WO2019098606A1 - Motor coil winding machine capable of taping ends of coils - Google Patents
Motor coil winding machine capable of taping ends of coils Download PDFInfo
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- WO2019098606A1 WO2019098606A1 PCT/KR2018/013587 KR2018013587W WO2019098606A1 WO 2019098606 A1 WO2019098606 A1 WO 2019098606A1 KR 2018013587 W KR2018013587 W KR 2018013587W WO 2019098606 A1 WO2019098606 A1 WO 2019098606A1
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- coil
- coils
- taping
- cut
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/06—Embedding prefabricated windings in machines
Definitions
- the present invention relates to a motor coil winding machine capable of taping at the end of a coil, and more particularly, to a motor coil winding machine in which a plurality of coils are cut by taping
- the present invention relates to a motor coil winding machine capable of taping the end of a coil so as to improve the efficiency of the manufacturing process and the work efficiency by automating the taping process through the automatic tapping machine while preventing the coils of the strands from spreading or scattering.
- a motor is a device for obtaining rotational power by converting electrical energy into mechanical energy, and is widely used not only for household electric appliances, but also for electric automobile equipment and industrial equipment.
- Such a motor is a main component in which a coil is wound around a stator and a rotor rotatably installed with a gap in the stator.
- a method of winding the coil on the stator is a method in which the coil is wound directly on the stator and a method in which the coil is first wound in a predetermined shape and inserted into the insertion groove formed between the teeth and the teeth formed on the inner wall of the stator. It is common to wind the coil.
- the winding method of the coil is wound by the winding machine.
- a known conventional coil winding machine has a structure in which a plurality of coils are wound around a forma when the pliers supplied with the coils are rotated around the forma. When a certain amount is wound, the ends are cut, After inserting it in the tool, the coil is wound on the forma again, and when it is wound a certain amount, the end is cut again. Since the coils to be wound at this time are several strands, there is a phenomenon that the strands of the coils are widened or scattered from each other after the cutting, and there is a considerable inconvenience in the winding process as well as the subsequent process. There has been a disadvantage in that it is necessary to manually work to fix a plurality of strands of coils by twisting them to form a bundle.
- the present invention has been conceived to solve the problems described above, and it is an object of the present invention to provide a motor coil in which a plurality of coils are cut by taping so as to form a bundle, And to provide a motor coil winding machine capable of taping the end of a coil so as to greatly improve the efficiency of the manufacturing process and the working efficiency.
- a pneumatic tire comprising a frame, a forma provided at a lower side of the frame, and a plier for rotatably winding a plurality of coils, which are rotatably provided on the frame, And a plier which is installed at one side of the frame and approaches the pliers when the pliers are wound around the outer periphery of the pliers and grasps the coils and pulls them outward and cuts the pliers, And a rotary table rotatably mounted on a cutting grip member for releasing the coil from the cutting grip member when the coil starts winding the coil, and an insertion tool for accommodating the coil wound on the forma,
- An automatic taping means including an automatic tapping device is provided at one side of the gripping member The end portion of one coil is subjected to a taping process before the endless cutting member is cut by the coil and the end portion of the other side coil held by the cutting grip member is subjected to a taping process after cutting to form a bundle
- the clamping member is provided with a plurality of fixing members which downwardly move together with the holding coil during the taping process so as to lower the end of the coil, while the edge of the top plate of the rotating table receives and fixes the downward coil. do.
- the fixing member includes a pair of pillars spaced apart from an edge of the upper plate so that a downwardly directed coil is inserted therein.
- a coil spring which is installed on one of the pair of pillars so as to be rotatable about a hinge axis and rotates only in a direction in which the coil is inserted and is not rotated in the opposite direction, ;
- An installation plate which is mounted on the pair of columns so as to be slidable up and down and which is inserted;
- an elastic member for applying an elastic force to the lower side of the seat so as to reduce an impact that may be generated when the coil is inserted.
- the taping process is automatized so that the efficiency of the manufacturing process and the work efficiency are greatly improved.
- FIG. 1 is a schematic front view showing a motor coil winder according to a preferred embodiment of the present invention, which can be taped to the end of a coil.
- FIG. 1 is a schematic front view showing a motor coil winder according to a preferred embodiment of the present invention, which can be taped to the end of a coil.
- FIG. 2 is a perspective view showing an automatic taping means according to a preferred embodiment of the present invention.
- FIG. 3 is a plan view showing an operating relationship of the automatic tapping means according to a preferred embodiment of the present invention
- " b " is a front view.
- FIG. 4 is a perspective view showing a clamp member according to a preferred embodiment of the present invention.
- FIG. 5 is a schematic cross-sectional view taken along line A-A 'in FIG. 5 illustrating an operating relationship of a clamping member according to a preferred embodiment of the present invention.
- FIG. 6 are schematic cross-sectional views taken along the line B-B 'illustrating the operation of the clamping member according to a preferred embodiment of the present invention.
- FIG. 7 is an enlarged perspective view showing a fixing member according to a preferred embodiment of the present invention, and " b " is a sectional view taken along the line C-C '.
- FIG. 8 is a schematic front view showing an operating relationship of a motor coil winding machine according to a preferred embodiment of the present invention.
- FIG. 9 is a partially enlarged side view showing the operating relationship of the automatic taping means according to a preferred embodiment of the present invention.
- FIG. 10 is a schematic front view showing an operating relationship of a clamping member and a fixing member according to a preferred embodiment of the present invention.
- FIG. 11 is a schematic plan view showing an operating relationship of a cutting grip member according to a preferred embodiment of the present invention.
- first forward / backward moving member 612 horizontal rail
- first vertical moving member 622 vertical rail
- Second rotary motor 730 Tongue cylinder
- Anchoring plate 840 Elastic member
- FIG. 1 is a schematic front view showing a motor coil winder according to a preferred embodiment of the present invention, which is capable of taping at the end of a coil.
- FIG. 1 is a schematic front view showing a motor coil winder according to a preferred embodiment of the present invention, which is capable of taping at the end of a coil.
- a motor coil winder (hereinafter, referred to as 'motor coil winder') 10 capable of taping at the end of a coil of the present invention includes a frame 100, A plyer 300 for winding a coil C around the outer periphery of the forma 200 and a plyer 300 for pulling and releasing the end of the coil C from the side of the ply 300.
- the end of the cut coil C connected to the side of the pliers 300 is connected to the side of the pliers 300, A cutting grip member 400 for gripping the coil C until the coil C starts to be wound again, an insertion tool T provided below the forma 200 to receive the coil C wound on the forma 200, A rotary table 500 rotatably mounted on the rotary table 400, (700) for holding the coil (C) during the taping operation of the automatic tapping means (600), and an electric tapping means (600) for tapping the coil (C) And a plurality of fixing members 800 provided at the edge of the upper plate 510 of the housing 500.
- the frame 100 is disposed in a proper shape for installing the respective components, And are well known in the art, so that a detailed description thereof will be omitted.
- the flier 300 when the flier 300 simultaneously winds the plurality of coils C, it is prevented that the cutting grasping member 400 splits or disperses when the coils C of the various strands are cut And further, the cut end is fixed so that the winding operation of the pliers 300 is not only made possible but also facilitates subsequent processes.
- the present invention is implemented with new components including automatic taping means 600, clamping members 700 and fastening members 800, and now, .
- FIG. 2 is a perspective view showing an automatic tapping means according to a preferred embodiment of the present invention
- FIG. 3 is a plan view showing an operating relationship of an automatic tapping means according to a preferred embodiment of the present invention, Is a front view.
- the automatic tapping means 600 of the present invention includes a first longitudinally moving member 610 configured to be movable in the longitudinal direction on the frame 100, A first vertically moving member 620 which is operated to move back and forth so as to be vertically movable and an automatic tapping device 630 which is installed on the first vertically moving member 620 and performs taping on the outer circumference of the coil C ).
- the first translatory member 610 includes a horizontal rail 612 mounted on the frame 100 in the forward and backward directions and a second rail 612 movably mounted on the horizontal rail 612.
- a nut 614 A bolt rod 615 rotatably mounted on the frame 100 and bolted to the nut 614 and a bolt rod 615 fixed to the bolt rod 615 in a forward / And a rotary motor 616 for rotating the rotary shaft.
- the bolt rod 615 rotates clockwise or counterclockwise in accordance with the rotation direction of the rotary motor 616 as shown by "a" in FIG. 3, and the nut
- the horizontal moving plate 613 is moved along the horizontal rail 612 in the forward and backward directions.
- the first vertical moving member 620 includes a vertical rail 622 vertically installed on one side of the horizontal movable plate 613, a vertical movable plate 622 vertically movable on the vertical rail 622, And a vertically moving cylinder 624 for vertically moving the vertical plate 623 vertically from one side of the vertical rail 622. As shown in “b" of FIG. 3, The vertical moving plate 623 is moved in the vertical direction along the vertical rail 622 by the expansion and contraction of the cylinder 624. [
- the automatic tapping machine 630 is mounted on the vertical movable plate 623 of the first up-down moving member 620 and moves not only in the forward and backward directions due to the first back-and-forth moving member 610, The first vertically moving member 620 is moved in the vertical direction to insert the coil C into the outer circumferential edge of the outer circumferential edge of the coil C.
- the automatic taping device 630 is already known and widely used, Is omitted.
- the first back and forth and first up and down moving members 610 and 620 are provided to move in the forward and backward directions of the automatic tapping machine 630 to a predetermined position.
- the vertical movement of the first up-down moving member is realized by the expansion and contraction operation of the cylinder. This is a well-known moving method and is limited to any one of the methods But is selectable depending on the characteristics and conditions of the apparatus.
- FIG. 4 is a perspective view showing a clamping member according to a preferred embodiment of the present invention
- FIG. 5 is a schematic cross-sectional view taken along the line A-A 'illustrating the operation of the clamping member according to a preferred embodiment of the present invention
- " a " and " b” are schematic cross-sectional views taken along the line B-B 'illustrating the operation of the clamping member according to the preferred embodiment of the present invention.
- the clamping member 700 of the present invention includes a second back-and-forth moving member 710, a second up-and-down moving member 720, and a clamping cylinder 730.
- the second transverse moving member 710 includes a horizontal rail 712 installed in the front and rear direction, first and second nuts 714 and 715 fastened to the horizontal rail 712 so as to be slidable in forward and backward directions, A first bolt rod 716 rotatably provided on the horizontal rail 712 and coupled to one side of the horizontal movable plate 713, that is, the first nut 714, And a first rotation motor 717 for rotating the first bolt rod 716 and moving the horizontal movement plate 713 back and forth along the rotation direction.
- the first bolt rod 716 rotates according to the rotation direction of the rotation motor 717
- the horizontal movable plate 713 fastened through the first nut 714 moves in the forward and backward directions.
- the rail nut 715a is formed on the front and rear sides of the second nut 715 formed on the horizontal movable plate 713.
- the second up-down moving member 720 is formed with a rail jaw 722a coupled to the other side of the horizontal moving plate 713, that is, the rail groove 715a formed in the second nut 715, A second bolt rod 723 inserted into the lower portion of the moving body 722 to be coupled to the second nut 715 and a second bolt rod 723 inserted into the lower portion of the moving body 722, And a second rotating motor 724 for rotating the second bolt rod 723 so as to rotate the second rotating motor 724 in the rotational direction of the second rotating motor 724 as shown by "a" and "b"
- the second bolt rod 723 and the second rotation motor 724 are simultaneously moved up and down by the second nut 715 fixed when the second bolt rod 723 rotates .
- clamping cylinder 730 is provided at the upper end of the moving body 722 and is operated to retract and release the coil C by a stretching operation, which is well known and will not be described in detail hereinabove .
- the first and second vertical movement members 710 and 720 of the present invention are provided to move the clamping cylinder 730 in the vertical direction up and down,
- the present invention can be implemented by various known methods such as a known moving method, but not limited to, a cylinder that can be expanded and contracted.
- FIG. 7 is an enlarged perspective view showing a fixing member according to a preferred embodiment of the present invention, and "b" is a sectional view taken along the line C-C '.
- the stationary member 800 is not shown here, but a pair of pillars (not shown) are provided, spaced apart from the edge of the upper plate 510 of the rotary table 500, (Not shown) of the pillar 810 of the pair of pillars 810.
- the hinge 810 is rotatable only in the clockwise direction in which the coil C is inserted
- a blocking plate 820 elastically supported by a spring 822 so as not to be rotated in the opposite direction so that the inserted coil C can not be discharged unrestrictedly
- the motor coil winding machine 10 of the present invention constructed as described above, particularly the automatic taping means 600, which is a main feature of the present invention, the clamping member 700 and the fixing member 800, .
- FIG. 8 is a schematic front view showing an operating relationship of a motor coil winding machine according to a preferred embodiment of the present invention
- FIG. 9 is a partially enlarged side view showing an operating relationship of an automatic tapping means according to a preferred embodiment of the present invention
- FIG. 10 is a schematic front view showing an operating relationship between a clamping member and a fixing member according to a preferred embodiment of the present invention
- FIG. 11 is a schematic plan view showing an operating relationship of a cutting grip member according to a preferred embodiment of the present invention.
- the automatic tapping machine 630 is moved downward and backward and forward in the lateral direction so that a plurality of strands of coils C are wound Taping is performed so as to be bundled and returned to the original position.
- the pliers 300 rotate along the outer periphery of the pillar 200 to start winding the coil C, and the coil C is wound several times, preferably about two to three turns, The clamping member 730 of the clamping member 700 is operated downward while gripping the coil C.
- the downwardly-operated coil C is inserted between a pair of columns of a fixing member 800 provided at the edge of the upper plate 510 of the rotary table 500, and the blocking plate 820 is opened,
- the inner plate 830 is supported by the elastic member 840 so as to mitigate the impact.
- the open plate 820 is restored and closed, It is constrained so as not to be detached to the outside.
- the pliers 300 continuously wind the coil C on the outer periphery of the pillar 200.
- the pillar 200 is wound around the pillar 200 in accordance with the rotation of the plier 300 so that the coil C can be sequentially wound.
- the pliers 300 are rotated by the set number of revolutions, and when the winding of the coil C is completed, the rotation operation is stopped and the forma 200 that has been downward is returned to prepare for the next winding.
- the cutting grasping member 400 slides into the space between the forma 200 and the pliers 300 so that the coil C is grasped while being pulled out to extend a certain length.
- One side of the coil C extends to the portion wound on the side of the forma 200 with the cutting grip member 400 as a center and the other side extends to the flier 300.
- the clamping member 700 is first raised and held in the middle of one coil C and the automatic tapping machine 630 performs a taping process on the end of the one coil C and returns to its original position. Then, the cutting grip member 400 cuts the coil C, the taped portion is released at the same time as the cutting, and the other side coil C, that is, the end portion connected to the pliers 300, continues to be held.
- the clamping member 700 holding the end of the coil C released by the cutting gripping member 400 is downwardly inserted and fixed by inserting the coil C into the fixing member 800 as described above, And the coil C held by the cutting grip member 400 is caught. Then, the automatic tapping machine 630 is approached to perform the taping process on the end of the coil C, and such operation is repeatedly performed.
- taping is performed on the ends of a plurality of coils (C) through an automatic tapping machine 630 to form a bundle so as to prevent a plurality of coils (C)
- the manufacturing process and the work efficiency in winding the motor coil can be improved and the coil C cut through the clamping member 700 and the fixing member 800 can be fixed so that the ends of the coil are twisted It is possible to prevent the phenomenon and further improve the work efficiency.
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Abstract
The present invention relates to a motor coil winding machine capable of taping ends of coils and, more specifically, to a motor coil winding machine capable of taping ends of coils wherein, in the process of winding motor coils, multiple coils are taped into a bundle before being cut so as to prevent the multiple coils from widening or scattering away from each other after being cut, and the taping process is automated by an automatic taping machine, thereby substantially improving the effectiveness of the manufacturing process and the operation efficiency. The present invention is advantageous in that, in the process of winding motor coils, multiple coils are taped into a bundle before being cut so as to prevent the multiple coils from widening or scattering away from each other after being cut, and the taping process is automated by an automatic taping machine, thereby substantially improving the effectiveness of the manufacturing process and the operation efficiency. The present invention is also advantageous in that the operation efficiency can be further improved because ends of coils that have been cut can be stably retained by forceps members and retaining members.
Description
본 발명은 코일의 끝단에 테이핑 처리가 가능한 모터 코일 와인딩기에 관한 것으로서, 보다 상세하게는 모터 코일이 와인딩되는 과정에서 절단되기 전 여러 가닥의 코일을 한 묶음이 되도록 테이핑(taping)함으로써 절단된 후 여러 가닥의 코일이 서로 벌어지거나 흩어지지 않도록 방지하되, 자동 테이핑기를 통해 테이핑 공정을 자동화시킴으로써 제조공정의 효율성 및 작업능률을 크게 향상시키도록 한 코일의 끝단에 테이핑 처리가 가능한 모터 코일 와인딩기에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a motor coil winding machine capable of taping at the end of a coil, and more particularly, to a motor coil winding machine in which a plurality of coils are cut by taping The present invention relates to a motor coil winding machine capable of taping the end of a coil so as to improve the efficiency of the manufacturing process and the work efficiency by automating the taping process through the automatic tapping machine while preventing the coils of the strands from spreading or scattering.
일반적으로, 모터라 함은 전기적 에너지를 기계적 에너지로 변환시켜서 회전력을 얻는 장치로서, 가정용 전자제품 뿐만 아니라 전기 자동차용 기기 및 산업용 기기 등에 광범위하게 사용된다. 이러한 모터는 코일이 권취된 고정자와 상기 고정자에 공극을 두고서 회전 가능하게 설치되는 회전자가 주요 구성요소이다.Generally, a motor is a device for obtaining rotational power by converting electrical energy into mechanical energy, and is widely used not only for household electric appliances, but also for electric automobile equipment and industrial equipment. Such a motor is a main component in which a coil is wound around a stator and a rotor rotatably installed with a gap in the stator.
이때 상기 고정자에 코일을 감는 방법은 고정자에 직접 감는 방식과 일정 형태로 먼저 코일을 감아서 고정자 내벽에 형성된 티스와 티스 사이에 형성된 삽입홈으로 삽입시키는 방식이 사용되고 있으며, 고성능의 모터일수록 여러 가닥의 코일을 감게 되는 것이 일반적이다. 코일을 감는 방식은 와인딩기에 의해 감게 된다. In this case, a method of winding the coil on the stator is a method in which the coil is wound directly on the stator and a method in which the coil is first wound in a predetermined shape and inserted into the insertion groove formed between the teeth and the teeth formed on the inner wall of the stator. It is common to wind the coil. The winding method of the coil is wound by the winding machine.
공지된 종래의 코일 와인딩기는 코일을 공급받는 플라이어가 포마의 주위를 회전하게 되면 여러 가닥의 코일이 포마에 감기게 되는 것으로, 일정량을 감게 되면 그 끝단을 절단하고, 포마에 권취된 코일을 인서팅 툴에 삽입시켜 거치한 뒤, 다시 포마에 코일을 권취하며, 일정량을 감게 되면 다시 그 끝단을 절단하게 된다. 이때 권취되는 코일은 여러 가닥이기 때문에 절단하고 나면 여러 가닥의 코일이 서로 벌어지거나 흩어지는 등의 현상이 발생되어 와인딩 공정은 물론이고 그 뒤 공정을 진행함에도 상당한 불편함이 있어 코일이 절단되면 작업자가 여러 가닥의 코일을 한 묶음이 되도록 서로 꼬아서 고정하는 수작업이 필수적으로 요구되는 단점이 있었다.A known conventional coil winding machine has a structure in which a plurality of coils are wound around a forma when the pliers supplied with the coils are rotated around the forma. When a certain amount is wound, the ends are cut, After inserting it in the tool, the coil is wound on the forma again, and when it is wound a certain amount, the end is cut again. Since the coils to be wound at this time are several strands, there is a phenomenon that the strands of the coils are widened or scattered from each other after the cutting, and there is a considerable inconvenience in the winding process as well as the subsequent process. There has been a disadvantage in that it is necessary to manually work to fix a plurality of strands of coils by twisting them to form a bundle.
본 발명은 상기한 문제점을 해결하기 위하여 안출된 것으로서, 모터 코일이 와인딩되는 과정에서 절단되기 전 여러 가닥의 코일을 한 묶음이 되도록 테이핑(taping)함으로써 절단된 후 여러 가닥의 코일이 서로 벌어지거나 흩어지지 않도록 방지하여 제조공정의 효율성 및 작업능률을 크게 향상시키도록 한 코일의 끝단에 테이핑 처리가 가능한 모터 코일 와인딩기를 제공하고자 한다.SUMMARY OF THE INVENTION The present invention has been conceived to solve the problems described above, and it is an object of the present invention to provide a motor coil in which a plurality of coils are cut by taping so as to form a bundle, And to provide a motor coil winding machine capable of taping the end of a coil so as to greatly improve the efficiency of the manufacturing process and the working efficiency.
또한, 코일의 테이핑 과정에서 흔들림을 방지할 수 있도록 파지함으로써 안정적인 테이핑을 가능하도록 한 코일의 끝단에 테이핑 처리가 가능한 모터 코일 와인딩기를 제공하고자 한다It is also an object of the present invention to provide a motor coil winding machine capable of taping at the end of a coil so that stable taping can be performed by gripping the coil so as to prevent shaking during taping of the coil
또한, 테이핑 처리되는 코일을 파지한 채 하향시켜 고정할 수 있도록 함으로써 흩어지거나 꼬이는 현상을 방지할 수 있도록 한 모터 코일 와인딩기를 제공하고자 한다.Further, it is desirable to provide a motor coil winding machine capable of preventing the scattering or twisting phenomenon by allowing the taped coil to be held down while holding the coil.
상기한 목적을 달성하기 위하여 본 발명은,프레임과, 상기 프레임 하측에 구비되는 포마와, 상기 프레임 상에 회전 가능하게 구비되어 회전 작동에 의해 공급되는 여러 가닥의 코일을 상기 포마 외주연에 감는 플라이어와, 상기 프레임 일측에 설치되어서 상기 플라이어가 포마의 외주연에 코일을 감게 되면 접근하여 코일을 파지하여 외측으로 당긴 후 절단하되, 절단된 코일의 양 단 중 플라이어 측에 연결된 끝단은 계속 파지함으로써 플라이어가 다시 코일을 감기 시작할 때 놓아주는 절단 파지부재 및 상기 포마 하측에 구비되어 상기 포마에 감긴 코일을 수용하는 인서팅 툴을 안치하여 회전되는 회전테이블을 포함하여 구성되는 모터 코일 와인딩기에 있어서, 상기 절단 파지부재의 일측에는 자동 테이핑기를 포함한 자동 테이핑수단이 구비되어 상기 절단 파지부재가 코일을 절단하기 전에 일측 코일의 끝단부분에 테이핑처리를 하고, 절단 후에는 상기 절단 파지부재가 파지하고 있는 다른측 코일의 끝단 부분에 테이핑처리를 함으로써 여러 가닥의 코일을 한 묶음이 되도록 고정하여 절단되더라도 여러 가닥의 코일이 서로 벌어지거나 흩어지지 않도록 구성되되, 상기 회전테이블 일측에 구비되어 상기 자동 테이핑수단이 코일을 테이핑 처리할 때 흔들리지 않도록 코일의 중간부분을 파지해주는 집게부재를 더 포함하여 구성되는 것을 특징으로 한다.According to an aspect of the present invention, there is provided a pneumatic tire comprising a frame, a forma provided at a lower side of the frame, and a plier for rotatably winding a plurality of coils, which are rotatably provided on the frame, And a plier which is installed at one side of the frame and approaches the pliers when the pliers are wound around the outer periphery of the pliers and grasps the coils and pulls them outward and cuts the pliers, And a rotary table rotatably mounted on a cutting grip member for releasing the coil from the cutting grip member when the coil starts winding the coil, and an insertion tool for accommodating the coil wound on the forma, An automatic taping means including an automatic tapping device is provided at one side of the gripping member The end portion of one coil is subjected to a taping process before the endless cutting member is cut by the coil and the end portion of the other side coil held by the cutting grip member is subjected to a taping process after cutting to form a bundle of coils A plurality of coils are arranged on one side of the rotary table so that the plurality of coils are not separated or scattered even if the coils are cut and fixed so that the tapes are not shaken when the taping process of the coils is performed. And further comprising:
바람직하게 상기 집게부재는 테이핑 처리할 동안 파지하고 있는 코일과 함께 하향 작동하여 코일의 끝단을 하향 시키되, 상기 회전테이블의 상판 가장자리에는 하향되는 코일을 수용하여 고정시키는 고정부재가 다수 구비되는 것을 특징으로 한다.Preferably, the clamping member is provided with a plurality of fixing members which downwardly move together with the holding coil during the taping process so as to lower the end of the coil, while the edge of the top plate of the rotating table receives and fixes the downward coil. do.
바람직하게 상기 고정부재는 상기 상판의 가장자리에 이격 설치되어 하향되는 코일이 내부로 삽입되도록 하는 한 쌍의 기둥; 상기 한 쌍의 기둥 중 일측 기둥에 힌지를 축으로 회전 가능하게 설치되되, 코일이 삽입되는 방향으로만 회전되고, 그 반대 방향으로 회전되지 못하도록 구성되어 삽입된 코일이 무단으로 배출되지 못하도록 하는 차단판; 상기 한 쌍의 기둥에 상하 슬라이딩 가능하게 장착되어 삽입되는 코일을 안치하는 안치판; 및 상기 안치판의 하측에서 탄성력을 제공하여 코일이 삽입될 때 발생될 수 있는 충격을 줄이도록 하는 탄성부재;를 포함하여 구성되는 것을 특징으로 한다.Preferably, the fixing member includes a pair of pillars spaced apart from an edge of the upper plate so that a downwardly directed coil is inserted therein. And a coil spring which is installed on one of the pair of pillars so as to be rotatable about a hinge axis and rotates only in a direction in which the coil is inserted and is not rotated in the opposite direction, ; An installation plate which is mounted on the pair of columns so as to be slidable up and down and which is inserted; And an elastic member for applying an elastic force to the lower side of the seat so as to reduce an impact that may be generated when the coil is inserted.
본 발명에 의하면, 모터 코일이 와인딩되는 과정에서 절단되기 전 여러 가닥의 코일을 한 묶음이 되도록 테이핑(taping)함으로써 절단된 후 여러 가닥의 코일이 서로 벌어지거나 흩어지지 않도록 방지하되, 자동 테이핑기를 통해 테이핑 공정을 자동화시킴으로써 제조공정의 효율성 및 작업능률을 크게 향상시키도록 한 효과를 나타낸다.According to the present invention, it is possible to prevent a plurality of coils from being widened or scattered after being cut by taping a plurality of coils of a plurality of coils before being cut in a process of winding the motor coils, The taping process is automatized so that the efficiency of the manufacturing process and the work efficiency are greatly improved.
또한, 집게부재 및 고정부재로 인해 절단된 코일의 끝단을 안정적으로 고정시킬 수 있어 작업능률을 더 향상시키는 효과를 나타낸다.In addition, since the end of the cut coil can be stably fixed by the clamping member and the fixing member, the work efficiency is further improved.
도 1은 본 발명의 바람직한 일실시예에 따른 코일의 끝단에 테이핑 처리가 가능한 모터 코일 와인딩기 전체를 보인 개략적 정면도.BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic front view showing a motor coil winder according to a preferred embodiment of the present invention, which can be taped to the end of a coil. FIG.
도 2는 본 발명의 바람직한 일실시예에 따른 자동 테이핑수단을 보인 사시도.2 is a perspective view showing an automatic taping means according to a preferred embodiment of the present invention;
도 3의 "a"는 본 발명의 바람직한 일실시예에 따른 자동 테이핑수단의 작동관계를 보인 평면도이며, "b"는 정면도.3 is a plan view showing an operating relationship of the automatic tapping means according to a preferred embodiment of the present invention, and " b " is a front view.
도 4는 본 발명의 바람직한 일실시예에 따른 집게부재를 보인 사시도.4 is a perspective view showing a clamp member according to a preferred embodiment of the present invention.
도 5는 본 발명의 바람직한 일실시예에 따른 집게부재의 작동관계를 보인 개략적 A-A'선 단면도.FIG. 5 is a schematic cross-sectional view taken along line A-A 'in FIG. 5 illustrating an operating relationship of a clamping member according to a preferred embodiment of the present invention. FIG.
도 6의 "a" 및 "b"는 본 발명의 바람직한 일실시예에 따른 집게부재의 작동관계를 보인 개략적 B-B'선 단면도.&Quot; a " and " b " in FIG. 6 are schematic cross-sectional views taken along the line B-B 'illustrating the operation of the clamping member according to a preferred embodiment of the present invention.
도 7의 "a"는 본 발명의 바람직한 일실시예에 따른 고정부재를 보인 확대 사시도이며, "b"는 C-C'선 단면도.7 is an enlarged perspective view showing a fixing member according to a preferred embodiment of the present invention, and " b " is a sectional view taken along the line C-C '.
도 8은 본 발명의 바람직한 일실시예에 따른 모터 코일 와인딩기의 작동관계를 보인 개략적 정면도.FIG. 8 is a schematic front view showing an operating relationship of a motor coil winding machine according to a preferred embodiment of the present invention; FIG.
도 9는 본 발명의 바람직한 일실시예에 따른 자동 테이핑수단의 작동관계를 보인 일부 확대 측면도.9 is a partially enlarged side view showing the operating relationship of the automatic taping means according to a preferred embodiment of the present invention;
도 10은 본 발명의 바람직한 일실시예에 따른 집게부재 및 고정부재의 작동관계를 보인 개략적 정면도.10 is a schematic front view showing an operating relationship of a clamping member and a fixing member according to a preferred embodiment of the present invention.
도 11은 본 발명의 바람직한 일실시예에 따른 절단 파지부재의 작동관계를 보인 개략적 평면도.11 is a schematic plan view showing an operating relationship of a cutting grip member according to a preferred embodiment of the present invention.
10 : 모터 코일 와인딩기 100 : 프레임10: motor coil winding machine 100: frame
200 : 포마 300 : 플라이어200: Foam 300: Flyer
400 : 절단 파지부재 500 : 회전테이블400: cutting grip member 500: rotating table
510 : 상판 600 : 자동 테이핑수단510: top plate 600: automatic taping means
610 : 제1전후 이동부재 612 : 수평레일610: first forward / backward moving member 612: horizontal rail
613 : 수평 이동판 614 : 너트613: horizontal moving plate 614: nut
615 : 볼트봉 616 : 회전모터615: Bolt rods 616: Rotary motor
620 : 제1상하 이동부재 622 : 수직레일620: first vertical moving member 622: vertical rail
623 : 수직 이동판 624 : 상하이동실린더623: vertical movement plate 624: vertical movement cylinder
630 : 자동 테이핑기 700 : 집게부재630: Automatic taping machine 700: Clip member
710 : 제2전후 이동부재 712 : 수평레일710: second back and forth movable member 712: horizontal rail
713 : 수평이동판 714 : 제1너트713: horizontal movable plate 714: first nut
715 : 제2너트 715a : 레일홈715: second nut 715a: rail groove
716 : 제1볼트봉 717 : 제1회전모터716: first bolt rod 717: first rotating motor
720 : 제2상하 이동부재 722 : 이동체720: second up-and-down moving member 722:
722a : 레일턱 723 : 제2볼트봉722a: rail jaw 723: second bolt rod
724 : 제2회전모터 730 : 집게실린더724: Second rotary motor 730: Tongue cylinder
800 : 고정부재 810 : 기둥800: Fixing member 810: Column
820 : 차단판 822 : 스프링820: blocking plate 822: spring
830 : 안치판 840 : 탄성부재830: Anchoring plate 840: Elastic member
C : 코일C: Coil
이하, 첨부된 도면을 참조로 하여 본 발명의 코일의 끝단에 테이핑 처리가 가능한 모터 코일 와인딩기를 보다 상세히 설명하기로 한다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a motor coil winding machine capable of taping the ends of coils according to the present invention will be described in detail with reference to the accompanying drawings.
이에 앞서, 본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니 되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해서 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다.Prior to this, terms and words used in the present specification and claims should not be construed as limited to ordinary or dictionary terms, and the inventor should appropriately interpret the concepts of terms in order to describe their invention in the best way. It should be interpreted in accordance with the meaning and concept consistent with the technical idea of the present invention based on the principle that it can be defined.
따라서, 본 명세서에 기재된 일실시예와 도면에 도시된 구성은 본 발명의 가장 바람직한 일실시예에 불과할 뿐이고 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들은 대체할 수 있는 다양한 균등물과 변형예들이 있을 수 있음을 이해하여야 한다.Therefore, the embodiments described in this specification and the configurations shown in the drawings are only the most preferred embodiments of the present invention, and not all of the technical ideas of the present invention are described. Therefore, It should be understood that various equivalents and modifications may be present.
도 1은 본 발명의 바람직한 일실시예에 따른 코일의 끝단에 테이핑 처리가 가능한 모터 코일 와인딩기 전체를 보인 개략적 정면도이다.FIG. 1 is a schematic front view showing a motor coil winder according to a preferred embodiment of the present invention, which is capable of taping at the end of a coil. FIG.
도면을 참조로 하면, 본 발명의 코일의 끝단에 테이핑 처리가 가능한 모터 코일 와인딩기(이하, '모터 코일 와인딩기'라 함)(10)는 크게 프레임(100), 상기 프레임(100) 하측에 구비되는 포마(200), 상기 포마(200) 외주연에 코일(C)을 감는 플라이어(300), 상기 플라이어(300) 일측에서 코일(C)을 감기 시작할 때 끝단을 파지하여 팽팽하게 당겼다 놓아줌과 동시에 코일(C)의 권취가 완료되면 다시 접근하여 코일(C)을 파지하여 외측으로 당긴 후 절단하되 절단된 코일(C)의 양 단 중 플라이어(300) 측에 연결된 끝단은 플라이어(300)가 다시 코일(C)을 감기 시작할 때까지 파지해 주는 절단 파지부재(400), 상기 포마(200) 하측에 구비되어 상기 포마(200)에 감긴 코일(C)을 수용하는 인서팅 툴(T)을 안치하여 회전 작동되는 회전테이블(500), 상기 절단 파지부재(400)의 일측에 구비되어서 코일(C)이 절단되기 전과 후에 각각 테이핑처리를 하는 자동 테이핑수단(600), 상기 자동 테이핑수단(600)이 테이핑 작동하는 동안 코일(C)을 잡아주는 집게부재(700) 및 상기 회전테이블(500)의 상판(510) 가장자리에 구비되는 다수의 고정부재(800)를 포함하여 구성된다.Referring to the drawings, a motor coil winder (hereinafter, referred to as 'motor coil winder') 10 capable of taping at the end of a coil of the present invention includes a frame 100, A plyer 300 for winding a coil C around the outer periphery of the forma 200 and a plyer 300 for pulling and releasing the end of the coil C from the side of the ply 300. [ The end of the cut coil C connected to the side of the pliers 300 is connected to the side of the pliers 300, A cutting grip member 400 for gripping the coil C until the coil C starts to be wound again, an insertion tool T provided below the forma 200 to receive the coil C wound on the forma 200, A rotary table 500 rotatably mounted on the rotary table 400, (700) for holding the coil (C) during the taping operation of the automatic tapping means (600), and an electric tapping means (600) for tapping the coil (C) And a plurality of fixing members 800 provided at the edge of the upper plate 510 of the housing 500.
이때, 상기 프레임(100)은 각 구성요소들을 설치하기 위해 적절한 형태로 배치되는 것이고, 상기 포마(200), 플라이어(300), 절단 파지부재(400) 및 회전테이블(500)의 경우에는 종래기술에서도 언급하고 있음과 동시에 널리 공지되어 있어 별도의 상술은 생략하기로 한다. 다만, 본원에서는 상기 플라이어(300)가 여러 가닥의 코일(C)을 동시에 감을 때, 상기 절단 파지부재(400)로 인해 그 여러 가닥의 코일(C)이 절단될 때 벌어지거나 흩어지는 것을 방지하고, 나아가 절단된 끝부분을 고정시켜 플라이어(300)의 권취 동작을 용이토록 함은 물론이고 이후의 공정도 용이하도록 함에 특징이 있다.In the case of the forma 200, the pliers 300, the cutting grip member 400, and the rotary table 500, the frame 100 is disposed in a proper shape for installing the respective components, And are well known in the art, so that a detailed description thereof will be omitted. However, in the present invention, when the flier 300 simultaneously winds the plurality of coils C, it is prevented that the cutting grasping member 400 splits or disperses when the coils C of the various strands are cut And further, the cut end is fixed so that the winding operation of the pliers 300 is not only made possible but also facilitates subsequent processes.
이를 위해 본원에서는 자동 테이핑수단(600), 집게부재(700) 및 고정부재(800)를 포함한 새로운 구성요소를 통해 구현하고 있으며, 이제 하기에서는 본원의 주요 특징에 대한 구성 및 작동관계에 대해서 살펴보기로 한다.For this purpose, the present invention is implemented with new components including automatic taping means 600, clamping members 700 and fastening members 800, and now, .
도 2는 본 발명의 바람직한 일실시예에 따른 자동 테이핑수단을 보인 사시도이고, 도 3의 "가"는 본 발명의 바람직한 일실시예에 따른 자동 테이핑수단의 작동관계를 보인 평면도이며, "나"는 정면도이다.FIG. 2 is a perspective view showing an automatic tapping means according to a preferred embodiment of the present invention, and FIG. 3 is a plan view showing an operating relationship of an automatic tapping means according to a preferred embodiment of the present invention, Is a front view.
도 2를 참조로 하면, 본 발명의 자동 테이핑수단(600)은 프레임(100) 상에 전후 방향으로 이동 가능하게 구성된 제1전후 이동부재(610), 상기 제1전후 이동부재(610)에 설치되어서 전후 이동 작동됨과 동시에 상하 방향으로 이동 작동되는 제1상하 이동부재(620) 및 상기 제1상하 이동부재(620)에 설치되어서 코일(C)의 외주연에 테이핑처리를 하는 자동 테이핑기(630)를 포함하여 구성된다.Referring to FIG. 2, the automatic tapping means 600 of the present invention includes a first longitudinally moving member 610 configured to be movable in the longitudinal direction on the frame 100, A first vertically moving member 620 which is operated to move back and forth so as to be vertically movable and an automatic tapping device 630 which is installed on the first vertically moving member 620 and performs taping on the outer circumference of the coil C ).
먼저, 상기 제1전후 이동부재(610)는 상기 프레임(100) 상에 전후 방향으로 설치되는 수평레일(612), 상기 수평레일(612)에 전후 이동 가능하게 설치되며, 일측 상면에 너트(614)가 구비된 수평이동판(613), 상기 프레임(100) 상에 회전 가능한 상태로 구비됨과 동시에 상기 너트(614)에 볼팅 체결되는 볼트봉(615) 및 상기 볼트봉(615)을 정/역회전시키기 위한 회전모터(616)를 포함하여 구성된다. 이로 인해 도 3의 "a"에서 도시하는 바와 같이 상기 회전모터(616)의 회전 방향에 따라 볼트봉(615)이 시계 방향 혹은 반시계 방향으로 회전하게 되고, 이 볼트봉(615)에 너트(614)를 매개로 결합되어 있는 수평이동판(613)이 수평레일(612)을 따라 전후 방향으로 이동 작동되는 것이다.The first translatory member 610 includes a horizontal rail 612 mounted on the frame 100 in the forward and backward directions and a second rail 612 movably mounted on the horizontal rail 612. A nut 614 A bolt rod 615 rotatably mounted on the frame 100 and bolted to the nut 614 and a bolt rod 615 fixed to the bolt rod 615 in a forward / And a rotary motor 616 for rotating the rotary shaft. As a result, the bolt rod 615 rotates clockwise or counterclockwise in accordance with the rotation direction of the rotary motor 616 as shown by "a" in FIG. 3, and the nut The horizontal moving plate 613 is moved along the horizontal rail 612 in the forward and backward directions.
다음으로, 상기 제1상하 이동부재(620)는 상기 수평이동판(613)의 일측에 수직 방향으로 설치되는 수직레일(622), 상기 수직레일(622)에 상하 이동 가능하게 설치되는 수직이동판(623), 상기 수직레일(622)의 일측에서 상시 수직이동판(623)을 상하 이동시키기 위한 상하이동실린더(624)를 포함하여 구성되어, 도 3의 "b"에서 도시하는 바와 같이 상하이동실린더(624)의 신축 작동에 의해 상기 수직이동판(623)이 수직레일(622)을 따라 상하 방향으로 이동 작동되는 것이다.The first vertical moving member 620 includes a vertical rail 622 vertically installed on one side of the horizontal movable plate 613, a vertical movable plate 622 vertically movable on the vertical rail 622, And a vertically moving cylinder 624 for vertically moving the vertical plate 623 vertically from one side of the vertical rail 622. As shown in "b" of FIG. 3, The vertical moving plate 623 is moved in the vertical direction along the vertical rail 622 by the expansion and contraction of the cylinder 624. [
마지막으로, 상기 자동 테이핑기(630)는 상기 제1상하 이동부재(620)의 수직이동판(623) 상에 장착되어서 상기 제1전후 이동부재(610)로 인해 전후 방향으로 이동은 물론이고 상기 제1상하 이동부재(620)로 인해 상하 방향으로 이동 작동되면서 코일(C)을 내입시켜 그 외주연에 테이핑처리를 하게 되는 것으로, 이 자동 테이핑기(630)는 이미 공지되어 널리 사용되고 있어 상세한 설명은 생략하기로 한다.Lastly, the automatic tapping machine 630 is mounted on the vertical movable plate 623 of the first up-down moving member 620 and moves not only in the forward and backward directions due to the first back-and-forth moving member 610, The first vertically moving member 620 is moved in the vertical direction to insert the coil C into the outer circumferential edge of the outer circumferential edge of the coil C. The automatic taping device 630 is already known and widely used, Is omitted.
한편, 상기 제1전후 및 제1상하 이동부재(610, 620)는 설정된 위치로 상기 자동 테이핑기(630)의 전후상하 방향으로 이동시키기 위해 구비되는 것으로, 상기 제1전후 이동부재(610)의 전후 이동 방식으로는 볼트봉의 회전 작동에 의해 구현되고, 상기 제1상하 이동부재의 상하 이동 방식으로는 실린더의 신축 작동에 의해 구현되고 있는데, 이는 널리 공지된 이동 방식으로써, 어느 하나의 방식에 한정하는 것은 아니며, 장치의 특성 및 여건에 따라 선택 가능한 것임을 인지해야 된다.The first back and forth and first up and down moving members 610 and 620 are provided to move in the forward and backward directions of the automatic tapping machine 630 to a predetermined position. The vertical movement of the first up-down moving member is realized by the expansion and contraction operation of the cylinder. This is a well-known moving method and is limited to any one of the methods But is selectable depending on the characteristics and conditions of the apparatus.
도 4는 본 발명의 바람직한 일실시예에 따른 집게부재를 보인 사시도이고, 도 5는 본 발명의 바람직한 일실시예에 따른 집게부재의 작동관계를 보인 개략적 A-A'선 단면도이며, 도 6의 "a" 및 "b"는 본 발명의 바람직한 일실시예에 따른 집게부재의 작동관계를 보인 개략적 B-B'선 단면도이다.FIG. 4 is a perspective view showing a clamping member according to a preferred embodiment of the present invention, FIG. 5 is a schematic cross-sectional view taken along the line A-A 'illustrating the operation of the clamping member according to a preferred embodiment of the present invention, " a " and " b " are schematic cross-sectional views taken along the line B-B 'illustrating the operation of the clamping member according to the preferred embodiment of the present invention.
도 4 내지 도 6을 참조로 하면, 본 발명의 집게부재(700)는 크게 제2전후 이동부재(710), 제2상하 이동부재(720) 및 집게실린더(730)를 포함하여 구성된다.4 to 6, the clamping member 700 of the present invention includes a second back-and-forth moving member 710, a second up-and-down moving member 720, and a clamping cylinder 730.
먼저, 상기 제2전후 이동부재(710)는 전후 방향으로 설치되는 수평레일(712), 상기 수평레일(712)에 전후 방향으로 슬라이딩 가능하게 체결되며 제1,2너트(714,715)가 양 측면에 각각 구비된 수평이동판(713), 상기 수평레일(712)에 회전 가능한 상태로 구비되며 상기 수평이동판(713)의 일측 즉, 제1너트(714)에 결합되는 제1볼트봉(716) 및 상기 제1볼트봉(716)을 회전 작동시켜 회전 방향에 따라 상기 수평이동판(713)을 전후 이동시키는 제1회전모터(717)를 포함하여 구성되어, 도 5에서 도시하는 바와 같이 제1회전모터(717)의 회전 방향에 따라 제1볼트봉(716)이 회전하게 되면 이에 제1너트(714)를 매개로 체결되어 있는 수평이동판(713)이 전후 방향으로 이동하게 되는 것이다. 이때, 상기 수평이동판(713)에 형성된 제2너트(715)에는 전후측에 레일홈(715a)이 형성되어 있음을 알 수 있다.The second transverse moving member 710 includes a horizontal rail 712 installed in the front and rear direction, first and second nuts 714 and 715 fastened to the horizontal rail 712 so as to be slidable in forward and backward directions, A first bolt rod 716 rotatably provided on the horizontal rail 712 and coupled to one side of the horizontal movable plate 713, that is, the first nut 714, And a first rotation motor 717 for rotating the first bolt rod 716 and moving the horizontal movement plate 713 back and forth along the rotation direction. As shown in FIG. 5, When the first bolt rod 716 rotates according to the rotation direction of the rotation motor 717, the horizontal movable plate 713 fastened through the first nut 714 moves in the forward and backward directions. At this time, it can be seen that the rail nut 715a is formed on the front and rear sides of the second nut 715 formed on the horizontal movable plate 713.
다음으로, 상기 제2상하 이동부재(720)는 상기 수평이동판(713)의 타측 즉, 제2너트(715)에 형성된 레일홈(715a)에 결합되는 레일턱(722a)이 형성되어 상하 방향으로 이동 가능하게 구비되는 이동체(722), 상기 이동체(722)의 하측에서 내부로 삽입되어져 상기 제2너트(715)에 결합되는 제2볼트봉(723) 및 상기 이동체(722)의 하면에서 상기 제2볼트봉(723)을 회전 작동시키기 위한 제2회전모터(724)를 포함하여 구성되어, 도 6의 "a" 및 "b"에서 도시하는 바와 같이 제2회전모터(724)의 회전 방향에 따라 제2볼트봉(723)이 회전하게 되면 고정되어 있는 제2너트(715)에 의해 이동체(722), 제2볼트봉(723) 및 제2회전모터(724)가 동시에 승하강 작동하게 되는 것이다.The second up-down moving member 720 is formed with a rail jaw 722a coupled to the other side of the horizontal moving plate 713, that is, the rail groove 715a formed in the second nut 715, A second bolt rod 723 inserted into the lower portion of the moving body 722 to be coupled to the second nut 715 and a second bolt rod 723 inserted into the lower portion of the moving body 722, And a second rotating motor 724 for rotating the second bolt rod 723 so as to rotate the second rotating motor 724 in the rotational direction of the second rotating motor 724 as shown by "a" and "b" The second bolt rod 723 and the second rotation motor 724 are simultaneously moved up and down by the second nut 715 fixed when the second bolt rod 723 rotates .
마지막으로, 상기 집게실린더(730)는 상기 이동체(722)의 상단에 구비되어서 신축 작동에 의해 코일(C)을 집거나 놓아주도록 동작되는 것으로, 이는 널리 공지되어 있어 별도의 상술은 생략하기로 한다.Lastly, the clamping cylinder 730 is provided at the upper end of the moving body 722 and is operated to retract and release the coil C by a stretching operation, which is well known and will not be described in detail hereinabove .
결국, 본 발명의 상기 제1전후 및 제2상하 이동부재(710, 720)는 설정된 위치로 집게실린더(730)를 전후상하 방향으로 이동시키기 위해 구비되는 것으로, 이동 방법이 볼트봉의 회전에 의해 구현되도록 예시하고 있지만 이는 이미 공지된 이동 방법의 하나로, 이에 한정하지 않고 신축 작동되는 실린더로 대체할 수 있는 등 공지된 다양한 방법으로 구현할 수 있음은 너무나 자명하다.As a result, the first and second vertical movement members 710 and 720 of the present invention are provided to move the clamping cylinder 730 in the vertical direction up and down, However, it is obvious that the present invention can be implemented by various known methods such as a known moving method, but not limited to, a cylinder that can be expanded and contracted.
도 7의 "a"는 본 발명의 바람직한 일실시예에 따른 고정부재를 보인 확대 사시도이며, "b"는 C-C'선 단면도이다.7 is an enlarged perspective view showing a fixing member according to a preferred embodiment of the present invention, and "b" is a sectional view taken along the line C-C '.
도면을 참조로 하면, 고정부재(800)는 여기서는 미도시 하고 있으나 회전테이블(500)의 상판(510)의 가장자리에 이격 설치되어 하향되는 코일(C)이 내부로 삽입되도록 하는 한 쌍의 기둥(810)(도 1 참조), 상기 한 쌍의 기둥(810) 중 일측 기둥(810)에 미부호 설명인 힌지를 축으로 회전 가능하게 설치되되 코일(C)이 삽입되는 방향인 시계 방향으로만 회전되고, 그 반대 방향으로 회전되지 못하도록 구성되어 삽입된 코일(C)이 무단으로 배출되지 못하도록 스프링(822)에 의해 탄성 지지되는 차단판(820), 상기 한 쌍의 기둥(810)에 상하 슬라이딩 가능하게 장착되어 삽입되는 코일(C)을 안치하는 안치판(830) 및 상기 안치판(830)의 하측에서 탄성력을 제공하여 코일(C)이 삽입될 때 발생될 수 있는 충격을 줄이도록 하는 탄성부재(840)를 포함하여 구성된다.Referring to the drawing, the stationary member 800 is not shown here, but a pair of pillars (not shown) are provided, spaced apart from the edge of the upper plate 510 of the rotary table 500, (Not shown) of the pillar 810 of the pair of pillars 810. The hinge 810 is rotatable only in the clockwise direction in which the coil C is inserted A blocking plate 820 elastically supported by a spring 822 so as not to be rotated in the opposite direction so that the inserted coil C can not be discharged unrestrictedly, And an elastic member 830 for lowering the shock that may be generated when the coil C is inserted by providing an elastic force at the lower side of the seat plate 830. [ (840).
이제, 하기에서는 상기와 같이 구성된 본 발명의 모터 코일 와인딩기(10), 특히 본 발명의 주요 특징인 자동 테이핑수단(600), 집게부재(700) 및 고정부재(800)를 중심으로 작동관계에 대해서 살펴보기로 한다.Hereinafter, the motor coil winding machine 10 of the present invention constructed as described above, particularly the automatic taping means 600, which is a main feature of the present invention, the clamping member 700 and the fixing member 800, .
도 8은 본 발명의 바람직한 일실시예에 따른 모터 코일 와인딩기의 작동관계를 보인 개략적 정면도이고, 도 9는 본 발명의 바람직한 일실시예에 따른 자동 테이핑수단의 작동관계를 보인 일부 확대 측면도이며, 도 10은 본 발명의 바람직한 일실시예에 따른 집게부재 및 고정부재의 작동관계를 보인 개략적 정면도이고, 도 11은 본 발명의 바람직한 일실시예에 따른 절단 파지부재의 작동관계를 보인 개략적 평면도이다.FIG. 8 is a schematic front view showing an operating relationship of a motor coil winding machine according to a preferred embodiment of the present invention, FIG. 9 is a partially enlarged side view showing an operating relationship of an automatic tapping means according to a preferred embodiment of the present invention, FIG. 10 is a schematic front view showing an operating relationship between a clamping member and a fixing member according to a preferred embodiment of the present invention, and FIG. 11 is a schematic plan view showing an operating relationship of a cutting grip member according to a preferred embodiment of the present invention.
먼저, 도 8을 참조로 하면, 여러 가닥의 코일(C)을 포마(200)에 감기 위해서는 상부에서 일측 플라이어(300) 내부를 통해 공급이 이루어지고, 그 끝단은 연장되어서 절단 파지부재(400)에 파지된 상태로 준비된다. 그러면 아래측에 구비된 집게부재(700)의 집게실린더(730)가 전후 및 상측으로 이동되면서 코일(C)을 잡아주게 된다. 여기서, 집게실린더(730)의 위치 설정은 미도시 하고 있는 제어부와 센서에 의해서 설정됨은 당연하다.8, in order to wind a plurality of strands of coils C onto the forma 200, a feed is performed from the upper side through the inside of the one side pliers 300, As shown in Fig. Then, the clamp cylinder 730 of the clamp member 700 provided at the lower side is moved back and forth and upward to catch the coil C. Here, it is a matter of course that the positioning of the clamping cylinder 730 is set by a controller and a sensor not shown.
계속해서, 도 9에서 도시하는 바와 같이, 상기 집게실린더(730)가 코일(C)을 파지하게 되면 측방향에서 자동 테이핑기(630)가 하향 및 전후 이동되면서 여러 가닥의 코일(C)을 한 묶음이 되도록 테이핑처리를 하고 원위치로 복귀하게 된다. 그러면 도 10에서 도시하는 바와 같이 플라이어(300)가 포마(200) 외주연을 따라 회전하면서 코일(C) 권취를 시작하게 되며, 몇 바퀴, 바람직하게 2 ~ 3바퀴 정도 돌아서 코일(C)을 귄취하게 되면 절단 파지부재(400)가 잡고 있던 코일(C)을 놓게 되고, 이와 동시에 집게부재(700)의 집게실린더(730)는 코일(C)을 파지한 채 하향 작동된다. 하향 작동되는 코일(C)은 회전테이블(500)의 상판(510) 가장자리에 구비된 고정부재(800)의 한 쌍의 기둥 사이로 삽입되면서 차단판(820)을 열고 내입된 후 안치판(830)에 안치되는데, 이 안치과정에서 상기 안치판(830)은 탄성부재(840)에 지지되어 있어 충격을 완화할 수 있고, 이와 동시에 열린 차단판(820)은 복원되면서 닫혀 내장된 코일(C)이 외부로 이탈되지 않도록 구속하게 되는 것이다.9, when the clamping cylinder 730 grasps the coil C, the automatic tapping machine 630 is moved downward and backward and forward in the lateral direction so that a plurality of strands of coils C are wound Taping is performed so as to be bundled and returned to the original position. 10, the pliers 300 rotate along the outer periphery of the pillar 200 to start winding the coil C, and the coil C is wound several times, preferably about two to three turns, The clamping member 730 of the clamping member 700 is operated downward while gripping the coil C. As a result, The downwardly-operated coil C is inserted between a pair of columns of a fixing member 800 provided at the edge of the upper plate 510 of the rotary table 500, and the blocking plate 820 is opened, The inner plate 830 is supported by the elastic member 840 so as to mitigate the impact. At the same time, the open plate 820 is restored and closed, It is constrained so as not to be detached to the outside.
이와 같은 동작 과정에서 플라이어(300)는 포마(200) 외주연에 계속해서 코일(C)을 권취하게 되는데, 코일(C)이 순차적으로 권취될 수 있도록 플라이어(300)의 회전에 맞춰 포마(200)는 점차 하향 작동됨은 당연하고, 하향 작동에 의해 하측 회전테이블(500)에 안치된 인서팅 툴(T)로 권취된 코일(C)을 삽입시키게 된다. 플라이어(300)는 셋팅된 회전수만큼 회전되어 코일(C) 권취가 완료되면 회전 작동을 멈추게 되며 하향 되었던 포마(200)는 다시 원위치 되어 다음 권취를 준비하게 된다.In this operation, the pliers 300 continuously wind the coil C on the outer periphery of the pillar 200. The pillar 200 is wound around the pillar 200 in accordance with the rotation of the plier 300 so that the coil C can be sequentially wound. ) Is gradually lowered, and the coil C wound by the inserting tool T placed in the lower rotary table 500 is inserted by the downward movement. The pliers 300 are rotated by the set number of revolutions, and when the winding of the coil C is completed, the rotation operation is stopped and the forma 200 that has been downward is returned to prepare for the next winding.
이때 도 11에서 도시하는 바와 같이 포마(200)와 플라이어(300) 사이로 절단 파지부재(400)가 슬라이딩 진입하여 코일(C)을 파지한 채 외부로 인출시켜 일정 길이 연장하게 된다. 그러면 절단 파지부재(400)를 중심으로 코일(C)의 일측은 포마(200) 측에 권취된 부분으로 연장되어 있고, 다른 측은 플라이어(300)로 연장된 상태이다.At this time, as shown in FIG. 11, the cutting grasping member 400 slides into the space between the forma 200 and the pliers 300 so that the coil C is grasped while being pulled out to extend a certain length. One side of the coil C extends to the portion wound on the side of the forma 200 with the cutting grip member 400 as a center and the other side extends to the flier 300.
이렇게 구비되면, 먼저 집게부재(700)가 상승하여 일측 코일(C)의 중간을 잡아서 고정하고, 자동 테이핑기(630)가 일측 코일(C)의 끝단에 테이핑처리를 하고 원위치 된다. 그러면 절단 파지부재(400)가 코일(C)을 절단하되, 테이핑처리 된 부분은 절단과 동시에 놓아버리고, 다른 측 코일(C) 즉, 플라이어(300)와 연결된 끝부분은 계속해서 잡고 있게 된다.The clamping member 700 is first raised and held in the middle of one coil C and the automatic tapping machine 630 performs a taping process on the end of the one coil C and returns to its original position. Then, the cutting grip member 400 cuts the coil C, the taped portion is released at the same time as the cutting, and the other side coil C, that is, the end portion connected to the pliers 300, continues to be held.
상기 절단 파지부재(400)가 놓아버린 코일(C)의 끝단을 잡고 있는 집게부재(700)가 하향되면서 앞서 설명한 바와 같이 고정부재(800)로 코일(C)을 삽입시켜 고정하게 되며, 다시 상승하여 절단 파지부재(400)가 잡고 있는 코일(C)을 잡게 된다. 그러면 다시 자동 테이핑기(630)가 접근하여 코일(C)의 끝단에 테이핑처리를 하게 되며, 이와 같은 동작을 반복해서 수행하게 되는 것이다.The clamping member 700 holding the end of the coil C released by the cutting gripping member 400 is downwardly inserted and fixed by inserting the coil C into the fixing member 800 as described above, And the coil C held by the cutting grip member 400 is caught. Then, the automatic tapping machine 630 is approached to perform the taping process on the end of the coil C, and such operation is repeatedly performed.
결국, 본 발명에서는 자동 테이핑기(630)를 통해 여러 가닥의 코일(C) 끝단에 테이핑 처리를 하여 한 묶음이 되도록 하여 절단에 의해 여러 가닥의 코일(C)이 서로 벌어지거나 흩어지는 것을 방지할 수 있어 모터 코일을 권취하는 제조공정 및 작업 능률을 향상시킬 수 있으며, 나아가 집게부재(700) 및 고정부재(800)를 통해 절단된 코일(C)을 고정함으로써 권취 과정에서 코일의 끝단이 서로 꼬이는 현상을 방지할 수 있어 작업 능률을 더 향상시키게 되는 것이다.As a result, in the present invention, taping is performed on the ends of a plurality of coils (C) through an automatic tapping machine 630 to form a bundle so as to prevent a plurality of coils (C) The manufacturing process and the work efficiency in winding the motor coil can be improved and the coil C cut through the clamping member 700 and the fixing member 800 can be fixed so that the ends of the coil are twisted It is possible to prevent the phenomenon and further improve the work efficiency.
본 발명에서 개시된 발명의 개념과 실시예가 본 발명의 동일 목적을 수행하기 위하여 다른 구조로 수정하거나 설계하기 위한 기초로서 당해 기술분야의 숙련된 사람들에 의한 그와 같은 수정 또는 변경된 등가 구조는 특허청구범위에서 기술한 발명의 사상이나 범위를 벗어나지 않는 한도 내에서 다양한 변화, 치환 및 변경이 가능하다.Such modifications and alterations by those skilled in the art as a basis for modifying or designing the invention to the other structures in order to carry out the same purpose of the invention disclosed in the present invention, Various changes, substitutions and alterations can be made without departing from the spirit or scope of the invention described in the specification.
Claims (3)
- 프레임과, 상기 프레임 하측에 구비되는 포마와, 상기 프레임 상에 회전 가능하게 구비되어 회전 작동에 의해 공급되는 여러 가닥의 코일을 상기 포마 외주연에 감는 플라이어와, 상기 프레임 일측에 설치되어서 상기 플라이어가 포마의 외주연에 코일을 감게 되면 접근하여 코일을 파지하여 외측으로 당긴 후 절단하되, 절단된 코일의 양 단 중 플라이어 측에 연결된 끝단은 계속 파지함으로써 플라이어가 다시 코일을 감기 시작할 때 놓아주는 절단 파지부재 및 상기 포마 하측에 구비되어 상기 포마에 감긴 코일을 수용하는 인서팅 툴을 안치하여 회전되는 회전테이블을 포함하여 구성되는 모터 코일 와인딩기에 있어서,A plier for winding a plurality of coils rotatably provided on the frame and supplied by a rotation operation to the outer periphery of the forma; a plier installed at one side of the frame, When the coil is wound around the outer periphery of the forma, the coil is grasped by approaching and pulled out, then cut, and the cutter is released when the pliers start winding the coil again by continuously gripping the end connected to the pliers in both ends of the cut coil And a rotating table rotatably mounted on an insert tool for receiving a coil wound on the forma, the rotating table being disposed below the rotor,상기 절단 파지부재의 일측에는 자동 테이핑기를 포함한 자동 테이핑수단이 구비되어 상기 절단 파지부재가 코일을 절단하기 전에 일측 코일의 끝단부분에 테이핑처리를 하고, 절단 후에는 상기 절단 파지부재가 파지하고 있는 다른측 코일의 끝단 부분에 테이핑처리를 함으로써 여러 가닥의 코일을 한 묶음이 되도록 고정하여 절단되더라도 여러 가닥의 코일이 서로 벌어지거나 흩어지지 않도록 구성되되,An automatic tapping means including an automatic tapping device is provided on one side of the cutting grip member so that the end of the one side coil is subjected to taping treatment before the cutting grip member cuts the coil, A plurality of coils are fixed to one bundle by taping the end portions of the side coils so that the coils are not widened or scattered even if they are cut,상기 회전테이블 일측에 구비되어 상기 자동 테이핑수단이 코일을 테이핑 처리할 때 흔들리지 않도록 코일의 중간부분을 파지해주는 집게부재를 더 포함하여 구성되는 것을 특징으로 하는 코일의 끝단에 테이핑 처리가 가능한 모터 코일 와인딩기.And a clamping member provided at one side of the rotary table for gripping an intermediate portion of the coil so that the tapping means does not shake when the taping process is performed by the taping means. group.
- 제 1항에 있어서,The method according to claim 1,상기 집게부재는 테이핑 처리할 동안 파지하고 있는 코일과 함께 하향 작동하여 코일의 끝단을 하향 시키되, 상기 회전테이블의 상판 가장자리에는 하향되는 코일을 수용하여 고정시키는 고정부재가 다수 구비되는 것을 특징으로 하는 코일의 끝단에 테이핑 처리가 가능한 모터 코일 와인딩기.Wherein the clamping member is provided with a plurality of fixing members for downwardly moving the coils while downwardly operating with the coils gripped during the taping process so as to lower the ends of the coils and to receive and fix downward coils at the edge of the top plate of the rotating table. A motor coil winding machine capable of taping at the end of a motor coil winding machine.
- 제 2항에 있어서,3. The method of claim 2,상기 고정부재는The fixing member상기 상판의 가장자리에 이격 설치되어 하향되는 코일이 내부로 삽입되도록 하는 한 쌍의 기둥;A pair of pillars spaced apart from each other at an edge of the upper plate so as to allow a downward coil to be inserted therein;상기 한 쌍의 기둥 중 일측 기둥에 힌지를 축으로 회전 가능하게 설치되되, 코일이 삽입되는 방향으로만 회전되고, 그 반대 방향으로 회전되지 못하도록 구성되어 삽입된 코일이 무단으로 배출되지 못하도록 하는 차단판;And a coil spring which is installed on one of the pair of pillars so as to be rotatable about a hinge axis and rotates only in a direction in which the coil is inserted and is not rotated in the opposite direction, ;상기 한 쌍의 기둥에 상하 슬라이딩 가능하게 장착되어 삽입되는 코일을 안치하는 안치판; 및An installation plate which is mounted on the pair of columns so as to be slidable up and down and which is inserted; And상기 안치판의 하측에서 탄성력을 제공하여 코일이 삽입될 때 발생될 수 있는 충격을 줄이도록 하는 탄성부재;An elastic member for providing an elastic force at a lower side of the seat plate to reduce an impact that may be generated when the coil is inserted;를 포함하여 구성되는 것을 특징으로 하는 코일의 끝단에 테이핑 처리가 가능한 모터 코일 와인딩기.The motor coil winder according to claim 1,
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JP2009153291A (en) * | 2007-12-20 | 2009-07-09 | Sumitomo Electric Ind Ltd | Coil member, stator, and method of assembling coil member |
KR101129160B1 (en) * | 2010-11-29 | 2012-03-20 | 이광일 | Coil winding machine for transformer |
JP2013183607A (en) * | 2012-03-05 | 2013-09-12 | Mitsubishi Electric Corp | Binding tape application device of coil for rotary electric machine, binding tape application method of coil for rotary electric machine, and manufacturing method of coil for rotary electric machine using binding tape application method |
Also Published As
Publication number | Publication date |
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KR101891039B1 (en) | 2018-08-22 |
CN110050406A (en) | 2019-07-23 |
CN110050406B (en) | 2021-04-20 |
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