WO2019148303A1 - Device and method for preparing multi-coating paint system - Google Patents
Device and method for preparing multi-coating paint system Download PDFInfo
- Publication number
- WO2019148303A1 WO2019148303A1 PCT/CN2017/113839 CN2017113839W WO2019148303A1 WO 2019148303 A1 WO2019148303 A1 WO 2019148303A1 CN 2017113839 W CN2017113839 W CN 2017113839W WO 2019148303 A1 WO2019148303 A1 WO 2019148303A1
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- WIPO (PCT)
- Prior art keywords
- raw material
- mixing chamber
- box
- preparing
- activated carbon
- Prior art date
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- 239000003973 paint Substances 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims description 12
- 238000000576 coating method Methods 0.000 title abstract description 7
- 239000011248 coating agent Substances 0.000 title abstract description 5
- 239000002994 raw material Substances 0.000 claims abstract description 118
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 47
- 238000002156 mixing Methods 0.000 claims abstract description 43
- 238000007789 sealing Methods 0.000 claims abstract description 13
- 239000007789 gas Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 21
- 238000003756 stirring Methods 0.000 claims description 19
- 238000010521 absorption reaction Methods 0.000 claims description 15
- 238000000926 separation method Methods 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 6
- 239000002341 toxic gas Substances 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 229910001234 light alloy Inorganic materials 0.000 claims description 3
- 239000004973 liquid crystal related substance Substances 0.000 claims description 3
- 238000003672 processing method Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims 1
- 231100000331 toxic Toxicity 0.000 claims 1
- 230000002588 toxic effect Effects 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 abstract 3
- 238000001179 sorption measurement Methods 0.000 abstract 3
- 239000000126 substance Substances 0.000 description 4
- 230000002265 prevention Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002383 tung oil Substances 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
Definitions
- the present invention relates to the field of paint preparation equipment, and to a device and method for preparing a multi-coat paint system.
- Paints and paints of various colors with higher adhesion, higher gloss, flame retardancy, corrosion resistance and thermal stability have mostly used vegetable oil as the main raw material.
- it is a traditional coating material that uses natural materials as a raw material, or a coating product that uses synthetic chemical products as a raw material in modern development, it belongs to organic chemical polymer materials, and the formed coating film belongs to a polymer compound type. According to the classification of modern chemical products, coatings are fine chemical products. Modern coatings are gradually becoming a class of versatile engineering materials and an important industry in the chemical industry.
- the preparation and proportioning of multi-coat paints are carried out by manual proportioning, and the ratio of each proportion is limited, and the batching ratio is not enough to fill three or five paint drums, thereby reducing the work. Efficiency, and can not ensure the proportion of each ratio, thus reducing product quality.
- An apparatus and method for preparing a multi-coat paint system comprising an operation control box, a seal protection head, an activated carbon absorption layer, a gas outlet, a paint mixing chamber, a raw material transportation pipe, and a raw material hoist, wherein the operation control box is disposed above
- the sealing protection head is provided with the activated carbon absorbing layer above the sealing protection head
- the gas outlet is disposed above the activated carbon absorption layer
- the gas outlet is installed above a finished product placing box
- the paint mixing chamber is installed above the finished product placing box
- the raw material transporting tube is installed above the paint mixing chamber
- the raw material lifting machine is installed above the raw material transporting tube
- a first raw material placing box is installed under the raw material hoisting machine
- a second raw material placing box is installed under the first raw material placing box
- a centrifugal rotary pump is installed under the second raw material placing box
- the centrifugal rotary pump is installed under the centrifugal slewing pump
- a rotary pump control box
- the paint mixing chamber comprises a mixing chamber overflow valve, a temperature monitor, a protection bearing, an auxiliary stirring shaft, a main stirring shaft, and the temperature monitor is installed under the mixing chamber overflow valve.
- the protective bearing is installed under the temperature monitor, and the auxiliary stirring shaft is installed under the protective bearing, and the main stirring shaft is installed above the auxiliary stirring shaft.
- the first raw material placing box comprises a raw material inlet port, a solenoid valve controller, a solenoid valve, a material branch pipe, a raw material separation box, a flow sensor, a raw material outlet, and an electromagnetic device is installed under the raw material inlet port.
- a valve controller the solenoid valve is installed under the solenoid valve controller
- the branch pipe is installed under the solenoid valve
- the raw material separation box is installed under the material branch pipe
- the raw material separation box The flow sensor is installed below, and the raw material outlet is installed under the flow sensor.
- the operation control box is connected to the sealing protection head, and the activated carbon absorption layer is connected to the gas outlet.
- the finished product placement box is connected to the paint mixing chamber, and the raw material transportation tube is disposed inside the raw material lifting machine.
- the second raw material placing box is disposed outside the first raw material placing box.
- the paint mixing chamber is made of light alloy steel, and the surface is polished and polished to be sprayed.
- the activated carbon absorption layer is disposed below the gas outlet.
- centrifugal rotary pumps which are disposed between the rotary pump control boxes.
- the specific processing method includes the following steps:
- the solenoid valve controller controls the electromagnetic valve, and enters different raw materials from the feeding branch pipe according to different raw materials
- the flow sensor senses the flow rate of the raw material when the raw material needs to be taken, to ensure that the material is taken out, the raw material flows out from the raw material flow outlet, and enters the paint mixing chamber along the raw material transportation pipe.
- the mixing chamber overflow prevention valve prevents excessive overflow of the raw material
- the temperature monitor senses the temperature inside the paint mixing chamber to prevent the main stirring shaft and the auxiliary stirring shaft from stirring too fast. As a result, the temperature in the paint mixing chamber is too high, thereby causing the raw materials to volatilize, and the mixed raw materials enter the finished product placement box.
- the volatilized gas in the preparation process passes through the sealing protection head along the raw material transportation pipe to enter the activated carbon absorption layer, and the activated carbon absorption layer absorbs toxic gas to prevent toxic gas from entering the air, and after purification Air enters the atmosphere from the gas outlet.
- the invention has the beneficial effects that different proportions of multi-coat paint can be disposed at the same time, and the working ratio is small while improving work efficiency.
- FIG. 1 is a schematic front view showing the apparatus and method for preparing a multi-coat paint system according to the present invention
- FIG. 2 is a schematic front view showing the operation control box of the apparatus and method for preparing a multi-coat paint system according to the present invention
- FIG. 3 is a schematic front view of a paint mixing chamber of an apparatus and method for preparing a multi-coat paint system according to the present invention
- FIG. 4 is a schematic view showing the front view of a first raw material placing box of the apparatus and method for preparing a multi-coat paint system according to the present invention.
- an apparatus and method for preparing a multi-coat paint system comprising the operation control box 1, the seal protection head 2, the activated carbon absorption layer 3, the gas outlet 4,
- the paint mixing chamber 6, the raw material transport pipe 7, the raw material hoisting machine 8, the sealing protection head 2 is disposed above the operation control box 1, and the activated carbon is disposed above the sealing protection head 2
- the absorbing layer 3, the gas outlet 4 is disposed above the activated carbon absorbing layer 3, and the finished product placement box 5 is installed above the gas outlet 4, and the paint mixing chamber 6 is installed above the finished product placement box 5.
- the raw material transporting pipe 7 is installed above the paint mixing chamber 6, and the raw material lifting machine 8 is installed above the raw material transporting pipe 7, and the first raw material placing box is installed below the raw material lifting machine 8.
- the second material placing box 10 is installed below the first material placing box 9, and the centrifugal swing pump 11 is installed below the second material placing box 10, and the turning is installed under the centrifugal pump 11 Pump control box 12, installed above the operation control box 1 The liquid crystal operation panel 13.
- the paint mixing chamber 6 includes a mixing chamber overflow prevention valve 601, a temperature monitor 602, a protection bearing 603, an auxiliary stirring shaft 604, a main stirring shaft 605, and the mixing chamber under the overflow valve 601.
- the temperature monitor 602 is installed, and the protection bearing 603 is installed under the temperature monitor 602.
- the auxiliary agitating shaft 604 is mounted below the protective bearing 603, and the main agitating shaft 605 is mounted above the auxiliary agitating shaft 604.
- the first material placing box 9 includes a raw material inlet port 901, a solenoid valve controller 902, a solenoid valve 903, a branching branch pipe 904, a raw material separating box 905, a flow sensor 906, and a raw material outlet 907.
- a solenoid valve controller 902 is mounted below the raw material inlet port 901, and the solenoid valve 903 is installed under the solenoid valve controller 902.
- the solenoid valve 903 is internally provided with the branching branch 904, and the branching branch pipe is installed.
- the raw material separation tank 905 is installed below the 904, and the flow sensor 906 is installed below the raw material separation tank 905, and the raw material flow outlet 907 is installed under the flow sensor 906.
- the operation control box 1 is connected to the seal protection head 2, and the activated carbon absorption layer 3 is connected to the gas outlet 4.
- the finished product placement box 5 is connected to the paint mixing chamber 6, and the raw material transportation pipe 7 is disposed inside the raw material elevator 8.
- the second material placing box 10 is disposed outside the first material placing box 9.
- the paint mixing chamber 6 is made of light alloy steel, and the surface is polished and then sprayed.
- the activated carbon absorbing layer 3 is disposed below the gas outlet 4.
- the centrifugal rotary pumps 11 have a total of four and are disposed between the rotary pump control boxes 12.
- the specific processing method includes the following steps:
- the raw material is sent from the raw material inlet port 901 into the first raw material placing box 9, and the electromagnetic valve controller 902 controls the electromagnetic valve 903 from the dispensing branch 904 according to different raw materials.
- the flow sensor 906 senses the flow rate of the raw materials when the raw materials need to be taken, to ensure that the raw materials are taken out, and the raw materials flow out from the raw material outlets 907 along the raw materials.
- the transportation pipe 7 enters the paint mixing chamber 6, the mixing chamber overflow prevention valve 601 prevents excessive overflow of the raw material, and the temperature monitor 602 senses the internal temperature of the paint mixing chamber 6, preventing the The stirring speed of the main agitating shaft 605 and the auxiliary agitating shaft 604 is too fast to cause the temperature in the paint mixing chamber 6 to be too high, thereby causing the raw materials to volatilize, and the mixed raw materials enter the finished placing box 5.
- the volatilized gas in the preparation process passes through the sealing protection head 2 along the raw material transport pipe 7 into the activated carbon absorbing layer 3, and the activated carbon absorbing layer 3 absorbs toxic gas to prevent toxic gas from entering the air.
- the purified air enters the atmosphere from the gas outlet 4.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
Claims (10)
- 一种制备多涂层油漆体系的装置,其特征在于:包括操作控制箱(1)、密封保护头(2)、活性炭吸收层(3)、气体出口(4)、油漆混料室(6)、原料运输管(7)、原料提升机(8),所述操作控制箱(1)上方设置有所述密封保护头(2),所述密封保护头(2)上方设置有所述活性炭吸收层(3),所述活性炭吸收层(3)上方设置有所述气体出口(4),所述气体出口(4)上方安装有成品放置箱(5),所述成品放置箱(5)上方安装有所述油漆混料室(6),所述油漆混料室(6)上方安装有所述原料运输管(7),所述原料运输管(7)上方安装有所述原料提升机(8),所述原料提升机(8)下方安装有第一原料放置箱(9),所述第一原料放置箱(9)下方安装有第二原料放置箱(10),所述第二原料放置箱(10)下方安装有离心回转泵(11),所述离心回转泵(11)下方安装有回转泵控制箱(12),所述操作控制箱(1)上方安装有液晶操作面板(13)。An apparatus for preparing a multi-coat paint system, comprising: an operation control box (1), a sealing protection head (2), an activated carbon absorption layer (3), a gas outlet (4), a paint mixing chamber (6) a raw material transport pipe (7), a raw material hoist (8), the seal protection head (2) is disposed above the operation control box (1), and the activated carbon absorption is disposed above the seal protection head (2) a layer (3), the gas outlet (4) is disposed above the activated carbon absorption layer (3), and a finished product placement box (5) is installed above the gas outlet (4), and the finished product placement box (5) is above The paint mixing chamber (6) is installed, and the raw material transport pipe (7) is installed above the paint mixing chamber (6), and the raw material lifting machine (7) is installed above the raw material transport pipe (7) 8) a first raw material placing box (9) is installed under the raw material hoisting machine (8), and a second raw material placing box (10) is installed under the first raw material placing box (9), the second raw material A centrifugal rotary pump (11) is installed under the placing box (10), and a rotary pump control box (12) is installed below the centrifugal rotary pump (11), and a liquid crystal operating surface is mounted above the operation control box (1). (13).
- 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述油漆混料室(6)包含混料室防溢阀(601)、温度监测器(602)、保护轴承(603)、辅助搅拌轴(604)、主搅拌轴(605),所述混料室防溢阀(601)下方安装有所述温度监测器(602),所述温度监测器(602)下方安装有所述保护轴承(603),所述保护轴承(603)下方安装有所述辅助搅拌轴(604),所述辅助搅拌轴(604)上方安装有所述主搅拌轴(605)。A device for preparing a multi-coat paint system according to claim 1, wherein said paint mixing chamber (6) comprises a mixing chamber overflow valve (601), a temperature monitor (602), and protection. a bearing (603), an auxiliary stirring shaft (604), a main agitating shaft (605), the temperature monitor (602) is installed under the mixing chamber overflow valve (601), and the temperature monitor (602) The protective bearing (603) is mounted below, and the auxiliary stirring shaft (604) is installed under the protective bearing (603), and the main stirring shaft (605) is mounted above the auxiliary stirring shaft (604).
- 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述第一原料放置箱(9)包含原料进入口(901)、电磁阀控制器(902)、电磁阀(903)、分料支管(904)、原料分离箱(905)、流量感应器(906)、原料流出口(907),所述原料进入口(901)下方安装有电磁阀控制器(902),所述电磁阀控制器(902)下方安装有所述电磁阀(903),所述电磁阀(903) 内部安装有所述分料支管(904),所述分料支管(904)下方安装有所述原料分离箱(905),所述原料分离箱(905)下方安装有所述流量感应器(906),所述流量感应器(906)下方安装有所述原料流出口(907)。The apparatus for preparing a multi-coat paint system according to claim 1, wherein the first material placing tank (9) comprises a raw material inlet port (901), a solenoid valve controller (902), and a solenoid valve. (903), a branch pipe (904), a raw material separation tank (905), a flow sensor (906), a raw material outlet (907), and a solenoid valve controller (902) is installed below the raw material inlet port (901). The solenoid valve (903) is installed under the solenoid valve controller (902), and the solenoid valve (903) The material distribution pipe (904) is installed inside, the raw material separation box (905) is installed under the material distribution branch pipe (904), and the flow sensor (906) is installed under the material separation box (905). The material flow outlet (907) is installed below the flow sensor (906).
- 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述操作控制箱(1)与所述密封保护头(2)连接,所述活性炭吸收层(3)与所述气体出口(4)连接。The apparatus for preparing a multi-coat paint system according to claim 1, wherein the operation control box (1) is connected to the seal protection head (2), and the activated carbon absorption layer (3) is The gas outlet (4) is connected.
- 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述成品放置箱(5)与所述油漆混料室(6)连接,所述原料运输管(7)设置在所述原料提升机(8)内部。A device for preparing a multi-coat paint system according to claim 1, characterized in that the finished product placement box (5) is connected to the paint mixing chamber (6), and the raw material transport tube (7) It is disposed inside the raw material hoist (8).
- 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述第二原料放置箱(10)设置在第一原料放置箱(9)外侧。A device for preparing a multi-coat paint system according to claim 1, characterized in that the second material placing tank (10) is disposed outside the first material placing tank (9).
- 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述油漆混料室(6)由轻质合金钢压制而成,表面进行打磨抛光后喷塑处理。The apparatus for preparing a multi-coat paint system according to claim 1, wherein the paint mixing chamber (6) is pressed from a light alloy steel, and the surface is polished and polished to be spray-coated.
- 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述活性炭吸收层(3)设置在所述气体出口(4)下方。A device for preparing a multi-coat paint system according to claim 1, characterized in that the activated carbon absorption layer (3) is arranged below the gas outlet (4).
- 根据权利要求1所述的一种制备多涂层油漆体系的装置,其特征在于:所述离心回转泵(11)共有四个,设置在所述回转泵控制箱(12)之间。A device for preparing a multi-coat paint system according to claim 1, characterized in that the centrifugal rotary pumps (11) have a total of four, disposed between the rotary pump control boxes (12).
- 一种制备多涂层油漆体系的方法,其特征在于:具体的加工方法包括以下几个步骤:A method of preparing a multi-coat paint system, characterized in that the specific processing method comprises the following steps:a、将原料从所述原料进入口(901)送入所述第一原料放置箱(9)中,所述电磁阀控制器(902)对所述电磁阀(903)进行控制,根据原料的不同从所述分料支管(904)进入不同所述原料分离箱(905)中,在需要取用原料时所述流量感应器(906)对原料流量进行感应,确保取料准去,原料从所述原料流出口 (907)流出,沿着所述原料运输管(7)进入所述油漆混料室(6)中,所述混料室防溢阀(601)防止原料过多而溢出,所述温度监测器(602)对所述油漆混料室(6)内部温度进行感应,防止所述主搅拌轴(605)与所述辅助搅拌轴(604)搅拌速度过快而导致所述油漆混料室(6)中温度过高,从而导致原料挥发,混合后原料进入所述成品放置箱(5)中。a, the raw material is sent from the raw material inlet port (901) into the first raw material placing tank (9), and the electromagnetic valve controller (902) controls the electromagnetic valve (903) according to the raw material Different from the material branch pipe (904) into different raw material separation tanks (905), the flow sensor (906) senses the flow rate of the raw materials when the raw materials need to be taken, so as to ensure that the materials are taken, the raw materials are Raw material outlet (907) flowing out, entering the paint mixing chamber (6) along the raw material transport pipe (7), the mixing chamber overflow valve (601) preventing excessive overflow of raw materials, the temperature monitor (602) sensing an internal temperature of the paint mixing chamber (6) to prevent the main stirring shaft (605) and the auxiliary stirring shaft (604) from stirring too fast to cause the paint mixing chamber (6) The medium temperature is too high, so that the raw material is volatilized, and the mixed raw material enters the finished product placing box (5).b、在制备过程中挥发的气体沿着所述原料运输管(7)穿过所述密封保护头(2)进入所述活性炭吸收层(3),所述活性炭吸收层(3)对有毒气体进行吸收,防止有毒气体进入空气中,净化后空气从所述气体出口(4)进入大气。 b. The volatilized gas in the preparation process passes through the sealing protection head (2) along the raw material transport pipe (7) into the activated carbon absorbing layer (3), and the activated carbon absorbing layer (3) is toxic to the toxic gas Absorption is performed to prevent toxic gases from entering the air, and the purified air enters the atmosphere from the gas outlet (4).
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PCT/CN2017/113839 WO2019148303A1 (en) | 2018-02-01 | 2018-02-01 | Device and method for preparing multi-coating paint system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113878740A (en) * | 2021-09-10 | 2022-01-04 | 国家能源集团宁夏煤业有限责任公司 | Material mixing system |
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- 2018-02-01 WO PCT/CN2017/113839 patent/WO2019148303A1/en active Application Filing
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CN202654960U (en) * | 2012-06-22 | 2013-01-09 | 山东乐化漆业股份有限公司 | Paint production device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN113878740A (en) * | 2021-09-10 | 2022-01-04 | 国家能源集团宁夏煤业有限责任公司 | Material mixing system |
CN113878740B (en) * | 2021-09-10 | 2023-10-24 | 国家能源集团宁夏煤业有限责任公司 | Mixing system |
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