WO2019085492A1 - 一种高速光电复合电缆 - Google Patents

一种高速光电复合电缆 Download PDF

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Publication number
WO2019085492A1
WO2019085492A1 PCT/CN2018/091253 CN2018091253W WO2019085492A1 WO 2019085492 A1 WO2019085492 A1 WO 2019085492A1 CN 2018091253 W CN2018091253 W CN 2018091253W WO 2019085492 A1 WO2019085492 A1 WO 2019085492A1
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layer
silver
plated
optical fiber
speed
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PCT/CN2018/091253
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English (en)
French (fr)
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王新华
王文银
沈筠
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正威科技（深圳）有限公司
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Publication of WO2019085492A1 publication Critical patent/WO2019085492A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00—Communication cables or conductors
    • H01B11/02—Cables with twisted pairs or quads
    • H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
    • H01B11/08—Screens specially adapted for reducing cross-talk
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00—Communication cables or conductors
    • H01B11/02—Cables with twisted pairs or quads
    • H01B11/06—Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
    • H01B11/10—Screens specially adapted for reducing interference from external sources
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00—Communication cables or conductors
    • H01B11/22—Cables including at least one electrical conductor together with optical fibres
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/02—Disposition of insulation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29—Protection against damage caused by extremes of temperature or by flame
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29—Protection against damage caused by extremes of temperature or by flame
    • H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame

Definitions

  • This application belongs to the technical field of communication cables, and in particular, to a high speed photoelectric composite cable.
  • the super five cable has less attenuation, less crosstalk, higher ratio of attenuation and crosstalk, and smaller SNR difference, and the performance is further improved.
  • the Super Category 5 cable is mainly used for Gigabit Ethernet (1000Mbps).
  • Its unshielded twisted pair (UTP) basic structure is: 24AWG*4P+ tear-resistant rope filling, but each pair of lays is more precise in its balance section design. The lay length design is more precise.
  • the transmission frequency of Category 6 cable is 1MHZ ⁇ 250MHZ.
  • the Category 6 cable routing system has a large margin in the 200MHZ ⁇ comprehensive attenuation crosstalk ratio, which can provide 2 times the bandwidth of Super Category 5, and its transmission performance. It is much higher than the Super Category 5 standard and is suitable for applications with transmission rates higher than 1Gbps.
  • An important difference between Category 6 and Category 5 is improved performance in terms of crosstalk and return loss. For a new generation of full-duplex high-speed network applications, excellent return loss performance is an important transmission indicator.
  • the basic link model is eliminated in the six categories of standards.
  • the cabling standard uses a star topology.
  • the required cabling distance is:
  • the length of the permanent link is less than 90 meters and the channel length is less than 100 meters.
  • the basic structure of UTP is: 24AWG*4P+ tear-resistant rope filling, but each pair of lays has a refined balance design, smaller lay length design, higher insulation wire diameter concentricity, wire diameter tolerance and characteristic impedance control
  • Super Category 6 cable is an upgraded version of Category 6 cable. It is also an unshielded twisted pair cable specified in ANSI/EIA TIA-568B.2 and IS06 Class/E standard. In a gigabit network. In terms of transmission frequency, like the Category 6 cable, it is 200 ⁇ 250MHZ, and the maximum transmission rate can reach 1000Mbps, but it has great improvement in crosstalk, attenuation and signal-to-noise ratio. Another feature is that it is between 4 twisted pairs. Added a cross-shaped line pair divider. Without the cross separation, a pair of wires in the cable may be trapped in the gap between the two wires of the other pair of wires, and the spacing between the pairs is reduced to increase the crosstalk problem.
  • UTP The divider strips together with the outer skin of the cable to securely hold the four pairs of wires in their designed position and slow down the line caused by the cable bending.
  • the basic structure of UTP is: 24AWG*4P+ physical foaming strip integrated filling, and increase the overall cable function.
  • Category 7 cable is the latest twisted pair of IS07/F standard, mainly for the application and development of 10 Gigabit Ethernet technology. But it is no longer an unshielded twisted pair, but a shielded twisted pair that can provide a comprehensive attenuation-to-crosstalk ratio of at least 500 MHz and an overall bandwidth of 600 MHz. It is a Category 6 cable and a Category 6 cable. More than double, the transmission rate can reach 10Gbps.
  • each pair of wires has a shielding layer, and the four pairs of wires together share a common large shielding layer. From the physical structure, the additional shielding layer makes the seven types of cable diameter larger and enhances the ability to connect hardware.
  • the parameters of the seven types of systems require the connector to provide at least 60dB of integrated near-end crosstalk at all 600MHZ pairs. .
  • the Super Category 5 system only requires 43dB at 100MHZ, while the Category 6 system requires a value of 46dB at 250MHZ.
  • the basic structure of UTP is: (24AWG*1P+ single pair double polyester belt + heating type process hot melt aluminum plastic shield ) *4 + aluminum plastic belt shield + ground wire + metal total shield.
  • Category 8 cable (CAT8) is currently defined internationally, but SIEMON Corporation of the United States has announced that it has issued eight types of cables.
  • the eight-category cable network has 2000 MHz bandwidth and can provide multiple functional services to handle TERRESTRIAL.
  • the eight-category cable product is a fine-shielded shielded twisted-pair signal pair structure design. The crosstalk between the near-end and far-end crosstalk signals, the attenuation crosstalk ratio, the return loss and the structural return loss between each pair are severely formed.
  • the concentricity deviation and the increase of the deviation of the wire diameter directly affect the difficulty and transmission effect of the characteristic impedance control of the whole cable; there are still many limitations in effectively preventing the shielding from common mode coupling and the external EMC, and cannot pass Breakthrough in the design of the wire structure.
  • the technical problem to be solved by the embodiments of the present application is to provide a high-speed photoelectric composite cable with good signal shielding effect and stable signal transmission.
  • the embodiment of the present application is implemented in this manner, and provides a high-speed photoelectric composite cable, comprising a plurality of differential signal-pair core wires, an audio transmission communication cable, a separation insulator, a silver-plated composite electrolytic copper foil tape, and a first silver-plated shield.
  • the partition insulator is made of foamed polyethylene, and the plurality of differential signal-pair core wires and audio transmission communication cables are disposed in the partition insulator, and the partition The insulator separates the plurality of differential signal pair core wires and the audio transmission communication cable, the silver plated composite electrolytic copper foil tape covers the separation insulator, and the first silver plated shielding braid covers the plating a silver composite electrolytic copper foil tape, the middle layer is coated with the first silver-plated shielding braid, and the sheath layer covers the middle layer.
  • the partitioning insulator has a plurality of mutually separated through holes, and the plurality of differential signals are respectively disposed in the through holes in a one-to-one correspondence between the core wires and the audio transmission communication optical cables.
  • the differential signal pair core wire comprises a pair of mutually twisted wires, an aluminum foil Mylar tape, a copper foil layer and a second silver-plated shield braid;
  • the wires comprise a conductor and an insulating layer,
  • the conductor is a silver-plated soft copper wire, the insulating layer covers the conductor, the aluminum foil ferrule wraps the insulating layer, and the copper foil layer covers the aluminum foil ferrule,
  • a second silver-plated shield braid coats the copper foil layer.
  • the material of the insulating layer is polyperfluoroethylene propylene.
  • the differential signal has four core wires, and the pitch of each pair of the wires is 5.5 ⁇ 0.
  • the material of the middle layer is a ceramized low-smoke halogen-free polyolefin refractory.
  • the material of the sheath layer is flame retardant polyethylene.
  • the audio transmission communication cable includes an optical fiber core, an optical fiber coating layer, an aramid yarn, and a fiber sheath; the optical fiber coating layer covers the optical fiber core, and the optical fiber sheath covers the optical fiber In the coating layer, the aramid yarn is filled in the fiber coating layer.
  • the material of the optical fiber core is polymethacrylate.
  • the material of the optical fiber coating layer is polypropylene, and the material of the optical fiber sheath is a low-smoke halogen-free flame-retardant polyolefin.
  • the embodiment of the present application has the beneficial effects that: the present application has a plurality of differential signal pair core wires and an audio transmission communication cable disposed in the separate insulator, and the plurality of differential signals are paired with the core wires by separating the insulators. And the audio transmission communication cable is separated from each other, and the material of the separation insulator is foamed polyethylene
  • the olefin has high-frequency insulation, heat preservation, light weight, and mutual shielding of signals.
  • the silver-plated composite electrolytic copper foil tape, the first silver-plated shield braid layer, the middle layer and the layer are sequentially coated on the periphery of the partition molding body.
  • the sheath layer can shield the external pulse signal interference and the internal electromagnetic interference between the core signal and the audio transmission communication cable by separating the insulator.
  • the composite cable has good signal interference shielding effect and ensures stable signal transmission. Sex.
  • FIG. 1 is a schematic cross-sectional structural view of a high-speed optoelectronic composite cable provided by an embodiment of the present application;
  • FIG. 2 is a schematic view showing the structure of the divided insulator of FIG. 1.
  • the cable includes a plurality of differential signal pair cores 1, an audio transmission communication cable 2, a separation insulator 3, and a silver plating composite electrolysis.
  • a plurality of differential pair cores 1 and an audio transmission communication cable 2 are respectively disposed in the partition insulator 3.
  • the partition insulator 3 has a plurality of mutually separated through holes 30, and the plurality of differential signals are respectively applied to the core 1 and the audio transmission communication cable 2
  • One-to-one correspondence is provided in the through-holes 30, so that a plurality of differential signals can be separated from each other by the separation insulator 3 to the core 1 and the audio transmission communication cable 2.
  • the silver-plated composite electrolytic copper foil strip 4 is covered with a separator insulator 3
  • the first silver-plated shield braid layer 5 is coated with a silver-plated composite electrolytic copper foil strip 4
  • the middle layer 6 is coated with the first silver-plated shield braid layer 5
  • the jacket layer 7 covers the intermediate layer 6.
  • the silver-plated composite electrolytic copper foil strip 4 can fully prevent oxidation of the copper wire and increase the anti-electromagnetic pulse interference between the inner and outer conductors and the mutual offset effect.
  • the material of the above-mentioned partition insulator 3 is foamed polyethylene, which has good high-frequency insulation, heat preservation, light weight, and mutual shielding of signals, and can well shield external pulse signal interference and internal differential signal pairs.
  • the electromagnetic interference between the core wires 1 and the differential signal pair core wire 1 and the audio transmission communication cable 2 ensures the stability of the signal transmission of the composite cable.
  • the material of the middle layer 6 is a ceramized low-smoke halogen-free polyolefin refractory, and the ceramized low-smoke-free polyolefin refractory is based on a polyolefin resin, and is added into a high-efficiency porcelain. Filler, flame retardant and He is a functional additive for mixing, plasticizing and granulating.
  • the medium layer 6 can form a hard ceramic hard shell under the high temperature condition of 650 ° C or higher, the hard shell does not melt, does not drip, can resist water spray and mechanical vibration, and has very good heat insulation effect. , to achieve fire retardant purposes.
  • the material of the sheath layer 7 is flame-retardant polyethylene, which is used for shielding the interference of external signals, and has the advantages of smooth surface of the extruded cable, good mechanical properties and good aging resistance.
  • the differential signal pair core 1 includes a pair of mutually twisted wires, an aluminum foil ferrule 13, a copper foil layer 14, and a second silver-plated shield woven layer 15.
  • the wire comprises a conductor 11 and an insulating layer 12, the insulator 12 covers the conductor 11, the aluminum foil ferrule 13 covers the insulating layer 12, the copper foil layer 14 covers the aluminum foil ferrule 13, and the second silver-coated shield 15 is coated with a copper foil layer 14.
  • the conductor 11 is a silver-plated soft copper wire having a conductivity of 109%, and the copper foil layer 14 is woven from a silver-plated copper wire to control the tightness of the braid, thereby causing a small stress in the cable bending and improving the flexibility of the cable. .
  • the above-mentioned insulating layer 12 is made of polytetrafluoroethylene, which has good electrical insulation, wear resistance, water resistance, high temperature resistance and anti-pulse interference, and ensures the stability of the signal transmitted by the conductor.
  • the differential signal has four core wires 1, and the pitch of each pair of wires is 5.5 ⁇ 0.5 mm, 6.5 ⁇ 0.5 mm, 7.4 ⁇ 0.5 mm, and 9.3 ⁇ 0.5 mm, respectively.
  • the wire process in the present application uses a twisting or twisting twisting machine, and the device utilizes the principle of electromagnetic wave transmission.
  • the wire of the present application adopts a twisting pair twisting or twisting pairing machine with a conductor center distance fluctuation period smaller than the maximum transmission frequency electromagnetic wave wavelength of 1/8 to eliminate the dynamic fluctuation of the characteristic impedance.
  • the audio transmission communication cable 2 is used for transmitting and controlling the voice audio signal of the wiring cabinet, and includes the optical fiber core 21, the optical fiber coating layer 22, the aramid yarn 23, and the optical fiber sheath 24, and the optical fiber coating layer 22
  • the fiber-optic core 21 is covered with a fiber-optic sheath 24, and the fiber-coated layer 22 is made of polypropylene.
  • the fiber-optic sheath 24 is made of a low-smoke, halogen-free flame-retardant polyolefin, and the fiber coating layer 22 is filled with a filler. Yarn 23, suitable for filling.
  • the audio transmission communication cable 2 is soft and flexible, has excellent flame retardancy and good tensile properties.
  • the high-speed photoelectric composite cable of the present application has the following advantages: the core wire structure is stable, the electromagnetic pulse resistance is good, the transmission bandwidth can be transmitted over 2000 MHz or higher, the signal transmission rate is fast, the flame retardant effect is good, and the safety is high. Effectively shields the near-end/distal crosstalk mutual signal interference between the differential signal pairs, eliminates the signal distortion caused by the common-mode coupling between the differential signal and the core 1 and enhances the composite cable itself against the external EMC (mec Tromagnetic Compatibility) / EMI (Electromagnetic Interference) Shielding effect.
  • EMC meanc Tromagnetic Compatibility
  • EMI Electromagnetic Interference

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
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Abstract

一种高速光电复合电缆，适用于通信电缆技术领域。该电缆包括若干差分信号对芯线(1)、音频传输通讯光缆(2)、分隔绝缘体(3)、镀银复合电解铜箔包带（4）、第一镀银屏蔽编织层(5)、中被层(6)以及护套层(7)，分隔绝缘体(3)的材质为发泡聚乙烯，若干差分信号对芯线(1)和音频传输通讯光缆(2)均相互分隔地穿设于分隔绝缘体(3)内，镀银复合电解铜箔包带(4)包覆分隔绝缘体(3)，第一镀银屏蔽编织层(5)包覆镀银复合电解铜箔包带(4），中被层(6)包覆第一镀银屏蔽编织层(5)，护套层(7)包覆中被层(6)。通过分隔绝缘体(3)能够很好地屏蔽外部脉冲信号干扰和内部差分信号对芯线(1)之间及差分信号对芯线(1)与音频传输通讯光缆(2)之间的电磁干扰，其具有信号干扰屏蔽效果好且信号传输高速稳定的优点。

Description

一种高速光电复合电缆
[0001] 本申请是以申请号为 201711042091.5、 申请日为 2017年 10月 31日的中国专利申 请为基础， 并主张其优先权， 该申请的全部内容在此作为整体引入本申请中。
[0002] 技术领域
[0003] 本申请属于通信电缆技术领域， 尤其涉及一种高速光电复合电缆。
[0004] 背景技术
[0005] 目前， 超五类缆 （CAT5E) 具有衰减小， 串扰少， 且具有更高的衰减与串扰的 比值和信噪比更小的吋延差， 性能得到更大提高。 该超五类缆主要用于千兆位 以太网 （1000Mbps) ， 其非屏蔽双绞线 （UTP) 基本结构是： 24AWG*4P+抗撕 裂绳填充， 但每对绞距其平衡节设计更精密， 绞距设计更讲究精度。
[0006] 六类缆 （CAT6) 的传输频率为 1MHZ~250MHZ， 该六类缆布线系统在 200MHZ 吋综合衰减串扰比有较大余量， 可提供 2倍于超五类的带宽， 其传输性能远远高 于超五类标准， 适合传输速率高于 lGbps的应用。 六类与超五类的一个重要不同 点在于改善了在串扰以及回波损耗方面的性能， 对于新一代全双工的高速网络 应用而言， 优良的回波损耗性能是极重要的传输指标。 六类标准中取消了基本 链路模型， 布线标准采用星形拓补结构， 要求的布线距离为： 永久链路长度小 于 90米， 信道长度小于 100米。 其 UTP基本结构是： 24AWG*4P+抗撕裂绳填充， 但每对绞距其平衡节设计精细化， 绞距设计更小， 绝缘线径同心度要求更高， 线径公差和特性阻抗控制更严。
[0007] 超六类缆 （CAT6E) 是六类线的升级版， 同样是 ANSI/EIA TIA-568B.2和 IS06 类 /E级标准中规定的一种非屏蔽双绞线电缆， 主要应用于千兆位网络中。 在传输 频率方面与六类缆一样， 为 200~250MHZ,最大传输速率可达到 1000Mbps,只是在 串扰、 衰减和信噪比等方面有较大改善； 另一特点是在 4根双绞线对间加了 1个 十字形的线对分隔条。 没有十字分隔， 线缆中的一对线可能会陷于另一对线两 根导线间的缝隙中， 线对间的间距减少而加重串扰问题。 分隔条同吋与线缆的 外皮一起将 4对导线紧紧地固定在其设计的位置， 并可减缓线缆弯折而带来的线 对松散， 进而减少安装吋性能的降低， 其 UTP基本结构是： 24AWG*4P+物理发 泡分隔条一体式填充， 并增加整体线缆功能。
[0008] 七类缆 （CAT7) 是 IS07类 /F级标准中最新的一种双绞线， 主要为适应万兆位 以太网技术的应用和发展。 但其不再是一种非屏蔽双绞线了， 而是一种屏蔽双 绞线， 可以提供至少 500MHZ的综合衰减对串扰比和 600MHZ的整体带宽， 是六 类缆和超六类缆的 2倍以上， 传输速率可达 10Gbps。 在七类缆中， 每一对线都有 一个屏蔽层， 四对线合在一起共用一个公共大屏蔽层。 从物理结构上看， 额外 的屏蔽层使得七类缆线径较大且增强了其连接硬件的能力， 七类系统的参数要 求连接头在 600MHZ吋所有的线对提供至少 60dB的综合近端串扰。 而超五类系统 只要求在 100MHZ提供 43dB， 而六类系统要求在 250MHZ的数值为 46dB， 其 UTP 基本结构是： （24AWG*1P+单对双聚脂带 +加热型工艺热融型铝塑屏蔽 )*4+铝塑 带屏蔽 +地线 +金属总屏蔽。
[0009] 八类缆 （CAT8) 目前国际上有相关定义， 但美国的 SIEMON公司已宣布幵发 出了八类缆， 该八类缆网络拥有 2000MHZ的带宽， 可提供多种功能服务， 可处 理 TERRESTRIAL TV\CCTV\DAB\FM\音频、 IR控制、 10/100/1000M以太网、 视 频、 电话、 USB外围设备等。 该八类缆产品是精细化屏蔽型双绞信号线对结构设 计， 每线对之间近端和远端串音互相干扰信号、 衰减串扰比、 回波损耗和结构 回损严重存在， 没有形成完整封闭传输状态； 在对绞和成缆工艺上控制特性阻 抗和衰减难度太大， 在总体设计上无法突破通过工艺抗电磁脉冲干扰瓶颈； 传 输带宽仅限于 2000MHZ, 无法突破到 2500~3000MHZ带宽， 设计选材无法提升 到功能达到更高传输效果； 其绝缘押出工艺成本较高， 为绝缘分色识别成本太 高， 注条颜色芯线往往因为注条绝缘料和主料绝缘材质先后相容性造成同心度 偏差、 线径偏差机率加大直接影响到整条线缆特性阻抗控制难度和传输效果； 在有效杜绝屏蔽对共模藕合和对抗外界 EMC效果上仍存在较大局限性， 且无法 通过线身结构设计上进行突破。
[0010] 申请内容
[0011] 本申请实施例所要解决的技术问题在于提供一种信号屏蔽效果好、 信号传输稳 定的高速光电复合电缆。 [0012] 本申请实施例是这样实现的， 提供一种高速光电复合电缆， 包括若干差分信号 对芯线、 音频传输通讯光缆、 分隔绝缘体、 镀银复合电解铜箔包带、 第一镀银 屏蔽编织层、 中被层以及护套层； 所述分隔绝缘体的材质为发泡聚乙烯， 所述 的若干差分信号对芯线和音频传输通讯光缆均穿设于所述分隔绝缘体内， 所述 分隔绝缘体将所述的若干差分信号对芯线和音频传输通讯光缆相互分隔， 所述 镀银复合电解铜箔包带包覆所述分隔绝缘体， 所述第一镀银屏蔽编织层包覆所 述镀银复合电解铜箔包带， 所述中被层包覆所述第一镀银屏蔽编织层， 所述护 套层包覆所述中被层。
[0013] 进一步地， 所述分隔绝缘体上具有若干相互分隔的穿孔， 所述的若干差分信号 对芯线与音频传输通讯光缆分别一一对应穿设于所述穿孔中。
[0014] 进一步地， 所述差分信号对芯线包括一对相互对绞的导线、 铝箔麦拉包带、 铜 箔层以及第二镀银屏蔽编织层； 所述导线包括导体和绝缘层， 所述导体为镀银 软铜丝， 所述绝缘层包覆所述导体， 所述铝箔麦拉包带包覆所述绝缘层， 所述 铜箔层包覆所述铝箔麦拉包带， 所述第二镀银屏蔽编织层包覆所述铜箔层。
[0015] 进一步地， 所述绝缘层的材质为聚全氟乙丙烯。
[0016] 进一步地， 所述差分信号对芯线具有 4根， 每一对所述导线的绞距分别为 5.5±0.
5mm、 6.5土 0.5mm、 7.4土 0.5mm以及 9.3土 0.5mm。
[0017] 进一步地， 所述中被层的材质为陶瓷化低烟无卤聚烯烃耐火料。
[0018] 进一步地， 所述护套层的材质为阻燃聚乙烯。
[0019] 进一步地， 所述音频传输通讯光缆包括光纤芯、 光纤被覆层、 芳纶纱以及光纤 护套； 所述光纤被覆层包覆所述光纤芯， 所述光纤护套包覆所述光纤被覆层， 所述光纤被覆层内填充所述芳纶纱。
[0020] 进一步地， 所述光纤芯的材质为聚甲基丙烯酸酯。
[0021] 进一步地， 所述光纤被覆层的材质为聚丙烯， 所述光纤护套的材质为低烟无卤 阻燃聚烯烃。
[0022] 本申请实施例与现有技术相比， 有益效果在于： 本申请将若干差分信号对芯线 和音频传输通讯光缆均穿设于分隔绝缘体内， 通过分隔绝缘体将若干差分信号 对芯线和音频传输通讯光缆相互分隔幵来， 该分隔绝缘体的材质采用发泡聚乙 烯， 具有高频绝缘、 保温、 质量轻、 信号互相屏蔽等优越性能， 在分隔模塑体 的外围依次包覆镀银复合电解铜箔包带、 第一镀银屏蔽编织层、 中被层以及护 套层， 通过分隔绝缘体能够很好地屏蔽外部脉冲信号干扰和内部若干差分信号 对芯线和音频传输通讯光缆之间的电磁干扰， 该复合电缆具有信号干扰屏蔽效 果好， 保证信号传输的稳定性。
[0023] 附图说明
[0024] 图 1是本申请实施例提供的高速光电复合电缆的横截面结构示意图；
[0025] 图 2是图 1中的分隔绝缘体结构示意图。
[0026] 具体实施方式
[0027] 为了使本申请的目的、 技术方案及优点更加清楚明白， 以下结合附图及实施例 ， 对本申请进行进一步详细说明。 应当理解， 此处所描述的具体实施例仅仅用 以解释本申请， 并不用于限定本申请。
[0028] 如图 1与图 2所示， 是本申请实施例的一种高速光电复合电缆， 该电缆包括若干 差分信号对芯线 1、 音频传输通讯光缆 2、 分隔绝缘体 3、 镀银复合电解铜箔包带 4、 第一镀银屏蔽编织层 5、 中被层 6以及护套层 7。 若干差分对芯线 1和音频传输 通讯光缆 2均穿设于分隔绝缘体 3内， 具体地， 分隔绝缘体 3上具有若干相互分隔 的穿孔 30， 若干差分信号对芯线 1与音频传输通讯光缆 2分别一一对应穿设于穿 孔 30中， 从而能够通过分隔绝缘体 3将若干差分信号对芯线 1和音频传输通讯光 缆 2相互分隔。 镀银复合电解铜箔包带 4包覆分隔绝缘体 3， 第一镀银屏蔽编织层 5包覆镀银复合电解铜箔包带 4， 中被层 6包覆第一镀银屏蔽编织层 5， 护套层 7包 覆中被层 6。 该镀银复合电解铜箔包带 4可充分防止铜线氧化和增加内外导体抗 电磁脉冲干扰和实吋相互抵消作用。 上述的分隔绝缘体 3的材质为发泡聚乙烯， 其具有良好的高频绝缘、 保温、 质量轻、 信号互相屏蔽等优越性能， 其能够很 好地屏蔽外部脉冲信号的干扰以及内部若干差分信号对芯线 1之间、 差分信号对 芯线 1与音频传输通讯光缆 2之间的电磁干扰， 保证该复合电缆信号传输的稳定 性。
[0029] 上述实施例中， 中被层 6的材质为陶瓷化低烟无卤聚烯烃耐火料， 该陶瓷化低 烟无 ¾聚烯烃耐火料是以聚烯烃树脂为基料， 加入高效成瓷填料， 阻燃剂及其 他功能助剂， 以混炼、 塑化、 造粒而成。 该中被层 6在 650°C以上的高温条件下可 生成坚硬的陶瓷状硬壳， 该硬壳不熔融、 不滴落， 可抗水喷淋和机械震动， 且 具有非常好的隔热效果， 达到防火阻燃目的。 护套层 7的材质为阻燃聚乙烯， 用 于屏蔽外部信号的干扰， 并且具有挤出电缆表面光滑、 机械性能良好、 耐老化 性好的优点。
[0030] 上述实施例中， 差分信号对芯线 1包括一对相互对绞的导线、 铝箔麦拉包带 13 、 铜箔层 14以及第二镀银屏蔽编织层 15。 导线包括导体 11和绝缘层 12， 绝缘体 1 2包覆该导体 11， 铝箔麦拉包带 13包覆绝缘层 12， 铜箔层 14包覆铝箔麦拉包带 13 ， 第二镀银屏蔽编织层 15包覆铜箔层 14。 上述的导体 11为镀银软铜丝， 其导电 率达到 109%， 铜箔层 14由镀银铜线编织而成， 控制编织层松紧程度适当， 使电 缆弯曲产生应力小， 改善电缆的柔软性。 上述的绝缘层 12的材质为聚全氟乙丙 烯， 其具有良好的电绝缘、 耐磨、 防水、 耐高温以及抗脉冲干扰等性能， 保证 导体传输信号的稳定性。 在本实施例中， 差分信号对芯线 1具有 4根， 每一对导 线的绞距分别为 5.5±0.5mm、 6.5±0.5mm、 7.4±0.5mm以及 9.3±0.5mm。 本申请中 的导线工艺使用退扭或加扭对绞机， 而此设备利用了电磁波传输原理， 当导线 中心距变化的周期小于等于 1/8波长吋， 电磁波将不易觉察到这种变化， 从而可 消弱绝缘偏心或导体及绝缘层不圆对结构回波损耗的影响。 按此原理， 本申请 电线采取了导体中心距波动周期小于最高传输频率电磁波波长 1/8的绞对设备退 扭或加扭绞对机， 来进行消除特性阻抗的动态波动变化。
[0031] 上述实施例中， 音频传输通讯光缆 2用于传输控制布线电柜语音音频信号， 其 包括光纤芯 21、 光纤被覆层 22、 芳纶纱 23以及光纤护套 24， 光纤被覆层 22包覆 光纤芯 21， 光纤护套 24包覆光纤被覆层 22， 该光纤被覆层 22的材质为聚丙烯， 光纤护套 24的材质为低烟无卤阻燃聚烯烃， 光纤被覆层 22内填充芳纶纱 23， 以 填充饱满为宜。 该音频传输通讯光缆 2柔软灵活、 阻燃性优异以及拉伸性能好。
[0032] 本申请的高速光电复合电缆具有如下优点： 芯线结构稳定， 抗电磁脉冲效果好 ， 传输带宽可超过 2000MHZ或更高带宽传输， 信号传输速率快， 阻燃效果好， 安全性高， 有效屏蔽差分信号对间近端 /远端串音相互信号干扰， 消除了差分信 号对芯线 1之间共模耦合引发信号失真和增强了复合电缆本身对抗外界 EMC(mec tromagnetic Compatibility电磁兼容性 )/EMI(Electromagnetic Interference电磁干扰 ) 屏蔽效应。
以上所述仅为本申请的较佳实施例而已， 并不用以限制本申请， 凡在本申请的 精神和原则之内所作的任何修改、 等同替换和改进等， 均应包含在本申请的保 护范围之内。

Claims

权利要求书
[权利要求 1] 一种高速光电复合电缆， 其特征在于， 包括若干差分信号对芯线、 音 频传输通讯光缆、 分隔绝缘体、 镀银复合电解铜箔包带、 第一镀银屏 蔽编织层、 中被层以及护套层； 所述分隔绝缘体的材质为发泡聚乙烯 ， 所述的若干差分信号对芯线和音频传输通讯光缆均穿设于所述分隔 绝缘体内， 所述分隔绝缘体将所述的若干差分信号对芯线和音频传输 通讯光缆相互分隔， 所述镀银复合电解铜箔包带包覆所述分隔绝缘体 ， 所述第一镀银屏蔽编织层包覆所述镀银复合电解铜箔包带， 所述中 被层包覆所述第一镀银屏蔽编织层， 所述护套层包覆所述中被层。
[权利要求 2] 如权利要求 1所述的高速光电复合电缆， 其特征在于， 所述分隔绝缘 体上具有若干相互分隔的穿孔， 所述的若干差分信号对芯线与音频传 输通讯光缆分别一一对应穿设于所述穿孔中。
[权利要求 3] 如权利要求 1所述的高速光电复合电缆， 其特征在于， 所述差分信号 对芯线包括一对相互对绞的导线、 铝箔麦拉包带、 铜箔层以及第二镀 银屏蔽编织层； 所述导线包括导体和绝缘层， 所述导体为镀银软铜丝 ， 所述绝缘层包覆所述导体， 所述铝箔麦拉包带包覆所述绝缘层， 所 述铜箔层包覆所述铝箔麦拉包带， 所述第二镀银屏蔽编织层包覆所述 铜箔层。
[权利要求 4] 如权利要求 3所述的高速光电复合电缆， 其特征在于， 所述绝缘层的 材质为聚全氟乙丙烯。
[权利要求 5] 如权利要求 3所述的高速光电复合电缆， 其特征在于， 所述差分信号 对芯线具有 4根， 每一对所述导线的绞距分别为 5.5±0.5mm、 6.5±0.5m m、 7.4土 0.5mm以及 9.3土 0.5mm。
[权利要求 6] 如权利要求 1所述的高速光电复合电缆， 其特征在于， 所述中被层的 材质为陶瓷化低烟无 ¾聚烯烃耐火料。
[权利要求 7] 如权利要求 1所述的高速光电复合电缆， 其特征在于， 所述护套层的 材质为阻燃聚乙烯。
[权利要求 8] 如权利要求 1至 7中任意一项所述的高速光电复合电缆， 其特征在于， 所述音频传输通讯光缆包括光纤芯、 光纤被覆层、 芳纶纱以及光纤护 套； 所述光纤被覆层包覆所述光纤芯， 所述光纤护套包覆所述光纤被 覆层， 所述光纤被覆层内填充所述芳纶纱。
[权利要求 9] 如权利要求 8所述的高速光电复合电缆， 其特征在于， 所述光纤芯的 材质为聚甲基丙烯酸酯。
[权利要求 10] 如权利要求 8所述的高速光电复合电缆， 其特征在于， 所述光纤被覆 层的材质为聚丙烯， 所述光纤护套的材质为低烟无¾阻燃聚烯烃。
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CN105006292A (zh) * 2015-07-17 2015-10-28 浙江三科线缆有限公司 电动汽车充电设施用的电缆
CN204808948U (zh) * 2015-07-17 2015-11-25 浙江三科线缆有限公司 电动汽车充电设施用的电缆
CN107658056A (zh) * 2017-10-31 2018-02-02 正威科技（深圳）有限公司 一种高速光电复合电缆
CN207441286U (zh) * 2017-10-31 2018-06-01 正威科技（深圳）有限公司 一种高速光电复合电缆

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