WO2019144711A1 - Surface-mounting fuse and production method therefor - Google Patents

Surface-mounting fuse and production method therefor Download PDF

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Publication number
WO2019144711A1
WO2019144711A1 PCT/CN2018/119998 CN2018119998W WO2019144711A1 WO 2019144711 A1 WO2019144711 A1 WO 2019144711A1 CN 2018119998 W CN2018119998 W CN 2018119998W WO 2019144711 A1 WO2019144711 A1 WO 2019144711A1
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WO
WIPO (PCT)
Prior art keywords
fuse
matrix
insulating
surface mount
insulating cover
Prior art date
Application number
PCT/CN2018/119998
Other languages
French (fr)
Chinese (zh)
Inventor
刘莎
胡建伟
李向明
杨永林
Original Assignee
Aem科技(苏州)股份有限公司
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Publication of WO2019144711A1 publication Critical patent/WO2019144711A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/05Component parts thereof
    • H01H85/165Casings
    • H01H85/175Casings characterised by the casing shape or form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H69/00Apparatus or processes for the manufacture of emergency protective devices
    • H01H69/02Manufacture of fuses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/05Component parts thereof
    • H01H85/18Casing fillings, e.g. powder
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/38Means for extinguishing or suppressing arc
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/041Fuses, i.e. expendable parts of the protective device, e.g. cartridges characterised by the type
    • H01H85/0411Miniature fuses
    • H01H2085/0414Surface mounted fuses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/38Means for extinguishing or suppressing arc
    • H01H2085/381Means for extinguishing or suppressing arc with insulating body insertable between the end contacts of the fusible element

Definitions

  • the present invention relates to the field of electrical protection components, and more particularly to a surface mount fuse and a method of producing the same.
  • Fuses commonly used as circuit protection devices, form an electrical connection with the components to be protected in the circuit.
  • One type of fuse including a melt disposed within a hollow, insulative housing, can melt and interrupt the circuit when a fault condition such as an overcurrent condition occurs in the circuit to avoid damage to the protected component or circuit.
  • fuses, melt and welding end caps have a split structure.
  • the structure of the fuse is complicated, the production cost is high, and on the other hand, the melt and the end cap of the split structure are easily assembled and assembled. Poor contact occurs, affecting the normal operation of the circuit.
  • Patent CN201320839953 discloses a patch fuse structure comprising a metal sheet comprising a fuse line and an electrode for soldering, an outer cover, an explosion-proof layer and a highly thermally conductive layer laid underneath.
  • the outer cover and the explosion-proof layer enclose a hollow cavity and a gas chamber.
  • the structure is difficult to place horizontally due to the use of an explosion-proof layer and a suspended seal.
  • the dimensional tolerances of the various parts of the fuse are required to be high, resulting in uneven thickness of the high thermal conductive layer or adhesive underneath, even during the curing process.
  • a large amount of infiltration into the hollow pockets and the air chamber affects the melting characteristics of the product.
  • the structure does not have an ideal arc extinguishing effect after the fuse is blown, which may cause cracking of the fuse body during overcurrent, and may even damage the protected circuit and surrounding circuit components.
  • the present invention provides a surface mount fuse comprising:
  • An insulating housing one side of the insulating housing is recessed inward to form a receiving cavity
  • the fuse main body includes a first conductive electrode, a second conductive electrode, and a fuse portion disposed between the first conductive electrode and the second conductive electrode, wherein the fuse portion is located in the fuse Inside the cavity, the first conductive electrode and the second conductive electrode protrude from the accommodating cavity; the first conductive electrode and the fuse portion have a first bent portion, and the second conductive electrode a second bent portion is disposed between the fuse portion and the second bent portion; the first bent portion and the second bent portion are located in the receiving cavity;
  • An insulating cover body, the insulating cover body is disposed on the accommodating cavity;
  • the insulating cover body is provided with a support column, the support column is in contact with the inner top wall of the accommodating cavity, and the support column is between the first bent portion and the second bent portion cut off.
  • the number of the support columns may be any number.
  • the shape of the support columns may not be limited, and the support for the insulating cover body may be satisfied.
  • the first bent portion and the second bent portion are separated by the support column, so that after the fuse is blown, between the first bent portion and the second bent portion
  • the support column constitutes an arc barrier, so that no arc is generated between the two, and the arc extinguishing effect is effectively improved.
  • a side of the support post adjacent to the insulative housing is recessed inwardly to form a retreat slot
  • the fuse body is disposed in the escape slot
  • an inner top wall of the escape slot and the fuse portion are The lower surface is close to or in contact.
  • the support column between the inner top wall of the escape groove and the insulating cover body blocks the first bent portion and the second bent portion to form an arc barrier.
  • a plurality of the support columns are arranged in parallel along the length direction of the insulating cover.
  • the escape groove has an "n" shape, and a longitudinal center line of the escape groove coincides with a longitudinal center line of the support column.
  • a plurality of the fuses are connected in parallel between the first conductive electrode and the second conductive electrode, and the support pillars are disposed between the fuses.
  • the support column is arranged in a flexible manner, and the plurality of fuse portions may be located in the same structure of the similar escape groove, or may be located in different structures similar to the escape groove, and at least a part of the support column passes between the adjacent fuse portions.
  • the gap is in contact with the inner top wall of the receiving cavity of the insulative housing.
  • the fuse portion includes at least a first fuse portion and a second fuse portion connected in parallel between the first conductive electrode and the second conductive electrode, and the support post is disposed at the first fuse portion And between the second fuses.
  • the surface of the support column is coated with the arc extinguishing material by means of wetting or the like.
  • the arc extinguishing material contains one or more of a metal hydrate, a hydrous silicate mineral, a hydrous aluminosilicate mineral, and a silica gel material with a flame retardant.
  • the support column has a wedge shape, and the accommodating cavity is filled with arc extinguishing particles.
  • the wedge-shaped support column is easier to displace the surrounding arc-extinguishing particles, so as to facilitate the insertion into the insulating shell filled with the arc-quenching particles to achieve the limit sealing, and the structure can ensure the compactness of the arc-quenching particles.
  • the arc extinguishing particles comprise one or more of quartz sand, hollow glass microspheres, and hollow ceramic microspheres.
  • the bottom surface of the insulating cover is also coated with the adhesive, so that the connection structure between the insulating cover and the insulating cover is more stable.
  • the invention also provides a method for producing a surface mount fuse, which comprises the following steps:
  • the insulating cover body is implanted into the second loading plate preset according to the arrangement of the curved fuse matrix to form an insulating cover body matrix, and the supporting columns of the insulating cover body face in a uniform orientation;
  • step S4 the insulating cover matrix is wetted on the surface of the support column coated with arc extinguishing material, and then step S5;
  • step S3 the arc extinguishing particles are filled in the accommodating cavity, and then step S4 is performed; the support column has a wedge shape.
  • the surface mount fuse provided by the present invention realizes the pre-positioning of the insulating cover body during installation by the arrangement of the support column, and ensures that the adhesive is in the process of closing the entire accommodating cavity. It does not or rarely flows into the accommodating cavity, which makes the production method of the surface mount fuse simpler, reduces the assembly difficulty, and the fuse characteristics of the product are more controllable; at the same time, the support column limits the insulating cover At the same time, the arc barrier is formed between the first bent portion and the second bent portion of the two ends of the fuse main body, thereby effectively improving the arc extinguishing effect.
  • coating the arc extinguishing material on the support column can significantly improve the arc extinguishing effect of the fuse; the wedge support column is easier to discharge the surrounding arc extinguishing particles, so as to facilitate the insertion into the insulating shell filled with the arc extinguishing particles.
  • the insulating cover body compacts the arc extinguishing particles in the accommodating cavity of Tiancong to ensure the compactness of the arc extinguishing particles.
  • the invention provides a method for producing a surface mount fuse, which realizes matrix assembly for a surface mount fuse containing a support column, and can prepare a plurality of fuses at a time, and has a simple preparation process and greatly improves production efficiency. .
  • FIG. 1 is an exploded view of a surface mount fuse according to Embodiment 1 of the present invention.
  • FIG. 2 is a schematic structural view of a surface mount fuse according to Embodiment 1 of the present invention.
  • FIG. 3 is a schematic structural view of a surface mount fuse according to a second embodiment of the present invention.
  • FIG. 4 is a schematic structural view of a surface mount fuse according to a third embodiment of the present invention.
  • Figure 5 is a schematic structural view of a surface mount fuse according to a fourth embodiment of the present invention.
  • Figure 6 is an exploded view of a surface mount fuse of a fourth embodiment of the present invention.
  • Fig. 7 is a structural schematic view showing a support post of a surface mount fuse according to a fifth embodiment of the present invention.
  • 1-insulating housing 11-receiving cavity; 2-fuse body; 21-fuse portion; 22-conductive electrode; 221-first bent portion; 222-second bent portion; Cover; 4-binder; 5-support column; 51-avoidance groove; 6-arc particle; 7-arc material.
  • the embodiment provides a surface mount fuse including an insulative housing 1 having a receiving cavity 11 recessed on one side, two conductive electrodes 22, and two conductive electrodes.
  • the first bent portion 221 and the second bent portion 222 are located in the accommodating cavity, and the conductive electrode 22 extends out of the accommodating cavity 11 for electrical connection with the circuit.
  • the support cap 5 is provided with a support column 5, and the support post 5 is in contact with the inner top wall of the accommodating cavity 11, and the first bent portion 221 and the second bent portion 222 are separated by the support column 5, that is, the first
  • the accommodating cavity between the bent portion 221 and the second bent portion 222 is substantially divided into two parts by the support column 5 to block the two (ie, the first bent portion 221 and the second bent portion 222). An arc generated between.
  • a plurality of support columns 5 are arranged in parallel along the longitudinal direction of the insulating cover 3, and the width direction of each support post 5 is parallel to the width direction of the insulating cover 3, and the side of the support post 5 close to the insulating case 1
  • the relief groove 51 is recessed inwardly, and the inner top wall of the escape groove 51 abuts or comes into contact with the lower surface of the fuse portion 22, thereby ensuring that almost all of the first bent portion 221 and the second bent portion 222 are blocked.
  • the longitudinal section of the escape groove 51 is of an "n" shape, and the longitudinal center line of the escape groove 51 coincides with the longitudinal center line of the support column 5, the fuse portion 21 of the fuse body 2 is bored in the escape groove 51, and the fuse portion 21 is located.
  • the chamber 11 is placed in the middle of the width direction.
  • the insulating housing 1 is implanted into the first loading plate preset according to the arrangement of the curved fuse matrix to form an insulating housing matrix, and the opening of the insulating housing 1 is aligned;
  • the insulating cover body 3 is implanted into the second loading plate preset according to the arrangement of the curved fuse matrix to form an insulating cover body matrix, and the orientation of the support columns 5 fixedly disposed on the insulating cover body 3 is uniform;
  • the present embodiment provides a surface mount fuse including an insulative housing 1 having a receiving cavity 11 formed therein inwardly and recessed, including two conductive electrodes 22, and two conductive electrodes 22 disposed thereon.
  • the two conductive electrodes 22 are respectively a first conductive electrode and a second conductive electrode, and the first conductive electrode and the fuse portion 22 have a first bent portion 221, and the second conductive electrode and the fuse portion 22 have The second bent portion 222, the first bent portion 221 and the second bent portion 222 are located in the accommodating cavity, and the conductive electrode 22 protrudes from the accommodating cavity 11 for electrical connection with the circuit.
  • a support post 5 is disposed on the insulating cover 3, and the support post 5 is in contact with the inner top wall of the accommodating cavity 11, and the first bent portion 221 and the second
  • two support columns 5 are arranged in parallel along the longitudinal direction of the insulating cover 3, and the width direction of each support post 5 is parallel to the width direction of the insulating cover 3, and the side of the support post 5 close to the insulating case 1
  • the relief groove 51 is recessed inwardly, and the inner top wall of the escape groove 51 abuts or comes into contact with the lower surface of the fuse portion 22, thereby ensuring that almost all of the first bent portion 221 and the second bent portion 222 are blocked.
  • the longitudinal section of the escape groove 51 is of an "n" shape, and the longitudinal center line of the escape groove 51 coincides with the longitudinal center line of the support column 5, the fuse portion 21 of the fuse body 2 is bored in the escape groove 51, and the fuse portion 21 is located.
  • the chamber 11 is placed in the middle of the width direction.
  • the difference from the first embodiment is that the surface of the support post 5 of the present embodiment near the position of the fuse portion 21 is coated with the arc extinguishing material 7 by wetting or the like for extinguishing the arc generated by the fuse portion 21.
  • the arc extinguishing material 7 contains one or more of a metal hydrate, a hydrous silicate mineral and a hydrous aluminosilicate mineral, and can be thermally decomposed in time when the fuse portion 21 is melted, absorbs a large amount of heat and releases water vapor, and quenches the arc. .
  • the arc extinguishing material 7 may further contain a silica gel material with a flame retardant, and the flame retardant may be a melamine or the like.
  • the bottom surface of the insulating cover 3 is also coated with an adhesive 4 to make the bonding more reliable.
  • the bottom surface of the insulating cover 3 refers to the side away from the insulating housing 1.
  • the insulating housing 1 is implanted into the first loading plate preset according to the arrangement of the curved fuse matrix to form an insulating housing matrix, and the opening of the insulating housing 1 is aligned;
  • the insulating cover body 3 is implanted into the second loading plate preset according to the arrangement of the curved fuse matrix to form an insulating cover body matrix, and the orientation of the support columns 5 fixedly disposed on the insulating cover body 3 is uniform;
  • the insulating cover body matrix is wetted or the like on the surface of the support column 5 coated with arc extinguishing material 7;
  • the embodiment provides a surface mount fuse including an insulative housing 1 having a receiving cavity 11 formed therein inwardly recessed, including two conductive electrodes 22, and two conductive electrodes 22 disposed thereon.
  • the two conductive electrodes 22 are respectively a first conductive electrode and a second conductive electrode, and the first conductive electrode and the fuse portion 22 have a first bent portion 221, and the second conductive electrode and the fuse portion 22 have The second bent portion 222, the first bent portion 221 and the second bent portion 222 are located in the accommodating cavity, and the conductive electrode 22 protrudes from the accommodating cavity 11 for electrical connection with the circuit.
  • a support post 5 is disposed on the insulating cover 3, and the support post 5 is in contact with the inner top wall of the accommodating cavity 11, and the first bent portion 221 and the second bent portion
  • a plurality of support columns 5 are arranged in parallel along the longitudinal direction of the insulating cover 3, and the width direction of each support post 5 is parallel to the width direction of the insulating cover 3, and the side of the support post 5 close to the insulating case 1
  • the relief groove 51 is recessed inwardly, and the inner top wall of the escape groove 51 abuts or comes into contact with the lower surface of the fuse portion 22, thereby ensuring that almost all of the first bent portion 221 and the second bent portion 222 are blocked.
  • the longitudinal section of the escape groove 51 is of an "n" shape, and the longitudinal center line of the escape groove 51 coincides with the longitudinal center line of the support column 5, the fuse portion 21 of the fuse body 2 is bored in the escape groove 51, and the fuse portion 21 is located.
  • the chamber 11 is placed in the middle of the width direction.
  • the support column 5 in the embodiment has a wedge shape, and the accommodating cavity 11 is filled with arc extinguishing particles 6 , and the arc extinguishing particles 6 contain quartz sand, hollow glass microspheres and hollow ceramic microspheres.
  • the wedge-shaped support column is easier to displace the surrounding arc-extinguishing particles, so as to facilitate the insertion into the insulating shell filled with the arc-quenching particles to achieve the limit sealing, and the structure can ensure the compactness of the arc-quenching particles.
  • the insulating housing 1 is implanted into the first loading plate preset according to the arrangement of the curved fuse matrix to form an insulating housing matrix, and the opening of the insulating housing 1 is aligned;
  • the insulating cover body 3 is implanted into the second loading plate preset according to the arrangement of the curved fuse matrix to form an insulating cover body matrix, and the orientation of the support columns 5 fixedly disposed on the insulating cover body 3 is uniform;
  • the embodiment provides a surface mount fuse including an insulative housing 1 having a receiving cavity 11 recessed on one side, two conductive electrodes 22, and two conductive electrodes.
  • the first bent portion 221 and the second bent portion 222 are located in the accommodating cavity, and the conductive electrode 22 extends out of the accommodating cavity 11 for electrical connection with the circuit.
  • the fuse portion in this embodiment includes two fuse portions arranged in parallel and connected in parallel with each other, and the two fuse portions are disposed between the first bent portion 221 and the second bent portion 222.
  • a support post 5 is disposed on the insulating cover 3, and the support post 5 is in contact with the inner top wall of the accommodating cavity 11, and the first bent portion 221 and the second bent portion 222 are separated by the support post 5 to block The arc generated between the two.
  • the two support columns 5 are arranged in parallel along the longitudinal direction of the insulating cover 3, the width direction of each support post 5 is parallel to the width direction of the insulating cover 3, and the cut surface of the support post 5 is T-shaped.
  • the portion is disposed along the gap between the two fuse portions and is in contact with the inner top wall of the accommodating chamber 11, and the upper walls of the two sides are respectively brought into close contact or contact with the two fuse portions, thereby ensuring the first bent portion 221 and The second bent portion 222 is almost entirely blocked.
  • the insulating housing 1 is implanted into the first loading plate preset according to the arrangement of the curved fuse matrix to form an insulating housing matrix, and the opening of the insulating housing 1 is aligned;
  • the insulating cover body 3 is implanted into the second loading plate preset according to the arrangement of the curved fuse matrix to form an insulating cover body matrix, and the orientation of the support columns 5 fixedly disposed on the insulating cover body 3 is uniform;
  • the present embodiment provides a surface mount fuse including an insulative housing 1 having a receiving cavity 11 recessed inwardly, and a fuse portion 21 including two conductive electrodes 22 and disposed between the two conductive electrodes 22.
  • the first conductive electrode and the second conductive electrode have a first bent portion 221 between the first conductive electrode and the fuse portion 22, and a second bent portion 222 between the second conductive electrode and the fuse portion 22
  • the first bent portion 221 and the second bent portion 222 are located in the accommodating cavity, and the conductive electrode 22 protrudes from the accommodating cavity 11 for electrical connection with the circuit.
  • a support post 5 is disposed on the insulating cover 3, and the support post 5 is in contact with the inner top wall of the accommodating cavity 11, and the first bent portion 221 and the second bent portion 222 are separated by
  • the width direction of the support post 5 is oblique to the width direction of the insulating cover 3, and the side of the support post 5 adjacent to the insulative housing 1 is recessed inwardly to form the escape groove 51, and the escape groove 51 is omitted.
  • the inner top wall abuts or contacts the lower surface of the fuse portion 22, ensuring that almost all of the first bent portion 221 and the second bent portion 222 are blocked.
  • the longitudinal section of the escape groove 51 is of an "n" shape, and the longitudinal center line of the escape groove 51 coincides with the longitudinal center line of the support column 5, the fuse portion 21 of the fuse body 2 is bored in the escape groove 51, and the fuse portion 21 is located.
  • the chamber 11 is placed in the middle of the width direction.
  • This embodiment provides a method for disposing the support column 5, which is intended to illustrate various configurations of the support column 5.
  • the specific structure, number, arrangement, and the like can be selected as long as the pair of insulating covers can be realized.
  • the positioning support of 3 and the blocking action on at least a portion of the first bent portion 221 and at least a portion of the second bent portion 222 are all within the scope of the inventive concept of the present invention.
  • the surface mount fuse provided by the present invention realizes the pre-positioning of the insulating cover body during installation by the arrangement of the support column, and ensures that the adhesive is in the process of closing the entire accommodating cavity. It does not or rarely flows into the accommodating cavity, which makes the production method of the surface mount fuse simpler, reduces the assembly difficulty, and the fuse characteristics of the product are more controllable; at the same time, the support column limits the insulating cover At the same time, the arc barrier is formed between the first bent portion and the second bent portion of the two ends of the fuse main body, thereby effectively improving the arc extinguishing effect.
  • coating the arc extinguishing material on the support column can significantly improve the arc extinguishing effect of the fuse; the wedge support column is easier to discharge the surrounding arc extinguishing particles, so as to facilitate the insertion into the insulating shell filled with the arc extinguishing particles.
  • the insulating cover body compacts the arc extinguishing particles in the accommodating cavity of Tiancong to ensure the compactness of the arc extinguishing particles.
  • the invention provides a method for producing a surface mount fuse, which realizes matrix assembly for a surface mount fuse containing a support column, and can prepare a plurality of fuses at a time, and has a simple preparation process and greatly improves production efficiency. .

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  • Manufacturing & Machinery (AREA)
  • Fuses (AREA)

Abstract

Provided are a surface-mounting fuse and a production method therefor. The surface-mounting fuse comprises: an insulated shell (1) recessed inwardly on one side to form an accommodating cavity (11); a fuse wire body (2) including two conductive electrodes (22), a first bending portion (221), a second bending portion (222), and a fusing portion (21) provided between the two bending portions (221, 222); an insulated cover (3) covered on the accommodating cavity (11); and an adhesive (4) filling up a gap between the periphery of the insulated cover (3) and a side wall of the insulated shell (1). The fusing portion (21) and the bending portions (221, 222) are located in the accommodating cavity (11), and the conductive electrodes (22) protrude out of the accommodating cavity (11). The insulated cover (3) is provided with a support column (5), and the support column (5) abuts against an inner top wall of the accommodating cavity (11). The surface-mounting fuse achieves pre-positioning of the insulated cover body (3) during installation, the production method is simpler, the assembly difficulty is reduced, and the fusing property of the product is more controllable. Moreover, an arc barrier is formed between the first bending portion (221) and the second bending portion (222) respectively arranged at two ends of the fuse wire body, so as to effectively improve the arc extinguishing effect.

Description

一种表面贴装熔断器及其生产方法Surface mount fuse and production method thereof 技术领域Technical field
本发明涉及电气保护元件领域,尤其是提供一种表面贴装熔断器及其生产方法。The present invention relates to the field of electrical protection components, and more particularly to a surface mount fuse and a method of producing the same.
背景技术Background technique
熔断器,通常被用作电路保护器件,并与电路中要保护的组件形成电连接。一类熔断器,包括配置在中空绝缘外壳内的熔体,当在电路中发生故障情况例如过流情况时,熔体可以熔化并中断电路,以避免保护的组件或电路受到损害。以往的熔断器,熔体和焊接用端帽呈分体结构,一方面使得熔断器的结构比较复杂,生产成本较高,另一方面,呈分体结构的熔体和端帽生产组装不当容易出现接触不良的情况,影响电路的正常运行。Fuses, commonly used as circuit protection devices, form an electrical connection with the components to be protected in the circuit. One type of fuse, including a melt disposed within a hollow, insulative housing, can melt and interrupt the circuit when a fault condition such as an overcurrent condition occurs in the circuit to avoid damage to the protected component or circuit. In the past, fuses, melt and welding end caps have a split structure. On the one hand, the structure of the fuse is complicated, the production cost is high, and on the other hand, the melt and the end cap of the split structure are easily assembled and assembled. Poor contact occurs, affecting the normal operation of the circuit.
专利CN201320839953公开了一种贴片熔断器结构,其包括一个包含熔丝线路和焊接用电极的金属片,一个外盖,一个防爆层和铺设其下方的高导热层。该外盖和防爆层间围成了中空凹穴和气室。该结构由于采用防爆层加盖悬空密封,很难放置水平,同时熔断器各部分结构的尺寸公差要求较高,导致铺设其下方的高导热层或粘结剂厚薄不均,甚至会在固化过程中大量渗入中空凹穴和气室,影响产品的熔断特性。此外,该结构对熔断器熔断后形成的电弧熄灭效果不理想,可能导致过流时熔断器本体的破裂,甚至会损坏被保护的电路和周围的电路组件。Patent CN201320839953 discloses a patch fuse structure comprising a metal sheet comprising a fuse line and an electrode for soldering, an outer cover, an explosion-proof layer and a highly thermally conductive layer laid underneath. The outer cover and the explosion-proof layer enclose a hollow cavity and a gas chamber. The structure is difficult to place horizontally due to the use of an explosion-proof layer and a suspended seal. At the same time, the dimensional tolerances of the various parts of the fuse are required to be high, resulting in uneven thickness of the high thermal conductive layer or adhesive underneath, even during the curing process. A large amount of infiltration into the hollow pockets and the air chamber affects the melting characteristics of the product. In addition, the structure does not have an ideal arc extinguishing effect after the fuse is blown, which may cause cracking of the fuse body during overcurrent, and may even damage the protected circuit and surrounding circuit components.
发明内容Summary of the invention
为了克服现有技术的缺陷,本发明的目的在于提供一种表面贴装熔断器,生产方法更简单,产品的熔断特性更可控。In order to overcome the deficiencies of the prior art, it is an object of the present invention to provide a surface mount fuse which is simpler in production and more controllable in the melting characteristics of the product.
本发明的另外目的是提供一种所述表面贴装熔断器的生产方法。It is a further object of the present invention to provide a method of producing the surface mount fuse.
为了达到上述目的,本发明提供一种表面贴装熔断器,包括:In order to achieve the above object, the present invention provides a surface mount fuse comprising:
绝缘外壳,所述绝缘外壳的一侧向内凹陷形成容置腔;An insulating housing, one side of the insulating housing is recessed inward to form a receiving cavity;
熔丝主体,所述熔丝主体包括第一导电电极、第二导电电极及设置在所述第一导电电极与所述第二导电电极之间的熔断部,所述熔断部位于所述容置腔内,所述第一导电电极及所述第二导电电极伸出所述容置腔;所述第一导电电极与所述熔断部之间具有第一折弯部,所述第二导电电极与所述熔断部之间具有第二折弯部,所述第一折弯部及所述第二折弯部位于所述容置腔内;a fuse main body, the fuse main body includes a first conductive electrode, a second conductive electrode, and a fuse portion disposed between the first conductive electrode and the second conductive electrode, wherein the fuse portion is located in the fuse Inside the cavity, the first conductive electrode and the second conductive electrode protrude from the accommodating cavity; the first conductive electrode and the fuse portion have a first bent portion, and the second conductive electrode a second bent portion is disposed between the fuse portion and the second bent portion; the first bent portion and the second bent portion are located in the receiving cavity;
绝缘盖体,所述绝缘盖体盖设在所述容置腔上;An insulating cover body, the insulating cover body is disposed on the accommodating cavity;
粘结剂,所述粘结剂充填于所述绝缘盖体的四周与所述绝缘外壳的侧壁之间的空隙;An adhesive filling the gap between the periphery of the insulating cover and the sidewall of the insulating housing;
其特征在于,It is characterized in that
所述绝缘盖体上设有支撑柱,所述支撑柱与所述容置腔的内顶壁相抵触,所述第一折弯部及所述第二折弯部之间被所述支撑柱隔断。The insulating cover body is provided with a support column, the support column is in contact with the inner top wall of the accommodating cavity, and the support column is between the first bent portion and the second bent portion cut off.
通过支撑柱的设置,实现了所述绝缘盖体在安装时的预定位,确保粘结剂在封闭整个容置腔的过程中不会流入容置腔中,使得表面贴装熔断器的生产方法更简单,降低装配难度,产品的熔断特性更可控。支撑柱的个数可以是任意多个,类似地,支撑柱的形状也可以不限,能满足对绝缘盖体的支撑即可。所述第一折弯部及所述第二折弯部之间被所述支撑柱隔断,使得熔断器在熔断之后,所述第一折弯部及所述第二折弯部之间的所述支撑柱构成了电弧屏障,使得两者之间不会产生电弧,有效改善灭弧效果。Through the arrangement of the support column, the predetermined position of the insulating cover body during installation is realized, and the adhesive does not flow into the accommodating cavity during the process of closing the entire accommodating cavity, so that the surface mount fuse is produced. It is simpler, reduces assembly difficulty, and the product's fusing characteristics are more controllable. The number of the support columns may be any number. Similarly, the shape of the support columns may not be limited, and the support for the insulating cover body may be satisfied. The first bent portion and the second bent portion are separated by the support column, so that after the fuse is blown, between the first bent portion and the second bent portion The support column constitutes an arc barrier, so that no arc is generated between the two, and the arc extinguishing effect is effectively improved.
优选地,所述支撑柱的靠近所述绝缘外壳的一侧向内凹陷形成避让槽,所述熔丝主体穿设在所述避让槽中,所述避让槽的内顶壁与所述熔断部的下表面抵近或接触。所述避让槽的内顶壁与所述绝缘盖体之间的所述支撑柱实现了对所述第一折弯部及所述第二折弯部的隔断,形成电弧屏障。Preferably, a side of the support post adjacent to the insulative housing is recessed inwardly to form a retreat slot, the fuse body is disposed in the escape slot, and an inner top wall of the escape slot and the fuse portion are The lower surface is close to or in contact. The support column between the inner top wall of the escape groove and the insulating cover body blocks the first bent portion and the second bent portion to form an arc barrier.
进一步优选地,多个所述支撑柱沿所述绝缘盖体的长度方向平行设置。Further preferably, a plurality of the support columns are arranged in parallel along the length direction of the insulating cover.
进一步优选地,所述避让槽呈“n”型,所述避让槽的纵向中心线与所述支撑柱的纵向中心线重合。Further preferably, the escape groove has an "n" shape, and a longitudinal center line of the escape groove coincides with a longitudinal center line of the support column.
优选地,多个所述熔断部并联在所述第一导电电极及所述第二导电电极之间,所述支撑柱设置在所述熔断部之间。支撑柱的设置方式灵活,可以多个熔断部位于同一个类似避让槽的结构中,也可以位于不同的类似避让槽的结构中,此时支撑柱的至少一部分穿过相邻熔断部之间的间隙与绝缘外壳的容置腔的内顶壁抵触。只要能实现其定位支撑及对至少部分第一折弯部及至少部分第二折弯部的隔档作用即可。Preferably, a plurality of the fuses are connected in parallel between the first conductive electrode and the second conductive electrode, and the support pillars are disposed between the fuses. The support column is arranged in a flexible manner, and the plurality of fuse portions may be located in the same structure of the similar escape groove, or may be located in different structures similar to the escape groove, and at least a part of the support column passes between the adjacent fuse portions. The gap is in contact with the inner top wall of the receiving cavity of the insulative housing. As long as the positioning support and the blocking action on at least part of the first bent portion and at least part of the second bent portion can be realized.
进一步优选地,所述熔断部至少包括并联在所述第一导电电极及所述第二导电电极之间的第一熔断部及第二熔断部,所述支撑柱设置在所述第一熔断部及所述第二熔断部之间。Further preferably, the fuse portion includes at least a first fuse portion and a second fuse portion connected in parallel between the first conductive electrode and the second conductive electrode, and the support post is disposed at the first fuse portion And between the second fuses.
进一步优选地,所述支撑柱的表面通过浸润等方式涂覆灭弧材料。Further preferably, the surface of the support column is coated with the arc extinguishing material by means of wetting or the like.
进一步优选地,所述灭弧材料含有金属水合物、含水硅酸盐矿物、含水硅铝酸盐矿物及带阻燃剂的硅胶材料的一种或者几种。Further preferably, the arc extinguishing material contains one or more of a metal hydrate, a hydrous silicate mineral, a hydrous aluminosilicate mineral, and a silica gel material with a flame retardant.
进一步优选地,所述支撑柱呈楔形,所述容置腔中充填灭弧颗粒。楔形支撑柱更容易排开周围的灭弧颗粒,以利于更方便地插入到填充有灭弧颗粒的绝缘外壳中实现限位密封,同时该结构能保证灭弧颗粒填充的密实度。Further preferably, the support column has a wedge shape, and the accommodating cavity is filled with arc extinguishing particles. The wedge-shaped support column is easier to displace the surrounding arc-extinguishing particles, so as to facilitate the insertion into the insulating shell filled with the arc-quenching particles to achieve the limit sealing, and the structure can ensure the compactness of the arc-quenching particles.
进一步优选地,所述灭弧颗粒含有石英砂、中空玻璃微球及中空陶瓷微球的一种或者几种。Further preferably, the arc extinguishing particles comprise one or more of quartz sand, hollow glass microspheres, and hollow ceramic microspheres.
进一步优选地,所述绝缘盖体的底面也涂覆有所述粘结剂,使得绝缘盖体与绝缘外壳之间的连接结构更加稳固。Further preferably, the bottom surface of the insulating cover is also coated with the adhesive, so that the connection structure between the insulating cover and the insulating cover is more stable.
本发明还提供一种表面贴装熔断器的生产方法,其特征在于,包括如下步骤:The invention also provides a method for producing a surface mount fuse, which comprises the following steps:
S1、将一整片导电金属材料光刻蚀刻或冲裁形成多个相连的熔丝矩阵,在所述熔丝矩阵表面整体镀覆低熔点金属层,将所述熔丝矩阵折弯成型,制成包括折弯部及水平部的弯曲熔丝矩阵;S1, lithographically etching or blanking a whole piece of conductive metal material to form a plurality of connected fuse matrices, integrally plating a low melting point metal layer on the surface of the fuse matrix, and bending and forming the fuse matrix Forming a curved fuse matrix including a bent portion and a horizontal portion;
S2、将绝缘外壳植入根据所述弯曲熔丝矩阵的排列方式预先设置的第一装载板中形成绝缘外壳矩阵,所述绝缘外壳的开口朝向一致;S2, implanting an insulating housing into the first loading board preset according to the arrangement of the curved fuse matrix to form an insulating housing matrix, the opening of the insulating housing is oriented in an orientation;
S3、将所述弯曲熔丝矩阵的对应位置组装至所述绝缘外壳矩阵上,所述弯曲熔丝矩阵的每个所述折弯部位于所述绝缘外壳矩阵中的所述绝缘外壳的容置腔中;S3. Assembling a corresponding position of the curved fuse matrix onto the insulating housing matrix, wherein each of the bent portions of the curved fuse matrix is located in the insulating housing in the insulating housing matrix In the cavity
S4、将绝缘盖体植入根据所述弯曲熔丝矩阵的排列方式预先设置的第二装载板中形成绝缘盖体矩阵,所述绝缘盖体的支撑柱朝向一致;S4, the insulating cover body is implanted into the second loading plate preset according to the arrangement of the curved fuse matrix to form an insulating cover body matrix, and the supporting columns of the insulating cover body face in a uniform orientation;
S5、将所述绝缘盖体矩阵的对应位置组装至装有所述熔丝主体的所述绝缘外壳矩阵上,所述支撑柱与所述绝缘外壳的内顶壁相抵触;S5, assembling a corresponding position of the insulating cover matrix to the insulating housing matrix on which the fuse main body is mounted, the supporting post and the inner top wall of the insulating housing are in contact with each other;
S6、将粘结剂充填在所述绝缘盖体的四周与所述绝缘外壳的侧壁之间的空隙,并固化;S6, filling a gap between the periphery of the insulating cover and the sidewall of the insulating casing, and curing;
S7、切割或冲断所述弯曲熔丝矩阵的所述水平部,将所述水平部超出所述绝缘外壳的外侧的部分向所述绝缘外壳的外侧壁折弯,制成所述表面贴装熔断器。S7, cutting or punching the horizontal portion of the curved fuse matrix, and bending a portion of the horizontal portion beyond an outer side of the insulating housing to an outer sidewall of the insulating housing to form the surface mount Fuse.
优选地,在步骤S4后,将所述绝缘盖体矩阵用浸润的方式在所述支撑柱表面涂布灭弧材料,再进行步骤S5;Preferably, after step S4, the insulating cover matrix is wetted on the surface of the support column coated with arc extinguishing material, and then step S5;
优选地,在步骤S3后,将灭弧颗粒充填在所述容置腔中,再进行步骤S4;所述支撑柱呈楔形。Preferably, after step S3, the arc extinguishing particles are filled in the accommodating cavity, and then step S4 is performed; the support column has a wedge shape.
本发明的有益效果有:The beneficial effects of the invention are:
与现有技术相比,本发明提供的表面贴装熔断器,通过支撑柱的设置,实现了所述绝缘盖体在安装时的预定位,确保粘结剂在封闭整个容置腔的过程中不会或很少流入容置腔中,使得表面贴装熔断器的生产方法更简单,降低装配难度,产品的熔断特性更可控;同时,所述支撑柱对所述绝缘盖体起到限位作用的同时,还在分列熔丝主体的两端的第一折弯部及第二折弯部之间形成电弧屏障,有效改善灭弧效果。Compared with the prior art, the surface mount fuse provided by the present invention realizes the pre-positioning of the insulating cover body during installation by the arrangement of the support column, and ensures that the adhesive is in the process of closing the entire accommodating cavity. It does not or rarely flows into the accommodating cavity, which makes the production method of the surface mount fuse simpler, reduces the assembly difficulty, and the fuse characteristics of the product are more controllable; at the same time, the support column limits the insulating cover At the same time, the arc barrier is formed between the first bent portion and the second bent portion of the two ends of the fuse main body, thereby effectively improving the arc extinguishing effect.
进一步地,在支撑柱上涂覆灭弧材料,可以显著提升熔断器的灭弧效果;楔形支撑 柱更容易排开周围的灭弧颗粒,以利于更方便地插入到填充有灭弧颗粒的绝缘外壳中,绝缘盖体对天聪在容置腔中的灭弧颗粒进行压实,保证灭弧颗粒填充的密实度。Further, coating the arc extinguishing material on the support column can significantly improve the arc extinguishing effect of the fuse; the wedge support column is easier to discharge the surrounding arc extinguishing particles, so as to facilitate the insertion into the insulating shell filled with the arc extinguishing particles. The insulating cover body compacts the arc extinguishing particles in the accommodating cavity of Tiancong to ensure the compactness of the arc extinguishing particles.
本发明提供的一种表面贴装熔断器的生产方法,实现了对于含有支撑柱的表面贴装熔断器的矩阵式组装,一次可以制备多个熔断器,且制备工艺简单,大大提高了生产效率。The invention provides a method for producing a surface mount fuse, which realizes matrix assembly for a surface mount fuse containing a support column, and can prepare a plurality of fuses at a time, and has a simple preparation process and greatly improves production efficiency. .
附图说明DRAWINGS
图1为本发明中的实施例一的表面贴装熔断器的爆炸图;1 is an exploded view of a surface mount fuse according to Embodiment 1 of the present invention;
图2为本发明中的实施例一的表面贴装熔断器的结构示意图;2 is a schematic structural view of a surface mount fuse according to Embodiment 1 of the present invention;
图3为本发明中的实施例二的表面贴装熔断器的结构示意图;3 is a schematic structural view of a surface mount fuse according to a second embodiment of the present invention;
图4为本发明中的实施例三的表面贴装熔断器的结构示意图;4 is a schematic structural view of a surface mount fuse according to a third embodiment of the present invention;
图5为本发明中的实施例四的表面贴装熔断器的结构示意图;Figure 5 is a schematic structural view of a surface mount fuse according to a fourth embodiment of the present invention;
图6为本发明中的实施例四的表面贴装熔断器的爆炸图;Figure 6 is an exploded view of a surface mount fuse of a fourth embodiment of the present invention;
图7为本发明中的实施例五的表面贴装熔断器的支撑柱结构示意图。Fig. 7 is a structural schematic view showing a support post of a surface mount fuse according to a fifth embodiment of the present invention.
附图中,1-绝缘外壳;11-容置腔;2-熔丝主体;21-熔断部;22-导电电极;221-第一折弯部;222-第二折弯部;3-绝缘盖体;4-粘结剂;5-支撑柱;51-避让槽;6-灭弧颗粒;7-灭弧材料。In the drawings, 1-insulating housing; 11-receiving cavity; 2-fuse body; 21-fuse portion; 22-conductive electrode; 221-first bent portion; 222-second bent portion; Cover; 4-binder; 5-support column; 51-avoidance groove; 6-arc particle; 7-arc material.
下面将结合附图和具体实施方式对本发明做进一步说明。The invention will be further described with reference to the drawings and specific embodiments.
具体实施方式Detailed ways
通过下面给出的本发明的具体实施例可以进一步清楚地了解本发明,但它们不是对本发明的限定。The invention will be further clarified by the specific examples of the invention given below, but they are not intended to limit the invention.
实施例一 Embodiment 1
如图1-2所示,本实施例提供一种表面贴装熔断器,包括一侧向内凹陷形成有容置腔11的绝缘外壳1、含有两个导电电极22及设置在两个导电电极22之间的熔断部21的熔丝主体2、盖设在容置腔11上的绝缘盖体3及填满绝缘盖体3的四周与绝缘外壳1的侧壁之间的空隙的粘结剂4,两个导电电极22分别为第一导电电极及第二导电电极,所述第一导电电极与熔断部22之间具有第一折弯部221,所述第二导电电极与熔断部22之间具有第二折弯部222,第一折弯部221及第二折弯部222位于所述容置腔内,导电电极22伸出容置腔11用于与电路电连接。绝缘盖体3上设有支撑柱5,支撑柱5与容置腔11的内顶壁相抵触,第一折弯部221及第二折弯部222之间被支撑柱5隔断,即第一折弯部221及第二折弯部222之间的容置腔被支撑柱5大体上分割成两部分,以阻断两者(即第一折弯部221及第二折弯部222)之间产生的电弧。As shown in FIG. 1-2, the embodiment provides a surface mount fuse including an insulative housing 1 having a receiving cavity 11 recessed on one side, two conductive electrodes 22, and two conductive electrodes. The fuse body 2 of the fuse portion 21 between the 22, the insulating cover 3 covered on the accommodating chamber 11, and the adhesive filling the gap between the periphery of the insulating cover 3 and the side wall of the insulating case 1 4, the two conductive electrodes 22 are respectively a first conductive electrode and a second conductive electrode, and the first conductive electrode and the fuse portion 22 have a first bent portion 221, and the second conductive electrode and the fuse portion 22 There is a second bent portion 222. The first bent portion 221 and the second bent portion 222 are located in the accommodating cavity, and the conductive electrode 22 extends out of the accommodating cavity 11 for electrical connection with the circuit. The support cap 5 is provided with a support column 5, and the support post 5 is in contact with the inner top wall of the accommodating cavity 11, and the first bent portion 221 and the second bent portion 222 are separated by the support column 5, that is, the first The accommodating cavity between the bent portion 221 and the second bent portion 222 is substantially divided into two parts by the support column 5 to block the two (ie, the first bent portion 221 and the second bent portion 222). An arc generated between.
本实施例中,多个支撑柱5沿绝缘盖体3的长度方向平行设置,每个支撑柱5的宽度方向与绝缘盖体3的宽度方向平行,支撑柱5的靠近绝缘外壳1的一侧向内凹陷形成避让槽51,避让槽51的内顶壁与熔断部22的下表面抵近或接触,确保第一折弯部221及第二折弯部222几乎全部都被隔档。避让槽51的纵切面呈“n”型,避让槽51的纵向中心线与支撑柱5的纵向中心线重合,熔丝主体2的熔断部21穿设在避让槽51中,熔断部21位于容置腔11在宽度方向的中间。In this embodiment, a plurality of support columns 5 are arranged in parallel along the longitudinal direction of the insulating cover 3, and the width direction of each support post 5 is parallel to the width direction of the insulating cover 3, and the side of the support post 5 close to the insulating case 1 The relief groove 51 is recessed inwardly, and the inner top wall of the escape groove 51 abuts or comes into contact with the lower surface of the fuse portion 22, thereby ensuring that almost all of the first bent portion 221 and the second bent portion 222 are blocked. The longitudinal section of the escape groove 51 is of an "n" shape, and the longitudinal center line of the escape groove 51 coincides with the longitudinal center line of the support column 5, the fuse portion 21 of the fuse body 2 is bored in the escape groove 51, and the fuse portion 21 is located. The chamber 11 is placed in the middle of the width direction.
本实施例的表面贴装熔断器的生产方法,包括如下步骤:The method for manufacturing the surface mount fuse of the embodiment includes the following steps:
S1、将一整片导电金属材料光刻蚀刻或冲裁形成多个相连的熔丝矩阵,在所述熔丝矩阵表面整体镀覆低熔点金属层,将所述熔丝矩阵折弯成型,制成包括折弯部及水平部的弯曲熔丝矩阵,熔断部21位于所述折弯部,导电电极22位于所述水平部;S1, lithographically etching or blanking a whole piece of conductive metal material to form a plurality of connected fuse matrices, integrally plating a low melting point metal layer on the surface of the fuse matrix, and bending and forming the fuse matrix Forming a curved fuse matrix including a bent portion and a horizontal portion, the fuse portion 21 is located at the bent portion, and the conductive electrode 22 is located at the horizontal portion;
S2、将绝缘外壳1植入根据所述弯曲熔丝矩阵的排列方式预先设置的第一装载板中形成绝缘外壳矩阵,绝缘外壳1的开口朝向一致;S2, the insulating housing 1 is implanted into the first loading plate preset according to the arrangement of the curved fuse matrix to form an insulating housing matrix, and the opening of the insulating housing 1 is aligned;
S3、将所述弯曲熔丝矩阵的对应位置组装至所述绝缘外壳矩阵上,所述弯曲熔丝矩阵的每个所述折弯部位于所述绝缘外壳矩阵中的绝缘外壳1的容置腔11中;S3, assembling corresponding positions of the curved fuse matrix to the insulating housing matrix, each of the bent portions of the curved fuse matrix being located in a receiving cavity of the insulating housing 1 in the insulating housing matrix 11;
S4、将绝缘盖体3植入根据所述弯曲熔丝矩阵的排列方式预先设置的第二装载板中形成绝缘盖体矩阵,绝缘盖体3上固定设有的支撑柱5的朝向一致;S4, the insulating cover body 3 is implanted into the second loading plate preset according to the arrangement of the curved fuse matrix to form an insulating cover body matrix, and the orientation of the support columns 5 fixedly disposed on the insulating cover body 3 is uniform;
S5、将所述绝缘盖体矩阵的对应位置组装至装有熔丝主体2的所述绝缘外壳矩阵上,所述支撑柱5与绝缘外壳1的内顶壁相抵触;S5, assembling corresponding positions of the insulating cover matrix to the insulating housing matrix with the fuse main body 2, the support post 5 and the inner top wall of the insulating housing 1 colliding;
S6、将粘结剂充填在所述绝缘盖体的四周与所述绝缘外壳的侧壁之间的空隙,并固化;S6, filling a gap between the periphery of the insulating cover and the sidewall of the insulating casing, and curing;
S7、切割或冲断所述弯曲熔丝矩阵的所述水平部,将所述水平部超出所述绝缘外壳的外侧的部分向所述绝缘外壳的外侧壁折弯,制成所述表面贴装熔断器。S7, cutting or punching the horizontal portion of the curved fuse matrix, and bending a portion of the horizontal portion beyond an outer side of the insulating housing to an outer sidewall of the insulating housing to form the surface mount Fuse.
实施例二 Embodiment 2
如图3所示,本实施例提供一种表面贴装熔断器,包括一侧向内凹陷形成有容置腔11的绝缘外壳1、含有两个导电电极22及设置在两个导电电极22之间的熔断部21的熔丝主体2、盖设在容置腔11上的绝缘盖体3及填满绝缘盖体3的四周与绝缘外壳1的侧壁之间的空隙的粘结剂4,两个导电电极22分别为第一导电电极及第二导电电极,所述第一导电电极与熔断部22之间具有第一折弯部221,所述第二导电电极与熔断部22之间具有第二折弯部222,第一折弯部221及第二折弯部222位于所述容置腔内,导电电极22伸出容置腔11用于与电路电连接。绝缘盖体3上设有支撑柱5,支撑柱5与容置腔11的内顶壁相抵触,第一折弯部221及第二折弯部222之间被支撑柱5隔断,以阻断两者之间产生的电弧。As shown in FIG. 3, the present embodiment provides a surface mount fuse including an insulative housing 1 having a receiving cavity 11 formed therein inwardly and recessed, including two conductive electrodes 22, and two conductive electrodes 22 disposed thereon. The fuse body 2 of the intervening portion 21, the insulating cover 3 covered on the accommodating chamber 11, and the adhesive 4 filling the gap between the periphery of the insulating cover 3 and the side wall of the insulating case 1, The two conductive electrodes 22 are respectively a first conductive electrode and a second conductive electrode, and the first conductive electrode and the fuse portion 22 have a first bent portion 221, and the second conductive electrode and the fuse portion 22 have The second bent portion 222, the first bent portion 221 and the second bent portion 222 are located in the accommodating cavity, and the conductive electrode 22 protrudes from the accommodating cavity 11 for electrical connection with the circuit. A support post 5 is disposed on the insulating cover 3, and the support post 5 is in contact with the inner top wall of the accommodating cavity 11, and the first bent portion 221 and the second bent portion 222 are separated by the support post 5 to block The arc generated between the two.
本实施例中,两个支撑柱5沿绝缘盖体3的长度方向平行设置,每个支撑柱5的宽度方向与绝缘盖体3的宽度方向平行,支撑柱5的靠近绝缘外壳1的一侧向内凹陷形成避让槽51,避让槽51的内顶壁与熔断部22的下表面抵近或接触,确保第一折弯部221及第二折弯部222几乎全部都被隔档。避让槽51的纵切面呈“n”型,避让槽51的纵向中心线与支撑柱5的纵向中心线重合,熔丝主体2的熔断部21穿设在避让槽51中,熔断部21位于容置腔11在宽度方向的中间。In this embodiment, two support columns 5 are arranged in parallel along the longitudinal direction of the insulating cover 3, and the width direction of each support post 5 is parallel to the width direction of the insulating cover 3, and the side of the support post 5 close to the insulating case 1 The relief groove 51 is recessed inwardly, and the inner top wall of the escape groove 51 abuts or comes into contact with the lower surface of the fuse portion 22, thereby ensuring that almost all of the first bent portion 221 and the second bent portion 222 are blocked. The longitudinal section of the escape groove 51 is of an "n" shape, and the longitudinal center line of the escape groove 51 coincides with the longitudinal center line of the support column 5, the fuse portion 21 of the fuse body 2 is bored in the escape groove 51, and the fuse portion 21 is located. The chamber 11 is placed in the middle of the width direction.
与实施例一的不同之处在于,本实施例的支撑柱5靠近熔断部21的位置的表面通过浸润等方式涂覆有灭弧材料7,用于熄灭熔断部21产生的电弧。灭弧材料7含有金属水合物、含水硅酸盐矿物及含水硅铝酸盐矿物的一种或者几种,当熔断部21熔断时能及时热分解,吸收大量热量并释放出水蒸气,淬灭电弧。灭弧材料7还可以含有带阻燃剂的硅胶材料,阻燃剂可以是三聚氢胺等。绝缘盖体3的底面也涂覆有粘结剂4,使粘结更为可靠。绝缘盖体3的底面指的是远离绝缘外壳1的侧面。The difference from the first embodiment is that the surface of the support post 5 of the present embodiment near the position of the fuse portion 21 is coated with the arc extinguishing material 7 by wetting or the like for extinguishing the arc generated by the fuse portion 21. The arc extinguishing material 7 contains one or more of a metal hydrate, a hydrous silicate mineral and a hydrous aluminosilicate mineral, and can be thermally decomposed in time when the fuse portion 21 is melted, absorbs a large amount of heat and releases water vapor, and quenches the arc. . The arc extinguishing material 7 may further contain a silica gel material with a flame retardant, and the flame retardant may be a melamine or the like. The bottom surface of the insulating cover 3 is also coated with an adhesive 4 to make the bonding more reliable. The bottom surface of the insulating cover 3 refers to the side away from the insulating housing 1.
本实施例的表面贴装熔断器的生产方法,包括如下步骤:The method for manufacturing the surface mount fuse of the embodiment includes the following steps:
S1、将一整片导电金属材料光刻蚀刻或冲裁形成多个相连的熔丝矩阵,在所述熔丝矩阵表面整体镀覆低熔点金属层,将所述熔丝矩阵折弯成型,制成包括折弯部及水平部的弯曲熔丝矩阵,熔断部21位于所述折弯部,导电电极22位于所述水平部;S1, lithographically etching or blanking a whole piece of conductive metal material to form a plurality of connected fuse matrices, integrally plating a low melting point metal layer on the surface of the fuse matrix, and bending and forming the fuse matrix Forming a curved fuse matrix including a bent portion and a horizontal portion, the fuse portion 21 is located at the bent portion, and the conductive electrode 22 is located at the horizontal portion;
S2、将绝缘外壳1植入根据所述弯曲熔丝矩阵的排列方式预先设置的第一装载板中形成绝缘外壳矩阵,绝缘外壳1的开口朝向一致;S2, the insulating housing 1 is implanted into the first loading plate preset according to the arrangement of the curved fuse matrix to form an insulating housing matrix, and the opening of the insulating housing 1 is aligned;
S3、将所述弯曲熔丝矩阵的对应位置组装至所述绝缘外壳矩阵上,所述弯曲熔丝矩阵的每个所述折弯部位于所述绝缘外壳矩阵中的绝缘外壳1的容置腔11中;S3, assembling corresponding positions of the curved fuse matrix to the insulating housing matrix, each of the bent portions of the curved fuse matrix being located in a receiving cavity of the insulating housing 1 in the insulating housing matrix 11;
S4、将绝缘盖体3植入根据所述弯曲熔丝矩阵的排列方式预先设置的第二装载板中形成绝缘盖体矩阵,绝缘盖体3上固定设有的支撑柱5的朝向一致;S4, the insulating cover body 3 is implanted into the second loading plate preset according to the arrangement of the curved fuse matrix to form an insulating cover body matrix, and the orientation of the support columns 5 fixedly disposed on the insulating cover body 3 is uniform;
S41、将所述绝缘盖体矩阵用浸润等方式在支撑柱5表面涂布上灭弧材料7;S41, the insulating cover body matrix is wetted or the like on the surface of the support column 5 coated with arc extinguishing material 7;
S5、将所述绝缘盖体矩阵的对应位置组装至装有熔丝主体2的所述绝缘外壳矩阵上,所述支撑柱5与绝缘外壳1的内顶壁相抵触;S5, assembling corresponding positions of the insulating cover matrix to the insulating housing matrix with the fuse main body 2, the support post 5 and the inner top wall of the insulating housing 1 colliding;
S6、将粘结剂4充填在绝缘盖体5的四周与绝缘外壳1的侧壁之间的空隙,同时将粘结剂4涂覆在绝缘盖体5的底面,并固化;S6, filling the gap between the periphery of the insulating cover 5 and the side wall of the insulating case 1 with the adhesive 4, while applying the adhesive 4 to the bottom surface of the insulating cover 5, and curing;
S7、切割或冲断所述弯曲熔丝矩阵的所述水平部,将所述水平部超出所述绝缘外壳的外侧的部分向绝缘外壳1的外侧壁折弯,制成所述表面贴装熔断器。S7, cutting or punching the horizontal portion of the curved fuse matrix, and bending a portion of the horizontal portion beyond the outer side of the insulating casing to an outer side wall of the insulating casing 1 to form the surface mount fuse Device.
实施例三 Embodiment 3
如图4所示,本实施例提供一种表面贴装熔断器,包括一侧向内凹陷形成有容置腔11的绝缘外壳1、含有两个导电电极22及设置在两个导电电极22之间的熔断部21的熔丝主体2、盖设在容置腔11上的绝缘盖体3及填满绝缘盖体3的四周与绝缘外壳1的侧壁之间的空隙的粘结剂4,两个导电电极22分别为第一导电电极及第二导电电极,所述第一导电电极与熔断部22之间具有第一折弯部221,所述第二导电电极与熔断部22之间具有第二折弯部222,第一折弯部221及第二折弯部222位于所述容置腔内,导电电极22伸出容置腔11用于与电路电连接。绝缘盖体3上设有支撑柱5,支撑柱5与容置腔11的内顶壁相抵触,第一折弯部221及第二折弯部222之间被支撑柱5隔断,以阻断两者之间产生的电弧。As shown in FIG. 4, the embodiment provides a surface mount fuse including an insulative housing 1 having a receiving cavity 11 formed therein inwardly recessed, including two conductive electrodes 22, and two conductive electrodes 22 disposed thereon. The fuse body 2 of the intervening portion 21, the insulating cover 3 covered on the accommodating chamber 11, and the adhesive 4 filling the gap between the periphery of the insulating cover 3 and the side wall of the insulating case 1, The two conductive electrodes 22 are respectively a first conductive electrode and a second conductive electrode, and the first conductive electrode and the fuse portion 22 have a first bent portion 221, and the second conductive electrode and the fuse portion 22 have The second bent portion 222, the first bent portion 221 and the second bent portion 222 are located in the accommodating cavity, and the conductive electrode 22 protrudes from the accommodating cavity 11 for electrical connection with the circuit. A support post 5 is disposed on the insulating cover 3, and the support post 5 is in contact with the inner top wall of the accommodating cavity 11, and the first bent portion 221 and the second bent portion 222 are separated by the support post 5 to block The arc generated between the two.
本实施例中,多个支撑柱5沿绝缘盖体3的长度方向平行设置,每个支撑柱5的宽度方向与绝缘盖体3的宽度方向平行,支撑柱5的靠近绝缘外壳1的一侧向内凹陷形成避让槽51,避让槽51的内顶壁与熔断部22的下表面抵近或接触,确保第一折弯部221及第二折弯部222几乎全部都被隔档。避让槽51的纵切面呈“n”型,避让槽51的纵向中心线与支撑柱5的纵向中心线重合,熔丝主体2的熔断部21穿设在避让槽51中,熔断部21位于容置腔11在宽度方向的中间。In this embodiment, a plurality of support columns 5 are arranged in parallel along the longitudinal direction of the insulating cover 3, and the width direction of each support post 5 is parallel to the width direction of the insulating cover 3, and the side of the support post 5 close to the insulating case 1 The relief groove 51 is recessed inwardly, and the inner top wall of the escape groove 51 abuts or comes into contact with the lower surface of the fuse portion 22, thereby ensuring that almost all of the first bent portion 221 and the second bent portion 222 are blocked. The longitudinal section of the escape groove 51 is of an "n" shape, and the longitudinal center line of the escape groove 51 coincides with the longitudinal center line of the support column 5, the fuse portion 21 of the fuse body 2 is bored in the escape groove 51, and the fuse portion 21 is located. The chamber 11 is placed in the middle of the width direction.
与实施例一的不同之处在于,本实施例中的支撑柱5呈楔形,容置腔11中充填灭弧颗粒6,灭弧颗粒6含有石英砂、中空玻璃微球及中空陶瓷微球的一种或者几种。楔形支撑柱更容易排开周围的灭弧颗粒,以利于更方便地插入到填充有灭弧颗粒的绝缘外壳中实现限位密封,同时该结构能保证灭弧颗粒填充的密实度。The difference from the first embodiment is that the support column 5 in the embodiment has a wedge shape, and the accommodating cavity 11 is filled with arc extinguishing particles 6 , and the arc extinguishing particles 6 contain quartz sand, hollow glass microspheres and hollow ceramic microspheres. One or several. The wedge-shaped support column is easier to displace the surrounding arc-extinguishing particles, so as to facilitate the insertion into the insulating shell filled with the arc-quenching particles to achieve the limit sealing, and the structure can ensure the compactness of the arc-quenching particles.
本实施例的表面贴装熔断器的生产方法,包括如下步骤:The method for manufacturing the surface mount fuse of the embodiment includes the following steps:
S1、将一整片导电金属材料光刻蚀刻或冲裁形成多个相连的熔丝矩阵,在所述熔丝矩阵表面整体镀覆低熔点金属层,将所述熔丝矩阵折弯成型,制成包括折弯部及水平部的弯曲熔丝矩阵,熔断部21位于所述折弯部,导电电极22位于所述水平部;S1, lithographically etching or blanking a whole piece of conductive metal material to form a plurality of connected fuse matrices, integrally plating a low melting point metal layer on the surface of the fuse matrix, and bending and forming the fuse matrix Forming a curved fuse matrix including a bent portion and a horizontal portion, the fuse portion 21 is located at the bent portion, and the conductive electrode 22 is located at the horizontal portion;
S2、将绝缘外壳1植入根据所述弯曲熔丝矩阵的排列方式预先设置的第一装载板中形成绝缘外壳矩阵,绝缘外壳1的开口朝向一致;S2, the insulating housing 1 is implanted into the first loading plate preset according to the arrangement of the curved fuse matrix to form an insulating housing matrix, and the opening of the insulating housing 1 is aligned;
S3、将所述弯曲熔丝矩阵的对应位置组装至所述绝缘外壳矩阵上,所述弯曲熔丝矩阵的每个所述折弯部位于所述绝缘外壳矩阵中的绝缘外壳1的容置腔11中;S3, assembling corresponding positions of the curved fuse matrix to the insulating housing matrix, each of the bent portions of the curved fuse matrix being located in a receiving cavity of the insulating housing 1 in the insulating housing matrix 11;
S31、在绝缘外壳1的容置腔11中填充入灭弧颗粒6;S31, in the accommodating cavity 11 of the insulating housing 1 is filled with arc extinguishing particles 6;
S4、将绝缘盖体3植入根据所述弯曲熔丝矩阵的排列方式预先设置的第二装载板中形成绝缘盖体矩阵,绝缘盖体3上固定设有的支撑柱5的朝向一致;S4, the insulating cover body 3 is implanted into the second loading plate preset according to the arrangement of the curved fuse matrix to form an insulating cover body matrix, and the orientation of the support columns 5 fixedly disposed on the insulating cover body 3 is uniform;
S5、将所述绝缘盖体矩阵的对应位置组装至装有熔丝主体2的所述绝缘外壳矩阵上,所述支 撑柱5与绝缘外壳1的内顶壁相抵触;S5, assembling a corresponding position of the insulating cover matrix to the insulating housing matrix with the fuse main body 2, the supporting post 5 and the inner top wall of the insulating housing 1 colliding;
S6、将粘结剂4充填在绝缘盖体5的四周与绝缘外壳1的侧壁之间的空隙并固化;S6, filling the gap between the periphery of the insulating cover 5 and the side wall of the insulating case 1 and curing the adhesive 4;
S7、切割或冲断所述弯曲熔丝矩阵的所述水平部,将所述水平部超出所述绝缘外壳的外侧的部分向绝缘外壳1的外侧壁折弯,制成所述表面贴装熔断器。S7, cutting or punching the horizontal portion of the curved fuse matrix, and bending a portion of the horizontal portion beyond the outer side of the insulating casing to an outer side wall of the insulating casing 1 to form the surface mount fuse Device.
实施例四 Embodiment 4
如图5-6所示,本实施例提供一种表面贴装熔断器,包括一侧向内凹陷形成有容置腔11的绝缘外壳1、含有两个导电电极22及设置在两个导电电极22之间的熔断部21的熔丝主体2、盖设在容置腔11上的绝缘盖体3及填满绝缘盖体3的四周与绝缘外壳1的侧壁之间的空隙的粘结剂4,两个导电电极22分别为第一导电电极及第二导电电极,所述第一导电电极与熔断部22之间具有第一折弯部221,所述第二导电电极与熔断部22之间具有第二折弯部222,第一折弯部221及第二折弯部222位于所述容置腔内,导电电极22伸出容置腔11用于与电路电连接。As shown in FIG. 5-6, the embodiment provides a surface mount fuse including an insulative housing 1 having a receiving cavity 11 recessed on one side, two conductive electrodes 22, and two conductive electrodes. The fuse body 2 of the fuse portion 21 between the 22, the insulating cover 3 covered on the accommodating chamber 11, and the adhesive filling the gap between the periphery of the insulating cover 3 and the side wall of the insulating case 1 4, the two conductive electrodes 22 are respectively a first conductive electrode and a second conductive electrode, and the first conductive electrode and the fuse portion 22 have a first bent portion 221, and the second conductive electrode and the fuse portion 22 There is a second bent portion 222. The first bent portion 221 and the second bent portion 222 are located in the accommodating cavity, and the conductive electrode 22 extends out of the accommodating cavity 11 for electrical connection with the circuit.
本实施例中的熔断部包括两个平行设置且彼此并联的熔断部,两个熔断部设置在第一折弯部221及第二折弯部222之间。绝缘盖体3上设有支撑柱5,支撑柱5与容置腔11的内顶壁相抵触,第一折弯部221及第二折弯部222之间被支撑柱5隔断,以阻断两者之间产生的电弧。The fuse portion in this embodiment includes two fuse portions arranged in parallel and connected in parallel with each other, and the two fuse portions are disposed between the first bent portion 221 and the second bent portion 222. A support post 5 is disposed on the insulating cover 3, and the support post 5 is in contact with the inner top wall of the accommodating cavity 11, and the first bent portion 221 and the second bent portion 222 are separated by the support post 5 to block The arc generated between the two.
本实施例中,两个支撑柱5沿绝缘盖体3的长度方向平行设置,每个支撑柱5的宽度方向与绝缘盖体3的宽度方向平行,支撑柱5的切面呈T型,其中间部分沿两个熔断部之间的间隙穿设并与容置腔11的内顶壁相抵触,同时两侧的上壁分别与两个熔断部相抵近或者接触,确保第一折弯部221及第二折弯部222几乎全部都被隔档。In this embodiment, the two support columns 5 are arranged in parallel along the longitudinal direction of the insulating cover 3, the width direction of each support post 5 is parallel to the width direction of the insulating cover 3, and the cut surface of the support post 5 is T-shaped. The portion is disposed along the gap between the two fuse portions and is in contact with the inner top wall of the accommodating chamber 11, and the upper walls of the two sides are respectively brought into close contact or contact with the two fuse portions, thereby ensuring the first bent portion 221 and The second bent portion 222 is almost entirely blocked.
本实施例的表面贴装熔断器的生产方法,包括如下步骤:The method for manufacturing the surface mount fuse of the embodiment includes the following steps:
S1、将一整片导电金属材料光刻蚀刻或冲裁形成多个相连的熔丝矩阵,在所述熔丝矩阵表面整体镀覆低熔点金属层,将所述熔丝矩阵折弯成型,制成包括折弯部及水平部的弯曲熔丝矩阵,熔断部21位于所述折弯部,导电电极22位于所述水平部;S1, lithographically etching or blanking a whole piece of conductive metal material to form a plurality of connected fuse matrices, integrally plating a low melting point metal layer on the surface of the fuse matrix, and bending and forming the fuse matrix Forming a curved fuse matrix including a bent portion and a horizontal portion, the fuse portion 21 is located at the bent portion, and the conductive electrode 22 is located at the horizontal portion;
S2、将绝缘外壳1植入根据所述弯曲熔丝矩阵的排列方式预先设置的第一装载板中形成绝缘外壳矩阵,绝缘外壳1的开口朝向一致;S2, the insulating housing 1 is implanted into the first loading plate preset according to the arrangement of the curved fuse matrix to form an insulating housing matrix, and the opening of the insulating housing 1 is aligned;
S3、将所述弯曲熔丝矩阵的对应位置组装至所述绝缘外壳矩阵上,所述弯曲熔丝矩阵的每个所述折弯部位于所述绝缘外壳矩阵中的绝缘外壳1的容置腔11中;S3, assembling corresponding positions of the curved fuse matrix to the insulating housing matrix, each of the bent portions of the curved fuse matrix being located in a receiving cavity of the insulating housing 1 in the insulating housing matrix 11;
S4、将绝缘盖体3植入根据所述弯曲熔丝矩阵的排列方式预先设置的第二装载板中形成绝缘盖体矩阵,绝缘盖体3上固定设有的支撑柱5的朝向一致;S4, the insulating cover body 3 is implanted into the second loading plate preset according to the arrangement of the curved fuse matrix to form an insulating cover body matrix, and the orientation of the support columns 5 fixedly disposed on the insulating cover body 3 is uniform;
S5、将所述绝缘盖体矩阵的对应位置组装至装有熔丝主体2的所述绝缘外壳矩阵上,所述支撑柱5与绝缘外壳1的内顶壁相抵触;S5, assembling corresponding positions of the insulating cover matrix to the insulating housing matrix with the fuse main body 2, the support post 5 and the inner top wall of the insulating housing 1 colliding;
S6、将粘结剂充填在所述绝缘盖体的四周与所述绝缘外壳的侧壁之间的空隙,并固化;S6, filling a gap between the periphery of the insulating cover and the sidewall of the insulating casing, and curing;
S7、切割或冲断所述弯曲熔丝矩阵的所述水平部,将所述水平部超出所述绝缘外壳的外侧的部分向所述绝缘外壳的外侧壁折弯,制成所述表面贴装熔断器。S7, cutting or punching the horizontal portion of the curved fuse matrix, and bending a portion of the horizontal portion beyond an outer side of the insulating housing to an outer sidewall of the insulating housing to form the surface mount Fuse.
实施例五 Embodiment 5
本实施例提供一种表面贴装熔断器,包括一侧向内凹陷形成有容置腔11的绝缘外壳1、含有两个导电电极22及设置在两个导电电极22之间的熔断部21的熔丝主体2、盖设在容置腔11上的绝缘盖体3及填满绝缘盖体3的四周与绝缘外壳1的侧壁之间的空隙的粘结剂4,两个导电电极22分别为第一导电电极及第二导电电极,所述第一导电电极与熔断部22之间具有第一折弯部221,所述第二导电电极与熔断部22之间具有第二折弯部222,第一折弯部221及第二折弯部222位于所述容置腔内,导电电极22伸出容置腔11用于与电路电连接。绝缘盖体3上设有支撑柱5,支撑柱5与容置腔11的内顶壁相抵触,第一折弯部221及第二折弯部222之间被支撑柱5隔断,以阻断两者之间产生的电弧。The present embodiment provides a surface mount fuse including an insulative housing 1 having a receiving cavity 11 recessed inwardly, and a fuse portion 21 including two conductive electrodes 22 and disposed between the two conductive electrodes 22. The fuse body 2, the insulating cover 3 covering the accommodating cavity 11 and the adhesive 4 filling the gap between the periphery of the insulating cover 3 and the side wall of the insulating case 1, the two conductive electrodes 22 respectively The first conductive electrode and the second conductive electrode have a first bent portion 221 between the first conductive electrode and the fuse portion 22, and a second bent portion 222 between the second conductive electrode and the fuse portion 22 The first bent portion 221 and the second bent portion 222 are located in the accommodating cavity, and the conductive electrode 22 protrudes from the accommodating cavity 11 for electrical connection with the circuit. A support post 5 is disposed on the insulating cover 3, and the support post 5 is in contact with the inner top wall of the accommodating cavity 11, and the first bent portion 221 and the second bent portion 222 are separated by the support post 5 to block The arc generated between the two.
本实施例中,如图7所示,支撑柱5的宽度方向与绝缘盖体3的宽度方向斜交,支撑柱5的靠近绝缘外壳1的一侧向内凹陷形成避让槽51,避让槽51的内顶壁与熔断部22的下表面抵近或接触,确保第一折弯部221及第二折弯部222几乎全部都被隔档。避让槽51的纵切面呈“n”型,避让槽51的纵向中心线与支撑柱5的纵向中心线重合,熔丝主体2的熔断部21穿设在避让槽51中,熔断部21位于容置腔11在宽度方向的中间。In this embodiment, as shown in FIG. 7, the width direction of the support post 5 is oblique to the width direction of the insulating cover 3, and the side of the support post 5 adjacent to the insulative housing 1 is recessed inwardly to form the escape groove 51, and the escape groove 51 is omitted. The inner top wall abuts or contacts the lower surface of the fuse portion 22, ensuring that almost all of the first bent portion 221 and the second bent portion 222 are blocked. The longitudinal section of the escape groove 51 is of an "n" shape, and the longitudinal center line of the escape groove 51 coincides with the longitudinal center line of the support column 5, the fuse portion 21 of the fuse body 2 is bored in the escape groove 51, and the fuse portion 21 is located. The chamber 11 is placed in the middle of the width direction.
本实施例提供一种非常规的支撑柱5的设置方法,意在说明支撑柱5的设置形式多样,其具体结构、个数、排布方式等等可以选择,只要能实现其对绝缘盖体3的定位支撑及对至少部分第一折弯部221及至少部分第二折弯部222的隔档作用即都属于本发明的发明构思所保护的范围。This embodiment provides a method for disposing the support column 5, which is intended to illustrate various configurations of the support column 5. The specific structure, number, arrangement, and the like can be selected as long as the pair of insulating covers can be realized. The positioning support of 3 and the blocking action on at least a portion of the first bent portion 221 and at least a portion of the second bent portion 222 are all within the scope of the inventive concept of the present invention.
与现有技术相比,本发明提供的表面贴装熔断器,通过支撑柱的设置,实现了所述绝缘盖体在安装时的预定位,确保粘结剂在封闭整个容置腔的过程中不会或很少流入容置腔中,使得表面贴装熔断器的生产方法更简单,降低装配难度,产品的熔断特性更可控;同时,所述支撑柱对所述绝缘盖体起到限位作用的同时,还在分列熔丝主体的两端的第一折弯部及第二折弯部之间形成电弧屏障,有效改善灭弧效果。Compared with the prior art, the surface mount fuse provided by the present invention realizes the pre-positioning of the insulating cover body during installation by the arrangement of the support column, and ensures that the adhesive is in the process of closing the entire accommodating cavity. It does not or rarely flows into the accommodating cavity, which makes the production method of the surface mount fuse simpler, reduces the assembly difficulty, and the fuse characteristics of the product are more controllable; at the same time, the support column limits the insulating cover At the same time, the arc barrier is formed between the first bent portion and the second bent portion of the two ends of the fuse main body, thereby effectively improving the arc extinguishing effect.
进一步地,在支撑柱上涂覆灭弧材料,可以显著提升熔断器的灭弧效果;楔形支撑柱更容易排开周围的灭弧颗粒,以利于更方便地插入到填充有灭弧颗粒的绝缘外壳中,绝缘 盖体对天聪在容置腔中的灭弧颗粒进行压实,保证灭弧颗粒填充的密实度。Further, coating the arc extinguishing material on the support column can significantly improve the arc extinguishing effect of the fuse; the wedge support column is easier to discharge the surrounding arc extinguishing particles, so as to facilitate the insertion into the insulating shell filled with the arc extinguishing particles. The insulating cover body compacts the arc extinguishing particles in the accommodating cavity of Tiancong to ensure the compactness of the arc extinguishing particles.
本发明提供的一种表面贴装熔断器的生产方法,实现了对于含有支撑柱的表面贴装熔断器的矩阵式组装,一次可以制备多个熔断器,且制备工艺简单,大大提高了生产效率。The invention provides a method for producing a surface mount fuse, which realizes matrix assembly for a surface mount fuse containing a support column, and can prepare a plurality of fuses at a time, and has a simple preparation process and greatly improves production efficiency. .
以上所揭露的仅为本发明优选实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等同变化,仍属本发明所涵盖的范围。The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, and the equivalent changes made by the scope of the present invention remain within the scope of the present invention.

Claims (14)

  1. 一种表面贴装熔断器,包括:A surface mount fuse comprising:
    绝缘外壳,所述绝缘外壳的一侧向内凹陷形成容置腔;An insulating housing, one side of the insulating housing is recessed inward to form a receiving cavity;
    熔丝主体,所述熔丝主体包括第一导电电极、第二导电电极及设置在所述第一导电电极与所述第二导电电极之间的熔断部,所述熔断部位于所述容置腔内,所述第一导电电极及所述第二导电电极伸出所述容置腔;所述第一导电电极与所述熔断部之间具有第一折弯部,所述第二导电电极与所述熔断部之间具有第二折弯部,所述第一折弯部及所述第二折弯部位于所述容置腔内;a fuse main body, the fuse main body includes a first conductive electrode, a second conductive electrode, and a fuse portion disposed between the first conductive electrode and the second conductive electrode, wherein the fuse portion is located in the fuse Inside the cavity, the first conductive electrode and the second conductive electrode protrude from the accommodating cavity; the first conductive electrode and the fuse portion have a first bent portion, and the second conductive electrode a second bent portion is disposed between the fuse portion and the second bent portion; the first bent portion and the second bent portion are located in the receiving cavity;
    绝缘盖体,所述绝缘盖体盖设在所述容置腔上;An insulating cover body, the insulating cover body is disposed on the accommodating cavity;
    粘结剂,所述粘结剂充填于所述绝缘盖体的四周与所述绝缘外壳的侧壁之间的空隙;An adhesive filling the gap between the periphery of the insulating cover and the sidewall of the insulating housing;
    其特征在于,It is characterized in that
    所述绝缘盖体上设有支撑柱,所述支撑柱与所述容置腔的内顶壁相抵触,所述第一折弯部及所述第二折弯部之间被所述支撑柱隔断。The insulating cover body is provided with a support column, the support column is in contact with the inner top wall of the accommodating cavity, and the support column is between the first bent portion and the second bent portion cut off.
  2. 根据权利要求1所述的表面贴装熔断器,其特征在于:所述支撑柱的靠近所述绝缘外壳的一侧向内凹陷形成避让槽,所述熔丝主体穿设在所述避让槽中,所述避让槽的内顶壁与所述熔断部的下表面抵近或接触。The surface mount fuse according to claim 1, wherein a side of the support post adjacent to the insulating case is recessed inwardly to form a relief groove, and the fuse body is disposed in the escape groove. The inner top wall of the escape groove is in close contact or contact with the lower surface of the fuse portion.
  3. 根据权利要求2所述的表面贴装熔断器,其特征在于:多个所述支撑柱沿所述绝缘盖体的长度方向平行设置。The surface mount fuse according to claim 2, wherein a plurality of said support columns are disposed in parallel along a longitudinal direction of said insulating cover.
  4. 根据权利要求2所述的表面贴装熔断器,其特征在于:所述避让槽呈“n”型。The surface mount fuse according to claim 2, wherein the escape groove has an "n" shape.
  5. 根据权利要求1所述的表面贴装熔断器,其特征在于:多个所述熔断部并联在所述第一导电电极及所述第二导电电极之间,所述支撑柱设置在所述熔断部之间。A surface mount fuse according to claim 1, wherein a plurality of said fuse portions are connected in parallel between said first conductive electrode and said second conductive electrode, said support column being disposed at said fuse Between the ministries.
  6. 根据权利要求5所述的表面贴装熔断器,其特征在于:所述熔断部至少包括并联在所述第一导电电极及所述第二导电电极之间的第一熔断部及第二熔断部,所述支撑柱设置在所述第一熔断部及所述第二熔断部之间。The surface mount fuse according to claim 5, wherein the fuse portion includes at least a first fuse portion and a second fuse portion connected in parallel between the first conductive electrode and the second conductive electrode The support column is disposed between the first fuse portion and the second fuse portion.
  7. 根据权利要求1所述的表面贴装熔断器,其特征在于:所述支撑柱的表面涂覆灭弧材料。The surface mount fuse of claim 1 wherein the surface of the support post is coated with an arc extinguishing material.
  8. 根据权利要求1所述的表面贴装熔断器,其特征在于:所述绝缘盖体的远离所述容置腔的侧壁表面也涂覆有所述粘结剂。The surface mount fuse according to claim 1, wherein a surface of the insulating cover that is away from the accommodating cavity is also coated with the adhesive.
  9. 根据权利要求1-8任一所述的表面贴装熔断器,其特征在于:所述支撑柱呈楔形,所述容置腔中充填灭弧颗粒。The surface mount fuse according to any one of claims 1-8, wherein the support column has a wedge shape, and the accommodating cavity is filled with arc extinguishing particles.
  10. 根据权利要求1所述的表面贴装熔断器,其特征在于:所述支撑柱的宽度方向与所述绝 缘盖体的宽度方向斜交或平行。The surface mount fuse according to claim 1, wherein a width direction of said support post is oblique or parallel to a width direction of said insulating cover.
  11. 一种表面贴装熔断器的生产方法,其特征在于,包括如下步骤:A method for producing a surface mount fuse, comprising the steps of:
    S1、将一整片导电金属材料光刻蚀刻或冲裁形成多个相连的熔丝矩阵,在所述熔丝矩阵表面整体镀覆低熔点金属层,将所述熔丝矩阵折弯成型,制成包括折弯部及水平部的弯曲熔丝矩阵;S1, lithographically etching or blanking a whole piece of conductive metal material to form a plurality of connected fuse matrices, integrally plating a low melting point metal layer on the surface of the fuse matrix, and bending and forming the fuse matrix Forming a curved fuse matrix including a bent portion and a horizontal portion;
    S2、将绝缘外壳植入根据所述弯曲熔丝矩阵的排列方式预先设置的第一装载板中形成绝缘外壳矩阵,所述绝缘外壳的开口朝向一致;S2, implanting an insulating housing into the first loading board preset according to the arrangement of the curved fuse matrix to form an insulating housing matrix, the opening of the insulating housing is oriented in an orientation;
    S3、将所述弯曲熔丝矩阵的对应位置组装至所述绝缘外壳矩阵上,所述弯曲熔丝矩阵的每个所述折弯部位于所述绝缘外壳矩阵中的所述绝缘外壳的容置腔中;S3. Assembling a corresponding position of the curved fuse matrix onto the insulating housing matrix, wherein each of the bent portions of the curved fuse matrix is located in the insulating housing in the insulating housing matrix In the cavity
    S4、将绝缘盖体植入根据所述弯曲熔丝矩阵的排列方式预先设置的第二装载板中形成绝缘盖体矩阵,所述绝缘盖体的支撑柱朝向一致;S4, the insulating cover body is implanted into the second loading plate preset according to the arrangement of the curved fuse matrix to form an insulating cover body matrix, and the supporting columns of the insulating cover body face in a uniform orientation;
    S5、将所述绝缘盖体矩阵的对应位置组装至装有所述熔丝主体的所述绝缘外壳矩阵上,所述支撑柱与所述绝缘外壳的内顶壁相抵触;S5, assembling a corresponding position of the insulating cover matrix to the insulating housing matrix on which the fuse main body is mounted, the supporting post and the inner top wall of the insulating housing are in contact with each other;
    S6、将粘结剂充填在所述绝缘盖体的四周与所述绝缘外壳的侧壁之间的空隙,并固化;S6, filling a gap between the periphery of the insulating cover and the sidewall of the insulating casing, and curing;
    S7、切割或冲断所述弯曲熔丝矩阵的所述水平部,将所述水平部超出所述绝缘外壳的外侧的部分向所述绝缘外壳的外侧壁折弯,制成所述表面贴装熔断器。S7, cutting or punching the horizontal portion of the curved fuse matrix, and bending a portion of the horizontal portion beyond an outer side of the insulating housing to an outer sidewall of the insulating housing to form the surface mount Fuse.
  12. 根据权利要求11所述的表面贴装熔断器的生产方法,其特征在于:在步骤S4后,将所述绝缘盖体矩阵用浸润的方式在所述支撑柱表面涂布灭弧材料,再进行步骤S5。The method of manufacturing a surface mount fuse according to claim 11, wherein after the step S4, the insulating cover body matrix is wetted by applying an arc extinguishing material to the surface of the support post, and then performing Step S5.
  13. 根据权利要求11所述的表面贴装熔断器的生产方法,其特征在于:在步骤S3后,将灭弧颗粒充填在所述容置腔中,再进行步骤S4。The method of manufacturing a surface mount fuse according to claim 11, wherein after the step S3, the arc extinguishing particles are filled in the accommodating chamber, and then the step S4 is performed.
  14. 根据权利要求13所述的表面贴装熔断器的生产方法,其特征在于:所述支撑柱呈楔形。The method of producing a surface mount fuse according to claim 13, wherein the support post has a wedge shape.
PCT/CN2018/119998 2018-01-26 2018-12-10 Surface-mounting fuse and production method therefor WO2019144711A1 (en)

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