WO2019095534A1 - Screen and manufacturing method thereof - Google Patents
Screen and manufacturing method thereof Download PDFInfo
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- WO2019095534A1 WO2019095534A1 PCT/CN2018/071442 CN2018071442W WO2019095534A1 WO 2019095534 A1 WO2019095534 A1 WO 2019095534A1 CN 2018071442 W CN2018071442 W CN 2018071442W WO 2019095534 A1 WO2019095534 A1 WO 2019095534A1
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- light absorbing
- screen
- absorbing layer
- prism
- layer
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B21/00—Projectors or projection-type viewers; Accessories therefor
- G03B21/54—Accessories
- G03B21/56—Projection screens
- G03B21/60—Projection screens characterised by the nature of the surface
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- the invention relates to a screen and a method of fabricating the same.
- a high-intensity projection light source can reduce the influence of ambient light and improve contrast, one of the disadvantages of a high-intensity light source is that it does not save energy, and more importantly, a high-intensity light source is liable to have a very glaring disadvantage.
- the Black Grid Projection Screen is a next-generation optical screen designed specifically for high-brightness environments.
- the side of the prism constituting the screen facing the ambient light is blackened to form a light absorbing layer, and a reflective layer is coated on the side facing the projection light, thereby suppressing interference of ambient light.
- the size of the prism structure is substantially on the order of micrometers, and the purpose of selectively coating the reflective layer and the light absorbing layer on both sides of the prism is not easily achieved in this size range.
- Patent Document 1 US7262911B2
- Patent Document 2 US2009046361
- Patent Document 1 mentions a method of forming a reflective layer on a micro rib of a black grid screen, which forms a coating of a reflective layer by spraying, coating or dip coating.
- Patent Document 2 provides a reflective light-resistant curtain in which a diffusion-reflecting film is formed by coating or vapor deposition on one surface of a micro-protrusion of a transparent prism.
- the reflective layer on the black grid screen is formed by coating or spraying, but as described above, the reflective layer and the light absorbing layer formed by this method have a problem of mutual cross interference.
- the present invention is intended to provide a novel prismatic light-resistant projection screen (hereinafter simply referred to as "screen”) structure having a simple preparation method and capable of achieving high contrast and a method of manufacturing the same.
- a screen comprising a plurality of light absorbing layers absorbing ambient light and a plurality of reflective layers reflecting the projected light, the light absorbing layer and the reflective layer being equal in number, each of the light absorbing
- the layer and each of the reflective layers form a prismatic structure as a unit, and the prismatic structures are laminated to form a zigzag structure on the viewing surface.
- a method of fabricating a screen includes the steps of: forming a light absorbing layer having a light absorbing surface facing the ambient light, wherein the light absorbing layer is formed at a width of the screen a first prism structure extending in a direction, and the first prism structure has at least two first prism faces perpendicular to a viewing surface of the screen and parallel to each other; forming a reflective layer having a reflective surface facing the projection light, wherein The reflective layer is formed as a second prism structure extending in a width direction of the screen, and the second prism structure has at least two second prism faces perpendicular to a viewing surface of the screen and parallel to each other; And in a height direction of the screen, wherein the light absorbing layer is located on the reflective layer such that the first prism surface fits the adjacent second prism surface, thereby causing one of the light absorbing layers And one of the reflective layers forming a prismatic structure as a unit, and the plurality of prismatic structures are laminate
- the light absorbing layer material is formed by adding a light absorbing component to the light absorbing layer base material, and the light absorbing layer material is formed by molding the light absorbing layer material, and wherein the light absorbing layer is formed in the light reflecting layer base material.
- the reflective particles are added to form a reflective layer material, and the reflective layer is formed by molding the reflective layer material.
- the light absorbing layer base material is shaped, and a light absorbing material is coated on the formed light absorbing layer base material to form the light absorbing layer and wherein the light reflecting layer base material is formed, and A reflective material is coated on the reflective layer substrate raw material after molding to form the reflective layer.
- the screen according to the present invention and the method of manufacturing the same have at least the following advantages:
- the reflective layer having the retroreflective function and the light absorbing layer having the light absorbing function are formed first in the present invention, and then laminated by lamination to form a screen having a light-resistant function, the manufacturing process is simple and the light-resisting effect is good. ;
- the reflective layer and the light absorbing layer are respectively formed in the present invention, and the reflective layer and the light absorbing layer are laminated and integrated into one body, the light absorbing layer caused by coating the reflective layer or the like in the prior art manufacturing process is solved.
- the separately formed reflective layer or the light absorbing layer can be used to replace only the damaged portion without replacing the entire screen, thus saving maintenance costs.
- FIG. 1 is a perspective view showing a screen of an embodiment of the present invention.
- FIG. 2 is a cross-sectional view showing a screen in a height direction according to an embodiment of the present invention.
- FIG. 3 is a cross-sectional view showing the screen in FIG. 1 in the height direction.
- FIG. 4 is a perspective view showing a screen of an embodiment of the present invention.
- Figure 5 is a perspective view showing a single reflective layer and a light absorbing layer in the screen of Figure 2, respectively.
- 6a-6c are cross-sectional views showing a screen in a height direction according to an embodiment of the present invention.
- Figure 7 is a cross-sectional view showing the screen in the height direction of an embodiment of the present invention.
- Figure 8 is a cross-sectional view showing the screen in the height direction according to an embodiment of the present invention.
- the screen 100 of the present invention comprises a plurality of light absorbing layers 101 for absorbing ambient light and a plurality of reflective layers 102 for reflecting projected light.
- the number of light absorbing layers 101 and reflecting layers 102 is equal, and each light absorbing layer 101 and Each of the reflective layers 102 forms a prismatic structure as a unit, and the prismatic structures are laminated to form a zigzag structure on the viewing surface.
- the viewing surface of the present invention is understood to be a continuous flat surface.
- the viewing surface is perpendicular to that shown in FIG. 2 and/or FIG. The cross section and the vertical plane parallel to the height direction of the screen.
- the viewing surface is a continuously flat curved surface.
- the screen of the present invention is capable of achieving a better light resistance effect and is capable of preventing a portion of ambient light from reaching the eyes of the viewer.
- the cross-sectional shape of the light absorbing layer 101 has four sides and four vertices, wherein the upper base and the lower base are parallel to each other and perpendicular to the height direction of the screen.
- the above four sides and four vertices extend in the width direction of the screen 100 (in the directions of FIG. 2 and FIG. 3, the width direction is perpendicular to the plane of the paper), so that it is possible to obtain
- the light absorbing layer 101 is formed as a prism structure having four faces and four edges extending in the width direction, and for the upper bottom edge and the lower bottom edge parallel to each other in the cross-sectional shape, the upper portion in the prism structure
- the bottom surface and the bottom bottom surface are also parallel to each other and perpendicular to the viewing surface of the screen.
- the reflective layer 102 is also formed to have a prismatic structure which may be the same as or different from the prismatic structure of the light absorbing layer.
- the prism structure of the reflective layer 102 has four edges extending in the width direction of the screen, and has two prism faces perpendicular to the viewing surface of the screen and parallel to each other.
- the adjacent and parallel prism faces of the light absorbing layer 101 and the reflective layer 102 are bonded to form a light absorbing layer 101 and a reflective layer 102 as a unit.
- a prismatic structure in which a plurality of such prismatic structural units are sequentially arranged along the height direction of the screen to form a zigzag structure of the screen surface.
- the two prism faces that are attached have the same length in the cross-sectional view of the screen in the height direction.
- the prism structures of the light absorbing layer 101 and the reflective layer 102 have four edges and two prism faces parallel to each other in FIGS. 2 and 3, as can be seen from the modification shown in FIG. 6a, the light absorbing layer 101 can also have five strips. The edge can even be three edges.
- the present invention is not limited thereto, and the prism structure of the light absorbing layer 101 and the reflective layer 102 may include at least three edges, and at least one of the edges may be attached so that the light absorbing layer 101 and the reflective layer 102 form a prismatic structure. Any shape that meets the requirements of the stacked combination described in other portions of the invention.
- the light absorbing layer 101 is a first prism extending in the width direction of the screen 100
- the reflective layer 102 is a second prism extending in the width direction of the screen 100.
- the first prism has at least two first prism faces that are perpendicular to the viewing surface and parallel to each other; the second prism has at least two second prism faces that are perpendicular to the viewing surface and parallel to each other.
- the light absorbing layer and the reflective layer may be formed into a prismatic structure having a trapezoidal cross-sectional view.
- the light absorbing layer and the reflective layer may be formed into a prismatic structure having a rectangular cross section.
- the light absorbing layer 101 and the reflective layer 102 formed in a linear prism shape are described in FIG. 1, as shown in an embodiment of FIG. 4, the light absorbing layer and the reflective layer may be formed in a shape having curved prisms.
- the material described in the present invention can form the light absorbing layer and the reflective layer to have a curved shape.
- the screen thus formed is a curved screen having a curvature, which enables the user to obtain a better sense of presence and three-dimensionality.
- the width direction should be the direction of the isolated line.
- the first prism in which the light absorption layer 101 is located has a first right-angled trapezoidal shape along the height direction of the screen, and the second prism on which the reflective layer 102 is located along the screen.
- the sections in the height direction each have the shape of a second right-angled trapezoid.
- the first prism and the second prism are both quadrangular prisms.
- the lower base side length of the first right angle trapezoid is equal to the upper base side length of the second right angle trapezoid
- the lower base side length of the first right angle trapezoid is longer than the upper side of the first right angle trapezoid
- the upper base of the second right angle trapezoid The length is greater than the length of the lower right side of the second right angle trapezoid.
- the light absorbing layer 101 and the reflective layer 102 have the following shape of a right-angled trapezoid, that is, the upper base length a and the reflection in the right-angled trapezoid of the light-absorbing layer 101 adjacent to the right angle.
- the right-angled trapezoid of the layer 102 is the same as the lower base length a adjacent to the right angle, and the lower base length b adjacent to the right angle in the right-angled trapezoid of the light-absorbing layer 101 and the upper base adjacent to the right angle in the right-angled trapezoid of the reflective layer 102
- the side lengths b are the same
- the height c of the right-angled trapezoid of the light-absorbing layer 101 is also the same as the height d of the right-angled trapezoid of the reflective layer 102, wherein the sides having the heights c and d are perpendicular to the upper and lower bases of the trapezoid.
- the lower surface of the light absorbing layer 101 forms an angle ⁇ with the light absorbing surface 103
- the upper surface of the reflective layer 102 forms an angle ⁇ with the light reflecting surface 104.
- the light absorbing layer 101 and the reflective layer 102 in the cross-sectional view shown in Fig. 2 also have the same angles ⁇ and ⁇ .
- the heights c, d and the angles ⁇ and ⁇ can be adjusted according to parameters such as projection distance, screen size, and projector height to achieve an optimal effect.
- the sum c+d of the heights of the right-angled trapezoids of the light absorbing layer 101 and the reflective layer 102 is the size of one period of the screen, and the sum of the heights c+d is 30-300 ⁇ m. In the range, it is preferably in the range of 50 to 200 ⁇ m.
- the upper base length a of the right-angled trapezoid of the light absorbing layer and the lower base length a of the right-angled trapezoid of the reflective layer are in the range of 0.1 mm to 0.5 mm, preferably in the range of 0.125 mm to 0.3 mm.
- the lower base length b of the right-angled trapezoid of the light absorbing layer and the upper base length b of the right-angled trapezoid of the reflective layer are in the range of 80 to 500 ⁇ m, preferably in the range of 100 to 300 ⁇ m.
- the magnitude relationship between the side length a and the side length b in the right-angled trapezoid of the light absorbing layer and the reflective layer is such that the value of b-a is in the range of 20 to 150 ⁇ m, preferably in the range of 30 to 100 ⁇ m.
- the prism structure of the light absorbing layer 101 and the reflective layer 102 has a length e in the width direction of the screen (ie, a direction perpendicular to a plane in which the upper base and the lower base of the right-angled trapezoid are located), the light absorbing layer 101 and the reflective layer 102.
- the lengths e of the four sides along the width direction of the screen are equal and equal to the width of the screen.
- the light absorbing layer 101 has the light absorbing surface 103 facing the ambient light, the ambient light incident from above can be absorbed, and the reflective layer 102 has the light reflecting surface 104 facing the projection signal light, and the light of the projection signal is incident on the light reflecting surface 104 from the bottom to the top. Therefore, in order to ensure the effect of the screen reflecting the projected picture, as shown in FIGS. 2 and 3, the height of the first right-angled trapezoid is not greater than the height of the second right-angled trapezoid, that is, c ⁇ d. When c>d, the quality of the projected image of the screen is deteriorated, and even the light absorbing layer absorbs the projected light. In this case, the user may observe a degraded image with a stripe shape on the screen. Thereby feeling a bad viewing effect.
- the light absorbing layer base material of the light absorbing layer 101 and the light reflecting layer base material of the reflective layer 102 may be materials such as PET (polyethylene terephthalate), PC (polycarbonate), polymethyl methacrylate (PMMA), and the like.
- PET polyethylene terephthalate
- PC polycarbonate
- PMMA polymethyl methacrylate
- the light absorbing layer base material and the light reflecting layer base material may be the same material or different materials.
- the screen is formed by the following method:
- a light absorbing layer is formed.
- the light absorbing layer can be formed by adding a light absorbing component (for example, carbon black) to the light absorbing layer base material to obtain a light absorbing layer material, and then molding the light absorbing layer material to which the light absorbing component is added to form a light absorbing layer having the above shape.
- the light absorbing layer may be formed by another method of molding the light absorbing layer base material, and applying a light absorbing material to the formed light absorbing layer base material to form a light absorbing layer having the above shape.
- a reflective layer is formed.
- the reflective layer can be formed by adding reflective particles to the base material of the light-reflecting layer to obtain a light-reflecting layer material, and then molding the light-reflecting layer material to which the reflective particles are added to form a reflective layer having the above shape.
- the light-reflecting layer may be formed by another method of molding the light-reflecting layer base material, and coating the light-reflecting layer base material after the molding with a light-reflecting material to form a reflective layer having the above shape.
- the light absorbing layer and the reflective layer are separately formed, and the lower surface of the light absorbing layer is applied to the upper surface of the reflective layer in such a manner that the light absorbing layer is on the reflective layer, so that one light absorbing layer and one reflective layer are used as One unit forms a prismatic structure, and then a plurality of the prismatic structures are laminated and pressed together in the height direction of the screen to form a zigzag structure on the viewing surface of the screen. Therefore, it is possible to solve the problem of cross interference of the light absorbing layer and the reflective layer which are caused by spraying, coating, or the like in the prior art such as Patent Documents 1 and 2.
- the prismatic structure formed by the light absorbing layer and the reflective layer is stacked in a plurality of layers in the height direction of the screen. Before bonding the light absorbing layer and the reflective layer, it is possible to determine whether to apply the adhesive on the bonding surface according to factors such as the materials used for the light absorbing layer and the reflective layer, and then alternately stack the formed prismatic structures and perform heat treatment.
- the laminate is integrally formed, or the adhesive is applied only to the bonding surface without being subjected to hot pressing.
- the plurality of prismatic structures superimposed and pressed form a screen height that satisfies the actual requirements.
- the light absorbing layer and the reflective layer are separately formed in the present invention, if part of the damage occurs on the screen of the screen during the later use of the screen, only the light absorbing layer and the reflective layer of the damaged portion can be replaced without Replace the entire screen, saving maintenance costs.
- the surface of the prism surface in the light absorbing layer and the reflective layer may be subjected to corona treatment or plasma treatment/chemical treatment to increase the surface energy before the light absorbing layer and the reflective layer are bonded together. Processing.
- the light absorbing layer and the light reflecting layer can be placed in a mold of a suitable size.
- the screen by increasing the upper base length a and the lower base length b of the trapezoidal structure in FIG. 5 by the same size, but keeping the angles ⁇ and ⁇ constant, and making the light absorbing layer and the reflective layer The prism faces are completely coincident.
- the zigzag structure is pressed by a suitable pressure, temperature, or the like by a jig.
- the excess thickness portion of the light absorbing layer and the reflective layer is cut away from the viewing surface side along the sawtooth structure by a cutting method such as laser cutting, so that the screen surface has a zigzag structure formed by the light absorbing layer and the reflective layer and has A desired predetermined thickness perpendicular to the viewing surface, that is, the light absorbing layer and the reflective layer after the cutting is performed has a predetermined thickness perpendicular to the viewing surface of the screen, and has a zigzag structure in a cross-sectional view of the screen.
- the bonding or treatment of the superposed faces of the light absorbing layer and the reflecting layer is the same as in the foregoing method.
- the present invention can also bond the light absorbing layer 101 and the reflective layer 102 to the carrier substrate 105 parallel to the screen viewing surface, and alternately stack the light absorbing layer 101 and the reflective layer 102 on the carrier substrate 105.
- a prismatic structure formed by the light absorbing layer 101 and the reflective layer 102 is laminated
- the carrier substrate 105 may be a planar flexible or rigid sheet of the same material as the light absorbing layer 101 or the reflective layer 102 and has a thickness t in the range of 80-300 ⁇ m.
- the first prism structure in which the light absorption layer 101 is located and the second prism structure in which the reflective layer 102 is located may be a triangular prism.
- the reflective surface 104 of the reflective layer 102 can be set before laminating and pressing the light absorbing layer and the reflective layer.
- Rough surface For example, a rough surface of a surface having an undulating structure can be formed by sanding, sand blasting, or other coating means.
- the light absorbing layer and the reflective layer are separately formed, and then the light absorbing layer and the reflective layer are alternately laminated and laminated by bonding, laminating, or laminating and laminating.
- the integral structure can prevent problems such as cross interference between the light absorbing layer and the reflective layer formed in the prior art, can achieve high contrast, and the preparation method of the invention is simple and has better light resistance.
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Abstract
An object of the present invention is to provide a screen, comprising a plurality of light absorption layers for absorbing ambient light and a plurality of reflection layers for reflecting projection light. The light absorption layers are of the same quantity as the reflection layers. The respective light absorption layers and the corresponding reflection layers form prismatic structures. The prismatic structures are stacked to form a serrated structure on a viewing surface.
Description
本发明涉及一种屏幕及其制作方法。The invention relates to a screen and a method of fabricating the same.
目前,对于常规照明条件下的投影屏幕的需求是比较巨大的。但仅限于在暗室条件下使用的投影屏幕本身有着很大局限性。例如,环境光对投影图像的质量会产生较大影响,可能降低图像对比度。虽然高强度的投影光源能够降低环境光的影响,提高对比度,但是高强度光源的缺点之一是不节能,更重要的是,高强度光源容易具有非常刺眼的缺点。Currently, the demand for projection screens under normal lighting conditions is relatively large. However, the projection screen itself used in darkroom conditions has its own limitations. For example, ambient light can have a large effect on the quality of the projected image, possibly reducing image contrast. Although a high-intensity projection light source can reduce the influence of ambient light and improve contrast, one of the disadvantages of a high-intensity light source is that it does not save energy, and more importantly, a high-intensity light source is liable to have a very glaring disadvantage.
在此情况下,黑栅投影屏幕是专门针对高亮环境所设计的新一代光学屏幕。在该黑栅投影屏幕中,将构成屏幕的棱镜中面向环境光的一侧涂黑,以形成吸光层,并在面向投影光的一侧涂上反射层,从而抑制环境光的干扰。然而,该棱镜结构的尺寸基本在微米量级,在此量级尺寸范围内不容易实现将棱镜的两个面选择性涂覆反射层和吸光层的目的。而且,通过选择性涂覆所形成的吸光层和反射层存在交叉干扰的问题,无法形成分明的吸光层和反射层。In this case, the Black Grid Projection Screen is a next-generation optical screen designed specifically for high-brightness environments. In the black grid projection screen, the side of the prism constituting the screen facing the ambient light is blackened to form a light absorbing layer, and a reflective layer is coated on the side facing the projection light, thereby suppressing interference of ambient light. However, the size of the prism structure is substantially on the order of micrometers, and the purpose of selectively coating the reflective layer and the light absorbing layer on both sides of the prism is not easily achieved in this size range. Moreover, there is a problem of cross interference between the light absorbing layer and the reflective layer formed by selective coating, and a distinct light absorbing layer and a reflective layer cannot be formed.
专利文献1:US7262911B2Patent Document 1: US7262911B2
专利文献2:US2009046361Patent Document 2: US2009046361
例如,专利文献1中提到了形成黑栅屏幕的微凸条上反射层的方法,该形成方法通过喷涂、涂布或者浸涂等方法形成反射层的涂层。For example, Patent Document 1 mentions a method of forming a reflective layer on a micro rib of a black grid screen, which forms a coating of a reflective layer by spraying, coating or dip coating.
专利文献2提供了一种反射式抗光幕,在透明棱镜的微凸条的一个面上通过涂覆或蒸镀的方式形成扩散反射膜。Patent Document 2 provides a reflective light-resistant curtain in which a diffusion-reflecting film is formed by coating or vapor deposition on one surface of a micro-protrusion of a transparent prism.
在专利文献1和2中都是通过涂覆或喷涂等方式形成黑栅屏幕上的反射层,但如上所述,通过此方法形成的反射层和吸光层存在相互交叉干扰的问题。In Patent Documents 1 and 2, the reflective layer on the black grid screen is formed by coating or spraying, but as described above, the reflective layer and the light absorbing layer formed by this method have a problem of mutual cross interference.
而其他关于黑栅屏幕结构、棱镜结构的抗光幕大多只提到通过喷涂、蒸镀等方式制备吸光层和反射层。然而,该喷涂、蒸镀等传统的薄膜制 备方法无法仅在微米尺寸的微凸条的一个面上形成反射层或者吸光层。而对于喷涂的方式,由于从喷嘴喷出的涂料粒子具有发散严重的问题,因此无法定向地仅覆盖微凸条的一个面,通过这些传统方法所形成的反射和吸光部分存在彼此交叠、干扰的问题。Other anti-light curtains for black grid screen structures and prism structures mostly mention the preparation of light absorbing layers and reflective layers by spraying, evaporation, and the like. However, the conventional film preparation method such as spraying, vapor deposition or the like cannot form a reflection layer or a light absorbing layer only on one surface of the micron-sized micro ribs. For the spraying method, since the paint particles ejected from the nozzle have a problem of serious divergence, it is impossible to cover only one side of the micro ribs, and the reflection and light absorbing portions formed by these conventional methods overlap and interfere with each other. The problem.
发明内容Summary of the invention
为解决上述课题,本发明期望提供一种具有简单的制备方法并能够达到较高对比度的新型棱镜抗光投影屏幕(下文中简称为“屏幕”)结构及其制造方法。In order to solve the above problems, the present invention is intended to provide a novel prismatic light-resistant projection screen (hereinafter simply referred to as "screen") structure having a simple preparation method and capable of achieving high contrast and a method of manufacturing the same.
根据本发明的实施例,公开了一种屏幕,包括若干个吸收环境光线的吸光层和若干个反射投影光线的反射层,所述吸光层和所述反射层的数量相等,每个所述吸光层和每个所述反射层作为一个单元形成一个棱柱状结构,所述棱柱状结构层叠形成为观看表面上的锯齿状结构。According to an embodiment of the invention, a screen is disclosed comprising a plurality of light absorbing layers absorbing ambient light and a plurality of reflective layers reflecting the projected light, the light absorbing layer and the reflective layer being equal in number, each of the light absorbing The layer and each of the reflective layers form a prismatic structure as a unit, and the prismatic structures are laminated to form a zigzag structure on the viewing surface.
根据本发明的又一实施例,公开了一种屏幕的制作方法,其包括下述步骤:形成具有面向环境光的吸光面的吸光层,其中,所述吸光层形成为在所述屏幕的宽度方向上延伸的第一棱柱结构,并所述第一棱柱结构具有至少两个垂直于所述屏幕的观看表面且彼此平行的第一棱柱面;形成具有面向投影光的反光面的反射层,其中,所述反射层形成为在所述屏幕的宽度方向上延伸的第二棱柱结构,并所述第二棱柱结构具有至少两个垂直于所述屏幕的观看表面且彼此平行的第二棱柱面;以及在所述屏幕的高度方向上,以所述吸光层位于所述反射层上,使所述第一棱柱面贴合相邻的所述第二棱柱面的方式,从而使一个所述吸光层和一个所述反射层作为一个单元形成一个棱柱状结构,多个所述棱柱状结构层叠并压合为一体,从而形成所述观看表面上的锯齿状结构。According to still another embodiment of the present invention, a method of fabricating a screen includes the steps of: forming a light absorbing layer having a light absorbing surface facing the ambient light, wherein the light absorbing layer is formed at a width of the screen a first prism structure extending in a direction, and the first prism structure has at least two first prism faces perpendicular to a viewing surface of the screen and parallel to each other; forming a reflective layer having a reflective surface facing the projection light, wherein The reflective layer is formed as a second prism structure extending in a width direction of the screen, and the second prism structure has at least two second prism faces perpendicular to a viewing surface of the screen and parallel to each other; And in a height direction of the screen, wherein the light absorbing layer is located on the reflective layer such that the first prism surface fits the adjacent second prism surface, thereby causing one of the light absorbing layers And one of the reflective layers forming a prismatic structure as a unit, and the plurality of prismatic structures are laminated and pressed together to form a zigzag structure on the viewing surface
在一个优选实施例中,通过在吸光层基底原材料中添加吸光成分,从而形成吸光层材料,并通过使所述吸光层材料成型,形成所述吸光层,且其中,通过在反光层基底原材料中添加反射粒子,从而形成反射层材料,并通过使所述反射层材料成型,形成所述反射层。In a preferred embodiment, the light absorbing layer material is formed by adding a light absorbing component to the light absorbing layer base material, and the light absorbing layer material is formed by molding the light absorbing layer material, and wherein the light absorbing layer is formed in the light reflecting layer base material. The reflective particles are added to form a reflective layer material, and the reflective layer is formed by molding the reflective layer material.
在另一优选实施例中,使吸光层基底原材料成型,并在成型后的所述吸光层基底原材料上涂覆吸光材料,以形成所述吸光层且其中,使反 光层基底原材料成型,并在成型后的所述反光层基底原材料上涂覆反光材料,以形成所述反射层。In another preferred embodiment, the light absorbing layer base material is shaped, and a light absorbing material is coated on the formed light absorbing layer base material to form the light absorbing layer and wherein the light reflecting layer base material is formed, and A reflective material is coated on the reflective layer substrate raw material after molding to form the reflective layer.
如上所述,根据本发明的屏幕及其制造方法至少具有如下优点:As described above, the screen according to the present invention and the method of manufacturing the same have at least the following advantages:
(1)由于在本发明中先形成具有反光功能的反射层和具有吸光功能的吸光层,然后再通过层压成型,从而形成具有抗光功能的屏幕,因此制作工艺简单,且抗光效果好;(1) Since the reflective layer having the retroreflective function and the light absorbing layer having the light absorbing function are formed first in the present invention, and then laminated by lamination to form a screen having a light-resistant function, the manufacturing process is simple and the light-resisting effect is good. ;
(2)由于本发明中吸光层和反射层通过压合成型而合成一体,因此从牢固性这一点来看,一体成型的锯齿状结构的屏幕的牢固性显然更好;(2) Since the light absorbing layer and the reflective layer are integrated by the press-forming type in the present invention, the solidity of the screen of the integrally formed zigzag structure is apparently better from the viewpoint of firmness;
(3)由于在本发明中分别形成反射层和吸光层,再将反射层和吸光层层叠压合为一体,因此解决了现有技术的制作工艺中通过涂覆反射层等而造成的吸光层和反射层出现交叉干扰的问题;(3) Since the reflective layer and the light absorbing layer are respectively formed in the present invention, and the reflective layer and the light absorbing layer are laminated and integrated into one body, the light absorbing layer caused by coating the reflective layer or the like in the prior art manufacturing process is solved. The problem of cross interference with the reflective layer;
(4)能够使投影光更好地扩散反射,从而使画面更均匀,并消除炫光;(4) enables the projection light to be better diffused and reflected, thereby making the picture more uniform and eliminating glare;
(5)控制反射层的表面结构,以达到控制视场角的效果;(5) controlling the surface structure of the reflective layer to achieve the effect of controlling the angle of view;
(6)在使用屏幕的过程中,如果屏幕部分出现损坏的情况,则可以使用单独形成的反射层或吸光层仅替换损坏的部分,而不需要将整个屏幕替换掉,因此节省了维护成本。(6) In the process of using the screen, if the screen portion is damaged, the separately formed reflective layer or the light absorbing layer can be used to replace only the damaged portion without replacing the entire screen, thus saving maintenance costs.
应当理解,本发明的有益效果不限于上述效果,而可以是本文中说明的任何有益效果。It should be understood that the beneficial effects of the present invention are not limited to the above effects, but may be any of the advantageous effects described herein.
图1是示出了本发明一实施例的屏幕立体示意图。1 is a perspective view showing a screen of an embodiment of the present invention.
图2是示出了本发明一实施例的屏幕沿高度方向的截面图。2 is a cross-sectional view showing a screen in a height direction according to an embodiment of the present invention.
图3是示出了图1中的屏幕沿高度方向的截面图。FIG. 3 is a cross-sectional view showing the screen in FIG. 1 in the height direction.
图4是示出了本发明一实施例的屏幕立体示意图。4 is a perspective view showing a screen of an embodiment of the present invention.
图5是分别示出了图2的屏幕中的单个反射层和吸光层的立体图。Figure 5 is a perspective view showing a single reflective layer and a light absorbing layer in the screen of Figure 2, respectively.
图6a-6c是示出了本发明一实施例的屏幕沿高度方向的截面图。6a-6c are cross-sectional views showing a screen in a height direction according to an embodiment of the present invention.
图7是示出了本发明一实施例的屏幕沿高度方向的截面图。Figure 7 is a cross-sectional view showing the screen in the height direction of an embodiment of the present invention.
图8是示出了本发明一实施例的屏幕沿高度方向的截面图。Figure 8 is a cross-sectional view showing the screen in the height direction according to an embodiment of the present invention.
下面,将参照附图详细说明根据本发明的各具体实施例。需要强调的是,附图中的所有尺寸仅是示意性的并且不一定是按照真实比例图示的,因而不具有限定性。例如,应当理解,图示中的反射层、吸光层和基材等组件的尺寸、比例以及角度并不是按照实际的尺寸和比例示出的,仅是为了图示方便,但不是用于限定本发明的具体范围。Hereinafter, various embodiments in accordance with the present invention will be described in detail with reference to the accompanying drawings. It is to be emphasized that all the dimensions in the drawings are only schematic and are not necessarily illustrated in a true scale, and thus are not limiting. For example, it should be understood that the dimensions, proportions, and angles of the components of the reflective layer, the light absorbing layer, and the substrate in the drawings are not shown in actual size and scale, and are merely for convenience of illustration, but are not intended to limit the present. The specific scope of the invention.
如图1所示,本发明的屏幕100,包括若干个吸收环境光线的吸光层101和若干个反射投影光线的反射层102,吸光层101和反射层102的数量相等,每个吸光层101和每个反射层102作为一个单元形成一个棱柱状结构,棱柱状结构层叠形成为观看表面上的锯齿状结构。As shown in FIG. 1, the screen 100 of the present invention comprises a plurality of light absorbing layers 101 for absorbing ambient light and a plurality of reflective layers 102 for reflecting projected light. The number of light absorbing layers 101 and reflecting layers 102 is equal, and each light absorbing layer 101 and Each of the reflective layers 102 forms a prismatic structure as a unit, and the prismatic structures are laminated to form a zigzag structure on the viewing surface.
需要说明的是,本发明所说的观看表面应理解为一连续平整的表面,当屏幕为如图1所示的直线型屏幕时,观看表面为垂直于如图2和/或图3所示的截面且与该屏幕的高度方向相平行的竖直平面,当屏幕为如图4所示的具有曲面的异形屏幕时,观看表面为连续平整的曲面。It should be noted that the viewing surface of the present invention is understood to be a continuous flat surface. When the screen is a linear screen as shown in FIG. 1, the viewing surface is perpendicular to that shown in FIG. 2 and/or FIG. The cross section and the vertical plane parallel to the height direction of the screen. When the screen is a profiled screen having a curved surface as shown in FIG. 4, the viewing surface is a continuously flat curved surface.
本发明的屏幕能够实现较好的抗光效果,能够阻止环境光的部分达到观众的眼睛。如图2和图3所示,在部分实施例中,吸光层101的截面形状具有四个边和四个顶点,其中上底边和下底边彼此平行并垂直于屏幕的高度方向。The screen of the present invention is capable of achieving a better light resistance effect and is capable of preventing a portion of ambient light from reaching the eyes of the viewer. As shown in FIGS. 2 and 3, in some embodiments, the cross-sectional shape of the light absorbing layer 101 has four sides and four vertices, wherein the upper base and the lower base are parallel to each other and perpendicular to the height direction of the screen.
结合图1和图5的立体图,上述四个边和四个顶点都在屏幕100的宽度方向(在图2和图3中,该宽度方向为垂直于纸面的方向)上延伸,因此可以得知,吸光层101形成为具有在该宽度方向上延伸的四个面和四个棱边的棱柱结构,且对于与截面形状中彼此平行的上底边和下底边,该棱柱结构中的上底面和下底面也彼此平行并垂直于屏幕的观看表面。1 and 5, the above four sides and four vertices extend in the width direction of the screen 100 (in the directions of FIG. 2 and FIG. 3, the width direction is perpendicular to the plane of the paper), so that it is possible to obtain It is understood that the light absorbing layer 101 is formed as a prism structure having four faces and four edges extending in the width direction, and for the upper bottom edge and the lower bottom edge parallel to each other in the cross-sectional shape, the upper portion in the prism structure The bottom surface and the bottom bottom surface are also parallel to each other and perpendicular to the viewing surface of the screen.
同样的,反射层102也形成为具有棱柱结构,该棱柱结构可与吸光层的棱柱结构相同或不同。在图1和图5中,反射层102的棱柱结构具有在所述屏幕的宽度方向上延伸的四条棱边,并具有两个垂直于屏幕的观看表面且彼此平行的棱柱面。Similarly, the reflective layer 102 is also formed to have a prismatic structure which may be the same as or different from the prismatic structure of the light absorbing layer. In FIGS. 1 and 5, the prism structure of the reflective layer 102 has four edges extending in the width direction of the screen, and has two prism faces perpendicular to the viewing surface of the screen and parallel to each other.
在使吸光层101和反射层102交替层叠布置时,使吸光层101和反 射层102中相邻且平行的棱柱面进行贴合,从而以一个吸光层101和一个反射层102作为一个单元形成一个棱柱状结构,多个此棱柱状结构单元沿着屏幕的高度方向依次布置,从而形成屏幕表面的锯齿状结构。进行贴合的两个棱柱面在屏幕的沿高度方向的截面图中具有相同的长度。When the light absorbing layer 101 and the reflective layer 102 are alternately stacked, the adjacent and parallel prism faces of the light absorbing layer 101 and the reflective layer 102 are bonded to form a light absorbing layer 101 and a reflective layer 102 as a unit. A prismatic structure in which a plurality of such prismatic structural units are sequentially arranged along the height direction of the screen to form a zigzag structure of the screen surface. The two prism faces that are attached have the same length in the cross-sectional view of the screen in the height direction.
虽然在图2和图3中吸光层101和反射层102的棱柱结构都具有四条棱边和两个彼此平行的棱柱面,但参见图6a所示的变形例可知,吸光层101也可以具有五条棱边,甚至也可以是三条棱边。但本发明并不限于此,吸光层101和反射层102的棱柱结构是可以包含至少三条棱边、两者均至少存在一个可以贴合以使吸光层101和反射层102形成棱柱状结构的棱面且符合本发明其他部分内容所述的层叠组合要求的任何形状。Although the prism structures of the light absorbing layer 101 and the reflective layer 102 have four edges and two prism faces parallel to each other in FIGS. 2 and 3, as can be seen from the modification shown in FIG. 6a, the light absorbing layer 101 can also have five strips. The edge can even be three edges. However, the present invention is not limited thereto, and the prism structure of the light absorbing layer 101 and the reflective layer 102 may include at least three edges, and at least one of the edges may be attached so that the light absorbing layer 101 and the reflective layer 102 form a prismatic structure. Any shape that meets the requirements of the stacked combination described in other portions of the invention.
即,吸光层101是在屏幕100的宽度方向上延伸的第一棱柱,反射层102为在屏幕100的宽度方向上延伸的第二棱柱。That is, the light absorbing layer 101 is a first prism extending in the width direction of the screen 100, and the reflective layer 102 is a second prism extending in the width direction of the screen 100.
在部分实施例中,该第一棱柱具有至少两个垂直于观看表面且彼此平行的第一棱柱面;该第二棱柱具有至少两个垂直于所述观看表面且彼此平行的第二棱柱面。In some embodiments, the first prism has at least two first prism faces that are perpendicular to the viewing surface and parallel to each other; the second prism has at least two second prism faces that are perpendicular to the viewing surface and parallel to each other.
另外,如图6b所示,吸光层和反射层可形成为截面图为梯形的棱柱结构,如图6c所示,吸光层和反射层可形成为截面图为矩形的棱柱结构。In addition, as shown in FIG. 6b, the light absorbing layer and the reflective layer may be formed into a prismatic structure having a trapezoidal cross-sectional view. As shown in FIG. 6c, the light absorbing layer and the reflective layer may be formed into a prismatic structure having a rectangular cross section.
此外,虽然在图1中描述了形成为直线棱柱形状的吸光层101和反射层102,但如图4的一种实施例可知,吸光层和反射层也可以形成为具有曲线棱柱的形状。由于本发明中所记载的材料能够使吸光层和反射层形成为具有曲线形状。由此形成的屏幕为具有弧度的曲面屏,能够使使用者获得更好的临场感和立体感。Further, although the light absorbing layer 101 and the reflective layer 102 formed in a linear prism shape are described in FIG. 1, as shown in an embodiment of FIG. 4, the light absorbing layer and the reflective layer may be formed in a shape having curved prisms. The material described in the present invention can form the light absorbing layer and the reflective layer to have a curved shape. The screen thus formed is a curved screen having a curvature, which enables the user to obtain a better sense of presence and three-dimensionality.
需要说明的是,当屏幕为具有弧度的曲面屏时,所述的宽度方向应为该孤线的方向。It should be noted that when the screen is a curved screen having a curvature, the width direction should be the direction of the isolated line.
下面,参照图2和图5来说明本发明的屏幕结构。在此需要说明的是,图示中的具体结构仅用于对本发明进行说明,但并不用于限制本发明的构思。Next, the screen structure of the present invention will be described with reference to Figs. 2 and 5. It should be noted that the specific structures in the drawings are only used to illustrate the present invention, but are not intended to limit the concept of the present invention.
如图2和图3所示,在部分实施例中,吸光层101所在的第一棱柱沿屏幕的高度方向的截面均具有第一直角梯形的形状,反射层102所在的第二棱柱沿屏幕的高度方向的截面均具有第二直角梯形的形状。此时, 第一棱柱和第二棱柱均为四棱柱。其中,第一直角梯形的下底边长等于第二直角梯形的上底边长,第一直角梯形的下底边长大于第一直角梯形上底边长,且第二直角梯形的上底边长大于第二直角梯形下底边长。As shown in FIG. 2 and FIG. 3, in some embodiments, the first prism in which the light absorption layer 101 is located has a first right-angled trapezoidal shape along the height direction of the screen, and the second prism on which the reflective layer 102 is located along the screen. The sections in the height direction each have the shape of a second right-angled trapezoid. At this time, the first prism and the second prism are both quadrangular prisms. Wherein, the lower base side length of the first right angle trapezoid is equal to the upper base side length of the second right angle trapezoid, the lower base side length of the first right angle trapezoid is longer than the upper side of the first right angle trapezoid, and the upper base of the second right angle trapezoid The length is greater than the length of the lower right side of the second right angle trapezoid.
在图2所示的一种实施例的截面图中,吸光层101和反射层102具有下述直角梯形的形状,即吸光层101的直角梯形中与直角相邻的上底边长a和反射层102的直角梯形中与直角相邻的下底边长a相同,吸光层101的直角梯形中与直角相邻的下底边长b和反射层102的直角梯形中与直角相邻的上底边长b相同,且吸光层101的直角梯形的高度c与反射层102的直角梯形的高度d也相同,其中具有高度c和d的边与梯形的上底边和下底边垂直。In the cross-sectional view of an embodiment shown in FIG. 2, the light absorbing layer 101 and the reflective layer 102 have the following shape of a right-angled trapezoid, that is, the upper base length a and the reflection in the right-angled trapezoid of the light-absorbing layer 101 adjacent to the right angle. The right-angled trapezoid of the layer 102 is the same as the lower base length a adjacent to the right angle, and the lower base length b adjacent to the right angle in the right-angled trapezoid of the light-absorbing layer 101 and the upper base adjacent to the right angle in the right-angled trapezoid of the reflective layer 102 The side lengths b are the same, and the height c of the right-angled trapezoid of the light-absorbing layer 101 is also the same as the height d of the right-angled trapezoid of the reflective layer 102, wherein the sides having the heights c and d are perpendicular to the upper and lower bases of the trapezoid.
如图5所示的立体图可知,吸光层101的下表面与吸光面103形成角α,反射层102的上表面与反光面104形成角β。在图2所示截面图中的吸光层101和反射层102也具有相同的角α和β的大小。在实际应用中,可以根据投影距离、屏幕尺寸、投影机高度等参数调整高度c、d以及角α和β的大小,从而达到最优的效果。As can be seen from the perspective view shown in FIG. 5, the lower surface of the light absorbing layer 101 forms an angle α with the light absorbing surface 103, and the upper surface of the reflective layer 102 forms an angle β with the light reflecting surface 104. The light absorbing layer 101 and the reflective layer 102 in the cross-sectional view shown in Fig. 2 also have the same angles α and β. In practical applications, the heights c, d and the angles α and β can be adjusted according to parameters such as projection distance, screen size, and projector height to achieve an optimal effect.
在图2所示的屏幕截面图中,吸光层101和反射层102的直角梯形的高度之和c+d为屏幕的一个周期尺寸的大小,且该高度之和c+d在30-300μm的范围中,优选处于50-200μm的范围中。吸光层的直角梯形的上底边长a和反射层的直角梯形的下底边长a在0.1mm-0.5mm的范围中,优选处于0.125mm-0.3mm的范围中。吸光层的直角梯形的下底边长b和反射层的直角梯形的上底边长b在80-500μm的范围中,优选处于100-300μm的范围中。在本发明中,吸光层和反射层的直角梯形中的边长a与边长b的大小关系为:b-a的值处于20-150μm的范围中,优选处于30-100μm的范围中。In the screen cross-sectional view shown in FIG. 2, the sum c+d of the heights of the right-angled trapezoids of the light absorbing layer 101 and the reflective layer 102 is the size of one period of the screen, and the sum of the heights c+d is 30-300 μm. In the range, it is preferably in the range of 50 to 200 μm. The upper base length a of the right-angled trapezoid of the light absorbing layer and the lower base length a of the right-angled trapezoid of the reflective layer are in the range of 0.1 mm to 0.5 mm, preferably in the range of 0.125 mm to 0.3 mm. The lower base length b of the right-angled trapezoid of the light absorbing layer and the upper base length b of the right-angled trapezoid of the reflective layer are in the range of 80 to 500 μm, preferably in the range of 100 to 300 μm. In the present invention, the magnitude relationship between the side length a and the side length b in the right-angled trapezoid of the light absorbing layer and the reflective layer is such that the value of b-a is in the range of 20 to 150 μm, preferably in the range of 30 to 100 μm.
此外,吸光层101和反射层102的棱柱结构在屏幕的宽度方向(即与直角梯形的上底边和下底边所在的平面垂直的方向)上的长度为e,吸光层101和反射层102中沿着屏幕的宽度方向的四条边的长度e都相等,并等于屏幕的宽度Further, the prism structure of the light absorbing layer 101 and the reflective layer 102 has a length e in the width direction of the screen (ie, a direction perpendicular to a plane in which the upper base and the lower base of the right-angled trapezoid are located), the light absorbing layer 101 and the reflective layer 102. The lengths e of the four sides along the width direction of the screen are equal and equal to the width of the screen.
由于吸光层101具有面向环境光的吸光面103,可以吸收来自上方入射的环境光,而反射层102具有面向投影信号光的反光面104,投影信号的光从下往上入射到反光面104上,因此,为了保证屏幕反射投影画面 的效果,如图2和图3所示,第一直角梯形的高度不大于所述第二直角梯形的高度,即c≤d。当c>d时,会导致屏幕的投影图像质量变差,甚至会产生吸光层吸收了投影光的情况,在此情况下,使用者可能会从屏幕上观察到带有条纹状的劣化图像,从而感受到不好的观看效果。Since the light absorbing layer 101 has the light absorbing surface 103 facing the ambient light, the ambient light incident from above can be absorbed, and the reflective layer 102 has the light reflecting surface 104 facing the projection signal light, and the light of the projection signal is incident on the light reflecting surface 104 from the bottom to the top. Therefore, in order to ensure the effect of the screen reflecting the projected picture, as shown in FIGS. 2 and 3, the height of the first right-angled trapezoid is not greater than the height of the second right-angled trapezoid, that is, c≤d. When c>d, the quality of the projected image of the screen is deteriorated, and even the light absorbing layer absorbs the projected light. In this case, the user may observe a degraded image with a stripe shape on the screen. Thereby feeling a bad viewing effect.
吸光层101的吸光层基底原材料和反射层102的反光层基底原材料可以是PET(聚对苯二甲酸乙二醇酯)、PC(聚碳酸酯)、聚甲基丙烯酸甲酯(PMMA)等材料,该吸光层基底原材料和该反光层基底原材料可以是同种材料,也可以是不同材料。The light absorbing layer base material of the light absorbing layer 101 and the light reflecting layer base material of the reflective layer 102 may be materials such as PET (polyethylene terephthalate), PC (polycarbonate), polymethyl methacrylate (PMMA), and the like. The light absorbing layer base material and the light reflecting layer base material may be the same material or different materials.
在本发明中,通过下面的方法形成屏幕:In the present invention, the screen is formed by the following method:
形成吸光层。该吸光层可以通过下述方法形成:向吸光层基底原材料中添加吸光成分(例如炭黑),获得吸光层材料,然后使添加有吸光成分的吸光层材料成型,以形成具有上述形状的吸光层。此外,吸光层也可以通过另一方法形成:使吸光层基底原材料成型,在成型后的吸光层基底原材料上涂覆吸光材料,以形成具有上述形状的吸光层。A light absorbing layer is formed. The light absorbing layer can be formed by adding a light absorbing component (for example, carbon black) to the light absorbing layer base material to obtain a light absorbing layer material, and then molding the light absorbing layer material to which the light absorbing component is added to form a light absorbing layer having the above shape. . Further, the light absorbing layer may be formed by another method of molding the light absorbing layer base material, and applying a light absorbing material to the formed light absorbing layer base material to form a light absorbing layer having the above shape.
形成反射层。该反射层可以通过下述方法形成:向反光层基底原材料中添加反射粒子,获得反光层材料,然后使添加有反射粒子的反光层材料成型,以形成具有上述形状的反射层。此外,反光层也可以通过另一方法形成:使反光层基底原材料成型,在成型后的反光层基底原材料上涂覆反光材料,以形成具有上述形状的反射层。A reflective layer is formed. The reflective layer can be formed by adding reflective particles to the base material of the light-reflecting layer to obtain a light-reflecting layer material, and then molding the light-reflecting layer material to which the reflective particles are added to form a reflective layer having the above shape. Further, the light-reflecting layer may be formed by another method of molding the light-reflecting layer base material, and coating the light-reflecting layer base material after the molding with a light-reflecting material to form a reflective layer having the above shape.
由于本发明的制备方法中先分别形成吸光层和反射层,以吸光层在反射层上的方式,使吸光层的下表面贴合反射层的上表面,从而使一个吸光层和一个反射层作为一个单元形成一个棱柱状结构,然后再将多个所述棱柱状结构在屏幕的高度方向上层叠并压合为一体,从而形成屏幕的观看表面上的锯齿状结构。因此,能够解决例如专利文献1和2等在先技术中由于喷涂、涂覆等产生的吸光层和反射层出现交叉干扰的问题。In the preparation method of the present invention, the light absorbing layer and the reflective layer are separately formed, and the lower surface of the light absorbing layer is applied to the upper surface of the reflective layer in such a manner that the light absorbing layer is on the reflective layer, so that one light absorbing layer and one reflective layer are used as One unit forms a prismatic structure, and then a plurality of the prismatic structures are laminated and pressed together in the height direction of the screen to form a zigzag structure on the viewing surface of the screen. Therefore, it is possible to solve the problem of cross interference of the light absorbing layer and the reflective layer which are caused by spraying, coating, or the like in the prior art such as Patent Documents 1 and 2.
将上述吸光层和反射层所形成的棱柱状结构在屏幕的高度方向上叠加多层。在贴合吸光层和反射层前可根据吸光层和反射层所用材料等因素决定是否在贴合面上涂覆粘接剂,然后将所形成的棱柱状结构交替叠加多层并在热处理后进行层压成型为一体,或者只在贴合面涂覆粘接剂而不需要热压就可彼此结合形成一体。叠加压合的多个棱柱状结构最终形成满足实际要求的屏幕高度。The prismatic structure formed by the light absorbing layer and the reflective layer is stacked in a plurality of layers in the height direction of the screen. Before bonding the light absorbing layer and the reflective layer, it is possible to determine whether to apply the adhesive on the bonding surface according to factors such as the materials used for the light absorbing layer and the reflective layer, and then alternately stack the formed prismatic structures and perform heat treatment. The laminate is integrally formed, or the adhesive is applied only to the bonding surface without being subjected to hot pressing. The plurality of prismatic structures superimposed and pressed form a screen height that satisfies the actual requirements.
由于本发明中的吸光层和反射层是分别形成的,因此在屏幕的后期使用过程中,如果屏幕的屏幕上出现部分损坏的情况,可以只替换损坏部分的吸光层和反射层,而不需要替换整个屏幕,从而节省了维护成本。Since the light absorbing layer and the reflective layer are separately formed in the present invention, if part of the damage occurs on the screen of the screen during the later use of the screen, only the light absorbing layer and the reflective layer of the damaged portion can be replaced without Replace the entire screen, saving maintenance costs.
另外,为了增加粘接剂粘接的牢固度,在使吸光层和反射层贴合之前,可以对吸光层和反射层中的棱柱面表面进行电晕处理或者等离子处理/化学处理等增加表面能的处理。为了使吸光层和反射层能够更好地对齐和防止移位,可以将吸光层和反光层置于尺寸合适的模具中。In addition, in order to increase the adhesion of the adhesive, the surface of the prism surface in the light absorbing layer and the reflective layer may be subjected to corona treatment or plasma treatment/chemical treatment to increase the surface energy before the light absorbing layer and the reflective layer are bonded together. Processing. In order to enable better alignment and prevention of displacement of the light absorbing layer and the reflective layer, the light absorbing layer and the light reflecting layer can be placed in a mold of a suitable size.
此外,还可以通过下述方法形成屏幕:将图5中梯形结构的上底长度a和下底长度b增大同样的尺寸,但保持角α和β不变,并使得吸光层和反射层中的棱柱面完全重合。在吸光层和反射层所形成的棱柱状结构叠加完成后,利用夹具对该锯齿状结构施加适当的压力、温度等进行压合。压合完成后,用激光切割等切割方式从观看表面侧沿着该锯齿状结构切除吸光层和反射层的多余的厚度部分,使屏幕表面具有由吸光层和反射层形成的锯齿状结构并具有垂直于观看表面的期望的预定厚度,即,使得进行切除之后的吸光层和反射层具有垂直于屏幕的观看表面的预定厚度,并在屏幕的截面图中具有锯齿状结构。在该方法中,对吸光层和反射层的叠加面的粘结或处理与前述方法中相同。Further, it is also possible to form the screen by increasing the upper base length a and the lower base length b of the trapezoidal structure in FIG. 5 by the same size, but keeping the angles α and β constant, and making the light absorbing layer and the reflective layer The prism faces are completely coincident. After the prismatic structure formed by the light absorbing layer and the reflective layer is superposed, the zigzag structure is pressed by a suitable pressure, temperature, or the like by a jig. After the pressing is completed, the excess thickness portion of the light absorbing layer and the reflective layer is cut away from the viewing surface side along the sawtooth structure by a cutting method such as laser cutting, so that the screen surface has a zigzag structure formed by the light absorbing layer and the reflective layer and has A desired predetermined thickness perpendicular to the viewing surface, that is, the light absorbing layer and the reflective layer after the cutting is performed has a predetermined thickness perpendicular to the viewing surface of the screen, and has a zigzag structure in a cross-sectional view of the screen. In this method, the bonding or treatment of the superposed faces of the light absorbing layer and the reflecting layer is the same as in the foregoing method.
如图7所示,本发明还可以将吸光层101和反射层102粘结到平行于该屏幕观看表面的承载基底105上,并在该承载基底105上使吸光层101和反射层102交替层叠(即层叠由吸光层101和反射层102所形成的棱柱状结构)并压合为一体。该承载基底105可以是与吸光层101或反射层102具有同种材料的平面柔性或硬质片材,并具有处于80-300μm范围内的厚度t。当采用这种结构时,吸光层101所在的第一棱柱结构和反射层102所在的第二棱柱结构可以是三棱柱。As shown in FIG. 7, the present invention can also bond the light absorbing layer 101 and the reflective layer 102 to the carrier substrate 105 parallel to the screen viewing surface, and alternately stack the light absorbing layer 101 and the reflective layer 102 on the carrier substrate 105. (ie, a prismatic structure formed by the light absorbing layer 101 and the reflective layer 102 is laminated) and pressed together. The carrier substrate 105 may be a planar flexible or rigid sheet of the same material as the light absorbing layer 101 or the reflective layer 102 and has a thickness t in the range of 80-300 μm. When such a structure is employed, the first prism structure in which the light absorption layer 101 is located and the second prism structure in which the reflective layer 102 is located may be a triangular prism.
如图8所示,为了使投影光更好地扩散反射,使画面更均匀,并消除炫光,可以在层叠并压合吸光层和所述反射层之前,将反射层102的反光面104设置成粗糙面。例如,可通过打磨、喷砂或者其他涂布手段形成具有起伏结构的表面的粗糙面。当然,还可以通过控制反射层102的表面结构从而获得控制视场角的效果,例如将反光面104设计成具有凸凹微结构的表面。As shown in FIG. 8, in order to make the projected light better diffuse and reflect, to make the picture more uniform, and to eliminate glare, the reflective surface 104 of the reflective layer 102 can be set before laminating and pressing the light absorbing layer and the reflective layer. Rough surface. For example, a rough surface of a surface having an undulating structure can be formed by sanding, sand blasting, or other coating means. Of course, it is also possible to obtain an effect of controlling the angle of view by controlling the surface structure of the reflective layer 102, for example, designing the reflective surface 104 as a surface having a convex-concave microstructure.
除了说明书中明确记载不同的内容之外,本发明实施方式的其他内 容和特征可以根据实际需要合并、替代或交替使用。Other contents and features of the embodiments of the present invention may be combined, substituted, or alternately used according to actual needs, unless otherwise specified in the specification.
关于上述实施方式中层压工艺具体温度等条件,虽然本发明说明书中没有提供具体数值或内容,但本领域技术人员可根据屏幕中所采用材料的可承受温度、热膨胀系数等参数进行适当调整。Regarding the conditions of the specific temperature and the like of the lamination process in the above embodiment, although no specific numerical value or content is provided in the specification of the present invention, those skilled in the art can appropriately adjust the parameters according to the temperature, thermal expansion coefficient and the like of the materials used in the screen.
根据本发明中形成屏幕的方法,先分别形成吸光层和反射层,然后通过粘结、或者层压、或者粘结后再层压的方式使吸光层和反射层交替地叠加层压成型,以形成一体结构,能够防止现有技术中所形成的吸光层和反射层存在交叉干扰等问题,能够达到较高对比度,而且本发明的制备方法很简单,并具有更好地抗光效果。According to the method for forming a screen in the present invention, the light absorbing layer and the reflective layer are separately formed, and then the light absorbing layer and the reflective layer are alternately laminated and laminated by bonding, laminating, or laminating and laminating. The integral structure can prevent problems such as cross interference between the light absorbing layer and the reflective layer formed in the prior art, can achieve high contrast, and the preparation method of the invention is simple and has better light resistance.
本领域技术人员应当理解,依据设计要求和其他因素,可以在本发明随附的权利要求或其等同物的范围内进行各种修改、组合、次组合以及改变。It will be understood by those skilled in the art that <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt;
Claims (20)
- 一种屏幕,包括若干个吸收环境光线的吸光层和若干个反射投影光线的反射层,所述吸光层和所述反射层的数量相等,每个所述吸光层和每个所述反射层作为一个单元形成一个棱柱状结构,所述棱柱状结构层叠形成为观看表面上的锯齿状结构。A screen comprising a plurality of light absorbing layers that absorb ambient light and a plurality of reflective layers that reflect projected light, the light absorbing layer and the reflective layer being equal in number, each of the light absorbing layers and each of the reflective layers acting as One unit forms a prismatic structure which is laminated to form a zigzag structure on the viewing surface.
- 根据权利要求1所述的屏幕,其中,还包括承载基底,所述棱柱状结构置于所述承载基底上并层叠形成为所述观看表面上的锯齿状结构。The screen according to claim 1, further comprising a carrier substrate on which the prismatic structure is placed and laminated to form a zigzag structure on the viewing surface.
- 根据权利要求1或2所述的屏幕,其中,所述吸光层为在屏幕的宽度方向上延伸的第一棱柱,所述第一棱柱具有至少两个垂直于所述观看表面且彼此平行的第一棱柱面;所述反射层为在所述屏幕的宽度方向上延伸的第二棱柱,所述第二棱柱具有至少两个垂直于所述观看表面且彼此平行的第二棱柱面。The screen according to claim 1 or 2, wherein the light absorbing layer is a first prism extending in a width direction of the screen, the first prism having at least two perpendicular to the viewing surface and parallel to each other a prismatic surface; the reflective layer being a second prism extending in a width direction of the screen, the second prism having at least two second prism faces perpendicular to the viewing surface and parallel to each other.
- 根据权利要求3所述的屏幕,其中,所述第一棱柱沿所述屏幕的高度方向的截面均具有第一直角梯形的形状,所述第二棱柱沿所述屏幕的高度方向的截面均具有第二直角梯形的形状。The screen according to claim 3, wherein a cross section of the first prism in a height direction of the screen has a shape of a first right-angled trapezoid, and a cross section of the second prism along a height direction of the screen has The shape of the second right angle trapezoid.
- 根据权利要求4所述的屏幕,其中,所述第一直角梯形的下底边长等于所述第二直角梯形的上底边长,所述第一直角梯形的下底边长大于所述第一直角梯形上底边长,且所述第二直角梯形的上底边长大于所述第二直角梯形下底边长。The screen according to claim 4, wherein a lower base length of the first right-angled trapezoid is equal to an upper base length of the second right-angled trapezoid, and a lower base length of the first right-angled trapezoid is greater than the first The base of the straight trapezoid is long, and the length of the upper base of the second right angle trapezoid is longer than the length of the lower base of the second right angle trapezoid.
- 根据权利要求5所述的屏幕,其中,所述第一直角梯形的高度不大于所述第二直角梯形的高度。The screen of claim 5, wherein the height of the first right angle trapezoid is not greater than the height of the second right angle trapezoid.
- 根据权利要求4或5所述的屏幕,其中,每个所述第一直角梯形的高度和每个所述第二直角梯形的高度之和在30-300μm之间,优选在50μm-200μm之间。A screen according to claim 4 or 5, wherein the sum of the height of each of said first right-angled trapezoids and the height of each of said second right-angled trapezoids is between 30 and 300 μm, preferably between 50 μm and 200 μm. .
- 根据权利要求4或5所述的屏幕,其中,所述第一直角梯形的所述上底边长和所述第二直角梯形的所述下底边长在0.1mm-0.5mm之间,优选在0.125mm-0.3mm之间。The screen according to claim 4 or 5, wherein said upper base side length of said first right angle trapezoid and said lower base side length of said second right angle trapezoid are between 0.1 mm and 0.5 mm, preferably Between 0.125mm and 0.3mm.
- 根据权利要求4或5所述的屏幕,其中,所述第一直角梯形的所述下底边长和所述第二直角梯形的所述上底边长在80μm-500μm之间,优选在100μm-300μm之间。The screen according to claim 4 or 5, wherein said lower base length of said first right-angled trapezoid and said upper base side of said second right-angled trapezoid are between 80 μm and 500 μm, preferably at 100 μm -300μm.
- 根据权利要求4或5所述的屏幕,其中,所述第一直角梯形中所述下底边长与所述上底边长之差在20μm-150μm之间,优选在30μm-100μm之间,所述第二直角中所述上底边长与所述下底边长之差在20μm-150μm之间,优选在30μm-100μm之间。The screen according to claim 4 or 5, wherein a difference between the length of the lower base and the length of the upper base in the first right-angled trapezoid is between 20 μm and 150 μm, preferably between 30 μm and 100 μm. The difference between the upper base length and the lower base length in the second right angle is between 20 μm and 150 μm, preferably between 30 μm and 100 μm.
- 一种屏幕的制作方法,其包括下述步骤:A method of manufacturing a screen, comprising the steps of:形成具有面向环境光的吸光面的吸光层,其中,所述吸光层形成为在所述屏幕的宽度方向上延伸的第一棱柱结构,并所述第一棱柱结构具有至少两个垂直于所述屏幕的观看表面且彼此平行的第一棱柱面;Forming a light absorbing layer having a light absorbing surface facing the ambient light, wherein the light absorbing layer is formed as a first prism structure extending in a width direction of the screen, and the first prism structure has at least two perpendicular to the a first prism face of the viewing surface of the screen and parallel to each other;形成具有面向投影光的反光面的反射层,其中,所述反射层形成为在所述屏幕的宽度方向上延伸的第二棱柱结构,并所述第二棱柱结构具有至少两个垂直于所述屏幕的观看表面且彼此平行的第二棱柱面;以及Forming a reflective layer having a reflective surface facing the projected light, wherein the reflective layer is formed as a second prism structure extending in a width direction of the screen, and the second prism structure has at least two perpendicular to the a second prism face that views the surface of the screen and is parallel to each other;在所述屏幕的高度方向上,以所述吸光层位于所述反射层上,使所述第一棱柱面贴合相邻的所述第二棱柱面的方式,从而使一个所述吸光层和一个所述反射层作为一个单元形成一个棱柱状结构,多个所述棱柱状结构层叠并压合为一体,从而形成所述观看表面上的锯齿状结构。In the height direction of the screen, the light absorbing layer is located on the reflective layer such that the first prism face fits the adjacent second prism face, thereby causing one of the light absorbing layer and One of the reflective layers forms a prismatic structure as a unit, and the plurality of prismatic structures are laminated and pressed together to form a zigzag structure on the viewing surface.
- 如权利要求11所述的制作方法,其中,通过在吸光层基底原材料中添加吸光成分,从而形成吸光层材料,并通过使所述吸光层材料成型,形成所述吸光层,且The manufacturing method according to claim 11, wherein the light absorbing layer material is formed by adding a light absorbing component to the light absorbing layer base material, and the light absorbing layer material is formed by molding the light absorbing layer material, and其中,通过在反光层基底原材料中添加反射粒子,从而形成反射层材料,并通过使所述反射层材料成型,形成所述反射层。Here, the reflective layer is formed by adding reflective particles to the reflective layer base material, and the reflective layer is formed by molding the reflective layer material.
- 如权利要求11所述的制作方法,其中,使吸光层基底原材料成型,并在成型后的所述吸光层基底原材料上涂覆吸光材料,以形成所述吸光层且The manufacturing method according to claim 11, wherein a light absorbing layer base material is molded, and a light absorbing material is coated on the formed light absorbing layer base material to form the light absorbing layer.其中,使反光层基底原材料成型,并在成型后的所述反光层基底原材料上涂覆反光材料,以形成所述反射层。Wherein, the reflective layer base material is molded, and a reflective material is coated on the formed reflective layer base material to form the reflective layer.
- 根据权利要求12或13所述的制作方法,其中,所述吸光层基底原材料和所述反光层基底原材料为聚对苯二甲酸乙二醇酯(PET)、聚碳酸酯(PC)或聚甲基丙烯酸甲酯(PMMA)。The manufacturing method according to claim 12 or 13, wherein the light absorbing layer base material and the light reflecting layer base material are polyethylene terephthalate (PET), polycarbonate (PC) or poly Methyl methacrylate (PMMA).
- 根据权利要求11-13中任一权利要求所述的制作方法,其中,通过在所述第一棱柱面和所述第二棱柱面上涂覆粘结剂并在热处理后进行层压、或仅通过在所述第一棱柱面和所述第二棱柱面上涂覆粘结剂,使所述吸光层和所述反射层彼此结合。The manufacturing method according to any one of claims 11 to 13, wherein the bonding is performed on the first prism face and the second prism face and lamination after heat treatment, or only The light absorbing layer and the reflective layer are bonded to each other by applying an adhesive on the first prism face and the second prism face.
- 根据权利要求15所述的制作方法,其中,在涂覆所述粘结剂的步骤之前,对所述第一棱柱面和所述第二棱柱面进行能够增加表面能的处理,其中,所述能够增加表面能的处理包括电晕处理、等离子处理、化学处理。The manufacturing method according to claim 15, wherein the first prism face and the second prism face are subjected to a treatment capable of increasing surface energy before the step of applying the binder, wherein Treatments capable of increasing surface energy include corona treatment, plasma treatment, and chemical treatment.
- 根据权利要求11-13中任一权利要求所述的制作方法,其中,在形成所述吸光层和所述反射层之后,将多个所述棱柱状结构沿着所述屏幕的高度方向层叠粘结到承载基底上并压合为一体,所述承载基底平行于所述屏幕的所述观看表面。The manufacturing method according to any one of claims 11 to 13, wherein after the light absorbing layer and the reflective layer are formed, a plurality of the prismatic structures are laminated and adhered along a height direction of the screen The bond is bonded to the carrier substrate and laminated, the carrier substrate being parallel to the viewing surface of the screen.
- 根据权利要求17所述的制作方法,其中,所述承载基底是与所述吸光层基底原材料或所述反光层基底原材料的材料相同的柔性片材或硬质片材,并具有80μm-300μm范围内的厚度。The manufacturing method according to claim 17, wherein the carrier substrate is the same flexible material or hard sheet as the material of the light absorbing layer base material or the light reflecting layer base material, and has a range of 80 μm to 300 μm The thickness inside.
- 根据权利要求12所述的制作方法,其还包括,在层叠所述吸光 层和所述反射层的步骤之前将所述反射层中的所述反光面形成为粗糙表面的步骤,其中,通过打磨、喷砂或涂覆方式,将所述反光面形成为粗糙表面。The fabricating method according to claim 12, further comprising the step of forming the reflective surface in the reflective layer into a rough surface before the step of laminating the light absorbing layer and the reflective layer, wherein Sandblasting or coating, forming the reflective surface as a rough surface.
- 根据权利要求11-13中任一权利要求所述的制作方法,其中,所述吸光层和所述反射层形成为具有曲线棱柱的形状,且所述屏幕形成为具有弧度的曲面屏。The manufacturing method according to any one of claims 11 to 13, wherein the light absorbing layer and the reflective layer are formed in a shape having a curved prism, and the screen is formed as a curved screen having a curvature.
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