WO2019131584A1 - Clothing product processing method and clothing product processing device - Google Patents

Clothing product processing method and clothing product processing device Download PDF

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Publication number
WO2019131584A1
WO2019131584A1 PCT/JP2018/047453 JP2018047453W WO2019131584A1 WO 2019131584 A1 WO2019131584 A1 WO 2019131584A1 JP 2018047453 W JP2018047453 W JP 2018047453W WO 2019131584 A1 WO2019131584 A1 WO 2019131584A1
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WO
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Prior art keywords
superheated steam
product
air
steaming
dry air
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PCT/JP2018/047453
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French (fr)
Japanese (ja)
Inventor
廣晴 難波
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難波産業株式会社
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Priority to JP2019561691A priority Critical patent/JP6934260B2/en
Publication of WO2019131584A1 publication Critical patent/WO2019131584A1/en

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric

Definitions

  • the present invention relates to an apparatus and method for post-processing articles of clothing comprising, for example, synthetic fibers in general, especially nylon, PTT, PLA, polyester fiber knitted textile films, etc.
  • clothing comprising polyester fiber knitted textile films etc.
  • whitening such as wearing out, fading, bleaching, chemical processing, etc., Atari, puckering, tactile and visual changes due to changes in the character of the fabric, water repellency, water absorption fast drying, moisturizing heat retention, various types of UV processing, etc.
  • BACKGROUND OF THE INVENTION 1 Field of the Invention
  • the present invention relates to a clothing product processing method for imparting a function, and a clothing product processing apparatus.
  • Patent Document 2 after dyeing liquid is padded to a fiber structure, an aluminum pipe sprayed with ceramic emitting far infrared rays is deployed as a heater to a steamer, and a cylinder having far infrared radiation power is similarly increased. It is disposed in the heat treatment section and passes superheated steam through the heater or cylinder, emits superheated steam into the steamer or processing chamber while emitting far infrared radiation energy, and releases high temperature steam without air of 100% heating steam under normal pressure. A staining method and apparatus for teaming is disclosed.
  • Patent Documents 1 and 2 use superheated steam for processing of textile products, preventing condensation or chemical dripping of products etc. before steaming process by superheated steam, and superheated steam No consideration has been given to preventing condensation after the steaming step.
  • the present invention has been made in view of such problems, and the object of the present invention is to dye, discharge, fade, bleach, chemicals, etc. to a product after sewing and knitting of a garment made of polyester fiber and the like. It is an object of the present invention to provide a clothing product processing apparatus and method that are effective for imparting various functions such as tactile and visual changes due to changes in the character of products, fabrics, sewing threads and accessories of products.
  • the purpose is to prevent condensation and dripping of chemicals on products and the like before the steaming process with superheated steam, and to prevent condensation and the like after the steaming process with superheated steam.
  • the clothing product processing method concerning the 1st mode of the present invention is plain dyeing by exposing clothing products, such as polyester fiber, with superheated steam under predetermined pressure for a predetermined temperature and time under atmospheric pressure, A post-dyed processing expression is added which includes at least one of a squeeze spray and other handicrafts and / or a deposit and release by transferring the drug glue to the application product.
  • the clothing product processing method is a method for processing a clothing product such as polyester fiber, and the above-mentioned polyester fiber clothing product is transferred by using various carriers with medicines.
  • Treatment, spraying, and / or brushing, and / or pre-treatment such as brushing, and exposure to superheated steam at a predetermined temperature for a predetermined period of time for dyeing, setting, discharging, fading, bleaching, chemical, atari, and puckering expressions
  • imparting a change in trait and visual and tactile changes to the dough of the product and further imparting a function by functional drug processing.
  • the clothing product processing method includes a hanger suspension cassette, a heat exchanger for discharging heated dry air and normal temperature air, a heated air pipe for discharging the heated dry air and normal temperature dry air, and overheating.
  • a clothing product processing method using a clothing product processing apparatus comprising: a superheated steam generator for discharging steam and a superheated steam input pipe for discharging the superheated steam; and a plurality of polyester fiber clothing products
  • At least one of pre-treatment including transfer treatment, spray treatment, and brushing treatment is performed, and the steaming process is exposed to the superheated steam at a predetermined temperature for a predetermined time for fading, bleaching, chemical, atari, and
  • the packer expression is given, as well as the change in character and visual and tactile changes to the dough of the product, and the function is further imparted by functional drug processing.
  • the heated dry air has a temperature of 60 to 100 ° C.
  • the superheated steam has a saturated vapor pressure temperature at atmospheric pressure of 100 to 200 ° C.
  • the clothing product processing apparatus includes a steaming process box and a hanger suspension cassette, and the steaming process box is a heat exchanger for discharging heated dry air and normal temperature air;
  • the steaming process box is a heat exchanger for discharging heated dry air and normal temperature air;
  • a plurality of polyester fiber clothing products are suspended by a heating air pipe for leading out the heating dry air and normal temperature air, a superheated steam generator for discharging superheated steam, and a superheated steam input pipe for deriving the superheated steam.
  • the hanger suspension cassette is put into the steaming box and taken out through the steps of a preheating step by the heating dry air, a steaming step by the superheated steam, and a slow cooling step by the heating dry air and the normal temperature air.
  • the heated dry air has a temperature of 60 to 100 ° C.
  • the superheated steam has a saturated vapor pressure temperature at atmospheric pressure of 100 to 200 ° C.
  • the superheated steam input pipe for deriving the superheated steam is disposed at the bottom of the steaming box, and the superheated steam whose specific gravity is smaller than air or whose specific gravity is smaller than air as the temperature becomes higher is
  • the method is characterized in that the superheated steam introduction pipe is introduced from the lower part of the steaming treatment box and exhausted from the upper and lower parts.
  • the whiteness expression such as dyeing, discharging, fading, bleaching, chemical, etc., the character change of the fabric, sewing thread and accessories of the product
  • a clothing product processing apparatus and method that are effective for imparting various functions such as tactile and visual changes, ataris, and expressions of puckering.
  • FIG. 1 It is a figure which shows the structure of the housing
  • the present invention newly provides, for example, a processing means for a product after knitting and sewing such as polyester fiber, and in combination with a chemical treatment containing a dye and a decoloring agent, or a product alone, to the product after knitting and knitting Heat treatment with superheated steam to produce product dyeing, dye-out, whitening effect, change in character of the fabric part of the product, and change of sewing thread and other secondary materials, and prepare a new expression sensitive element of textile products It provides technical means.
  • a rack for accommodating a plurality of hangers for suspending a garment product treated with a manual treatment.
  • Preheating process with heated dry air ⁇
  • Steaming process with superheated steam ⁇
  • the polyester clothing product to be treated is heated under superatmospheric pressure at atmospheric pressure.
  • Processing in the gas phase was performed by exposing the state to a predetermined temperature for a predetermined time. At this time, it was also possible to set the processing temperature and the processing time according to the processing content.
  • FIG. 1 mainly illustrates the configuration of the case of the clothing product processing apparatus according to the present embodiment, and the configuration of each part will be described.
  • the case 2 of the clothing product processing apparatus 1 is in the shape of a hollow rectangular solid, and both side surfaces, the bottom surface, the flat surface, and the back surface are all constituted by the heat insulating wall 3
  • the front is a double-sided front door 4.
  • Two rail members 5 are laid on the bottom of the inside of the housing 2 and the movement of the wheels is guided by the race member 5 when the hanger suspension cassette 6 described later in detail is stored from the front It is supposed to be.
  • the case 2 is provided with respective inlets for heated dry air for preheating and slow cooling and superheated steam, and upper and lower exhaust ports, and each inlet is subjected to heat exchange temperature control It is connected to the air supply pipe and the superheated steam generator.
  • the use of the superheated steam generator can reduce the pressure of the external steam such as a boiler and directly blow it, and replace it with the superheated steam generator.
  • an electric heater for temperature control is added to the flow path.
  • FIG. 2 shows the configuration of the hanger suspension cassette which is a part of the clothing product processing apparatus according to the present embodiment, and will be described.
  • the hanger suspension cassette 6 is configured by assembling the metal frame 7 so as to create a rectangular space, and two suspension columns 9 are disposed at the top. In addition, wheels 8 are provided on the bottom surface. A plurality of hangers 10 on which the target product is hung is hung on the suspension post 9. More specifically, the hanger 10 is hung with an externally pre-processed target product, and the hanger 10 is suspended on a suspension post. The hangers 10 are disposed in the hanger suspension cassette 6 with less deviation and in a well-balanced manner. Thereafter, the hanger suspension cassette 6 is housed inside the housing 2.
  • FIG. 3 shows the structure of a steaming process which is a part of the clothing product processing apparatus according to the present embodiment.
  • the function of the steaming system is mounted on the housing 2.
  • the steaming treatment box 16 what carried out the function of the steaming treatment system in the case shall be called the steaming treatment box 16.
  • the steaming process box 16 is provided with a heat exchanger 11, which is connected to a heating air pipe 12.
  • the heating air pipe 12 is branched into two on the bottom of the inside of the housing 2 and provided with a plurality of openings for discharging the heating air on the surface of the pipe.
  • the steaming treatment box 16 is provided with a superheated steam generator 13, and the superheated steam generator 13 is connected to a superheated steam input pipe 14.
  • the superheated steam input pipe 14 is branched into two on the bottom surface inside the housing 2 and is provided with a plurality of openings for discharging the superheated steam on the surface of the pipe.
  • two exhaust holes 15 are provided in the upper part of the side surface of the housing 2.
  • the heated dry air is supplied through the heat exchanger 11 by the steam from the external boiler.
  • the superheated steam generator 13 used for this clothing product processing apparatus 1 the thing of the simple structure which reheats external steam by a sheathed heater is used.
  • the heating dry air can be set to 100 ° C. or more, and the inside of the steaming treatment box 16 can be maintained at 100 ° C. In that case, reheating by a sheathed heater or the like can be omitted.
  • the external boiler saturated steam can be used in combination in the two paths of the heated dry air via the heat exchanger and the decompressed raw steam.
  • polyester fiber clothing product "drug treatment" which is a pre-process matched to the purpose of processing is performed in advance.
  • polyester fibers have a relatively low water holding capacity and a small specific heat, and the reaction is promoted by melt diffusion through water at the time of reaction of dyes, decolorizing agents, changes in characteristics, functional agents and the like. In order to secure water from superheated steam, it prescribes a drug with a moisturizing effect.
  • thermometers are disposed at each of six surfaces in the steaming treatment box 16 to obtain the maximum temperature or the temperatures at a plurality of specified locations. Were measured and it was confirmed whether or not they were within the allowable range. As a result, it was decided to define two point temperatures, A point and B point, as index points.
  • the temperature distribution is confirmed and the superheated steam is determined by the temperature of the base point (Point A, Point B) therein.
  • a method is adopted to control the temperature and quantity of the charge.
  • the drug-treated polyester fiber garment product is hung on a product hanger 10 made of a material having a small heat capacity.
  • a product hanger 10 made of a material having a small heat capacity.
  • the product hangers 10 on which the product is suspended are set on the suspension columns 9 of the hanger suspension cassette 6 at predetermined intervals. At this time, the balance of the set position is taken into consideration by the material, the fabric weight, the number of sheets, etc. (S1).
  • the hanger suspension cassette 6 is pushed into the front opening / closing housing 2, more specifically into the steaming treatment box 16 (S2). Then, confirm the closing of the front opening / closing door, open the exhaust hole 15 at the upper part of the housing 2, turn on the heat exchanger 11, start the supply of heated dry air in the "preheating process", and inside the steaming box 16 To a predetermined temperature (S3).
  • the "superheating process” is started (S4). That is, the amount of boiler steam introduced into the superheated steam generator 13 is set to a predetermined amount, the outlet temperature of the superheated steam generator 13 is set to a predetermined temperature, and standby is performed until the inside of the steam processing box 16 reaches a predetermined temperature.
  • the amount of heat discharged to the outside of the steaming process box 16 also fluctuates depending on the amount of clothing products to be processed and the outside temperature, so the settings of the exhaust valve opening and closing, the amount of steam supplied to the superheated steam generator 13, and the outlet temperature are adjusted. Since each setting condition is patterned according to the processing content and the external condition, holding of the processing time at a predetermined temperature according to the processing content can be easily realized.
  • the processing temperature and the processing time can be held according to the processing content, and when the heating process is completed, the annealing process is started (S5). That is, although there is no problem with slight condensation and wetting, it is desirable to draw out the product cassette in a dry state for stabilization of the conditions in the steaming process box 16, so the superheated steam stagnating in the treatment box first is heated dry air Replace and discharge. Thereafter, after gradual cooling with normal temperature air and confirmation of discharge of superheated steam, the steam processing box 16, that is, the front opening / closing door 4 of the housing 2 is opened and the hanger suspension cassette 6 is drawn out.
  • the product hanger 10 that is, the product to be processed is taken out of the hanger suspension cassette 6 (S6).
  • the reduction washing as the post-treatment and the washing and drying are finished by washing and drying.
  • the steaming processing conditions by superheated steam differ with the processing content significantly.
  • Acceptable conditions for whitening and dyeing differ depending on the physical properties of the material, the type of fabric, the presence or absence of auxiliary materials, and the like.
  • the temperature of the superheated steam atmosphere in the steaming treatment box 16 is adjusted in the range of about 100 ° C. to 200 ° C. saturated vapor pressure temperature under atmospheric pressure.
  • the outlet temperature of the superheated steam generator 13 can be raised up to 500 ° C. (as 20 KG / Hr), but the heat loss in the entire apparatus, the optimal superheat to bring the inside of the steaming box 16 to a predetermined temperature
  • the application predetermined temperature is approached and equilibrium is maintained for a predetermined time.
  • the treatment temperature with superheated steam is around 160 ° C at maximum, and the treatment time is about 20 minutes, but it changes depending on the material to be treated, the texture of the fabric, the processing purpose, etc. .
  • a garment product processing method that adds a post-dyeding representation that includes at least one of deposition and release by transfer to a carrier and an application product. Therefore, according to this method, after dyeing and knitting products of polyester fiber clothing, tactile and visual changes due to changes in traits of product fabrics, sewing yarns, and accessories, after dyeing, such as plain dyeing and dressing, Etc. can be performed. As various carriers, pumice, cork, rubber, plastic balls, cloth packs, cloth breaks, etc. are used.
  • a method of processing a polyester fiber garment product wherein the above-mentioned polyester fiber garment product is transferred, sprayed and brushed with various carriers using a medicine. Perform at least any pretreatment of iso-craft processing and expose to predetermined temperature and time with superheated steam, fade expression, bleach, chemical, atari, and puckering expression, as well as changes in the character of product dough, visual tactile change
  • a garment product processing method is provided for imparting and further performing functional agent processing.
  • whitening such as dyeing, discharge printing, fading, bleaching, chemical, etc.
  • product texture sewing thread
  • tactile sensation due to a change in the character of the product for the product after sewing and knitting of polyester fiber clothing
  • functions such as visual change, atari, expression of puckering
  • a hanger suspension cassette a heat exchanger for discharging heated dry air and normal temperature air, a heated air pipe for discharging the heated dry air and normal temperature air, and overheated steam generation for discharging overheated steam
  • a method of processing a garment product by a garment processing apparatus comprising a steamer box and a superheated steam input pipe for discharging the superheated steam, the hanger suspension cassette for suspending a plurality of polyester fiber garment products, A step of introducing the steaming treatment box, a preheating step (S3) by the heating dry air, a steaming step (S4) by the superheated steam, and a slow cooling step (S5) by the heating dry air and the normal temperature air; And using various carriers by pharmaceutical agents for the polyester fiber clothing products
  • pre-treatments such as transfer treatment, spray treatment, and brush coating, faded, bleached, chemical, atari, and packer by exposing the superheated steam to a predetermined temperature for a predetermined
  • a ring product as well as a clothing product processing method for imparting a change in character, a change in visual and tactile sensation to the fabric of a product, and further providing a function by functional drug processing are provided. Therefore, in addition to the above effects, it is possible to prevent condensation and dripping of chemicals on products and the like before the steaming process with superheated steam, and effectively prevent condensation and the like after the steaming process with superheated steam.
  • the heating dry air may be 60 to 100 ° C.
  • the superheated steam may have a saturated vapor pressure temperature of 100 to 200 ° C. under atmospheric pressure.
  • the batch-type clothing product processing apparatus 1 includes a steaming process box 16 and a hanger suspension cassette 6, wherein the steaming process box 16 includes heated dry air and A heat exchanger 11 for discharging normal temperature air, a heating air pipe 12 for deriving the heating dry air and the normal temperature air, a superheated steam generator 13 for discharging superheated steam, a superheated steam input pipe 14 for deriving the superheated steam, , And the hanger suspension cassette 6 in which a plurality of polyester fiber clothing products are suspended is put into the steaming process box 16, a preheating process by the heating dry air, a steaming process by the superheated steam, the heating dry air and A clothing product processing device is provided which is taken out through each step of the slow cooling step by the normal temperature air.
  • the steaming process box 16 includes heated dry air and A heat exchanger 11 for discharging normal temperature air
  • a heating air pipe 12 for deriving the heating dry air and the normal temperature air
  • a superheated steam generator 13 for discharging superhe
  • whitening such as dyeing, discharging, fading, bleaching, chemical, etc.
  • product texture sewing thread
  • tactile change due to the character change of the product for the product after sewing and knitting of polyester fiber clothing
  • Various functions such as visual change, atari, expression of puckering can be added. Furthermore, in addition to the above effects, it is possible to prevent condensation and dripping of chemicals on products and the like before the steaming process with superheated steam, and effectively prevent condensation and the like after the steaming process with superheated steam.
  • the heating dry air may be 60 to 100 ° C.
  • the superheated steam may have a saturated vapor pressure temperature of 100 to 200 ° C. under atmospheric pressure.
  • the superheated steam input pipe 14 for delivering the superheated steam is disposed at the bottom of the steaming box 16 and has a specific gravity smaller than air or the specific gravity smaller than air as the temperature increases.
  • the steam is introduced and exhausted from the lower portion of the steaming process box 16 from the superheated steam injection pipe 14. Therefore, according to this clothing product processing apparatus 1, when the hanger suspension cassette 6 for suspending a plurality of hanger hanging products on the suspension columns 9 is placed in the steaming box 16 and the superheated steam is filled, the superheated steam has a specific gravity than air.
  • the temperature distribution in the steaming box can be replaced by replacing the air with the preheating temperature air and filling the inside of the steaming box with superheated steam from the bottom and discharging from the bottom. Can be stabilized.
  • each step is a separate box, and the box move type where the cassette moves, or in the tunnel type, the product hanger is set in the suspension cassette or rotational movement chain, the movement process line is preheated by a predetermined temperature by the superheated steam, residence time It may be a continuous processing facility having a steaming and annealing section. In this case, air curtains are placed before and after the steaming section to prevent the superheated steam from leaking, to avoid condensation of steam, and to separately control the tunnel circulation speed and the staying steaming time. In addition, division of heating air and superheated steam between processes is also performed clearly in terms of configuration.
  • the heating tumbler dryer is added with each function that enables temperature control, rotation control, and air volume control under high temperature high pressure boiler steam. It is also possible to adopt a simple method of decompressing heated dry air and high temperature boiler raw steam and directly using it as a superheated steam source. That is, the boiler steam pipe is branched into two, the first steam pipe 21 is connected to the heat exchanger 22, and the second steam pipe 25 is direct injection. An intake upper surface filter 23 is disposed in the heat exchanger 22, and the first steam pipe 21 is also connected to a steam pipe 24 for return steam via heat exchange fins.
  • Dry air is drawn into the rotary drum 26 through the heat exchanger 22 and sucked in by the blower 30 driven by the motor 31 through the lower part 27 of the exhaust chamber, the exhaust filter 28 and the upper part 29 of the exhaust chamber. It is exhausted to the outside through the air passage.
  • the input amount of the object to be processed into the tumbler may be adjusted, the temperature may be maintained at about 100 ° C. with the superheated dry air, the reduced pressure boiler raw steam may be input, and the temperature may be adjusted to a predetermined temperature.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)

Abstract

According to the present invention, various functions including color-removal caused by dyeing, discharge-printing, fading, bleaching, and chemical, tactile and visual changes caused by changes in the characteristics of product texture, sewing threads, and accessories, appearance such as shining and puckering, and so on are provided to a sown and knitted clothing product made of polyester fibers, etc. The present invention provides a clothing product processing method and a clothing product processing device that add piece-dyeing expression to a polyester fiber clothing product by exposing the product to superheated steam under atmospheric pressure at a prescribed temperature for a prescribed time period, the piece-dyeing expression including at least one of plain dyeing, tying and spray handcrafting, and discharge-coloring which is achieved by applying chemical paste to a carrier so as to be transferred to the product.

Description

衣料製品加工方法、及び衣料製品加工装置Clothing product processing method and clothing product processing apparatus
　本発明は、例えば合成繊維全般、特にナイロン、ＰＴＴ，ＰＬＡ、ポリエステル繊維の編物織物フィルム等からなる衣料製品の製品後加工を行う装置及び方法に係り、特にポリエステル繊維の編物織物フィルム等からなる衣料製品に対して、着抜染、フェード、ブリーチ、ケミカル加工等の白抜き表現、アタリ、パッカリング、生地の形質変化による触覚及び視覚変化、撥水、吸水速乾、保湿保温、ＵＶ加工等の各種機能を付与する衣料製品加工方法、及び衣料製品加工装置に関する。 The present invention relates to an apparatus and method for post-processing articles of clothing comprising, for example, synthetic fibers in general, especially nylon, PTT, PLA, polyester fiber knitted textile films, etc. In particular, clothing comprising polyester fiber knitted textile films etc. For products, whitening such as wearing out, fading, bleaching, chemical processing, etc., Atari, puckering, tactile and visual changes due to changes in the character of the fabric, water repellency, water absorption fast drying, moisturizing heat retention, various types of UV processing, etc. BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a clothing product processing method for imparting a function, and a clothing product processing apparatus.
　従来、天然の綿、麻、ウールなどの天然繊維からなる衣料製品に対する製品染色、洗い形質変化、機能付与については、一般的に広く行われている。 Heretofore, product dyeing, washing characteristics change and functionalization of clothing products made of natural fibers such as natural cotton, hemp, wool and the like are generally widely performed.
　一方、ポリエステル製品に対しては、密閉式の高温高圧染色機を使用した製品染色が一般的になされているが、密閉式の染色であることから表現上制約がある。このほか、顔料染色による製品染色も行われているが、顔料での染色性能にも制約がある。 On the other hand, for polyester products, product dyeing using a closed high-temperature and high-pressure dyeing machine is generally performed, but the expression is limited because of the closed-type dyeing. In addition to this, although product dyeing by pigment dyeing is performed, there is a limitation also on the dyeing performance with a pigment.
　ここで、繊維製品の仕上げ加工について、例えば特許文献１では、処理トンネルに過熱蒸気を導入し、処理トンネルを繊維製品が通過することにより、処理対象となる繊維製品を大気圧下で飽和温度以上に加熱した過熱水蒸気に所定時間晒し、繊維製品の仕上げ処理を行う方法及び装置が開示されている。 Here, for finishing of textile products, for example, according to Patent Document 1, superheated steam is introduced into the treatment tunnel, and the textile product passes through the treatment tunnel, so that the textile product to be treated is saturated at atmospheric pressure or higher And a method and apparatus for finishing the fiber product by exposing it to heated superheated steam for a predetermined time.
　さらに、特許文献２では、繊維構造物に対して染液をパッドした後、遠赤外線を放射するセラミックを溶射したアルミニウムパイプをヒーターとしてスチーマーに配備し、同様に遠赤外線放射力をもつシリンダーを高熱処理部に配備して過熱水蒸気をヒーター又はシリンダー内に通し、遠赤外線輻射エネルギーを放射しながら過熱水蒸気をスチーマー又は処理室内に放出し、常圧における加熱水蒸気１００％の空気の無い状態で高温スチーミング処理する染色方法及び装置が開示されている。 Furthermore, in Patent Document 2, after dyeing liquid is padded to a fiber structure, an aluminum pipe sprayed with ceramic emitting far infrared rays is deployed as a heater to a steamer, and a cylinder having far infrared radiation power is similarly increased. It is disposed in the heat treatment section and passes superheated steam through the heater or cylinder, emits superheated steam into the steamer or processing chamber while emitting far infrared radiation energy, and releases high temperature steam without air of 100% heating steam under normal pressure. A staining method and apparatus for teaming is disclosed.
特開２００３－２２１７７４号公報JP 2003-221774 特開２００７－９３５３号公報JP, 2007-9353, A
　しかしながら、特許文献１、２に開示された技術は、繊維製品の加工に過熱水蒸気を用いるものであるが、過熱水蒸気による蒸熱工程前における製品等の結露や薬剤滴下を防止することや、過熱水蒸気による蒸熱工程後の結露等を防止することについては、何ら考慮されていなかった。 However, although the techniques disclosed in Patent Documents 1 and 2 use superheated steam for processing of textile products, preventing condensation or chemical dripping of products etc. before steaming process by superheated steam, and superheated steam No consideration has been given to preventing condensation after the steaming step.
　本発明は、このような課題に鑑みてなされたものであり、その目的とするところは、ポリエステル繊維等からなる衣料の縫製編立後製品に対して、染色、抜染、フェード、ブリーチ、ケミカルなどの白抜き表現、製品の生地、縫い糸、付属品の形質変化による触覚及び視覚変化、アタリ、パッカリングの表現などの各種機能付与に有効な衣料製品加工装置及び方法を提供することにある。 The present invention has been made in view of such problems, and the object of the present invention is to dye, discharge, fade, bleach, chemicals, etc. to a product after sewing and knitting of a garment made of polyester fiber and the like. It is an object of the present invention to provide a clothing product processing apparatus and method that are effective for imparting various functions such as tactile and visual changes due to changes in the character of products, fabrics, sewing threads and accessories of products.
　さらに、過熱水蒸気による蒸熱工程前における製品等の結露や薬剤滴下を防止することや、過熱水蒸気による蒸熱工程後の結露等を防止することにある。 Furthermore, the purpose is to prevent condensation and dripping of chemicals on products and the like before the steaming process with superheated steam, and to prevent condensation and the like after the steaming process with superheated steam.
　上記課題を解決するため、本発明の第１の態様に係る衣料製品加工方法は、ポリエステル繊維等の衣料製品を、大気圧下で、過熱水蒸気により、所定温度、時間晒すことにより、無地染、絞り縛りスプレー他手工、及び薬剤糊を担体に着け製品に転着することによる着抜染の少なくともいずれかを含む後染め加工表現を加える。 In order to solve the above-mentioned subject, the clothing product processing method concerning the 1st mode of the present invention is plain dyeing by exposing clothing products, such as polyester fiber, with superheated steam under predetermined pressure for a predetermined temperature and time under atmospheric pressure, A post-dyed processing expression is added which includes at least one of a squeeze spray and other handicrafts and / or a deposit and release by transferring the drug glue to the application product.
　そして、本発明の第２の態様に係る衣料製品加工方法は、ポリエステル繊維等の衣料製品を加工する方法であって、上記ポリエステル繊維衣料製品に対して、薬剤による、各種担体を用い、転着処理、スプレー処理、及び刷毛塗り等手工処理の少なくともいずれかの前処理を行い、過熱水蒸気により、所定温度、時間晒すことで、染色や着抜染、フェード、ブリーチ、ケミカル、アタリ、及びパッカリング表現、並びに製品の生地に形質変化、視覚触覚変化を付与し、更に機能薬剤処理による機能付与を行う。 And the clothing product processing method according to the second aspect of the present invention is a method for processing a clothing product such as polyester fiber, and the above-mentioned polyester fiber clothing product is transferred by using various carriers with medicines. Treatment, spraying, and / or brushing, and / or pre-treatment such as brushing, and exposure to superheated steam at a predetermined temperature for a predetermined period of time for dyeing, setting, discharging, fading, bleaching, chemical, atari, and puckering expressions As well as imparting a change in trait and visual and tactile changes to the dough of the product, and further imparting a function by functional drug processing.
　さらに、本発明の第３の態様に係る衣料製品加工方法は、ハンガー懸架カセットと、加熱ドライエアー及び常温エアーを排出する熱交換機と前記加熱ドライエアー及び常温ドライエアーを導出する加熱エアーパイプと過熱水蒸気を排出する過熱水蒸気発生器と前記過熱水蒸気を導出する過熱水蒸気投入パイプとを備えた蒸熱処理ボックスと、からなる衣料製品加工装置による衣料製品加工方法であって、ポリエステル繊維衣料製品を複数枚吊るす前記ハンガー懸架カセットを、前記蒸熱処理ボックスに投入する工程と、前記加熱ドライエアーによる予熱工程と、前記過熱水蒸気による蒸熱工程と、前記加熱ドライエアー及び前記常温エアーによる徐冷工程と、を有し、前記ポリエステル繊維衣料製品に対して、薬剤による、各種担体を用いる転着処理、スプレー処理、及び刷毛塗りを含む手工処理の少なくともいずれかの前処理を行い、前記蒸熱工程により、前記過熱水蒸気に所定温度、時間晒すことで、フェード、ブリーチ、ケミカル、アタリ、及びパッカリング表現、並びに製品の生地に形質変化、視覚触覚変化を付与し、更に機能薬剤処理による機能付与を行う。 Furthermore, the clothing product processing method according to the third aspect of the present invention includes a hanger suspension cassette, a heat exchanger for discharging heated dry air and normal temperature air, a heated air pipe for discharging the heated dry air and normal temperature dry air, and overheating. A clothing product processing method using a clothing product processing apparatus comprising: a superheated steam generator for discharging steam and a superheated steam input pipe for discharging the superheated steam; and a plurality of polyester fiber clothing products There is a process of charging the hanging hanger suspension cassette into the steaming box, a preheating process by the heating dry air, a steaming process by the superheated steam, and a slow cooling process by the heating dry air and the room temperature air. Use various carriers by pharmaceutical agents for the polyester fiber clothing products At least one of pre-treatment including transfer treatment, spray treatment, and brushing treatment is performed, and the steaming process is exposed to the superheated steam at a predetermined temperature for a predetermined time for fading, bleaching, chemical, atari, and The packer expression is given, as well as the change in character and visual and tactile changes to the dough of the product, and the function is further imparted by functional drug processing.
　この第３の態様において、前記加熱ドライエアーは６０乃至１００℃であり、前記過熱水蒸気は、大気圧下での飽和蒸気圧温度が１００乃至２００℃である。 In the third aspect, the heated dry air has a temperature of 60 to 100 ° C., and the superheated steam has a saturated vapor pressure temperature at atmospheric pressure of 100 to 200 ° C.
　そして、本発明の第４の態様に係る衣料製品加工装置は、蒸熱処理ボックスと、ハンガー懸架カセットと、を有し、前記蒸熱処理ボックスは、加熱ドライエアー及び常温エアーを排出する熱交換機と、前記加熱ドライエアー及び常温エアーを導出する加熱エアーパイプと、過熱水蒸気を排出する過熱水蒸気発生器と、前記過熱水蒸気を導出する過熱水蒸気投入パイプと、を備え、ポリエステル繊維衣料製品を複数枚吊るした前記ハンガー懸架カセットを、前記蒸熱処理ボックスに投入し、前記加熱ドライエアーによる予熱工程、前記過熱水蒸気による蒸熱工程、及び前記加熱ドライエアー及び前記常温エアーによる徐冷工程の各工程を経て、取り出す。 The clothing product processing apparatus according to the fourth aspect of the present invention includes a steaming process box and a hanger suspension cassette, and the steaming process box is a heat exchanger for discharging heated dry air and normal temperature air; A plurality of polyester fiber clothing products are suspended by a heating air pipe for leading out the heating dry air and normal temperature air, a superheated steam generator for discharging superheated steam, and a superheated steam input pipe for deriving the superheated steam. The hanger suspension cassette is put into the steaming box and taken out through the steps of a preheating step by the heating dry air, a steaming step by the superheated steam, and a slow cooling step by the heating dry air and the normal temperature air.
　この第４の態様において、前記加熱ドライエアーは６０乃至１００℃であり、前記過熱水蒸気は、大気圧下での飽和蒸気圧温度が１００乃至２００℃である。さらに、前記過熱水蒸気を導出する過熱水蒸気投入パイプは、前記蒸熱処理ボックスの底面に配設置されており、空気よりも比重が小さい、又は温度が高くなるほど空気よりも比重が小さくなる前記過熱水蒸気は、前記過熱水蒸気投入パイプより、前記蒸熱処理ボックスの下部から投入され上下部から排気されることを特徴とする。 In the fourth aspect, the heated dry air has a temperature of 60 to 100 ° C., and the superheated steam has a saturated vapor pressure temperature at atmospheric pressure of 100 to 200 ° C. Furthermore, the superheated steam input pipe for deriving the superheated steam is disposed at the bottom of the steaming box, and the superheated steam whose specific gravity is smaller than air or whose specific gravity is smaller than air as the temperature becomes higher is The method is characterized in that the superheated steam introduction pipe is introduced from the lower part of the steaming treatment box and exhausted from the upper and lower parts.
　したがって、本発明によれば、ポリエステル繊維等からなる衣料の縫製編立後製品に対して、染色、抜染、フェード、ブリーチ、ケミカルなどの白抜き表現、製品の生地、縫い糸、付属品の形質変化による触覚及び視覚変化、アタリ、パッカリングの表現などの各種機能付与に有効な衣料製品加工装置及び方法を提供することができる。 Therefore, according to the present invention, with respect to the product after sewing and knitting of the polyester fiber and the like, the whiteness expression such as dyeing, discharging, fading, bleaching, chemical, etc., the character change of the fabric, sewing thread and accessories of the product It is possible to provide a clothing product processing apparatus and method that are effective for imparting various functions such as tactile and visual changes, ataris, and expressions of puckering.
本発明の一実施形態に係る衣料製品加工装置の筐体の構成を示す図である。It is a figure which shows the structure of the housing | casing of the clothing product processing apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る衣料製品加工装置の一部であるハンガー懸架カセットの構成を示す図である。It is a figure showing composition of a hanger suspension cassette which is a part of clothing product processing device concerning one embodiment of the present invention. 本発明の一実施形態に係る衣料製品加工装置の一部である蒸熱処理ボックスの構成を示す図である。It is a figure showing composition of a steaming process box which is a part of clothing product processing device concerning one embodiment of the present invention. 図３の蒸熱処理ボックスにおける温度センサの配置を示す図である。It is a figure which shows arrangement | positioning of the temperature sensor in the steaming process box of FIG. 本発明の一実施形態に係る衣料製品加工方法の処理手順を示すフローチャートである。It is a flowchart which shows the process sequence of the clothing product processing method which concerns on one Embodiment of this invention. タンブラー乾燥機の構成を示す図である。It is a figure which shows the structure of a tumble dryer.
　本発明は、例えば、ポリエステル繊維等の編立縫製後製品に対する加工手段を新たに提供するものであり、染料や脱色剤を含む薬品処理と組み合わせ、又は製品単独で、当該編立縫製後製品に対して過熱水蒸気による加熱処理を行い、製品の染色、着抜染、白抜き効果、製品の生地部分に形質変化、及び縫い糸他副資材の変化を生じさせ、繊維製品の表情感性要素を整える新たな技術手段を提供するものである。 The present invention newly provides, for example, a processing means for a product after knitting and sewing such as polyester fiber, and in combination with a chemical treatment containing a dye and a decoloring agent, or a product alone, to the product after knitting and knitting Heat treatment with superheated steam to produce product dyeing, dye-out, whitening effect, change in character of the fabric part of the product, and change of sewing thread and other secondary materials, and prepare a new expression sensitive element of textile products It provides technical means.
　従来、例えば、ポリエステル繊維等からなる衣料製品に対して、ジーンズのような人工的経年変化表情を与える装置及び方法は存在しなかったが、本発明によれば、可抜性染料により先染めされたポリエステル繊維等からなる編立縫製後製品に対して、白色抜染によるフェード、ブリーチ、ケミカル、擦れ、アタリ、パッカリング表現、多色模様、縛り絞り手工文様などの各種表現を加えることを可能とする。 Conventionally, there has been no device and method for giving artificial aging expression like jeans to clothing products made of, for example, polyester fibers, but according to the present invention, it is pre-dyed with a removable dye. It is possible to add various expressions such as fade by white discharge, bleach, chemical, rubbing, atari, puckering expression, multi-color pattern, tied handicraft pattern etc. to knitted and sewn products made of polyester fiber etc. Do.
　これを実現するために、本発明では、手工を伴う薬剤処理を行った衣料製品を吊るす複数のハンガーを収容する架台を、
　・加熱ドライエアーによる予熱工程
　・過熱水蒸気による蒸熱工程
　・常温ドライエアーによる徐冷工程
の各工程を行う処理室を順次通過させることにより、処理対象のポリエステル衣料製品を大気圧下で過熱水蒸気過半の状態に所定温度、時間晒す気相中の加工とした。このとき、加工内容により、処理温度と加工時間を設定することも可能とした。 In order to realize this, according to the present invention, there is provided a rack for accommodating a plurality of hangers for suspending a garment product treated with a manual treatment.
· Preheating process with heated dry air · Steaming process with superheated steam · By sequentially passing through the treatment chamber performing each process of slow cooling process with normal temperature dry air, the polyester clothing product to be treated is heated under superatmospheric pressure at atmospheric pressure. Processing in the gas phase was performed by exposing the state to a predetermined temperature for a predetermined time. At this time, it was also possible to set the processing temperature and the processing time according to the processing content.
　以下、図面を参照しつつ本発明の一実施形態について詳述する。 Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings.
　先ず、図１には、本実施形態に係る衣料製品加工装置の筐体の構成を中心に示し各部の構成を説明する。 First, FIG. 1 mainly illustrates the configuration of the case of the clothing product processing apparatus according to the present embodiment, and the configuration of each part will be described.
　同図に示されるように、衣料製品加工装置１の筐体２は、中空の直方体の形状をしており、両側面、底面、平面、背面は、いずれも断熱壁３で構成されており、前面は両開きの前面開閉扉４となっている。筐体２の内部の底面には、２本のレール部材５が敷設されており、詳細は後述するハンガー懸架カセット６は、前面から収納される際にレース部材５により車輪の動きがガイドされるようになっている。 As shown in the figure, the case 2 of the clothing product processing apparatus 1 is in the shape of a hollow rectangular solid, and both side surfaces, the bottom surface, the flat surface, and the back surface are all constituted by the heat insulating wall 3 The front is a double-sided front door 4. Two rail members 5 are laid on the bottom of the inside of the housing 2 and the movement of the wheels is guided by the race member 5 when the hanger suspension cassette 6 described later in detail is stored from the front It is supposed to be.
　ここでは図示を省略しているが、筐体２には、予熱徐冷用の加熱ドライエアーと過熱水蒸気の各注入口と上下排気口が設けられ、各注入口は、熱交換温調された給気パイプと過熱水蒸気発生器とに接続されている。過熱水蒸気発生器の使用は、ボイラー等の外部蒸気を減圧し、直接吹き込みとし、過熱水蒸気発生器に代えもできる。この場合は流路に温度調整用電熱ヒーターを加える。 Although illustration is omitted here, the case 2 is provided with respective inlets for heated dry air for preheating and slow cooling and superheated steam, and upper and lower exhaust ports, and each inlet is subjected to heat exchange temperature control It is connected to the air supply pipe and the superheated steam generator. The use of the superheated steam generator can reduce the pressure of the external steam such as a boiler and directly blow it, and replace it with the superheated steam generator. In this case, an electric heater for temperature control is added to the flow path.
　次に、図２には、本実施形態に係る衣料製品加工装置の一部であるハンガー懸架カセットの構成を示し説明する。 Next, FIG. 2 shows the configuration of the hanger suspension cassette which is a part of the clothing product processing apparatus according to the present embodiment, and will be described.
　同図に示されるように、ハンガー懸架カセット６は、金属枠７を直方体の空間を作り出すように組み立てることで構成されており、上部には、２本の懸架支柱９が配設されている。また、底面には車輪８が設けられている。懸架支柱９には、対象製品を吊るした複数のハンガー１０が掛けられることになる。より詳細には、ハンガー１０には、外部で予め乾燥させた加工対象製品が吊るされ、該ハンガー１０は懸架支柱に懸架される。ハンガー１０は、ハンガー懸架カセット６内に偏り少なくバランス良く配置する。その後、ハンガー懸架カセット６を筐体２の内部に収容する。 As shown in the figure, the hanger suspension cassette 6 is configured by assembling the metal frame 7 so as to create a rectangular space, and two suspension columns 9 are disposed at the top. In addition, wheels 8 are provided on the bottom surface. A plurality of hangers 10 on which the target product is hung is hung on the suspension post 9. More specifically, the hanger 10 is hung with an externally pre-processed target product, and the hanger 10 is suspended on a suspension post. The hangers 10 are disposed in the hanger suspension cassette 6 with less deviation and in a well-balanced manner. Thereafter, the hanger suspension cassette 6 is housed inside the housing 2.
　次に、図３には、本実施形態に係る衣料製品加工装置の一部である蒸熱処理系の構成を示し説明する。図１では図示を省略していたが、筐体２には、この蒸熱処理系の機能が実装されている。ここでは、筐体に蒸熱処理系の機能を実装したものを蒸熱処理ボックス１６と称することとする。 Next, FIG. 3 shows the structure of a steaming process which is a part of the clothing product processing apparatus according to the present embodiment. Although not shown in FIG. 1, the function of the steaming system is mounted on the housing 2. Here, what carried out the function of the steaming treatment system in the case shall be called the steaming treatment box 16.
　同図に示されるように、蒸熱処理ボックス１６は、熱交換器１１を備えており、該熱交換器１１は加熱エアーパイプ１２に接続されている。の加熱エアーパイプ１２は、筐体２の内部の底面に２つに分岐して敷設されており、パイプ表面には加熱エアーの排出用の複数の開口部が設けられている。蒸熱処理ボックス１６は、過熱水蒸気発生器１３を備えており、該過熱水蒸気発生器１３は、過熱水蒸気投入パイプ１４に接続されている。過熱水蒸気投入パイプ１４は、筐体２の内部の底面に２つに分岐して敷設されており、パイプ表面には過熱水蒸気の排出用の複数の開口部が設けられている。このほか、筐体２の側面上部には、排気孔１５が２箇所設けられている。 As shown in the figure, the steaming process box 16 is provided with a heat exchanger 11, which is connected to a heating air pipe 12. The heating air pipe 12 is branched into two on the bottom of the inside of the housing 2 and provided with a plurality of openings for discharging the heating air on the surface of the pipe. The steaming treatment box 16 is provided with a superheated steam generator 13, and the superheated steam generator 13 is connected to a superheated steam input pipe 14. The superheated steam input pipe 14 is branched into two on the bottom surface inside the housing 2 and is provided with a plurality of openings for discharging the superheated steam on the surface of the pipe. In addition, two exhaust holes 15 are provided in the upper part of the side surface of the housing 2.
　蒸熱処理ボックス１６は、高温外部ボイラーの飽和蒸気供給環境下にあるので、加熱ドライエアーは外部ボイラーからの蒸気にて熱交換器１１を経て供給される。本衣料製品加工装置１に使用する過熱水蒸気発生器１３としては、外部蒸気をシーズヒーターにより再加熱するシンプルな構造のものを使用している。外部ボイラー蒸気が６気圧以上と十分高圧高熱である場合は、加熱ドライエアーを１００℃以上とし、蒸熱処理ボックス１６内を１００℃に維持することができる。その場合は、シーズヒーター等による再加熱をも省くことができる。また、外部ボイラー飽和蒸気を熱交換器経由の加熱ドライエアーと減圧生蒸気の２経路にて併用することができる。 Since the steam processing box 16 is under the saturated steam supply environment of the high temperature external boiler, the heated dry air is supplied through the heat exchanger 11 by the steam from the external boiler. As the superheated steam generator 13 used for this clothing product processing apparatus 1, the thing of the simple structure which reheats external steam by a sheathed heater is used. When the external boiler vapor has a sufficiently high pressure and high heat of 6 atmospheres or more, the heating dry air can be set to 100 ° C. or more, and the inside of the steaming treatment box 16 can be maintained at 100 ° C. In that case, reheating by a sheathed heater or the like can be omitted. In addition, the external boiler saturated steam can be used in combination in the two paths of the heated dry air via the heat exchanger and the decompressed raw steam.
　衣料製品の加工では、過熱水蒸気投入時に、飽和温度以下の対象に接して、蒸熱処理ボックス１６内、ハンガー懸架カセット６、製品ハンガー１０、加工対象製品に対する結露及び薬剤の滴下を回避する為に、８０℃前後の温度による「予熱工程」を経た後、過熱水蒸気を投入し「蒸熱工程」に移行するようにしている。さらに、所定温度、所定時間での蒸熱工程の完了後、蒸熱処理ボックス内から過熱水蒸気を加熱ドライエアーにより排除して、結露を避けながら常温エアーで徐冷する「徐冷工程」を経ることとしている。 In the processing of clothing products, in order to avoid condensation and dripping of chemicals on the hanger suspension cassette 6, the product hanger 10, and the product to be processed in the steaming process box 16, in contact with objects below the saturation temperature when superheated steam is introduced. After passing through the "preheating step" at a temperature of about 80.degree. C., superheated steam is introduced to shift to the "steaming step". Furthermore, after completion of the steaming process at a predetermined temperature and for a predetermined time, superheated steam is removed from the inside of the steaming treatment box with heated dry air to go through a "slow cooling process" of gradual cooling with normal temperature air while avoiding condensation. There is.
　なお、ポリエステル繊維衣料製品を加工するに際して、加工の目的に合わせた前工程である「薬剤処理」を予め行う。薬剤には、糊剤、染料、可溶化剤、濃染剤、均染剤、脱色剤、機能付与剤の転着を、転着処理、スプレー処理、刷毛塗り等手工処理などの先行処理にて行う。ポリエステル繊維は、保水性、比熱は比較的小さい、染料、脱色剤、形質変化、機能薬剤などの反応時に水分を介して溶融拡散で反応が促進される。過熱水蒸気から水分を確保するには保湿効果を持つ薬剤を処方している。 In addition, when processing a polyester fiber clothing product, "drug treatment" which is a pre-process matched to the purpose of processing is performed in advance. For the drug, transfer treatment of paste, dye, solubilizer, dark dye, leveling agent, decolorizing agent, functional agent, prior treatment such as hand-painting treatment such as transfer treatment, spray treatment, brush coating, etc. Do. Polyester fibers have a relatively low water holding capacity and a small specific heat, and the reaction is promoted by melt diffusion through water at the time of reaction of dyes, decolorizing agents, changes in characteristics, functional agents and the like. In order to secure water from superheated steam, it prescribes a drug with a moisturizing effect.
　ここで、蒸熱処理ボックスにおける温度センサの配置は、図４に示される。 Here, the arrangement of the temperature sensors in the steaming box is shown in FIG.
　同図に示されるように、本実施形態に係る衣料製品加工装置１では、蒸熱処理ボックス１６内の６面各所に留点温度計を１０カ所配設して、最高温度又は特定複数個所の温度を計測し、それらが許容範囲であるか否かを確認し、その結果、Ａ点、Ｂ点の２か所の２点温度を指標箇所と定義することとした。 As shown in the figure, in the clothing product processing apparatus 1 according to the present embodiment, ten fixing point thermometers are disposed at each of six surfaces in the steaming treatment box 16 to obtain the maximum temperature or the temperatures at a plurality of specified locations. Were measured and it was confirmed whether or not they were within the allowable range. As a result, it was decided to define two point temperatures, A point and B point, as index points.
　即ち、この例では、蒸熱処理ボックス内の上下左右深度３方向中央１０カ所に配した温度計測点により、温度分布の確認と、その中の基点（Ａ点、Ｂ点）の温度により、過熱水蒸気投入の温度と量の制御を行う方式を採用している。 That is, in this example, with the temperature measurement points arranged at 10 centers in the top, bottom, left, and right depths in the steaming processing box, the temperature distribution is confirmed and the superheated steam is determined by the temperature of the base point (Point A, Point B) therein. A method is adopted to control the temperature and quantity of the charge.
　以下、図５のフローチャートを参照して、本発明の一実施形態に係る衣料製品の加工方法の処理の流れを詳細に説明する。 Hereinafter, with reference to the flowchart of FIG. 5, the processing flow of the method of processing a garment product according to the embodiment of the present invention will be described in detail.
　先ず、ポリエステル繊維からなる衣料製品を加工するに際して、加工の目的に合わせた前工程である薬剤処理を予め行う。その詳細は前述した通りである。 First, when processing a garment product made of polyester fiber, a drug treatment, which is a pre-process matched to the purpose of processing, is performed in advance. The details are as described above.
　続いて、薬剤処理の完了したポリエステル繊維からなる衣料製品を、熱容量の小さい素材で出来た製品ハンガー１０に吊るす。このとき、直接接触による加熱水分ムラなどの危惧ある場合には糸吊りとするのが望ましい。製品を吊るした製品ハンガー１０は、ハンガー懸架カセット６の懸架支柱９に所定の間隔でセットする。このとき、素材、目付、枚数などにより、セット位置のバランスを配慮する（Ｓ１）。 Subsequently, the drug-treated polyester fiber garment product is hung on a product hanger 10 made of a material having a small heat capacity. At this time, when there is a concern such as heating water unevenness due to direct contact, it is desirable to use yarn suspension. The product hangers 10 on which the product is suspended are set on the suspension columns 9 of the hanger suspension cassette 6 at predetermined intervals. At this time, the balance of the set position is taken into consideration by the material, the fabric weight, the number of sheets, etc. (S1).
　続いて、ハンガー懸架カセット６を、前面開閉の筐体２内、より詳細には蒸熱処理ボックス１６内に押入れる（Ｓ２）。そして、前面開閉扉の閉鎖を確認し、筐体２の上部の排気孔１５を開け、熱交換器１１をオンし、「予熱工程」の加熱ドライエアーの送気を始め、蒸熱処理ボックス１６内を所定温度にする（Ｓ３）。 Subsequently, the hanger suspension cassette 6 is pushed into the front opening / closing housing 2, more specifically into the steaming treatment box 16 (S2). Then, confirm the closing of the front opening / closing door, open the exhaust hole 15 at the upper part of the housing 2, turn on the heat exchanger 11, start the supply of heated dry air in the "preheating process", and inside the steaming box 16 To a predetermined temperature (S3).
　蒸熱処理ボックス１６内が所定温度になったら、「過熱工程」に入る（Ｓ４）。即ち、過熱水蒸気発生器１３に投入するボイラー蒸気量を所定量とし、過熱水蒸気発生器１３の出口温度を所定温度にし、蒸熱処理ボックス１６内が所定温度に到達するまで待機する。加工対象の衣料製品の量や外気温などにより、蒸熱処理ボックス１６外への流出熱量も変動するので、排気バルブ開閉、過熱水蒸気発生器１３への投入蒸気量、出口温度の設定を調整する。加工内容と外部条件により各設定条件はパターン化されているので、加工内容による所定温度での処理時間の保持は容易に実現することができる。 When the inside of the steaming process box 16 reaches a predetermined temperature, the "superheating process" is started (S4). That is, the amount of boiler steam introduced into the superheated steam generator 13 is set to a predetermined amount, the outlet temperature of the superheated steam generator 13 is set to a predetermined temperature, and standby is performed until the inside of the steam processing box 16 reaches a predetermined temperature. The amount of heat discharged to the outside of the steaming process box 16 also fluctuates depending on the amount of clothing products to be processed and the outside temperature, so the settings of the exhaust valve opening and closing, the amount of steam supplied to the superheated steam generator 13, and the outlet temperature are adjusted. Since each setting condition is patterned according to the processing content and the external condition, holding of the processing time at a predetermined temperature according to the processing content can be easily realized.
　加工内容に応じた、処理温度、処理時間が保持でき、過熱工程が完了すると、徐冷工程に入る（Ｓ５）。即ち、少しの結露、濡れは問題ないが、蒸熱処理ボックス１６内の条件の安定には、乾燥状態での製品カセットの引出しが望ましいので、まず処理ボックス内に滞留する過熱水蒸気を、加熱ドライエアーにより置換排出する。その後、常温エアーで徐冷し、過熱水蒸気の排出確認ができたら、蒸熱処理ボックス１６、つまり筐体２の前面開閉扉４を開扉しハンガー懸架カセット６を引出す。 The processing temperature and the processing time can be held according to the processing content, and when the heating process is completed, the annealing process is started (S5). That is, although there is no problem with slight condensation and wetting, it is desirable to draw out the product cassette in a dry state for stabilization of the conditions in the steaming process box 16, so the superheated steam stagnating in the treatment box first is heated dry air Replace and discharge. Thereafter, after gradual cooling with normal temperature air and confirmation of discharge of superheated steam, the steam processing box 16, that is, the front opening / closing door 4 of the housing 2 is opened and the hanger suspension cassette 6 is drawn out.
　こうして、ハンガー懸架カセット６から製品ハンガー１０、つまり加工対象製品を取出す（Ｓ６）。ポリエステル繊維からなる衣料製品の場合、後処理として還元ソーピング、水洗乾燥で染色洗い加工は終了となる。 Thus, the product hanger 10, that is, the product to be processed is taken out of the hanger suspension cassette 6 (S6). In the case of an article of clothing made of polyester fiber, the reduction washing as the post-treatment and the washing and drying are finished by washing and drying.
　なお、ポリエステル繊維衣料製品の処理の場合は、処理内容により過熱水蒸気による蒸熱加工条件は大幅に異なる。白抜き処理、染色加工も素材の物性、生地種別、副資材の有無種類などにより、適用許容条件は異なる。 In addition, in the case of the process of a polyester fiber clothing product, the steaming processing conditions by superheated steam differ with the processing content significantly. Acceptable conditions for whitening and dyeing differ depending on the physical properties of the material, the type of fabric, the presence or absence of auxiliary materials, and the like.
　即ち、本実施形態に係る衣料製品加工装置１では、蒸熱処理ボックス１６内での過熱水蒸気雰囲気の温度は、大気圧下での飽和蒸気圧温度１００℃から２００℃程度の範囲で調整する。過熱水蒸気発生器１３の出口温度は５００℃（２０ＫＧ／Ｈｒとして）まで上昇させることが可能であるが、装置全体での熱量ロス、蒸熱処理ボックス１６内を所定温度にするのに、最適な過熱水蒸気発生器１３の出口温度、蒸気流入量の制御で、適用所定温度に近付け、所定時間平衡維持している。一般に、ポリエステル繊維からなる衣料製品の加工には、最高１６０℃前後を過熱水蒸気による処理温度とし、２０分程度を処理時間としているが、処理対象の素材、生地の組織、加工目的などにより変化する。 That is, in the clothing product processing apparatus 1 according to the present embodiment, the temperature of the superheated steam atmosphere in the steaming treatment box 16 is adjusted in the range of about 100 ° C. to 200 ° C. saturated vapor pressure temperature under atmospheric pressure. The outlet temperature of the superheated steam generator 13 can be raised up to 500 ° C. (as 20 KG / Hr), but the heat loss in the entire apparatus, the optimal superheat to bring the inside of the steaming box 16 to a predetermined temperature By controlling the outlet temperature of the steam generator 13 and the amount of steam inflow, the application predetermined temperature is approached and equilibrium is maintained for a predetermined time. Generally, in the processing of clothing products made of polyester fiber, the treatment temperature with superheated steam is around 160 ° C at maximum, and the treatment time is about 20 minutes, but it changes depending on the material to be treated, the texture of the fabric, the processing purpose, etc. .
　以上説明したように、本発明の実施形態によれば、ポリエステル繊維衣料製品を、大気圧下で、過熱水蒸気により、所定温度、時間晒すことにより、無地染、絞り縛りスプレー手工、及び薬剤糊を担体に着け製品に転着することによる着抜染の少なくともいずれかを含む後染め加工表現を加える衣料製品加工方法が提供される。したがって、この方法によれば、ポリエステル繊維衣料の縫製編立後製品に対して、無地染、着抜染め等の後染加工表現、製品の生地、縫い糸、付属品の形質変化による触覚及び視覚変化などの各種機能付与を行うことができる。尚、各種担体には、軽石、コルク、ゴム、プラスティックボール、布パック、布切れ等が用いられる。 As described above, according to the embodiment of the present invention, by exposing the polyester fiber garment product to a predetermined temperature for a predetermined time by superheated steam under atmospheric pressure, plain dyeing, squeeze tied handicraft, and drug glue are applied. A garment product processing method is provided that adds a post-dyeding representation that includes at least one of deposition and release by transfer to a carrier and an application product. Therefore, according to this method, after dyeing and knitting products of polyester fiber clothing, tactile and visual changes due to changes in traits of product fabrics, sewing yarns, and accessories, after dyeing, such as plain dyeing and dressing, Etc. can be performed. As various carriers, pumice, cork, rubber, plastic balls, cloth packs, cloth breaks, etc. are used.
　さらに、本発明の実施形態によれば、ポリエステル繊維衣料製品を加工する方法であって、上記ポリエステル繊維衣料製品に対して、薬剤による、各種担体を用い、転着処理、スプレー処理、及び刷毛塗り等手工処理の少なくともいずれかの前処理を行い、過熱水蒸気により、所定温度、時間晒すことで、フェード、ブリーチ、ケミカル、アタリ、及びパッカリング表現、並びに製品の生地に形質変化、視覚触覚変化を付与し、更に機能薬剤処理による機能付与を行う衣料製品加工方法が提供される。従って、この方法によれば、ポリエステル繊維衣料の縫製編立後製品に対して、染色、抜染、フェード、ブリーチ、ケミカルなどの白抜き表現、製品の生地、縫い糸、付属品の形質変化による触覚及び視覚変化、アタリ、パッカリングの表現などの各種機能付与ができる。 Furthermore, according to an embodiment of the present invention, there is provided a method of processing a polyester fiber garment product, wherein the above-mentioned polyester fiber garment product is transferred, sprayed and brushed with various carriers using a medicine. Perform at least any pretreatment of iso-craft processing and expose to predetermined temperature and time with superheated steam, fade expression, bleach, chemical, atari, and puckering expression, as well as changes in the character of product dough, visual tactile change A garment product processing method is provided for imparting and further performing functional agent processing. Therefore, according to this method, whitening such as dyeing, discharge printing, fading, bleaching, chemical, etc., product texture, sewing thread, tactile sensation due to a change in the character of the product, for the product after sewing and knitting of polyester fiber clothing Various functions such as visual change, atari, expression of puckering can be added.
　さらに、本発明の実施形態によれば、ハンガー懸架カセットと、加熱ドライエアー及び常温エアーを排出する熱交換機と前記加熱ドライエアー及び常温エアーを導出する加熱エアーパイプと過熱水蒸気を排出する過熱水蒸気発生器と前記過熱水蒸気を導出する過熱水蒸気投入パイプとを備えた蒸熱処理ボックスと、からなる衣料製品加工装置による衣料製品加工方法であって、ポリエステル繊維衣料製品を複数枚吊るす前記ハンガー懸架カセットを、前記蒸熱処理ボックスに投入する工程と、前記加熱ドライエアーによる予熱工程（Ｓ３）と、前記過熱水蒸気による蒸熱工程（Ｓ４）と、前記加熱ドライエアー及び前記常温エアーによる徐冷工程（Ｓ５）と、を有し、前記ポリエステル繊維衣料製品に対して、薬剤による、各種担体を用い、転着処理、スプレー処理、及び刷毛塗り等手工処理の少なくともいずれかの前処理を行い、前記蒸熱工程により、前記過熱水蒸気に所定温度、時間晒すことで、フェード、ブリーチ、ケミカル、アタリ、及びパッカリング表現、並びに製品の生地に形質変化、視覚触覚変化を付与し、更に機能薬剤処理による機能付与を行う衣料製品加工方法が提供される。従って、上記効果に加えて過熱水蒸気による蒸熱工程前における製品等の結露や薬剤滴下を防止することや、過熱水蒸気による蒸熱工程後の結露等を効果的に防止することができる。 Furthermore, according to an embodiment of the present invention, a hanger suspension cassette, a heat exchanger for discharging heated dry air and normal temperature air, a heated air pipe for discharging the heated dry air and normal temperature air, and overheated steam generation for discharging overheated steam A method of processing a garment product by a garment processing apparatus comprising a steamer box and a superheated steam input pipe for discharging the superheated steam, the hanger suspension cassette for suspending a plurality of polyester fiber garment products, A step of introducing the steaming treatment box, a preheating step (S3) by the heating dry air, a steaming step (S4) by the superheated steam, and a slow cooling step (S5) by the heating dry air and the normal temperature air; And using various carriers by pharmaceutical agents for the polyester fiber clothing products By performing at least any of pre-treatments such as transfer treatment, spray treatment, and brush coating, faded, bleached, chemical, atari, and packer by exposing the superheated steam to a predetermined temperature for a predetermined time by the steaming process. A ring product as well as a clothing product processing method for imparting a change in character, a change in visual and tactile sensation to the fabric of a product, and further providing a function by functional drug processing are provided. Therefore, in addition to the above effects, it is possible to prevent condensation and dripping of chemicals on products and the like before the steaming process with superheated steam, and effectively prevent condensation and the like after the steaming process with superheated steam.
　ここで、前記加熱ドライエアーは６０乃至１００℃であり、前記過熱水蒸気は、大気圧下での飽和蒸気圧温度が１００乃至２００℃であってよい。 Here, the heating dry air may be 60 to 100 ° C., and the superheated steam may have a saturated vapor pressure temperature of 100 to 200 ° C. under atmospheric pressure.
　また、本発明の実施形態によれば、バッチ式の衣料製品加工装置１であって、蒸熱処理ボックス１６と、ハンガー懸架カセット６と、を有し、前記蒸熱処理ボックス１６は、加熱ドライエアー及び常温エアーを排出する熱交換機１１と、前記加熱ドライエアー及び常温エアーを導出する加熱エアーパイプ１２と、過熱水蒸気を排出する過熱水蒸気発生器１３と、前記過熱水蒸気を導出する過熱水蒸気投入パイプ１４と、を備え、ポリエステル繊維衣料製品を複数枚吊るした前記ハンガー懸架カセット６を、前記蒸熱処理ボックス１６に投入し、前記加熱ドライエアーによる予熱工程、前記過熱水蒸気による蒸熱工程、及び前記加熱ドライエアー及び前記常温エアーによる徐冷工程の各工程を経て、取り出す衣料製品加工装置が提供される。従って、この装置によれば、ポリエステル繊維衣料の縫製編立後製品に対して、染色、抜染、フェード、ブリーチ、ケミカルなどの白抜き表現、製品の生地、縫い糸、付属品の形質変化による触覚及び視覚変化、アタリ、パッカリングの表現などの各種機能付与ができる。さらに、上記効果に加えて過熱水蒸気による蒸熱工程前における製品等の結露や薬剤滴下を防止することや、過熱水蒸気による蒸熱工程後の結露等を効果的に防止することができる。 Further, according to the embodiment of the present invention, the batch-type clothing product processing apparatus 1 includes a steaming process box 16 and a hanger suspension cassette 6, wherein the steaming process box 16 includes heated dry air and A heat exchanger 11 for discharging normal temperature air, a heating air pipe 12 for deriving the heating dry air and the normal temperature air, a superheated steam generator 13 for discharging superheated steam, a superheated steam input pipe 14 for deriving the superheated steam, , And the hanger suspension cassette 6 in which a plurality of polyester fiber clothing products are suspended is put into the steaming process box 16, a preheating process by the heating dry air, a steaming process by the superheated steam, the heating dry air and A clothing product processing device is provided which is taken out through each step of the slow cooling step by the normal temperature air. Therefore, according to this apparatus, whitening such as dyeing, discharging, fading, bleaching, chemical, etc., product texture, sewing thread, tactile change due to the character change of the product, for the product after sewing and knitting of polyester fiber clothing Various functions such as visual change, atari, expression of puckering can be added. Furthermore, in addition to the above effects, it is possible to prevent condensation and dripping of chemicals on products and the like before the steaming process with superheated steam, and effectively prevent condensation and the like after the steaming process with superheated steam.
　ここで、前記加熱ドライエアーは６０乃至１００℃であり、前記過熱水蒸気は、大気圧下での飽和蒸気圧温度が１００乃至２００℃であってよい。 Here, the heating dry air may be 60 to 100 ° C., and the superheated steam may have a saturated vapor pressure temperature of 100 to 200 ° C. under atmospheric pressure.
　さらに、前記過熱水蒸気を導出する過熱水蒸気投入パイプ１４は、前記蒸熱処理ボックス１６の底面に配設置されており、空気よりも比重が小さい、又は温度が高くなるほど空気よりも比重が小さくなる前記過熱水蒸気は、前記過熱水蒸気投入パイプ１４より、前記蒸熱処理ボックス１６の下部から投入及び排気されることを特徴とする。従って、この衣料製品加工装置１によれば、懸架支柱９にハンガー掛け製品を複数枚懸架するハンガー懸架カセット６を蒸熱処理ボックス１６に置いて、過熱水蒸気を満たすとき、過熱水蒸気は空気より比重が小さい、又温度が高い程比重は小さいので、予熱温度空気に代替し過熱水蒸気により蒸熱処理ボックス内が満たされる動きを、下から投入、下から排気とすることで、蒸熱処理ボックス内の温度分布の安定化を図ることが可能となる。 Furthermore, the superheated steam input pipe 14 for delivering the superheated steam is disposed at the bottom of the steaming box 16 and has a specific gravity smaller than air or the specific gravity smaller than air as the temperature increases. The steam is introduced and exhausted from the lower portion of the steaming process box 16 from the superheated steam injection pipe 14. Therefore, according to this clothing product processing apparatus 1, when the hanger suspension cassette 6 for suspending a plurality of hanger hanging products on the suspension columns 9 is placed in the steaming box 16 and the superheated steam is filled, the superheated steam has a specific gravity than air. Since the specific gravity is smaller as the temperature is higher and the temperature is higher, the temperature distribution in the steaming box can be replaced by replacing the air with the preheating temperature air and filling the inside of the steaming box with superheated steam from the bottom and discharging from the bottom. Can be stabilized.
　以上、本発明の一実施形態について説明したが、本発明はこれに限定されることなくその趣旨を逸脱しない範囲で種々の改良・変更が可能であることは勿論である。 As mentioned above, although one embodiment of the present invention was described, it is needless to say that the present invention is not limited to this, and various improvement and change are possible in the range which does not deviate from the meaning.
　例えば、各工程を別ボックスとし、カセットが移動するボックス移動式や、トンネル式では製品ハンガーを懸架カセット又は回転移動チェインにセットし、移動工程ラインに予熱部、過熱水蒸気による所定温度、滞留時間による蒸熱、徐冷部を持つ連続加工設備としてもよい。この場合、蒸熱処理部の前後にエアーカーテンを置き、過熱水蒸気の漏洩の防止、水蒸気の結露を回避し、トンネル周回速度と滞留蒸熱時間の制御を別途実施する。また、工程間の加熱エアーと過熱水蒸気の区分も構成上、明確に行う。 For example, each step is a separate box, and the box move type where the cassette moves, or in the tunnel type, the product hanger is set in the suspension cassette or rotational movement chain, the movement process line is preheated by a predetermined temperature by the superheated steam, residence time It may be a continuous processing facility having a steaming and annealing section. In this case, air curtains are placed before and after the steaming section to prevent the superheated steam from leaking, to avoid condensation of steam, and to separately control the tunnel circulation speed and the staying steaming time. In addition, division of heating air and superheated steam between processes is also performed clearly in terms of configuration.
　また、例えば、図６に示されるように、加工対象と加工内容により、加熱式タンブラー乾燥機に、高温高圧ボイラー蒸気の下で温度調整、回転制御、風量制御を可能とする各機能を付加し、加熱ドライエアーと高温ボイラー生蒸気を減圧し、過熱水蒸気源として直接用いる軽便方式を採用することもできる。即ち、ボイラー蒸気パイプは２つに分岐されており、第１蒸気パイプ２１は熱交換器２２に接続され、第２蒸気パイプ２５は直噴となっている。熱交換器２２には吸気上面フィルタ２３が配設されており、第１蒸気パイプ２１は熱交換フィンを経由して戻り蒸気用の蒸気パイプ２４にも接続される。熱交換器２２を介してドライエアーは回転ドラム２６側へと引き込まれ、排気室の下方２７、排気フィルタ２８、排気室の上方２９を介してモーター３１により駆動される送風機３０により吸気され、排気送風路を介して外に排気される。同構成の場合、加工対象物のタンブラーへの投入量を調整し、過熱ドライエアーで１００℃前後を保ち、減圧ボイラー生蒸気を投入し、所定温度になるよう調整すればよい。 Also, for example, as shown in FIG. 6, depending on the processing object and the processing content, the heating tumbler dryer is added with each function that enables temperature control, rotation control, and air volume control under high temperature high pressure boiler steam. It is also possible to adopt a simple method of decompressing heated dry air and high temperature boiler raw steam and directly using it as a superheated steam source. That is, the boiler steam pipe is branched into two, the first steam pipe 21 is connected to the heat exchanger 22, and the second steam pipe 25 is direct injection. An intake upper surface filter 23 is disposed in the heat exchanger 22, and the first steam pipe 21 is also connected to a steam pipe 24 for return steam via heat exchange fins. Dry air is drawn into the rotary drum 26 through the heat exchanger 22 and sucked in by the blower 30 driven by the motor 31 through the lower part 27 of the exhaust chamber, the exhaust filter 28 and the upper part 29 of the exhaust chamber. It is exhausted to the outside through the air passage. In the case of the same configuration, the input amount of the object to be processed into the tumbler may be adjusted, the temperature may be maintained at about 100 ° C. with the superheated dry air, the reduced pressure boiler raw steam may be input, and the temperature may be adjusted to a predetermined temperature.
　１…衣料製品加工装置、２…筐体、３…断熱壁、４…前面開閉扉、５…レール部材、６…ハンガー懸架カセット、７…金属枠、８…車輪、９…懸架支柱、１０…製品ハンガー、１１…熱交換器、１２…加熱エアーパイプ、１３…過熱水蒸気発生器、１４…過熱水蒸気投入パイプ、１５…排気孔、１６…蒸熱処理ボックス、２０…タンブラー乾燥機、２１…第１蒸気パイプ、２２…熱交換器、２３…吸気上面フィルタ、２４…戻り用の蒸気パイプ、２５…第２蒸気パイプ、２６…回転ドラム、２７…排気室の下方、２８…排気フィルタ、２９…排気室の上方、３０…送風機、３１…モーター。 DESCRIPTION OF SYMBOLS 1 ... Garment goods processing apparatus, 2 ... housing | casing 3, 3. Heat insulation wall, 4 ... front opening-closing door, 5 ... Rail member, 6 ... Hanger suspension cassette, 7 ... Metal frame, 8 ... Wheel, 9 ... Suspension support, 10 ... Product hanger 11 11 heat exchanger 12 heating air pipe 13 superheated steam generator 14 superheated steam feed pipe 15 exhaust hole 16 steaming box 20 tumbler dryer 21 21 Steam pipe, 22: heat exchanger, 23: intake upper surface filter, 24: steam pipe for return, 25: second steam pipe, 26: rotating drum, 27: below the exhaust chamber, 28: exhaust filter, 29: exhaust Above the room, 30: Blower, 31: Motor.

Claims (7)

  1. 　ポリエステル繊維衣料製品を、大気圧下で、過熱水蒸気により、所定温度、時間晒すことにより、無地染、絞り縛りスプレー他手工、及び薬剤糊を担体に着け製品に転着することによる着抜染の少なくともいずれかを含む後染め加工表現を加える
    　衣料製品加工方法。     By subjecting a polyester fiber garment product to a predetermined temperature and time by superheated steam under atmospheric pressure, plain dyeing, squeeze tied spray and other handicrafts, and at least coloration and discharge by transferring a drug paste onto a carrier and applied product. A method of clothing product processing that adds a post-dyeding expression that includes one.
  2. 　ポリエステル繊維衣料製品を加工する方法であって、
    　上記ポリエステル繊維衣料製品に対して、薬剤による、各種担体を用い、転着処理、スプレー処理、及び刷毛塗りを含む手工処理の少なくともいずれかの前処理を行い、
    　過熱水蒸気により、所定温度、時間晒すことで、フェード、ブリーチ、ケミカル、アタリ、及びパッカリング表現、並びに製品の生地に形質変化、視覚触覚変化を付与し、更に機能薬剤処理による機能付与を行う
    　衣料製品加工方法。     A method of processing polyester fiber clothing products, comprising
    The above polyester fiber garment product is subjected to at least one of pretreatments including transfer treatment, spray treatment, and hand-painting treatment including brushing using various carriers with a medicine,
    By superheated steam, by applying predetermined temperature and time, fade, bleach, chemical, atari, and puckering expressions, as well as imparting character changes, visual and tactile changes to the fabric of the product, and further imparting functions by functional drug treatment Product processing method.
  3. 　ハンガー懸架カセットと、加熱ドライエアー及び常温エアーを排出する熱交換機と前記加熱ドライエアー及び常温ドライエアーを導出する加熱エアーパイプと過熱水蒸気を排出する過熱水蒸気発生器と前記過熱水蒸気を導出する過熱水蒸気投入パイプとを備えた蒸熱処理ボックスと、からなる衣料製品加工装置による衣料製品加工方法であって、
    　ポリエステル繊維衣料製品を複数枚吊るす前記ハンガー懸架カセットを、前記蒸熱処理ボックスに投入する工程と、
    　前記加熱ドライエアーによる予熱工程と、
    　前記過熱水蒸気による蒸熱工程と、
    　前記加熱ドライエアー及び前記常温エアーによる徐冷工程と、を有し、
    　前記ポリエステル繊維衣料製品に対して、薬剤による、各種担体を用い、転着処理、スプレー処理、及び刷毛塗りを含む手工処理の少なくともいずれかの前処理を行い、
    　前記蒸熱工程により、前記過熱水蒸気に所定温度、時間晒すことで、染色や着抜染、フェード、ブリーチ、ケミカル、アタリ、及びパッカリング表現、並びに製品の生地に形質変化、視覚触覚変化を付与し、更に機能薬剤処理による機能付与を行う
    　衣料製品加工方法。     A hanger suspension cassette, a heat exchanger for discharging heated dry air and normal temperature air, a heated air pipe for discharging the heated dry air and normal temperature dry air, a superheated steam generator for discharging superheated steam, and superheated steam for discharging the superheated steam What is claimed is: 1. A garment product processing method using a garment product processing apparatus comprising: a steaming process box having an input pipe;
    Charging the hanger suspension cassette for suspending a plurality of polyester fiber clothing products into the steaming box;
    A preheating process with the heated dry air;
    A steaming process by the superheated steam;
    A slow cooling process using the heated dry air and the normal temperature air;
    The polyester fiber garment product is subjected to at least any of pretreatments including transfer treatment, spray treatment, and hand-painting treatment including brushing using various carriers with a medicine,
    By subjecting the superheated steam to a predetermined temperature for a predetermined period of time by the steaming step, it is possible to impart a change in character and visual and tactile changes to dyeing, deposition, fading, bleaching, chemical, atari, and puckering expressions, as well as product dough. Furthermore, the clothing product processing method which performs function provision by functional medicine processing.
  4. 　前記加熱ドライエアーは６０乃至１００℃であり、
    　前記過熱水蒸気は、大気圧下での飽和蒸気圧温度が１００乃至２００℃である
    　請求項３に記載の衣料製品加工装置。     The heating dry air is at 60 to 100 ° C.,
    The garment processing device according to claim 3, wherein the superheated steam has a saturated vapor pressure temperature of 100 to 200 ° C under atmospheric pressure.
  5. 　蒸熱処理ボックスと、
    　ハンガー懸架カセットと、を有し、
    　前記蒸熱処理ボックスは、
    　加熱ドライエアー及び常温エアーを排出する熱交換機と、
    　前記加熱ドライエアー及び常温エアーを導出する加熱エアーパイプと、
    　過熱水蒸気を排出する過熱水蒸気発生器と、
    　前記過熱水蒸気を導出する過熱水蒸気投入パイプと、を備え、
    　ポリエステル繊維衣料製品を複数枚吊るした前記ハンガー懸架カセットを、前記蒸熱処理ボックスに投入し、前記加熱ドライエアーによる予熱工程、前記過熱水蒸気による蒸熱工程、及び前記加熱ドライエアー及び前記常温エアーによる徐冷工程の各工程を経て、取り出す
    　衣料製品加工装置。     With steaming box,
    And a hanger suspension cassette,
    The steaming box is
    A heat exchanger for discharging heated dry air and normal temperature air,
    A heated air pipe for discharging the heated dry air and the normal temperature air;
    A superheated steam generator that discharges superheated steam;
    And a superheated steam input pipe for deriving the superheated steam,
    The hanger suspension cassette in which a plurality of polyester fiber clothing products are suspended is put into the steaming box, and the preheating step by the heating dry air, the steaming step by the superheated steam, and the slow cooling by the heating dry air and the normal temperature air Garment product processing equipment to be taken out through each process step.
  6. 　前記加熱ドライエアーは６０乃至１００℃であり、
    　前記過熱水蒸気は、大気圧下での飽和蒸気圧温度が１００乃至２００℃である
    　請求項５に記載の衣料製品加工装置。     The heating dry air is at 60 to 100 ° C.,
    The garment processing device according to claim 5, wherein the superheated steam has a saturated vapor pressure temperature under atmospheric pressure of 100 to 200 ° C.
  7. 　前記過熱水蒸気を導出する過熱水蒸気投入パイプは、前記蒸熱処理ボックスの底面に配設置されており、
    　空気よりも比重が小さい、又は温度が高くなるほど空気よりも比重が小さくなる前記過熱水蒸気は、前記過熱水蒸気投入パイプより、前記蒸熱処理ボックスの下部から投入及び排気されることを特徴とする
    　請求項５に記載の衣料製品加工装置。     The superheated steam input pipe for deriving the superheated steam is disposed at the bottom of the steaming treatment box,
    The superheated steam whose specific gravity is smaller than air or whose specific gravity becomes smaller than air as the temperature becomes higher is charged and exhausted from the lower part of the steaming box from the superheated steam charging pipe. The clothing product processing apparatus according to 5.
PCT/JP2018/047453 2017-12-28 2018-12-25 Clothing product processing method and clothing product processing device WO2019131584A1 (en)

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