WO2019093636A1 - Thermoplastic resin composition and molded article produced from same - Google Patents
Thermoplastic resin composition and molded article produced from same Download PDFInfo
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- WO2019093636A1 WO2019093636A1 PCT/KR2018/010015 KR2018010015W WO2019093636A1 WO 2019093636 A1 WO2019093636 A1 WO 2019093636A1 KR 2018010015 W KR2018010015 W KR 2018010015W WO 2019093636 A1 WO2019093636 A1 WO 2019093636A1
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- WIPO (PCT)
- Prior art keywords
- thermoplastic resin
- resin composition
- zinc oxide
- aromatic vinyl
- measured
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Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G9/00—Compounds of zinc
- C01G9/02—Oxides; Hydroxides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
Definitions
- the present invention relates to a thermoplastic resin composition and a molded article produced therefrom. More specifically, the present invention relates to a thermoplastic resin composition for an air-conditioner cross-fan excellent in rigidity, antibacterial properties, weather resistance, and appearance characteristics, and a molded article produced therefrom.
- thermoplastic resin products containing antibacterial and hygienic functions As the interest in personal health and hygiene and income levels have improved.
- thermoplastic resin products that have been subjected to antimicrobial treatment that can remove or inhibit bacteria on the surfaces of household products and electronic products are increasing, and development of functional antibacterial material (antibacterial thermoplastic resin composition) having stable and reliable is very important It is an assignment.
- the inside of the air conditioner is composed of a heat exchanger generating cold water vapor, a filter for filtering dust, a cross fan for blowing out cold air by generating wind, and an air blower. Since the inside of the air conditioner is high in humidity and has a structure that is blocked from the outside partly, it is vulnerable to fungi and bacteria.
- the filter, the blowing furnace, etc. are secured with antimicrobial effect by using stainless steel and plasma sterilization.
- the cross fan material requires mechanical properties such as antibacterial property and high rigidity, It is a reality.
- Inorganic antimicrobial agents containing metal components such as silver (Ag) and copper (Cu) are used for the cross fan material.
- the antibacterial agent is insufficient in antibacterial power and requires an excessive amount of the antimicrobial agent.
- There is a disadvantage such as discoloration due to the use of the photoreceptor.
- thermoplastic resin composition capable of realizing excellent rigidity, antimicrobial property, weather resistance (discoloration resistance), appearance characteristics and the like.
- An object of the present invention is to provide a thermoplastic resin composition excellent in rigidity, antimicrobial property, weather resistance, appearance and the like.
- Another object of the present invention is to provide a molded article formed from the thermoplastic resin composition.
- thermoplastic resin composition is an aromatic vinyl-based copolymer resin; glass fiber; And zinc oxide.
- the zinc oxide has an average particle size (D50) measured by a particle size analyzer of about 0.5 to about 3 ⁇ ⁇ , a peak A in the region of 370 to 390 nm and a peak of 450 And a size ratio (B / A) of the peak B in the region of from 600 nm to about 600 nm is about 0.01 to about 1.0.
- the thermoplastic resin composition comprises about 100 parts by weight of the aromatic vinyl-based copolymer resin; About 5 to about 40 parts by weight of the glass fiber; And about 0.1 to about 20 parts by weight of the zinc oxide.
- the aromatic vinyl-based copolymer resin may be an aromatic vinyl-based monomer and a polymer of a monomer copolymerizable with the aromatic vinyl-based monomer.
- the zinc oxide has a peak position 2 ⁇ value in the range of 35 to 37 ° in the X-ray diffraction (XRD) analysis, and the crystallite size ) Value may be a crystallite size value of from about 1,000 to about 2,000 A:
- K is a shape factor,? Is an X-ray wavelength,? Is an FWHM value (degree) of an X-ray diffraction peak,? Is a peak position value (peak position degree).
- the zinc oxide is dissolved in zinc and then heated to about 850 to about 1000 < 0 > C to form a vapor, then oxygen gas is introduced and cooled to about 20 to about 30 & For about 30 to about 150 minutes.
- the zinc oxide may have a specific surface area BET of less than or equal to about 10 m < 2 > / g, as measured by a BET analysis instrument, using a nitrogen gas adsorption method.
- thermoplastic resin composition was measured for an initial color (L 0 * , a 0 * , b 0 * ) using a colorimeter for a 50 mm ⁇ 90 mm ⁇ 3 mm size injection specimen, and measured according to ASTM D4459 (L 1 * , a 1 * , b 1 * ) may be measured in the same manner after 3,000 hours of testing, and then the color change ( ⁇ E) calculated according to the following formula 2 may be about 0.1 to about 2.0:
- ⁇ L * is a difference (L 1 * -L 0 *) of the test before and after the L * value of
- ⁇ a * is the difference between (a 1 * - a 0 * ) of the test before and after the a * value is
- ⁇ b * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
- thermoplastic resin composition is prepared by inoculating Staphylococcus aureus and Escherichia coli into a specimen of 5 cm x 5 cm in size according to JIS Z 2801 antibacterial evaluation method, culturing at 35 ° C and RH 90% for 24 hours, 3 may be about 2 to about 7, respectively,
- Antibacterial activity log (M1 / M2)
- M1 is the number of bacteria after 24 hours of incubation for the blank specimen
- M2 is the number of bacteria after 24 hours of incubation for the thermoplastic resin composition specimen.
- the thermoplastic resin composition may have a flexural modulus of greater than about 74,000 kgf / cm 2 measured on a 6.4 mm thick specimen at 2.8 mm / min under ASTM D790.
- the thermoplastic resin composition comprises a continuous phase of an aromatic vinyl copolymer resin, wherein the glass fiber and the zinc oxide form a dispersed phase, and the ratio of the average particle size (D50) of the zinc oxide to the diameter of the glass fiber is about 1: About 1.7 to about 1: about 200.
- Another aspect of the present invention relates to a molded article. And the molded article is formed from the thermoplastic resin composition.
- the shaped article may be a cross fan of an air conditioner.
- the present invention has the effect of providing a thermoplastic resin composition excellent in rigidity, antimicrobial property, weather resistance, appearance and the like, and a molded article formed therefrom.
- thermoplastic resin composition according to the present invention comprises (A) an aromatic vinyl-based copolymer resin; (B) glass fibers; And (C) zinc oxide.
- the aromatic vinyl-based copolymer resin according to one embodiment of the present invention may be an aromatic vinyl-based copolymer resin used in a conventional thermoplastic resin composition for an air-conditioner cross-fan.
- the aromatic vinyl-based copolymer resin may be a polymer of a monomer mixture comprising a monomer copolymerizable with the aromatic vinyl-based monomer such as an aromatic vinyl-based monomer and a vinyl cyanide-based monomer.
- the aromatic vinyl-based copolymer resin may be obtained by mixing aromatic vinyl-based monomers and aromatic vinyl-based monomers with a monomer copolymerizable therewith and the like, and the polymerization may be carried out by emulsion polymerization, suspension polymerization, Of the present invention.
- the aromatic vinyl monomer is at least one monomer selected from the group consisting of styrene,? -Methylstyrene,? -Methylstyrene, p-methylstyrene, pt-butylstyrene, ethylstyrene, vinylxylene, monochlorostyrene, dibromostyrene , Vinyl naphthalene, and the like can be used, but the present invention is not limited thereto. These may be used alone or in combination of two or more.
- the content of the aromatic vinyl-based monomer may be about 20 to about 90% by weight, for example about 30 to about 80% by weight, based on 100% by weight of the entire aromatic vinyl-based copolymer resin.
- the impact resistance and fluidity of the thermoplastic resin composition can be excellent in the above range.
- Examples of the monomer copolymerizable with the aromatic vinyl-based monomer include acrylonitrile, methacrylonitrile, ethacrylonitrile, phenyl acrylonitrile,? -Chloroacrylonitrile, and fumaronitrile.
- (Meth) acrylic acid and alkyl esters thereof, maleic anhydride, N-substituted maleimide, etc. may be used alone or in admixture of two or more.
- the content of the monomer copolymerizable with the aromatic vinyl-based monomer may be about 10 to about 80% by weight, for example about 20 to about 70% by weight, based on 100% by weight of the total aromatic vinyl-based copolymer resin.
- the impact resistance and fluidity of the thermoplastic resin composition can be excellent in the above range.
- the aromatic vinyl-based copolymer resin has a weight average molecular weight (Mw), as measured by gel permeation chromatography (GPC), of from about 10,000 to about 300,000 g / mol, such as from about 20,000 to about 200,000 g / .
- Mw weight average molecular weight
- the thermoplastic resin composition may have excellent mechanical strength and moldability.
- the aromatic vinyl-based copolymer resin may be a mixture of two or more aromatic vinyl-based copolymer resins having different weight average molecular weights.
- An aromatic vinyl copolymer resin may be mixed and used.
- the glass fiber according to one embodiment of the present invention can improve the mechanical properties such as rigidity of the thermoplastic resin composition and can be a glass fiber used in a conventional thermoplastic resin composition for an air conditioner cross fan.
- the glass fiber may have various shapes such as a fiber shape, a particle shape, a rod shape, an acicular shape, and a flake shape, and may have various shapes such as a circle, an ellipse, and a rectangle.
- a fibrous glass fiber having a circular and / or rectangular cross section.
- the glass fibers of the circular cross section may have a cross-sectional diameter of from about 5 to about 20 microns and a length before shaping of from about 2 to about 20 mm, the glass fibers of the rectangular cross-section having an aspect ratio of from about 1.5 to about 10, and the length before processing may be from about 2 to about 20 mm.
- the rigidity, workability and the like of the thermoplastic resin composition can be improved.
- the glass fibers may comprise from about 5 to about 40 parts by weight, for example from about 10 to about 30 parts by weight, and especially from about 15 to about 25 parts by weight, based on about 100 parts by weight of the thermoplastic resin.
- the thermoplastic resin composition may have excellent mechanical properties, appearance characteristics, weatherability, antibacterial properties and the like.
- the zinc oxide according to one embodiment of the present invention is capable of improving the weather resistance and antibacterial property of the thermoplastic resin composition and is characterized in that it has a peak A of 370 to 390 nm and a peak A of 450 to 600 nm
- the size ratio (B / A) of the peak B may be about 0.01 to about 1.0, for example about 0.1 to about 1.0, specifically about 0.2 to about 0.7.
- the size ratio (B / A) of the peak A and the peak B of zinc oxide is less than about 0.01, antimicrobiality and the like may be deteriorated.
- the ratio B / A is more than about 1.0, the problem of initial discoloration of the thermoplastic resin and the weather resistance have.
- the zinc oxide may have various shapes and may include, for example, spheres, plates, rods, combinations thereof, and the like.
- the average particle size (D50) of single particles (the particles do not form secondary particles) measured by using a particle size analyzer (Beckman Coulter's Laser Diffraction Particle Size Analyzer LS I3 320 equipment) is about From about 0.5 to about 3 microns, such as from about 0.8 to about 3 microns. If it is out of the above range, the discoloration resistance, weather resistance, etc. of the thermoplastic resin composition may be lowered.
- the zinc oxide has a peak position 2 ⁇ value in the range of 35 to 37 ° in X-ray diffraction (XRD) analysis, and the measured FWHM value (Full of diffraction peak the crystallite size value calculated by applying Scherrer's equation (Equation 1) based on the width at half maximum may be about 1,000 to about 2,000 A, for example, about 1,200 to about 1,800 A.
- the initial color of the thermoplastic resin composition, weather resistance (discoloration resistance), antimicrobial property, mechanical property balance thereof and the like can be excellent.
- K is a shape factor,? Is an X-ray wavelength,? Is an FWHM value (degree) of an X-ray diffraction peak,? Is a peak position value (peak position degree).
- the zinc oxide may have a specific surface area BET of less than or equal to about 10 m < 2 > / g, as measured by a BET analytical instrument (Micromeritics Surface Area and Porosity Analyzer ASAP 2020 instrument) To about 7 m < 2 > / g, and the purity may be greater than about 99%.
- the thermoplastic resin composition may have excellent mechanical properties, discoloration resistance, and the like.
- the zinc oxide may be prepared by melting zinc in the form of a metal and then heating to about 850 to about 1000 ⁇ , such as about 900 to about 950 ⁇ , And then heating at about 400 to about 900 DEG C, for example, about 500 to about 800 DEG C for about 30 to about 150 minutes, for example, about 60 to about 120 minutes.
- the zinc oxide may be included in an amount of from about 0.1 to about 20 parts by weight, for example, from about 0.5 to about 10 parts by weight, specifically about 1 to about 5 parts by weight, relative to about 100 parts by weight of the thermoplastic resin.
- the thermoplastic resin composition may have excellent weather resistance, antibacterial properties, mechanical properties, and appearance characteristics.
- the thermoplastic resin composition according to one embodiment of the present invention may further include an additive contained in a conventional thermoplastic resin composition.
- the additives include, but are not limited to, a flame retardant, an antioxidant, a dripping inhibitor, a lubricant, a release agent, a nucleating agent, an antistatic agent, a stabilizer, a pigment, a dye and mixtures thereof.
- its content may be from about 0.001 to about 40 parts by weight, for example from about 0.1 to about 10 parts by weight, relative to about 100 parts by weight of the thermoplastic resin.
- thermoplastic resin composition according to one embodiment of the present invention is prepared by mixing the above components and melt-extruding at a temperature of about 200 to about 280 ⁇ , for example, about 220 to about 250 ⁇ , using a conventional twin-screw extruder. .
- the thermoplastic resin composition comprises a continuous phase of an aromatic vinyl copolymer resin, wherein the glass fiber and the zinc oxide form a dispersed phase, and the ratio of the average particle size (D50) of the zinc oxide to the diameter of the glass fiber is about 1: About 1.7 to about 1: about 200, such as about 1: about 2 to about 1: about 20. Within the above range, the rigidity and creep characteristics of the thermoplastic resin composition can be excellent.
- thermoplastic resin composition was measured for an initial color (L 0 * , a 0 * , b 0 * ) using a colorimeter for a 50 mm ⁇ 90 mm ⁇ 3 mm size injection specimen, and measured according to ASTM D4459 (L 1 * , a 1 * , b 1 * ) is measured in the same manner after 3,000 hours of testing, and the color change ( ⁇ E) calculated according to the following formula 2 is about 0.1 to about 2.0, From about 0.5 to about 1.0.
- ⁇ L * is a difference (L 1 * -L 0 *) of the test before and after the L * value of
- ⁇ a * is the difference between (a 1 * - a 0 * ) of the test before and after the a * value is
- ⁇ b * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
- the? A * may be about 1.0 to about 1.5.
- the weatherability (discoloration resistance) is greatly lowered to such an extent that a color change is visually perceived.
- the thermoplastic resin composition has antibacterial effect against various bacteria such as Staphylococcus aureus, Escherichia coli, Bacillus subtilis, Pseudomonas aeruginosa, Salmonella, Pneumococcus and MRSA (Methicillin-Resistant Staphylococcus aureus)
- the antimicrobial activity values calculated according to the following formula 3 were independently in the range of about 2 to about 7 , For example from about 3 to about 6.
- Antibacterial activity log (M1 / M2)
- M1 is the number of bacteria after 24 hours of incubation for the blank specimen
- M2 is the number of bacteria after 24 hours of incubation for the thermoplastic resin composition specimen.
- the " blank specimen” is a control specimen of the test specimen (thermoplastic resin composition specimen). Specifically, in order to confirm whether or not the inoculated bacteria were normally grown, bacteria were inoculated on a petri dish and incubated for 24 hours in the same manner as the test specimens. The antibacterial activity of the test specimens . In addition, the "number of bacteria" can be counted by inoculating each specimen, culturing it for 24 hours, collecting the inoculated bacterial solution, diluting it, and then growing it into a colony on a culture dish. Colony grows too much, and when century is difficult, divide the divisions and count them, then convert them to actual numbers.
- the thermoplastic resin composition has a flexural modulus of at least about 74,000 kgf / cm 2 , such as from about 74,500 to about 80,000 kgf / cm 2 , measured on a 6.4 mm thick specimen at 2.8 mm / min, according to ASTM D790. cm < 2 >.
- the molded article according to the present invention is formed from the thermoplastic resin composition.
- the antimicrobial thermoplastic resin composition may be produced in the form of a pellet.
- the pellet may be manufactured into various molded articles through various molding methods such as injection molding, extrusion molding, vacuum molding, and casting molding. Such molding methods are well known to those of ordinary skill in the art to which the present invention pertains.
- the molded article is excellent in stiffness, antimicrobial property, weather resistance, appearance, balance of physical properties, and is useful as an air-conditioner cross fan or the like.
- A-1) SAN resin (weight average molecular weight: 80,000 g / mol) polymerized with 68% by weight of styrene and 32% by weight of acrylonitrile was used.
- A-2) SAN resin (weight average molecular weight: 150,000 g / mol) in which 68% by weight of styrene and 32% by weight of acrylonitrile were polymerized was used.
- a circular cross section glass fiber having a cross-sectional diameter of 13 ⁇ and a length of 3 mm before machining was used.
- Average particle size (unit: ⁇ ⁇ ): The average particle size (volume average) was measured using a particle size analyzer (Beckman Coulter Laser Diffraction Particle Size Analyzer LS I3 320 instrument).
- BET surface area (unit: m 2 / g): The BET surface area was measured with a BET analyzer (Micromeritics Surface Area and Porosity Analyzer ASAP 2020 instrument) using a nitrogen gas adsorption method.
- Purity (unit:%): Purity was measured using TGA thermal analysis at a temperature of 800 ° C.
- PL size ratio (B / A): According to the photoluminescence measurement method, the spectrum emitted from a He-Cd laser (KIMMON company, 30 mW) having a wavelength of 325 nm at room temperature is measured by a CCD detector The temperature of the CCD detector was maintained at -70 °C. (B / A) of the peak A in the 370 to 390 nm region and the peak B in the 450 to 600 nm region was measured.
- the injection specimen was subjected to PL analysis by injecting a laser into the specimen without any additional treatment.
- the zinc oxide powder was placed in a pelletizer having a diameter of 6 mm and pressed to form a flat specimen. Respectively.
- K is a shape factor,? Is an X-ray wavelength,? Is an FWHM value (degree) of an X-ray diffraction peak,? Is a peak position value (peak position degree).
- the above components were added in the amounts as shown in Table 2, and then extruded at 230 ⁇ to prepare pellets.
- the pellets were extruded at a temperature of 230 ° C. and a mold temperature of 60 ° C. in a 6 Oz extruder at 80 ° C. for 2 hours or more, .
- the properties of the prepared specimens were evaluated by the following methods, and the results are shown in Table 2 below.
- ⁇ L * is a difference (L 1 * -L 0 *) of the test before and after the L * value of
- ⁇ a * is the difference between (a 1 * - a 0 * ) of the test before and after the a * value is
- ⁇ b * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
- Antibacterial activity value Staphylococcus aureus and E. coli were inoculated on a 5 cm x 5 cm specimen according to JIS Z 2801 antibacterial evaluation method, and cultured at 35 ° C and RH 90% for 24 hours. Respectively.
- Antibacterial activity log (M1 / M2)
- M1 is the number of bacteria after 24 hours of incubation for the blank specimen
- M2 is the number of bacteria after 24 hours of incubation for the thermoplastic resin composition specimen.
- Appearance evaluation A specimen having a size of 90 mm x 50 mm x 2.5 mm was prepared, and the presence or absence of a flow mark was visually observed. Without the flow mark, it can be estimated that the compatibility of the thermoplastic resin composition is improved.
- Example Comparative Example One 2 One 2 3 (A) (% by weight) (A1) 37.5 37.5 37.5 37.5 37.5 (A2) 62.5 62.5 62.5 62.5 62.5 62.5 (B) (parts by weight) 20 20 20 20 20 (C1) (parts by weight) 2 4 - - - (C2) (parts by weight) - - 4 - - (D) (parts by weight) - - - 4 - Color change ( ⁇ E) 1.0 0.5 3.0 3.5 3.5
- the antibacterial activity value E.
- thermoplastic resin composition of the present invention is excellent in rigidity (flexural modulus), antibacterial properties (antibacterial activity value), weather resistance (color change ( ⁇ E)), heat resistance ) And the like are all excellent.
- Comparative Example 1 in which zinc oxide (C2) having a PL size ratio (B / A) of more than 1.0 (9.8) was used instead of zinc oxide of the present invention and Comparative Example 2 in which silver antimicrobial agent was applied, The appearance characteristics and the like were deteriorated.
- Comparative Example 3 in which zinc oxide was not used, it was found that the weather resistance, antibacterial property and the like were lowered.
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Abstract
The present invention is characterized by including an aromatic vinyl-based copolymer, glass fiber, and zinc oxide, wherein the zinc oxide has an average particle size (D50) of about 0.5 to 3 µm as measured by a particle size analyzer, and a size ratio (B/A) of peak B, spanning the range of 450 to 600 nm, to peak A, spanning the range of 370 to 390 nm, of about 0.01 to 1.0 when measuring photoluminescence. The thermoplastic resin composition exhibits excellent rigidity, antibacterial properties, weather resistance, external appearance and the like.
Description
본 발명은 열가소성 수지 조성물 및 이로부터 제조된 성형품에 관한 것이다. 보다 구체적으로 본 발명은 강성, 항균성, 내후성, 외관 특성 등이 우수한 에어컨 크로스 팬용 열가소성 수지 조성물 및 이로부터 제조된 성형품에 관한 것이다.The present invention relates to a thermoplastic resin composition and a molded article produced therefrom. More specifically, the present invention relates to a thermoplastic resin composition for an air-conditioner cross-fan excellent in rigidity, antibacterial properties, weather resistance, and appearance characteristics, and a molded article produced therefrom.
최근 개인의 건강과 위생에 대한 관심 및 소득 수준의 향상에 따라, 항균위생 기능이 포함된 열가소성 수지 제품에 대한 요구가 증가하고 있는 추세이다. 이에 따라, 생활 용품 및 전자 제품 등의 표면에서 균을 제거하거나 억제할 수 있는 항균 처리를 한 열가소성 수지 제품들이 늘어나고 있으며, 안정적이며 신뢰성을 가진 기능성 항균 소재(항균성 열가소성 수지 조성물)의 개발은 매우 중요한 과제이다.Recently, there has been an increasing demand for thermoplastic resin products containing antibacterial and hygienic functions, as the interest in personal health and hygiene and income levels have improved. As a result, thermoplastic resin products that have been subjected to antimicrobial treatment that can remove or inhibit bacteria on the surfaces of household products and electronic products are increasing, and development of functional antibacterial material (antibacterial thermoplastic resin composition) having stable and reliable is very important It is an assignment.
에어컨의 내부는 차가운 수증기를 발생시키는 열교환기, 먼지를 걸러주는 필터(filter), 바람을 발생시켜 바깥으로 찬 공기를 분출(blowing)하는 크로스 팬(cross fan), 송풍로 등으로 구성되어 있다. 에어컨 내부는 습도가 높고 외부와 일정 부분 차단된 구조이므로, 곰팡이, 세균 발생에 취약한 구조이다.The inside of the air conditioner is composed of a heat exchanger generating cold water vapor, a filter for filtering dust, a cross fan for blowing out cold air by generating wind, and an air blower. Since the inside of the air conditioner is high in humidity and has a structure that is blocked from the outside partly, it is vulnerable to fungi and bacteria.
에어컨 내부 구성 요소 중, 필터, 송풍로 등은 스테인레스 스틸, 프라즈마 살균 등을 활용하여 항균성을 확보하고 있으나, 크로스 팬 소재는 항균성뿐만 아니라, 높은 강성 등의 기계적 물성이 요구되므로, 적합한 소재를 찾기 어려운 것이 현실이다.Among the internal components of the air conditioner, the filter, the blowing furnace, etc. are secured with antimicrobial effect by using stainless steel and plasma sterilization. However, since the cross fan material requires mechanical properties such as antibacterial property and high rigidity, It is a reality.
크로스 팬용 소재에 은(Ag), 동(Cu) 등의 금속 성분이 함유된 무기 항균제가 사용되기도 하지만, 항균력이 부족하여 과량 투입이 요구되며, 상대적으로 높은 가격과 가공 시 균일 분산 문제, 금속 성분에 의한 변색 등의 단점이 있어, 사용에 많은 제약이 있다.Inorganic antimicrobial agents containing metal components such as silver (Ag) and copper (Cu) are used for the cross fan material. However, the antibacterial agent is insufficient in antibacterial power and requires an excessive amount of the antimicrobial agent. There is a disadvantage such as discoloration due to the use of the photoreceptor.
따라서, 우수한 강성, 항균성, 내후성(내변색성), 외관 특성 등을 구현할 수 있는 열가소성 수지 조성물의 개발이 필요한 실정이다.Therefore, it is necessary to develop a thermoplastic resin composition capable of realizing excellent rigidity, antimicrobial property, weather resistance (discoloration resistance), appearance characteristics and the like.
본 발명의 배경기술은 일본 공개특허 특개2002-21774호 등에 개시되어 있다.The background art of the present invention is disclosed in Japanese Patent Application Laid-Open No. 2002-21774.
본 발명의 목적은 강성, 항균성, 내후성, 외관 특성 등이 우수한 열가소성 수지 조성물을 제공하기 위한 것이다.An object of the present invention is to provide a thermoplastic resin composition excellent in rigidity, antimicrobial property, weather resistance, appearance and the like.
본 발명의 다른 목적은 상기 열가소성 수지 조성물로부터 형성된 성형품을 제공하기 위한 것이다.Another object of the present invention is to provide a molded article formed from the thermoplastic resin composition.
본 발명의 상기 및 기타의 목적들은 하기 설명되는 본 발명에 의하여 모두 달성될 수 있다.The above and other objects of the present invention can be achieved by the present invention described below.
본 발명의 하나의 관점은 열가소성 수지 조성물에 관한 것이다. 상기 열가소성 수지 조성물은 방향족 비닐계 공중합체 수지; 유리 섬유; 및 산화아연을 포함하며, 상기 산화아연은 입도분석기로 측정한 평균 입자 크기(D50)가 약 0.5 내지 약 3 ㎛이고, 광 발광(Photo Luminescence) 측정 시, 370 내지 390 nm 영역의 피크 A와 450 내지 600 nm 영역의 피크 B의 크기비(B/A)가 약 0.01 내지 약 1.0인 것을 특징으로 한다.One aspect of the present invention relates to a thermoplastic resin composition. Wherein the thermoplastic resin composition is an aromatic vinyl-based copolymer resin; glass fiber; And zinc oxide. The zinc oxide has an average particle size (D50) measured by a particle size analyzer of about 0.5 to about 3 占 퐉, a peak A in the region of 370 to 390 nm and a peak of 450 And a size ratio (B / A) of the peak B in the region of from 600 nm to about 600 nm is about 0.01 to about 1.0.
구체예에서, 상기 열가소성 수지 조성물은 상기 방향족 비닐계 공중합체 수지 약 100 중량부; 상기 유리 섬유 약 5 내지 약 40 중량부; 및 상기 산화아연 약 0.1 내지 약 20 중량부를 포함할 수 있다.In an embodiment, the thermoplastic resin composition comprises about 100 parts by weight of the aromatic vinyl-based copolymer resin; About 5 to about 40 parts by weight of the glass fiber; And about 0.1 to about 20 parts by weight of the zinc oxide.
구체예에서, 상기 방향족 비닐계 공중합체 수지는 방향족 비닐계 단량체 및 상기 방향족 비닐계 단량체와 공중합 가능한 단량체의 중합체일 수 있다.In an embodiment, the aromatic vinyl-based copolymer resin may be an aromatic vinyl-based monomer and a polymer of a monomer copolymerizable with the aromatic vinyl-based monomer.
구체예에서, 상기 산화아연은 X선 회절(X-ray diffraction, XRD) 분석 시, 피크 위치(peak position) 2θ 값이 35 내지 37° 범위이고, 하기 식 1에 의한 미소결정의 크기(crystallite size) 값이 미소결정의 크기(crystallite size) 값이 약 1,000 내지 약 2,000 Å일 수 있다:In an embodiment, the zinc oxide has a peak position 2θ value in the range of 35 to 37 ° in the X-ray diffraction (XRD) analysis, and the crystallite size ) Value may be a crystallite size value of from about 1,000 to about 2,000 A:
[식 1][Formula 1]
상기 식 1에서, K는 형상 계수(shape factor)이고, λ는 X선 파장(X-ray wavelength)이고, β는 X선 회절 피크(peak)의 FWHM 값(degree)이며, θ는 피크 위치 값(peak position degree)이다.In the above formula 1, K is a shape factor,? Is an X-ray wavelength,? Is an FWHM value (degree) of an X-ray diffraction peak,? Is a peak position value (peak position degree).
구체예에서, 상기 산화아연은 아연을 녹인 후, 약 850 내지 약 1,000℃로 가열하여 증기화시킨 후, 산소 가스를 주입하고 약 20 내지 약 30℃로 냉각한 다음, 약 400 내지 약 900℃에서 약 30 내지 약 150분 동안 가열하여 제조할 수 있다.In embodiments, the zinc oxide is dissolved in zinc and then heated to about 850 to about 1000 < 0 > C to form a vapor, then oxygen gas is introduced and cooled to about 20 to about 30 & For about 30 to about 150 minutes.
구체예에서, 상기 산화아연은 질소가스 흡착법을 사용하여, BET 분석 장비로 측정한 비표면적 BET가 약 10 m2/g 이하일 수 있다.In embodiments, the zinc oxide may have a specific surface area BET of less than or equal to about 10 m < 2 > / g, as measured by a BET analysis instrument, using a nitrogen gas adsorption method.
구체예에서, 상기 열가소성 수지 조성물은 50 mm × 90 mm × 3 mm 크기 사출 시편에 대해 색차계를 사용하여, 초기 색상(L0
*, a0
*, b0
*)을 측정하고, ASTM D4459에 의거하여 3,000시간 시험 후 동일한 방법으로 색상(L1
*, a1
*, b1
*)을 측정한 다음, 하기 식 2에 따라 산출한 색상 변화(ΔE)가 약 0.1 내지 약 2.0일 수 있다:In the specific example, the thermoplastic resin composition was measured for an initial color (L 0 * , a 0 * , b 0 * ) using a colorimeter for a 50 mm × 90 mm × 3 mm size injection specimen, and measured according to ASTM D4459 (L 1 * , a 1 * , b 1 * ) may be measured in the same manner after 3,000 hours of testing, and then the color change (ΔE) calculated according to the following formula 2 may be about 0.1 to about 2.0:
[식 2][Formula 2]
상기 식 2에서, ΔL*는 시험 전후의 L* 값의 차이(L1
*-L0
*)이고, Δa*는 시험 전후의 a* 값의 차이(a1
*- a0
*) 이며, Δb*는 시험 전후의 b* 값의 차이(b1
*- b0
*)이다.In the formula 2, ΔL * is a difference (L 1 * -L 0 *) of the test before and after the L * value of, Δa * is the difference between (a 1 * - a 0 * ) of the test before and after the a * value is, Δb * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
구체예에서, 상기 열가소성 수지 조성물은 JIS Z 2801 항균 평가법에 의거하여, 5 cm × 5 cm 크기 시편에 황색포도상구균 및 대장균을 접종하고, 35℃, RH 90% 조건에서 24시간 배양 후, 하기 식 3에 따라 산출한 항균 활성치가 각각 약 2 내지 약 7일 수 있다:In the specific example, the thermoplastic resin composition is prepared by inoculating Staphylococcus aureus and Escherichia coli into a specimen of 5 cm x 5 cm in size according to JIS Z 2801 antibacterial evaluation method, culturing at 35 ° C and RH 90% for 24 hours, 3 may be about 2 to about 7, respectively,
[식 3][Formula 3]
항균 활성치 = log(M1/M2)Antibacterial activity = log (M1 / M2)
상기 식 3에서, M1은 블랭크(blank) 시편에 대한 24시간 배양 후 세균 수이고, M2는 열가소성 수지 조성물 시편에 대한 24시간 배양 후 세균 수이다.In the above formula (3), M1 is the number of bacteria after 24 hours of incubation for the blank specimen, and M2 is the number of bacteria after 24 hours of incubation for the thermoplastic resin composition specimen.
구체예에서, 상기 열가소성 수지 조성물은 ASTM D790에 의거하여, 2.8 mm/min 조건으로 6.4 mm 두께 시편에 대해 측정한 굴곡탄성률이 약 74,000 kgf/cm2 이상일 수 있다.In embodiments, the thermoplastic resin composition may have a flexural modulus of greater than about 74,000 kgf / cm 2 measured on a 6.4 mm thick specimen at 2.8 mm / min under ASTM D790.
구체예에서, 상기 열가소성 수지 조성물은 방향족 비닐계 공중합체 수지 연속상에 유리 섬유 및 산화아연이 분산상을 형성하며, 상기 산화아연의 평균 입자 크기(D50)와 상기 유리 섬유의 직경의 비가 약 1 : 약 1.7 내지 약 1 : 약 200일 수 있다.In an embodiment, the thermoplastic resin composition comprises a continuous phase of an aromatic vinyl copolymer resin, wherein the glass fiber and the zinc oxide form a dispersed phase, and the ratio of the average particle size (D50) of the zinc oxide to the diameter of the glass fiber is about 1: About 1.7 to about 1: about 200.
본 발명의 다른 관점은 성형품에 관한 것이다. 상기 성형품은 상기 열가소성 수지 조성물로부터 형성되는 것을 특징으로 한다.Another aspect of the present invention relates to a molded article. And the molded article is formed from the thermoplastic resin composition.
구체예에서, 상기 성형품은 에어컨의 크로스 팬일 수 있다.In an embodiment, the shaped article may be a cross fan of an air conditioner.
본 발명은 강성, 항균성, 내후성, 외관 특성 등이 우수한 열가소성 수지 조성물 및 이로부터 형성된 성형품을 제공하는 발명의 효과를 갖는다.INDUSTRIAL APPLICABILITY The present invention has the effect of providing a thermoplastic resin composition excellent in rigidity, antimicrobial property, weather resistance, appearance and the like, and a molded article formed therefrom.
이하, 본 발명을 상세히 설명하면, 다음과 같다.Hereinafter, the present invention will be described in detail.
본 발명에 따른 열가소성 수지 조성물은 (A) 방향족 비닐계 공중합체 수지; (B) 유리 섬유; 및 (C) 산화아연을 포함한다.The thermoplastic resin composition according to the present invention comprises (A) an aromatic vinyl-based copolymer resin; (B) glass fibers; And (C) zinc oxide.
(A) 방향족 비닐계 공중합체 수지(A) an aromatic vinyl-based copolymer resin
본 발명의 일 구체예에 따른 방향족 비닐계 공중합체 수지는 통상적인 에어컨 크로스 팬용 열가소성 수지 조성물에 사용되는 방향족 비닐계 공중합체 수지일 수 있다. 예를 들면, 상기 방향족 비닐계 공중합체 수지는 방향족 비닐계 단량체 및 시안화 비닐계 단량체 등의 상기 방향족 비닐계 단량체와 공중합 가능한 단량체를 포함하는 단량체 혼합물의 중합체일 수 있다.The aromatic vinyl-based copolymer resin according to one embodiment of the present invention may be an aromatic vinyl-based copolymer resin used in a conventional thermoplastic resin composition for an air-conditioner cross-fan. For example, the aromatic vinyl-based copolymer resin may be a polymer of a monomer mixture comprising a monomer copolymerizable with the aromatic vinyl-based monomer such as an aromatic vinyl-based monomer and a vinyl cyanide-based monomer.
구체예에서, 상기 방향족 비닐계 공중합체 수지는 방향족 비닐계 단량체 및 방향족 비닐계 단량체와 공중합 가능한 단량체 등을 혼합한 후, 이를 중합하여 얻을 수 있으며, 상기 중합은 유화중합, 현탁중합, 괴상중합 등의 공지의 중합방법에 의하여 수행될 수 있다.In an embodiment, the aromatic vinyl-based copolymer resin may be obtained by mixing aromatic vinyl-based monomers and aromatic vinyl-based monomers with a monomer copolymerizable therewith and the like, and the polymerization may be carried out by emulsion polymerization, suspension polymerization, Of the present invention.
구체예에서, 상기 방향족 비닐계 단량체로는 스티렌, α-메틸스티렌, β-메틸스티렌, p-메틸스티렌, p-t-부틸스티렌, 에틸스티렌, 비닐크실렌, 모노클로로스티렌, 디클로로스티렌, 디브로모스티렌, 비닐나프탈렌 등을 사용할 수 있으나, 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상 혼합하여 적용될 수 있다. 상기 방향족 비닐계 단량체의 함량은 방향족 비닐계 공중합체 수지 전체 100 중량% 중, 약 20 내지 약 90 중량%, 예를 들면 약 30 내지 약 80 중량%일 수 있다. 상기 범위에서 열가소성 수지 조성물의 내충격성, 유동성 등이 우수할 수 있다.In an embodiment, the aromatic vinyl monomer is at least one monomer selected from the group consisting of styrene,? -Methylstyrene,? -Methylstyrene, p-methylstyrene, pt-butylstyrene, ethylstyrene, vinylxylene, monochlorostyrene, dibromostyrene , Vinyl naphthalene, and the like can be used, but the present invention is not limited thereto. These may be used alone or in combination of two or more. The content of the aromatic vinyl-based monomer may be about 20 to about 90% by weight, for example about 30 to about 80% by weight, based on 100% by weight of the entire aromatic vinyl-based copolymer resin. The impact resistance and fluidity of the thermoplastic resin composition can be excellent in the above range.
구체예에서, 상기 방향족 비닐계 단량체와 공중합 가능한 단량체로는 예를 들면, 아크릴로니트릴, 메타크릴로니트릴, 에타크릴로니트릴, 페닐아크릴로니트릴, α-클로로아크릴로니트릴, 푸마로니트릴 등의 시안화 비닐계 단량체, (메타)아크릴산 및 이의 알킬에스테르, 무수말레인산, N-치환말레이미드 등을 사용할 수 있으며, 단독 또는 2종 이상 혼합하여 사용할 수 있다. 상기 방향족 비닐계 단량체와 공중합 가능한 단량체의 함량은 방향족 비닐계 공중합체 수지 전체 100 중량% 중, 약 10 내지 약 80 중량%, 예를 들면 약 20 내지 약 70 중량%일 수 있다. 상기 범위에서 열가소성 수지 조성물의 내충격성, 유동성 등이 우수할 수 있다.Examples of the monomer copolymerizable with the aromatic vinyl-based monomer include acrylonitrile, methacrylonitrile, ethacrylonitrile, phenyl acrylonitrile,? -Chloroacrylonitrile, and fumaronitrile. (Meth) acrylic acid and alkyl esters thereof, maleic anhydride, N-substituted maleimide, etc. may be used alone or in admixture of two or more. The content of the monomer copolymerizable with the aromatic vinyl-based monomer may be about 10 to about 80% by weight, for example about 20 to about 70% by weight, based on 100% by weight of the total aromatic vinyl-based copolymer resin. The impact resistance and fluidity of the thermoplastic resin composition can be excellent in the above range.
구체예에서, 상기 방향족 비닐계 공중합체 수지는 GPC(gel permeation chromatography)로 측정한 중량평균분자량(Mw)이 약 10,000 내지 약 300,000 g/mol, 예를 들면, 약 20,000 내지 약 200,000 g/mol일 수 있다. 상기 범위에서 열가소성 수지 조성물의 기계적 강도, 성형성 등이 우수할 수 있다.In an embodiment, the aromatic vinyl-based copolymer resin has a weight average molecular weight (Mw), as measured by gel permeation chromatography (GPC), of from about 10,000 to about 300,000 g / mol, such as from about 20,000 to about 200,000 g / . Within the above range, the thermoplastic resin composition may have excellent mechanical strength and moldability.
또한, 상기 방향족 비닐계 공중합체 수지는 중량평균분자량이 상이한 약 2종 이상의 방향족 비닐계 공중합체 수지를 혼합하여 사용할 수도 있다. 예를 들면, 중량평균분자량(Mw)이 약 10,000 내지 약 100,000 g/mol인 제1 방향족 비닐계 공중합체 수지 및 중량평균분자량(Mw)이 약 100,000 g/mol 초과 약 300,000 g/mol 이하인 제2 방향족 비닐계 공중합체 수지를 혼합하여 사용할 수 있다.The aromatic vinyl-based copolymer resin may be a mixture of two or more aromatic vinyl-based copolymer resins having different weight average molecular weights. For example, a first aromatic vinyl copolymer resin having a weight average molecular weight (Mw) of about 10,000 to about 100,000 g / mol and a second aromatic vinyl copolymer resin having a weight average molecular weight (Mw) of about 100,000 g / mol to about 300,000 g / An aromatic vinyl copolymer resin may be mixed and used.
(B) 유리 섬유(B) glass fiber
본 발명의 일 구체예에 따른 유리 섬유는 열가소성 수지 조성물의 강성 등 기계적 물성 등을 향상시킬 수 있는 것으로서, 통상적인 에어컨 크로스 팬용 열가소성 수지 조성물에 사용되는 유리 섬유일 수 있다.The glass fiber according to one embodiment of the present invention can improve the mechanical properties such as rigidity of the thermoplastic resin composition and can be a glass fiber used in a conventional thermoplastic resin composition for an air conditioner cross fan.
구체예에서, 상기 유리 섬유는 섬유형, 입자형, 로드형, 침상형, 플레이크형 등 다양한 형태를 가질 수 있고, 원형, 타원형, 직사각형 등의 다양한 형상의 단면을 가질 수 있다. 예를 들면, 원형 및/또는 직사각형 단면의 섬유형 유리 섬유를 사용하는 것이 기계적 물성 측면에서 바람직할 수 있다.In a specific example, the glass fiber may have various shapes such as a fiber shape, a particle shape, a rod shape, an acicular shape, and a flake shape, and may have various shapes such as a circle, an ellipse, and a rectangle. For example, it may be preferable from the viewpoint of mechanical properties to use a fibrous glass fiber having a circular and / or rectangular cross section.
구체예에서, 상기 원형 단면의 유리 섬유는 단면 직경이 약 5 내지 약 20 ㎛, 가공 전 길이가 약 2 내지 약 20 mm일 수 있고, 상기 직사각형 단면의 유리 섬유는 단면의 종횡비가 약 1.5 내지 약 10이고, 가공 전 길이가 약 2 내지 약 20 mm일 수 있다. 상기 범위에서 열가소성 수지 조성물의 강성, 가공성 등이 향상될 수 있다.In embodiments, the glass fibers of the circular cross section may have a cross-sectional diameter of from about 5 to about 20 microns and a length before shaping of from about 2 to about 20 mm, the glass fibers of the rectangular cross-section having an aspect ratio of from about 1.5 to about 10, and the length before processing may be from about 2 to about 20 mm. Within the above range, the rigidity, workability and the like of the thermoplastic resin composition can be improved.
구체예에서, 상기 유리 섬유는 상기 열가소성 수지 약 100 중량부에 대하여, 약 5 내지 약 40 중량부, 예를 들면 약 10 내지 약 30 중량부, 구체적으로 약 15 내지 약 25 중량부로 포함될 수 있다. 상기 범위에서, 열가소성 수지 조성물의 기계적 물성, 외관 특성, 내후성, 항균성 등이 우수할 수 있다.In embodiments, the glass fibers may comprise from about 5 to about 40 parts by weight, for example from about 10 to about 30 parts by weight, and especially from about 15 to about 25 parts by weight, based on about 100 parts by weight of the thermoplastic resin. Within the above range, the thermoplastic resin composition may have excellent mechanical properties, appearance characteristics, weatherability, antibacterial properties and the like.
(C) 산화아연(C) Zinc oxide
본 발명의 일 구체예에 따른 산화아연은 열가소성 수지 조성물의 내후성, 항균성 등을 향상시킬 수 있는 것으로서, 광 발광(Photo Luminescence) 측정 시, 370 내지 390 nm 영역의 피크 A와 450 내지 600 nm 영역의 피크 B의 크기비(B/A)가 약 0.01 내지 약 1.0, 예를 들면 약 0.1 내지 약 1.0, 구체적으로 약 0.2 내지 약 0.7일 수 있다. 상기 산화아연의 피크 A 및 피크 B의 크기비(B/A)가 약 0.01 미만일 경우, 항균성 등이 저하될 수 있고, 약 1.0을 초과할 경우, 열가소성 수지의 초기 변색 문제 및 내후성이 저하될 수 있다.The zinc oxide according to one embodiment of the present invention is capable of improving the weather resistance and antibacterial property of the thermoplastic resin composition and is characterized in that it has a peak A of 370 to 390 nm and a peak A of 450 to 600 nm The size ratio (B / A) of the peak B may be about 0.01 to about 1.0, for example about 0.1 to about 1.0, specifically about 0.2 to about 0.7. When the size ratio (B / A) of the peak A and the peak B of zinc oxide is less than about 0.01, antimicrobiality and the like may be deteriorated. When the ratio B / A is more than about 1.0, the problem of initial discoloration of the thermoplastic resin and the weather resistance have.
구체예에서, 상기 산화아연은 다양한 형태를 가질 수 있으며, 예를 들면, 구형, 플레이트형, 막대(rod)형, 이들의 조합 등을 모두 포함할 수 있다. 또한, 상기 산화아연은 입도분석기(Beckman Coulter社 Laser Diffraction Particle Size Analyzer LS I3 320 장비)를 사용하여 측정한 단일 입자(입자가 뭉쳐서 2차 입자를 형성하지 않음)의 평균 입자 크기(D50)가 약 0.5 내지 약 3 ㎛, 예를 들면 약 0.8 내지 약 3 ㎛일 수 있다. 상기 범위를 벗어날 경우, 열가소성 수지 조성물의 내변색성, 내후성 등이 저하될 우려가 있다.In an embodiment, the zinc oxide may have various shapes and may include, for example, spheres, plates, rods, combinations thereof, and the like. The average particle size (D50) of single particles (the particles do not form secondary particles) measured by using a particle size analyzer (Beckman Coulter's Laser Diffraction Particle Size Analyzer LS I3 320 equipment) is about From about 0.5 to about 3 microns, such as from about 0.8 to about 3 microns. If it is out of the above range, the discoloration resistance, weather resistance, etc. of the thermoplastic resin composition may be lowered.
구체예에서, 상기 산화아연은 X선 회절(X-ray diffraction, XRD) 분석 시, 피크 위치(peak position) 2θ 값이 35 내지 37° 범위이고, 측정된 FWHM 값(회절 피크(peak)의 Full width at Half Maximum)을 기준으로 Scherrer's equation(하기 식 1)에 적용하여 연산된 미소결정의 크기(crystallite size) 값이 약 1,000 내지 약 2,000 Å, 예를 들면 약 1,200 내지 약 1,800 Å일 수 있다. 상기 범위에서, 열가소성 수지 조성물의 초기 색상, 내후성(내변색성), 항균성, 이들의 기계적 물성 발란스 등이 우수할 수 있다.In an embodiment of the present invention, the zinc oxide has a peak position 2θ value in the range of 35 to 37 ° in X-ray diffraction (XRD) analysis, and the measured FWHM value (Full of diffraction peak the crystallite size value calculated by applying Scherrer's equation (Equation 1) based on the width at half maximum may be about 1,000 to about 2,000 A, for example, about 1,200 to about 1,800 A. Within the above range, the initial color of the thermoplastic resin composition, weather resistance (discoloration resistance), antimicrobial property, mechanical property balance thereof and the like can be excellent.
[식 1][Formula 1]
상기 식 1에서, K는 형상 계수(shape factor)이고, λ는 X선 파장(X-ray wavelength)이고, β는 X선 회절 피크(peak)의 FWHM 값(degree)이며, θ는 피크 위치 값(peak position degree)이다.In the above formula 1, K is a shape factor,? Is an X-ray wavelength,? Is an FWHM value (degree) of an X-ray diffraction peak,? Is a peak position value (peak position degree).
구체예에서, 상기 산화아연은 질소가스 흡착법을 사용하여, BET 분석 장비(Micromeritics社 Surface Area and Porosity Analyzer ASAP 2020 장비)로 측정한 비표면적 BET가 약 10 m2/g 이하, 예를 들면 약 1 내지 약 7 m2/g일 수 있으며, 순도가 약 99% 이상일 수 있다. 상기 범위에서 열가소성 수지 조성물의 기계적 물성, 내변색성 등이 우수할 수 있다.In embodiments, the zinc oxide may have a specific surface area BET of less than or equal to about 10 m < 2 > / g, as measured by a BET analytical instrument (Micromeritics Surface Area and Porosity Analyzer ASAP 2020 instrument) To about 7 m < 2 > / g, and the purity may be greater than about 99%. Within the above range, the thermoplastic resin composition may have excellent mechanical properties, discoloration resistance, and the like.
구체예에서, 상기 산화아연은 금속형태의 아연을 녹인 후, 약 850 내지 약 1,000℃, 예를 들면 약 900 내지 약 950℃로 가열하여 증기화시킨 후, 산소 가스를 주입하고 약 20 내지 약 30℃로 냉각한 다음, 약 400 내지 약 900℃, 예를 들면 약 500 내지 약 800℃에서 약 30 내지 약 150분, 예를 들면 약 60 내지 약 120분 동안 가열하여 제조할 수 있다.In embodiments, the zinc oxide may be prepared by melting zinc in the form of a metal and then heating to about 850 to about 1000 캜, such as about 900 to about 950 캜, And then heating at about 400 to about 900 DEG C, for example, about 500 to about 800 DEG C for about 30 to about 150 minutes, for example, about 60 to about 120 minutes.
구체예에서, 상기 산화아연은 상기 열가소성 수지 약 100 중량부에 대하여, 약 0.1 내지 약 20 중량부, 예를 들면 약 0.5 내지 약 10 중량부, 구체적으로 약 1 내지 약 5 중량부로 포함될 수 있다. 상기 범위에서, 열가소성 수지 조성물의 내후성, 항균성, 기계적 물성, 외관 특성 등이 우수할 수 있다.In embodiments, the zinc oxide may be included in an amount of from about 0.1 to about 20 parts by weight, for example, from about 0.5 to about 10 parts by weight, specifically about 1 to about 5 parts by weight, relative to about 100 parts by weight of the thermoplastic resin. Within the above range, the thermoplastic resin composition may have excellent weather resistance, antibacterial properties, mechanical properties, and appearance characteristics.
본 발명의 일 구체예에 따른 열가소성 수지 조성물은 통상의 열가소성 수지 조성물에 포함되는 첨가제를 더욱 포함할 수 있다. 상기 첨가제로는 난연제, 산화 방지제, 적하 방지제, 활제, 이형제, 핵제, 대전방지제, 안정제, 안료, 염료, 이들의 혼합물 등을 예시할 수 있으나, 이에 제한되지 않는다. 상기 첨가제 사용 시, 그 함량은 열가소성 수지 약 100 중량부에 대하여, 약 0.001 내지 약 40 중량부, 예를 들면 약 0.1 내지 약 10 중량부일 수 있다.The thermoplastic resin composition according to one embodiment of the present invention may further include an additive contained in a conventional thermoplastic resin composition. Examples of the additives include, but are not limited to, a flame retardant, an antioxidant, a dripping inhibitor, a lubricant, a release agent, a nucleating agent, an antistatic agent, a stabilizer, a pigment, a dye and mixtures thereof. When the additive is used, its content may be from about 0.001 to about 40 parts by weight, for example from about 0.1 to about 10 parts by weight, relative to about 100 parts by weight of the thermoplastic resin.
본 발명의 일 구체예에 따른 열가소성 수지 조성물은 상기 구성 성분을 혼합하고, 통상의 이축 압출기를 사용하여, 약 200 내지 약 280℃, 예를 들면 약 220 내지 약 250℃에서 용융 압출한 펠렛 형태일 수 있다.The thermoplastic resin composition according to one embodiment of the present invention is prepared by mixing the above components and melt-extruding at a temperature of about 200 to about 280 캜, for example, about 220 to about 250 캜, using a conventional twin-screw extruder. .
구체예에서, 상기 열가소성 수지 조성물은 방향족 비닐계 공중합체 수지 연속상에 유리 섬유 및 산화아연이 분산상을 형성하며, 상기 산화아연의 평균 입자 크기(D50)와 상기 유리 섬유의 직경의 비가 약 1 : 약 1.7 내지 약 1 : 약 200, 예를 들면 약 1 : 약 2 내지 약 1 : 약 20일 수 있다. 상기 범위에서, 열가소성 수지 조성물의 강성, 크립(creep) 특성 등이 우수할 수 있다.In an embodiment, the thermoplastic resin composition comprises a continuous phase of an aromatic vinyl copolymer resin, wherein the glass fiber and the zinc oxide form a dispersed phase, and the ratio of the average particle size (D50) of the zinc oxide to the diameter of the glass fiber is about 1: About 1.7 to about 1: about 200, such as about 1: about 2 to about 1: about 20. Within the above range, the rigidity and creep characteristics of the thermoplastic resin composition can be excellent.
구체예에서, 상기 열가소성 수지 조성물은 50 mm × 90 mm × 3 mm 크기 사출 시편에 대해 색차계를 사용하여, 초기 색상(L0
*, a0
*, b0
*)을 측정하고, ASTM D4459에 의거하여 3,000시간 시험 후 동일한 방법으로 색상(L1
*, a1
*, b1
*)을 측정한 다음, 하기 식 2에 따라 산출한 색상 변화(ΔE)가 약 0.1 내지 약 2.0, 예를 들면 약 0.5 내지 약 1.0일 수 있다.In the specific example, the thermoplastic resin composition was measured for an initial color (L 0 * , a 0 * , b 0 * ) using a colorimeter for a 50 mm × 90 mm × 3 mm size injection specimen, and measured according to ASTM D4459 (L 1 * , a 1 * , b 1 * ) is measured in the same manner after 3,000 hours of testing, and the color change (ΔE) calculated according to the following formula 2 is about 0.1 to about 2.0, From about 0.5 to about 1.0.
[식 2][Formula 2]
상기 식 2에서, ΔL*는 시험 전후의 L* 값의 차이(L1
*-L0
*)이고, Δa*는 시험 전후의 a* 값의 차이(a1
*- a0
*) 이며, Δb*는 시험 전후의 b* 값의 차이(b1
*- b0
*)이다.In the formula 2, ΔL * is a difference (L 1 * -L 0 *) of the test before and after the L * value of, Δa * is the difference between (a 1 * - a 0 * ) of the test before and after the a * value is, Δb * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
여기서, 상기 Δa*는 약 1.0 내지 약 1.5일 수 있다. 내후성 평가에서, 상기 Δa* 범위를 벗어날 경우, 육안상으로도 색상 변화가 감지될 정도로 내후성(내변색성)이 크게 저하될 우려가 있다.Here, the? A * may be about 1.0 to about 1.5. In the weatherability evaluation, when it is out of the above-mentioned range of? A * , there is a possibility that the weatherability (discoloration resistance) is greatly lowered to such an extent that a color change is visually perceived.
구체예에서, 상기 열가소성 수지 조성물은 황색포도상구균, 대장균, 고초균, 녹농균, 살모넬라균, 폐렴균, MRSA(Methicillin-Resistant Staphylococcus Aureus) 등 다양한 세균에 대해 항균 효과가 있는 것으로서, JIS Z 2801 항균 평가법에 의거하여, 5 cm × 5 cm 크기 시편에 황색포도상구균 및 대장균을 접종하고, 35℃, RH 90% 조건에서 24시간 배양 후, 하기 식 3에 따라 산출한 항균 활성치가 각각 독립적으로 약 2 내지 약 7, 예를 들면 약 3 내지 약 6일 수 있다.In the specific examples, the thermoplastic resin composition has antibacterial effect against various bacteria such as Staphylococcus aureus, Escherichia coli, Bacillus subtilis, Pseudomonas aeruginosa, Salmonella, Pneumococcus and MRSA (Methicillin-Resistant Staphylococcus aureus) After incubation for 24 hours at 35 DEG C and RH 90%, the antimicrobial activity values calculated according to the following formula 3 were independently in the range of about 2 to about 7 , For example from about 3 to about 6.
[식 3][Formula 3]
항균 활성치 = log(M1/M2)Antibacterial activity = log (M1 / M2)
상기 식 3에서, M1은 블랭크(blank) 시편에 대한 24시간 배양 후 세균 수이고, M2는 열가소성 수지 조성물 시편에 대한 24시간 배양 후 세균 수이다.In the above formula (3), M1 is the number of bacteria after 24 hours of incubation for the blank specimen, and M2 is the number of bacteria after 24 hours of incubation for the thermoplastic resin composition specimen.
여기서, "블랭크 시편"은 시험 시편(열가소성 수지 조성물 시편)의 대조 시편이다. 구체적으로, 접종한 세균이 정상적으로 성장되었는지 확인하기 위해서 빈 페트리 디쉬(petri dish) 위에 세균을 접종한 뒤에 시험 시편과 동일하게 24시간 배양시킨 것으로서, 배양된 세균의 개수를 비교하여 시험 시편의 항균 성능을 판단한다. 또한, "세균 수"는 각 시편에 균을 접종한 뒤 24시간 배양 후, 접종한 균액을 회수하여 묽히는 과정을 거치고, 다시 배양 접시에서 콜로니로 성장시켜 셀 수 있다. 콜로니의 성장이 너무 많아 세기 어려울 때는 구획을 나눠서 센 후, 실제 개수로 변환시킬 수 있다.Here, the " blank specimen " is a control specimen of the test specimen (thermoplastic resin composition specimen). Specifically, in order to confirm whether or not the inoculated bacteria were normally grown, bacteria were inoculated on a petri dish and incubated for 24 hours in the same manner as the test specimens. The antibacterial activity of the test specimens . In addition, the "number of bacteria" can be counted by inoculating each specimen, culturing it for 24 hours, collecting the inoculated bacterial solution, diluting it, and then growing it into a colony on a culture dish. Colony grows too much, and when century is difficult, divide the divisions and count them, then convert them to actual numbers.
구체예에서, 상기 열가소성 수지 조성물은 ASTM D790에 의거하여, 2.8 mm/min 조건으로 6.4 mm 두께 시편에 대해 측정한 굴곡탄성률이 약 74,000 kgf/cm2 이상, 예를 들면 약 74,500 내지 약 80,000 kgf/cm2일 수 있다.In an embodiment, the thermoplastic resin composition has a flexural modulus of at least about 74,000 kgf / cm 2 , such as from about 74,500 to about 80,000 kgf / cm 2 , measured on a 6.4 mm thick specimen at 2.8 mm / min, according to ASTM D790. cm < 2 >.
본 발명에 따른 성형품은 상기 열가소성 수지 조성물로부터 형성된다. 상기 항균성 열가소성 수지 조성물은 펠렛 형태로 제조될 수 있으며, 제조된 펠렛은 사출성형, 압출성형, 진공성형, 캐스팅성형 등의 다양한 성형방법을 통해 다양한 성형품(제품)으로 제조될 수 있다. 이러한 성형방법은 본 발명이 속하는 분야의 통상의 지식을 가진 자에 의해 잘 알려져 있다. 상기 성형품은 강성, 항균성, 내후성, 외관 특성, 이들의 물성 발란스 등이 우수하므로, 에어컨 크로스 팬(cross fan) 등으로 유용하다.The molded article according to the present invention is formed from the thermoplastic resin composition. The antimicrobial thermoplastic resin composition may be produced in the form of a pellet. The pellet may be manufactured into various molded articles through various molding methods such as injection molding, extrusion molding, vacuum molding, and casting molding. Such molding methods are well known to those of ordinary skill in the art to which the present invention pertains. The molded article is excellent in stiffness, antimicrobial property, weather resistance, appearance, balance of physical properties, and is useful as an air-conditioner cross fan or the like.
이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명하고자 하나, 이러한 실시예들은 단지 설명의 목적을 위한 것으로, 본 발명을 제한하는 것으로 해석되어서는 안 된다.Hereinafter, the present invention will be described in more detail by way of examples, but these examples are for illustrative purposes only and should not be construed as limiting the present invention.
실시예Example
이하, 실시예 및 비교예에서 사용된 각 성분의 사양은 다음과 같다.Hereinafter, specifications of each component used in Examples and Comparative Examples are as follows.
(A) 방향족 비닐계 공중합체 수지(A) an aromatic vinyl-based copolymer resin
(A-1) 스티렌 68 중량% 및 아크릴로니트릴 32 중량%가 중합된 SAN 수지(중량평균분자량: 80,000 g/mol)를 사용하였다.(A-1) SAN resin (weight average molecular weight: 80,000 g / mol) polymerized with 68% by weight of styrene and 32% by weight of acrylonitrile was used.
(A-2) 스티렌 68 중량% 및 아크릴로니트릴 32 중량%가 중합된 SAN 수지(중량평균분자량: 150,000 g/mol)를 사용하였다.(A-2) SAN resin (weight average molecular weight: 150,000 g / mol) in which 68% by weight of styrene and 32% by weight of acrylonitrile were polymerized was used.
(B) 유리 섬유(B) glass fiber
단면 직경이 13 ㎛, 가공 전 길이가 3 mm인 원형 단면 유리 섬유를 사용하였다.A circular cross section glass fiber having a cross-sectional diameter of 13 탆 and a length of 3 mm before machining was used.
(C) 산화아연(C) Zinc oxide
(C1) 금속형태의 아연을 녹인 후, 900℃로 가열하여 증기화시킨 후, 산소 가스를 주입하고 상온(25℃)으로 냉각하여, 1차 중간물을 얻었다. 다음으로, 해당 1차 중간물을 700℃에서 90분 동안 열처리를 진행한 후, 상온(25℃)으로 냉각하여 제조한 산화아연을 사용하였다. 제조된 산화 아연의 평균 입자 크기, BET 표면적, 순도, 광 발광(Photo Luminescence) 측정 시, 370 내지 390 nm 영역의 피크 A와 450 내지 600 nm 영역의 피크 B의 크기비(B/A) 및 미소결정의 크기(crystallite size) 값을 측정하여, 하기 표 1에 나타내었다.(C1) After dissolving zinc in the form of metal, it was heated to 900 DEG C and vaporized. Then, oxygen gas was introduced and cooled to room temperature (25 DEG C) to obtain a primary intermediate. Next, zinc oxide prepared by cooling the primary intermediate at 700 DEG C for 90 minutes and then cooled to room temperature (25 DEG C) was used. (B / A) of the peak A in the region of 370 to 390 nm and the peak B in the region of 450 to 600 nm, and the ratio of the size The crystallite size values were measured and are shown in Table 1 below.
(C2) 산화아연(제조사: 리스텍비즈, 제품명: RZ-950)을 사용하였다.(C2) zinc oxide (manufacturer: Ristec Biz, product name: RZ-950) was used.
(D) 항균제(D) Antimicrobial agent
은(Ag)계 항균제(제조사: TOA GOSEI, 제품명: NOVARON AGZ010)을 사용하였다.(Ag) -based antimicrobial agent (TOA GOSEI, product name: NOVARON AGZ010) was used.
(C1) 산화 아연(C1) zinc oxide | (C2) 산화 아연(C2) zinc oxide | |
평균 입자 크기 (㎛)Average particle size (占 퐉) | 1.21.2 | 1.11.1 |
BET 표면적 (m2/g)BET surface area (m 2 / g) | 44 | 1515 |
순도 (%)Purity (%) | 9999 | 9797 |
PL 크기비(B/A)PL size ratio (B / A) | 0.280.28 | 9.89.8 |
미소결정 크기 (Å)The crystallite size (A) | 14171417 | 503503 |
물성 측정 방법How to measure property
(1) 평균 입자 크기(단위: ㎛): 입도분석기(Beckman Coulter社 Laser Diffraction Particle Size Analyzer LS I3 320 장비)를 사용하여, 평균 입자 크기(부피 평균)를 측정하였다.(1) Average particle size (unit: 占 퐉): The average particle size (volume average) was measured using a particle size analyzer (Beckman Coulter Laser Diffraction Particle Size Analyzer LS I3 320 instrument).
(2) BET 표면적(단위: m2/g): 질소가스 흡착법을 사용하여, BET 분석 장비(Micromeritics社 Surface Area and Porosity Analyzer ASAP 2020 장비)로 BET 표면적을 측정하였다.(2) BET surface area (unit: m 2 / g): The BET surface area was measured with a BET analyzer (Micromeritics Surface Area and Porosity Analyzer ASAP 2020 instrument) using a nitrogen gas adsorption method.
(3) 순도 (단위: %): TGA 열분석법을 사용하여, 800℃ 온도에서 잔류하는 무게를 가지고 순도를 측정하였다.(3) Purity (unit:%): Purity was measured using TGA thermal analysis at a temperature of 800 ° C.
(4) PL 크기비(B/A): 광 발광(Photo Luminescence) 측정법에 따라, 실온에서 325 nm 파장의 He-Cd laser (KIMMON사, 30mW)를 시편에 입사해서 발광되는 스펙트럼을 CCD detector를 이용하여 검출하였으며, 이때 CCD detector의 온도는 -70℃ 를 유지하였다. 370 내지 390 nm 영역의 피크 A와 450 내지 600 nm 영역의 피크 B의 크기비(B/A)를 측정하였다. 여기서, 사출 시편은 별도의 처리 없이 레이저(laser)를 시편에 입사시켜 PL 분석을 진행하였고, 산화아연 파우더는 6 mm 직경의 펠렛타이저(pelletizer)에 넣고 압착하여 편평하게 시편을 제작한 뒤 측정하였다.(4) PL size ratio (B / A): According to the photoluminescence measurement method, the spectrum emitted from a He-Cd laser (KIMMON company, 30 mW) having a wavelength of 325 nm at room temperature is measured by a CCD detector The temperature of the CCD detector was maintained at -70 ℃. (B / A) of the peak A in the 370 to 390 nm region and the peak B in the 450 to 600 nm region was measured. The injection specimen was subjected to PL analysis by injecting a laser into the specimen without any additional treatment. The zinc oxide powder was placed in a pelletizer having a diameter of 6 mm and pressed to form a flat specimen. Respectively.
(5) 미소결정 크기(crystallite size, 단위: Å): 고분해능 X-선 회절분석기(High Resolution X-Ray Diffractometer, 제조사: X'pert사, 장치명: PRO-MRD)을 사용하였으며, 피크 위치(peak position) 2θ 값이 35 내지 37° 범위이고, 측정된 FWHM 값(회절 피크(peak)의 Full width at Half Maximum)을 기준으로 Scherrer's equation(하기 식 1)에 적용하여 연산하였다. 여기서, 파우더 형태 및 사출 시편 모두 측정이 가능하며, 더욱 정확한 분석을 위하여, 사출 시편의 경우, 600℃, 에어(air) 상태에서 2시간 열처리하여 고분자 수지를 제거한 후, XRD 분석을 진행하였다. (5) Crystallite size (unit: Å): A high resolution X-ray diffractometer (manufacturer: X'pert, device name: PRO-MRD) position 2θ value is in the range of 35 to 37 ° and is calculated by applying Scherrer's equation (Equation 1) based on the measured FWHM value (full width at half maximum of the diffraction peak). In this case, both the powder shape and the injection specimen can be measured. For the more accurate analysis, the injection specimen was subjected to heat treatment at 600 ° C. and air for 2 hours to remove the polymer resin, and then XRD analysis was carried out.
[식 1][Formula 1]
상기 식 1에서, K는 형상 계수(shape factor)이고, λ는 X선 파장(X-ray wavelength)이고, β는 X선 회절 피크(peak)의 FWHM 값(degree)이며, θ는 피크 위치 값(peak position degree)이다.In the above formula 1, K is a shape factor,? Is an X-ray wavelength,? Is an FWHM value (degree) of an X-ray diffraction peak,? Is a peak position value (peak position degree).
실시예Example
1 내지 2 및 1 to 2 and
비교예Comparative Example
1 내지 3 1 to 3
상기 각 구성 성분을 하기 표 2에 기재된 바와 같은 함량으로 첨가한 후, 230℃에서 압출하여 펠렛을 제조하였다. 압출은 L/D=36, 직경 45 mm인 이축 압출기를 사용하였으며, 제조된 펠렛은 80℃에서 2시간 이상 건조 후, 6 Oz 사출기(성형 온도 230℃, 금형 온도: 60℃)에서 사출하여 시편을 제조하였다. 제조된 시편에 대하여 하기의 방법으로 물성을 평가하고, 그 결과를 하기 표 2에 나타내었다.The above components were added in the amounts as shown in Table 2, and then extruded at 230 캜 to prepare pellets. The pellets were extruded at a temperature of 230 ° C. and a mold temperature of 60 ° C. in a 6 Oz extruder at 80 ° C. for 2 hours or more, . The properties of the prepared specimens were evaluated by the following methods, and the results are shown in Table 2 below.
물성 측정 방법How to measure property
(1) 내후성 평가(색상 변화(ΔE)): 50 mm × 90 mm × 3 mm 크기 사출 시편에 대해 색차계(KONICA MINOLTA CM-3700A)를 사용하여, 초기 색상(L0
*, a0
*, b0
*)을 측정하고, ASTM D4459에 의거하여 3,000시간 시험 후 동일한 방법으로 색상(L1
*, a1
*, b1
*)을 측정한 다음, 하기 식 2에 따라 색상 변화(ΔE)를 산출하였다.(L 0 * , a 0 * , and A 0 * ) for a 50 mm × 90 mm × 3 mm size injection sample using a colorimeter (KONICA MINOLTA CM-3700A) b 0 *) measurement, and color (L 1 in the same manner after the 3,000-hour test in accordance with ASTM D4459 *, a 1 *, b 1 *) was measured, and then, to the color change (ΔE) according to the formula 2 Respectively.
[식 2][Formula 2]
상기 식 2에서, ΔL*는 시험 전후의 L* 값의 차이(L1
*-L0
*)이고, Δa*는 시험 전후의 a* 값의 차이(a1
*- a0
*) 이며, Δb*는 시험 전후의 b* 값의 차이(b1
*- b0
*)이다.In the formula 2, ΔL * is a difference (L 1 * -L 0 *) of the test before and after the L * value of, Δa * is the difference between (a 1 * - a 0 * ) of the test before and after the a * value is, Δb * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
(2) 항균 활성치: JIS Z 2801 항균 평가법에 의거하여, 5 cm × 5 cm 크기 시편에 황색포도상구균 및 대장균을 접종하고, 35℃, RH 90% 조건에서 24시간 배양 후, 하기 식 3에 따라 산출하였다.(2) Antibacterial activity value: Staphylococcus aureus and E. coli were inoculated on a 5 cm x 5 cm specimen according to JIS Z 2801 antibacterial evaluation method, and cultured at 35 ° C and RH 90% for 24 hours. Respectively.
[식 3][Formula 3]
항균 활성치 = log(M1/M2)Antibacterial activity = log (M1 / M2)
상기 식 3에서, M1은 블랭크(blank) 시편에 대한 24시간 배양 후 세균 수이고, M2는 열가소성 수지 조성물 시편에 대한 24시간 배양 후 세균 수이다.In the above formula (3), M1 is the number of bacteria after 24 hours of incubation for the blank specimen, and M2 is the number of bacteria after 24 hours of incubation for the thermoplastic resin composition specimen.
(3) 굴곡탄성률(FM, 단위: kgf/cm2): ASTM D790에 규정된 평가방법에 따라, 2.8 mm/min 조건으로 6.4 mm 두께 시편에 대해 측정하였다.(3) Flexural modulus (FM, unit: kgf / cm 2 ): Measured according to the evaluation method specified in ASTM D790 for 6.4 mm thick specimen at 2.8 mm / min.
(4) 열변형온도(HDT, 단위: ℃): ASTM D648에 의거하여 하중 1.8 MPa, 승온속도 120℃/hr의 조건에서 측정하였다.(4) Thermal deformation temperature (HDT, unit: 占 폚): Measured under the conditions of a load of 1.8 MPa and a temperature raising rate of 120 占 폚 / hr in accordance with ASTM D648.
(5) 외관 평가: 90 mm × 50 mm × 2.5 mm 크기의 시편을 준비하고, 육안으로 플로우 마크(flow mark) 유무를 관찰하였다. 플로우 마크가 없으면 열가소성 수지 조성물의 상용성이 개선된 것으로 평가할 수 있다.(5) Appearance evaluation: A specimen having a size of 90 mm x 50 mm x 2.5 mm was prepared, and the presence or absence of a flow mark was visually observed. Without the flow mark, it can be estimated that the compatibility of the thermoplastic resin composition is improved.
(6) 크립(creep) 평가: ASTM D638에 의거하여, 85℃, 100N, 100시간의 조건에서 인장강도 측정 시편이 변형되는 길이(displacement, mm)를 측정하였다.(6) Creep evaluation: According to ASTM D638, the strain (displacement, mm) at which the tensile strength measurement specimen was deformed was measured under the conditions of 85 ° C, 100N, and 100 hours.
실시예Example | 비교예Comparative Example | |||||
1One | 22 | 1One | 22 | 33 | ||
(A)(중량%)(A) (% by weight) | (A1)(A1) | 37.537.5 | 37.537.5 | 37.537.5 | 37.537.5 | 37.537.5 |
(A2)(A2) | 62.562.5 | 62.562.5 | 62.562.5 | 62.562.5 | 62.562.5 | |
(B) (중량부)(B) (parts by weight) | 2020 | 2020 | 2020 | 2020 | 2020 | |
(C1) (중량부)(C1) (parts by weight) | 22 | 44 | -- | -- | -- | |
(C2) (중량부)(C2) (parts by weight) | -- | -- | 44 | -- | -- | |
(D) (중량부)(D) (parts by weight) | -- | -- | -- | 44 | -- | |
색상 변화 (ΔE)Color change (ΔE) | 1.01.0 | 0.50.5 | 3.03.0 | 3.53.5 | 3.53.5 | |
항균 활성치 (대장균)The antibacterial activity value (E. coli) | 44 | 66 | 1.51.5 | 1One | 1One | |
항균 활성치 (포도상구균)Antibacterial activity value (Staphylococcus aureus) | 33 | 44 | 1.51.5 | 1One | 1One | |
굴곡탄성률 (kgf/cm2)Flexural modulus (kgf / cm 2 ) | 7,50007,5000 | 7,60007,600 | 74,00074,000 | 75,00075,000 | 74,00074,000 | |
열변형온도 (℃)Heat deformation temperature (캜) | 107107 | 107107 | 106106 | 104104 | 105105 | |
외관 평가(플로우 마크)Appearance evaluation (flow mark) | 무radish | 무radish | 유U | 유U | 무radish | |
크립(creep) 평가 (mm)Creep Evaluation (mm) | 0.160.16 | 0.160.16 | 0.170.17 | 0.170.17 | 0.170.17 |
* 중량부: 방향족 비닐계 공중합체 수지(A) 100 중량부에 대한 중량부Parts by weight based on 100 parts by weight of the aromatic vinyl copolymer resin (A)
상기 표 2의 결과로부터, 본 발명의 열가소성 수지 조성물은 강성(굴곡탄성률), 항균성(항균 활성치), 내후성(색상변화(ΔE)), 내열성(열변형온도), 외관 특성(플로우 마크, 크립 평가) 등이 모두 우수함을 알 수 있다.From the results of Table 2, it can be seen from the results of Table 2 that the thermoplastic resin composition of the present invention is excellent in rigidity (flexural modulus), antibacterial properties (antibacterial activity value), weather resistance (color change (ΔE)), heat resistance ) And the like are all excellent.
반면, 본 발명의 산화아연 대신에 PL 크기비(B/A)가 1.0을 초과(9.8)하는 산화아연(C2)를 적용한 비교예 1 및 은계 항균제를 적용한 비교예 2의 경우, 내후성, 항균성, 외관 특성 등이 저하됨을 알 수 있고, 산화아연을 사용하지 않은 비교예 3의 경우, 내후성, 항균성 등이 저하됨을 알 수 있다.On the other hand, in Comparative Example 1 in which zinc oxide (C2) having a PL size ratio (B / A) of more than 1.0 (9.8) was used instead of zinc oxide of the present invention and Comparative Example 2 in which silver antimicrobial agent was applied, The appearance characteristics and the like were deteriorated. In the case of Comparative Example 3 in which zinc oxide was not used, it was found that the weather resistance, antibacterial property and the like were lowered.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (12)
- 방향족 비닐계 공중합체 수지;An aromatic vinyl-based copolymer resin;유리 섬유; 및glass fiber; And산화아연을 포함하며,Zinc oxide,상기 산화아연은 입도분석기로 측정한 평균 입자 크기(D50)가 약 0.5 내지 약 3 ㎛이고, 광 발광(Photo Luminescence) 측정 시, 370 내지 390 nm 영역의 피크 A와 450 내지 600 nm 영역의 피크 B의 크기비(B/A)가 약 0.01 내지 약 1.0인 것을 특징으로 하는 열가소성 수지 조성물.The zinc oxide has an average particle size (D50) as measured by a particle size analyzer of about 0.5 to about 3 mu m, a peak A of 370 to 390 nm and a peak B of 450 to 600 nm in the photoluminescence measurement (B / A) of the thermoplastic resin composition is about 0.01 to about 1.0.
- 제1항에 있어서, 상기 열가소성 수지 조성물은 상기 방향족 비닐계 공중합체 수지 약 100 중량부; 상기 유리 섬유 약 5 내지 약 40 중량부; 및 상기 산화아연 약 0.1 내지 약 20 중량부를 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to claim 1, wherein the thermoplastic resin composition comprises about 100 parts by weight of the aromatic vinyl-based copolymer resin; About 5 to about 40 parts by weight of the glass fiber; And about 0.1 to about 20 parts by weight of the zinc oxide.
- 제1항에 있어서, 상기 방향족 비닐계 공중합체 수지는 방향족 비닐계 단량체 및 상기 방향족 비닐계 단량체와 공중합 가능한 단량체의 중합체인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to claim 1, wherein the aromatic vinyl-based copolymer resin is a polymer of an aromatic vinyl-based monomer and a monomer copolymerizable with the aromatic vinyl-based monomer.
- 제1항에 있어서, 상기 산화아연은 X선 회절(X-ray diffraction, XRD) 분석 시, 피크 위치(peak position) 2θ 값이 35 내지 37° 범위이고, 하기 식 1에 의한 미소결정의 크기(crystallite size) 값이 미소결정의 크기(crystallite size) 값이 약 1,000 내지 약 2,000 Å인 것을 특징으로 하는 열가소성 수지 조성물:The zinc oxide according to claim 1, wherein the zinc oxide has a peak position 2θ value in the range of 35 to 37 ° in the X-ray diffraction (XRD) analysis, and the size wherein the crystallite size value of the thermoplastic resin composition is from about 1,000 to about 2,000 ANGSTROM.[식 1][Formula 1]상기 식 1에서, K는 형상 계수(shape factor)이고, λ는 X선 파장(X-ray wavelength)이고, β는 X선 회절 피크(peak)의 FWHM 값(degree)이며, θ는 피크 위치 값(peak position degree)이다.In the above formula 1, K is a shape factor,? Is an X-ray wavelength,? Is an FWHM value (degree) of an X-ray diffraction peak,? Is a peak position value (peak position degree).
- 제1항에 있어서, 상기 산화아연은 아연을 녹인 후, 약 850 내지 약 1,000℃로 가열하여 증기화시킨 후, 산소 가스를 주입하고 약 20 내지 약 30℃로 냉각한 다음, 약 400 내지 약 900℃에서 약 30 내지 약 150분 동안 가열하여 제조한 것을 특징으로 하는 열가소성 수지 조성물.2. The method of claim 1, wherein the zinc oxide is dissolved in zinc and then heated to a temperature of about 850 to about 1000 < 0 > C to form a vapor, then oxygen gas is introduced and cooled to about 20 to about 30 ≪ 0 > C for about 30 to about 150 minutes to obtain a thermoplastic resin composition.
- 제1항에 있어서, 상기 산화아연은 질소가스 흡착법을 사용하여, BET 분석 장비로 측정한 비표면적 BET가 약 10 m2/g 이하인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to claim 1, wherein the zinc oxide has a specific surface area BET of not more than about 10 m 2 / g as measured by a BET analyzer using a nitrogen gas adsorption method.
- 제1항에 있어서, 상기 열가소성 수지 조성물은 50 mm × 90 mm × 3 mm 크기 사출 시편에 대해 색차계를 사용하여, 초기 색상(L0 *, a0 *, b0 *)을 측정하고, ASTM D4459에 의거하여 3,000시간 시험 후 동일한 방법으로 색상(L1 *, a1 *, b1 *)을 측정한 다음, 하기 식 2에 따라 산출한 색상 변화(ΔE)가 약 0.1 내지 약 2.0인 것을 특징으로 하는 열가소성 수지 조성물:The thermoplastic resin composition according to claim 1, wherein the thermoplastic resin composition has an initial color (L 0 * , a 0 * , b 0 * ) measured using a colorimeter for a 50 mm × 90 mm × 3 mm size injection sample, (L 1 * , a 1 * , b 1 * ) was measured in the same manner after 3,000 hours of testing according to D4459 and the color change (ΔE) calculated according to the following formula 2 was about 0.1 to about 2.0 A thermoplastic resin composition characterized by:[식 2][Formula 2]상기 식 2에서, ΔL*는 시험 전후의 L* 값의 차이(L1 *-L0 *)이고, Δa*는 시험 전후의 a* 값의 차이(a1 *- a0 *) 이며, Δb*는 시험 전후의 b* 값의 차이(b1 *- b0 *)이다.In the formula 2, ΔL * is a difference (L 1 * -L 0 *) of the test before and after the L * value of, Δa * is the difference between (a 1 * - a 0 * ) of the test before and after the a * value is, Δb * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
- 제1항에 있어서, 상기 열가소성 수지 조성물은 JIS Z 2801 항균 평가법에 의거하여, 5 cm × 5 cm 크기 시편에 황색포도상구균 및 대장균을 접종하고, 35℃, RH 90% 조건에서 24시간 배양 후, 하기 식 3에 따라 산출한 항균 활성치가 각각 약 2 내지 약 7인 것을 특징으로 하는 열가소성 수지 조성물:The thermoplastic resin composition according to claim 1, wherein the thermoplastic resin composition is inoculated with a Staphylococcus aureus strain and a Escherichia coli strain in a 5 cm x 5 cm size specimen according to JIS Z 2801 antibacterial evaluation method and cultured for 24 hours at 35 ° C and RH 90% Wherein the antimicrobial activity value calculated according to the following formula 3 is about 2 to about 7, respectively:[식 3][Formula 3]항균 활성치 = log(M1/M2)Antibacterial activity = log (M1 / M2)상기 식 3에서, M1은 블랭크(blank) 시편에 대한 24시간 배양 후 세균 수이고, M2는 열가소성 수지 조성물 시편에 대한 24시간 배양 후 세균 수이다.In the above formula (3), M1 is the number of bacteria after 24 hours of incubation for the blank specimen, and M2 is the number of bacteria after 24 hours of incubation for the thermoplastic resin composition specimen.
- 제1항에 있어서, 상기 열가소성 수지 조성물은 ASTM D790에 의거하여, 2.8 mm/min 조건으로 6.4 mm 두께 시편에 대해 측정한 굴곡탄성률이 약 74,000 kgf/cm2 이상인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to claim 1, wherein the thermoplastic resin composition has a flexural modulus of about 74,000 kgf / cm 2 or more as measured on a 6.4 mm thick specimen under a condition of 2.8 mm / min according to ASTM D790.
- 제1항에 있어서, 상기 열가소성 수지 조성물은 방향족 비닐계 공중합체 수지 연속상에 유리 섬유 및 산화아연이 분산상을 형성하며, 상기 산화아연의 평균 입자 크기(D50)와 상기 유리 섬유의 직경의 비가 약 1 : 약 1.7 내지 약 1 : 약 200인 열가소성 수지 조성물.The thermoplastic resin composition according to claim 1, wherein the thermoplastic resin composition comprises a continuous phase of an aromatic vinyl copolymer resin and a glass fiber and a zinc oxide dispersed phase, wherein the ratio of the average particle size (D50) of the zinc oxide to the diameter of the glass fiber is about 1: about 1.7 to about 1: about 200.
- 제1항에 내지 제10항 중 어느 한 항에 따른 열가소성 수지 조성물로부터 형성되는 것을 특징으로 하는 성형품.A molded article formed from the thermoplastic resin composition according to any one of claims 1 to 10.
- 제11항에 있어서, 상기 성형품은 에어컨의 크로스 팬인 것을 특징으로 하는 성형품.12. The molded article according to claim 11, wherein the molded article is a cross fan of an air conditioner.
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