WO2019091483A1 - Elastic electrical contact composite material for replacing beryllium copper and preparation method therefor - Google Patents

Elastic electrical contact composite material for replacing beryllium copper and preparation method therefor Download PDF

Info

Publication number
WO2019091483A1
WO2019091483A1 PCT/CN2018/115144 CN2018115144W WO2019091483A1 WO 2019091483 A1 WO2019091483 A1 WO 2019091483A1 CN 2018115144 W CN2018115144 W CN 2018115144W WO 2019091483 A1 WO2019091483 A1 WO 2019091483A1
Authority
WO
WIPO (PCT)
Prior art keywords
strip
composite
stainless steel
electrical contact
layer
Prior art date
Application number
PCT/CN2018/115144
Other languages
French (fr)
Chinese (zh)
Inventor
费玲娟
张舟磊
吴新合
穆成法
张宇星
陈家帆
Original Assignee
温州宏丰电工合金股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 温州宏丰电工合金股份有限公司 filed Critical 温州宏丰电工合金股份有限公司
Publication of WO2019091483A1 publication Critical patent/WO2019091483A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • B32B15/013Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
    • B32B15/015Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium the said other metal being copper or nickel or an alloy thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/38Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment

Definitions

  • the invention relates to the field of electrical devices, in particular to an elastic electric contact composite material for replacing beryllium copper in a field of new material application and a preparation method thereof.
  • Beryllium copper alloy is widely used in elastic electrical contact elements of electrical switches due to its excellent mechanical, chemical and electrical properties such as high strength, elasticity, fatigue strength, corrosion resistance, electrical conductivity and non-magnetic properties.
  • cockroaches and their compounds have enormous toxic side effects on the human body and are one of the serious industrial hazards. Therefore, it is particularly important to find a low-lying or even flawless environmentally-friendly electrical contact elastic material.
  • 301, 304 and 316L stainless steels have been widely used in the industrial, furniture and decorative industries and food and medical industries due to their good plasticity, toughness, tensile strength and corrosion resistance.
  • 301 (or 304, 316L) stainless steel has 10% higher tensile strength, 1 times higher elongation, 18% higher hardness and 35% higher melting point, and the cost of stainless steel is lower than that of pure Cu and BeCu. Therefore, a new material that combines the characteristics of stainless steel and copper, namely stainless steel/Cu, replaces the new material of beryllium copper material, and the physical properties are close to or better than that of beryllium copper (slightly high elasticity and slightly lower resistance).
  • beryllium copper In the application environment of more than 200 °C, beryllium copper will appear to be obviously weak with the increase of temperature and use time, that is, its strength is reduced, the elasticity is decreased, and stainless steel/ Cu composite products not only achieve excellent mechanical and electrical properties, but also save costs, and can continue to work normally in environments exceeding 400 °C.
  • Chinese invention patent a preparation method of copper-steel composite material, application number: 201210054764.X, publication number: CN 102671942 A;
  • the preparation methods of stainless steel/Cu composite materials are mainly divided into four types: welding, explosive composite, cold rolling composite, and hot rolling.
  • the welding method can be further divided into resistance brazing, friction welding, solid phase diffusion welding and liquid phase diffusion welding [Documents 1-3].
  • the welding method involves simple processing equipment, which can effectively compound stainless steel plates and Cu or other metal substrates.
  • solder and high temperature treatment due to the use of solder and high temperature treatment, brittle materials such as intermetallic compounds are easily generated at the welded joint surface, resulting in the mechanics of the welded joint surface. Poor performance.
  • the single cold rolling ⁇ annealing preparation method can effectively improve the surface oxidation, end surface rust, and unevenness of the composite layer, and the method has the advantages of high production efficiency and high dimensional accuracy, but single rolling makes The processing deformation is small and cannot meet the production requirements of thin plate materials ( ⁇ 0.5mm) [Document 5].
  • the hot rolling method can achieve rapid and effective compounding of materials, and can produce larger size samples, but the rolling thickness is difficult to control, and the surface quality is poor, which is commonly used in the production of blanks [Document 6].
  • the present invention is directed to the deficiencies and shortcomings of the prior art described above, and provides an elastic electric device for replacing beryllium copper with physical properties close to or superior to beryllium copper (slightly high elasticity, slightly lower electrical resistance), stable thermal performance, and low cost.
  • the contact composite material and the preparation method thereof further greatly improve the opening and closing performance and the service life of the electrical switch.
  • the present invention adopts the following technical solutions:
  • a method of preparing an elastic electrical contact composite comprising the steps of:
  • the first step composite rolling of stainless steel strip and Cu strip to prepare stainless steel/Cu two-layer or stainless steel/Cu/stainless steel three-layer composite strip;
  • the second step the stainless steel/Cu two-layer or stainless steel/Cu/stainless steel three-layer composite strip is subjected to diffusion heat treatment;
  • the third step the above-mentioned heat-treated composite material strip is subjected to a plurality of (rolling ⁇ softening heat treatment) cycle treatment;
  • the fourth step the above-mentioned heat-treated composite material strip is subjected to tension correction
  • Step 5 After the above-mentioned stretched composite material strip is cleaned in stages, the strip is divided;
  • Step 6 The composite strip after the above striping is punched to prepare an elastic electrical contact material of a desired size.
  • the seventh step is performed, that is, the elastic electrical contact material is cleaned and packaged.
  • the composite rolling adopts cold rolling composite, the strip width is 100 mm to 650 mm, the rolling deformation is 50% to 70%, and the recombination rate is 1.5 m/min to 4 m/min.
  • the diffusion heat treatment has a temperature of 800 ° C to 1083 ° C, preferably 850 ° C to 950 ° C, continuous annealing, a rate of 1 m / min to 3 m / min, an atmosphere of H 2 or N 2 , a gas flow rate of ⁇ 2 m 3 / h.
  • the diffusion heat treatment can further strengthen the bonding strength between different layers by atomic diffusion.
  • the temperature is lower than 800 ° C, the atom diffusion is slow, and when the temperature is higher than 1083 ° C, the Cu layer melts due to reaching the melting point. Further, since Cu and Fe are easily oxidized at a high temperature, an inert gas or a reducing gas is used as a protective atmosphere.
  • the above-mentioned multiple (rolling ⁇ softening heat treatment) cycle process is adopted, that is, the deformation amount of the rolling is calculated according to the required thickness of the finished product, and the cold rolling process is performed, and one cold rolling and one heat treatment are sequentially and cyclically processed, that is, : cold rolling 1 ⁇ heat treatment ⁇ cold rolling 2 ⁇ heat treatment ⁇ cold rolling 3 ⁇ heat treatment..., the rolling deformation of each cold rolling process before the last cold rolling is 15% to 35%, and this cycle is controlled.
  • the uniformity of the thickness of the strip after rolling, and no defects such as cracking and crushing during the rolling process, and the ductility of the composite strip and the elasticity of the finished electrical contact material are ensured according to the last cold rolling deformation and the corresponding heat treatment;
  • the softening heat treatment adopts continuous annealing, the temperature is 900 ° C to 1050 ° C, the rate is 0.5 m / min to 3.0 m / min, the atmosphere is H 2 or N 2 , the gas flow rate is ⁇ 2 m 3 / h, and the softening heat treatment can The composite strip is restored to a soft state to ensure the ductility of the composite strip during the rolling process.
  • the tensile elongation is controlled to be within 0.5%, preferably from 0 to 0.3%, and the tape thickness tolerance is ⁇ 0.01 mm.
  • the staged cleaning brush is cleaned by different temperature division stages.
  • the first stage is: adding degreasing agent to the clean water at a temperature of 40 ° C to 60 ° C, and cleaning the surface of the composite strip with a soft brush to remove the surface of the composite strip.
  • Grease second stage: temperature is 40 ° C ⁇ 60 ° C, the surface of the composite strip is cleaned in clean water to remove the residual degreaser on the surface of the composite strip
  • the third stage (only for stainless steel / Cu two-layer materials): At room temperature, an environmentally-friendly protective agent is added to the clean water to passivate the surface of the composite strip;
  • the fourth stage the strip is dried at a temperature of 60 ° C to 80 ° C.
  • the striping rate is 10 m/min to 30 m/min, and the strip width is 10 mm to 300 mm.
  • an elastic electrical contact composite material prepared by the above method, wherein the elastic electrical contact composite material is made of a stainless steel/Cu two-layer or a stainless steel/Cu/stainless steel three-layer composite material tape.
  • the thickness of the stainless steel layer in the two-layer composite strip is 20-80% of the thickness of the entire composite strip; in the three-layer composite strip, the thickness of the single-sided stainless steel layer is 20%-45% of the entire composite strip.
  • Cu is copper, that is, T2 copper, and the stainless steel is 301, 304 or 316L.
  • the present invention has the following beneficial effects:
  • the invention can prepare an environment-friendly electric contact elastic material with high strength, high elasticity and low electrical resistivity, and has simple process and low cost, and has no special requirements on equipment.
  • the method of the invention has the advantages of low cost, simple process, large-scale production and good economical use value.
  • FIG. 1 is a cross-sectional structural view showing a two-layer composite of a stainless steel/Cu tape in some embodiments of the present invention
  • FIG. 2 is a cross-sectional structural view of a three-layer composite of a stainless steel/Cu/stainless steel strip used in some embodiments of the present invention
  • 1 is a stainless steel, that is, a layer of 301, 304 or 316L, and 2 is a copper layer.
  • a two-layer elastic electrical contact composite material as shown in FIG. 1 is prepared, wherein 1 is a 304 stainless steel layer and 2 is a Cu layer: the prepared elastic electrical contact composite material is made of a stainless steel/Cu two-layer composite material strip, in two layers. The thickness of the stainless steel layer in the composite strip is 20-80% of the thickness of the entire composite strip;
  • the first step composite rolling of 304 stainless steel strip and Cu strip to prepare 304/Cu two-layer composite strip, using cold rolling composite, the strip width is 250mm, the rolling deformation is 60%, and the recombination rate is 1.5m/min;
  • the second step the 304/Cu two-layer composite strip is subjected to diffusion heat treatment at a temperature of 875 ° C, using continuous annealing at a rate of 1.0 m / min, the atmosphere is H 2 , and the gas flow rate is 3 m 3 /h;
  • the third step the above-mentioned heat-treated composite strip is subjected to three cycles (rolling ⁇ softening heat treatment), and the rolling deformation of each cold rolling step before the cold rolling of the finished product is 15%, and the softening heat treatment is performed at a temperature of 925 ° C.
  • the rate was 0.7 m/min, the atmosphere was H 2 , the gas flow rate was 3 m 3 /h, and the cold rolling deformation of the finished product was 50%.
  • the fourth step the above-mentioned heat-treated composite material strip is subjected to tension correction, and the tensile elongation is controlled to be within 0.5%, preferably 0 to 0.3%, and the material strip thickness tolerance is ⁇ 0.01 mm;
  • Step 5 After the above-mentioned tensioned composite strip is cleaned in stages, it is divided into strips and washed at different temperatures.
  • the first stage adding environmentally friendly degreaser in clean water at a temperature of 40 ° C, using a soft brush pair The surface of the composite strip is cleaned to remove the grease on the surface of the composite strip;
  • the second stage the temperature is 40 ° C, the surface of the composite strip is cleaned in clean water to remove the residual degreaser on the surface of the composite strip;
  • the third stage at room temperature In the clean water, an environmentally-friendly protective agent is added to passivate the surface of the composite strip;
  • the fourth stage the strip is dried at a temperature of 60 ° C; the striping rate is 10 m/min, and the strip width is 12 mm.
  • Step 6 The composite strip after the above striping is punched to prepare an elastic electrical contact material of a desired size.
  • Step 7 Clean and package the above elastic electrical contact materials.
  • a two-layer elastic electrical contact composite material as shown in FIG. 1 is prepared, 1 is 304 stainless steel, and 2 is Cu:
  • the first step composite rolling of 304 stainless steel strip and Cu strip to prepare 304/Cu two-layer composite strip, using cold rolling composite, the strip width is 400mm, the rolling deformation is 75%, and the recombination rate is 3m/min;
  • the second step the 304/Cu two-layer composite strip is subjected to diffusion heat treatment at a temperature of 900 ° C, using continuous annealing at a rate of 2.0 m / min, the atmosphere is H 2 , and the gas flow rate is 3 m 3 /h;
  • the third step the above-mentioned heat-treated composite material strip is subjected to three cycles (rolling ⁇ softening heat treatment), and the rolling deformation amount is 35% in each cold rolling step before cold rolling, and the temperature is 1000° C.
  • the rate is 2.5 m/min
  • the atmosphere is H 2
  • the gas flow rate is 3 m 3 /h
  • the cold rolling deformation of the finished product is 50%.
  • the fourth step the above-mentioned heat-treated composite material strip is subjected to tension correction, and the tensile elongation is controlled to be within 0.5%, and the thickness tolerance of the material belt is ⁇ 0.01 mm;
  • Step 5 After the above-mentioned stretched composite material belt is cleaned in stages, it is divided into strips and washed at different temperatures:
  • the first stage adding an environmentally friendly degreaser to the clean water at a temperature of 50 ° C, using a soft brush to clean the surface of the composite strip to remove the surface grease of the composite strip;
  • the second stage the temperature is 50 ° C, the surface of the composite strip is cleaned in clean water to remove the residual degreaser on the surface of the composite strip;
  • the third stage adding an environmentally-friendly protective agent to the water at room temperature to passivate the surface of the composite strip;
  • the fourth stage drying the strip, the temperature is 70 ° C; the striping rate is 10 m / min, and the strip width is 12 mm.
  • Step 6 The composite strip after the above striping is punched to prepare an elastic electrical contact material of a desired size.
  • Step 7 Clean and package the above elastic electrical contact materials.
  • a three-layer elastic electrical contact composite material as shown in FIG. 2 is prepared, one is 301 stainless steel, and the second is Cu: the elastic electrical contact composite material prepared is made of stainless steel/Cu/stainless steel three-layer composite material strip, in three layers. The thickness of the single side stainless steel layer in the composite strip is 20%-45% of the entire composite strip.
  • the first step composite rolling of 301 stainless steel strip and Cu strip to prepare 301/Cu/301 three-layer composite strip, adopting cold rolling composite, the strip width is 400mm, the rolling deformation is 60%, compound The rate is 1.5m/min;
  • the second step stainless steel / Cu / stainless steel three-layer composite strip for diffusion heat treatment, the temperature is 925 ° C, using continuous annealing, the rate is 1.5m / min, the atmosphere is H 2 , the gas flow rate is 3m 3 / h;
  • the third step the above-mentioned heat-treated composite material strip is subjected to four cycles (rolling ⁇ softening heat treatment), and the rolling deformation amount is 35% in each cold rolling step before the cold rolling finished product, and the softening heat treatment is adopted, and the temperature is 950 ° C.
  • the rate is 1.3 m/min
  • the atmosphere is H 2
  • the gas flow rate is 3 m 3 /h
  • the cold rolling deformation of the finished product is 40%.
  • the fourth step the above-mentioned heat-treated composite material strip is subjected to tension correction, and the tensile elongation is controlled to be within 0.5%, preferably 0 to 0.3%, and the material strip thickness tolerance is ⁇ 0.01 mm;
  • Step 5 After the above-mentioned tensioned composite strip is cleaned in stages, it is divided into strips and washed at different temperatures.
  • the first stage adding environmentally friendly degreaser in clean water at a temperature of 40 ° C, using a soft brush The surface of the composite strip is cleaned to remove the grease on the surface of the composite strip;
  • the second stage the temperature is 40 ° C, the surface of the composite strip is cleaned in clean water, and the residual degreaser on the surface of the composite strip is removed. Drying, the temperature is 80 ° C; the striping rate is 10 m / min, and the strip width is 15 mm.
  • Step 6 The composite strip after the above striping is punched to prepare an elastic electrical contact material of a desired size.
  • Step 7 Clean and package the above elastic electrical contact materials.
  • a three-layer elastic electrical contact composite material as shown in FIG. 2 is prepared, 1 is 301 stainless steel, and 2 is Cu:
  • the first step composite rolling of 301 stainless steel strip and Cu strip to prepare 301/Cu/301 three-layer composite strip, using cold rolling composite, the strip width is 200mm, the rolling deformation is 50%, compound The rate is 4m/min;
  • the second step stainless steel / Cu / stainless steel three-layer composite strip for diffusion heat treatment, the temperature is 950 ° C, using continuous annealing, the rate is 3m / min, the atmosphere is N 2 , the gas flow rate is 3m 3 / h;
  • the third step the above-mentioned heat-treated composite material strip is subjected to four cycles (rolling ⁇ softening heat treatment), and the rolling deformation amount is 15% in each cold rolling step before cold rolling, and the softening heat treatment is performed at a temperature of 900 ° C.
  • the rate is 3 m/min
  • the atmosphere is H 2
  • the gas flow rate is 3 m 3 /h
  • the cold rolling deformation of the finished product is 50%.
  • the fourth step the above-mentioned heat-treated composite material strip is subjected to tension correction, and the tensile elongation is controlled to be within 0.5%, and the thickness tolerance of the material belt is ⁇ 0.01 mm;
  • Step 5 After the above-mentioned stretched composite material belt is cleaned in stages, it is divided into strips and washed at different temperatures:
  • the first stage adding an environmentally friendly degreaser to the clean water at a temperature of 60 ° C, using a soft brush to clean the surface of the composite strip to remove the surface grease of the composite strip;
  • the second stage the temperature is 60 ° C, the surface of the composite strip is cleaned in clean water to remove the residual degreaser on the surface of the composite strip;
  • the third stage drying the strip, the temperature is 70 ° C; the striping rate is 10 m / min, and the strip width is 15 mm.
  • Step 6 The composite strip after the above striping is punched to prepare an elastic electrical contact material of a desired size.
  • Step 7 Clean and package the above elastic electrical contact materials.
  • Example Material tensile strength Resistivity Post-break elongation Example 1 304/Cu 700MPa 4 ⁇ cm 4%
  • Example 2 304/Cu 700MPa 4 ⁇ cm 4%
  • Example 3 301/Cu/301 1225MPa 7.2 ⁇ cm 3%
  • Example 4 301/Cu/301 1295MPa 7.2 ⁇ cm 2%
  • Example 1 304/Cu 380HV 375HV
  • Example 2 304/Cu 380HV 380HV
  • Example 3 301/Cu/301 450HV
  • Example 4 301/Cu/301 500HV 495HV
  • the present invention adopts a staged heat treatment and a plurality of (rolling ⁇ softening heat treatment) cycle treatment combination, and can prepare an environmentally-friendly electric contact elastic material with high strength, high elasticity and low electrical resistivity, and the process. Simple, low cost, no special requirements for equipment.

Abstract

Disclosed is a method for preparing an elastic electrical contact composite material. The preparation method comprises: compounding and rolling a stainless steel strip and a Cu strip to prepare a stainless steel (1)/Cu (2) two-layer or stainless steel (1)/Cu (2)/stainless steel (1) three-layer composite strip; performing diffusion heat treatment on the stainless steel (1)/Cu (2) two-layer or stainless steel (1)/Cu (2)/stainless steel (1) three-layer composite strip; performing cyclic treatment on the heat-treated composite strip multiple times; withdrawing and straightening the heat-treated composite material strip; cleaning the withdrawn and straightened composite strip in phases and then slitting same; and punching the slitted composite strip to obtain the desired elastic electrical contact material. With the preparation method by combining phased heat treatment and multiple cyclic treatments, an environment-friendly elastic electrical contact composite material with a high strength, a high elasticity and a low resistivity can be prepared; and the process is simple, the cost is low, and there is no special requirement for a device.

Description

一种替代铍铜的弹性电接触复合材料及其制备方法Elastic electric contact composite material replacing beryllium copper and preparation method thereof 技术领域Technical field
本发明涉及一种电气器件领域,具体地说,涉及的是一种新材料应用领域的替代铍铜的弹性电接触复合材料及其制备方法。The invention relates to the field of electrical devices, in particular to an elastic electric contact composite material for replacing beryllium copper in a field of new material application and a preparation method thereof.
背景技术Background technique
铍铜合金因具有高强度、弹性、疲劳强度、抗腐蚀、导电性和无磁性等一系列优异的力学、化学、电学性能被广泛用于电器开关的弹性电接触元件中。然而铍及其化合物对人体有巨大的毒副作用,是严重的工业危害之一,因此寻找一种低铍甚至是无铍的环保型电接触弹性材料变得尤为重要。Beryllium copper alloy is widely used in elastic electrical contact elements of electrical switches due to its excellent mechanical, chemical and electrical properties such as high strength, elasticity, fatigue strength, corrosion resistance, electrical conductivity and non-magnetic properties. However, cockroaches and their compounds have enormous toxic side effects on the human body and are one of the serious industrial hazards. Therefore, it is particularly important to find a low-lying or even flawless environmentally-friendly electrical contact elastic material.
301、304以及316L不锈钢因具有良好的塑性、韧性、抗拉强度、耐腐蚀性等性能在工业、家具装饰行业和食品医疗行业得到了广泛的应用。与铍铜合金相比,301(或304、316L)不锈钢的抗拉强度高10%,延伸率高1倍,硬度高18%,熔点高35%,并且不锈钢的成本比纯Cu和BeCu低。因此采用一种同时具有不锈钢以及铜的特点的新材料即不锈钢/Cu,替代铍铜材料的新材料,在物理性能接近或优于铍铜(弹性略高、电阻略低)的基础上,在实际应用环境上明显优于铍铜,铍铜在超过200℃的应用环境中将出现随着温度和使用时间的上升,出现明显的疲软现象,也就是它的强度降低,弹性下降,而不锈钢/Cu复合产品不仅能获得优异的力学和电学性能,能节省成本,而且在超过400℃的环境仍能正常持续工作。301, 304 and 316L stainless steels have been widely used in the industrial, furniture and decorative industries and food and medical industries due to their good plasticity, toughness, tensile strength and corrosion resistance. Compared with beryllium copper alloy, 301 (or 304, 316L) stainless steel has 10% higher tensile strength, 1 times higher elongation, 18% higher hardness and 35% higher melting point, and the cost of stainless steel is lower than that of pure Cu and BeCu. Therefore, a new material that combines the characteristics of stainless steel and copper, namely stainless steel/Cu, replaces the new material of beryllium copper material, and the physical properties are close to or better than that of beryllium copper (slightly high elasticity and slightly lower resistance). The actual application environment is obviously superior to beryllium copper. In the application environment of more than 200 °C, beryllium copper will appear to be obviously weak with the increase of temperature and use time, that is, its strength is reduced, the elasticity is decreased, and stainless steel/ Cu composite products not only achieve excellent mechanical and electrical properties, but also save costs, and can continue to work normally in environments exceeding 400 °C.
经检索,发现国内外关于不锈钢覆铜材料制备方法的研究文献如下:After searching, the research literature on the preparation methods of stainless steel copper-clad materials at home and abroad was found as follows:
文献【1】.中国发明专利:铜与不锈钢的复合方法,申请号:03158378.4,公开号:CN 1262383 C;Literature [1]. Chinese invention patent: composite method of copper and stainless steel, application number: 03158378.4, publication number: CN 1262383 C;
文献【2】.中国发明专利:铜合金与不锈钢的扩散焊方法,申请号:200910254462.5,公开号:CN 101745736 B;Literature [2]. Chinese invention patent: diffusion welding method of copper alloy and stainless steel, application number: 200910254462.5, publication number: CN 101745736 B;
文献【3】.中国发明专利:一种铜-钢复合材料的制备方法,申请号:201210054764.X,公开号:CN 102671942 A;[3]. Chinese invention patent: a preparation method of copper-steel composite material, application number: 201210054764.X, publication number: CN 102671942 A;
文献【4】.中国实用新型专利:钽-铜-不锈钢爆炸复合板,申请号: 20112055461.0,公开号:CN 202021875 U;[4]. Chinese utility model patent: 钽-copper-stainless steel explosion composite board, application number: 20112055461.0, publication number: CN 202021875 U;
文献【5】.中国发明专利:一种304不锈钢和纯铜冷复合带材的生产方法,申请号:201210322873.5,公开号:CN 102794300 B;Literature [5]. Chinese invention patent: a production method of 304 stainless steel and pure copper cold composite strip, application number: 201210322873.5, publication number: CN 102794300 B;
文献【6】.中国发明专利:一种不锈钢复合板及其制造方法,申请号:201310213211.9,公开号:CN 103264546 B。[6]. Chinese invention patent: a stainless steel composite board and its manufacturing method, application number: 201310213211.9, publication number: CN 103264546 B.
目前,关于不锈钢/Cu复合材料的制备方法主要分为焊接、爆炸复合、冷轧复合、热轧四类。其中焊接方法又可分为电阻钎焊、摩擦焊、固相扩散焊和液相扩散焊接等【文献1-3】。焊接方法涉及的加工设备简单,能有效的复合不锈钢板和Cu或其他金属基材,但是因为采用焊料和高温处理,焊接结合面处容易产生金属间化合物等脆性材料,从而导致焊接结合面的力学性能较差。At present, the preparation methods of stainless steel/Cu composite materials are mainly divided into four types: welding, explosive composite, cold rolling composite, and hot rolling. The welding method can be further divided into resistance brazing, friction welding, solid phase diffusion welding and liquid phase diffusion welding [Documents 1-3]. The welding method involves simple processing equipment, which can effectively compound stainless steel plates and Cu or other metal substrates. However, due to the use of solder and high temperature treatment, brittle materials such as intermetallic compounds are easily generated at the welded joint surface, resulting in the mechanics of the welded joint surface. Poor performance.
通过爆炸复合的方法虽然能解决复合界面金属间化合物产生的问题,但是由于其工艺特性,复合材料的厚度受到限制,并且爆炸所产生的环境污染和安全问题较为严重【文献4】。Although the method of explosive composite can solve the problem of intermetallic compounds in the composite interface, the thickness of the composite is limited due to its process characteristics, and the environmental pollution and safety problems caused by the explosion are serious [Document 4].
采用单次冷轧→退火的制备方法,能够有效的改善复合材料的表面氧化、端面生锈、复合层不均匀等问题,并且该方法生产效率高,尺寸精度高等优点,但是单次轧制使得加工变形量小,无法满足薄板材料(≤0.5mm)的生产需求【文献5】。The single cold rolling→annealing preparation method can effectively improve the surface oxidation, end surface rust, and unevenness of the composite layer, and the method has the advantages of high production efficiency and high dimensional accuracy, but single rolling makes The processing deformation is small and cannot meet the production requirements of thin plate materials (≤0.5mm) [Document 5].
采用热轧的方法能实现材料的快速、有效复合,能够生产较大尺寸的样品,但是轧制的尺寸厚度难以控制,且表面质量较差,常用于坯料的生产【文献6】。The hot rolling method can achieve rapid and effective compounding of materials, and can produce larger size samples, but the rolling thickness is difficult to control, and the surface quality is poor, which is commonly used in the production of blanks [Document 6].
发明内容Summary of the invention
本发明针对上述现有技术存在的不足和缺陷,提供一种在物理性能接近或优于铍铜(弹性略高、电阻略低)、热性能稳定、成本低廉的一种替代铍铜的弹性电接触复合材料及其制备方法,进而大大提高电器开关等的开合性能及使用寿命。The present invention is directed to the deficiencies and shortcomings of the prior art described above, and provides an elastic electric device for replacing beryllium copper with physical properties close to or superior to beryllium copper (slightly high elasticity, slightly lower electrical resistance), stable thermal performance, and low cost. The contact composite material and the preparation method thereof further greatly improve the opening and closing performance and the service life of the electrical switch.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
根据本发明的第一目的,提供一种弹性电接触复合材料的制备方法,所述方法包括以下步骤:According to a first object of the present invention, there is provided a method of preparing an elastic electrical contact composite, the method comprising the steps of:
第一步:将不锈钢料带以及Cu料带进行复合轧制,制备不锈钢/Cu两层或不锈钢/Cu/不锈钢三层复合料带;The first step: composite rolling of stainless steel strip and Cu strip to prepare stainless steel/Cu two-layer or stainless steel/Cu/stainless steel three-layer composite strip;
第二步:将不锈钢/Cu两层或不锈钢/Cu/不锈钢三层复合料带进行扩散热处 理;The second step: the stainless steel/Cu two-layer or stainless steel/Cu/stainless steel three-layer composite strip is subjected to diffusion heat treatment;
第三步:将上述热处理后的复合料带进行多次(轧制→软化热处理)循环处理;The third step: the above-mentioned heat-treated composite material strip is subjected to a plurality of (rolling→softening heat treatment) cycle treatment;
第四步:将上述热处理后的复合料带进行拉矫;The fourth step: the above-mentioned heat-treated composite material strip is subjected to tension correction;
第五步:将上述拉矫后的复合料带分阶段清刷后进行分条;Step 5: After the above-mentioned stretched composite material strip is cleaned in stages, the strip is divided;
第六步:将上述分条后的复合料带进行冲制,制备成所需规格大小的弹性电接触材料。Step 6: The composite strip after the above striping is punched to prepare an elastic electrical contact material of a desired size.
进一步的,在第六步之后进行第七步,即:将上述弹性电接触材料进行清洗、包装。Further, after the sixth step, the seventh step is performed, that is, the elastic electrical contact material is cleaned and packaged.
优选地,第一步中:Preferably, in the first step:
所述的复合轧制采用冷轧复合,料带宽度为100mm~650mm,轧制变形量为50%~70%,复合速率为1.5m/min~4m/min。The composite rolling adopts cold rolling composite, the strip width is 100 mm to 650 mm, the rolling deformation is 50% to 70%, and the recombination rate is 1.5 m/min to 4 m/min.
优选地,第二步中:Preferably, in the second step:
所述的扩散热处理,温度为800℃~1083℃,优选为850℃~950℃,采用连续退火,速率为1m/min~3m/min,气氛为H 2或N 2,气体流量≥2m 3/h。所述扩散热处理能够通过原子扩散进一步加强不同复层之间的结合强度,当温度低于800℃,原子扩散较慢,而当温度高于1083℃,Cu层由于到达熔点而熔化。另,因为Cu以及Fe在高温下极易被氧化,因此采用惰性气体或还原性气体作为保护气氛。 The diffusion heat treatment has a temperature of 800 ° C to 1083 ° C, preferably 850 ° C to 950 ° C, continuous annealing, a rate of 1 m / min to 3 m / min, an atmosphere of H 2 or N 2 , a gas flow rate of ≥ 2 m 3 / h. The diffusion heat treatment can further strengthen the bonding strength between different layers by atomic diffusion. When the temperature is lower than 800 ° C, the atom diffusion is slow, and when the temperature is higher than 1083 ° C, the Cu layer melts due to reaching the melting point. Further, since Cu and Fe are easily oxidized at a high temperature, an inert gas or a reducing gas is used as a protective atmosphere.
优选地,第三步中:Preferably, in the third step:
所述的采用多次(轧制→软化热处理)循环工序,即采用根据所需成品厚度要求,计算轧制的变形量,采用冷轧工艺,进行一次冷轧和一次热处理依次间隔循环处理,即:冷轧1→热处理→冷轧2→热处理→冷轧3→热处理……,在最后一道冷轧前每道冷轧工序轧制变形量在15%~35%,通过这种循环工序,控制轧制后料带厚度的均一性,且轧制过程中不出现开裂、破碎等缺陷,根据最后一道冷轧变形量及相应的热处理保证复合料带的延展性以及成品电接触材料的弹性;The above-mentioned multiple (rolling→softening heat treatment) cycle process is adopted, that is, the deformation amount of the rolling is calculated according to the required thickness of the finished product, and the cold rolling process is performed, and one cold rolling and one heat treatment are sequentially and cyclically processed, that is, : cold rolling 1 → heat treatment → cold rolling 2 → heat treatment → cold rolling 3 → heat treatment..., the rolling deformation of each cold rolling process before the last cold rolling is 15% to 35%, and this cycle is controlled. The uniformity of the thickness of the strip after rolling, and no defects such as cracking and crushing during the rolling process, and the ductility of the composite strip and the elasticity of the finished electrical contact material are ensured according to the last cold rolling deformation and the corresponding heat treatment;
所述的软化热处理采用连续退火,温度:900℃~1050℃,速率为0.5m/min~3.0m/min,气氛为H 2或N 2,气体流量≥2m 3/h,所述软化热处理能使得复合料带恢复软态,保证复合料带在轧制过程中的延展性。 The softening heat treatment adopts continuous annealing, the temperature is 900 ° C to 1050 ° C, the rate is 0.5 m / min to 3.0 m / min, the atmosphere is H 2 or N 2 , the gas flow rate is ≥ 2 m 3 / h, and the softening heat treatment can The composite strip is restored to a soft state to ensure the ductility of the composite strip during the rolling process.
优选地,第四步中:Preferably, in the fourth step:
所述的拉矫延伸率控制为0.5%以内,优选为0~0.3%,料带厚度公差为 ±0.01mm。The tensile elongation is controlled to be within 0.5%, preferably from 0 to 0.3%, and the tape thickness tolerance is ±0.01 mm.
优选地,第五步中:Preferably, in the fifth step:
所述的分阶段清刷采用不同温区分阶段清洗,第一阶段:在清水中添加脱脂剂,温度为40℃~60℃,采用软刷清对复合料带表面进行清洗,去除复合料带表面油脂;第二阶段:温度为40℃~60℃,在清水中对复合料带表面进行清洗,去除复合料带表面残余脱脂剂;第三阶段(只对不锈钢/Cu两层类材料):在室温下,在清水中添加环保型保护剂,对复合料带表面钝化处理;第四阶段:将料带烘干,温度为60℃~80℃。通过分阶段清洗,去除由所述复合材料表面杂质,且经过钝化处理,可降低复合材料在运输、存储以及工作过程中的氧化变色。The staged cleaning brush is cleaned by different temperature division stages. The first stage is: adding degreasing agent to the clean water at a temperature of 40 ° C to 60 ° C, and cleaning the surface of the composite strip with a soft brush to remove the surface of the composite strip. Grease; second stage: temperature is 40 ° C ~ 60 ° C, the surface of the composite strip is cleaned in clean water to remove the residual degreaser on the surface of the composite strip; the third stage (only for stainless steel / Cu two-layer materials): At room temperature, an environmentally-friendly protective agent is added to the clean water to passivate the surface of the composite strip; the fourth stage: the strip is dried at a temperature of 60 ° C to 80 ° C. By stepwise cleaning, the surface impurities of the composite material are removed, and the passivation treatment can reduce the oxidative discoloration of the composite material during transportation, storage and work.
所述的分条速率为10m/min~30m/min,分条宽度10mm~300mm。The striping rate is 10 m/min to 30 m/min, and the strip width is 10 mm to 300 mm.
根据本发明的第二目的,提供一种由上述方法制备得到的弹性电接触复合材料,所述弹性电接触复合材料采用不锈钢/Cu两层或不锈钢/Cu/不锈钢三层复合料带制成,在两层复合料带中不锈钢层厚度为整个复合料带厚度的20-80%;在三层复合料带中单侧不锈钢层厚度为整个复合料带的20%-45%。According to a second object of the present invention, there is provided an elastic electrical contact composite material prepared by the above method, wherein the elastic electrical contact composite material is made of a stainless steel/Cu two-layer or a stainless steel/Cu/stainless steel three-layer composite material tape. The thickness of the stainless steel layer in the two-layer composite strip is 20-80% of the thickness of the entire composite strip; in the three-layer composite strip, the thickness of the single-sided stainless steel layer is 20%-45% of the entire composite strip.
优选地,所述复合料带中Cu为紫铜即T2铜,不锈钢为301、304或316L。Preferably, in the composite tape, Cu is copper, that is, T2 copper, and the stainless steel is 301, 304 or 316L.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
从本发明以上技术实施的工艺可以看出,一方面,通过采用分阶段热处理以及多次(轧制→软化热处理)循环处理的结合方式,克服了焊接方法焊接界面接触不牢、扩散不均匀,热轧的热应力集中、强度低,单次冷轧的变形量小,爆炸复合的环境问题等不足,制备出的样品保持了较好的弹性以及热稳定性,无论形貌、尺寸、机械寿命、电学性能等都满足客户提出的使用要求;另一方面,通过分阶段清洗,去除由所述复合材料表面杂质,且经过钝化处理,可降低复合材料在运输、存储以及工作过程中的氧化变色。It can be seen from the process implemented by the above technology of the present invention that, on the one hand, by adopting a combination of staged heat treatment and multiple (rolling→softening heat treatment) cycle treatment, the welding interface is not well contacted and the diffusion is uneven. Hot rolling has concentrated thermal stress, low strength, small deformation of single cold rolling, and insufficient environmental problems such as explosive composite. The prepared samples maintain good elasticity and thermal stability regardless of morphology, size and mechanical life. And electrical performance, etc. meet the customer's requirements for use; on the other hand, through the staged cleaning, the surface impurities of the composite material are removed, and the passivation treatment can reduce the oxidation of the composite material during transportation, storage and work. Discoloration.
本发明能够制备出高强度、高弹性、低电阻率的环保型电接触弹性材料,且工艺简单,成本低廉,对设备无特殊要求。The invention can prepare an environment-friendly electric contact elastic material with high strength, high elasticity and low electrical resistivity, and has simple process and low cost, and has no special requirements on equipment.
本发明方法制备产品成本低廉,工艺简单,能进行规模化的生产,具有良好的经济使用价值。The method of the invention has the advantages of low cost, simple process, large-scale production and good economical use value.
附图说明DRAWINGS
图1为本发明部分实施例中不锈钢/Cu料带两层复合的截面结构图;1 is a cross-sectional structural view showing a two-layer composite of a stainless steel/Cu tape in some embodiments of the present invention;
图2为本发明部分实施例中采用的不锈钢/Cu/不锈钢料带三层复合的截面结构图;2 is a cross-sectional structural view of a three-layer composite of a stainless steel/Cu/stainless steel strip used in some embodiments of the present invention;
其中:among them:
1为不锈钢即301、304或316L层,2为铜层。1 is a stainless steel, that is, a layer of 301, 304 or 316L, and 2 is a copper layer.
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。The invention will now be described in detail in connection with specific embodiments. The following examples are intended to further understand the invention, but are not intended to limit the invention in any way. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the inventive concept. These are all within the scope of protection of the present invention.
实施例一 Embodiment 1
以制备如图1所示两层弹性电接触复合材料为例,1为304不锈钢层,2为Cu层:制备的弹性电接触复合材料采用不锈钢/Cu两层复合料带制成,在两层复合料带中不锈钢层厚度为整个复合料带厚度的20-80%;For example, a two-layer elastic electrical contact composite material as shown in FIG. 1 is prepared, wherein 1 is a 304 stainless steel layer and 2 is a Cu layer: the prepared elastic electrical contact composite material is made of a stainless steel/Cu two-layer composite material strip, in two layers. The thickness of the stainless steel layer in the composite strip is 20-80% of the thickness of the entire composite strip;
第一步:将304不锈钢料带以及Cu料带进行复合轧制,制备304/Cu两层复合料带,采用冷轧复合,料带宽度为250mm,轧制变形量为60%,复合速率为1.5m/min;The first step: composite rolling of 304 stainless steel strip and Cu strip to prepare 304/Cu two-layer composite strip, using cold rolling composite, the strip width is 250mm, the rolling deformation is 60%, and the recombination rate is 1.5m/min;
第二步:将304/Cu两层复合料带进行扩散热处理,温度为875℃,采用连续退火,速率为1.0m/min,气氛为H 2,气体流量为3m 3/h; The second step: the 304/Cu two-layer composite strip is subjected to diffusion heat treatment at a temperature of 875 ° C, using continuous annealing at a rate of 1.0 m / min, the atmosphere is H 2 , and the gas flow rate is 3 m 3 /h;
第三步:将上述热处理后的复合料带进行三次(轧制→软化热处理)循环处理,冷轧成品前每道冷轧工序轧制变形量在15%,采用软化热处理,温度:925℃,速率为0.7m/min,气氛为H 2,气体流量为3m 3/h;成品冷轧变形量为50%。 The third step: the above-mentioned heat-treated composite strip is subjected to three cycles (rolling→softening heat treatment), and the rolling deformation of each cold rolling step before the cold rolling of the finished product is 15%, and the softening heat treatment is performed at a temperature of 925 ° C. The rate was 0.7 m/min, the atmosphere was H 2 , the gas flow rate was 3 m 3 /h, and the cold rolling deformation of the finished product was 50%.
第四步:将上述热处理后的复合料带进行拉矫,拉矫延伸率控制为0.5%以内,优选为0~0.3%,料带厚度公差为±0.01mm;The fourth step: the above-mentioned heat-treated composite material strip is subjected to tension correction, and the tensile elongation is controlled to be within 0.5%, preferably 0 to 0.3%, and the material strip thickness tolerance is ±0.01 mm;
第五步:将上述拉矫后的复合料带分阶段清刷后进行分条,采用不同温区分阶段清洗,第一阶段:在清水中添加环保脱脂剂,温度为40℃,采用软刷对复合料带表面进行清洗,去除复合料带表面油脂;第二阶段:温度为40℃,在清水中对复合料带表面进行清洗,去除复合料带表面残余脱脂剂;第三阶段:在室温下,在清水中添加环保型保护剂,对复合料带表面钝化处理;第四阶段:将料带烘干,温度为60℃;分条速率为10m/min,分条宽度为12mm。Step 5: After the above-mentioned tensioned composite strip is cleaned in stages, it is divided into strips and washed at different temperatures. The first stage: adding environmentally friendly degreaser in clean water at a temperature of 40 ° C, using a soft brush pair The surface of the composite strip is cleaned to remove the grease on the surface of the composite strip; the second stage: the temperature is 40 ° C, the surface of the composite strip is cleaned in clean water to remove the residual degreaser on the surface of the composite strip; the third stage: at room temperature In the clean water, an environmentally-friendly protective agent is added to passivate the surface of the composite strip; the fourth stage: the strip is dried at a temperature of 60 ° C; the striping rate is 10 m/min, and the strip width is 12 mm.
第六步:将上述分条后的复合料带进行冲制,制备成所需规格大小的弹性电接触材料。Step 6: The composite strip after the above striping is punched to prepare an elastic electrical contact material of a desired size.
第七步:将上述弹性电接触材料进行清洗、包装。Step 7: Clean and package the above elastic electrical contact materials.
实施例二 Embodiment 2
以制备如图1所示两层弹性电接触复合材料为例,1为304不锈钢,2为Cu:For example, a two-layer elastic electrical contact composite material as shown in FIG. 1 is prepared, 1 is 304 stainless steel, and 2 is Cu:
第一步:将304不锈钢料带以及Cu料带进行复合轧制,制备304/Cu两层复合料带,采用冷轧复合,料带宽度为400mm,轧制变形量为75%,复合速率为3m/min;The first step: composite rolling of 304 stainless steel strip and Cu strip to prepare 304/Cu two-layer composite strip, using cold rolling composite, the strip width is 400mm, the rolling deformation is 75%, and the recombination rate is 3m/min;
第二步:将304/Cu两层复合料带进行扩散热处理,温度为900℃,采用连续退火,速率为2.0m/min,气氛为H 2,气体流量为3m 3/h; The second step: the 304/Cu two-layer composite strip is subjected to diffusion heat treatment at a temperature of 900 ° C, using continuous annealing at a rate of 2.0 m / min, the atmosphere is H 2 , and the gas flow rate is 3 m 3 /h;
第三步:将上述热处理后的复合料带进行三次(轧制→软化热处理)循环处理,冷轧成品前每道冷轧工序轧制变形量为35%,采用软化热处理,温度为1000℃,速率为2.5m/min,气氛为H 2,气体流量为3m 3/h;成品冷轧变形量为50%。 The third step: the above-mentioned heat-treated composite material strip is subjected to three cycles (rolling→softening heat treatment), and the rolling deformation amount is 35% in each cold rolling step before cold rolling, and the temperature is 1000° C. The rate is 2.5 m/min, the atmosphere is H 2 , the gas flow rate is 3 m 3 /h, and the cold rolling deformation of the finished product is 50%.
第四步:将上述热处理后的复合料带进行拉矫,拉矫延伸率控制为0.5%以内,料带厚度公差为±0.01mm;The fourth step: the above-mentioned heat-treated composite material strip is subjected to tension correction, and the tensile elongation is controlled to be within 0.5%, and the thickness tolerance of the material belt is ±0.01 mm;
第五步:将上述拉矫后的复合料带分阶段清刷后进行分条,采用不同温区分阶段清洗:Step 5: After the above-mentioned stretched composite material belt is cleaned in stages, it is divided into strips and washed at different temperatures:
第一阶段:在清水中添加环保脱脂剂,温度为50℃,采用软刷对复合料带表面进行清洗,去除复合料带表面油脂;The first stage: adding an environmentally friendly degreaser to the clean water at a temperature of 50 ° C, using a soft brush to clean the surface of the composite strip to remove the surface grease of the composite strip;
第二阶段:温度为50℃,在清水中对复合料带表面进行清洗,去除复合料带表面残余脱脂剂;The second stage: the temperature is 50 ° C, the surface of the composite strip is cleaned in clean water to remove the residual degreaser on the surface of the composite strip;
第三阶段:在室温下,在清水中添加环保型保护剂,对复合料带表面钝化处理;The third stage: adding an environmentally-friendly protective agent to the water at room temperature to passivate the surface of the composite strip;
第四阶段:将料带烘干,温度为70℃;分条速率为10m/min,分条宽度为12mm。The fourth stage: drying the strip, the temperature is 70 ° C; the striping rate is 10 m / min, and the strip width is 12 mm.
第六步:将上述分条后的复合料带进行冲制,制备成所需规格大小的弹性电接触材料。Step 6: The composite strip after the above striping is punched to prepare an elastic electrical contact material of a desired size.
第七步:将上述弹性电接触材料进行清洗、包装。Step 7: Clean and package the above elastic electrical contact materials.
实施例三Embodiment 3
以制备如图2所示三层弹性电接触复合材料为例,1为301不锈钢,2为Cu:制备的弹性电接触复合材料采用不锈钢/Cu/不锈钢三层复合料带制成,在三层复合料带中单侧不锈钢层厚度为整个复合料带的20%-45%。For example, a three-layer elastic electrical contact composite material as shown in FIG. 2 is prepared, one is 301 stainless steel, and the second is Cu: the elastic electrical contact composite material prepared is made of stainless steel/Cu/stainless steel three-layer composite material strip, in three layers. The thickness of the single side stainless steel layer in the composite strip is 20%-45% of the entire composite strip.
第一步:将301不锈钢料带以及Cu料带进行复合轧制,制备301/Cu/301三层复合料带,采用冷轧复合,料带宽度为400mm,轧制变形量为60%,复合速率为1.5m/min;The first step: composite rolling of 301 stainless steel strip and Cu strip to prepare 301/Cu/301 three-layer composite strip, adopting cold rolling composite, the strip width is 400mm, the rolling deformation is 60%, compound The rate is 1.5m/min;
第二步:不锈钢/Cu/不锈钢三层复合料带进行扩散热处理,温度为925℃,采用连续退火,速率为1.5m/min,气氛为H 2,气体流量为3m 3/h; The second step: stainless steel / Cu / stainless steel three-layer composite strip for diffusion heat treatment, the temperature is 925 ° C, using continuous annealing, the rate is 1.5m / min, the atmosphere is H 2 , the gas flow rate is 3m 3 / h;
第三步:将上述热处理后的复合料带进行四次(轧制→软化热处理)循环处理,冷轧成品前每道冷轧工序轧制变形量为35%,采用软化热处理,温度:950℃,速率为1.3m/min,气氛为H 2,气体流量为3m 3/h;成品冷轧变形量为40%。 The third step: the above-mentioned heat-treated composite material strip is subjected to four cycles (rolling→softening heat treatment), and the rolling deformation amount is 35% in each cold rolling step before the cold rolling finished product, and the softening heat treatment is adopted, and the temperature is 950 ° C. The rate is 1.3 m/min, the atmosphere is H 2 , the gas flow rate is 3 m 3 /h, and the cold rolling deformation of the finished product is 40%.
第四步:将上述热处理后的复合料带进行拉矫,拉矫延伸率控制为0.5%以内,优选为0~0.3%,料带厚度公差为±0.01mm;The fourth step: the above-mentioned heat-treated composite material strip is subjected to tension correction, and the tensile elongation is controlled to be within 0.5%, preferably 0 to 0.3%, and the material strip thickness tolerance is ±0.01 mm;
第五步:将上述拉矫后的复合料带分阶段清刷后进行分条,采用不同温区分阶段清洗,第一阶段:在清水中添加环保脱脂剂,温度为40℃,采用软刷清对复合料带表面进行清洗,去除复合料带表面油脂;第二阶段:温度为40℃,在清水中对复合料带表面进行清洗,去除复合料带表面残余脱脂剂第三阶段:将料带烘干,温度为80℃;分条速率为10m/min,分条宽度为15mm。Step 5: After the above-mentioned tensioned composite strip is cleaned in stages, it is divided into strips and washed at different temperatures. The first stage: adding environmentally friendly degreaser in clean water at a temperature of 40 ° C, using a soft brush The surface of the composite strip is cleaned to remove the grease on the surface of the composite strip; the second stage: the temperature is 40 ° C, the surface of the composite strip is cleaned in clean water, and the residual degreaser on the surface of the composite strip is removed. Drying, the temperature is 80 ° C; the striping rate is 10 m / min, and the strip width is 15 mm.
第六步:将上述分条后的复合料带进行冲制,制备成所需规格大小的弹性电接触材料。Step 6: The composite strip after the above striping is punched to prepare an elastic electrical contact material of a desired size.
第七步:将上述弹性电接触材料进行清洗、包装。Step 7: Clean and package the above elastic electrical contact materials.
实施例四Embodiment 4
以制备如图2所示三层弹性电接触复合材料为例,1为301不锈钢,2为Cu:For example, a three-layer elastic electrical contact composite material as shown in FIG. 2 is prepared, 1 is 301 stainless steel, and 2 is Cu:
第一步:将301不锈钢料带以及Cu料带进行复合轧制,制备301/Cu/301三层复合料带,采用冷轧复合,料带宽度为200mm,轧制变形量为50%,复合速率为4m/min;The first step: composite rolling of 301 stainless steel strip and Cu strip to prepare 301/Cu/301 three-layer composite strip, using cold rolling composite, the strip width is 200mm, the rolling deformation is 50%, compound The rate is 4m/min;
第二步:不锈钢/Cu/不锈钢三层复合料带进行扩散热处理,温度为950℃,采用连续退火,速率为3m/min,气氛为N 2,气体流量为3m 3/h; The second step: stainless steel / Cu / stainless steel three-layer composite strip for diffusion heat treatment, the temperature is 950 ° C, using continuous annealing, the rate is 3m / min, the atmosphere is N 2 , the gas flow rate is 3m 3 / h;
第三步:将上述热处理后的复合料带进行四次(轧制→软化热处理)循环处理,冷轧成品前每道冷轧工序轧制变形量在15%,采用软化热处理,温度900℃,速率为3m/min,气氛为H 2,气体流量为3m 3/h;成品冷轧变形量50%。 The third step: the above-mentioned heat-treated composite material strip is subjected to four cycles (rolling→softening heat treatment), and the rolling deformation amount is 15% in each cold rolling step before cold rolling, and the softening heat treatment is performed at a temperature of 900 ° C. The rate is 3 m/min, the atmosphere is H 2 , the gas flow rate is 3 m 3 /h, and the cold rolling deformation of the finished product is 50%.
第四步:将上述热处理后的复合料带进行拉矫,拉矫延伸率控制为0.5%以内,料带厚度公差为±0.01mm;The fourth step: the above-mentioned heat-treated composite material strip is subjected to tension correction, and the tensile elongation is controlled to be within 0.5%, and the thickness tolerance of the material belt is ±0.01 mm;
第五步:将上述拉矫后的复合料带分阶段清刷后进行分条,采用不同温区分阶段清洗:Step 5: After the above-mentioned stretched composite material belt is cleaned in stages, it is divided into strips and washed at different temperatures:
第一阶段:在清水中添加环保脱脂剂,温度为60℃,采用软刷清对复合料带表面进行清洗,去除复合料带表面油脂;The first stage: adding an environmentally friendly degreaser to the clean water at a temperature of 60 ° C, using a soft brush to clean the surface of the composite strip to remove the surface grease of the composite strip;
第二阶段:温度为60℃,在清水中对复合料带表面进行清洗,去除复合料带表面残余脱脂剂;The second stage: the temperature is 60 ° C, the surface of the composite strip is cleaned in clean water to remove the residual degreaser on the surface of the composite strip;
第三阶段:将料带烘干,温度为70℃;分条速率为10m/min,分条宽度为15mm。The third stage: drying the strip, the temperature is 70 ° C; the striping rate is 10 m / min, and the strip width is 15 mm.
第六步:将上述分条后的复合料带进行冲制,制备成所需规格大小的弹性电接触材料。Step 6: The composite strip after the above striping is punched to prepare an elastic electrical contact material of a desired size.
第七步:将上述弹性电接触材料进行清洗、包装。Step 7: Clean and package the above elastic electrical contact materials.
将实施例1~4制得的不锈钢复铜料带进行性能检测,并与现有方法制得的不锈钢复Cu产品、铍铜材料进行比较,结果如下述表1、表2所示:The stainless steel double copper strips obtained in Examples 1 to 4 were tested for performance, and compared with the stainless steel complex Cu products and beryllium copper materials obtained by the prior method, and the results are shown in Table 1 and Table 2 below:
表1 不同材质料带物理性能对比Table 1 Comparison of physical properties of different materials
实施例Example 材质Material 抗拉强度tensile strength 电阻率Resistivity 断后延伸率Post-break elongation
实施例1Example 1 304/Cu304/Cu 700MPa700MPa 4μΩ·cm4μΩ·cm 4%4%
实施例2Example 2 304/Cu304/Cu 700MPa700MPa 4μΩ·cm4μΩ·cm 4%4%
实施例3Example 3 301/Cu/301301/Cu/301 1225MPa1225MPa 7.2μΩ·cm7.2μΩ·cm 3%3%
实施例4Example 4 301/Cu/301301/Cu/301 1295MPa1295MPa 7.2μΩ·cm7.2μΩ·cm 2%2%
现有方法Existing method 304/Cu304/Cu 450MPa450MPa -- 15%15%
铍铜Beryllium copper QBe1.7QBe1.7 637MPa637MPa 9.4μΩ·cm9.4μΩ·cm 3%3%
表2 不同材质料带不同温度硬度对比Table 2 Comparison of different temperature and hardness of different materials
实施例Example 材质Material 维氏硬度(25℃)Vickers hardness (25 ° C) 维氏硬度(400℃)Vickers hardness (400 ° C)
实施例1Example 1 304/Cu304/Cu 380HV380HV 375HV375HV
实施例2Example 2 304/Cu304/Cu 380HV380HV 380HV380HV
实施例3Example 3 301/Cu/301301/Cu/301 450HV450HV 450HV450HV
实施例4Example 4 301/Cu/301301/Cu/301 500HV500HV 495HV495HV
现有方法Existing method 304/Cu304/Cu -- --
铍铜Beryllium copper QBe1.7QBe1.7 280HV280HV 180HV180HV
通过上述实施例可以看出,本发明采用分阶段热处理以及多次(轧制→软化热处理)循环处理结合,能够制备出高强度、高弹性、低电阻率的环保型电接触弹性材料,且工艺简单,成本低廉,对设备无特殊要求。It can be seen from the above embodiments that the present invention adopts a staged heat treatment and a plurality of (rolling→softening heat treatment) cycle treatment combination, and can prepare an environmentally-friendly electric contact elastic material with high strength, high elasticity and low electrical resistivity, and the process. Simple, low cost, no special requirements for equipment.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施方式仅限于此,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单的推演或替换,都应当视为属于本发明所提交的权利要求书确定保护范围。The above is a detailed description of the present invention in conjunction with the specific preferred embodiments, and the specific embodiments of the present invention are not limited thereto, and those skilled in the art to which the present invention pertains, without departing from the scope of the present invention. In the following, it is also possible to make a number of simple deductions or substitutions, which should be considered as belonging to the claims submitted by the present invention.

Claims (10)

  1. 一种弹性电接触复合材料的制备方法,其特征在于:包括以下步骤:A method for preparing an elastic electrical contact composite material, comprising: the following steps:
    第一步:将不锈钢料带以及Cu料带进行复合轧制,制备不锈钢/Cu两层或不锈钢/Cu/不锈钢三层复合料带;The first step: composite rolling of stainless steel strip and Cu strip to prepare stainless steel/Cu two-layer or stainless steel/Cu/stainless steel three-layer composite strip;
    第二步:将不锈钢/Cu两层或不锈钢/Cu/不锈钢三层复合料带进行扩散热处理;The second step: diffusion heat treatment of stainless steel/Cu two-layer or stainless steel/Cu/stainless steel three-layer composite strip;
    第三步:将上述热处理后的复合料带进行多次先轧制后软化热处理的循环工序;The third step: the above-mentioned heat-treated composite material strip is subjected to a plurality of rolling processes followed by softening heat treatment;
    第四步:将上述热处理后的复合料带进行拉矫;The fourth step: the above-mentioned heat-treated composite material strip is subjected to tension correction;
    第五步:将上述拉矫后的复合料带分阶段清刷后进行分条;Step 5: After the above-mentioned stretched composite material strip is cleaned in stages, the strip is divided;
    第六步:将上述分条后的复合料带进行冲制,制备成所需规格大小的弹性电接触材料。Step 6: The composite strip after the above striping is punched to prepare an elastic electrical contact material of a desired size.
  2. 根据权利要求1所述的弹性电接触复合材料的制备方法,其特征在于:第三步中,所述的采用多次先轧制后软化热处理的循环工序,即一次冷轧和一次软化热处理依次间隔循环处理,在最后一道冷轧前每道冷轧工序轧制变形量在15%~35%。The method for preparing an elastic electrical contact composite material according to claim 1, wherein in the third step, the cyclic process of softening heat treatment after multiple rolling, that is, one cold rolling and one softening heat treatment are sequentially performed. Interval cycle treatment, the rolling deformation of each cold rolling process before the last cold rolling is 15% to 35%.
  3. 根据权利要求2所述的弹性电接触复合材料的制备方法,其特征在于:第三步中,所述的软化热处理采用连续退火,温度:900℃~1050℃,速率为0.5m/min~3.0m/min,气氛为H 2或N 2,气体流量≥2m 3/h,所述软化热处理能使得复合料带恢复软态,保证复合料带在轧制过程中的延展性。 The method for preparing an elastic electrical contact composite according to claim 2, wherein in the third step, the softening heat treatment is continuous annealing, the temperature is 900 ° C to 1050 ° C, and the rate is 0.5 m / min to 3.0. m/min, the atmosphere is H 2 or N 2 , and the gas flow rate is ≥ 2 m 3 /h. The softening heat treatment can restore the composite strip to a soft state and ensure the ductility of the composite strip during the rolling process.
  4. 根据权利要求1所述的弹性电接触复合材料的制备方法,其特征在于:第五步中,所述的分阶段清刷采用不同温区分阶段清洗,对于不锈钢/Cu/不锈钢三层复合料带:The method for preparing an elastic electrical contact composite material according to claim 1, wherein in the fifth step, the stepwise cleaning brush is cleaned by different temperature division stages, and the stainless steel/Cu/stainless steel three-layer composite material belt is used. :
    第一阶段:在清水中添加脱脂剂,温度为40℃~60℃,采用软刷清对复合料带表面进行清洗,去除复合料带表面油脂;The first stage: adding degreasing agent in the water, the temperature is 40 ° C ~ 60 ° C, the surface of the composite strip is cleaned with a soft brush to remove the surface grease of the composite strip;
    第二阶段:温度为40℃~60℃,在清水中对复合料带表面进行清洗,去除复合料带表面残余脱脂剂;The second stage: the temperature is 40 ° C ~ 60 ° C, the surface of the composite strip is cleaned in clean water to remove the residual degreaser on the surface of the composite strip;
    第三阶段:将料带烘干,温度为60℃~80℃。The third stage: drying the strip, the temperature is 60 ° C ~ 80 ° C.
  5. 根据权利要求1所述的弹性电接触复合材料的制备方法,其特征在于: 第五步中,所述的分阶段清刷采用不同温区分阶段清洗,对于不锈钢/Cu两层复合料带:The method for preparing an elastic electrical contact composite material according to claim 1, wherein: in the fifth step, the stepwise cleaning is performed by using different temperature differential stages for the stainless steel/Cu two-layer composite material belt:
    第一阶段:在清水中添加脱脂剂,温度为40℃~60℃,采用软刷清对复合料带表面进行清洗,去除复合料带表面油脂;The first stage: adding degreasing agent in the water, the temperature is 40 ° C ~ 60 ° C, the surface of the composite strip is cleaned with a soft brush to remove the surface grease of the composite strip;
    第二阶段:温度为40℃~60℃,在清水中对复合料带表面进行清洗,去除复合料带表面残余脱脂剂;The second stage: the temperature is 40 ° C ~ 60 ° C, the surface of the composite strip is cleaned in clean water to remove the residual degreaser on the surface of the composite strip;
    第三阶段:在室温下,在清水中添加环保型保护剂,对复合料带表面钝化处理;The third stage: adding an environmentally-friendly protective agent to the water at room temperature to passivate the surface of the composite strip;
    第四阶段:将料带烘干,温度为60℃~80℃。The fourth stage: drying the strip, the temperature is 60 ° C ~ 80 ° C.
  6. 根据权利要求1-5任一项所述的弹性电接触复合材料的制备方法,其特征在于:第一步中,所述的复合轧制采用冷轧复合,料带宽度为100mm~650mm,轧制变形量为50%~70%,复合速率为1.5m/min~4m/min。The method for preparing an elastic electrical contact composite material according to any one of claims 1 to 5, wherein in the first step, the composite rolling adopts cold rolling composite, and the width of the strip is from 100 mm to 650 mm. The deformation amount is 50% to 70%, and the recombination rate is 1.5 m/min to 4 m/min.
  7. 根据权利要求1-5任一项所述的弹性电接触复合材料的制备方法,其特征在于:第二步中,所述的扩散热处理,温度为800℃~1083℃,优选为850℃~950℃,采用连续退火,速率为1m/min~3m/min,气氛为H 2或N 2,气体流量≥2m 3/h。 The method for preparing an elastic electrical contact composite according to any one of claims 1 to 5, wherein in the second step, the diffusion heat treatment has a temperature of 800 ° C to 1083 ° C, preferably 850 ° C to 950 °C, continuous annealing, the rate is 1m / min ~ 3m / min, the atmosphere is H 2 or N 2 , gas flow rate ≥ 2m 3 / h.
  8. 根据权利要求1-5任一项所述的弹性电接触复合材料的制备方法,其特征在于:第四步中,所述的拉矫延伸率控制为0.5%以内,优选为0~0.3%,料带厚度公差为±0.01mm。The method for preparing an elastic electrical contact composite according to any one of claims 1 to 5, wherein in the fourth step, the tensile elongation is controlled to be within 0.5%, preferably 0 to 0.3%, The tape thickness tolerance is ±0.01mm.
  9. 根据权利要求1-5任一项所述的弹性电接触复合材料的制备方法,其特征在于,第五步中,所述的分条速率为10m/min~30m/min,分条宽度10mm~300mm。The method for preparing an elastic electrical contact composite according to any one of claims 1 to 5, wherein in the fifth step, the striping rate is 10 m/min to 30 m/min, and the strip width is 10 mm. 300mm.
  10. 一种由上述权利要求1-9任一项所述方法制备得到的弹性电接触复合材料,所述弹性电接触复合材料采用不锈钢/Cu两层或不锈钢/Cu/不锈钢三层复合料带制成,在两层复合料带中不锈钢层厚度为整个复合料带厚度的20-80%;在三层复合料带中单侧不锈钢层厚度为整个复合料带的20%-45%。An elastic electrical contact composite material prepared by the method according to any one of claims 1-9, wherein the elastic electrical contact composite material is made of stainless steel/Cu two-layer or stainless steel/Cu/stainless steel three-layer composite material strip. In the two-layer composite strip, the thickness of the stainless steel layer is 20-80% of the thickness of the entire composite strip; in the three-layer composite strip, the thickness of the single-sided stainless steel layer is 20%-45% of the entire composite strip.
PCT/CN2018/115144 2017-11-13 2018-11-13 Elastic electrical contact composite material for replacing beryllium copper and preparation method therefor WO2019091483A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201711111730.9A CN107813558A (en) 2017-11-13 2017-11-13 A kind of resilient electrical contact composite for substituting beryllium copper and preparation method thereof
CN201711111730.9 2017-11-13

Publications (1)

Publication Number Publication Date
WO2019091483A1 true WO2019091483A1 (en) 2019-05-16

Family

ID=61609258

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2018/115144 WO2019091483A1 (en) 2017-11-13 2018-11-13 Elastic electrical contact composite material for replacing beryllium copper and preparation method therefor

Country Status (2)

Country Link
CN (1) CN107813558A (en)
WO (1) WO2019091483A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107813558A (en) * 2017-11-13 2018-03-20 温州宏丰金属基功能复合材料有限公司 A kind of resilient electrical contact composite for substituting beryllium copper and preparation method thereof
CN111098094A (en) * 2019-12-30 2020-05-05 深圳市鑫越新材料科技有限公司 Battery connecting material and processing technology thereof
CN113427854B (en) * 2021-07-02 2022-10-18 温州宏丰特种材料有限公司 Environment-friendly elastic functional composite material capable of replacing beryllium copper and preparation method and application thereof
CN114438367B (en) * 2022-01-21 2023-04-07 上海殷菲合金材料有限公司 Elastic electric contact composite material and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003266102A (en) * 2002-03-13 2003-09-24 Nippon Steel Corp Equipment and method for continuously heat-treating cold rolled sheet of grain-oriented silicon steel
CN102794300A (en) * 2012-09-04 2012-11-28 无锡银荣板业有限公司 Production method of 304 stainless steel and pure-copper cold compound coiled material
CN105489410A (en) * 2015-11-17 2016-04-13 温州新科特种材料有限公司 Cu-Al composite material, small breaker coil block and preparation method thereof
CN107813558A (en) * 2017-11-13 2018-03-20 温州宏丰金属基功能复合材料有限公司 A kind of resilient electrical contact composite for substituting beryllium copper and preparation method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102126112B (en) * 2011-03-16 2012-08-22 中南大学 Preparation method of electromagnetic shielding multi-layer composite material in electric vacuum device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003266102A (en) * 2002-03-13 2003-09-24 Nippon Steel Corp Equipment and method for continuously heat-treating cold rolled sheet of grain-oriented silicon steel
CN102794300A (en) * 2012-09-04 2012-11-28 无锡银荣板业有限公司 Production method of 304 stainless steel and pure-copper cold compound coiled material
CN105489410A (en) * 2015-11-17 2016-04-13 温州新科特种材料有限公司 Cu-Al composite material, small breaker coil block and preparation method thereof
CN107813558A (en) * 2017-11-13 2018-03-20 温州宏丰金属基功能复合材料有限公司 A kind of resilient electrical contact composite for substituting beryllium copper and preparation method thereof

Also Published As

Publication number Publication date
CN107813558A (en) 2018-03-20

Similar Documents

Publication Publication Date Title
WO2019091483A1 (en) Elastic electrical contact composite material for replacing beryllium copper and preparation method therefor
CN100560354C (en) A kind of production technology of composite nickel steel band
CN106132625B (en) The manufacturing method of metallic laminate
JP5025122B2 (en) ELECTRODE WIRE FOR SOLAR CELL AND METHOD FOR PRODUCING THE SAME
CN109435371B (en) High-strength copper-aluminum-copper composite board and preparation process thereof
CN101590495B (en) Method for preparing particle reinforced aluminum-matrix steel-backed composite board
CN107552564A (en) The hot-rolled production process of copper-aluminum composite board
CN101898435A (en) Copper-steel composite material and preparation method thereof
CN103084389A (en) Cold rolling titanium foil material process
CN101383406A (en) Battery lead wire and manufacturing method
CN105034526A (en) Manufacturing method for metal composite plate
CN106319370A (en) Medium-chromium ferrite stainless steel with excellent plasticity and high strength and manufacturing method of medium-chromium ferrite stainless steel
CN107227437A (en) Zinc-plated coil of strip finishing embossed technology
CN103981422B (en) 825 alloy pipe big distortion techniques
CN101791885A (en) Nickel metal composite material and manufacturing method thereof
CN101660096B (en) Copper-steel-copper composite material and preparation method thereof
CN105196640A (en) Preparation method for metal composite plate
JP5652568B1 (en) Manufacturing method of ferritic stainless steel foil for solar cell substrate
CN110434173A (en) A kind of TiMg laminar composite and differential temperature preparation method
CN102492908A (en) Manufacturing method for thin Zr4 alloy strip with special structure
JP5668709B2 (en) Surface-treated steel sheet for lithium ion battery case with excellent press formability and manufacturing method thereof
CN104988456B (en) A kind of production method of the very thin steel band of the double composite deposites of Cu Sn/Sn Au
CN113427854B (en) Environment-friendly elastic functional composite material capable of replacing beryllium copper and preparation method and application thereof
CN113477740A (en) Titanium-copper precise composite strip coil and preparation method thereof
KR100507829B1 (en) Manufacturing Method of Cu-Al-Stainless Steel Clad Plate

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 18877130

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 18877130

Country of ref document: EP

Kind code of ref document: A1