WO2019148303A1 - Device and method for preparing multi-coating paint system - Google Patents

Device and method for preparing multi-coating paint system Download PDF

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Publication number
WO2019148303A1
WO2019148303A1 PCT/CN2017/113839 CN2017113839W WO2019148303A1 WO 2019148303 A1 WO2019148303 A1 WO 2019148303A1 CN 2017113839 W CN2017113839 W CN 2017113839W WO 2019148303 A1 WO2019148303 A1 WO 2019148303A1
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Prior art keywords
raw material
mixing chamber
box
preparing
activated carbon
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PCT/CN2017/113839
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French (fr)
Chinese (zh)
Inventor
沈培培
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惠州市永明丰实业有限公司
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Priority to PCT/CN2017/113839 priority Critical patent/WO2019148303A1/en
Publication of WO2019148303A1 publication Critical patent/WO2019148303A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/71805Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside

Definitions

  • the present invention relates to the field of paint preparation equipment, and to a device and method for preparing a multi-coat paint system.
  • Paints and paints of various colors with higher adhesion, higher gloss, flame retardancy, corrosion resistance and thermal stability have mostly used vegetable oil as the main raw material.
  • it is a traditional coating material that uses natural materials as a raw material, or a coating product that uses synthetic chemical products as a raw material in modern development, it belongs to organic chemical polymer materials, and the formed coating film belongs to a polymer compound type. According to the classification of modern chemical products, coatings are fine chemical products. Modern coatings are gradually becoming a class of versatile engineering materials and an important industry in the chemical industry.
  • the preparation and proportioning of multi-coat paints are carried out by manual proportioning, and the ratio of each proportion is limited, and the batching ratio is not enough to fill three or five paint drums, thereby reducing the work. Efficiency, and can not ensure the proportion of each ratio, thus reducing product quality.
  • An apparatus and method for preparing a multi-coat paint system comprising an operation control box, a seal protection head, an activated carbon absorption layer, a gas outlet, a paint mixing chamber, a raw material transportation pipe, and a raw material hoist, wherein the operation control box is disposed above
  • the sealing protection head is provided with the activated carbon absorbing layer above the sealing protection head
  • the gas outlet is disposed above the activated carbon absorption layer
  • the gas outlet is installed above a finished product placing box
  • the paint mixing chamber is installed above the finished product placing box
  • the raw material transporting tube is installed above the paint mixing chamber
  • the raw material lifting machine is installed above the raw material transporting tube
  • a first raw material placing box is installed under the raw material hoisting machine
  • a second raw material placing box is installed under the first raw material placing box
  • a centrifugal rotary pump is installed under the second raw material placing box
  • the centrifugal rotary pump is installed under the centrifugal slewing pump
  • a rotary pump control box
  • the paint mixing chamber comprises a mixing chamber overflow valve, a temperature monitor, a protection bearing, an auxiliary stirring shaft, a main stirring shaft, and the temperature monitor is installed under the mixing chamber overflow valve.
  • the protective bearing is installed under the temperature monitor, and the auxiliary stirring shaft is installed under the protective bearing, and the main stirring shaft is installed above the auxiliary stirring shaft.
  • the first raw material placing box comprises a raw material inlet port, a solenoid valve controller, a solenoid valve, a material branch pipe, a raw material separation box, a flow sensor, a raw material outlet, and an electromagnetic device is installed under the raw material inlet port.
  • a valve controller the solenoid valve is installed under the solenoid valve controller
  • the branch pipe is installed under the solenoid valve
  • the raw material separation box is installed under the material branch pipe
  • the raw material separation box The flow sensor is installed below, and the raw material outlet is installed under the flow sensor.
  • the operation control box is connected to the sealing protection head, and the activated carbon absorption layer is connected to the gas outlet.
  • the finished product placement box is connected to the paint mixing chamber, and the raw material transportation tube is disposed inside the raw material lifting machine.
  • the second raw material placing box is disposed outside the first raw material placing box.
  • the paint mixing chamber is made of light alloy steel, and the surface is polished and polished to be sprayed.
  • the activated carbon absorption layer is disposed below the gas outlet.
  • centrifugal rotary pumps which are disposed between the rotary pump control boxes.
  • the specific processing method includes the following steps:
  • the solenoid valve controller controls the electromagnetic valve, and enters different raw materials from the feeding branch pipe according to different raw materials
  • the flow sensor senses the flow rate of the raw material when the raw material needs to be taken, to ensure that the material is taken out, the raw material flows out from the raw material flow outlet, and enters the paint mixing chamber along the raw material transportation pipe.
  • the mixing chamber overflow prevention valve prevents excessive overflow of the raw material
  • the temperature monitor senses the temperature inside the paint mixing chamber to prevent the main stirring shaft and the auxiliary stirring shaft from stirring too fast. As a result, the temperature in the paint mixing chamber is too high, thereby causing the raw materials to volatilize, and the mixed raw materials enter the finished product placement box.
  • the volatilized gas in the preparation process passes through the sealing protection head along the raw material transportation pipe to enter the activated carbon absorption layer, and the activated carbon absorption layer absorbs toxic gas to prevent toxic gas from entering the air, and after purification Air enters the atmosphere from the gas outlet.
  • the invention has the beneficial effects that different proportions of multi-coat paint can be disposed at the same time, and the working ratio is small while improving work efficiency.
  • FIG. 1 is a schematic front view showing the apparatus and method for preparing a multi-coat paint system according to the present invention
  • FIG. 2 is a schematic front view showing the operation control box of the apparatus and method for preparing a multi-coat paint system according to the present invention
  • FIG. 3 is a schematic front view of a paint mixing chamber of an apparatus and method for preparing a multi-coat paint system according to the present invention
  • FIG. 4 is a schematic view showing the front view of a first raw material placing box of the apparatus and method for preparing a multi-coat paint system according to the present invention.
  • an apparatus and method for preparing a multi-coat paint system comprising the operation control box 1, the seal protection head 2, the activated carbon absorption layer 3, the gas outlet 4,
  • the paint mixing chamber 6, the raw material transport pipe 7, the raw material hoisting machine 8, the sealing protection head 2 is disposed above the operation control box 1, and the activated carbon is disposed above the sealing protection head 2
  • the absorbing layer 3, the gas outlet 4 is disposed above the activated carbon absorbing layer 3, and the finished product placement box 5 is installed above the gas outlet 4, and the paint mixing chamber 6 is installed above the finished product placement box 5.
  • the raw material transporting pipe 7 is installed above the paint mixing chamber 6, and the raw material lifting machine 8 is installed above the raw material transporting pipe 7, and the first raw material placing box is installed below the raw material lifting machine 8.
  • the second material placing box 10 is installed below the first material placing box 9, and the centrifugal swing pump 11 is installed below the second material placing box 10, and the turning is installed under the centrifugal pump 11 Pump control box 12, installed above the operation control box 1 The liquid crystal operation panel 13.
  • the paint mixing chamber 6 includes a mixing chamber overflow prevention valve 601, a temperature monitor 602, a protection bearing 603, an auxiliary stirring shaft 604, a main stirring shaft 605, and the mixing chamber under the overflow valve 601.
  • the temperature monitor 602 is installed, and the protection bearing 603 is installed under the temperature monitor 602.
  • the auxiliary agitating shaft 604 is mounted below the protective bearing 603, and the main agitating shaft 605 is mounted above the auxiliary agitating shaft 604.
  • the first material placing box 9 includes a raw material inlet port 901, a solenoid valve controller 902, a solenoid valve 903, a branching branch pipe 904, a raw material separating box 905, a flow sensor 906, and a raw material outlet 907.
  • a solenoid valve controller 902 is mounted below the raw material inlet port 901, and the solenoid valve 903 is installed under the solenoid valve controller 902.
  • the solenoid valve 903 is internally provided with the branching branch 904, and the branching branch pipe is installed.
  • the raw material separation tank 905 is installed below the 904, and the flow sensor 906 is installed below the raw material separation tank 905, and the raw material flow outlet 907 is installed under the flow sensor 906.
  • the operation control box 1 is connected to the seal protection head 2, and the activated carbon absorption layer 3 is connected to the gas outlet 4.
  • the finished product placement box 5 is connected to the paint mixing chamber 6, and the raw material transportation pipe 7 is disposed inside the raw material elevator 8.
  • the second material placing box 10 is disposed outside the first material placing box 9.
  • the paint mixing chamber 6 is made of light alloy steel, and the surface is polished and then sprayed.
  • the activated carbon absorbing layer 3 is disposed below the gas outlet 4.
  • the centrifugal rotary pumps 11 have a total of four and are disposed between the rotary pump control boxes 12.
  • the specific processing method includes the following steps:
  • the raw material is sent from the raw material inlet port 901 into the first raw material placing box 9, and the electromagnetic valve controller 902 controls the electromagnetic valve 903 from the dispensing branch 904 according to different raw materials.
  • the flow sensor 906 senses the flow rate of the raw materials when the raw materials need to be taken, to ensure that the raw materials are taken out, and the raw materials flow out from the raw material outlets 907 along the raw materials.
  • the transportation pipe 7 enters the paint mixing chamber 6, the mixing chamber overflow prevention valve 601 prevents excessive overflow of the raw material, and the temperature monitor 602 senses the internal temperature of the paint mixing chamber 6, preventing the The stirring speed of the main agitating shaft 605 and the auxiliary agitating shaft 604 is too fast to cause the temperature in the paint mixing chamber 6 to be too high, thereby causing the raw materials to volatilize, and the mixed raw materials enter the finished placing box 5.
  • the volatilized gas in the preparation process passes through the sealing protection head 2 along the raw material transport pipe 7 into the activated carbon absorbing layer 3, and the activated carbon absorbing layer 3 absorbs toxic gas to prevent toxic gas from entering the air.
  • the purified air enters the atmosphere from the gas outlet 4.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

Disclosed is a device for preparing a multi-coating paint system, the device comprising an operation control box (1), a sealing protection head (2), an active carbon adsorption layer (3), a gas outlet (4), a paint mixing chamber (6), a raw material delivery pipe (7), and a raw material hoist (8), wherein the sealing protection head (2) is provided above the operation control box (1), the active carbon adsorption layer (3) is provided above the sealing protection head (2), the gas outlet (4) is provided above the active carbon adsorption layer (3), a finished product placing box (5) is mounted above the gas outlet (4), the paint mixing chamber (6) is mounted above the finished product placing box (5), the raw material delivery pipe (7) is mounted above the paint mixing chamber (6), the raw material hoist (8) is mounted above the raw material delivery pipe (7), a first raw material placing box (9) is mounted under the raw material hoist (8), and a second raw material placing box (10) is mounted under the first raw material placing box (9).

Description

一种制备多涂层油漆体系的装置及方法Device and method for preparing multi-coat paint system 技术领域Technical field
本发明涉及油漆制备设备领域,本发明涉及一种制备多涂层油漆体系的装置及方法。The present invention relates to the field of paint preparation equipment, and to a device and method for preparing a multi-coat paint system.
背景技术Background technique
20世纪,油漆工艺有了重大发展,出现了粘着力更大、光泽度更高、阻燃、抗腐蚀与热稳定性高的各种颜色的油漆油漆早期大多以植物油为主要原料,故被叫做“油漆”,如健康环保原生态的熟桐油。不论是传统的以天然物质为原料的涂料产品,还是现代发展中的以合成化工产品为原料的涂料产品,都属于有机化工高分子材料,所形成的涂膜属于高分子化合物类型。按照现代通行的化工产品的分类,涂料属于精细化工产品。现代的涂料正在逐步成为一类多功能性的工程材料,是化学工业中的一个重要行业。In the 20th century, the paint process has undergone significant development. Paints and paints of various colors with higher adhesion, higher gloss, flame retardancy, corrosion resistance and thermal stability have mostly used vegetable oil as the main raw material. "Paint", such as healthy and environmentally friendly raw tung oil. Whether it is a traditional coating material that uses natural materials as a raw material, or a coating product that uses synthetic chemical products as a raw material in modern development, it belongs to organic chemical polymer materials, and the formed coating film belongs to a polymer compound type. According to the classification of modern chemical products, coatings are fine chemical products. Modern coatings are gradually becoming a class of versatile engineering materials and an important industry in the chemical industry.
目前,针对多涂层油漆的制备及配比均采用人工配比方式进行,每次配比量受到限制,进而一批配比的用量不足够灌装三或五个油漆包装桶,从而降低工作效率,也无法确保每次配比的比例,从而降低了产品质量。At present, the preparation and proportioning of multi-coat paints are carried out by manual proportioning, and the ratio of each proportion is limited, and the batching ratio is not enough to fill three or five paint drums, thereby reducing the work. Efficiency, and can not ensure the proportion of each ratio, thus reducing product quality.
发明内容Summary of the invention
本发明的目的就在于为了解决上述问题而提供一种制备多涂层油漆体系的装置及方法。It is an object of the present invention to provide an apparatus and method for preparing a multi-coat paint system in order to solve the above problems.
本发明通过以下技术方案来实现上述目的:The present invention achieves the above objects by the following technical solutions:
一种制备多涂层油漆体系的装置及方法,包括操作控制箱、密封保护头、活性炭吸收层、气体出口、油漆混料室、原料运输管、原料提升机,所述操作控制箱上方设置有所述密封保护头,所述密封保护头上方设置有所述活性炭吸收层,所述活性炭吸收层上方设置有所述气体出口,所述气体出口上方安装有 成品放置箱,所述成品放置箱上方安装有所述油漆混料室,所述油漆混料室上方安装有所述原料运输管,所述原料运输管上方安装有所述原料提升机,所述原料提升机下方安装有第一原料放置箱,所述第一原料放置箱下方安装有第二原料放置箱,所述第二原料放置箱下方安装有离心回转泵,所述离心回转泵下方安装有回转泵控制箱,所述操作控制箱上方安装有液晶操作面板。An apparatus and method for preparing a multi-coat paint system, comprising an operation control box, a seal protection head, an activated carbon absorption layer, a gas outlet, a paint mixing chamber, a raw material transportation pipe, and a raw material hoist, wherein the operation control box is disposed above The sealing protection head is provided with the activated carbon absorbing layer above the sealing protection head, the gas outlet is disposed above the activated carbon absorption layer, and the gas outlet is installed above a finished product placing box, the paint mixing chamber is installed above the finished product placing box, the raw material transporting tube is installed above the paint mixing chamber, and the raw material lifting machine is installed above the raw material transporting tube, A first raw material placing box is installed under the raw material hoisting machine, a second raw material placing box is installed under the first raw material placing box, and a centrifugal rotary pump is installed under the second raw material placing box, and the centrifugal rotary pump is installed under the centrifugal slewing pump A rotary pump control box is provided with a liquid crystal operation panel mounted above the operation control box.
本实施例中,所述油漆混料室包含混料室防溢阀、温度监测器、保护轴承、辅助搅拌轴、主搅拌轴,所述混料室防溢阀下方安装有所述温度监测器,所述温度监测器下方安装有所述保护轴承,所述保护轴承下方安装有所述辅助搅拌轴,所述辅助搅拌轴上方安装有所述主搅拌轴。In this embodiment, the paint mixing chamber comprises a mixing chamber overflow valve, a temperature monitor, a protection bearing, an auxiliary stirring shaft, a main stirring shaft, and the temperature monitor is installed under the mixing chamber overflow valve. The protective bearing is installed under the temperature monitor, and the auxiliary stirring shaft is installed under the protective bearing, and the main stirring shaft is installed above the auxiliary stirring shaft.
本实施例中,所述第一原料放置箱包含原料进入口、电磁阀控制器、电磁阀、分料支管、原料分离箱、流量感应器、原料流出口,所述原料进入口下方安装有电磁阀控制器,所述电磁阀控制器下方安装有所述电磁阀,所述电磁阀下方安装有所述分料支管,所述分料支管下方安装有所述原料分离箱,所述原料分离箱下方安装有所述流量感应器,所述流量感应器下方安装有所述原料流出口。In this embodiment, the first raw material placing box comprises a raw material inlet port, a solenoid valve controller, a solenoid valve, a material branch pipe, a raw material separation box, a flow sensor, a raw material outlet, and an electromagnetic device is installed under the raw material inlet port. a valve controller, the solenoid valve is installed under the solenoid valve controller, the branch pipe is installed under the solenoid valve, and the raw material separation box is installed under the material branch pipe, and the raw material separation box The flow sensor is installed below, and the raw material outlet is installed under the flow sensor.
本实施例中,所述操作控制箱与所述密封保护头连接,所述活性炭吸收层与所述气体出口连接。In this embodiment, the operation control box is connected to the sealing protection head, and the activated carbon absorption layer is connected to the gas outlet.
本实施例中,所述成品放置箱与所述油漆混料室连接,所述原料运输管设置在所述原料提升机内部。In this embodiment, the finished product placement box is connected to the paint mixing chamber, and the raw material transportation tube is disposed inside the raw material lifting machine.
本实施例中,所述第二原料放置箱设置在第一原料放置箱外侧。In this embodiment, the second raw material placing box is disposed outside the first raw material placing box.
本实施例中,所述油漆混料室由轻质合金钢压制而成,表面进行打磨抛光后喷塑处理。In this embodiment, the paint mixing chamber is made of light alloy steel, and the surface is polished and polished to be sprayed.
本实施例中,所述活性炭吸收层设置在所述气体出口下方。 In this embodiment, the activated carbon absorption layer is disposed below the gas outlet.
本实施例中,所述离心回转泵共有四个,设置在所述回转泵控制箱之间。In this embodiment, there are four centrifugal rotary pumps, which are disposed between the rotary pump control boxes.
本实施例中,具体的加工方法包括以下几个步骤:In this embodiment, the specific processing method includes the following steps:
a、将原料从所述原料进入口送入所述第一原料放置箱中,所述电磁阀控制器对所述电磁阀进行控制,根据原料的不同从所述分料支管进入不同所述原料分离箱中,在需要取用原料时所述流量感应器对原料流量进行感应,确保取料准去,原料从所述原料流出口流出,沿着所述原料运输管进入所述油漆混料室中,所述混料室防溢阀防止原料过多而溢出,所述温度监测器对所述油漆混料室内部温度进行感应,防止所述主搅拌轴与所述辅助搅拌轴搅拌速度过快而导致所述油漆混料室中温度过高,从而导致原料挥发,混合后原料进入所述成品放置箱中。a. feeding raw materials from the raw material inlet port into the first raw material placing box, the solenoid valve controller controls the electromagnetic valve, and enters different raw materials from the feeding branch pipe according to different raw materials In the separation box, the flow sensor senses the flow rate of the raw material when the raw material needs to be taken, to ensure that the material is taken out, the raw material flows out from the raw material flow outlet, and enters the paint mixing chamber along the raw material transportation pipe. The mixing chamber overflow prevention valve prevents excessive overflow of the raw material, and the temperature monitor senses the temperature inside the paint mixing chamber to prevent the main stirring shaft and the auxiliary stirring shaft from stirring too fast. As a result, the temperature in the paint mixing chamber is too high, thereby causing the raw materials to volatilize, and the mixed raw materials enter the finished product placement box.
b、在制备过程中挥发的气体沿着所述原料运输管穿过所述密封保护头进入所述活性炭吸收层,所述活性炭吸收层对有毒气体进行吸收,防止有毒气体进入空气中,净化后空气从所述气体出口进入大气。b. The volatilized gas in the preparation process passes through the sealing protection head along the raw material transportation pipe to enter the activated carbon absorption layer, and the activated carbon absorption layer absorbs toxic gas to prevent toxic gas from entering the air, and after purification Air enters the atmosphere from the gas outlet.
本发明的有益效果在于:能够同时配置不同比例的多涂层油漆,在提高工作效率的同时原料配比误差小。The invention has the beneficial effects that different proportions of multi-coat paint can be disposed at the same time, and the working ratio is small while improving work efficiency.
附图说明DRAWINGS
图1是本发明所述一种制备多涂层油漆体系的装置及方法的主视结构简图;1 is a schematic front view showing the apparatus and method for preparing a multi-coat paint system according to the present invention;
图2是本发明所述一种制备多涂层油漆体系的装置及方法的操作控制箱主视结构简图;2 is a schematic front view showing the operation control box of the apparatus and method for preparing a multi-coat paint system according to the present invention;
图3是本发明所述一种制备多涂层油漆体系的装置及方法的油漆混料室主视结构简图;3 is a schematic front view of a paint mixing chamber of an apparatus and method for preparing a multi-coat paint system according to the present invention;
图4是本发明所述一种制备多涂层油漆体系的装置及方法的第一原料放置箱主视结构简图。 4 is a schematic view showing the front view of a first raw material placing box of the apparatus and method for preparing a multi-coat paint system according to the present invention.
附图标记说明如下:The reference numerals are as follows:
1、操作控制箱;2、密封保护头;3、活性炭吸收层;4、气体出口;601、混料室防溢阀;602、温度监测器;603、保护轴承;604、辅助搅拌轴;605、主搅拌轴;5、成品放置箱;6、油漆混料室;7、原料运输管;8、原料提升机;9、第一原料放置箱;901、原料进入口;902、电磁阀控制器;903、电磁阀;904、分料支管;905、原料分离箱;906、流量感应器;907、原料流出口;10、第二原料放置箱;11、离心回转泵;12、回转泵控制箱;13、液晶操作面板。1. Operation control box; 2. Sealing protection head; 3. Activated carbon absorption layer; 4. Gas outlet; 601, mixing chamber anti-overflow valve; 602, temperature monitor; 603, protective bearing; 604, auxiliary stirring shaft; , main mixing shaft; 5, finished product placement box; 6, paint mixing room; 7, raw material transport pipe; 8, raw material hoist; 9, first raw material placement box; 901, raw material inlet; 902, solenoid valve controller ;903, solenoid valve; 904, branch pipe; 905, raw material separation box; 906, flow sensor; 907, raw material outlet; 10, second raw material placement box; 11, centrifugal rotary pump; 12, rotary pump control box ; 13, LCD operating panel.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
如图1-图4所示,一种制备多涂层油漆体系的装置及方法,包括所述操作控制箱1、所述密封保护头2、所述活性炭吸收层3、所述气体出口4、所述油漆混料室6、所述原料运输管7、所述原料提升机8,所述操作控制箱1上方设置有所述密封保护头2,所述密封保护头2上方设置有所述活性炭吸收层3,所述活性炭吸收层3上方设置有所述气体出口4,所述气体出口4上方安装有所述成品放置箱5,所述成品放置箱5上方安装有所述油漆混料室6,所述油漆混料室6上方安装有所述原料运输管7,所述原料运输管7上方安装有所述原料提升机8,所述原料提升机8下方安装有所述第一原料放置箱9,所述第一原料放置箱9下方安装有第二原料放置箱10,所述第二原料放置箱10下方安装有所述离心回转泵11,所述离心回转泵11下方安装有所述回转泵控制箱12,所述操作控制箱1上方安装有所述液晶操作面板13。As shown in FIG. 1 to FIG. 4, an apparatus and method for preparing a multi-coat paint system, comprising the operation control box 1, the seal protection head 2, the activated carbon absorption layer 3, the gas outlet 4, The paint mixing chamber 6, the raw material transport pipe 7, the raw material hoisting machine 8, the sealing protection head 2 is disposed above the operation control box 1, and the activated carbon is disposed above the sealing protection head 2 The absorbing layer 3, the gas outlet 4 is disposed above the activated carbon absorbing layer 3, and the finished product placement box 5 is installed above the gas outlet 4, and the paint mixing chamber 6 is installed above the finished product placement box 5. The raw material transporting pipe 7 is installed above the paint mixing chamber 6, and the raw material lifting machine 8 is installed above the raw material transporting pipe 7, and the first raw material placing box is installed below the raw material lifting machine 8. 9. The second material placing box 10 is installed below the first material placing box 9, and the centrifugal swing pump 11 is installed below the second material placing box 10, and the turning is installed under the centrifugal pump 11 Pump control box 12, installed above the operation control box 1 The liquid crystal operation panel 13.
本实施例中,所述油漆混料室6包含混料室防溢阀601、温度监测器602、保护轴承603、辅助搅拌轴604、主搅拌轴605,所述混料室防溢阀601下方安装有所述温度监测器602,所述温度监测器602下方安装有所述保护轴承603, 所述保护轴承603下方安装有所述辅助搅拌轴604,所述辅助搅拌轴604上方安装有所述主搅拌轴605。In this embodiment, the paint mixing chamber 6 includes a mixing chamber overflow prevention valve 601, a temperature monitor 602, a protection bearing 603, an auxiliary stirring shaft 604, a main stirring shaft 605, and the mixing chamber under the overflow valve 601. The temperature monitor 602 is installed, and the protection bearing 603 is installed under the temperature monitor 602. The auxiliary agitating shaft 604 is mounted below the protective bearing 603, and the main agitating shaft 605 is mounted above the auxiliary agitating shaft 604.
本实施例中,所述第一原料放置箱9包含原料进入口901、电磁阀控制器902、电磁阀903、分料支管904、原料分离箱905、流量感应器906、原料流出口907,所述原料进入口901下方安装有电磁阀控制器902,所述电磁阀控制器902下方安装有所述电磁阀903,所述电磁阀903内部安装有所述分料支管904,所述分料支管904下方安装有所述原料分离箱905,所述原料分离箱905下方安装有所述流量感应器906,所述流量感应器906下方安装有所述原料流出口907。In this embodiment, the first material placing box 9 includes a raw material inlet port 901, a solenoid valve controller 902, a solenoid valve 903, a branching branch pipe 904, a raw material separating box 905, a flow sensor 906, and a raw material outlet 907. A solenoid valve controller 902 is mounted below the raw material inlet port 901, and the solenoid valve 903 is installed under the solenoid valve controller 902. The solenoid valve 903 is internally provided with the branching branch 904, and the branching branch pipe is installed. The raw material separation tank 905 is installed below the 904, and the flow sensor 906 is installed below the raw material separation tank 905, and the raw material flow outlet 907 is installed under the flow sensor 906.
本实施例中,所述操作控制箱1与所述密封保护头2连接,所述活性炭吸收层3与所述气体出口4连接。In the present embodiment, the operation control box 1 is connected to the seal protection head 2, and the activated carbon absorption layer 3 is connected to the gas outlet 4.
本实施例中,所述成品放置箱5与所述油漆混料室6连接,所述原料运输管7设置在所述原料提升机8内部。In the present embodiment, the finished product placement box 5 is connected to the paint mixing chamber 6, and the raw material transportation pipe 7 is disposed inside the raw material elevator 8.
本实施例中,所述第二原料放置箱10设置在第一原料放置箱9外侧。In this embodiment, the second material placing box 10 is disposed outside the first material placing box 9.
本实施例中,所述油漆混料室6由轻质合金钢压制而成,表面进行打磨抛光后喷塑处理。In this embodiment, the paint mixing chamber 6 is made of light alloy steel, and the surface is polished and then sprayed.
本实施例中,所述活性炭吸收层3设置在所述气体出口4下方。In this embodiment, the activated carbon absorbing layer 3 is disposed below the gas outlet 4.
本实施例中,所述离心回转泵11共有四个,设置在所述回转泵控制箱12之间。In the present embodiment, the centrifugal rotary pumps 11 have a total of four and are disposed between the rotary pump control boxes 12.
本实施例中,具体的加工方法包括以下几个步骤:In this embodiment, the specific processing method includes the following steps:
b、将原料从所述原料进入口901送入所述第一原料放置箱9中,所述电磁阀控制器902对所述电磁阀903进行控制,根据原料的不同从所述分料支管904进入不同所述原料分离箱905中,在需要取用原料时所述流量感应器906对原料流量进行感应,确保取料准去,原料从所述原料流出口907流出,沿着所述原料 运输管7进入所述油漆混料室6中,所述混料室防溢阀601防止原料过多而溢出,所述温度监测器602对所述油漆混料室6内部温度进行感应,防止所述主搅拌轴605与所述辅助搅拌轴604搅拌速度过快而导致所述油漆混料室6中温度过高,从而导致原料挥发,混合后原料进入所述成品放置箱5中。b. The raw material is sent from the raw material inlet port 901 into the first raw material placing box 9, and the electromagnetic valve controller 902 controls the electromagnetic valve 903 from the dispensing branch 904 according to different raw materials. Into the different raw material separation tanks 905, the flow sensor 906 senses the flow rate of the raw materials when the raw materials need to be taken, to ensure that the raw materials are taken out, and the raw materials flow out from the raw material outlets 907 along the raw materials. The transportation pipe 7 enters the paint mixing chamber 6, the mixing chamber overflow prevention valve 601 prevents excessive overflow of the raw material, and the temperature monitor 602 senses the internal temperature of the paint mixing chamber 6, preventing the The stirring speed of the main agitating shaft 605 and the auxiliary agitating shaft 604 is too fast to cause the temperature in the paint mixing chamber 6 to be too high, thereby causing the raw materials to volatilize, and the mixed raw materials enter the finished placing box 5.
b、在制备过程中挥发的气体沿着所述原料运输管7穿过所述密封保护头2进入所述活性炭吸收层3,所述活性炭吸收层3对有毒气体进行吸收,防止有毒气体进入空气中,净化后空气从所述气体出口4进入大气。b. The volatilized gas in the preparation process passes through the sealing protection head 2 along the raw material transport pipe 7 into the activated carbon absorbing layer 3, and the activated carbon absorbing layer 3 absorbs toxic gas to prevent toxic gas from entering the air. The purified air enters the atmosphere from the gas outlet 4.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其效物界定。 The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, and that the present invention is only described in the foregoing description and the description of the present invention, without departing from the spirit and scope of the invention. Various changes and modifications are intended to be included within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and their claims.

Claims (10)

  1. 一种制备多涂层油漆体系的装置,其特征在于:包括操作控制箱(1)、密封保护头(2)、活性炭吸收层(3)、气体出口(4)、油漆混料室(6)、原料运输管(7)、原料提升机(8),所述操作控制箱(1)上方设置有所述密封保护头(2),所述密封保护头(2)上方设置有所述活性炭吸收层(3),所述活性炭吸收层(3)上方设置有所述气体出口(4),所述气体出口(4)上方安装有成品放置箱(5),所述成品放置箱(5)上方安装有所述油漆混料室(6),所述油漆混料室(6)上方安装有所述原料运输管(7),所述原料运输管(7)上方安装有所述原料提升机(8),所述原料提升机(8)下方安装有第一原料放置箱(9),所述第一原料放置箱(9)下方安装有第二原料放置箱(10),所述第二原料放置箱(10)下方安装有离心回转泵(11),所述离心回转泵(11)下方安装有回转泵控制箱(12),所述操作控制箱(1)上方安装有液晶操作面板(13)。An apparatus for preparing a multi-coat paint system, comprising: an operation control box (1), a sealing protection head (2), an activated carbon absorption layer (3), a gas outlet (4), a paint mixing chamber (6) a raw material transport pipe (7), a raw material hoist (8), the seal protection head (2) is disposed above the operation control box (1), and the activated carbon absorption is disposed above the seal protection head (2) a layer (3), the gas outlet (4) is disposed above the activated carbon absorption layer (3), and a finished product placement box (5) is installed above the gas outlet (4), and the finished product placement box (5) is above The paint mixing chamber (6) is installed, and the raw material transport pipe (7) is installed above the paint mixing chamber (6), and the raw material lifting machine (7) is installed above the raw material transport pipe (7) 8) a first raw material placing box (9) is installed under the raw material hoisting machine (8), and a second raw material placing box (10) is installed under the first raw material placing box (9), the second raw material A centrifugal rotary pump (11) is installed under the placing box (10), and a rotary pump control box (12) is installed below the centrifugal rotary pump (11), and a liquid crystal operating surface is mounted above the operation control box (1). (13).
  2. 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述油漆混料室(6)包含混料室防溢阀(601)、温度监测器(602)、保护轴承(603)、辅助搅拌轴(604)、主搅拌轴(605),所述混料室防溢阀(601)下方安装有所述温度监测器(602),所述温度监测器(602)下方安装有所述保护轴承(603),所述保护轴承(603)下方安装有所述辅助搅拌轴(604),所述辅助搅拌轴(604)上方安装有所述主搅拌轴(605)。A device for preparing a multi-coat paint system according to claim 1, wherein said paint mixing chamber (6) comprises a mixing chamber overflow valve (601), a temperature monitor (602), and protection. a bearing (603), an auxiliary stirring shaft (604), a main agitating shaft (605), the temperature monitor (602) is installed under the mixing chamber overflow valve (601), and the temperature monitor (602) The protective bearing (603) is mounted below, and the auxiliary stirring shaft (604) is installed under the protective bearing (603), and the main stirring shaft (605) is mounted above the auxiliary stirring shaft (604).
  3. 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述第一原料放置箱(9)包含原料进入口(901)、电磁阀控制器(902)、电磁阀(903)、分料支管(904)、原料分离箱(905)、流量感应器(906)、原料流出口(907),所述原料进入口(901)下方安装有电磁阀控制器(902),所述电磁阀控制器(902)下方安装有所述电磁阀(903),所述电磁阀(903) 内部安装有所述分料支管(904),所述分料支管(904)下方安装有所述原料分离箱(905),所述原料分离箱(905)下方安装有所述流量感应器(906),所述流量感应器(906)下方安装有所述原料流出口(907)。The apparatus for preparing a multi-coat paint system according to claim 1, wherein the first material placing tank (9) comprises a raw material inlet port (901), a solenoid valve controller (902), and a solenoid valve. (903), a branch pipe (904), a raw material separation tank (905), a flow sensor (906), a raw material outlet (907), and a solenoid valve controller (902) is installed below the raw material inlet port (901). The solenoid valve (903) is installed under the solenoid valve controller (902), and the solenoid valve (903) The material distribution pipe (904) is installed inside, the raw material separation box (905) is installed under the material distribution branch pipe (904), and the flow sensor (906) is installed under the material separation box (905). The material flow outlet (907) is installed below the flow sensor (906).
  4. 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述操作控制箱(1)与所述密封保护头(2)连接,所述活性炭吸收层(3)与所述气体出口(4)连接。The apparatus for preparing a multi-coat paint system according to claim 1, wherein the operation control box (1) is connected to the seal protection head (2), and the activated carbon absorption layer (3) is The gas outlet (4) is connected.
  5. 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述成品放置箱(5)与所述油漆混料室(6)连接,所述原料运输管(7)设置在所述原料提升机(8)内部。A device for preparing a multi-coat paint system according to claim 1, characterized in that the finished product placement box (5) is connected to the paint mixing chamber (6), and the raw material transport tube (7) It is disposed inside the raw material hoist (8).
  6. 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述第二原料放置箱(10)设置在第一原料放置箱(9)外侧。A device for preparing a multi-coat paint system according to claim 1, characterized in that the second material placing tank (10) is disposed outside the first material placing tank (9).
  7. 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述油漆混料室(6)由轻质合金钢压制而成,表面进行打磨抛光后喷塑处理。The apparatus for preparing a multi-coat paint system according to claim 1, wherein the paint mixing chamber (6) is pressed from a light alloy steel, and the surface is polished and polished to be spray-coated.
  8. 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述活性炭吸收层(3)设置在所述气体出口(4)下方。A device for preparing a multi-coat paint system according to claim 1, characterized in that the activated carbon absorption layer (3) is arranged below the gas outlet (4).
  9. 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述离心回转泵(11)共有四个,设置在所述回转泵控制箱(12)之间。A device for preparing a multi-coat paint system according to claim 1, characterized in that the centrifugal rotary pumps (11) have a total of four, disposed between the rotary pump control boxes (12).
  10. 一种制备多涂层油漆体系的方法,其特征在于:具体的加工方法包括以下几个步骤:A method of preparing a multi-coat paint system, characterized in that the specific processing method comprises the following steps:
    a、将原料从所述原料进入口(901)送入所述第一原料放置箱(9)中,所述电磁阀控制器(902)对所述电磁阀(903)进行控制,根据原料的不同从所述分料支管(904)进入不同所述原料分离箱(905)中,在需要取用原料时所述流量感应器(906)对原料流量进行感应,确保取料准去,原料从所述原料流出口 (907)流出,沿着所述原料运输管(7)进入所述油漆混料室(6)中,所述混料室防溢阀(601)防止原料过多而溢出,所述温度监测器(602)对所述油漆混料室(6)内部温度进行感应,防止所述主搅拌轴(605)与所述辅助搅拌轴(604)搅拌速度过快而导致所述油漆混料室(6)中温度过高,从而导致原料挥发,混合后原料进入所述成品放置箱(5)中。a, the raw material is sent from the raw material inlet port (901) into the first raw material placing tank (9), and the electromagnetic valve controller (902) controls the electromagnetic valve (903) according to the raw material Different from the material branch pipe (904) into different raw material separation tanks (905), the flow sensor (906) senses the flow rate of the raw materials when the raw materials need to be taken, so as to ensure that the materials are taken, the raw materials are Raw material outlet (907) flowing out, entering the paint mixing chamber (6) along the raw material transport pipe (7), the mixing chamber overflow valve (601) preventing excessive overflow of raw materials, the temperature monitor (602) sensing an internal temperature of the paint mixing chamber (6) to prevent the main stirring shaft (605) and the auxiliary stirring shaft (604) from stirring too fast to cause the paint mixing chamber (6) The medium temperature is too high, so that the raw material is volatilized, and the mixed raw material enters the finished product placing box (5).
    b、在制备过程中挥发的气体沿着所述原料运输管(7)穿过所述密封保护头(2)进入所述活性炭吸收层(3),所述活性炭吸收层(3)对有毒气体进行吸收,防止有毒气体进入空气中,净化后空气从所述气体出口(4)进入大气。 b. The volatilized gas in the preparation process passes through the sealing protection head (2) along the raw material transport pipe (7) into the activated carbon absorbing layer (3), and the activated carbon absorbing layer (3) is toxic to the toxic gas Absorption is performed to prevent toxic gases from entering the air, and the purified air enters the atmosphere from the gas outlet (4).
PCT/CN2017/113839 2018-02-01 2018-02-01 Device and method for preparing multi-coating paint system WO2019148303A1 (en)

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CN104624077A (en) * 2015-02-03 2015-05-20 盐城市花美蜂蜜制品有限公司 Novel heat-preserving distributing tank
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