WO2019118704A1 - Cleaning compositions comprising furoate esters, and methods therefor - Google Patents

Cleaning compositions comprising furoate esters, and methods therefor Download PDF

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Publication number
WO2019118704A1
WO2019118704A1 PCT/US2018/065420 US2018065420W WO2019118704A1 WO 2019118704 A1 WO2019118704 A1 WO 2019118704A1 US 2018065420 W US2018065420 W US 2018065420W WO 2019118704 A1 WO2019118704 A1 WO 2019118704A1
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WIPO (PCT)
Prior art keywords
composition
furoate
accordance
surfactant
methyl
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PCT/US2018/065420
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French (fr)
Inventor
William Farone
Michael FATIGATI
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Qmaxx Products Group, Inc.
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Publication of WO2019118704A1 publication Critical patent/WO2019118704A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/2093Esters; Carbonates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D11/00Special methods for preparing compositions containing mixtures of detergents ; Methods for using cleaning compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/50Perfumes

Definitions

  • This Application is in the field of cleaning compositions.
  • dry-cleaning Various chemicals commonly used in the cleaning of textiles (“dry-cleaning”) such as hydrocarbons, chlorocarbons and fluorocarbons, are environmentally toxic.
  • the most widely used chlorocarbon chemical in non-aqueous“dry-cleaning” of textiles is tetrachloroethylene, also known as perchloroethylene, PERC or PCE.
  • tetrachloroethylene also known as perchloroethylene, PERC or PCE.
  • this chemical and its breakdown products of trichloroethylene, dichloroethylene and vinyl chloride are considered pollutants that can contaminate soil and groundwater.
  • solvents used for dry cleaning include petroleum-based solvents such as“Stoddard solvent” which is a mixture of C 5 - C12 petroleum hydrocarbons containing 30 - 50% straight- and branched -chained alkanes, 30 - 40% cycloalkanes, and 10 - 20 % alkyl aromatic compounds; Dry cleaning Fluid-2000 or DF-2000TM Fluid (ExxonMobil Chemical Company) containing Cn to C13 hydrocarbons such as isoparaffins and cycloparaffins; ECOSOLV ® Dry Cleaning Fluid (Chevron Phillips Chemical Company containing a mixture of C10 C13 isoparaffins; HYDROCLENE ® Drycleaning Fluid
  • Green” alternatives to PERC include decamethylcyclopentasiloxane (D5), a silicone based solvent, and supercritical CO2. However, these alternatives are considered inferior to PERC in their cleaning effectiveness.
  • Furoate esters are chemical compounds of structure
  • R is an alkyl moiety of 1-4 carbons.
  • the alkyl“R” moiety can be a linear, branched or cyclic alkyl moiety.
  • Petroleum is distributed via miles of pipelines. Water and heavy oil (asphaltenes) collect in low spots and in bends in the pipes and must be periodically cleaned to ensure reliable and dependable flow. Heavier-than-water solvents such as PCE have been used to remove water and heavy oil from points of collection. PCE has been replaced with hot diesel fuel due to the environmental concerns of PCE use. However, diesel fuel is lighter than water and is not effective at also removing water from low collection points in the piping. Those points in the piping where water collects are at risk for corrosion.
  • the present inventors have developed cleaning compositions useful for the cleaning of garments and other textiles as well as the cleaning of metal surfaces and oil pipelines.
  • a cleaning composition of the present teachings can be a mixture comprising, consisting essentially of, or consisting of a furoate alkyl ester and a surfactant.
  • a cleaning composition of the present teachings can be a mixture comprising, consisting essentially of, or consisting of a first furoate alkyl ester, a second furoate alkyl ester, ethyl levulinate, and a surfactant.
  • a cleaning composition of the present teachings can be a mixture comprising, consisting essentially of, or consisting of a first furoate alkyl ester, a second furoate alkyl ester, and a surfactant.
  • a cleaning composition of the present teachings can be a mixture comprising, consisting essentially of, or consisting of a furoate methyl ester, a furoate ethyl ester, and a surfactant.
  • a cleaning composition of the present teachings can be a mixture comprising, consisting essentially of, or consisting of a first furoate alkyl ester, a second furoate alkyl ester, ethyl levulinate, and at least one surfactant.
  • a cleaning composition of the present teachings can be a mixture comprising, consisting essentially of, or consisting of methyl furoate
  • a cleaning composition can comprise, consist essentially of, or consist of at least 85%, at least 88%, at least 90%, at least 95% or at least 98% by weight of a furoate alkyl ester, such as methyl furoate or ethyl furoate, with the remainder comprising, consisting essentially of, or consisting of at least one surfactant.
  • a furoate alkyl ester such as methyl furoate or ethyl furoate
  • a cleaning composition can comprise, consist essentially of, or consist of at least 85%, at least 90%, at least 95% or at least 98% by weight of a first furoate alkyl ester, about 1%, from 1% to 5%, or about 5% of a second furoate alkyl ester, about 0.0%, from 0.0% to 5%, or about 5% by weight of ethyl levulinate, with the remainder comprising, consisting essentially of, or consisting of at least one surfactant.
  • a cleaning composition can comprise about 88%, from 88% to 99%, or about 99% by weight of a first furoate alkyl ester, about 0.0%, from 0.0% to about 5%, or about 5% by weight of ethyl levulinate, about 1%, 1% to 5%, or about 5% by weight of a second furoate alkyl ester, and about 0.5%, 0.5% to 2%, or about 2% by weight of a surfactant.
  • a cleaning composition of the present teachings can comprise, consist essentially of, or consist of about 95%, from 95% to 99%, or about 99% by weight of a first furoate alkyl ester, about 0.0%, from 0.0% to about 5%, or about 5% by weight of ethyl levulinate, about 1%, 1% to 5%, or about 5% by weight of a second furoate alkyl ester, and about 1%, 1% to 2%, or about 2% by weight of a surfactant.
  • a cleaning composition of the present teachings can comprise, consist essentially of, or consist of 95% to 99% by weight of a first furoate alkyl ester, 0.1% to 5% by weight of ethyl levulinate, 1% to 5% by weight of a second furoate alkyl ester, and 1% to 2% by weight of a surfactant.
  • the first furoate alkyl ester can be methyl 5-methyl-2- furoate and the second furoate alkyl ester can be ethyl 5-methyl-2-furoate.
  • the first furoate alkyl ester can be ethyl 5-methyl-2- furoate and the second furoate alkyl ester can be methyl 5-methyl-2-furoate.
  • a cleaning composition of the present teachings can comprise, consist essentially of, or consist of 0.5% to 10% by weight of a non-ionic surfactant, with the remainder comprising, consisting essentially of, or consisting of at least one furoate alkyl ester.
  • a cleaning composition of the present teachings can comprise, consist essentially of, or consist of 0.5%, about 0.5%, 1%, about 1%, 2%, about 2%, 3%, about 3%, 4%, about 4%, 5%, about 5%, 6%, about 6%, 7%, about 7%, 8%, about 8%, 9%, about 9%, 10%, or about 10% by weight of a non-ionic surfactant, with the remainder comprising, consisting essentially of, or consisting of at least one furoate alkyl ester.
  • a cleaning composition of the present teachings can be a composition without water, or water in no more than trace quantities.
  • a low HLB is an HLB below 3
  • a medium HLB is an HLB from 3 to 13
  • a high HLB is an HLB above 13.
  • the surfactant can be a low HLB surfactant (HLB below 3, e.g., an HLB of 1.8)
  • the surfactant can be a medium HLB surfactant (HLB from 3 to 13, e.g., an HLB of about 10)
  • the surfactant can be a high HLB surfactant (HLB above 13, e.g., about 18).
  • the surfactant can be a non-ionic detergent.
  • the surfactant can be sorbitan trioleate (SPAN ® 85; Croda Inc, Edison, NJ), polyoxyethylene sorbitan trioleate (TWEENTM 85; Croda Inc., Edison, NJ), octylphenoxypolyethoxyethanol (TRITON ® X-405; Dow Chemical Company, Midland, MI) or a combination thereof.
  • SPAN ® 85 Croda Inc, Edison, NJ
  • TWEENTM 85 Croda Inc., Edison, NJ
  • octylphenoxypolyethoxyethanol TRITON ® X-405; Dow Chemical Company, Midland, MI
  • the surfactant can be sorbitan trioleate (SPAN ® 85; Croda Inc, Edison, NJ), polyoxyethylene sorbitan trioleate (TWEENTM 85; Croda Inc., Edison, NJ), octylphenoxypolyethoxyethanol (TRITON ® X-405; Dow Chemical Company, Midland, MI) or a combination thereof.
  • SPAN ® 85 Croda Inc, Edison, NJ
  • TWEENTM 85 Croda Inc., Edison, NJ
  • octylphenoxypolyethoxyethanol TRITON ® X-405; Dow Chemical Company, Midland, MI
  • a method can comprise a) contacting a soiled textile with a composition comprising at least one furoate alkyl ester of structure wherein R is an alkyl moiety of 1-8 carbon atoms, 1-7 carbon atoms, 1-6 carbon atoms, 1-5 carbon atom, or 1-4 carbon atoms, and at least one non ionic surfactant and b) heating the textile and the composition.
  • the methods can further include c) agitating the heated textile.
  • a method can comprise a) contacting a soiled textile with a composition comprising at least
  • the at least one furoate alkyl ester can be methyl 5- methyl-2-furoate (“methyl furoate”).
  • the at least one furoate alkyl ester can be ethyl 5-methyl- 2-furoate (“ethyl furoate”).
  • the at least one furoate alkyl ester can be isopropyl 5-
  • the at least one furoate alkyl ester can be a mixture of methyl 5-methyl-2-furoate and ethyl 5-methyl-2-furoate.
  • the surfactant in a composition comprising a furoate and a surfactant, can be any non-ionic surfactant with a Hydrophilic - Lipophilic Balance (HLB) in an appropriate range.
  • HLB Hydrophilic - Lipophilic Balance
  • the HLB of a surfactant that can be used in a cleaning solution of the present teachings can be low (HLB about 3), medium (HLB about 10) or high (HLB about 18).
  • sorbitan trioleate (SPAN ® 85; Croda Inc, Edison, NJ) has a low HLB (1.8)
  • Polyoxyethylene sorbitan trioleate (TWEENTM 85; Croda Inc., Edison, NJ) has a medium HLB (11.0)
  • octylphenoxypolyethoxyethanol (TRITON ® X-405; Dow Chemical Company, Midland, MI) has a high HLB (17.6, www.dow.com).
  • a formulation can comprise a mixture of surfactants.
  • composition can further comprise ethyl levulinate.
  • a textile being cleaned can be heated to a temperature of about 40°C-50°C while being treated with a composition of the present teachings.
  • a method of the present teachings can comprise applying a formulation of the present teachings to a metal surface.
  • a metal surface that can be cleaned can be, for example and without limitation, the surface of a metal which is fabricated or forged, such as, without limitation, sheeting, plating, billets, and objects manufactured from metal, such as, without limitation a firearm or an automobile.
  • a method can comprise a) contacting a soiled metal surface with a composition comprising at least one furoate alkyl ester of structure wherein R is an alkyl moiety of 1-8 carbon atoms, 1-7 carbon atoms, 1-6 carbon atoms, 1-5 carbon atom, or 1-4 carbon atoms, and at least one non ionic surfactant and b) applying friction to the metal surface.
  • a method can comprise flushing a pipeline with a composition comprising at least one
  • the at least one furoate alkyl ester can be methyl 5- methyl-2-furoate (“methyl furoate”).
  • the at least one furoate alkyl ester can be ethyl 5-methyl-
  • the at least one furoate alkyl ester can be isopropyl 5- methyl-2-furoate
  • the at least one furoate alkyl ester can be a mixture of methyl 5-methyl-2-furoate and ethyl 5-methyl-2-furoate.
  • the surfactant in a composition comprising a furoate and a surfactant, can be any non-ionic surfactant with a Hydrophilic - Lipophilic Balance (HLB) in an appropriate range.
  • HLB Hydrophilic - Lipophilic Balance
  • the HLB of a surfactant that can be used in a cleaning solution of the present teachings can be low (HLB about 3), medium (HLB about 10) or high (HLB about 18).
  • sorbitan trioleate (SPAN ® 85; Croda Inc, Edison, NJ) has a low HLB (1.8)
  • Polyoxyethylene sorbitan trioleate (TWEENTM 85; Croda Inc., Edison, NJ) has a medium HLB (11.0)
  • octylphenoxypolyethoxyethanol (TRITON ® X-405; Dow Chemical Company, Midland, MI) has a high HLB (17.6, www.dow.com).
  • a formulation can comprise a mixture of surfactants.
  • composition can further comprise ethyl levulinate.
  • a formulation of the present teachings can be heated to a temperature of about 40°C-50°C before being applied to a metal surface or flushed through a pipeline.
  • a composition of the present teachings can comprise a first furoate alkyl ester; and at least one surfactant.
  • the first furoate alkyl ester can be at least 95% by weight and the at least one surfactant is at least 1% by weight.
  • a composition of the present teachings can further comprise ethyl levulinate; and a second furoate alkyl ester.
  • the first furoate alkyl ester can be isopropyl 5-methyl-2-furoate.
  • the at least one surfactant can be a non-ionic surfactant.
  • the at least one non-ionic surfactant can be a low HLB surfactant. In various configurations, the at least one non-ionic surfactant can be sorbitan trioleate. In various configurations, the at least one non-ionic surfactant can be a medium HLB surfactant. In various configuragions, the at least one non-ionic surfactant can be oleic acid. In various configurations, the at least one non-ionic surfactant can be a high HLB surfactant. In various configurations, the at least one non-ionic surfactant can be octylphenoxypolyethoxyethanol. In various configurations, the at least one surfactant can be selected from the group consisting of sorbitan trioleate, polyoxyethylene sorbitan trioleate and
  • the at least one surfactant can be from 1% to 5% by weight of a non-ionic surfactant.
  • a composition of the present teachings can comprise a first furoate ester, ethyl levulinate, a second furoate ester and a surfactant.
  • a composition of the present teachings can comprise 95% to 99% by weight of a first furoate ester, 0.1% to 5% by weight of ethyl levulinate, 1% to 5% by weight of a second furoate ester, and 1% to 2% by weight of a surfactant.
  • the first furoate ester can be methyl 5-methyl-2-furoate and the second furoate ester can be ethyl 5-methyl-2-furoate.
  • the first furoate ester can be ethyl 5-methyl-2-furoate and the second furoate ester can be methyl 5-methyl-2-furoate.
  • the surfactant can be selected from the group consisting of sorbitan trioleate (SPAN ® 85), polyoxyethylene sorbitan trioleate (TWEENTM 85), octylphenoxypolyethoxyethanol (TRITON ® X-405) and a combination thereof.
  • a method of removing a soil from a soiled textile can comprise contacting a soiled textile with the compositions of the present teachings as described supra. In some configurations, the method can further comprise heating the soiled textile and the composition. In various configurations, the method can further comprise agitating the soiled textile and the composition. In various configurations, the heating the soiled textile and the composition can consist of heating the soiled textile and the composition to about 40-50°C. . In various configurations, the heating the soiled textile and the composition can consist of heating the soiled textile and the composition to 40-50°C. . In various configurations, the heating the soiled textile and the composition can consist of heating the soiled textile and the composition to about 40°C. . In various configurations, the heating the soiled textile and the composition can consist of heating the soiled textile and the composition to about 50°C.
  • the present teachings provide for a method of removing a soil from a soiled textile comprising: a) providing a composition as described supra ; b) contacting a soiled textile with the composition; c) heating the soiled textile and the composition; and d) agitating the soiled textile and the composition.
  • the at least one furoate alkyl ester can be methyl 5-methyl-2-furoate. In various configurations, the at least one furoate alkyl ester can be ethyl 5-methyl-2- furoate. In various configurations, the at least one furoate alkyl ester can be isopropyl 5- methyl-2-furoate. In various configurations, the at least one furoate alkyl ester can be a mixture of methyl 5-methyl-2-furoate and ethyl 5-methyl-2-furoate. In various configurations, the composition can further comprise a surfactant. In some embodiments, the composition can further comprise a surfactant.
  • the surfactant can be selected from the group consisting of sorbitan trioleate (SPAN ® 85), Polyoxyethylene sorbitan trioleate (TWEENTM 85),
  • octylphenoxypolyethoxyethanol (TRITON ® X-405) and a combination thereof.
  • the composition can further comprise ethyl levulinate.
  • the heating the soiled textile and the composition can consist of heating the soiled textile and the composition to about 40-50°C.
  • the present teachings provide a method comprising a) forming a composition comprising: 95% to 99% by weight of a first furoate ester; 0.1% to 5% by weight of ethyl levulinate; 1% to 5% by weight of a second furoate ester; and 0.5% to 2% by weight of a surfactant; b) heating the composition; and c) agitating the composition.
  • the first furoate ester can be methyl 5-methyl-2- furoate.
  • the second furoate ester can be ethyl 5-methyl-2- furoate.
  • the heating the composition can consist of heating the composition to about 40-50°C.
  • the surfactant is selected from the group consisting of sorbitan trioleate (SPAN ® 85), Polyoxyethylene sorbitan trioleate (TWEENTM 85), octylphenoxypolyethoxyethanol (TRITON ® X-405) and a combination thereof.
  • the present teachings provide for a composition comprising: at least one furoate alkyl ester; and at least one non-ionic surfactant.
  • the at least one furoate alkyl ester can be selected from the group consisting of methyl 5-methyl-2-furoate, ethyl 5-methyl-2-furoate and a combination thereof.
  • the at least one non-ionic surfactant can be a low HLB surfactant.
  • the at least one non-ionic surfactant can be sorbitan trioleate (SPAN® 85).
  • the at least one non-ionic surfactant can be a medium HLB surfactant. In various configurations, the at least one non-ionic surfactant can be oleic acid (TWEENTM 85).
  • the at least one non-ionic surfactant can be a high HLB surfactant.
  • the at least one non-ionic surfactant can be octylphenoxypolyethoxyethanol (TRITON ® X-405).
  • the at least one furoate alkyl ester can be from 95% to 99% of the furoate alkyl ester.
  • the at least one non-ionic surfactant can be from 1% to 5% of a non-ionic surfactant.
  • the composition can comprise about 98% of the furoate alkyl ester and about 2% of the non-ionic surfactant.
  • composition of the present teachings can comprise: at least one furoate alkyl ester; and at least one non-ionic surfactant.
  • the at least one furoate alkyl ester can be selected from the group consisting of methyl 5-methyl-2-furoate, ethyl 5-methyl-2-furoate and a combination thereof.
  • the at least one furoate alkyl ester is from 95% to 99% by weight.
  • the at least one non-ionic surfactant is from 1% to 5% by weight.
  • the composition can comprise about 98% of the at least one furoate alkyl ester and about 2% of the non-ionic surfactant.
  • the at least one non-ionic surfactant can be selected from the group consisting of sorbitan trioleate, polyoxyethylene sorbitan trioleate and
  • the at least one non-ionic surfactant can be a low HLB surfactant. In various configurations, the low HLB surfactant can be sorbitan trioleate. In various configurations, the at least one non-ionic surfactant can be a medium HLB surfactant. In various configurations, the at least one medium HLB surfactant can be oleic acid. In various configurations, the at least one non ionic surfactant can be a high HLB surfactant. In various configurations, the at least one non-ionic surfactant is octylphenoxypolyethoxyethanol.
  • the present teachings provide for a method of cleaning a metal surface comprising: a) providing a composition in accordance with the present teachings; b) contacting a soiled metal surface with the composition; c) applying friction to the soiled metal surface.
  • the composition can be heated prior to contacting it to the metal surface.
  • a method of cleaning a metal surface can comprise contacting a soiled metal surface with a composition in accordance with a composition of the present teachings.
  • the present teachings provide for a method of cleaning a metal pipe comprising: a) providing a composition in accordance with the present teachings; and b) flushing the composition through the soiled metal pipe.
  • the soiled metal pipe can be an oil distribution pipe.
  • the soil on the metal pipe can comprise deposits of paraffin, asphaltenes or a combination thereof.
  • the present teachings provide for a method of cleaning an oil distribution pipe, comprising passing a composition of the present teachings through the interior of an oil distribution pipe.
  • the interior of the oil distribution pipe comprises asphaltene, paraffin, or a combination thereof.
  • compositions comprising alkyl furoates and methods of use thereof.
  • the compositions can be used for cleaning fabric and textiles (“dry cleaning”) and metal surfaces.
  • the compositions can also be used for removing organic deposits that can accumulate in a petroleum environment such as a crude oil pipeline.
  • a cleaning formulation of the present teachings can comprise a first furoate ester, ethyl levulinate, a second furoate ester, and a surfactant.
  • a cleaning formulation of the present teachings can comprise a furoate ester and a surfactant.
  • Furoate esters of the present teachings are alkyl furoate esters with a general
  • R is an alkyl moiety.
  • R can be an alkyl moiety consisting of, consisting essentially of, or comprising 1-10 carbon atoms, 1-9 carbon atoms, 1-8 carbon atoms, 1-7 carbon atoms, 1-6 carbon atoms, 1-5 carbon atoms, 1-4 carbon atoms, 1-3 carbon atoms, or 1-2 carbon atoms.
  • R can be an alkyl moiety of 1-2 carbon atoms.
  • Furoate esters suitable for a composition of the present teachings include, without limitation, methyl 5-methyl-2-furoate, ethyl 5-methyl-2-furoate, and isopropyl 5-methyl-2-furoate.
  • Furoate esters are available in commercial formulations including those sold under the trade names Methyl 408TM, Ethyl 408TM, and Isopropyl 408TM (xF Technologies, Albuquerque, NM).
  • Other furoate esters for example methyl furoate in the case of Et 408TM and ethyl furoate in the case of Me 408TM
  • Me 408TM could contain 2.5% of ethyl furoate and 2.5% of ethyl levulinate. It has been found that these minor impurities do not negatively affect the function of the primary ester.
  • furoate esters such as the ethyl and methyl furoate esters
  • Certain commercial furoate products such as Methyl408, Ethyl408 and isopropyl408 by xF Technologies
  • a surfactant that can comprise a composition of the present teachings can be characterized in part by the value of its Hydrophilic - Lipophilic Balance (HLB).
  • a surfactant of a composition of the present teachings can be a non-ionic surfactant.
  • a surfactant mixture having a desired HLB can be obtained by combining surfactants.
  • a low HLB is an HLB below 3
  • a medium HLB is an HLB from 3 to 13
  • a high HLB is an HLB above 13.
  • Non-limiting examples of surfactants and their HLB values are listed in Table 1.
  • Suitable surfactants for use in formulations of the present teachings include low HLB surfactants such as sorbitan trioleate (SPAN ® 85; Croda Inc, Edison, NJ; HLB 1.8), medium HLB surfactants such as polyoxyethylene sorbitan trioleate (TWEENTM 85; Croda Inc., Edison, NJ; HLB 11.0), and high HLB surfactants such as
  • octylphenoxypolyethoxyethanol (TRITON ® X-405; Dow Chemical Company, Midland, MI; HLB 17.6).
  • formulations of the present teachings can be effective for the cleaning of textiles or garments in a process without the use of water, or“dry cleaning.” In various embodiments, formulations of the present teachings can be effective for cleaning metals. In various embodiments, formulations of the present teachings can be effective for flushing oil pipelines to remove various soils that deposit on the interiors of pipes carrying crude oil. Such soils can include, for example, asphaltene and paraffin.
  • the degree of removal in the examples is based on measured weight loss after the application of the soil and drying of the remaining soil on the fabrics. It is not based on subjective observation.
  • Formulation 1 comprising a low HLB surfactant (Table 2).
  • Methyl 408TM is xF Technologies’ brand of methyl furoate (met lyl 5-methyl-2-furoate)
  • Methyl 408TM can include some ethyl furoate (1% to 5%), small amounts of ethyl levulinate (0.1% to 5%), and trace amounts of other substances in addition to methyl furoate.
  • Formulation 2 comprising a medium HLB surfactant (Table 3).
  • Methyl 408TM can include some ethyl furoate (1% to 5%), small amounts of ethyl levulinate (0.1% to 5%), and trace amounts of other substances in addition to methyl furoate.
  • Formulation 3 comprising a high HLB surfactant (Table 4).
  • Methyl 408TM can include some ethyl furoate (1% to 5%), small amounts of ethyl levulinate (0.1% to 5%), and trace amounts of other substances in addition to methyl furoate.
  • This example illustrates the removal of soils from a woven cotton polyester blend.
  • a woven cotton polyester fabric swatch was soiled with carbon and vegetable oil, salad dressing or red wine and cleaned with formulations as presented in Table 5.
  • the carbon and vegetable oil provide a mixture of both an oily soil and a particulate soil.
  • Formulations 1 and 3 appear to be superior Formulation 2 at cleaning the carbon and vegetable oil.
  • red wine is a highly particulate colored soil after the water and alcohol in the wine evaporate.
  • a high HLB surfactant is considered to be superior to a low HLB surfactant at removing wine stains.
  • Formulation 3 comprising a high HLB surfactant (TRITON ® X-405, HLB 17.6), removes more wine. Therefore, with respect to these sorts of stains, formulations of the present teachings are able to remove a wider variety of stains compared to traditional dry-cleaning
  • This example illustrates the removal of stains from non-woven cotton polyester by formulations of the present teachings.
  • This example illustrates the ability of formulations of the present teachings to remove stains from coarse cotton.
  • This example illustrates the use of a composition of the present teachings for cleaning a metal pipe of crude oil deposits.
  • Albuquerque, NM)) and 1% sorbitan monooleate is subjected to an asphaltene dispersant test (ADT) in accordance with the ASTM D7061-17 standard (Turbiscan®).
  • ADT asphaltene dispersant test
  • the formulation performs at least as well as a formulation of diesel fuel considered to be best-in-class.

Abstract

Compositions for non-aqueous cleaning of textiles, metal surfaces and pipes are disclosed, as well as methods of use. A composition includes at least one alkyl furoate and at least one surfactant. A surfactant can be a non-ionic detergent, and can have a low Hydrophilic - Lipophilic Balance (HLB), a medium HLB, or a high HLB. Compositions can be non-toxic and biodegradable. For textile and garment cleaning applications, a disclosed composition can remove certain stain targets such as, for example, red wine or salad dressing, at least as well as traditional dry cleaning formulations. The compositions can also be effective for cleaning metal surfaces, and can also be used for clearing deposits such as asphaltenes or paraffins from oil pipelines.

Description

CLEANING COMPOSITIONS COMPRISING FUROATE ESTERS, AND METHODS THEREFOR
Cross Reference to Related Application
This application claims benefit of and priority to US Provisional Application 62/598,255 filed December 13, 2017 and to US Provisional Application 62/607,492 filed on December 19, 2017. Each of these applications is hereby incorporated by reference, each in its entirety.
Field
This Application is in the field of cleaning compositions.
Introduction
Various chemicals commonly used in the cleaning of textiles (“dry-cleaning”) such as hydrocarbons, chlorocarbons and fluorocarbons, are environmentally toxic. The most widely used chlorocarbon chemical in non-aqueous“dry-cleaning” of textiles is tetrachloroethylene, also known as perchloroethylene, PERC or PCE. However, this chemical and its breakdown products of trichloroethylene, dichloroethylene and vinyl chloride are considered pollutants that can contaminate soil and groundwater. Other solvents used for dry cleaning include petroleum-based solvents such as“Stoddard solvent” which is a mixture of C5 - C12 petroleum hydrocarbons containing 30 - 50% straight- and branched -chained alkanes, 30 - 40% cycloalkanes, and 10 - 20 % alkyl aromatic compounds; Dry cleaning Fluid-2000 or DF-2000™ Fluid (ExxonMobil Chemical Company) containing Cn to C13 hydrocarbons such as isoparaffins and cycloparaffins; ECOSOLV® Dry Cleaning Fluid (Chevron Phillips Chemical Company containing a mixture of C10 C13 isoparaffins; HYDROCLENE® Drycleaning Fluid
(Shell Chemical Company comprising a mixture of normal-, iso- and cyclo-paraffins; Shell Sol 140 HT (Shell Chemical Company) which is a mixture of predominantly C9 - C12 hydrocarbons. Yet other dry-cleaning solvents include carbon tetrachloride, 1,1,2- Trichlorotrifluoroethane, and l,l,l-Trichloroethane, as well as glycol ethers, liquid carbon dioxide, and n-Propyl Bromide.
“Green” alternatives to PERC include decamethylcyclopentasiloxane (D5), a silicone based solvent, and supercritical CO2. However, these alternatives are considered inferior to PERC in their cleaning effectiveness. Furoate esters are chemical compounds of structure
Figure imgf000003_0001
wherein R is an alkyl moiety of 1-4 carbons. The alkyl“R” moiety can be a linear, branched or cyclic alkyl moiety. Methods of production of furoate esters are known, and described in publications such as US Patents 8,710,250, 9,102,644 and 9,108,940, and US Patent Application Publication 2014/0194633.
What are needed are dry-cleaning chemical compositions that are non-toxic and biodegradable, yet have cleaning power that is comparable to that of PERC.
Petroleum is distributed via miles of pipelines. Water and heavy oil (asphaltenes) collect in low spots and in bends in the pipes and must be periodically cleaned to ensure reliable and dependable flow. Heavier-than-water solvents such as PCE have been used to remove water and heavy oil from points of collection. PCE has been replaced with hot diesel fuel due to the environmental concerns of PCE use. However, diesel fuel is lighter than water and is not effective at also removing water from low collection points in the piping. Those points in the piping where water collects are at risk for corrosion.
Environmentally benign formulations are required for use in pipeline cleaning.
Summary
The present inventors have developed cleaning compositions useful for the cleaning of garments and other textiles as well as the cleaning of metal surfaces and oil pipelines.
In various embodiments, a cleaning composition of the present teachings can be a mixture comprising, consisting essentially of, or consisting of a furoate alkyl ester and a surfactant.
In various embodiments, a cleaning composition of the present teachings can be a mixture comprising, consisting essentially of, or consisting of a first furoate alkyl ester, a second furoate alkyl ester, ethyl levulinate, and a surfactant.
In various embodiments, a cleaning composition of the present teachings can be a mixture comprising, consisting essentially of, or consisting of a first furoate alkyl ester, a second furoate alkyl ester, and a surfactant.
In various embodiments, a cleaning composition of the present teachings can be a mixture comprising, consisting essentially of, or consisting of a furoate methyl ester, a furoate ethyl ester, and a surfactant. In various embodiments, a cleaning composition of the present teachings can be a mixture comprising, consisting essentially of, or consisting of a first furoate alkyl ester, a second furoate alkyl ester, ethyl levulinate, and at least one surfactant.
In various embodiments, a cleaning composition of the present teachings can be a mixture comprising, consisting essentially of, or consisting of methyl furoate
Figure imgf000004_0001
levulinate
Figure imgf000004_0002
least one surfactant.
In various configurations, a cleaning composition can comprise, consist essentially of, or consist of at least 85%, at least 88%, at least 90%, at least 95% or at least 98% by weight of a furoate alkyl ester, such as methyl furoate or ethyl furoate, with the remainder comprising, consisting essentially of, or consisting of at least one surfactant.
In various configurations, a cleaning composition can comprise, consist essentially of, or consist of at least 85%, at least 90%, at least 95% or at least 98% by weight of a first furoate alkyl ester, about 1%, from 1% to 5%, or about 5% of a second furoate alkyl ester, about 0.0%, from 0.0% to 5%, or about 5% by weight of ethyl levulinate, with the remainder comprising, consisting essentially of, or consisting of at least one surfactant.
In various configurations, a cleaning composition can comprise about 88%, from 88% to 99%, or about 99% by weight of a first furoate alkyl ester, about 0.0%, from 0.0% to about 5%, or about 5% by weight of ethyl levulinate, about 1%, 1% to 5%, or about 5% by weight of a second furoate alkyl ester, and about 0.5%, 0.5% to 2%, or about 2% by weight of a surfactant.
In various configurations, a cleaning composition of the present teachings can comprise, consist essentially of, or consist of about 95%, from 95% to 99%, or about 99% by weight of a first furoate alkyl ester, about 0.0%, from 0.0% to about 5%, or about 5% by weight of ethyl levulinate, about 1%, 1% to 5%, or about 5% by weight of a second furoate alkyl ester, and about 1%, 1% to 2%, or about 2% by weight of a surfactant.
In various configurations, a cleaning composition of the present teachings can comprise, consist essentially of, or consist of 95% to 99% by weight of a first furoate alkyl ester, 0.1% to 5% by weight of ethyl levulinate, 1% to 5% by weight of a second furoate alkyl ester, and 1% to 2% by weight of a surfactant.
In some configurations, the first furoate alkyl ester can be methyl 5-methyl-2- furoate and the second furoate alkyl ester can be ethyl 5-methyl-2-furoate.
In some configurations, the first furoate alkyl ester can be ethyl 5-methyl-2- furoate and the second furoate alkyl ester can be methyl 5-methyl-2-furoate.
In various configurations, a cleaning composition of the present teachings can comprise, consist essentially of, or consist of 0.5% to 10% by weight of a non-ionic surfactant, with the remainder comprising, consisting essentially of, or consisting of at least one furoate alkyl ester.
In various configurations, a cleaning composition of the present teachings can comprise, consist essentially of, or consist of 0.5%, about 0.5%, 1%, about 1%, 2%, about 2%, 3%, about 3%, 4%, about 4%, 5%, about 5%, 6%, about 6%, 7%, about 7%, 8%, about 8%, 9%, about 9%, 10%, or about 10% by weight of a non-ionic surfactant, with the remainder comprising, consisting essentially of, or consisting of at least one furoate alkyl ester.
In various configurations, a cleaning composition of the present teachings can be a composition without water, or water in no more than trace quantities.
As used herein, a low HLB is an HLB below 3, a medium HLB is an HLB from 3 to 13, and a high HLB is an HLB above 13.
In some configurations, the surfactant can be a low HLB surfactant (HLB below 3, e.g., an HLB of 1.8)
In some configurations, the surfactant can be a medium HLB surfactant (HLB from 3 to 13, e.g., an HLB of about 10)
In some configurations, the surfactant can be a high HLB surfactant (HLB above 13, e.g., about 18).
In some configurations, the surfactant can be a non-ionic detergent.
In some configurations, the surfactant can be sorbitan trioleate (SPAN® 85; Croda Inc, Edison, NJ), polyoxyethylene sorbitan trioleate (TWEEN™ 85; Croda Inc., Edison, NJ), octylphenoxypolyethoxyethanol (TRITON® X-405; Dow Chemical Company, Midland, MI) or a combination thereof. In some configurations, the surfactant can be sorbitan trioleate (SPAN® 85; Croda Inc, Edison, NJ), polyoxyethylene sorbitan trioleate (TWEEN™ 85; Croda Inc., Edison, NJ), octylphenoxypolyethoxyethanol (TRITON® X-405; Dow Chemical Company, Midland, MI) or a combination thereof.
In various embodiments, the present teachings include methods of removing a soil from a textile. In various configurations, a method can comprise a) contacting a soiled textile with a composition comprising at least one furoate alkyl ester of structure
Figure imgf000006_0001
wherein R is an alkyl moiety of 1-8 carbon atoms, 1-7 carbon atoms, 1-6 carbon atoms, 1-5 carbon atom, or 1-4 carbon atoms, and at least one non ionic surfactant and b) heating the textile and the composition. In some compositions, the methods can further include c) agitating the heated textile. In various configurations, a method can comprise a) contacting a soiled textile with a composition comprising at least
one furoate alkyl ester of structure
Figure imgf000006_0002
wherein R is an alkyl moiety of 1-4 carbon atoms, and at least one non-ionic surfactant, and b) agitating the textile.
In some configurations, the at least one furoate alkyl ester can be methyl 5- methyl-2-furoate (“methyl furoate”).
In some configurations, the at least one furoate alkyl ester can be ethyl 5-methyl- 2-furoate (“ethyl furoate”).
In some configurations, the at least one furoate alkyl ester can be isopropyl 5-
methyl-2-furoate
Figure imgf000006_0003
In some configurations, the at least one furoate alkyl ester can be a mixture of methyl 5-methyl-2-furoate and ethyl 5-methyl-2-furoate.
In some configurations, in a composition comprising a furoate and a surfactant, the surfactant can be any non-ionic surfactant with a Hydrophilic - Lipophilic Balance (HLB) in an appropriate range. In various configurations, the HLB of a surfactant that can be used in a cleaning solution of the present teachings can be low (HLB about 3), medium (HLB about 10) or high (HLB about 18). For example, sorbitan trioleate (SPAN® 85; Croda Inc, Edison, NJ) has a low HLB (1.8), Polyoxyethylene sorbitan trioleate (TWEEN™ 85; Croda Inc., Edison, NJ) has a medium HLB (11.0) and octylphenoxypolyethoxyethanol (TRITON® X-405; Dow Chemical Company, Midland, MI) has a high HLB (17.6, www.dow.com). In some configurations, a formulation can comprise a mixture of surfactants.
In some configurations of these methods, a composition can further comprise ethyl levulinate.
In some configurations of these methods, a textile being cleaned can be heated to a temperature of about 40°C-50°C while being treated with a composition of the present teachings.
In various embodiments, a method of the present teachings can comprise applying a formulation of the present teachings to a metal surface. A metal surface that can be cleaned can be, for example and without limitation, the surface of a metal which is fabricated or forged, such as, without limitation, sheeting, plating, billets, and objects manufactured from metal, such as, without limitation a firearm or an automobile.
In various configurations, a method can comprise a) contacting a soiled metal surface with a composition comprising at least one furoate alkyl ester of structure
Figure imgf000007_0001
wherein R is an alkyl moiety of 1-8 carbon atoms, 1-7 carbon atoms, 1-6 carbon atoms, 1-5 carbon atom, or 1-4 carbon atoms, and at least one non ionic surfactant and b) applying friction to the metal surface. In various configurations, a method can comprise flushing a pipeline with a composition comprising at least one
furoate alkyl ester of structure
Figure imgf000007_0002
wherein R is an alkyl moiety of
1-4 carbons, and at least one non-ionic surfactant.
In some configurations, the at least one furoate alkyl ester can be methyl 5- methyl-2-furoate (“methyl furoate”).
In some configurations, the at least one furoate alkyl ester can be ethyl 5-methyl-
2-furoate (“ethyl furoate”).
In some configurations, the at least one furoate alkyl ester can be isopropyl 5- methyl-2-furoate
Figure imgf000008_0001
In some configurations, the at least one furoate alkyl ester can be a mixture of methyl 5-methyl-2-furoate and ethyl 5-methyl-2-furoate.
In some configurations, in a composition comprising a furoate and a surfactant, the surfactant can be any non-ionic surfactant with a Hydrophilic - Lipophilic Balance (HLB) in an appropriate range. In various configurations, the HLB of a surfactant that can be used in a cleaning solution of the present teachings can be low (HLB about 3), medium (HLB about 10) or high (HLB about 18). For example, sorbitan trioleate (SPAN® 85; Croda Inc, Edison, NJ) has a low HLB (1.8), Polyoxyethylene sorbitan trioleate (TWEEN™ 85; Croda Inc., Edison, NJ) has a medium HLB (11.0) and octylphenoxypolyethoxyethanol (TRITON® X-405; Dow Chemical Company, Midland, MI) has a high HLB (17.6, www.dow.com). In some configurations, a formulation can comprise a mixture of surfactants.
In some configurations of these methods, a composition can further comprise ethyl levulinate.
In some configurations of these methods, a formulation of the present teachings can be heated to a temperature of about 40°C-50°C before being applied to a metal surface or flushed through a pipeline.
The present teachings include, without limitation, the following aspects. In some embodiments, a composition of the present teachings can comprise a first furoate alkyl ester; and at least one surfactant. In some configurations, the first furoate alkyl ester can be at least 95% by weight and the at least one surfactant is at least 1% by weight. In some configurations, a composition of the present teachings can further comprise ethyl levulinate; and a second furoate alkyl ester. In various configurations, the first furoate alkyl ester can be isopropyl 5-methyl-2-furoate. In various configurations, the at least one surfactant can be a non-ionic surfactant. In various configurations, the at least one non-ionic surfactant can be a low HLB surfactant. In various configurations, the at least one non-ionic surfactant can be sorbitan trioleate. In various configurations, the at least one non-ionic surfactant can be a medium HLB surfactant. In various configuragions, the at least one non-ionic surfactant can be oleic acid. In various configurations, the at least one non-ionic surfactant can be a high HLB surfactant. In various configurations, the at least one non-ionic surfactant can be octylphenoxypolyethoxyethanol. In various configurations, the at least one surfactant can be selected from the group consisting of sorbitan trioleate, polyoxyethylene sorbitan trioleate and
octylphenoxypolyethoxyethanol. In various configuragions, the at least one surfactant can be from 1% to 5% by weight of a non-ionic surfactant.
In various embodiments, a composition of the present teachings can comprise a first furoate ester, ethyl levulinate, a second furoate ester and a surfactant.
In various embodiments, a composition of the present teachings can comprise 95% to 99% by weight of a first furoate ester, 0.1% to 5% by weight of ethyl levulinate, 1% to 5% by weight of a second furoate ester, and 1% to 2% by weight of a surfactant.
In various configurations, the first furoate ester can be methyl 5-methyl-2-furoate and the second furoate ester can be ethyl 5-methyl-2-furoate.
In various configurations, the first furoate ester can be ethyl 5-methyl-2-furoate and the second furoate ester can be methyl 5-methyl-2-furoate.
In various configurations, the surfactant can be selected from the group consisting of sorbitan trioleate (SPAN® 85), polyoxyethylene sorbitan trioleate (TWEEN™ 85), octylphenoxypolyethoxyethanol (TRITON® X-405) and a combination thereof.
In various embodiments, a method of removing a soil from a soiled textile, can comprise contacting a soiled textile with the compositions of the present teachings as described supra. In some configurations, the method can further comprise heating the soiled textile and the composition. In various configurations, the method can further comprise agitating the soiled textile and the composition. In various configurations, the heating the soiled textile and the composition can consist of heating the soiled textile and the composition to about 40-50°C. . In various configurations, the heating the soiled textile and the composition can consist of heating the soiled textile and the composition to 40-50°C. . In various configurations, the heating the soiled textile and the composition can consist of heating the soiled textile and the composition to about 40°C. . In various configurations, the heating the soiled textile and the composition can consist of heating the soiled textile and the composition to about 50°C.
In various embodiments, the present teachings provide for a method of removing a soil from a soiled textile comprising: a) providing a composition as described supra ; b) contacting a soiled textile with the composition; c) heating the soiled textile and the composition; and d) agitating the soiled textile and the composition. In some
configurations, the at least one furoate alkyl ester can be methyl 5-methyl-2-furoate. In various configurations, the at least one furoate alkyl ester can be ethyl 5-methyl-2- furoate. In various configurations, the at least one furoate alkyl ester can be isopropyl 5- methyl-2-furoate. In various configurations, the at least one furoate alkyl ester can be a mixture of methyl 5-methyl-2-furoate and ethyl 5-methyl-2-furoate. In various configurations, the composition can further comprise a surfactant. In some
configurations, the surfactant can be selected from the group consisting of sorbitan trioleate (SPAN® 85), Polyoxyethylene sorbitan trioleate (TWEEN™ 85),
octylphenoxypolyethoxyethanol (TRITON® X-405) and a combination thereof.
In various configurations, the composition can further comprise ethyl levulinate.
In various configurations, the heating the soiled textile and the composition can consist of heating the soiled textile and the composition to about 40-50°C.
In various embodiments, the present teachings provide a method comprising a) forming a composition comprising: 95% to 99% by weight of a first furoate ester; 0.1% to 5% by weight of ethyl levulinate; 1% to 5% by weight of a second furoate ester; and 0.5% to 2% by weight of a surfactant; b) heating the composition; and c) agitating the composition. In some configurations, the first furoate ester can be methyl 5-methyl-2- furoate. In various configurations, the second furoate ester can be ethyl 5-methyl-2- furoate.
In various configurations, the heating the composition can consist of heating the composition to about 40-50°C.
In various configurations, the surfactant is selected from the group consisting of sorbitan trioleate (SPAN® 85), Polyoxyethylene sorbitan trioleate (TWEEN™ 85), octylphenoxypolyethoxyethanol (TRITON® X-405) and a combination thereof.
In various embodiments, the present teachings provide for a composition comprising: at least one furoate alkyl ester; and at least one non-ionic surfactant. In some configurations, the at least one furoate alkyl ester can be selected from the group consisting of methyl 5-methyl-2-furoate, ethyl 5-methyl-2-furoate and a combination thereof.
In various configurations, the at least one non-ionic surfactant can be a low HLB surfactant.
In various configurations, the at least one non-ionic surfactant can be sorbitan trioleate (SPAN® 85).
In various configurations, the at least one non-ionic surfactant can be a medium HLB surfactant. In various configurations, the at least one non-ionic surfactant can be oleic acid (TWEEN™ 85).
In various configurations, the at least one non-ionic surfactant can be a high HLB surfactant.
In various configururations, the at least one non-ionic surfactant can be octylphenoxypolyethoxyethanol (TRITON® X-405).
In various configurations, the at least one furoate alkyl ester can be from 95% to 99% of the furoate alkyl ester.
In various configurations, the at least one non-ionic surfactant can be from 1% to 5% of a non-ionic surfactant.
In various configurations, the composition can comprise about 98% of the furoate alkyl ester and about 2% of the non-ionic surfactant.
In various embodiments, a composition of the present teachings can comprise: at least one furoate alkyl ester; and at least one non-ionic surfactant. In various
configurations, the at least one furoate alkyl ester can be selected from the group consisting of methyl 5-methyl-2-furoate, ethyl 5-methyl-2-furoate and a combination thereof. In various configuragions, the at least one furoate alkyl ester is from 95% to 99% by weight. In various configurations, the at least one non-ionic surfactant is from 1% to 5% by weight. In various configurations, the composition can comprise about 98% of the at least one furoate alkyl ester and about 2% of the non-ionic surfactant. In various configurations, the at least one non-ionic surfactant can be selected from the group consisting of sorbitan trioleate, polyoxyethylene sorbitan trioleate and
octylphenoxypolyethoxyethanol. In various configurationsm, the at least one non-ionic surfactant can be a low HLB surfactant. In various configurations, the low HLB surfactant can be sorbitan trioleate. In various configurations, the at least one non-ionic surfactant can be a medium HLB surfactant. In various configurations, the at least one medium HLB surfactant can be oleic acid. In various configurations, the at least one non ionic surfactant can be a high HLB surfactant. In various configurations, the at least one non-ionic surfactant is octylphenoxypolyethoxyethanol.
In various embodiments, the present teachings provide for a method of cleaning a metal surface comprising: a) providing a composition in accordance with the present teachings; b) contacting a soiled metal surface with the composition; c) applying friction to the soiled metal surface. In various configurations, the composition can be heated prior to contacting it to the metal surface. In various embodiments, a method of cleaning a metal surface can comprise contacting a soiled metal surface with a composition in accordance with a composition of the present teachings.
In various embodiments, the present teachings provide for a method of cleaning a metal pipe comprising: a) providing a composition in accordance with the present teachings; and b) flushing the composition through the soiled metal pipe. In various configurations, the soiled metal pipe can be an oil distribution pipe. In various configurations, the soil on the metal pipe can comprise deposits of paraffin, asphaltenes or a combination thereof.
In various embodiments, the present teachings provide for a method of cleaning an oil distribution pipe, comprising passing a composition of the present teachings through the interior of an oil distribution pipe. In various configurations, the interior of the oil distribution pipe comprises asphaltene, paraffin, or a combination thereof.
Detailed Description
The inventors have developed compositions comprising alkyl furoates and methods of use thereof. The compositions can be used for cleaning fabric and textiles (“dry cleaning”) and metal surfaces. The compositions can also be used for removing organic deposits that can accumulate in a petroleum environment such as a crude oil pipeline.
In various embodiments, a cleaning formulation of the present teachings can comprise a first furoate ester, ethyl levulinate, a second furoate ester, and a surfactant.
In various embodiments, a cleaning formulation of the present teachings can comprise a furoate ester and a surfactant.
Furoate esters
Furoate esters of the present teachings are alkyl furoate esters with a general
structure
Figure imgf000012_0001
wherein R is an alkyl moiety. In various configurations, R can be an alkyl moiety consisting of, consisting essentially of, or comprising 1-10 carbon atoms, 1-9 carbon atoms, 1-8 carbon atoms, 1-7 carbon atoms, 1-6 carbon atoms, 1-5 carbon atoms, 1-4 carbon atoms, 1-3 carbon atoms, or 1-2 carbon atoms. In some embodiments, R can be an alkyl moiety of 1-2 carbon atoms. Furoate esters suitable for a composition of the present teachings include, without limitation, methyl 5-methyl-2-furoate, ethyl 5-methyl-2-furoate, and isopropyl 5-methyl-2-furoate. Furoate esters are available in commercial formulations including those sold under the trade names Methyl 408™, Ethyl 408™, and Isopropyl 408™ (xF Technologies, Albuquerque, NM). Other furoate esters (for example methyl furoate in the case of Et 408™ and ethyl furoate in the case of Me 408™) frequently occur in the manufacturing process for the esters from various cellulosic and sugar sources. In particular, a commercial formulation of Me 408™ could contain 2.5% of ethyl furoate and 2.5% of ethyl levulinate. It has been found that these minor impurities do not negatively affect the function of the primary ester.
Certain furoate esters, such as the ethyl and methyl furoate esters, can be used in dry-cleaning formulations for the cleaning of textiles. Certain commercial furoate products such as Methyl408, Ethyl408 and isopropyl408 by xF Technologies
(Albuquerque, NM) are characterized by the manufacturer as having applicability as cleaning solvents (xftechnologies.com). These furoates have properties such as lower toxicity and biodegradability that can render them preferable to traditional dry-cleaning chemicals.
Surfactants
A surfactant that can comprise a composition of the present teachings can be characterized in part by the value of its Hydrophilic - Lipophilic Balance (HLB). A surfactant of a composition of the present teachings can be a non-ionic surfactant.
It is a known property of surfactant systems that they can be mixed to achieve a desired HLB. Therefore, skilled artisans will appreciate that surfactants with similar properties can be mixed to achieve a desired HLB and similar results can be obtained using different surfactants. A surfactant mixture having a desired HLB can be obtained by combining surfactants.
As used herein, a low HLB is an HLB below 3, a medium HLB is an HLB from 3 to 13, and a high HLB is an HLB above 13.
Non-limiting examples of surfactants and their HLB values are listed in Table 1.
Table 1
Figure imgf000013_0001
Figure imgf000014_0001
Figure imgf000015_0001
Figure imgf000016_0001
Figure imgf000017_0001
Figure imgf000018_0001
Suitable surfactants for use in formulations of the present teachings include low HLB surfactants such as sorbitan trioleate (SPAN® 85; Croda Inc, Edison, NJ; HLB 1.8), medium HLB surfactants such as polyoxyethylene sorbitan trioleate (TWEEN™ 85; Croda Inc., Edison, NJ; HLB 11.0), and high HLB surfactants such as
octylphenoxypolyethoxyethanol (TRITON® X-405; Dow Chemical Company, Midland, MI; HLB 17.6).
In various embodiments, formulations of the present teachings can be effective for the cleaning of textiles or garments in a process without the use of water, or“dry cleaning.” In various embodiments, formulations of the present teachings can be effective for cleaning metals. In various embodiments, formulations of the present teachings can be effective for flushing oil pipelines to remove various soils that deposit on the interiors of pipes carrying crude oil. Such soils can include, for example, asphaltene and paraffin.
Examples
The present teachings including descriptions provided in the Examples that are not intended to limit the scope of any claim or aspect. Unless specifically presented in the past tense, an example can be a prophetic or an actual example. The following non- limiting examples are provided to further illustrate the present teachings. Those of skill in the art, in light of the present disclosure, will appreciate that many changes can be made in the specific embodiments that are disclosed and still obtain a like or similar result without departing from the spirit and scope of the present teachings. As used in the present description and any appended claims, the singular forms“a”,“an” and“the” are intended to include the plural forms as well, unless the context indicates otherwise.
In Examples 2 and 3, the degree of removal in the examples is based on measured weight loss after the application of the soil and drying of the remaining soil on the fabrics. It is not based on subjective observation.
Examples 1-3 use the following formulations:
Formulation 1, comprising a low HLB surfactant (Table 2).
Table 2
Figure imgf000019_0001
Figure imgf000020_0003
Methyl 408™ is xF Technologies’ brand of methyl furoate (met lyl 5-methyl-2-furoate)
As an“off-the-shelf’ product, without further purification, Methyl 408™ can include some ethyl furoate (1% to 5%), small amounts of ethyl levulinate (0.1% to 5%), and trace amounts of other substances in addition to methyl furoate.
Formulation 2, comprising a medium HLB surfactant (Table 3).
Table 3
Figure imgf000020_0001
As an“off-the-shelf’ product, without further purification, Methyl 408™ can include some ethyl furoate (1% to 5%), small amounts of ethyl levulinate (0.1% to 5%), and trace amounts of other substances in addition to methyl furoate.
Formulation 3, comprising a high HLB surfactant (Table 4).
Table 4
Figure imgf000020_0002
As an“off-the-shelf’ product, without further purification, Methyl 408™ can include some ethyl furoate (1% to 5%), small amounts of ethyl levulinate (0.1% to 5%), and trace amounts of other substances in addition to methyl furoate.
Example 1
This example illustrates the removal of soils from a woven cotton polyester blend. A woven cotton polyester fabric swatch was soiled with carbon and vegetable oil, salad dressing or red wine and cleaned with formulations as presented in Table 5.
Table 5
Figure imgf000021_0001
*Best cleaning results for the indicated soil on a woven cotton polyester blend of the compositions tested.
The carbon and vegetable oil provide a mixture of both an oily soil and a particulate soil. With the dry-cleaning compositions of the present teachings, attacking either oily soils or particulate soils loosens the soil from the cloth matrix. Formulations 1 and 3 appear to be superior Formulation 2 at cleaning the carbon and vegetable oil.
In contrast, red wine is a highly particulate colored soil after the water and alcohol in the wine evaporate. In traditional formulations, a high HLB surfactant, is considered to be superior to a low HLB surfactant at removing wine stains. We found that Formulation 3 comprising a high HLB surfactant (TRITON® X-405, HLB 17.6), removes more wine. Therefore, with respect to these sorts of stains, formulations of the present teachings are able to remove a wider variety of stains compared to traditional dry-cleaning
formulations.
Example 2
This example illustrates the removal of stains from non-woven cotton polyester by formulations of the present teachings.
Soils were added to the cloth as described in Example 1. The results are presented in Table 6.
Table 6
Figure imgf000021_0002
Figure imgf000022_0001
*Best cleaning results for the indicated soil on non-woven cotton polyester of the compositions tested.
The efficacy on non-woven fabrics is exceptional. These results illustrate the effectiveness of the formulations for cleaning highly colored particulate fruit soils such as wine. The results also show that the Me 408™ can carry various types of surfactants.
Example 3
This example illustrates the ability of formulations of the present teachings to remove stains from coarse cotton.
Soils were added to the cloth as described in Example 1. The results are presented in Table 7.
Table 7
Figure imgf000022_0002
*Best cleaning results for the indicated soil on coarse cotton of the compositions tested.
Pure cotton is a very difficult substrate to clean and the across-the-spectrum performance of formulations of the present teachings is excellent. The cleaning ability of formulations with a High HLB surfactant in the case of wine on cotton can be
significantly better compared to lower HLB surfactants.
Example 4
This example illustrates the use of a composition of the present teachings for cleaning a metal pipe of crude oil deposits.
A formulation of 99% methyl furoate (Methyl 408TM (xF Technologies,
Albuquerque, NM)) and 1% sorbitan monooleate is subjected to an asphaltene dispersant test (ADT) in accordance with the ASTM D7061-17 standard (Turbiscan®). The formulation performs at least as well as a formulation of diesel fuel considered to be best-in-class.
All publications cited are herein incorporated by reference, each in its entirety.

Claims

What is claimed is:
1. A composition comprising:
a first furoate alkyl ester; and
at least one surfactant.
2. A composition in accordance with claim 1, wherein the first furoate alkyl ester is at least 95% by weight and the at least one surfactant is at least 1% by weight.
3. A composition in accordance with claim 1, further comprising:
ethyl levulinate; and
a second furoate alkyl ester.
4. A composition in accordance with claim 3, wherein:
the first furoate alkyl ester is 95% to 99% by weight;
the ethyl levulinate is 0.1% to 5% by weight;
the second furoate alkyl ester is 1% to 5% by weight; and
the at least one surfactant is 1% to 2% by weight.
5. A composition in accordance with any one of claims 3-4, wherein the first furoate alkyl ester is methyl 5 -methyl -2-furoate and the second furoate alkyl ester is ethyl 5-methyl-2- furoate.
6. A composition in accordance with any one of claims 3-4, wherein the first furoate alkyl ester is ethyl 5-methyl-2-furoate and the second furoate ester is methyl 5 -methyl -2-furoate.
7. A composition in accordance with any one of claims 1-3, wherein the first furoate alkyl ester is isopropyl 5-methyl-2-furoate.
8. A composition in accordance with any one of claims 1-6, wherein the at least one surfactant is a non-ionic surfactant.
9. A composition in accordance with claim 8, wherein the at least one non-ionic surfactant is a low HLB surfactant.
10. A composition in accordance with claim 8, wherein the at least one non-ionic surfactant is sorbitan trioleate.
11. A composition in accordance with claim 8, wherein the at least one non-ionic surfactant is a medium HLB surfactant.
12. A composition in accordance with claim 8, wherein the at least one non-ionic surfactant is oleic acid.
13. A composition in accordance with claim 8, wherein the at least one non-ionic surfactant is a high HLB surfactant.
14. A composition in accordance with claim 8, wherein the at least one non-ionic surfactant is octylphenoxypolyethoxy ethanol.
15. A composition in accordance with any one of claims 1-7, wherein the at least one surfactant is selected from the group consisting of sorbitan trioleate, polyoxyethylene sorbitan trioleate and octylphenoxypolyethoxy ethanol.
16. A composition in accordance with any one of claims 1-3, wherein the at least one surfactant is from 1% to 5% by weight of a non-ionic surfactant.
17. A method of removing a soil from a soiled textile, comprising:
contacting a soiled textile with the composition of any one of claims 1-16.
18. The method of claim 17, further comprising heating the soiled textile and the
composition.
19. The method of claim 17 or claim 18, further comprising agitating the soiled textile and the composition.
20. A method in accordance with any one of claims 17-19, wherein the heating the soiled textile and the composition consists of heating the soiled textile and the composition to about 40-50°C.
21. A cleaning method comprising:
a) forming a composition comprising:
95% to 99% by weight of a first furoate alkyl ester;
0.1% to 5% by weight of ethyl levulinate;
1% to 5% by weight of a second furoate alkyl ester; and
0.5% to 2% by weight of at least one surfactant;
b) heating the composition; and
c) contacting an object to be cleaned with the composition.
22. A method in accordance with claim 21, wherein the first furoate alkyl ester is methyl 5- methyl-2-furoate.
23. A method in accordance with any one of claims 21-22, wherein the second furoate alkyl ester is ethyl 5-methyl-2-furoate.
24. A method in accordance with any one of claims 21-23, wherein the heating the composition consists of heating the composition to 40-50°C.
25. A method in accordance with any one of claims 21-24, wherein the at least one surfactant is selected from the group consisting of sorbitan trioleate, polyoxyethylene sorbitan trioleate and octylphenoxypolyethoxy ethanol .
26. A method in accordance with any one of claims 21-25, wherein the object to be cleaned is a textile.
27. A method in accordance with any one of claims 21-25, wherein the object to be cleaned comprises a metal surface.
28. A composition comprising:
at least one furoate alkyl ester; and
at least one non-ionic surfactant.
29. A composition in accordance with claim 28, wherein the at least one furoate alkyl ester is selected from the group consisting of methyl 5-methyl-2-furoate, ethyl 5 -methyl -2 -furoate and a combination thereof.
30. A composition in accordance with claim 28, wherein the at least one furoate alkyl ester is from 95% to 99% by weight.
31. A composition in accordance with claim 28, wherein the at least one non-ionic surfactant is from 1% to 5% by weight.
32. A composition in accordance with any one of claims 28-30, comprising about 98% of the at least one furoate alkyl ester and about 2% of the non-ionic surfactant.
33. A composition in accordance with any one of claims 28-32, wherein the at least one non ionic surfactant is selected from the group consisting of sorbitan trioleate, polyoxyethylene sorbitan trioleate and octylphenoxypolyethoxy ethanol.
34. A composition in accordance with any one of claims 28-31, wherein the at least one non ionic surfactant is a low HLB surfactant.
35. A composition in accordance with claim 34, wherein the low HLB surfactant is sorbitan trioleate.
36. A composition in accordance with any one of claims 28-31, wherein the at least one non ionic surfactant is a medium HLB surfactant.
37. A composition in accordance with claim 36, wherein the at least one medium HLB surfactant is oleic acid.
38. A composition in accordance with any one of claims 28-31, wherein the at least one non ionic surfactant is a high HLB surfactant.
39. A composition in accordance with claim 38, wherein the at least one non-ionic surfactant is octylphenoxypolyethoxy ethanol.
40. A method of cleaning a metal surface comprising:
a) providing a composition in accordance with any one of claims 1-16;
b) contacting a soiled metal surface with the composition;
c) applying friction to the soiled metal surface.
41. A method of cleaning in accordance with claim 40, further comprising heating the composition prior to the contacting the soiled metal surface.
42. A method of cleaning a metal surface comprising contacting a soiled metal surface with a composition in accordance with any one of claims 28-39.
43. A method of cleaning an oil distribution pipe, comprising passing a composition of any one of claims 1-16 through the interior of an oil distribution pipe.
44. A method in accordance with claim 43, wherein the interior of the oil distribution pipe comprises asphaltene, paraffin, or a combination thereof.
PCT/US2018/065420 2017-12-13 2018-12-13 Cleaning compositions comprising furoate esters, and methods therefor WO2019118704A1 (en)

Applications Claiming Priority (4)

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US62/598,255 2017-12-13
US201762607492P 2017-12-19 2017-12-19
US62/607,492 2017-12-19

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160177221A1 (en) * 2014-12-16 2016-06-23 The Procter & Gamble Company Coated Microcapsules
WO2017049211A1 (en) * 2015-09-17 2017-03-23 Micromidas, Inc. Oxidation chemistry on furan aldehydes
US20170173196A1 (en) * 2015-12-22 2017-06-22 The Procter & Gamble Company Compositions comprising an ester and/or an acid
US20170273877A1 (en) * 2014-09-26 2017-09-28 International Flavors And Fragrances Inc. Capsule aggregates

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170273877A1 (en) * 2014-09-26 2017-09-28 International Flavors And Fragrances Inc. Capsule aggregates
US20160177221A1 (en) * 2014-12-16 2016-06-23 The Procter & Gamble Company Coated Microcapsules
WO2017049211A1 (en) * 2015-09-17 2017-03-23 Micromidas, Inc. Oxidation chemistry on furan aldehydes
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