置在所述燃烧室底部设置有若干组,且不接触到所述燃烧室壁;所述点火装置位于所述燃烧室壁上。A sand-thermal regeneration apparatus according to claim 1, wherein said combustion chamber includes a combustion chamber wall, a combustion device, and an ignition device; said combustion device being located at a bottom portion of said combustion chamber, said combustion device A plurality of sets are disposed at the bottom of the combustion chamber and are not in contact with the combustion chamber wall; the ignition device is located on the combustion chamber wall.
  7. 如权利要求6所述的砂热法再生设备,其特征在于,所述燃烧室壁 由三层结构组成,分别为外部的金属层、中间的保温层和内部的保护层,从而有效的防止燃烧室内热量的散失。A sand thermal regeneration apparatus according to claim 6, wherein said combustion chamber wall is composed of a three-layer structure, which is an outer metal layer, an intermediate heat insulating layer and an inner protective layer, thereby effectively preventing combustion. Loss of heat in the room.
  8. 如权利要求6所述的砂热法再生设备,其特征在于,所述燃烧装置包括燃烧头、动力气体管道、可燃气体管道,所述燃烧头通过同轴的筒状结构件与所述动力气体管道和所述可燃气体管道连通,从而实现动力气体与可燃气体在所述燃烧头内部的混合;且所述燃烧头、所述动力气体管道、所述可燃气体管道在同一垂直面内布置为上下结构,其中所述燃烧头处于最上层、所述动力气体管道处于最下层,且所述动力气体管道的进气口和所述可燃气体管道的进气口穿过所述燃烧室底部引出至所述燃烧室外,从而实现动力气体和可燃气体的注入;所述砂热法再生设备设置有多组所述燃烧装置,每组所述燃烧装置单独工作,以便能够根据需要控制任何一组所述燃烧装置的启停。A sand thermal regeneration apparatus according to claim 6, wherein said combustion means comprises a combustion head, a power gas pipe, a combustible gas pipe, said combustion head passing said coaxial cylindrical structural member and said motive gas The pipeline and the combustible gas pipeline are connected to realize mixing of the motive gas and the combustible gas inside the combustion head; and the combustion head, the power gas pipeline, and the combustible gas pipeline are arranged in the same vertical plane a structure, wherein the combustion head is at an uppermost layer, the power gas pipe is at a lowermost layer, and an intake port of the power gas pipe and an intake port of the combustible gas pipe are led out through the bottom of the combustion chamber to Said outside the combustion chamber to achieve injection of a motive gas and a combustible gas; said sand thermal regeneration device is provided with a plurality of said combustion devices, each set of said combustion devices operating separately so as to be able to control any one of said combustions as needed Start and stop of the device.
  9. 根据权利要求8所述的砂热法再生设备,其特征在于,所述燃烧头包括燃烧部、可燃气体进气部、动力气体进气部,所述燃烧部通过所述可燃气体进气部与所述可燃气体管道连通,还通过所述动力气体进气部与所述动力气体管道连通。The sand thermal regeneration apparatus according to claim 8, wherein the combustion head includes a combustion portion, a combustible gas intake portion, and a motive gas intake portion, and the combustion portion passes through the combustible gas intake portion and The combustible gas conduit is in communication and is further in communication with the motive gas conduit through the motive gas inlet.
  10. 根据权利要求9所述的砂热法再生设备,其特征在于,每所述燃烧部的下端通过一所述可燃气体进气部与一所述可燃气体管道的管腔连通;并且,每所述燃烧部的下端还通过一所述动力气体进气部与一所述动力气体管道的管腔连通;并且,每所述可燃气体进气部与对应的所述动力气体进气部整体为同轴的两层圆轴筒。A sand-thermal regeneration apparatus according to claim 9, wherein a lower end of each of said combustion portions is communicated with a lumen of said combustible gas conduit through a combustible gas inlet portion; and each of said a lower end of the combustion portion is further connected to a lumen of the power gas conduit through a power gas inlet portion; and each of the combustible gas inlet portion is coaxial with a corresponding one of the power gas inlet portions Two-layer round shaft tube.
  11. 如权利要求8所述的砂热法再生设备,其特征在于,所述燃烧头顶部的排气孔上还设有防护网,用来防止悬浮砂粒进入所述燃烧头造成堵塞。A sand-thermal regeneration apparatus according to claim 8, wherein a venting opening is provided on the vent hole at the top of the burner to prevent the suspended sand particles from entering the combustion head to cause clogging.
  12. 如权利要求6所述的砂热法再生设备,其特征在于,所述点火装置分为一个主点火器和若干辅点火器,所述点火装置的分布是每个点火器对应一组所述燃烧装置;所述主点火器与所述辅点火器串联连接,且每个所述辅点火器能够单独关闭。A sand thermal regeneration apparatus according to claim 6, wherein said ignition means is divided into a main igniter and a plurality of auxiliary igniters, said ignition means being distributed for each igniter corresponding to said group of said combustion a device; the main igniter is connected in series with the auxiliary igniter, and each of the auxiliary igniters can be individually turned off.
  13. 如权利要求12所述的砂热法再生设备,其特征在于,所述主点火器和所述辅点火器均通过设置在所述燃烧室的侧壁上的通道伸入所述燃 烧室内,且每个点火器上还设有火焰离子化探针,用以检测每组所述燃烧装置的燃烧充分性。A sand-thermal regeneration apparatus according to claim 12, wherein said main igniter and said auxiliary igniter each extend into said combustion chamber through a passage provided in a side wall of said combustion chamber, and A flame ionization probe is also provided on each igniter to detect the combustion adequacy of each of the combustion devices.
  14. 如权利要求1所述的砂热法再生设备,其特征在于,所述第一级冷却装置为气体冷却装置,所述气体冷却装置底部设有一定高度的若干组迂回曲折的S型空心管道,所述若干组迂回曲折的S型空心管道在所述气体冷却装置外分别集中为冷却气体进气口和冷却气体出气口。The sand-thermal regeneration apparatus according to claim 1, wherein the first-stage cooling device is a gas cooling device, and the bottom of the gas-cooling device is provided with a plurality of sets of meandering S-shaped hollow pipes of a certain height. The plurality of sets of meandering S-shaped hollow pipes are respectively concentrated outside the gas cooling device as a cooling gas inlet and a cooling gas outlet.
  15. 如权利要求14所述的砂热法再生设备,其特征在于,所述冷却气体出气口与动力气体进气口连通,从而实现进入所述燃烧室的动力气体的预热。A sand thermal regeneration apparatus according to claim 14, wherein said cooling gas outlet port communicates with a power gas inlet port to thereby achieve preheating of the motive gas entering said combustion chamber.
  16. 如权利要求1所述的砂热法再生设备,其特征在于,所述第二级冷却装置为液体冷却装置,所述液体冷却装置包括冷却箱和液体存储罐,所述冷却箱和所述液体存储罐通过一定高度的迂回曲折的S型空心管道连接,且介于所述冷却箱和所述液体存储罐间的空心管道为直线状,只有位于所述冷却箱和所述液体存储罐中的空心管道为迂回曲折的S型,在外漏部分的直线管道上设置阀门,以通过所述阀门向所述迂回曲折的S型空心管道注入介质。A sand thermal regeneration apparatus according to claim 1, wherein said second stage cooling means is a liquid cooling means, said liquid cooling means comprising a cooling tank and a liquid storage tank, said cooling tank and said liquid The storage tank is connected by a meandering meandering S-shaped hollow pipe, and the hollow pipe between the cooling box and the liquid storage tank is linear, only in the cooling box and the liquid storage tank The hollow pipe is a meandering S-shaped shape, and a valve is arranged on the straight pipe of the outer leakage portion to inject the medium into the meandering S-shaped hollow pipe through the valve.
  17. 如权利要求1所述的砂热法再生设备,其特征在于,所述出料装置用于接收经冷却、除尘合格的再生砂,所述出料装置内部还设有可自由振动的细筛,用以将因再生过程而无法再利用的细小非可用砂分离,并通过废料出口排出至所述废料库;且所述出料装置与再生砂砂罐通过出料口四连通,以将筛选合格的可利用再生砂通过所述出料口四输送至所述再生砂砂罐。The sand-heat regeneration apparatus according to claim 1, wherein the discharge device is configured to receive reclaimed sand that has passed through cooling and dust removal, and the discharge device is further provided with a fine sieve that can vibrate freely. The utility model is used for separating fine non-available sand which cannot be reused due to the regeneration process, and discharging to the waste storage tank through the waste outlet; and the discharging device and the reclaimed sanding sand tank are connected through the discharge port to pass the screening. The reclaimed sand can be transported through the discharge port to the reclaimed sand tank.
  18. 如权利要求1-17任一项所述的砂热法再生设备,其特征在于,所述集尘装置为抽气型集尘装置,用于为整个砂热法再生设备提供负压并用于为悬浮砂流层的移动提供动力。The sand thermal regeneration apparatus according to any one of claims 1 to 17, wherein the dust collecting device is an air suction type dust collecting device for supplying a negative pressure to the entire sand thermal regeneration device and is used for The movement of the suspended sand layer provides power.
  19. 如权利要求1-17任一项所述的砂热法再生设备,其特征在于,所述燃烧室的工作原理为:所述燃烧室在振动送砂机连续供料的情况下不断被填充,当整个所述燃烧室内的砂容量达到动力气体的承受量后,悬浮砂流层开始在负压和重力作用下从出砂口一进入所述第一级冷却装置;当振动送砂机停止送砂时,所述燃烧室内的悬浮砂流层的砂量恒定,在动力 气体的作用下将不再有砂从出砂口一进入所述第一级冷却装置,这种布置确保了所述燃烧室内始终有砂,具体地,在振动送砂机停止加砂后所述燃烧室还会继续工作15分钟,从而使得进入所述燃烧室的砂得到充分再生。The sand-thermal regeneration apparatus according to any one of claims 1 to 17, wherein the working principle of the combustion chamber is: the combustion chamber is continuously filled while the vibrating sand feeder is continuously fed, After the sand volume in the combustion chamber reaches the capacity of the motive gas, the suspended sand layer begins to enter the first-stage cooling device from the sand outlet under the action of negative pressure and gravity; when the vibrating sand feeder stops the sand feeding When the amount of sand in the suspended sand flow layer in the combustion chamber is constant, no sand will enter the first-stage cooling device from the sand outlet under the action of the motive gas, and this arrangement ensures that the combustion chamber is always in the combustion chamber. There is sand, specifically, the combustion chamber will continue to operate for 15 minutes after the vibrating sand feeder stops sanding, so that the sand entering the combustion chamber is sufficiently regenerated.
  20. 如权利要求1-17任一项所述的砂热法再生设备,其特征在于,所述进料装置的工作原理为:所述进料装置中的振动送砂机的速度由预先调节的砂阀控制,如果储料斗的落料速度过大,则自动关闭储料斗的旧砂出口;振动送砂机筛选出来的不能进入所述燃烧室的旧砂料通过管道流入到用于存储不可再生砂的所述废料库;结合所述燃烧室内温度监测系统反馈的各燃烧区的温度来控制所述振动送砂机的送砂速度,从而控制所述燃烧室内砂流层的移动速度,从而做到旧砂的充分燃烧再生。A sand thermal regeneration apparatus according to any one of claims 1 to 17, wherein the feeding device operates on the principle that the speed of the vibrating sand feeder in the feeding device is adjusted by pre-adjusted sand. Valve control, if the blanking speed of the storage hopper is too large, the old sand outlet of the storage hopper is automatically closed; the old sand material filtered by the vibrating sand feeding machine that cannot enter the combustion chamber flows into the non-reclaimed sand through the pipeline The waste storage tank; controlling the sand feeding speed of the vibrating sand feeding machine in combination with the temperature of each combustion zone fed back by the temperature monitoring system in the combustion chamber, thereby controlling the moving speed of the sand flow layer in the combustion chamber, thereby achieving the old Full combustion regeneration of sand.
  21. 如权利要求1-17任一项所述的砂热法再生设备,其特征在于,所述砂热法再生设备还包括控制器以及用于检测所述燃烧室内各燃烧区温度的温度检测系统;所述控制器与所述温度检测系统相互通信,还与所述进料装置的砂阀相互通信,使所述控制器根据所述燃烧室内的各燃烧区的温度来控制所述进料装置的砂阀的开度,以改变所述进料装置的所述振动送砂机的送砂速度;所述控制器还与所述进料装置的振动送砂器以及所述燃烧室相互通信,且所述控制器配置为:当向所述振动送砂机发送停止加砂指令后15分钟,再向所述燃烧室发送停止工作指令。A sand thermal regeneration apparatus according to any one of claims 1 to 17, wherein said sand thermal regeneration apparatus further comprises a controller and a temperature detecting system for detecting the temperature of each combustion zone in said combustion chamber; The controller is in communication with the temperature sensing system and is further in communication with a sand valve of the feed device to cause the controller to control the feed device based on the temperature of each combustion zone within the combustion chamber An opening of the sand valve to change a sand feeding speed of the vibrating sand feeder of the feeding device; the controller further communicating with a vibrating sand feeder of the feeding device and the combustion chamber, and The controller is configured to send a stop work command to the combustion chamber 15 minutes after the stop sanding command is sent to the vibrating sander.
  22. 如权利要求21所述的砂热法再生设备,其特征在于,所述控制器与远程控制中心相互通信,以实现远程控制。A sand thermal regeneration apparatus according to claim 21, wherein said controller and the remote control center communicate with each other to implement remote control.
  23. 一种适用于权利要求1-22任一项所述的砂热法再生设备的控制方法,其特征在于,所述进料装置的振动送砂机停止加砂后,所述燃烧室继续工作15分钟。A control method for a sand thermal regeneration apparatus according to any one of claims 1 to 22, characterized in that, after the vibrating sand feeder of the feeding device stops sanding, the combustion chamber continues to work 15 minute.
  24. 如所述权利要求23所述的送砂方法,其特征在于,根据所述燃烧室内的各燃烧区的温度改变所述进料装置的砂阀的开度,以改变所述振动送砂机的送砂速度。The sand feeding method according to claim 23, wherein the opening degree of the sand valve of the feeding device is changed according to the temperature of each combustion zone in the combustion chamber to change the vibration of the sanding machine Sand delivery speed.
  25. 一种适用于权利要求1-22任一项所述的砂热法再生设备的使用方法,其特征在于,包括以下步骤:A method of using the sand thermal regeneration apparatus according to any one of claims 1 to 22, characterized in that it comprises the following steps:
    S001:检查砂热法再生设备的硬件连接,并确保各连接口、开关阀处于关闭状态;S001: Check the hardware connection of the sand-heat regeneration equipment and ensure that the connection ports and the opening and closing valves are closed;
    S002:向所述进料装置中加入经破碎并剔除了金属杂质的旧砂;S002: adding old sand which is crushed and stripped of metal impurities to the feeding device;
    S003:确认砂热法再生设备的电气连接牢靠后,开启设备的总电源开关使设备上电,并通过总控制平台检查各功能板块是否正常、是否处于待工作状态;S003: After confirming that the electrical connection of the sand-heat regeneration equipment is secure, turn on the total power switch of the equipment to power on the equipment, and check whether the functional sections are normal and whether they are in the standby state through the total control platform;
    S004:设定各类工艺控制参数;S004: setting various process control parameters;
    S005:开启动力气体控制阀、可燃气体控制阀和所述燃烧室的点火装置点火,待所述燃烧室内的温度达到设定工作温度时,给出进料信号;S005: Turn on the power gas control valve, the combustible gas control valve, and the ignition device of the combustion chamber to ignite, and when the temperature in the combustion chamber reaches the set working temperature, give a feed signal;
    S006:接到进料信号后启动所述进料装置开始向所述燃烧室内加入旧砂;S006: after receiving the feed signal, start the feeding device to start adding old sand to the combustion chamber;
    S007:整个砂热法再生设备按照设定的控制程序开始旧砂的再生、冷却、存储。S007: The entire sand-heat regeneration equipment starts the regeneration, cooling and storage of the old sand according to the set control program.
PCT/CN2019/070197 2018-02-24 2019-01-03 Sand thermal reclamation apparatus and control method and use method therefor WO2019161713A1 (en)

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CN104043772A (en) * 2014-06-20 2014-09-17 中机中联工程有限公司 Casting used sand thermal reclamation system
CN104096823A (en) * 2013-04-12 2014-10-15 于彦奇 Device and method for pneumatically removing sands from casting and recovering sands
CN108176807A (en) * 2018-02-24 2018-06-19 共享智能铸造产业创新中心有限公司 Sand thermal reclamation equipment

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US3799747A (en) * 1968-04-27 1974-03-26 Metallgesellschaft Ag Fuel burner system for a fluidized bed
EP0089927A1 (en) * 1982-03-23 1983-09-28 FATA INDUSTRIALE S.p.A. Plant and method for regenerating sand from foundry cores and moulds by calcination in a fluidized-bed furnace
DE4111643A1 (en) * 1990-04-18 1991-10-24 Grundmann Gmbh Geb Continuous regeneration plant for resin-bound foundry sands - comprises thermal regeneration stage and counterflow cascade oven allowing continuous sand recovery with min. energy consumption
CN104096823A (en) * 2013-04-12 2014-10-15 于彦奇 Device and method for pneumatically removing sands from casting and recovering sands
CN104043772A (en) * 2014-06-20 2014-09-17 中机中联工程有限公司 Casting used sand thermal reclamation system
CN108176807A (en) * 2018-02-24 2018-06-19 共享智能铸造产业创新中心有限公司 Sand thermal reclamation equipment

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