JPWO2019131584A1 - Clothing product processing method and clothing product processing equipment - Google Patents

Clothing product processing method and clothing product processing equipment Download PDF

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JPWO2019131584A1
JPWO2019131584A1 JP2019561691A JP2019561691A JPWO2019131584A1 JP WO2019131584 A1 JPWO2019131584 A1 JP WO2019131584A1 JP 2019561691 A JP2019561691 A JP 2019561691A JP 2019561691 A JP2019561691 A JP 2019561691A JP WO2019131584 A1 JPWO2019131584 A1 JP WO2019131584A1
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superheated steam
product
air
dry air
dyeing
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JP6934260B2 (en
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廣晴 難波
廣晴 難波
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NAMBA SANGYO CO.,LTD.
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/20Physical treatments affecting dyeing, e.g. ultrasonic or electric

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Abstract

ポリエステル繊維等からなる衣料の縫製編立後製品に対して、染色、抜染、フェード、ブリーチ、ケミカル等の白抜き表現、製品の生地、縫い糸、付属品の形質変化による触覚及び視覚変化、アタリ、パッカリングの表現等の各種機能付与を行う。本発明は、ポリエステル繊維衣料製品を、大気圧下で、過熱水蒸気により所定温度、時間晒すことにより、無地染、絞り縛りスプレー手工、及び薬剤糊を担体に着け製品に転着することによる着抜染の少なくともいずれかを含む後染め加工表現を加える衣料製品加工方法及び装置である。For sewn and knitted products of clothing made of polyester fibers, dyeing, discharge printing, fading, bleaching, white expression such as chemicals, tactile and visual changes due to trait changes of product fabrics, sewing threads, and accessories, Atari, Add various functions such as expression of puckering. According to the present invention, a polyester fiber garment product is exposed to a predetermined temperature and time with superheated steam under atmospheric pressure for plain dyeing, squeezing and spraying, and dyeing and discharging by attaching a chemical glue to a carrier and transferring it to the product. A garment product processing method and apparatus for adding a post-dyeing processing expression including at least one of the above.

Description

本発明は、例えば合成繊維全般、特にナイロン、PTT,PLA、ポリエステル繊維の編物織物フィルム等からなる衣料製品の製品後加工を行う装置及び方法に係り、特にポリエステル繊維の編物織物フィルム等からなる衣料製品に対して、着抜染、フェード、ブリーチ、ケミカル加工等の白抜き表現、アタリ、パッカリング、生地の形質変化による触覚及び視覚変化、撥水、吸水速乾、保湿保温、UV加工等の各種機能を付与する衣料製品加工方法、及び衣料製品加工装置に関する。 The present invention relates to an apparatus and method for post-processing a garment product made of, for example, synthetic fibers in general, particularly nylon, PTT, PLA, polyester fiber knitted woven fabric film, etc., and particularly garment made of polyester fiber knitted woven fabric film or the like. For products, various types such as whitening expression such as clothes discharge printing, fading, bleaching, chemical processing, atari, puckering, tactile and visual changes due to fabric trait changes, water repellency, water absorption and quick drying, moisturizing heat retention, UV processing, etc. The present invention relates to a garment product processing method for imparting a function and a garment product processing apparatus.

従来、天然の綿、麻、ウールなどの天然繊維からなる衣料製品に対する製品染色、洗い形質変化、機能付与については、一般的に広く行われている。 Conventionally, product dyeing, washing trait change, and function imparting to clothing products made of natural fibers such as natural cotton, linen, and wool have been widely performed.

一方、ポリエステル製品に対しては、密閉式の高温高圧染色機を使用した製品染色が一般的になされているが、密閉式の染色であることから表現上制約がある。このほか、顔料染色による製品染色も行われているが、顔料での染色性能にも制約がある。 On the other hand, for polyester products, product dyeing using a closed-type high-temperature and high-pressure dyeing machine is generally performed, but there are restrictions in terms of expression because it is a closed-type dyeing. In addition, product dyeing by pigment dyeing is also performed, but there are restrictions on dyeing performance with pigments.

ここで、繊維製品の仕上げ加工について、例えば特許文献1では、処理トンネルに過熱蒸気を導入し、処理トンネルを繊維製品が通過することにより、処理対象となる繊維製品を大気圧下で飽和温度以上に加熱した過熱水蒸気に所定時間晒し、繊維製品の仕上げ処理を行う方法及び装置が開示されている。 Here, regarding the finishing process of the textile product, for example, in Patent Document 1, superheated steam is introduced into the processing tunnel, and the textile product passes through the processing tunnel to bring the textile product to be processed to a saturation temperature or higher under atmospheric pressure. Disclosed is a method and an apparatus for finishing a textile product by exposing it to superheated steam heated to the above for a predetermined time.

さらに、特許文献2では、繊維構造物に対して染液をパッドした後、遠赤外線を放射するセラミックを溶射したアルミニウムパイプをヒーターとしてスチーマーに配備し、同様に遠赤外線放射力をもつシリンダーを高熱処理部に配備して過熱水蒸気をヒーター又はシリンダー内に通し、遠赤外線輻射エネルギーを放射しながら過熱水蒸気をスチーマー又は処理室内に放出し、常圧における加熱水蒸気100%の空気の無い状態で高温スチーミング処理する染色方法及び装置が開示されている。 Further, in Patent Document 2, after padding a dyeing liquid on a fiber structure, an aluminum pipe in which a ceramic that emits far infrared rays is radiated is provided as a heater on a steamer, and a cylinder having far infrared radiation power is similarly raised. Deployed in the heat treatment section, superheated steam is passed through the heater or cylinder, and while radiating far-infrared radiant energy, superheated steam is released into the steamer or processing chamber. Dyeing methods and devices for steaming are disclosed.

特開2003−221774号公報Japanese Unexamined Patent Publication No. 2003-221774 特開2007−9353号公報Japanese Unexamined Patent Publication No. 2007-9353

しかしながら、特許文献1、2に開示された技術は、繊維製品の加工に過熱水蒸気を用いるものであるが、過熱水蒸気による蒸熱工程前における製品等の結露や薬剤滴下を防止することや、過熱水蒸気による蒸熱工程後の結露等を防止することについては、何ら考慮されていなかった。 However, the techniques disclosed in Patent Documents 1 and 2 use superheated steam for processing textile products, and prevent dew condensation and chemical dripping of products and the like before the steaming process by superheated steam, and superheated steam. No consideration was given to preventing dew condensation or the like after the steaming process.

本発明は、このような課題に鑑みてなされたものであり、その目的とするところは、ポリエステル繊維等からなる衣料の縫製編立後製品に対して、染色、抜染、フェード、ブリーチ、ケミカルなどの白抜き表現、製品の生地、縫い糸、付属品の形質変化による触覚及び視覚変化、アタリ、パッカリングの表現などの各種機能付与に有効な衣料製品加工装置及び方法を提供することにある。 The present invention has been made in view of such problems, and an object of the present invention is to dye, discharge, fade, bleach, chemical, etc. for a garment after sewing and knitting made of polyester fibers and the like. It is an object of the present invention to provide a garment product processing device and a method effective for imparting various functions such as white expression, product fabric, sewing thread, tactile and visual changes due to trait changes of accessories, atari, and expression of puckering.

さらに、過熱水蒸気による蒸熱工程前における製品等の結露や薬剤滴下を防止することや、過熱水蒸気による蒸熱工程後の結露等を防止することにある。 Further, the purpose is to prevent dew condensation of products and the like before the steaming process due to superheated steam and dripping of chemicals, and to prevent dew condensation after the steaming process due to superheated steam.

上記課題を解決するため、本発明の第1の態様に係る衣料製品加工方法は、ポリエステル繊維等の衣料製品を、大気圧下で、過熱水蒸気により、所定温度、時間晒すことにより、無地染、絞り縛りスプレー他手工、及び薬剤糊を担体に着け製品に転着することによる着抜染の少なくともいずれかを含む後染め加工表現を加える。 In order to solve the above problems, the garment product processing method according to the first aspect of the present invention is to expose a garment product such as polyester fiber to a predetermined temperature and time with superheated steam under atmospheric pressure to perform plain dyeing. Add a post-dyeing expression that includes at least one of the squeezing spray other handicrafts and the dyeing and discharging by attaching the chemical glue to the carrier and transferring it to the product.

そして、本発明の第2の態様に係る衣料製品加工方法は、ポリエステル繊維等の衣料製品を加工する方法であって、上記ポリエステル繊維衣料製品に対して、薬剤による、各種担体を用い、転着処理、スプレー処理、及び刷毛塗り等手工処理の少なくともいずれかの前処理を行い、過熱水蒸気により、所定温度、時間晒すことで、染色や着抜染、フェード、ブリーチ、ケミカル、アタリ、及びパッカリング表現、並びに製品の生地に形質変化、視覚触覚変化を付与し、更に機能薬剤処理による機能付与を行う。 The garment product processing method according to the second aspect of the present invention is a method for processing a garment product such as polyester fiber, which is transferred to the polyester fiber garment product by using various carriers with chemicals. By performing at least one of the pretreatments such as treatment, spray treatment, and manual treatment such as brush coating, and exposing to a predetermined temperature and time with superheated steam, dyeing, dyeing and discharging, fading, bleaching, chemicals, atari, and puckering expression , And the fabric of the product is imparted with trait changes and visual and tactile changes, and further functionalized by functional drug treatment.

さらに、本発明の第3の態様に係る衣料製品加工方法は、ハンガー懸架カセットと、加熱ドライエアー及び常温エアーを排出する熱交換機と前記加熱ドライエアー及び常温ドライエアーを導出する加熱エアーパイプと過熱水蒸気を排出する過熱水蒸気発生器と前記過熱水蒸気を導出する過熱水蒸気投入パイプとを備えた蒸熱処理ボックスと、からなる衣料製品加工装置による衣料製品加工方法であって、ポリエステル繊維衣料製品を複数枚吊るす前記ハンガー懸架カセットを、前記蒸熱処理ボックスに投入する工程と、前記加熱ドライエアーによる予熱工程と、前記過熱水蒸気による蒸熱工程と、前記加熱ドライエアー及び前記常温エアーによる徐冷工程と、を有し、前記ポリエステル繊維衣料製品に対して、薬剤による、各種担体を用いる転着処理、スプレー処理、及び刷毛塗りを含む手工処理の少なくともいずれかの前処理を行い、前記蒸熱工程により、前記過熱水蒸気に所定温度、時間晒すことで、フェード、ブリーチ、ケミカル、アタリ、及びパッカリング表現、並びに製品の生地に形質変化、視覚触覚変化を付与し、更に機能薬剤処理による機能付与を行う。 Further, the clothing product processing method according to the third aspect of the present invention includes a hanger suspension cassette, a heat exchanger that discharges heated dry air and normal temperature air, a heated air pipe that derives the heated dry air and normal temperature dry air, and overheating. This is a clothing product processing method using a clothing product processing device consisting of a steam heat treatment box equipped with a superheated steam generator that discharges steam and a superheated steam input pipe that derives the superheated steam, and a plurality of polyester fiber clothing products. It has a step of putting the hanger suspension cassette to be hung into the steam heat treatment box, a preheating step of the heated dry air, a steaming step of the superheated steam, and a slow cooling step of the heated dry air and the room temperature air. Then, the polyester fiber garment product is subjected to at least one of pretreatment with a chemical agent, which is a transfer treatment using various carriers, a spray treatment, and a manual treatment including brush coating, and the superheated steam is subjected to the steaming step. By exposing the product to a predetermined temperature and time, it imparts fade, bleach, chemical, atari, and puckering expressions, as well as trait changes and visual and tactile changes to the fabric of the product, and further imparts functions by functional drug treatment.

この第3の態様において、前記加熱ドライエアーは60乃至100℃であり、前記過熱水蒸気は、大気圧下での飽和蒸気圧温度が100乃至200℃である。 In this third aspect, the heated dry air has a temperature of 60 to 100 ° C., and the superheated steam has a saturated vapor pressure temperature of 100 to 200 ° C. under atmospheric pressure.

そして、本発明の第4の態様に係る衣料製品加工装置は、蒸熱処理ボックスと、ハンガー懸架カセットと、を有し、前記蒸熱処理ボックスは、加熱ドライエアー及び常温エアーを排出する熱交換機と、前記加熱ドライエアー及び常温エアーを導出する加熱エアーパイプと、過熱水蒸気を排出する過熱水蒸気発生器と、前記過熱水蒸気を導出する過熱水蒸気投入パイプと、を備え、ポリエステル繊維衣料製品を複数枚吊るした前記ハンガー懸架カセットを、前記蒸熱処理ボックスに投入し、前記加熱ドライエアーによる予熱工程、前記過熱水蒸気による蒸熱工程、及び前記加熱ドライエアー及び前記常温エアーによる徐冷工程の各工程を経て、取り出す。 The clothing product processing apparatus according to the fourth aspect of the present invention includes a steam heat treatment box and a hanger suspension cassette, and the steam heat treatment box includes a heat exchanger that discharges heated dry air and room temperature air. A plurality of polyester fiber clothing products are hung, including a heated air pipe that derives the heated dry air and normal temperature air, a superheated steam generator that discharges superheated steam, and a superheated steam input pipe that derives the superheated steam. The hanger suspension cassette is put into the steam heat treatment box and taken out through each step of a preheating step by the heated dry air, a steaming step by the superheated steam, and a slow cooling step by the heated dry air and the normal temperature air.

この第4の態様において、前記加熱ドライエアーは60乃至100℃であり、前記過熱水蒸気は、大気圧下での飽和蒸気圧温度が100乃至200℃である。さらに、前記過熱水蒸気を導出する過熱水蒸気投入パイプは、前記蒸熱処理ボックスの底面に配設置されており、空気よりも比重が小さい、又は温度が高くなるほど空気よりも比重が小さくなる前記過熱水蒸気は、前記過熱水蒸気投入パイプより、前記蒸熱処理ボックスの下部から投入され上下部から排気されることを特徴とする。 In this fourth aspect, the heated dry air has a temperature of 60 to 100 ° C., and the superheated steam has a saturated vapor pressure temperature of 100 to 200 ° C. under atmospheric pressure. Further, the superheated steam input pipe for deriving the superheated steam is arranged on the bottom surface of the steam heat treatment box, and the superheated steam has a specific gravity smaller than that of air, or the specific gravity becomes smaller than that of air as the temperature rises. The superheated steam input pipe is characterized in that it is charged from the lower part of the steam heat treatment box and exhausted from the upper and lower parts.

したがって、本発明によれば、ポリエステル繊維等からなる衣料の縫製編立後製品に対して、染色、抜染、フェード、ブリーチ、ケミカルなどの白抜き表現、製品の生地、縫い糸、付属品の形質変化による触覚及び視覚変化、アタリ、パッカリングの表現などの各種機能付与に有効な衣料製品加工装置及び方法を提供することができる。 Therefore, according to the present invention, with respect to a sewn and knitted product of clothing made of polyester fibers or the like, whitening expressions such as dyeing, discharge printing, fading, bleaching, and chemicals, and trait changes in the fabric, sewing thread, and accessories of the product. It is possible to provide a garment product processing apparatus and method effective for imparting various functions such as tactile and visual changes, atari, and expression of puckering.

本発明の一実施形態に係る衣料製品加工装置の筐体の構成を示す図である。It is a figure which shows the structure of the housing of the garment product processing apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る衣料製品加工装置の一部であるハンガー懸架カセットの構成を示す図である。It is a figure which shows the structure of the hanger suspension cassette which is a part of the clothing product processing apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る衣料製品加工装置の一部である蒸熱処理ボックスの構成を示す図である。It is a figure which shows the structure of the steaming heat treatment box which is a part of the garment product processing apparatus which concerns on one Embodiment of this invention. 図3の蒸熱処理ボックスにおける温度センサの配置を示す図である。It is a figure which shows the arrangement of the temperature sensor in the steaming heat treatment box of FIG. 本発明の一実施形態に係る衣料製品加工方法の処理手順を示すフローチャートである。It is a flowchart which shows the processing procedure of the garment product processing method which concerns on one Embodiment of this invention. タンブラー乾燥機の構成を示す図である。It is a figure which shows the structure of the tumbler dryer.

本発明は、例えば、ポリエステル繊維等の編立縫製後製品に対する加工手段を新たに提供するものであり、染料や脱色剤を含む薬品処理と組み合わせ、又は製品単独で、当該編立縫製後製品に対して過熱水蒸気による加熱処理を行い、製品の染色、着抜染、白抜き効果、製品の生地部分に形質変化、及び縫い糸他副資材の変化を生じさせ、繊維製品の表情感性要素を整える新たな技術手段を提供するものである。 The present invention provides, for example, a new processing means for a product after knitting and sewing such as polyester fiber, and can be used in combination with a chemical treatment containing a dye or a decolorizing agent, or as a product alone, in the product after knitting and sewing. On the other hand, heat treatment with superheated steam is performed to cause dyeing of the product, dyeing and discharging, whitening effect, trait change in the fabric part of the product, and change of sewing thread and other auxiliary materials, and a new expression and sensibility element of the textile product is adjusted. It provides a technical means.

従来、例えば、ポリエステル繊維等からなる衣料製品に対して、ジーンズのような人工的経年変化表情を与える装置及び方法は存在しなかったが、本発明によれば、可抜性染料により先染めされたポリエステル繊維等からなる編立縫製後製品に対して、白色抜染によるフェード、ブリーチ、ケミカル、擦れ、アタリ、パッカリング表現、多色模様、縛り絞り手工文様などの各種表現を加えることを可能とする。 Conventionally, for example, there has been no device or method for giving an artificial aging expression like jeans to a clothing product made of polyester fiber or the like, but according to the present invention, it is yarn-dyed with a pull-out dye. It is possible to add various expressions such as fade, bleach, chemical, rubbing, atari, puckering expression, multicolor pattern, tied squeezing handicraft pattern by white discharge printing to the product after knitting and sewing made of polyester fiber etc. To do.

これを実現するために、本発明では、手工を伴う薬剤処理を行った衣料製品を吊るす複数のハンガーを収容する架台を、
・加熱ドライエアーによる予熱工程
・過熱水蒸気による蒸熱工程
・常温ドライエアーによる徐冷工程
の各工程を行う処理室を順次通過させることにより、処理対象のポリエステル衣料製品を大気圧下で過熱水蒸気過半の状態に所定温度、時間晒す気相中の加工とした。このとき、加工内容により、処理温度と加工時間を設定することも可能とした。
In order to realize this, in the present invention, a pedestal for accommodating a plurality of hangers for hanging a clothing product that has been subjected to chemical treatment with handicrafts is provided.
・ Preheating process with heated dry air ・ Steaming process with superheated steam ・ By passing through the processing chamber where each process of slow cooling process with normal temperature dry air is performed in sequence, the polyester clothing product to be treated is overheated by more than half of the superheated steam under atmospheric pressure. The process was performed in a vapor phase in which the state was exposed to a predetermined temperature and time. At this time, it is also possible to set the processing temperature and the processing time according to the processing content.

以下、図面を参照しつつ本発明の一実施形態について詳述する。 Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings.

先ず、図1には、本実施形態に係る衣料製品加工装置の筐体の構成を中心に示し各部の構成を説明する。 First, FIG. 1 mainly shows the configuration of the housing of the clothing product processing apparatus according to the present embodiment, and describes the configuration of each part.

同図に示されるように、衣料製品加工装置1の筐体2は、中空の直方体の形状をしており、両側面、底面、平面、背面は、いずれも断熱壁3で構成されており、前面は両開きの前面開閉扉4となっている。筐体2の内部の底面には、2本のレール部材5が敷設されており、詳細は後述するハンガー懸架カセット6は、前面から収納される際にレース部材5により車輪の動きがガイドされるようになっている。 As shown in the figure, the housing 2 of the garment product processing apparatus 1 has a hollow rectangular parallelepiped shape, and both side surfaces, the bottom surface, the flat surface, and the back surface are all composed of the heat insulating wall 3. The front surface is a double-door front opening / closing door 4. Two rail members 5 are laid on the bottom surface inside the housing 2, and the hanger suspension cassette 6, which will be described in detail later, is guided by the race member 5 when the hanger suspension cassette 6 is stored from the front surface. It has become like.

ここでは図示を省略しているが、筐体2には、予熱徐冷用の加熱ドライエアーと過熱水蒸気の各注入口と上下排気口が設けられ、各注入口は、熱交換温調された給気パイプと過熱水蒸気発生器とに接続されている。過熱水蒸気発生器の使用は、ボイラー等の外部蒸気を減圧し、直接吹き込みとし、過熱水蒸気発生器に代えもできる。この場合は流路に温度調整用電熱ヒーターを加える。 Although not shown here, the housing 2 is provided with heat dry air for preheating and slow cooling, superheated steam inlets, and upper and lower exhaust ports, and each inlet is heat exchange temperature controlled. It is connected to the air supply pipe and the superheated steam generator. The superheated steam generator can be used instead of the superheated steam generator by depressurizing the external steam of the boiler or the like and directly blowing it. In this case, an electric heater for temperature adjustment is added to the flow path.

次に、図2には、本実施形態に係る衣料製品加工装置の一部であるハンガー懸架カセットの構成を示し説明する。 Next, FIG. 2 shows and describes a configuration of a hanger suspension cassette that is a part of the clothing product processing apparatus according to the present embodiment.

同図に示されるように、ハンガー懸架カセット6は、金属枠7を直方体の空間を作り出すように組み立てることで構成されており、上部には、2本の懸架支柱9が配設されている。また、底面には車輪8が設けられている。懸架支柱9には、対象製品を吊るした複数のハンガー10が掛けられることになる。より詳細には、ハンガー10には、外部で予め乾燥させた加工対象製品が吊るされ、該ハンガー10は懸架支柱に懸架される。ハンガー10は、ハンガー懸架カセット6内に偏り少なくバランス良く配置する。その後、ハンガー懸架カセット6を筐体2の内部に収容する。 As shown in the figure, the hanger suspension cassette 6 is configured by assembling a metal frame 7 so as to create a space of a rectangular parallelepiped, and two suspension columns 9 are arranged on the upper portion. Further, a wheel 8 is provided on the bottom surface. A plurality of hangers 10 for suspending the target product are hung on the suspension column 9. More specifically, the hanger 10 is suspended from an externally dried product to be processed, and the hanger 10 is suspended from a suspension column. The hanger 10 is arranged in the hanger suspension cassette 6 in a well-balanced manner with little bias. After that, the hanger suspension cassette 6 is housed inside the housing 2.

次に、図3には、本実施形態に係る衣料製品加工装置の一部である蒸熱処理系の構成を示し説明する。図1では図示を省略していたが、筐体2には、この蒸熱処理系の機能が実装されている。ここでは、筐体に蒸熱処理系の機能を実装したものを蒸熱処理ボックス16と称することとする。 Next, FIG. 3 shows and describes the configuration of the steaming heat treatment system which is a part of the clothing product processing apparatus according to the present embodiment. Although not shown in FIG. 1, the function of this steam heat treatment system is mounted on the housing 2. Here, a case in which the function of the steaming heat treatment system is mounted is referred to as a steaming heat treatment box 16.

同図に示されるように、蒸熱処理ボックス16は、熱交換器11を備えており、該熱交換器11は加熱エアーパイプ12に接続されている。の加熱エアーパイプ12は、筐体2の内部の底面に2つに分岐して敷設されており、パイプ表面には加熱エアーの排出用の複数の開口部が設けられている。蒸熱処理ボックス16は、過熱水蒸気発生器13を備えており、該過熱水蒸気発生器13は、過熱水蒸気投入パイプ14に接続されている。過熱水蒸気投入パイプ14は、筐体2の内部の底面に2つに分岐して敷設されており、パイプ表面には過熱水蒸気の排出用の複数の開口部が設けられている。このほか、筐体2の側面上部には、排気孔15が2箇所設けられている。 As shown in the figure, the steam heat treatment box 16 includes a heat exchanger 11, and the heat exchanger 11 is connected to a heating air pipe 12. The heated air pipe 12 of the above is laid in two branches on the bottom surface inside the housing 2, and a plurality of openings for discharging the heated air are provided on the surface of the pipe. The steam heat treatment box 16 includes a superheated steam generator 13, and the superheated steam generator 13 is connected to a superheated steam input pipe 14. The superheated steam input pipe 14 is laid in two branches on the bottom surface inside the housing 2, and a plurality of openings for discharging superheated steam are provided on the surface of the pipe. In addition, two exhaust holes 15 are provided on the upper side surface of the housing 2.

蒸熱処理ボックス16は、高温外部ボイラーの飽和蒸気供給環境下にあるので、加熱ドライエアーは外部ボイラーからの蒸気にて熱交換器11を経て供給される。本衣料製品加工装置1に使用する過熱水蒸気発生器13としては、外部蒸気をシーズヒーターにより再加熱するシンプルな構造のものを使用している。外部ボイラー蒸気が6気圧以上と十分高圧高熱である場合は、加熱ドライエアーを100℃以上とし、蒸熱処理ボックス16内を100℃に維持することができる。その場合は、シーズヒーター等による再加熱をも省くことができる。また、外部ボイラー飽和蒸気を熱交換器経由の加熱ドライエアーと減圧生蒸気の2経路にて併用することができる。 Since the steaming heat treatment box 16 is in a saturated steam supply environment of a high temperature external boiler, the heated dry air is supplied by steam from the external boiler via the heat exchanger 11. The superheated steam generator 13 used in the clothing product processing apparatus 1 has a simple structure in which external steam is reheated by a sheathed heater. When the external boiler steam has a sufficiently high pressure and high heat of 6 atm or more, the heated dry air can be set to 100 ° C. or higher, and the inside of the steaming heat treatment box 16 can be maintained at 100 ° C. In that case, reheating by a sheathed heater or the like can be omitted. Further, the saturated steam of the external boiler can be used in combination in two paths of heated dry air via a heat exchanger and decompressed live steam.

衣料製品の加工では、過熱水蒸気投入時に、飽和温度以下の対象に接して、蒸熱処理ボックス16内、ハンガー懸架カセット6、製品ハンガー10、加工対象製品に対する結露及び薬剤の滴下を回避する為に、80℃前後の温度による「予熱工程」を経た後、過熱水蒸気を投入し「蒸熱工程」に移行するようにしている。さらに、所定温度、所定時間での蒸熱工程の完了後、蒸熱処理ボックス内から過熱水蒸気を加熱ドライエアーにより排除して、結露を避けながら常温エアーで徐冷する「徐冷工程」を経ることとしている。 In the processing of clothing products, when superheated steam is added, in order to avoid dew condensation and dripping of chemicals on the steam heat treatment box 16, the hanger suspension cassette 6, the product hanger 10, and the product to be processed in contact with the object below the saturation temperature. After undergoing a "preheating process" at a temperature of about 80 ° C., superheated steam is added to shift to the "steaming process". Further, after the steaming process is completed at a predetermined temperature and a predetermined time, superheated steam is removed from the steaming heat treatment box by heating dry air, and the process is slowly cooled with normal temperature air while avoiding dew condensation. There is.

なお、ポリエステル繊維衣料製品を加工するに際して、加工の目的に合わせた前工程である「薬剤処理」を予め行う。薬剤には、糊剤、染料、可溶化剤、濃染剤、均染剤、脱色剤、機能付与剤の転着を、転着処理、スプレー処理、刷毛塗り等手工処理などの先行処理にて行う。ポリエステル繊維は、保水性、比熱は比較的小さい、染料、脱色剤、形質変化、機能薬剤などの反応時に水分を介して溶融拡散で反応が促進される。過熱水蒸気から水分を確保するには保湿効果を持つ薬剤を処方している。 When processing a polyester fiber clothing product, a "chemical treatment", which is a pre-process according to the purpose of processing, is performed in advance. For chemicals, pastes, dyes, solubilizers, dark dyes, leveling agents, decolorizing agents, and function-imparting agents are transferred by pretreatment such as transfer treatment, spray treatment, and manual treatment such as brush coating. Do. Polyester fibers have relatively low water retention and specific heat, and the reaction is promoted by melt diffusion through water during the reaction of dyes, decolorants, transformations, functional agents and the like. To secure water from superheated steam, a drug with a moisturizing effect is prescribed.

ここで、蒸熱処理ボックスにおける温度センサの配置は、図4に示される。 Here, the arrangement of the temperature sensor in the steaming heat treatment box is shown in FIG.

同図に示されるように、本実施形態に係る衣料製品加工装置1では、蒸熱処理ボックス16内の6面各所に留点温度計を10カ所配設して、最高温度又は特定複数個所の温度を計測し、それらが許容範囲であるか否かを確認し、その結果、A点、B点の2か所の2点温度を指標箇所と定義することとした。 As shown in the figure, in the garment product processing apparatus 1 according to the present embodiment, 10 retaining point thermometers are arranged at each of 6 surfaces in the steaming heat treatment box 16 to obtain the maximum temperature or the temperature at a plurality of specific locations. Was measured, and it was confirmed whether or not they were within the permissible range. As a result, it was decided to define the two-point temperatures of points A and B as index points.

即ち、この例では、蒸熱処理ボックス内の上下左右深度3方向中央10カ所に配した温度計測点により、温度分布の確認と、その中の基点(A点、B点)の温度により、過熱水蒸気投入の温度と量の制御を行う方式を採用している。 That is, in this example, the temperature distribution is confirmed by the temperature measurement points arranged at the center of the steam heat treatment box in the three directions of the vertical and horizontal depths, and the superheated steam is determined by the temperature of the base points (points A and B) in the temperature distribution points. A method is adopted in which the temperature and amount of charging are controlled.

以下、図5のフローチャートを参照して、本発明の一実施形態に係る衣料製品の加工方法の処理の流れを詳細に説明する。 Hereinafter, the processing flow of the processing method of the clothing product according to the embodiment of the present invention will be described in detail with reference to the flowchart of FIG.

先ず、ポリエステル繊維からなる衣料製品を加工するに際して、加工の目的に合わせた前工程である薬剤処理を予め行う。その詳細は前述した通りである。 First, when processing a clothing product made of polyester fiber, a chemical treatment, which is a pre-process according to the purpose of processing, is performed in advance. The details are as described above.

続いて、薬剤処理の完了したポリエステル繊維からなる衣料製品を、熱容量の小さい素材で出来た製品ハンガー10に吊るす。このとき、直接接触による加熱水分ムラなどの危惧ある場合には糸吊りとするのが望ましい。製品を吊るした製品ハンガー10は、ハンガー懸架カセット6の懸架支柱9に所定の間隔でセットする。このとき、素材、目付、枚数などにより、セット位置のバランスを配慮する(S1)。 Subsequently, a clothing product made of polyester fiber that has been treated with a chemical agent is hung on a product hanger 10 made of a material having a small heat capacity. At this time, if there is a concern such as uneven heating moisture due to direct contact, it is desirable to suspend the thread. The product hanger 10 for suspending the product is set on the suspension column 9 of the hanger suspension cassette 6 at a predetermined interval. At this time, the balance of the set position is considered according to the material, basis weight, number of sheets, etc. (S1).

続いて、ハンガー懸架カセット6を、前面開閉の筐体2内、より詳細には蒸熱処理ボックス16内に押入れる(S2)。そして、前面開閉扉の閉鎖を確認し、筐体2の上部の排気孔15を開け、熱交換器11をオンし、「予熱工程」の加熱ドライエアーの送気を始め、蒸熱処理ボックス16内を所定温度にする(S3)。 Subsequently, the hanger suspension cassette 6 is pushed into the front opening / closing housing 2, and more specifically into the steaming heat treatment box 16 (S2). Then, after confirming the closure of the front opening / closing door, the exhaust hole 15 at the upper part of the housing 2 is opened, the heat exchanger 11 is turned on, the air supply of the heated dry air in the "preheating process" is started, and the inside of the steaming heat treatment box 16 is started. To a predetermined temperature (S3).

蒸熱処理ボックス16内が所定温度になったら、「過熱工程」に入る(S4)。即ち、過熱水蒸気発生器13に投入するボイラー蒸気量を所定量とし、過熱水蒸気発生器13の出口温度を所定温度にし、蒸熱処理ボックス16内が所定温度に到達するまで待機する。加工対象の衣料製品の量や外気温などにより、蒸熱処理ボックス16外への流出熱量も変動するので、排気バルブ開閉、過熱水蒸気発生器13への投入蒸気量、出口温度の設定を調整する。加工内容と外部条件により各設定条件はパターン化されているので、加工内容による所定温度での処理時間の保持は容易に実現することができる。 When the inside of the steaming heat treatment box 16 reaches a predetermined temperature, the "superheating step" is started (S4). That is, the amount of boiler steam charged into the superheated steam generator 13 is set to a predetermined amount, the outlet temperature of the superheated steam generator 13 is set to a predetermined temperature, and the inside of the steaming heat treatment box 16 waits until the predetermined temperature is reached. Since the amount of heat flowing out of the steaming heat treatment box 16 varies depending on the amount of clothing products to be processed, the outside air temperature, etc., the exhaust valve opening / closing, the amount of steam input to the superheated steam generator 13, and the setting of the outlet temperature are adjusted. Since each setting condition is patterned according to the processing content and the external condition, it is possible to easily maintain the processing time at a predetermined temperature depending on the processing content.

加工内容に応じた、処理温度、処理時間が保持でき、過熱工程が完了すると、徐冷工程に入る(S5)。即ち、少しの結露、濡れは問題ないが、蒸熱処理ボックス16内の条件の安定には、乾燥状態での製品カセットの引出しが望ましいので、まず処理ボックス内に滞留する過熱水蒸気を、加熱ドライエアーにより置換排出する。その後、常温エアーで徐冷し、過熱水蒸気の排出確認ができたら、蒸熱処理ボックス16、つまり筐体2の前面開閉扉4を開扉しハンガー懸架カセット6を引出す。 The processing temperature and processing time can be maintained according to the processing content, and when the superheating process is completed, the slow cooling process is started (S5). That is, although there is no problem with slight dew condensation and wetting, it is desirable to pull out the product cassette in a dry state in order to stabilize the conditions inside the steaming heat treatment box 16. Therefore, first, the superheated steam staying in the processing box is heated and dried air. Replace and discharge by. After that, it is slowly cooled with normal temperature air, and when the discharge of superheated steam is confirmed, the steaming heat treatment box 16, that is, the front opening / closing door 4 of the housing 2 is opened, and the hanger suspension cassette 6 is pulled out.

こうして、ハンガー懸架カセット6から製品ハンガー10、つまり加工対象製品を取出す(S6)。ポリエステル繊維からなる衣料製品の場合、後処理として還元ソーピング、水洗乾燥で染色洗い加工は終了となる。 In this way, the product hanger 10, that is, the product to be processed is taken out from the hanger suspension cassette 6 (S6). In the case of clothing products made of polyester fibers, the dyeing and washing process is completed by reduction soaping and water washing and drying as post-treatment.

なお、ポリエステル繊維衣料製品の処理の場合は、処理内容により過熱水蒸気による蒸熱加工条件は大幅に異なる。白抜き処理、染色加工も素材の物性、生地種別、副資材の有無種類などにより、適用許容条件は異なる。 In the case of processing polyester fiber clothing products, the steaming conditions using superheated steam differ greatly depending on the processing content. Applicable conditions for whitening and dyeing differ depending on the physical characteristics of the material, the type of fabric, and the type of presence or absence of auxiliary materials.

即ち、本実施形態に係る衣料製品加工装置1では、蒸熱処理ボックス16内での過熱水蒸気雰囲気の温度は、大気圧下での飽和蒸気圧温度100℃から200℃程度の範囲で調整する。過熱水蒸気発生器13の出口温度は500℃(20KG/Hrとして)まで上昇させることが可能であるが、装置全体での熱量ロス、蒸熱処理ボックス16内を所定温度にするのに、最適な過熱水蒸気発生器13の出口温度、蒸気流入量の制御で、適用所定温度に近付け、所定時間平衡維持している。一般に、ポリエステル繊維からなる衣料製品の加工には、最高160℃前後を過熱水蒸気による処理温度とし、20分程度を処理時間としているが、処理対象の素材、生地の組織、加工目的などにより変化する。 That is, in the clothing product processing apparatus 1 according to the present embodiment, the temperature of the superheated steam atmosphere in the steaming heat treatment box 16 is adjusted in the range of the saturated vapor pressure temperature under atmospheric pressure of about 100 ° C. to 200 ° C. The outlet temperature of the superheated steam generator 13 can be raised to 500 ° C. (as 20 KG / Hr), but the heat loss in the entire device and the optimum superheat for keeping the inside of the steam heat treatment box 16 at a predetermined temperature. By controlling the outlet temperature and the amount of steam inflow of the steam generator 13, the temperature is approached to the applicable predetermined temperature and the equilibrium is maintained for a predetermined time. Generally, when processing a garment product made of polyester fiber, the maximum processing temperature is about 160 ° C. and the processing time is about 20 minutes, but it varies depending on the material to be processed, the texture of the fabric, the processing purpose, etc. ..

以上説明したように、本発明の実施形態によれば、ポリエステル繊維衣料製品を、大気圧下で、過熱水蒸気により、所定温度、時間晒すことにより、無地染、絞り縛りスプレー手工、及び薬剤糊を担体に着け製品に転着することによる着抜染の少なくともいずれかを含む後染め加工表現を加える衣料製品加工方法が提供される。したがって、この方法によれば、ポリエステル繊維衣料の縫製編立後製品に対して、無地染、着抜染め等の後染加工表現、製品の生地、縫い糸、付属品の形質変化による触覚及び視覚変化などの各種機能付与を行うことができる。尚、各種担体には、軽石、コルク、ゴム、プラスティックボール、布パック、布切れ等が用いられる。 As described above, according to the embodiment of the present invention, the polyester fiber garment product is exposed to a predetermined temperature and time under atmospheric pressure with superheated steam to perform plain dyeing, squeezing spray handwork, and chemical glue. Provided is a garment product processing method that adds a post-dyeing processing expression including at least one of dyeing and discharging by transferring to a product by attaching to a carrier. Therefore, according to this method, the sewn and knitted products of polyester fiber garments are subjected to post-dyeing expressions such as plain dyeing and discharge dyeing, and tactile and visual changes due to trait changes in the fabric, sewing thread, and accessories of the product. Various functions such as can be added. As various carriers, pumice stone, cork, rubber, plastic balls, cloth packs, pieces of cloth and the like are used.

さらに、本発明の実施形態によれば、ポリエステル繊維衣料製品を加工する方法であって、上記ポリエステル繊維衣料製品に対して、薬剤による、各種担体を用い、転着処理、スプレー処理、及び刷毛塗り等手工処理の少なくともいずれかの前処理を行い、過熱水蒸気により、所定温度、時間晒すことで、フェード、ブリーチ、ケミカル、アタリ、及びパッカリング表現、並びに製品の生地に形質変化、視覚触覚変化を付与し、更に機能薬剤処理による機能付与を行う衣料製品加工方法が提供される。従って、この方法によれば、ポリエステル繊維衣料の縫製編立後製品に対して、染色、抜染、フェード、ブリーチ、ケミカルなどの白抜き表現、製品の生地、縫い糸、付属品の形質変化による触覚及び視覚変化、アタリ、パッカリングの表現などの各種機能付与ができる。 Further, according to the embodiment of the present invention, it is a method of processing a polyester fiber garment product, which is a transfer treatment, a spray treatment, and a brush coating on the polyester fiber garment product using various carriers with chemicals. By pretreating at least one of the equal hand treatments and exposing it to a predetermined temperature and time with superheated steam, it causes fades, bleaches, chemicals, atari, and puckering expressions, as well as trait changes and visual and tactile changes in the fabric of the product. Provided is a garment product processing method for imparting a function and further imparting a function by treating a functional chemical. Therefore, according to this method, for the sewn and knitted products of polyester fiber garments, the white expression such as dyeing, discharge printing, fading, bleaching, and chemicals, the tactile sensation due to the trait change of the fabric, sewing thread, and accessories of the product, and Various functions such as visual change, atari, and puckering expression can be added.

さらに、本発明の実施形態によれば、ハンガー懸架カセットと、加熱ドライエアー及び常温エアーを排出する熱交換機と前記加熱ドライエアー及び常温エアーを導出する加熱エアーパイプと過熱水蒸気を排出する過熱水蒸気発生器と前記過熱水蒸気を導出する過熱水蒸気投入パイプとを備えた蒸熱処理ボックスと、からなる衣料製品加工装置による衣料製品加工方法であって、ポリエステル繊維衣料製品を複数枚吊るす前記ハンガー懸架カセットを、前記蒸熱処理ボックスに投入する工程と、前記加熱ドライエアーによる予熱工程(S3)と、前記過熱水蒸気による蒸熱工程(S4)と、前記加熱ドライエアー及び前記常温エアーによる徐冷工程(S5)と、を有し、前記ポリエステル繊維衣料製品に対して、薬剤による、各種担体を用い、転着処理、スプレー処理、及び刷毛塗り等手工処理の少なくともいずれかの前処理を行い、前記蒸熱工程により、前記過熱水蒸気に所定温度、時間晒すことで、フェード、ブリーチ、ケミカル、アタリ、及びパッカリング表現、並びに製品の生地に形質変化、視覚触覚変化を付与し、更に機能薬剤処理による機能付与を行う衣料製品加工方法が提供される。従って、上記効果に加えて過熱水蒸気による蒸熱工程前における製品等の結露や薬剤滴下を防止することや、過熱水蒸気による蒸熱工程後の結露等を効果的に防止することができる。 Further, according to the embodiment of the present invention, a hanger suspension cassette, a heat exchanger that discharges heated dry air and normal temperature air, a heated air pipe that derives the heated dry air and normal temperature air, and a superheated steam generator that discharges superheated steam are generated. A garment product processing method using a garment product processing apparatus comprising a steam heat treatment box provided with a vessel and a superheated steam input pipe for deriving the superheated steam, and the hanger suspension cassette for suspending a plurality of polyester fiber garment products. A step of putting into the steam heat treatment box, a preheating step of the heated dry air (S3), a steaming step of the superheated steam (S4), and a slow cooling step of the heated dry air and the room temperature air (S5). The polyester fiber garment product is subjected to at least one of pretreatments such as transfer treatment, spray treatment, and manual treatment such as brush coating using various carriers using chemicals, and the steaming step is performed. Clothing products that are exposed to superheated steam at a predetermined temperature for a predetermined temperature to give fade, bleach, chemical, atari, and puckering expressions, as well as trait changes and visual and tactile changes to the fabric of the product, and further to give functions by functional chemical treatment. A processing method is provided. Therefore, in addition to the above effects, it is possible to effectively prevent dew condensation of the product or the like before the steaming process due to superheated steam and dripping of chemicals, and to effectively prevent dew condensation after the steaming process due to superheated steam.

ここで、前記加熱ドライエアーは60乃至100℃であり、前記過熱水蒸気は、大気圧下での飽和蒸気圧温度が100乃至200℃であってよい。 Here, the heated dry air may have a saturated vapor pressure temperature of 60 to 100 ° C., and the superheated steam may have a saturated vapor pressure temperature of 100 to 200 ° C. under atmospheric pressure.

また、本発明の実施形態によれば、バッチ式の衣料製品加工装置1であって、蒸熱処理ボックス16と、ハンガー懸架カセット6と、を有し、前記蒸熱処理ボックス16は、加熱ドライエアー及び常温エアーを排出する熱交換機11と、前記加熱ドライエアー及び常温エアーを導出する加熱エアーパイプ12と、過熱水蒸気を排出する過熱水蒸気発生器13と、前記過熱水蒸気を導出する過熱水蒸気投入パイプ14と、を備え、ポリエステル繊維衣料製品を複数枚吊るした前記ハンガー懸架カセット6を、前記蒸熱処理ボックス16に投入し、前記加熱ドライエアーによる予熱工程、前記過熱水蒸気による蒸熱工程、及び前記加熱ドライエアー及び前記常温エアーによる徐冷工程の各工程を経て、取り出す衣料製品加工装置が提供される。従って、この装置によれば、ポリエステル繊維衣料の縫製編立後製品に対して、染色、抜染、フェード、ブリーチ、ケミカルなどの白抜き表現、製品の生地、縫い糸、付属品の形質変化による触覚及び視覚変化、アタリ、パッカリングの表現などの各種機能付与ができる。さらに、上記効果に加えて過熱水蒸気による蒸熱工程前における製品等の結露や薬剤滴下を防止することや、過熱水蒸気による蒸熱工程後の結露等を効果的に防止することができる。 Further, according to the embodiment of the present invention, the batch type clothing product processing apparatus 1 includes a steam heat treatment box 16 and a hanger suspension cassette 6, and the steam heat treatment box 16 includes heated dry air and a steam heat treatment box 16. A heat exchanger 11 that discharges normal temperature air, a heated air pipe 12 that derives the heated dry air and normal temperature air, a superheated steam generator 13 that discharges superheated steam, and a superheated steam input pipe 14 that derives the superheated steam. The hanger suspension cassette 6 in which a plurality of polyester fiber clothing products are suspended is put into the steam heat treatment box 16, and the preheating step by the heated dry air, the steaming step by the superheated steam, and the heated dry air and Provided is a clothing product processing apparatus that is taken out through each step of the slow cooling step using normal temperature air. Therefore, according to this device, for the sewn and knitted products of polyester fiber garments, the white expression such as dyeing, discharge printing, fading, bleaching, and chemicals, the tactile sensation due to the trait change of the product fabric, sewing thread, and accessories, and Various functions such as visual change, atari, and puckering expression can be added. Further, in addition to the above effects, it is possible to effectively prevent dew condensation of the product or the like before the steaming process due to superheated steam and dripping of chemicals, and to effectively prevent dew condensation after the steaming process due to superheated steam.

ここで、前記加熱ドライエアーは60乃至100℃であり、前記過熱水蒸気は、大気圧下での飽和蒸気圧温度が100乃至200℃であってよい。 Here, the heated dry air may have a saturated vapor pressure temperature of 60 to 100 ° C., and the superheated steam may have a saturated vapor pressure temperature of 100 to 200 ° C. under atmospheric pressure.

さらに、前記過熱水蒸気を導出する過熱水蒸気投入パイプ14は、前記蒸熱処理ボックス16の底面に配設置されており、空気よりも比重が小さい、又は温度が高くなるほど空気よりも比重が小さくなる前記過熱水蒸気は、前記過熱水蒸気投入パイプ14より、前記蒸熱処理ボックス16の下部から投入及び排気されることを特徴とする。従って、この衣料製品加工装置1によれば、懸架支柱9にハンガー掛け製品を複数枚懸架するハンガー懸架カセット6を蒸熱処理ボックス16に置いて、過熱水蒸気を満たすとき、過熱水蒸気は空気より比重が小さい、又温度が高い程比重は小さいので、予熱温度空気に代替し過熱水蒸気により蒸熱処理ボックス内が満たされる動きを、下から投入、下から排気とすることで、蒸熱処理ボックス内の温度分布の安定化を図ることが可能となる。 Further, the superheated steam input pipe 14 for deriving the superheated steam is arranged and installed on the bottom surface of the steam heat treatment box 16, and the superheat has a smaller specific gravity than air, or the higher the temperature, the smaller the specific gravity than air. The steam is charged and discharged from the lower part of the steam heat treatment box 16 through the superheated steam input pipe 14. Therefore, according to the clothing product processing apparatus 1, when the hanger suspension cassette 6 for suspending a plurality of hanger hanging products on the suspension column 9 is placed in the steam heat treatment box 16 and the superheated steam is filled, the superheated steam has a specific gravity higher than that of air. The smaller the temperature and the higher the temperature, the smaller the specific gravity. Therefore, by substituting the preheated temperature air and filling the inside of the steam heat treatment box with superheated steam, the temperature distribution inside the steam heat treatment box is input from the bottom and exhausted from the bottom. It is possible to stabilize the temperature.

以上、本発明の一実施形態について説明したが、本発明はこれに限定されることなくその趣旨を逸脱しない範囲で種々の改良・変更が可能であることは勿論である。 Although one embodiment of the present invention has been described above, it goes without saying that the present invention is not limited to this and various improvements and changes can be made without departing from the spirit of the present invention.

例えば、各工程を別ボックスとし、カセットが移動するボックス移動式や、トンネル式では製品ハンガーを懸架カセット又は回転移動チェインにセットし、移動工程ラインに予熱部、過熱水蒸気による所定温度、滞留時間による蒸熱、徐冷部を持つ連続加工設備としてもよい。この場合、蒸熱処理部の前後にエアーカーテンを置き、過熱水蒸気の漏洩の防止、水蒸気の結露を回避し、トンネル周回速度と滞留蒸熱時間の制御を別途実施する。また、工程間の加熱エアーと過熱水蒸気の区分も構成上、明確に行う。 For example, each process is a separate box, and in the box-moving type where the cassette moves, or in the tunnel type, the product hanger is set in the suspended cassette or the rotary moving chain, and the moving process line depends on the preheating part, the predetermined temperature due to superheated steam, and the residence time. It may be a continuous processing facility having a steaming heat and slow cooling part. In this case, air curtains are placed before and after the steaming heat treatment section to prevent leakage of superheated steam, avoid dew condensation of steam, and separately control the tunnel circulation speed and the retained steaming time. In addition, the classification of heated air and superheated steam between processes will be clearly defined in terms of composition.

また、例えば、図6に示されるように、加工対象と加工内容により、加熱式タンブラー乾燥機に、高温高圧ボイラー蒸気の下で温度調整、回転制御、風量制御を可能とする各機能を付加し、加熱ドライエアーと高温ボイラー生蒸気を減圧し、過熱水蒸気源として直接用いる軽便方式を採用することもできる。即ち、ボイラー蒸気パイプは2つに分岐されており、第1蒸気パイプ21は熱交換器22に接続され、第2蒸気パイプ25は直噴となっている。熱交換器22には吸気上面フィルタ23が配設されており、第1蒸気パイプ21は熱交換フィンを経由して戻り蒸気用の蒸気パイプ24にも接続される。熱交換器22を介してドライエアーは回転ドラム26側へと引き込まれ、排気室の下方27、排気フィルタ28、排気室の上方29を介してモーター31により駆動される送風機30により吸気され、排気送風路を介して外に排気される。同構成の場合、加工対象物のタンブラーへの投入量を調整し、過熱ドライエアーで100℃前後を保ち、減圧ボイラー生蒸気を投入し、所定温度になるよう調整すればよい。 Further, for example, as shown in FIG. 6, each function that enables temperature adjustment, rotation control, and air volume control under high temperature and high pressure boiler steam is added to the heating type tumbler dryer depending on the processing target and processing content. It is also possible to adopt a convenient method in which heated dry air and high-temperature boiler raw steam are depressurized and used directly as a superheated steam source. That is, the boiler steam pipe is branched into two, the first steam pipe 21 is connected to the heat exchanger 22, and the second steam pipe 25 is a direct injection. An intake upper surface filter 23 is provided in the heat exchanger 22, and the first steam pipe 21 is also connected to the steam pipe 24 for return steam via the heat exchange fins. The dry air is drawn to the rotating drum 26 side via the heat exchanger 22, is taken in by the blower 30 driven by the motor 31 via the lower 27 of the exhaust chamber, the exhaust filter 28, and the upper 29 of the exhaust chamber, and is exhausted. It is exhausted to the outside through the air passage. In the case of the same configuration, the amount of the object to be processed into the tumbler may be adjusted, kept at around 100 ° C. with superheated dry air, and the decompression boiler raw steam may be charged to adjust the temperature to a predetermined temperature.

1…衣料製品加工装置、2…筐体、3…断熱壁、4…前面開閉扉、5…レール部材、6…ハンガー懸架カセット、7…金属枠、8…車輪、9…懸架支柱、10…製品ハンガー、11…熱交換器、12…加熱エアーパイプ、13…過熱水蒸気発生器、14…過熱水蒸気投入パイプ、15…排気孔、16…蒸熱処理ボックス、20…タンブラー乾燥機、21…第1蒸気パイプ、22…熱交換器、23…吸気上面フィルタ、24…戻り用の蒸気パイプ、25…第2蒸気パイプ、26…回転ドラム、27…排気室の下方、28…排気フィルタ、29…排気室の上方、30…送風機、31…モーター。 1 ... Clothing product processing equipment, 2 ... Housing, 3 ... Insulation wall, 4 ... Front opening / closing door, 5 ... Rail member, 6 ... Hanger suspension cassette, 7 ... Metal frame, 8 ... Wheels, 9 ... Suspension support, 10 ... Product hanger, 11 ... heat exchanger, 12 ... heated air pipe, 13 ... superheated steam generator, 14 ... superheated steam input pipe, 15 ... exhaust hole, 16 ... steam heat treatment box, 20 ... tumbler dryer, 21 ... first Steam pipe, 22 ... heat exchanger, 23 ... intake top filter, 24 ... return steam pipe, 25 ... second steam pipe, 26 ... rotating drum, 27 ... below the exhaust chamber, 28 ... exhaust filter, 29 ... exhaust Above the room, 30 ... blower, 31 ... motor.

Claims (7)

ポリエステル繊維衣料製品を、大気圧下で、過熱水蒸気により、所定温度、時間晒すことにより、無地染、絞り縛りスプレー他手工、及び薬剤糊を担体に着け製品に転着することによる着抜染の少なくともいずれかを含む後染め加工表現を加える
衣料製品加工方法。
At least of dyeing and discharging by exposing polyester fiber garment products to a predetermined temperature and time under atmospheric pressure with superheated steam for plain dyeing, squeezing spray, and other handicrafts, and by transferring chemical glue to the product on a carrier. A garment product processing method that adds a post-dyeing processing expression that includes either.
ポリエステル繊維衣料製品を加工する方法であって、
上記ポリエステル繊維衣料製品に対して、薬剤による、各種担体を用い、転着処理、スプレー処理、及び刷毛塗りを含む手工処理の少なくともいずれかの前処理を行い、
過熱水蒸気により、所定温度、時間晒すことで、フェード、ブリーチ、ケミカル、アタリ、及びパッカリング表現、並びに製品の生地に形質変化、視覚触覚変化を付与し、更に機能薬剤処理による機能付与を行う
衣料製品加工方法。
A method of processing polyester textile clothing products,
The polyester fiber garment product is pretreated with at least one of transfer treatment, spray treatment, and hand-working treatment including brush coating using various carriers using chemicals.
By exposing to a predetermined temperature and time with superheated steam, it gives fade, bleach, chemical, atari, and puckering expression, as well as trait change and visual and tactile change to the fabric of the product, and further gives the function by functional chemical treatment. Product processing method.
ハンガー懸架カセットと、加熱ドライエアー及び常温エアーを排出する熱交換機と前記加熱ドライエアー及び常温ドライエアーを導出する加熱エアーパイプと過熱水蒸気を排出する過熱水蒸気発生器と前記過熱水蒸気を導出する過熱水蒸気投入パイプとを備えた蒸熱処理ボックスと、からなる衣料製品加工装置による衣料製品加工方法であって、
ポリエステル繊維衣料製品を複数枚吊るす前記ハンガー懸架カセットを、前記蒸熱処理ボックスに投入する工程と、
前記加熱ドライエアーによる予熱工程と、
前記過熱水蒸気による蒸熱工程と、
前記加熱ドライエアー及び前記常温エアーによる徐冷工程と、を有し、
前記ポリエステル繊維衣料製品に対して、薬剤による、各種担体を用い、転着処理、スプレー処理、及び刷毛塗りを含む手工処理の少なくともいずれかの前処理を行い、
前記蒸熱工程により、前記過熱水蒸気に所定温度、時間晒すことで、染色や着抜染、フェード、ブリーチ、ケミカル、アタリ、及びパッカリング表現、並びに製品の生地に形質変化、視覚触覚変化を付与し、更に機能薬剤処理による機能付与を行う
衣料製品加工方法。
A hanger suspension cassette, a heat exchanger that discharges heated dry air and normal temperature air, a heated air pipe that derives the heated dry air and normal temperature dry air, a superheated steam generator that discharges superheated steam, and a superheated steam that derives the superheated steam. It is a method of processing a garment product by a garment product processing device consisting of a steam heat treatment box equipped with an input pipe and a garment product processing device.
A step of putting the hanger suspension cassette for suspending a plurality of polyester fiber clothing products into the steaming heat treatment box, and
The preheating process with the heated dry air and
The steaming process using superheated steam and
It has the heating dry air and the slow cooling step by the normal temperature air.
The polyester fiber garment product is pretreated with at least one of a transfer treatment, a spray treatment, and a hand-working treatment including brush coating using various carriers using chemicals.
By exposing to the superheated steam at a predetermined temperature and time by the steaming step, dyeing, dyeing and discharging, fading, bleaching, chemicals, atari, and puckering expressions, and trait changes and visual and tactile changes are imparted to the fabric of the product. Furthermore, a clothing product processing method that imparts functions by treating with functional chemicals.
前記加熱ドライエアーは60乃至100℃であり、
前記過熱水蒸気は、大気圧下での飽和蒸気圧温度が100乃至200℃である
請求項3に記載の衣料製品加工装置。
The heated dry air is 60 to 100 ° C.
The clothing product processing apparatus according to claim 3, wherein the superheated steam has a saturated vapor pressure temperature of 100 to 200 ° C. under atmospheric pressure.
蒸熱処理ボックスと、
ハンガー懸架カセットと、を有し、
前記蒸熱処理ボックスは、
加熱ドライエアー及び常温エアーを排出する熱交換機と、
前記加熱ドライエアー及び常温エアーを導出する加熱エアーパイプと、
過熱水蒸気を排出する過熱水蒸気発生器と、
前記過熱水蒸気を導出する過熱水蒸気投入パイプと、を備え、
ポリエステル繊維衣料製品を複数枚吊るした前記ハンガー懸架カセットを、前記蒸熱処理ボックスに投入し、前記加熱ドライエアーによる予熱工程、前記過熱水蒸気による蒸熱工程、及び前記加熱ドライエアー及び前記常温エアーによる徐冷工程の各工程を経て、取り出す
衣料製品加工装置。
Steam heat treatment box and
With a hanger suspension cassette,
The steaming heat treatment box
A heat exchanger that discharges heated dry air and normal temperature air,
The heated air pipe that derives the heated dry air and normal temperature air, and
A superheated steam generator that discharges superheated steam,
A superheated steam input pipe for deriving the superheated steam is provided.
The hanger suspension cassette in which a plurality of polyester fiber clothing products are hung is put into the steam heat treatment box, and a preheating step by the heated dry air, a steaming step by the superheated steam, and slow cooling by the heated dry air and the normal temperature air are performed. A clothing product processing device that is taken out after each process.
前記加熱ドライエアーは60乃至100℃であり、
前記過熱水蒸気は、大気圧下での飽和蒸気圧温度が100乃至200℃である
請求項5に記載の衣料製品加工装置。
The heated dry air is 60 to 100 ° C.
The clothing product processing apparatus according to claim 5, wherein the superheated steam has a saturated vapor pressure temperature of 100 to 200 ° C. under atmospheric pressure.
前記過熱水蒸気を導出する過熱水蒸気投入パイプは、前記蒸熱処理ボックスの底面に配設置されており、
空気よりも比重が小さい、又は温度が高くなるほど空気よりも比重が小さくなる前記過熱水蒸気は、前記過熱水蒸気投入パイプより、前記蒸熱処理ボックスの下部から投入及び排気されることを特徴とする
請求項5に記載の衣料製品加工装置。
The superheated steam input pipe for deriving the superheated steam is arranged and installed on the bottom surface of the steaming heat treatment box.
The claim is characterized in that the superheated steam having a specific gravity smaller than that of air or a specific gravity smaller than that of air as the temperature rises is charged and exhausted from the lower part of the steaming heat treatment box from the superheated steam input pipe. The clothing product processing apparatus according to 5.
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Publication number Priority date Publication date Assignee Title
JPS63152403A (en) * 1986-12-12 1988-06-24 東レ株式会社 Easily dyed polyester garment and dyeing method
JPH0160103B2 (en) * 1986-09-12 1989-12-21 Hiromichi Ochiai
JPH11189968A (en) * 1997-12-22 1999-07-13 Yukio Miyata Processing apparatus for clothing
JP2001303337A (en) * 2000-04-26 2001-10-31 Faasuto Trading:Kk Garment and method for producing the same
JP2010504140A (en) * 2006-12-29 2010-02-12 エルジー エレクトロニクス インコーポレイティド Method for controlling a textile processing apparatus

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JPH0160103B2 (en) * 1986-09-12 1989-12-21 Hiromichi Ochiai
JPS63152403A (en) * 1986-12-12 1988-06-24 東レ株式会社 Easily dyed polyester garment and dyeing method
JPH11189968A (en) * 1997-12-22 1999-07-13 Yukio Miyata Processing apparatus for clothing
JP2001303337A (en) * 2000-04-26 2001-10-31 Faasuto Trading:Kk Garment and method for producing the same
JP2010504140A (en) * 2006-12-29 2010-02-12 エルジー エレクトロニクス インコーポレイティド Method for controlling a textile processing apparatus

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