WO2019147037A1 - Polyester film for window - Google Patents
Polyester film for window Download PDFInfo
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- WO2019147037A1 WO2019147037A1 PCT/KR2019/001009 KR2019001009W WO2019147037A1 WO 2019147037 A1 WO2019147037 A1 WO 2019147037A1 KR 2019001009 W KR2019001009 W KR 2019001009W WO 2019147037 A1 WO2019147037 A1 WO 2019147037A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
Definitions
- the present invention relates to a polyester film for a window, and more particularly, to a polyester film for a window which can improve an image blurring phenomenon, has excellent optical surface visibility and is easy to operate at the time of construction.
- the polyester film for windows which is generally referred to as a tanning film, is largely divided into automobile and architectural types depending on the use thereof, and is classified into anti-use and non-anti-use depending on the use of the evaporated film.
- This window film is used as a base material of a product which has high transparency hard coat to protect the surface of the product by imparting color to the high transparent polyester film, thereby preventing harmful ultraviolet rays, preventing glare caused by direct sunlight, and reducing heat energy .
- the present invention has been accomplished in order to solve the above-mentioned problems and to solve the problems of the prior art, and it is an object of the present invention to provide a method and apparatus for suppressing particle visibility of optically invisible particles, securing basic strength and elongation, It is an object of the present invention to provide a polyester film for a window which is easy to shrink and peel off even at a high temperature when a film is applied to a glass of a vehicle and a building,
- the object is achieved by a polyester film comprising a three-layer laminated polyester film produced by a sequential biaxial stretching method and a coating layer (A) comprising an aqueous emulsion of an acrylic acid alkyl ester copolymer on at least one side of the three-
- the three-layer laminated polyester film is composed of an upper layer of a polyester resin layer (C) not containing fine particles and a particle layer (B, D) of a polyester resin containing an amorphous calcium carbonate compound in the lower layer,
- the thickness ratio of the C layer to the B layer and the D layer is 4 to 40, and the stretching ratio of the three-layer laminated polyester film satisfies the following formula (1)
- the thickness ratio of the C layer to the B layer and the D layer is 10 to 20.
- the three-layer laminated polyester film has a draw ratio of 1.1 to 1.3.
- the amorphous calcium carbonate compound has an average particle diameter of 0.01 to 1.5 mu m.
- the amorphous calcium carbonate compound has an average particle diameter of 0.8 to 1.2 ⁇ .
- the thickness of the coating layer is 5 to 20 nm.
- the thickness of the polyester film for window is 12 to 36 mu m.
- the polyester film for a window has a heat shrinkage ratio of 0 or less in the transverse direction among the numerical values of the heat shrinkage measured by being left in a thermostatic chamber at 150 ⁇ for 30 minutes.
- the present invention it is possible to prevent harmful ultraviolet rays from outside or to prevent glare caused by direct sunlight and to reduce thermal energy, when adhering to the outer wall glass of a vehicle or a building.
- the present invention can solve the phenomenon that when the external shape is viewed through the glass, the phase is blurred or unclear and the phase is broken.
- the present invention is free from the drawbacks of the longitudinal micro-roll dragging that occurs in the production process of the polyester film, so that an externally clear shape can be confirmed through the polyester film,
- the window film When the window film is applied, it has effects such as easy shrinkage and peeling at a high temperature.
- the polyester film for window according to an embodiment of the present invention may include a coating layer (A) comprising an aqueous emulsion of an acrylic acid alkyl ester copolymer on at least one side of a three-layer laminated polyester film.
- a coating layer (A) comprising an aqueous emulsion of an acrylic acid alkyl ester copolymer on at least one side of a three-layer laminated polyester film.
- a urethane or silicone type copolymer when used without using an acrylic acid alkyl ester copolymer, the utility of the dye adhesive and the hard coating agent in the window film processing is low, resulting in an increase in haze or a decrease in the degree of clearness of the film, And it is preferable to include an aqueous emulsion of the alkyl acrylate copolymer because the blocking property may be poor and the films may stick to each other.
- the thickness of the coating layer according to the present invention is preferably 5 to 20 nm.
- the thickness of the coating layer is less than 5 nm, adhesion of the film to the hard coating is lowered, and when the thickness of the coating layer is more than 20 nm, coating unevenness occurs and the image fogging to be solved by the high- .
- the thickness of the polyester film for window according to the present invention is preferably 12 to 36 mu m.
- the polyester film for a window according to the present invention preferably has a heat shrinkage ratio in the transverse direction of 0 or less among numerical values of heat shrinkage measured by allowing to stand in a thermostatic chamber at 150 ⁇ for 30 minutes.
- the polyester film for window according to the present invention can be produced by in-line and sequential biaxial stretching manufacturing methods with improved optical properties, mass production stability, and workability, thereby providing a large quantity of products having uniform physical properties And can also be applied very well in terms of processability and use in various use conditions.
- a three-layer laminated polyester film was prepared by a sequential biaxial stretching method.
- polyethylene terephthalate (raw material A) containing 50% by weight of an amorphous calcium carbonate compound having an average particle size of 1.0 ⁇ and polyethylene terephthalate (raw material B) containing no particles and having an intrinsic viscosity of 0.62 dl / g were dried Extruded through a lamination and co-extrusion die, and cooled in a casting drum to prepare a sheet.
- This sheet was stretched in the longitudinal direction at a stretching ratio of 3.0 times in a temperature range of 95 ⁇ ⁇ to 110 ⁇ ⁇ and then stretched 3.9 times in a transverse direction at a temperature range of 110 ⁇ ⁇ to 130 ⁇ ⁇ to perform heat treatment at a temperature of about 230 ⁇ ⁇ to obtain an average thickness
- a thickness ratio of each layer (B / C / D) produced was 1: 18: 1.
- a coating layer having a thickness of 5 nm including an aqueous emulsion of an acrylic acid alkyl ester copolymer was formed on the B layer of the three-layer laminated polyester film to prepare a polyester film for a window.
- a polyester film for windows was prepared in the same manner as in Example 1 except that the thickness of the coating layer was 20 nm.
- a polyester film for windows was prepared in the same manner as in Example 1 except that an amorphous calcium carbonate compound having an average particle diameter of 0.005 ⁇ m was used.
- a polyester film for windows was prepared in the same manner as in Example 1 except that an amorphous calcium carbonate compound having an average particle diameter of 1.6 ⁇ was used.
- a polyester film for a window was prepared in the same manner as in Example 1, except that the relative ratio of the stretching ratio in the transverse direction to the stretching ratio in the longitudinal direction of the three-layer laminated polyester film was 1.0.
- a polyester film for window was produced in the same manner as in Example 1, except that the relative ratio of the stretching ratio in the transverse direction to the stretching ratio in the longitudinal direction of the three-layer laminated polyester film was 1.6.
- a polyester film for windows was prepared in the same manner as in Example 1, except that an aqueous emulsion of a silicone copolymer was used in place of the aqueous emulsion of an alkyl acrylate copolymer.
- a polyester film for windows was prepared in the same manner as in Example 1 except that the thickness of the coating layer was 1 nm.
- a polyester film for windows was prepared in the same manner as in Example 1 except that the thickness of the coating layer was 4 nm.
- a polyester film for window was prepared in the same manner as in Example 1 except that the thickness of the coating layer was 21 nm.
- a polyester film for a window was prepared in the same manner as in Example 1, except that silica, which is an amorphous silicon oxide, was used instead of the amorphous calcium carbonate compound.
- polyester films for windows according to Examples 1 to 3 and Comparative Examples 1 to 14 were evaluated through the following experimental examples and the results are shown in the following Tables 1 to 3.
- the case where the construction work is performed more than two hours includes the case where the construction work is required twice or more, and the case where the construction work is difficult or the work is required three times or more is included.
- the evaluation liquid (pink lacquer) was applied to a film sample of A4 size # 18 by Meyer bar and dried in a hot-air dryer set at 90 to 105 ° C for 1 minute. Next, 100 specimens perpendicular to each other in the TD and MD directions were prepared using a 1 mm cross cutter on a sample taken out from the dryer, and then 3M tapes were attached to the samples. And evaluated as follows.
- a sample of A4 sample was prepared by superimposing 20 pieces, then weighing 500 g, storing in an oven at 50 ° C for 24 hours, and taking out.
- the blocking was evaluated according to the sticking degree of the A4 sample as follows.
- the polyester film for window according to one embodiment of the present invention disclosed in Examples 1 to 3 has excellent haze, greatly improves the image fogging property, the roll attracting property and the mass production stability It can be confirmed that the workability is excellent, and the adhesive strength and blocking resistance are also excellent. Therefore, when the polyester film for window according to the present invention is attached to the outer wall glass of a vehicle or a building, it is possible to prevent harmful ultraviolet rays from outside or to prevent glare from direct sunlight and to reduce thermal energy, It is possible to solve the phenomenon in which the image is blurred or unclear and the image is broken.
- the clear exterior shape can be confirmed through the polyester film and the window film can be attached to the glass of the vehicle or the building, It is easy to shrink even in construction, so it can provide convenience to customers.
- Comparative Example 9 using an aqueous emulsion of a silicone copolymer showed low haze and poor image fogging due to the low haze of the film. This has the problem of getting worse.
- Comparative Example 10 and Comparative Example 11 in which the thicknesses of the coating layers are 1 nm and 4 nm, respectively, the thickness of the coating layer is less than 5 nm, and the adhesive force is low and the adhesion with the hard coating is insufficient.
- Comparative Example 12 and Comparative Example 13 in which the thicknesses of the coating layers were 21 nm and 30 nm, respectively, the thickness of the coating layer exceeded 20 nm, resulting in coating unevenness and deterioration of image fogging.
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
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- Laminated Bodies (AREA)
Abstract
The present invention relates to a polyester film for a window, the film being capable of: blocking harmful ultraviolet rays from the outside or preventing glare caused by direct sunlight, and reducing thermal energy, when adhered to outer wall glass of a vehicle or a building; resolving a phenomenon in which an image is blurred or an image breaks without being clear, when an external shape is seen through glass; preventing a defect of longitudinal fine roll dragging occurring during a manufacturing process of a polyester film such that an external clear shape can be confirmed even through the polyester film; and facilitating shrinking and release even at a high temperature when a window film is constructed on the glass of a vehicle or a building while being laminated with a release film.
Description
본 발명은 윈도우용 폴리에스테르 필름에 관한 것으로서, 보다 상세하게는 상 흐림 현상을 개선할 수 있고 광학적 표면 시인성이 우수하며 시공 시 작업 편의성을 갖는 윈도우용 폴리에스테르 필름에 관한 것이다.The present invention relates to a polyester film for a window, and more particularly, to a polyester film for a window which can improve an image blurring phenomenon, has excellent optical surface visibility and is easy to operate at the time of construction.
일반적으로 썬팅 필름이라 부르는 윈도우용 폴리에스테르 필름은 그 용도에 따라 크게 자동차용과 건축용으로 구분되고, 증착 필름의 채용여부에 따라 반사용과 비 반사용으로 구분되어 사용된다.The polyester film for windows, which is generally referred to as a tanning film, is largely divided into automobile and architectural types depending on the use thereof, and is classified into anti-use and non-anti-use depending on the use of the evaporated film.
이러한 윈도우용 필름은 고 투명 폴리에스테르 필름에 색상을 부여하고 여기에 제품의 표면 보호를 위해 고 투명 하드코팅을 하는 제품의 기재로 사용되어 유해한 자외선을 차단하거나 직사광선에 의한 눈부심 방지 및 열에너지를 감소시킬 수 있다.This window film is used as a base material of a product which has high transparency hard coat to protect the surface of the product by imparting color to the high transparent polyester film, thereby preventing harmful ultraviolet rays, preventing glare caused by direct sunlight, and reducing heat energy .
한편, 차량용 윈도우 필름 시장의 경우 자동차 시장의 성장과 같은 흐름으로 가격과 품질의 치열한 생존경쟁 아래 조금이라도 저렴하고 품질이 우수한 제품을 찾는 고객과 더불어 성장해 왔다.On the other hand, the market for automotive window film has grown along with customers who are looking for a product that is a little cheaper and high quality under the competitive price and quality of life due to the growth of the automobile market.
이를 위해 현재는 이미 2차 가공을 하는 오프라인 가공 시장을 넘어 폴리에스테르 필름 생산과 동시에 표면에 기능성 프라이머 코팅처리를 통해 표면 부착성을 향상시킨 다양한 인라인 코팅 폴리에스테르 필름이 양산, 판매되고 있으며 자동차 시장과 동시에 성장한 대형 윈도우 가공 메이커들은 폴리에스테르 필름을 생산하는 대형 회사들과 교류, 협력하여 공동 개발 등의 활동을 활발히 진행하고 있다.To this end, we are now producing and marketing a variety of inline coated polyester films that have improved surface adhesion through functional primer coating on the surface as well as polyester film production beyond the offline processing market, which is already in the secondary processing stage. At the same time, large-sized window makers are actively engaged in activities such as collaboration and cooperation with large companies producing polyester film.
이러한 시장 흐름들을 그대로 반영하여 조금이라도 광학적으로 우수하고 작업이 편리한 윈도우 필름을 만들어 고객에게 제공하는 것이 필요한 실정이다.It is necessary to reflect the market trends and to provide customers with a window film that is somewhat optically excellent and easy to operate.
그러나 특히 윈도우 폴리에스테르 필름 시장에서 지속적으로 지적되어 온 상 흐림 문제, 작업성 문제 등이 있는바, 이러한 문제점들을 해결하여 균일한 윈도우용 폴리에스테르 필름을 제공하는 것이 절실한 실정이다. However, there are problems such as phase blur and workability which have been continuously pointed out in the window polyester film market, and it is urgent to provide a uniform polyester film for windows by solving these problems.
본 발명은 상기와 같은 요구에 부응하고 종래의 문제점을 해결하기 위해 안출한 것으로서, 본 발명의 목적은 광학적으로 내부에 시인되는 입자의 입자 시인성을 억제시키고, 기본적인 강도와 신도를 확보하는 한편 육안으로 시인되는 종 방향의 롤 끌림 자국을 억제하고 차량과 건물의 유리에 필름을 시공할 때 고온에서도 수축과 박리가 용이한 윈도우용 폴리에스테르 필름을 제공하고자 하는 것이다.SUMMARY OF THE INVENTION The present invention has been accomplished in order to solve the above-mentioned problems and to solve the problems of the prior art, and it is an object of the present invention to provide a method and apparatus for suppressing particle visibility of optically invisible particles, securing basic strength and elongation, It is an object of the present invention to provide a polyester film for a window which is easy to shrink and peel off even at a high temperature when a film is applied to a glass of a vehicle and a building,
본 발명의 상기 및 다른 목적과 이점은 바람직한 실시예를 설명한 하기의 설명으로부터 보다 분명해질 것이다.These and other objects and advantages of the present invention will become more apparent from the following description of a preferred embodiment thereof.
상기 목적은, 축차 이축연신 공법으로 제조된 3층의 적층 폴리에스테르 필름과 상기 3층의 적층 폴리에스테르 필름의 적어도 일면에 아크릴산 알킬 에스테르 공중합체의 수성 에멀젼을 포함하는 코팅층(A)을 포함하고, 상기 3층의 적층 폴리에스테르 필름은, 미립자가 포함되지 않은 폴리에스테르 수지층(C)의 상층과 하층에 무정형의 탄산칼슘 화합물을 함유하는 폴리에스테르 수지로 된 입자층(B, D)으로 이루어지고, 상기 B층 및 D층에 대한 C층의 두께 비는 4 내지 40이고, 상기 3층 적층 폴리에스테르 필름의 연신 비율은 하기 식(1)을 만족하되,The object is achieved by a polyester film comprising a three-layer laminated polyester film produced by a sequential biaxial stretching method and a coating layer (A) comprising an aqueous emulsion of an acrylic acid alkyl ester copolymer on at least one side of the three- The three-layer laminated polyester film is composed of an upper layer of a polyester resin layer (C) not containing fine particles and a particle layer (B, D) of a polyester resin containing an amorphous calcium carbonate compound in the lower layer, The thickness ratio of the C layer to the B layer and the D layer is 4 to 40, and the stretching ratio of the three-layer laminated polyester film satisfies the following formula (1)
(식 1)(Equation 1)
1.1 ≤ Y / X ≤ 1.5 1.1? Y / X? 1.5
이고, 여기서 X는 종 방향 연신비율이고, Y는 횡 방향 연신비율인 것을 특징으로 하는 윈도우용 폴리에스테르 필름에 의해 달성된다., Wherein X is a longitudinal stretching ratio and Y is a transverse stretching ratio.
여기서, 상기 B층 및 D층에 대한 C층의 두께 비는 10 내지 20인 것을 특징으로 한다.Here, the thickness ratio of the C layer to the B layer and the D layer is 10 to 20.
바람직하게는, 상기 3층 적층 폴리에스테르 필름의 연신 비율 1.1 내지 1.3인 것을 특징으로 한다.Preferably, the three-layer laminated polyester film has a draw ratio of 1.1 to 1.3.
바람직하게는, 상기 무정형의 탄산칼슘 화합물의 평균 입경은 0.01 내지 1.5㎛인 것을 특징으로 한다.Preferably, the amorphous calcium carbonate compound has an average particle diameter of 0.01 to 1.5 mu m.
바람직하게는, 상기 무정형의 탄산칼슘 화합물의 평균 입경은 0.8 내지 1.2㎛인 것을 특징으로 한다.Preferably, the amorphous calcium carbonate compound has an average particle diameter of 0.8 to 1.2 탆.
바람직하게는, 상기 코팅층의 두께는 5 내지 20㎚인 것을 특징으로 한다.Preferably, the thickness of the coating layer is 5 to 20 nm.
바람직하게는, 상기 윈도우용 폴리에스테르 필름의 두께는 12 내지 36㎛인 것을 특징으로 한다.Preferably, the thickness of the polyester film for window is 12 to 36 mu m.
바람직하게는, 상기 윈도우용 폴리에스테르 필름은 150℃의 항온조에 30분간 방치하여 측정한 열 수축의 수치 중 횡 방향의 열 수축율이 0 이하인 것을 특징으로 한다.Preferably, the polyester film for a window has a heat shrinkage ratio of 0 or less in the transverse direction among the numerical values of the heat shrinkage measured by being left in a thermostatic chamber at 150 캜 for 30 minutes.
본 발명에 따르면, 차량 또는 건물의 외벽 유리에 부착할 경우 외부로부터 유해한 자외선의 차단 또는 직사광선에 따른 눈부심 방지 및 열 에너지를 감소시킬 수 있는 등의 효과가 있다. According to the present invention, it is possible to prevent harmful ultraviolet rays from outside or to prevent glare caused by direct sunlight and to reduce thermal energy, when adhering to the outer wall glass of a vehicle or a building.
또한, 본 발명은 유리를 통해 외부 형상을 바라볼 때 상이 흐려지거나 뚜렷하지 못하고 상이 깨지는 현상을 해결할 수 있다. Further, the present invention can solve the phenomenon that when the external shape is viewed through the glass, the phase is blurred or unclear and the phase is broken.
나아가, 본 발명은 폴리에스테르 필름의 제조 공정 상에서 발생되는 종 방향 미세 롤 끌림의 결점이 보이지 않아 외부의 맑은 형상을 폴리에스테르 필름을 통해서도 확인할 수 있고 이형필름과 합지된 상태로 차량 또는 건물의 유리에 윈도우 필름을 시공할 때 고온에서도 수축과 박리가 용이한 등의 효과를 가진다.Further, the present invention is free from the drawbacks of the longitudinal micro-roll dragging that occurs in the production process of the polyester film, so that an externally clear shape can be confirmed through the polyester film, When the window film is applied, it has effects such as easy shrinkage and peeling at a high temperature.
다만, 본 발명의 효과들은 이상에서 언급한 효과로 제한되지 않으며, 언급되지 않은 또 다른 효과들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다. However, the effects of the present invention are not limited to the effects mentioned above, and other effects not mentioned can be clearly understood by those skilled in the art from the following description.
도 1은 본 발명의 바람직한 실시형태에 따른 윈도우용 폴리에스테르 필름의 단면도이다.1 is a cross-sectional view of a polyester film for a window according to a preferred embodiment of the present invention.
이하, 본 발명의 실시예와 도면을 참조하여 본 발명을 상세히 설명한다. 이들 실시예는 오로지 본 발명을 보다 구체적으로 설명하기 위해 예시적으로 제시한 것일 뿐, 본 발명의 범위가 이들 실시예에 의해 제한되지 않는다는 것은 당업계에서 통상의 지식을 가지는 자에 있어서 자명할 것이다.Hereinafter, the present invention will be described in detail with reference to embodiments and drawings of the present invention. It will be apparent to those skilled in the art that these embodiments are provided by way of illustration only for the purpose of more particularly illustrating the present invention and that the scope of the present invention is not limited by these embodiments .
달리 정의되지 않는 한, 본 명세서에서 사용되는 모든 기술적 및 과학적 용어는 본 발명이 속하는 기술 분야의 숙련자에 의해 통상적으로 이해되는 바와 동일한 의미를 갖는다. 상충되는 경우, 정의를 포함하는 본 명세서가 우선할 것이다. 또한 본 명세서에서 설명되는 것과 유사하거나 동등한 방법 및 재료가 본 발명의 실시 또는 시험에 사용될 수 있지만, 적합한 방법 및 재료가 본 명세서에 기재된다.Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In case of conflict, the present specification, including definitions, will control. Also, although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, suitable methods and materials are described herein.
본 발명을 설명하고/하거나 청구함에 있어서, 용어 "공중합체"는 둘 이상의 단량체의 공중합에 의해 형성된 중합체를 언급하기 위해 사용된다. 그러한 공중합체는 이원공중합체, 삼원공중합체 또는 더 고차의 공중합체를 포함한다.In describing and / or claiming the present invention, the term "copolymer" is used to refer to a polymer formed by copolymerization of two or more monomers. Such copolymers include binary copolymers, terpolymers, or higher order copolymers.
도 1은 발명의 바람직한 실시형태에 따른 윈도우용 폴리에스테르 필름의 단면도로, 본 발명에 따른 윈도우용 폴리에스테르 필름은 축차 이축연신 공법으로 제조된 3층의 적층 폴리에스테르 필름에 있어서, 미립자가 포함되지 않은 폴리에스테르 수지층(C)의 상층과 하층에 무정형의 탄산칼슘 화합물을 함유하는 폴리에스테르 수지로 된 입자층(B, D)으로 구성되어 있고, 3층의 적층 폴리에스테르 필름의 적어도 일면에 아크릴산 알킬 에스테르 공중합체의 수성 에멀젼을 포함하는 코팅층(A)을 포함한다. Fig. 1 is a cross-sectional view of a polyester film for window according to a preferred embodiment of the present invention, and the polyester film for window according to the present invention is a three-layer laminated polyester film produced by a sequential biaxial stretching method, (B, D) composed of a polyester resin containing an amorphous calcium carbonate compound in an upper layer and a lower layer of a polyester resin layer (C), wherein at least one side of the three-layered polyester film And a coating layer (A) comprising an aqueous emulsion of an ester copolymer.
여기서, 본 발명에 따르면 B층 및 D층에 대한 C층 두께의 비는 4 내지 40인 것이 바람직하다. 이의 두께 비를 4 미만으로 제어할 경우 헤이즈가 높아져 윈도우 필름으로써의 상용성이 떨어지며 40을 초과하여 제어할 경우 권취 안정성을 확보하기가 어렵기 때문이다.Here, according to the present invention, it is preferable that the thickness ratio of the C layer to the B layer and the D layer is 4 to 40. If the thickness ratio thereof is controlled to be less than 4, haze increases and compatibility with the window film becomes poor. If the thickness is controlled to exceed 40, it is difficult to secure the winding stability.
보다 바람직하게는 5 내지 30의 두께 비가 안정적이나 양산단계에서 안정성이 낮을 수 있어, 가장 바람직하게는 10 내지 20의 두께 비로 하는 것이 양산 안정성 및 권취 안정성을 확보할 수 있게 된다.More preferably, the thickness ratio of 5 to 30 is stable, but the stability in the mass production step may be low, And most preferably 10 to 20, it is possible to secure the mass production stability and the winding stability.
또한 본 발명에 따른 3층의 적층 폴리에스테르 필름은 종 방향의 연신비율에 대한 횡 방향의 연신비율의 상대비율이 1.1 내지 1.5인 것이 바람직하다.In the three-layered polyester film according to the present invention, the relative ratio of the transverse stretching ratio to the longitudinal stretching ratio is preferably 1.1 to 1.5.
연신비율은 굴절율과 마찬가지로 폴리에스테르 필름의 광학성 특성과 연관이 많은데 종 방향의 연신은 주로 롤과 롤의 주행과정으로 이루어지며 횡 방향의 연신은 롤이 없는 오븐 내 에어플로트 타입으로 제어되므로, 종 방향의 연신 비율이 높으면 높을수록 롤과 폴리에스테르 필름 사이에 마찰 및 박리열이 증가하게 되고 이로 인해 폴리에스테르 필름의 내부에는 종 방향으로 롤이 미세하게 끌리는 자국이 남게 되어 건물과 차량의 유리에 부착하였을 시, 이러한 자국이 그대로 시인되어 고객사의 불만을 야기시킬 우려가 있어 가능한 한 종 방향의 연신비율은 낮게, 횡 방향의 연신비율은 높게 제어할수록 롤 끌림 자국이 육안으로 시인되지 않으며 고온에서의 종 방향 열 수축은 높게, 횡 방향 열 수축은 낮게 제어하는 것이 가능하게 된다.Since the stretching ratio is related to the optical properties of the polyester film like refractive index, the longitudinal stretching is mainly performed by the rolling process of the roll and the roll, and the transverse stretching is controlled by the air float type in the oven without the roll, The higher the stretching ratio in the direction, the more friction and peeling heat between the roll and the polyester film increases, which causes the rolls to be attracted to the inside of the polyester film in the longitudinal direction to remain on the glass of the building and the vehicle The draw ratio in the longitudinal direction is as low as possible and that in the lateral direction is controlled so high that the roll pull marks are not visible to the naked eye, It is possible to control the directional heat shrinkage to be high and the lateral heat shrinkage to be low.
이러한 상대 연신비율을 1.1 미만으로 제어할 경우 종 방향의 연신이 높아져 롤 끌림 자국이 쉽게 육안으로 확인되어 바람직하지 않고, 반대로 연신비율을 1.5 초과로 제어할 경우 종 방향의 연신이 적게 이루어지기 때문에 강도가 낮아지게 되고 횡 방향 연신 시 오븐 내에서 쉽게 찢어질 우려가 있다.If the relative stretching ratio is controlled to be less than 1.1, longitudinal stretching becomes high and the roll pulling marks can be visually confirmed easily. On the other hand, when the stretching ratio is controlled to exceed 1.5, longitudinal stretching is small, And may easily tear in the oven during the transverse stretching.
즉 종 방향과 횡 방향의 연신 비율을 위와 같이 최적으로 설계하여 기본적인 강도와 신도를 확보하는 한편, 육안으로 시인되는 종 방향의 롤 끌림 자국을 억제하고 오븐 내 온도를 최적화하여 차량과 건물의 유리에 시공 작업 시 작업의 편의성을 제공할 수 있다.In other words, the elongation ratios in the longitudinal and transverse directions are optimally designed as described above to secure the basic strength and elongation, while suppressing the longitudinal roll pull marks visible to the naked eye and optimizing the temperature in the oven, It is possible to provide the convenience of work during the construction work.
보다 바람직하게는 상대 연신비율을 1.1 내지 1.3으로 하는 것이 양산 안정성을 유지할 수가 있다.More preferably, the relative stretching ratio is set to 1.1 to 1.3 so that the mass production stability can be maintained.
또한 본 발명에 따른 입자층(B, D)에는 필름 표면의 거칠기와 주행성을 향상시킬 수 있는 불활성 입자로서 탄산칼슘을 사용하는 것이 바람직하다. 일반적으로 유기고분자의 굴절율은 1.57, 실리카 입자의 굴절율은 1.40인데 반해, 탄산칼슘의 굴절율은 1.59로서 폴리에스테르 필름의 굴절율 1.64와 가장 유사하기 때문에 굴절율 측면에서 필름 상태로 육안 구분 시 불활성 무정형의 입자가 시인될 확률이 가장 낮기 때문이다. 즉 태양광이나 형광등, 삼파장 등의 투과, 반사 빛에 보이는 불활성 입자의 시인 강도를 낮춰 시인이 덜 되게 할 수 있다.In addition, it is preferable to use calcium carbonate as the inert particles capable of improving the roughness and running property of the film surface in the particle layers (B, D) according to the present invention. In general, the refractive index of the organic polymer is 1.57 and the refractive index of the silica particles is 1.40. The refractive index of calcium carbonate is 1.59, which is the most similar to the refractive index of 1.64 of the polyester film. This is because the probability of being recognized is the lowest. In other words, it is possible to reduce the visibility of the inert particles seen in the transmitted or reflected light of sunlight, fluorescent light, triple wavelength, etc., thereby reducing visibility.
또한 탄산칼슘의 평균입경은 0.01 내지 1.5㎛인 것이 바람직하다. 탄산칼슘의 평균입경이 0.01㎛ 미만의 작은 입경의 경우 필름의 가공 중 주행성이 악화되어 표면 스크래치(끌림 자국)가 발생하는 문제를 가지고, 1.5㎛를 초과하는 큰 입경의 경우 권취 안정성은 높아지지만 필름 내부적으로 입경의 응집과 시인성이 높아져서 본 발명의 궁극적 목표인 상 흐림을 해결할 수 없고 또한 필름의 헤이즈가 높아져 윈도우 필름으로서의 사용 가능성이 낮아져서 경쟁력을 확보하기가 어렵기 때문이다.The average particle diameter of calcium carbonate is preferably 0.01 to 1.5 占 퐉. When the average particle diameter of calcium carbonate is less than 0.01 占 퐉, the running property of the film deteriorates during the processing of the film to cause surface scratches (dragging marks). In the case of large particle diameters exceeding 1.5 占 퐉, The cohesion and visibility of the particles are increased internally, so that it is impossible to solve the image blur which is the ultimate goal of the present invention, and the haze of the film is increased and the possibility of use as a window film is lowered and it is difficult to secure competitiveness.
보다 바람직하게는 탄산칼슘의 평균입경이 0.5 내지 1.5㎛인 것이 안정적이나 입경이 작을수록 분산성이 떨어질 가능성이 있어 양산 단계에서의 안정성은 좋지 않을 가능성이 있기 때문에 탄산칼슘의 평균입경을 0.8 내지 1.2㎛로 하는 것이 양산 안정성 면에서 우수하며 입자의 시인성이 떨어져 상 흐림을 해결할 수 있다. More preferably, the average particle diameter of the calcium carbonate is from 0.5 to 1.5 탆, but the smaller the particle diameter, the lower the dispersibility. Thus, the stability of the calcium carbonate in the mass production step may be poor, Mu m is superior in terms of the mass production stability and the visibility of the particles is deteriorated and the phase clouding can be solved.
또한 본 발명의 일 실시예에 따른 윈도우용 폴리에스테르 필름은 3층 적층 폴리에스테르 필름의 적어도 일면에 아크릴산 알킬 에스테르 공중합체의 수성 에멀젼을 포함하는 코팅층(A)을 포함할 수 있다. 이러한 코팅층에 용제형 아크릴 산 알킬에스테르 공중합체를 사용할 경우 용제가 롤에 쉽게 묻어 양산성을 확보하기가 매우 어렵다. 또한 아크릴산 알킬 에스테르 공중합체를 사용하지 않고 우레탄이나 실리콘 형의 공중합체를 사용할 경우 윈도우 필름 가공 시 염료 점착제와 하드코팅제와의 효용성이 낮아 헤이즈가 상승하거나 필름의 청명도가 낮아 상 흐림성이 악화될 수 있으며, 내블로킹성이 떨어져 필름끼리 달라 붙는 문제가 발생할 수 있기 때문에 아크릴산 알킬 에스테르 공중합체의 수성 에멀젼을 포함하는 것이 바람직하다. In addition, the polyester film for window according to an embodiment of the present invention may include a coating layer (A) comprising an aqueous emulsion of an acrylic acid alkyl ester copolymer on at least one side of a three-layer laminated polyester film. When a solvent-type acrylic acid alkyl ester copolymer is used in such a coating layer, it is very difficult to ensure the mass productivity by easily burying the solvent on the roll. Also, when a urethane or silicone type copolymer is used without using an acrylic acid alkyl ester copolymer, the utility of the dye adhesive and the hard coating agent in the window film processing is low, resulting in an increase in haze or a decrease in the degree of clearness of the film, And it is preferable to include an aqueous emulsion of the alkyl acrylate copolymer because the blocking property may be poor and the films may stick to each other.
또한 본 발명에 따른 코팅층의 두께는 5 내지 20㎚인 것이 바람직하다. 코팅층의 두께가 5nm 미만인 경우 필름의 접착력이 낮아 하드코팅과의 밀착력이 떨어지고, 코팅층의 두께가 20nm를 초과할 경우 코팅 얼룩이 발생하여 고투명 윈도우 필름이 해결하고자 하는 상 흐림성이 악화되기 때문에 위 두께로 하는 것이 바람직하다. The thickness of the coating layer according to the present invention is preferably 5 to 20 nm. When the thickness of the coating layer is less than 5 nm, adhesion of the film to the hard coating is lowered, and when the thickness of the coating layer is more than 20 nm, coating unevenness occurs and the image fogging to be solved by the high- .
또한 본 발명에 따른 윈도우용 폴리에스테르 필름의 두께는 12 내지 36㎛인 것이 바람직하다.The thickness of the polyester film for window according to the present invention is preferably 12 to 36 mu m.
또한 본 발명에 따른 윈도우용 폴리에스테르 필름은 150℃의 항온조에 30분간 방치하여 측정한 열 수축의 수치 중 횡 방향의 열 수축율이 0 이하인 것이 바람직하다. The polyester film for a window according to the present invention preferably has a heat shrinkage ratio in the transverse direction of 0 or less among numerical values of heat shrinkage measured by allowing to stand in a thermostatic chamber at 150 캜 for 30 minutes.
따라서 상술한 본 발명에 따른 윈도우용 폴리에스테르 필름은 우수한 광학특성, 양산 안정성, 시공 작업성이 개선되고, 인라인 및 축차 이축연신 제조 공법으로 제조할 수 있어 균일한 물성을 가진 제품을 대량으로 제공할 수 있으며, 또한 다양한 사용조건에서의 가공성 및 사용 면에서도 매우 우수하게 적용될 수 있는 등의 효과가 있다.Therefore, the polyester film for window according to the present invention can be produced by in-line and sequential biaxial stretching manufacturing methods with improved optical properties, mass production stability, and workability, thereby providing a large quantity of products having uniform physical properties And can also be applied very well in terms of processability and use in various use conditions.
이하, 실시예와 비교예를 통하여 본 발명의 구성 및 그에 따른 효과를 보다 상세히 설명하고자 한다. 그러나 본 실시예는 본 발명을 보다 구체적으로 설명하기 위한 것이며, 본 발명의 범위가 이들 실시예에 한정되는 것은 아니다.Hereinafter, the structure and effect of the present invention will be described in more detail with reference to examples and comparative examples. However, the present invention is intended to further illustrate the present invention, and the scope of the present invention is not limited to these examples.
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1] One]
축차 이축연신 공법으로 3층의 적층 폴리에스테르 필름을 제조하였다. A three-layer laminated polyester film was prepared by a sequential biaxial stretching method.
미립자가 포함되지 않은 폴리에스테르 수지층(C)의 상층과 하층에 평균 입경이 1.0㎛인 무정형의 탄산칼슘 화합물을 50중량% 함유하는 폴리에스테르 수지로 된 입자층(B, D)을 형성하고, B층 및 D층에 대한 C층 두께 비가 각각 18인 3층의 적층 폴리에스테르 필름을 제조하였다. 이때 종 방향의 연신비에 대한 횡 방향의 연신비의 상대비율을 1.3으로 하여 3층의 폴리에스테르 필름을 제조하였다. (B, D) composed of a polyester resin containing 50% by weight of an amorphous calcium carbonate compound having an average particle diameter of 1.0 mu m were formed on the upper and lower layers of the polyester resin layer (C) Layer laminate polyester film having a C layer thickness ratio of 18 for each layer and D layer was prepared. At this time, the relative ratio of the stretching ratio in the transverse direction to the stretching ratio in the longitudinal direction was set to 1.3, thereby producing a three-layer polyester film.
구체적으로는, 평균입경이 1.0㎛인 무정형의 탄산칼슘 화합물을 50중량% 함유하는 폴리에틸렌테레프탈레이트(원료 A)와 입자를 함유하지 않는 고유점도 0.62dl/g인 폴리에틸렌테레프탈레이트(원료 B)를 건조 후 적층 및 공압출 다이를 통해 압출하여 캐스팅 드럼에서 냉각시켜 시트를 제조하였다. 이 시트를 종방향으로 95℃에서 110℃의 온도 범위에서 3.0배의 연신비로 연신한 후 횡방향으로 110℃에서 130℃의 온도 범위에서 3.9배 연신하여 약 230℃의 온도에서 열처리를 행하여 평균 두께 23㎛의 필름을 얻었으며 제조된 각 층 (B/C/D)의 두께 비는 1:18:1이었다.Specifically, polyethylene terephthalate (raw material A) containing 50% by weight of an amorphous calcium carbonate compound having an average particle size of 1.0 탆 and polyethylene terephthalate (raw material B) containing no particles and having an intrinsic viscosity of 0.62 dl / g were dried Extruded through a lamination and co-extrusion die, and cooled in a casting drum to prepare a sheet. This sheet was stretched in the longitudinal direction at a stretching ratio of 3.0 times in a temperature range of 95 占 폚 to 110 占 폚 and then stretched 3.9 times in a transverse direction at a temperature range of 110 占 폚 to 130 占 폚 to perform heat treatment at a temperature of about 230 占 폚 to obtain an average thickness And a thickness ratio of each layer (B / C / D) produced was 1: 18: 1.
이후 상기 3층의 적층 폴리에스테르 필름의 B층에 아크릴산 알킬 에스테르 공중합체의 수성 에멀젼을 포함하는 두께 5㎚인 코팅층을 형성하여 윈도우용 폴리에스테르 필름을 제조하였다. Then, a coating layer having a thickness of 5 nm including an aqueous emulsion of an acrylic acid alkyl ester copolymer was formed on the B layer of the three-layer laminated polyester film to prepare a polyester film for a window.
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실시예Example
2] 2]
코팅층의 두께가 10nm인 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for windows was prepared in the same manner as in Example 1 except that the thickness of the coating layer was 10 nm.
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실시예Example
3] 3]
코팅층의 두께가 20nm인 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for windows was prepared in the same manner as in Example 1 except that the thickness of the coating layer was 20 nm.
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비교예Comparative Example
1] One]
B층 및 D층에 대한 C층 두께 비가 각각 3인 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for windows was prepared in the same manner as in Example 1, except that the C layer thickness ratio for the B layer and the D layer was 3, respectively.
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비교예Comparative Example
2] 2]
B층 및 D층에 대한 C층 두께 비가 각각 41인 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for a window was prepared in the same manner as in Example 1 except that the C layer thickness ratio for the B layer and the D layer was 41, respectively.
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비교예Comparative Example
3] 3]
평균 입경이 0.005㎛인 무정형의 탄산칼슘 화합물을 사용한 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for windows was prepared in the same manner as in Example 1 except that an amorphous calcium carbonate compound having an average particle diameter of 0.005 μm was used.
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비교예Comparative Example
4] 4]
평균 입경이 1.6㎛인 무정형의 탄산칼슘 화합물을 사용한 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for windows was prepared in the same manner as in Example 1 except that an amorphous calcium carbonate compound having an average particle diameter of 1.6 탆 was used.
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비교예Comparative Example
5] 5]
3층 적층 폴리에스테르 필름의 종 방향의 연신비에 대한 횡 방향의 연신비의 상대비율이 1.0인 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for a window was prepared in the same manner as in Example 1, except that the relative ratio of the stretching ratio in the transverse direction to the stretching ratio in the longitudinal direction of the three-layer laminated polyester film was 1.0.
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비교예Comparative Example
6] 6]
3층 적층 폴리에스테르 필름의 종 방향의 연신비에 대한 횡 방향의 연신비의 상대비율이 1.6인 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for window was produced in the same manner as in Example 1, except that the relative ratio of the stretching ratio in the transverse direction to the stretching ratio in the longitudinal direction of the three-layer laminated polyester film was 1.6.
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비교예Comparative Example
7] 7]
아크릴산 알킬 에스테르 공중합체의 수성 에멀젼 대신에 용제형 아크릴산 알킬 에스테르 공중합체를 사용한 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for windows was prepared in the same manner as in Example 1, except that a solvent-type acrylic acid alkyl ester copolymer was used in place of the aqueous emulsion of the acrylic acid alkyl ester copolymer.
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비교예Comparative Example
8] 8]
아크릴산 알킬 에스테르 공중합체의 수성 에멀젼 대신에 우레탄 공중합체의 수성 에멀젼을 사용한 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for windows was prepared in the same manner as in Example 1, except that an aqueous emulsion of a urethane copolymer was used in place of the aqueous emulsion of an alkyl acrylate copolymer.
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비교예Comparative Example
9] 9]
아크릴산 알킬 에스테르 공중합체의 수성 에멀젼 대신에 실리콘 공중합체의 수성 에멀젼을 사용한 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for windows was prepared in the same manner as in Example 1, except that an aqueous emulsion of a silicone copolymer was used in place of the aqueous emulsion of an alkyl acrylate copolymer.
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비교예Comparative Example
10] 10]
코팅층의 두께가 1nm인 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for windows was prepared in the same manner as in Example 1 except that the thickness of the coating layer was 1 nm.
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비교예Comparative Example
11] 11]
코팅층의 두께가 4nm인 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for windows was prepared in the same manner as in Example 1 except that the thickness of the coating layer was 4 nm.
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비교예Comparative Example
12] 12]
코팅층의 두께가 21nm인 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for window was prepared in the same manner as in Example 1 except that the thickness of the coating layer was 21 nm.
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비교예Comparative Example
13] 13]
코팅층의 두께가 30nm인 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for windows was prepared in the same manner as in Example 1 except that the thickness of the coating layer was 30 nm.
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비교예Comparative Example
14] 14]
무정형의 탄산칼슘 화합물 대신에 무정형의 규소산화물인 실리카를 사용한 것을 제외하고 실시예 1과 동일하게 윈도우용 폴리에스테르 필름을 제조하였다.A polyester film for a window was prepared in the same manner as in Example 1, except that silica, which is an amorphous silicon oxide, was used instead of the amorphous calcium carbonate compound.
상기 실시예 1 내지 3 및 비교예 1 내지 14에 따른 윈도우용 폴리에스테르 필름을 아래 실험예를 통해 평가하고 그 결과를 다음 표 1 내지 표 3에 나타내었다.The polyester films for windows according to Examples 1 to 3 and Comparative Examples 1 to 14 were evaluated through the following experimental examples and the results are shown in the following Tables 1 to 3.
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실험예Experimental Example
]]
1. 양산 안정성1. Mass production stability
실시예와 비교예에 따른 폴리에스테르 필름의 제막공정에서 필름 파단 혹은 롤 끌림 자국으로 인한 합격제품 수율이 몇 %인가에 따라 하기와 같이 평가하였다.In the film forming process of the polyester film according to the examples and the comparative example, evaluation was made as follows according to the percentage of yields of the acceptable products resulting from the film breakage or roll pull marks.
61% 이상 : ◎61% or more: ◎
56~60% : ○56 ~ 60%: ○
51~55% : △ 51 to 55%: △
46~50% : X 46 to 50%: X
45% 이하 : XX45% or less: XX
2. 시공 작업성2. Construction workability
실시예와 비교예에 따른 폴리에스테르 필름을 차량 후면에 히트 건으로 시공할 때(후면 필름의 사이즈는 면적 3.0m2정도) 한 번의 시공 작업이 몇 분 이내에 완료되는가에 따라 하기와 같이 평가하였다.When the polyester film according to the examples and the comparative example was applied with the heat gun on the rear side of the vehicle (the size of the rear film was about 3.0 m 2 in area), evaluation was performed as follows according to the completion of a single operation within a few minutes.
30분 이내 : ◎Within 30 minutes: ◎
31~1시간 이내 : ○Within 31 ~ 1 hour: ○
1시간~2시간 이내 : △ Within 1 hour ~ 2 hours: △
2시간 초과 : X Over 2 hours: X
작업 불가 : XXNo work: XX
여기서, 한 번의 시공 작업이 2시간 초과인 경우는 두 번 이상의 재 시공 작업이 필요할 경우도 포함하고, 작업 불가인 경우에는 세 번 이상의 재 시공 작업이 필요할 경우 또는 작업이 곤란할 경우도 포함하였다.Here, the case where the construction work is performed more than two hours includes the case where the construction work is required twice or more, and the case where the construction work is difficult or the work is required three times or more is included.
3. 상 3. Phase
흐림성Cloudiness
실시예와 비교예에 따른 폴리에스테르 필름을 이용하여 차량 후면에 히트 건으로 시공을 완료한 후 구름 한 점 없는 맑은 오후 시간으로 약 12시 내지 15시에 온도 약 30℃, 상대습도 약 40~60%RH인 조건에서 차량 윈도우 및 필름을 통해 차량 번호판을 어느 정도의 간격에서 읽을 수 있는지에 따라 하기와 같이 평가하였다.After completion of the construction with the heat gun on the rear side of the vehicle using the polyester film according to the embodiment and the comparative example, the temperature was about 30 ° C and the relative humidity was about 40 to 60% at about 12 to 15 hours in a clear afternoon without a cloud. RH, the vehicle license plate was read through the vehicle window and the film at a certain interval.
31m 이상의 간격 : ◎Interval of 31m or more: ◎
21~30m 간격 : ○21 ~ 30m Interval: ○
16~20m 간격 : △ 16 ~ 20m interval: △
11~15m 간격 : X11 to 15m Interval: X
10m 이하의 간격 : XXSpacing less than 10m: XX
4. 롤 4. Roll
끌림자국Trail
약 1.6m 폭의 필름을 3m 간격으로 폴라리온을 이용하여 표면을 관찰했을 때 1mm 이상의 스크래치가 연신롤 2~3m의 주기로 어느 정도 있는지를 판단하여 하기와 같이 평가하였다.When a surface of about 1.6 m wide film was observed with a Polarion at intervals of 3 m, it was judged to what extent a scratch of 1 mm or more was in a period of 2 to 3 m of the stretching roll, and evaluated as follows.
없음 : ◎None: ◎
2개/A4 이하 : ○2 / A4 or less: ○
3~5개/A4 : △3 to 5 / A4: △
6~10개/A4 : X6 to 10 / A4: X
11개/A4 이상 : XX11 / A4 or more: XX
5. 접착력5. Adhesion
평가액(핑크라커)을 A4사이즈의 필름 샘플에 #18 메이어바로 도포한 후 90~105℃로 설정된 열풍 건조기에 넣고 1분간 건조시켰다. 다음으로 건조기에서 꺼낸 시료에 1mm 크로스 커터를 이용해 TD방향, MD방향으로 수직 교차하는 정방향 모눈 100개를 만든 후 3M 테이프를 붙인 다음 박리하여 건조된 평가액 총 100개 중 박리되지 않고 남아 있는 개수를 세어 하기와 같이 평가하였다.The evaluation liquid (pink lacquer) was applied to a film sample of A4 size # 18 by Meyer bar and dried in a hot-air dryer set at 90 to 105 ° C for 1 minute. Next, 100 specimens perpendicular to each other in the TD and MD directions were prepared using a 1 mm cross cutter on a sample taken out from the dryer, and then 3M tapes were attached to the samples. And evaluated as follows.
없음 : ◎None: ◎
1~5개 : ○1 to 5: ○
6~10개 : △6 to 10: △
10개 초과 : XMore than 10: X
6. 블로킹6. Blocking
A4 샘플 시료를 20장 포개어 준비한 후 500g의 무게를 올리고 50℃의 오븐에서 24hr 보관한 후 꺼냈다. A4샘플의 달라붙은 정도에 따라 아래와 같이 블로킹을 평가하였다. A sample of A4 sample was prepared by superimposing 20 pieces, then weighing 500 g, storing in an oven at 50 ° C for 24 hours, and taking out. The blocking was evaluated according to the sticking degree of the A4 sample as follows.
없음 : ◎None: ◎
1~2장 : ○1-2 chapters: ○
3~5장 : △Chapters 3-5: △
5장 초과 : XMore than 5: X
항목Item | 실시예1Example 1 | 실시예2Example 2 | 실시예3Example 3 |
필름 두께Film thickness | 23㎛23 탆 | 23㎛23 탆 | 23㎛23 탆 |
C층 두께/B(D)층 두께C layer thickness / B (D) layer thickness | 1818 | 1818 | 1818 |
코팅층 두께Coating layer thickness | 5nm5 nm | 10nm10 nm | 20nm20 nm |
평균입경Average particle diameter | 1.0㎛1.0 탆 | 1.0㎛1.0 탆 | 1.0㎛1.0 탆 |
횡방향/종방향 연신비율Transverse / longitudinal draw ratio | 1.31.3 | 1.31.3 | 1.31.3 |
헤이즈Hayes | ○○ | ○○ | ○○ |
상 흐림성Phase cloudiness | ◎◎ | ◎◎ | ◎◎ |
롤 끌림 자국Roll pull marks | ◎◎ | ◎◎ | ◎◎ |
양산 안정성Mass production stability | ◎◎ | ◎◎ | ◎◎ |
시공 작업성Construction workability | ○○ | ○○ | ○○ |
접착력Adhesion | ○○ | ◎◎ | ◎◎ |
블로킹blocking | ○○ | ◎◎ | ○○ |
항목Item | 비교예1Comparative Example 1 | 비교예2Comparative Example 2 | 비교예3Comparative Example 3 | 비교예4Comparative Example 4 | 비교예5Comparative Example 5 | 비교예6Comparative Example 6 | 비교예7Comparative Example 7 |
필름 두께Film thickness | 23㎛23 탆 | 23㎛23 탆 | 23㎛23 탆 | 23㎛23 탆 | 23㎛23 탆 | 23㎛23 탆 | 23㎛23 탆 |
C층 두께/B(D)층 두께C layer thickness / B (D) layer thickness | 33 | 4141 | 1818 | 1818 | 1818 | 1818 | 1818 |
코팅층 두께Coating layer thickness | 5nm5 nm | 5nm5 nm | 5nm5 nm | 5nm5 nm | 5nm5 nm | 5nm5 nm | 5nm5 nm |
평균입경Average particle diameter | 1.0㎛1.0 탆 | 1.0㎛1.0 탆 | 0.005㎛0.005 탆 | 1.6㎛1.6 탆 | 1.0㎛1.0 탆 | 1.0㎛1.0 탆 | 1.0㎛1.0 탆 |
횡방향/종방향 연신비율Transverse / longitudinal draw ratio | 1.3 1.3 | 1.3 1.3 | 1.31.3 | 1.3 1.3 | 1.0 1.0 | 1.6 1.6 | 1.3 1.3 |
헤이즈Hayes | XXXX | ◎◎ | ○○ | ○○ | ○○ | ○○ | ○○ |
상 흐림성Phase cloudiness | XX | ◎◎ | ◎◎ | XX | ○○ | △△ | ◎◎ |
롤 끌림 자국Roll pull marks | ◎◎ | ○○ | XX | ◎◎ | XXXX | ◎◎ | XX |
양산 안정성Mass production stability | △△ | XX | XX | ○○ | ○○ | XXXX | XXXX |
시공 작업성Construction workability | ○○ | △△ | ○○ | ○○ | XX | ○○ | ○○ |
블로킹blocking | ○○ | ○○ | ○○ | ○○ | ○○ | ○○ | ○○ |
항목Item | 비교예8Comparative Example 8 | 비교예9Comparative Example 9 | 비교예10Comparative Example 10 | 비교예11Comparative Example 11 | 비교예12Comparative Example 12 | 비교예13Comparative Example 13 | 비교예14Comparative Example 14 |
필름 두께Film thickness | 23㎛23 탆 | 23㎛23 탆 | 23㎛23 탆 | 23㎛23 탆 | 23㎛23 탆 | 23㎛23 탆 | 23㎛23 탆 |
C층 두께/B(D)층 두께C layer thickness / B (D) layer thickness | 1818 | 1818 | 1818 | 1818 | 1818 | 1818 | 1818 |
코팅층 두께Coating layer thickness | 5nm5 nm | 5nm5 nm | 1nm1 nm | 4nm4 nm | 21nm21 nm | 30nm30 nm | 5nm5 nm |
평균입경Average particle diameter | 1.0㎛1.0 탆 | 1.0㎛1.0 탆 | 1.0㎛1.0 탆 | 1.0㎛1.0 탆 | 1.0㎛1.0 탆 | 1.0㎛1.0 탆 | 1.0㎛1.0 탆 |
횡방향/종방향 연신비율Transverse / longitudinal draw ratio | 1.31.3 | 1.31.3 | 1.31.3 | 1.31.3 | 1.31.3 | 1.31.3 | 1.31.3 |
헤이즈Hayes | △△ | ○○ | ○○ | ○○ | ○○ | ○○ | ○○ |
상 흐림성Phase cloudiness | △△ | △△ | ◎◎ | ◎◎ | △△ | XX | XX |
롤 끌림 자국Roll pull marks | ◎◎ | ◎◎ | ◎◎ | ◎◎ | ◎◎ | ◎◎ | ◎◎ |
양산 안정성Mass production stability | ◎◎ | ◎◎ | ◎◎ | ◎◎ | ◎◎ | ◎◎ | ◎◎ |
시공 작업성Construction workability | ○○ | ○○ | ○○ | ○○ | ○○ | ○○ | ○○ |
접착력Adhesion | ○○ | ○○ | XX | △△ | ◎◎ | ◎◎ | ○○ |
블로킹blocking | XX | ○○ | ○○ | ○○ | ○○ | ○○ | ○○ |
상기 표 1 내지 표 3에서 알 수 있듯이, 실시예 1 내지 3에 개시된 본 발명의 일 실시예에 따른 윈도우용 폴리에스테르 필름은 헤이즈가 우수하고, 상 흐림성, 롤 끌림 자국과 양산 안정성이 크게 개선되고, 시공 작업성까지 우수함을 확인할 수 있으며, 접착력 및 내블로킹성 또한 우수함을 확인할 수 있다. 따라서 본 발명에 따른 윈도우용 폴리에스테르 필름은 차량 또는 건물의 외벽 유리에 부착될 경우 외부로부터 유해한 자외선의 차단 또는 직사광선에 따른 눈부심 방지 및 열 에너지를 감소시킬 수 있고, 또한 유리를 통해 외부 형상을 바라볼 때 상이 흐려지거나 뚜렷하지 못하고 상이 깨지는 현상을 해결할 수 있다. 또한, 폴리에스테르 필름의 제조 공정 상에서 발생되는 종 방향 미세 롤 끌림의 결점이 보이지 않아 외부의 맑은 형상을 폴리에스테르 필름을 통해서도 확인할 수 있고 이형필름과 합지된 상태로 차량 또는 건물의 유리에 윈도우 필름을 시공 시에도 수축이 용이하여 고객에서 편의성을 제공할 수 있다.As can be seen from Tables 1 to 3, the polyester film for window according to one embodiment of the present invention disclosed in Examples 1 to 3 has excellent haze, greatly improves the image fogging property, the roll attracting property and the mass production stability It can be confirmed that the workability is excellent, and the adhesive strength and blocking resistance are also excellent. Therefore, when the polyester film for window according to the present invention is attached to the outer wall glass of a vehicle or a building, it is possible to prevent harmful ultraviolet rays from outside or to prevent glare from direct sunlight and to reduce thermal energy, It is possible to solve the phenomenon in which the image is blurred or unclear and the image is broken. In addition, since there is no drawback of the longitudinal micro-roll dragging that occurs in the manufacturing process of the polyester film, the clear exterior shape can be confirmed through the polyester film and the window film can be attached to the glass of the vehicle or the building, It is easy to shrink even in construction, so it can provide convenience to customers.
이에 대해 B층 및 D층에 대한 C층 두께 비를 3으로 구성한 비교예 1의 경우, 상 흐림성이 나타날 뿐만 아니라 헤이즈가 매우 불량하고, 두께 비를 41로 구성한 비교예 2의 경우, 양산 안정성과 시공 작업성이 불리함을 알 수 있고, 또한 무정형의 탄산칼슘 화합물의 평균입경이 0.005㎛인 비교예 3의 경우 탄산칼슘 화합물의 입자 크기가 너무 작아 필름의 표면 조도가 낮아지고 주행 중 스크래치(롤 끌림 자국)가 발생하는 문제를 가지고, 탄산칼슘 평균입경을 1.6㎛로 구성한 비교예 4의 경우 상 흐림성이 나타남을 확인할 수 있으며, 종방향/횡방향 연신비율을 각각 1.0과 1.6으로 구성한 비교예 5 및 비교예 6의 경우 각각 롤 끌림 자국과 시공 작업성 면에서 그리고 양산 안정성 면에서 매우 불리함을 알 수 있다. On the other hand, in the case of Comparative Example 1 in which the thickness ratio of the C layer to the B layer and the D layer was 3, not only the image fogging was observed but also the haze was extremely poor and in the case of Comparative Example 2 in which the thickness ratio was 41, And in Comparative Example 3 in which the average particle size of the amorphous calcium carbonate compound was 0.005 μm, the particle size of the calcium carbonate compound was too small to lower the surface roughness of the film, and the scratches during running Roll drag), and in the case of Comparative Example 4 in which the average particle diameter of calcium carbonate is 1.6 탆, the phase fogging property can be confirmed, and it is confirmed that the longitudinal and transverse stretching ratios are 1.0 and 1.6, respectively In the case of Example 5 and Comparative Example 6, it can be seen that the roll drag marks and the construction workability are very disadvantageous in terms of mass production stability.
또한, 아크릴산 알킬 에스테르 공중합체의 수성 에멀젼 대신에 용제형 아크릴 산 알킬에스테르 공중합체를 사용한 비교예 7의 경우 용제가 공정 롤에 묻어 오염되어 스크래치가 발생하여 양산 안정성이 떨어지고, 우레탄 공중합체의 수성 에멀젼을 사용한 비교예 8의 경우 헤이즈가 상승하여 상 흐림성이 악화되며, 블로킹 평가가 좋지 않음을 알 수 있으며, 또한 실리콘 공중합체의 수성 에멀젼을 사용한 비교예 9는 필름이 청명도가 낮아 상 흐림성이 악화되는 문제를 가진다. In the case of Comparative Example 7 in which a solvent type acrylic acid alkyl ester copolymer was used in place of the aqueous emulsion of the alkyl acrylate copolymer, the solvent stained the process rolls, causing scratches, resulting in inferior mass production stability, , Comparative Example 9 using an aqueous emulsion of a silicone copolymer showed low haze and poor image fogging due to the low haze of the film. This has the problem of getting worse.
또한 코팅층의 두께가 각각 1nm 및 4nm인 비교예 10 및 비교예 11은 코팅층의 두께가 5nm 미만으로, 접착력이 낮아 하드코팅과의 밀착력이 부족한 문제를 가진다. 그리고 코팅층의 두께가 각각 21nm 및 30nm인 비교예 12 및 비교예 13은 코팅층의 두께가 20nm를 초과하여, 코팅 얼룩이 발생되고 상 흐림성이 악화되는 문제를 가진다.In Comparative Example 10 and Comparative Example 11, in which the thicknesses of the coating layers are 1 nm and 4 nm, respectively, the thickness of the coating layer is less than 5 nm, and the adhesive force is low and the adhesion with the hard coating is insufficient. In Comparative Example 12 and Comparative Example 13 in which the thicknesses of the coating layers were 21 nm and 30 nm, respectively, the thickness of the coating layer exceeded 20 nm, resulting in coating unevenness and deterioration of image fogging.
마지막으로, 무정형의 탄산칼슘 화합물 대신에 무정형의 규소산화물인 실리카를 사용한 비교예 14는 실리카 입자의 굴절율이 1.40으로 필름의 굴절율 1.57과 차이가 많아 입자감이 나타난 결과 상 흐림성이 악화되는 문제를 가진다.Finally, in Comparative Example 14 in which silica, which is amorphous silicon oxide, was used instead of the amorphous calcium carbonate, the refractive index of the silica particles was 1.40 and the difference between the refractive index of the silica particles and the refractive index of 1.57 was large. .
본 명세서에서는 본 발명자들이 수행한 다양한 실시예 가운데 몇 개의 예만을 들어 설명하는 것이나 본 발명의 기술적 사상은 이에 한정하거나 제한되지 않고, 당업자에 의해 변형되어 다양하게 실시될 수 있음은 물론이다.It is to be understood that the present invention is not limited to the above embodiments and various changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention.
Claims (8)
- 축차 이축연신 공법으로 제조된 3층의 적층 폴리에스테르 필름과 상기 3층의 적층 폴리에스테르 필름의 적어도 일면에 아크릴산 알킬 에스테르 공중합체의 수성 에멀젼을 포함하는 코팅층(A)을 포함하고,A three-layer laminated polyester film produced by a sequential biaxial stretching method and a coating layer (A) comprising an aqueous emulsion of an acrylic acid alkyl ester copolymer on at least one side of the three-layer laminated polyester film,상기 3층의 적층 폴리에스테르 필름은, 미립자가 포함되지 않은 폴리에스테르 수지층(C)의 상층과 하층에 무정형의 탄산칼슘 화합물을 함유하는 폴리에스테르 수지로 된 입자층(B, D)으로 이루어지고,The three-layer laminated polyester film is composed of an upper layer of a polyester resin layer (C) not containing fine particles and a particle layer (B, D) of a polyester resin containing an amorphous calcium carbonate compound in the lower layer,상기 B층 및 D층에 대한 C층의 두께 비는 4 내지 40이고,The thickness ratio of the C layer to the B layer and the D layer is 4 to 40,상기 3층 적층 폴리에스테르 필름의 연신 비율은 하기 식(1)을 만족하되,The stretching ratio of the three-layer laminated polyester film satisfies the following formula (1)(식 1)(Equation 1)1.1 ≤ Y / X ≤ 1.5 1.1? Y / X? 1.5이고, 여기서 X는 종 방향 연신비율이고, Y는 횡 방향 연신비율인 것을 특징으로 하는, 윈도우용 폴리에스테르 필름., Wherein X is the longitudinal stretching ratio and Y is the transverse stretching ratio.
- 제1항에 있어서,The method according to claim 1,상기 B층 및 D층에 대한 C층의 두께 비는 10 내지 20인 것을 특징으로 하는, 윈도우용 폴리에스테르 필름.And the thickness ratio of the C layer to the B layer and the D layer is 10 to 20. The polyester film for window according to claim 1,
- 제1항에 있어서,The method according to claim 1,상기 3층 적층 폴리에스테르 필름의 연신 비율 1.1 내지 1.3인 것을 특징으로 하는, 윈도우용 폴리에스테르 필름.Wherein the stretching ratio of the three-layer laminated polyester film is 1.1 to 1.3.
- 제1항에 있어서,The method according to claim 1,상기 무정형의 탄산칼슘 화합물의 평균 입경은 0.01 내지 1.5㎛인 것을 특징으로 하는, 윈도우용 폴리에스테르 필름.Wherein the amorphous calcium carbonate compound has an average particle diameter of 0.01 to 1.5 占 퐉.
- 제4항에 있어서,5. The method of claim 4,상기 무정형의 탄산칼슘 화합물의 평균 입경은 0.8 내지 1.2㎛인 것을 특징으로 하는, 윈도우용 폴리에스테르 필름. Wherein the amorphous calcium carbonate compound has an average particle diameter of 0.8 to 1.2 占 퐉.
- 제1항에 있어서,The method according to claim 1,상기 코팅층의 두께는 5 내지 20㎚인 것을 특징으로 하는, 윈도우용 폴리에스테르 필름.Wherein the coating layer has a thickness of 5 to 20 nm.
- 제1항 내지 제6항 중 어느 한 항에 있어서,7. The method according to any one of claims 1 to 6,상기 윈도우용 폴리에스테르 필름의 두께는 12 내지 36㎛인 것을 특징으로 하는, 윈도우용 폴리에스테르 필름.Wherein the polyester film for window has a thickness of 12 to 36 占 퐉.
- 제1항 내지 제6항 중 어느 한 항에 있어서,7. The method according to any one of claims 1 to 6,상기 윈도우용 폴리에스테르 필름은 150℃의 항온조에 30분간 방치하여 측정한 열 수축의 수치 중 횡 방향의 열 수축율이 0 이하인 것을 특징으로 하는, 윈도우용 폴리에스테르 필름. Wherein the polyester film for window has a heat shrinkage ratio in the transverse direction of not more than 0 in a numerical value of heat shrinkage measured by being left in a thermostatic chamber at 150 캜 for 30 minutes.
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JP2020540414A JP7119274B2 (en) | 2018-01-24 | 2019-01-24 | window polyester film |
CN201980010022.7A CN111655489B (en) | 2018-01-24 | 2019-01-24 | Polyester film for windows |
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JPH08323944A (en) * | 1995-06-01 | 1996-12-10 | Diafoil Co Ltd | Flexible laminated polyester film for laminating on window |
KR19990070960A (en) * | 1998-02-26 | 1999-09-15 | 장용균 | Biaxially Oriented Polyester Film and Manufacturing Method Thereof |
KR20040072862A (en) * | 2003-02-11 | 2004-08-19 | 도레이새한 주식회사 | Biaxially stretched polyester film for windows film |
JP2008069204A (en) * | 2006-09-12 | 2008-03-27 | Lintec Corp | Adhesive film for window |
JP2013234271A (en) * | 2012-04-09 | 2013-11-21 | Nippon Shokubai Co Ltd | Coated film-forming material |
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2019
- 2019-01-24 WO PCT/KR2019/001009 patent/WO2019147037A1/en active Application Filing
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH08323944A (en) * | 1995-06-01 | 1996-12-10 | Diafoil Co Ltd | Flexible laminated polyester film for laminating on window |
KR19990070960A (en) * | 1998-02-26 | 1999-09-15 | 장용균 | Biaxially Oriented Polyester Film and Manufacturing Method Thereof |
KR20040072862A (en) * | 2003-02-11 | 2004-08-19 | 도레이새한 주식회사 | Biaxially stretched polyester film for windows film |
JP2008069204A (en) * | 2006-09-12 | 2008-03-27 | Lintec Corp | Adhesive film for window |
JP2013234271A (en) * | 2012-04-09 | 2013-11-21 | Nippon Shokubai Co Ltd | Coated film-forming material |
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