WO2017142287A1 - Shielding polyester film - Google Patents

Shielding polyester film Download PDF

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Publication number
WO2017142287A1
WO2017142287A1 PCT/KR2017/001602 KR2017001602W WO2017142287A1 WO 2017142287 A1 WO2017142287 A1 WO 2017142287A1 KR 2017001602 W KR2017001602 W KR 2017001602W WO 2017142287 A1 WO2017142287 A1 WO 2017142287A1
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WO
WIPO (PCT)
Prior art keywords
shielding
layer
light
polyester
light scattering
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PCT/KR2017/001602
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French (fr)
Korean (ko)
Inventor
문근형
한권형
김성도
Original Assignee
에스케이씨 주식회사
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Publication of WO2017142287A1 publication Critical patent/WO2017142287A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/023Optical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/26Layered products comprising a layer of synthetic resin characterised by the use of special additives using curing agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers

Definitions

  • the embodiment relates to a polyester film having a high light shielding effect by utilizing light absorbing particles and light scattering particles.
  • a flat panel display In general, a flat panel display (FPD) is classified into a light emitting type and a light receiving type.
  • An example of a light-receiving flat panel display device is a liquid crystal display (LCD), which does not emit light by itself and forms a liquid crystal image, and light is incident from outside to form a liquid crystal image. can do.
  • a liquid crystal display device which does not emit light by itself includes a backlight unit on the back side that evenly shines the display image so that the display image is visible, and the backlight unit mostly includes a light emitting diode (LED) as a light source.
  • LED light emitting diode
  • the LCD transmits an image by converting an input electric signal into visual information by using a characteristic in which light transmittance of a liquid crystal changes according to an applied voltage. That is, a typical LCD is composed of two substrates provided with transparent electrodes and liquid crystal injected between the two substrates. Electricity is applied to the liquid crystals by applying different voltages to the two substrates, and the light transmittance is changed as the arrangement of the liquid crystal molecules is changed.
  • Korean Patent No. 10-0367472 discloses a resin composition for black matrices comprising two kinds of binder resins, multifunctional monomers, carbon black, photoinitiators, silicone additives and organic solvents as main components.
  • a resin composition for black matrices comprising two kinds of binder resins, multifunctional monomers, carbon black, photoinitiators, silicone additives and organic solvents as main components.
  • the objective of the Example is to provide the polyester shielding film which has the outstanding film forming property and shielding property.
  • one embodiment is a laminated film including a three-layer structure of the first shielding layer / light scattering layer / second shielding layer,
  • the first shielding layer and the second shielding layer each include a polyester resin and light absorbing particles
  • the light scattering layer provides a polyester shielding film comprising a polyester resin and light scattering particles.
  • Another embodiment includes a first shielding layer; A light scattering layer disposed on the first shielding layer; And a second shielding layer disposed on the light scattering layer, wherein the light scattering layer changes a path of light incident from the first shielding layer or the second shielding layer by light scattering. do.
  • a method of manufacturing a shielding film may include a first shielding layer composition including a first resin and first light absorbing particles; A light scattering layer composition comprising a second resin and light scattering particles; And coextruding a second shielding layer composition comprising the third resin and the second light absorbing particles to prepare a sheet in which the second shielding layer, the light scattering layer, and the first shielding layer are sequentially stacked.
  • the polyester shielding film of the embodiment has no problem in film forming property, and is formed in three or more layers so that the light of the light source is first blocked by the first shielding layer, and the remaining light is reflected or scattered by the light scattering layer and then the second shielding. It is absorbed by the layer and shows a high light shielding effect.
  • the shielding film of the embodiment is economical to exhibit an excellent light shielding effect while using a smaller amount of carbon black than the polyester film prepared by conventional carbon black coating.
  • FIG. 1 is a cross-sectional view showing a shielding film according to an embodiment (10: shielding film, 11: first shielding layer, 12: light scattering layer, 13: second shielding layer).
  • FIG. 2 is a cross-sectional view of a shielding film according to an embodiment (111 and 131: light absorbing particles and 121: light scattering particles).
  • FIG. 3 and 4 show results of dark room LED transmission of Experimental Example 1.
  • Polyester shielding film of the embodiment is a laminated film comprising a three-layer structure of the first shielding layer / light scattering layer / second shielding layer, wherein the first shielding layer and the second shielding layer are respectively a polyester resin and light absorbing particles It includes, the light scattering layer comprises a polyester resin and light scattering particles.
  • the shielding film 10 has a three-layer structure of the first shielding layer 11 / light scattering layer 12 / the second shielding layer 13, specifically, the 3 The layer film may be coextruded.
  • the first shielding layer 11 and the second shielding layer 13 include light absorbing particles 111 and 131, respectively, and the light scattering layer 12 includes light scattering particles 121.
  • the first shielding layer and the second shielding layer each include a polyester resin and light absorbing particles.
  • each of the first shielding layer and the second shielding layer may include a polyester resin and light absorbing particles 111 and 131 in an amount of 95 wt% or less and 5 wt% or more
  • the polyester shielding film may include a film total weight.
  • the light absorbing particles may be included in an amount of 3% by weight or more based on the amount.
  • each of the first shielding layer and the second shielding layer includes polyester resin and light absorbing particles in an amount of 85 to 95% by weight and 5 to 15% by weight, and the polyester shielding film is based on the total weight of the film.
  • each of the first shielding layer and the second shielding layer includes a polyester resin and light absorbing particles in an amount of 90 to 95% by weight and 5 to 10% by weight, and the polyester shielding film is based on the total weight of the film.
  • the light absorbing particles may be included in an amount of 5 to 8% by weight.
  • each of the first shielding layer and the second shielding layer includes a polyester resin.
  • each of the first shielding layer and the second shielding layer includes at least one polyester resin.
  • the polyester resin may be a homopolymerized polyester or a copolyester.
  • the polyester resin includes a diol repeating unit and a dicarboxylic acid repeating unit.
  • the polyester resin may be composed of a diol repeating unit and a dicarboxylic acid repeating unit.
  • the polyester resin may be formed by polymerization after the diol repeat unit and the dicarboxylic acid repeat unit are transesterified.
  • diol repeating unit examples include ethylene glycol, 1,4-cyclohexanedimethanol, 1,3-propanediol, 1,2-octanediol, 1,3-octanediol, 2, 3-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 2,2-dimethyl-1,3-propanediol (neopentyl glycol), 2-butyl-2-ethyl-1 , 3-propanediol, 2,2-diethyl-1,5-pentanediol, 2,4-diethyl-1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,1-dimethyl -1,5-pentanediol, spiroglycol (3,9-bis (1,1-dimethyl-2-hydroxyethyl)
  • dicarboxylic acid repeating unit examples include aromatic dicarboxylic acids such as terephthalic acid, dimethyl terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid and orthophthalic acid; Aliphatic dicarboxylic acids such as adipic acid, azelaic acid, sebacic acid, and decanedicarboxylic acid; Alicyclic dicarboxylic acid; Ester esters thereof; And mixtures thereof.
  • the dicarboxylic acid repeating unit may include terephthalic acid.
  • the intrinsic viscosity (IV) of the polyester resin may be 0.35 to 1.50 dl / g, more specifically 0.40 to 1.50 dl / g.
  • the light absorbing particles may be colored.
  • the light absorbing particles may be at least one selected from the group consisting of carbon black, carbon nanotubes (CNT), and graphene.
  • the light absorbing particles may be carbon black.
  • the light absorbing particles may have an average particle diameter of 5 to 300 nm. In more detail, the light absorbing particles may have an average particle diameter of 10 to 100 nm.
  • the first shielding layer and the second shielding layer may be the same or different.
  • the light scattering layer 12 includes a polyester resin and light scattering particles 121.
  • the light scattering layer includes polyester resin and light scattering particles in an amount of 95 wt% or less and 5 wt% or more, and the polyester shielding film contains an amount of light scattering particles in an amount of 1 wt% or more based on the total weight of the film. It may include. More specifically, the light scattering layer comprises a polyester resin and light scattering particles in an amount of 80 to 95% by weight and 5 to 20% by weight, the polyester shielding film is based on the total weight of the film 1 To 10% by weight.
  • the light scattering layer comprises a polyester resin and the light scattering particles in an amount of 85 to 90% by weight and 10 to 15% by weight
  • the polyester shielding film is based on the total weight of the film 2 light scattering particles To 7% by weight.
  • the light scattering layer may be a light reflection and scattering layer that can reflect and scatter incident light.
  • the light scattering layer may change the path of the light incident from the first or second shielding layer laterally, and thus, the light scattering layer may have a higher intensity than that of the light incident from the first or second shielding layer.
  • the light passing through the light scattering layer has a longer path. Accordingly, the light absorption efficiency in the first or second shielding layer is maximized, and the shielding property of the film can be very high.
  • the polyester resin is as defined in the first shielding layer and the second shielding layer.
  • the light scattering particles reflect and scatter incident light, whereby the light scattering particles change the path of light incident on the particle.
  • the light scattering particles may be light reflection and scattering particles.
  • pores may be formed between the light scattering particles and the polyester resin. Since the pores may perform a function of reflecting and scattering incident light, the pores may also play a role similar to that of light scattering particles.
  • the light scattering particles may be at least one selected from the group consisting of titanium dioxide (TiO 2 ), barium (Ba), silicon dioxide (SiO 2 ), calcium carbonate (CaCO 3 ), and white earth (kaolin).
  • the light absorbing particles may be titanium dioxide (TiO 2 ).
  • the titanium dioxide may be in crystalline form of anatase or rutile, and any form may be used.
  • the titanium dioxide may be rutile type.
  • the rutile type has a higher absorbance property for light relative to the anatase type, and thus has a good absorbing ability against ultraviolet rays, and thus has excellent UV blocking effect, and shows high stability against UV rays (UV reliability). It doesn't work.
  • the rutile type has a higher refractive index of 2.7 (anatase type refractive index: 2.5) and a significantly higher dielectric constant of 114 (anatase type dielectric constant: 31) than the anatase type, it can be used more preferably.
  • the light scattering particles may have an average particle diameter of 100 to 1,000 nm. In more detail, the light scattering particles may have an average particle diameter of 200 to 800 nm.
  • the polyester shielding film may have a first shielding layer, a light scattering layer, and a second shielding layer in a thickness ratio of 0.5 to 10: 1: 0.5 to 10.
  • the polyester shielding film may have a first shielding layer, a light scattering layer, and a second shielding layer in a thickness ratio of 0.5 to 3: 1: 0.5 to 3.
  • the polyester shielding film may have a thickness of 10 to 30 ⁇ m. In more detail, the polyester shielding film may have a thickness of 15 to 25 ⁇ m.
  • polyester shielding film may include polymerization catalysts, dispersants, antiblocking agents, antistatic agents, antistatic agents, antioxidants, thermal stabilizers, and sunscreen agents, which are well known in the art, within the range of not impairing the effects of the present invention. It may be, for example, added in the range of 0.001 to 10.0% by weight relative to the total weight of the shielding film.
  • the polyester shielding film of the embodiment may further have a multilayer structure of three or more layers, further including an additional shielding layer and a scattering layer in addition to the first shielding layer, the light scattering layer, and the second shielding layer.
  • Polyester shielding film according to the embodiment may be prepared by the following process.
  • (3) can be produced by a manufacturing method, including the step of stretching the unstretched sheet.
  • the polyester resin may be prepared by an esterification reaction of a diol repeating unit with a dicarboxylic acid repeating unit and a solid phase polymerization process according to a conventional method.
  • each of the first shielding layer and the second shielding layer may be composed of resin compositions 1 and 2 prepared by a process of mixing the polyester resin prepared as described above and the light absorbing particles according to a conventional method.
  • the said resin compositions 1 and 2 may be the same and may differ.
  • the light scattering layer may be composed of a resin composition 3 prepared by a process of mixing the polyester resin prepared as described above and the light scattering particles according to a conventional method.
  • the resin compositions 1, 2, and 3 were coextruded (melt-extruded) into different layers according to a conventional method, and then cooled, and laminated in the order of the first shielding layer / light scattering layer / second shielding layer.
  • the unstretched sheet of a three layer structure is manufactured.
  • the melt extrusion may co-extrude the resin compositions 1, 2, and 3 into different layers, respectively, at a temperature of Tm + 30 ° C. to Tm + 80 ° C.
  • the said cooling is made at the temperature of 30 degrees C or less, for example, 15-30 degreeC.
  • the unstretched sheet is stretched and heat-set in one or both directions of a first direction, for example, a longitudinal direction (machine direction) and a second direction perpendicular to the first direction, for example, a width direction (tenter direction).
  • a first direction for example, a longitudinal direction (machine direction)
  • a second direction perpendicular to the first direction for example, a width direction (tenter direction).
  • the desired polyester shielding film can be manufactured.
  • the unstretched sheet may be uniaxially or biaxially stretched.
  • the unstretched sheet may be stretched in the first direction, for example, 1.0 to 4.5 times in the longitudinal direction, and in the second direction, for example 1.0 to 5.0 times in the width direction.
  • the unstretched sheet may be stretched in a first direction, for example, 1.0 to 3.5 times in the longitudinal direction, and in a second direction, for example 3.0 to 4.5 times in the width direction.
  • the stretching temperature may be Tg + 5 °C to Tg + 80 °C, in order to improve the brittleness of the film in more detail, the stretching temperature range may be Tg + 10 °C to Tg + 50 °C.
  • Tg is the glass transition temperature of the polyester resin.
  • the film After starting the heat setting, the film is relaxed in the longitudinal direction and / or the width direction, and the stretched sheet may be heat set at a temperature of 60 to 240 ° C., more specifically, 65 to 120 ° C.
  • the polyester shielding film of the embodiment thus prepared is easy to form a film, consisting of a three-layer structure, the light of the light source is first blocked by the first shielding layer, the remaining light is scattered or reflected by the light scattering layer 2 is absorbed by the shielding layer and exhibits high light shielding effect.
  • the shielding film is economical because it exhibits an excellent light shielding effect while using a smaller amount of carbon black than the polyester film prepared by conventional carbon black coating.
  • One embodiment includes a first shielding layer; A light scattering layer disposed on the first shielding layer; And a second shielding layer disposed on the light scattering layer, wherein the light scattering layer changes a path of light incident from the first shielding layer or the second shielding layer by light scattering. do.
  • the first shielding layer and the second shielding layer may each include a first resin and light absorbing particles.
  • the first resin may be a polyester resin.
  • the light absorbing particles may be colored.
  • the type and content of the polyester resin and the light absorbing particles are as defined in the polyester shielding film.
  • the light scattering layer may include a second resin and light scattering particles.
  • the difference in refractive index between the second resin and the light scattering particles may be 0.05 or more.
  • the difference in refractive index between the second resin and the light scattering particles may be 0.05 to 8.
  • the second resin may be a polyester resin.
  • the type and content of the polyester resin and the light scattering particles are as defined in the polyester shielding film.
  • the shielding film may have an optical density of 5.0 or more.
  • the shielding film may have an optical density of 5.0 to 20.
  • the shielding film according to the embodiment may be prepared by the following process.
  • a first shielding layer composition comprising a first resin and first light absorbing particles
  • a light scattering layer composition comprising a second resin and light scattering particles
  • a second shielding layer composition comprising a third resin and second light absorbing particles to prepare a sheet in which a second shielding layer, a light scattering layer, and a first shielding layer are sequentially stacked; It can be manufactured by the manufacturing method.
  • Each of the first resin, the second resin, and the third resin may be a polyester resin.
  • the polyester resin is as defined in the polyester shielding film.
  • the type and content of the first light absorbing particles and the second light absorbing particles are as defined in the polyester shielding film.
  • the coextruded sheet may be cooled to prepare an unstretched sheet.
  • the coextrusion (melt extrusion) and cooling are as defined in the polyester shielding film.
  • the manufacturing method may further include stretching the unstretched sheet.
  • the stretching is as defined in the polyester shielding film.
  • the stretched film may be heat set.
  • the heat setting is as defined in the polyester shielding film.
  • the shielding film prepared as described above has a total thickness of 10 to 30 ⁇ m, an optical density of 5.0 or more, and a thickness ratio of the first shielding layer, the light scattering layer, and the second shielding layer to 0.5 to 10: 1 0.5 to 10. Can be.
  • the shielding film of the embodiment thus prepared is easy to form a film, consisting of a three-layer structure, the light of the light source is first blocked by the first shielding layer, the remaining light is scattered or reflected by the light scattering layer and the second shielding It is absorbed by the layer and shows a high light shielding effect.
  • the shielding film is economical because it exhibits an excellent light shielding effect while using a smaller amount of carbon black than the polyester film prepared by conventional carbon black coating.
  • Light scattering layer resin was prepared by adding 15 wt% of rutile titanium oxide (manufacturer: Dupont, product name: R104) having an average particle diameter of 300 nm to 85 wt% of the polyester resin prepared in the same manner as in Preparation Example 1, and mixing. Thereafter, the resultant was extruded into a strand shape, cooled and solidified using cooling water subjected to filtration treatment (pore size: 1 ⁇ m or less) in advance, and cut into pellets to form a light scattering layer resin chip.
  • rutile titanium oxide manufactured by adding 15 wt% of rutile titanium oxide (manufacturer: Dupont, product name: R104) having an average particle diameter of 300 nm to 85 wt% of the polyester resin prepared in the same manner as in Preparation Example 1, and mixing. Thereafter, the resultant was extruded into a strand shape, cooled and solidified using cooling water subjected to filtration treatment (pore size: 1 ⁇ m or less) in advance
  • the polyester was prepared in the same manner as in Example 1, except that the carbon black content, the titanium oxide content, the thickness ratio of the shielding layer and the light scattering layer, and / or the thickness of the shielding film were changed as described in Table 2 below.
  • a shielding film was prepared.
  • the shielding layer resin chip which mixed 5 weight% of carbon black with the polyester resin of the said manufacture example 1 was melt-coextruded through the extruder of 275 degreeC, and cooled by the casting roll of 20 degreeC, and the unstretched sheet was produced. .
  • the unstretched sheet was stretched 4.0 times in the width direction at 75 ° C., heat-treated (heat-fixed) at 70 ° C. for 10 seconds, and cooled to prepare a monolayer polyester film having a thickness of 16 ⁇ m.
  • a single-layer polyester film having a thickness of 20 ⁇ m was manufactured in the same manner as in Comparative Example 2, except that a shielding layer resin chip containing 8% by weight of carbon black was used.
  • a single-layer polyester film was prepared in the same manner as in Comparative Example 3, except that a light scattering layer resin chip in which 15 wt% of titanium oxide was mixed with the polyester resin of Preparation Example 2 was used instead of the shielding layer resin chip. .
  • the films of Examples 1 to 4 and 6 to 10 were excellent in shielding effect.
  • the films of Examples 1, 3, 7, 9 and 10 showed high shielding properties.
  • luminance and color were measured by closely contacting the films of Examples 1 to 4 and 6 to 10, and Comparative Example 2 with CS-2000, a high precision luminance measurement window of Konica Minolta Co., Ltd. using a 100 Watt (W) LED light source in a dark room. It was.
  • the unit of each luminance is candela / square meter (Cd / m 2), and the color value is defined as CIE xy, which is a standard color coordinate.
  • optical density of the film was calculated from the luminance of Examples 6 to 10 measured as described above.
  • Example 1 Luminance (Lv) (Cd / m2) x y Optical density Comparative Example 2 (Carbon Black 5 wt%) 0.5307 0.5517 0.4188 -
  • Example 1 (8 wt% carbon black) 0.0023 0.5070 0.3379 -
  • Example 2 (8% by weight of carbon black) 0.0266 0.5895 0.3905 -
  • Example 3 (10 wt% carbon black) 0.0021 0.5151 0.3305 -
  • Example 4 (10 wt% carbon black) 0.0146 0.5915 0.3799 -
  • Example 6 (7 wt% carbon black) 0.0266 0.589 0.391 6.0
  • Example 7 (7 wt% carbon black) 0.0023 0.506 0.335 7.1
  • Example 8 (7 wt% carbon black) 0.0146 0.591 0.380 6.2
  • Example 9 (7.6 weight% carbon black) 0.0020 0.516 0.324 7.1
  • Example 10 (7.6 weight% carbon black) 0.0008 0.348 0.261
  • the films of Examples 1 to 4 and 6 to 10 showed significantly lower luminance as compared to the film of Comparative Example 2.
  • the films of Examples 1, 3, 7, 9 and 10 showed exceptionally low brightness.
  • the degree of light transmission was determined by bringing the films of Examples 1 to 13 and Comparative Examples 1 to 4 into close contact with a 0.5 watt (W) LED light source in a dark room having luminous intensity of 1 Lux or less. Tables 2 and 3 below.
  • Example 3 Carbon black 10 TiO 2 (Rutile) 15 5.7 4.3 1.25 One 1.25 20 ⁇ m ⁇
  • Example 5 Carbon black 10 TiO 2 (Rutile) 20 5.7 5.7 1.25 One 1.25 15 ⁇ m ⁇ Example 11 Carbon black 4 TiO 2 (Rutile) 10 2.7 3.3 One One One 20 ⁇ m ⁇
  • Example 12 Carbon black 8 TiO 2 (Rutile) 15 2.7 10 0.5 2 0.5 20 ⁇ m X
  • ⁇ of the shielding characteristics are 80 to 100% shielding of the LED light source, ⁇ is 60 to 80% shielding of the LED light source, ⁇ is 40 to 60% shielding of the LED light source and X is 40% shielding of the LED light source.
  • the film of the example showed an excellent light shielding effect, but Comparative Example 1 using the resin of the shielding layer and the resin of the light scattering layer of the present example was light shielding effect. Was significantly lower. Moreover, it was confirmed that the film of Comparative Examples 2-4 using the polyester resin containing carbon black or titanium oxide as a single layer is low in light shielding effect. In particular, comparing the film of Example 1 with the film of Comparative Example 3 containing 1.5 times of carbon black, the light shielding effect of the film of Example 1 was excellent.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Optical Elements Other Than Lenses (AREA)

Abstract

An embodiment relates to a polyester film having a high light-shielding effect by using light-absorbing particles and light-diffusing particles, wherein the polyester film has an excellent light-shielding effect since three or more layers of the polyester film are formed such that the light of a light source is firstly blocked by a first light-shielding layer, and the remaining light is scattered or reflected by a light-scattering layer and then absorbed by a second light-shielding layer, and thus the polyester film can be used in various display fields requiring high light-shielding properties.

Description

폴리에스테르 차폐 필름Polyester shielding film
실시예는 광 흡수 입자와 광 산란 입자를 활용하여 높은 광 차폐 효과를 갖는 폴리에스테르 필름에 관한 것이다.The embodiment relates to a polyester film having a high light shielding effect by utilizing light absorbing particles and light scattering particles.
일반적으로, 평판표시장치(FPD; Flat Panel Display)는 크게 발광형과 수광형으로 분류한다. 수광형 평판표시장치의 예로서 액정표시장치(LCD; Liquid Crystal Display)를 들 수 있는데, 이러한 액정표시장치는 그 자체가 발광하여 액정 화상을 형성하지 못하고, 외부로부터 빛이 입사되어야 액정 화상을 형성할 수 있다. 따라서, 자체적으로 빛을 내지 못하는 액정표시장치는 디스플레이 영상이 눈에 보일 수 있도록 고르게 빛을 비쳐주는 백라이트 유닛을 뒷면에 포함하며, 백라이트 유닛은 광원으로서 대부분 LED(light emitting diode)를 포함한다.In general, a flat panel display (FPD) is classified into a light emitting type and a light receiving type. An example of a light-receiving flat panel display device is a liquid crystal display (LCD), which does not emit light by itself and forms a liquid crystal image, and light is incident from outside to form a liquid crystal image. can do. Accordingly, a liquid crystal display device which does not emit light by itself includes a backlight unit on the back side that evenly shines the display image so that the display image is visible, and the backlight unit mostly includes a light emitting diode (LED) as a light source.
LCD는 인가 전압에 따라 액정(liquid crystal)의 광투과도가 변화하는 특성을 이용하여, 입력되는 전기 신호를 시각 정보로 변화시켜 영상을 전달한다. 즉, 통상의 LCD는 투명전극이 구비된 두 개의 기판과 이들 두 기판 사이에 주입되는 액정으로 구성된다. 두 개의 기판에 각각 상이한 전압을 인가하여 액정에 전기를 가하게 되고 이때 액정 분자들의 배열이 변경되면서 광투과도가 변하게 된다. The LCD transmits an image by converting an input electric signal into visual information by using a characteristic in which light transmittance of a liquid crystal changes according to an applied voltage. That is, a typical LCD is composed of two substrates provided with transparent electrodes and liquid crystal injected between the two substrates. Electricity is applied to the liquid crystals by applying different voltages to the two substrates, and the light transmittance is changed as the arrangement of the liquid crystal molecules is changed.
휴대폰이나 TV에 사용하는 LCD에서 광원인 LED의 빛이 외각으로 새는 현상(빛샘현상)을 방지하기 위해, 통상적으로 투명 폴리에틸렌테레프탈레이트(polyethyleneterephthalate; PET) 필름에 카본 블랙을 여러 번(예컨대, 6회 정도) 코팅하여 빛을 차단하는 차폐 필름으로 사용하였다. 그러나, 상술한 바와 같은 카본 블랙의 다회 코팅은 필름의 블로킹성을 야기시키고, 경제적이지 않다는 문제점을 갖는다.In order to prevent the leakage of light from LEDs, which are light sources in LCDs used in mobile phones or TVs, light black is usually applied to a transparent polyethylene terephthalate (PET) film several times (for example, six times). Degree) coating was used as a shielding film to block light. However, the multiple coating of carbon black as described above causes the blocking property of the film and has a problem that it is not economical.
한편, 대한민국 등록특허 제 10-0367472 호는 2종의 바인더 수지, 다기능 모노머, 카본 블랙, 광개시제, 실리콘계 첨가제 및 유기용제 등을 주성분으로 하는 블랙매트릭스용 수지 조성물을 개시하고 있다. 그러나, 이와 같이, 카본 블랙을 내부에 투입하여 제작하는 필름의 경우 차폐성 구현을 위해 과량의 카본 블랙을 투입하는 경우 제막성에 영향을 주기 때문에 제막하는 것이 불가능해지고, 제막성에 영향을 주지 않는 범위 내에서 카본 블랙을 투입하는 경우 필름의 차폐성 구현이 힘들다는 문제가 있었다.On the other hand, Korean Patent No. 10-0367472 discloses a resin composition for black matrices comprising two kinds of binder resins, multifunctional monomers, carbon black, photoinitiators, silicone additives and organic solvents as main components. However, in the case of the film produced by adding the carbon black to the inside, when an excessive amount of carbon black is added to realize the shielding property, film forming becomes impossible because it affects the film forming property, and it does not affect the film forming property. When carbon black is added, there is a problem that it is difficult to realize the shielding of the film.
따라서, 실시예의 목적은 우수한 제막성 및 차폐성을 갖는 폴리에스테르 차폐 필름을 제공하는 것이다.Therefore, the objective of the Example is to provide the polyester shielding film which has the outstanding film forming property and shielding property.
상기 목적을 달성하기 위하여, 일 실시예는, 제1 차폐층/광 산란층/제2 차폐층의 3층 구조를 포함하는 적층 필름으로서,In order to achieve the above object, one embodiment is a laminated film including a three-layer structure of the first shielding layer / light scattering layer / second shielding layer,
상기 제1 차폐층과 제2 차폐층이 각각 폴리에스테르 수지 및 광 흡수 입자를 포함하고,The first shielding layer and the second shielding layer each include a polyester resin and light absorbing particles,
상기 광 산란층은 폴리에스테르 수지와 광 산란 입자를 포함하는, 폴리에스테르 차폐 필름을 제공한다.The light scattering layer provides a polyester shielding film comprising a polyester resin and light scattering particles.
다른 실시예는 제1 차폐층; 상기 제1 차폐층 상에 배치되는 광 산란층; 및 상기 광 산란층 상에 배치되는 제2 차폐층을 포함하고, 상기 광 산란층은 상기 제1 차폐층 또는 상기 제2 차폐층으로부터 입사되는 광의 경로를 광 산란에 의해서 변경시키는, 차폐 필름을 제공한다.Another embodiment includes a first shielding layer; A light scattering layer disposed on the first shielding layer; And a second shielding layer disposed on the light scattering layer, wherein the light scattering layer changes a path of light incident from the first shielding layer or the second shielding layer by light scattering. do.
또 다른 실시예에 따른 차폐 필름의 제조방법은 제1 수지 및 제1 광 흡수 입자를 포함하는 제1 차폐층 조성물; 제2 수지 및 광 산란 입자를 포함하는 광 산란층 조성물; 및 제3 수지 및 제2 광 흡수 입자를 포함하는 제2 차폐층 조성물을 공압출하여 제2 차폐층, 광 산란층 및 제1 차폐층이 차례로 적층된 시트를 제조하는 단계를 포함한다.According to another embodiment of the present disclosure, a method of manufacturing a shielding film may include a first shielding layer composition including a first resin and first light absorbing particles; A light scattering layer composition comprising a second resin and light scattering particles; And coextruding a second shielding layer composition comprising the third resin and the second light absorbing particles to prepare a sheet in which the second shielding layer, the light scattering layer, and the first shielding layer are sequentially stacked.
실시예의 폴리에스테르 차폐 필름은 제막성에 문제가 없으며, 3층 이상으로 형성되어 광원의 빛이 제1 차폐층에 의해 1차 차단되고, 남은 빛은 광 산란층에 의해 반사 혹은 산란된 후 제2 차폐층에 의해 흡수되어 높은 광 차폐 효과를 나타낸다. 또한, 실시예의 차폐 필름은 종래 카본 블랙 코팅으로 제조된 폴리에스테르 필름보다 적은 양의 카본 블랙을 사용하면서도 뛰어난 광 차폐 효과를 나타내 경제적이다.The polyester shielding film of the embodiment has no problem in film forming property, and is formed in three or more layers so that the light of the light source is first blocked by the first shielding layer, and the remaining light is reflected or scattered by the light scattering layer and then the second shielding. It is absorbed by the layer and shows a high light shielding effect. In addition, the shielding film of the embodiment is economical to exhibit an excellent light shielding effect while using a smaller amount of carbon black than the polyester film prepared by conventional carbon black coating.
도 1은 일 실시예에 따른 차폐 필름을 나타내는 단면도이다(10: 차폐 필름, 11: 제1 차폐층, 12: 광 산란층, 13: 제2 차폐층).1 is a cross-sectional view showing a shielding film according to an embodiment (10: shielding film, 11: first shielding layer, 12: light scattering layer, 13: second shielding layer).
도 2는 일 실시예에 따른 차폐 필름의 단면도이다(111, 131: 광 흡수 입자, 121: 광 산란 입자).2 is a cross-sectional view of a shielding film according to an embodiment (111 and 131: light absorbing particles and 121: light scattering particles).
도 3 및 4는 실험예 1의 암실 LED 투과 측정 결과이다.3 and 4 show results of dark room LED transmission of Experimental Example 1. FIG.
실시예의 폴리에스테르 차폐 필름은 제1 차폐층/광 산란층/제2 차폐층의 3층 구조를 포함하는 적층 필름으로서, 상기 제1 차폐층과 제2 차폐층이 각각 폴리에스테르 수지 및 광 흡수 입자를 포함하고, 상기 광 산란층은 폴리에스테르 수지 및 광 산란 입자를 포함한다.Polyester shielding film of the embodiment is a laminated film comprising a three-layer structure of the first shielding layer / light scattering layer / second shielding layer, wherein the first shielding layer and the second shielding layer are respectively a polyester resin and light absorbing particles It includes, the light scattering layer comprises a polyester resin and light scattering particles.
도 1 및 2에서 보는 바와 같이, 상기 차폐 필름(10)은 제1 차폐층(11)/광 산란층(12)/제2 차폐층(13)의 3층 구조를 가지며, 구체적으로, 상기 3층 필름은 공압출된 것일 수 있다. 또한, 상기 제1 차폐층(11) 및 제2 차폐층(13)은 각각 광 흡수 입자(111, 131)를 포함하며, 상기 광 산란층(12)은 광 산란 입자(121)를 포함한다.1 and 2, the shielding film 10 has a three-layer structure of the first shielding layer 11 / light scattering layer 12 / the second shielding layer 13, specifically, the 3 The layer film may be coextruded. In addition, the first shielding layer 11 and the second shielding layer 13 include light absorbing particles 111 and 131, respectively, and the light scattering layer 12 includes light scattering particles 121.
상기 제1 차폐층 및 제2 차폐층은 각각 폴리에스테르 수지 및 광 흡수 입자를 포함한다. 자세하게, 상기 제1 차폐층과 제2 차폐층 각각은 폴리에스테르 수지 및 광 흡수 입자(111, 131)를 95 중량% 이하 및 5 중량% 이상의 양으로 포함하고, 상기 폴리에스테르 차폐 필름은 필름 총 중량을 기준으로 광 흡수 입자를 3 중량% 이상의 양으로 포함할 수 있다. 더 자세하게, 제1 차폐층과 제2 차폐층 각각은 폴리에스테르 수지 및 광 흡수 입자를 85 내지 95 중량% 및 5 내지 15 중량%의 양으로 포함하고, 상기 폴리에스테르 차폐 필름은 필름 총 중량을 기준으로 광 흡수 입자를 3 내지 10 중량%의 양으로 포함할 수 있다. 더 자세하게, 제1 차폐층과 제2 차폐층 각각은 폴리에스테르 수지 및 광 흡수 입자를 90 내지 95 중량% 및 5 내지 10 중량%의 양으로 포함하고, 상기 폴리에스테르 차폐 필름은 필름 총 중량을 기준으로 광 흡수 입자를 5 내지 8 중량%의 양으로 포함할 수 있다. 폴리에스테르 수지와 광 흡수 입자를 상기 범위 내로 포함할 경우, 사용한 카본 블랙 대비 뛰어난 광 차폐 효과 및 높은 제막성을 가질 수 있다.The first shielding layer and the second shielding layer each include a polyester resin and light absorbing particles. In detail, each of the first shielding layer and the second shielding layer may include a polyester resin and light absorbing particles 111 and 131 in an amount of 95 wt% or less and 5 wt% or more, and the polyester shielding film may include a film total weight. The light absorbing particles may be included in an amount of 3% by weight or more based on the amount. In more detail, each of the first shielding layer and the second shielding layer includes polyester resin and light absorbing particles in an amount of 85 to 95% by weight and 5 to 15% by weight, and the polyester shielding film is based on the total weight of the film. As such, the light absorbing particles may be included in an amount of 3 to 10% by weight. In more detail, each of the first shielding layer and the second shielding layer includes a polyester resin and light absorbing particles in an amount of 90 to 95% by weight and 5 to 10% by weight, and the polyester shielding film is based on the total weight of the film. As such, the light absorbing particles may be included in an amount of 5 to 8% by weight. When the polyester resin and the light absorbing particles are included in the above range, it may have an excellent light shielding effect and high film forming properties compared to the carbon black used.
상기 제1 차폐층 및 제2 차폐층 각각은 폴리에스테르 수지를 포함한다. 더 자세하게, 상기 제1 차폐층 및 제2 차폐층 각각은 적어도 하나의 폴리에스테르 수지를 포함한다. 상기 폴리에스테르 수지는 단일 중합 폴리에스테르 또는 공중합 폴리에스테르일 수 있다.Each of the first shielding layer and the second shielding layer includes a polyester resin. In more detail, each of the first shielding layer and the second shielding layer includes at least one polyester resin. The polyester resin may be a homopolymerized polyester or a copolyester.
상기 폴리에스테르 수지는 디올 반복단위 및 디카르복실산 반복단위를 포함한다. 더 자세하게, 상기 폴리에스테르 수지는 디올 반복단위 및 디카르복실산 반복단위로 이루어질 수 있다.The polyester resin includes a diol repeating unit and a dicarboxylic acid repeating unit. In more detail, the polyester resin may be composed of a diol repeating unit and a dicarboxylic acid repeating unit.
상기 폴리에스테르 수지는 디올 반복단위 및 디카르복실산 반복단위가 에스테르 교환 반응한 후 중합되어 형성될 수 있다.The polyester resin may be formed by polymerization after the diol repeat unit and the dicarboxylic acid repeat unit are transesterified.
상기 디올 반복단위의 구체적인 예로는 에틸렌글리콜, 1,4-시클로헥산디메탄올(1,4-cyclohexanedimethanol), 1,3-프로판디올, 1,2-옥탄디올, 1,3-옥탄디올, 2,3-부탄디올, 1,3-부탄디올, 1,4-부탄디올, 1,5-펜탄디올, 2,2-디메틸-1,3-프로판디올(네오펜틸 글리콜), 2-부틸-2-에틸-1,3-프로판디올, 2,2-디에틸-1,5-펜탄디올, 2,4-디에틸-1,5-펜탄디올, 3-메틸-1,5-펜탄디올, 1,1-디메틸-1,5-펜탄디올, 스피로글리콜(spiroglycol, 3,9-비스(1,1-디메틸-2-히드록시에틸)-2,4,8,10-테트라옥사스피로[5.5]운데칸), 디에틸렌글리콜(2-(2-히드록시에톡시)에탄-1-올) 및 이들의 혼합물을 들 수 있다. 더 자세하게, 상기 디올 반복단위는 에틸렌글리콜을 포함할 수 있다.Specific examples of the diol repeating unit include ethylene glycol, 1,4-cyclohexanedimethanol, 1,3-propanediol, 1,2-octanediol, 1,3-octanediol, 2, 3-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 2,2-dimethyl-1,3-propanediol (neopentyl glycol), 2-butyl-2-ethyl-1 , 3-propanediol, 2,2-diethyl-1,5-pentanediol, 2,4-diethyl-1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,1-dimethyl -1,5-pentanediol, spiroglycol (3,9-bis (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-tetraoxaspiro [5.5] undecane), Diethylene glycol (2- (2-hydroxyethoxy) ethan-1-ol) and mixtures thereof. In more detail, the diol repeating unit may include ethylene glycol.
상기 디카르복실산 반복단위의 구체적인 예로는 테레프탈산, 디메틸테레프탈산, 이소프탈산, 나프탈렌디카복실산, 오르토프탈산 등의 방향족 디카르복실산; 아디프산, 아젤라산, 세바스산, 데칸디카르복실산 등의 지방족 디카르복실산; 지환식 디카르복실산; 이들의 에스테르화물; 및 이들의 혼합물을 들 수 있다. 더 자세하게, 상기 디카르복실산 반복단위는 테레프탈산을 포함할 수 있다.Specific examples of the dicarboxylic acid repeating unit include aromatic dicarboxylic acids such as terephthalic acid, dimethyl terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid and orthophthalic acid; Aliphatic dicarboxylic acids such as adipic acid, azelaic acid, sebacic acid, and decanedicarboxylic acid; Alicyclic dicarboxylic acid; Ester esters thereof; And mixtures thereof. In more detail, the dicarboxylic acid repeating unit may include terephthalic acid.
상기 폴리에스테르 수지의 고유점도(Ⅳ)는 0.35 내지 1.50 ㎗/g, 더 자세하게 0.40 내지 1.50 ㎗/g 일 수 있다.The intrinsic viscosity (IV) of the polyester resin may be 0.35 to 1.50 dl / g, more specifically 0.40 to 1.50 dl / g.
상기 광 흡수 입자는 유색일 수 있다. 자세하게, 상기 광 흡수 입자는 카본 블랙, 탄소나노튜브(CNT) 및 그래핀(graphene)으로 이루어진 군으로부터 선택되는 1종 이상일 수 있다. 더 자세하게, 상기 광 흡수 입자는 카본 블랙일 수 있다.The light absorbing particles may be colored. In detail, the light absorbing particles may be at least one selected from the group consisting of carbon black, carbon nanotubes (CNT), and graphene. In more detail, the light absorbing particles may be carbon black.
상기 광 흡수 입자는 5 내지 300 nm의 평균 입경을 가질 수 있다. 더 자세하게, 상기 광 흡수 입자는 10 내지 100 nm의 평균 입경을 가질 수 있다.The light absorbing particles may have an average particle diameter of 5 to 300 nm. In more detail, the light absorbing particles may have an average particle diameter of 10 to 100 nm.
상기 제1 차폐층과 제2 차폐층은 동일할 수도 있고, 상이할 수도 있다.The first shielding layer and the second shielding layer may be the same or different.
상기 광 산란층(12)은 폴리에스테르 수지와 광 산란 입자(121)를 포함한다. 자세하게, 상기 광 산란층은 폴리에스테르 수지 및 광 산란 입자를 95 중량% 이하 및 5 중량% 이상의 양으로 포함하고, 상기 폴리에스테르 차폐 필름은 필름 총 중량을 기준으로 광 산란 입자를 1 중량% 이상의 양으로 포함할 수 있다. 더 자세하게, 상기 광 산란층은 폴리에스테르 수지와 광 산란 입자를 80 내지 95 중량% 및 5 내지 20 중량%의 양으로 포함하고, 상기 폴리에스테르 차폐 필름은 필름 총 중량을 기준으로 광 산란 입자를 1 내지 10 중량%의 양으로 포함할 수 있다. 더 자세하게, 상기 광 산란층은 폴리에스테르 수지와 광 산란 입자를 85 내지 90 중량% 및 10 내지 15 중량%의 양으로 포함하고, 상기 폴리에스테르 차폐 필름은 필름 총 중량을 기준으로 광 산란 입자를 2 내지 7 중량%의 양으로 포함할 수 있다. 공중합 폴리에스테르 수지와 광 산란 입자를 상기 범위 내로 포함할 경우, 필름 공정성이 확보된 상태에서 광 반사 및 산란 효과를 극대화할 수 있다. The light scattering layer 12 includes a polyester resin and light scattering particles 121. In detail, the light scattering layer includes polyester resin and light scattering particles in an amount of 95 wt% or less and 5 wt% or more, and the polyester shielding film contains an amount of light scattering particles in an amount of 1 wt% or more based on the total weight of the film. It may include. More specifically, the light scattering layer comprises a polyester resin and light scattering particles in an amount of 80 to 95% by weight and 5 to 20% by weight, the polyester shielding film is based on the total weight of the film 1 To 10% by weight. More specifically, the light scattering layer comprises a polyester resin and the light scattering particles in an amount of 85 to 90% by weight and 10 to 15% by weight, the polyester shielding film is based on the total weight of the film 2 light scattering particles To 7% by weight. When including the copolyester resin and the light scattering particles in the above range, it is possible to maximize the light reflection and scattering effect in the state of film fairness.
또한, 상기 광 산란층은 입사되는 광을 반사 및 산란시킬 수 있는 광 반사 및 산란층일 수 있다.In addition, the light scattering layer may be a light reflection and scattering layer that can reflect and scatter incident light.
도 2에 도시된 바와 같이, 상기 광 산란층은 상기 제1 또는 제2 차폐층으로부터 입사되는 광의 경로를 측방으로 변경시킬 수 있으며, 이로 인해, 상기 제1 또는 제2 차폐층으로부터 입사된 광보다 상기 광 산란층을 통과한 광은 경로가 길어진다. 이에 따라서, 상기 제1 또는 제2 차폐층에서의 광 흡수 효율이 극대화되고, 필름의 차폐 특성이 매우 높아질 수 있다.As shown in FIG. 2, the light scattering layer may change the path of the light incident from the first or second shielding layer laterally, and thus, the light scattering layer may have a higher intensity than that of the light incident from the first or second shielding layer. The light passing through the light scattering layer has a longer path. Accordingly, the light absorption efficiency in the first or second shielding layer is maximized, and the shielding property of the film can be very high.
상기 폴리에스테르 수지는 상기 제1 차폐층 및 제2 차폐층에서 정의한 바와 같다.The polyester resin is as defined in the first shielding layer and the second shielding layer.
상기 광 산란 입자는 입사되는 광을 반사시키고 산란시키며, 이로 인해, 상기 광 산란 입자는 입자에 입사되는 광의 경로를 변경시킨다. 자세하게, 상기 광 산란 입자는 광 반사 및 산란 입자일 수 있다. 또한, 상기 광 산란 입자와 폴리에스테르 수지 사이에 기공이 형성될 수 있다. 상기 기공은 입사되는 광을 반사시키고, 산란시키는 기능을 수행할 수 있으므로, 상기 기공도 광 산란 입자와 유사한 역할을 할 수 있다.The light scattering particles reflect and scatter incident light, whereby the light scattering particles change the path of light incident on the particle. In detail, the light scattering particles may be light reflection and scattering particles. In addition, pores may be formed between the light scattering particles and the polyester resin. Since the pores may perform a function of reflecting and scattering incident light, the pores may also play a role similar to that of light scattering particles.
상기 광 산란 입자는 이산화티타늄(TiO2), 바륨(Ba), 이산화규소(SiO2), 탄산칼슘(CaCO3) 및 백토(카오린)로 이루어진 군으로부터 선택되는 1종 이상일 수 있다. 더 자세하게, 상기 광 흡수 입자는 이산화티타늄(TiO2)일 수 있다.The light scattering particles may be at least one selected from the group consisting of titanium dioxide (TiO 2 ), barium (Ba), silicon dioxide (SiO 2 ), calcium carbonate (CaCO 3 ), and white earth (kaolin). In more detail, the light absorbing particles may be titanium dioxide (TiO 2 ).
상기 이산화티타늄은 아나타제(anatase) 또는 루타일(rutile)의 결정형일 수 있고, 어떤 형태의 것도 사용될 수 있다. 더 자세하게, 상기 이산화티타늄은 루타일형일 수 있다. 상기 루타일형은 아나타제형에 비하여 상대적으로 빛에 대한 고 흡수성(high absorbance property)을 가지므로, 자외선에 대한 흡수 능력이 좋아 자외선 차단 효과가 뛰어나고, 자외선에 대한 높은 안정성(UV 신뢰성)을 나타내므로 황변되지 않는다. 또한, 루타일형은 아나타제형에 비하여 굴절율이 2.7로 보다 높으며(아나타제형 굴절율: 2.5), 유전율이 114로 현저히 높으므로(아나타제형 유전율: 31), 보다 바람직하게 사용될 수 있다.The titanium dioxide may be in crystalline form of anatase or rutile, and any form may be used. In more detail, the titanium dioxide may be rutile type. The rutile type has a higher absorbance property for light relative to the anatase type, and thus has a good absorbing ability against ultraviolet rays, and thus has excellent UV blocking effect, and shows high stability against UV rays (UV reliability). It doesn't work. In addition, since the rutile type has a higher refractive index of 2.7 (anatase type refractive index: 2.5) and a significantly higher dielectric constant of 114 (anatase type dielectric constant: 31) than the anatase type, it can be used more preferably.
상기 광 산란 입자는 100 내지 1,000 nm의 평균 입경을 가질 수 있다. 더 자세하게, 상기 광 산란 입자는 200 내지 800 nm의 평균 입경을 가질 수 있다.The light scattering particles may have an average particle diameter of 100 to 1,000 nm. In more detail, the light scattering particles may have an average particle diameter of 200 to 800 nm.
상기 폴리에스테르 차폐 필름은 제1 차폐층, 광 산란층, 및 제2 차폐층을 0.5 ~ 10 : 1 : 0.5 ~ 10의 두께비로 가질 수 있다. 더 자세하게, 상기 폴리에스테르 차폐 필름은 제1 차폐층, 광 산란층, 및 제2 차폐층을 0.5 ~ 3 : 1 : 0.5 ~ 3의 두께비로 가질 수 있다.The polyester shielding film may have a first shielding layer, a light scattering layer, and a second shielding layer in a thickness ratio of 0.5 to 10: 1: 0.5 to 10. In more detail, the polyester shielding film may have a first shielding layer, a light scattering layer, and a second shielding layer in a thickness ratio of 0.5 to 3: 1: 0.5 to 3.
상기 폴리에스테르 차폐 필름은 10 내지 30 ㎛의 두께를 가질 수 있다. 더 자세하게, 상기 폴리에스테르 차폐 필름은 15 내지 25 ㎛의 두께를 가질 수 있다.The polyester shielding film may have a thickness of 10 to 30 ㎛. In more detail, the polyester shielding film may have a thickness of 15 to 25 ㎛.
실시예의 폴리에스테르 차폐 필름은 당업계에 널리 알려진 중합 촉매, 분산제, 블로킹 방지제, 정전인가제, 대전방지제, 산화방지제, 열안정제 및 자외선 차단제 등을 본 발명의 효과를 손상시키지 않는 범위 내에서 첨가할 수 있으며, 예를 들어 차폐 필름의 총 중량 대비 0.001 내지 10.0 중량%의 범위로 첨가할 수 있다.Examples of the polyester shielding film may include polymerization catalysts, dispersants, antiblocking agents, antistatic agents, antistatic agents, antioxidants, thermal stabilizers, and sunscreen agents, which are well known in the art, within the range of not impairing the effects of the present invention. It may be, for example, added in the range of 0.001 to 10.0% by weight relative to the total weight of the shielding film.
실시예의 폴리에스테르 차폐 필름은 제1 차폐층, 광 산란층, 및 제2 차폐층 이외에 추가적인 차폐층, 및 산란층을 추가로 더 포함하여 3층 이상의 다층 구조일 수 있다.The polyester shielding film of the embodiment may further have a multilayer structure of three or more layers, further including an additional shielding layer and a scattering layer in addition to the first shielding layer, the light scattering layer, and the second shielding layer.
실시예에 따른 폴리에스테르 차폐 필름은 다음과 같은 공정에 의해서 제조될 수 있다.Polyester shielding film according to the embodiment may be prepared by the following process.
(1) 제1 차폐층 및 제2 차폐층 각각을 구성하는 폴리에스테르 수지와 광 흡수 입자를 포함하는 수지 조성물 1 및 2, 및 광 산란층을 구성하는 폴리에스테르 수지와 광 산란 입자를 포함하는 수지 조성물 3을 제공하는 단계;(1) Resin containing the polyester resin and light scattering particle which comprise the resin compositions 1 and 2 containing the polyester resin and light-absorbing particle which comprise each of a 1st shielding layer and a 2nd shielding layer, and light-scattering layer Providing composition 3;
(2) 상기 수지 조성물들을 공압출하여 미연신 시트를 제조하는 단계; 및 (2) coextruding the resin compositions to produce an unstretched sheet; And
(3) 상기 미연신 시트를 연신하는 단계를 포함하는, 제조방법에 의해 제조될 수 있다.(3) can be produced by a manufacturing method, including the step of stretching the unstretched sheet.
먼저, 상기 폴리에스테르 수지는 통상적인 방법에 따라 디올 반복단위와 디카르복실산 반복단위와의 에스테르화 반응 및 고상 중합 공정에 의해 제조될 수 있다.First, the polyester resin may be prepared by an esterification reaction of a diol repeating unit with a dicarboxylic acid repeating unit and a solid phase polymerization process according to a conventional method.
또한, 상기 제1 차폐층과 제2 차폐층 각각은 상술한 바와 같이 제조된 폴리에스테르 수지와 광 흡수 입자를 통상적인 방법에 따라 혼합하는 공정에 의해 제조된 수지 조성물 1 및 2로 구성될 수 있다. 상기 수지 조성물 1 및 2는 동일할 수도 있고, 상이할 수도 있다.In addition, each of the first shielding layer and the second shielding layer may be composed of resin compositions 1 and 2 prepared by a process of mixing the polyester resin prepared as described above and the light absorbing particles according to a conventional method. . The said resin compositions 1 and 2 may be the same and may differ.
나아가, 상기 광 산란층은 상술한 바와 같이 제조된 폴리에스테르 수지와 광 산란 입자를 통상적인 방법에 따라 혼합하는 공정에 의해 제조된 수지 조성물 3으로 구성될 수 있다.Furthermore, the light scattering layer may be composed of a resin composition 3 prepared by a process of mixing the polyester resin prepared as described above and the light scattering particles according to a conventional method.
다음으로, 상기 수지 조성물 1, 2 및 3을 통상적인 방법에 따라 각각 다른 층으로 공압출(용융 압출)한 후 냉각하여, 제1 차폐층/광 산란층/제2 차폐층의 순서로 적층된 3층 구조의 미연신 시트를 제조한다.Next, the resin compositions 1, 2, and 3 were coextruded (melt-extruded) into different layers according to a conventional method, and then cooled, and laminated in the order of the first shielding layer / light scattering layer / second shielding layer. The unstretched sheet of a three layer structure is manufactured.
구체적으로, 상기 용융 압출은 Tm+30℃ 내지 Tm+80℃의 온도에서 수지 조성물 1, 2 및 3을 각각 다른 층으로 공압출할 수 있다. 또한, 상기 냉각은 30℃ 이하, 예를 들어 15 내지 30℃의 온도에서 이루어지는 것이 바람직하다.Specifically, the melt extrusion may co-extrude the resin compositions 1, 2, and 3 into different layers, respectively, at a temperature of Tm + 30 ° C. to Tm + 80 ° C. Moreover, it is preferable that the said cooling is made at the temperature of 30 degrees C or less, for example, 15-30 degreeC.
이후, 상기 미연신 시트를 제1 방향, 예컨대 길이 방향(기계 방향)과 상기 제1 방향에 대하여 수직한 제2 방향, 예컨대 폭 방향(텐터 방향) 중 어느 하나 또는 양쪽 방향으로 연신하고, 열고정하여 목적하는 폴리에스테르 차폐 필름을 제조할 수 있다.Thereafter, the unstretched sheet is stretched and heat-set in one or both directions of a first direction, for example, a longitudinal direction (machine direction) and a second direction perpendicular to the first direction, for example, a width direction (tenter direction). The desired polyester shielding film can be manufactured.
구체적으로, 상기 미연신 시트는 일축 또는 이축 연신될 수 있다.Specifically, the unstretched sheet may be uniaxially or biaxially stretched.
상기 미연신 시트는 제1 방향으로, 예컨대 길이 방향으로 1.0 내지 4.5 배 연신되고, 제2 방향으로, 예컨대 폭 방향으로 1.0 내지 5.0 배 연신될 수 있다. 더 자세하게, 상기 미연신 시트는 제1 방향으로, 예컨대 길이 방향으로 1.0 내지 3.5 배 연신되고, 제2 방향으로, 예컨대 폭 방향으로 3.0 내지 4.5 배 연신될 수 있다.The unstretched sheet may be stretched in the first direction, for example, 1.0 to 4.5 times in the longitudinal direction, and in the second direction, for example 1.0 to 5.0 times in the width direction. In more detail, the unstretched sheet may be stretched in a first direction, for example, 1.0 to 3.5 times in the longitudinal direction, and in a second direction, for example 3.0 to 4.5 times in the width direction.
상기 연신 온도는 Tg+5℃ 내지 Tg+80℃일 수 있으며, 더 자세하게 필름의 취성을 개선하기 위해, 연신 온도 범위가 Tg+10℃ 내지 Tg+50℃일 수 있다. 상기 Tg는 폴리에스테르 수지의 유리전이 온도이다.The stretching temperature may be Tg + 5 ℃ to Tg + 80 ℃, in order to improve the brittleness of the film in more detail, the stretching temperature range may be Tg + 10 ℃ to Tg + 50 ℃. Tg is the glass transition temperature of the polyester resin.
상기 열고정을 시작한 후에 필름은 길이 방향 및/또는 폭 방향으로 이완되며, 상기 연신된 시트는 60 내지 240 ℃, 더 자세하게 65 내지 120 ℃의 온도로 열고정될 수 있다.After starting the heat setting, the film is relaxed in the longitudinal direction and / or the width direction, and the stretched sheet may be heat set at a temperature of 60 to 240 ° C., more specifically, 65 to 120 ° C.
이와 같이 제조된 실시예의 폴리에스테르 차폐 필름은 제막이 용이하며, 3층 구조로 이루어져 광원의 빛이 제1 차폐층에 의해 1차 차단되고, 남은 빛은 광 산란층에 의해 산란 혹은 반사된 후 제2 차폐층에 의해 흡수되어 높은 광 차폐 효과를 나타낸다. 또한, 상기 차폐 필름은 종래 카본 블랙 코팅으로 제조된 폴리에스테르 필름보다 적은 양의 카본 블랙을 사용하면서도 뛰어난 광 차폐 효과를 나타내 경제적이다.The polyester shielding film of the embodiment thus prepared is easy to form a film, consisting of a three-layer structure, the light of the light source is first blocked by the first shielding layer, the remaining light is scattered or reflected by the light scattering layer 2 is absorbed by the shielding layer and exhibits high light shielding effect. In addition, the shielding film is economical because it exhibits an excellent light shielding effect while using a smaller amount of carbon black than the polyester film prepared by conventional carbon black coating.
일실시예는 제1 차폐층; 상기 제1 차폐층 상에 배치되는 광 산란층; 및 상기 광 산란층 상에 배치되는 제2 차폐층을 포함하고, 상기 광 산란층은 상기 제1 차폐층 또는 상기 제2 차폐층으로부터 입사되는 광의 경로를 광 산란에 의해서 변경시키는, 차폐 필름을 제공한다.One embodiment includes a first shielding layer; A light scattering layer disposed on the first shielding layer; And a second shielding layer disposed on the light scattering layer, wherein the light scattering layer changes a path of light incident from the first shielding layer or the second shielding layer by light scattering. do.
상기 제1 차폐층 및 제2 차폐층은 각각 제1 수지 및 광 흡수 입자를 포함할 수 있다. 자세하게, 상기 제1 수지는 폴리에스테르 수지일 수 있다. 또한, 상기 광 흡수 입자는 유색일 수 있다.The first shielding layer and the second shielding layer may each include a first resin and light absorbing particles. In detail, the first resin may be a polyester resin. In addition, the light absorbing particles may be colored.
상기 폴리에스테르 수지 및 광 흡수 입자의 종류 및 함량은 상기 폴리에스테르 차폐 필름에서 정의한 바와 같다.The type and content of the polyester resin and the light absorbing particles are as defined in the polyester shielding film.
상기 광 산란층은 제2 수지 및 광 산란 입자를 포함할 수 있다. 자세하게, 상기 제2 수지 및 광 산란 입자 사이의 굴절율의 차이는 0.05 이상일 수 있다. 더 자세하게, 상기 제2 수지 및 광 산란 입자 사이의 굴절율의 차이는 0.05 내지 8일 수 있다.The light scattering layer may include a second resin and light scattering particles. In detail, the difference in refractive index between the second resin and the light scattering particles may be 0.05 or more. In more detail, the difference in refractive index between the second resin and the light scattering particles may be 0.05 to 8.
상기 제2 수지는 폴리에스테르 수지일 수 있다. The second resin may be a polyester resin.
상기 폴리에스테르 수지 및 광 산란 입자의 종류 및 함량은 상기 폴리에스테르 차폐 필름에서 정의한 바와 같다.The type and content of the polyester resin and the light scattering particles are as defined in the polyester shielding film.
상기 차폐 필름은 광학 밀도가 5.0 이상일 수 있다. 자세하게, 상기 차폐 필름은 광학 밀도가 5.0 내지 20일 수 있다. The shielding film may have an optical density of 5.0 or more. In detail, the shielding film may have an optical density of 5.0 to 20.
실시예에 따른 차폐 필름은 다음과 같은 공정에 의해서 제조될 수 있다.The shielding film according to the embodiment may be prepared by the following process.
제1 수지 및 제1 광 흡수 입자를 포함하는 제1 차폐층 조성물;A first shielding layer composition comprising a first resin and first light absorbing particles;
제2 수지 및 광 산란 입자를 포함하는 광 산란층 조성물; 및A light scattering layer composition comprising a second resin and light scattering particles; And
제3 수지 및 제2 광 흡수 입자를 포함하는 제2 차폐층 조성물을 공압출하여 제2 차폐층, 광 산란층 및 제1 차폐층이 차례로 적층된 시트를 제조하는 단계를 포함하는, 차폐 필름의 제조방법에 의해 제조될 수 있다.Coextruding a second shielding layer composition comprising a third resin and second light absorbing particles to prepare a sheet in which a second shielding layer, a light scattering layer, and a first shielding layer are sequentially stacked; It can be manufactured by the manufacturing method.
상기 제1 수지, 제2 수지 및 제3 수지는 각각 폴리에스테르 수지일 수 있다. 상기 폴리에스테르 수지는 상기 폴리에스테르 차폐 필름에서 정의한 바와 같다.Each of the first resin, the second resin, and the third resin may be a polyester resin. The polyester resin is as defined in the polyester shielding film.
상기 제1 광 흡수 입자 및 제2 광 흡수 입자의 종류 및 함량은 상기 폴리에스테르 차폐 필름에서 정의한 바와 같다.The type and content of the first light absorbing particles and the second light absorbing particles are as defined in the polyester shielding film.
또한, 상기 공압출된 시트는 냉각하여 미연신 시트로 제조될 수 있다. 자세하게, 상기 공압출(용융 압출) 및 냉각은 상기 폴리에스테르 차폐 필름에서 정의한 바와 같다.In addition, the coextruded sheet may be cooled to prepare an unstretched sheet. In detail, the coextrusion (melt extrusion) and cooling are as defined in the polyester shielding film.
상기 제조방법은 상기 미연신 시트를 연신하는 단계를 더 포함할 수 있다.The manufacturing method may further include stretching the unstretched sheet.
상기 연신은 상기 폴리에스테르 차폐 필름에서 정의한 바와 같다.The stretching is as defined in the polyester shielding film.
상기 연신 이후 연신된 필름은 열고정될 수 있다. 상기 열고정은 상기 폴리에스테르 차폐 필름에서 정의한 바와 같다.After the stretching, the stretched film may be heat set. The heat setting is as defined in the polyester shielding film.
상술한 바와 같이 제조된 차폐 필름은 총 두께가 10 내지 30 ㎛이고, 광학 밀도가 5.0 이상이며, 상기 제1 차폐층, 광 산란층 및 제2 차폐층의 두께비가 0.5~10 : 1 0.5~10일 수 있다.The shielding film prepared as described above has a total thickness of 10 to 30 µm, an optical density of 5.0 or more, and a thickness ratio of the first shielding layer, the light scattering layer, and the second shielding layer to 0.5 to 10: 1 0.5 to 10. Can be.
이와 같이 제조된 실시예의 차폐 필름은 제막이 용이하며, 3층 구조로 이루어져 광원의 빛이 제1 차폐층에 의해 1차 차단되고, 남은 빛은 광 산란층에 의해 산란 혹은 반사된 후 제2 차폐층에 의해 흡수되어 높은 광 차폐 효과를 나타낸다. 또한, 상기 차폐 필름은 종래 카본 블랙 코팅으로 제조된 폴리에스테르 필름보다 적은 양의 카본 블랙을 사용하면서도 뛰어난 광 차폐 효과를 나타내 경제적이다.The shielding film of the embodiment thus prepared is easy to form a film, consisting of a three-layer structure, the light of the light source is first blocked by the first shielding layer, the remaining light is scattered or reflected by the light scattering layer and the second shielding It is absorbed by the layer and shows a high light shielding effect. In addition, the shielding film is economical because it exhibits an excellent light shielding effect while using a smaller amount of carbon black than the polyester film prepared by conventional carbon black coating.
이하, 본 발명을 하기 실시예에 의하여 더욱 상세하게 설명한다. 단, 하기 실시예는 본 발명을 예시하기 위한 것일 뿐, 본 발명의 범위가 이들만으로 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to the following examples. However, the following examples are only for illustrating the present invention, and the scope of the present invention is not limited thereto.
[실시예]EXAMPLE
제조예 1. 차폐층 수지 조성물의 제조Preparation Example 1 Preparation of Shielding Layer Resin Composition
에스테르화 반응관을 200 ℃까지 승온시킨 후, 에틸렌글리콜 100 몰%와 테레프탈산 100 몰%를 넣고, 이들 원료 100 중량부를 기준으로 촉매로서 아세트산 망간 0.017 중량부를 첨가한 후 교반하였다. 그 다음, 가압승온하여 게이지압 0.34 ㎫, 240 ℃의 조건에서 가압 에스테르화 반응을 수행한 후, 에스테르화 반응관을 상압으로 되돌린 다음, 인산 0.014 중량부를 첨가하였다. 그 후, 15 분에 걸쳐 260 ℃로 승온시키고, 안정화제로 인산트리메틸 0.012 중량부를 첨가하였다. 이어서, 15 분 후에 고압 분산기로 분산 처리를 행하고, 다시 15분 후, 얻어진 에스테르화 반응 생성물을 중축합 반응관에 이송하여, 280 ℃에서 감압 하에서 1 시간 동안 중축합 반응을 수행하여 폴리에스테르 수지(3,000 cPs의 고유 점도(Ⅳ 점도) 0.61)를 수득하였다.After raising the esterification reaction tube to 200 degreeC, 100 mol% of ethylene glycol and 100 mol% of terephthalic acid were added, and 0.017 weight part of manganese acetate was added as a catalyst based on 100 weight part of these raw materials, and it stirred. Then, the pressure was elevated to carry out a pressure esterification reaction at a gauge pressure of 0.34 MPa and 240 ° C., and then the esterification tube was returned to normal pressure, and then 0.014 parts by weight of phosphoric acid was added. Then, it heated up at 260 degreeC over 15 minutes, and 0.012 weight part of trimethyl phosphate was added as a stabilizer. Subsequently, after 15 minutes, the dispersion treatment was performed with a high pressure disperser. After 15 minutes, the obtained esterification product was transferred to a polycondensation reaction tube, and the polycondensation reaction was carried out at 280 ° C. under reduced pressure for 1 hour to obtain a polyester resin ( Inherent viscosity (IV viscosity) 0.61) of 3,000 cPs was obtained.
중축합 반응 종료 후, 폴리에스테르 수지 92 중량%에 평균 입경 20 nm인 카본 블랙(제조사: DIC, 제품명: KL7886) 8 중량%를 첨가하고 혼합하여 차폐층 수지를 제조하였다. 이후 95 % 컷 사이즈가 5 ㎛인 나슬론제 필터로 여과하여 노즐로부터 스트랜드 형상으로 압출하고, 사전에 여과 처리(구멍 크기: 1 ㎛ 이하)를 행한 냉각수를 사용하여 냉각, 고화시켜, 펠릿 형상으로 절단하여 차폐층 수지 칩을 제조하였다.After completion of the polycondensation reaction, 8 wt% of carbon black (manufacturer: DIC, product name: KL7886) having an average particle diameter of 20 nm was added to 92 wt% of the polyester resin and mixed to prepare a shielding layer resin. Thereafter, a 95% cut size was filtered using a Naslon filter having a size of 5 μm, extruded into a strand shape from the nozzle, and cooled and solidified by using a cooling water subjected to a filtration treatment (pore size: 1 μm or less) beforehand to form a pellet By cutting, a shielding layer resin chip was produced.
제조예 2. 광 산란층 수지 조성물의 제조Preparation Example 2 Preparation of Light Scattering Layer Resin Composition
제조예 1과 동일하게 제조된 폴리에스테르 수지 85 중량%에 평균 입경 300 nm인 루타일형의 산화티타늄(제조사: Dupont, 제품명: R104) 15 중량%를 첨가하고 혼합하여 광 산란층 수지를 제조하였다. 이후 스트랜드 형상으로 압출하고, 사전에 여과 처리(구멍 크기: 1 ㎛ 이하)를 행한 냉각수를 사용하여 냉각, 고화시켜, 펠릿 형상으로 절단하여 광 산란층 수지 칩을 제조하였다.Light scattering layer resin was prepared by adding 15 wt% of rutile titanium oxide (manufacturer: Dupont, product name: R104) having an average particle diameter of 300 nm to 85 wt% of the polyester resin prepared in the same manner as in Preparation Example 1, and mixing. Thereafter, the resultant was extruded into a strand shape, cooled and solidified using cooling water subjected to filtration treatment (pore size: 1 μm or less) in advance, and cut into pellets to form a light scattering layer resin chip.
실시예 1.Example 1.
상기 제조예 1에서 제조된 차폐층 수지가 상하 표면층을 구성하고, 제조예 2에서 제조된 광 산란층 수지가 상기 표면층들 사이에 위치하도록, 해당 수지 칩들을 275 ℃의 압출기를 통하여 용융 공압출한 후, 20 ℃의 캐스팅롤에서 냉각하여, 미연신 시트를 제조하였다. 상기 미연신 시트를 75 ℃에서 폭 방향으로 4.0 배 연신하고, 70 ℃에서 10 초간 열처리(열고정)한 후 냉각하여 두께 20 ㎛의 3층 폴리에스테르 차폐 필름(제1 차폐층 : 광 산란층 : 제2 차폐층의 두께비 = 1 : 1 : 1)을 제조하였다.The resin chips were melt coextruded through an extruder at 275 ° C. such that the shielding layer resin prepared in Preparation Example 1 constitutes the upper and lower surface layers, and the light scattering layer resin prepared in Preparation Example 2 is located between the surface layers. Then, it cooled on the casting roll of 20 degreeC, and produced the unstretched sheet. The unstretched sheet was stretched 4.0 times in the width direction at 75 ° C., heat-treated (heat-fixed) at 70 ° C. for 10 seconds, and then cooled to cool a three-layer polyester shielding film having a thickness of 20 μm (first shielding layer: light scattering layer: A thickness ratio of the second shielding layer = 1: 1: 1) was prepared.
실시예 2 내지 13 및 비교예 1.Examples 2 to 13 and Comparative Example 1.
하기 표 2에 기재되어 있는 바와 같이 카본 블랙 함량, 산화티타늄 함량, 차폐층과 광 산란층의 두께비, 및/또는 차폐 필름의 두께를 변화시킨 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리에스테르 차폐 필름을 제조하였다.The polyester was prepared in the same manner as in Example 1, except that the carbon black content, the titanium oxide content, the thickness ratio of the shielding layer and the light scattering layer, and / or the thickness of the shielding film were changed as described in Table 2 below. A shielding film was prepared.
비교예 2.Comparative Example 2.
상기 제조예 1의 폴리에스테르 수지에 5 중량%의 카본 블랙을 혼합한 차폐층 수지 칩을 275 ℃의 압출기를 통하여 용융 공압출한 후, 20 ℃의 캐스팅롤에서 냉각하여, 미연신 시트를 제조하였다. 상기 미연신 시트를 75 ℃에서 폭 방향으로 4.0 배 연신하고, 70 ℃에서 10 초간 열처리(열고정)한 후 냉각하여 두께 16 ㎛의 단층 폴리에스테르 필름을 제조하였다.The shielding layer resin chip which mixed 5 weight% of carbon black with the polyester resin of the said manufacture example 1 was melt-coextruded through the extruder of 275 degreeC, and cooled by the casting roll of 20 degreeC, and the unstretched sheet was produced. . The unstretched sheet was stretched 4.0 times in the width direction at 75 ° C., heat-treated (heat-fixed) at 70 ° C. for 10 seconds, and cooled to prepare a monolayer polyester film having a thickness of 16 μm.
비교예 3.Comparative Example 3.
카본 블랙 8 중량%를 포함하는 차폐층 수지 칩을 사용한 것을 제외하고는, 비교예 2와 동일한 방법으로 두께 20 ㎛의 단층 폴리에스테르 필름을 제조하였다.A single-layer polyester film having a thickness of 20 μm was manufactured in the same manner as in Comparative Example 2, except that a shielding layer resin chip containing 8% by weight of carbon black was used.
비교예 4.Comparative Example 4.
차폐층 수지 칩 대신에, 상기 제조예 2의 폴리에스테르 수지에 산화티타늄 15 중량%를 혼합한 광 산란층 수지 칩을 사용한 것을 제외하고는, 비교예 3과 동일한 방법으로 단층 폴리에스테르 필름을 제조하였다.A single-layer polyester film was prepared in the same manner as in Comparative Example 3, except that a light scattering layer resin chip in which 15 wt% of titanium oxide was mixed with the polyester resin of Preparation Example 2 was used instead of the shielding layer resin chip. .
실험예 1. 암실 LED 투과 측정, 암실 휘도 및 Color 측정Experimental Example 1. Darkroom LED transmission measurement, darkroom luminance and color measurement
빛이 차단된 1 Lux 이하의 조도를 가지는 암실에서 0.5 와트(W)의 LED 광원에 실시예 1 내지 4 및 6 내지 10, 및 비교예 2의 필름을 밀착시켜 빛이 투과하는 정도를 촬영하였다. 그 결과를 도 3 및 4에 나타냈다.Films of Examples 1 to 4, 6 to 10, and Comparative Example 2 were closely adhered to a 0.5 Watt (W) LED light source in a dark room having luminous intensity of 1 Lux or less, and the degree of light transmission was photographed. The results are shown in FIGS. 3 and 4.
도 3 및 4에서 보는 바와 같이, 비교예 2의 필름과 비교하여 실시예 1 내지 4 및 6 내지 10의 필름은 차폐 효과가 뛰어났다. 특히, 실시예 1, 3, 7, 9 및 10의 필름은 높은 차폐성을 보였다.3 and 4, compared with the film of Comparative Example 2, the films of Examples 1 to 4 and 6 to 10 were excellent in shielding effect. In particular, the films of Examples 1, 3, 7, 9 and 10 showed high shielding properties.
또한, 상술한 바와 같은 암실에서 100 와트(W)의 LED 광원에 실시예 1 내지 4 및 6 내지 10, 및 비교예 2의 필름을 밀착시켜 휘도 및 색을 측정하였다. 그 결과를 하기 표 1에 나타냈다.In addition, in the dark room as described above, the film of Examples 1 to 4 and 6 to 10, and Comparative Example 2 was in close contact with the LED light source of 100 watts (W) to measure the brightness and color. The results are shown in Table 1 below.
구체적으로, 휘도 및 색은 암실에서 100 와트(W)의 LED 광원으로 코니카미놀타사의 고정밀 휘도 측정창치인 CS-2000으로 실시예 1 내지 4 및 6 내지 10, 및 비교예 2의 필름을 밀착시켜 측정하였다. 각 휘도의 단위는 칸델라/제곱미터(Cd/㎡)이며, 색의 값은 표준 색좌표인 CIE xy로 정의하였다.Specifically, luminance and color were measured by closely contacting the films of Examples 1 to 4 and 6 to 10, and Comparative Example 2 with CS-2000, a high precision luminance measurement window of Konica Minolta Co., Ltd. using a 100 Watt (W) LED light source in a dark room. It was. The unit of each luminance is candela / square meter (Cd / m 2), and the color value is defined as CIE xy, which is a standard color coordinate.
나아가, 필름의 광학 밀도는 상술한 바와 같이 측정한 실시예 6 내지 10의 휘도로부터 계산하였다.Furthermore, the optical density of the film was calculated from the luminance of Examples 6 to 10 measured as described above.
휘도(Lv)(Cd/㎡)Luminance (Lv) (Cd / ㎡) xx yy 광학 밀도Optical density
비교예 2(카본블랙 5 중량%)Comparative Example 2 (Carbon Black 5 wt%) 0.53070.5307 0.55170.5517 0.41880.4188 --
실시예 1(카본블랙 8 중량%)Example 1 (8 wt% carbon black) 0.00230.0023 0.50700.5070 0.33790.3379 --
실시예 2(카본블랙 8 중량%)Example 2 (8% by weight of carbon black) 0.02660.0266 0.58950.5895 0.39050.3905 --
실시예 3(카본블랙 10 중량%)Example 3 (10 wt% carbon black) 0.00210.0021 0.51510.5151 0.33050.3305 --
실시예 4(카본블랙 10 중량%)Example 4 (10 wt% carbon black) 0.01460.0146 0.59150.5915 0.37990.3799 --
실시예 6(카본블랙 7 중량%)Example 6 (7 wt% carbon black) 0.02660.0266 0.5890.589 0.3910.391 6.06.0
실시예 7(카본블랙 7 중량%)Example 7 (7 wt% carbon black) 0.00230.0023 0.5060.506 0.3350.335 7.17.1
실시예 8(카본블랙 7 중량%)Example 8 (7 wt% carbon black) 0.01460.0146 0.5910.591 0.3800.380 6.26.2
실시예 9(카본블랙 7.6 중량%)Example 9 (7.6 weight% carbon black) 0.00200.0020 0.5160.516 0.3240.324 7.17.1
실시예 10(카본블랙 7.6 중량%)Example 10 (7.6 weight% carbon black) 0.00080.0008 0.3480.348 0.2610.261 7.57.5
표 1에서 보는 바와 같이, 비교예 2의 필름과 비교하여 실시예 1 내지 4 및 6 내지 10의 필름은 현저히 낮은 휘도를 나타냈다. 특히, 실시예 1, 3, 7, 9 및 10의 필름은 뛰어나게 낮은 휘도를 보였다.As shown in Table 1, the films of Examples 1 to 4 and 6 to 10 showed significantly lower luminance as compared to the film of Comparative Example 2. In particular, the films of Examples 1, 3, 7, 9 and 10 showed exceptionally low brightness.
실험예 2. 차폐성 평가Experimental Example 2. Evaluation of Shielding
빛이 차단된 1 Lux 이하의 조도를 가지는 암실에서 0.5 와트(W)의 LED 광원에 실시예 1 내지 13 및 비교예 1 내지 4의 필름을 밀착시켜 빛이 투과하는 정도를 파악하였다. 하기 표 2 및 3에 나타냈다.The degree of light transmission was determined by bringing the films of Examples 1 to 13 and Comparative Examples 1 to 4 into close contact with a 0.5 watt (W) LED light source in a dark room having luminous intensity of 1 Lux or less. Tables 2 and 3 below.
구성Configuration 필름 총 중량 대비 함량 (중량%)Content by weight of film (% by weight) 두께비Thickness ratio 필름의총 두께Total thickness of film 차폐특성Shielding characteristic
차폐층Shielding layer 광 산란층Light scattering layer 제1차폐층1st shield layer 광 산란층Light scattering layer 제2차폐층2nd shield layer
성분ingredient 함량(중량%)Content (% by weight) 성분ingredient 함량(중량%)Content (% by weight) 카본블랙Carbon black TiO2 TiO 2
실시예 1Example 1 카본블랙Carbon black 88 TiO2(루타일)TiO 2 (Rutile) 1515 5.35.3 55 1One 1One 1One 20㎛20 ㎛
실시예 2Example 2 카본블랙Carbon black 88 TiO2(루타일)TiO 2 (Rutile) 1515 5.35.3 55 1One 1One 1One 15㎛15 μm
실시예 3Example 3 카본블랙Carbon black 1010 TiO2(루타일)TiO 2 (Rutile) 1515 5.75.7 4.34.3 1.251.25 1One 1.251.25 20㎛20 ㎛
실시예 4Example 4 카본블랙Carbon black 1010 TiO2(루타일)TiO 2 (Rutile) 1515 5.75.7 4.34.3 1.251.25 1One 1.251.25 15㎛15 μm
실시예 5Example 5 카본블랙Carbon black 1010 TiO2(루타일)TiO 2 (Rutile) 2020 5.75.7 5.75.7 1.251.25 1One 1.251.25 15㎛15 μm
실시예 11Example 11 카본블랙Carbon black 44 TiO2(루타일)TiO 2 (Rutile) 1010 2.72.7 3.33.3 1One 1One 1One 20㎛20 ㎛
실시예 12Example 12 카본블랙Carbon black 88 TiO2(루타일)TiO 2 (Rutile) 1515 2.72.7 1010 0.50.5 22 0.50.5 20㎛20 ㎛ XX
실시예 13Example 13 카본블랙Carbon black 55 TiO2(아나타제)TiO 2 (Anatase) 1515 3.33.3 55 1One 1One 1One 20㎛20 ㎛
비교예 1Comparative Example 1 TiO2(루타일)TiO 2 (Rutile) 1515 카본 블랙Carbon black 88 2.72.7 1010 1One 1One 1One 20㎛20 ㎛ XX
비교예 2Comparative Example 2 단층, 카본 블랙 5 중량%Monolayer, Carbon Black 5 wt% 16㎛16 μm XX
비교예 3Comparative Example 3 단층, 카본 블랙 8 중량%Monolayer, Carbon Black 8 wt% 20㎛20 ㎛ XX
비교예 4Comparative Example 4 단층, TiO2 15 중량%Monolayer, TiO 2 15 wt% 20㎛20 ㎛ XX
구성Configuration 두께비Thickness ratio 필름의총 두께Total thickness of film 차폐특성Shielding characteristic
차폐층Shielding layer 광 산란층Light scattering layer 제1차폐층1st shield layer 광 산란층Light scattering layer 제2차폐층2nd shield layer
성분ingredient 함량(중량%)Content (% by weight) 성분ingredient 함량(중량%)Content (% by weight)
실시예 6Example 6 카본블랙Carbon black 77 TiO2(루타일)TiO 2 (Rutile) 1313 1One 1One 1One 15㎛15 μm
실시예 7Example 7 카본블랙Carbon black 77 TiO2(루타일)TiO 2 (Rutile) 1313 1One 1One 1One 20㎛20 ㎛
실시예 8Example 8 카본블랙Carbon black 77 TiO2(루타일)TiO 2 (Rutile) 1313 1.31.3 1One 1.31.3 15㎛15 μm
실시예 9Example 9 카본블랙Carbon black 7.67.6 TiO2(루타일)TiO 2 (Rutile) 1313 1.31.3 1One 1.31.3 15㎛15 μm
실시예 10Example 10 카본블랙Carbon black 7.67.6 TiO2(루타일)TiO 2 (Rutile) 1717 1One 1One 1One 20㎛20 ㎛
차폐 특성의 ◎는 LED 광원의 80 내지 100 % 차폐, ○는 LED 광원의 60 내지 80 % 차폐, △는 LED 광원의 40 내지 60 % 차폐 및 X는 LED 광원의 40 %의 차폐이다.◎ of the shielding characteristics are 80 to 100% shielding of the LED light source, ○ is 60 to 80% shielding of the LED light source, △ is 40 to 60% shielding of the LED light source and X is 40% shielding of the LED light source.
표 2 및 3, 및 도 3 및 4에서 보는 바와 같이, 실시예의 필름은 뛰어난 광 차폐 효과를 보였으나, 본 실시예의 차폐층의 수지와 광 산란층의 수지를 바꿔 사용한 비교예 1은 광 차폐 효과가 현저히 낮았다. 또한, 단층으로 카본 블랙 또는 산화티타늄을 포함하는 폴리에스테르 수지를 사용한 비교예 2 내지 4의 필름도 광 차폐 효과가 낮은 것을 확인할 수 있었다. 특히, 실시예 1의 필름과 1.5배의 카본 블랙을 포함하는 비교예 3의 필름을 비교하면, 실시예 1의 필름의 광 차폐 효과가 월등히 뛰어났다.As shown in Tables 2 and 3 and FIGS. 3 and 4, the film of the example showed an excellent light shielding effect, but Comparative Example 1 using the resin of the shielding layer and the resin of the light scattering layer of the present example was light shielding effect. Was significantly lower. Moreover, it was confirmed that the film of Comparative Examples 2-4 using the polyester resin containing carbon black or titanium oxide as a single layer is low in light shielding effect. In particular, comparing the film of Example 1 with the film of Comparative Example 3 containing 1.5 times of carbon black, the light shielding effect of the film of Example 1 was excellent.

Claims (20)

  1. 제1 차폐층/광 산란층/제2 차폐층의 3층 구조를 포함하는 적층 필름으로서,A laminated film comprising a three-layer structure of the first shielding layer / light scattering layer / second shielding layer,
    상기 제1 차폐층과 제2 차폐층이 각각 폴리에스테르 수지 및 광 흡수 입자를 포함하고,The first shielding layer and the second shielding layer each include a polyester resin and light absorbing particles,
    상기 광 산란층이 폴리에스테르 수지 및 광 산란 입자를 포함하는, 폴리에스테르 차폐 필름.The polyester shielding film in which the said light scattering layer contains a polyester resin and light scattering particle | grains.
  2. 제1항에 있어서,The method of claim 1,
    상기 광 흡수 입자가 카본 블랙, 탄소나노튜브(CNT) 및 그래핀(graphene)으로 이루어진 군으로부터 선택되는 1종 이상인, 폴리에스테르 차폐 필름.The light-shielding particle is at least one member selected from the group consisting of carbon black, carbon nanotubes (CNT) and graphene (graphene), polyester shielding film.
  3. 제1항에 있어서,The method of claim 1,
    상기 광 흡수 입자가 5 내지 300 nm의 평균 입경을 갖는, 폴리에스테르 차폐 필름.Polyester shielding film, wherein the light absorbing particles have an average particle diameter of 5 to 300 nm.
  4. 제1항에 있어서,The method of claim 1,
    상기 제1 차폐층 및 제2 차폐층 각각이 폴리에스테르 수지 및 광 흡수 입자를 95 중량% 이하 및 5 중량% 이상의 양으로 포함하고,Each of the first shielding layer and the second shielding layer comprises polyester resin and light absorbing particles in an amount of 95 wt% or less and 5 wt% or more,
    상기 폴리에스테르 차폐 필름이 필름 총 중량을 기준으로 광 흡수 입자를 3 중량% 이상의 양으로 포함하는, 폴리에스테르 차폐 필름.Wherein the polyester shielding film comprises light absorbing particles in an amount of at least 3% by weight based on the total weight of the film.
  5. 제1항에 있어서,The method of claim 1,
    상기 광 산란 입자가 이산화티타늄(TiO2), 바륨(Ba), 이산화규소(SiO2), 탄산칼슘(CaCO3) 및 백토(카오린)로 이루어진 군으로부터 선택되는 1종 이상인, 폴리에스테르 차폐 필름.The light-scattering particles are at least one member selected from the group consisting of titanium dioxide (TiO 2 ), barium (Ba), silicon dioxide (SiO 2 ), calcium carbonate (CaCO 3 ) and white earth (kaolin).
  6. 제1항에 있어서,The method of claim 1,
    상기 광 산란 입자가 100 내지 1,000 nm의 평균 입경을 갖는, 폴리에스테르 차폐 필름.Polyester shielding film, wherein the light scattering particles have an average particle diameter of 100 to 1,000 nm.
  7. 제1항에 있어서,The method of claim 1,
    상기 광 산란층이 폴리에스테르 수지 및 광 산란 입자를 95 중량% 이하 및 5 중량% 이상의 양으로 포함하고,The light scattering layer comprises polyester resin and light scattering particles in an amount of 95% by weight or less and 5% by weight or more,
    상기 폴리에스테르 차폐 필름이 필름 총 중량을 기준으로 광 산란 입자를 1 중량% 이상의 양으로 포함하는, 폴리에스테르 차폐 필름.Wherein the polyester shielding film comprises light scattering particles in an amount of at least 1% by weight based on the total weight of the film.
  8. 제1항에 있어서,The method of claim 1,
    상기 폴리에스테르 차폐 필름이 제1 차폐층, 광 산란층, 및 제2 차폐층을 0.5 ~ 10 : 1 : 0.5 ~ 10의 두께비로 갖는, 폴리에스테르 차폐 필름.The said polyester shielding film has a 1st shielding layer, a light scattering layer, and a 2nd shielding layer in thickness ratio of 0.5-10: 1: 0.5-10, The polyester shielding film.
  9. 제1항에 있어서,The method of claim 1,
    상기 폴리에스테르 차폐 필름이 10 내지 30 ㎛의 두께를 갖는, 폴리에스테르 차폐 필름.A polyester shielding film, wherein the polyester shielding film has a thickness of 10 to 30 ㎛.
  10. 제1항에 있어서,The method of claim 1,
    상기 제1 차폐층/광 산란층/제2 차폐층의 3층 구조가 공압출된 것인, 폴리에스테르 차폐 필름.3 layer structure of the said 1st shielding layer / light-scattering layer / 2nd shielding layer is the coextrusion, The polyester shielding film.
  11. 제1항에 있어서,The method of claim 1,
    상기 폴리에스테르 차폐 필름은 1 Lux 이하의 조도를 가지는 암실에서 0.5W 광원에 대해 측정시 광을 투과시키지 않는, 폴리에스테르 차폐 필름.And the polyester shielding film does not transmit light when measured with respect to a 0.5W light source in a dark room having an illuminance of 1 Lux or less.
  12. 제1 차폐층;A first shielding layer;
    상기 제1 차폐층 상에 배치되는 광 산란층; 및A light scattering layer disposed on the first shielding layer; And
    상기 광 산란층 상에 배치되는 제2 차폐층을 포함하고,A second shielding layer disposed on the light scattering layer,
    상기 광 산란층이 상기 제1 차폐층 또는 상기 제2 차폐층으로부터 입사되는 광의 경로를 광 산란에 의해서 변경시키는, 차폐 필름.A shielding film, wherein the light scattering layer changes the path of light incident from the first shielding layer or the second shielding layer by light scattering.
  13. 제12항에 있어서,The method of claim 12,
    상기 제1 차폐층 및 상기 제2 차폐층이 각각 제1 수지 및 광 흡수 입자를 포함하고,The first shielding layer and the second shielding layer each include a first resin and light absorbing particles,
    상기 광 산란층이 제2 수지 및 광 산란 입자를 포함하는, 차폐 필름.The said light scattering layer contains a 2nd resin and light scattering particle | grains.
  14. 제13항에 있어서,The method of claim 13,
    상기 제1 수지 및 제2 수지가 각각 폴리에스테르 수지인, 차폐 필름.The said 1st resin and the 2nd resin are polyester films, respectively.
  15. 제13항에 있어서, The method of claim 13,
    상기 제2 수지 및 광 산란 입자 사이의 굴절율의 차이가 0.05 이상인, 차폐 필름.The shielding film whose difference in refractive index between the said 2nd resin and light scattering particle is 0.05 or more.
  16. 제15항에 있어서, The method of claim 15,
    상기 광 흡수 입자가 유색인, 차폐 필름.A shielding film, wherein said light absorbing particles are colored.
  17. 제16항에 있어서, The method of claim 16,
    상기 차폐 필름은 광학 밀도가 5.0 이상인, 차폐 필름.The shielding film has an optical density of 5.0 or more.
  18. 제1 수지 및 제1 광 흡수 입자를 포함하는 제1 차폐층 조성물;A first shielding layer composition comprising a first resin and first light absorbing particles;
    제2 수지 및 광 산란 입자를 포함하는 광 산란층 조성물; 및A light scattering layer composition comprising a second resin and light scattering particles; And
    제3 수지 및 제2 광 흡수 입자를 포함하는 제2 차폐층 조성물을 공압출하여 제2 차폐층, 광 산란층 및 제1 차폐층이 차례로 적층된 시트를 제조하는 단계를 포함하는, 차폐 필름의 제조방법.Coextruding a second shielding layer composition comprising a third resin and second light absorbing particles to prepare a sheet in which a second shielding layer, a light scattering layer, and a first shielding layer are sequentially stacked; Manufacturing method.
  19. 제18항에 있어서, The method of claim 18,
    상기 제1 수지, 제2 수지 및 제3 수지가 각각 폴리에스테르 수지이고,The first resin, the second resin and the third resin are each a polyester resin,
    상기 시트를 연신하는 단계를 더 포함하는, 차폐 필름의 제조방법.Further comprising the step of stretching the sheet, the manufacturing method of the shielding film.
  20. 제19항에 있어서, The method of claim 19,
    제조된 차폐 필름의 총 두께가 10 내지 30 ㎛이고,The total thickness of the prepared shielding film is 10 to 30 ㎛,
    상기 제1 차폐층, 광 산란층 및 제2 차폐층의 두께비가 0.5~10 : 1 : 0.5~10이고,The thickness ratio of the first shielding layer, the light scattering layer and the second shielding layer is 0.5 to 10: 1: 0.5 to 10,
    제조된 차폐 필름의 광학 밀도가 5.0 이상인, 차폐 필름.The shielding film whose optical density of the produced shielding film is 5.0 or more.
PCT/KR2017/001602 2016-02-15 2017-02-14 Shielding polyester film WO2017142287A1 (en)

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KR1020160017412A KR101842253B1 (en) 2016-02-15 2016-02-15 Polyester shielding film
KR10-2016-0017412 2016-02-15

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