WO2019151576A1 - Noise-reducing ultra-lightweight high-strength concrete mold frame - Google Patents

Noise-reducing ultra-lightweight high-strength concrete mold frame Download PDF

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Publication number
WO2019151576A1
WO2019151576A1 PCT/KR2018/004536 KR2018004536W WO2019151576A1 WO 2019151576 A1 WO2019151576 A1 WO 2019151576A1 KR 2018004536 W KR2018004536 W KR 2018004536W WO 2019151576 A1 WO2019151576 A1 WO 2019151576A1
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WO
WIPO (PCT)
Prior art keywords
outer frame
frame
frame member
high strength
strength concrete
Prior art date
Application number
PCT/KR2018/004536
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French (fr)
Korean (ko)
Inventor
강경인
김명호
Original Assignee
강경인
김명호
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from KR1020180013501A external-priority patent/KR102066924B1/en
Priority claimed from KR1020180013493A external-priority patent/KR102066919B1/en
Application filed by 강경인, 김명호 filed Critical 강경인
Publication of WO2019151576A1 publication Critical patent/WO2019151576A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G9/00Forming or shuttering elements for general use
    • E04G9/02Forming boards or similar elements

Definitions

  • the present invention relates to a noise reduction type ultra lightweight high strength concrete formwork frame, and more particularly, to a noise reduction type ultra lightweight high strength concrete formwork frame capable of mass production at a low cost as well as lightness, strength and low noise. will be.
  • the formwork is a structure used to construct a concrete structure in a predetermined form, and includes a frame and a panel attached to one side of the frame.
  • the frame is composed of an outer frame having a rectangular structure and an inner frame coupled to the inside of the outer frame so as to stably support the panel.
  • the frame is manufactured using various materials such as wood, iron, aluminum, etc.
  • the wood frame is weak in durability and difficult to be used repeatedly for a long time, and the steel frame is excellent in durability and can be used many times, but the weight is heavy and the workability is low.
  • the outer frame and the inner frame are joined to each other by welding, so that when the formwork is dropped during the formwork of the formwork, the impact energy generated by collision with the ground is transmitted to the frame and the frame is damaged. There is an issue that is easy to become or twist.
  • the present invention has been made to solve the above-mentioned problems of the prior art, has a significantly lighter and superior strength compared to the existing formwork frame, less noise generation and low-cost ultra-lightweight high strength concrete formwork frame that can be mass produced at low cost
  • the purpose is to provide.
  • Another object of the present invention is to provide a noise reduction type ultra-light weight high strength concrete formwork frame that can effectively minimize the deformation, breakage and noise by dispersing the impact energy generated by the drop impact when demolding the formwork.
  • the present invention includes a rectangular outer frame having a pair of first outer frame members disposed to face each other, and a pair of second outer frame members disposed at both ends of the first outer frame member; Corner brackets disposed at corners of the outer frame to connect and fix the first outer frame member and the second outer frame member; Is disposed inside the outer frame, the first inner frame member for connecting the pair of the first outer frame member and the first inner frame member cross-coupled to connect the pair of second outer frame members An inner frame having a second inner frame member capable of being opened; And an inner / outer frame fastening bracket for connecting and fixing the inner frame and the outer frame, wherein the first inner frame member and the second inner frame member are fastened to each other by cross-jaw alignment. It provides a noise reduction type ultra lightweight high strength concrete formwork frame.
  • a fastening portion of the first inner frame member and the second inner frame member may be joined.
  • groove portions are formed at the lower portion of the first inner frame member and the upper portion of the second inner frame member, respectively, and the groove portion is formed at cross-thickness alignment in a state where an assembly core having a shape corresponding to the groove portion is inserted therein.
  • the first inner frame member, the assembly core and the second inner frame member may be fixed by fasteners.
  • the outer frame is composed of a pair of metal plates, the pair of metal plates may be shimmed at both ends so that a hollow is formed therein.
  • the hollow may be inserted into the core made of any one or more materials selected from plastic, wood, composite materials.
  • the outer frame or the inner and outer frame fastening bracket may be made of aluminum alloy or engineering plastic.
  • the first outer frame member or the second outer frame member is composed of a pair of frame members, the pair of frame members can be connected, fixed by a connection bracket.
  • the corner bracket includes an inner corner bracket and an outer corner bracket having an A-shaped cross-section structure coupled to inner and outer sides of the first outer frame member and the second outer frame member, respectively, and the inner corner bracket and the outer corner bracket. Corner cores may be inserted into the corners between the corner brackets.
  • each side of the inner corner bracket is bulging
  • the bulging processing portion may be coupled to the first outer frame member and the second outer frame member, respectively.
  • one end of the inner and outer frame fastening bracket may be inserted into the inner end of the inner frame, the other end may be coupled to the outer frame.
  • the other end of the inner and outer frame fastening bracket is bent in the outer direction and bulging process, the bulging processing portion may be combined with the outer frame.
  • a wedge pin fastening hole communicating with the inner frame is formed in the outer frame, and an end of the inner frame and an upper surface of the inner and outer frame fastening brackets are opened to enable the fastening and dismantling of the wedge pin.
  • the noise reduction type ultra-light weight high strength concrete formwork frame may further include a wedge pin intrusion prevention plate for connecting the upper end of one end of the inner and outer frame fastening bracket and the inner bottom of the outer frame.
  • the wedge pin entrance preventing plate may be curved concave downward.
  • ribs may be formed on both sides of the wedge pin fastening hole to prevent leakage of concrete.
  • any one or more of the outer frame, the corner bracket, the inner frame and the inner and outer frame fastening brackets may be made of ultra steel or twipe steel having a tensile strength of 700 MPa or more.
  • the panel may be fastened to the outer frame or the inner frame using any one of bolts, bolts and rivet nuts, and rivets.
  • At least one or more of an outer frame, an inner frame, a corner bracket, and an inner / outer frame fastening bracket may be made of ultra steel or twipe steel having a tensile strength of 700 MPa or more, thereby improving strength.
  • the outer frame is composed of a core is inserted into a pair of metal plates in which both ends are seamed, and the first inner frame member and the second inner frame member of the inner frame are fastened in a cross-tagged manner to manufacture.
  • first inner frame member and the second inner frame member are joined, or the first inner frame member and the second inner frame member are fixed by fasteners using assembly cores, thereby allowing simple and rapid manufacturing.
  • the open end of the inner frame and the upper surface of the inner and outer frame fastening brackets communicating with the wedge pin fastening hole can secure a working space for fastening and disengaging the wedge pin.
  • the wedge pin inlet prevention plate is installed inside the inner and outer frame fastening brackets to block the passage to the inner frame, the wedge pins scattered during the fastening and dismantling of the wedge pins do not enter the inner frame, thereby improving productivity. Can be.
  • the outer frame, the inner frame and the corner bracket are fastened by rivets or bolts, the impact energy generated when the ground falls during the demoulding process can be effectively distributed to minimize damage or deformation.
  • the assembly structure allows for simple replacement and reuse of damaged or damaged frames and panels.
  • corner core is inserted between the inner corner bracket and the outer corner bracket connecting the edges of the outer frame to mitigate the impact caused by the dropping of the formwork and to reduce the noise.
  • FIG. 1 is a perspective view of a noise reduction type ultralight high strength concrete formwork frame according to a preferred embodiment of the present invention
  • FIG. 2 is an exploded perspective view of the noise reduction type ultralight high strength concrete formwork frame shown in FIG. 1;
  • Figure 3 is a perspective view of a noise reduction type ultra lightweight high strength concrete formwork frame according to another preferred embodiment of the present invention.
  • FIG. 4 is an exploded perspective view of the noise reduction type ultralight high strength concrete formwork frame shown in FIG.
  • FIG. 5 is a cross-sectional structural view of the outer frame of the noise reduction type ultralight high strength concrete formwork frame shown in FIG.
  • Figure 6 is a view showing another embodiment of the outer frame of the noise reduction type ultra-light weight high strength concrete formwork frame shown in Figure 1,
  • FIG. 7 is an enlarged view of a portion D of FIG. 6;
  • FIG. 8 is an enlarged view of a portion A of FIG. 2;
  • FIG. 9 is an enlarged view of a portion B of FIG. 2;
  • FIG. 10 is an enlarged view of a portion C of FIG. 4;
  • FIG. 11 is a cross-sectional view taken along the line I-I of FIG.
  • FIG. 12 is a cross-sectional view showing a coupling structure of a frame and a panel.
  • FIG. 1 is a perspective view of a noise reduction type ultra lightweight high strength concrete formwork frame according to a preferred embodiment of the present invention
  • Figure 2 is an exploded perspective view of the noise reduction type ultra lightweight high strength concrete formwork frame shown in Figure 1
  • Figure 3 is another preferred embodiment of the present invention 4 is a perspective view of a noise reduction type ultra lightweight high strength concrete formwork frame according to an embodiment
  • FIG. 4 is an exploded perspective view of the noise reduction type ultra lightweight high strength concrete formwork frame shown in FIG. 3
  • FIG. 5 is a noise reduction type ultra lightweight high strength concrete formwork shown in FIG. 1.
  • Figure 6 is a cross-sectional structural view of the outer frame of the frame
  • Figure 6 is a view showing another embodiment of the outer frame of the noise reduction type ultra-lightweight high strength concrete formwork frame shown in Figure 1
  • Figure 7 is an enlarged portion D of Figure 6
  • 2 is an enlarged view of part A
  • FIG. 9 is an enlarged view of portion B of FIG. 2
  • FIG. 10 is an enlarged view of portion C of FIG. 4
  • FIG. 11 is a II cross-sectional structure of FIG. 1.
  • 12 is a cross-sectional view showing a coupling structure of a frame and a panel.
  • the noise reduction type ultra-light weight high strength concrete formwork frame 100 (hereinafter, referred to as the 'frame 100') according to a preferred embodiment of the outer frame 110 and the corner bracket 120, the inner frame 130 and the inner and outer frame fastening bracket 140.
  • the outer frame 110 is composed of a first outer frame member 111 and a second outer frame member 112.
  • a pair of first outer frame members 111 are provided so as to face each other at a predetermined interval, and a pair of second outer frame members 112 are similarly provided at both ends of the first outer frame member 111. That is, the first outer frame member 111 and the second outer frame member 112 have a rectangular structure as a whole.
  • the outer frame 110 is made of ultra steel or twipe steel having a tensile strength of 700 MPa or more to enable lightweight while realizing excellent strength.
  • the outer frame 110 has a shape in which both end portions of the metal plates 110 'and 110 "disposed to face each other at regular intervals as shown in FIG. 5 are seamed.
  • the metal plate 110' Forming the outer frame 110 by seaming the (110 ") in the seaming method has the advantage that it can be quickly manufactured at a lower cost than welding.
  • the seaming portion may be formed on the inner side (see (a) of FIG. 5), the outer side (see (b) of FIG. 5) or the upper and lower portions (see (c) of FIG. 5) of the outer frame 110, and is not particularly limited. .
  • the core 113 may be inserted into the shimmed metal plates 110 ′ and 110 ′′.
  • the core 113 is made of at least one material selected from plastic, wood, and composite materials, thereby forming the outer frame 110. You can improve the strength while lowering the weight of).
  • the outer frame 110 may be configured in a solid form, as described above.
  • the outer frame 110 may be made of an engineering plastic containing 40% or more of chopped strand (chopped glass fiber) of 4 ⁇ 8 mm.
  • the outer frame 110 has a tensile strength of 250 MPa or more, flexural strength of 370 MPa or more, flexural elasticity of 12,000 MPa or more, and impact strength of 50 kJ / m 2 and 90 kJ / m 2 or more, respectively.
  • the outer frame 110 may be manufactured by extruding an aluminum alloy having a tensile strength of 270 MPa or more.
  • the second outer frame member 112 may be composed of two frame members as shown in FIG. 6. That is, the second outer frame member 112 is manufactured by injecting engineering plastics. Since the length of the second outer frame member 112 is long, the injection mold is large and expensive injection equipment is required to integrally inject the second outer frame member 112. Therefore, in the present invention, the second outer frame member 112 is composed of two frame members to enable injection using conventional injection equipment, and each frame member is connected to the connecting bracket 114 to the rivet 115. Can be fixed
  • the first outer frame member 111 may be configured in the same manner as described above when an excessive cost is required to integrally eject the first outer frame member 111.
  • the outer frame 110 When manufacturing the outer frame 110 by injecting engineering plastic ribs (110c) may be formed on both sides of the wedge pin fastening hole (110b) as shown in FIG.
  • the rib 110c prevents the concrete from leaking along the longitudinal direction of the outer frame 110. That is, when constructing a wall, such as a building, the formwork and the formwork are installed at regular intervals facing each other, interconnected with a flat tie, and then fixed by fixing the wedge pin fastening hole (110b) and the flat tie. Thereafter, when the concrete is poured between the formwork and the formwork, the concrete leaks through the fastening portion of the flat tie, and the leaked concrete flows along the side of the outer frame 110 and is firmly solidified with time.
  • the ribs 110c are formed on both sides of the wedge pin fastening hole 110b to block the flow of the leaked concrete.
  • Corner brackets 120 are disposed at the edges of the outer frame 110, respectively, to connect and fix the first outer frame member 111 and the second outer frame member 112. Specifically, the corner bracket 120 is bent in the form of the letter L, the bent portion by the bulging process, one side of the bulging portion is coupled to the through-hole (110a) of the first outer frame member 111, the other side is the second outer frame It is coupled to the through hole 110a of the member 112.
  • the corner bracket 120 includes an inner corner bracket 121 coupled to the inner side of the first outer frame member 111 and the second outer frame member 112, the first outer frame member 111, and the second outer frame member 111. It may be composed of an outer corner bracket 122 coupled to the outside of the outer frame member 112, the inner corner bracket 121 and the outer corner bracket 122 is fastened to each other by a rivet 124 or bolt.
  • the corners of the first outer frame member 111 and the second outer frame member 112 are firmly fixed inside and outside by the inner corner bracket 121 and the outer corner bracket 122. Even if an impact is applied due to the dropping of formwork, damage or distortion can be minimized.
  • a panel fastening portion 121a (see FIGS. 1 and 2) is formed at a lower end of the inner corner bracket 121, and a panel 10 is attached to a bolt 125 or a rivet on a lower surface of the panel fastening portion 121a.
  • the panel 10 is preferably a water resistant plywood, coated plywood, or a sandwich structure made of foamed, non-foamed plastics, FRP, composite materials, etc., but is not particularly limited.
  • the corner core 123 may be interposed between the inner corner bracket 121 and the outer corner bracket 122 as shown in FIG. 8.
  • the corner core 123 absorbs shocks during formwork and transport of formwork, suppresses noise, and prevents surface damage of the panel 10 due to cornering, and is made of a material such as synthetic rubber and engineering plastic.
  • a head part 123b and 123c formed at an upper end and a lower end of the body part 123a.
  • the body portion 123a is recessed and formed in a shape corresponding to the inner edge of the inner corner bracket 121 and the inner corner of the outer corner bracket 122, respectively, the inner side and the outer side of the head portion 123b and 123c.
  • first outer frame member 111, the second outer frame member 112 and the corner core 123 are interposed between the inner corner bracket 121 and the outer corner bracket 122, and then rivet 124 or bolt.
  • body part 123a is formed between the corners of the inner corner bracket 121 and the outer corner bracket 122, and the head parts 123b and 123c are exposed to the outside.
  • the corner core 123 is prevented from being separated in the horizontal direction by the pressing force of the inner corner bracket 121 and the outer corner bracket 122 fastened by the rivet 124, and in this state, the head portion 123b ( 123c is caught by the inner corner bracket 121 and the outer corner bracket 122, thereby limiting vertical movement, thereby preventing the vertical direction from being separated.
  • the inner corner bracket 121 and the outer corner bracket 122 may be made of ultra steel or twipe steel having a tensile strength of 700 MPa or more.
  • the inner frame 130 has a hollow structure inside and is disposed inside the outer frame 110, and has a first inner frame member 131 and a second inner member made of ultra-steel or twipe steel having a tensile strength of 700 MPa or more. It consists of a frame member 132.
  • the first inner frame member 131 is disposed along the longitudinal direction of the frame 100 to connect and support the first outer frame member 111 facing each other, and the second inner frame member 132 faces each other. It is disposed along the width direction of the frame 100 so that the second outer frame member 112 to be connected and fixed.
  • a plurality of second inner frame members 132 may be provided at regular intervals in consideration of the size of the frame 100, and in this case, three second inner frame members 132 are disposed at equal intervals. An example will be described.
  • the second inner frame member 132 intersects with the first inner frame member 131 and is fastened in a cross half-fitting manner. That is, as illustrated in FIG. 9, grooves 131a and 132a are formed at the lower end of the first inner frame member 131 and the upper end of the second inner frame member 132, respectively, and the grooves 131a and 132a are formed. ) Is fitted to each other to combine the first inner frame member 131 and the second inner frame member 132.
  • the grooves 131a and 132a have a depth corresponding to half of the thickness of the first inner frame member 131 and the second inner frame member 132, when the grooves 131a and 132a are fitted to each other, The intersection of the two inner frame members 132 does not protrude to form a plane.
  • the fastening portions of the groove portions 131a and 132a fitted in the cross-half alignment method are firmly fixed by joining by welding or the like.
  • first inner frame member 131 and the second inner frame member 132 that are coupled in a cross half-fitting manner may be fixed by fasteners.
  • grooves 131a and 132a are formed on the lower end of the first inner frame member 131 and the upper end of the second inner frame member 132, respectively.
  • the assembling cores 133 and 134 corresponding to the grooves 131a and 132a are respectively inserted into the grooves 131a and 132a, and in this state, the grooves 131a and 132a are fitted to each other.
  • the grooves 131a and 132a and the assembly cores 133 and 134 are integrally fixed by the fasteners 135 and 136.
  • the assembling cores 133 and 134 have a U-shaped cross-sectional structure, and through holes 133a and 134a are formed to allow fasteners to be inserted into the center thereof.
  • the first inner frame member 131 and the second inner frame member 132 having a hollow structure are inserted inwards and positioned in the groove portions 131 a and 132 a.
  • the material of the assembly cores 133 and 134 may be selected from plastic, aluminum, and composite materials.
  • the fasteners for fixing the grooves 131a and 132a and the assembly cores 133 and 134 are preferably bolts 135 and nuts 136, but other fasteners besides bolts and nuts may be applied. It must be understood.
  • the inner and outer frame fastening brackets 140 are for connecting and fixing the outer frame 110 and the inner frame 130 and are made of ultra steel or twipe steel having a tensile strength of 700 MPa or more.
  • One end of the inner and outer frame fastening bracket 140 is inserted into the inner frame 130 to be fixed by bonding, welding or riveting or bolting, and the other end is coupled to the outer frame 110 to rivet 141. Or by bolts.
  • the other end of the inner and outer frame fastening bracket 140 is bent in the outward direction, and the bent portion is bulged, so that the bulging portion is inserted into the through hole 110a of the outer frame 110 and then rivet 141.
  • the inner and outer frame fastening bracket 140 may be manufactured by die casting ADC 10 aluminum alloy having a tensile strength of 300 MPa or more, or may be manufactured by injecting engineering plastic containing 40% or more of strands.
  • the internal and external frame fastening brackets 140 have a tensile strength of 250 MPa or more, flexural strength of 370 MPa or more, flexural elasticity of 12,000 MPa or more, and impact strength of 50 kj / m 2 or 90 kj / m 2 or more, respectively, depending on the presence or absence of a notch.
  • the inner and outer frame fastening brackets 140 are installed at positions where the wedge pin fastening holes 110b are formed in the outer frame 110.
  • the upper surface and the rear end surface of the inner and outer frame fastening bracket 140 can be inserted into the wedge pin fastening hole (110b) to connect the formwork adjacent to the formwork or to separate the formwork by dismantling the wedge pin. So that it is open.
  • the fastening and disassembly of the wedge pin is carried out in the state in which the inner frame 130 is coupled to the outer frame 110, so that when the wedge pin enters the inner frame 130 by the wedge pin, the wedge pin is pulled out.
  • the wedge pin anti-entry plate 150 is provided inside the inner and outer frame fastening bracket 140.
  • the wedge pin ingress preventing plate 150 connects an upper end of one end of the inner and outer frame fastening bracket 140 and an inner lower end of the outer frame 110. In this way, if the wedge pin entrance preventing plate 150 is installed, a space for fastening and dismantling the wedge pin can be secured above the wedge pin entrance preventing plate 150 and at the same time, the inner frame (b) is provided from the wedge pin fastening hole 110b. The passage leading to the center of 130 is blocked.
  • the wedge pin intrusion prevention plate 150 is preferably curved concave downward. This is because when the wedge pin entrance preventing plate 150 is bent downwardly concave, more space can be secured by the curved portion than in the case of a flat surface, so that the wedge pin can be fastened and dismantled more easily.
  • a fastener such as a bolt 125 for fixing the panel 10 to the inner frame 130 is positioned below the wedge pin intrusion preventing plate 150 (see FIG. 11).
  • the bolts 125 must be dismantled and removed before the new panel can be attached.
  • a fastener outlet hole 150a is formed at a lower portion of the wedge pin intrusion preventing plate 150. Since the fastener outlet hole 150a is formed at a position corresponding to the bolt 125, the dismantled bolt 125 may be easily removed through the fastener outlet hole 150a when the panel 10 is replaced.
  • the material of the wedge pin entrance preventing plate 150 is not particularly limited, but is preferably made of plastic in order to reduce the formwork and reduce the manufacturing cost.

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Abstract

The present invention relates to a noise-reducing ultra-lightweight high-strength concrete mold frame, and provides a noise-reducing ultra-lightweight high-strength concrete mold frame comprising: a rectangular outer frame having a pair of first outer frame members arranged to face each other, and a pair of second outer frame members respectively arranged at both ends of the first outer frame members; an inner frame having corner brackets respectively arranged at the corners of the outer frame so as to connect and fix the first outer frame members and the second outer frame members, a first inner frame member, which is disposed at the inner side of the outer frame, for connecting the pair of first outer frame members, and a second inner frame member intersection-coupled to the first inner frame member such that the pair of second outer frame members can be connected; and inner and outer frame fastening brackets for connecting and fixing the inner frame and the outer frame, wherein the first inner frame member and the second inner frame member are fastened to each other by cross lap joining, and the fastened portion thereof is fixed by means of joining or fastening pieces, thereby being lightweight, having high strength, and being manufactured at low cost.

Description

소음저감형 초경량 고강도 콘크리트 거푸집 프레임Noise Reduction Ultralight High Strength Concrete Formwork Frame
본 발명은 소음저감형 초경량 고강도 콘크리트 거푸집 프레임에 관한 것으로, 더욱 상세하게는 가볍고, 강도가 우수하며, 소음 발생이 적을 뿐 아니라 저렴한 비용으로 대량 생산할 수 있도록 한 소음저감형 초경량 고강도 콘크리트 거푸집 프레임에 관한 것이다.The present invention relates to a noise reduction type ultra lightweight high strength concrete formwork frame, and more particularly, to a noise reduction type ultra lightweight high strength concrete formwork frame capable of mass production at a low cost as well as lightness, strength and low noise. will be.
일반적으로 거푸집은 콘크리트 구조물을 소정의 형태로 시공하는 데 사용되는 구조물로 프레임과, 프레임의 일면에 부착되는 패널을 포함한다.Generally, the formwork is a structure used to construct a concrete structure in a predetermined form, and includes a frame and a panel attached to one side of the frame.
이 경우, 프레임은 패널을 안정적으로 지지할 수 있도록 직사각형 구조의 외부프레임과, 외부프레임의 내측에 결합되는 내부프레임으로 구성된다.In this case, the frame is composed of an outer frame having a rectangular structure and an inner frame coupled to the inside of the outer frame so as to stably support the panel.
프레임은 목재, 철, 알루미늄 등의 다양한 소재를 이용하여 제조되는데, 목재 프레임은 내구성이 약해 장기간 반복적으로 사용하기 어렵고, 철재 프레임은 내구성이 우수하여 수회 반복 사용할 수 있으나 무게가 무거워 작업성이 떨어진다.The frame is manufactured using various materials such as wood, iron, aluminum, etc. The wood frame is weak in durability and difficult to be used repeatedly for a long time, and the steel frame is excellent in durability and can be used many times, but the weight is heavy and the workability is low.
상술한 바와 같은 목재 프레임과 철재 프레임의 단점을 보완하기 위해 가볍고 우수한 강도를 갖는 알루미늄 프레임이 개발되어 사용되고 있으나, 알루미늄 프레임은 목재 프레임이나 철재 프레임에 비해 소재 특성에 따른 소음 발생이 심하고, 원자재 단가가 높으며, 제조단계에서 철 대비 5배 이상 많은 이산화탄소(CO2)를 배출하는 문제점이 있다.In order to make up for the shortcomings of the wood frame and the steel frame as described above, an aluminum frame having a light and excellent strength has been developed and used. High, there is a problem that emits more than five times more carbon dioxide (CO 2 ) than iron in the manufacturing stage.
한편, 종래기술에 따른 거푸집 프레임의 경우 외부프레임과 내부프레임이 용접에 의해 서로 접합되기 때문에 거푸집의 탈형 과정에서 거푸집을 낙하시킬 경우 지면과 충돌로 발생하는 충격에너지가 프레임에 그대로 전달되어 프레임이 파손되거나 뒤틀리기 쉬운 문제점이 있다.Meanwhile, in the case of the formwork frame according to the prior art, the outer frame and the inner frame are joined to each other by welding, so that when the formwork is dropped during the formwork of the formwork, the impact energy generated by collision with the ground is transmitted to the frame and the frame is damaged. There is an issue that is easy to become or twist.
본 발명은 전술한 종래기술의 문제점을 해결하기 위해 안출된 것으로, 기존 거푸집 프레임 대비 현저하게 가볍고 우수한 강도를 가지고, 소음 발생이 적을 뿐 아니라 저렴한 비용으로 대량 생산할 수 있는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임을 제공하는 데 목적이 있다.The present invention has been made to solve the above-mentioned problems of the prior art, has a significantly lighter and superior strength compared to the existing formwork frame, less noise generation and low-cost ultra-lightweight high strength concrete formwork frame that can be mass produced at low cost The purpose is to provide.
또한, 본 발명의 다른 목적은 거푸집의 탈형시 낙하 충격으로 발생하는 충격에너지를 효과적으로 분산시켜 변형이나 파손 및 소음 발생을 최소화할 수 있는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임을 제공하는 데 있다.In addition, another object of the present invention is to provide a noise reduction type ultra-light weight high strength concrete formwork frame that can effectively minimize the deformation, breakage and noise by dispersing the impact energy generated by the drop impact when demolding the formwork.
전술한 기술적 과제를 해결하기 위한 수단으로서,As a means for solving the above technical problem,
본 발명은 서로 대향되게 배치되는 한 쌍의 제1외부프레임부재와, 상기 제1외부프레임부재의 양단에 각각 배치되는 한 쌍의 제2외부프레임부재를 갖는 직사각형 형상의 외부프레임과; 상기 외부프레임의 모서리에 각각 배치되어 상기 제1외부프레임부재와 상기 제2외부프레임부재를 연결, 고정하는 코너브라켓과; 상기 외부프레임의 내측에 배치되되, 상기 한 쌍의 제1외부프레임부재를 연결하기 위한 제1내부프레임부재와, 상기 제1내부프레임부재에 교차 결합되어 상기 한 쌍의 제2외부프레임부재를 연결할 수 있는 제2내부프레임부재를 갖는 내부프레임; 및 상기 내부프레임과 상기 외부프레임을 연결, 고정하는 내·외부프레임체결용브라켓;을 포함하되, 상기 제1내부프레임부재와 상기 제2내부프레임부재는 십자 반턱 맞춤에 의해 서로 체결되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임을 제공한다.The present invention includes a rectangular outer frame having a pair of first outer frame members disposed to face each other, and a pair of second outer frame members disposed at both ends of the first outer frame member; Corner brackets disposed at corners of the outer frame to connect and fix the first outer frame member and the second outer frame member; Is disposed inside the outer frame, the first inner frame member for connecting the pair of the first outer frame member and the first inner frame member cross-coupled to connect the pair of second outer frame members An inner frame having a second inner frame member capable of being opened; And an inner / outer frame fastening bracket for connecting and fixing the inner frame and the outer frame, wherein the first inner frame member and the second inner frame member are fastened to each other by cross-jaw alignment. It provides a noise reduction type ultra lightweight high strength concrete formwork frame.
이 경우, 상기 제1내부프레임부재와 상기 제2내부프레임부재의 체결 부위가 접합될 수 있다.In this case, a fastening portion of the first inner frame member and the second inner frame member may be joined.
이 경우, 상기 제1내부프레임부재의 하부와 상기 제2내부프레임부재의 상부에 홈부가 각각 형성되고, 상기 홈부는 내측에 상기 홈부와 대응되는 형상의 조립코어가 삽입된 상태에서 십자 반턱 맞춤에 의해 서로 끼워지며, 상기 제1내부프레임부재와, 상기 조립코어 및 상기 제2내부프레임부재는 체결구로 고정될 수 있다.In this case, groove portions are formed at the lower portion of the first inner frame member and the upper portion of the second inner frame member, respectively, and the groove portion is formed at cross-thickness alignment in a state where an assembly core having a shape corresponding to the groove portion is inserted therein. The first inner frame member, the assembly core and the second inner frame member may be fixed by fasteners.
이 경우, 상기 외부프레임은 한 쌍의 금속 플레이트로 이루어지고, 상기 한 쌍의 금속 플레이트는 내부에 중공이 형성될 수 있도록 양측단부가 시밍될 수 있다.In this case, the outer frame is composed of a pair of metal plates, the pair of metal plates may be shimmed at both ends so that a hollow is formed therein.
이 경우, 상기 중공에는 플라스틱, 목재, 복합재료 중에서 선택되는 어느 하나 이상의 소재로 이루어지는 코어가 삽입될 수 있다.In this case, the hollow may be inserted into the core made of any one or more materials selected from plastic, wood, composite materials.
이 경우, 상기 외부프레임 또는 상기 내·외부프레임체결용브라켓은 알루미늄합금이나 엔지니어링 플라스틱으로 이루어질 수 있다.In this case, the outer frame or the inner and outer frame fastening bracket may be made of aluminum alloy or engineering plastic.
이 경우, 상기 제1외부프레임부재 또는 상기 제2외부프레임부재는 한 쌍의 프레임부재로 이루어지고, 상기 한 쌍의 프레임부재는 연결브라켓에 의해 연결, 고정될 수 있다.In this case, the first outer frame member or the second outer frame member is composed of a pair of frame members, the pair of frame members can be connected, fixed by a connection bracket.
이 경우, 상기 코너브라켓은 상기 제1외부프레임부재와 상기 제2외부프레임부재의 내측과 외측에 각각 결합되는 ㄱ자 단면 구조의 내부코너브라켓과 외부코너브라켓을 포함하고, 상기 내부코너브라켓과 상기 외부코너브라켓 사이의 모서리에는 코너코어가 삽입될 수 있다.In this case, the corner bracket includes an inner corner bracket and an outer corner bracket having an A-shaped cross-section structure coupled to inner and outer sides of the first outer frame member and the second outer frame member, respectively, and the inner corner bracket and the outer corner bracket. Corner cores may be inserted into the corners between the corner brackets.
이 경우, 상기 내부코너브라켓의 각 측면은 벌징 가공되고, 벌징 가공 부위가 상기 제1외부프레임부재 및 상기 제2외부프레임부재와 각각 결합될 수 있다.In this case, each side of the inner corner bracket is bulging, the bulging processing portion may be coupled to the first outer frame member and the second outer frame member, respectively.
이 경우, 상기 내·외부프레임체결용브라켓의 일단부는 상기 내부프레임의 단부 내측에 삽입되고, 타단부는 상기 외부프레임에 결합될 수 있다.In this case, one end of the inner and outer frame fastening bracket may be inserted into the inner end of the inner frame, the other end may be coupled to the outer frame.
이 경우, 상기 내·외부프레임체결용브라켓의 타단부는 외측방향으로 절곡되어 벌징 가공되고, 벌징 가공 부위가 상기 외부프레임과 결합될 수 있다.In this case, the other end of the inner and outer frame fastening bracket is bent in the outer direction and bulging process, the bulging processing portion may be combined with the outer frame.
이 경우, 상기 외부프레임에 상기 내부프레임과 연통되는 웨지핀 체결공이 형성되고, 상기 내부프레임의 단부와 상기 내·외부프레임체결용브라켓의 상부면은 웨지핀의 체결 및 해체 작업이 가능하도록 개방될 수 있다.In this case, a wedge pin fastening hole communicating with the inner frame is formed in the outer frame, and an end of the inner frame and an upper surface of the inner and outer frame fastening brackets are opened to enable the fastening and dismantling of the wedge pin. Can be.
이 경우, 상기 소음저감형 초경량 고강도 콘크리트 거푸집 프레임은 상기 내·외부프레임체결용브라켓의 일단부 상단과 상기 외부프레임의 내측 하단을 연결하는 웨지핀 인입방지판을 더 포함할 수 있다.In this case, the noise reduction type ultra-light weight high strength concrete formwork frame may further include a wedge pin intrusion prevention plate for connecting the upper end of one end of the inner and outer frame fastening bracket and the inner bottom of the outer frame.
이 경우, 상기 웨지핀 인입방지판은 하방으로 오목하게 만곡될 수 있다.In this case, the wedge pin entrance preventing plate may be curved concave downward.
이 경우, 상기 웨지핀 체결공의 양측에 콘크리트의 누설을 방지하는 리브가 형성될 수 있다.In this case, ribs may be formed on both sides of the wedge pin fastening hole to prevent leakage of concrete.
이 경우, 상기 외부프레임과, 상기 코너브라켓과, 상기 내부프레임 및 상기 내·외부프레임체결용브라켓 중 어느 하나 이상은 700 MPa 이상의 인장강도를 갖는 울트라강 또는 트윕강으로 이루어질 수 있다.In this case, any one or more of the outer frame, the corner bracket, the inner frame and the inner and outer frame fastening brackets may be made of ultra steel or twipe steel having a tensile strength of 700 MPa or more.
이 경우, 상기 외부프레임 또는 상기 내부프레임에 볼트, 볼트와 리벳너트, 리벳 중 어느 하나를 이용하여 패널이 체결될 수 있다.In this case, the panel may be fastened to the outer frame or the inner frame using any one of bolts, bolts and rivet nuts, and rivets.
본 발명에 따르면, 외부프레임, 내부프레임, 코너브라켓, 내·외부프레임체결용브라켓 중 적어도 어느 하나 이상이 700 MPa 이상의 인장강도를 갖는 울트라강 또는 트윕강으로 이루어짐으로써 강도를 향상시킬 수 있다.According to the present invention, at least one or more of an outer frame, an inner frame, a corner bracket, and an inner / outer frame fastening bracket may be made of ultra steel or twipe steel having a tensile strength of 700 MPa or more, thereby improving strength.
또한, 외부프레임이 양측단부가 시밍된 한 쌍의 금속 플레이트 내부에 코어가 삽입된 형태로 구성되고, 내부프레임의 제1내부프레임부재와 제2내부프레임부재가 십자 반턱 맞춤 방식으로 체결됨으로써 제조가 용이한 장점이 있다.In addition, the outer frame is composed of a core is inserted into a pair of metal plates in which both ends are seamed, and the first inner frame member and the second inner frame member of the inner frame are fastened in a cross-tagged manner to manufacture. There is an easy advantage.
또한, 제1내부프레임부재와 제2내부프레임부재의 체결 부위가 접합되거나, 제1내부프레임부재와 제2내부프레임부재가 조립코어를 이용하여 체결구에 의해 고정됨으로써 간편하고 신속한 제조가 가능하다.In addition, a fastening portion of the first inner frame member and the second inner frame member is joined, or the first inner frame member and the second inner frame member are fixed by fasteners using assembly cores, thereby allowing simple and rapid manufacturing. .
또한, 웨지핀 체결공과 연통되는 내부프레임의 단부와 내·외부프레임체결용브라켓의 상부면이 개방됨으로써 웨지핀의 체결 및 해체를 위한 작업 공간을 확보할 수 있다.In addition, the open end of the inner frame and the upper surface of the inner and outer frame fastening brackets communicating with the wedge pin fastening hole can secure a working space for fastening and disengaging the wedge pin.
또한, 내·외부프레임체결용브라켓의 내측에 내부프레임으로 향하는 통로를 차단하는 웨지핀 인입방지판이 설치됨으로써 웨지핀의 체결 및 해체 작업 중 비산된 웨지핀이 내부프레임 속으로 들어가지 않아 생산성이 향상될 수 있다.In addition, since the wedge pin inlet prevention plate is installed inside the inner and outer frame fastening brackets to block the passage to the inner frame, the wedge pins scattered during the fastening and dismantling of the wedge pins do not enter the inner frame, thereby improving productivity. Can be.
뿐만 아니라, 외부프레임과, 내부프레임 및 코너브라켓이 리벳이나 볼트에 의해 체결되기 때문에 거푸집의 탈형 과정에서 지면 낙하시 발생하는 충격에너지를 효과적으로 분산시켜 파손이나 변형을 최소화할 수 있으며, 리벳 또는 볼트 체결 방식의 조립 구조를 통해 훼손되거나 파손된 부분의 프레임과 패널을 간단히 교체하여 재사용할 수 있다.In addition, since the outer frame, the inner frame and the corner bracket are fastened by rivets or bolts, the impact energy generated when the ground falls during the demoulding process can be effectively distributed to minimize damage or deformation. The assembly structure allows for simple replacement and reuse of damaged or damaged frames and panels.
아울러, 외부프레임의 모서리를 연결하는 내부코너브라켓과 외부코너브라켓 사이에 코너코어가 삽입됨으로써 거푸집의 낙하로 인한 충격을 완화하고 소음을 저감시킬 수 있으며, 모서리 찍힘에 의한 패널 표면 손상을 방지할 수 있다.In addition, the corner core is inserted between the inner corner bracket and the outer corner bracket connecting the edges of the outer frame to mitigate the impact caused by the dropping of the formwork and to reduce the noise. have.
도 1은 본 발명의 바람직한 실시예에 따른 소음저감형 초경량 고강도 콘크리트 거푸집 프레임의 사시도,1 is a perspective view of a noise reduction type ultralight high strength concrete formwork frame according to a preferred embodiment of the present invention;
도 2는 도 1에 도시된 소음저감형 초경량 고강도 콘크리트 거푸집 프레임의 분해사시도,FIG. 2 is an exploded perspective view of the noise reduction type ultralight high strength concrete formwork frame shown in FIG. 1;
도 3은 본 발명의 다른 바람직한 실시예에 따른 소음저감형 초경량 고강도 콘크리트 거푸집 프레임의 사시도,Figure 3 is a perspective view of a noise reduction type ultra lightweight high strength concrete formwork frame according to another preferred embodiment of the present invention,
도 4는 도 3에 도시된 소음저감형 초경량 고강도 콘크리트 거푸집 프레임의 분해사시도,4 is an exploded perspective view of the noise reduction type ultralight high strength concrete formwork frame shown in FIG.
도 5는 도 1에 도시된 소음저감형 초경량 고강도 콘크리트 거푸집 프레임의 외부프레임의 단면구조도,5 is a cross-sectional structural view of the outer frame of the noise reduction type ultralight high strength concrete formwork frame shown in FIG.
도 6은 도 1에 도시된 소음저감형 초경량 고강도 콘크리트 거푸집 프레임의 외부프레임의 다른 실시예를 나타낸 도면,Figure 6 is a view showing another embodiment of the outer frame of the noise reduction type ultra-light weight high strength concrete formwork frame shown in Figure 1,
도 7은 도 6의 D 부분 확대도,7 is an enlarged view of a portion D of FIG. 6;
도 8은 도 2의 A 부분 확대도,8 is an enlarged view of a portion A of FIG. 2;
도 9는 도 2의 B 부분 확대도,9 is an enlarged view of a portion B of FIG. 2;
도 10은 도 4의 C 부분 확대도,10 is an enlarged view of a portion C of FIG. 4;
도 11은 도 1의 I-I 단면구조도,11 is a cross-sectional view taken along the line I-I of FIG.
도 12는 프레임과 패널의 결합 구조를 나타낸 단면도.12 is a cross-sectional view showing a coupling structure of a frame and a panel.
이하에서는, 첨부한 도면을 참조하여 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 본 발명의 실시예를 상세히 설명한다. 그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며, 여기에서 설명하는 실시예에 한정되지 않는다. 그리고 도면에서 본 발명을 명확하게 설명하기 위하여 설명과 관계없는 부분은 생략하였으며, 명세서 전체를 통하여 유사한 부분에 대해서는 유사한 도면 부호를 붙여 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. In the drawings, parts irrelevant to the description are omitted in order to clearly describe the present invention, and like reference numerals designate like parts throughout the specification.
도 1은 본 발명의 바람직한 실시예에 따른 소음저감형 초경량 고강도 콘크리트 거푸집 프레임의 사시도, 도 2는 도 1에 도시된 소음저감형 초경량 고강도 콘크리트 거푸집 프레임의 분해사시도, 도 3은 본 발명의 다른 바람직한 실시예에 따른 소음저감형 초경량 고강도 콘크리트 거푸집 프레임의 사시도, 도 4는 도 3에 도시된 소음저감형 초경량 고강도 콘크리트 거푸집 프레임의 분해사시도, 도 5는 도 1에 도시된 소음저감형 초경량 고강도 콘크리트 거푸집 프레임의 외부프레임의 단면구조도, 도 6은 도 1에 도시된 소음저감형 초경량 고강도 콘크리트 거푸집 프레임의 외부프레임의 다른 실시예를 나타낸 도면, 도 7은 도 6의 D 부분 확대도, 도 8은 도 2의 A 부분 확대도, 도 9는 도 2의 B 부분 확대도, 도 10은 도 4의 C 부분 확대도, 도 11은 도 1의 I-I 단면구조도, 도 12는 프레임과 패널의 결합 구조를 나타낸 단면도이다.1 is a perspective view of a noise reduction type ultra lightweight high strength concrete formwork frame according to a preferred embodiment of the present invention, Figure 2 is an exploded perspective view of the noise reduction type ultra lightweight high strength concrete formwork frame shown in Figure 1, Figure 3 is another preferred embodiment of the present invention 4 is a perspective view of a noise reduction type ultra lightweight high strength concrete formwork frame according to an embodiment, FIG. 4 is an exploded perspective view of the noise reduction type ultra lightweight high strength concrete formwork frame shown in FIG. 3, and FIG. 5 is a noise reduction type ultra lightweight high strength concrete formwork shown in FIG. 1. Figure 6 is a cross-sectional structural view of the outer frame of the frame, Figure 6 is a view showing another embodiment of the outer frame of the noise reduction type ultra-lightweight high strength concrete formwork frame shown in Figure 1, Figure 7 is an enlarged portion D of Figure 6, 2 is an enlarged view of part A, FIG. 9 is an enlarged view of portion B of FIG. 2, FIG. 10 is an enlarged view of portion C of FIG. 4, and FIG. 11 is a II cross-sectional structure of FIG. 1. 12 is a cross-sectional view showing a coupling structure of a frame and a panel.
도 1 내지 도 12를 참조하면, 본 발명의 바람직한 실시예에 따른 소음저감형 초경량 고강도 콘크리트 거푸집 프레임(100)(이하, '프레임(100)'이라 함)은 외부프레임(110)과, 코너브라켓(120)과, 내부프레임(130) 및 내·외부프레임체결용브라켓(140)을 포함한다.1 to 12, the noise reduction type ultra-light weight high strength concrete formwork frame 100 (hereinafter, referred to as the 'frame 100') according to a preferred embodiment of the outer frame 110 and the corner bracket 120, the inner frame 130 and the inner and outer frame fastening bracket 140.
외부프레임(110)은 제1외부프레임부재(111)와 제2외부프레임부재(112)로 구성된다. 제1외부프레임부재(111)는 한 쌍이 마련되어 일정 간격 이격하여 서로 대향되게 배치되고, 제2외부프레임부재(112)도 마찬가지로 한 쌍이 마련되어 제1외부프레임부재(111)의 양단에 각각 배치된다. 즉, 제1외부프레임부재(111)와 제2외부프레임부재(112)는 전체적으로 직사각형 구조를 이룬다.The outer frame 110 is composed of a first outer frame member 111 and a second outer frame member 112. A pair of first outer frame members 111 are provided so as to face each other at a predetermined interval, and a pair of second outer frame members 112 are similarly provided at both ends of the first outer frame member 111. That is, the first outer frame member 111 and the second outer frame member 112 have a rectangular structure as a whole.
제1외부프레임부재(111)와 제2외부프레임부재(112)에는 코너브라켓(120), 내부프레임(130), 내·외부프레임체결용브라켓(140)의 결합에 이용되는 관통공(110a)과, 거푸집의 설치시 프레임(100)과 인접하는 프레임을 웨지핀으로 연결하는 데 이용되는 웨지핀 체결공(110b)이 소정의 간격으로 다수 형성된다.Through holes (110a) used for coupling the corner bracket (120), the inner frame (130), the inner and outer frame fastening brackets (140) to the first outer frame member (111) and the second outer frame member (112). And, the wedge pin fastening hole (110b) used to connect the frame 100 and the adjacent frame with the wedge pin at the time of installation of the form is formed a plurality of predetermined intervals.
외부프레임(110)은 우수한 강도를 구현하면서 경량화가 가능하도록 700 MPa 이상의 인장강도를 갖는 울트라강이나 트윕강으로 이루어진다.The outer frame 110 is made of ultra steel or twipe steel having a tensile strength of 700 MPa or more to enable lightweight while realizing excellent strength.
또한, 외부프레임(110)은 도 5에 도시된 바와 같이 일정한 간격을 가지고 서로 대향 배치된 금속 플레이트(110')(110")의 양측단부가 시밍된 형태를 가진다. 이처럼 금속 플레이트(110')(110")를 시밍 방식으로 접합하여 외부프레임(110)을 형성하면 용접 대비 저렴한 비용으로 신속한 제조가 가능한 장점이 있다. 시밍부는 외부프레임(110)의 내측(도 5의 (a) 참조), 외측(도 5의 (b) 참조) 또는 상하부(도 5의 (c) 참조)에 형성될 수 있으며, 특별히 제한되지 않는다.In addition, the outer frame 110 has a shape in which both end portions of the metal plates 110 'and 110 "disposed to face each other at regular intervals as shown in FIG. 5 are seamed. Thus, the metal plate 110' Forming the outer frame 110 by seaming the (110 ") in the seaming method has the advantage that it can be quickly manufactured at a lower cost than welding. The seaming portion may be formed on the inner side (see (a) of FIG. 5), the outer side (see (b) of FIG. 5) or the upper and lower portions (see (c) of FIG. 5) of the outer frame 110, and is not particularly limited. .
시밍된 금속 플레이트(110')(110")의 내부에는 코어(113)가 삽입될 수 있다. 코어(113)는 플라스틱, 목재, 복합재료 중에서 선택되는 어느 하나 이상의 소재로 이루어짐으로써 외부프레임(110)의 무게를 낮추면서 강도를 향상시킬 수 있다.The core 113 may be inserted into the shimmed metal plates 110 ′ and 110 ″. The core 113 is made of at least one material selected from plastic, wood, and composite materials, thereby forming the outer frame 110. You can improve the strength while lowering the weight of).
외부프레임(110)은 상술한 바와 달리 솔리드(solid) 형태로 구성되는 것도 가능하다. 예컨대, 외부프레임(110)은 4~8 mm의 촙 스트랜드(chopped strand: 절단 유리섬유)를 40% 이상 포함하는 엔지니어링 플라스틱으로 이루어질 수 있다. 이러한 외부프레임(110)은 250 MPa 이상의 인장강도, 370 MPa 이상의 굴곡강도, 12,000 MPa 이상의 굴곡탄성, 노치의 유무에 따라 각각 50 kJ/m2, 90 kJ/m2 이상의 충격강도를 나타낸다. 또한, 외부프레임(110)은 270 MPa 이상의 인장강도를 갖는 알루미늄합금을 압출하여 제조될 수 있다.The outer frame 110 may be configured in a solid form, as described above. For example, the outer frame 110 may be made of an engineering plastic containing 40% or more of chopped strand (chopped glass fiber) of 4 ~ 8 mm. The outer frame 110 has a tensile strength of 250 MPa or more, flexural strength of 370 MPa or more, flexural elasticity of 12,000 MPa or more, and impact strength of 50 kJ / m 2 and 90 kJ / m 2 or more, respectively. In addition, the outer frame 110 may be manufactured by extruding an aluminum alloy having a tensile strength of 270 MPa or more.
엔지니어링 플라스틱을 이용할 경우 제2외부프레임부재(112)는 도 6에 도시된 바와 같이 2개의 프레임부재로 구성될 수 있다. 즉, 제2외부프레임부재(112)는 엔지니어링 플라스틱을 사출하여 제조되는데, 제2외부프레임부재(112)의 경우 길이가 길기 때문에 일체로 사출하려면 금형이 커져 고가의 사출장비가 필요하다. 따라서 본 발명에서는 통상의 사출장비를 사용하여 사출이 가능하도록 제2외부프레임부재(112)를 2개의 프레임부재로 구성하고, 각 프레임부재를 연결브라켓(114)으로 연결한 후 리벳(115)으로 고정할 수 있다. 참고적으로, 여기서는 제2외부프레임부재(112)만을 예로 들어 설명하였으나, 제1외부프레임부재(111)도 일체로 사출하는 데 과도한 비용이 소요될 경우에는 상술한 바와 동일하게 구성할 수 있다.When the engineering plastic is used, the second outer frame member 112 may be composed of two frame members as shown in FIG. 6. That is, the second outer frame member 112 is manufactured by injecting engineering plastics. Since the length of the second outer frame member 112 is long, the injection mold is large and expensive injection equipment is required to integrally inject the second outer frame member 112. Therefore, in the present invention, the second outer frame member 112 is composed of two frame members to enable injection using conventional injection equipment, and each frame member is connected to the connecting bracket 114 to the rivet 115. Can be fixed For reference, although only the second outer frame member 112 has been described as an example, the first outer frame member 111 may be configured in the same manner as described above when an excessive cost is required to integrally eject the first outer frame member 111.
엔지니어링 플라스틱을 사출하여 외부프레임(110)을 제조할 경우 웨지핀 체결공(110b)의 양측에는 도 7에 도시된 바와 같이 리브(110c)가 돌출 형성될 수 있다. 리브(110c)는 콘크리트가 외부프레임(110)의 길이방향을 따라 누설되는 것을 방지한다. 즉, 건물 등의 벽체 등을 시공할 때 거푸집과 거푸집을 일정한 간격으로 대향 설치하고, 플랫타이로 상호 연결한 다음 웨지핀 체결공(110b)과 플랫타이에 웨지핀을 체결하여 고정한다. 이후, 거푸집과 거푸집 사이에 콘크리트를 타설하면 콘크리트가 플랫타이의 체결 부위를 통해 누설되고, 누설된 콘크리트는 외부프레임(110)의 측면을 따라 흘러나와 시간의 경과에 따라 견고하게 굳게 된다. 따라서 거푸집을 재사용하기 위해서는 굳은 콘크리트를 모두 제거해야 하기 때문에 시간과 비용이 과다하게 소요되는 문제점이 있다. 이에, 본 발명에서는 웨지핀 체결공(110b)의 양측에 리브(110c)를 형성하여 누설된 콘크리트의 흐름을 차단한 것이다.When manufacturing the outer frame 110 by injecting engineering plastic ribs (110c) may be formed on both sides of the wedge pin fastening hole (110b) as shown in FIG. The rib 110c prevents the concrete from leaking along the longitudinal direction of the outer frame 110. That is, when constructing a wall, such as a building, the formwork and the formwork are installed at regular intervals facing each other, interconnected with a flat tie, and then fixed by fixing the wedge pin fastening hole (110b) and the flat tie. Thereafter, when the concrete is poured between the formwork and the formwork, the concrete leaks through the fastening portion of the flat tie, and the leaked concrete flows along the side of the outer frame 110 and is firmly solidified with time. Therefore, in order to reuse the formwork it is necessary to remove all the hard concrete, there is a problem that takes too much time and money. Thus, in the present invention, the ribs 110c are formed on both sides of the wedge pin fastening hole 110b to block the flow of the leaked concrete.
코너브라켓(120)은 외부프레임(110)의 모서리에 각각 배치되어 제1외부프레임부재(111)와 제2외부프레임부재(112)를 연결, 고정한다. 구체적으로, 코너브라켓(120)은 ㄱ자 형태로 절곡되고, 절곡된 부분이 벌징 가공됨으로써 벌징 부위 일측은 제1외부프레임부재(111)의 관통공(110a)에 결합되고, 타측은 제2외부프레임부재(112)의 관통공(110a)에 결합된다. Corner brackets 120 are disposed at the edges of the outer frame 110, respectively, to connect and fix the first outer frame member 111 and the second outer frame member 112. Specifically, the corner bracket 120 is bent in the form of the letter L, the bent portion by the bulging process, one side of the bulging portion is coupled to the through-hole (110a) of the first outer frame member 111, the other side is the second outer frame It is coupled to the through hole 110a of the member 112.
이 경우, 코너브라켓(120)은 제1외부프레임부재(111)와 제2외부프레임부재(112)의 내측에 결합되는 내부코너브라켓(121)과, 제1외부프레임부재(111)와 제2외부프레임부재(112)의 외측에 결합되는 외부코너브라켓(122)으로 구성될 수 있으며, 내부코너브라켓(121)과 외부코너브라켓(122)은 리벳(124) 또는 볼트에 의해 서로 체결된다.In this case, the corner bracket 120 includes an inner corner bracket 121 coupled to the inner side of the first outer frame member 111 and the second outer frame member 112, the first outer frame member 111, and the second outer frame member 111. It may be composed of an outer corner bracket 122 coupled to the outside of the outer frame member 112, the inner corner bracket 121 and the outer corner bracket 122 is fastened to each other by a rivet 124 or bolt.
상술한 바와 같이 구성하면 제1외부프레임부재(111)와 제2외부프레임부재(112)의 모서리가 내부코너브라켓(121)과 외부코너브라켓(122)에 의해 내측과 외측에서 견고하게 고정되기 때문에 거푸집의 낙하 등으로 충격이 인가되더라도 파손이나 뒤틀림을 최소화할 수 있다.When configured as described above, the corners of the first outer frame member 111 and the second outer frame member 112 are firmly fixed inside and outside by the inner corner bracket 121 and the outer corner bracket 122. Even if an impact is applied due to the dropping of formwork, damage or distortion can be minimized.
내부코너브라켓(121)의 하단에는 패널체결부(121a)(도 1 및 도 2 참조)가 형성되고, 이러한 패널체결부(121a)의 하부면에 패널(10)이 볼트(125) 또는 리벳에 의해 체결된다. 참고적으로, 패널(10)은 내수합판, 코팅합판, 또는 발포, 비발포 플라스틱, FRP, 복합재료 등으로 이루어지는 샌드위치 구조의 패널을 이용하는 것이 바람직하나 특별히 제한되지는 않는다.A panel fastening portion 121a (see FIGS. 1 and 2) is formed at a lower end of the inner corner bracket 121, and a panel 10 is attached to a bolt 125 or a rivet on a lower surface of the panel fastening portion 121a. Is fastened by For reference, the panel 10 is preferably a water resistant plywood, coated plywood, or a sandwich structure made of foamed, non-foamed plastics, FRP, composite materials, etc., but is not particularly limited.
한편, 내부코너브라켓(121)과 외부코너브라켓(122) 사이의 모서리에는 도 8에 도시된 바와 같이 코너코어(123)가 개재될 수 있다. 코너코어(123)는 거푸집의 탈형 및 운반시 충격을 흡수하고 소음을 억제하며, 모서리 찍힘에 의한 패널(10)의 표면 손상을 방지하기 위한 것으로 합성고무, 엔지니어링 플라스틱 등의 소재로 이루어지며, 몸체부(123a)와, 몸체부(123a)의 상단과 하단에 각각 형성되는 헤드부(123b)(123c)를 포함한다.Meanwhile, the corner core 123 may be interposed between the inner corner bracket 121 and the outer corner bracket 122 as shown in FIG. 8. The corner core 123 absorbs shocks during formwork and transport of formwork, suppresses noise, and prevents surface damage of the panel 10 due to cornering, and is made of a material such as synthetic rubber and engineering plastic. And a head part 123b and 123c formed at an upper end and a lower end of the body part 123a.
이 경우, 몸체부(123a)는 내측면과 외측면이 각각 내부코너브라켓(121)의 외측 모서리와 외부코너브라켓(122)의 내측 모서리에 대응되는 형태로 요입 형성되어 헤드부(123b)(123c)에 대해 단차진 구조를 가진다.In this case, the body portion 123a is recessed and formed in a shape corresponding to the inner edge of the inner corner bracket 121 and the inner corner of the outer corner bracket 122, respectively, the inner side and the outer side of the head portion 123b and 123c. ) Has a stepped structure for
따라서 내부코너브라켓(121)과 외부코너브라켓(122) 사이에 제1외부프레임부재(111)와 제2외부프레임부재(112) 및 코너코어(123)를 개재시킨 후 리벳(124)이나 볼트로 체결하면 몸체부(123a)는 내부코너브라켓(121)과 외부코너브라켓(122)의 모서리 사이에 형합되고, 헤드부(123b)(123c)는 외부로 노출된다.Therefore, the first outer frame member 111, the second outer frame member 112 and the corner core 123 are interposed between the inner corner bracket 121 and the outer corner bracket 122, and then rivet 124 or bolt. When fastened, the body part 123a is formed between the corners of the inner corner bracket 121 and the outer corner bracket 122, and the head parts 123b and 123c are exposed to the outside.
이로 인해, 코너코어(123)는 리벳(124)으로 체결된 내부코너브라켓(121)과 외부코너브라켓(122)의 가압력에 의해 수평방향으로 이탈이 방지되고, 이 상태에서 헤드부(123b)(123c)가 내부코너브라켓(121)과 외부코너브라켓(122)에 걸려 상하 이동이 제한됨으로써 수직방향으로의 이탈도 방지된다.Therefore, the corner core 123 is prevented from being separated in the horizontal direction by the pressing force of the inner corner bracket 121 and the outer corner bracket 122 fastened by the rivet 124, and in this state, the head portion 123b ( 123c is caught by the inner corner bracket 121 and the outer corner bracket 122, thereby limiting vertical movement, thereby preventing the vertical direction from being separated.
내부코너브라켓(121)과 외부코너브라켓(122)은 700 MPa 이상의 인장강도를 갖는 울트라강이나 트윕강으로 이루어질 수 있다.The inner corner bracket 121 and the outer corner bracket 122 may be made of ultra steel or twipe steel having a tensile strength of 700 MPa or more.
내부프레임(130)은 내부가 빈 중공 구조를 가지고 외부프레임(110)의 내측에 배치되며, 700 MPa 이상의 인장강도를 갖는 울트라강이나 트윕강 재질의 제1내부프레임부재(131)와 제2내부프레임부재(132)로 구성된다.The inner frame 130 has a hollow structure inside and is disposed inside the outer frame 110, and has a first inner frame member 131 and a second inner member made of ultra-steel or twipe steel having a tensile strength of 700 MPa or more. It consists of a frame member 132.
제1내부프레임부재(131)는 서로 대향되는 제1외부프레임부재(111)를 연결하여 지지할 수 있도록 프레임(100)의 길이방향을 따라 배치되고, 제2내부프레임부재(132)는 서로 대향되는 제2외부프레임부재(112)를 연결, 고정할 수 있도록 프레임(100)의 폭방향을 따라 배치된다.The first inner frame member 131 is disposed along the longitudinal direction of the frame 100 to connect and support the first outer frame member 111 facing each other, and the second inner frame member 132 faces each other. It is disposed along the width direction of the frame 100 so that the second outer frame member 112 to be connected and fixed.
이 경우, 제2내부프레임부재(132)는 프레임(100)의 크기를 고려하여 다수가 마련되어 일정한 간격으로 배치될 수 있으며, 여기서는 3개의 제2내부프레임부재(132)가 등간격으로 배치된 형태를 예로 들어 설명한다.In this case, a plurality of second inner frame members 132 may be provided at regular intervals in consideration of the size of the frame 100, and in this case, three second inner frame members 132 are disposed at equal intervals. An example will be described.
본 발명에서 제2내부프레임부재(132)는 제1내부프레임부재(131)에 교차하여 십자 반턱 맞춤 방식으로 체결된다. 즉, 도 9에 도시된 바와 같이 제1내부프레임부재(131)의 하단과 제2내부프레임부재(132)의 상단에 홈부(131a)(132a)가 각각 형성되고, 이러한 홈부(131a)(132a)가 서로 끼워져 제1내부프레임부재(131)와 제2내부프레임부재(132)가 결합된다.In the present invention, the second inner frame member 132 intersects with the first inner frame member 131 and is fastened in a cross half-fitting manner. That is, as illustrated in FIG. 9, grooves 131a and 132a are formed at the lower end of the first inner frame member 131 and the upper end of the second inner frame member 132, respectively, and the grooves 131a and 132a are formed. ) Is fitted to each other to combine the first inner frame member 131 and the second inner frame member 132.
홈부(131a)(132a)는 제1내부프레임부재(131)와 제2내부프레임부재(132)의 두께의 절반에 해당하는 깊이를 가지기 때문에 서로 끼워질 경우 제1내부프레임부재(131)와 제2내부프레임부재(132)의 교차 부위가 돌출되지 않고 평면을 이루게 된다.Since the grooves 131a and 132a have a depth corresponding to half of the thickness of the first inner frame member 131 and the second inner frame member 132, when the grooves 131a and 132a are fitted to each other, The intersection of the two inner frame members 132 does not protrude to form a plane.
십자 반턱 맞춤 방식으로 끼워진 홈부(131a)(132a)의 체결 부위는 용접 등에 의해 접합됨으로써 견고하게 고정된다.The fastening portions of the groove portions 131a and 132a fitted in the cross-half alignment method are firmly fixed by joining by welding or the like.
한편, 십자 반턱 맞춤 방식으로 결합되는 제1내부프레임부재(131)와 제2내부프레임부재(132)는 체결구에 의해 고정되는 것도 가능하다.On the other hand, the first inner frame member 131 and the second inner frame member 132 that are coupled in a cross half-fitting manner may be fixed by fasteners.
도 3, 도 4 및 도 10을 참조하면, 제1내부프레임부재(131)의 하단과 제2내부프레임부재(132)의 상단에 앞서 설명한 바와 같이 홈부(131a)(132a)가 각각 형성되고, 이러한 홈부(131a)(132a)의 내측에 홈부(131a)(132a)와 대응되는 형상의 조립코어(133)(134)가 각각 삽입되며, 이 상태에서 홈부(131a)(132a)가 서로 끼워진 후 체결구(135)(136)에 의해 홈부(131a)(132a)와 조립코어(133)(134)가 일체로 고정된다.3, 4, and 10, as described above, grooves 131a and 132a are formed on the lower end of the first inner frame member 131 and the upper end of the second inner frame member 132, respectively. The assembling cores 133 and 134 corresponding to the grooves 131a and 132a are respectively inserted into the grooves 131a and 132a, and in this state, the grooves 131a and 132a are fitted to each other. The grooves 131a and 132a and the assembly cores 133 and 134 are integrally fixed by the fasteners 135 and 136.
조립코어(133)(134)는 ㄷ자 형상의 단면 구조를 가지고, 중앙에 체결구의 삽입이 가능하도록 관통공(133a)(134a)이 각각 형성된다. 조립코어(133)(134)의 경우 중공 구조를 갖는 제1내부프레임부재(131)와 제2내부프레임부재(132)의 단부에서 내측으로 삽입되어 홈부(131a)(132a)에 위치하게 된다. 조립코어(133)(134)의 소재는 플라스틱, 알루미늄, 복합재료 중에서 선택될 수 있다.The assembling cores 133 and 134 have a U-shaped cross-sectional structure, and through holes 133a and 134a are formed to allow fasteners to be inserted into the center thereof. In the case of the assembly cores 133 and 134, the first inner frame member 131 and the second inner frame member 132 having a hollow structure are inserted inwards and positioned in the groove portions 131 a and 132 a. The material of the assembly cores 133 and 134 may be selected from plastic, aluminum, and composite materials.
홈부(131a)(132a)와 조립코어(133)(134)를 고정하기 위한 체결구는 볼트(135)와 너트(136)인 것이 바람직하나, 볼트와 너트 외에 다른 체결구를 적용하는 것도 물론 가능한 것으로 이해되어야 한다.The fasteners for fixing the grooves 131a and 132a and the assembly cores 133 and 134 are preferably bolts 135 and nuts 136, but other fasteners besides bolts and nuts may be applied. It must be understood.
한편, 내부프레임(130)의 단부는 웨지핀의 체결 및 해체 작업이 이루어질 수 있도록 상부면이 개방되는데, 이에 대해서는 후술하여 상세히 설명한다.On the other hand, the end of the inner frame 130, the upper surface is opened so that the wedge pin can be fastened and dismantled, this will be described in detail later.
내·외부프레임체결용브라켓(140)은 외부프레임(110)과 내부프레임(130)을 연결, 고정하기 위한 것으로 700 MPa 이상의 인장강도를 갖는 울트라강 또는 트윕강으로 이루어진다.The inner and outer frame fastening brackets 140 are for connecting and fixing the outer frame 110 and the inner frame 130 and are made of ultra steel or twipe steel having a tensile strength of 700 MPa or more.
내·외부프레임체결용브라켓(140)의 일단은 내부프레임(130)의 내측으로 삽입되어 접착, 용접이나 리벳 또는 볼트 체결 방식으로 고정되고, 타단은 외부프레임(110)과 결합되어 리벳(141) 또는 볼트에 의해 고정된다. 이 경우, 내·외부프레임체결용브라켓(140)의 타단은 외측방향으로 절곡되고, 절곡된 부분이 벌징 가공됨으로써 벌징 부위가 외부프레임(110)의 관통공(110a)에 삽입된 후 리벳(141)에 의해 체결될 수 있으며, 이와 같이 내·외부프레임체결용브라켓(140)을 결합할 경우 구조 강성과 조립 정밀도가 향상되어 바람직하다.One end of the inner and outer frame fastening bracket 140 is inserted into the inner frame 130 to be fixed by bonding, welding or riveting or bolting, and the other end is coupled to the outer frame 110 to rivet 141. Or by bolts. In this case, the other end of the inner and outer frame fastening bracket 140 is bent in the outward direction, and the bent portion is bulged, so that the bulging portion is inserted into the through hole 110a of the outer frame 110 and then rivet 141. When coupled to the inner and outer frame fastening bracket 140, it is preferable to improve the structural rigidity and assembly precision.
내·외부프레임체결용브라켓(140)은 300 MPa 이상의 인장강도를 갖는 ADC 10종 알루미늄합금을 다이캐스팅하여 제조되거나, 촙 스트랜드를 40% 이상 포함하는 엔지니어링 플라스틱을 사출하여 제조될 수 있다. 이러한 내·외부프레임체결용브라켓(140)은 250 MPa 이상의 인장강도, 370 MPa 이상의 굴곡강도, 12,000 MPa 이상의 굴곡탄성, 노치의 유무에 따라 각각 50 kj/m2, 90 kj/m2 이상의 충격강도를 갖는다.The inner and outer frame fastening bracket 140 may be manufactured by die casting ADC 10 aluminum alloy having a tensile strength of 300 MPa or more, or may be manufactured by injecting engineering plastic containing 40% or more of strands. The internal and external frame fastening brackets 140 have a tensile strength of 250 MPa or more, flexural strength of 370 MPa or more, flexural elasticity of 12,000 MPa or more, and impact strength of 50 kj / m 2 or 90 kj / m 2 or more, respectively, depending on the presence or absence of a notch. Has
내·외부프레임체결용브라켓(140)은 외부프레임(110)에서 웨지핀 체결공(110b)이 형성된 위치에 설치된다. 이 경우, 내·외부프레임체결용브라켓(140)의 상부면과 후단면은 웨지핀을 웨지핀 체결공(110b)에 삽입하여 거푸집과 인접한 거푸집을 연결하거나 웨지핀을 해체하여 거푸집을 분리할 수 있도록 개방된다.The inner and outer frame fastening brackets 140 are installed at positions where the wedge pin fastening holes 110b are formed in the outer frame 110. In this case, the upper surface and the rear end surface of the inner and outer frame fastening bracket 140 can be inserted into the wedge pin fastening hole (110b) to connect the formwork adjacent to the formwork or to separate the formwork by dismantling the wedge pin. So that it is open.
다만, 웨지핀의 체결과 해체는 외부프레임(110)에 내부프레임(130)이 결합된 상태에서 실시되기 때문에 웨지핀의 타격으로 웨지핀이 내부프레임(130)의 내측으로 들어갈 경우 웨지핀의 인출을 위해 거푸집의 설치 또는 해체 시간이 지연되는 문제점이 있다. 이러한 문제점을 해결하기 위해 본 발명에서는 내·외부프레임체결용브라켓(140)의 내측에 웨지핀 인입방지판(150)이 구비된다.However, the fastening and disassembly of the wedge pin is carried out in the state in which the inner frame 130 is coupled to the outer frame 110, so that when the wedge pin enters the inner frame 130 by the wedge pin, the wedge pin is pulled out. There is a problem in that the installation or dismantling time of the formwork is delayed. In order to solve this problem, in the present invention, the wedge pin anti-entry plate 150 is provided inside the inner and outer frame fastening bracket 140.
웨지핀 인입방지판(150)은 도 11에 도시된 바와 같이 내·외부프레임체결용브라켓(140)의 일단부 상단과 외부프레임(110)의 내측 하단을 연결한다. 이처럼 웨지핀 인입방지판(150)을 설치하면 웨지핀 인입방지판(150)의 상방에 웨지핀의 체결 및 해체 작업을 할 수 있는 공간이 확보되는 동시에 웨지핀 체결공(110b)으로부터 내부프레임(130)의 가운데로 연결되는 통로가 차단된다.As shown in FIG. 11, the wedge pin ingress preventing plate 150 connects an upper end of one end of the inner and outer frame fastening bracket 140 and an inner lower end of the outer frame 110. In this way, if the wedge pin entrance preventing plate 150 is installed, a space for fastening and dismantling the wedge pin can be secured above the wedge pin entrance preventing plate 150 and at the same time, the inner frame (b) is provided from the wedge pin fastening hole 110b. The passage leading to the center of 130 is blocked.
따라서 웨지핀의 체결 또는 해체 작업시 웨지핀이 타격 등으로 비산되더라도 내부프레임(130)의 내측으로 인입되지 않아 웨지핀을 다시 인출하는 등의 번거로운 작업이 불필요하고, 이로 인해 거푸집의 설치 및 해체 시간을 현저하게 단축시킬 수 있다.Therefore, even when the wedge pin is scattered due to the blow or the like during the fastening or dismantling of the wedge pin, it is not necessary to introduce the wedge pin again because the wedge pin is not drawn into the inner frame 130. Can be significantly shortened.
웨지핀 인입방지판(150)은 하방으로 오목하게 만곡되는 것이 바람직하다. 왜냐하면, 웨지핀 인입방지판(150)이 하방으로 오목하게 만곡되면 평면인 경우에 비해 만곡된 부분만큼 공간이 더 확보되어 웨지핀의 체결 및 해체 작업이 보다 용이해질 수 있기 때문이다.The wedge pin intrusion prevention plate 150 is preferably curved concave downward. This is because when the wedge pin entrance preventing plate 150 is bent downwardly concave, more space can be secured by the curved portion than in the case of a flat surface, so that the wedge pin can be fastened and dismantled more easily.
또한, 웨지핀 인입방지판(150)의 하방에는 패널(10)을 내부프레임(130)에 고정하기 위한 볼트(125) 등의 체결구가 위치(도 11 참조)하는데, 패널(10)의 교체시에는 이러한 볼트(125)를 해체하여 제거해야 새로운 패널을 부착할 수 있다. 이를 위해 웨지핀 인입방지판(150)의 하부에는 체결구 인출공(150a)이 형성된다. 체결구 인출공(150a)은 볼트(125)에 대응하는 위치에 형성됨으로써 패널(10)의 교체시 해체된 볼트(125)가 체결구 인출공(150a)을 통해 손쉽게 제거될 수 있다.In addition, a fastener such as a bolt 125 for fixing the panel 10 to the inner frame 130 is positioned below the wedge pin intrusion preventing plate 150 (see FIG. 11). In this case, the bolts 125 must be dismantled and removed before the new panel can be attached. To this end, a fastener outlet hole 150a is formed at a lower portion of the wedge pin intrusion preventing plate 150. Since the fastener outlet hole 150a is formed at a position corresponding to the bolt 125, the dismantled bolt 125 may be easily removed through the fastener outlet hole 150a when the panel 10 is replaced.
한편, 웨지핀 인입방지판(150)의 소재는 특별히 제한되지 않으나, 거푸집의 경량화와 제조비용의 절감을 위해 플라스틱으로 이루어지는 것이 바람직하다.On the other hand, the material of the wedge pin entrance preventing plate 150 is not particularly limited, but is preferably made of plastic in order to reduce the formwork and reduce the manufacturing cost.
참고적으로, 패널(10)을 외부프레임(110) 또는 내부프레임(130)에 고정할 때에는 도 12에 도시된 바와 같이 볼트(125)를 이용(도 12의 (a) 참조)하거나, 볼트(125)와 리벳너트(126)를 이용(도 12의 (b) 참조)하거나, 또는 리벳(127)을 이용(도 12의 (c) 참조)할 수 있다.For reference, when fixing the panel 10 to the outer frame 110 or the inner frame 130, as shown in Figure 12 using a bolt 125 (see (a) of Figure 12), or bolt ( 125 and the rivet nut 126 may be used (see FIG. 12B), or the rivet 127 may be used (see FIG. 12C).
이상으로 본 발명의 바람직한 실시예를 도면을 참고하여 상세하게 설명하였다. 본 발명의 설명은 예시를 위한 것이며, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 쉽게 변형이 가능하다는 것을 이해할 수 있을 것이다.Preferred embodiments of the present invention have been described in detail above with reference to the drawings. The description of the present invention is for illustrative purposes, and it will be understood by those skilled in the art that the present invention may be easily modified in other specific forms without changing the technical spirit or essential features of the present invention.
따라서 본 발명의 범위는 상술한 상세한 설명보다는 후술하는 특허청구범위에 의하여 나타내어지며, 특허청구범위의 의미, 범위, 및 그 균등 개념으로부터 도출되는 모든 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.Therefore, the scope of the present invention is represented by the following claims rather than the detailed description, and all changes or modifications derived from the meaning, scope, and equivalent concepts of the claims are included in the scope of the present invention. Should be interpreted as

Claims (17)

  1. 서로 대향되게 배치되는 한 쌍의 제1외부프레임부재와, 상기 제1외부프레임부재의 양단에 각각 배치되는 한 쌍의 제2외부프레임부재를 갖는 직사각형 형상의 외부프레임과;A rectangular outer frame having a pair of first outer frame members disposed to face each other, and a pair of second outer frame members disposed at both ends of the first outer frame member;
    상기 외부프레임의 모서리에 각각 배치되어 상기 제1외부프레임부재와 상기 제2외부프레임부재를 연결, 고정하는 코너브라켓과;Corner brackets disposed at corners of the outer frame to connect and fix the first outer frame member and the second outer frame member;
    상기 외부프레임의 내측에 배치되되, 상기 한 쌍의 제1외부프레임부재를 연결하기 위한 제1내부프레임부재와, 상기 제1내부프레임부재에 교차 결합되어 상기 한 쌍의 제2외부프레임부재를 연결할 수 있는 제2내부프레임부재를 갖는 내부프레임; 및Is disposed inside the outer frame, the first inner frame member for connecting the pair of the first outer frame member and the first inner frame member cross-coupled to connect the pair of second outer frame members An inner frame having a second inner frame member capable of being opened; And
    상기 내부프레임과 상기 외부프레임을 연결, 고정하는 내·외부프레임체결용브라켓;An inner and outer frame fastening bracket for connecting and fixing the inner frame and the outer frame;
    을 포함하되,Including,
    상기 제1내부프레임부재와 상기 제2내부프레임부재는 십자 반턱 맞춤에 의해 서로 체결되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.The noise reduction type ultra-light weight high strength concrete formwork frame, characterized in that the first inner frame member and the second inner frame member is fastened to each other by cross-jaw alignment.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 제1내부프레임부재와 상기 제2내부프레임부재의 체결 부위가 접합되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.Ultra-low strength high strength concrete formwork frame, characterized in that the fastening portion of the first inner frame member and the second inner frame member is joined.
  3. 제 1 항에 있어서,The method of claim 1,
    상기 제1내부프레임부재의 하부와 상기 제2내부프레임부재의 상부에 홈부가 각각 형성되고, 상기 홈부는 내측에 상기 홈부와 대응되는 형상의 조립코어가 삽입된 상태에서 십자 반턱 맞춤에 의해 서로 끼워지며, 상기 제1내부프레임부재와, 상기 조립코어 및 상기 제2내부프레임부재는 체결구로 고정되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.Grooves are formed in the lower portion of the first inner frame member and the upper portion of the second inner frame member, respectively, and the grooves are fitted to each other by cross half-tripping in a state where an assembly core having a shape corresponding to the groove is inserted therein. And the first inner frame member, the assembly core and the second inner frame member are fastened by fasteners.
  4. 제 1 항 내지 제 3 항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,
    상기 외부프레임은 한 쌍의 금속 플레이트로 이루어지고, 상기 한 쌍의 금속 플레이트는 내부에 중공이 형성될 수 있도록 양측단부가 시밍된 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.The outer frame is made of a pair of metal plate, the pair of metal plate is noise reduction ultra lightweight high strength concrete formwork frame, characterized in that both ends are seamed so that a hollow can be formed therein.
  5. 제 4 항에 있어서,The method of claim 4, wherein
    상기 중공에는 플라스틱, 목재, 복합재료 중에서 선택되는 어느 하나 이상의 소재로 이루어지는 코어가 삽입되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.The hollow, noise reduction, ultra-lightweight high strength concrete formwork frame, characterized in that the core is inserted into the hollow made of any one material selected from plastics, wood, composite materials.
  6. 제 1 항 내지 제 3 항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,
    상기 외부프레임 또는 상기 내·외부프레임체결용브라켓은 알루미늄합금이나 엔지니어링 플라스틱으로 이루어지는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.The outer frame or the inner and outer frame fastening bracket is a noise reduction ultra lightweight high strength concrete formwork frame, characterized in that made of aluminum alloy or engineering plastic.
  7. 제 6 항에 있어서,The method of claim 6,
    상기 제1외부프레임부재 또는 상기 제2외부프레임부재는 한 쌍의 프레임부재로 이루어지고, 상기 한 쌍의 프레임부재는 연결브라켓에 의해 연결, 고정되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.The first outer frame member or the second outer frame member is made of a pair of frame members, the pair of frame members is connected to a fixed bracket by a low noise ultra lightweight high strength concrete formwork frame .
  8. 제 1 항 내지 제 3 항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,
    상기 코너브라켓은 상기 제1외부프레임부재와 상기 제2외부프레임부재의 내측과 외측에 각각 결합되는 ㄱ자 단면 구조의 내부코너브라켓과 외부코너브라켓을 포함하고, 상기 내부코너브라켓과 상기 외부코너브라켓 사이의 모서리에는 코너코어가 삽입되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.The corner bracket includes an inner corner bracket and an outer corner bracket having a cross-section structure of an L-shape which are coupled to the inner and outer sides of the first outer frame member and the second outer frame member, respectively, between the inner corner bracket and the outer corner bracket. The corner of the corner is inserted into the corner noise-reducing ultra lightweight high strength concrete formwork frame.
  9. 제 8 항에 있어서,The method of claim 8,
    상기 내부코너브라켓의 각 측면은 벌징 가공되고, 벌징 가공 부위가 상기 제1외부프레임부재 및 상기 제2외부프레임부재와 각각 결합되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.Each side of the inner corner bracket is bulging, noise-reducing ultralight high strength concrete formwork frame, characterized in that the bulging processing portion is coupled with the first outer frame member and the second outer frame member, respectively.
  10. 제 1 항 내지 제 3 항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,
    상기 내·외부프레임체결용브라켓의 일단부는 상기 내부프레임의 단부 내측에 삽입되고, 타단부는 상기 외부프레임에 결합되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.One end of the inner and outer frame fastening bracket is inserted into the inner end of the inner frame, the other end is coupled to the outer frame noise reduction type ultra lightweight high strength concrete formwork frame.
  11. 제 10 항에 있어서,The method of claim 10,
    상기 내·외부프레임체결용브라켓의 타단부는 외측방향으로 절곡되어 벌징 가공되고, 벌징 가공 부위가 상기 외부프레임과 결합되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.The other end of the inner and outer frame fastening bracket is bent in the outer direction is bulging process, the noise reduction ultra lightweight high strength concrete formwork frame, characterized in that coupled to the outer frame.
  12. 제 10 항에 있어서,The method of claim 10,
    상기 외부프레임에 상기 내부프레임과 연통되는 웨지핀 체결공이 형성되고, 상기 내부프레임의 단부와 상기 내·외부프레임체결용브라켓의 상부면은 웨지핀의 체결 및 해체 작업이 가능하도록 개방되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.A wedge pin fastening hole is formed in the outer frame to communicate with the inner frame, and an end of the inner frame and an upper surface of the inner and outer frame fastening brackets are opened to enable the fastening and dismantling of the wedge pin. Lightweight, high strength concrete formwork frame with low noise.
  13. 제 12 항에 있어서,The method of claim 12,
    상기 내·외부프레임체결용브라켓의 일단부 상단과 상기 외부프레임의 내측 하단을 연결하는 웨지핀 인입방지판을 더 포함하는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.Noise reduction type ultra-light weight high strength concrete formwork frame further comprises a wedge pin inlet preventing plate for connecting the upper end of the inner and outer frame fastening bracket and the inner bottom of the outer frame.
  14. 제 13 항에 있어서,The method of claim 13,
    상기 웨지핀 인입방지판은 하방으로 오목하게 만곡된 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.The wedge pin anti-entry plate is a noise reduction type super lightweight high strength concrete formwork frame, characterized in that curved downwardly.
  15. 제 12 항에 있어서,The method of claim 12,
    상기 웨지핀 체결공의 양측에 콘크리트의 누설을 방지하는 리브가 형성되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.Ultra low strength high strength concrete formwork frame, characterized in that ribs are formed on both sides of the wedge pin fastening hole to prevent the leakage of concrete.
  16. 제 1 항 내지 제 3 항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,
    상기 외부프레임과, 상기 코너브라켓과, 상기 내부프레임 및 상기 내·외부프레임체결용브라켓 중 어느 하나 이상은 700 MPa 이상의 인장강도를 갖는 울트라강 또는 트윕강으로 이루어지는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.One or more of the outer frame, the corner bracket, the inner frame, and the inner and outer frame fastening brackets are made of ultra- or twipe steel having a tensile strength of 700 MPa or more. Concrete formwork frame.
  17. 제 1 항 내지 제 3 항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3,
    상기 외부프레임 또는 상기 내부프레임에 볼트, 볼트와 리벳너트, 리벳 중 어느 하나를 이용하여 패널이 체결되는 것을 특징으로 하는 소음저감형 초경량 고강도 콘크리트 거푸집 프레임.Ultra low strength high strength concrete formwork frame, characterized in that the panel is fastened to the outer frame or the inner frame using any one of bolts, bolts and rivet nuts, rivets.
PCT/KR2018/004536 2018-02-02 2018-04-19 Noise-reducing ultra-lightweight high-strength concrete mold frame WO2019151576A1 (en)

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KR10-2018-0013493 2018-02-02
KR1020180013501A KR102066924B1 (en) 2018-02-02 2018-02-02 Form frame with cross type halving assemble structure
KR1020180013493A KR102066919B1 (en) 2018-02-02 2018-02-02 Concrete form frame with easy to join and disassemble for wedge pin
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KR20150116373A (en) * 2014-04-07 2015-10-15 피앤케이에코 주식회사 A form frame with a lighting hybrid-structure for decreasing noise and impact

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190383041A1 (en) * 2018-06-13 2019-12-19 Wilian Holding Company Heavy duty spanning forms and related systems and methods
US10920433B2 (en) * 2018-06-13 2021-02-16 Wilian Holding Co. Heavy duty spanning forms and related systems and methods
US11795708B2 (en) * 2018-06-13 2023-10-24 Wilian Holding Co. Heavy duty spanning forms and related systems and methods

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