WO2019084873A1

WO2019084873A1 - Peeling machine having self-protection function and working method thereof

Info

Publication number: WO2019084873A1
Application number: PCT/CN2017/109145
Authority: WO
Inventors: 刘彦付; 陈伟勇
Original assignee: 太仓贝斯特机械设备有限公司
Priority date: 2017-11-02
Filing date: 2017-11-02
Publication date: 2019-05-09

Abstract

A working method of a peeling machine (1) having a self-protection function. The peeling machine (1) comprises: the peeling machine (1), a fixing mechanism (2) for fixing a metal bar, a pretreatment mechanism (3), a control device (4), and a control terminal (5). The peeling machine (1) is provided with a peeling mechanism (11), a fault detection mechanism (12), an alarm mechanism (13), and a control mechanism (14). The fixing mechanism (2) is provided on the peeling machine (1). The pretreatment mechanism (3) is provided on the fixing mechanism (2) and cooperates with the peeling machine (1). The peeling machine (1), the fixing mechanism (2), the pretreatment mechanism (3), and a position detection mechanism (6) are all connected to the control device (4). The peeling mechanism (11), the fault detection mechanism (12), and the alarm mechanism (13) are all connected to the control mechanism (14). The control mechanism (14) is communicatively connected to the control terminal (5) by a network. The peeling machine (1) is provided with the fault detection mechanism (12), such that problems with equipment can be timely detected, thereby preventing chain reactions and protecting the equipment. In addition, using the pretreatment mechanism (3) to perform pretreatment on a product to be machined prevents the product from damaging the peeling machine (1).

Description

Peeling machine with self-protection function and working method thereof

Technical field

The invention belongs to the technical field of metal stripping, in particular to a peeling machine with self-protection function and a working method thereof.

Background technique

With the rapid development of society and economy, the daily life of people and the pace of work are constantly accelerating. Especially in order to adapt to the pace of social development, enterprises have changed from manual production in the last century to automated production. However, with the improvement of people's living standards, people's quality requirements for products are getting higher and higher, and the market competitiveness of various products is getting bigger and bigger, especially for metal manufacturing.

In the process of the existing peeling machine, if it is directly peeled by the peeling equipment, the peeling mechanism may cause a backing due to the material of the workpiece to be processed, causing a certain degree of damage to the peeling mechanism, and at the same time, when the equipment appears In some small faults, especially those that cannot directly affect the quality of the product, it is difficult for the staff to find out in the first time. After a long time of work, the equipment will be directly paralyzed, and it will also cause more faults. Even the entire device may be scrapped due to a minor fault. Therefore, timely detection of device faults and timely resolution is a problem that must be solved by current devices.

Summary of the invention

OBJECT OF THE INVENTION In order to overcome the above deficiencies, an object of the present invention is to provide a working method of a peeling machine having a self-protecting function, which has a simple structure, a reasonable design, and is easy to install, thereby greatly improving the stability of the structure and the safety of use. Sex.

Technical Solution: In order to achieve the above object, the present invention provides a working method of a peeling machine having a self-protecting function, comprising: a peeling machine, a fixing mechanism for fixing a metal rod, a pre-processing mechanism, a control device, and a control terminal, The stripping machine is provided with a stripping mechanism, a fault detecting mechanism, an alarming mechanism and a control mechanism, the fixing mechanism is provided with a stripping machine, the pre-processing mechanism is arranged on the fixing mechanism, and cooperates with the stripping machine, the stripping machine The fixing mechanism, the pre-processing mechanism and the position detecting mechanism are all connected with the control device, and the stripping mechanism, the fault detecting mechanism and the alarm mechanism are all connected with the control mechanism, and the control mechanism and the control terminal are connected by network communication; the specific working method as follows:

1): First, the staff puts the workpiece in the designated position, and locates it, then turns on the control switch to let the whole peeling machine enter the working state;

2): then issuing a command to the cylinder control module through the controller module in the control device, and when the cylinder control module receives the command, starts to command the master cylinder to start working;

3): then the master cylinder begins to move forward, when the master cylinder moves to the limit plate of the front limit, it will transmit the thrust to the pressure head;

4): Then the cylinder in the indenter will push the indenter to continue by the thrust of the master cylinder;

5): When the indenter touches the workpiece, push it to the pretreatment station and fix it by the fixing mechanism;

6): the position detecting mechanism detects the processing position of the metal rod, and then transfers the metal rod to the pretreatment station through the conveying mechanism;

7): the controller module adjusts the power of the stripping unit to the pretreatment mode through the power adjustment mechanism, and then pretreats the metal rod through the stripping unit in the pretreatment mechanism;

8): the pretreated metal rod is further pushed forward by the indenter, and when the workpiece passes through the stripping mechanism during the moving process, the controller module issues an instruction to the stripping knife control module;

9): When the peeling knife control module receives the instruction in the previous step, the peeling mechanism is instructed to start peeling the workpiece;

10): During the working process of the stripping mechanism, the cylinder drives the pressing head to continue to move forward until the workpiece is pushed out of the front beam;

11): During the processing, the fault detection mechanism will continuously detect the entire stripping device, and transmit the detected information to the controller module, and analyze it through the information processor in the controller module;

12): Once the fault is detected in the previous step, the fault information will be immediately sent to the control terminal through the wireless communication through the controller, and then the control terminal will make corresponding processing according to the fault information.

The working method of the peeling machine with self-protection function described in the present invention, which is provided with a fault detecting mechanism on the peeling machine, and through the setting of the fault detecting mechanism, enables it to discover the problems existing in the device in time, and controls The module uploads the fault information to the control terminal, and then the control terminal controls it or informs the on-site staff to process it, effectively preventing a chain reaction, thereby providing a good protection for the device; The pre-processing mechanism is arranged on the stripping machine, and the pre-treatment mechanism is used to pre-process the processed product, thereby effectively preventing the product from being damaged during the processing process due to the hard material of the product, and at the same time, the peeling position is performed by the position detecting mechanism. Detection, accurate determination of its processing position, effectively improve the accuracy of its peeling, improve product quality and yield.

In the stripping mechanism of the present invention, a column, a positioning mechanism and a stripping unit are provided, the positioning mechanism is arranged on the upper and lower parts of the column, and the stripping unit is arranged on the positioning mechanism.

In the peeling unit of the present invention, a driving mechanism and a peeling mechanism are provided, and the peeling knife is connected to the driving mechanism, and the fixing mechanism on the driving mechanism is connected with the positioning mechanism.

The stripping mechanism of the present invention is provided with a stripping thickness adjusting mechanism and a power adjusting mechanism, and the stripping detecting mechanism, the stripping thickness adjusting mechanism and the power adjusting mechanism are all connected with the control mechanism, so that the entire production process can be adjusted. Effectively improve the applicability of their equipment.

The control terminal in the present invention is provided with a data storage mechanism, and the data storage mechanism is provided with a data system for storing the device model.

The driving mechanism of the present invention is provided with a pressure head, a cylinder and a master cylinder, wherein the pressure head is disposed on the limit plate, the cylinder is disposed inside the pressure head, and one end of the main cylinder is fixed to the middle beam by a connecting member The other end is mounted by a mounting mechanism, and the master cylinder and the indenter are matched.

In the present invention, the fixing mechanism is provided with a conveying mechanism for moving the workpiece, the conveying mechanism is provided with a workpiece placing table, the workpiece placing table is provided with an anti-slip mat, and the workpiece placing table is Cooperating with the produced workpiece, by adding a cylinder to the indenter, when the master cylinder moves to the limit plate of the front limit, it transmits power to the indenter, and then drives the indenter through the cylinder in the indenter to continue Advance until the workpiece is pushed out of the peeling machine, so that the workpiece will always have only one surface to contact with the equipment, thereby effectively avoiding secondary pollution after peeling the workpiece, thereby protecting the workpiece and improving the production of the workpiece. Quality, which in turn makes it better to meet the needs of the company's production.

In the present invention, the workpiece placing table and the conveying mechanism are detachably connected.

The control device in the invention is provided with a stripping control module, a fixed control module, a pre-processing control module, a fault detection control module, an alarm control module and a controller module, wherein the stripping control module is provided with a driving control unit and a stripping control a unit, the drive control unit and the stripping control unit in the stripping control module are respectively connected to a driving mechanism and a stripping mechanism, the fixed control module is connected to a fixing mechanism, and the pre-processing control module is connected to the pre-processing mechanism, the fault The detection control module is connected to the fault detection mechanism, and the alarm control module is connected to the alarm mechanism, and the stripping control module, the fixed control module, the pre-processing control module, the fault detection control module, and the alarm control module are all connected with the controller module.

In the invention, after the metal bar is processed by the pretreatment mechanism, according to the thickness of the skin to be peeled off, the peeling thickness is first set by the peeling thickness adjusting mechanism, and then the driving device drives the peeling knife in the peeling mechanism through the power adjusting mechanism. Perform power adjustment and let it reach the corresponding power before peeling.

The above technical solution can be seen that the present invention has the following beneficial effects:

1. The working method of a peeling machine with self-protection function according to the present invention, which is provided with a fault detecting mechanism on the peeling machine, and through the setting of the fault detecting mechanism, enables it to timely discover problems of the device, The fault information is uploaded to the control terminal through the controller module, and then the control terminal controls it or informs the on-site staff to process it, effectively preventing a chain reaction, thereby protecting the device; By setting a pretreatment mechanism on the peeling machine, the pretreatment mechanism is used to pretreat the processed product, thereby effectively preventing the product from being damaged during the processing process due to the hard material of the product, and at the same time, peeling the skin by the position detecting mechanism. Position into Line inspection, accurate determination of its processing position, effectively improve the accuracy of its peeling, improve product quality and yield.

2. The workpiece placement table described in the present invention cooperates with the produced workpiece by adding a cylinder to the indenter, and when the master cylinder moves to the limit plate of the front limit, it transmits power to the indenter, and then The cylinder in the indenter drives the indenter to continue to advance until the workpiece is pushed out of the stripping machine, so that only one surface of the workpiece is always in contact with the device, thereby effectively avoiding secondary pollution after peeling the workpiece, and then starting the workpiece To a good protection, improve the quality of the production of the workpiece, and then let it better meet the needs of the production of the enterprise.

DRAWINGS

Figure 1 is a schematic view of the structure of the present invention;

2 is a schematic view showing the connection of a control device and a control terminal in the present invention.

Detailed ways

The invention will be further elucidated with reference to the drawings and specific embodiments.

Example 1

A working method of a peeling machine with self-protection function as shown in the figure, comprising: a peeling machine 1, a fixing mechanism for fixing a metal rod, a pretreatment mechanism 3, a control device 4, and a control terminal 5, said peeling The machine 1 is provided with a stripping mechanism 11, a fault detecting mechanism 12, an alarming mechanism 13 and a control mechanism 14. The fixing mechanism 2 is provided with a peeling machine 1 which is disposed on the fixing mechanism 2 and is stripped The peeling machine 1, the fixing mechanism 2, the pre-processing mechanism 3, and the position detecting mechanism 6 are all connected with the control device 4, and the peeling mechanism 11, the fault detecting mechanism 12, and the alarm mechanism 13 are both connected to the control mechanism 14. Connected, the control mechanism 14 is connected to the control terminal 5 via a network communication.

In the embodiment, the stripping mechanism 11 is provided with a column column 111, a positioning mechanism 112 and a stripping unit 113. The positioning mechanism 112 is disposed on the upper and lower portions of the column column 111, and the stripping unit 113 is disposed on the positioning mechanism 112.

In the embodiment, the stripping unit 113 is provided with a driving mechanism and a stripping mechanism. The stripping knife is connected to the driving mechanism, and the fixing mechanism on the driving mechanism is connected with the positioning mechanism 112.

In the peeling mechanism 11 of the embodiment, a peeling thickness adjusting mechanism 114 and a power adjusting mechanism 115 are provided, and the peeling detecting mechanism 114, the peeling thickness adjusting mechanism 114, and the power adjusting mechanism 115 are all connected to the control mechanism 14.

The control terminal 5 in this embodiment is provided with a data storage mechanism, and the data storage mechanism is provided with a data system for storing the device model.

The driving mechanism in the embodiment is provided with a pressing head 1131, a cylinder 1132 and a master cylinder 1133. The pressing head 1131 is disposed on the limiting plate, and the cylinder 1132 is disposed inside the pressing head 1131. The master cylinder 1133 One end is fixed to the center beam by a connecting member, the other end is mounted by a mounting mechanism, and the master cylinder 1133 and the indenter 1131 are fitted.

In the embodiment, the fixing mechanism 2 is provided with a conveying mechanism for moving the workpiece, and the conveying mechanism is upper A workpiece placing table is provided, the workpiece placing table is provided with an anti-slip mat, and the workpiece placing table is matched with the produced workpiece.

In the embodiment, the workpiece placing table and the conveying mechanism are detachably connected.

The control device in the embodiment is provided with a stripping control module, a fixed control module, a pre-processing control module, a fault detection control module, an alarm control module and a controller module, wherein the stripping control module is provided with a driving control unit and stripping a control unit, the drive control unit and the stripping control unit in the stripping control module are respectively connected to a driving mechanism and a stripping mechanism, the fixed control module is connected to the fixing mechanism 2, and the pre-processing control module is connected to the pre-processing mechanism 3, The fault detection control module is connected to the fault detecting mechanism 12, and the alarm control module is connected with the alarm mechanism 13. The stripping control module, the fixed control module, the preprocessing control module, the fault detection control module, and the alarm control module are all controlled. The module is connected.

Example 2

In the embodiment, the fixing mechanism 2 is provided with a conveying mechanism for moving the workpiece, the conveying mechanism is provided with a workpiece placing table, the workpiece placing table is provided with an anti-slip mat, and the workpiece is Placement table and produced workpiece Cooperate.

The working method of the peeling machine with self-protection function in the embodiment, the specific working method is as follows:

2): then issuing a command to the cylinder control module through the controller module in the control device, and when the cylinder control module receives the command, starting to command the master cylinder 1133 to start working;

3): then the master cylinder 1133 begins to move forward, when the master cylinder 1133 moves to the limit plate 2 of the front limit, it will transmit the thrust to the indenter 1131;

4): then the cylinder 1132 in the indenter 1131 will push the indenter 1131 to advance by the thrust of the master cylinder 1133;

5): When the indenter 1131 contacts the workpiece, it is pushed to the pretreatment station, and the fixing mechanism 2 positions it;

6): the position detecting mechanism 6 detects the processing position of the metal rod, and then transfers the metal rod to the pretreatment station through the conveying mechanism;

7): the controller module adjusts the power of the stripping unit to the pre-processing mode by the power adjusting mechanism 115, and then pre-treats the metal rod through the stripping unit in the pre-processing mechanism 3;

8): the pretreated metal rod is further pushed forward by the indenter 1131, and when the workpiece passes through the stripping mechanism during the moving process, the controller module issues an instruction to the stripping knife control module;

10): During the working process of the stripping mechanism, the cylinder 1132 drives the pressing head 1131 to continue to move forward until the workpiece is pushed out of the front beam;

11): During the processing, the fault detecting mechanism 12 will continuously detect the entire stripping device and will detect the letter. The information is transmitted to the controller module and analyzed by the information processor in the controller module;

12): Once the fault is detected in the previous step, the fault information will be immediately sent to the control terminal 2 through the wireless communication through the controller, and then the control terminal 2 will perform corresponding processing according to the fault information.

In the embodiment, after the metal bar is processed by the pretreatment mechanism 3, the stripping thickness is first set by the stripping thickness adjusting mechanism 114 according to the thickness of the peeling required, and then the control device passes through the power adjusting mechanism 115 to the stripping mechanism 11 The driving mechanism of the peeling knife is adjusted for power, so that it can reach the corresponding power and then peeling.

The above is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make several improvements without departing from the principles of the present invention. The scope of protection of the invention.

Claims

The working method of the peeling machine with self-protection function is characterized in that: the peeling machine with self-protection function comprises: a peeling machine (1), a fixing mechanism (2) for fixing the metal rod, and a pretreatment mechanism (3) a control device (4) and a control terminal (5), wherein the peeling machine (1) is provided with a stripping mechanism (11), a fault detecting mechanism (12) and an alarm mechanism (13), wherein the fixing mechanism (2) is provided The peeling machine (1) is disposed on the fixing mechanism (2) and cooperates with the peeling machine (1), the peeling machine (1), the fixing mechanism (2), the pre- The processing mechanism (3) and the position detecting mechanism (6) are both connected to the control device (4), and the peeling mechanism (11), the fault detecting mechanism (12) and the alarm mechanism (13) are all connected to the control mechanism (14). The control mechanism (14) and the control terminal (5) are connected by a network communication;

The specific working methods are as follows:

1): First, the staff puts the workpiece in the designated position, and locates it, then turns on the control switch to let the whole peeling machine enter the working state;

2): then issuing a command to the cylinder control module through the controller module in the control device, and when the cylinder control module receives the command, starting to command the master cylinder (1133) to start working;

3): Then the master cylinder (1133) starts to move forward. When the master cylinder (1133) moves to the limit plate (2) of the front limit, it will transmit the thrust to the pressure head (1131);

4): then the cylinder (1132) in the indenter (1131) will push the indenter (1131) by the thrust of the master cylinder (1133);

5): When the indenter (1131) contacts the workpiece, push it to the pretreatment station, and the fixing mechanism (2) positions it;

6): the position detecting mechanism (6) detects the processing position of the metal rod, and then transfers the metal rod to the pretreatment station through the conveying mechanism;

7): the controller module adjusts the power of the stripping unit to the pre-processing mode through the power adjusting mechanism (115), and then pre-treats the metal rod through the stripping unit in the pre-processing mechanism (3);

8): the pretreated metal rod is further pushed forward by the indenter (1131), and when the workpiece passes through the stripping mechanism during the moving process, the controller module issues an instruction to the stripping knife control module;

9): When the peeling knife control module receives the instruction in the previous step, the peeling mechanism is instructed to start peeling the workpiece;

10): During the working process of the stripping mechanism, the cylinder (1132) drives the push head (1131) to continue to move forward until the workpiece is pushed out of the front beam;

11): During the processing, the fault detection mechanism (12) will continuously detect the entire stripping device, and transmit the detected information to the controller module, and analyze it through the information processor in the controller module. ;

12): Once the fault is detected in the previous step, the fault information will be immediately sent to the control terminal (2) through the wireless communication through the controller, and then the control terminal (2) will make corresponding processing according to the fault information. .
The working method of the peeling machine with self-protection function according to claim 1, characterized in that: the peeling mechanism (11) is provided with a column (111), a positioning mechanism (112) and a peeling unit (113), The positioning mechanism (112) is disposed on the upper and lower portions of the column (111), and the stripping unit (113) is disposed on the positioning mechanism (112).
The working method of the peeling machine with self-protection function according to claim 1, characterized in that: the peeling unit (113) is provided with a driving mechanism and a peeling mechanism, and the peeling knife is connected with the driving mechanism, the driving The fixing mechanism on the mechanism is connected to the positioning mechanism (112).
The working method of the peeling machine with self-protection function according to claim 1, characterized in that: the peeling mechanism (11) is provided with a peeling thickness adjusting mechanism (114) and a power adjusting mechanism (115), and the peeling The detecting mechanism (114), the peeling thickness adjusting mechanism (114), and the power adjusting mechanism (115) are all connected to the control mechanism (14).
The working method of the peeling machine with self-protection function according to claim 1, wherein the control terminal (5) is provided with a data storage mechanism, and the data storage mechanism is provided with a data system for storing the device model. .
The working method of the peeling machine with self-protection function according to claim 3, characterized in that: the driving mechanism is provided with a pressure head (1131), a cylinder (1132) and a master cylinder (1133), the pressure head (1131) is disposed on the limiting plate, the cylinder (1132) is disposed inside the indenter (1131), one end of the main cylinder (1133) is fixed to the middle beam by a connecting member, and the other end is installed by a mounting mechanism, and The master cylinder (1133) and the indenter (1131) cooperate.
The working method of the peeling machine with self-protection function according to claim 1, characterized in that: the fixing mechanism (2) is provided with a conveying mechanism for moving the workpiece, and the conveying mechanism is provided with a workpiece placing The workpiece placing table is provided with an anti-slip mat, and the workpiece placing table cooperates with the produced workpiece.
The working method of the peeling machine with self-protection function according to claim 7, characterized in that the workpiece placing table and the conveying mechanism are detachably connected.
The working method of the peeling machine with self-protection function according to claim 1, wherein the control device is provided with a stripping control module, a fixed control module, a pre-processing control module, a fault detection control module, and an alarm control module. And a controller module, wherein the stripping control module is provided with a driving control unit and a stripping control unit, wherein the driving control unit and the stripping control unit in the stripping control module are respectively connected with a driving mechanism and a stripping mechanism, and the fixed control module and The fixing mechanism (2) is connected, the pre-processing control module is connected to the pre-processing mechanism (3), the fault detection control module is connected to the fault detecting mechanism (12), and the alarm control module is connected with the alarm mechanism (13). The stripping control module, the fixed control module, the pre-processing control module, the fault detection control module, and the alarm control module are all connected to the controller module.
The working method of a peeling machine with self-protection function according to claim 1, characterized in that: after the metal bar is processed by the pretreatment mechanism (3), the peeling thickness adjusting mechanism is adopted according to the thickness of the peeling required ( 114) Firstly, the stripping thickness is set, and then the control device dynamically adjusts the driving mechanism of the stripping knife in the stripping mechanism (11) through the power adjusting mechanism (115), and then performs the stripping process after reaching the corresponding power.