WO2019082709A1 - Stator and motor - Google Patents

Stator and motor

Info

Publication number
WO2019082709A1
WO2019082709A1 PCT/JP2018/038228 JP2018038228W WO2019082709A1 WO 2019082709 A1 WO2019082709 A1 WO 2019082709A1 JP 2018038228 W JP2018038228 W JP 2018038228W WO 2019082709 A1 WO2019082709 A1 WO 2019082709A1
Authority
WO
WIPO (PCT)
Prior art keywords
stator
hole
lead wire
bus bar
recess
Prior art date
Application number
PCT/JP2018/038228
Other languages
French (fr)
Japanese (ja)
Inventor
晃弘 大北
貴之 右田
真郷 青野
Original Assignee
日本電産株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電産株式会社 filed Critical 日本電産株式会社
Publication of WO2019082709A1 publication Critical patent/WO2019082709A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto

Definitions

  • the present invention relates to a stator and a motor.
  • a motor has a rotor and a stator.
  • the stator has a stator core and a coil attached to the stator core via an insulating member.
  • the insulating member has a groove for receiving a lead wire or the like drawn from the coil.
  • the stator of Patent Document 1 includes a stator core, a stator winding, an end insulating member, and a housing member.
  • the end insulation members are provided on both axial sides of the stator core.
  • the housing member is provided on the opposite side to the stator core from the at least one end insulating member along the axial direction.
  • the housing member has a housing groove forming portion.
  • the housing groove forming portion has a housing groove for housing the end of the stator winding.
  • Patent No. 5762765 gazette
  • a support member may be disposed on one side in the axial direction of the stator core.
  • a bus bar terminal or the like is provided on one side in the axial direction of the support member.
  • a lead wire drawn from the coil is connected to the bus bar terminal or the like.
  • An object of the present invention is to provide a stator and a motor in which the lead wire can be easily routed in view of the above circumstances.
  • stator includes an annular stator core centered on a central axis, a support member disposed on one side in the axial direction of the stator core, and a coil attached to the stator core, the coil being A lead wire extending to one side in the axial direction of the support member, wherein the support member has a through hole axially penetrating the support member and through which the lead wire passes, viewed from the axial direction At least one recess is provided on an inner circumferential surface of the through hole, and the lead line passes through the inside of the recess.
  • one aspect of the motor of the present invention includes the above-described stator, and a rotor that can rotate around the central axis with respect to the stator.
  • the lead wire can be easily routed.
  • FIG. 1 is a perspective view showing a stator and a motor of the present embodiment.
  • FIG. 2 is a cross-sectional view showing the stator and the motor of the present embodiment.
  • FIG. 3 is a perspective view showing a portion of a stator and a motor of the present embodiment.
  • FIG. 4 is a perspective view showing a portion of a stator and a motor of the present embodiment.
  • FIG. 5 is a plan view showing portions of the stator and the motor of the present embodiment.
  • FIG. 6 is a plan view showing a first modification of the through hole.
  • FIG. 7 is a plan view showing a second modification of the through hole.
  • FIG. 8 is a plan view showing a third modification of the through hole.
  • FIG. 9 is a plan view showing a fourth modification of the through hole.
  • FIG. 10 is a plan view showing a fifth modification of the through hole.
  • the Z-axis direction appropriately shown in each drawing is a vertical direction with the positive side as the upper side and the negative side as the lower side.
  • a central axis J appropriately shown in each drawing is an imaginary line which is parallel to the Z-axis direction and extends in the vertical direction.
  • the axial direction of the central axis J that is, the direction parallel to the vertical direction
  • the radial direction centering on the central axis J is simply referred to as “radial direction”.
  • the circumferential direction centered on is simply referred to as "circumferential direction”.
  • the upper side corresponds to one side in the axial direction
  • the lower side corresponds to the other side in the axial direction.
  • the vertical direction, the upper side and the lower side are simply names for describing the relative positional relationship of each part, and the actual arrangement relationship etc. is an arrangement relationship etc. other than the arrangement relationship etc. indicated by these names. May be
  • the motor 1 of the present embodiment includes a housing 11, a contact member 70, a rotor 80, bearings 24 and 25, an attachment member 26, a sensor magnet 27, and a stator 10. And.
  • the housing 11 accommodates the rotor 80 and the stator 10.
  • the housing 11 has a lid 12, a cylinder 13, and a bearing holder 14.
  • the cover part 12 is plate shape to which a plate surface turns to an axial direction, and is annular ring shape along the circumferential direction.
  • the lid 12 is centered on the central axis J.
  • the lid 12 covers the upper side of the stator 10. More specifically, the lid 12 covers the upper side of the stator core 20, the insulator 50 and the coil 40 described later.
  • the lid 12 has a window hole 17 penetrating the lid 12 in the axial direction. When viewed from the axial direction, the window hole 17 is in the shape of a circular arc extending in the circumferential direction. A plurality of window holes 17 are provided along the circumferential direction.
  • a part of the lid 12 has a protrusion 12 a that protrudes upward.
  • the protrusion 12 a is formed, for example, by pressing the lid 12.
  • the upper surface of the protrusion 12 a is a flat surface.
  • the upper surface of the protrusion 12 a extends in the direction orthogonal to the axial direction.
  • the lid 12 has an attachment hole (not shown) which penetrates the lid 12 in the axial direction.
  • the mounting hole axially penetrates the projection 12a.
  • the cylindrical portion 13 has a cylindrical shape extending downward from the radial outer edge of the lid 12.
  • the cylindrical portion 13 is cylindrical with the central axis J as a center.
  • the cylindrical portion 13 opens downward.
  • a plurality of collar portions protruding radially outward from the lower end portion of the cylindrical portion 13 are provided along the circumferential direction.
  • the bearing holder 14 is connected to the radially inner edge of the lid 12.
  • the bearing holding portion 14 has a tubular shape extending downward from the radial inner edge portion of the lid 12.
  • the bearing holder 14 is cylindrical around the central axis J and has a bottom.
  • the bearing holder 14 holds the bearing 25.
  • the outer peripheral surface of the bearing 25 is fixed to the inner peripheral surface of the bearing holding portion 14.
  • the housing 11 is made of metal, and is made of only a single metal member having the lid 12, the cylinder 13 and the bearing holder 14. That is, the housing 11 has a metal member made of metal having the lid 12 and the cylinder 13, and the metal member is a single member.
  • the housing 11 is made of, for example, aluminum.
  • the housing 11 is manufactured, for example, by pressing a metal plate member.
  • the housing 11 may be configured of a plurality of members. Also, the housing 11 may be manufactured by a method such as cutting or casting. The material of the housing 11 may be other than metal.
  • the contact member 70 shown in FIG. 1 is a member attached to the housing 11 and capable of contacting a terminal of an external device (not shown).
  • the external device is, for example, a control device that supplies power to the motor 1 to control the motor 1.
  • the terminal of the external device in contact with the contact member 70 is, for example, a terminal for grounding.
  • the terminals of the external device contact the upper surface of the contact member 70.
  • the contact member 70 is disposed on the protrusion 12a.
  • the contact member 70 has a contact member main body and a claw portion (not shown).
  • the contact member main body has a disk shape.
  • the plate surface facing downward is in contact with the upper surface of the protrusion 12a.
  • the claws extend downward from the contact member body. The claws are inserted into the attachment holes of the lid 12, for example crimped, and hooked on the lower surface of the projection 12a.
  • the contact member 70 is a conductive member.
  • the contact member 70 is made of metal.
  • the material of the contact member 70 is, for example, different from the material of the housing 11.
  • the material of the contact member 70 may be the same as the material of the housing 11.
  • the rotor 80 is rotatable around the central axis J with respect to the stator 10. As shown in FIG. 2, the rotor 80 has a shaft 81, a rotor core 82, a rotor magnet 83, and an output portion 84.
  • the shaft 81 is disposed along the central axis J.
  • the shaft 81 has a cylindrical shape extending in the axial direction about the central axis J.
  • the mounting member 26 is fixed to the upper end portion of the shaft 81.
  • the mounting member 26 has a cylindrical shape that opens upward.
  • a sensor magnet 27 is fixed to the inside of the mounting member 26.
  • the sensor magnet 27 has a cylindrical shape that is flat in the axial direction centering on the central axis J.
  • the output unit 84 is attached to the lower end of the shaft 81.
  • the output unit 84 is cylindrical.
  • the output unit 84 is used, for example, for fixing when the motor 1 is attached to a device or the like.
  • the output unit 84 is, for example, a shaft coupling member or the like.
  • the rotor core 82 has a substantially annular shape fixed to the outer peripheral surface of the shaft 81.
  • the rotor magnet 83 is fixed to the outer peripheral surface of the rotor core 82.
  • the bearings 24, 25 rotatably support the shaft 81.
  • the bearings 24 and 25 are, for example, ball bearings.
  • the bearings 24 and 25 may be bearings other than ball bearings as long as they can support the shaft 81 rotatably.
  • the rotor core 82 may be directly fixed to the outer peripheral surface of the shaft 81 or may be fixed indirectly via a member or the like.
  • the stator 10 is radially opposed to the rotor 80 with a gap. More specifically, the stator 10 is disposed radially outside the rotor 80 with a gap.
  • the stator 10 includes a stator core 20, an insulator 50, a coil 40, a support member 31, a bus bar terminal 43, and a molded resin portion 35.
  • the stator core 20 is annular around the central axis J.
  • the stator core 20 surrounds the rotor 80 at the radially outer side of the rotor 80.
  • the stator core 20 is disposed on the radially outer side of the rotor magnet 83 so as to face the space with a gap.
  • the stator core 20 is, for example, a laminated steel plate configured by laminating a plurality of electromagnetic steel plates in the axial direction.
  • the stator core 20 may be a dust core or the like.
  • the stator core 20 has a substantially annular core back 21 and a plurality of teeth 22.
  • the core back 21 has an annular shape centered on the central axis J.
  • the teeth 22 extend radially from the inner or outer surface of the core back 21.
  • the teeth 22 extend radially inward from the core back 21.
  • the outer peripheral surface of the core back 21 is fixed to the inner peripheral surface of the cylindrical portion 13.
  • the outer peripheral surface of the core back 21 is the outer peripheral surface of the stator core 20. That is, the outer peripheral surface of stator core 20 is fixed to the inner peripheral surface of cylindrical portion 13.
  • the stator core 20 is fixed to the cylindrical portion 13 by press fitting.
  • the plurality of teeth 22 are arranged at intervals in the circumferential direction. In the present embodiment, the plurality of teeth 22 are arranged at equal intervals along the circumferential direction.
  • the insulator 50 is attached to the stator core 20.
  • the material of the insulator 50 is, for example, an insulating material such as a resin.
  • the insulator 50 has a tubular extending portion 51 through which each tooth 22 passes, and an outer wall 52 located radially outside the extending portion 51.
  • the housing 11, the contact member 70 and the mold resin portion 35 are not shown.
  • the extending portion 51 covers the teeth 22.
  • the extending portion 51 extends in the radial direction.
  • the extension portion 51 is disposed between the stator core 20 and the coil 40. That is, the insulator 50 has a portion disposed between the stator core 20 and the coil 40, and this portion is the extending portion 51.
  • the outer wall 52 extends upward from the extension 51.
  • the outer wall 52 is disposed radially outward of the coil 40 and extends in the circumferential direction.
  • the outer wall 52 projects above the coil 40.
  • the outer wall 52 of the insulator 50 can ensure insulation between the coil 40 and the cylindrical portion 13 or the like. Also, the outer wall 52 contacts the support member 31 from the lower side.
  • the stator 10 has a plurality of coils 40.
  • the coil 40 is attached to the stator core 20.
  • the plurality of coils 40 are respectively attached to the stator core 20 at circumferential intervals.
  • the plurality of coils 40 are attached to the stator core 20 via the insulators 50.
  • the plurality of coils 40 are configured by winding a wire around each tooth 22 via the insulator 50.
  • the winding system of the coil 40 is a so-called concentrated winding system.
  • the winding system of the coil 40 may be another system other than the concentrated winding system.
  • the stator 10 has three or more coils 40, specifically, six coils 40.
  • the motor 1 is a three-phase motor.
  • the three phases are the U phase, the V phase and the W phase.
  • each coil 40 of U-phase, V-phase and W-phase is constituted by any of three conductors (a first conductor, a second conductor and a third conductor).
  • the coil 40 has a lead wire 42 and a connecting wire 41.
  • the stator 10 is provided with a plurality of lead wires 42 and a plurality of crossover wires 41. In the present embodiment, six lead wires 42 are provided and two crossover wires 41 are provided.
  • the lead wire 42 and the connecting wire 41 are both arranged above the stator core 20. That is, the lead wires 42 and the crossover wires 41 are arranged on the same side of the stator core 20 in the axial direction.
  • the lead wire 42 is drawn from the coil 40.
  • the lead wire 42 is an end portion of a lead that constitutes the coil 40.
  • the lead wire 42 extends upward from the coil 40.
  • the crossover 41 connects between one coil 40 and the other coil 40 among the plurality of coils 40.
  • the crossover 41 connects at least two coils 40 to each other.
  • the crossover 41 is disposed below the support member 31.
  • the crossover 41 extends above the coil 40 and below the support member 31.
  • the first to third conductive wires constituting the coil 40 of each phase of the U phase, the V phase and the W phase each have a connecting wire 41 and a lead wire 42. That is, the connecting wire 41 and the lead wire 42 in each phase are a part of the conducting wires (first to third conducting wires) which constitute the coil 40 of each phase.
  • one coil 40 b has a lead wire 42 b.
  • the lead wire 42 b is a lead wire 42 b drawn from one coil 40 b among the lead wires 42 of the plurality of coils 40 included in the stator 10.
  • the lead wire 42 b extends above the support member 31.
  • the lead wire 42 b extends upward from the coil 40 b, passes through a through hole 31 m (described later) of the support member 31 and is drawn to the upper side of the support member 31.
  • the lead wire 42 b has a portion extending upward from the coil 40 b and a portion disposed above the support member 31.
  • the lead wire 42 b extends in the circumferential direction on the upper side of the support member 31.
  • the lead wire 42 b is connected to the connection object on the upper side of the support member 31.
  • the connection target is the bus bar terminal 43. That is, the lead wire 42 b is connected to the bus bar terminal 43 on the upper side of the support member 31.
  • the conducting wire (for example, the first conducting wire) constituting the coil 40b from which the lead wire 42b is drawn is a conducting wire (for example, the second conducting wire) constituting the plurality of coils 40 connected by the crossover 41 shown in FIG. It is different. That is, the conducting wire which comprises the coil 40b which has the lead-out wire 42b differs from the conducting wire which comprises one coil 40 and the other coil 40 which the crossover 41 shown in FIG. 5 connects.
  • the current supplied to the lead wire 42b and the current supplied to the connecting wire 41 shown in FIG. 5 are out of phase with each other.
  • the crossover wire 41 passes the radial direction outer side of the part extended upwards from the coil 40b of the lead wire 42b.
  • the support member 31 is disposed on the upper side of the stator core 20, the insulator 50 and the coil 40.
  • the material of the support member 31 is an insulating material such as a resin.
  • the support member 31 is made of resin.
  • the support member 31 has a main body portion 33 and a bus bar terminal holding portion 32.
  • the main body 33 is in the form of a plate whose plate surface faces in the axial direction.
  • the main body 33 has an annular shape centered on the central axis J.
  • the main body 33 is disposed inside the housing 11.
  • the main body portion 33 is supported and fixed to the insulator 50 from the lower side.
  • the main body 33 has a through hole 31 m and a hole 33 c. That is, the support member 31 has a through hole 31 m and a hole 33 c. The support member 31 may not have the hole 33c.
  • the through hole 31 m penetrates the main body 33 in the axial direction. That is, the through holes 31 m penetrate the support member 31 in the axial direction.
  • the lead wire 42b is passed through the through hole 31m.
  • the lead wire 42 b is drawn to the upper side of the support member 31 through the through hole 31 m.
  • the through hole 31 m also has a function as a lightening hole of the main body 33, for example.
  • the through holes 31m extend in the circumferential direction.
  • the circumferential length of the through hole 31m is larger than the radial length of the through hole 31m.
  • the through holes 31 m have an arc shape extending in the circumferential direction.
  • the lead wires 42b can be easily pulled out above the support member 31 through the through holes 31m.
  • the radial length of the through hole 31m can be kept small, the outer diameter of the main body 33 can be made small, and the stator 10 can be made compact.
  • the through hole 31 m overlaps a part of the coil 40 b. Specifically, when viewed from the axial direction, the through hole 31m overlaps a portion of the coil 40b from which the lead wire 42b is drawn from the coil 40b. In the example shown in FIG. 5, when viewed from the axial direction, the portion from which the lead wire 42 b is drawn from the coil 40 b is located at an intermediate portion between both ends in the circumferential direction of the through hole 31 m. According to the present embodiment, the lead wire 42 b can be easily pulled out by the upper side of the support member 31 through the through hole 31 m.
  • At least the upper end portion of the inner peripheral surface (inner side surface and inner edge) of the through hole 31m is directed to the outside of the through hole 31m in the direction perpendicular to the central axis J toward the upper side. Extend.
  • a portion other than the lower end portion in the inner peripheral surface of the through hole 31m extends outward of the through hole 31m in the direction perpendicular to the central axis J as it goes upward.
  • at least the upper end portion of the inner peripheral surface of the through hole 31m has a convex curve shape in cross section along the axial direction. That is, a curved surface is provided at the upper end portion of the inner peripheral surface of the through hole 31m.
  • At least the upper end portion of the inner peripheral surface of the through hole 31m has a convex curved surface.
  • the upper end portion of the inner peripheral surface of the through hole 31m may have a tapered surface instead of the curved surface. That is, the upper end portion of the inner peripheral surface of the through hole 31m may be chamfered.
  • the chamfered shape does not mean the manufacturing method, but means the shape (configuration) of the upper end portion of the inner peripheral surface of the through hole 31m.
  • the inner circumferential surface of the through hole 31m may have both the curved surface and the tapered surface described above. The opening area of the cross section perpendicular to the central axis J of the through hole 31m becomes larger toward the upper side.
  • the lead wire 42b even if the lead wire 42b contacts the upper end portion of the inner peripheral surface of the through hole 31m, bending or scratching of the lead wire 42b is suppressed.
  • the lead wire 42b is drawn through the through hole 31m, application of excessive stress to the lead wire 42b is suppressed, and breakage of the lead wire 42b or the like is suppressed.
  • At least one recess 31 n is provided on the inner peripheral surface of the through hole 31 m when viewed from the axial direction.
  • the recess 31 n is recessed toward the outside of the through hole 31 m on the inner peripheral surface of the through hole 31 m.
  • the lead wire 42b passes through the inside of the recess 31n. Part of the lead wire 42b is accommodated in the recess 31n, and is led to the side where the bus bar terminal 43 is located on the upper side of the support member 31 (in the present embodiment, one side in the circumferential direction).
  • the lead wire 42b can be easily drawn to the bus bar terminal 43 located on the upper side of the support member 31 by passing the lead wire 42b through the recess 31n of the through hole 31m at the time of manufacturing the stator 10. . That is, the lead wire 42b is drawn around toward the bus bar terminal 43 without difficulty by being guided by the recess 31n. For this reason, application of a large tension to the lead wire 42b can be suppressed.
  • the lead wire 42 b is easily connected to the bus bar terminal 43. Since the lead wire 42b is stably connected to the bus bar terminal 43, the length of the lead wire 42b can be shortened.
  • the recess 31 n is recessed toward the bus bar terminal 43 on the inner peripheral surface of the through hole 31 m. Therefore, the lead wire 42 b can be easily connected to the bus bar terminal 43.
  • the recess 31 n is disposed at one end of the through hole 31 m in the circumferential direction. Recesses 31 n are recessed on one side in the circumferential direction on the inner peripheral surface of through hole 31 m, and bus bar terminals 43 are arranged on one side in the circumferential direction of through hole 31 m.
  • the bus bar terminal 43 When viewed from the axial direction, the bus bar terminal 43 is located on a virtual line (virtual extension line not shown) in the direction in which the recess 31 n is recessed. According to the present embodiment, the bus bar terminal 43 to which the lead wire 42b is connected is disposed at a circumferential position different from the circumferential position of the through hole 31m, and the dimension of the main body 33 in the radial direction is reduced. The above-mentioned effect is obtained. Also, the bus bar terminal 43 is positioned on a virtual extension of the direction in which the recess 31 n is recessed. Therefore, when the lead wire 42b is pulled through the recess 31n, the lead wire 42b can be guided to a desired position.
  • a virtual line virtual extension line not shown
  • the desired position in the present embodiment is a position where the bus bar terminal 43 is disposed.
  • the lead wire 42b can be easily led to the bus bar terminal 43, and the number of assembling steps and the time required for assembling the stator 10 can be reduced.
  • the recess 31 n When viewed from the axial direction, the recess 31 n is curved or V-shaped, and in the example of the present embodiment is V-shaped. That is, when viewed from the axial direction, the width of the recess 31 n decreases toward the outside of the through hole 31 m.
  • the radial position of the most recessed portion of the concave portion 31 n is a substantially central portion in the radial direction of the through hole 31 m.
  • the lead wire 42 b in the recess 31 n, the lead wire 42 b can be easily guided to a predetermined position. That is, the lead wire 42b can be stably disposed in a part of the recess 31n.
  • the lead wire 42b contacts the inner peripheral surface of the recess 31n. According to the present embodiment, the lead wire 42b can be easily routed by being hooked on the inner peripheral surface of the recess 31n and being bent.
  • the crossover 41 is disposed below the support member 31, and the lead wire 42 b has a portion disposed above the support 31.
  • the radial distance between the lead wire 42b and the crossover 41 is stably ensured by passing through the recess 31n.
  • the lead wire 42 b and the crossover 41 are disposed on the same side in the axial direction of the stator core 20 (the upper side of the stator core 20 in the present embodiment). Contact is suppressed.
  • the phase of the current flowing through the lead wire 42b is different from the phase of the current flowing through the connecting wire 41. According to the present embodiment, a short circuit between the lead wire 42 b and the connecting wire 41 can be suppressed.
  • the hole 33 c penetrates the main body 33 in the axial direction.
  • the holes 33c extend in the circumferential direction.
  • a plurality of holes 33c are provided at intervals in the circumferential direction.
  • the hole 33 c has, for example, a function as a lightening hole of the main body 33.
  • the bus bar terminal holding portion 32 extends upward from the main body portion 33.
  • a plurality of bus bar terminal holding portions 32 are provided along the circumferential direction. In the present embodiment, three bus bar terminal holding portions 32 are provided.
  • the bus bar terminal holding portion 32 holds the bus bar terminal 43.
  • the bus bar terminal holding portion 32 has a tubular shape extending in the axial direction, and holds the bus bar terminal 43 inside. According to the present embodiment, the bus bar terminal 43 can be easily held by the bus bar terminal holding portion 32.
  • the bus bar terminal holding portion 32 extends to the upper side than the lid portion 12 through the window hole 17 and protrudes to the outside of the housing 11.
  • the bus bar terminal 43 is supported by the support member 31 and connected to the lead wire 42. That is, the bus bar terminal 43 is connected to the coil 40.
  • the bus bar terminal 43 is a conductive member.
  • the bus bar terminals 43 are made of metal such as copper and silver.
  • the bus bar terminal 43 protrudes from the inside of the housing 11 to the outside of the housing 11 through the window hole 17.
  • the bus bar terminal 43 has a conductive portion 43 b and a connection portion 43 a.
  • the conduction portion 43 b is in the form of a plate whose plate surface faces in the radial direction, and extends in the axial direction. Conducting portion 43 b is inserted into and held by bus bar terminal holding portion 32. Conducting portion 43 b protrudes upward relative to bus bar terminal holding portion 32.
  • the conduction portion 43 b is connected to an external device such as a control device of the motor 1.
  • the conductive portion 43 b can be connected to, for example, a control substrate or an external power supply.
  • the connecting portion 43a is connected to the lower end of the conducting portion 43b.
  • the connection portion 43a protrudes to one side in the radial direction more than the conduction portion 43b.
  • the connection portion 43 a protrudes radially inward of the conduction portion 43 b.
  • the connection portion 43 a is connected to the lead wire 42.
  • the bus bar terminal 43 is electrically connected to the coil 40.
  • two lead wires 42 are connected to the connection portion 43a.
  • the two lead wires 42 are arranged axially in line with each other.
  • connection portion 43 a is disposed so as to protrude radially inward with respect to a surface of the bus bar terminal holding portion 32 facing inward in the radial direction.
  • connection portion 43 a connected to the lead wire 42 is disposed radially inward of a surface of the bus bar terminal holding portion 32 facing inward in the radial direction. According to the present embodiment, it is possible to suppress the difficulty in drawing the lead wire 42 in the vicinity of the bus bar terminal holding portion 32, and the connection portion 43a and the lead wire 42 can be easily connected.
  • the connection portion 43a and the lead wire 42 are welded.
  • connection portion 43a in the vertical cross section including the central axis J, the connection portion 43a has a substantially U shape opening upward.
  • Connection portion 43 a includes a portion of bus bar terminal 43 that is curved in a U-shape.
  • the connection portion 43a is formed by bending a part of the plate member into a U-shape.
  • the lead wire 42 is inserted into the connection portion 43a.
  • the radial position of the connection portion 43 a is different from the radial position of the most recessed portion of the concave portion 31 n.
  • the radial position of the connection portion 43a is disposed radially inward of the radial position of the most recessed portion of the recess 31n. According to this embodiment, disconnection of the lead wire 42b can be suppressed, and the load acting on the connection portion 43a can be suppressed.
  • the lead wire 42b is the shortest between the recess 31n and the connection portion 43a. It is conceivable to extend linearly with distance. In this case, when an external force or the like is applied to the bus bar terminal 43 or the like, tension may be directly applied to the lead wire 42b, and the lead wire 42b may be broken or a large load may be applied to the connection portion 43a.
  • the lead wire 42b can be slightly curved by shifting the radial position of the most depressed portion of the recess 31n from the radial position of the connection portion 43a.
  • the curved portion of the lead wire 42b bends, and the influence of the external force or the like can be alleviated.
  • connection portion 43 a has a grooved portion.
  • the grooved portion has an end opening toward the recess 31n.
  • the grooved portion extends along the substantially circumferential direction. According to the present embodiment, the lead wire 42 b can be easily connected to the connection portion 43 a.
  • the connection portion 43a includes a pair of holding wall portions 43f and 43g and a connection portion 43h.
  • the holding wall portions 43f and 43g have a plate shape whose plate surface faces in the radial direction.
  • the holding wall portions 43f and 43g extend in the axial direction.
  • one holding wall portion 43f is connected to the lower end of the conducting portion 43b.
  • the other holding wall portion 43g is disposed radially inward of the one holding wall portion 43f.
  • the pair of holding wall portions 43f and 43g are arranged radially spaced from each other.
  • a gap is provided between the pair of holding wall portions 43f and 43g.
  • a gap between the pair of holding wall portions 43 f and 43 g is disposed radially inward of a surface of the bus bar terminal holding portion 32 facing inward in the radial direction.
  • the lead wire 42 can be easily passed through the gap between the pair of holding wall portions 43f and 43g, and the connection portion 43a and the lead wire 42 can be easily connected.
  • the connecting portion 43h connects lower ends of the pair of holding wall portions 43f and 43g.
  • the lead wire 42 is disposed between the pair of holding wall portions 43f and 43g and contacts at least one of the pair of holding wall portions 43f and 43g and the connecting portion 43h.
  • the lead wire 42 is disposed between the pair of holding wall portions 43f and 43g in the radial direction, and in the example of the present embodiment, contacts the pair of holding wall portions 43f and 43g.
  • the bus bar terminal 43 can be made compact and simple by such a connecting portion 43 a.
  • three bus bar terminals 43 are provided along the circumferential direction.
  • the three bus bar terminals 43 are supplied with U-phase, V-phase, and W-phase alternating currents, respectively. Thereby, a three-phase alternating current is supplied to the motor 1 through the three bus bar terminals 43.
  • the motor 1 is a three-phase motor.
  • the motor 1 is not limited to a three-phase motor, and may be a single-phase motor, a two-phase motor, or a four-phase or more multi-phase motor.
  • the number of bus bar terminals 43 may be appropriately changed according to the number of phases of the motor.
  • the number of coils 40, the number of lead wires 42, and the number of crossovers 41 described above may be changed as appropriate.
  • the mold resin portion 35 is a member made of resin. As shown in FIG. 2, the mold resin portion 35 has a substantially cylindrical shape extending in the axial direction centering on the central axis J. As shown in FIGS. 1 and 2, the mold resin portion 35 covers at least a portion of the support member 31 and at least a portion of the bus bar terminal 43. According to the present embodiment, the support member 31 and the bus bar terminal 43 are fixed by the mold resin portion 35, and the support state of the bus bar terminal 43 is stabilized.
  • stator core 20 at least a portion of insulator 50, at least a portion of coil 40, at least a portion of support member 31, and at least a portion of bus bar terminal 43 are embedded in mold resin portion 35. . Therefore, the stator core 20, the insulator 50, the coil 40, the support member 31, and the bus bar terminal 43 can be integrally fixed together by the mold resin portion 35. In addition, the coil 40 can be easily insulated. In the present embodiment, the entire insulator 50 and the entire coil 40 are embedded in the mold resin portion 35.
  • the mold resin portion 35 covers the portion of the bus bar terminal 43 other than the conductive portion 43 b. At least a part of the conductive portion 43 b is exposed from the mold resin portion 35. Specifically, at least the upper end portion of the conductive portion 43 b is exposed from the mold resin portion 35. According to the present embodiment, the mold resin portion 35 secures the sealing property of the portion of the bus bar terminal 43 other than the conductive portion 43 b while securing the conduction of the conductive portion 43 b.
  • the mold resin portion 35 is manufactured, for example, by insert molding in which molten resin is poured and solidified in a mold in which the stator core 20, the insulator 50, the coil 40, the support member 31, and the bus bar terminal 43 are inserted.
  • the melted resin is poured into one side of the mold in the axial direction. That is, the resin flows around the stator core 20, the insulator 50 and the coil 40, and then reaches around the support member 31 and the bus bar terminal 43.
  • the mold resin portion 35 has a first annular portion 36, a second annular portion 37, a plurality of columnar portions (not shown), and a bus bar terminal support portion 38.
  • the first annular portion 36 has a substantially annular shape centered on the central axis J. As shown in FIG. 2, the first annular portion 36 is located above the upper surface of the stator core 20.
  • the first annular portion 36 is disposed radially outward of the rotor 80 and surrounds a portion of the rotor 80.
  • the first annular portion 36 surrounds a portion of the shaft 81 and the bearing 25 from the radially outer side.
  • the outer circumferential surface of the first annular portion 36 is disposed radially inward of the outer circumferential surface of the stator core 20.
  • the outer peripheral surface of the first annular portion 36 extends upward from the upper end surface of the core back 21.
  • the inner circumferential surface of the first annular portion 36 is disposed at the same position as the radially inner side surface of the teeth 22 in the radial direction.
  • the first annular portion 36 is disposed below the lid 12.
  • the entire first annular portion 36 is housed inside the housing 11.
  • the first annular portion 36 covers the window hole 17 from the lower side. Therefore, foreign matter can be prevented from entering the inside of the housing 11 from the outside of the housing 11 through the window hole 17.
  • the first annular portion 36 is in contact with the lower surface of the lid portion 12 along one circumferential direction. Specifically, of the upper end of the first annular portion 36, the end outside in the radial direction is the entire circumference in the circumferential direction with respect to the part of the lower surface of the lid 12 located radially outside of the window hole 17. It contacts from the lower side over.
  • the first annular portion 36 has a first hole 36 a recessed downward from the upper surface of the first annular portion 36. As shown in FIG. 1, the first hole 36 a overlaps the window hole 17 when viewed along the axial direction. Thereby, for example, by inserting a jig into the first hole 36 a from the upper side of the lid 12 through the window hole 17, the stator 10 is positioned in the circumferential direction with respect to the housing 11 while the stator 10 is housing It can be fixed at 11.
  • a plurality of first hole portions 36 a are provided along the circumferential direction.
  • the second annular portion 37 is annular with the central axis J as a center. As shown in FIG. 2, the second annular portion 37 is located below the lower surface of the stator core 20. The second annular portion 37 is disposed radially outward of the rotor 80 and surrounds a portion of the rotor 80. The second annular portion 37 surrounds a portion of the shaft 81 and a portion of the bearing 24 from the radially outer side. The outer circumferential surface of the second annular portion 37 is disposed radially inward of the outer circumferential surface of the stator core 20. The outer peripheral surface of the second annular portion 37 extends downward from the lower end surface of the core back 21. The inner circumferential surface of the second annular portion 37 is disposed at the same position as the radially inner side surface of the teeth 22 in the radial direction.
  • the lower end of the second annular portion 37 protrudes from the lower opening of the cylindrical portion 13 below the housing 11.
  • a bearing 24 is fitted and held inside the lower end of the second annular portion 37.
  • a portion of the insulator 50 below the stator core 20 and a portion of the coil 40 below the stator core 20 are embedded.
  • the plurality of columnar parts are columnar parts extending in the axial direction. Although not shown, the plurality of columnar parts are arranged at equal intervals along the circumferential direction.
  • the plurality of columnar portions are disposed in portions between the teeth 22 adjacent to each other in the circumferential direction. Each columnar portion is filled between the teeth 22 adjacent in the circumferential direction.
  • the upper end of the columnar portion is connected to the first annular portion 36.
  • the lower end of the columnar portion is connected to the second annular portion 37.
  • the columnar portion connects the first annular portion 36 and the second annular portion 37.
  • the radially inner side surface of the columnar portion is disposed at the same position as the radially inner side surface of the tooth 22 in the radial direction.
  • the inner circumferential surface of the first annular portion 36, the inner circumferential surface of the second annular portion 37, the radially inner side surface of each columnar portion, and the radially inner side surface of each tooth 22 have the same radial position. It forms a cylindrical curved surface centered on the central axis J.
  • the bus bar terminal support portion 38 has a columnar shape that protrudes upward from the first annular portion 36.
  • the upper surface of the bus bar terminal support 38 is in the form of a flat surface extending in the direction perpendicular to the central axis J.
  • the axial position of the upper surface of the bus bar terminal support portion 38 is the same as the axial position of the upper end surface of the bus bar terminal holding portion 32.
  • the upper end surface of the bus bar terminal holding portion 32 is exposed to the outside on the upper surface of the bus bar terminal support portion 38.
  • the bus bar terminal support 38 When viewed along the axial direction, the bus bar terminal support 38 extends in an arc shape along the circumferential direction.
  • the side surfaces on both sides in the circumferential direction of the bus bar terminal support portion 38 are inclined in a direction approaching each other in the circumferential direction toward the upper side.
  • the circumferential dimension of the bus bar terminal support portion 38 becomes smaller toward the upper side. Thereby, for example, when molding the bus bar terminal support portion 38 by injection molding, the mold can be easily removed.
  • the circumferential dimension of the bus bar terminal support portion 38 is smaller than the circumferential dimension of the window hole 17.
  • a plurality of bus bar terminal support portions 38 are provided along the circumferential direction.
  • three bus bar terminal support portions 38 are provided along the circumferential direction.
  • At least a part of the bus bar terminal 43 is embedded in and supported by the bus bar terminal support portion 38.
  • the lower portion of the bus bar terminal 43 and the upper portion of the bus bar terminal holding portion 32 are embedded in the bus bar terminal support portion 38.
  • the upper end of the bus bar terminal 43 projects upward from the bus bar terminal support 38.
  • the bus bar terminal support 38 is inserted into the window hole 17.
  • the bus bar terminal support portion 38 protrudes above the lid 12 through the window hole 17 from the first annular portion 36.
  • the outer edge of the bus bar terminal support 38 is disposed with a gap inside the inner edge of the window hole 17 over the entire circumference. Therefore, when the bus bar terminal support portion 38 is passed through the window hole 17, contact of the bus bar terminal support portion 38 with the inner edge of the window hole 17 can be suppressed, and distortion of the shape of the lid portion 12 can be suppressed. Further, the bus bar terminal support portion 38 can be prevented from being damaged by coming into contact with the inner edge of the window hole 17. The outer edge of the bus bar terminal support 38 may be in contact with the inner edge of the window hole 17.
  • the housing 11 has a bearing holding portion 14 connected to the radially inner edge portion of the lid 12.
  • distortion of the lid 12 can be suppressed as described above, distortion of the bearing holding portion 14 connected to the lid 12 can be suppressed. Therefore, it can suppress that the arrangement
  • one bus bar terminal support portion 38 has a second hole 39 recessed downward from the upper surface of the bus bar terminal support portion 38.
  • the second hole 39 can be used, for example, for positioning the stator 10 in the circumferential direction, attaching the external device to the bus bar terminal support 38, and the like.
  • an operator, an assembly device or the like (hereinafter, an operator or the like) press-fits the stator 10 into the housing 11 from the lower opening of the cylindrical portion 13.
  • the worker or the like moves the stator 10 upward with respect to the housing 11 until the first annular portion 36 contacts the lower surface of the lid 12. Thereby, the stator 10 is fixed to the housing 11 by press fitting.
  • the connecting object to which the lead wire 42 b is connected on the upper side of the support member 31 is the bus bar terminal 43
  • the connecting object may be a member other than the bus bar terminal 43.
  • the support member 31 mentioned the example which has one through-hole 31m in the above-mentioned embodiment, it is not limited to this.
  • the support member 31 may have a plurality of through holes 31m.
  • a plurality of lead wires 42b including lead wires of other conductive wires may be arranged in the stator 10 as described above. That is, the lead wire 42b of each conducting wire may be passed through the plurality of through holes 31m.
  • the arrangement, the shape, and the like of the recess 31 n in the through hole 31 m are not limited to the example described in the above embodiment.
  • the recess 31 n may be disposed at the other end of the through hole 31 m in the circumferential direction.
  • the recess 31 n may be disposed at the radially inner end of the through hole 31 m.
  • the recess 31 n may be disposed at the radially outer end of the through hole 31 m.
  • the through holes 31m may be modified as shown in FIGS. 6 to 10, illustration of the lead wire 42b passing through the inside of the recess 31n is omitted. 6 to 10, the left side in the figure corresponds to one side in the circumferential direction, the right side in the figure corresponds to the other side in the circumferential direction, the upper side in the figure corresponds to the inner side in the radial direction, and the lower side in the figure Corresponds to the radially outer side.
  • FIG. 6 is a plan view showing a first modification of the through hole 31m.
  • the recess 31 n may be recessed on one side in the circumferential direction on the inner circumferential surface of the through hole 31 m and disposed at the radially inner end of the through hole 31 m. That is, when viewed from the axial direction, the recess 31 n may be formed on the radially inner side of the opening (inner peripheral surface) of the through hole 31 m.
  • the width of the recess 31 n is substantially constant from the end of the recess 31 n opening to the inside of the through hole 31 m and the most recessed portion of the recess 31 n when viewed from the axial direction.
  • the recess 31 n may be recessed on one side in the circumferential direction on the inner peripheral surface of the through hole 31 m and disposed at the radially outer end of the through hole 31 m. That is, when viewed from the axial direction, the recess 31 n may be formed on the radially outer side of the opening of the through hole 31 m.
  • a plurality of recesses 31n are provided on the inner peripheral surface of through hole 31m, and are recessed on one side in the circumferential direction on the inner peripheral surface of through hole 31m. It may be disposed at the radially inner end and the radially outer end, respectively.
  • the lead wire 42b can be easily routed toward the connection target. Specifically, for example, when the radial position of the connection object is positioned radially inward of the radial position of the through hole 31m, etc., the concave portion 31n is disposed at the radial inner end of the through hole 31m. The lead wire 42b passing through the inside of the recess 31n can be easily routed toward the connection target. Further, for example, when the radial position of the connection object is located radially outside the radial position of the through hole 31m, the concave portion 31n is disposed at the radial outer end of the through hole 31m.
  • the lead wire 42b passing through the inside of 31n can be easily routed to the connection object.
  • the lead wires 42b can be arranged without contacting each other.
  • the recess 31n can be used to support a jig or the like.
  • the support member 31 is newly designed to form a mold and the like. The support member 31 can be diverted as it is.
  • FIG. 8 is a plan view showing a third modification of the through hole 31m.
  • the recess 31 n is recessed on one side in the circumferential direction on the inner peripheral surface of the through hole 31 m, and is located between the radially inner end and the radially outer end of the through hole 31 m. It may be arranged in a department.
  • the lead wire 42b can be easily routed toward the connection target.
  • the recess 31n is disposed at the radial intermediate portion of the through hole 31m.
  • the line 42b can be easily routed toward the connection object.
  • FIG. 9 is a plan view showing a fourth modification of the through hole 31m.
  • the recess 31 n is one of an end on one side in the circumferential direction, an end on the other side in the circumferential direction, an end on the inner side in the radial direction and an end on the outer side in the radial direction , May be provided at at least two or more ends.
  • the recess 31 n is provided at one end in the circumferential direction on the inner peripheral surface of the through hole 31 m, the other end in the circumferential direction, the radially inner end and the radially outer end. .
  • the support member 31 can be diverted to another stator different from the stator 10, and parts can be made common.
  • a plurality of lead wires 42b can be drawn out from within one through hole 31m, and each drawn lead wire 42b can be turned around in a desired direction.
  • FIG. 10 is a plan view showing a fifth modification of the through hole 31m.
  • the support member 31 may have a partition 31o that divides the inside of the through hole 31m into a plurality of spaces. Recesses 31 n are disposed in a plurality of spaces inside the through holes 31 m.
  • the material of the partition part 31o is, for example, an insulating material such as a resin.
  • the partition part 31o and the main-body part 33 may be a single member, and may be mutually different members.
  • the inside of one through hole 31m may be divided into a plurality of parts by a member or a part serving as a partition and partitioned, and a recess 31n may be provided for each part divided in the opening of the through hole 31m.
  • a recess 31n may be provided for each part divided in the opening of the through hole 31m.
  • the portion constituting the recess 31n may be a curved surface or may be a flat surface. Further, when viewed from the axial direction, the recess 31 n may have a slit shape.
  • the recess 31 n may have a shape other than the above-described shape, and the outer shape of the recess 31 n is not particularly limited.
  • the lead wire which constitutes coil 40b which has lead wire 42b differs from the lead wire which constitutes one coil 40 and the other coil 40 which are connected by crossover 41, this gave an example. It is not limited to.
  • the conducting wire which comprises the coil 40b which has the lead-out wire 42b may be the same as the conducting wire which comprises one coil 40 and the other coil 40 which are connected by the connecting wire 41. Also in this case, according to the present embodiment, the contact between the lead wire 42b and the crossover wire 41 is suppressed, and the motor 1 can be easily assembled.
  • one radial side is the radial inner side.
  • the radial one side may be the radial outer side.
  • the whole bus bar terminal 43 may be covered with mold resin part 35.
  • the application of the motor of the embodiment described above is not particularly limited.
  • the motor of the embodiment described above can be used in various devices such as a pump, a brake, a clutch, a vacuum cleaner, a dryer, a ceiling fan, a washing machine, a refrigerator and an electric power steering device.

Abstract

A stator comprising: an annular stator core having a center shaft as the center thereof; a support member arranged on one side of the stator core in the axial direction; and a coil attached to the stator core. The coil has a lead wire extending to one side of the support member in the axial direction. The support member has a through-hole that penetrates the support member in the axial direction and has the lead wire passing therethrough. At least one recessed section is provided in the inner circumferential surface of the through-hole, as viewed from the axial direction. The lead wire passes through the interior of the recessed section.

Description

ステータおよびモータStator and motor
本発明は、ステータおよびモータに関する。 The present invention relates to a stator and a motor.
従来、モータは、ロータと、ステータと、を有する。ステータは、ステータコアと、ステータコアに絶縁部材を介して取り付けられるコイルと、を有する。絶縁部材は、コイルから引き出される引き出し線等を収容する溝を有する。例えば、特許文献1の固定子は、固定子コアと、固定子巻線と、端部絶縁部材と、収容部材と、を備える。端部絶縁部材は、固定子コアの軸方向両側に設けられる。収容部材は、軸方向に沿って、少なくとも一方の端部絶縁部材より固定子コアと反対側に設けられる。収容部材は、収容溝形成部を有する。収容溝形成部は、固定子巻線の端部を収容する収容溝を有する。 Conventionally, a motor has a rotor and a stator. The stator has a stator core and a coil attached to the stator core via an insulating member. The insulating member has a groove for receiving a lead wire or the like drawn from the coil. For example, the stator of Patent Document 1 includes a stator core, a stator winding, an end insulating member, and a housing member. The end insulation members are provided on both axial sides of the stator core. The housing member is provided on the opposite side to the stator core from the at least one end insulating member along the axial direction. The housing member has a housing groove forming portion. The housing groove forming portion has a housing groove for housing the end of the stator winding.
特許第5762765号公報Patent No. 5762765 gazette
ステータにおいて、ステータコアの軸方向一方側に、支持部材が配置される場合がある。支持部材の軸方向一方側には、例えばバスバー端子等が設けられる。バスバー端子等には、コイルから引き出された引き出し線が接続される。ステータの製造時などにおいて、引き出し線を引き回しやすくして、引き出し線に大きな張力がかかることを抑えつつ、バスバー端子等の接続対象物に対して引き出し線を接続しやすくする点に改善の余地があった。  In the stator, a support member may be disposed on one side in the axial direction of the stator core. For example, a bus bar terminal or the like is provided on one side in the axial direction of the support member. A lead wire drawn from the coil is connected to the bus bar terminal or the like. There is room for improvement in making it easier to connect the lead wire to a connection target such as a bus bar terminal while making it easy to draw the lead wire during manufacturing of the stator and suppressing large tension from being applied to the lead wire. there were.
本発明は、上記事情に鑑みて、引き出し線が引き回しやすいステータおよびモータを提供することを目的の一つとする。 An object of the present invention is to provide a stator and a motor in which the lead wire can be easily routed in view of the above circumstances.
本発明のステータの一つの態様は、中心軸を中心とする環状のステータコアと、前記ステータコアの軸方向一方側に配置される支持部材と、前記ステータコアに取り付けられるコイルと、を備え、前記コイルは、前記支持部材の軸方向一方側に延びる引き出し線を有し、前記支持部材は、前記支持部材を軸方向に貫通し、前記引き出し線が通される貫通孔を有し、軸方向から見て、前記貫通孔の内周面に、少なくとも1つの凹部が設けられ、前記引き出し線は、前記凹部の内部を通る。  One aspect of the stator according to the present invention includes an annular stator core centered on a central axis, a support member disposed on one side in the axial direction of the stator core, and a coil attached to the stator core, the coil being A lead wire extending to one side in the axial direction of the support member, wherein the support member has a through hole axially penetrating the support member and through which the lead wire passes, viewed from the axial direction At least one recess is provided on an inner circumferential surface of the through hole, and the lead line passes through the inside of the recess.
また、本発明のモータの一つの態様は、上述のステータと、前記ステータに対して前記中心軸回りに回転可能なロータと、を備える。 Moreover, one aspect of the motor of the present invention includes the above-described stator, and a rotor that can rotate around the central axis with respect to the stator.
本発明の一つの態様のステータおよびモータによれば、引き出し線が引き回しやすい。 According to the stator and the motor of one aspect of the present invention, the lead wire can be easily routed.
図1は、本実施形態のステータおよびモータを示す斜視図である。FIG. 1 is a perspective view showing a stator and a motor of the present embodiment. 図2は、本実施形態のステータおよびモータを示す断面図である。FIG. 2 is a cross-sectional view showing the stator and the motor of the present embodiment. 図3は、本実施形態のステータおよびモータの部分を示す斜視図である。FIG. 3 is a perspective view showing a portion of a stator and a motor of the present embodiment. 図4は、本実施形態のステータおよびモータの部分を示す斜視図である。FIG. 4 is a perspective view showing a portion of a stator and a motor of the present embodiment. 図5は、本実施形態のステータおよびモータの部分を示す平面図である。FIG. 5 is a plan view showing portions of the stator and the motor of the present embodiment. 図6は、貫通孔の第1変形例を示す平面図である。FIG. 6 is a plan view showing a first modification of the through hole. 図7は、貫通孔の第2変形例を示す平面図である。FIG. 7 is a plan view showing a second modification of the through hole. 図8は、貫通孔の第3変形例を示す平面図である。FIG. 8 is a plan view showing a third modification of the through hole. 図9は、貫通孔の第4変形例を示す平面図である。FIG. 9 is a plan view showing a fourth modification of the through hole. 図10は、貫通孔の第5変形例を示す平面図である。FIG. 10 is a plan view showing a fifth modification of the through hole.
各図に適宜示すZ軸方向は、正の側を上側とし、負の側を下側とする上下方向である。各図に適宜示す中心軸Jは、Z軸方向と平行であり、上下方向に延びる仮想線である。以下の説明においては、中心軸Jの軸方向、すなわち上下方向と平行な方向を単に「軸方向」と呼び、中心軸Jを中心とする径方向を単に「径方向」と呼び、中心軸Jを中心とする周方向を単に「周方向」と呼ぶ。本実施形態において、上側は、軸方向一方側に相当し、下側は、軸方向他方側に相当する。なお、上下方向、上側および下側とは、単に各部の相対位置関係を説明するための名称であり、実際の配置関係等は、これらの名称で示される配置関係等以外の配置関係等であってもよい。  The Z-axis direction appropriately shown in each drawing is a vertical direction with the positive side as the upper side and the negative side as the lower side. A central axis J appropriately shown in each drawing is an imaginary line which is parallel to the Z-axis direction and extends in the vertical direction. In the following description, the axial direction of the central axis J, that is, the direction parallel to the vertical direction is simply referred to as “axial direction”, and the radial direction centering on the central axis J is simply referred to as “radial direction”. The circumferential direction centered on is simply referred to as "circumferential direction". In the present embodiment, the upper side corresponds to one side in the axial direction, and the lower side corresponds to the other side in the axial direction. Note that the vertical direction, the upper side and the lower side are simply names for describing the relative positional relationship of each part, and the actual arrangement relationship etc. is an arrangement relationship etc. other than the arrangement relationship etc. indicated by these names. May be
図1および図2に示すように、本実施形態のモータ1は、ハウジング11と、コンタクト部材70と、ロータ80と、ベアリング24,25と、取付部材26と、センサマグネット27と、ステータ10と、を備える。  As shown in FIGS. 1 and 2, the motor 1 of the present embodiment includes a housing 11, a contact member 70, a rotor 80, bearings 24 and 25, an attachment member 26, a sensor magnet 27, and a stator 10. And.
図2に示すように、ハウジング11は、ロータ80とステータ10とを収容する。ハウジング11は、蓋部12と、筒部13と、ベアリング保持部14と、を有する。図1および図2に示すように、蓋部12は、板面が軸方向を向く板状であり、周方向に沿った円環状である。蓋部12は、中心軸Jを中心とする。蓋部12は、ステータ10の上側を覆う。より詳細には、蓋部12は、後述するステータコア20、インシュレータ50およびコイル40の上側を覆う。蓋部12は、蓋部12を軸方向に貫通する窓孔17を有する。軸方向から見て、窓孔17は、周方向に延びる円弧状である。窓孔17は、周方向に沿って複数設けられる。  As shown in FIG. 2, the housing 11 accommodates the rotor 80 and the stator 10. The housing 11 has a lid 12, a cylinder 13, and a bearing holder 14. As shown to FIG. 1 and FIG. 2, the cover part 12 is plate shape to which a plate surface turns to an axial direction, and is annular ring shape along the circumferential direction. The lid 12 is centered on the central axis J. The lid 12 covers the upper side of the stator 10. More specifically, the lid 12 covers the upper side of the stator core 20, the insulator 50 and the coil 40 described later. The lid 12 has a window hole 17 penetrating the lid 12 in the axial direction. When viewed from the axial direction, the window hole 17 is in the shape of a circular arc extending in the circumferential direction. A plurality of window holes 17 are provided along the circumferential direction.
図1に示すように、蓋部12の一部は、上側に突出する突出部12aを有する。突出部12aは、例えば蓋部12をプレス加工して形成される。突出部12aの上側の面は、平面である。突出部12aの上側の面は、軸方向と直交する方向に広がる。 蓋部12は、蓋部12を軸方向に貫通する取付孔部(図示省略)を有する。取付孔部は、突出部12aを軸方向に貫通する。  As shown in FIG. 1, a part of the lid 12 has a protrusion 12 a that protrudes upward. The protrusion 12 a is formed, for example, by pressing the lid 12. The upper surface of the protrusion 12 a is a flat surface. The upper surface of the protrusion 12 a extends in the direction orthogonal to the axial direction. The lid 12 has an attachment hole (not shown) which penetrates the lid 12 in the axial direction. The mounting hole axially penetrates the projection 12a.
筒部13は、蓋部12の径方向外縁部から下側に延びる筒状である。筒部13は、中心軸Jを中心とする円筒状である。筒部13は、下側に開口する。筒部13の下端部には、筒部13の下端部から径方向外側に突出する鍔部が周方向に沿って複数設けられる。図2に示すように、ベアリング保持部14は、蓋部12の径方向内縁部に繋がる。ベアリング保持部14は、蓋部12の径方向内縁部から下側に延びる筒状である。ベアリング保持部14は、中心軸Jを中心とする円筒状であり、底部を有する。ベアリング保持部14は、ベアリング25を保持する。ベアリング保持部14の内周面には、ベアリング25の外周面が固定される。
The cylindrical portion 13 has a cylindrical shape extending downward from the radial outer edge of the lid 12. The cylindrical portion 13 is cylindrical with the central axis J as a center. The cylindrical portion 13 opens downward. At the lower end portion of the cylindrical portion 13, a plurality of collar portions protruding radially outward from the lower end portion of the cylindrical portion 13 are provided along the circumferential direction. As shown in FIG. 2, the bearing holder 14 is connected to the radially inner edge of the lid 12. The bearing holding portion 14 has a tubular shape extending downward from the radial inner edge portion of the lid 12. The bearing holder 14 is cylindrical around the central axis J and has a bottom. The bearing holder 14 holds the bearing 25. The outer peripheral surface of the bearing 25 is fixed to the inner peripheral surface of the bearing holding portion 14.
本実施形態においてハウジング11は、金属製であり、蓋部12と筒部13とベアリング保持部14とを有する単一の金属部材のみからなる。すなわち、ハウジング11は、蓋部12と筒部13とを有する金属製の金属部材を有し、金属部材は、単一の部材である。ハウジング11は、例えば、アルミニウム製である。ハウジング11は、例えば、金属製の板部材をプレス加工することで製造される。なお、ハウジング11は、複数の部材から構成されてもよい。また、ハウジング11は、切削加工や鋳造などの方法により、製造されてもよい。また、ハウジング11の材料は、金属以外であってもよい。
In the present embodiment, the housing 11 is made of metal, and is made of only a single metal member having the lid 12, the cylinder 13 and the bearing holder 14. That is, the housing 11 has a metal member made of metal having the lid 12 and the cylinder 13, and the metal member is a single member. The housing 11 is made of, for example, aluminum. The housing 11 is manufactured, for example, by pressing a metal plate member. The housing 11 may be configured of a plurality of members. Also, the housing 11 may be manufactured by a method such as cutting or casting. The material of the housing 11 may be other than metal.
図1に示すコンタクト部材70は、ハウジング11に取り付けられ、図示しない外部装置の端子が接触可能な部材である。外部装置は、例えば、モータ1に電力を供給してモータ1を制御する制御装置である。コンタクト部材70に接触する外部装置の端子は、例えば、接地用の端子である。外部装置の端子は、コンタクト部材70の上側の面に接触する。コンタクト部材70は、突出部12aに配置される。  The contact member 70 shown in FIG. 1 is a member attached to the housing 11 and capable of contacting a terminal of an external device (not shown). The external device is, for example, a control device that supplies power to the motor 1 to control the motor 1. The terminal of the external device in contact with the contact member 70 is, for example, a terminal for grounding. The terminals of the external device contact the upper surface of the contact member 70. The contact member 70 is disposed on the protrusion 12a.
コンタクト部材70は、コンタクト部材本体と、爪部(図示省略)と、を有する。本実施形態において、コンタクト部材本体は、円板状である。コンタクト部材本体の一対の板面のうち、下側を向く板面は、突出部12aの上側の面に接触する。爪部は、コンタクト部材本体から下側に延びる。爪部は、蓋部12の取付孔部に挿入され、例えばカシメられて、突出部12aの下側の面に引っ掛けられる。  The contact member 70 has a contact member main body and a claw portion (not shown). In the present embodiment, the contact member main body has a disk shape. Of the pair of plate surfaces of the contact member main body, the plate surface facing downward is in contact with the upper surface of the protrusion 12a. The claws extend downward from the contact member body. The claws are inserted into the attachment holes of the lid 12, for example crimped, and hooked on the lower surface of the projection 12a.
コンタクト部材70は、導電性の部材である。本実施形態において、コンタクト部材70は、金属製である。コンタクト部材70の材料は、例えば、ハウジング11の材料と異なる。なお、コンタクト部材70の材料は、ハウジング11の材料と同じであってもよい。  The contact member 70 is a conductive member. In the present embodiment, the contact member 70 is made of metal. The material of the contact member 70 is, for example, different from the material of the housing 11. The material of the contact member 70 may be the same as the material of the housing 11.
ロータ80は、ステータ10に対して中心軸J回りに回転可能である。図2に示すように、ロータ80は、シャフト81と、ロータコア82と、ロータマグネット83と、出力部84と、を有する。シャフト81は、中心軸Jに沿って配置される。シャフト81は、中心軸Jを中心として軸方向に延びる円柱状である。シャフト81の上端部には、取付部材26が固定される。取付部材26は、上側に開口する円筒状である。取付部材26の内部には、センサマグネット27が固定される。センサマグネット27は、中心軸Jを中心とし、軸方向に扁平な円柱状である。出力部84は、シャフト81の下端部に装着される。本実施形態では、出力部84は、円筒状である。出力部84は、例えば、モータ1を装置等に取り付ける際の固定などに、用いられる。出力部84は、例えば軸継手部材等である。  The rotor 80 is rotatable around the central axis J with respect to the stator 10. As shown in FIG. 2, the rotor 80 has a shaft 81, a rotor core 82, a rotor magnet 83, and an output portion 84. The shaft 81 is disposed along the central axis J. The shaft 81 has a cylindrical shape extending in the axial direction about the central axis J. The mounting member 26 is fixed to the upper end portion of the shaft 81. The mounting member 26 has a cylindrical shape that opens upward. A sensor magnet 27 is fixed to the inside of the mounting member 26. The sensor magnet 27 has a cylindrical shape that is flat in the axial direction centering on the central axis J. The output unit 84 is attached to the lower end of the shaft 81. In the present embodiment, the output unit 84 is cylindrical. The output unit 84 is used, for example, for fixing when the motor 1 is attached to a device or the like. The output unit 84 is, for example, a shaft coupling member or the like.
ロータコア82は、シャフト81の外周面に固定される略円環状である。ロータマグネット83は、ロータコア82の外周面に固定される。ベアリング24,25は、シャフト81を回転可能に支持する。本実施形態においてベアリング24,25は、例えば、ボールベアリングである。なお、ベアリング24,25は、シャフト81を回転可能に支持できるならば、ボールベアリング以外のベアリングであってもよい。また、ロータコア82は、シャフト81の外周面に直接固定されてもよく、部材等を介して間接的に固定されてもよい。  The rotor core 82 has a substantially annular shape fixed to the outer peripheral surface of the shaft 81. The rotor magnet 83 is fixed to the outer peripheral surface of the rotor core 82. The bearings 24, 25 rotatably support the shaft 81. In the present embodiment, the bearings 24 and 25 are, for example, ball bearings. The bearings 24 and 25 may be bearings other than ball bearings as long as they can support the shaft 81 rotatably. The rotor core 82 may be directly fixed to the outer peripheral surface of the shaft 81 or may be fixed indirectly via a member or the like.
ステータ10は、ロータ80と隙間を介して径方向に対向する。より詳細には、ステータ10は、ロータ80の径方向外側に隙間を介して配置される。ステータ10は、ステータコア20と、インシュレータ50と、コイル40と、支持部材31と、バスバー端子43と、モールド樹脂部35と、を有する。  The stator 10 is radially opposed to the rotor 80 with a gap. More specifically, the stator 10 is disposed radially outside the rotor 80 with a gap. The stator 10 includes a stator core 20, an insulator 50, a coil 40, a support member 31, a bus bar terminal 43, and a molded resin portion 35.
ステータコア20は、中心軸Jを中心とする環状である。ステータコア20は、ロータ80の径方向外側においてロータ80を囲む。ステータコア20は、ロータマグネット83の径方向外側に隙間を介して対向して配置される。ステータコア20は、例えば、複数の電磁鋼板が軸方向に積層されて構成される積層鋼板である。なお、ステータコア20は、圧粉磁芯などであってもよい。  The stator core 20 is annular around the central axis J. The stator core 20 surrounds the rotor 80 at the radially outer side of the rotor 80. The stator core 20 is disposed on the radially outer side of the rotor magnet 83 so as to face the space with a gap. The stator core 20 is, for example, a laminated steel plate configured by laminating a plurality of electromagnetic steel plates in the axial direction. The stator core 20 may be a dust core or the like.
ステータコア20は、略環状のコアバック21と、複数のティース22と、を有する。本実施形態では、コアバック21は、中心軸Jを中心とする円環状である。ティース22は、コアバック21の内側面または外側面から径方向に延びる。本実施形態では、ティース22が、コアバック21から径方向内側に延びる。図2に示すように、コアバック21の外周面は、筒部13の内周面に固定される。コアバック21の外周面は、ステータコア20の外周面である。すなわち、ステータコア20の外周面は、筒部13の内周面に固定される。本実施形態においてステータコア20は、筒部13に圧入により固定されている。図示は省略するが、複数のティース22は、周方向に互いに間隔をあけて配置される。本実施形態では、複数のティース22は、周方向に沿って一周に亘って等間隔に配置される。  The stator core 20 has a substantially annular core back 21 and a plurality of teeth 22. In the present embodiment, the core back 21 has an annular shape centered on the central axis J. The teeth 22 extend radially from the inner or outer surface of the core back 21. In the present embodiment, the teeth 22 extend radially inward from the core back 21. As shown in FIG. 2, the outer peripheral surface of the core back 21 is fixed to the inner peripheral surface of the cylindrical portion 13. The outer peripheral surface of the core back 21 is the outer peripheral surface of the stator core 20. That is, the outer peripheral surface of stator core 20 is fixed to the inner peripheral surface of cylindrical portion 13. In the present embodiment, the stator core 20 is fixed to the cylindrical portion 13 by press fitting. Although illustration is omitted, the plurality of teeth 22 are arranged at intervals in the circumferential direction. In the present embodiment, the plurality of teeth 22 are arranged at equal intervals along the circumferential direction.
インシュレータ50は、ステータコア20に装着される。インシュレータ50の材料は、例えば樹脂などの絶縁材料である。図2~図4に示すように、インシュレータ50は、各ティース22が通される筒状の延伸部51と、延伸部51の径方向外側に位置する外壁52と、を有する。なお、図3および図4においては、ハウジング11、コンタクト部材70およびモールド樹脂部35の図示を省略する。  The insulator 50 is attached to the stator core 20. The material of the insulator 50 is, for example, an insulating material such as a resin. As shown in FIGS. 2 to 4, the insulator 50 has a tubular extending portion 51 through which each tooth 22 passes, and an outer wall 52 located radially outside the extending portion 51. In FIGS. 3 and 4, the housing 11, the contact member 70 and the mold resin portion 35 are not shown.
延伸部51は、ティース22を覆う。延伸部51は、径方向に延びる。延伸部51は、ステータコア20とコイル40との間に配置される。すなわち、インシュレータ50は、ステータコア20とコイル40との間に配置される部分を有し、この部分が延伸部51である。  The extending portion 51 covers the teeth 22. The extending portion 51 extends in the radial direction. The extension portion 51 is disposed between the stator core 20 and the coil 40. That is, the insulator 50 has a portion disposed between the stator core 20 and the coil 40, and this portion is the extending portion 51.
外壁52は、延伸部51から上側に延びる。外壁52は、コイル40の径方向外側に配置されて周方向に延びる。外壁52は、コイル40よりも上側に突出する。本実施形態によれば、インシュレータ50の外壁52によりコイル40と筒部13等との間の絶縁を確保できる。また、外壁52は、支持部材31に下側から接触する。  The outer wall 52 extends upward from the extension 51. The outer wall 52 is disposed radially outward of the coil 40 and extends in the circumferential direction. The outer wall 52 projects above the coil 40. According to the present embodiment, the outer wall 52 of the insulator 50 can ensure insulation between the coil 40 and the cylindrical portion 13 or the like. Also, the outer wall 52 contacts the support member 31 from the lower side.
本実施形態において、ステータ10はコイル40を複数有する。コイル40は、ステータコア20に取り付けられる。複数のコイル40は、互いに周方向に間隔をあけて、それぞれステータコア20に取り付けられる。複数のコイル40は、インシュレータ50を介してステータコア20に装着される。複数のコイル40は、インシュレータ50を介して各ティース22に導線が巻き回されることで構成される。本実施形態において、コイル40の巻線方式は、いわゆる集中巻方式である。なお、コイル40の巻線方式は、集中巻方式以外の他の方式であってもよい。本実施形態では、ステータ10がコイル40を3つ以上有し、具体的には、6つのコイル40を有する。  In the present embodiment, the stator 10 has a plurality of coils 40. The coil 40 is attached to the stator core 20. The plurality of coils 40 are respectively attached to the stator core 20 at circumferential intervals. The plurality of coils 40 are attached to the stator core 20 via the insulators 50. The plurality of coils 40 are configured by winding a wire around each tooth 22 via the insulator 50. In the present embodiment, the winding system of the coil 40 is a so-called concentrated winding system. In addition, the winding system of the coil 40 may be another system other than the concentrated winding system. In the present embodiment, the stator 10 has three or more coils 40, specifically, six coils 40.
本実施形態において、モータ1は、3相モータである。3相とは、U相、V相およびW相である。3相モータの場合、U相、V相およびW相の各コイル40は、3つの導線(第1の導線、第2の導線および第3の導線)のいずれかによって構成される。図2~図4に示すように、コイル40は、引き出し線42と、渡り線41と、を有する。ステータ10には複数の引き出し線42が設けられ、複数の渡り線41が設けられる。本実施形態では、引き出し線42が6本設けられ、渡り線41が2本設けられる。  In the present embodiment, the motor 1 is a three-phase motor. The three phases are the U phase, the V phase and the W phase. In the case of a three-phase motor, each coil 40 of U-phase, V-phase and W-phase is constituted by any of three conductors (a first conductor, a second conductor and a third conductor). As shown in FIGS. 2 to 4, the coil 40 has a lead wire 42 and a connecting wire 41. The stator 10 is provided with a plurality of lead wires 42 and a plurality of crossover wires 41. In the present embodiment, six lead wires 42 are provided and two crossover wires 41 are provided.
引き出し線42および渡り線41は、ともにステータコア20の上側に配置される。つまり引き出し線42および渡り線41は、ステータコア20の軸方向の同じ側に配置される。引き出し線42は、コイル40から引き出される。引き出し線42は、コイル40を構成する導線の端部である。引き出し線42は、コイル40から上側に延びる。渡り線41は、複数のコイル40のうち、一のコイル40と他のコイル40との間を接続する。渡り線41は、少なくとも2つのコイル40同士を接続する。渡り線41は、支持部材31の下側に配置される。渡り線41は、コイル40の上側かつ支持部材31の下側を延びる。本実施形態では、U相、V相およびW相の各相のコイル40を構成する第1~第3の導線は、それぞれ、渡り線41および引き出し線42を有する。すなわち、各相における渡り線41および引き出し線42は、各相のコイル40を構成する導線(第1~第3の導線)の一部である。  The lead wire 42 and the connecting wire 41 are both arranged above the stator core 20. That is, the lead wires 42 and the crossover wires 41 are arranged on the same side of the stator core 20 in the axial direction. The lead wire 42 is drawn from the coil 40. The lead wire 42 is an end portion of a lead that constitutes the coil 40. The lead wire 42 extends upward from the coil 40. The crossover 41 connects between one coil 40 and the other coil 40 among the plurality of coils 40. The crossover 41 connects at least two coils 40 to each other. The crossover 41 is disposed below the support member 31. The crossover 41 extends above the coil 40 and below the support member 31. In the present embodiment, the first to third conductive wires constituting the coil 40 of each phase of the U phase, the V phase and the W phase each have a connecting wire 41 and a lead wire 42. That is, the connecting wire 41 and the lead wire 42 in each phase are a part of the conducting wires (first to third conducting wires) which constitute the coil 40 of each phase.
図5に示すように、複数のコイル40のうち、1つのコイル40bは、引き出し線42bを有する。なお、図5においては、ハウジング11、コンタクト部材70およびモールド樹脂部35の図示を省略する。この引き出し線42bは、ステータ10が有する複数のコイル40の各引き出し線42のうち、1つのコイル40bから引き出される引き出し線42bである。引き出し線42bは、支持部材31の上側に延びる。具体的に、引き出し線42bは、コイル40bから上側へ向けて延び、支持部材31の後述する貫通孔31m内を通って支持部材31の上側に引き出される。引き出し線42bは、コイル40bから上側へ延びる部分および支持部材31の上側に配置される部分を有する。本実施形態の例では、引き出し線42bが、支持部材31の上側において周方向に延びる。引き出し線42bは、支持部材31の上側において接続対象物と接続される。本実施形態において、接続対象物は、バスバー端子43である。すなわち、引き出し線42bは、支持部材31の上側においてバスバー端子43と接続される。  As shown in FIG. 5, among the plurality of coils 40, one coil 40 b has a lead wire 42 b. In FIG. 5, the housing 11, the contact member 70 and the mold resin portion 35 are not shown. The lead wire 42 b is a lead wire 42 b drawn from one coil 40 b among the lead wires 42 of the plurality of coils 40 included in the stator 10. The lead wire 42 b extends above the support member 31. Specifically, the lead wire 42 b extends upward from the coil 40 b, passes through a through hole 31 m (described later) of the support member 31 and is drawn to the upper side of the support member 31. The lead wire 42 b has a portion extending upward from the coil 40 b and a portion disposed above the support member 31. In the example of the present embodiment, the lead wire 42 b extends in the circumferential direction on the upper side of the support member 31. The lead wire 42 b is connected to the connection object on the upper side of the support member 31. In the present embodiment, the connection target is the bus bar terminal 43. That is, the lead wire 42 b is connected to the bus bar terminal 43 on the upper side of the support member 31.
引き出し線42bが引き出されるコイル40bを構成する導線(例えば、第1の導線)は、図5に示す渡り線41によって繋がれる複数のコイル40を構成する導線(例えば、第2の導線)と、異なる。すなわち、引き出し線42bを有するコイル40bを構成する導線は、図5に示す渡り線41が接続する一のコイル40と他のコイル40とを構成する導線と、異なる。引き出し線42bに流される電流と、図5に示す渡り線41に流される電流とは、互いに位相が異なる。渡り線41は、引き出し線42bのコイル40bから上側へ延びる部分の径方向外側を通る。  The conducting wire (for example, the first conducting wire) constituting the coil 40b from which the lead wire 42b is drawn is a conducting wire (for example, the second conducting wire) constituting the plurality of coils 40 connected by the crossover 41 shown in FIG. It is different. That is, the conducting wire which comprises the coil 40b which has the lead-out wire 42b differs from the conducting wire which comprises one coil 40 and the other coil 40 which the crossover 41 shown in FIG. 5 connects. The current supplied to the lead wire 42b and the current supplied to the connecting wire 41 shown in FIG. 5 are out of phase with each other. The crossover wire 41 passes the radial direction outer side of the part extended upwards from the coil 40b of the lead wire 42b.
図2~図4に示すように、支持部材31は、ステータコア20、インシュレータ50およびコイル40の上側に配置される。支持部材31の材料は、樹脂などの絶縁材料である。本実施形態では、支持部材31が、樹脂製である。図3~図5に示すように、支持部材31は、本体部33と、バスバー端子保持部32と、を有する。
As shown in FIGS. 2 to 4, the support member 31 is disposed on the upper side of the stator core 20, the insulator 50 and the coil 40. The material of the support member 31 is an insulating material such as a resin. In the present embodiment, the support member 31 is made of resin. As shown in FIGS. 3 to 5, the support member 31 has a main body portion 33 and a bus bar terminal holding portion 32.

本体部33は、板面が軸方向を向く板状である。本体部33は、中心軸Jを中心とする円環状である。本体部33は、ハウジング11の内部に配置される。本体部33は、インシュレータ50に下側から支持されて固定される。

The main body 33 is in the form of a plate whose plate surface faces in the axial direction. The main body 33 has an annular shape centered on the central axis J. The main body 33 is disposed inside the housing 11. The main body portion 33 is supported and fixed to the insulator 50 from the lower side.
本体部33は、貫通孔31mと、孔33cと、を有する。すなわち、支持部材31は、貫通孔31mと、孔33cと、を有する。なお支持部材31は、孔33cを有していなくてもよい。貫通孔31mは、本体部33を軸方向に貫通する。すなわち、貫通孔31mは、支持部材31を軸方向に貫通する。貫通孔31mには、引き出し線42bが通される。引き出し線42bは、貫通孔31mを通って、支持部材31の上側へ引き出される。なお、貫通孔31mは、例えば、本体部33の肉抜き孔としての機能も有する。貫通孔31mが設けられることで、本体部33の材料使用量を削減でき、軽量化や材料費の削減等が行える。  The main body 33 has a through hole 31 m and a hole 33 c. That is, the support member 31 has a through hole 31 m and a hole 33 c. The support member 31 may not have the hole 33c. The through hole 31 m penetrates the main body 33 in the axial direction. That is, the through holes 31 m penetrate the support member 31 in the axial direction. The lead wire 42b is passed through the through hole 31m. The lead wire 42 b is drawn to the upper side of the support member 31 through the through hole 31 m. The through hole 31 m also has a function as a lightening hole of the main body 33, for example. By providing the through holes 31 m, the amount of material used for the main body 33 can be reduced, and weight reduction, material cost reduction, etc. can be performed.
本実施形態において、貫通孔31mは、周方向に延びる。貫通孔31mの周方向の長さは、貫通孔31mの径方向の長さよりも大きい。図5に示すように、軸方向から見て、貫通孔31mは、周方向に延びる円弧状である。本実施形態によれば、貫通孔31mが周方向に大きく開口するので、貫通孔31mを通して引き出し線42bを支持部材31の上側に引き出しやすい。また、貫通孔31mの径方向の長さは小さく抑えられるので、本体部33の外径を小さくでき、ステータ10をコンパクトに構成できる。  In the present embodiment, the through holes 31m extend in the circumferential direction. The circumferential length of the through hole 31m is larger than the radial length of the through hole 31m. As shown in FIG. 5, when viewed from the axial direction, the through holes 31 m have an arc shape extending in the circumferential direction. According to the present embodiment, since the through holes 31m are largely opened in the circumferential direction, the lead wires 42b can be easily pulled out above the support member 31 through the through holes 31m. Further, since the radial length of the through hole 31m can be kept small, the outer diameter of the main body 33 can be made small, and the stator 10 can be made compact.
図5に示すように軸方向から見て、貫通孔31mは、コイル40bの一部と重なる。詳しくは、軸方向から見て貫通孔31mは、コイル40bのうち、コイル40bから引き出し線42bが引き出される部分と重なる。図5に示す例では、軸方向から見て、コイル40bから引き出し線42bが引き出される部分が、貫通孔31mの周方向の両端部同士の間の中間部分に位置する。本実施形態によれば、貫通孔31mを通して、引き出し線42bを支持部材31の上側により引き出しやすい。  As shown in FIG. 5, when viewed from the axial direction, the through hole 31 m overlaps a part of the coil 40 b. Specifically, when viewed from the axial direction, the through hole 31m overlaps a portion of the coil 40b from which the lead wire 42b is drawn from the coil 40b. In the example shown in FIG. 5, when viewed from the axial direction, the portion from which the lead wire 42 b is drawn from the coil 40 b is located at an intermediate portion between both ends in the circumferential direction of the through hole 31 m. According to the present embodiment, the lead wire 42 b can be easily pulled out by the upper side of the support member 31 through the through hole 31 m.
図4および図5に示すように、貫通孔31mの内周面(内側面。内縁)のうち少なくとも上端部は、上側に向かうに従い、中心軸Jに垂直な方向において貫通孔31mの外側へ向けて延びる。本実施形態の例では、貫通孔31mの内周面のうち下端部以外の部分が、上側に向かうに従い、中心軸Jに垂直な方向において貫通孔31mの外側へ向けて延びる。本実施形態において、貫通孔31mの内周面のうち少なくとも上端部は、軸方向に沿う断面の形状が凸曲線状である。つまり貫通孔31mの内周面の上端部には、湾曲面が設けられる。貫通孔31mの内周面のうち少なくとも上端部は、凸曲面状の湾曲面を有する。貫通孔31mの内周面のうち上端部は、湾曲面に代えてテーパー面を有してもよい。つまり貫通孔31mの内周面の上端部は、面取り形状でもよい。なお面取り形状とは、製法を意味してはおらず、貫通孔31mの内周面の上端部の形状(構成)を意味する。また、貫通孔31mの内周面は、上述の湾曲面およびテーパー面の両方を有してもよい。貫通孔31mの中心軸Jに垂直な断面の開口面積は、上側に向かうに従い大きくなる。本実施形態によれば、引き出し線42bが貫通孔31mの内周面の上端部に接触しても、引き出し線42bが折れ曲がったり傷ついたりすることが抑制される。引き出し線42bが貫通孔31mを介して引き出される際に、引き出し線42bに過度の応力がかかることが抑えられて、引き出し線42bが破断することなどが抑制される。  As shown in FIGS. 4 and 5, at least the upper end portion of the inner peripheral surface (inner side surface and inner edge) of the through hole 31m is directed to the outside of the through hole 31m in the direction perpendicular to the central axis J toward the upper side. Extend. In the example of the present embodiment, a portion other than the lower end portion in the inner peripheral surface of the through hole 31m extends outward of the through hole 31m in the direction perpendicular to the central axis J as it goes upward. In the present embodiment, at least the upper end portion of the inner peripheral surface of the through hole 31m has a convex curve shape in cross section along the axial direction. That is, a curved surface is provided at the upper end portion of the inner peripheral surface of the through hole 31m. At least the upper end portion of the inner peripheral surface of the through hole 31m has a convex curved surface. The upper end portion of the inner peripheral surface of the through hole 31m may have a tapered surface instead of the curved surface. That is, the upper end portion of the inner peripheral surface of the through hole 31m may be chamfered. The chamfered shape does not mean the manufacturing method, but means the shape (configuration) of the upper end portion of the inner peripheral surface of the through hole 31m. Further, the inner circumferential surface of the through hole 31m may have both the curved surface and the tapered surface described above. The opening area of the cross section perpendicular to the central axis J of the through hole 31m becomes larger toward the upper side. According to the present embodiment, even if the lead wire 42b contacts the upper end portion of the inner peripheral surface of the through hole 31m, bending or scratching of the lead wire 42b is suppressed. When the lead wire 42b is drawn through the through hole 31m, application of excessive stress to the lead wire 42b is suppressed, and breakage of the lead wire 42b or the like is suppressed.
図5に示すように、軸方向から見て、貫通孔31mの内周面には、少なくとも1つの凹部31nが設けられる。軸方向から見て凹部31nは、貫通孔31mの内周面において貫通孔31mの外側へ向けて窪む。引き出し線42bは、凹部31nの内部を通る。引き出し線42bは、凹部31nに一部が収容され、支持部材31の上側においてバスバー端子43が位置する側(本実施形態では、周方向一方側)へと導かれる。本実施形態によれば、ステータ10の製造時に、引き出し線42bを貫通孔31mの凹部31nに通すことで、支持部材31の上側に位置するバスバー端子43に対して、引き出し線42bを引き回しやすくできる。すなわち、引き出し線42bが、凹部31nに案内されることによりバスバー端子43へ向けて無理なく引き回される。このため、引き出し線42bに大きな張力がかかることを抑制できる。引き出し線42bが、バスバー端子43に接続しやすい。引き出し線42bがバスバー端子43に安定して接続されるため、引き出し線42bの長さを短く抑えられる。  As shown in FIG. 5, at least one recess 31 n is provided on the inner peripheral surface of the through hole 31 m when viewed from the axial direction. When viewed from the axial direction, the recess 31 n is recessed toward the outside of the through hole 31 m on the inner peripheral surface of the through hole 31 m. The lead wire 42b passes through the inside of the recess 31n. Part of the lead wire 42b is accommodated in the recess 31n, and is led to the side where the bus bar terminal 43 is located on the upper side of the support member 31 (in the present embodiment, one side in the circumferential direction). According to the present embodiment, the lead wire 42b can be easily drawn to the bus bar terminal 43 located on the upper side of the support member 31 by passing the lead wire 42b through the recess 31n of the through hole 31m at the time of manufacturing the stator 10. . That is, the lead wire 42b is drawn around toward the bus bar terminal 43 without difficulty by being guided by the recess 31n. For this reason, application of a large tension to the lead wire 42b can be suppressed. The lead wire 42 b is easily connected to the bus bar terminal 43. Since the lead wire 42b is stably connected to the bus bar terminal 43, the length of the lead wire 42b can be shortened.
本実施形態では図5に示すように、凹部31nが、貫通孔31mの内周面においてバスバー端子43へ向けて窪む。このため、引き出し線42bをバスバー端子43に接続しやすくできる。軸方向から見て、凹部31nは、貫通孔31mの周方向一方側の端部に配置される。凹部31nは、貫通孔31mの内周面において周方向一方側に窪み、バスバー端子43は、貫通孔31mの周方向一方側に配置される。軸方向から見て、凹部31nが窪む方向における仮想線(図示しない仮想の延長線)上には、バスバー端子43が位置する。本実施形態によれば、引き出し線42bが接続されるバスバー端子43を、貫通孔31mの周方向位置とは異なる周方向位置に配置して、本体部33の径方向の寸法を小さく抑えつつ、上述の効果が得られる。また、凹部31nが凹む方向の仮想的な延長線上に、バスバー端子43が位置する。そのため、凹部31nを介して、引き出し線42bが引っ張られることにより、引き出し線42bを所望の位置へと導くことができる。本実施形態において所望の位置とは、バスバー端子43が配置される位置である。その結果、引き出し線42bをバスバー端子43へと導き出しやすくなり、ステータ10の組立工数および組立にかかる時間を削減することができる。  In the present embodiment, as shown in FIG. 5, the recess 31 n is recessed toward the bus bar terminal 43 on the inner peripheral surface of the through hole 31 m. Therefore, the lead wire 42 b can be easily connected to the bus bar terminal 43. As viewed from the axial direction, the recess 31 n is disposed at one end of the through hole 31 m in the circumferential direction. Recesses 31 n are recessed on one side in the circumferential direction on the inner peripheral surface of through hole 31 m, and bus bar terminals 43 are arranged on one side in the circumferential direction of through hole 31 m. When viewed from the axial direction, the bus bar terminal 43 is located on a virtual line (virtual extension line not shown) in the direction in which the recess 31 n is recessed. According to the present embodiment, the bus bar terminal 43 to which the lead wire 42b is connected is disposed at a circumferential position different from the circumferential position of the through hole 31m, and the dimension of the main body 33 in the radial direction is reduced. The above-mentioned effect is obtained. Also, the bus bar terminal 43 is positioned on a virtual extension of the direction in which the recess 31 n is recessed. Therefore, when the lead wire 42b is pulled through the recess 31n, the lead wire 42b can be guided to a desired position. The desired position in the present embodiment is a position where the bus bar terminal 43 is disposed. As a result, the lead wire 42b can be easily led to the bus bar terminal 43, and the number of assembling steps and the time required for assembling the stator 10 can be reduced.
軸方向から見て、凹部31nは、曲線状またはV字状であり、本実施形態の例ではV字状である。すなわち軸方向から見て、凹部31nの幅は、貫通孔31mの外側へ向かうに従い小さくなる。なお、本実施形態の例では、凹部31nの最も窪まされる部分の径方向位置が、貫通孔31mの径方向の略中央部である。本実施形態によれば、凹部31n内において、引き出し線42bを所定の位置に案内しやすい。つまり、引き出し線42bが、凹部31n内の一部に安定して配置されやすくなる。このため、バスバー端子43に引き出し線42bをより接続しやすい。また本実施形態において、引き出し線42bは、凹部31nの内周面に接触する。本実施形態によれば、引き出し線42bを凹部31nの内周面に引っ掛けて曲げるなどにより、容易に引き回せる。  When viewed from the axial direction, the recess 31 n is curved or V-shaped, and in the example of the present embodiment is V-shaped. That is, when viewed from the axial direction, the width of the recess 31 n decreases toward the outside of the through hole 31 m. In the example of the present embodiment, the radial position of the most recessed portion of the concave portion 31 n is a substantially central portion in the radial direction of the through hole 31 m. According to the present embodiment, in the recess 31 n, the lead wire 42 b can be easily guided to a predetermined position. That is, the lead wire 42b can be stably disposed in a part of the recess 31n. Therefore, it is easier to connect the lead wire 42 b to the bus bar terminal 43. Further, in the present embodiment, the lead wire 42b contacts the inner peripheral surface of the recess 31n. According to the present embodiment, the lead wire 42b can be easily routed by being hooked on the inner peripheral surface of the recess 31n and being bent.
図4および図5に示すように、本実施形態において、渡り線41は、支持部材31の下側に配置され、引き出し線42bは、支持部材31の上側に配置される部分を有する。かつ、引き出し線42bは、凹部31nを通ることで渡り線41との径方向の距離が安定して確保される。本実施形態によれば、引き出し線42bおよび渡り線41が、ともにステータコア20の軸方向の同じ側(本実施形態ではステータコア20の上側)に配置されつつも、引き出し線42bと渡り線41との接触が抑制される。なお本実施形態においては、引き出し線42bに流される電流の位相と、渡り線41に流される電流の位相とが、互いに異なる。本実施形態によれば、引き出し線42bと渡り線41との短絡を抑制できる。  As shown in FIGS. 4 and 5, in the present embodiment, the crossover 41 is disposed below the support member 31, and the lead wire 42 b has a portion disposed above the support 31. In addition, the radial distance between the lead wire 42b and the crossover 41 is stably ensured by passing through the recess 31n. According to the present embodiment, the lead wire 42 b and the crossover 41 are disposed on the same side in the axial direction of the stator core 20 (the upper side of the stator core 20 in the present embodiment). Contact is suppressed. In the present embodiment, the phase of the current flowing through the lead wire 42b is different from the phase of the current flowing through the connecting wire 41. According to the present embodiment, a short circuit between the lead wire 42 b and the connecting wire 41 can be suppressed.
図3に示すように、孔33cは、本体部33を軸方向に貫通する。孔33cは、周方向に延びる。孔33cは、周方向に間隔をあけて複数設けられる。孔33cは、例えば、本体部33の肉抜き孔としての機能を有する。孔33cが設けられることで、本体部33の材料使用量を削減でき、軽量化や材料費の削減等が行える。複数の孔33cのうち少なくとも1つの孔33cには、引き出し線42が通される。  As shown in FIG. 3, the hole 33 c penetrates the main body 33 in the axial direction. The holes 33c extend in the circumferential direction. A plurality of holes 33c are provided at intervals in the circumferential direction. The hole 33 c has, for example, a function as a lightening hole of the main body 33. By providing the holes 33c, the amount of material used in the main body 33 can be reduced, and weight reduction, material cost reduction, and the like can be performed. The lead wire 42 is passed through at least one hole 33 c of the plurality of holes 33 c.
バスバー端子保持部32は、本体部33から上側に延びる。バスバー端子保持部32は、周方向に沿って複数設けられる。本実施形態では、バスバー端子保持部32が3つ設けられる。バスバー端子保持部32は、バスバー端子43を保持する。バスバー端子保持部32は、軸方向に延びる筒状であり、内部にバスバー端子43を保持する。本実施形態によれば、バスバー端子保持部32にバスバー端子43を容易に保持できる。バスバー端子保持部32は、窓孔17を介して蓋部12よりも上側まで延び、ハウジング11の外部に突出する。
The bus bar terminal holding portion 32 extends upward from the main body portion 33. A plurality of bus bar terminal holding portions 32 are provided along the circumferential direction. In the present embodiment, three bus bar terminal holding portions 32 are provided. The bus bar terminal holding portion 32 holds the bus bar terminal 43. The bus bar terminal holding portion 32 has a tubular shape extending in the axial direction, and holds the bus bar terminal 43 inside. According to the present embodiment, the bus bar terminal 43 can be easily held by the bus bar terminal holding portion 32. The bus bar terminal holding portion 32 extends to the upper side than the lid portion 12 through the window hole 17 and protrudes to the outside of the housing 11.

図3~図5に示すように、バスバー端子43は、支持部材31に支持され、引き出し線42と接続される。つまりバスバー端子43は、コイル40と接続される。バスバー端子43は、導電性の部材である。本実施形態では、バスバー端子43は、銅および銀などの金属製である。バスバー端子43は、窓孔17を介して、ハウジング11の内部からハウジング11の外部に突出する。バスバー端子43は、導通部43bと、接続部43aと、を有する。

As shown in FIGS. 3 to 5, the bus bar terminal 43 is supported by the support member 31 and connected to the lead wire 42. That is, the bus bar terminal 43 is connected to the coil 40. The bus bar terminal 43 is a conductive member. In the present embodiment, the bus bar terminals 43 are made of metal such as copper and silver. The bus bar terminal 43 protrudes from the inside of the housing 11 to the outside of the housing 11 through the window hole 17. The bus bar terminal 43 has a conductive portion 43 b and a connection portion 43 a.
導通部43bは、板面が径方向を向く板状であり、軸方向に延びる。導通部43bは、バスバー端子保持部32の内部に挿入されて保持される。導通部43bは、バスバー端子保持部32よりも上側に突出する。導通部43bは、モータ1の制御装置等の外部装置に接続される。導通部43bは、例えば、制御基板や外部電源などに接続可能である。  The conduction portion 43 b is in the form of a plate whose plate surface faces in the radial direction, and extends in the axial direction. Conducting portion 43 b is inserted into and held by bus bar terminal holding portion 32. Conducting portion 43 b protrudes upward relative to bus bar terminal holding portion 32. The conduction portion 43 b is connected to an external device such as a control device of the motor 1. The conductive portion 43 b can be connected to, for example, a control substrate or an external power supply.
接続部43aは、導通部43bの下側の端部に繋がる。接続部43aは、導通部43bよりも径方向一方側に突出する。本実施形態の例では、接続部43aが、導通部43bよりも径方向内側に突出する。接続部43aは、引き出し線42と接続される。これにより、バスバー端子43は、コイル40と電気的に接続される。本実施形態の例では、2本の引き出し線42が接続部43aに接続される。2本の引き出し線42は、互いに軸方向に並んで配置される。  The connecting portion 43a is connected to the lower end of the conducting portion 43b. The connection portion 43a protrudes to one side in the radial direction more than the conduction portion 43b. In the example of the present embodiment, the connection portion 43 a protrudes radially inward of the conduction portion 43 b. The connection portion 43 a is connected to the lead wire 42. Thus, the bus bar terminal 43 is electrically connected to the coil 40. In the example of the present embodiment, two lead wires 42 are connected to the connection portion 43a. The two lead wires 42 are arranged axially in line with each other.
接続部43aの少なくとも一部は、バスバー端子保持部32の径方向内側を向く面よりも径方向内側に突出して配置される。具体的には、接続部43aのうち、少なくとも引き出し線42に接続される部分が、バスバー端子保持部32の径方向内側を向く面よりも径方向内側に配置される。本実施形態によれば、バスバー端子保持部32付近で引き出し線42が引き回しにくくなることが抑えられ、接続部43aと引き出し線42とが接続しやすい。本実施形態では、接続部43aと引き出し線42とが、溶接されている。  At least a part of the connection portion 43 a is disposed so as to protrude radially inward with respect to a surface of the bus bar terminal holding portion 32 facing inward in the radial direction. Specifically, at least a portion of the connection portion 43 a connected to the lead wire 42 is disposed radially inward of a surface of the bus bar terminal holding portion 32 facing inward in the radial direction. According to the present embodiment, it is possible to suppress the difficulty in drawing the lead wire 42 in the vicinity of the bus bar terminal holding portion 32, and the connection portion 43a and the lead wire 42 can be easily connected. In the present embodiment, the connection portion 43a and the lead wire 42 are welded.
本実施形態では、特に図示しないが中心軸Jを含む縦断面において、接続部43aは、上側に開口する略U字状である。接続部43aは、バスバー端子43においてU字状に湾曲する部分を含む。接続部43aは、板部材の一部をU字形状に折り曲げることで作られる。接続部43aには、引き出し線42が挟み込まれる。  In the present embodiment, although not shown in the drawings, in the vertical cross section including the central axis J, the connection portion 43a has a substantially U shape opening upward. Connection portion 43 a includes a portion of bus bar terminal 43 that is curved in a U-shape. The connection portion 43a is formed by bending a part of the plate member into a U-shape. The lead wire 42 is inserted into the connection portion 43a.
図5に示すように軸方向から見て、接続部43aの径方向位置は、凹部31nの最も窪まされる部分の径方向位置と、異なる。本実施形態では、接続部43aの径方向位置が、凹部31nの最も窪まされる部分の径方向位置よりも、径方向内側に配置される。本実施形態によれば、引き出し線42bの断線を抑制でき、また接続部43aに作用する負荷を抑えられる。具体的に、例えば接続部43aの径方向位置が、凹部31nの最も窪まされる部分の径方向位置と同じである場合には、引き出し線42bが凹部31nと接続部43aとの間において、最短距離で直線状に延びることが考えられる。この場合、バスバー端子43などに外力等が加わると、引き出し線42bにダイレクトに張力が加わり、引き出し線42bが断線したり、接続部43aに大きな負荷が作用したりするおそれがある。これに対し、本実施形態によれば、バスバー端子43などに外力等が加わったときに、引き出し線42bにダイレクトに張力が加わることを抑制でき、また接続部43aに大きな負荷が作用することを抑えられる。より詳しくは、凹部31nの最も窪まされる部分の径方向位置と、接続部43aの径方向位置とをずらすことにより、引き出し線42bをわずかながら湾曲させることができる。その結果、ステータ10に外力等が加わった場合において、引き出し線42bの湾曲した部位が撓み、外力等による影響を緩和することができる。  As shown in FIG. 5, when viewed from the axial direction, the radial position of the connection portion 43 a is different from the radial position of the most recessed portion of the concave portion 31 n. In the present embodiment, the radial position of the connection portion 43a is disposed radially inward of the radial position of the most recessed portion of the recess 31n. According to this embodiment, disconnection of the lead wire 42b can be suppressed, and the load acting on the connection portion 43a can be suppressed. Specifically, for example, when the radial position of the connection portion 43a is the same as the radial position of the most depressed portion of the recess 31n, the lead wire 42b is the shortest between the recess 31n and the connection portion 43a. It is conceivable to extend linearly with distance. In this case, when an external force or the like is applied to the bus bar terminal 43 or the like, tension may be directly applied to the lead wire 42b, and the lead wire 42b may be broken or a large load may be applied to the connection portion 43a. On the other hand, according to the present embodiment, when an external force or the like is applied to the bus bar terminal 43 or the like, direct application of tension to the lead wire 42b can be suppressed, and a large load acts on the connection portion 43a. It is suppressed. More specifically, the lead wire 42b can be slightly curved by shifting the radial position of the most depressed portion of the recess 31n from the radial position of the connection portion 43a. As a result, when an external force or the like is applied to the stator 10, the curved portion of the lead wire 42b bends, and the influence of the external force or the like can be alleviated.
図4に示すように、接続部43aは、溝状の部分を有する。溝状の部分は、凹部31nに向けて開口する端部を有する。溝状の部分は、略周方向に沿って延びる。本実施形態によれば、引き出し線42bを、接続部43aに接続しやすい。  As shown in FIG. 4, the connection portion 43 a has a grooved portion. The grooved portion has an end opening toward the recess 31n. The grooved portion extends along the substantially circumferential direction. According to the present embodiment, the lead wire 42 b can be easily connected to the connection portion 43 a.
接続部43aは、一対の保持壁部43f,43gと、連結部43hと、を有する。保持壁部43f,43gは、板面が径方向を向く板状である。保持壁部43f,43gは、軸方向に延びる。一対の保持壁部43f,43gのうち、一方の保持壁部43fは、導通部43bの下側の端部に繋がる。一対の保持壁部43f,43gのうち、他方の保持壁部43gは、一方の保持壁部43fの径方向内側に配置される。  The connection portion 43a includes a pair of holding wall portions 43f and 43g and a connection portion 43h. The holding wall portions 43f and 43g have a plate shape whose plate surface faces in the radial direction. The holding wall portions 43f and 43g extend in the axial direction. Of the pair of holding wall portions 43f and 43g, one holding wall portion 43f is connected to the lower end of the conducting portion 43b. Of the pair of holding wall portions 43f and 43g, the other holding wall portion 43g is disposed radially inward of the one holding wall portion 43f.
一対の保持壁部43f,43gは、径方向に互いに間隔をあけて配置される。一対の保持壁部43f,43g同士の間には、隙間が設けられる。一対の保持壁部43f,43g間の隙間は、バスバー端子保持部32の径方向内側を向く面よりも径方向内側に配置される。本実施形態によれば、一対の保持壁部43f,43g同士の隙間に引き出し線42を通しやすく、接続部43aと引き出し線42とを容易に接続できる。  The pair of holding wall portions 43f and 43g are arranged radially spaced from each other. A gap is provided between the pair of holding wall portions 43f and 43g. A gap between the pair of holding wall portions 43 f and 43 g is disposed radially inward of a surface of the bus bar terminal holding portion 32 facing inward in the radial direction. According to this embodiment, the lead wire 42 can be easily passed through the gap between the pair of holding wall portions 43f and 43g, and the connection portion 43a and the lead wire 42 can be easily connected.
連結部43hは、一対の保持壁部43f,43gの下側の端部同士を接続する。引き出し線42は、一対の保持壁部43f,43g間に配置されて一対の保持壁部43f,43gおよび連結部43hの少なくともいずれか1つに接触する。引き出し線42は、一対の保持壁部43f,43g同士の径方向の間に配置されて、本実施形態の例では、一対の保持壁部43f,43gと接触する。本実施形態では、このような接続部43aにより、バスバー端子43をコンパクトかつ簡素な構成にできる。  The connecting portion 43h connects lower ends of the pair of holding wall portions 43f and 43g. The lead wire 42 is disposed between the pair of holding wall portions 43f and 43g and contacts at least one of the pair of holding wall portions 43f and 43g and the connecting portion 43h. The lead wire 42 is disposed between the pair of holding wall portions 43f and 43g in the radial direction, and in the example of the present embodiment, contacts the pair of holding wall portions 43f and 43g. In this embodiment, the bus bar terminal 43 can be made compact and simple by such a connecting portion 43 a.
図3に示すように、本実施形態においてバスバー端子43は、周方向に沿って3つ設けられる。3つのバスバー端子43には、それぞれU相、V相、W相の交流電流が供給される。これにより、3つのバスバー端子43を介して、モータ1には、3相交流電流が供給される。なお、本実施形態では、モータ1は、3相モータである。しかしながら、モータ1は、3相モータに限られず、単相モータ、2相モータ、4相以上の多相モータであってもよい。その場合、モータの相の数に応じて、バスバー端子43の数は適宜変更されてもよい。また上述したコイル40の数、引き出し線42の数および渡り線41の数も適宜変更されてよい。  As shown in FIG. 3, in the present embodiment, three bus bar terminals 43 are provided along the circumferential direction. The three bus bar terminals 43 are supplied with U-phase, V-phase, and W-phase alternating currents, respectively. Thereby, a three-phase alternating current is supplied to the motor 1 through the three bus bar terminals 43. In the present embodiment, the motor 1 is a three-phase motor. However, the motor 1 is not limited to a three-phase motor, and may be a single-phase motor, a two-phase motor, or a four-phase or more multi-phase motor. In that case, the number of bus bar terminals 43 may be appropriately changed according to the number of phases of the motor. In addition, the number of coils 40, the number of lead wires 42, and the number of crossovers 41 described above may be changed as appropriate.
モールド樹脂部35は、樹脂製の部材である。図2に示すように、モールド樹脂部35は、中心軸Jを中心として軸方向に延びる略円筒状である。図1および図2に示すように、モールド樹脂部35は、支持部材31の少なくとも一部とバスバー端子43の少なくとも一部とを覆う。本実施形態によれば、モールド樹脂部35により、支持部材31とバスバー端子43とが固定され、バスバー端子43の支持状態が安定する。  The mold resin portion 35 is a member made of resin. As shown in FIG. 2, the mold resin portion 35 has a substantially cylindrical shape extending in the axial direction centering on the central axis J. As shown in FIGS. 1 and 2, the mold resin portion 35 covers at least a portion of the support member 31 and at least a portion of the bus bar terminal 43. According to the present embodiment, the support member 31 and the bus bar terminal 43 are fixed by the mold resin portion 35, and the support state of the bus bar terminal 43 is stabilized.
より詳しくは、モールド樹脂部35には、ステータコア20の一部、インシュレータ50の少なくとも一部、コイル40の少なくとも一部、支持部材31の少なくとも一部、およびバスバー端子43の少なくとも一部が埋め込まれる。そのため、モールド樹脂部35によって、ステータコア20とインシュレータ50とコイル40と支持部材31とバスバー端子43とを一体的にまとめて固定することができる。また、コイル40を絶縁しやすい。本実施形態では、インシュレータ50の全体およびコイル40の全体がモールド樹脂部35に埋め込まれる。  More specifically, a portion of stator core 20, at least a portion of insulator 50, at least a portion of coil 40, at least a portion of support member 31, and at least a portion of bus bar terminal 43 are embedded in mold resin portion 35. . Therefore, the stator core 20, the insulator 50, the coil 40, the support member 31, and the bus bar terminal 43 can be integrally fixed together by the mold resin portion 35. In addition, the coil 40 can be easily insulated. In the present embodiment, the entire insulator 50 and the entire coil 40 are embedded in the mold resin portion 35.
支持部材31は、バスバー端子保持部32の上端面を除いた部分全体がモールド樹脂部35に埋め込まれる。バスバー端子43は、接続部43aがモールド樹脂部35により覆われる。これにより、接続部43aと引き出し線42との固定状態が安定し、かつ接続部43a付近のシール性が高められる。また、本実施形態の例では、バスバー端子43の導通部43b以外の部位が、モールド樹脂部35に覆われる。導通部43bの少なくとも一部は、モールド樹脂部35から露出する。具体的には、導通部43bの少なくとも上端部が、モールド樹脂部35から露出する。本実施形態によれば、導通部43bの導通を確保しつつ、モールド樹脂部35により、バスバー端子43の導通部43b以外の部位のシール性が確保される。  In the support member 31, the entire portion excluding the upper end surface of the bus bar terminal holding portion 32 is embedded in the mold resin portion 35. The connection portion 43 a of the bus bar terminal 43 is covered by the mold resin portion 35. As a result, the fixed state of the connection portion 43a and the lead wire 42 is stable, and the sealability in the vicinity of the connection portion 43a is enhanced. Further, in the example of the present embodiment, the mold resin portion 35 covers the portion of the bus bar terminal 43 other than the conductive portion 43 b. At least a part of the conductive portion 43 b is exposed from the mold resin portion 35. Specifically, at least the upper end portion of the conductive portion 43 b is exposed from the mold resin portion 35. According to the present embodiment, the mold resin portion 35 secures the sealing property of the portion of the bus bar terminal 43 other than the conductive portion 43 b while securing the conduction of the conductive portion 43 b.
モールド樹脂部35は、例えば、ステータコア20とインシュレータ50とコイル40と支持部材31とバスバー端子43とを挿入した金型内に溶融した樹脂を流し込み固化させるインサート成形によって製造される。なお、溶融した樹脂は、金型内に軸方向一方側へ向けて流し込まれる。すなわち、樹脂は、ステータコア20、インシュレータ50およびコイル40の周囲を流れた後、支持部材31およびバスバー端子43の周囲に達する。  The mold resin portion 35 is manufactured, for example, by insert molding in which molten resin is poured and solidified in a mold in which the stator core 20, the insulator 50, the coil 40, the support member 31, and the bus bar terminal 43 are inserted. The melted resin is poured into one side of the mold in the axial direction. That is, the resin flows around the stator core 20, the insulator 50 and the coil 40, and then reaches around the support member 31 and the bus bar terminal 43.
モールド樹脂部35は、第1環状部36と、第2環状部37と、複数の柱状部(図示省略)と、バスバー端子支持部38と、を有する。第1環状部36は、中心軸Jを中心とする略円環状である。図2に示すように、第1環状部36は、ステータコア20の上側の面よりも上側に位置する。第1環状部36は、ロータ80の径方向外側に配置されてロータ80の一部を囲む。第1環状部36は、シャフト81の一部およびベアリング25を径方向外側から囲む。第1環状部36の外周面は、ステータコア20の外周面よりも径方向内側に配置される。第1環状部36の外周面は、コアバック21の上側の端面から上側に延びる。第1環状部36の内周面は、径方向において、ティース22の径方向内側面と同じ位置に配置される。  The mold resin portion 35 has a first annular portion 36, a second annular portion 37, a plurality of columnar portions (not shown), and a bus bar terminal support portion 38. The first annular portion 36 has a substantially annular shape centered on the central axis J. As shown in FIG. 2, the first annular portion 36 is located above the upper surface of the stator core 20. The first annular portion 36 is disposed radially outward of the rotor 80 and surrounds a portion of the rotor 80. The first annular portion 36 surrounds a portion of the shaft 81 and the bearing 25 from the radially outer side. The outer circumferential surface of the first annular portion 36 is disposed radially inward of the outer circumferential surface of the stator core 20. The outer peripheral surface of the first annular portion 36 extends upward from the upper end surface of the core back 21. The inner circumferential surface of the first annular portion 36 is disposed at the same position as the radially inner side surface of the teeth 22 in the radial direction.
第1環状部36は、蓋部12の下側に配置される。第1環状部36の全体は、ハウジング11の内部に収容される。第1環状部36は、窓孔17を下側から覆う。そのため、窓孔17を介してハウジング11の外部からハウジング11の内部に異物が侵入することを抑制できる。第1環状部36には、インシュレータ50のうちステータコア20よりも上側の部分と、コイル40のうちステータコア20よりも上側の部分と、支持部材31のうちハウジング11の内部に配置される部分と、バスバー端子43のうちハウジング11の内部に配置される部分と、が埋め込まれる。  The first annular portion 36 is disposed below the lid 12. The entire first annular portion 36 is housed inside the housing 11. The first annular portion 36 covers the window hole 17 from the lower side. Therefore, foreign matter can be prevented from entering the inside of the housing 11 from the outside of the housing 11 through the window hole 17. In the first annular portion 36, a portion of the insulator 50 above the stator core 20, a portion of the coil 40 above the stator core 20, and a portion of the support member 31 disposed inside the housing 11; A portion of the bus bar terminal 43 disposed inside the housing 11 is embedded.
第1環状部36は、蓋部12の下側の面と周方向の一周に亘って接触する。詳しくは、第1環状部36の上端部のうち径方向外側の端部が、蓋部12の下面のうち窓孔17よりも径方向外側に位置する部分に対して、周方向の全周に亘って下側から接触する。  The first annular portion 36 is in contact with the lower surface of the lid portion 12 along one circumferential direction. Specifically, of the upper end of the first annular portion 36, the end outside in the radial direction is the entire circumference in the circumferential direction with respect to the part of the lower surface of the lid 12 located radially outside of the window hole 17. It contacts from the lower side over.
第1環状部36は、第1環状部36の上側の面から下側に窪む第1穴部36aを有する。図1に示すように、第1穴部36aは、軸方向に沿って見て、窓孔17と重なる。これにより、例えば、蓋部12の上側から窓孔17を介して治具を第1穴部36aに挿入させることで、ステータ10をハウジング11に対して周方向に位置決めしつつ、ステータ10をハウジング11に固定することができる。本実施形態では、第1穴部36aは、周方向に沿って複数設けられる。  The first annular portion 36 has a first hole 36 a recessed downward from the upper surface of the first annular portion 36. As shown in FIG. 1, the first hole 36 a overlaps the window hole 17 when viewed along the axial direction. Thereby, for example, by inserting a jig into the first hole 36 a from the upper side of the lid 12 through the window hole 17, the stator 10 is positioned in the circumferential direction with respect to the housing 11 while the stator 10 is housing It can be fixed at 11. In the present embodiment, a plurality of first hole portions 36 a are provided along the circumferential direction.
本実施形態では、第2環状部37は、中心軸Jを中心とする円環状である。図2に示すように、第2環状部37は、ステータコア20の下側の面よりも下側に位置する。第2環状部37は、ロータ80の径方向外側に配置されてロータ80の一部を囲む。第2環状部37は、シャフト81の一部およびベアリング24の一部を径方向外側から囲む。第2環状部37の外周面は、ステータコア20の外周面よりも径方向内側に配置される。第2環状部37の外周面は、コアバック21の下側の端面から下側に延びる。第2環状部37の内周面は、径方向において、ティース22の径方向内側面と同じ位置に配置される。  In the present embodiment, the second annular portion 37 is annular with the central axis J as a center. As shown in FIG. 2, the second annular portion 37 is located below the lower surface of the stator core 20. The second annular portion 37 is disposed radially outward of the rotor 80 and surrounds a portion of the rotor 80. The second annular portion 37 surrounds a portion of the shaft 81 and a portion of the bearing 24 from the radially outer side. The outer circumferential surface of the second annular portion 37 is disposed radially inward of the outer circumferential surface of the stator core 20. The outer peripheral surface of the second annular portion 37 extends downward from the lower end surface of the core back 21. The inner circumferential surface of the second annular portion 37 is disposed at the same position as the radially inner side surface of the teeth 22 in the radial direction.
第2環状部37の下側の端部は、筒部13の下側の開口からハウジング11よりも下側に突出する。第2環状部37の下側の端部における内側には、ベアリング24が嵌め合わされて保持される。第2環状部37には、インシュレータ50のうちステータコア20よりも下側の部分と、コイル40のうちステータコア20よりも下側の部分と、が埋め込まれる。  The lower end of the second annular portion 37 protrudes from the lower opening of the cylindrical portion 13 below the housing 11. A bearing 24 is fitted and held inside the lower end of the second annular portion 37. In the second annular portion 37, a portion of the insulator 50 below the stator core 20 and a portion of the coil 40 below the stator core 20 are embedded.
複数の柱状部は、軸方向に延びる柱状である。図示は省略するが、複数の柱状部は、周方向に沿って一周に亘って等間隔に配置される。複数の柱状部は、それぞれ周方向に隣り合うティース22同士の間の部分に配置される。各柱状部は、周方向に隣り合うティース22同士の間に充填される。柱状部の上側の端部は、第1環状部36と繋がる。柱状部の下側の端部は、第2環状部37と繋がる。柱状部は、第1環状部36と第2環状部37とを繋ぐ。柱状部の径方向内側面は、径方向において、ティース22の径方向内側面と同じ位置に配置される。
The plurality of columnar parts are columnar parts extending in the axial direction. Although not shown, the plurality of columnar parts are arranged at equal intervals along the circumferential direction. The plurality of columnar portions are disposed in portions between the teeth 22 adjacent to each other in the circumferential direction. Each columnar portion is filled between the teeth 22 adjacent in the circumferential direction. The upper end of the columnar portion is connected to the first annular portion 36. The lower end of the columnar portion is connected to the second annular portion 37. The columnar portion connects the first annular portion 36 and the second annular portion 37. The radially inner side surface of the columnar portion is disposed at the same position as the radially inner side surface of the tooth 22 in the radial direction.

第1環状部36の内周面と、第2環状部37の内周面と、各柱状部の径方向内側面と、各ティース22の径方向内側面とは、互いに径方向位置が同じであり、中心軸Jを中心とする円筒状の曲面を構成する。

The inner circumferential surface of the first annular portion 36, the inner circumferential surface of the second annular portion 37, the radially inner side surface of each columnar portion, and the radially inner side surface of each tooth 22 have the same radial position. It forms a cylindrical curved surface centered on the central axis J.
図1に示すように、バスバー端子支持部38は、第1環状部36から上側に突出する柱状である。バスバー端子支持部38の上側の面は、中心軸Jに垂直な方向に広がる平面状である。バスバー端子支持部38の上側の面の軸方向位置は、バスバー端子保持部32の上端面の軸方向位置と同じである。バスバー端子保持部32の上端面は、バスバー端子支持部38の上側の面において、外部に露出する。  As shown in FIG. 1, the bus bar terminal support portion 38 has a columnar shape that protrudes upward from the first annular portion 36. The upper surface of the bus bar terminal support 38 is in the form of a flat surface extending in the direction perpendicular to the central axis J. The axial position of the upper surface of the bus bar terminal support portion 38 is the same as the axial position of the upper end surface of the bus bar terminal holding portion 32. The upper end surface of the bus bar terminal holding portion 32 is exposed to the outside on the upper surface of the bus bar terminal support portion 38.
軸方向に沿って見て、バスバー端子支持部38は、周方向に沿って円弧状に延びる。バスバー端子支持部38の周方向両側の側面は、上側に向かうに従って互いに周方向に近づく向きに傾斜する。バスバー端子支持部38の周方向の寸法は、上側に向かうに従って小さくなる。これにより、例えば、射出成形にてバスバー端子支持部38を成形する際に、金型を容易に取り外すことができる。バスバー端子支持部38の周方向の寸法は、窓孔17の周方向の寸法よりも小さい。  When viewed along the axial direction, the bus bar terminal support 38 extends in an arc shape along the circumferential direction. The side surfaces on both sides in the circumferential direction of the bus bar terminal support portion 38 are inclined in a direction approaching each other in the circumferential direction toward the upper side. The circumferential dimension of the bus bar terminal support portion 38 becomes smaller toward the upper side. Thereby, for example, when molding the bus bar terminal support portion 38 by injection molding, the mold can be easily removed. The circumferential dimension of the bus bar terminal support portion 38 is smaller than the circumferential dimension of the window hole 17.
バスバー端子支持部38は、周方向に沿って複数設けられる。本実施形態においてバスバー端子支持部38は、周方向に沿って3つ設けられる。バスバー端子支持部38には、バスバー端子43の少なくとも一部が埋め込まれて支持される。バスバー端子支持部38には、バスバー端子43の下側の部分と、バスバー端子保持部32の上側の部分と、が埋め込まれる。バスバー端子43の上側の端部は、バスバー端子支持部38から上側に突出する。これにより、外部装置をモータ1の上側に配置した際に、外部装置をバスバー端子43と接続しやすい。  A plurality of bus bar terminal support portions 38 are provided along the circumferential direction. In the present embodiment, three bus bar terminal support portions 38 are provided along the circumferential direction. At least a part of the bus bar terminal 43 is embedded in and supported by the bus bar terminal support portion 38. The lower portion of the bus bar terminal 43 and the upper portion of the bus bar terminal holding portion 32 are embedded in the bus bar terminal support portion 38. The upper end of the bus bar terminal 43 projects upward from the bus bar terminal support 38. Thus, when the external device is disposed on the upper side of the motor 1, the external device can be easily connected to the bus bar terminal 43.
バスバー端子支持部38の少なくとも一部は、窓孔17に挿入される。本実施形態においてバスバー端子支持部38は、第1環状部36から窓孔17を介して蓋部12よりも上側に突出する。軸方向に沿って見て、バスバー端子支持部38の外縁は、全周に亘って、窓孔17の内縁の内側に隙間をあけて配置される。そのため、バスバー端子支持部38を窓孔17に通す際に、バスバー端子支持部38が窓孔17の内縁と接触することを抑制でき、蓋部12の形状が歪むことを抑制できる。また、バスバー端子支持部38が窓孔17の内縁と接触して損傷することを抑制できる。なお、バスバー端子支持部38の外縁は、窓孔17の内縁と接触してもよい。  At least a portion of the bus bar terminal support 38 is inserted into the window hole 17. In the present embodiment, the bus bar terminal support portion 38 protrudes above the lid 12 through the window hole 17 from the first annular portion 36. When viewed in the axial direction, the outer edge of the bus bar terminal support 38 is disposed with a gap inside the inner edge of the window hole 17 over the entire circumference. Therefore, when the bus bar terminal support portion 38 is passed through the window hole 17, contact of the bus bar terminal support portion 38 with the inner edge of the window hole 17 can be suppressed, and distortion of the shape of the lid portion 12 can be suppressed. Further, the bus bar terminal support portion 38 can be prevented from being damaged by coming into contact with the inner edge of the window hole 17. The outer edge of the bus bar terminal support 38 may be in contact with the inner edge of the window hole 17.
本実施形態では、ハウジング11が蓋部12の径方向内縁部に繋がるベアリング保持部14を有する。本実施形態では、上述したように蓋部12が歪むことを抑制できるため、蓋部12に繋がるベアリング保持部14が歪むことを抑制できる。したがって、ベアリング25およびシャフト81の配置精度が低下することを抑制できる。  In the present embodiment, the housing 11 has a bearing holding portion 14 connected to the radially inner edge portion of the lid 12. In the present embodiment, since distortion of the lid 12 can be suppressed as described above, distortion of the bearing holding portion 14 connected to the lid 12 can be suppressed. Therefore, it can suppress that the arrangement | positioning precision of the bearing 25 and the shaft 81 falls.
複数のバスバー端子支持部38のうち、1つのバスバー端子支持部38は、バスバー端子支持部38の上側の面から下側に窪む第2穴部39を有する。第2穴部39は、例えば、ステータ10の周方向の位置決め、および外部装置のバスバー端子支持部38への取り付け等に利用することができる。  Among the plurality of bus bar terminal support portions 38, one bus bar terminal support portion 38 has a second hole 39 recessed downward from the upper surface of the bus bar terminal support portion 38. The second hole 39 can be used, for example, for positioning the stator 10 in the circumferential direction, attaching the external device to the bus bar terminal support 38, and the like.
ステータ10をハウジング11に対して固定する工程においては、作業者や組立装置等(以下、作業者等)は、筒部13の下側の開口からステータ10をハウジング11の内部に圧入する。作業者等は、第1環状部36が蓋部12の下側の面に接触するまで、ステータ10をハウジング11に対して上側に移動させる。これにより、ステータ10がハウジング11に対して圧入により固定される。  In the process of fixing the stator 10 to the housing 11, an operator, an assembly device or the like (hereinafter, an operator or the like) press-fits the stator 10 into the housing 11 from the lower opening of the cylindrical portion 13. The worker or the like moves the stator 10 upward with respect to the housing 11 until the first annular portion 36 contacts the lower surface of the lid 12. Thereby, the stator 10 is fixed to the housing 11 by press fitting.
なお、本発明は前述の実施形態に限定されず、例えば下記に説明するように、本発明の趣旨を逸脱しない範囲において構成の変更等が可能である。  The present invention is not limited to the above-described embodiment. For example, as described below, changes in configuration and the like are possible without departing from the spirit of the present invention.
前述の実施形態では、引き出し線42bが支持部材31の上側において接続される接続対象物が、バスバー端子43である例を挙げたが、接続対象物はバスバー端子43以外の部材でもよい。  In the above-mentioned embodiment, although the example in which the connecting object to which the lead wire 42 b is connected on the upper side of the support member 31 is the bus bar terminal 43 has been described, the connecting object may be a member other than the bus bar terminal 43.
前述の実施形態では、支持部材31が、貫通孔31mを1つ有する例を挙げたが、これに限定されない。支持部材31は、貫通孔31mを複数有してもよい。またこれに応じて、他の導線における引き出し線を含む複数の引き出し線42bが、上述のようにステータ10に配置されてもよい。すなわち、複数の貫通孔31m内に、各導線の引き出し線42bがそれぞれ通されてもよい。  Although the support member 31 mentioned the example which has one through-hole 31m in the above-mentioned embodiment, it is not limited to this. The support member 31 may have a plurality of through holes 31m. Also according to this, a plurality of lead wires 42b including lead wires of other conductive wires may be arranged in the stator 10 as described above. That is, the lead wire 42b of each conducting wire may be passed through the plurality of through holes 31m.
貫通孔31mにおける凹部31nの配置および形状等は、前述の実施形態で説明した例に限られない。前述の実施形態では、凹部31nが、貫通孔31mの周方向一方側の端部に配置される例を挙げたが、これに限定されない。凹部31nは、貫通孔31mの周方向他方側の端部に配置されてもよい。凹部31nは、貫通孔31mの径方向内側の端部に配置されてもよい。凹部31nは、貫通孔31mの径方向外側の端部に配置されてもよい。  The arrangement, the shape, and the like of the recess 31 n in the through hole 31 m are not limited to the example described in the above embodiment. In the above-mentioned embodiment, although the example in which the recess 31 n is disposed at the end on one side in the circumferential direction of the through hole 31 m has been described, it is not limited thereto. The recess 31 n may be disposed at the other end of the through hole 31 m in the circumferential direction. The recess 31 n may be disposed at the radially inner end of the through hole 31 m. The recess 31 n may be disposed at the radially outer end of the through hole 31 m.
貫通孔31mは、図6~図10に示す変形例としてもよい。なお、図6~図10においては、凹部31nの内部を通る引き出し線42bの図示を省略する。図6~図10では、図中の左側が周方向一方側に相当し、図中の右側が周方向他方側に相当し、図中の上側が径方向内側に相当し、図中の下側が径方向外側に相当する。  The through holes 31m may be modified as shown in FIGS. 6 to 10, illustration of the lead wire 42b passing through the inside of the recess 31n is omitted. 6 to 10, the left side in the figure corresponds to one side in the circumferential direction, the right side in the figure corresponds to the other side in the circumferential direction, the upper side in the figure corresponds to the inner side in the radial direction, and the lower side in the figure Corresponds to the radially outer side.
図6は、貫通孔31mの第1変形例を示す平面図である。図6に示すように、凹部31nは、貫通孔31mの内周面において周方向一方側に窪み、貫通孔31mの径方向内端部に配置されてもよい。すなわち、軸方向から見て、凹部31nは、貫通孔31mの開口部(内周面)の径方向内側寄りに形成されてもよい。なおこの変形例では、軸方向から見て凹部31nの幅が、凹部31nのうち貫通孔31mの内部に開口する端部から凹部31nの最も窪まされる部分にわたって、略一定である。また図7は、貫通孔31mの第2変形例を示す平面図である。図7に示すように、凹部31nは、貫通孔31mの内周面において周方向一方側に窪み、貫通孔31mの径方向外端部に配置されてもよい。すなわち、軸方向から見て、凹部31nは、貫通孔31mの開口部の径方向外側寄りに形成されてもよい。また、図6および図7においては図示を省略するが、凹部31nは、貫通孔31mの内周面に複数設けられ、貫通孔31mの内周面において周方向一方側に窪み、貫通孔31mの径方向内端部および径方向外端部にそれぞれ配置されてもよい。  FIG. 6 is a plan view showing a first modification of the through hole 31m. As shown in FIG. 6, the recess 31 n may be recessed on one side in the circumferential direction on the inner circumferential surface of the through hole 31 m and disposed at the radially inner end of the through hole 31 m. That is, when viewed from the axial direction, the recess 31 n may be formed on the radially inner side of the opening (inner peripheral surface) of the through hole 31 m. In this modification, the width of the recess 31 n is substantially constant from the end of the recess 31 n opening to the inside of the through hole 31 m and the most recessed portion of the recess 31 n when viewed from the axial direction. FIG. 7 is a plan view showing a second modification of the through hole 31m. As shown in FIG. 7, the recess 31 n may be recessed on one side in the circumferential direction on the inner peripheral surface of the through hole 31 m and disposed at the radially outer end of the through hole 31 m. That is, when viewed from the axial direction, the recess 31 n may be formed on the radially outer side of the opening of the through hole 31 m. Although not shown in FIGS. 6 and 7, a plurality of recesses 31n are provided on the inner peripheral surface of through hole 31m, and are recessed on one side in the circumferential direction on the inner peripheral surface of through hole 31m. It may be disposed at the radially inner end and the radially outer end, respectively.
上記変形例によれば、引き出し線42bが接続対象物に向けて引き回しやすい。具体的に、例えば接続対象物の径方向位置が貫通孔31mの径方向位置よりも径方向内側に位置する場合などには、凹部31nを貫通孔31mの径方向内端部に配置することにより、凹部31n内を通る引き出し線42bが接続対象物に向けて引き回しやすくなる。また、例えば接続対象物の径方向位置が貫通孔31mの径方向位置よりも径方向外側に位置する場合などには、凹部31nを貫通孔31mの径方向外端部に配置することにより、凹部31n内を通る引き出し線42bが接続対象物に向けて引き回しやすくなる。また、例えば1つの貫通孔31m内に複数の引き出し線42bを通す場合において、各引き出し線42bを互いに接触させることなく配置することができる。また、ステータ10の組立の際に、凹部31nを冶具等の支持などに利用することができる。また、引き出し線42bの位置や接続部43aの位置がステータ10とは異なる別のステータ(他の機種のステータ)においても、新たに支持部材31を設計して金型などを起工することなく、支持部材31をそのまま流用できる。  According to the above-described modification, the lead wire 42b can be easily routed toward the connection target. Specifically, for example, when the radial position of the connection object is positioned radially inward of the radial position of the through hole 31m, etc., the concave portion 31n is disposed at the radial inner end of the through hole 31m. The lead wire 42b passing through the inside of the recess 31n can be easily routed toward the connection target. Further, for example, when the radial position of the connection object is located radially outside the radial position of the through hole 31m, the concave portion 31n is disposed at the radial outer end of the through hole 31m. The lead wire 42b passing through the inside of 31n can be easily routed to the connection object. In addition, for example, in the case where a plurality of lead wires 42b pass through one through hole 31m, the lead wires 42b can be arranged without contacting each other. In addition, when assembling the stator 10, the recess 31n can be used to support a jig or the like. In addition, even in another stator (other types of stators) in which the position of the lead wire 42b and the position of the connection portion 43a are different from those of the stator 10, the support member 31 is newly designed to form a mold and the like. The support member 31 can be diverted as it is.
図8は、貫通孔31mの第3変形例を示す平面図である。図8に示すように、凹部31nは、貫通孔31mの内周面において周方向一方側に窪み、貫通孔31mの径方向内端部と径方向外端部との間に位置する径方向中間部に配置されてもよい。上記変形例によれば、引き出し線42bが接続対象物に向けて引き回しやすい。具体的に、例えば接続対象物の径方向位置が貫通孔31mの径方向位置と同じ場合などには、凹部31nを貫通孔31mの径方向中間部に配置することにより、凹部31n内を通る引き出し線42bが接続対象物に向けて引き回しやすくなる。  FIG. 8 is a plan view showing a third modification of the through hole 31m. As shown in FIG. 8, the recess 31 n is recessed on one side in the circumferential direction on the inner peripheral surface of the through hole 31 m, and is located between the radially inner end and the radially outer end of the through hole 31 m. It may be arranged in a department. According to the above-described modification, the lead wire 42b can be easily routed toward the connection target. Specifically, for example, in the case where the radial position of the connection object is the same as the radial position of the through hole 31m, etc., the recess 31n is disposed at the radial intermediate portion of the through hole 31m. The line 42b can be easily routed toward the connection object.
図9は、貫通孔31mの第4変形例を示す平面図である。図9に示すように、凹部31nは、貫通孔31mの内周面における周方向一方側の端部、周方向他方側の端部、径方向内側の端部および径方向外側の端部のうち、少なくとも2つ以上の端部に設けられてもよい。図示の例では、凹部31nが、貫通孔31mの内周面における周方向一方側の端部、周方向他方側の端部、径方向内側の端部および径方向外側の端部にそれぞれ設けられる。上記変形例によれば、引き出し線42bを接続する接続対象物に向けて、複数の凹部31nの中から最適の凹部31nを選択し使用できる。引き出し線42bの位置を変更する場合であっても、支持部材31を交換することなく、引き出し線42bを通す凹部31nを別の凹部31nに変えることにより、所望の方向に引き出し線42bを引き出すことができる。また、支持部材31をステータ10とは異なる別のステータに流用でき、部品を共通化できる。また、1つの貫通孔31m内から複数の引き出し線42bを引き出すことができ、かつ、引き出された各引き出し線42bをそれぞれ所望の方向に這い回すことが可能となる。  FIG. 9 is a plan view showing a fourth modification of the through hole 31m. As shown in FIG. 9, the recess 31 n is one of an end on one side in the circumferential direction, an end on the other side in the circumferential direction, an end on the inner side in the radial direction and an end on the outer side in the radial direction , May be provided at at least two or more ends. In the illustrated example, the recess 31 n is provided at one end in the circumferential direction on the inner peripheral surface of the through hole 31 m, the other end in the circumferential direction, the radially inner end and the radially outer end. . According to the above-mentioned modification, it is possible to select and use the most suitable recess 31 n from among the plurality of recesses 31 n toward the connection object to which the lead wire 42 b is connected. Even when the position of the lead wire 42b is changed, the lead wire 42b is pulled out in a desired direction by changing the recess 31n for passing the lead wire 42b to another recess 31n without replacing the support member 31. Can. Moreover, the support member 31 can be diverted to another stator different from the stator 10, and parts can be made common. Also, a plurality of lead wires 42b can be drawn out from within one through hole 31m, and each drawn lead wire 42b can be turned around in a desired direction.
図10は、貫通孔31mの第5変形例を示す平面図である。図10に示すように、支持部材31は、貫通孔31mの内部を複数の空間に区画する仕切り部31oを有してもよい。そして貫通孔31mの内部の複数の空間には、それぞれ凹部31nが配置される。仕切り部31oの材料は、例えば樹脂などの絶縁材料である。なお、仕切り部31oと本体部33とは、単一の部材であってもよく、互いに別の部材であってもよい。すなわち、1つの貫通孔31m内が、仕切りとなる部材または部位によって複数に分割されて仕切られ、かつ、貫通孔31mの開口部における仕切られた部位ごとに凹部31nが設けられてもよい。上記変形例によれば、1つの貫通孔31m内から複数の引き出し線42bを引き出す場合において、引き出し線42b同士の接触をより抑制できる。  FIG. 10 is a plan view showing a fifth modification of the through hole 31m. As shown in FIG. 10, the support member 31 may have a partition 31o that divides the inside of the through hole 31m into a plurality of spaces. Recesses 31 n are disposed in a plurality of spaces inside the through holes 31 m. The material of the partition part 31o is, for example, an insulating material such as a resin. In addition, the partition part 31o and the main-body part 33 may be a single member, and may be mutually different members. That is, the inside of one through hole 31m may be divided into a plurality of parts by a member or a part serving as a partition and partitioned, and a recess 31n may be provided for each part divided in the opening of the through hole 31m. According to the above-mentioned modification, when drawing out a plurality of leader lines 42b from inside of one penetration hole 31m, contact of leader lines 42b can be controlled more.
軸方向から見て、貫通孔31mの開口部を構成する内壁のうち、凹部31nを構成する部位は、湾曲面であってもよく、平面から構成されてもよい。また軸方向から見て、凹部31nは、スリット形状であってもよい。凹部31nは、上述した形状以外の形状でもよく、凹部31nの外形は特に限定されない。
Of the inner wall constituting the opening of the through hole 31m as viewed from the axial direction, the portion constituting the recess 31n may be a curved surface or may be a flat surface. Further, when viewed from the axial direction, the recess 31 n may have a slit shape. The recess 31 n may have a shape other than the above-described shape, and the outer shape of the recess 31 n is not particularly limited.

前述の実施形態では、引き出し線42bを有するコイル40bを構成する導線が、渡り線41により接続される一のコイル40と他のコイル40とを構成する導線と、異なる例を挙げたが、これに限定されない。引き出し線42bを有するコイル40bを構成する導線が、渡り線41により接続される一のコイル40と他のコイル40とを構成する導線と、同一でもよい。この場合においても本実施形態によれば、引き出し線42bと渡り線41との接触が抑制されて、モータ1を容易に組み立てることができる。

In the above-mentioned embodiment, although the lead wire which constitutes coil 40b which has lead wire 42b differs from the lead wire which constitutes one coil 40 and the other coil 40 which are connected by crossover 41, this gave an example. It is not limited to. The conducting wire which comprises the coil 40b which has the lead-out wire 42b may be the same as the conducting wire which comprises one coil 40 and the other coil 40 which are connected by the connecting wire 41. Also in this case, according to the present embodiment, the contact between the lead wire 42b and the crossover wire 41 is suppressed, and the motor 1 can be easily assembled.
前述の実施形態では、バスバー端子43の説明において、径方向一方側が径方向内側であるとしたが、これに限らず、径方向一方側が径方向外側であってもよい。  In the above embodiment, in the description of the bus bar terminal 43, one radial side is the radial inner side. However, the present invention is not limited to this. The radial one side may be the radial outer side.
前述の実施形態では、導通部43bの少なくとも一部がモールド樹脂部35から露出する例を挙げたが、バスバー端子43の全体がモールド樹脂部35に覆われてもよい。  Although the example which exposed at least one part of conduction part 43b from mold resin part 35 was mentioned in the above-mentioned embodiment, the whole bus bar terminal 43 may be covered with mold resin part 35.
前述した実施形態のモータの用途は、特に限定されない。前述した実施形態のモータは、ポンプ、ブレーキ、クラッチ、掃除機、ドライヤ、シーリングファン、洗濯機、冷蔵庫および電動パワーステアリング装置などの多様な機器に用いることができる。  The application of the motor of the embodiment described above is not particularly limited. The motor of the embodiment described above can be used in various devices such as a pump, a brake, a clutch, a vacuum cleaner, a dryer, a ceiling fan, a washing machine, a refrigerator and an electric power steering device.
その他、本発明の趣旨から逸脱しない範囲において、前述の実施形態、変形例およびなお書き等で説明した各構成(構成要素)を組み合わせてもよく、また、構成の付加、省略、置換、その他の変更が可能である。また本発明は、前述した実施形態によって限定されず、特許請求の範囲によってのみ限定される。 In addition, without departing from the spirit of the present invention, each configuration (component) described in the above-described embodiment, modification, and note may be combined, and addition, omission, replacement, and other configurations can be made. Changes are possible. Moreover, this invention is not limited by embodiment mentioned above, It is limited only by the claim.
1…モータ、10…ステータ、20…ステータコア、31…支持部材、31m…貫通孔、31n…凹部、31o…仕切り部、40b(40)…コイル、42b(42)…引き出し線、43…バスバー端子、43a…接続部、80…ロータ、J…中心軸 DESCRIPTION OF SYMBOLS 1 ... Motor, 10 ... Stator, 20 ... Stator core, 31 ... Support member, 31m ... Through hole, 31n ... Concave part, 31o ... Partition part, 40b (40) ... Coil, 42b (42) ... Lead wire, 43 ... Bus-bar terminal , 43a ... connection portion, 80 ... rotor, J ... central axis

Claims (13)

  1. 中心軸を中心とする環状のステータコアと、

    前記ステータコアの軸方向一方側に配置される支持部材と、

    前記ステータコアに取り付けられるコイルと、を備え、

    前記コイルは、前記支持部材の軸方向一方側に延びる引き出し線を有し、

    前記支持部材は、前記支持部材を軸方向に貫通し、前記引き出し線が通される貫通孔を有し、

    軸方向から見て、前記貫通孔の内周面に、少なくとも1つの凹部が設けられ、

    前記引き出し線は、前記凹部の内部を通る、ステータ。
    An annular stator core centered on the central axis,

    A support member disposed on one side in the axial direction of the stator core;

    And a coil attached to the stator core,

    The coil has a lead wire extending to one axial side of the support member,

    The support member has a through hole axially penetrating the support member and through which the lead wire passes.

    Viewed from the axial direction, at least one recess is provided on the inner circumferential surface of the through hole,

    The stator leads through the inside of the recess.
  2. 請求項1に記載のステータであって、

    前記支持部材に支持され、前記引き出し線と接続されるバスバー端子を備え、

    前記凹部は、前記貫通孔の内周面において前記バスバー端子へ向けて窪む、ステータ。
    The stator according to claim 1, wherein

    A bus bar terminal supported by the support member and connected to the lead wire;

    The stator, wherein the recess is recessed toward the bus bar terminal on an inner circumferential surface of the through hole.
  3. 請求項2に記載のステータであって、

    前記凹部は、前記貫通孔の内周面において周方向一方側に窪み、

    前記バスバー端子は、前記貫通孔の周方向一方側に配置される、ステータ。
    The stator according to claim 2, wherein

    The recessed portion is recessed on one side in the circumferential direction on the inner peripheral surface of the through hole,

    The stator, wherein the bus bar terminal is disposed on one side in the circumferential direction of the through hole.
  4. 請求項3に記載のステータであって、

    前記バスバー端子は、前記引き出し線と接続される接続部を有し、

    軸方向から見て、前記接続部の径方向位置は、前記凹部の最も窪まされる部分の径方向位置と、異なる、ステータ。
    The stator according to claim 3, wherein

    The bus bar terminal has a connection portion connected to the lead wire,

    Seen from the axial direction, the radial position of the connection is different from the radial position of the most recessed portion of the recess.
  5. 請求項2または3に記載のステータであって、

    前記バスバー端子は、前記引き出し線と接続される接続部を有し、

    前記接続部は、溝状の部分を有し、

    前記溝状の部分は、前記凹部に向けて開口する端部を有する、ステータ。
    The stator according to claim 2 or 3, wherein

    The bus bar terminal has a connection portion connected to the lead wire,

    The connection portion has a groove-like portion,

    The stator, wherein the grooved portion has an end opening toward the recess.
  6. 請求項1~5のいずれか一項に記載のステータであって、

    前記引き出し線が、前記凹部の内周面に接触する、ステータ。
    The stator according to any one of claims 1 to 5, wherein

    The stator, wherein the lead wire contacts an inner circumferential surface of the recess.
  7. 請求項1~6のいずれか一項に記載のステータであって、

    軸方向から見て、前記凹部が曲線状またはV字状である、ステータ。
    The stator according to any one of claims 1 to 6, wherein

    A stator, viewed in the axial direction, wherein the recess is curved or V-shaped.
  8. 請求項1~7のいずれか一項に記載のステータであって、

    前記凹部は、前記貫通孔の内周面において周方向一方側に窪み、前記貫通孔の径方向内端部または径方向外端部に配置される、ステータ。
    The stator according to any one of claims 1 to 7, wherein

    The stator is recessed on one side in the circumferential direction on the inner peripheral surface of the through hole, and is disposed at a radially inner end or a radially outer end of the through hole.
  9. 請求項1~7のいずれか一項に記載のステータであって、

    前記凹部は、前記貫通孔の内周面において周方向一方側に窪み、前記貫通孔の径方向内端部と径方向外端部との間に位置する径方向中間部に配置される、ステータ。
    The stator according to any one of claims 1 to 7, wherein

    The stator is recessed on one side in the circumferential direction on the inner peripheral surface of the through hole, and is disposed in a radially intermediate portion located between the radially inner end and the radially outer end of the through hole. .
  10. 請求項1~9のいずれか一項に記載のステータであって、

    前記凹部は、前記貫通孔の内周面における周方向一方側の端部、周方向他方側の端部、径方向内側の端部および径方向外側の端部のうち、少なくとも2つ以上の前記端部に設けられる、ステータ。
    The stator according to any one of claims 1 to 9, wherein

    The recess is at least two or more of an end on one circumferential side of the inner circumferential surface of the through hole, an end on the other circumferential side, a radial inner end and a radial outer end. Stator provided at the end.
  11. 請求項10に記載のステータであって、

    前記支持部材は、前記貫通孔の内部を複数の空間に区画する仕切り部を有し、

    複数の前記空間にそれぞれ前記凹部が配置される、ステータ。
    The stator according to claim 10, wherein

    The support member has a partition that divides the inside of the through hole into a plurality of spaces,

    The stator, wherein the recess is disposed in each of the plurality of spaces.
  12. 請求項1~11のいずれか一項に記載のステータであって、

    前記貫通孔の内周面のうち少なくとも軸方向一方側の端部は、軸方向一方側に向かうに従い、前記中心軸に垂直な方向において前記貫通孔の外側へ向けて延びる、ステータ。
    The stator according to any one of claims 1 to 11, wherein

    A stator, wherein at least one end of the inner peripheral surface of the through hole in the axial direction extends outward of the through hole in a direction perpendicular to the central axis as it goes to one side in the axial direction.
  13. 請求項1~12のいずれか一項に記載のステータと、

    前記ステータに対して前記中心軸回りに回転可能なロータと、を備える、モータ。
    The stator according to any one of claims 1 to 12.

    A motor rotatable about the central axis with respect to the stator.
PCT/JP2018/038228 2017-10-27 2018-10-13 Stator and motor WO2019082709A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010239726A (en) * 2009-03-31 2010-10-21 Hitachi Automotive Systems Ltd Rotary electric machine
WO2017026492A1 (en) * 2015-08-10 2017-02-16 日本電産株式会社 Motor
JP2017192264A (en) * 2016-04-15 2017-10-19 ファナック株式会社 Dynamo-electric motor with wiring board structured by crimping and connecting winding

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010239726A (en) * 2009-03-31 2010-10-21 Hitachi Automotive Systems Ltd Rotary electric machine
WO2017026492A1 (en) * 2015-08-10 2017-02-16 日本電産株式会社 Motor
JP2017192264A (en) * 2016-04-15 2017-10-19 ファナック株式会社 Dynamo-electric motor with wiring board structured by crimping and connecting winding

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