WO2019103419A1 - Device for mixing blended raw materials for sintered ore - Google Patents

Device for mixing blended raw materials for sintered ore Download PDF

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Publication number
WO2019103419A1
WO2019103419A1 PCT/KR2018/014196 KR2018014196W WO2019103419A1 WO 2019103419 A1 WO2019103419 A1 WO 2019103419A1 KR 2018014196 W KR2018014196 W KR 2018014196W WO 2019103419 A1 WO2019103419 A1 WO 2019103419A1
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Prior art keywords
blending
mixer
raw
blending raw
raw material
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PCT/KR2018/014196
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French (fr)
Korean (ko)
Inventor
정병준
왕민규
이강복
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주식회사 포스코
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Publication of WO2019103419A1 publication Critical patent/WO2019103419A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7179Feed mechanisms characterised by the means for feeding the components to the mixer using sprayers, nozzles or jets
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/16Sintering; Agglomerating
    • C22B1/20Sintering; Agglomerating in sintering machines with movable grates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/17Stirrers with additional elements mounted on the stirrer, for purposes other than mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/72Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/221Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • B01F35/2216Time, i.e. duration, of at least one parameter during the operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/711Feed mechanisms for feeding a mixture of components, i.e. solids in liquid, solids in a gas stream
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/712Feed mechanisms for feeding fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7173Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
    • B01F35/71731Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed

Definitions

  • the present invention relates to a blending raw material mixing apparatus for sintered ores.
  • the raw materials to be used in the blast furnace may include raw materials such as sintered oresite, pellets and pellets, coke for securing the air permeability in the blast furnace, and reducing iron ores.
  • Sintered ore is not only the most used raw material but also the cheapest raw material. Therefore, various efforts to increase the use ratio of the sintered ores have been continuously carried out. For this reason, the sintering equipment for the production of iron ore sintering has gradually increased the effective image area, increasing the effective image area from 150 ⁇ 200m2 to 450 ⁇ 600m2. As a result, the height of the sintered bogie has been increased to 700 ⁇ 1,000mm at the previous 500mm level.
  • binders such as iron ore, limestone, quick lime, quartz and serpentine, semitransparent materials, and binders such as coke and anthracite.
  • An embodiment of the present invention is to provide a blending raw material mixing apparatus for a sintered ore which can improve the performance of the blending machine to improve the assembling performance of the sintering blending raw material.
  • the mixing raw material mixing apparatus for sintered ores includes a primary mixer for mixing a raw material mixture supplied from a mixing material storage unit and mixing the charged raw materials to form a primary assembly fuel, And a secondary mixer for receiving the assembled fuel to form a secondary assembly fuel, wherein the primary mixer is provided at a plurality of inlet sides of the mixing material in the interior thereof, and the inclination angle of the mixing material ranges from 20 degrees to 45 degrees
  • a jetting section for supplying water to the raw material, and a first projection height preset along the inner circumferential surface of the jetting section, It includes at least one first blade assembly.
  • the lifter includes a lifting plate having a predetermined inclination angle in a reverse direction that feeds the raw material mixture to the inlet side on the basis of the longitudinal horizontal surface of the first mixer, and a lifting plate having one side fixedly coupled to the inner peripheral surface and the other side coupled to the lifting plate, And may include a pedestal supporting it.
  • the backward inclination angle of the lifting plate can be set to 20 degrees to 45 degrees.
  • the height of the lifter may be formed higher than the first projecting height of the first blade.
  • the secondary mixer includes at least one second blade having a predetermined second protrusion height along the inner circumferential surface to mix and mix the charged blend materials, and a second blade having a height higher than the second protrusion height along an inner circumferential surface in the longitudinal direction 3 protruding height to increase the moving distance of the blended raw material.
  • the reverse blade may be formed in a spiral shape having a screw thread of one pitch to three pitches for guiding the transfer of the raw material charged in the interior of the secondary mixer to the inlet side during rotation of the secondary mixer.
  • the liner may further comprise a urethane liner coupled to the interior of the primary mixer or secondary mixer to prevent adhesion of the build-up light within the primary mixer or secondary mixer.
  • blending equipment such as lifter, liner, and reverse blades are provided and the position of spraying water is adjusted to improve sintering productivity and blending effect of blending materials to improve sintering quality There is an effect.
  • FIG. 1 is a view schematically showing a sintering production apparatus including a blending raw material mixing apparatus for sintering according to an embodiment of the present invention.
  • FIG. 2 is a schematic view of a primary mixer according to an embodiment of the present invention.
  • FIG 3 is a schematic view of a secondary mixer according to an embodiment of the present invention.
  • FIG. 1 is a view schematically showing a sintering production apparatus including a blending raw material mixing apparatus for sintering according to an embodiment of the present invention.
  • Raw materials such as iron ore, raw materials such as limestone, and fuel such as coke are stored in respective hoppers, and then discharged to a predetermined ratio so as to meet the proper mixing ratio, and then charged into a drum mixer as a primary mixer (120). do.
  • the reflection of -5 mm or less during the semi-light is stored in the semi-light hopper and then charged into the primary mixer 120 such as iron ore, additives, fuels, and raw materials, (130) to complete the assembly, and then charged into the surge hopper (1).
  • the primary mixer 120 such as iron ore, additives, fuels, and raw materials
  • the upper light is used for the purpose that the sintered light in the melt state is not adhered to the lower part of the sintering vehicle.
  • the sintered light having a particle size of about 10 to 15 mm after passing through the screen of the sintered light secondary screen is charged into the upper light hopper 3 do.
  • the blended raw materials assembled from the surge hopper 1 are fed through the drum feeder 4 and segregated according to the difference in particle size and density through the swash plate 5 (2).
  • the surface layer of the charge material is flattened in the cut off plate 5-1 before being transferred to the ignition furnace 6, and then transferred to the ignition furnace 6.
  • the upper part of the sintered bed is ignited in the ignition furnace 6, and the upper air is sucked down through the main blow 7 to proceed the sintering.
  • the exhaust gases that have been reacted in the sintered bed pass through the main vent pipe 9 through the wind box 8, collect dust and the like from the electrostatic precipitator 10 And exits to the stack (11). This series of processes is continuously carried out to produce sintered ores used in the blast furnace.
  • the blending material mixing apparatus for sintering includes a primary mixer 120 and a secondary mixer 130 in the above-described sintering production apparatus.
  • the performance of the primary mixer 120 and the secondary mixer 130 is improved to improve the sintering productivity and mixing effect of the raw materials to improve the mixing and granulation of the raw materials for sintering, have.
  • the slurry has a slope of about 2 to 3 degrees relative to the horizontal plane to facilitate the movement of the ingredients
  • the secondary mixer 130 has a slope of about 2 to 3 degrees.
  • the primary mixer 120 and the secondary mixer 130 are rotating at about 5 rpm to 10 rpm.
  • the primary mixer 120 functions to mix and assemble the raw materials including iron ores, additives and binders such as coke or anthracite, and semitransparency. If sufficient mixing is not performed at this time, components such as calcium oxide (CaO) or carbon (C) in the raw material mixture are unevenly distributed.
  • CaO calcium oxide
  • C carbon
  • the primary mixer 120 includes a lifter 126, a jetting unit 124, and a first blade 122 inside a cylindrical body 120a. And the supplied blended raw materials are mixed to form a primary assembly fuel.
  • the lifter 126 is provided at a plurality of inlet sides of the raw materials for mixing and is inclined at an inclination angle of 20 degrees to 45 degrees in a reverse direction with respect to the direction of progress of the raw materials to be mixed. Thereby increasing the residence time.
  • the lifter 126 may include a lifting plate 126a and a pedestal 126b.
  • the lifting plate 126a may have a length of 200 to 250 mm and a thickness of 10 to 30 t.
  • the lifting plate 126a may be provided with a predetermined inclination angle in a reverse direction that feeds the raw material mixture to the inlet side on the basis of the longitudinal horizontal surface of the first mixer.
  • the reverse inclination angle of the lifting plate 126a can be set to 20 degrees to 45 degrees.
  • the pedestal 126b may have one side fixedly coupled to the inner circumferential surface and the other side coupled to the lifting plate 126a to support the lifting plate 126a.
  • the height of the lifter 126 may be higher than the first projecting height of the first blade 122.
  • the height of the lifter 126 can be set to 250 to 350 mm.
  • the jetting section 124 is provided along the longitudinal direction of the primary mixer 120 between the lifter 126 and the outlet side of the raw material mixture and supplies moisture to the raw material mixture mixed by driving the lifter 126.
  • the sprayer 124 may include a spray nozzle installed in the longitudinal direction inside the primary mixer 120 to spray water to the mixed raw material.
  • the injection nozzle is provided so as to be directed to a portion where the compounding material is filled in a predetermined region. Water is supplied to a large amount of the compounding material at the time of water injection, thereby efficiently supplying moisture to the compounding material, Can be improved.
  • the first blades 122 are provided with at least one predetermined height along the inner circumferential surface and at least one of mixing and mixing the charged blend materials.
  • the first protrusion height of the first blade 122 can be set to 100 to 200 mm.
  • first section A of the inlet side, the second section B of the middle section, and the third section C of the outlet side can be distinguished along the longitudinal direction of the primary mixer 120.
  • the lifter 126 may be provided in the first zone A which is the inlet side of the raw material mixture.
  • the jetting section 124 may be provided within the range of the second zone (B) to the third zone (C).
  • the liner 128 may further include a urethane liner 128 coupled to the interior of the primary mixer 120 or the secondary mixer 130 to prevent attachment of adhered light within the primary mixer 120 or the secondary mixer 130 can do. Adhesion light may adhere to the inside of the primary mixer 120 or the secondary mixer in the assembly of the ingredients using water.
  • the working volume inside the mixer may be reduced, which may lead to deterioration of the assemblability.
  • various types of liner are tested to prevent sticking of adhesive light, and a liner 128 made of urethane material is selected and installed in the mixer, thereby improving the workability of the mixer, have.
  • the internal structure of the primary mixer 120 can be improved to improve the mixing and assembling property in the production of sintered ores.
  • the blades are provided inside the primary mixer 120 used for assembling the conventional blended materials, and the position where the water is sprayed is also installed at the inlet side of the primary mixer 120.
  • a lifter 126 is provided at the inlet side of the primary mixer 120 to maximize the mixing ability of the raw material mixture.
  • the position of the jetting section 124 is also moved from the inlet side of the primary mixer 120 to the position after the lifter 126, so that the water can be injected in a state in which the lifter 126 is sufficiently mixed.
  • the blending and granulation property of the blending raw materials used for producing the sintered ores can be improved to improve the productivity of the sintering due to the improvement of the granulation property and the uniform firing effect by the improvement of the blending property.
  • the secondary mixer 130 according to the embodiment of the present invention includes a second blade 132 and a reverse blade 134 inside a cylindrical body 130a, and the primary mixer 120, And the secondary assembly fuel is formed.
  • the second blades 132 are provided with a predetermined second protrusion height along the inner circumferential surface to mix and mix the charged blend materials, and at least one or more blades are provided.
  • the second protrusion height of the second blade 132 can be set to 100 to 200 mm.
  • the reverse blade 134 has a predetermined third protrusion height along the inner circumferential surface in the longitudinal direction to increase the movement distance of the material mixture.
  • the reverse blade 134 may be formed in a spiral shape having a screw thread of one pitch to three pitches for guiding the conveyance of the raw materials charged in the inside of the secondary mixer 130 to the inlet side.
  • the third projection height may be formed to be higher than the second projection height.
  • the third protrusion height of the backward blade 134 can be set to 200 to 300 mm.
  • the embodiment of the present invention relates to a blending raw material mixing apparatus for sintered ores for improving sintering productivity and sintering quality by improving blendability of blended raw materials.
  • the mixing ability of the raw materials can be increased by changing the internal structure of the primary mixer 120 and the secondary mixer 130, And it is possible to remarkably improve the assemblability and the assemblability of the assembly.
  • the sintering productivity can be improved by shortening the sintering time by improving the air permeability inside the sintered bed by improving the granulation property of the sintering blend material.
  • the lifter 126 was provided at the inlet side of the primary mixer 120 as shown in Fig.
  • the lifter 126 is formed to have a height of 250 to 350 mm from the main body in the primary mixer 120, compared to the height of the first blade 122 of 100 to 200 mm.
  • the lifter 126 may be installed at 1/4 to 1/3 of the entire length of the primary mixer 120.
  • the lifter 126 may include a lifting plate 126a having a width of 200 to 250 mm and a rectangular shape having a thickness of 10 to 30 t and a pedestal 126b capable of supporting the lifting plate 126a.
  • the pedestal 126b is fixed inside the main body 120a of the primary mixer 120.
  • the function of the lifter 126 is to maximize the mixing efficiency by lifting the ingredients from the low point to the highest point within the primary mixer 120 and to adjust the retention time of the ingredients in the primary mixer 120,
  • the assembly time can be improved by increasing the assembly time. Therefore, the angle of the lifter 126 as well as the installation of the lifter 126 is also important.
  • the horizontal surface is set to 0 degree and the lifter (the direction in which the blending material is fed to the outlet of the primary mixer 120) and the reverse direction (the blending material is fed to the inlet of the primary mixer 120) 126 were experimentally performed while varying the angles of the granules and the granules.
  • the results are shown in Tables 1 and 2. The symbol "+” is used for the forward direction and the symbol "-" for the reverse direction.
  • the standard deviation of measured values obtained by measuring the calcium oxide (CaO) component value in the raw material mixture 7 times for each angle was obtained by changing the angle of the lifter 126 under the conditions of the angle and the rotation speed of the same primary mixer 120 , And the values are shown in Table 1. Referring to Table 1, when the reverse 30-degree lifter 126 is installed, the calcium oxide (CaO) component variation in the raw material mixture is the smallest, which means that the mixing effect is increased as a result.
  • Table 2 shows the average particle size of the granulated material according to the angular variation of the lifter 126. It was found that the average grain size of the granulated product varied depending on the angle of the lifter 126. Particularly, when the lifter 126 was installed at 30 degrees in the reverse direction, the average granularity of the granulated product was the largest,
  • the increase in the residence time in the primary mixer 120 is equivalent to the increase in the travel distance for assembling the ingredients in the primary mixer 120.
  • the increase in residence time directly affects the increase in the average particle size of the granule.
  • Table 3 when the angles of the lifters 126 are arranged in the positive direction, the residence time in the mixer tends to be short without sufficient mixing, while when the angles of the lifters 126 are arranged in the reverse direction, 120), as shown in Table 2, the average particle size of the granules tends to increase. Especially, it was found that the longest retention time in the first mixer (120) I could.
  • Example 2 of the present invention not only the installation of the lifter 126 but also the water spraying position effective for improving the assemblability were shown.
  • the interior of the primary mixer 120 was divided into three Experiments were conducted on the average particle size fluctuation of the granules when spraying water at each position, and the results shown in Table 4 were obtained.
  • the inlet side 1/3 point of the entirety of the triple is referred to as a first zone A
  • the mid-point 1/3 point is divided into a second zone B and an outlet side 1/3 And the third branch (C).
  • the experiment was carried out in accordance with the variation of the water injection position while keeping the total water content equal.
  • the average particle size of the granules according to the variation of the water spray position was examined based on the installation of the reverse 30-degree lifter 126.
  • the water spray in the first zone (A) on the inlet side is the least granular.
  • quicklime is used as a binder when the compounding raw material is assembled.
  • the quicklime is uniformly distributed in the compounding raw material, the granulation improving effect is exhibited.
  • the water spraying position is the first zone (A)
  • the effect of improving the assemblability due to the dispersion of quicklime is relatively small.
  • the urethane type liner 128 is effective in suppressing the adherence inside the primary mixer 120.
  • the raw materials for sintering are firstly mixed and assembled in the primary mixer 120, and then finally assembled in the secondary mixer 130.
  • the improvement in the assemblability in the secondary mixer 130 results in an effect of improving the final assemblability of the sintering raw material.
  • the secondary mixer 130 in addition to the primary mixer 120, the secondary mixer 130 is provided with a spiral reverse blade 134 in addition to the second blade 132, thereby improving the assembling performance.
  • the reverse direction refers to the counterclockwise direction when the rotation direction of the secondary mixer 130 is clockwise.
  • Table 6 shows the average particle size fluctuation of the granulated product according to the installation of the reverse blade 134.
  • the average grain size of the granules is increased when the reverse blade 134 is installed, as compared with the case where the reverse blade 134 is not installed.
  • the principle and installation method of the reverse blade 134 are as follows. In the case of the blended raw material, the blended raw material is fed into the secondary mixer 130 and then discharged along the rotating direction of the secondary mixer 130 to the outside of the secondary mixer 130 through the assembling process. The mixing materials can be prevented from being discharged to the outside of the secondary mixer 130 during the installation of the reverse blades 134, thereby improving the assembling performance by increasing the residence time in the secondary mixer 130.
  • the assembling property is improved according to the effect of increasing the moving distance required for assembling the blend materials.
  • 134 may be installed in the secondary mixer 130 so as to have thread pitches of one pitch to three pitches. As shown in Table 6, when the threads exceed 3 pitches, the average particle size of the granules is rather reduced. This is due to the excessive separation of some of the granules as a result of the excessive movement of the ingredients. Therefore, it is desirable that the secondary blade 130 is designed to have a spiral structure within three pitches when the reverse blade 134 is installed.

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Abstract

The purpose of an embodiment of the present invention is to provide a device for mixing blended raw materials for sintered ore, wherein the performance of the mixer is improved such that the performance of granulating sintered blended raw materials can be improved. A device for mixing blended raw materials for sintered ore according to an embodiment of the present invention comprises: a primarily mixer for receiving blended raw materials from a blended raw material storage portion and mixing the charged blended raw materials, thereby forming primarily granulated fuel; and a secondary mixer for receiving the primarily granulated fuel formed by the primary mixer and forming secondarily granulated fuel. The primary mixer comprises: multiple lifters provided therein near the entrance of blended raw materials and installed to slope at a sloping angle of 20-45º in the reverse direction with regard to the direction of movement of the blended raw materials such that the blended raw materials are lifted to a predetermined height, thereby increasing the time for which the blended raw materials stay; a spraying portion provided between the lifters and the exit of the blended raw materials along the longitudinal direction of the primary mixer so as to supply moisture to the blended raw materials mixed by driving of the lifters; and at least one first blade provided along the inner peripheral surface so as to have a predetermined first protruding height, thereby mixing and granulating the charged blended raw materials.

Description

소결광용 배합원료 혼합장치Mixing raw material mixing device for sintered ores
본 발명은 소결광용 배합원료 혼합장치에 관한 것이다.The present invention relates to a blending raw material mixing apparatus for sintered ores.
고로에 사용되는 장입 원료는 크게 소결광, 정립광 및 펠릿(Pellet) 등의 원료와 고로 내의 통기도 확보 및 철광석의 환원을 위한 코크스를 포함할 수 있다. 소결광은 장입 원료 중 사용 비율이 가장 많을 뿐만 아니라, 가격 또한 가장 싼 핵심 원료이다. 따라서 소결광의 사용 비율을 높이려는 다양한 노력이 지속적으로 실행되고 있다. 이러한 이유로 철광석 소결광 제조를 위한 소결장치는 점차 유효 화상 면적을 키워 종전 150~200㎡ 수준의 유효 화상 면적에서 현재는 450~600㎡ 수준으로 증가되고 있다. 그 결과 소결 대차의 높이 또한 종전의 500mm 수준에서 700~1,000mm 수준으로 대형화되고 있다. 이들 대형 소결기를 활용하여 철광석, 석회석, 생석회, 규석 및 사문암 등의 부원료, 반광 그리고 코크스(Coke) 및 무연탄 등의 결합재를 활용하여 다량의 철광석 소결광을 제조하여 고로에 공급하고 있다.The raw materials to be used in the blast furnace may include raw materials such as sintered oresite, pellets and pellets, coke for securing the air permeability in the blast furnace, and reducing iron ores. Sintered ore is not only the most used raw material but also the cheapest raw material. Therefore, various efforts to increase the use ratio of the sintered ores have been continuously carried out. For this reason, the sintering equipment for the production of iron ore sintering has gradually increased the effective image area, increasing the effective image area from 150 ~ 200㎡ to 450 ~ 600㎡. As a result, the height of the sintered bogie has been increased to 700 ~ 1,000mm at the previous 500mm level. Using these large sintering machines, a large amount of iron ore sintered ores are produced and supplied to the blast furnace by using binders such as iron ore, limestone, quick lime, quartz and serpentine, semitransparent materials, and binders such as coke and anthracite.
한편, 소결 배합원료의 조립시 조립성을 개선시켜 소결광 제조에 활용될 경우 소결 생산성 향상에 따라 고로에 공급되는 소결광량 증대에 따른 원가절감이 가능하기 때문에 조립기의 조립 성능 개선은 지속적으로 행할 필요가 있다. 다만, 소결 배합원료의 조립성 개선을 위해서는 혼합기의 증설 또는 혼합기의 성능을 개선하는 방안이 지속적으로 요구되고 있다.On the other hand, when the sintering blend material is improved in the granulation property when it is used in the manufacture of the sintering blast furnace, it is necessary to continuously improve the assembling performance of the pelletizing machine because the sintering productivity can be improved, have. However, in order to improve the assemblability of the raw materials for sintering, there is a continuous demand for improving the performance of the mixer or the performance of the mixer.
본 발명의 실시예는 혼합기의 성능을 개선하여 소결 배합원료의 조립성능을 향상시킬 수 있는 소결광용 배합원료 혼합장치를 제공하기 위한 것이다.An embodiment of the present invention is to provide a blending raw material mixing apparatus for a sintered ore which can improve the performance of the blending machine to improve the assembling performance of the sintering blending raw material.
본 발명의 실시예에 따른 소결광용 배합원료 혼합장치는 배합원료 저장부로부터 배합원료를 공급받아 장입된 배합원료를 혼합하여 1차 조립연료를 형성하는 1차 혼합기, 그리고 1차 혼합기에서 형성된 1차 조립연료를 공급받아 2차 조립연료를 형성하는 2차 혼합기를 포함하며, 1차 혼합기는 내부에서 배합원료의 입구 측에 복수로 구비되어 배합원료의 진행방향에 대해 역방향으로 20도 내지 45도의 경사각도로 경사지게 설치되며, 배합원료를 미리 설정된 높이로 올려 배합원료의 체류시간을 증대시키는 리프터, 리프터와 배합원료의 출구 측 사이에서 1차 혼합기의 길이방향을 따라 구비되며, 리프터의 구동으로 혼합된 배합원료에 수분을 공급하는 분사부, 그리고 내주면을 따라 미리 설정된 제1 돌출 높이를 갖고 구비되어 장입된 배합원료를 혼합하여 조립하는 적어도 하나 이상의 제1 블레이드를 포함한다.The mixing raw material mixing apparatus for sintered ores according to an embodiment of the present invention includes a primary mixer for mixing a raw material mixture supplied from a mixing material storage unit and mixing the charged raw materials to form a primary assembly fuel, And a secondary mixer for receiving the assembled fuel to form a secondary assembly fuel, wherein the primary mixer is provided at a plurality of inlet sides of the mixing material in the interior thereof, and the inclination angle of the mixing material ranges from 20 degrees to 45 degrees A lifter for lifting the mixing raw material to a predetermined height to increase the residence time of the raw material for mixing and a lifting device for lifting the mixing raw material, A jetting section for supplying water to the raw material, and a first projection height preset along the inner circumferential surface of the jetting section, It includes at least one first blade assembly.
리프터는 제1 혼합기의 길이방향 수평면을 기준으로 배합원료를 입구측으로 이송시키는 역방향으로 미리 설정된 경사각도를 갖고 구비되는 리프팅 플레이트, 그리고 일측이 내주면에 고정 결합되고 타측이 리프팅 플레이트에 결합되어 리프팅 플레이트를 지지하는 받침대를 포함할 수 있다. 여기서, 리프팅 플레이트의 역방향 경사각도는 20도 내지 45도로 설정할 수 있다. 그리고 리프터의 높이는 제1 블레이드의 제1 돌출 높이보다 더 높게 형성될 수 있다.The lifter includes a lifting plate having a predetermined inclination angle in a reverse direction that feeds the raw material mixture to the inlet side on the basis of the longitudinal horizontal surface of the first mixer, and a lifting plate having one side fixedly coupled to the inner peripheral surface and the other side coupled to the lifting plate, And may include a pedestal supporting it. Here, the backward inclination angle of the lifting plate can be set to 20 degrees to 45 degrees. And the height of the lifter may be formed higher than the first projecting height of the first blade.
2차 혼합기는 내주면을 따라 미리 설정된 제2 돌출 높이를 갖고 구비되어 장입된 배합원료를 혼합하여 조립하는 적어도 하나 이상의 제2 블레이드, 그리고 길이방향의 내주면을 따라 제2 돌출 높이보다 더 높게 형성되는 제3 돌출 높이를 갖고 구비되어 배합원료의 이동거리를 증대시키는 역방향 블레이드를 포함할 수 있다. 여기서, 역방향 블레이드는 2차 혼합기의 회전시 내부에 장입된 원료를 입구측으로 이송을 안내하는 1피치 내지 3피치의 나사선을 갖는 나선형으로 형성될 수 있다. The secondary mixer includes at least one second blade having a predetermined second protrusion height along the inner circumferential surface to mix and mix the charged blend materials, and a second blade having a height higher than the second protrusion height along an inner circumferential surface in the longitudinal direction 3 protruding height to increase the moving distance of the blended raw material. Here, the reverse blade may be formed in a spiral shape having a screw thread of one pitch to three pitches for guiding the transfer of the raw material charged in the interior of the secondary mixer to the inlet side during rotation of the secondary mixer.
1차 혼합기의 길이방향을 따라 입구측의 제1 구역(A), 중간부의 제2 구역(B), 출구측의 제3 구역(C)으로 구분하고, 분사부는 제2 구역 내지 제3 구역의 범위 내에 구비될 수 있다. 1차 혼합기 또는 2차 혼합기 내부에 결합되어 1차 혼합기 또는 2차 혼합기 내부에서 부착광의 부착을 방지하는 우레탄 재질의 라이너를 더 포함할 수 있다.The first section A of the inlet side, the second section B of the middle section, and the third section C of the outlet side along the longitudinal direction of the primary mixer, Within range. The liner may further comprise a urethane liner coupled to the interior of the primary mixer or secondary mixer to prevent adhesion of the build-up light within the primary mixer or secondary mixer.
소결광 제조용 배합원료들의 혼합과 조립성을 개선하기 위해 리프터, 라이너, 그리고 역방향 블레이드 등의 조립 설비를 구비하고 수분 분사 위치를 조절하여 배합원료들의 소결 생산성 및 혼합 효과 증대에 의한 소결광 품질을 향상시킬 수 있는 효과가 있다.In order to improve mixing and granulation of blending materials for sintering, blending equipment such as lifter, liner, and reverse blades are provided and the position of spraying water is adjusted to improve sintering productivity and blending effect of blending materials to improve sintering quality There is an effect.
도 1은 본 발명의 실시예에 따른 소결광용 배합원료 혼합장치가 포함된 소결 제조장치를 개략적으로 도시한 도면이다.1 is a view schematically showing a sintering production apparatus including a blending raw material mixing apparatus for sintering according to an embodiment of the present invention.
도 2는 본 발명의 실시예에 따른 1차 혼합기를 개략적으로 도시한 도면이다.2 is a schematic view of a primary mixer according to an embodiment of the present invention.
도 3은 본 발명의 실시예에 따른 2차 혼합기를 개략적으로 도시한 도면이다.3 is a schematic view of a secondary mixer according to an embodiment of the present invention.
여기서 사용되는 전문용어는 단지 특정 실시예를 언급하기 위한 것이며, 본 발명을 한정하는 것을 의도하지 않는다. 여기서 사용되는 단수 형태들은 문구들이 이와 명백히 반대의 의미를 나타내지 않는 한 복수 형태들도 포함한다. 명세서에서 사용되는 "포함하는"의 의미는 특정 특성, 영역, 정수, 단계, 동작, 요소 및/또는 성분을 구체화하며, 다른 특정 특성, 영역, 정수, 단계, 동작, 요소, 성분 및/또는 군의 존재나 부가를 제외시키는 것은 아니다.The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The singular forms as used herein include plural forms as long as the phrases do not expressly express the opposite meaning thereto. Means that a particular feature, region, integer, step, operation, element and / or component is specified, and that other specific features, regions, integers, steps, operations, elements, components, and / And the like.
다르게 정의하지는 않았지만, 여기에 사용되는 기술용어 및 과학용어를 포함하는 모든 용어들은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 일반적으로 이해하는 의미와 동일한 의미를 가진다. 보통 사용되는 사전에 정의된 용어들은 관련기술문헌과 현재 개시된 내용에 부합하는 의미를 가지는 것으로 추가 해석되고, 정의되지 않는 한 이상적이거나 매우 공식적인 의미로 해석되지 않는다.Unless otherwise defined, all terms including technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Commonly used predefined terms are further interpreted as having a meaning consistent with the relevant technical literature and the present disclosure, and are not to be construed as ideal or very formal meanings unless defined otherwise.
이하, 첨부한 도면을 참조하여 본 발명의 실시예에 대하여 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다. 그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시예에 한정되지 않는다.Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
도 1은 본 발명의 실시예에 따른 소결광용 배합원료 혼합장치가 포함된 소결 제조장치를 개략적으로 도시한 도면이다. 도 1을 참조하여 철광석 소결광 제조 흐름을 설명한다. 철광석 등의 주원료, 석회석등의 부원료 및 코크스 등의 연료를 포함한 소결 배합원료들은 각각의 호퍼(Hopper)에 저장된 후 적절한 배합 비율에 맞도록 정량 절출된 후 1차 혼합기(120)인 드럼믹서로 장입된다. 이때 반광중 -5mm 이하의 반광은 반광 호퍼에 저장된 후 앞서의 철광석, 부원료 및 연료, 원료등과 같이 1차 혼합기(120)로 장입된 후 적절한 수분을 첨가하여 혼합 및 조립을 행한 후에 2차 혼합기(130)인 리롤링 드럼으로 이송되어 완전한 조립이 이루어진 후 서지 호퍼(1)로 장입된다.1 is a view schematically showing a sintering production apparatus including a blending raw material mixing apparatus for sintering according to an embodiment of the present invention. The production flow of the iron ore sintered ore will be described with reference to FIG. Raw materials such as iron ore, raw materials such as limestone, and fuel such as coke are stored in respective hoppers, and then discharged to a predetermined ratio so as to meet the proper mixing ratio, and then charged into a drum mixer as a primary mixer (120). do. At this time, the reflection of -5 mm or less during the semi-light is stored in the semi-light hopper and then charged into the primary mixer 120 such as iron ore, additives, fuels, and raw materials, (130) to complete the assembly, and then charged into the surge hopper (1).
한편, 융액 상태의 소결광이 소결 대차 하부에 부착되지 않을 목적으로 상부광을 사용하는데, 소결광 2차 스크린(Screen)을 거친 후의 10~15mm 정도의 입도를 가진 소결광을 상부광 호퍼(3)에 장입된다. 상부광 호퍼(3)를 통해 상부광이 대차 하부에 장입된 후, 서지 호퍼(1)로부터 조립된 배합원료들이 드럼 피더(4)를 거쳐 경사판(5)을 통해서 입도 및 밀도차이에 따른 편석을 일으켜 소결 대차(2)에 장입된다. 이후 소결 장입이 완료된 다음 점화로(6)에 가기 전에 컷오프 플레이트(cut off plate)(5-1)에서 장입 원료의 표층부 평탄화 작업이 이뤄진 후 점화로(6)로 이송된다. 점화로(6)에서 소결 베드 상부를 점화시킨 후 메인 블로우(Main Blow)(7)를 통해서 상부의 공기를 하부로 흡인해가면서 소결이 진행된다. 이때 소결이 진행됨에 따라 소결 베드 내에서의 반응이 완료된 배가스들은 윈드 박스(Wind Box)(8)를 거쳐 주배풍관(9)을 지나 전기 집진기(10)에서 더스트(Dust)등을 집진한 후 스택(Stack)(11)으로 빠져나간다. 이런 일련의 과정이 연속적으로 진행되어 고로에 사용되는 소결광이 제조된다.On the other hand, the upper light is used for the purpose that the sintered light in the melt state is not adhered to the lower part of the sintering vehicle. The sintered light having a particle size of about 10 to 15 mm after passing through the screen of the sintered light secondary screen is charged into the upper light hopper 3 do. After the upper light is charged into the lower part of the truck through the upper light hopper 3, the blended raw materials assembled from the surge hopper 1 are fed through the drum feeder 4 and segregated according to the difference in particle size and density through the swash plate 5 (2). After the sintering is completed, the surface layer of the charge material is flattened in the cut off plate 5-1 before being transferred to the ignition furnace 6, and then transferred to the ignition furnace 6. The upper part of the sintered bed is ignited in the ignition furnace 6, and the upper air is sucked down through the main blow 7 to proceed the sintering. At this time, as the sintering progresses, the exhaust gases that have been reacted in the sintered bed pass through the main vent pipe 9 through the wind box 8, collect dust and the like from the electrostatic precipitator 10 And exits to the stack (11). This series of processes is continuously carried out to produce sintered ores used in the blast furnace.
본 발명의 실시예에 따른 소결광용 배합원료 혼합장치는 상기한 소결 제조장치에서 1차 혼합기(120)와 2차 혼합기(130)를 포함한다. 그리고 소결광 제조용 배합원료들의 혼합과 조립성을 개선하기 위해 1차 혼합기(120)와 2차 혼합기(130)의 성능을 각각 개선하여 배합원료들의 소결 생산성 및 혼합 효과 증대에 의한 소결광 품질을 향상시킬 수 있다. 1차 혼합기(120)의 경우 배합원료의 이동을 원활하게 하기 위해 수평면을 기준으로 2~3도 정도의 기울기를 가지고 있으며, 2차 혼합기(130) 역시 2~3도 정도의 기울기를 가지고 있다. 그리고 1차 혼합기(120)와 2차 혼합기(130)는 5rpm 내지 10rpm 정도로 회전 운동을 하고 있다. 배합원료들이 1차 혼합기(120)와 2차 혼합기(130)의 회전 운전에 따라 진행방향을 따라 이동해 나가면서 수분을 매개체로 핵입자(통상적으로 1mm 이상의 입자) 주위에 부착 입자(통상적으로 0.5mm 이하의 입자)들이 부착되면서 조립물(의사입자)을 형성하게 된다. 1차 혼합기(120)는 철광석, 부원료 및 코크스 혹은 무연탄 등의 결합재 그리고 반광을 포함한 배합원료들을 혼합하고 조립하는 기능을 한다. 이때 충분한 혼합이 이루어지지 않으면 배합원료 중 산화칼슘(CaO) 또는 탄소(C)등의 성분이 불균일하게 분포된다. 이에 따라 소결 반응성 차이에 따른 불균일 소결이 진행되어 소결광 품질 저하를 야기할 수 있다. 1차 혼합기(120)의 경우 배합원료의 혼합뿐만 아니라, 조립 기능을 수행하게 된다. 이때 한정된 1차 혼합기(120)의 사양에 있어 조립에 소요되는 시간을 증대시키는 것이 조립성을 개선시키는데 중요하다.The blending material mixing apparatus for sintering according to an embodiment of the present invention includes a primary mixer 120 and a secondary mixer 130 in the above-described sintering production apparatus. The performance of the primary mixer 120 and the secondary mixer 130 is improved to improve the sintering productivity and mixing effect of the raw materials to improve the mixing and granulation of the raw materials for sintering, have. In the case of the primary mixer 120, the slurry has a slope of about 2 to 3 degrees relative to the horizontal plane to facilitate the movement of the ingredients, and the secondary mixer 130 has a slope of about 2 to 3 degrees. The primary mixer 120 and the secondary mixer 130 are rotating at about 5 rpm to 10 rpm. (Usually 0.5 mm or more) around nuclear particles (typically 1 mm or more particles) as moisture as the compounding materials are moved along the proceeding direction according to the rotation operation of the primary mixer 120 and the secondary mixer 130. [ (Pseudoparticles) are adhered to form the granules (pseudoparticles). The primary mixer 120 functions to mix and assemble the raw materials including iron ores, additives and binders such as coke or anthracite, and semitransparency. If sufficient mixing is not performed at this time, components such as calcium oxide (CaO) or carbon (C) in the raw material mixture are unevenly distributed. As a result, uneven sintering due to the difference in sintering reactivity proceeds, which may result in degradation of sintering quality. In the case of the primary mixer 120, not only the mixing of the ingredients but also the assembly function is performed. At this time, it is important to improve the assemblability by increasing the time required for assembly in the limited primary mixer 120 specification.
도 2는 본 발명의 실시예에 따른 1차 혼합기를 개략적으로 도시한 도면이다. 도 2를 참조하면, 1차 혼합기(120)는 원통형의 본체(120a) 내부에 리프터(126), 분사부(124), 제1 블레이드(122)를 포함하며, 배합원료 저장부로부터 배합원료를 공급받아 장입된 배합원료를 혼합하여 1차 조립연료를 형성한다.2 is a schematic view of a primary mixer according to an embodiment of the present invention. 2, the primary mixer 120 includes a lifter 126, a jetting unit 124, and a first blade 122 inside a cylindrical body 120a. And the supplied blended raw materials are mixed to form a primary assembly fuel.
리프터(126)는 내부에서 배합원료가 투입되는 입구 측에 복수로 구비되어 배합원료의 진행방향에 대해 역방향으로 20도 내지 45도의 경사각도로 경사지게 설치되며, 배합원료를 미리 설정된 높이로 올려 배합원료의 체류시간을 증대시킨다. 리프터(126)는 리프팅 플레이트(126a)와 받침대(126b)를 포함할 수 있다. 리프팅 플레이트(126a)는 폭 200~250mm 그리고 두께 10~30t를 갖고 길이방향으로 형성될 수 있다. 리프팅 플레이트(126a)는 제1 혼합기의 길이방향 수평면을 기준으로 배합원료를 입구측으로 이송시키는 역방향으로 미리 설정된 경사각도를 갖고 구비될 수 있다. 리프팅 플레이트(126a)의 역방향 경사각도는 20도 내지 45도로 설정할 수 있다. 받침대(126b)는 일측이 내주면에 고정 결합되고 타측이 리프팅 플레이트(126a)에 결합되어 리프팅 플레이트(126a)를 지지할 수 있다. 리프터(126)의 높이는 제1 블레이드(122)의 제1 돌출 높이보다 더 높게 형성될 수 있다. 리프터(126)의 높이는 250~350mm로 설정할 수 있다.The lifter 126 is provided at a plurality of inlet sides of the raw materials for mixing and is inclined at an inclination angle of 20 degrees to 45 degrees in a reverse direction with respect to the direction of progress of the raw materials to be mixed. Thereby increasing the residence time. The lifter 126 may include a lifting plate 126a and a pedestal 126b. The lifting plate 126a may have a length of 200 to 250 mm and a thickness of 10 to 30 t. The lifting plate 126a may be provided with a predetermined inclination angle in a reverse direction that feeds the raw material mixture to the inlet side on the basis of the longitudinal horizontal surface of the first mixer. The reverse inclination angle of the lifting plate 126a can be set to 20 degrees to 45 degrees. The pedestal 126b may have one side fixedly coupled to the inner circumferential surface and the other side coupled to the lifting plate 126a to support the lifting plate 126a. The height of the lifter 126 may be higher than the first projecting height of the first blade 122. The height of the lifter 126 can be set to 250 to 350 mm.
분사부(124)는 리프터(126)와 배합원료의 출구 측 사이에서 1차 혼합기(120)의 길이방향을 따라 구비되며, 리프터(126)의 구동으로 혼합된 배합원료에 수분을 공급한다. 분사부(124)는 1차 혼합기(120)의 내부에 길이방향으로 설치되어 장입된 배합원료에 물을 분사하는 분사노즐을 포함할 수 있다. 분사노즐은 설정된 구역에서 배합원료가 충진되는 부분으로 향하도록 구비되며, 물 분사시 다량의 배합원료에 물이 공급됨으로써 효율적으로 배합원료에 수분을 공급하여 균일한 수분첨가로 배합원료의 조립성을 향상시킬 수 있다.The jetting section 124 is provided along the longitudinal direction of the primary mixer 120 between the lifter 126 and the outlet side of the raw material mixture and supplies moisture to the raw material mixture mixed by driving the lifter 126. The sprayer 124 may include a spray nozzle installed in the longitudinal direction inside the primary mixer 120 to spray water to the mixed raw material. The injection nozzle is provided so as to be directed to a portion where the compounding material is filled in a predetermined region. Water is supplied to a large amount of the compounding material at the time of water injection, thereby efficiently supplying moisture to the compounding material, Can be improved.
제1 블레이드(122)는 내주면을 따라 미리 설정된 제1 돌출 높이를 갖고 구비되어 장입된 배합원료를 혼합하여 조립하는 적어도 하나 이상으로 구비된다. 제1 블레이드(122)의 제1 돌출 높이는 100~200mm로 설정할 수 있다. 1차 혼합기(120)가 회전하는 경우, 복수의 제1 블레이드(122)가 내부에 공급된 배합원료를 일정량씩 상부로 이송시킨다. 상부로 이송된 배합원료는 중력에 의하여 다시 낙하하면서 혼합될 수 있다.The first blades 122 are provided with at least one predetermined height along the inner circumferential surface and at least one of mixing and mixing the charged blend materials. The first protrusion height of the first blade 122 can be set to 100 to 200 mm. When the primary mixer 120 rotates, the plurality of first blades 122 feed the blended raw material supplied therein by a predetermined amount. The blended raw material transferred to the upper part can be mixed while dropping again by gravity.
한편, 1차 혼합기(120)의 길이방향을 따라 입구측의 제1 구역(A), 중간부의 제2 구역(B), 출구측의 제3 구역(C)으로 구분할 수 있다. 리프터(126)는 배합원료의 입구 측인 제1 구역(A)에 구비될 수 있다. 그리고 분사부(124)는 제2 구역(B) 내지 제3 구역(C)의 범위 내에 구비될 수 있다. 여기서, 1차 혼합기(120) 또는 2차 혼합기(130) 내부에 결합되어 1차 혼합기(120) 또는 2차 혼합기(130) 내부에서 부착광의 부착을 방지하는 우레탄 재질의 라이너(128)를 더 포함할 수 있다. 수분을 사용하여 배합원료들의 조립을 행함에 있어 1차 혼합기(120) 또는 2차혼합기 내부에 부착광이 붙을 수 있다. 부착광이 1차 혼합기(120) 또는 2차혼합기의 내부에 붙을 경우 혼합기 내부의 작업량(Working Volume)을 감소시키는 결과를 초래하여 조립성의 악화를 야기할 수 있다. 이에 대한 해결책으로 부착광 부착 방지를 위해 다양한 종류의 라이너를 테스트하여 그 중 우레탄 재질의 라이너(128)를 선택하여 혼합기 내부에 장착함으로써 혼합기 내부의 작업량을 개선하여 배합원료의 조립성을 개선할 수 있다.On the other hand, the first section A of the inlet side, the second section B of the middle section, and the third section C of the outlet side can be distinguished along the longitudinal direction of the primary mixer 120. The lifter 126 may be provided in the first zone A which is the inlet side of the raw material mixture. And the jetting section 124 may be provided within the range of the second zone (B) to the third zone (C). The liner 128 may further include a urethane liner 128 coupled to the interior of the primary mixer 120 or the secondary mixer 130 to prevent attachment of adhered light within the primary mixer 120 or the secondary mixer 130 can do. Adhesion light may adhere to the inside of the primary mixer 120 or the secondary mixer in the assembly of the ingredients using water. If the adhesive light adheres to the inside of the primary mixer 120 or the secondary mixer, the working volume inside the mixer may be reduced, which may lead to deterioration of the assemblability. As a solution to this problem, various types of liner are tested to prevent sticking of adhesive light, and a liner 128 made of urethane material is selected and installed in the mixer, thereby improving the workability of the mixer, have.
상기한 바와 같이 1차 혼합기(120)의 내부 구조 개선을 통해 소결광 제조시 혼합 및 조립성을 개선시킬 수 있다. 예를 들어, 통상의 배합원료 조립시 사용되는 1차 혼합기(120)의 내부에는 블레이드만 구비되고, 수분이 분사되는 위치도 1차 혼합기(120)의 입구 측에 설치된다. 본 발명의 실시예는 1차 혼합기(120)의 입구 측에 배합원료의 혼합 능력을 극대화할 수 있는 리프터(126)를 설치한다. 그리고 분사부(124)의 위치도 1차 혼합기(120)의 입구 측에서 리프터(126) 이후의 위치로 이동시킴에 따라 리프터(126)에 의해 충분한 혼합이 이루어진 상태에서 수분 분사를 할 수 있다. 이와 같이 소결광 제조에 사용되는 배합원료의 혼합 및 조립성을 개선시켜 조립성 개선에 따른 소결 생산성 향상 및 혼합성 개선에 따른 균일 소성효과 증대로 소결광 품질 향상을 실현시킬 수 있다.As described above, the internal structure of the primary mixer 120 can be improved to improve the mixing and assembling property in the production of sintered ores. For example, only the blades are provided inside the primary mixer 120 used for assembling the conventional blended materials, and the position where the water is sprayed is also installed at the inlet side of the primary mixer 120. In the embodiment of the present invention, a lifter 126 is provided at the inlet side of the primary mixer 120 to maximize the mixing ability of the raw material mixture. The position of the jetting section 124 is also moved from the inlet side of the primary mixer 120 to the position after the lifter 126, so that the water can be injected in a state in which the lifter 126 is sufficiently mixed. As described above, the blending and granulation property of the blending raw materials used for producing the sintered ores can be improved to improve the productivity of the sintering due to the improvement of the granulation property and the uniform firing effect by the improvement of the blending property.
도 3은 본 발명의 실시예에 따른 2차 혼합기를 개략적으로 도시한 도면이다. 도 3을 참조하면, 본 발명의 실시예에 따른 2차 혼합기(130)는 원통형의 본체(130a) 내부에 제2 블레이드(132), 역방향 블레이드(134)를 포함하며, 1차 혼합기(120)에서 형성된 1차 조립연료를 공급받아 2차 조립연료를 형성한다.3 is a schematic view of a secondary mixer according to an embodiment of the present invention. 3, the secondary mixer 130 according to the embodiment of the present invention includes a second blade 132 and a reverse blade 134 inside a cylindrical body 130a, and the primary mixer 120, And the secondary assembly fuel is formed.
제2 블레이드(132)는 내주면을 따라 미리 설정된 제2 돌출 높이를 갖고 구비되어 장입된 배합원료를 혼합하여 조립하며, 적어도 하나 이상의 복수로 구비된다. 여기서, 제2 블레이드(132)의 제2 돌출 높이는 100~200mm로 설정할 수 있다.The second blades 132 are provided with a predetermined second protrusion height along the inner circumferential surface to mix and mix the charged blend materials, and at least one or more blades are provided. Here, the second protrusion height of the second blade 132 can be set to 100 to 200 mm.
역방향 블레이드(134)는 길이방향의 내주면을 따라 미리 설정된 제3 돌출 높이를 갖고 구비되어 배합원료의 이동거리를 증대시키는 기능을 한다. 역방향 블레이드(134)는 2차 혼합기(130)의 회전시 내부에 장입된 원료를 입구측으로 이송을 안내하는 1피치 내지 3피치의 나사선을 갖는 나선형으로 형성될 수 있다. 여기서, 제3 돌출 높이는 제2 돌출 높이보다 더 높게 형성될 수 있다. 예를 들어, 역방향 블레이드(134)의 제3 돌출 높이는 200~300mm로 설정할 수 있다. 이와 같이 2차 혼합기(130)의 내부에 역방향 블레이드(134)를 설치하여 배합원료의 이동 거리 증대 및 체류시간 증대에 따른 조립성을 향상시킬 수 있다.The reverse blade 134 has a predetermined third protrusion height along the inner circumferential surface in the longitudinal direction to increase the movement distance of the material mixture. The reverse blade 134 may be formed in a spiral shape having a screw thread of one pitch to three pitches for guiding the conveyance of the raw materials charged in the inside of the secondary mixer 130 to the inlet side. Here, the third projection height may be formed to be higher than the second projection height. For example, the third protrusion height of the backward blade 134 can be set to 200 to 300 mm. As described above, since the reverse blade 134 is installed in the secondary mixer 130, it is possible to increase the moving distance of the raw material mixture and improve the assembling performance due to the increase of the residence time.
상기한 바와 같이 본 발명의 실시예는 배합원료 조립성 향상을 통한 소결 생산성 및 소결광 품질 향상을 위한 소결광용 배합원료 혼합장치에 관한 것이다. 배합원료 조립시 활용되는 1차 혼합기(120)와 2차 혼합기(130)의 내부 구조 변경을 통해 배합원료의 혼합 능력을 증대시킬 수 있다. 그리고 조립성 촉진 및 조립물의 조립성을 획기적으로 개선시킬 수 있다. 또한 소결 배합원료의 조립성 개선을 통해 소결 베드 내부의 통기성 개선을 통한 소결 시간 단축으로 소결 생산성을 향상시킬 수 있다. 그리고 소결광 제조에 사용된 배합원료의 혼합 능력을 증진시켜 소결 배합원료 중 플럭스(Flux) 및 코크스(Coke)등을 소결 배합원료 내 고르게 분산시켜 소결광 제조시 균일 소성 능력을 향상시킬 수도 있다. 즉, 1차 혼합기(120)와 2차 혼합기(130)의 구조 개선을 통해 혼합 및 조립 능력이 우수한 배합원료 의사입자를 제조하여 소결광 제조시 활용함으로써 전반적인 소결광 품질 특히 소결광 강도를 향상시킬 수 있으며, 조립성이 개선된 배합원료를 소결광 제조시 공급하여 소결 생산성을 향상시킬 수 있다. 또한, 1차 혼합기(120)와 2차 혼합기(130) 외에 3차 믹서의 증설 없이 1차 혼합기(120) 및 2차 혼합기(130) 내부 형상 개선을 통한 조립 성능 향상으로 신규 설비 신설에 따른 설치 부지 증가 및 대량의 설비 투자비 증가 없이 소결 배합원료의 조립성을 향상시킬 수 있다.As described above, the embodiment of the present invention relates to a blending raw material mixing apparatus for sintered ores for improving sintering productivity and sintering quality by improving blendability of blended raw materials. The mixing ability of the raw materials can be increased by changing the internal structure of the primary mixer 120 and the secondary mixer 130, And it is possible to remarkably improve the assemblability and the assemblability of the assembly. In addition, the sintering productivity can be improved by shortening the sintering time by improving the air permeability inside the sintered bed by improving the granulation property of the sintering blend material. In addition, it is possible to improve the mixing ability of the blending raw materials used in the production of the sintered ores and to uniformly disperse the flux and coke in the sintering blending raw materials in the sintering blending raw materials to improve the uniform firing ability during the sintering. That is, by improving the structure of the primary mixer 120 and the secondary mixer 130, the pesticide material pellets having excellent mixing and granulating ability are produced and utilized in the production of sintered ores, thereby improving the overall sintering quality, It is possible to improve the sintering productivity by supplying the blended raw material with improved assembling property during the production of the sintered ores. In addition to the primary mixer 120 and the secondary mixer 130, it is possible to improve the internal shape of the primary mixer 120 and the secondary mixer 130 without the addition of a tertiary mixer, It is possible to improve the assemblability of the sintering raw material without increasing the site and increasing the capital investment cost.
1차 혼합기(120)와 2차 혼합기(130)의 구조 개선을 통해 소결 배합원료의 조립성을 향상시키는 상세한 실험결과는 이하의 실험예에서 설명한다.Detailed experimental results for improving the assemblability of the sintering raw material by improving the structure of the primary mixer 120 and the secondary mixer 130 will be described in the following experimental examples.
(실험예 1)(Experimental Example 1)
본 발명의 실험예 1에서는 도 2에 도시한 바와 같이 리프터(126)를 1차 혼합기(120)의 입구 측에 설치하였다. 리프터(126)는 제1 블레이드(122) 높이인 100~200mm 대비 1차 혼합기(120) 내부에서 본체로부터 250~350mm 높이가 되도록 형성하였다. 리프터(126)는 1차 혼합기(120)의 전체 길이 중 1/4~1/3 지점에 설치될 수 있다. 리프터(126)는 폭 200~250mm 그리고 두께 10~30t 정도의 직사각형으로 형성되는 리프팅 플레이트(126a), 리프팅 플레이트(126a)를 지지할 수 있는 받침대(126b)를 포함할 수 있다. 받침대(126b)는 1차 혼합기(120)의 본체(120a) 내부에 고정된다. 리프터(126)의 기능은 배합원료들을 1차 혼합기(120) 내부에서 저점부터 고점까지 들어올려줌으로써 혼합 효율을 극대화 하는 동시에, 1차 혼합기(120) 내에서의 배합원료의 체류시간을 조절하여 체류시간 증대에 따른 조립 시간 향상으로 조립성을 향상시킬 수 있다. 그러므로 리프터(126)의 설치 유, 무뿐만 아니라 리프터(126)의 각도 또한 중요하다.In the experimental example 1 of the present invention, the lifter 126 was provided at the inlet side of the primary mixer 120 as shown in Fig. The lifter 126 is formed to have a height of 250 to 350 mm from the main body in the primary mixer 120, compared to the height of the first blade 122 of 100 to 200 mm. The lifter 126 may be installed at 1/4 to 1/3 of the entire length of the primary mixer 120. The lifter 126 may include a lifting plate 126a having a width of 200 to 250 mm and a rectangular shape having a thickness of 10 to 30 t and a pedestal 126b capable of supporting the lifting plate 126a. The pedestal 126b is fixed inside the main body 120a of the primary mixer 120. [ The function of the lifter 126 is to maximize the mixing efficiency by lifting the ingredients from the low point to the highest point within the primary mixer 120 and to adjust the retention time of the ingredients in the primary mixer 120, The assembly time can be improved by increasing the assembly time. Therefore, the angle of the lifter 126 as well as the installation of the lifter 126 is also important.
따라서 리프터(126)의 경우 수평면을 0도로 하여 정방향(배합원료를 1차 혼합기(120) 출구측으로 이송시키는 방향) 및 역방향(배합원료를 1차 혼합기(120) 입구측으로 이송시키는 방향)으로 리프터(126)의 각도를 변동시켜가면서, 배합원료의 혼합 효과 및 조립물 입도 변동에 대한 실험을 실시하였다. 그 결과를 표 1과 표 2에 나타내었다. 이하 정방향의 경우 "+" 기호를 역방향의 경우 "-" 기호를 사용하여 표기하였다.Therefore, in the case of the lifter 126, the horizontal surface is set to 0 degree and the lifter (the direction in which the blending material is fed to the outlet of the primary mixer 120) and the reverse direction (the blending material is fed to the inlet of the primary mixer 120) 126 were experimentally performed while varying the angles of the granules and the granules. The results are shown in Tables 1 and 2. The symbol "+" is used for the forward direction and the symbol "-" for the reverse direction.
00 +15+15 +30+30 +45+45 -15-15 -30-30 -45-45
CaO성분편차(%)CaO component deviation (%) 0.590.59 0.650.65 0.800.80 0.740.74 0.620.62 0.440.44 0.530.53
동일한 1차 혼합기(120)의 각도, 회전수 조건에서 리프터(126)의 각도를 변동시킴에 따라 배합원료 중의 산화칼슘(CaO) 성분 값을 각도별로 7회 측정한 측정값의 표준 편차를 구하였으며, 그 값을 표 1에 나타내었다. 표 1을 참조하면 역방향 30도로 리프터(126)를 설치하였을 경우 배합원료 중의 산화칼슘(CaO) 성분 편차가 가장 적었으며, 이는 결과적으로 혼합 효과가 증대되었음을 의미한다.The standard deviation of measured values obtained by measuring the calcium oxide (CaO) component value in the raw material mixture 7 times for each angle was obtained by changing the angle of the lifter 126 under the conditions of the angle and the rotation speed of the same primary mixer 120 , And the values are shown in Table 1. Referring to Table 1, when the reverse 30-degree lifter 126 is installed, the calcium oxide (CaO) component variation in the raw material mixture is the smallest, which means that the mixing effect is increased as a result.
00 +15+15 +30+30 +45+45 -15-15 -30-30 -45-45
조립물평균입도(mm)Average size of granules (mm) 4.614.61 4.464.46 4.254.25 4.304.30 4.904.90 4.954.95 4.834.83
표 2에 리프터(126) 각도 변동에 따른 조립물의 평균 입도를 나타내었다. 리프터(126) 각도 변동에 따라 조립물의 평균 입도가 변동됨을 알 수 있었고, 특히 리프터(126)를 역방향 30도로 설치한 경우 조립물의 평균입도가 가장 크게 되어 조립성이 향상되었음을 알 수 있었다.Table 2 shows the average particle size of the granulated material according to the angular variation of the lifter 126. It was found that the average grain size of the granulated product varied depending on the angle of the lifter 126. Particularly, when the lifter 126 was installed at 30 degrees in the reverse direction, the average granularity of the granulated product was the largest,
00 +15+15 +30+30 +45+45 -15-15 -30-30 -45-45
혼합기내체류시간(min)Mixture residence time (min) 3.493.49 3.293.29 2.952.95 3.043.04 4.444.44 4.534.53 4.254.25
표 3을 참조하면, 리프터(126) 각도 변동에 따른 1차 혼합기(120) 내 체류 시간 변동에 의해 명확히 알 수 있다. 1차 혼합기(120)내 체류시간의 증가는 1차 혼합기(120)내 배합원료들의 조립을 위한 이동 거리 증가와 같은 의미로, 체류 시간의 증가는 조립물의 평균 입도 증가에 직접적인 영향을 미치게 된다. 표 3에서 볼 수 있듯이 리프터(126)의 각도가 정방향으로 배열되어 있을 경우 충분한 혼합 없이 혼합기내 체류시간도 짧아지는 경향을 보이는 반면, 리프터(126)의 각도가 역방향으로 배열시 전반적인 1차 혼합기(120)내 체류시간의 증가에 따라 표 2에서 볼 수 있듯이 조립물의 평균입도가 증가하는 경향을 나타내며 특히 역방향 30도가 가장 1차 혼합기(120)내 체류시간이 길고 이에 따라 조립성이 가장 우수함을 알 수 있었다.Referring to Table 3, it can be clearly seen from the fluctuation of the residence time in the primary mixer 120 due to the angular variation of the lifter 126. The increase in the residence time in the primary mixer 120 is equivalent to the increase in the travel distance for assembling the ingredients in the primary mixer 120. The increase in residence time directly affects the increase in the average particle size of the granule. As can be seen from Table 3, when the angles of the lifters 126 are arranged in the positive direction, the residence time in the mixer tends to be short without sufficient mixing, while when the angles of the lifters 126 are arranged in the reverse direction, 120), as shown in Table 2, the average particle size of the granules tends to increase. Especially, it was found that the longest retention time in the first mixer (120) I could.
(실험예 2)(Experimental Example 2)
본 발명의 실험예 2에서는 리프터(126)의 설치뿐만 아니라, 조립성 개선에 효과적인 수분 분사 위치를 적시하였는바, 이들 최적의 수분 분사 위치를 선정하기 위해 1차 혼합기(120) 내부를 3등분하여 각 위치별로 수분 분사시 조립물의 평균 입도 변동에 대하여 실험을 실시하여 표 4의 결과를 얻을 수 있었다. 이때 1차 혼합기(120)의 길이방향을 따라 전체의 3등분 중 입구측 1/3 지점을 제1 구역(A), 중간부 1/3 지점을 제2 구역(B) 및 출구측 1/3 지점을 제3 구역(C)으로 구분하였다. 그리고 전체적인 수분 살수량을 동일하게 한 상태에서 수분 분사 위치 변동에 따른 실험을 하였다. 역방향 30도 리프터(126) 설치를 기준으로 수분 분사 위치 변동에 따른 조립물 평균 입도를 조사하였다.In Experimental Example 2 of the present invention, not only the installation of the lifter 126 but also the water spraying position effective for improving the assemblability were shown. In order to select these optimal water spray positions, the interior of the primary mixer 120 was divided into three Experiments were conducted on the average particle size fluctuation of the granules when spraying water at each position, and the results shown in Table 4 were obtained. At this time, along the longitudinal direction of the primary mixer 120, the inlet side 1/3 point of the entirety of the triple is referred to as a first zone A, the mid-point 1/3 point is divided into a second zone B and an outlet side 1/3 And the third branch (C). In addition, the experiment was carried out in accordance with the variation of the water injection position while keeping the total water content equal. The average particle size of the granules according to the variation of the water spray position was examined based on the installation of the reverse 30-degree lifter 126.
AA BB CC A+BA + B B+CB + C A+B+CA + B + C
조립물평균입도(mm)Average size of granules (mm) 4.564.56 4.954.95 4.904.90 4.764.76 4.974.97 4.894.89
표 4에서와 같이 1차 혼합기(120) 입구 측에서부터 수분 분사를 행하는 경우 조립물의 평균 입도가 작음을 알 수 있었다. 특히 입구측 제1 구역(A)에서의 수분 분사의 경우 가장 조립성이 낮음을 알 수 있었다. 이는 다음과 같이 설명될 수 있다. 즉, 배합원료의 조립시 바인더로 생석회를 사용하게 되는데, 생석회가 배합원료 중에 고르게 분포되어 있을 경우 조립성 개선 효과가 발현하게 된다. 수분 분사위치가 제1 구역(A)인 경우 배합원료의 충분한 혼합 효과가 나타나기 전 바로 수분이 투입되는 관계로 생석회 분산에 따른 조립성 개선 효과가 상대적으로 적게 나타난다. 본 발명의 실험예 2에서 리프터(126)에 의한 배합원료의 충분한 혼합 효과가 발현되고 난 후인 입구측 제1 구역(A) 이후 지점에서의 수분 살수, 제2 구역(B)과 제2 구역(B)+제3 구역(C)에서의 수분 살수의 경우 상대적으로 조립 효과가 우수함을 알 수 있었다. 반면 제3 구역(C)에서만 수분이 분사될 경우 혼합 효과는 충분하지만 수분이 분사되고 난 후 조립이 될 때까지의 시간이 상대적으로 짧은 관계로 조립 효과는 제2 구역(B) 보다 못하게 된다.[실험예 3]As shown in Table 4, when the water spray is performed from the inlet side of the primary mixer 120, the average particle size of the granules is small. Particularly, it was found that the water granulation in the first zone (A) on the inlet side is the least granular. This can be explained as follows. That is, quicklime is used as a binder when the compounding raw material is assembled. When the quicklime is uniformly distributed in the compounding raw material, the granulation improving effect is exhibited. In the case where the water spraying position is the first zone (A), since the water is added immediately before the sufficient mixing effect of the blending raw material appears, the effect of improving the assemblability due to the dispersion of quicklime is relatively small. In Experimental Example 2 of the present invention, water sprinkling at a point after the first zone A on the inlet side after the sufficient mixing effect of the raw material mixture is expressed by the lifter 126, the second zone B and the second zone B) + water spraying in the third zone (C) is relatively excellent in assembling effect. On the other hand, when water is sprayed only in the third zone (C), the mixing effect is sufficient. However, the assembly effect is less than the second zone (B) because the time until the water is sprayed and assembled is relatively short. [Experimental Example 3]
본 발명의 실험예 3에서는 1차 혼합기(120)내 부착물 부착 억제를 통한 1차 혼합기(120) 내부 작업량 향상의 목적으로 다양한 종류의 라이너를 1차 혼합기(120) 내부에 장착하여, 1차 혼합기(120) 내부의 부착물 부착 여부에 대한 실험을 하였다. 이때 부착물 부착량 측정의 경우 실제 1차 혼합기(120)를 1/7로 축소한 시험용 1차 혼합기를 가지고 라이너 종류 변동에 따른 1차 혼합기(120) 내부 부착 정도를 평가하였다. 이때 사용된 시료량은 70kg이고, 수분 함량은 8% 정도로 동일하게 유지한 상태에서 실험을 진행하였다. 표 5에 라이너 종류 변동에 따른 1차 혼합기(120) 내부 부착량을 측정한 결과를 나타내었다.In Experimental Example 3 of the present invention, various types of liners were mounted in the primary mixer 120 for the purpose of improving the workload inside the primary mixer 120 through suppressing adherence in the primary mixer 120, (120) were attached to each other. At this time, in the case of the attachment adherence measurement, the degree of attachment of the primary mixer 120 to the primary mixer 120 according to the variation of the liner type was evaluated with a primary mixer for testing in which the actual primary mixer 120 was reduced to 1/7. At this time, the amount of the sample used was 70 kg, and the moisture content was maintained at about 8%. Table 5 shows the result of measurement of the amount of adhesion in the primary mixer 120 according to the variation of the liner type.
스틸(Steel)Steel 고무Rubber 우레탄urethane
혼합기 내부부착량(g)Adhesion inside the mixer (g) 320320 150150 100100
표 5를 참조하면, 우레탄 타입 라이너(128)의 경우 1차 혼합기(120) 내부 부착물 억제에 효과적임을 알 수 있었다. 한편, 소결 배합원료는 1차 혼합기(120)에서 1차 혼합 및 조립을 행한 후 2차 혼합기(130)에서 최종적으로 조립을 마무리하게 된다. 2차 혼합기(130)에서의 조립성 개선이 결국 최종적인 소결 배합원료의 조립성 개선 효과로 나타난다.Referring to Table 5, it was found that the urethane type liner 128 is effective in suppressing the adherence inside the primary mixer 120. On the other hand, the raw materials for sintering are firstly mixed and assembled in the primary mixer 120, and then finally assembled in the secondary mixer 130. The improvement in the assemblability in the secondary mixer 130 results in an effect of improving the final assemblability of the sintering raw material.
(실험예 4)(Experimental Example 4)
본 발명의 실험예 4에서는 1차 혼합기(120) 이외에 2차 혼합기(130)를 대상으로 제2 블레이드(132) 외에 나선형의 역방향 블레이드(134)를 구비하여 조립성을 향상시켰다. 여기서, 역방향은 2차 혼합기(130)의 회전 방향이 시계 방향인 경우 반시계 방향을 의미한다. 역방향 블레이드(134) 설치에 따른 조립물의 평균입도 변동을 표 6에 나타내었다. In the experimental example 4 of the present invention, in addition to the primary mixer 120, the secondary mixer 130 is provided with a spiral reverse blade 134 in addition to the second blade 132, thereby improving the assembling performance. Here, the reverse direction refers to the counterclockwise direction when the rotation direction of the secondary mixer 130 is clockwise. Table 6 shows the average particle size fluctuation of the granulated product according to the installation of the reverse blade 134.
역방향블레이드 無No reverse blade 역방향블레이드1 피치Reverse blade 1 pitch 역방향블레이드2 피치Reverse blade 2 pitch 역방향블레이드3 피치Reverse blade 3 pitch 역방향블레이드4 피치Reverse blade 4 pitch 역방향블레이드5 피치Reverse blade 5 pitch
조립물평균입도(mm)Average size of granules (mm) 4.494.49 4.854.85 4.884.88 4.864.86 4.724.72 4.614.61
표 6을 참조하면, 역방향 블레이드(134)를 설치한 경우 역방향 블레이드(134)를 설치하지 않은 경우와 비교하여 조립물의 평균입도가 증가되는 경향을 알 수 있었다. 역방향 블레이드(134)의 원리 및 설치 방법은 다음과 같다. 배합원료의 경우 2차 혼합기(130) 내부에 공급된 후 2차 혼합기(130)의 회전 방향을 따라 배합원료가 진행하면서 조립 과정을 거쳐 2차 혼합기(130) 외부로 배출된다. 역방향 블레이드(134) 설치시 배합원료들이 2차 혼합기(130) 밖으로 배출되는 것이 억제되어 2차 혼합기(130) 내부에서의 체류시간을 증대시켜 줌으로써 조립성 개선이 가능하다. 또한 제2 블레이드(132)만 설치된 경우에 대비하여 배합원료들의 조립에 소요되는 이동 거리를 늘려주는 효과에 따라 조립성이 개선되는 경향을 나타내었다.동일한 2차 혼합기(130) 내부에 역방향 블레이드(134)를 설치함에 있어 2차 혼합기(130) 내부에서 1피치 내지 3피치의 나사선을 갖도록 설치할 수 있다. 나사선이 3피치를 초과하면 표 6에서 알 수 있듯이 조립물의 평균 입도는 오히려 감소하게 된다. 이는 지나치게 많은 배합원료들의 낙하 운동에 따라 일부 조립물의 분리가 일어나기 때문이다. 따라서 2차 혼합기(130) 내부에 있어 역방향 블레이드(134) 설치시 3피치 이내의 나선형 구조를 갖도록 설계하는 것이 바람직하다.Referring to Table 6, it can be seen that the average grain size of the granules is increased when the reverse blade 134 is installed, as compared with the case where the reverse blade 134 is not installed. The principle and installation method of the reverse blade 134 are as follows. In the case of the blended raw material, the blended raw material is fed into the secondary mixer 130 and then discharged along the rotating direction of the secondary mixer 130 to the outside of the secondary mixer 130 through the assembling process. The mixing materials can be prevented from being discharged to the outside of the secondary mixer 130 during the installation of the reverse blades 134, thereby improving the assembling performance by increasing the residence time in the secondary mixer 130. In addition, in the case where only the second blades 132 are provided, the assembling property is improved according to the effect of increasing the moving distance required for assembling the blend materials. In the same secondary mixer 130, 134 may be installed in the secondary mixer 130 so as to have thread pitches of one pitch to three pitches. As shown in Table 6, when the threads exceed 3 pitches, the average particle size of the granules is rather reduced. This is due to the excessive separation of some of the granules as a result of the excessive movement of the ingredients. Therefore, it is desirable that the secondary blade 130 is designed to have a spiral structure within three pitches when the reverse blade 134 is installed.
이상을 통해 본 발명의 바람직한 실시예에 대하여 설명하였지만, 본 발명은 여기에 한정되는 것이 아니고 특허청구범위와 발명의 상세한 설명 및 첨부한 도면의 범위 안에서 다양하게 변형하여 실시하는 것이 가능하고, 이것도 또한 본 발명의 범위에 속하는 것은 당연하다.While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. And it goes without saying that they belong to the scope of the present invention.
(부호의 설명)(Explanation of Symbols)
120 ; 1차 혼합기 122 ; 제1 블레이드120; Primary mixer 122; The first blade
124 ; 분사부 126 ; 리프터124; A jetting section 126; Lifter
126a ; 리프팅 플레이트 126b ; 받침대126a; Lifting plate 126b; Pedestal
128 ; 라이너 130 ; 2차 혼합기128; Liner 130; Secondary mixer
132 ; 제2 블레이드 134 ; 역방향 블레이드132; A second blade 134; Reverse blade

Claims (7)

  1. 배합원료 저장부로부터 배합원료를 공급받아 장입된 배합원료를 혼합하여 1차 조립연료를 형성하는 1차 혼합기, 그리고A primary mixer for supplying a raw material mixture from the raw material storage portion and mixing the charged raw materials to form a primary assembly fuel, and
    상기 1차 혼합기에서 형성된 1차 조립연료를 공급받아 2차 조립연료를 형성하는 2차 혼합기A secondary mixer for supplying the primary assembly fuel formed in the primary mixer and forming a secondary assembly fuel,
    를 포함하며,/ RTI >
    상기 1차 혼합기는The primary mixer
    내부에서 배합원료의 입구 측에 복수로 구비되어 상기 배합원료의 진행방향에 대해 역방향으로 20도 내지 45도의 경사각도로 경사지게 설치되며, 배합원료를 미리 설정된 높이로 올려 배합원료의 체류시간을 증대시키는 리프터,And a lifter for raising the mixing raw material to a preset height to increase the residence time of the raw material mixture, wherein a plurality of the plurality of raw material mixing materials are provided at an inlet side of the mixing raw material and are inclined at an inclination angle of 20 to 45 degrees in a direction opposite to the advancing direction of the mixing raw material, ,
    상기 리프터와 상기 배합원료의 출구 측 사이에서 상기 1차 혼합기의 길이방향을 따라 구비되며, 상기 리프터의 구동으로 혼합된 배합원료에 수분을 공급하는 분사부, 그리고A spraying portion provided along the longitudinal direction of the primary mixer between the lifter and the outlet side of the mixing material and supplying moisture to the mixing material mixed by driving the lifter;
    내주면을 따라 미리 설정된 제1 돌출 높이를 갖고 구비되어 장입된 배합원료를 혼합하여 조립하는 적어도 하나 이상의 제1 블레이드At least one first blade having a first protruding height preset along the inner circumferential surface to mix and mix the charged blend materials,
    를 포함하는 소결광용 배합원료 혼합장치.Wherein the blending raw material blending raw material blending raw material blending raw blending blending raw material blending blending raw blending raw blending blending raw blending raw blending raw blending blending raw blending raw blending raw blending raw blending raw blending blending raw blending raw blending raw blending raw blending raw blending
  2. 제1항에서, The method of claim 1,
    상기 리프터는 The lifter
    상기 제1 혼합기의 길이방향 수평면을 기준으로 상기 배합원료를 입구측으로 이송시키는 역방향으로 20도 내지 45도의 경사각도를 갖고 구비되는 리프팅 플레이트, 그리고A lifting plate having an inclination angle of 20 to 45 degrees in a direction opposite to the feeding direction of the raw material mixture on the basis of the longitudinal horizontal surface of the first mixer,
    일측이 내주면에 고정 결합되고 타측이 상기 리프팅 플레이트에 결합되어 상기 리프팅 플레이트를 지지하는 받침대And one end of which is fixedly coupled to the inner circumferential surface and the other end of which is coupled to the lifting plate to support the lifting plate
    를 포함하는 소결광용 배합원료 혼합장치.Wherein the blending raw material blending raw material blending raw material blending raw blending blending raw material blending blending raw blending raw blending blending raw blending raw blending raw blending blending raw blending raw blending raw blending raw blending raw blending blending raw blending raw blending raw blending raw blending raw blending
  3. 제2항에서,3. The method of claim 2,
    상기 리프터의 높이는 제1 블레이드의 제1 돌출 높이보다 더 높게 형성되는 소결광용 배합원료 혼합장치.Wherein a height of the lifter is higher than a height of a first projection of the first blade.
  4. 제1항에서,The method of claim 1,
    상기 2차 혼합기는 The secondary mixer
    내주면을 따라 미리 설정된 제2 돌출 높이를 갖고 구비되어 장입된 배합원료를 혼합하여 조립하는 적어도 하나 이상의 제2 블레이드, 그리고At least one second blade provided with a predetermined second projection height along the inner circumferential surface to mix and assemble the charged blend materials, and
    길이방향의 내주면을 따라 상기 제2 돌출 높이보다 더 높게 형성되는 제3 돌출 높이를 갖고 구비되어 상기 배합원료의 이동거리를 증대시키는 역방향 블레이드를 포함하는 소결광용 배합원료 혼합장치.And a third projecting height formed to be higher than the second projecting height along an inner circumferential surface in the longitudinal direction to increase the travel distance of the blended raw material.
  5. 제4항에서, 5. The method of claim 4,
    상기 역방향 블레이드는 상기 2차 혼합기의 회전시 내부에 장입된 원료를 입구측으로 이송을 안내하는 1피치 내지 3피치의 나사선을 갖는 나선형으로 형성되는 소결광용 배합원료 혼합장치.Wherein the reverse blade is formed in a spiral shape having a screw thread of one pitch to three pitches for guiding the feed of the raw materials charged in the inside of the secondary mixer to the inlet side during rotation of the secondary mixer.
  6. 제1항에서,The method of claim 1,
    상기 1차 혼합기의 길이방향을 따라 입구측의 제1 구역(A), 중간부의 제2 구역(B), 출구측의 제3 구역(C)으로 구분하고, 상기 분사부는 상기 제2 구역 내지 상기 제3 구역의 범위 내에 구비되는 소결광용 배합원료 혼합장치.The first section A of the inlet side, the second section B of the middle section and the third section C of the outlet side along the longitudinal direction of the primary mixer, And a third zone.
  7. 제6항에서,The method of claim 6,
    상기 1차 혼합기 또는 상기 2차 혼합기 내부에 결합되어 상기 1차 혼합기 또는 상기 2차 혼합기 내부에서 부착광의 부착을 방지하는 우레탄 재질의 라이너를 더 포함하는 소결광용 배합원료 혼합장치.Further comprising a urethane liner coupled to the primary mixer or the secondary mixer to prevent adhesion of adhering light in the primary mixer or the secondary mixer.
PCT/KR2018/014196 2017-11-27 2018-11-19 Device for mixing blended raw materials for sintered ore WO2019103419A1 (en)

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CN114262791A (en) * 2021-12-24 2022-04-01 武汉科技大学 Sintering mixture magnetized water granulation system based on differential spiral synergistic mixing and self-cleaning of binder
CN115253546A (en) * 2022-07-29 2022-11-01 中冶长天国际工程有限责任公司 Dust suppression method and system in sintering and batching process

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