WO2019097908A1 - Variable load transmission component for straddled vehicle, straddled vehicle, and method for injection molding clutch hub - Google Patents

Variable load transmission component for straddled vehicle, straddled vehicle, and method for injection molding clutch hub Download PDF

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Publication number
WO2019097908A1
WO2019097908A1 PCT/JP2018/037774 JP2018037774W WO2019097908A1 WO 2019097908 A1 WO2019097908 A1 WO 2019097908A1 JP 2018037774 W JP2018037774 W JP 2018037774W WO 2019097908 A1 WO2019097908 A1 WO 2019097908A1
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WO
WIPO (PCT)
Prior art keywords
variable load
vehicle
load transfer
transfer component
main body
Prior art date
Application number
PCT/JP2018/037774
Other languages
French (fr)
Japanese (ja)
Inventor
将光 篠宮
拓実 平野
秀成 河合
Original Assignee
ヤマハ発動機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ヤマハ発動機株式会社 filed Critical ヤマハ発動機株式会社
Priority to JP2019515387A priority Critical patent/JP7252889B2/en
Publication of WO2019097908A1 publication Critical patent/WO2019097908A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/02Hubs adapted to be rotatably arranged on axle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/02Hubs adapted to be rotatably arranged on axle
    • B60B27/04Hubs adapted to be rotatably arranged on axle housing driving means, e.g. sprockets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M21/00Transmissions characterised by use of resilient elements therein
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

Definitions

  • the present invention relates to a straddled vehicle for straddled vehicle which is used in straddled vehicle and to which a fluctuating load is input, a straddled vehicle provided with the fluctuating load transmission component for straddled vehicle, and a method for injection molding of a clutch hub.
  • a straddled vehicle for straddled vehicle which is used in straddled vehicle and to which a fluctuating load is input
  • a straddled vehicle provided with the fluctuating load transmission component for straddled vehicle
  • a method for injection molding of a clutch hub is about.
  • a straddled vehicle such as a two-wheeled motor vehicle
  • the power of the engine is transmitted to the rear wheels which are driving wheels.
  • the torque fluctuation of the engine is transmitted to the rear wheels.
  • a sprocket connected to a drive chain is provided with a clutch hub and a rear wheel with a wheel hub, respectively, via a hub damper.
  • a straddled vehicle in which a clutch hub and a wheel hub are connected is known.
  • the wheel hub and the clutch hub which receive a fluctuating load are generally made of a metal material in order to secure rigidity.
  • a damper rubber is provided between a partition formed on the wheel hub and a claw provided on the driven flange. The claws transmit engine power to the partition of the wheel hub via the damper rubber. This alleviates the torque fluctuation.
  • weight reduction of components for straddled vehicles used for straddled vehicles is also demanded. If the thickness of the straddled vehicle component is reduced to reduce the weight of the straddled vehicle component, the rigidity of the straddled vehicle component is reduced.
  • the components for Straddle vehicles also have to meet the requirements of the application. Specifically, with respect to components such as a clutch hub, to which a variable load is input or output, as described above, while securing rigidity and reducing weight, the load felt by the passenger of the Straddle vehicle such as torque fluctuation. There is a demand to mitigate the fluctuation.
  • the present invention can further reduce the weight while securing the rigidity, and can reduce the fluctuation of the input load or the output load to reduce the fluctuation felt by the passenger of the Straddle vehicle.
  • An object of the present invention is to obtain a load part, a straddle vehicle equipped with the same, and a method of injection molding a clutch hub.
  • a variable load transfer component for a straddle vehicle is a straddled vehicle for use in a straddled vehicle having a rear arm supporting a rear wheel, and a body frame supporting a seat on which an occupant sits and a drive source.
  • a variable load transfer component for a straddle vehicle comprising: The straddled vehicle variable load transfer component is attached to the rear arm, the drive source or the vehicle body frame, or is provided in a power transmission path between the drive source and the rear wheel.
  • variable load input unit and the variable load output unit are disposed at positions separated in a direction different from the input direction of the variable load input to the variable load input unit, and the variable load input unit, the variable load transmission
  • the unit and the variable load output unit are integrally formed of a fiber reinforced resin reinforced by fibers.
  • variable load transfer component for straddle vehicle is used as a fiber reinforced resin to utilize its material properties, and while reducing the weight and the rigidity of the variable load transfer member, the variable load transfer component for straddle vehicle itself The effect of relieving load fluctuation is obtained.
  • variable load input unit and the variable load output unit are arranged at a position separated in a direction different from the input direction of the variable load input to the variable load input unit.
  • a tensile force is applied to the variable load transfer unit.
  • fiber reinforced resin has intensity to tensile force, the above-mentioned fluctuation load transmitting part is minutely deformed by tensile force, and it is possible to ease fluctuation of load by this deformation.
  • variable load transfer component for a straddle vehicle, which is reduced in weight while securing rigidity and also capable of reducing a variable load.
  • the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration.
  • the fiber reinforced resin is a carbon fiber reinforced resin in which the resin is reinforced by carbon fibers.
  • the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration.
  • the fibers are disposed in the fiber reinforced resin so as to extend in a direction different from the input direction of the variable load input to the variable load input unit.
  • the fibers can be arranged in the fiber reinforced resin so as to extend in a direction different from the input direction of the variable load input to the variable load input unit, thereby strengthening the strength against the applied variable load. it can.
  • the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration.
  • the fibers are independent of one another and have a predetermined length.
  • variable load transfer component for the straddle vehicle, and easily manufacture the variable load transfer component for the straddled vehicle that can secure rigidity and obtain an absorbing effect against the variable load.
  • the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration.
  • the variable load transfer component for a straddle vehicle projects in the axial direction of the axle so as to surround the through hole in a disk-like main body having a through hole through which the axle passes and a first surface of the main body.
  • the drive chain is embedded in the main body portion so as to be exposed from the annular rib, the claw portion provided so as to radially extend in the radial direction on the second surface of the main body portion, and the first surface in the main body portion.
  • a metallic fastening member for securing a rear wheel sprocket to be connected.
  • the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration.
  • the fibers are disposed in the fiber reinforced resin so as to extend in the protruding direction of the claws.
  • the external force applied to the claws can be provided with strength in the direction to be strengthened.
  • the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration.
  • the variable load transfer component for a straddle vehicle includes a wheel hub having a claw portion that engages with the claw portion of the clutch hub via an elastic member.
  • the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration.
  • the variable load transfer component for a straddle vehicle is positioned at a proximal end fixed to the vehicle body frame, a main body extending from the proximal end toward the outer side of the vehicle, and a distal end of the main body. And a free end which is a free end, Have.
  • each of the above-described configurations includes: a base end to which the variable load transfer component for a straddle vehicle is fixed to the vehicle body frame; and a main body extending from the base end toward the outer side of the vehicle.
  • the present invention is particularly useful in a configuration having a free end located at the distal end of the main body.
  • the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration.
  • the fibers contained in the fiber-reinforced resin are disposed in the fiber-reinforced resin so as to extend in the protruding direction from the attachment portion with the vehicle body frame.
  • the straddled vehicle variable load transmitting component having the tip portion is required to have strength from the fixing portion to the vehicle body frame portion toward the tip portion. That is, a base end fixed to the vehicle body frame, a main body extending from the base end toward the outer side of the vehicle, and a free end which is located at a distal end of the main body
  • the strength can be enhanced by arranging the fibers included in the variable load transfer component for a straddle vehicle having a and from the proximal end to the distal end or from the distal end to the proximal end.
  • variable load transfer component for a straddle vehicle of the present invention includes the rear arm, a bracket or footrest attached to the drive source or the vehicle body frame, or a power transfer path of the drive source and the rear wheel. Clutch hub or wheel hub provided in
  • a disk-shaped main body portion having a through hole through which an axle passes and a first surface of the main body portion protrudes in the axial direction of the axle so as to surround the through hole.
  • the drive chain is embedded in the main body portion so as to be exposed from the annular rib, the claw portion provided so as to radially extend in the radial direction on the second surface of the main body portion, and the first surface in the main body portion.
  • the clutch hub by injection molding the clutch hub, cutting work can be reduced, and the clutch hub can be easily manufactured. Further, by using a fiber reinforced resin as the molten resin, it is possible to reduce the weight of the variable load transfer component for a straddle vehicle while securing rigidity while absorbing the variable load.
  • the metal fastening member is disposed near the gate, the injected resin is dispersed. Further, since the molten resin is injected from the root of the claw portion to the tip of the claw portion, the fiber in the molten resin extends in the protruding direction of the claw portion, whereby the strength of the clutch hub can be improved.
  • connection As used herein, “attached”, “connected”, “coupled”, and / or their equivalents are used in a broad sense, “direct and indirect” attachment, Includes both connections and bonds. Furthermore, “connected” and “coupled” are not limited to physical or mechanical connections or couplings, but can include direct or indirect connections or couplings.
  • Described herein are embodiments of the injection molding method for a straddled vehicle, a straddled vehicle, and a clutch hub according to the present invention.
  • the straddled vehicle means a vehicle on which a passenger straddles.
  • Stradold vehicles include, for example, motorcycles, tricycles, four-wheel vehicles and the like.
  • a fiber reinforced resin means a fiber reinforced resin in which the resin is reinforced by fibers.
  • variable load transfer component means a component to which a variable load is transferred.
  • the variable load transfer component includes a rear arm, a bracket or footrest attached to a drive source or a vehicle body frame, or a clutch hub or wheel hub provided in a drive source and a rear wheel power transmission path.
  • variable load transfer component for a straddle vehicle according to one embodiment of the present invention, and the straddled vehicle and the injection molding method of a clutch hub provided with the same, it is possible to further reduce the weight while securing the rigidity.
  • a straddled vehicle for straddled vehicle and a straddled vehicle equipped with the same can be obtained, which can also obtain a reduction effect for the fluctuating load input from the vehicle.
  • FIG. 1 is a side view of a vehicle according to an embodiment of the present invention.
  • FIG. 2 is a perspective view showing a schematic configuration of a main frame.
  • FIG. 3 is a perspective view showing a schematic configuration of the rear frame.
  • FIG. 4 is a perspective view showing a schematic configuration of a rear wheel.
  • FIG. 5 is a partially enlarged perspective view showing the configuration of a wheel hub provided on the rear wheel.
  • FIG. 6 is a perspective view showing the structure of the hub damper.
  • FIG. 7 is a perspective view seen from the first surface direction showing the configuration of the clutch hub.
  • FIG. 8 is a perspective view seen from the second surface direction showing the configuration of the clutch hub.
  • FIG. 9 is a cross-sectional view taken along line IV-IV of FIG. FIG.
  • FIG. 10 is a perspective view showing a footrest bracket for the driver and a configuration of the footrest.
  • FIG. 11 is a perspective view showing the configuration of a footrest bracket for a passenger.
  • FIG. 12 is a diagram showing an overall configuration of a vehicle and a schematic configuration of a clutch hub.
  • arrow F in the figure indicates the forward direction of the vehicle.
  • An arrow U in the drawing indicates the upward direction of the vehicle.
  • Arrow R in the figure indicates the right direction of the vehicle.
  • Arrow L in the figure indicates the left direction of the vehicle.
  • the front, rear, left, and right directions mean the front, rear, left, and right directions as viewed from a passenger driving the vehicle.
  • the present inventors examined the configuration of a variable load component for a straddle vehicle, which can reduce the weight felt by the straddled vehicle occupant while reducing the weight and rigidity.
  • the inventors of the present invention have made it clear that it is possible to reduce the weight of a variable load component for a straddle vehicle to which a variable load is transmitted by using a resin material while proceeding with the study.
  • variable load component for Straddle vehicle When the variable load component for Straddle vehicle is made of resin material as described above, weight reduction can be achieved compared to the case where it is made of metal components, but to secure the rigidity of the variable load component for Straddle vehicle It is necessary to increase the thickness of the resin to some extent. However, there are cases where it is not possible to replace a variable load component for a straddle vehicle with a resin material due to the restriction of the resin thickness and the like. Therefore, there is a possibility that sufficient weight reduction of the variable load component for Straddle vehicle can not be achieved.
  • the inventors of the present invention can secure rigidity while reducing the weight of the variable load component for straddle vehicle to which a variable load is input, by using a fiber reinforced resin material in which the resin is reinforced by fibers. It has been found that it is possible to reduce the fluctuation of the load felt by the occupants of the Straddle vehicle by easing the fluctuation of the input load or the fluctuation of the output load.
  • the present inventors considered the present invention based on the above findings. Hereinafter, embodiments of the present invention will be described.
  • FIG. 1 is a side view schematically showing the overall configuration of a vehicle 1 according to the embodiment. The schematic configuration of the vehicle 1 will be described with reference to FIG.
  • the vehicle 1 is, for example, a two-wheeled motor vehicle, and includes a vehicle body 2, front wheels 3, and rear wheels 4.
  • the vehicle 1 is a straddled vehicle which a passenger rides in a straddle state.
  • the vehicle body 2 includes a vehicle body cover 5, a bar handle 6, a front seat 7 a, a tandem seat 7 b, a power unit 8, and a vehicle body frame 10.
  • the vehicle body frame 10 supports respective components such as the vehicle body cover 5, the bar handle 6, the front seat 7a, the tandem seat 7b, the power unit 8 and the like.
  • the power unit 8 includes an engine 8a.
  • the vehicle body 2 is a structure that includes the vehicle body frame 10 and the rear arm 14 and supports each component of the vehicle 1.
  • the rear arm 14 supports the rear wheel 4 with respect to the vehicle body frame 10.
  • a front portion of the rear arm 14 is rotatably connected in the vertical direction to a main frame 12 of the vehicle body frame 10 described later.
  • the detailed configuration of the rear wheel 4 will be described later.
  • the front wheel 3 is rotatably supported by a pair of front forks 9 supported by the vehicle body 2.
  • the body frame 10 has a head pipe 11, a main frame 12, and a rear frame 13.
  • the body frame 10 is covered by a body cover 5.
  • the head pipe 11 is located at the front of the vehicle 1 and rotatably supports a steering shaft 6 a connected to the bar handle 6.
  • the head pipe 11 is connected to the front of the main frame 12.
  • FIG. 2 is a top view schematically showing the overall configuration of the vehicle 1. As shown in FIG. 2, the main frame 12 is connected to the head pipe 11 and extends from the head pipe 11 toward the rear of the vehicle. The main unit 12 supports a power unit 8 and the like.
  • the main frame 12 has a left main frame 20 and a right main frame 30.
  • the left main frame 20 and the right main frame 30 are each formed in a plate shape extending in the vehicle longitudinal direction.
  • the left main frame 20 is a left main frame front portion 21 extending rearward and downward from the head pipe 11, and a left main frame extending downward from the rear end portion of the left main frame front portion 21. And a mainframe rear portion 22.
  • the right main frame 30 includes a right main frame front portion 31 extending rearward and downward from the head pipe 11 and a right main frame rear portion 32 extending downward from the rear end portion of the right main frame front portion 31.
  • the front ends of the left main frame 20 and the right main frame 30 are connected to the head pipe 11, respectively. That is, the front end portion of the left main frame front portion 21 of the left main frame 20 and the front end portion of the right main frame front portion 31 of the right main frame 30 are connected.
  • the rear end portion of the left main frame rear portion 22 of the left main frame 20 and the rear end portion of the right main frame rear portion 32 of the right main frame 30 are connected by a cross member 17 extending in the left-right direction.
  • the main frame 12 has a left suspension support 25 and a right suspension support 35 extending rearward and upward from the left main frame 20 and the right main frame 30, respectively, between the front end and the rear end in the longitudinal direction. Have.
  • a rear arm 14 is rotatably supported by the left main frame rear portion 22 and the right main frame rear portion 32. That is, the front of the rear arm 14 is rotatably connected to the rear of the left main frame 20 and the right main frame 30.
  • a footrest bracket 41 for a driver is attached to each of the left main frame rear portion 22 and the right main frame rear portion 32 (see FIG. 1).
  • the footrest bracket 41 is provided with a foldable footrest 42 for the driver to put his / her foot on it.
  • a plate-like heel guard 43 is connected to the footrest bracket 41. The heel guard 43 prevents the driver's foot from directly contacting the engine or the like. Detailed configurations of the footrest bracket 41 and the footrest 42 for the driver will be described later.
  • a rear frame attachment portion 20a for attaching the rear frame 13 to the left main frame 20, a rear arm attachment portion 20b for attaching the rear arm 14, and a power unit attachment portion 20c for attaching the power unit 8 are provided. It is provided.
  • a rear frame mounting portion 30 a for mounting the rear frame 13, a rear arm mounting portion 30 b for mounting the rear arm 14, and a power unit mounting portion 30 c for mounting the power unit 8 are provided on the right main frame 30.
  • the main frame 12 may be made of a metal material, or may be made of a fiber reinforced resin in which the resin is reinforced by fibers such as carbon fibers. Moreover, when using the said fiber reinforced resin for the main frame 12, you may comprise at least one part with the said fiber reinforced resin.
  • the carbon fibers may be continuous fibers having a fiber length equal to or greater than a predetermined length and may be discontinuous fibers. Also, continuous fibers and discontinuous fibers may be used.
  • a rear frame 13 (a variable load transfer component for a straddle vehicle) is connected to the rear of the main frame 12. Specifically, the rear frame 13 is connected to the left main frame rear 22 and the right main frame rear 32. As described above, since the power unit 8 including the engine 8 a is fixed to the main frame 12, vibrations and fluctuating loads of the engine 8 a are transmitted to the rear frame 13 via the main frame 12.
  • FIG. 3 is a perspective view showing a schematic configuration of the rear frame 13.
  • the rear frame 13 has a shape extending in the front-rear direction of the vehicle 1.
  • the rear frame 13 has a left rear frame 51, a right rear frame 52, a first cross portion 53, and a second cross portion 54.
  • the left rear frame 51 and the right rear frame 52 are each formed in a wall shape extending in the vertical direction and the front-rear direction.
  • the left rear frame 51 and the right rear frame 52 are arranged in parallel in the left-right direction.
  • the left rear frame 51 and the right rear frame 52 are connected at their rears.
  • the first cross portion 53 connects the left rear frame 51 and the right rear frame 52 at their front and lower portions.
  • the second cross portion 54 connects the left rear frame 51 and the right rear frame 52 at a central portion and a lower portion in the front-rear direction. That is, the first cross portion 53 and the second cross portion 54 extend in the left-right direction.
  • the front connection portion 55 of the left rear frame 51 is connected to the left main frame rear portion 22 by a fastening member (not shown) such as a bolt.
  • the front connection portion 56 of the right rear frame 52 is connected to the rear portion 32 of the right main frame by a fastening member (not shown) such as a bolt.
  • the left rear frame 51, the right rear frame 52, the first cross portion 53, and the second cross portion 54 may be integrally formed, or may be formed separately and mutually by a fastening member, an adhesive or the like. It may be connected.
  • a front seat 7a and a tandem seat 7b on which an occupant is seated are attached to the left rear frame 51 and the right rear frame 52. Among the occupants, the driver is seated, and among the occupants, the passenger of the tandem seat 7b is seated.
  • the left rear frame 51 and the right rear frame 52 are each provided with a footrest bracket 41a for a passenger seated on the tandem seat 7b (see FIG. 1).
  • the footrest bracket 41a is provided with a foldable footrest 42a for the passenger to place a foot on. Detailed configurations of the footrest bracket 41a and the footrest 42a for the passenger will be described later.
  • the rear frame 13 is made of a fiber reinforced resin in which the resin is reinforced by fibers such as carbon fibers.
  • the rear frame 13 may be partially made of the fiber reinforced resin.
  • the resin is preferably, for example, a thermoplastic resin such as polypropylene, polyamide or polyphenylene sulfide, or a thermosetting resin such as epoxy resin, vinyl ester or phenol resin.
  • the carbon fibers may be woven or unwoven with each other.
  • the carbon fibers may be continuous fibers independent of each other and having a predetermined length (for example, 1 mm) or more, or may be discontinuous fibers.
  • a sheet of continuous fibers and discontinuous fibers may be used as the carbon fibers.
  • the rear frame 13 is made of carbon fiber reinforced resin, it is possible to further reduce its weight as compared to metal materials while securing its rigidity, and to obtain a vibration reducing effect against engine vibration transmitted from the engine 8a.
  • FIG. 4 is an exploded perspective view showing a schematic configuration of the rear wheel 4.
  • the rear wheel 4 includes a rear wheel unit 70 rotatably attached to the rear arm 14 and a rubber tire 71.
  • the rear wheel unit 70 includes a rear wheel 72, a wheel hub 73 integrally formed with the rear wheel 72, a hub damper 74, a clutch hub 75, and a rear wheel sprocket 76.
  • the rear wheel 72 is made of an aluminum alloy, and a rubber tire 71 is mounted on the outer periphery.
  • the rear wheel 72 has a wheel hub 73 at its central portion.
  • the wheel hub 73 is provided with a through hole 73 d for inserting an axle (not shown).
  • FIG. 5 is a partially enlarged perspective view showing the configuration of a wheel hub 73 (a variable load transfer component for a straddle vehicle) provided on the rear wheel 72.
  • the wheel hub 73 is configured as an injection-molded article using a carbon fiber resin in which the resin is reinforced by carbon fibers.
  • the wheel hub 73 is fixed to the rear wheel 72.
  • the wheel hub 73 includes an annular inner wall 73a and an outer wall 73b disposed concentrically with the through hole 73d, and a plurality of radially extending claws 73c disposed between the inner wall 73a and the outer wall 73b.
  • the hub damper 74 which is an elastic member, is made of rubber, and includes two blocks 74a and 74b, and a connection portion 74c connecting the blocks 74a and 74b.
  • the hub damper 74 is attached to the wheel hub 73 such that the claws 73c of the wheel hub 73 are positioned between two adjacent blocks 74a and 74b.
  • the clutch hub 75 (variable load transfer component for straddle vehicle) is provided on an annular main body portion 75a provided with a through hole 78 through which an axle 78a penetrates at the center, and on a second surface 75k of the main body portion 75a.
  • a fastening member 75c (metal fastening member) embedded so as to be exposed to the first surface 75j of the main body 75a.
  • the fastening member 75c is provided with a fixing hole 75d extending along the direction of the axle M as shown in FIG. As shown in FIG. 4, the clutch hub 75 is mounted such that the claws 75 b are located between two adjacent blocks 74 a and 74 b of the hub damper 74. The claws 75 b of the clutch hub 75 mesh with the claws 73 c of the wheel hub 73 via the hub damper 74.
  • the main body 75a has an inner annular rib 75h and an outer annular rib 75i arranged concentrically with each other on the first surface 75j.
  • the inner surface of the inner annular rib 75 h constitutes a through hole 78.
  • six reinforcing ribs 75f radially extending in the radial direction are equally disposed in the circumferential direction.
  • the height of the reinforcing rib 75f with respect to the first surface 75j is lower than the height of the inner annular rib 75h and the outer annular rib 75i.
  • a fastening member attachment portion 75g for holding the fastening member 75c protrudes radially outward on the outer peripheral surface of the outer annular rib 75i.
  • the fastening member attachment portion 75g is provided on the first surface 75j of the main body 75a, and on the second surface 75k of the main body 75a in the circumferential direction of the clutch hub 75 when the first surface 75j is viewed in the normal direction. It is located at an intermediate position between the two adjacent claws 75b provided.
  • the claw portion 75 b is located in a gap 74 d formed between two adjacent hub dampers 74 in a state where the clutch hub 75 is assembled to the wheel hub 73.
  • the claws 75 b of the clutch hub 75 can transmit the force to the claws 73 c of the wheel hub 73 via the hub damper 74.
  • the fastening member 75c is made of an aluminum alloy, and is embedded so as to be exposed to the first surface 75j of the fastening member attachment portion 75g.
  • the rear wheel sprocket 76 is fixed to the fixing hole 75d using a screw (not shown).
  • the driving force of the engine 8a is transmitted to the clutch hub 75 from a fastening member attachment portion 75g to which the rear wheel sprocket 76 is fixed.
  • the fastening member attachment portion 75g of the clutch hub 75 is a variable load input portion.
  • the rear wheel sprocket 76 is connected to the drive chain 77 as shown in FIG. 4 and transmits the driving force of the engine 8 a to the clutch hub 75.
  • the driving force transmitted to the clutch hub 75 is the wheel hub 73 and the wheel hub It is transmitted to the rear wheel 72 to which 73 is connected. That is, the load changing due to the torque fluctuation of the engine 8 a is transmitted to the clutch hub 75 and the wheel hub 73.
  • the claws 75 b of the clutch hub 75 transmit the force to the claws 73 c of the wheel hub 73 via the hub damper 74.
  • the claw portion 75b of the clutch hub 75 is a variable load output portion.
  • the inner annular rib 75h, the outer annular rib 75i, and the reinforcing rib 75f that constitute the main body portion 75a are variable load transmitting portions.
  • the fastening member attachment portion 75g is formed on the first surface 75j of the main body portion 75a, and the fastening member attachment portion 75g is viewed in the normal direction of the first surface 75j in the circumferential direction of the clutch hub 75. It is located at an intermediate position between two adjacent claws 75b provided on the second surface 75k of the main body 75a.
  • the fastening member attachment portion 75g is provided on the first surface 75j, and the claw portion 75b is provided on the second surface 75k.
  • the fastening member attachment portion 75g and the claw portion 75b are mutually separated in the axial direction of the clutch hub 75 different from the tangential direction of the clutch hub 75 which is the input direction of the fluctuation load input to the fastening member attachment portion 75g. Located in position.
  • the claw portion 73c of the wheel hub 73 is a variable load input portion
  • the portion fixed to the rear wheel 72 of the wheel hub 73 is a variable load output portion
  • the inner wall 73a and the outer wall 73b are variable load transfer portions.
  • the hub damper 74 interposed between the clutch hub 75 and the wheel hub 73.
  • the clutch hub 75 and the wheel hub 73 absorb a fluctuating load by configuring the clutch hub 75 and the wheel hub 73 with a carbon fiber resin in which the resin is reinforced by carbon fiber. Can. Therefore, a part of the fluctuating load is absorbed by the clutch hub 75 and the wheel hub 73, thereby alleviating the torque fluctuation felt by the occupant.
  • the fastening member attachment portion 75g and the claw portion 75b are mutually separated in the axial direction of the clutch hub 75 different from the tangential direction of the clutch hub 75 which is the input direction of the variable load input to the fastening member attachment portion 75g.
  • a tensile force acts on the fluctuating load transmitting portion (inner wall 73a, outer wall 73b).
  • fiber reinforced resin has intensity to tensile force
  • a fluctuation load transmitting part is minutely deformed by tensile force. By this deformation, it is possible to ease the fluctuation of the load input to the fastening member attachment portion 75g.
  • the clutch hub 75 and the wheel hub 73 can be made of carbon fiber resin in which resin is reinforced by carbon fiber, whereby the rigidity required of the clutch hub 75 and the wheel hub 73 can be secured. , To absorb the fluctuating load.
  • the carbon fiber reinforced resin constituting the clutch hub 75 and the wheel hub 73 will be described by taking the clutch hub 75 as an example.
  • the clutch hub 75 has a structure in which a metal fastening member 75c is embedded in a fastening member attaching portion 75g of a main body portion 75a using a carbon fiber reinforced resin in which a resin is reinforced by carbon fiber.
  • a carbon fiber reinforced resin which comprises the main-body part 75a and the nail
  • the resin is preferably, for example, a thermoplastic resin such as polypropylene, polyamide or polyphenylene sulfide, or a thermosetting resin such as epoxy resin, vinyl ester or phenol resin.
  • the above-mentioned material is excellent in heat resistance and chemical resistance, is excellent in dimensional stability, and can ensure weight saving while securing the rigidity of the clutch hub 75 and the wheel hub 73. Further, by absorbing the fluctuating load input to the clutch hub 75 and the wheel hub 73, it is possible to reduce the torque fluctuation felt by the occupant.
  • Injection molding is used to mold the clutch hub 75 according to the present embodiment. Specifically, in a state where the fastening member 75c is disposed in a mold (not shown), the molten resin containing the carbon fiber is injected into the mold. Thereby, the strength of the fastening member can be secured, and the falling off from the main body can be prevented.
  • the mold used for injection molding has six gates at which the molten resin is injected from six locations on the outer peripheral surface of the fastening member 75c. These gates are located radially outward with respect to the fastening member 75 c of the clutch hub 75. Therefore, the molten resin injected from the gate into the mold is dispersed in flow by the fastening member 75c.
  • the occurrence of welds on the outer periphery of the main body 75a and the root of the claws 75b is suppressed. Further, since the molten resin flows from the root of the claw portion 75b to the tip of the claw portion 75b, it is possible to arrange the fiber so as to extend in the protruding direction of the claw portion 75b as shown by the arrow 150 in FIG. Therefore, the strength of the claws 75b can be secured.
  • a gate mark 75e is formed in a portion where the gate of the mold is located.
  • the injection molded article using the above-mentioned material is excellent in heat resistance and chemical resistance, and good in dimensional stability, it is possible to reduce the cutting process after molding. Therefore, the clutch hub 75 and the wheel hub 73 can be easily manufactured.
  • a driver's footrest bracket 41 (a variable load transfer component for a straddle vehicle) and a footrest bracket 41a for a passenger (a variable load transfer component for a straddle vehicle) are connected to the main frame 12 and the rear frame 13, respectively.
  • the power unit 8 including the engine 8a is fixed to the main frame 12, the vibration and fluctuating load of the engine 8a can be detected by the footrest bracket 41 and the footrest bracket 41a connected to the main frame 12 and the rear frame 13, respectively. Is also transmitted.
  • an end portion in the longitudinal direction of the bracket main body 80 is divided into two, and a mounting portion 81 to the main frame 12 is provided at each tip. That is, the mounting portion 81 of the footrest bracket 41 is fixed to the main frame 12.
  • the mounting portion 81 is a base end portion, and a body portion (main portion) of the bracket main body 80 extends from the mounting portion 81 outward of the vehicle body 2 in the footrest bracket 41.
  • the tip located at the tip of the bracket body 80 is a free end.
  • a mounting portion 82 of the heel guard 43 for connecting the plate-like heel guard 43 is provided.
  • a footrest mounting portion 83 (tip end portion) for fixing the footrest 42 in a foldable manner is provided at the tip end portion of the bracket body 80 extending outward from the mounting portion 81 of the bracket body 80 to the vehicle body 2.
  • the footrest attaching portion 83 is provided with a pin insertion hole 84.
  • the footrest bracket 41 and the footrest 42 are connected by inserting the connecting pin 87 through the pin insertion hole 84 of the footrest attaching portion 83 and the through hole 85 of the footrest 42.
  • the mounting portion 81 of the bracket main body 80 is a variable load input portion
  • the footrest mounting portion 83 is a variable load output portion
  • the bracket main body 80 is a variable load transfer portion.
  • the mounting portion 81 and the footrest mounting portion 83 are positioned apart from each other in the direction different from the input direction of the variable load input to the variable load input portion (mounting portion 81 of the bracket main body 80).
  • a tensile force acts on the fluctuating load transmitting unit (bracket body 80).
  • fiber reinforced resin has intensity to tensile force
  • a fluctuation load transmitting part is minutely deformed by tensile force. By this deformation, it is possible to ease the fluctuation of the load input to the mounting portion 81 of the bracket main body 80.
  • the footrest bracket 41 may be made of a fiber reinforced resin in which the resin is reinforced by fibers such as carbon fibers.
  • the carbon fibers may be discontinuous fibers which are independent of each other and have a fiber length of a predetermined length or more, or may be continuous fibers. Alternatively, sheets of continuous fibers and discontinuous fibers may be used. Further, as shown by the arrow 151, the fibers are oriented toward a footrest attachment portion 83 provided at the tip of the bracket main body 80 extending from the attachment portion 81 outward of the vehicle body 2. Thus, the footrest bracket 41 can have a high strength in the direction in which the strength is required.
  • the resin is preferably, for example, a thermoplastic resin such as polypropylene, polyamide or polyphenylene sulfide, or a thermosetting resin such as epoxy resin, vinyl ester or phenol resin.
  • the above-mentioned material is excellent in heat resistance, chemical resistance, and dimensional stability, so that the cutting process after molding can be reduced. Therefore, the footrest bracket 41 can be easily manufactured. And by comprising the footrest bracket 41 by carbon fiber reinforced resin, while ensuring the rigidity of the footrest bracket 41, weight reduction can be made possible. Further, by damping the vibration transmitted to the footrest bracket 41 at an early stage, it is possible to reduce the vibration.
  • the footrest bracket 41a (a variable load transfer component for a straddle vehicle) for a passenger is divided into two longitudinal end portions of the bracket main body 90, and each end thereof is fixed to the rear frame 13 An attachment portion 91 is provided. That is, the mounting portion 91 of the footrest bracket 41 a is fixed to the rear frame 13. The attachment portion 91 is a proximal end.
  • the main body (main body) of the bracket main body 90 extends from the mounting portion 91 outward of the vehicle body 2.
  • the tip located at the tip of the bracket body 90 is a free end.
  • a footrest attachment portion 92 (tip end portion) is provided at a tip end portion of the bracket main body extending outward from the attachment portion 81 of the bracket main body 80 to foldably fix the footrest 42a for the passenger. ing.
  • the footrest attachment portion 92 is provided with a pin insertion hole 93.
  • the footrest bracket 41a and the footrest 42a are connected by inserting a pin (not shown) into the pin insertion hole 93 of the footrest attachment portion 92 and the through hole (not shown) of the footrest 42a.
  • the mounting portion 91 of the bracket main body 90 is a variable load input portion
  • the footrest mounting portion 92 is a variable load output portion
  • the bracket main body 90 is a variable load transfer portion.
  • the mounting portion 91 and the footrest mounting portion 92 are positioned apart from each other in a direction different from the input direction of the variable load input to the variable load input portion (mounting portion 91 of the bracket main body 90).
  • a tensile force acts on the fluctuating load transmitting unit (bracket main body 90).
  • the variable load transfer portion (bracket main body 90) is slightly deformed by the tensile force. By this deformation, it is possible to ease the fluctuation of the load input to the mounting portion 91 of the bracket main body 90.
  • the footrest bracket 41a may be made of a fiber reinforced resin in which the resin is reinforced by fibers such as carbon fibers.
  • the carbon fibers may be discontinuous fibers which are independent of each other and have a fiber length of a predetermined length or more, or may be continuous fibers. Alternatively, sheets of continuous fibers and discontinuous fibers may be used. Further, as shown by the arrow 152, the fibers are oriented toward a footrest attachment portion 92 provided at the tip of a bracket main body 90 extending from the attachment portion 91 to the outside of the vehicle body 2. Thus, the footrest bracket 41a can have a high strength in the direction in which the strength is required.
  • the resin is preferably, for example, a thermoplastic resin such as polypropylene, polyamide or polyphenylene sulfide, or a thermosetting resin such as epoxy resin, vinyl ester or phenol resin.
  • the above-mentioned material is excellent in heat resistance, chemical resistance, and dimensional stability, so that the cutting process after molding can be reduced. Therefore, the footrest bracket 41a can be easily manufactured. And by comprising the footrest bracket 41a by carbon fiber reinforced resin, weight reduction can be made possible, ensuring the rigidity of the footrest bracket 41a. In addition, by damping the vibration transmitted to the footrest bracket 41a at an early stage, it is possible to reduce the vibration.
  • the footrest 42 for the driver (variable load transfer component for straddle vehicle) and the footrest 42a for the passenger (variable load transfer component for straddle vehicle) are the footrest bracket 41 and the rear frame 13 connected to the main frame 12, respectively. Connected to the footrest bracket 41a. Since the power unit 8 including the engine 8a is fixed to the main frame 12, the vibration and fluctuating load of the engine 8a are also transmitted to these members indirectly connected to the main frame 12 and the rear frame 13 Be done.
  • the footrest 42 is a rod-like member, and a through hole 85 for connecting to the footrest bracket 41 is provided at the end in the longitudinal direction.
  • the footrest bracket 41 and the footrest 42 are connected by inserting the connecting pin 87 through the pin insertion hole 84 of the footrest attaching portion 83 and the through hole 85 of the footrest 42. That is, in the footrest 42, the through hole 85 (base end portion) is fixed to the through hole 85 of the footrest attachment portion 83 by the connecting pin 87, and the footrest main body 120 (body portion from the through hole 85 outward ) Extends.
  • the tip of the footrest body 420 is a free end.
  • the footrest main body 420 is provided with a mounting portion 421 on which the driver's foot can be placed.
  • the through hole 85 is a variable load input unit
  • the placement unit 421 is a variable load output unit
  • the footrest main unit 420 is a variable load transfer unit.
  • the mounting part 421 is a fluctuation
  • the through-hole 85 is a fluctuation
  • the through hole 85 and the placement unit 421 are located at positions separated from each other in a direction different from the input direction of the variable load input to the variable load input unit (the through hole 85 or the placement unit 421).
  • a tensile force acts on the variable load transmission unit (footrest main unit 420). Since the fiber reinforced resin has strength against tensile force, the variable load transfer portion (footrest main portion 420) is slightly deformed by the tensile force. By this deformation, it is possible to ease the fluctuation of the load input to the through hole 85 or the mounting portion 421.
  • the footrest 42 may be made of a fiber reinforced resin in which the resin is reinforced by fibers such as carbon fibers.
  • the carbon fibers may be continuous fibers having a fiber length equal to or greater than a predetermined length and may be discontinuous fibers. Also, continuous fibers and discontinuous fibers may be used. In addition, the fibers are oriented from the through holes 85 toward the other end as shown by the arrows 153. Thus, the footrest 42 can have a high strength in the direction in which the strength is required.
  • the resin is preferably, for example, a thermoplastic resin such as polypropylene, polyamide or polyphenylene sulfide, or a thermosetting resin such as epoxy resin, vinyl ester or phenol resin.
  • the above-mentioned material is excellent in heat resistance, chemical resistance, and dimensional stability, so that the cutting process after molding can be reduced. Therefore, the footrest 42 can be easily manufactured. And by comprising footrest 42 by carbon fiber reinforced resin, weight reduction can be made possible, securing the rigidity of footrest 42. Further, by damping the vibration transmitted to the footrest 42 at an early stage, it is possible to reduce the vibration.
  • the carbon fiber reinforced resin when used for a variable load transfer component for a straddle vehicle to which a load varying from the engine is input, the carbon fiber reinforced resin has a higher damping ratio than a metal material, and thus the conventional configuration It absorbs and reduces fluctuating loads more than components. As a result, it is possible to alleviate the fluctuating load felt by the occupant. Further, the carbon fiber reinforced resin is reinforced by the carbon fiber, and it is possible to further reduce the weight while securing the rigidity as compared with the metal material.
  • the rear frame 13, the clutch hub 75, the wheel hub 73, the footrest brackets 41 and 41a, and the footrests 42 and 42a include a carbon fiber reinforced resin in which the resin is reinforced with carbon fiber.
  • the other part is made of other materials such as metal, resin, elastomer, etc. It may be
  • the rear frame 13, the clutch hub 75, the wheel hub 73, the footrest brackets 41 and 41a, and the footrests 42 and 42a are mutually independent as a carbon fiber contained in a carbon fiber reinforced resin and the fiber length is about 1 cm. It is a discontinuous fiber.
  • the carbon fiber may be a resin reinforced by a fiber sheet containing a carbon fiber.
  • the rear frame 13, the clutch hub 75, the wheel hub 73, the footrest brackets 41 and 41a, and the footrests 42 and 42a are carbon fiber reinforced resin layers 101a including carbon fiber reinforced resin in which resin is reinforced by carbon fibers.
  • the resin is reinforced by fibers other than carbon fibers (for example, aramid fibers, polyethylene fibers, glass fibers, etc.)
  • a fiber reinforced resin may be included.
  • the rear frame 13, the clutch hub 75, the wheel hub 73, the footrest brackets 41 and 41a, and the footrests 42 and 42a are made of resin such as epoxy resin, vinyl ester, phenol resin, polyamide, polypropylene or polyphenylene sulfide. It is configured.
  • the resin may be another kind of resin as long as it can be reinforced by fibers.

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Abstract

The present invention addresses the problem of obtaining a variable load transmission component for straddled vehicles, wherein the variable load transmission component can be further reduced in weight while retaining stiffness, and variations in an input load or output load can be mitigated to thereby mitigate the variation felt by an occupant of a straddled vehicle. This variable load transmission component for straddled vehicles is a clutch hub 75 provided in a power transmission path of a power unit 8 and a rear wheel 72. A variable load input part (fastening member attachment part 75g) and a variable load output part (claw part 75b) are formed at positions spaced apart in a different direction than an input variable load direction which is the input direction of a variable load input to the variable load input part. The variable load input part, a variable load transmission part (main body part 75a), and the variable load output part are integrally formed using a fiber-reinforced resin reinforced by fibers.

Description

ストラドルドビークル用変動荷重伝達部品、ストラドルドビークル及びクラッチハブの射出成形方法Variable load transfer component for straddled vehicle, straddled vehicle and clutch hub injection molding method
 本発明は、ストラドルドビークルに用いられ、変動する荷重が入力されるストラドルドビークル用変動荷重伝達部品及び該ストラドルドビークル用変動荷重伝達部品を備えたストラドルドビークル及び、クラッチハブの射出成形方法に関する。 The present invention relates to a straddled vehicle for straddled vehicle which is used in straddled vehicle and to which a fluctuating load is input, a straddled vehicle provided with the fluctuating load transmission component for straddled vehicle, and a method for injection molding of a clutch hub. About.
 自動2輪車などのストラドルドビークルでは、エンジンの動力が駆動輪である後輪に伝達される。ここで、加速時及び減速時等において、エンジンのトルク変動が後輪に伝達される。このトルク変動を緩和するため、例えば、特許文献1(特開2011-178229号公報)などに、ドライブチェーンに接続されたスプロケットにクラッチハブ及び後輪ホイールにホイールハブをそれぞれ備え、ハブダンパーを介してクラッチハブ及びホイールハブを接続したストラドルドビークルが知られている。 In a straddled vehicle such as a two-wheeled motor vehicle, the power of the engine is transmitted to the rear wheels which are driving wheels. Here, at the time of acceleration, deceleration, etc., the torque fluctuation of the engine is transmitted to the rear wheels. In order to reduce this torque fluctuation, for example, as disclosed in Patent Document 1 (Japanese Patent Laid-Open No. 2011-178229) etc., a sprocket connected to a drive chain is provided with a clutch hub and a rear wheel with a wheel hub, respectively, via a hub damper. A straddled vehicle in which a clutch hub and a wheel hub are connected is known.
 前記特許文献1では、変動する荷重を受けるホイールハブ及びクラッチハブは、一般的に、剛性を確保するために金属材料で構成されている。ホイールハブに形成された隔壁とドリブンフランジに設けられた爪との間にダンパーラバーが設けられている。当該爪は、当該ダンパーラバーを介してホイールハブの隔壁にエンジンの動力を伝達する。これにより、トルク変動を緩和している。 In the patent document 1, the wheel hub and the clutch hub which receive a fluctuating load are generally made of a metal material in order to secure rigidity. A damper rubber is provided between a partition formed on the wheel hub and a claw provided on the driven flange. The claws transmit engine power to the partition of the wheel hub via the damper rubber. This alleviates the torque fluctuation.
特開2011-178229号公報JP 2011-178229 A
 ところで、ストラドルドビークルの軽量化の要求に伴い、ストラドルドビークルに用いられるストラドルドビークル用の構成部品の軽量化も求められている。ストラドルドビークル用の構成部品を軽量化するために、前記ストラドルドビークル用の構成部品の厚みを小さくすると、前記ストラドルドビークル用の構成部品の剛性が低下する。 By the way, with the demand for weight reduction of straddled vehicles, weight reduction of components for straddled vehicles used for straddled vehicles is also demanded. If the thickness of the straddled vehicle component is reduced to reduce the weight of the straddled vehicle component, the rigidity of the straddled vehicle component is reduced.
 このように、ストラドルドビークル用の構成部品については、剛性を確保しつつさらなる軽量化を図りたいという要求がある。さらに、ストラドルドビークル用の構成部品は、その用途から求められる要求も満足させる必要がある。具体的には、クラッチハブなど、変動する荷重が入力されるまたは出力される構成部品について、上記の通り、剛性の確保及び軽量化と共に、トルク変動のようなストラドルドビークルの乗員が感じる荷重の変動を緩和したいという要求がある。 As described above, there is a demand for further weight reduction of components for straddled vehicles while securing rigidity. Furthermore, the components for Straddle vehicles also have to meet the requirements of the application. Specifically, with respect to components such as a clutch hub, to which a variable load is input or output, as described above, while securing rigidity and reducing weight, the load felt by the passenger of the Straddle vehicle such as torque fluctuation. There is a demand to mitigate the fluctuation.
 本発明は、剛性を確保しつつさらなる軽量化が可能で、入力される荷重または出力される荷重の変動を緩和してストラドルドビークルの乗員が感じる変動を緩和することができるストラドルドビークル用変動荷重部品、それを備えたストラドルドビークル及びクラッチハブの射出成形方法を得ることを目的とする。 The present invention can further reduce the weight while securing the rigidity, and can reduce the fluctuation of the input load or the output load to reduce the fluctuation felt by the passenger of the Straddle vehicle. An object of the present invention is to obtain a load part, a straddle vehicle equipped with the same, and a method of injection molding a clutch hub.
 本発明の一実施形態に係るストラドルドビークル用変動荷重伝達部品は、後輪を支持するリアアームと、乗員が着座するシート及び駆動源を支持する車体フレームを有するストラドルドビークルに用いられるストラドルドビークル用構成部品のうち、変動する荷重が入力される変動荷重入力部と、前記変動する荷重を出力する変動荷重出力部と、前記変動荷重入力部に入力された変動する荷重を前記変動荷重出力部に伝達する変動荷重伝達部と、を備えたストラドルドビークル用変動荷重伝達部品であって、
 前記ストラドルドビークル用変動荷重伝達部品は、前記リアアーム、前記駆動源または前記車体フレームに取付けられ、または、前記駆動源と前記後輪の間の動力伝達経路内に設けられ、
 前記変動荷重入力部及び前記変動荷重出力部が前記変動荷重入力部に入力される変動荷重の入力方向とは異なる方向に離れた位置に配置され、且つ、前記変動荷重入力部、前記変動荷重伝達部及び前記変動荷重出力部が繊維によって強化された繊維強化樹脂で一体成形されている。
A variable load transfer component for a straddle vehicle according to an embodiment of the present invention is a straddled vehicle for use in a straddled vehicle having a rear arm supporting a rear wheel, and a body frame supporting a seat on which an occupant sits and a drive source. A variable load input unit to which a variable load is input, a variable load output unit outputting the variable load, and a variable load input to the variable load input unit among the component parts A variable load transfer component for a straddle vehicle, comprising:
The straddled vehicle variable load transfer component is attached to the rear arm, the drive source or the vehicle body frame, or is provided in a power transmission path between the drive source and the rear wheel.
The variable load input unit and the variable load output unit are disposed at positions separated in a direction different from the input direction of the variable load input to the variable load input unit, and the variable load input unit, the variable load transmission The unit and the variable load output unit are integrally formed of a fiber reinforced resin reinforced by fibers.
 これにより、ストラドルドビークル用変動荷重伝達部品の材料を繊維強化樹脂としてその材料特性を利用することで、変動荷重伝達部材の軽量化及び剛性を確保しつつ、ストラドルドビークル用変動荷重伝達部品自体に変動する荷重を緩和する効果が得られる。 Thus, the material of the variable load transfer component for straddle vehicle is used as a fiber reinforced resin to utilize its material properties, and while reducing the weight and the rigidity of the variable load transfer member, the variable load transfer component for straddle vehicle itself The effect of relieving load fluctuation is obtained.
 そして、剛性を確保しつつさらなる軽量化が可能で、入力される荷重または出力される荷重の変動を緩和してストラドルドビークルの乗員が感じる変動を緩和することができる。 Further, it is possible to further reduce the weight while securing the rigidity, and it is possible to alleviate the fluctuation of the input load or the output load to alleviate the fluctuation felt by the passenger of the Straddle vehicle.
 さらに、前記変動荷重入力部及び前記変動荷重出力部を前記変動荷重入力部に入力される変動荷重の入力方向と異なる方向に離れた位置に配置することで、前記変動加重伝達部には引張力が作用する。そして、繊維強化樹脂は、引張力に対して強度を有するので、引張力により前記変動加重伝達部は微小に変形し、この変形により、荷重の変動を緩和することができる。 Furthermore, by arranging the variable load input unit and the variable load output unit at a position separated in a direction different from the input direction of the variable load input to the variable load input unit, a tensile force is applied to the variable load transfer unit. Works. And since fiber reinforced resin has intensity to tensile force, the above-mentioned fluctuation load transmitting part is minutely deformed by tensile force, and it is possible to ease fluctuation of load by this deformation.
 したがって、上述の構成により、軽量化しつつ剛性を確保すると共に、変動する荷重の低減効果も得られるストラドルドビークル用変動荷重伝達部品が得られる。 Therefore, according to the above-described configuration, it is possible to obtain a variable load transfer component for a straddle vehicle, which is reduced in weight while securing rigidity and also capable of reducing a variable load.
 他の観点によれば、本発明のストラドルドビークル用変動荷重伝達部品は、以下の構成を含むことが好ましい。前記繊維強化樹脂は、樹脂が炭素繊維によって強化された炭素繊維強化樹脂である。 According to another aspect, the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration. The fiber reinforced resin is a carbon fiber reinforced resin in which the resin is reinforced by carbon fibers.
 このように、繊維強化樹脂として、樹脂が炭素繊維によって強化された炭素繊維強化樹脂を用いることにより、ストラドルドビークル用変動荷重伝達部品の軽量化を図りつつ剛性の向上も図れる。 As described above, by using a carbon fiber reinforced resin in which the resin is reinforced by carbon fiber as the fiber reinforced resin, rigidity can be improved while reducing the weight of the variable load transfer component for straddle vehicle.
 他の観点によれば、本発明のストラドルドビークル用変動荷重伝達部品は、以下の構成を含むことが好ましい。前記繊維は、前記変動荷重入力部に入力される変動荷重の入力方向と異なる方向に延びるように前記繊維強化樹脂内に配置されている。 According to another aspect, the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration. The fibers are disposed in the fiber reinforced resin so as to extend in a direction different from the input direction of the variable load input to the variable load input unit.
 このように、前記繊維は、前記変動荷重入力部に入力される変動荷重の入力方向と異なる方向に延びるように前記繊維強化樹脂内に配置することにより、加わる変動荷重に対する強度を強くすることができる。 As described above, the fibers can be arranged in the fiber reinforced resin so as to extend in a direction different from the input direction of the variable load input to the variable load input unit, thereby strengthening the strength against the applied variable load. it can.
 他の観点によれば、本発明のストラドルドビークル用変動荷重伝達部品は、以下の構成を含むことが好ましい。前記繊維は、互いに独立し且つ所定の長さを有する。 According to another aspect, the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration. The fibers are independent of one another and have a predetermined length.
 これにより、ストラドルドビークル用変動荷重伝達部品の軽量化が可能で、剛性を確保すると共に変動する荷重に対する吸収効果を得られるストラドルドビークル用変動荷重伝達部品を容易に製造することができる。 As a result, it is possible to reduce the weight of the variable load transfer component for the straddle vehicle, and easily manufacture the variable load transfer component for the straddled vehicle that can secure rigidity and obtain an absorbing effect against the variable load.
 他の観点によれば、本発明のストラドルドビークル用変動荷重伝達部品は、以下の構成を含むことが好ましい。前記ストラドルドビークル用変動荷重伝達部品は、車軸が貫通する貫通孔を有する円盤状の本体部と、前記本体部の第1面に、前記貫通孔を囲むように前記車軸の軸線方向に突出する環状リブと、前記本体部の第2面に、径方向に放射状に延びるように設けられた爪部と、前記本体部内の第1面から露出するように前記本体部内に埋設され、ドライブチェーンが接続される後輪スプロケットを固定する金属製締結部材と、を備えた、クラッチハブを含む。 According to another aspect, the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration. The variable load transfer component for a straddle vehicle projects in the axial direction of the axle so as to surround the through hole in a disk-like main body having a through hole through which the axle passes and a first surface of the main body. The drive chain is embedded in the main body portion so as to be exposed from the annular rib, the claw portion provided so as to radially extend in the radial direction on the second surface of the main body portion, and the first surface in the main body portion. And a metallic fastening member for securing a rear wheel sprocket to be connected.
 これにより、軽量化と剛性を確保しつつ、エンジンのトルク変動荷重を低減することができる。 Thereby, it is possible to reduce the torque fluctuation load of the engine while securing the weight reduction and the rigidity.
 他の観点によれば、本発明のストラドルドビークル用変動荷重伝達部品は、以下の構成を含むことが好ましい。前記繊維は、前記爪部の突出方向に延びるように前記繊維強化樹脂内に配置されている。 According to another aspect, the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration. The fibers are disposed in the fiber reinforced resin so as to extend in the protruding direction of the claws.
 これにより、爪部に加わる外力に対して、強化したい方向の強度を持たせることができる。 Thereby, the external force applied to the claws can be provided with strength in the direction to be strengthened.
 他の観点によれば、本発明のストラドルドビークル用変動荷重伝達部品は、以下の構成を含むことが好ましい。ストラドルドビークル用変動荷重伝達部品は、弾性部材を介して前記クラッチハブの前記爪部と噛み合う爪部を備えた、ホイールハブを含む。 According to another aspect, the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration. The variable load transfer component for a straddle vehicle includes a wheel hub having a claw portion that engages with the claw portion of the clutch hub via an elastic member.
 他の観点によれば、本発明のストラドルドビークル用変動荷重伝達部品は、以下の構成を含むことが好ましい。ストラドルドビークル用変動荷重伝達部品は、前記車体フレームに対して、固定される基端部と、前記基端部から前記車体の外方に向かって延びる本体部と、前記本体部の先端に位置し且つ自由端である先端部と、
を有する。
According to another aspect, the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration. The variable load transfer component for a straddle vehicle is positioned at a proximal end fixed to the vehicle body frame, a main body extending from the proximal end toward the outer side of the vehicle, and a distal end of the main body. And a free end which is a free end,
Have.
 このように、前記車体フレームに対して、固定される基端部と、前記基端部から前記車体の外方に向かって延びる本体部と、前記本体部の先端に位置し且つ自由端である先端部と、を有するストラドルドビークル用変動荷重伝達部品は、ストラドルドビークルで発生する変動する荷重の影響を受けやすい。これに対し、上述の各構成のようにストラドルドビークル用変動荷重伝達部品を構成することにより、変動する荷重を低減することができる。よって、上述の各構成は、ストラドルドビークル用変動荷重伝達部品が前記車体フレームに対して、固定される基端部と、前記基端部から前記車体の外方に向かって延びる本体部と、前記本体部の先端に位置し且つ自由端である先端部と、を有する構成に、特に有用である。 Thus, the base end fixed to the vehicle body frame, the main body extending outward from the base end toward the outer side of the vehicle, and the free end located at the tip of the main body The variable load transfer component for a straddle vehicle having the tip portion is susceptible to the varying load generated by the straddled vehicle. On the other hand, the variable load can be reduced by configuring the variable load transfer component for a straddle vehicle as described above. Therefore, each of the above-described configurations includes: a base end to which the variable load transfer component for a straddle vehicle is fixed to the vehicle body frame; and a main body extending from the base end toward the outer side of the vehicle. The present invention is particularly useful in a configuration having a free end located at the distal end of the main body.
 他の観点によれば、本発明のストラドルドビークル用変動荷重伝達部品は、以下の構成を含むことが好ましい。前記繊維強化樹脂中に含まれる前記繊維は、前記車体フレームとの取付部から突出方向に延びるように、前記繊維強化樹脂内に配置される。 According to another aspect, the straddled vehicle variable load transfer component of the present invention preferably includes the following configuration. The fibers contained in the fiber-reinforced resin are disposed in the fiber-reinforced resin so as to extend in the protruding direction from the attachment portion with the vehicle body frame.
 このように、前記車体フレームに対して、固定される基端部と、前記基端部から前記車体の外方に向かって延びる本体部と、前記本体部の先端に位置し且つ自由端である先端部と、を有するストラドルドビークル用変動荷重伝達部品は、車体フレーム部への固定部から先端部に向かって強度が求められる。すなわち、前記車体フレームに対して、固定される基端部と、前記基端部から前記車体の外方に向かって延びる本体部と、前記本体部の先端に位置し且つ自由端である先端部と、を有するストラドルドビークル用変動荷重伝達部品に含まれる繊維を、基端部から先端部方向へ、または先端部から基端部方向へ配列させることで強度を高めることができる。 Thus, the base end fixed to the vehicle body frame, the main body extending outward from the base end toward the outer side of the vehicle, and the free end located at the tip of the main body The straddled vehicle variable load transmitting component having the tip portion is required to have strength from the fixing portion to the vehicle body frame portion toward the tip portion. That is, a base end fixed to the vehicle body frame, a main body extending from the base end toward the outer side of the vehicle, and a free end which is located at a distal end of the main body The strength can be enhanced by arranging the fibers included in the variable load transfer component for a straddle vehicle having a and from the proximal end to the distal end or from the distal end to the proximal end.
 他の観点によれば、本発明のストラドルドビークル用変動荷重伝達部品は、前記リアアーム、前記駆動源または前記車体フレームに取付けられるブラケットまたはフットレスト、または、前記駆動源と前記後輪の動力伝達経路に設けられるクラッチハブまたはホイールハブである。 According to another aspect, the variable load transfer component for a straddle vehicle of the present invention includes the rear arm, a bracket or footrest attached to the drive source or the vehicle body frame, or a power transfer path of the drive source and the rear wheel. Clutch hub or wheel hub provided in
 他の観点によれば、本発明は、車軸が貫通する貫通孔を有する円盤状の本体部と、前記本体部の第1面に、前記貫通孔を囲むように前記車軸の軸線方向に突出する環状リブと、前記本体部の第2面に、径方向に放射状に延びるように設けられた爪部と、前記本体部内の第1面から露出するように前記本体部内に埋設され、ドライブチェーンが接続される後輪スプロケットを固定する金属製締結部材と、を備えた、クラッチハブを、成形型を用いて射出成形する、クラッチハブの射出成形方法である。射出成形方法は、前記成形型のキャビティ内に、前記金属製締結部材に対して前記本体部の径方向外方に位置するゲートから、前記金属製締結部材に対して前記径方向の内方に向かって、互いに独立し且つ所定の長さを有する繊維が含有された溶融樹脂を射出する。 According to another aspect of the present invention, a disk-shaped main body portion having a through hole through which an axle passes and a first surface of the main body portion protrudes in the axial direction of the axle so as to surround the through hole. The drive chain is embedded in the main body portion so as to be exposed from the annular rib, the claw portion provided so as to radially extend in the radial direction on the second surface of the main body portion, and the first surface in the main body portion. It is an injection molding method of a clutch hub which carries out injection molding of the clutch hub provided with a metallic fastening member which fixes a rear wheel sprocket to be connected using a molding die. In the injection molding method, in the cavity of the mold, from the gate located radially outward of the main body portion with respect to the metal fastening member, in the radial direction with respect to the metal fastening member. In the meantime, the molten resin containing fibers independent of each other and having a predetermined length is injected.
 このように、クラッチハブを射出成形することにより、切削加工の削減を図ることができ、クラッチハブを容易に製造することができる。また、溶融樹脂として繊維強化樹脂を用いることで、ストラドルドビークル用変動荷重伝達部品を軽量化しつつ剛性を確保すると共に変動する荷重を吸収する効果を得ることができる。 Thus, by injection molding the clutch hub, cutting work can be reduced, and the clutch hub can be easily manufactured. Further, by using a fiber reinforced resin as the molten resin, it is possible to reduce the weight of the variable load transfer component for a straddle vehicle while securing rigidity while absorbing the variable load.
 また、ゲートの近くに金属製締結部材が配置されるので、注入された樹脂が分散される。また、溶融樹脂が爪部根本から爪部の先端へ溶融樹脂が注入されるので、溶融樹脂中の繊維が爪部の突出方向に延びることにより、クラッチハブの強度を向上させることができる。 Further, since the metal fastening member is disposed near the gate, the injected resin is dispersed. Further, since the molten resin is injected from the root of the claw portion to the tip of the claw portion, the fiber in the molten resin extends in the protruding direction of the claw portion, whereby the strength of the clutch hub can be improved.
 本明細書で使用される専門用語は、特定の実施例のみを定義する目的で使用されるのであって、前記専門用語によって発明を制限する意図はない。 The terminology used herein is for the purpose of defining particular embodiments only and is not intended to be limiting of the invention by said terminology.
 本明細書で使用される「及び/または」は、一つまたは複数の関連して列挙された構成物のすべての組み合わせを含む。 As used herein, "and / or" includes any and all combinations of one or more of the associated listed components.
 本明細書において、「含む、備える(including)」「含む、備える(comprising)」または「有する(having)」及びそれらの変形の使用は、記載された特徴、工程、要素、成分、及び/または、それらの等価物の存在を特定するが、ステップ、動作、要素、コンポーネント、及び/または、それらのグループのうちの1つまたは複数を含むことができる。 As used herein, the use of “including,” “including,” “comprising,” or “having,” and variations thereof, may be used to describe any of the described features, steps, elements, components, and / or , Identifying the existence of their equivalents, but may include one or more of steps, operations, elements, components, and / or groups thereof.
 本明細書において、「取り付けられた」、「接続された」、「結合された」、及び/または、それらの等価物は、広義の意味で使用され、“直接的及び間接的な”取り付け、接続及び結合の両方を包含する。さらに、「接続された」及び「結合された」は、物理的または機械的な接続または結合に限定されず、直接的または間接的な接続または結合を含むことができる。 As used herein, “attached”, “connected”, “coupled”, and / or their equivalents are used in a broad sense, “direct and indirect” attachment, Includes both connections and bonds. Furthermore, "connected" and "coupled" are not limited to physical or mechanical connections or couplings, but can include direct or indirect connections or couplings.
 他に定義されない限り、本明細書で使用される全ての用語(技術用語及び科学用語を含む)は、本発明が属する技術分野の当業者によって一般的に理解される意味と同じ意味を有する。 Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
 一般的に使用される辞書に定義された用語は、関連する技術及び本開示の文脈における意味と一致する意味を有すると解釈されるべきであり、本明細書で明示的に定義されていない限り、理想的または過度に形式的な意味で解釈されることはない。 Terms defined in commonly used dictionaries are to be interpreted as having a meaning consistent with the related art and the meaning in the context of this disclosure, and unless explicitly defined otherwise herein. It is not to be interpreted in an ideal or overly formal sense.
 本発明の説明においては、いくつもの技術および工程が開示されていると理解される。これらの各々は、個別の利益を有し、他に開示された技術の1つ以上、または、場合によっては全てと共に使用することもできる。 It will be understood that in the description of the present invention, numerous techniques and steps are disclosed. Each of these has distinct benefits and can also be used with one or more, or possibly all, of the other disclosed techniques.
 したがって、明確にするために、本発明の説明では、不要に個々のステップの可能な組み合わせをすべて繰り返すことを控える。しかしながら、本明細書及び特許請求の範囲は、そのような組み合わせがすべて本発明の範囲内であることを理解して読まれるべきである。 Thus, for the sake of clarity, the description of the invention refrains from repeating every possible combination of the individual steps unnecessarily. However, the specification and claims should be read with the understanding that all such combinations are within the scope of the present invention.
 本明細書では、本発明に係るストラドルドビークル用変動荷重伝達部品、ストラドルドビークル及びクラッチハブの射出成形方法の実施形態について説明する。 Described herein are embodiments of the injection molding method for a straddled vehicle, a straddled vehicle, and a clutch hub according to the present invention.
 以下の説明では、本発明の完全な理解を提供するために多数の具体的な例を述べる。しかしながら、当業者は、これらの具体的な例がなくても本発明を実施できることが明らかである。 In the following description, numerous specific examples are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to one skilled in the art that the present invention may be practiced without these specific examples.
 よって、以下の開示は、本発明の例示として考慮されるべきであり、本発明を以下の図面または説明によって示される特定の実施形態に限定することを意図するものではない。 Thus, the following disclosure should be considered as an illustration of the present invention, and is not intended to limit the present invention to the specific embodiments illustrated by the following drawings or description.
 [ストラドルドビークル]
 本明細書において、ストラドルドビークルとは、乗員が跨いだ状態で乗車する車両を意味する。ストラドルドビークルは、例えば、自動2輪車、3輪車、4輪車などを含む。
[Strradd Vehicle]
In the present specification, the straddled vehicle means a vehicle on which a passenger straddles. Stradold vehicles include, for example, motorcycles, tricycles, four-wheel vehicles and the like.
 [繊維強化樹脂]
 本明細書において、繊維強化樹脂とは、樹脂が繊維によって強化された繊維強化樹脂を意味する。
[Fiber-reinforced resin]
In the present specification, a fiber reinforced resin means a fiber reinforced resin in which the resin is reinforced by fibers.
 [変動荷重伝達部品]
 本明細書において、変動荷重伝達部品とは、変動する荷重が伝達される部品を意味する。変動荷重伝達部品は、リアアーム、駆動源または車体フレームに取付けられるブラケットまたはフットレスト、または、駆動源と後輪の動力伝達経路に設けられるクラッチハブまたはホイールハブを含む。
[Variable load transfer parts]
As used herein, a variable load transfer component means a component to which a variable load is transferred. The variable load transfer component includes a rear arm, a bracket or footrest attached to a drive source or a vehicle body frame, or a clutch hub or wheel hub provided in a drive source and a rear wheel power transmission path.
 本発明の一実施形態に係るストラドルドビークル用変動荷重伝達部品、それを備えたストラドルドビークル及びクラッチハブの射出成形方法によれば、剛性を確保しつつさらなる軽量化が可能で、例えば、エンジンなどから入力される変動荷重に対する低減効果も得られるストラドルドビークル用変動荷重伝達部品及びそれを備えたストラドルドビークルが得られる。 According to the variable load transfer component for a straddle vehicle according to one embodiment of the present invention, and the straddled vehicle and the injection molding method of a clutch hub provided with the same, it is possible to further reduce the weight while securing the rigidity. A straddled vehicle for straddled vehicle and a straddled vehicle equipped with the same can be obtained, which can also obtain a reduction effect for the fluctuating load input from the vehicle.
図1は、本発明の実施形態に係る車両の側面図である。FIG. 1 is a side view of a vehicle according to an embodiment of the present invention. 図2は、メインフレームの概略構成を示す斜視図である。FIG. 2 is a perspective view showing a schematic configuration of a main frame. 図3は、リアフレームの概略構成を示す斜視図である。FIG. 3 is a perspective view showing a schematic configuration of the rear frame. 図4は、後輪の概略構成を示す斜視図である。FIG. 4 is a perspective view showing a schematic configuration of a rear wheel. 図5は、リアホイールに設けられたホイールハブの構成を示す部分拡大斜視図である。FIG. 5 is a partially enlarged perspective view showing the configuration of a wheel hub provided on the rear wheel. 図6は、ハブダンパーの構成を示す斜視図である。FIG. 6 is a perspective view showing the structure of the hub damper. 図7は、クラッチハブの構成を示す第1面方向に見た斜視図である。FIG. 7 is a perspective view seen from the first surface direction showing the configuration of the clutch hub. 図8は、クラッチハブの構成を示す第2面方向に見た斜視図である。FIG. 8 is a perspective view seen from the second surface direction showing the configuration of the clutch hub. 図9は、図7のIV-IV線における断面図である。FIG. 9 is a cross-sectional view taken along line IV-IV of FIG. 図10は、運転者用のフットレストブラケット及びフットレストの構成を示す斜視図である。FIG. 10 is a perspective view showing a footrest bracket for the driver and a configuration of the footrest. 図11は、同乗者用のフットレストブラケットの構成を示す斜視図である。FIG. 11 is a perspective view showing the configuration of a footrest bracket for a passenger. 図12は、車両の全体構成と、クラッチハブの概略構成とを示す図である。FIG. 12 is a diagram showing an overall configuration of a vehicle and a schematic configuration of a clutch hub.
 以下で、各実施形態について、図面を参照しながら説明する。各図において、同一部分には同一の符号を付して、その同一部分の説明は繰り返さない。なお、各図中の構成部材の寸法は、実際の構成部材の寸法及び各構成部材の寸法比率等を忠実に表したものではない。 Hereinafter, each embodiment will be described with reference to the drawings. In the drawings, the same portions are denoted by the same reference numerals, and the description of the same portions will not be repeated. In addition, the dimension of the structural member in each figure does not faithfully represent the dimension of an actual structural member, the dimensional ratio of each structural member, etc.
 以下、図中の矢印Fは、車両の前方向を示す。図中の矢印Uは、車両の上方向を示す。図中の矢印Rは、車両の右方向を示す。図中の矢印Lは、車両の左方向を示す。また、前後左右の方向は、それぞれ、車両を運転する乗員から見た場合の前後左右の方向を意味する。 Hereinafter, arrow F in the figure indicates the forward direction of the vehicle. An arrow U in the drawing indicates the upward direction of the vehicle. Arrow R in the figure indicates the right direction of the vehicle. Arrow L in the figure indicates the left direction of the vehicle. In addition, the front, rear, left, and right directions mean the front, rear, left, and right directions as viewed from a passenger driving the vehicle.
 本発明者らは、軽量化しつつ剛性を確保すると共に、ストラドルドビークルの乗員が感じる変動を緩和することができるストラドルドビークル用変動荷重部品の構成について検討した。 The present inventors examined the configuration of a variable load component for a straddle vehicle, which can reduce the weight felt by the straddled vehicle occupant while reducing the weight and rigidity.
 本発明者らは、検討を進める中で、樹脂材料を用いることにより、変動する荷重が伝達されるストラドルドビークル用変動荷重部品の軽量化が可能である点に気付いた。 The inventors of the present invention have made it clear that it is possible to reduce the weight of a variable load component for a straddle vehicle to which a variable load is transmitted by using a resin material while proceeding with the study.
 ストラドルドビークル用変動荷重部品を上述のように樹脂材料によって構成した場合、金属製の部品で構成した場合に比べて軽量化を図れるものの、ストラドルドビークル用変動荷重部品の剛性を確保するために樹脂の厚みをある程度大きくする必要がある。ところが、樹脂の厚みの制約などから、ストラドルドビークル用変動荷重部品を樹脂材料に置換できない場合がある。よって、ストラドルドビークル用変動荷重部品の十分な軽量化を図れない可能性がある。 When the variable load component for Straddle vehicle is made of resin material as described above, weight reduction can be achieved compared to the case where it is made of metal components, but to secure the rigidity of the variable load component for Straddle vehicle It is necessary to increase the thickness of the resin to some extent. However, there are cases where it is not possible to replace a variable load component for a straddle vehicle with a resin material due to the restriction of the resin thickness and the like. Therefore, there is a possibility that sufficient weight reduction of the variable load component for Straddle vehicle can not be achieved.
 本発明者らは、さらに検討した結果、樹脂が繊維によって強化された繊維強化樹脂材料を用いることにより、変動する荷重が入力されるストラドルドビークル用変動荷重部品を軽量化しつつ剛性を確保できると共に、入力される荷重の変動または出力される荷重の変動を緩和してストラドルドビークルの乗員が感じる荷重の変動を緩和できることを見出した。本発明者らは、以上の知見に基づいて、本発明を想到した。以下、本発明の実施形態について、説明する。 As a result of further investigations, the inventors of the present invention can secure rigidity while reducing the weight of the variable load component for straddle vehicle to which a variable load is input, by using a fiber reinforced resin material in which the resin is reinforced by fibers. It has been found that it is possible to reduce the fluctuation of the load felt by the occupants of the Straddle vehicle by easing the fluctuation of the input load or the fluctuation of the output load. The present inventors considered the present invention based on the above findings. Hereinafter, embodiments of the present invention will be described.
 <全体構成>
 図1は、実施形態に係る車両1の全体構成の概略を示す側面図である。図1を参照して、車両1の概略構成を説明する。
<Overall configuration>
FIG. 1 is a side view schematically showing the overall configuration of a vehicle 1 according to the embodiment. The schematic configuration of the vehicle 1 will be described with reference to FIG.
 車両1は、例えば、自動2輪車であり、車体2と、前輪3と、後輪4とを備える。本実施形態では、車両1は、乗員が跨いだ状態で乗車するストラドルドビークルである。 The vehicle 1 is, for example, a two-wheeled motor vehicle, and includes a vehicle body 2, front wheels 3, and rear wheels 4. In the present embodiment, the vehicle 1 is a straddled vehicle which a passenger rides in a straddle state.
 車体2は、車体カバー5と、バーハンドル6と、フロントシート7aと、タンデムシート7bと、パワーユニット8と、車体フレーム10とを含む。車体フレーム10は、車体カバー5、バーハンドル6、フロントシート7a、タンデムシート7b及びパワーユニット8等の各構成部品を支持する。 The vehicle body 2 includes a vehicle body cover 5, a bar handle 6, a front seat 7 a, a tandem seat 7 b, a power unit 8, and a vehicle body frame 10. The vehicle body frame 10 supports respective components such as the vehicle body cover 5, the bar handle 6, the front seat 7a, the tandem seat 7b, the power unit 8 and the like.
 なお、パワーユニット8は、エンジン8aを含む。本実施形態では、車体2は、車体フレーム10と、リアアーム14とを含み、且つ、車両1の各構成部品を支持する構造体である。 The power unit 8 includes an engine 8a. In the present embodiment, the vehicle body 2 is a structure that includes the vehicle body frame 10 and the rear arm 14 and supports each component of the vehicle 1.
 リアアーム14は、車体フレーム10に対して後輪4を支持する。リアアーム14の前部は、車体フレーム10の後述するメインフレーム12に上下方向に回転可能に接続されている。後輪4の詳しい構成については後述する。 The rear arm 14 supports the rear wheel 4 with respect to the vehicle body frame 10. A front portion of the rear arm 14 is rotatably connected in the vertical direction to a main frame 12 of the vehicle body frame 10 described later. The detailed configuration of the rear wheel 4 will be described later.
 なお、前輪3は、車体2に支持された一対のフロントフォーク9によって回転可能に支持されている。 The front wheel 3 is rotatably supported by a pair of front forks 9 supported by the vehicle body 2.
 車体フレーム10は、ヘッドパイプ11と、メインフレーム12と、リアフレーム13とを有する。車体フレーム10は、車体カバー5によって覆われている。 The body frame 10 has a head pipe 11, a main frame 12, and a rear frame 13. The body frame 10 is covered by a body cover 5.
 図1及び図2に示すように、ヘッドパイプ11は、車両1の前部に位置し、バーハンドル6に接続されたステアリングシャフト6aを回転可能に支持する。ヘッドパイプ11は、メインフレーム12の前部に接続されている。 As shown in FIGS. 1 and 2, the head pipe 11 is located at the front of the vehicle 1 and rotatably supports a steering shaft 6 a connected to the bar handle 6. The head pipe 11 is connected to the front of the main frame 12.
 <メインフレーム>
 図2は、車両1の全体構成の概略を示す上面図である。図2に示すように、メインフレーム12は、ヘッドパイプ11に接続され、ヘッドパイプ11から車両後方に向かって延びる。メインフレーム12には、パワーユニット8等が支持されている。
<Main frame>
FIG. 2 is a top view schematically showing the overall configuration of the vehicle 1. As shown in FIG. 2, the main frame 12 is connected to the head pipe 11 and extends from the head pipe 11 toward the rear of the vehicle. The main unit 12 supports a power unit 8 and the like.
 メインフレーム12は、左メインフレーム20と、右メインフレーム30とを有する。左メインフレーム20及び右メインフレーム30は、それぞれ、車両前後方向に延びる板状に形成されている。 The main frame 12 has a left main frame 20 and a right main frame 30. The left main frame 20 and the right main frame 30 are each formed in a plate shape extending in the vehicle longitudinal direction.
 詳しくは、本実施形態では、左メインフレーム20は、ヘッドパイプ11から後方且つ下方に向かって延びる左メインフレーム前部21と、左メインフレーム前部21の後端部から下方に向かって延びる左メインフレーム後部22とを有する。また、右メインフレーム30は、ヘッドパイプ11から後方且つ下方に向かって延びる右メインフレーム前部31と、右メインフレーム前部31の後端部から下方に向かって延びる右メインフレーム後部32とを有する。 Specifically, in the present embodiment, the left main frame 20 is a left main frame front portion 21 extending rearward and downward from the head pipe 11, and a left main frame extending downward from the rear end portion of the left main frame front portion 21. And a mainframe rear portion 22. Further, the right main frame 30 includes a right main frame front portion 31 extending rearward and downward from the head pipe 11 and a right main frame rear portion 32 extending downward from the rear end portion of the right main frame front portion 31. Have.
 左メインフレーム20及び右メインフレーム30の前端部は、それぞれ、ヘッドパイプ11に接続されている。すなわち、左メインフレーム20の左メインフレーム前部21の前端部と右メインフレーム30の右メインフレーム前部31の前端部とは、接続されている。 The front ends of the left main frame 20 and the right main frame 30 are connected to the head pipe 11, respectively. That is, the front end portion of the left main frame front portion 21 of the left main frame 20 and the front end portion of the right main frame front portion 31 of the right main frame 30 are connected.
 また、左メインフレーム20の左メインフレーム後部22の後端部と右メインフレーム30の右メインフレーム後部32の後端部とは、左右方向に延びるクロス部材17によって接続されている。 The rear end portion of the left main frame rear portion 22 of the left main frame 20 and the rear end portion of the right main frame rear portion 32 of the right main frame 30 are connected by a cross member 17 extending in the left-right direction.
 メインフレーム12は、前後方向において、前端部と後端部との間に、左メインフレーム20及び右メインフレーム30からそれぞれ後方且つ上方に向かって延びる左サスペンション支持部25及び右サスペンション支持部35を有する。 The main frame 12 has a left suspension support 25 and a right suspension support 35 extending rearward and upward from the left main frame 20 and the right main frame 30, respectively, between the front end and the rear end in the longitudinal direction. Have.
 左メインフレーム後部22及び右メインフレーム後部32には、リアアーム14が回転可能に支持されている。すなわち、リアアーム14の前部は、左メインフレーム20及び右メインフレーム30の後部に、回転可能に接続されている。 A rear arm 14 is rotatably supported by the left main frame rear portion 22 and the right main frame rear portion 32. That is, the front of the rear arm 14 is rotatably connected to the rear of the left main frame 20 and the right main frame 30.
 また、左メインフレーム後部22及び右メインフレーム後部32には、それぞれ、運転者用のフットレストブラケット41が取り付けられている(図1参照)。フットレストブラケット41には、運転者が足を載せるためのフットレスト42が折り畳み可能に設けられている。また、フットレストブラケット41には、板状のヒールガード43が接続されている。ヒールガード43は、運転者の足が直接、エンジン等に接触することを防止する。運転者用のフットレストブラケット41及びフットレスト42の詳しい構成については後述する。 Further, a footrest bracket 41 for a driver is attached to each of the left main frame rear portion 22 and the right main frame rear portion 32 (see FIG. 1). The footrest bracket 41 is provided with a foldable footrest 42 for the driver to put his / her foot on it. Further, a plate-like heel guard 43 is connected to the footrest bracket 41. The heel guard 43 prevents the driver's foot from directly contacting the engine or the like. Detailed configurations of the footrest bracket 41 and the footrest 42 for the driver will be described later.
 なお、図2に示すように、左メインフレーム20に、リアフレーム13を取り付けるためのリアフレーム取付部20a、リアアーム14を取り付けるためのリアアーム取付部20b、パワーユニット8を取り付けるためのパワーユニット取付部20cが設けられている。そして、右メインフレーム30に、リアフレーム13を取り付けるためのリアフレーム取付部30a、リアアーム14を取り付けるためのリアアーム取付部30b、パワーユニット8を取り付けるためのパワーユニット取付部30cが設けられている。 As shown in FIG. 2, a rear frame attachment portion 20a for attaching the rear frame 13 to the left main frame 20, a rear arm attachment portion 20b for attaching the rear arm 14, and a power unit attachment portion 20c for attaching the power unit 8 are provided. It is provided. A rear frame mounting portion 30 a for mounting the rear frame 13, a rear arm mounting portion 30 b for mounting the rear arm 14, and a power unit mounting portion 30 c for mounting the power unit 8 are provided on the right main frame 30.
 本実施形態では、メインフレーム12は、金属材料によって構成されていてもよいし、樹脂が炭素繊維などの繊維によって強化された繊維強化樹脂によって構成されていてもよい。また、メインフレーム12に前記繊維強化樹脂を用いる場合は、少なくとも一部を前記繊維強化樹脂で構成してもよい。 In the present embodiment, the main frame 12 may be made of a metal material, or may be made of a fiber reinforced resin in which the resin is reinforced by fibers such as carbon fibers. Moreover, when using the said fiber reinforced resin for the main frame 12, you may comprise at least one part with the said fiber reinforced resin.
 炭素繊維としては、繊維長が所定長さ以上であって、連続した繊維であってもよいし、不連続繊維であってもよい。また、連続した繊維及び不連続繊維を用いてもよい。 The carbon fibers may be continuous fibers having a fiber length equal to or greater than a predetermined length and may be discontinuous fibers. Also, continuous fibers and discontinuous fibers may be used.
 <リアフレーム>
 リアフレーム13(ストラドルドビークル用変動荷重伝達部品)は、メインフレーム12の後部に接続されている。詳しくは、リアフレーム13は、左メインフレーム後部22及び右メインフレーム後部32に接続されている。上記のように、メインフレーム12には、エンジン8aを含むパワーユニット8が固定されているため、エンジン8aの振動及び変動する荷重は、メインフレーム12を介してリアフレーム13に伝達される。
<Rear frame>
A rear frame 13 (a variable load transfer component for a straddle vehicle) is connected to the rear of the main frame 12. Specifically, the rear frame 13 is connected to the left main frame rear 22 and the right main frame rear 32. As described above, since the power unit 8 including the engine 8 a is fixed to the main frame 12, vibrations and fluctuating loads of the engine 8 a are transmitted to the rear frame 13 via the main frame 12.
 図3は、リアフレーム13の概略構成を示す斜視図である。リアフレーム13は、車両1の前後方向に延びる形状を有する。リアフレーム13は、左リアフレーム51と、右リアフレーム52と、第1クロス部53と、第2クロス部54とを有する。左リアフレーム51及び右リアフレーム52は、それぞれ、上下方向且つ前後方向に延びる壁状に形成されている。左リアフレーム51及び右リアフレーム52は、左右方向に平行に並んで配置されている。左リアフレーム51及び右リアフレーム52は、それらの後部で接続されている。 FIG. 3 is a perspective view showing a schematic configuration of the rear frame 13. The rear frame 13 has a shape extending in the front-rear direction of the vehicle 1. The rear frame 13 has a left rear frame 51, a right rear frame 52, a first cross portion 53, and a second cross portion 54. The left rear frame 51 and the right rear frame 52 are each formed in a wall shape extending in the vertical direction and the front-rear direction. The left rear frame 51 and the right rear frame 52 are arranged in parallel in the left-right direction. The left rear frame 51 and the right rear frame 52 are connected at their rears.
 第1クロス部53は、左リアフレーム51と右リアフレーム52とを、それらの前部且つ下部で接続する。第2クロス部54は、左リアフレーム51と右リアフレーム52とを、それらの前後方向における中央部分且つ下部で接続する。すなわち、第1クロス部53及び第2クロス部54は、それぞれ左右方向に延びている。 The first cross portion 53 connects the left rear frame 51 and the right rear frame 52 at their front and lower portions. The second cross portion 54 connects the left rear frame 51 and the right rear frame 52 at a central portion and a lower portion in the front-rear direction. That is, the first cross portion 53 and the second cross portion 54 extend in the left-right direction.
 左リアフレーム51の前部接続部55は、左メインフレーム後部22にボルトなどの締結部材(図示省略)によって接続されている。右リアフレーム52の前部接続部56は、右メインフレーム後部32にボルトなどの締結部材(図示省略)によって接続されている。左リアフレーム51と左メインフレーム後部22との接続構造、及び、右リアフレーム52と右メインフレーム後部32との接続構造については、説明を省略する。 The front connection portion 55 of the left rear frame 51 is connected to the left main frame rear portion 22 by a fastening member (not shown) such as a bolt. The front connection portion 56 of the right rear frame 52 is connected to the rear portion 32 of the right main frame by a fastening member (not shown) such as a bolt. The description of the connection structure between the left rear frame 51 and the left main frame rear portion 22 and the connection structure between the right rear frame 52 and the right main frame rear portion 32 will be omitted.
 なお、左リアフレーム51、右リアフレーム52、第1クロス部53及び第2クロス部54は、一体で形成されていてもよいし、それぞれ別体で形成され且つ互いに締結部材または接着剤等によって接続されていてもよい。 The left rear frame 51, the right rear frame 52, the first cross portion 53, and the second cross portion 54 may be integrally formed, or may be formed separately and mutually by a fastening member, an adhesive or the like. It may be connected.
 左リアフレーム51、右リアフレーム52には、乗員が着座するフロントシート7a及びタンデムシート7bが取り付けられる。フロントシート7aは、乗員のうち運転者が着座し、タンデムシート7bは、乗員のうち同乗者が着座する。 A front seat 7a and a tandem seat 7b on which an occupant is seated are attached to the left rear frame 51 and the right rear frame 52. Among the occupants, the driver is seated, and among the occupants, the passenger of the tandem seat 7b is seated.
 また、左リアフレーム51、右リアフレーム52には、それぞれ、タンデムシート7bに着座した同乗者用のフットレストブラケット41aが取り付けられている(図1参照)。フットレストブラケット41aには、前記同乗者が足を載せるためのフットレスト42aが折り畳み可能に設けられている。同乗者用のフットレストブラケット41a及びフットレスト42aの詳しい構成については後述する。 The left rear frame 51 and the right rear frame 52 are each provided with a footrest bracket 41a for a passenger seated on the tandem seat 7b (see FIG. 1). The footrest bracket 41a is provided with a foldable footrest 42a for the passenger to place a foot on. Detailed configurations of the footrest bracket 41a and the footrest 42a for the passenger will be described later.
 本実施形態では、リアフレーム13は、樹脂が炭素繊維などの繊維によって強化された繊維強化樹脂によって構成されている。また、リアフレーム13は、一部が前記繊維強化樹脂によって構成されていてもよい。 In the present embodiment, the rear frame 13 is made of a fiber reinforced resin in which the resin is reinforced by fibers such as carbon fibers. In addition, the rear frame 13 may be partially made of the fiber reinforced resin.
 なお、前記樹脂は、例えば、ポリプロピレン、ポリアミド、ポリフェニレンサルファイドなどの熱可塑型樹脂、または、エポキシ樹脂、ビニルエステル、フェノール樹脂などの熱硬化型樹脂が好ましい。 The resin is preferably, for example, a thermoplastic resin such as polypropylene, polyamide or polyphenylene sulfide, or a thermosetting resin such as epoxy resin, vinyl ester or phenol resin.
 また、前記炭素繊維は、繊維同士が編まれていてもよいし、編まれていない状態であってもよい。また、前記炭素繊維は、互いに独立し所定長さ(例えば1mm)以上の、連続した繊維であってもよいし、不連続繊維であってもよい。前記炭素繊維として、連続した繊維及び不連続繊維のシートを用いてもよい。 In addition, the carbon fibers may be woven or unwoven with each other. Further, the carbon fibers may be continuous fibers independent of each other and having a predetermined length (for example, 1 mm) or more, or may be discontinuous fibers. A sheet of continuous fibers and discontinuous fibers may be used as the carbon fibers.
 したがって、リアフレーム13は、炭素繊維強化樹脂で構成されているので、剛性を確保しつつ、金属材料に較べてさらなる軽量化が可能で、エンジン8aから伝達されるエンジン振動に対する振動低減効果も得られる。 Therefore, since the rear frame 13 is made of carbon fiber reinforced resin, it is possible to further reduce its weight as compared to metal materials while securing its rigidity, and to obtain a vibration reducing effect against engine vibration transmitted from the engine 8a. Be
 <後輪>
 図4は、後輪4の概略構成を示す分解斜視図である。後輪4は、リアアーム14に回転可能に取り付けられたリアホイールユニット70と、ゴムタイヤ71とを備える。リアホイールユニット70は、リアホイール72と、リアホイール72と一体的に構成されたホイールハブ73と、ハブダンパー74と、クラッチハブ75と、後輪スプロケット76を備える。
<Rear wheel>
FIG. 4 is an exploded perspective view showing a schematic configuration of the rear wheel 4. The rear wheel 4 includes a rear wheel unit 70 rotatably attached to the rear arm 14 and a rubber tire 71. The rear wheel unit 70 includes a rear wheel 72, a wheel hub 73 integrally formed with the rear wheel 72, a hub damper 74, a clutch hub 75, and a rear wheel sprocket 76.
 リアホイール72は、アルミニウム合金で製造されており、外周にゴムタイヤ71が装着される。リアホイール72は、中央部分にホイールハブ73を有する。ホイールハブ73には、車軸(図示しない)を挿通する貫通孔73dが設けられている。 The rear wheel 72 is made of an aluminum alloy, and a rubber tire 71 is mounted on the outer periphery. The rear wheel 72 has a wheel hub 73 at its central portion. The wheel hub 73 is provided with a through hole 73 d for inserting an axle (not shown).
 図5は、リアホイール72に設けられたホイールハブ73(ストラドルドビークル用変動荷重伝達部品)の構成を示す部分拡大斜視図である。本実施形態において、ホイールハブ73は、樹脂が炭素繊維によって強化された炭素繊維樹脂を用いた射出成形品として構成される。ホイールハブ73は、リアホイール72に固定されている。ホイールハブ73は、貫通孔73dと同心状に配置された環状の内壁73a及び外壁73bと、内壁73a及び外壁73bの間に配置され径方向に延びる複数の爪部73cとを備える。 FIG. 5 is a partially enlarged perspective view showing the configuration of a wheel hub 73 (a variable load transfer component for a straddle vehicle) provided on the rear wheel 72. As shown in FIG. In the present embodiment, the wheel hub 73 is configured as an injection-molded article using a carbon fiber resin in which the resin is reinforced by carbon fibers. The wheel hub 73 is fixed to the rear wheel 72. The wheel hub 73 includes an annular inner wall 73a and an outer wall 73b disposed concentrically with the through hole 73d, and a plurality of radially extending claws 73c disposed between the inner wall 73a and the outer wall 73b.
 図6に示すように、弾性部材であるハブダンパー74は、ゴムで構成され、2つのブロック74a,74bと、これらのブロック74a,74bを接続する接続部74cと、を備える。ハブダンパー74は、隣り合う2つのブロック74a,74bの間にホイールハブ73の爪部73cが位置するようにホイールハブ73に取り付けられる。 As shown in FIG. 6, the hub damper 74, which is an elastic member, is made of rubber, and includes two blocks 74a and 74b, and a connection portion 74c connecting the blocks 74a and 74b. The hub damper 74 is attached to the wheel hub 73 such that the claws 73c of the wheel hub 73 are positioned between two adjacent blocks 74a and 74b.
 図7及び図8は、クラッチハブの構成を示す斜視図である。クラッチハブ75(ストラドルドビークル用変動荷重伝達部品)は、中央に車軸78aが貫通する貫通孔78が設けられた円環状の本体部75aと、本体部75aの第2面75kに設けられ径方向に延びる爪部75bと、本体部75aの第1面75jに露出するように埋設される締結部材75c(金属製締結部材)とを備える。 7 and 8 are perspective views showing the configuration of the clutch hub. The clutch hub 75 (variable load transfer component for straddle vehicle) is provided on an annular main body portion 75a provided with a through hole 78 through which an axle 78a penetrates at the center, and on a second surface 75k of the main body portion 75a. And a fastening member 75c (metal fastening member) embedded so as to be exposed to the first surface 75j of the main body 75a.
 締結部材75cは、図9に示すように車軸M方向に沿って延びる固定穴75dを備える。図4に示すように、クラッチハブ75は、爪部75bが、ハブダンパー74における隣り合う2つのブロック74a,74bの間に位置するように取り付けられる。クラッチハブ75の爪部75bは、ハブダンパー74を介してホイールハブ73の爪部73cに噛み合う。 The fastening member 75c is provided with a fixing hole 75d extending along the direction of the axle M as shown in FIG. As shown in FIG. 4, the clutch hub 75 is mounted such that the claws 75 b are located between two adjacent blocks 74 a and 74 b of the hub damper 74. The claws 75 b of the clutch hub 75 mesh with the claws 73 c of the wheel hub 73 via the hub damper 74.
 本体部75aは、第1面75j上に、互いに同心に配置された内部環状リブ75hと外部環状リブ75iとを有する。内部環状リブ75hの内面は、貫通孔78を構成する。内部環状リブ75h及び外部環状リブ75iの間には、径方向に放射状に延びる6つの補強リブ75fが周方向に均等に配置されている。第1面75jに対する補強リブ75fの高さは、内部環状リブ75h及び外部環状リブ75iの高さよりも低い。 The main body 75a has an inner annular rib 75h and an outer annular rib 75i arranged concentrically with each other on the first surface 75j. The inner surface of the inner annular rib 75 h constitutes a through hole 78. Between the inner annular rib 75h and the outer annular rib 75i, six reinforcing ribs 75f radially extending in the radial direction are equally disposed in the circumferential direction. The height of the reinforcing rib 75f with respect to the first surface 75j is lower than the height of the inner annular rib 75h and the outer annular rib 75i.
 外部環状リブ75iの外周面には、締結部材75cを保持する締結部材取付部75gが径方向外方に向かって突出している。 A fastening member attachment portion 75g for holding the fastening member 75c protrudes radially outward on the outer peripheral surface of the outer annular rib 75i.
 締結部材取付部75gは、本体部75aの第1面75jに設けられ、且つ、第1面75jを法線方向に見て、クラッチハブ75の周方向において、本体部75aの第2面75kに設けられた隣り合う2つの爪部75bの中間位置に位置する。 The fastening member attachment portion 75g is provided on the first surface 75j of the main body 75a, and on the second surface 75k of the main body 75a in the circumferential direction of the clutch hub 75 when the first surface 75j is viewed in the normal direction. It is located at an intermediate position between the two adjacent claws 75b provided.
 爪部75bは、クラッチハブ75をホイールハブ73に対して組付けた状態で、隣り合う2つのハブダンパー74の間に形成される隙間74dに位置する。これにより、クラッチハブ75の爪75bは、ハブダンパー74を介してホイールハブ73の爪部73cに力を伝達することができる。 The claw portion 75 b is located in a gap 74 d formed between two adjacent hub dampers 74 in a state where the clutch hub 75 is assembled to the wheel hub 73. Thus, the claws 75 b of the clutch hub 75 can transmit the force to the claws 73 c of the wheel hub 73 via the hub damper 74.
 締結部材75cは、アルミニウム合金で構成されており、締結部材取付部75gの第1面75jに露出するように埋設される。固定穴75dには、図示しないビスを用いて、後輪スプロケット76が固定される。エンジン8aの駆動力は、後輪スプロケット76が固定された締結部材取付部75gからクラッチハブ75に伝達される。このクラッチハブ75の締結部材取付部75gが変動荷重入力部である。 The fastening member 75c is made of an aluminum alloy, and is embedded so as to be exposed to the first surface 75j of the fastening member attachment portion 75g. The rear wheel sprocket 76 is fixed to the fixing hole 75d using a screw (not shown). The driving force of the engine 8a is transmitted to the clutch hub 75 from a fastening member attachment portion 75g to which the rear wheel sprocket 76 is fixed. The fastening member attachment portion 75g of the clutch hub 75 is a variable load input portion.
 後輪スプロケット76は、図4に示すようにドライブチェーン77と連結し、エンジン8aの駆動力をクラッチハブ75に伝達する。上記のように、クラッチハブ75の爪部75bはハブダンパー74を介してホイールハブ73の爪部73cに力を伝達できるので、クラッチハブ75に伝達された駆動力は、ホイールハブ73及びホイールハブ73が接続されたリアホイール72に伝えられる。すなわち、エンジン8aのトルク変動などに伴う変動する荷重は、クラッチハブ75及びホイールハブ73に伝達される。 The rear wheel sprocket 76 is connected to the drive chain 77 as shown in FIG. 4 and transmits the driving force of the engine 8 a to the clutch hub 75. As described above, since the claws 75b of the clutch hub 75 can transmit a force to the claws 73c of the wheel hub 73 via the hub damper 74, the driving force transmitted to the clutch hub 75 is the wheel hub 73 and the wheel hub It is transmitted to the rear wheel 72 to which 73 is connected. That is, the load changing due to the torque fluctuation of the engine 8 a is transmitted to the clutch hub 75 and the wheel hub 73.
 上記のように、クラッチハブ75の爪部75bはハブダンパー74を介してホイールハブ73の爪部73cに力を伝達する。このクラッチハブ75の爪部75bが変動荷重出力部である。そして、本体部75aを構成する内部環状リブ75hと外部環状リブ75iと補強リブ75fとが変動荷重伝達部である。 As described above, the claws 75 b of the clutch hub 75 transmit the force to the claws 73 c of the wheel hub 73 via the hub damper 74. The claw portion 75b of the clutch hub 75 is a variable load output portion. The inner annular rib 75h, the outer annular rib 75i, and the reinforcing rib 75f that constitute the main body portion 75a are variable load transmitting portions.
 上記したように、本体部75aの第1面75jに締結部材取付部75gが形成され、締結部材取付部75gは、第1面75jを法線方向に見て、クラッチハブ75の周方向において、本体部75aの第2面75kに設けられた隣り合う2つの爪部75bの中間位置に位置する。このように、締結部材取付部75gは第1面75jに、爪部75bは第2面75kに、それぞれ設けられる。この結果、締結部材取付部75gと爪部75bとは、締結部材取付部75gに入力される変動荷重の入力方向であるクラッチハブ75の接線方向とは異なるクラッチハブ75の軸線方向に互いに離れた位置に位置する。 As described above, the fastening member attachment portion 75g is formed on the first surface 75j of the main body portion 75a, and the fastening member attachment portion 75g is viewed in the normal direction of the first surface 75j in the circumferential direction of the clutch hub 75. It is located at an intermediate position between two adjacent claws 75b provided on the second surface 75k of the main body 75a. Thus, the fastening member attachment portion 75g is provided on the first surface 75j, and the claw portion 75b is provided on the second surface 75k. As a result, the fastening member attachment portion 75g and the claw portion 75b are mutually separated in the axial direction of the clutch hub 75 different from the tangential direction of the clutch hub 75 which is the input direction of the fluctuation load input to the fastening member attachment portion 75g. Located in position.
 ホイールハブ73の爪部73cが変動荷重入力部であり、ホイールハブ73のリアホイール72に固定される部分が変動荷重出力部であり、内壁73aと外壁73bとが変動荷重伝達部である。 The claw portion 73c of the wheel hub 73 is a variable load input portion, the portion fixed to the rear wheel 72 of the wheel hub 73 is a variable load output portion, and the inner wall 73a and the outer wall 73b are variable load transfer portions.
 ここで、加速時や減速時等において生じるエンジンのトルク変動に伴う変動する荷重の一部は、クラッチハブ75及びホイールハブ73の間に介在するハブダンパー74により緩和される。一方で、後述するように、クラッチハブ75及びホイールハブ73を、樹脂が炭素繊維によって強化された炭素繊維樹脂で構成することにより、クラッチハブ75及びホイールハブ73は、変動する荷重を吸収することができる。よって、当該変動する荷重の一部は、クラッチハブ75及びホイールハブ73によって吸収されることにより、乗員が感じるトルク変動が緩和される。 Here, a part of the load changing due to the torque fluctuation of the engine occurring at the time of acceleration, deceleration, etc. is relieved by the hub damper 74 interposed between the clutch hub 75 and the wheel hub 73. On the other hand, as described later, the clutch hub 75 and the wheel hub 73 absorb a fluctuating load by configuring the clutch hub 75 and the wheel hub 73 with a carbon fiber resin in which the resin is reinforced by carbon fiber. Can. Therefore, a part of the fluctuating load is absorbed by the clutch hub 75 and the wheel hub 73, thereby alleviating the torque fluctuation felt by the occupant.
 さらに、締結部材取付部75gと爪部75bとは、締結部材取付部75gに入力される変動荷重の入力方向であるクラッチハブ75の接線方向とは異なるクラッチハブ75の軸線方向に互いに離れた位置に位置する。この結果、変動加重伝達部(内壁73a、外壁73b)には引張力が作用する。そして、繊維強化樹脂は、引張力に対して強度を有するので、引張力により変動加重伝達部(内壁73a、外壁73b)は微小に変形する。この変形により、締結部材取付部75gに入力された荷重の変動を緩和することができる。 Further, the fastening member attachment portion 75g and the claw portion 75b are mutually separated in the axial direction of the clutch hub 75 different from the tangential direction of the clutch hub 75 which is the input direction of the variable load input to the fastening member attachment portion 75g. Located in As a result, a tensile force acts on the fluctuating load transmitting portion (inner wall 73a, outer wall 73b). And since fiber reinforced resin has intensity to tensile force, a fluctuation load transmitting part (inner wall 73a, outer wall 73b) is minutely deformed by tensile force. By this deformation, it is possible to ease the fluctuation of the load input to the fastening member attachment portion 75g.
 本実施形態においては、クラッチハブ75及びホイールハブ73を、樹脂が炭素繊維によって強化された炭素繊維樹脂を用いることにより、クラッチハブ75及びホイールハブ73に求められる剛性を確保することができ、また、変動する荷重の吸収を実現する。 In the present embodiment, the clutch hub 75 and the wheel hub 73 can be made of carbon fiber resin in which resin is reinforced by carbon fiber, whereby the rigidity required of the clutch hub 75 and the wheel hub 73 can be secured. , To absorb the fluctuating load.
 クラッチハブ75及びホイールハブ73を構成する炭素繊維強化樹脂について、クラッチハブ75を例にとって説明する。 The carbon fiber reinforced resin constituting the clutch hub 75 and the wheel hub 73 will be described by taking the clutch hub 75 as an example.
 クラッチハブ75は、図7に示すように、樹脂が炭素繊維によって強化された炭素繊維強化樹脂を用いた本体部75aの締結部材取付部75g内に、金属製の締結部材75cが埋設された構成を有する。本体部75a及び爪部75bを構成する炭素繊維強化樹脂は、互いに独立し約1cm程度の所定長さの炭素繊維を樹脂中に含む。 As shown in FIG. 7, the clutch hub 75 has a structure in which a metal fastening member 75c is embedded in a fastening member attaching portion 75g of a main body portion 75a using a carbon fiber reinforced resin in which a resin is reinforced by carbon fiber. Have. The carbon fiber reinforced resin which comprises the main-body part 75a and the nail | claw part 75b mutually contains in a resin the carbon fiber of about 1 cm about predetermined length independently.
 なお、前記樹脂は、例えば、ポリプロピレン、ポリアミド、ポリフェニレンサルファイドなどの熱可塑型樹脂、または、エポキシ樹脂、ビニルエステル、フェノール樹脂などの熱硬化型樹脂が好ましい。 The resin is preferably, for example, a thermoplastic resin such as polypropylene, polyamide or polyphenylene sulfide, or a thermosetting resin such as epoxy resin, vinyl ester or phenol resin.
 上記材料は、耐熱性、耐薬品性に優れ、寸法安定性もよく、クラッチハブ75及びホイールハブ73の剛性を確保しつつ、軽量化を可能とすることができる。また、クラッチハブ75及びホイールハブ73に入力された変動する荷重が吸収されることで、乗員が感じるトルク変動を緩和させることを可能とする。 The above-mentioned material is excellent in heat resistance and chemical resistance, is excellent in dimensional stability, and can ensure weight saving while securing the rigidity of the clutch hub 75 and the wheel hub 73. Further, by absorbing the fluctuating load input to the clutch hub 75 and the wheel hub 73, it is possible to reduce the torque fluctuation felt by the occupant.
<クラッチハブの製造方法>
 本実施形態に係るクラッチハブ75の成形には、射出成形を用いる。具体的には、図示しない金型内に締結部材75cを配置した状態で、前記炭素繊維を含む溶融樹脂を金型内に射出する。これにより、締結部材の強度を確保し、本体部からの脱落を防止することができる。
<Method of manufacturing clutch hub>
Injection molding is used to mold the clutch hub 75 according to the present embodiment. Specifically, in a state where the fastening member 75c is disposed in a mold (not shown), the molten resin containing the carbon fiber is injected into the mold. Thereby, the strength of the fastening member can be secured, and the falling off from the main body can be prevented.
 また、特に図示しないが、射出成形に用いる金型は、締結部材75cの外周面の6箇所から溶融樹脂を注入する6個所のゲートを有する。これらのゲートは、クラッチハブ75の締結部材75cに対して径方向外方に位置する。そのため、金型内に前記ゲートから注入された溶融樹脂は、締結部材75cによって流れが分散される。 Although not particularly illustrated, the mold used for injection molding has six gates at which the molten resin is injected from six locations on the outer peripheral surface of the fastening member 75c. These gates are located radially outward with respect to the fastening member 75 c of the clutch hub 75. Therefore, the molten resin injected from the gate into the mold is dispersed in flow by the fastening member 75c.
 これにより、本体部75aの外周及び爪部75bの根本にウェルドが発生することが抑制される。また、爪部75bの根本から爪部75bの先端へ溶融樹脂が流れるので、繊維を、図8の矢印150に示すように、爪部75bの突出方向に延びるように配置させることができる。したがって、爪部75bの強度を確保することができる。 As a result, the occurrence of welds on the outer periphery of the main body 75a and the root of the claws 75b is suppressed. Further, since the molten resin flows from the root of the claw portion 75b to the tip of the claw portion 75b, it is possible to arrange the fiber so as to extend in the protruding direction of the claw portion 75b as shown by the arrow 150 in FIG. Therefore, the strength of the claws 75b can be secured.
 なお、クラッチハブ75において、前記金型のゲートが位置する部分には、ゲート痕75eが形成される。 In the clutch hub 75, a gate mark 75e is formed in a portion where the gate of the mold is located.
 上記材料を用いた射出成形品は、耐熱性、耐薬品性に優れ、寸法安定性もよいので、成形後の切削工程を削減することができる。したがって、容易にクラッチハブ75及びホイールハブ73を製造することができる。 Since the injection molded article using the above-mentioned material is excellent in heat resistance and chemical resistance, and good in dimensional stability, it is possible to reduce the cutting process after molding. Therefore, the clutch hub 75 and the wheel hub 73 can be easily manufactured.
 <フットレストブラケット>
 運転者用のフットレストブラケット41(ストラドルドビークル用変動荷重伝達部品)及び同乗者用のフットレストブラケット41a(ストラドルドビークル用変動荷重伝達部品)は、それぞれメインフレーム12及びリアフレーム13に接続されている。メインフレーム12には、エンジン8aを含むパワーユニット8が固定されているため、エンジン8aの振動及び変動する荷重は、メインフレーム12及びリアフレーム13にそれぞれ接続されているフットレストブラケット41及びフットレストブラケット41aにも伝達される。
<Footrest bracket>
A driver's footrest bracket 41 (a variable load transfer component for a straddle vehicle) and a footrest bracket 41a for a passenger (a variable load transfer component for a straddle vehicle) are connected to the main frame 12 and the rear frame 13, respectively. . Since the power unit 8 including the engine 8a is fixed to the main frame 12, the vibration and fluctuating load of the engine 8a can be detected by the footrest bracket 41 and the footrest bracket 41a connected to the main frame 12 and the rear frame 13, respectively. Is also transmitted.
 フットレストブラケット41は、図10に示すように、ブラケット本体80の長手方向の端部が2つに分割され、それぞれの先端にメインフレーム12への取付部81が設けられている。すなわちフットレストブラケット41は、メインフレーム12に取付部81が固定される。この取付部81が基端部であり、フットレストブラケット41において取付部81から車体2の外方に向かってブラケット本体80の本体部(本体部)が延びる。ブラケット本体80の先端に位置する先端部が自由端である。 As shown in FIG. 10, in the footrest bracket 41, an end portion in the longitudinal direction of the bracket main body 80 is divided into two, and a mounting portion 81 to the main frame 12 is provided at each tip. That is, the mounting portion 81 of the footrest bracket 41 is fixed to the main frame 12. The mounting portion 81 is a base end portion, and a body portion (main portion) of the bracket main body 80 extends from the mounting portion 81 outward of the vehicle body 2 in the footrest bracket 41. The tip located at the tip of the bracket body 80 is a free end.
 また、ブラケット本体80の上方には、板状のヒールガード43(図1参照)を接続するヒールガード43の取付部82が設けられる。 Further, above the bracket body 80, a mounting portion 82 of the heel guard 43 for connecting the plate-like heel guard 43 (see FIG. 1) is provided.
 ブラケット本体80の取付部81から車体2の外方に向かって延びるブラケット本体80の先端部には、フットレスト42を折り畳み可能に固定するためのフットレスト取付部83(先端部)が設けられている。フットレスト取付部83には、ピン挿通孔84が設けられている。フットレスト取付部83のピン挿通孔84及びフットレスト42の貫通孔85に連結ピン87を挿通させることにより、フットレストブラケット41とフットレスト42とが連結される。 A footrest mounting portion 83 (tip end portion) for fixing the footrest 42 in a foldable manner is provided at the tip end portion of the bracket body 80 extending outward from the mounting portion 81 of the bracket body 80 to the vehicle body 2. The footrest attaching portion 83 is provided with a pin insertion hole 84. The footrest bracket 41 and the footrest 42 are connected by inserting the connecting pin 87 through the pin insertion hole 84 of the footrest attaching portion 83 and the through hole 85 of the footrest 42.
 フットレストブラケット41において、ブラケット本体80の取付部81が変動荷重入力部であり、フットレスト取付部83が変動荷重出力部であり、ブラケット本体80が変動荷重伝達部である。なお、フットレストブラケット41にフットレスト42が取り付けられた場合、フットレスト42から変動する荷重が加わるため、フットレスト取付部83が変動荷重入力部であり、取付部81が変動荷重出力部である。 In the footrest bracket 41, the mounting portion 81 of the bracket main body 80 is a variable load input portion, the footrest mounting portion 83 is a variable load output portion, and the bracket main body 80 is a variable load transfer portion. When the footrest 42 is attached to the footrest bracket 41, a load that fluctuates from the footrest 42 is applied, so the footrest attachment portion 83 is a fluctuation load input portion, and the attachment portion 81 is a fluctuation load output portion.
 フットレストブラケット41において、取付部81とフットレスト取付部83は、変動荷重入力部(ブラケット本体80の取付部81)に入力される変動荷重の入力方向とは異なる方向に互いに離れた位置に位置する。この結果、変動加重伝達部(ブラケット本体80)には引張力が作用する。そして、繊維強化樹脂は、引張力に対して強度を有するので、引張力により変動加重伝達部(ブラケット本体80)は微小に変形する。この変形により、ブラケット本体80の取付部81に入力された荷重の変動を緩和することができる。 In the footrest bracket 41, the mounting portion 81 and the footrest mounting portion 83 are positioned apart from each other in the direction different from the input direction of the variable load input to the variable load input portion (mounting portion 81 of the bracket main body 80). As a result, a tensile force acts on the fluctuating load transmitting unit (bracket body 80). And since fiber reinforced resin has intensity to tensile force, a fluctuation load transmitting part (bracket main part 80) is minutely deformed by tensile force. By this deformation, it is possible to ease the fluctuation of the load input to the mounting portion 81 of the bracket main body 80.
 本実施形態では、フットレストブラケット41は、樹脂が炭素繊維などの繊維によって強化された繊維強化樹脂によって構成されていてもよい。 In the present embodiment, the footrest bracket 41 may be made of a fiber reinforced resin in which the resin is reinforced by fibers such as carbon fibers.
 炭素繊維としては、互いに独立し繊維長が所定長さ以上の不連続の繊維であってもよいし、連続した繊維であってもよい。また、連続した繊維及び不連続繊維のシートを用いてもよい。また、繊維は、矢印151に示すように、取付部81から車体2の外方に向かって延びるブラケット本体80の先端部に設けられているフットレスト取付部83に向かって配向する。これにより、フットレストブラケット41は、強度が求められる方向に強い強度を持つことができる。 The carbon fibers may be discontinuous fibers which are independent of each other and have a fiber length of a predetermined length or more, or may be continuous fibers. Alternatively, sheets of continuous fibers and discontinuous fibers may be used. Further, as shown by the arrow 151, the fibers are oriented toward a footrest attachment portion 83 provided at the tip of the bracket main body 80 extending from the attachment portion 81 outward of the vehicle body 2. Thus, the footrest bracket 41 can have a high strength in the direction in which the strength is required.
 なお、前記樹脂は、例えば、ポリプロピレン、ポリアミド、ポリフェニレンサルファイドなどの熱可塑型樹脂、または、エポキシ樹脂、ビニルエステル、フェノール樹脂などの熱硬化型樹脂が好ましい。 The resin is preferably, for example, a thermoplastic resin such as polypropylene, polyamide or polyphenylene sulfide, or a thermosetting resin such as epoxy resin, vinyl ester or phenol resin.
 上記材料は、耐熱性、耐薬品性に優れ、寸法安定性もよいので、成形後の切削工程を削減することができる。したがって、フットレストブラケット41を容易に製造することができる。そして、フットレストブラケット41を炭素繊維強化樹脂で構成することで、フットレストブラケット41の剛性を確保しつつ、軽量化を可能とすることができる。また、フットレストブラケット41に伝達した振動を早期に減衰させることで、振動軽減を可能とする。 The above-mentioned material is excellent in heat resistance, chemical resistance, and dimensional stability, so that the cutting process after molding can be reduced. Therefore, the footrest bracket 41 can be easily manufactured. And by comprising the footrest bracket 41 by carbon fiber reinforced resin, while ensuring the rigidity of the footrest bracket 41, weight reduction can be made possible. Further, by damping the vibration transmitted to the footrest bracket 41 at an early stage, it is possible to reduce the vibration.
 同乗者用のフットレストブラケット41a(ストラドルドビークル用変動荷重伝達部品)は、図11に示すように、ブラケット本体90の長手方向の端部が2つに分割されそれぞれの先端にリアフレーム13への取付部91が設けられる。すなわちフットレストブラケット41aは、リアフレーム13に取付部91が固定される。この取付部91が基端部である。フットレストブラケット41aにおいて取付部91から車体2の外方に向かってブラケット本体90の本体部(本体部)が延びる。ブラケット本体90の先端に位置する先端部が自由端である。 As shown in FIG. 11, the footrest bracket 41a (a variable load transfer component for a straddle vehicle) for a passenger is divided into two longitudinal end portions of the bracket main body 90, and each end thereof is fixed to the rear frame 13 An attachment portion 91 is provided. That is, the mounting portion 91 of the footrest bracket 41 a is fixed to the rear frame 13. The attachment portion 91 is a proximal end. In the footrest bracket 41a, the main body (main body) of the bracket main body 90 extends from the mounting portion 91 outward of the vehicle body 2. The tip located at the tip of the bracket body 90 is a free end.
 ブラケット本体80の取付部81から車体2の外方に向かって延びるブラケット本体の先端部には、同乗者用のフットレスト42aを折り畳み可能に固定するためのフットレスト取付部92(先端部)が設けられている。フットレスト取付部92には、ピン挿通孔93が設けられている。フットレスト取付部92のピン挿通孔93及びフットレスト42aの貫通孔(図示無し)に図示しないピンを挿通させることにより、フットレストブラケット41aとフットレスト42aとが連結される。 A footrest attachment portion 92 (tip end portion) is provided at a tip end portion of the bracket main body extending outward from the attachment portion 81 of the bracket main body 80 to foldably fix the footrest 42a for the passenger. ing. The footrest attachment portion 92 is provided with a pin insertion hole 93. The footrest bracket 41a and the footrest 42a are connected by inserting a pin (not shown) into the pin insertion hole 93 of the footrest attachment portion 92 and the through hole (not shown) of the footrest 42a.
 フットレストブラケット41aにおいて、ブラケット本体90の取付部91が変動荷重入力部であり、フットレスト取付部92が変動荷重出力部であり、ブラケット本体90が変動荷重伝達部である。なお、フットレストブラケット41aに同乗者用のフットレスト42aを取り付けた場合、フットレスト42aから変動する荷重が加わるため、フットレスト取付部92が変動荷重入力部であり、取付部91が変動荷重出力部である。 In the footrest bracket 41a, the mounting portion 91 of the bracket main body 90 is a variable load input portion, the footrest mounting portion 92 is a variable load output portion, and the bracket main body 90 is a variable load transfer portion. When the footrest 42a for the same passenger is attached to the footrest bracket 41a, a load that fluctuates from the footrest 42a is applied, the footrest attachment portion 92 is a fluctuation load input portion, and the attachment portion 91 is a fluctuation load output portion.
 フットレストブラケット41aにおいて、取付部91とフットレスト取付部92は、変動荷重入力部(ブラケット本体90の取付部91)に入力される変動荷重の入力方向とは異なる方向に互いに離れた位置に位置する。この結果、変動加重伝達部(ブラケット本体90)には引張力が作用する。そして、繊維強化樹脂は、引張力に対して強度を有するので、引張力により変動荷重伝達部(ブラケット本体90)は微小に変形する。この変形により、ブラケット本体90の取付部91に入力された荷重の変動を緩和することができる。 In the footrest bracket 41a, the mounting portion 91 and the footrest mounting portion 92 are positioned apart from each other in a direction different from the input direction of the variable load input to the variable load input portion (mounting portion 91 of the bracket main body 90). As a result, a tensile force acts on the fluctuating load transmitting unit (bracket main body 90). Then, since the fiber reinforced resin has strength against tensile force, the variable load transfer portion (bracket main body 90) is slightly deformed by the tensile force. By this deformation, it is possible to ease the fluctuation of the load input to the mounting portion 91 of the bracket main body 90.
 本実施形態では、フットレストブラケット41aは、樹脂が炭素繊維などの繊維によって強化された繊維強化樹脂によって構成されていてもよい。 In the present embodiment, the footrest bracket 41a may be made of a fiber reinforced resin in which the resin is reinforced by fibers such as carbon fibers.
 炭素繊維としては、互いに独立し繊維長が所定長さ以上の不連続の繊維であってもよいし、連続した繊維であってもよい。また、連続した繊維及び不連続繊維のシートを用いてもよい。また、繊維は、矢印152に示すように、取付部91から車体2の外方に向かって延びるブラケット本体90の先端部に設けられているフットレスト取付部92に向かって配向する。これにより、フットレストブラケット41aは、強度が求められる方向に強い強度を持つことができる。 The carbon fibers may be discontinuous fibers which are independent of each other and have a fiber length of a predetermined length or more, or may be continuous fibers. Alternatively, sheets of continuous fibers and discontinuous fibers may be used. Further, as shown by the arrow 152, the fibers are oriented toward a footrest attachment portion 92 provided at the tip of a bracket main body 90 extending from the attachment portion 91 to the outside of the vehicle body 2. Thus, the footrest bracket 41a can have a high strength in the direction in which the strength is required.
 なお、前記樹脂は、例えば、ポリプロピレン、ポリアミド、ポリフェニレンサルファイドなどの熱可塑型樹脂、または、エポキシ樹脂、ビニルエステル、フェノール樹脂などの熱硬化型樹脂が好ましい。 The resin is preferably, for example, a thermoplastic resin such as polypropylene, polyamide or polyphenylene sulfide, or a thermosetting resin such as epoxy resin, vinyl ester or phenol resin.
 上記材料は、耐熱性、耐薬品性に優れ、寸法安定性もよいので、成形後の切削工程を削減することができる。したがって、フットレストブラケット41aを容易に製造することができる。そして、フットレストブラケット41aを炭素繊維強化樹脂で構成することで、フットレストブラケット41aの剛性を確保しつつ、軽量化を可能とすることができる。また、フットレストブラケット41aに伝達した振動を早期に減衰させることで、振動軽減を可能とする。 The above-mentioned material is excellent in heat resistance, chemical resistance, and dimensional stability, so that the cutting process after molding can be reduced. Therefore, the footrest bracket 41a can be easily manufactured. And by comprising the footrest bracket 41a by carbon fiber reinforced resin, weight reduction can be made possible, ensuring the rigidity of the footrest bracket 41a. In addition, by damping the vibration transmitted to the footrest bracket 41a at an early stage, it is possible to reduce the vibration.
 <フットレスト>
 運転者用のフットレスト42(ストラドルドビークル用変動荷重伝達部品)及び同乗者用のフットレスト42a(ストラドルドビークル用変動荷重伝達部品)は、それぞれメインフレーム12に接続されたフットレストブラケット41及びリアフレーム13に接続されたフットレストブラケット41aに接続されている。メインフレーム12には、エンジン8aを含むパワーユニット8が固定されているため、エンジン8aの振動及び変動する荷重は、メインフレーム12及びリアフレーム13に間接的に接続しているこれらの部材にも伝達される。
<Footrest>
The footrest 42 for the driver (variable load transfer component for straddle vehicle) and the footrest 42a for the passenger (variable load transfer component for straddle vehicle) are the footrest bracket 41 and the rear frame 13 connected to the main frame 12, respectively. Connected to the footrest bracket 41a. Since the power unit 8 including the engine 8a is fixed to the main frame 12, the vibration and fluctuating load of the engine 8a are also transmitted to these members indirectly connected to the main frame 12 and the rear frame 13 Be done.
 フットレスト42は、図10に示すように、棒状の部材であり、長手方向の端部にフットレストブラケット41に接続するための貫通孔85が設けられている。フットレスト取付部83のピン挿通孔84及びフットレスト42の貫通孔85に連結ピン87を挿通させることにより、フットレストブラケット41とフットレスト42とが連結される。すなわち、フットレスト42は、貫通孔85(基端部)がフットレスト取付部83の貫通孔85に連結ピン87で固定され、貫通孔85から車体2の外方に向かってフットレスト本体部120(本体部)が延びる。フットレスト本体部420の先端部は自由端である。フットレスト本体部420には、運転者の足が載せられる載置部421が設けられている。 As shown in FIG. 10, the footrest 42 is a rod-like member, and a through hole 85 for connecting to the footrest bracket 41 is provided at the end in the longitudinal direction. The footrest bracket 41 and the footrest 42 are connected by inserting the connecting pin 87 through the pin insertion hole 84 of the footrest attaching portion 83 and the through hole 85 of the footrest 42. That is, in the footrest 42, the through hole 85 (base end portion) is fixed to the through hole 85 of the footrest attachment portion 83 by the connecting pin 87, and the footrest main body 120 (body portion from the through hole 85 outward ) Extends. The tip of the footrest body 420 is a free end. The footrest main body 420 is provided with a mounting portion 421 on which the driver's foot can be placed.
 フットレスト42において、貫通孔85が変動荷重入力部であり、載置部421が変動荷重出力部であり、フットレスト本体部420が変動荷重伝達部である。なお、運転者から変動する荷重が加わる場合には、載置部421が変動荷重入力部であり、貫通孔85が変動荷重出力部である。 In the footrest 42, the through hole 85 is a variable load input unit, the placement unit 421 is a variable load output unit, and the footrest main unit 420 is a variable load transfer unit. In addition, when the load which fluctuate | varies from a driver | operator is added, the mounting part 421 is a fluctuation | variation load input part, and the through-hole 85 is a fluctuation | variation load output part.
 フットレスト42において、貫通孔85と載置部421は、変動荷重入力部(貫通孔85または載置部421)に入力される変動荷重の入力方向とは異なる方向に互いに離れた位置に位置する。この結果、変動加重伝達部(フットレスト本体部420)には引張力が作用する。そして、繊維強化樹脂は、引張力に対して強度を有するので、引張力により変動荷重伝達部(フットレスト本体部420)は微小に変形する。この変形により、貫通孔85または載置部421に入力された荷重の変動を緩和することができる。 In the footrest 42, the through hole 85 and the placement unit 421 are located at positions separated from each other in a direction different from the input direction of the variable load input to the variable load input unit (the through hole 85 or the placement unit 421). As a result, a tensile force acts on the variable load transmission unit (footrest main unit 420). Since the fiber reinforced resin has strength against tensile force, the variable load transfer portion (footrest main portion 420) is slightly deformed by the tensile force. By this deformation, it is possible to ease the fluctuation of the load input to the through hole 85 or the mounting portion 421.
 本実施形態では、フットレスト42は、樹脂が炭素繊維などの繊維によって強化された繊維強化樹脂によって構成されていてもよい。 In the present embodiment, the footrest 42 may be made of a fiber reinforced resin in which the resin is reinforced by fibers such as carbon fibers.
 炭素繊維としては、繊維長が所定長さ以上であって、連続した繊維であってもよいし、不連続繊維であってもよい。また、連続した繊維及び不連続繊維を用いてもよい。また、繊維は、矢印153に示すように、貫通孔85から他端部に向かって配向する。これにより、フットレスト42は、強度が求められる方向に強い強度を持つことができる。 The carbon fibers may be continuous fibers having a fiber length equal to or greater than a predetermined length and may be discontinuous fibers. Also, continuous fibers and discontinuous fibers may be used. In addition, the fibers are oriented from the through holes 85 toward the other end as shown by the arrows 153. Thus, the footrest 42 can have a high strength in the direction in which the strength is required.
 フットレスト42の自由端に、変動する荷重が加わると、フットレスト42の貫通孔85までの間のフットレスト42には、引張力が作用する。フットレスト42を引張力に対して強度を有する炭素繊維強化樹脂で構成することで、引張力によりフットレスト42を変形させることができる。この変形により変動する荷重を緩和することができる。 When a varying load is applied to the free end of the footrest 42, a tensile force acts on the footrest 42 between the through holes 85 of the footrest 42. By forming the footrest 42 of carbon fiber reinforced resin having strength against tensile force, the footrest 42 can be deformed by the tensile force. The load which fluctuates by this deformation can be relieved.
 なお、前記樹脂は、例えば、ポリプロピレン、ポリアミド、ポリフェニレンサルファイドなどの熱可塑型樹脂、または、エポキシ樹脂、ビニルエステル、フェノール樹脂などの熱硬化型樹脂が好ましい。 The resin is preferably, for example, a thermoplastic resin such as polypropylene, polyamide or polyphenylene sulfide, or a thermosetting resin such as epoxy resin, vinyl ester or phenol resin.
 上記材料は、耐熱性、耐薬品性に優れ、寸法安定性もよいので、成形後の切削工程を削減することができる。したがって、フットレスト42を容易に製造することができる。そして、フットレスト42を炭素繊維強化樹脂で構成することで、フットレスト42の剛性を確保しつつ、軽量化を可能とすることができる。また、フットレスト42に伝達した振動を早期に減衰させることで、振動軽減を可能とする。 The above-mentioned material is excellent in heat resistance, chemical resistance, and dimensional stability, so that the cutting process after molding can be reduced. Therefore, the footrest 42 can be easily manufactured. And by comprising footrest 42 by carbon fiber reinforced resin, weight reduction can be made possible, securing the rigidity of footrest 42. Further, by damping the vibration transmitted to the footrest 42 at an early stage, it is possible to reduce the vibration.
 以上より、前記エンジンから変動する荷重が入力されるストラドルドビークル用変動荷重伝達部品に炭素繊維強化樹脂を用いた場合、炭素繊維強化樹脂は金属材料と比べて減衰比が高いため、従来の構成部品に比べて、変動する荷重をより吸収し低減する。これにより乗員が感じる変動荷重を緩和することができる。また、炭素繊維強化樹脂は、炭素繊維により強化されており、金属材料と比較して、剛性を確保しつつさらなる軽量化が可能である。 From the above, when carbon fiber reinforced resin is used for a variable load transfer component for a straddle vehicle to which a load varying from the engine is input, the carbon fiber reinforced resin has a higher damping ratio than a metal material, and thus the conventional configuration It absorbs and reduces fluctuating loads more than components. As a result, it is possible to alleviate the fluctuating load felt by the occupant. Further, the carbon fiber reinforced resin is reinforced by the carbon fiber, and it is possible to further reduce the weight while securing the rigidity as compared with the metal material.
 したがって、上述の構成により、ストラドルドビークル用変動荷重伝達部品に与えられる変動荷重を低減することができると共に軽量化を図ることができる。 Therefore, according to the above-described configuration, it is possible to reduce the variable load given to the variable load transfer component for a straddle vehicle and to achieve weight reduction.
 (その他の実施形態)
 以上、本発明の実施の形態を説明したが、上述した実施の形態は本発明を実施するための例示に過ぎない。よって、上述した実施の形態に限定されることなく、その趣旨を逸脱しない範囲内で上述した実施の形態を適宜変形して実施することが可能である。
(Other embodiments)
As mentioned above, although embodiment of this invention was described, embodiment mentioned above is only an illustration for implementing this invention. Therefore, without being limited to the embodiment described above, the embodiment described above can be appropriately modified and implemented without departing from the scope of the invention.
 前記各実施形態では、リアフレーム13、クラッチハブ75,ホイールハブ73,フットレストブラケット41,41a、フットレスト42,42aは、樹脂が炭素繊維で強化された炭素繊維強化樹脂を含む。しかしながら、これらの構成部品のうち、少なくとも一部が、樹脂が炭素繊維で強化された炭素繊維強化樹脂を含んでいれば、他の部分は、金属、樹脂、エラストマーなどの他の材料によって構成されていてもよい。 In each of the embodiments, the rear frame 13, the clutch hub 75, the wheel hub 73, the footrest brackets 41 and 41a, and the footrests 42 and 42a include a carbon fiber reinforced resin in which the resin is reinforced with carbon fiber. However, if at least a part of these components includes a carbon fiber reinforced resin in which the resin is reinforced with carbon fiber, the other part is made of other materials such as metal, resin, elastomer, etc. It may be
 前記実施形態では、リアフレーム13、クラッチハブ75,ホイールハブ73,フットレストブラケット41,41a、フットレスト42,42aは、炭素繊維強化樹脂に含まれる炭素繊維として、互いに独立し繊維長が1cm程度であって、不連続の繊維である。しかしながら、炭素繊維は樹脂が炭素繊維を含む繊維シートによって強化された樹脂であってもよい。 In the embodiment, the rear frame 13, the clutch hub 75, the wheel hub 73, the footrest brackets 41 and 41a, and the footrests 42 and 42a are mutually independent as a carbon fiber contained in a carbon fiber reinforced resin and the fiber length is about 1 cm. It is a discontinuous fiber. However, the carbon fiber may be a resin reinforced by a fiber sheet containing a carbon fiber.
 前記実施形態では、リアフレーム13、クラッチハブ75,ホイールハブ73,フットレストブラケット41,41a、フットレスト42,42aは、炭素繊維によって樹脂が強化された炭素繊維強化樹脂を含む炭素繊維強化樹脂層101aを有する。しかしながら、リアフレーム13、クラッチハブ75,ホイールハブ73,フットレストブラケット41,41a、フットレスト42,42aは、炭素繊維以外の繊維(例えば、アラミド繊維、ポリエチレン繊維、ガラス繊維など)によって樹脂が強化された繊維強化樹脂を含んでもよい。また、前記実施形態では、リアフレーム13、クラッチハブ75,ホイールハブ73,フットレストブラケット41,41a、フットレスト42,42aは、エポキシ樹脂、ビニルエステル、フェノール樹脂、ポリアミド、ポリプロピレン、ポリフェニレンサルファイドなどの樹脂によって構成されている。樹脂は、繊維によって強化可能な樹脂であれば、他の種類の樹脂であってもよい。 In the embodiment, the rear frame 13, the clutch hub 75, the wheel hub 73, the footrest brackets 41 and 41a, and the footrests 42 and 42a are carbon fiber reinforced resin layers 101a including carbon fiber reinforced resin in which resin is reinforced by carbon fibers. Have. However, in the rear frame 13, the clutch hub 75, the wheel hub 73, the footrest brackets 41 and 41a, and the footrests 42 and 42a, the resin is reinforced by fibers other than carbon fibers (for example, aramid fibers, polyethylene fibers, glass fibers, etc.) A fiber reinforced resin may be included. In the embodiment, the rear frame 13, the clutch hub 75, the wheel hub 73, the footrest brackets 41 and 41a, and the footrests 42 and 42a are made of resin such as epoxy resin, vinyl ester, phenol resin, polyamide, polypropylene or polyphenylene sulfide. It is configured. The resin may be another kind of resin as long as it can be reinforced by fibers.
1 車両(ストラドルドビークル)
2 車体
3 前輪
4 後輪
5 車体カバー
6 バーハンドル
7a フロントシート
7b タンデムシート
8 パワーユニット
8a エンジン
10 車体フレーム
11 ヘッドパイプ
12 メインフレーム
13 リアフレーム
14 リアアーム
41,41a フットレストブラケット
42,42a フットレスト
73 ホイールハブ
73d 貫通孔
74 ハブダンパー(弾性部材)
75 クラッチハブ
75a 本体部
75b 爪部
75c 締結部材(金属製締結部材)
75d 固定穴
75e ゲート痕
75f 補強リブ
75g 締結部材取付部
75h 内部環状リブ
75i 外部環状リブ
76 後輪スプロケット
77 ドライブチェーン
78 貫通孔
78a 車軸
87 連結ピン
1 vehicle (Straddled vehicle)
Reference Signs List 2 vehicle body 3 front wheel 4 rear wheel 5 vehicle cover 6 bar handle 7a front seat 7b tandem seat 8 power unit 8a engine 10 vehicle body frame 11 head pipe 12 main frame 13 rear frame 14 rear arm 41, 41a footrest bracket 42, 42a footrest 73 wheel hub 73d Through hole 74 Hub damper (elastic member)
75 clutch hub 75a body 75b claw 75c fastening member (metal fastening member)
75d Fixing hole 75e Gate mark 75f Reinforcement rib 75g Fastening member attachment part 75h Inner annular rib 75i Outer annular rib 76 Rear wheel sprocket 77 Drive chain 78 Through hole 78a Axle 87 Link pin

Claims (12)

  1.  後輪を支持するリアアームと、
     乗員が着座するシート及び駆動源を支持する車体フレームを有するストラドルドビークルに用いられるストラドルドビークル用構成部品のうち、変動する荷重が入力される変動荷重入力部と、
     前記変動する荷重を出力する変動荷重出力部と、
     前記変動荷重入力部に入力された前記変動する荷重を前記変動荷重出力部に伝達する変動荷重伝達部と、
    を備えたストラドルドビークル用変動荷重伝達部品であって、
     前記ストラドルドビークル用変動荷重伝達部品は、前記リアアーム、前記駆動源または前記車体フレームのいずれか一つに取付けられ、または、前記駆動源と前記後輪との間の動力伝達経路内に設けられ、
     前記変動荷重入力部及び前記変動荷重出力部は、前記変動荷重入力部に入力される変動荷重の入力方向と異なる方向に互いに離れた位置に配置され、
     前記変動荷重入力部、前記変動荷重伝達部及び前記変動荷重出力部は、繊維によって強化された繊維強化樹脂で一体成形されている、ストラドルドビークル用変動荷重伝達部品。
    A rear arm that supports the rear wheel,
    A variable load input unit to which a variable load is input among components of a straddle vehicle used in a straddle vehicle having a seat on which an occupant sits and a vehicle body frame supporting a drive source;
    A variable load output unit that outputs the variable load;
    A fluctuating load transmission unit for transmitting the fluctuating load input to the fluctuating load input unit to the fluctuating load output unit;
    A variable load transfer component for a straddle vehicle provided with
    The variable load transmission component for a straddle vehicle is attached to any one of the rear arm, the drive source, or the vehicle body frame, or is provided in a power transmission path between the drive source and the rear wheel. ,
    The variable load input unit and the variable load output unit are disposed at positions separated from each other in a direction different from the input direction of the variable load input to the variable load input unit,
    A variable load transfer component for a straddle vehicle, wherein the variable load input unit, the variable load transfer unit, and the variable load output unit are integrally formed of a fiber reinforced resin reinforced with a fiber.
  2.  請求項1に記載のストラドルドビークル用変動荷重伝達部品において、
     前記繊維強化樹脂は、樹脂が炭素繊維によって強化された炭素繊維強化樹脂である、ストラドルドビークル用変動荷重伝達部品。
    In the straddled vehicle variable load transfer component according to claim 1,
    The fiber-reinforced resin is a carbon fiber-reinforced resin in which the resin is reinforced by carbon fiber, wherein the load is a variable load transfer component for a straddle vehicle.
  3.  請求項1または2に記載のストラドルドビークル用変動荷重伝達部品において、
     前記繊維は、前記変動荷重入力部に入力される変動荷重の入力方向と異なる方向に延びるように前記繊維強化樹脂内に配置されている、ストラドルドビークル用変動荷重伝達部品。
    In the straddled vehicle variable load transfer component according to claim 1 or 2,
    A variable load transfer component for a straddle vehicle, wherein the fiber is disposed in the fiber reinforced resin so as to extend in a direction different from an input direction of the variable load input to the variable load input unit.
  4.  請求項1から3のいずれか1つに記載のストラドルドビークル用変動荷重伝達部品において、
     前記繊維は、互いに独立し且つ所定の長さを有する、ストラドルドビークル用変動荷重伝達部品。
    In the straddled vehicle variable load transfer component according to any one of claims 1 to 3,
    A variable load transfer component for a straddle vehicle, wherein the fibers are independent of one another and have a predetermined length.
  5.  請求項1から4のいずれか1つに記載のストラドルドビークル用変動荷重部品において、
     車軸が貫通する貫通孔を有する円盤状の本体部と、
     前記本体部の第1面に、前記貫通孔を囲むように前記車軸の軸線方向に突出する環状リブと、
     前記本体部の第2面に、径方向に放射状に延びるように設けられた爪部と、
     前記本体部内の第1面に露出するように前記本体部内に埋設され、ドライブチェーンが接続される後輪スプロケットを固定する金属製締結部材と、
     を備えた、
     クラッチハブを含む、ストラドルドビークル用変動荷重伝達部品。
    The straddle vehicle variable load component according to any one of claims 1 to 4,
    A disk-like main body having a through hole through which the axle passes;
    An annular rib projecting in an axial direction of the axle so as to surround the through hole on a first surface of the main body;
    Claws provided on the second surface of the main body so as to radially extend in the radial direction;
    A metal fastening member embedded in the main body so as to be exposed to the first surface in the main body and fixing a rear wheel sprocket to which a drive chain is connected;
    Equipped with
    Variable load transfer components for straddle vehicles, including clutch hubs.
  6.  請求項5に記載のストラドルドビークル用変動荷重伝達部品において、
     前記繊維は、前記爪部の突出方向に延びるように前記繊維強化樹脂内に配置されている、ストラドルドビークル用変動荷重伝達部品。
    In the straddled vehicle variable load transfer component according to claim 5,
    The variable load transfer component for a straddle vehicle, wherein the fiber is disposed in the fiber reinforced resin so as to extend in a protruding direction of the claws.
  7.  請求項5または6に記載のストラドルドビークル用変動荷重伝達部品において、
     弾性部材を介して前記クラッチハブの前記爪部と噛み合う爪部を備えた、
     ホイールハブを含む、ストラドルドビークル用変動荷重伝達部品。
    In the straddled vehicle variable load transfer component according to claim 5 or 6,
    And a claw portion engaged with the claw portion of the clutch hub through an elastic member.
    Variable load transfer components for straddle vehicles, including wheel hubs.
  8.  請求項1から4のいずれか1つに記載のストラドルドビークル用変動荷重伝達部品において、
     前記車体フレームに対して、固定される基端部と、
     前記基端部から前記車体の外方に向かって延びる本体部と、
     前記本体部の先端に位置し且つ自由端である先端部と、
    を有する、ストラドルドビークル用変動荷重伝達部品。
    The straddle vehicle variable load transfer component according to any one of claims 1 to 4,
    A proximal end fixed to the body frame;
    A body extending from the proximal end toward the outside of the vehicle;
    A tip located at a tip of the main body and being a free end;
    A variable load transfer component for a straddle vehicle, having.
  9.  請求項8に記載のストラドルドビークル用変動荷重伝達部品において、
     前記繊維は、前記車体フレームとの取付部から突出方向に延びるように、前記繊維強化樹脂内に配置される、ストラドルドビークル用変動荷重伝達部品。
    In the straddled vehicle variable load transfer component according to claim 8,
    The variable load transfer component for a straddle vehicle, wherein the fiber is disposed in the fiber reinforced resin so as to extend in a protruding direction from an attachment portion with the vehicle body frame.
  10. 請求項1から4のいずれか1つに記載のストラドルドビークル用変動荷重伝達部品において、
     前記ストラドルドビークル用変動荷重伝達部品は、前記リアアーム、前記駆動源または前記車体フレームに取付けられるブラケットまたはフットレスト、または、前記駆動源と前記後輪との動力伝達経路に設けられるクラッチハブまたはホイールハブである、ストラドルドビークル用変動荷重伝達部品。
    The straddle vehicle variable load transfer component according to any one of claims 1 to 4,
    The variable load transfer component for the straddle vehicle is a clutch hub or wheel hub provided in the rear arm, a bracket or footrest attached to the drive source or the vehicle body frame, or a power transmission path between the drive source and the rear wheel. A variable load transfer component for a straddle vehicle.
  11.  請求項1から10のいずれか1つに記載のストラドルドビークル用変動荷重伝達部品を備えたストラドルドビークル。 A straddle vehicle comprising the variable load transfer component for a straddle vehicle according to any one of claims 1 to 10.
  12.  車軸が貫通する貫通孔を有する円盤状の本体部と、
     前記本体部の第1面に、前記貫通孔を囲むように前記車軸の軸線方向に突出する環状リブと、
     前記本体部の第2面に、径方向に放射状に延びるように設けられた爪部と、
     前記本体部内の第1面に露出するように前記本体部内に埋設され、ドライブチェーンが接続される後輪スプロケットを固定する金属製締結部材と、
     を備えた、クラッチハブを、成形型を用いて射出成形する、クラッチハブの射出成形方法であって、
     前記成形型のキャビティ内に、前記金属製締結部材に対して前記本体部の径方向外方に位置するゲートから、前記金属製締結部材に対して前記径方向の内方に向かって、互いに独立し且つ所定の長さを有する繊維が含有された溶融樹脂を射出する、クラッチハブの射出成形方法。
    A disk-like main body having a through hole through which the axle passes;
    An annular rib projecting in an axial direction of the axle so as to surround the through hole on a first surface of the main body;
    Claws provided on the second surface of the main body so as to radially extend in the radial direction;
    A metal fastening member embedded in the main body so as to be exposed to the first surface in the main body and fixing a rear wheel sprocket to which a drive chain is connected;
    What is claimed is: 1. A method of injection molding a clutch hub, comprising injection molding a clutch hub using a molding die, comprising:
    In the cavity of the mold, from the gate located radially outward of the main body with respect to the metal fastening member, the metal fastening members are mutually independent in the radial inward direction with respect to the metal fastening member And injection molding a molten resin containing fibers having a predetermined length.
PCT/JP2018/037774 2017-11-20 2018-10-10 Variable load transmission component for straddled vehicle, straddled vehicle, and method for injection molding clutch hub WO2019097908A1 (en)

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