WO2019085882A1 - Non-tapered gear differential - Google Patents

Non-tapered gear differential Download PDF

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Publication number
WO2019085882A1
WO2019085882A1 PCT/CN2018/112604 CN2018112604W WO2019085882A1 WO 2019085882 A1 WO2019085882 A1 WO 2019085882A1 CN 2018112604 W CN2018112604 W CN 2018112604W WO 2019085882 A1 WO2019085882 A1 WO 2019085882A1
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Prior art keywords
planetary
planet
row
rows
gear
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PCT/CN2018/112604
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French (fr)
Chinese (zh)
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罗灿
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罗灿
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Priority to CN201880003532.7A priority Critical patent/CN109891130B/en
Publication of WO2019085882A1 publication Critical patent/WO2019085882A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/06Differential gearings with gears having orbital motion
    • F16H48/10Differential gearings with gears having orbital motion with orbital spur gears
    • F16H48/11Differential gearings with gears having orbital motion with orbital spur gears having intermeshing planet gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H48/00Differential gearings
    • F16H48/38Constructional details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/037Gearboxes for accommodating differential gearings

Definitions

  • the invention relates to a planetary gear differential, in particular to a differential of a non-bevel gear planetary row structure of two structural forms.
  • the traditional method is to install a differential to accommodate this difference in speed.
  • the differential is usually a bevel gear planetary differential.
  • the bevel gear planetary differential has a large volume and complicated processing. Motor vehicles require a new planetary gear differential.
  • the ordinary cylindrical gear planetary row generally consists of two central wheels (one sun gear, one inner ring gear) and one planet carrier with planet gears.
  • the meshing arrangement of the three components determines the planetary row type.
  • the inner side of the planetary wheel meshes with the sun gear, and the planetary gear meshes with the inner ring gear.
  • the single-layer planetary carrier with a single-layer planetary gear is a double-layered planetary carrier with two layers of planetary gears that mesh with each other. Planetary platoon.
  • the planetary row can be omitted without setting a center wheel (sun gear or ring gear).
  • the rows of planet rows are interconnected to form a planetary row structure.
  • the invention is to solve the problem that the differential of the existing motor vehicle is a bevel gear planetary differential, which has the advantages of large volume and complicated processing, and provides a non-bevel gear with a planetary row structure, small volume and simple processing. Differential.
  • the non-bevel gear differential of the present invention is coupled to the input end and the output end, wherein the differential includes two planetary rows, each planetary row including a sun gear and a planet carrier with planet wheels, Set the inner ring gear; the connection between the two planetary rows is a star connection, the star connection is to a plurality of planetary rows, so that the number of planetary wheels of each planetary row is the same, and the size of each planetary row is adjusted, and some are enlarged.
  • Some ratios are reduced until the distance between the axis of one of the planets in the planetary rows is equal to the axis of the planetary row; a certain planetary gear of a row of planetary rows and a certain planetary axle of an adjacent planetary row
  • the heart is aligned, such that the ones of the planets participating in the connection have the same speed, and the planets participating in the connection have another identical speed; such planetary connections are called star connections of the planets. .
  • the invention has the following two structural forms:
  • Structural form 1 Set two planetary rows, the first planetary row and the second planetary row are single-layer planetary rows, the gear modules in the two planetary rows do not have to be equal; each planetary row includes one sun gear, one Planetary carrier with planetary gears, without inner ring gear, sun gear meshing with planetary gears; equalizing the number of planetary gear sets of two planetary rows, adjusting the size of two planetary rows until two planetary single-layer planetary axles The distance from the center of the planet to the axis of the planet is equal; a star connection is placed between the planet wheels of the two planet rows, and the two planet rows form the planetary row structure of the structural form one. Let the number of sun gears in the No.
  • the structural form 1 of the differential is characterized by the number of teeth in the number one planet row, the number of single-plane planetary gears in the first planetary row, the number of teeth in the second planetary row, and the number of teeth in the single-plane planetary row of the first planetary row.
  • the second planetary row sun gear is used as the input terminal to connect the input end; the first planetary row sun gear is used as the first output connecting end, the planet carrier is used as the second output connecting end, and the two output connecting ends are connected to the two output ends.
  • the non-cone gear differential structure form 1 is formed, see Fig. 1.
  • the second structural form is: two planet rows are arranged, the first planet is a double-layered planetary row, and the second planet is a single-layer planetary row.
  • the gear modules in the two planetary rows are not necessarily equal; each planetary row Including a sun gear, a planet carrier with planet wheels, no inner ring gear, the sun gear meshes with the planet wheels; equalizes the number of planet wheels of the two planet rows, and adjusts the size of the two planet rows until the number one
  • the distance from the outer planet axis of the planet to the axis of the planetary row is equal to the distance from the axis of the single-plane planetary wheel to the axis of the planetary row; the outer planet of the first planet and the single-plane planetary of the second planet
  • the star connection is set up, and the two planetary rows form the planetary row structure of the structural form 2.
  • the number of sun gears in the No. 1 planetary platoon be Nz
  • the number of teeth of the sun gear be Zz
  • the number of teeth of the outer planetary gears indirectly meshed with the inner gear by the inner planetary gears is Xz
  • the speed of the sun gear in the second planetary platoon is Ny
  • the sun The number of teeth is Zy
  • the number of single-plane planetary gears meshed with the sun gear is Xy
  • the planetary frame rotation speed of both planetary rows is Nj.
  • the structural form 2 of the speed governor is characterized by the number of teeth of the No. 1 planetary row, the number of teeth of the outer planet of the No. 1 planet, the number of teeth of the No. 2 planetary row, and the number of the number of teeth of the No. 2 planetary row.
  • the input end is a transmission shaft, a transmission gear, a transmission bevel gear, and the like after the power source or the power source
  • the output end is a transmission shaft, a transmission half shaft, a universal joint, and the like before the left and right driving wheels or the driving wheels.
  • the transmission process of the non-bevel gear differential of the present invention is similar to the transmission process of the bevel gear planetary differential, and the rotational speed characteristic and the torque characteristic of an input connection end and two output connection ends when distributing power and providing differential speed are also similar.
  • the input connection speed is equal to the speed of the two output connections.
  • the increment of the rotation speed of one output connection corresponds to the negative increment of the same magnitude of the rotation of the other output connection.
  • Planetary differentials when the number of planetary wheels is constant, when it is necessary to increase the rated torque, usually by increasing the gear modulus of the component and increasing the tooth width.
  • the adjustment range for increasing the gear modulus is limited, and the expansion of the rated torque mainly depends on the method of increasing the tooth width.
  • the increase in the tooth width of the conventional bevel gear planetary differential means that the diameter is increased simultaneously in the three directions of the x, y, and z axes, and thus the volume increase is large when the same rated torque is expanded. And the bevel gear planetary row processing is complicated.
  • the non-bevel gear differential of the present invention is a non-bevel gear planetary row structure, and the gears in the planetary row structure adopt parallel gears, such as ordinary cylindrical gears, cylindrical helical gears, ordinary circular gears, circular helical gears and the like.
  • Non-bevel gear planetary differentials increase the tooth width only by increasing the length dimension parallel to the output shaft, and the volume increase is smaller when the same rated torque is increased.
  • the non-bevel gear planetary row processing is relatively simple. Therefore, the present invention is advantageous in that the non-bevel gear differential is small in size and simple in processing.
  • 1 is a schematic structural view of a non-bevel gear differential of a non-bevel gear differential of the present invention, and is also a schematic view of Embodiment 1 of the present invention.
  • 1 is the No. 2 planet row sun gear
  • 2 is the planet carrier
  • 3 is the No. 1 planet row sun gear
  • 4 is the input bevel gear.
  • FIG. 2 is a schematic structural view of a non-bevel gear differential of the present invention, and is a schematic view of Embodiment 2 of the present invention.
  • 1 is the planet carrier
  • 2 is the number one planet row sun wheel
  • 3 is the second planet row sun gear
  • 4 is the input bevel gear.
  • the planetary row and the input bevel gear are shown in the half-frame structure diagram according to the industry practice.
  • the input end is indicated by the input arrow and the output end is indicated by the output arrow.
  • the components in the figure only show the structural relationship and do not reflect the true size.
  • Embodiment 1 Structure of a non-bevel gear differential of the present invention
  • a non-bevel gear differential is also Embodiment 1 of the present invention.
  • Two planetary rows are arranged.
  • the first planetary row and the second planetary row are single-layer planetary rows.
  • the gear modules in the two planetary rows do not have to be equal; each planetary row includes a sun gear and a planetary gear.
  • Planet carrier no inner ring gear is set, the sun gear meshes with the planet gears; the number of planet wheelsets of the two planet rows is equal, and the size of the two planet rows is adjusted until the two planets are single-layer planetary wheel axles to the planetary row
  • the distance between the axes is equal; a star connection is provided between the single-plane planetary wheels of the two planetary rows, and the two planetary rows form a planetary row structure of the structural form one.
  • the non-bevel gear differential of the first embodiment is characterized by the number of teeth of the first planetary row, the number of single-plane planetary gears of the first planetary row, the number of teeth of the second planetary row, and the number of single-plane planetary gears of the first planetary row.
  • the second planetary row sun gear (1) is used as the input connection terminal to connect the input end; the first planetary row sun gear (3) is used as the first output connection end, and the planet carrier (2) is used as the second output connection end, two The output connecting end is connected to each of the two output ends to form the first structural form of the non-bevel gear differential of the first embodiment.
  • the input is illustrated as a longitudinal input arrow and the input is connected to the input connection via an input bevel gear (4).
  • the input and input connections are instead connected via the input slewing gear, as is the case when the engine is a transverse front drive. According to its equation of motion, when the load torque of the two output connections is equalized, the input link speed is equal to the speed of the two output terminals.
  • Embodiment 2 Structure of the non-bevel gear differential of the present invention
  • Two non-bevel gear differentials are also Embodiment 2 of the present invention.
  • Set two planetary platoons the first planet is a double-decker planetary platoon, and the second planet is a single-layer planetary platoon.
  • the gear modules in the two planetary volleys do not have to be equal; each planetary platoon includes a sun gear.
  • the number of the sun gear (2) in the first planetary row be Nz
  • the speed of the sun gear (3) in the second planetary row be Ny
  • the speed of the planet carrier (1) of the two planetary rows be Nj.
  • set the number of teeth of the second row of planets (3) to Zy 22
  • the structural form 2 of the speed governor is characterized by the number of teeth of the No. 1 planetary row, the number of teeth of the outer planet of the No. 1 planet, the number of teeth of the No. 2 planetary row, and the number of the number of teeth of the No. 2 planetary row.
  • the planet carrier (1) is used as the input connection terminal to connect the input terminal; the first planet row sun gear (2) is used as the first output connection end, and the second planet row sun gear (3) is used as the second output connection terminal, two The output terminals are connected to the two output terminals to form a non-bevel gear differential structure.
  • the input is illustrated as a longitudinal input arrow, and the input is connected to the input connection via an input bevel gear (4). If the input input shaft is lateral, the input and input connections are instead connected via the input slewing gear, as is the case when the engine is a transverse front drive. According to its equation of motion, when the load torque of the two output connections is equalized, the input link speed is equal to the speed of the two output terminals.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Retarders (AREA)
  • Structure Of Transmissions (AREA)

Abstract

A non-tapered gear differential has two structures. In the first structure, two single-layer planet gearsets are arranged, and each of them is not provided with annular gears. The planet gearsets are in start connection. A second planet gearset sun gear serving as an input connection end is connected to an input end; a first planet gearset sun gear serving as a first output connection end and a planet carrier serving as a second output connection end are separately connected to one output end. In the second structure, a double-layer planet gearset and a single-layer planet gearset are arranged, and each of them is not provided with annular gears. The planet gearsets are in start connection. A planet carrier serving as an input connection end is connected to an input end; a first planet gearset sun gear serving as a first output connection end and a second planet gearset sun gear serving as a second output connection end are separately connected to one output end.

Description

非锥齿轮差速器Non-bevel gear differential 技术领域Technical field
本发明涉及一种行星齿轮差速器,具体为两种结构形式的非锥齿轮行星排结构的差速器。The invention relates to a planetary gear differential, in particular to a differential of a non-bevel gear planetary row structure of two structural forms.
背景技术Background technique
机动车辆在行驶过程中,由于转弯的原因、由于路面的差异、由于车轮的差异,各驱动轮的转速不会完全相同。为避免造成车轮滑移、滑转。传统方法是安装差速器来适应这种转速的不同。差速器通常用锥齿轮行星排差速器。锥齿轮行星排差速器体积较大、加工复杂。机动车辆需要新的行星齿轮差速器。During the running of the motor vehicle, the rotational speed of each driving wheel will not be exactly the same due to the turning, the difference in the road surface, and the difference in the wheels. To avoid causing the wheels to slip and slip. The traditional method is to install a differential to accommodate this difference in speed. The differential is usually a bevel gear planetary differential. The bevel gear planetary differential has a large volume and complicated processing. Motor vehicles require a new planetary gear differential.
普通圆柱齿轮行星排一般由两个中心轮(一个太阳轮、一个内齿圈)与一个带行星轮的行星架三个部件组成,三个部件的啮合排列关系决定行星排种类。行星轮对内与太阳轮啮合,行星轮对外与内齿圈啮合,一般情况下行星架带单层行星轮的是单层星行星排,行星架带相互啮合的两层行星轮的是双层星行星排。当结构需要时,行星排可以省略不设置一个中心轮(太阳轮或者内齿圈)。多排行星排相互连接构成行星排结构。The ordinary cylindrical gear planetary row generally consists of two central wheels (one sun gear, one inner ring gear) and one planet carrier with planet gears. The meshing arrangement of the three components determines the planetary row type. The inner side of the planetary wheel meshes with the sun gear, and the planetary gear meshes with the inner ring gear. In general, the single-layer planetary carrier with a single-layer planetary gear is a double-layered planetary carrier with two layers of planetary gears that mesh with each other. Planetary platoon. When the structure requires it, the planetary row can be omitted without setting a center wheel (sun gear or ring gear). The rows of planet rows are interconnected to form a planetary row structure.
发明内容Summary of the invention
本发明所要解决的就是现有机动车辆的差速器为锥齿轮行星排差速器,体积较大、加工复杂的问题,提供一种采用行星排结构、体积较小、加工简单的非锥齿轮差速器。The invention is to solve the problem that the differential of the existing motor vehicle is a bevel gear planetary differential, which has the advantages of large volume and complicated processing, and provides a non-bevel gear with a planetary row structure, small volume and simple processing. Differential.
本发明的非锥齿轮差速器,与输入端和输出端连接,其特征在于该差速器包括两个行星排,每个行星排包括一个太阳轮和一个带有行星轮的行星架,不设置内齿圈;两个行星排之间的连接方式为星连接,星连接即对多个行星排,使各行星排的行星轮组数目相同,调整各行星排尺寸大小,有的等比放大、有的等比缩小,直至各行星排中某一层行星轮轴心到行星排轴心的距离都相等;把一排行星排的某一层行星轮与相邻行星排的某一层行星轮轴心对齐相连接,这样的连接使参与连接的各某一层行星轮拥有相同的转速,参与连接的各个行星架拥有另一相同的转速;这样的行星排间连接,称为行星排的星连接。The non-bevel gear differential of the present invention is coupled to the input end and the output end, wherein the differential includes two planetary rows, each planetary row including a sun gear and a planet carrier with planet wheels, Set the inner ring gear; the connection between the two planetary rows is a star connection, the star connection is to a plurality of planetary rows, so that the number of planetary wheels of each planetary row is the same, and the size of each planetary row is adjusted, and some are enlarged. Some ratios are reduced until the distance between the axis of one of the planets in the planetary rows is equal to the axis of the planetary row; a certain planetary gear of a row of planetary rows and a certain planetary axle of an adjacent planetary row The heart is aligned, such that the ones of the planets participating in the connection have the same speed, and the planets participating in the connection have another identical speed; such planetary connections are called star connections of the planets. .
本发明有以下两种结构形式:The invention has the following two structural forms:
结构形式一:设置两个行星排,一号行星排、二号行星排均为单层星行星排,两个行星排中的齿轮模数不必须相等;每个行星排包括一个太阳轮、一个带行星轮的行星架,不设置内齿圈,太阳轮与行星轮啮合;使两个行星排的行星轮组数目相等,调节两个行星排的尺寸大小,直至两个行星排单层行星轮轴心到行星排轴心的距离相等;在两个行星排的行星轮之间设置星连接,两个行星排就构成结构形式一的行星排结构。设一号行星排中太阳轮转速为 Nz,太阳轮齿数为Zz,与太阳轮啮合的行星轮齿数为Xz;设二号行星排中太阳轮转速为Ny,太阳轮齿数为Zy,与太阳轮啮合的行星轮齿数为Xy,两个行星排的行星架转速均为Nj。解方程组可知,该结构形式一行星排结构服从运动方程Nz-Zy*Xz/(Zz*Xy)*Ny=(1-Zy*Xz/(Zz*Xy))*Nj,本发明非锥齿轮差速器的结构形式一的特征为:一号行星排太阳轮齿数、一号行星排单层行星轮齿数与二号行星排太阳轮齿数、一号行星排单层行星轮齿数的取值使得Zy*Xz/(Zz*Xy)=2.0,使其运动方程为Nz-2*Ny=(1-2)*Nj,即Nz+Nj=2*Ny。以二号行星排太阳轮作为输入连接端连接输入端;以一号行星排太阳轮作为第一输出连接端,以行星架作为第二输出连接端,两个输出连接端各连接两个输出端,就形成非锥齿轮差速器结构形式一,参见图1。Structural form 1: Set two planetary rows, the first planetary row and the second planetary row are single-layer planetary rows, the gear modules in the two planetary rows do not have to be equal; each planetary row includes one sun gear, one Planetary carrier with planetary gears, without inner ring gear, sun gear meshing with planetary gears; equalizing the number of planetary gear sets of two planetary rows, adjusting the size of two planetary rows until two planetary single-layer planetary axles The distance from the center of the planet to the axis of the planet is equal; a star connection is placed between the planet wheels of the two planet rows, and the two planet rows form the planetary row structure of the structural form one. Let the number of sun gears in the No. 1 planetary row be Nz, the number of teeth in the sun gear be Zz, and the number of teeth of the planetary gear meshing with the sun gear be Xz; the number of sun gears in the No. 2 planetary row is Ny, the number of sun gear teeth is Zy, and the sun gear The number of meshed planetary gear teeth is Xy, and the planetary carrier speeds of both planetary rows are Nj. Solving the equations, the structure of a planetary row structure obeys the equation of motion Nz-Zy*Xz/(Zz*Xy)*Ny=(1-Zy*Xz/(Zz*Xy))*Nj, the non-bevel gear of the present invention The structural form 1 of the differential is characterized by the number of teeth in the number one planet row, the number of single-plane planetary gears in the first planetary row, the number of teeth in the second planetary row, and the number of teeth in the single-plane planetary row of the first planetary row. Zy*Xz/(Zz*Xy)=2.0, such that the equation of motion is Nz-2*Ny=(1-2)*Nj, ie Nz+Nj=2*Ny. The second planetary row sun gear is used as the input terminal to connect the input end; the first planetary row sun gear is used as the first output connecting end, the planet carrier is used as the second output connecting end, and the two output connecting ends are connected to the two output ends. The non-cone gear differential structure form 1 is formed, see Fig. 1.
结构形式二为:设置两个行星排,一号行星排为双层星行星排、二号行星排为单层星行星排,两个行星排中的齿轮模数不必须相等;每个行星排包括一个太阳轮、一个带行星轮的行星架,不设置内齿圈,太阳轮与行星轮啮合;使两个行星排的行星轮组数目相等,调节两个行星排的尺寸大小,直至一号行星排外层行星轮轴心到行星排轴心的距离与二号行星排单层行星轮轴心到行星排轴心的距离相等;在一号行星排外层行星轮与二号行星排单层行星轮之间设置星连接,两个行星排就构成结构形式二的行星排结构。设一号行星排中太阳轮转速为Nz,太阳轮齿数为Zz,通过内层行星轮与太阳轮间接啮合的外层行星轮齿数为Xz;设二号行星排中太阳轮转速为Ny,太阳轮齿数为Zy,与太阳轮啮合的单层行星轮齿数为Xy,两个行星排的行星架转速均为Nj。解方程组可知,该结构形式二行星排结构服从运动方程Nz+Zy*Xz/(Zz*Xy)*Ny=(1+Zy*Xz/(Zz*Xy))*Nj,该非锥齿轮差速器的结构形式二的特征为:一号行星排太阳轮齿数、一号行星排外层行星轮齿数与二号行星排太阳轮齿数、二号行星排单层行星轮齿数的取值使得Zy*Xz/(Zz*Xy)=1.0,使其运动方程为Nz+1*Ny=(1+1)*Nj,即Nz+Ny=2*Nj。以行星架作为输入连接端连接输入端;以一号行星排太阳轮作为第一输出连接端,以二号行星排太阳轮作为第二输出连接端,两个输出连接端各连接两个输出端;就形成非锥齿轮差速器结构形式二,参见图2。The second structural form is: two planet rows are arranged, the first planet is a double-layered planetary row, and the second planet is a single-layer planetary row. The gear modules in the two planetary rows are not necessarily equal; each planetary row Including a sun gear, a planet carrier with planet wheels, no inner ring gear, the sun gear meshes with the planet wheels; equalizes the number of planet wheels of the two planet rows, and adjusts the size of the two planet rows until the number one The distance from the outer planet axis of the planet to the axis of the planetary row is equal to the distance from the axis of the single-plane planetary wheel to the axis of the planetary row; the outer planet of the first planet and the single-plane planetary of the second planet The star connection is set up, and the two planetary rows form the planetary row structure of the structural form 2. Let the number of sun gears in the No. 1 planetary platoon be Nz, the number of teeth of the sun gear be Zz, and the number of teeth of the outer planetary gears indirectly meshed with the inner gear by the inner planetary gears is Xz; the speed of the sun gear in the second planetary platoon is Ny, the sun The number of teeth is Zy, the number of single-plane planetary gears meshed with the sun gear is Xy, and the planetary frame rotation speed of both planetary rows is Nj. Solving the equations, the structure of the second planetary row structure obeys the equation of motion Nz+Zy*Xz/(Zz*Xy)*Ny=(1+Zy*Xz/(Zz*Xy))*Nj, the non-bevel gear difference The structural form 2 of the speed governor is characterized by the number of teeth of the No. 1 planetary row, the number of teeth of the outer planet of the No. 1 planet, the number of teeth of the No. 2 planetary row, and the number of the number of teeth of the No. 2 planetary row. Zy* Xz / (Zz * Xy) = 1.0, such that the equation of motion is Nz + 1 * Ny = (1 + 1) * Nj, that is, Nz + Ny = 2 * Nj. The planet carrier is used as the input connection terminal to connect the input end; the first planetary row sun gear is used as the first output connection end, the second planetary row sun gear is used as the second output connection end, and the two output connection ends are connected to the two output terminals. The second form of the non-bevel gear differential is formed, see Figure 2.
所述输入端为动力源或动力源之后的传动轴、传动齿轮、传动锥齿轮等,所述输出端为左右驱动轮或驱动轮之前的传动轴、传动半轴、万向节等。The input end is a transmission shaft, a transmission gear, a transmission bevel gear, and the like after the power source or the power source, and the output end is a transmission shaft, a transmission half shaft, a universal joint, and the like before the left and right driving wheels or the driving wheels.
本发明非锥齿轮差速器的传动过程与锥齿轮行星排差速器的传动过程类似,一个输入连接端与两个输出连接端在分配动力、提供差速时的转速特性、转矩特性也类似。当两个输出端的负载转矩均衡时,输入连接端转速与两个输出连接端转速相等。当两个输出端的负载转矩不均衡时,输入连接端转速无变化,一个输出连接端转速的增量,对应另一个输出连接端转速的相同大小值的负增量。The transmission process of the non-bevel gear differential of the present invention is similar to the transmission process of the bevel gear planetary differential, and the rotational speed characteristic and the torque characteristic of an input connection end and two output connection ends when distributing power and providing differential speed are also similar. When the load torque of the two outputs is equalized, the input connection speed is equal to the speed of the two output connections. When the load torque of the two outputs is unbalanced, there is no change in the speed of the input connection, and the increment of the rotation speed of one output connection corresponds to the negative increment of the same magnitude of the rotation of the other output connection.
行星排差速器,在行星轮组数目不变的条件下,当需要扩大额定转矩时,通常通过增大部件的齿轮模数和增加齿宽这两种方法。增加齿轮模数的调节范围有限,扩大额定转矩主要依靠增加齿宽的方法。传统锥齿轮行星排差速器增加齿宽就意味着在x、y、z轴三个方向同时加大直径尺寸,因而扩大同样的额定转矩时体积增加较大。且锥齿轮行星排加工复杂。本发明非锥齿轮差速器为非锥齿轮行星排结构,其行星排结构中的齿轮采用平行齿轮,例如普通圆柱齿轮、圆柱斜齿轮、普通圆弧齿轮、圆弧斜齿轮等。非锥齿轮行星排差速器增加齿宽只是在平行于输出轴方向增加长度尺寸,扩大同样的额定转矩时体积增加较小。且非锥齿轮行星排加工相对简单。所以本发明有益之处是非锥齿轮差速器体积较小、加工简单。Planetary differentials, when the number of planetary wheels is constant, when it is necessary to increase the rated torque, usually by increasing the gear modulus of the component and increasing the tooth width. The adjustment range for increasing the gear modulus is limited, and the expansion of the rated torque mainly depends on the method of increasing the tooth width. The increase in the tooth width of the conventional bevel gear planetary differential means that the diameter is increased simultaneously in the three directions of the x, y, and z axes, and thus the volume increase is large when the same rated torque is expanded. And the bevel gear planetary row processing is complicated. The non-bevel gear differential of the present invention is a non-bevel gear planetary row structure, and the gears in the planetary row structure adopt parallel gears, such as ordinary cylindrical gears, cylindrical helical gears, ordinary circular gears, circular helical gears and the like. Non-bevel gear planetary differentials increase the tooth width only by increasing the length dimension parallel to the output shaft, and the volume increase is smaller when the same rated torque is increased. And the non-bevel gear planetary row processing is relatively simple. Therefore, the present invention is advantageous in that the non-bevel gear differential is small in size and simple in processing.
附图说明DRAWINGS
图1为本发明非锥齿轮差速器的结构形式一非锥齿轮差速器结构简图,也是本发明实施例1示意图。图中1为二号行星排太阳轮,2为行星架,3为一号行星排太阳轮,4为输入锥齿轮。1 is a schematic structural view of a non-bevel gear differential of a non-bevel gear differential of the present invention, and is also a schematic view of Embodiment 1 of the present invention. In the figure, 1 is the No. 2 planet row sun gear, 2 is the planet carrier, 3 is the No. 1 planet row sun gear, and 4 is the input bevel gear.
图2为本发明非锥齿轮差速器的结构形式二非锥齿轮差速器结构简图,也是本发明实施例2示意图。图中1为行星架,2为一号行星排太阳轮,3为二号行星排太阳轮,4为输入锥齿轮。2 is a schematic structural view of a non-bevel gear differential of the present invention, and is a schematic view of Embodiment 2 of the present invention. In the figure, 1 is the planet carrier, 2 is the number one planet row sun wheel, 3 is the second planet row sun gear, and 4 is the input bevel gear.
图中行星排、输入锥齿轮按行业惯例以半幅结构简图示意,输入端以输入箭头示意,输出端以输出箭头示意。图中各部件只示意结构关系,未反映真实尺寸。In the figure, the planetary row and the input bevel gear are shown in the half-frame structure diagram according to the industry practice. The input end is indicated by the input arrow and the output end is indicated by the output arrow. The components in the figure only show the structural relationship and do not reflect the true size.
具体实施方式Detailed ways
实施例1:本发明非锥齿轮差速器的结构形式一非锥齿轮差速器,也是本发明实施例1。设置两个行星排,一号行星排、二号行星排均为单层星行星排,两个行星排中的齿轮模数不必须相等;每个行星排包括一个太阳轮、一个带行星轮的行星架,不设置内齿圈,太阳轮与行星轮啮合;使两个行星排的行星轮组数目相等,调节两个行星排的尺寸大小,直至两个行星排单层行星轮轴心到行星排轴心的距离相等;在两个行星排的单层行星轮之间设置星连接,两个行星排就构成结构形式一的行星排结构。设一号行星排中太阳轮(3)转速为Nz,二号行星排中太阳轮(1)转速为Ny,两个行星排的行星架转速均为Nj。设置一号行星排太阳轮(3)齿数为Zz=20,与太阳轮啮合的行星轮齿数为Xz=24;设置二号行星排太阳轮(1)齿数为Zy=30,与太阳轮啮合的行星轮齿数为Xy=18。本实施例1非锥齿轮差速器的特征为:一号行星排太阳轮齿数、一号行星排单层行星轮齿数与二号行星排太阳轮齿数、一号行星排单层行星轮齿数的取值使得Zy*Xz/(Zz*Xy)=30*24/(20*18)=2.0,其运动方程为Nz+Nj=2*Ny。以二号行星排太阳轮(1)作为输入连接端连接输入端;以一号行星排太阳轮(3)作为第一输出连接端,以行星架(2)作为第二输出连接端,两个输出连接端各连接两个输出端,就形成本实施例1 非锥齿轮差速器结构形式一。参见图1,图中输入端示意为纵向输入箭头,输入端与输入连接端通过输入锥齿轮(4)连接。如果输入端输入轴为横向,输入端与输入连接端就改为通过输入平齿轮连接,当发动机为横置前驱时通常如此。按照其运动方程,当两个输出连接端的负载转矩均衡时,输入连接端转速与两个输出连接端转速相等。当两个输出端的负载转矩不均衡时,输入连接端二号行星排太阳轮(1)转速不变时,输出连接端一号行星排太阳轮(3)少转一个角度,对应输出连接端行星架(2)多转同样角度;输出连接端行星架(2)少转一个角度,对应输出连接端一号行星排太阳轮(3)多转同样角度;两种情况都形成两个输出连接端之间的转速差。这就是本实施例1差速器的工作过程。Embodiment 1: Structure of a non-bevel gear differential of the present invention A non-bevel gear differential is also Embodiment 1 of the present invention. Two planetary rows are arranged. The first planetary row and the second planetary row are single-layer planetary rows. The gear modules in the two planetary rows do not have to be equal; each planetary row includes a sun gear and a planetary gear. Planet carrier, no inner ring gear is set, the sun gear meshes with the planet gears; the number of planet wheelsets of the two planet rows is equal, and the size of the two planet rows is adjusted until the two planets are single-layer planetary wheel axles to the planetary row The distance between the axes is equal; a star connection is provided between the single-plane planetary wheels of the two planetary rows, and the two planetary rows form a planetary row structure of the structural form one. Let the number of the sun gear (3) in the first planetary row be Nz, and the speed of the sun gear (1) in the second planetary row be Ny, and the planetary frame rotation speed of both planetary rows is Nj. Set the number of teeth of the No. 1 planetary row sun gear (3) to Zz=20, the number of teeth of the planetary gear meshing with the sun gear is Xz=24; set the number of teeth of the second planetary row sun gear (1) to Zy=30, mesh with the sun gear The number of planetary gear teeth is Xy=18. The non-bevel gear differential of the first embodiment is characterized by the number of teeth of the first planetary row, the number of single-plane planetary gears of the first planetary row, the number of teeth of the second planetary row, and the number of single-plane planetary gears of the first planetary row. The value is such that Zy*Xz/(Zz*Xy)=30*24/(20*18)=2.0, and the equation of motion is Nz+Nj=2*Ny. The second planetary row sun gear (1) is used as the input connection terminal to connect the input end; the first planetary row sun gear (3) is used as the first output connection end, and the planet carrier (2) is used as the second output connection end, two The output connecting end is connected to each of the two output ends to form the first structural form of the non-bevel gear differential of the first embodiment. Referring to Figure 1, the input is illustrated as a longitudinal input arrow and the input is connected to the input connection via an input bevel gear (4). If the input input shaft is lateral, the input and input connections are instead connected via the input slewing gear, as is the case when the engine is a transverse front drive. According to its equation of motion, when the load torque of the two output connections is equalized, the input link speed is equal to the speed of the two output terminals. When the load torque of the two output terminals is unbalanced, when the speed of the input terminal 2 planet row sun gear (1) is constant, the output terminal 1 planet row sun gear (3) rotates less than one angle, corresponding to the output connection end The planet carrier (2) rotates at the same angle; the output connection planet carrier (2) rotates less than one angle, corresponding to the output connection end of the first planetary row sun gear (3) multi-turn the same angle; in both cases, two output connections are formed The difference in rotational speed between the ends. This is the working process of the differential of the first embodiment.
实施例2:本发明非锥齿轮差速器的结构形式二非锥齿轮差速器,也是本发明实施例2。设置两个行星排,一号行星排为双层星行星排、二号行星排为单层星行星排,两个行星排中的齿轮模数不必须相等;每个行星排包括一个太阳轮、一个带行星轮的行星架,不设置内齿圈,太阳轮与行星轮啮合;使两个行星排的行星轮组数目相等,调节两个行星排的尺寸大小(其中双层星行星排还可以调节其太阳轮分度圆圆周与外层行星轮分度圆圆周的距离),直至一号行星排外层行星轮轴心到行星排轴心的距离与二号行星排单层行星轮轴心到行星排轴心的距离相等;在一号行星排外层行星轮与二号行星排单层行星轮之间设置星连接,两个行星排就构成结构形式二的行星排结构。设一号行星排中太阳轮(2)转速为Nz,二号行星排中太阳轮(3)转速为Ny,两个行星排的行星架(1)转速均为Nj。设置一号行星排太阳轮(2)齿数为Zz=18,通过内层行星轮与太阳轮间接啮合的外层行星轮齿数为Xz=18;设置二号行星排太阳轮(3)齿数为Zy=22,与太阳轮啮合的单层行星轮齿数为Xy=22。解方程组可知,该结构形式二行星排结构服从运动方程Nz+Zy*Xz/(Zz*Xy)*Ny=(1+Zy*Xz/(Zz*Xy))*Nj,该非锥齿轮差速器的结构形式二的特征为:一号行星排太阳轮齿数、一号行星排外层行星轮齿数与二号行星排太阳轮齿数、二号行星排单层行星轮齿数的取值使得Zy*Xz/(Zz*Xy)=22*18/(18*22)=1.0,其运动方程为Nz+Ny=2*Nj。以行星架(1)作为输入连接端连接输入端;以一号行星排太阳轮(2)作为第一输出连接端,以二号行星排太阳轮(3)作为第二输出连接端,两个输出连接端各连接两个输出端,就形成非锥齿轮差速器结构形式二。参见图2,图中输入端示意为纵向输入箭头,输入端与输入连接端通过输入锥齿轮(4)连接。如果输入端输入轴为横向,输入端与输入连接端就改为通过输入平齿轮连接,当发动机为横置前驱时通常如此。按照其运动方程,当两个输出连接端的负载转矩均衡时,输入连接端转速与两个输出连接端转速相等。当两个输出端的负载转矩不均衡时,输入连接端行星架(1)转速转速不变时,输出连接端一号行星排太阳轮(2)少转一个角度,对应输出连接端二号行星排太阳轮(3)多转同样角度;输出连接端二号行星排太阳轮(3)少转一个角度, 对应输出连接端一号行星排太阳轮(2)多转同样角度;两种情况都形成两个输出连接端之间的转速差。这就是本实施例2差速器的工作过程。Embodiment 2: Structure of the non-bevel gear differential of the present invention Two non-bevel gear differentials are also Embodiment 2 of the present invention. Set two planetary platoons, the first planet is a double-decker planetary platoon, and the second planet is a single-layer planetary platoon. The gear modules in the two planetary volleys do not have to be equal; each planetary platoon includes a sun gear. A planet carrier with planet gears, without an inner ring gear, the sun gear meshes with the planet wheels; the number of planet wheelsets of the two planet rows is equal, and the size of the two planet rows is adjusted (the double-layered planetary rows can also Adjust the distance between the circumference of the sun gear indexing circle and the circle circumference of the outer planet gears) until the distance from the outer planet axis of the planet No. 1 to the axis of the planetary row and the single-plane planetary center of the second planet to the planetary row The distance between the axes is equal; the outer planets of the first planet and the single planets of the second planet are connected by stars, and the two planets form the planetary structure of the second structure. Let the number of the sun gear (2) in the first planetary row be Nz, the speed of the sun gear (3) in the second planetary row be Ny, and the speed of the planet carrier (1) of the two planetary rows be Nj. Set the number of teeth of the No. 1 planet row (2) to Zz=18, and the number of teeth of the outer planets indirectly meshed with the inner gear by the inner planet is Xz=18; set the number of teeth of the second row of planets (3) to Zy =22, the number of single-layer planetary gears meshed with the sun gear is Xy=22. Solving the equations, the structure of the second planetary row structure obeys the equation of motion Nz+Zy*Xz/(Zz*Xy)*Ny=(1+Zy*Xz/(Zz*Xy))*Nj, the non-bevel gear difference The structural form 2 of the speed governor is characterized by the number of teeth of the No. 1 planetary row, the number of teeth of the outer planet of the No. 1 planet, the number of teeth of the No. 2 planetary row, and the number of the number of teeth of the No. 2 planetary row. Zy* Xz/(Zz*Xy)=22*18/(18*22)=1.0, and its equation of motion is Nz+Ny=2*Nj. The planet carrier (1) is used as the input connection terminal to connect the input terminal; the first planet row sun gear (2) is used as the first output connection end, and the second planet row sun gear (3) is used as the second output connection terminal, two The output terminals are connected to the two output terminals to form a non-bevel gear differential structure. Referring to Figure 2, the input is illustrated as a longitudinal input arrow, and the input is connected to the input connection via an input bevel gear (4). If the input input shaft is lateral, the input and input connections are instead connected via the input slewing gear, as is the case when the engine is a transverse front drive. According to its equation of motion, when the load torque of the two output connections is equalized, the input link speed is equal to the speed of the two output terminals. When the load torque of the two outputs is unbalanced, when the speed of the input connection planet carrier (1) is constant, the output terminal 1 planet row sun gear (2) rotates one angle less, corresponding to the output connection end of the second planet The row of sun wheels (3) rotates at the same angle; the output connection end of the second planet row sun gear (3) rotates one angle less, corresponding to the output connection end of the first planet row sun wheel (2) more turns the same angle; both cases A difference in rotational speed between the two output connections is formed. This is the working process of the differential of the second embodiment.
上述各实施例仅为本发明的部分实施方式。The above embodiments are only some of the embodiments of the present invention.

Claims (3)

  1. 一种非锥齿轮差速器,与输入端和输出端连接,其特征在于该差速器包括两个行星排,每个行星排包括一个太阳轮和一个带有行星轮的行星架,不设置内齿圈;两个行星排之间的连接方式为星连接,星连接即对两个行星排,使各行星排的行星轮组数目相同,调整各行星排尺寸大小,有的等比放大、有的等比缩小,直至各行星排中某一层行星轮轴心到行星排轴心的距离都相等;把一排行星排的某一层行星轮与相邻行星排的某一层行星轮轴心对齐相连接,这样的连接使参与连接的各某一层行星轮拥有相同的转速,参与连接的各个行星架拥有另一相同的转速,这样的行星排间连接,称为行星排的星连接;其中一个行星排的太阳轮构成一个旋转构件,另一个行星排的太阳轮构成另一个旋转构件,两个行星排转速相同的行星架构成第三个旋转构件;本发明有两种结构形式:结构形式一,结构形式二。A non-bevel gear differential coupled to an input end and an output end, wherein the differential includes two planetary rows, each planetary row including a sun gear and a planet carrier with planet wheels, not set The inner ring gear; the connection between the two planetary rows is a star connection, the star connection is to the two planetary rows, so that the number of planetary wheels of each planetary row is the same, the size of each planetary row is adjusted, and some are enlarged, Some ratios are reduced until the distance between the axis of one planet in each planetary row is equal to the axis of the planetary row; one planet of a row of planets and one of the adjacent planets The alignment is such that the connections have the same rotational speed for each of the planets participating in the connection, and the respective planet carriers participating in the connection have another identical rotational speed, such a planetary row connection, called a planetary connection of the planetary row; One of the planetary rows of the sun gear constitutes one rotating member, and the other planetary row of the sun gear constitutes another rotating member, and the two planets of the same planetary frame rotate to form a third rotating member; Species structure: Structure I, Structure II.
  2. 如权利要求1所述的非锥齿轮差速器,结构形式一:设置两个行星排,一号行星排、二号行星排均为单层星行星排,两个行星排中的齿轮模数不必须相等;每个行星排包括一个太阳轮、一个带行星轮的行星架,不设置内齿圈,太阳轮与行星轮啮合;使两个行星排的行星轮组数目相等,调节两个行星排的尺寸大小,直至两个行星排单层行星轮轴心到行星排轴心的距离相等,在两个行星排的行星轮之间设置星连接;本发明非锥齿轮差速器的结构形式一的特征为:一号行星排太阳轮齿数、一号行星排单层行星轮齿数与二号行星排太阳轮齿数、一号行星排单层行星轮齿数的取值使得Zy*Xz/(Zz*Xy)=2.0,使该行星排结构的运动方程为Nz+Nj=2*Ny;以二号行星排太阳轮作为输入连接端连接输入端,以一号行星排太阳轮作为第一输出连接端,以行星架作为第二输出连接端,两个输出连接端各连接两个输出端,就形成非锥齿轮差速器结构形式一。The non-bevel gear differential according to claim 1, wherein the first form: two planetary rows, the first planetary row and the second planetary row are single-layer planetary rows, and the gear modules in the two planetary rows. Not necessarily equal; each planetary platoon consists of a sun gear, a planet carrier with planet gears, no inner ring gear, the sun gear meshes with the planet wheels; equalizes the number of planet wheelsets of the two planet rows, and regulates two planets The size of the row is such that the distance between the axis of the two planetary row single-plane planetary wheels and the axis of the planetary row is equal, and a star connection is arranged between the planet wheels of the two planetary rows; the structural form of the non-bevel gear differential of the present invention is The characteristics are: the number of sun gears in the number one planet, the number of single-plane planetary gears in the first planetary row, the number of sun gear teeth in the second planetary row, and the number of single-plane planetary gear teeth in the first planetary row make Zy*Xz/(Zz* Xy)=2.0, the equation of motion of the planetary row structure is Nz+Nj=2*Ny; the sun gear of the second planetary row is used as the input connection terminal, and the sun gear of the first planet is used as the first output connection end. With the planet carrier as the second output connection , Two output connections connected to the respective two output terminals, the non-formed structure a bevel gear differential.
  3. 如权利要求1所述的非锥齿轮差速器,结构形式二:设置两个行星排,一号行星排为双层星行星排、二号行星排为单层星行星排,两个行星排中的齿轮模数不必须相等;每个行星排包括一个太阳轮、一个带行星轮的行星架,不设置内齿圈,太阳轮与行星轮啮合;使两个行星排的行星轮组数目相等,调节两个行星排的尺寸大小,直至一号行星排外层行星轮轴心到行星排轴心的距离与二号行星排单层行星轮轴心到行星排轴心的距离相等;在一号行星排外层行星轮与二号行星排单层行星轮之间设置星连接,该非锥齿轮差速器的结构形式二的特征为:一号行星排太阳轮齿数、一号行星排外层行星轮齿数与二号行星排太阳轮齿数、二号行星排单层行星轮齿数的取值使得Zy*Xz/(Zz*Xy)=1.0,使该行星排结构的运动方程为Nj,Nz+Ny=2*Nj;以行星架作为输入连接端连接输入端,以一号行星排太阳轮作为第一输出连接端,以二号行星排太阳轮作为第二输出连接端,两个输出连接端各连接两个输出端;就形成非锥齿轮差速器结构形式二。The non-bevel gear differential according to claim 1, the second form: two planetary rows are arranged, the first planetary row is a double-layer planetary row, the second planetary row is a single-layer planetary row, and two planetary rows are arranged. The gear modules in the gears do not have to be equal; each planetary row consists of a sun gear, a planet carrier with planet gears, no inner ring gear, the sun gear meshes with the planet wheels, and the number of planet wheels of the two planet rows equals , adjust the size of the two planetary rows until the distance between the outer planet axis of the planets of the No. 1 planet and the axis of the planetary row is equal to the distance from the axis of the single-plane planetary wheel of the second planet to the axis of the planetary row; A planetary connection is arranged between the planetary carrier and the single-plane planetary gear of the second planetary gear. The structural form 2 of the non-bevel gear differential is characterized by the number of teeth of the first planetary row, the number of teeth of the outer planet of the first planetary row and The number of solar gears on the second planet and the number of single-plane planetary gears on the second planetary row make Zy*Xz/(Zz*Xy)=1.0, so that the equation of motion of the planetary row structure is Nj, Nz+Ny=2* Nj; connect the planet carrier as an input connector At the end, the No. 1 planet row sun wheel is used as the first output connection end, the No. 2 planet row sun wheel is used as the second output connection end, and the two output connection ends are connected to the two output ends; the non-bevel gear differential is formed Structural form two.
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CN109891130B (en) 2022-09-09
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