WO2019090811A1 - 一种耐高温红外辐射节能涂料及其制备方法 - Google Patents
一种耐高温红外辐射节能涂料及其制备方法 Download PDFInfo
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- WO2019090811A1 WO2019090811A1 PCT/CN2017/111983 CN2017111983W WO2019090811A1 WO 2019090811 A1 WO2019090811 A1 WO 2019090811A1 CN 2017111983 W CN2017111983 W CN 2017111983W WO 2019090811 A1 WO2019090811 A1 WO 2019090811A1
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D1/00—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/16—Halogen-containing compounds
- C08K2003/162—Calcium, strontium or barium halides, e.g. calcium, strontium or barium chloride
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2262—Oxides; Hydroxides of metals of manganese
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2265—Oxides; Hydroxides of metals of iron
- C08K2003/2272—Ferric oxide (Fe2O3)
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2289—Oxides; Hydroxides of metals of cobalt
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Definitions
- the invention relates to the field of chemical coatings, in particular to a high temperature resistant infrared radiation energy-saving coating and a preparation method thereof.
- High-temperature infrared radiation energy-saving coatings as a new energy-saving material on thermal processing equipment such as industrial furnaces, can not only achieve the effect of reducing fuel costs, but also provide good protection for furnace lining materials, prolong the service life of industrial furnaces, and reduce furnaces. Maintenance workload, therefore, has been widely used in high temperature furnaces.
- the existing coatings have the following disadvantages: 1. high cost; 2, complicated preparation process; 3, poor thermal shock resistance, poor matching between radiation effect and energy saving effect.
- the technical problem mainly solved by the invention is to provide a high temperature resistant infrared radiation energy-saving coating and a preparation method thereof, which can effectively solve the above problems.
- a technical solution adopted by the present invention is to provide a high temperature resistant infrared radiation energy-saving coating, comprising the following components: 60-80 parts of functional filler, 3-5 parts of functional auxiliary, 50 ⁇ bond emulsion 50 ⁇ 100 parts; wherein the functional filler comprises SiO 2 , MnO 2 , Fe 2 O 3 , Co 2 O 3 , CaCO 3 , B 6 Si and CaF 2 .
- the mass ratio of the SiO 2 , MnO 2 , Fe 2 O 3 , Co 2 O 3 , CaCO 3 , B 6 Si and CaF 2 is 3 to 5:5 to 8:4. ⁇ 6:2 ⁇ 3:1 ⁇ 3:1 ⁇ 1.5:0.5 ⁇ 1.5.
- the functional adjuvant comprises at least one of a dispersant, a thickener, and an antioxidant.
- the bond emulsion comprises a sol, a nanofiller and an aqueous acrylic emulsion in a mass ratio of from 10 to 15:3 to 5:1 to 5.
- the sol comprises a silica sol, an aluminum sol and a zirconium sol mixed in any ratio.
- the nanofiller comprises nano titanium dioxide and nano silicon dioxide in a mass ratio of 2 to 3:3 to 5.
- another technical solution adopted by the present invention is to provide a method for preparing a high temperature resistant infrared radiation energy-saving coating, comprising the following steps:
- the functional filler which is press-formed in the step (1) is sintered in a sintering furnace to obtain a solid solution, and then cooled at room temperature;
- the solid solution cooled in the step (2) is pulverized into a powder having a certain particle diameter, and then stirred and mixed with a formula amount of the functional auxiliary agent and the binding emulsion;
- the mixture obtained in the step (3) is ball milled and then vacuum dried to a viscosity of 1/3 to 1/2 of the viscosity of the mixture in the step (3), that is, the resistance High-temperature infrared radiation energy-saving coatings.
- the particle size is 50-500 ⁇ m; In the step (3), the particle diameter is 5 to 50 ⁇ m.
- the sintering process conditions are: a temperature of 1500 to 1800 ° C, and a time of 1 to 1.5 h.
- the ball milling time is 1 to 3 hours
- the vacuum drying conditions are: a vacuum degree of 0.5 to 0.8 MPa, and a temperature of 70 to 85 °C.
- the invention has the beneficial effects that the invention relates to a high-temperature resistant infrared radiation energy-saving coating, which is prepared by scientific formula design, especially the material selection design of the functional filler, combined with the first mixing and pressing, then sintering into a solid solution, and finally the bonding and mixing preparation method.
- a high-temperature resistant infrared radiation energy-saving coating which is prepared by scientific formula design, especially the material selection design of the functional filler, combined with the first mixing and pressing, then sintering into a solid solution, and finally the bonding and mixing preparation method.
- the thermal shock resistance of the coating is improved, and on the other hand, the radiation effect between the coating and the energy-saving effect are achieved to achieve high efficiency matching, and the energy-saving effect is achieved.
- the invention relates to a high temperature resistant infrared radiation energy-saving coating, comprising the following components: 60 parts of functional filler, 3 parts of functional auxiliary agent and 50 parts of bonding emulsion; wherein the functional filler comprises a mass ratio of 3:5:4:2:1. ⁇ 3:1:0.5 of SiO 2 , MnO 2 , Fe 2 O 3 , Co 2 O 3 , CaCO 3 , B 6 Si and CaF 2 .
- the functional adjuvant includes at least one of a dispersant, a thickener, and an antioxidant.
- the bond emulsion includes a sol, a nanofiller, and an aqueous acrylic emulsion in a mass ratio of 10:3:1.
- the sol comprises a silica sol, an aluminum sol and a zirconium sol mixed in any ratio.
- the nanofiller includes nano titanium dioxide and nano silicon dioxide in a mass ratio of 2:3.
- the preparation method of the above high temperature resistant infrared radiation energy-saving coating comprises the following steps:
- the solid solution cooled in the step (2) is pulverized into a powder having a particle diameter of 5 to 50 ⁇ m, and then stirred and mixed with a formula amount of the functional auxiliary agent and the binding emulsion;
- the mixture obtained in the step (3) is ball milled for 1 to 3 hours to be mixed, and then vacuum dried to a viscosity of 0.5 to 0.8 MPa at a temperature of 70 to 85 ° C.
- the 1/3 of the viscosity of the initial mixture in the step (3) is the high temperature infrared radiation energy-saving paint.
- the invention relates to a high temperature resistant infrared radiation energy-saving coating, comprising the following components: 80 parts of functional filler, 5 parts of functional auxiliary agent, 100 parts of bonding emulsion; wherein the functional filler comprises mass ratio of 5:8:6:3:3 : 1.5: 1.5 of SiO 2 , MnO 2 , Fe 2 O 3 , Co 2 O 3 , CaCO 3 , B 6 Si and CaF 2 .
- the functional adjuvant includes at least one of a dispersant, a thickener, and an antioxidant.
- the bond emulsion comprises a sol, a nanofiller and an aqueous acrylic emulsion in a mass ratio of 15:5:5.
- the sol comprises a silica sol, an aluminum sol and a zirconium sol mixed in any ratio.
- the nanofiller includes nano titanium dioxide and nano silicon dioxide in a mass ratio of 3:5.
- the preparation method of the above high temperature resistant infrared radiation energy-saving coating comprises the following steps:
- the solid solution cooled in the step (2) is pulverized into a powder having a particle diameter of 5 to 50 ⁇ m, and then stirred and mixed with a formula amount of the functional auxiliary agent and the binding emulsion;
- step (3) Ball milling and drying: the mixture obtained in the step (3) is ball milled for 1 to 3 hours to be mixed, and then vacuum dried to a viscosity of 0.5 to 0.8 MPa at a temperature of 70 to 85 ° C.
- the viscosity of the initial mixture in step (3) is 1/2, which is the high temperature infrared radiation energy-saving coating.
- the above coating is coated on the outer surface of the boiler water wall tube of material 20# steel with a thickness of 80-100 ⁇ m, naturally dried for 24 hours, placed in a muffle furnace, heated to 800 ° C and kept for 30 minutes, and then the boiler is put into use.
- energy consumption can be saved by more than 35% under the same conditions.
- the coating is repeatedly sintered more than 30 times under the above conditions, the coating performance remains stable; the thermal shock resistance of the coating is good, and the matching between the radiation effect and the energy saving effect is good, and the effect of high efficiency and energy saving can be achieved.
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Abstract
Description
Claims (10)
- 一种耐高温红外辐射节能涂料,其特征在于,包括如下组分:功能填料60~80份、功能助剂3~5份、粘结乳液50~100份;其中,所述功能填料包括SiO2、MnO2、Fe2O3、Co2O3、CaCO3、B6Si和CaF2。
- 根据权利要求1所述的耐高温红外辐射节能涂料,其特征在于,所述SiO2、MnO2、Fe2O3、Co2O3、CaCO3、B6Si和CaF2的质量比为3~5:5~8:4~6:2~3:1~3:1~1.5:0.5~1.5。
- 根据权利要求1所述的耐高温红外辐射节能涂料,其特征在于,所述功能助剂包括分散剂、增稠剂、抗氧化剂中的至少一种。
- 根据权利要求1所述的耐高温红外辐射节能涂料,其特征在于,所述粘结乳液包括质量比为10~15:3~5:1~5的溶胶、纳米填料和水性丙烯酸乳液。
- 根据权利要求4所述的耐高温红外辐射节能涂料,其特征在于,所述溶胶包括以任意比例混合的硅溶胶、铝溶胶和锆溶胶。
- 根据权利要求4所述的耐高温红外辐射节能涂料,其特征在于,所述纳米填料包括质量比为2~3:3~5的纳米二氧化钛和纳米二氧化硅。
- 一种如权利要求1-6任一项所述的耐高温红外辐射节能涂料的制备方法,其特征在于,包括如下步骤:(1)混合压制:将所述配方量的功能填料称量后,先置于球磨机中研磨至一定粒径,再用压制机压制成型;(2)烧结:将步骤(1)中压制成型的功能填料置于烧结炉中烧结得到固溶体,再室温冷却;(3)研磨混合:将步骤(2)中冷却后的固溶体粉碎成一定粒径的粉体,然后与配方量的功能助剂和粘结乳液搅拌混匀;(4)球磨并干燥:将步骤(3)中得到的混合物料球磨混匀,然后再真空干燥至粘度为步骤(3)中混合物料粘度的1/3~1/2,即为所述耐高温红外辐射节能涂料。
- 根据权利要求7所述的耐高温红外辐射节能涂料的制备方法,其特征在于,所述步骤(1)中,所述粒径为50~500μm;所述步骤(3)中,所述粒径为5~50μm。
- 根据权利要求7所述的耐高温红外辐射节能涂料的制备方法,其特征在于,所述步骤(2)中,所述烧结的工艺条件为:温度1500~1800℃,时间为1~1.5h。
- 根据权利要求7所述的耐高温红外辐射节能涂料的制备方法,其特征在于,所述步骤(4)中,所述球磨的时间为1~3h,所述真空干燥的条件为:真空度0.5~0.8MPa,温度70~85℃。
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CN111004029B (zh) * | 2019-12-17 | 2021-04-13 | 河北弘华节能科技有限公司 | 一种用于高温炉窑远红外节能型辐射涂料 |
CN115521647A (zh) * | 2022-10-25 | 2022-12-27 | 江苏创仕澜传输科技有限公司 | 一种红外烧结涂层及其制备方法 |
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