WO2019076349A1 - Hand-held high-pressure cleaning machine - Google Patents

Hand-held high-pressure cleaning machine Download PDF

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Publication number
WO2019076349A1
WO2019076349A1 PCT/CN2018/110891 CN2018110891W WO2019076349A1 WO 2019076349 A1 WO2019076349 A1 WO 2019076349A1 CN 2018110891 W CN2018110891 W CN 2018110891W WO 2019076349 A1 WO2019076349 A1 WO 2019076349A1
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WO
WIPO (PCT)
Prior art keywords
motor
plunger
hand
held high
pressure cleaner
Prior art date
Application number
PCT/CN2018/110891
Other languages
French (fr)
Chinese (zh)
Inventor
乔勇
Original Assignee
苏州宝时得电动工具有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201721344118.1U external-priority patent/CN207546814U/en
Priority claimed from CN201710969339.6A external-priority patent/CN109675737A/en
Application filed by 苏州宝时得电动工具有限公司 filed Critical 苏州宝时得电动工具有限公司
Publication of WO2019076349A1 publication Critical patent/WO2019076349A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/026Cleaning by making use of hand-held spray guns; Fluid preparations therefor

Definitions

  • the invention relates to the field of cleaning equipment, and in particular to a hand-held high pressure cleaner.
  • the washing machine mainly comprises a main machine, a spray gun and a connecting pipe.
  • the main body includes a battery or a power line, a pump and a motor, and the connecting pipe is connected to the main machine and the spray gun.
  • the general high pressure cleaner is bulky and inconvenient to move.
  • a hand-held high-pressure cleaner comprising: a casing comprising a handle for gripping and a body portion disposed at an angle to the handle, the body portion having a liquid outlet for discharging liquid at one end; and a switch disposed at On the outer casing, for controlling the opening and closing of the liquid flow channel and/or the circuit;
  • the functional component comprises a motor and a water pump housed in the outer casing, the motor is directly connected to the water pump, and the water pump comprises a pump body And a plunger disposed in the pump body, the number of the plungers is only one, the motor includes a motor shaft, and the motor shaft drives the plunger to reciprocate in the pump body, the motor shaft The period of rotation is equal to the period of reciprocation of the plunger.
  • the motor is an outer rotor motor
  • the outer rotor motor includes a fixed stator coil, an outer rotor surrounding the stator coil, and the outer rotor includes a plurality of opposing stator coils Permanent magnets arranged circumferentially.
  • the functional component further includes a transmission mechanism connected between the motor shaft and the plunger, and the outer rotor motor rotates the motor shaft through the transmission mechanism Converted into a reciprocating motion of the plunger.
  • the length extension direction of the plunger is perpendicular to the extending direction of the motor shaft, and the outer rotor motor is away from the end of the plunger in the extending direction of the motor shaft.
  • the axial distance from the centerline of the plunger ranges from 70 mm to 150 mm.
  • the hand-held high-pressure cleaner further includes a battery pack for supplying energy to the outer rotor motor, the battery pack voltage is 18V-20V, and the capacity is 2Ah-6Ah, when the handheld The pressure of the high pressure cleaner is 2MPa-3MPa, the flow rate is 120L/h-200L/h, and the continuous working time of the battery pack is 8min-40min.
  • the hand-held high-pressure cleaner further includes a battery pack for supplying energy to the outer rotor motor, the battery pack has a voltage of 36-40V and a capacity of 2.5Ah-9Ah.
  • the hand-held high pressure cleaner has a discharge pressure of 2 MPa to 5 MPa, a flow rate of 200 L/h to 280 L/h, and a continuous operation time of the battery pack of 7 min to 50 min.
  • the handheld high pressure cleaner further includes a battery pack for supplying energy to the outer rotor motor, the battery pack having a voltage of 50V-60V and a capacity of 4Ah-9Ah, when The hand-held high pressure cleaner has a discharge pressure of 3 MPa to 5 MPa, a flow rate of 200 L/h to 280 L/h, and a continuous working time of the battery pack of 12 min to 60 min.
  • the plunger has a diameter ranging from 10 mm to 14 mm and the plunger has a stroke ranging from 3 mm to 6 mm.
  • the outer rotor motor has a rotational speed ranging from 2000 r/min to 4000 r/min.
  • the liquid outlet, the water pump and the outer rotor motor are arranged in order from front to back within the outer casing.
  • the transmission mechanism is an eccentric mechanism coupled between the motor shaft and the plunger.
  • the eccentric mechanism includes a drive shaft coupled to the motor shaft and an eccentric shaft eccentrically disposed with the drive shaft, the drive shaft being in an interference connection with the motor shaft.
  • the plunger is provided with a connecting portion connecting the eccentric mechanism, the connecting portion is substantially at an intermediate position in the extending direction of the length of the plunger, and the eccentric mechanism drives the plunger In the reciprocating motion, the connecting portion is a cavity formed by the plunger recessed inward, and the eccentric mechanism further includes a connecting bearing sleeved on the eccentric shaft, and the connecting bearing is disposed in the concave Inside the cavity and connected to the eccentric shaft.
  • the water pump further includes a water inlet passage and a water outlet passage disposed through the pump body, and a first pump cover and a second pump cover disposed at two ends of the pump body, the water pump further The first high pressure chamber formed in the first pump cover and the second high pressure chamber formed in the second pump cover, the two ends of the plunger respectively extending into the first high pressure chamber and the first Reciprocatingly moving in the receiving chamber to alternately compress or release the first high pressure chamber or the second high pressure chamber, the water inlet passage and the first high pressure The chamber and the second high pressure chamber are in communication connection, and the water outlet passage is in communication with the first high pressure chamber and the second high pressure chamber, respectively.
  • the motor is a reciprocating output motor
  • the reciprocating output motor is directly connected to the plunger and drives the plunger to reciprocate in the receiving cavity.
  • one end of the length direction of the plunger is provided with a connecting portion, a motor shaft of the reciprocating output motor is connected to the connecting portion, and the pump further includes a pump cover, Forming a high pressure chamber between the pump cover and the pump body, the other end of the plunger extends into the high pressure chamber, and is driven by the reciprocating output motor to reciprocate in the high pressure chamber
  • the motor in the hand-held high-pressure cleaner is directly connected to the water pump for providing driving force to the water pump.
  • the water pump includes a pump body having a receiving cavity and a plunger disposed in the receiving cavity, and the motor can drive the plunger to reciprocate in the receiving cavity. Movement to form a high-pressure water stream for cleaning cars, doors and windows, etc., and the motor is directly connected to the water pump to save the intermediate mechanism between the motor and the water pump (such as a reduction gear box, etc.), reducing the volume of the entire handheld high-pressure cleaner Easy to move and increase the cleaning range.
  • FIG. 1 is a schematic structural view of a hand-held high-pressure cleaner according to a first embodiment of the present invention
  • Figure 2 is a schematic structural view of the functional components of the hand-held high pressure cleaner shown in Figure 1;
  • FIG. 3 is a schematic structural view of a hand-held high-pressure cleaner according to a second embodiment of the present invention.
  • FIG. 4 is a schematic view showing a connection structure of functional components of a hand-held high-pressure cleaner according to another embodiment
  • FIG. 5 is a schematic diagram showing the connection structure of functional components of a hand-held high pressure cleaner in another embodiment
  • Fig. 6 is a schematic view showing the connection structure of functional components of the hand-held high-pressure cleaner in another embodiment.
  • a handheld high-pressure cleaner 100 in an embodiment of the present invention includes a housing 102 and a functional component housed in the housing 102.
  • the functional component includes a motor 10 and a water pump 30.
  • the motor 10 is directly connected to the water pump 30.
  • the outer casing includes a handle 101 for gripping and a main body portion 108 disposed at an angle with the handle 101.
  • the outer casing 102 is further provided with a liquid inlet end 106 configured to be connected to the external water pipe and a liquid outlet port 104 for discharging the cleaning liquid.
  • the motor 10 and the water pump 30 are disposed in the main body portion 108, and the liquid outlet 104 is disposed at the front end of the main body portion 108, and the liquid outlet 104, the water pump 30, and the motor 10 are sequentially arranged from front to back.
  • the hand-held high-pressure cleaner 100 further includes a switch trigger 105 disposed near the handle for controlling the opening and closing of the liquid flow path and/or the circuit, and is disposed on the outer casing, and can be adopted when the operator holds the handle 101 with one hand.
  • the switch trigger 105 is simultaneously controlled by the same hand.
  • the switch trigger 105 simultaneously controls the on and off of the liquid flow path and the on and off of the circuit, so that the hand-held high-pressure cleaner can be activated only by operating the switch trigger 105.
  • the switch trigger 105 is sequentially opened during operation.
  • the flow channel and the circuit that is to say, the liquid flow channel is opened first and then the circuit is turned on, thus avoiding the endless loss of the functional components and the waste of energy caused by the liquid flow channel not being turned on.
  • the handheld high pressure cleaner also includes a power source coupled to the housing 102 that provides electrical energy to the motor 10.
  • the power source is specifically a rechargeable battery pack 109, and is detachably mounted on the outer casing 102 to improve the portability of the handheld high-pressure cleaner 100, and the rechargeable battery can be charged in advance to reserve electric energy.
  • the motor 10 in the hand-held high pressure cleaner 100 described above is directly connected to the water pump 30 for providing a driving force to the water pump 30.
  • the water pump 30 is a plunger pump, and includes a pump body 31 having a receiving cavity and a plunger 35 disposed in the receiving cavity.
  • the direct connection here is understood to be that there is no speed reducing mechanism between the motor 10 and the water pump 30, and the rotational motion of the motor 10 is directly converted. The reciprocating motion of the plunger of the water pump 30.
  • the motor 10 drives the plunger 35 to reciprocate in the receiving cavity to form a high-pressure water flow for cleaning the automobile, doors and windows, etc., and the motor 10 is directly connected to the water pump 30, and the speed reduction mechanism between the motor 10 and the water pump 30 is omitted (such as deceleration).
  • the box, etc. reduces the volume and weight of the entire handheld high-pressure cleaner 100, making the high-pressure cleaner more portable, while eliminating the speed reduction mechanism simplifies the transmission mechanism, thereby reducing the mechanical loss of the transmission process and improving the transmission efficiency.
  • the receiving cavity is disposed through the pump body 31, and the plunger 35 is slidably disposed in the receiving cavity. Both ends of the plunger 35 can protrude from both ends of the receiving cavity, and reciprocate in the receiving cavity under the driving of the motor 10, thereby The length of the two ends of the plunger extending out of the receiving cavity is alternately changed.
  • the water pump 30 further includes a pump cover disposed at both ends of the pump body.
  • the pump cover includes a first pump cover and a second pump cover, and the first pump cover and the second pump cover are each provided with a groove, and the groove forms a high pressure chamber for pressurizing the cleaning liquid.
  • the high pressure chamber includes a first high pressure chamber formed in the first pump cover and a second high pressure chamber formed in the second pump cover, the two ends of the plunger 35 respectively extending into the first high pressure chamber and the second high pressure
  • the chamber is driven to reciprocate within the containment chamber to alternately compress or release the first high pressure chamber or the second high pressure chamber.
  • the water pump 30 further includes a water inlet passage and a water outlet passage disposed through the pump body, and the water inlet passage and the water outlet passage extend in the same direction as the length of the plunger 35, and are located on the same side of the plunger 35, specifically away from the motor.
  • the water inlet passage is respectively connected with the first high pressure chamber and the first high pressure chamber through a set of water inlet check valves
  • the water outlet passage is connected with the first high pressure chamber and the second high pressure chamber through a group of water outlet check valves respectively.
  • the water inlet check valve and the water outlet check valve are alternately opened or closed by the reciprocating motion of the plunger, thereby controlling the communication passage of the water inlet passage with the first high pressure chamber and the second high pressure chamber, and the water outlet The passage is connected to and disconnected from the first high pressure chamber and the second high pressure chamber.
  • the inlet check valve can only allow water to flow through the first and second high pressure chambers
  • the outlet check valve can only allow water to flow through the first and second high pressure chambers
  • the inlet check valve and the outlet check valve The opening and closing is related to the water pressure in the high pressure chamber, and the inlet check valve and the outlet check valve can be controlled by the change of the water pressure.
  • the plunger 35 is driven to alternately squeeze or release the high pressure chamber to change the pressure within the high pressure chamber to drive the water inlet check valve and the water outlet check valve open or closed.
  • the plunger 35 is made of a metal material, and the two ends of the plunger 35 are hollow and filled with a material having a lower density, so that the mass of the plunger can be alleviated, thereby reducing the vibration problem of the plunger 35 during the reciprocating motion. At the same time, the power of the propulsion plunger is also reduced, and the energy consumption is reduced.
  • the filling material is plastic, and in other embodiments, a resin or a light metal such as aluminum may also be used.
  • the motor 10 is a low-speed motor, and the output speed of the low-speed motor can meet the rotational speed requirement of the water pump 30, and the low-speed motor can be directly connected to the water pump 30, and the motor 10 and the water pump 30 can be omitted.
  • the speed reduction mechanism between the two simplifies the transmission structure and improves the transmission efficiency.
  • the low-speed motor speed ranges from 2000r/min to 3500r/min, and may also be 2000r/min-3000r/min.
  • the low-speed motor has a rotational speed range of 2100r/min-3500r/ Min, in another preferred embodiment, the speed of the motor is as low as 1500 r/min - 1900 r/min.
  • the functional component further includes a transmission mechanism directly connected between the motor 10 and the plunger for converting the rotational motion of the motor into the reciprocating motion of the plunger 35, and the transmission mechanism is directly connected to the motor 10.
  • the rotary motion of the motor is converted to drive the plunger to reciprocate in the receiving cavity of the pump body to compress the water flow.
  • the transmission mechanism is an eccentric mechanism 37.
  • the eccentric mechanism 37 is directly connected to the low-speed motor, and drives the plunger 35 to reciprocate in the receiving cavity of the pump body 30.
  • the eccentric mechanism 37 converts the rotational motion of the low-speed motor into The reciprocating motion of the plunger 35 in the pump body, thereby reciprocating the water in the high pressure chamber by the reciprocating motion of the plunger 35, increases the pressure of the water in the high pressure chamber.
  • the eccentric mechanism 37 includes a transmission shaft 375 and an eccentric shaft 372 disposed eccentrically with the transmission shaft.
  • the eccentric shaft 372 is disposed at one end of the transmission 375 shaft, and the axis of the eccentric shaft 372 is disposed away from the axis of the transmission shaft, and the transmission shaft 375 Direct connection to the motor.
  • the motor 10 includes a motor shaft 13 that is directly coupled to the motor shaft 13, and the motor shaft 13 drives the plunger 35 to reciprocate within the pump body 31.
  • the rotation period of the motor shaft 13 is equal to the reciprocating motion of the plunger 31.
  • the cycle, that is, the plunger 31 reciprocates once every 1 revolution of the motor shaft 13, that is, the time required for each revolution of the motor is equal to the time required for each reciprocation of the plunger.
  • the motor shaft 13 is directly connected to the transmission shaft of the eccentric mechanism 37 to realize the rotational transmission of the motor shaft and the transmission shaft.
  • the motor shaft 13 has an interference fit with the drive shaft, and the drive shaft includes a mounting hole for inserting the motor shaft, so that the motor shaft is interference-mounted in the mounting hole.
  • the motor shaft 13 and the drive shaft of the eccentric mechanism 37 are coupled by a coupling.
  • the drive shaft is non-rotatably coupled to the motor shaft 13, and the drive shaft includes a mounting hole for insertion of the motor shaft.
  • the end of the motor shaft 13 is square or flat, and the mounting hole is a hole that can be engaged with a square or flat square hole, and is non-rotatably mounted in the mounting hole.
  • the motor shaft 13 includes The spline is provided with a mounting hole matched with the spline, and the spline of the motor shaft is inserted into the mounting hole to make the motor motor shaft and the transmission shaft circumferentially non-rotatably connected.
  • the plunger 35 is provided with a connecting portion to which the eccentric mechanism is attached, and the eccentric mechanism is connected to the plunger 35 through the connecting portion, and the connecting portion is located substantially in the extending direction of the length of the plunger 35. centre position.
  • the connecting portion is a concave cavity that is recessed inward, and the connecting portion is located at an intermediate position of the plunger 45.
  • the eccentric mechanism further includes a connecting bearing 371 sleeved on the eccentric shaft.
  • the connecting bearing 371 is disposed in the cavity, directly connected to the plunger, and drives the plunger to reciprocate under the driving of the motor 10.
  • the connecting bearing 371 is in an interference connection with the eccentric shaft 372.
  • the transmission mechanism can also be a crank linkage mechanism, and the crank linkage mechanism is directly connected to the low rotation speed motor, and drives the plunger to reciprocate in the receiving cavity of the pump body 10, so as to pass
  • the crank-link mechanism converts the rotary motion of the low-speed motor into a reciprocating motion of the plunger in the pump body, thereby compressing the water in the pump body by the reciprocating motion of the plunger, thereby increasing the pressure of the water in the pump body.
  • the electric machine 10 is specifically an inner rotor motor.
  • the number of plungers in the water pump 30 is one to reduce the volume of the water pump 30, thereby reducing the overall volume of the hand-held high pressure cleaner 100.
  • the handheld high pressure cleaner 100 further includes a control unit and a control switch.
  • the control unit is coupled to the motor 10 to control the motor.
  • the control switch is disposed on the housing 102 and electrically connected to the control unit.
  • the operator operates the switch trigger 105.
  • the trigger control switch thus controls the operating state of the motor 10.
  • the working state of the motor 10 includes working, stopping, and the like.
  • the water pump 30 further includes an inlet line 32 and a water outlet line 34 that communicate with the high pressure chamber, the inlet line being disposed between the inlet end 106 and the pump body, and the external water source flowing from the inlet end 106. After passing through the water inlet pipe 32, it is pressurized into the high pressure chamber, so that the pressurized water flow is discharged from the water outlet passage 34.
  • the hand-held high-pressure cleaner 100 further includes a nozzle (not shown) that communicates with the water outlet passage 34 to output high-pressure washing water to clean the stain.
  • the pump body is provided with a water inlet and a liquid outlet which are both connected to the high pressure chamber, the water inlet is connected with the water inlet passage, the liquid outlet is connected with the water outlet, and the opening direction of the water inlet and the outlet is The same, and both are parallel to the motor axis direction, the opening direction of the liquid outlet is identical to the water outlet pipe 34.
  • the water inlet check valve is opened to open the water into the high pressure chamber, and then the plunger 35 reciprocates to compress the water in the high pressure chamber to pressurize and then open the water outlet check valve to output high pressure washing water.
  • the hand-held high-pressure cleaner 200 in the second embodiment of the present invention includes a housing 202 and functional components both disposed in the housing, the functional components including a motor 210 and a water pump 230, a motor 210 and a water pump 230.
  • the functional components including a motor 210 and a water pump 230, a motor 210 and a water pump 230.
  • the water pump 230 includes a pump body 231 having a receiving cavity and a plunger 235 disposed in the receiving cavity, the motor 210
  • the drive plunger 235 reciprocates within the receiving chamber to generate a high pressure water flow.
  • the outer casing 202 includes a handle 201 for gripping and a main body portion 208 disposed at an angle to the handle 201.
  • the outer casing 202 is further provided with a liquid inlet end 206 configured to be connected to an external water pipe and a liquid outlet port 204 for discharging the cleaning liquid.
  • the motor 210 and the water pump 230 are disposed in the main body portion 208, and the liquid outlet 204 is disposed at the front end of the main body portion 208.
  • the hand-held high-pressure cleaner 200 further includes a switch trigger 205 disposed near the handle for controlling liquid circulation. The switching of the track and/or circuit is disposed on the outer casing 202, and the switch trigger 205 can be simultaneously controlled by the same hand when the operator holds the handle 201 with one hand.
  • the hand-held high-pressure cleaner 200 in this embodiment differs from the hand-held high-pressure cleaner 100 in the above embodiment only in the specific structure and connection relationship of the motor 210. Only the differences are specifically described below, for the same structure and Features, do not repeat them here.
  • the motor 210 is an outer rotor motor, including a stator coil fixedly disposed, an outer rotor 211 surrounding the stator coil, and a motor shaft 213 fixedly coupled to the outer rotor, the outer rotor including a plurality of relative rotors
  • the stator coil is circumferentially arranged with permanent magnets.
  • the outer rotor 210 drives the motor shaft 213 to rotate.
  • the outer rotor motor has the characteristics of small volume, low rotation speed and large torque, which can provide large torque at low speed and meet the driving requirements of the pump. Therefore, the power density of the outer rotor motor is large, which is lower than that of the inner rotor directly.
  • the speed motor uses an external rotor motor to further reduce the weight and volume of the hand-held high-pressure cleaner and improve portability.
  • the rotational speed of the outer rotor motor ranges from 2000 r/min to 4000 r/min. In a preferred embodiment, the rotational speed of the outer rotor motor ranges from 2000 r/min to 3500 r/min. In another preferred embodiment, The motor speed is as low as 2000r/min-3000r/min.
  • the functional component further includes a transmission mechanism directly connected between the motor 210 and the plunger 235 for converting the rotational motion of the motor 210 into the reciprocating motion of the plunger 235, and the transmission mechanism in the water pump 230 is directly connected to the motor 210.
  • the rotary motion of the motor is converted to drive the plunger to reciprocate in the receiving cavity of the pump body to compress the water flow.
  • the motor and the water pump and the transmission mechanism constitute the functional components of the high pressure cleaner.
  • the transmission mechanism is an eccentric mechanism 237
  • the eccentric mechanism 237 is directly connected to the outer rotor motor, and drives the plunger to reciprocate in the receiving cavity of the pump body, so that the rotary motion of the outer rotor motor is converted into a plunger by the eccentric mechanism 237.
  • the reciprocating motion of the pump body 35 in turn, compresses the water in the water pump by the reciprocating motion of the plunger 35, thereby increasing the pressure of the water in the water pump.
  • the length extension direction of the plunger 235 and the length extension direction of the motor shaft 213 are perpendicular to each other, and the distance L between the end of the outer rotor motor away from the end of the plunger 235 and the center line of the plunger is 70mm-150mm, preferably 100mm, 110mm, 120mm.
  • the motor and the water pump and the transmission mechanism constitute a functional component of the high pressure cleaner, the length of the functional component in the axial direction of the motor being in the range of 100 mm to 180 mm, preferably 120 mm, 150 mm. That is, the distance from the rear end of the outer rotor motor to the front end of the water pump in the direction of the motor shaft 213 is in the range of 100 mm to 180 mm.
  • the outer rotor motor of the same power is small in size and light in weight, the outer rotor motor is directly connected by the pump and the motor, eliminating the speed reduction mechanism, effectively reducing the intermediate parts, directly shortening the distance between the motor and the water pump, and making the machine more Compact and high transmission efficiency, the use of a smaller outer rotor motor ensures minimum size and improved portability of the holding high pressure cleaner.
  • the handheld high-pressure cleaner further includes a battery pack for supplying energy to the motor, the battery pack voltage is 18V-20V, the capacity is 2Ah-6Ah, and the outlet pressure of the handheld high-pressure cleaner is 2MPa-3MPa, The flow rate is 120L/h-200L/h, and the battery pack has a continuous working time of 8min-40min.
  • the battery pack voltage is 18V-20V
  • the capacity is 2Ah-4Ah
  • the outlet pressure of the handheld high pressure cleaner is 2MPa-3MPa
  • the flow rate is 150L/h-200L/h
  • the continuous working time of the battery pack is 8min-30min.
  • the battery pack voltage is 18V-20V
  • the capacity is 2Ah-3.5Ah
  • the outlet pressure of the handheld high pressure cleaner is 2MPa-3MPa
  • the flow rate is 150L/h-200L/h
  • the continuous working time of the battery pack It is 8min-25min.
  • the voltage of the battery pack is 36V-40V, and the capacity is 2.5Ah-9Ah.
  • the pressure of the hand-held high pressure cleaner is 2MPa-5MPa
  • the flow rate is 200L/h-280L/h.
  • the battery pack has a continuous working time of 7min-50min.
  • the voltage of the battery pack is 36V-40V
  • the capacity is 2.5Ah-5Ah
  • the pressure of the hand-held high pressure cleaner is 2MPa-5MPa
  • the flow rate is 200L/h-280L/h
  • the continuous working time of the battery pack It is 7min-30min.
  • the voltage of the battery pack is 36V-40V
  • the capacity is 2.5Ah-4Ah
  • the pressure of the hand-held high pressure cleaner is 2MPa-5MPa
  • the flow rate is 200L/h-280L/h
  • the continuous working time of the battery pack It is 7min-23min.
  • the hand-held high-pressure cleaner further includes a battery pack for supplying energy to the motor.
  • the battery pack has a voltage of 50V-60V and a capacity of 4Ah-9Ah.
  • flow rate is 200L/h-280L/h
  • the battery pack has a working time of 12min-60min.
  • the capacity of the battery pack is 2Ah-2.5Ah, when the discharge pressure of the handheld high-pressure cleaner is 2MPa-2.5MPa, the flow rate is 150-200L/h, and the continuous working time of the battery pack is 10min-22min.
  • the capacity of the battery pack is 4Ah-5Ah, the discharge pressure of the handheld high pressure cleaner is 3MPa-5MPa, the flow rate is 200L/h-250L/h, and the continuous working time of the battery pack is 6min-23min.
  • the plunger has a diameter ranging from 10 mm to 14 mm and the plunger has a stroke range of 3 mm to 6 mm.
  • the diameter and formation of the plunger determines the volume that is emptied by the single reciprocating motion of the plunger and is directly related to the flow of cleaning liquid that is expelled.
  • the diameter of the plunger is preferably 10mm-14mm, the stroke is 3mm-6mm, and the running efficiency of the pump is high.
  • the outer rotor motor 310 includes a stator coil fixedly disposed, an outer rotor 311 surrounding the stator coil, and a motor shaft 313 fixedly coupled to the outer rotor, the outer rotor 311 including a plurality of opposite A permanent magnet of a stator coil circumferentially arranged.
  • the eccentric mechanism 337 includes a transmission shaft.
  • the transmission shaft is provided with a groove matching the motor shaft, and the motor shaft is inserted into the groove to make the motor motor shaft and the transmission shaft circumferentially non-rotately connected.
  • the motor shaft passes through the spline and the transmission shaft.
  • the drive shaft can be connected to the motor shaft through a coupling to realize the rotation transmission.
  • the outer rotor motor 410 includes a stator coil fixedly disposed and an outer rotor 411 surrounding the stator coil.
  • the outer rotor 411 includes a plurality of circumferentially disposed relative to the stator coil. magnet.
  • the eccentric mechanism 437 includes a drive shaft, and the outer rotor is integrally formed with the eccentric mechanism.
  • the motor 510 is a reciprocating output motor, and the reciprocating output motor is directly connected to the water pump 530, so that the compression component in the water pump 530 can reciprocate to compress the water, increase the pressure of the water, and finally pass.
  • the outlet end outputs high-pressure washing water for cleaning cars, doors and windows, and the like.
  • the reduction gear box between the motor 510 and the water pump 530 is omitted, which reduces the overall volume of the hand-held high pressure cleaner and is convenient to use.
  • the reciprocating output motor 510 is directly connected to the plunger 530 and drives the plunger 530 to reciprocate in the pump body to realize the pressurized output of the water flow, and the water pump 530 only needs to be provided with the plunger 535 to drive the motor through the reciprocating output.
  • the reciprocating motion in the body does not require the conversion of the eccentric mechanism of the rotary motion or the crank-link mechanism, which simplifies the mechanism of the water pump, thereby further reducing the overall volume of the hand-held high-pressure cleaner.
  • one end of the plunger 535 is provided with a connecting portion at one end of the plunger, and the motor shaft of the reciprocating output motor is connected to the connecting portion, so that the plunger 535 and the reciprocating output motor are directly connected through the connecting portion.

Abstract

Provided is a hand-held high-pressure cleaning machine (100), comprising: a housing (102); a switch (105); and functional components including an electrical motor (10) and a water pump (30) both accommodated in the housing (102), wherein the electrical motor (10) is directly connected to the water pump (30), the water pump (30) comprises a pump body (31) and a plunger (35) provided in the pump body (31), only one plunger (35) is provided, the electrical motor (10) comprises a motor shaft (13), and the period of rotation of the motor shaft (13) is equal to the period of reciprocating motion of the plunger (35).

Description

手持式高压清洗机Handheld pressure washer 技术领域Technical field
本发明涉及清洗设备领域,特别是涉及一种手持式高压清洗机。The invention relates to the field of cleaning equipment, and in particular to a hand-held high pressure cleaner.
背景技术Background technique
在家庭生活和户外活动中,清洁需求一直广泛存在。在以家庭庭院为中心的家庭生活中,人们常常需要清洁阳台、走道、户外桌椅、烧烤架、汽车、自行车、车库、宠物、园林工具、窗户、泳池、室外台阶等。这些物品由于使用场景位于房屋外,会不可避免的沾上泥污、油渍、树叶、积尘等污渍,用抹布来清洁极为不便,需要使用水流甚至是高压水流进行喷洗。为了满足上述需求,市面上的解决方案为提供家用的高压清洗机。Cleaning needs have been widespread in both family and outdoor activities. In family life centered on the family courtyard, people often need to clean balconies, walkways, outdoor tables and chairs, barbecues, cars, bicycles, garages, pets, garden tools, windows, swimming pools, outdoor steps, and so on. These items are located outside the house due to the use of the scene, and will inevitably be stained with dirt, oil stains, leaves, dust, etc. It is extremely inconvenient to clean with a rag, and it is necessary to use a water stream or even a high-pressure water stream for spraying. In order to meet the above requirements, the solution on the market is to provide a domestic high pressure cleaner.
高压清洗机的出现为人们的生活带来了极大便利,其可用来清洗如汽车、门窗、庭院道路等,既高效又安全方便。清洗机主要包括主机、喷枪、连接管,主机内包括电池或电源线、泵和电机等,连接管连接主机和喷枪。但是,一般的高压清洗机体积较大,移动不方便。The emergence of high-pressure cleaners has brought great convenience to people's lives. It can be used to clean such as cars, doors and windows, courtyard roads, etc., which is efficient, safe and convenient. The washing machine mainly comprises a main machine, a spray gun and a connecting pipe. The main body includes a battery or a power line, a pump and a motor, and the connecting pipe is connected to the main machine and the spray gun. However, the general high pressure cleaner is bulky and inconvenient to move.
发明内容Summary of the invention
基于此,有必要针对传统的高压清洗机体积较大的问题,提供一种小型化的手持式高压清洗机。Based on this, it is necessary to provide a miniaturized hand-held high-pressure cleaner for the problem of a large volume of a conventional high-pressure cleaner.
一种手持式高压清洗机,包括:外壳,包括用于握持的手柄和与所述手柄呈角度设置的主体部,所述主体部一端设有供液体流出的出液口;开关,设置于所述外壳上,用于控制液流通道和/或电路的通断;功能部件,包括收容于所述外壳内的电机和水泵,所述电机与所述水泵直接连接,所述水泵包括泵体以及设置于所述泵体内的柱塞,所述柱塞的个数仅有一个,所述电机包括电机轴,所述电机轴驱动所述柱塞在所述泵体内往复运动,所述电机轴的转动的周期等于所述柱塞的往复运动的周期。A hand-held high-pressure cleaner comprising: a casing comprising a handle for gripping and a body portion disposed at an angle to the handle, the body portion having a liquid outlet for discharging liquid at one end; and a switch disposed at On the outer casing, for controlling the opening and closing of the liquid flow channel and/or the circuit; the functional component comprises a motor and a water pump housed in the outer casing, the motor is directly connected to the water pump, and the water pump comprises a pump body And a plunger disposed in the pump body, the number of the plungers is only one, the motor includes a motor shaft, and the motor shaft drives the plunger to reciprocate in the pump body, the motor shaft The period of rotation is equal to the period of reciprocation of the plunger.
在其中一优选的实施方式中,所述电机为外转子电机,所述外转子电机包括固定设置的定子线圈、包围所述定子线圈的外转子,所述外转子包括多个相对所述定子线圈周向布置的永磁体。In a preferred embodiment, the motor is an outer rotor motor, the outer rotor motor includes a fixed stator coil, an outer rotor surrounding the stator coil, and the outer rotor includes a plurality of opposing stator coils Permanent magnets arranged circumferentially.
在其中一优选的实施方式中,所述功能部件还包括连接在所述电机轴与所述柱塞之间的传动机构,所述外转子电机通过所述传动机构将所述电机轴的旋转运动转化成所述柱塞的往复运动。In a preferred embodiment, the functional component further includes a transmission mechanism connected between the motor shaft and the plunger, and the outer rotor motor rotates the motor shaft through the transmission mechanism Converted into a reciprocating motion of the plunger.
在其中一优选的实施方式中,所述柱塞的长度延伸方向与所述电机轴的延伸方向相垂直,在所述电机轴的延伸方向上,所述外转子电机远离所述柱塞的末端与所述柱塞的中心线之间的轴向距离范围是70mm-150mm。In a preferred embodiment, the length extension direction of the plunger is perpendicular to the extending direction of the motor shaft, and the outer rotor motor is away from the end of the plunger in the extending direction of the motor shaft. The axial distance from the centerline of the plunger ranges from 70 mm to 150 mm.
在其中一优选的实施方式中,所述手持式高压清洗机还包括为所述外转子电机提供能量的电池包,所述电池包电压为18V-20V,容量为2Ah-6Ah,当所述手持式高压清洗机的出液压力为2MPa-3MPa,流量为120L/h-200L/h,所述电池包的持续工作时间为8min-40min。In a preferred embodiment, the hand-held high-pressure cleaner further includes a battery pack for supplying energy to the outer rotor motor, the battery pack voltage is 18V-20V, and the capacity is 2Ah-6Ah, when the handheld The pressure of the high pressure cleaner is 2MPa-3MPa, the flow rate is 120L/h-200L/h, and the continuous working time of the battery pack is 8min-40min.
在其中一优选的实施方式中,所述手持式高压清洗机还包括为所述外转子电机提供能量的电池包,所述电池包的电压为36-40V,容量为2.5Ah-9Ah,当所述手持式高压清洗机的出液压力为2MPa-5MPa,流量为200L/h-280L/h,所述电池包的持续工作时间为7min-50min。In a preferred embodiment, the hand-held high-pressure cleaner further includes a battery pack for supplying energy to the outer rotor motor, the battery pack has a voltage of 36-40V and a capacity of 2.5Ah-9Ah. The hand-held high pressure cleaner has a discharge pressure of 2 MPa to 5 MPa, a flow rate of 200 L/h to 280 L/h, and a continuous operation time of the battery pack of 7 min to 50 min.
在其中一优选的实施方式中,所述手持式高压清洗机还包括为所述外转子电机提供能量的电池包,所述电池包的电压为50V-60V,容量为4Ah-9Ah,当所述手持式高压清洗机的出液压力为3MPa-5MPa,流量为200L/h-280L/h,所述电池包的持续工作时间为12min-60min。In a preferred embodiment, the handheld high pressure cleaner further includes a battery pack for supplying energy to the outer rotor motor, the battery pack having a voltage of 50V-60V and a capacity of 4Ah-9Ah, when The hand-held high pressure cleaner has a discharge pressure of 3 MPa to 5 MPa, a flow rate of 200 L/h to 280 L/h, and a continuous working time of the battery pack of 12 min to 60 min.
在其中一优选的实施方式中,所述柱塞的直径范围10mm-14mm,所述柱塞的行程范围3mm-6mm。In a preferred embodiment, the plunger has a diameter ranging from 10 mm to 14 mm and the plunger has a stroke ranging from 3 mm to 6 mm.
在其中一优选的实施方式中,所述外转子电机的转速范围为2000r/min—4000r/min。In a preferred embodiment, the outer rotor motor has a rotational speed ranging from 2000 r/min to 4000 r/min.
在其中一优选的实施方式中,所述出液口、所述水泵和所述外转子电机在所述外壳内从前向后依次布置。In a preferred embodiment, the liquid outlet, the water pump and the outer rotor motor are arranged in order from front to back within the outer casing.
在其中一优选的实施方式中,所述传动机构为偏心机构,所述偏心机构连接在所述电机轴和所述柱塞之间。In a preferred embodiment, the transmission mechanism is an eccentric mechanism coupled between the motor shaft and the plunger.
在其中一优选的实施方式中,所述偏心机构包括与所述电机轴连接的传动轴和与所述传动轴偏心设置的偏心轴,所述传动轴与所述电机轴过盈连接。In a preferred embodiment, the eccentric mechanism includes a drive shaft coupled to the motor shaft and an eccentric shaft eccentrically disposed with the drive shaft, the drive shaft being in an interference connection with the motor shaft.
在其中一优选的实施方式中,所述柱塞设置有连接所述偏心机构的连接部,所述连接部大致位于所述柱塞长度延伸方向的中间位置,所述偏心机构带动所述柱塞作所述往复运动,所述连接部为所述柱塞向内凹陷形成的凹腔,所述偏心机构还包括套设在所述偏心轴上的连接轴承,所述连接轴承设置于所述凹腔内,并与所述偏心轴过盈连接。In a preferred embodiment, the plunger is provided with a connecting portion connecting the eccentric mechanism, the connecting portion is substantially at an intermediate position in the extending direction of the length of the plunger, and the eccentric mechanism drives the plunger In the reciprocating motion, the connecting portion is a cavity formed by the plunger recessed inward, and the eccentric mechanism further includes a connecting bearing sleeved on the eccentric shaft, and the connecting bearing is disposed in the concave Inside the cavity and connected to the eccentric shaft.
在其中一优选的实施方式中,所述水泵还包括贯穿所述泵体设置的进水通道和出水通道以及设置在所述泵体两端的第一泵盖和第二泵盖,所述水泵还包括形成于第一泵盖内的第一高压腔室和形成于第二泵盖内的第二高压腔室,所述柱塞的两端分别伸入所述第一高压腔室 和所述第二高压腔室中,并被驱动的在所述收容腔内往复运动以交替压缩或释放所述第一高压腔室或所述第二高压腔室,所述进水通道与所述第一高压腔室和所述第二高压腔室连通连接,所述出水通道分别与所述第一高压腔室和所述第二高压腔室连通连接。In a preferred embodiment, the water pump further includes a water inlet passage and a water outlet passage disposed through the pump body, and a first pump cover and a second pump cover disposed at two ends of the pump body, the water pump further The first high pressure chamber formed in the first pump cover and the second high pressure chamber formed in the second pump cover, the two ends of the plunger respectively extending into the first high pressure chamber and the first Reciprocatingly moving in the receiving chamber to alternately compress or release the first high pressure chamber or the second high pressure chamber, the water inlet passage and the first high pressure The chamber and the second high pressure chamber are in communication connection, and the water outlet passage is in communication with the first high pressure chamber and the second high pressure chamber, respectively.
在其中一优选的实施方式中,所述电机为往复输出电机,所述往复输出电机与所述柱塞直接连接并带动所述柱塞在所述收容腔内往复运动。In a preferred embodiment, the motor is a reciprocating output motor, and the reciprocating output motor is directly connected to the plunger and drives the plunger to reciprocate in the receiving cavity.
在其中一优选的实施方式中,所述柱塞的长度延伸方向的一端设置有连接部,所述往复输出电机的电机轴与所述连接部连接,所述泵还包括一个泵盖,所述泵盖与所述泵体之间形成高压腔室,所述柱塞的另一端伸入所述高压腔室,并由所述往复输出电机驱动在所述高压腔室内作往复运动In a preferred embodiment, one end of the length direction of the plunger is provided with a connecting portion, a motor shaft of the reciprocating output motor is connected to the connecting portion, and the pump further includes a pump cover, Forming a high pressure chamber between the pump cover and the pump body, the other end of the plunger extends into the high pressure chamber, and is driven by the reciprocating output motor to reciprocate in the high pressure chamber
上述手持式高压清洗机中的电机与水泵直接连接,用于对水泵提供驱动力,水泵包括具有收容腔的泵体和设置于收容腔内的柱塞,电机可带动柱塞在收容腔内往复运动,以形成高压水流,用于清洗汽车、门窗等,并且电机直接与水泵连接后省去电机与水泵之间的中间机构(如减速箱等),减小了整个手持式高压清洗机的体积,便于移动,增大清洗范围。The motor in the hand-held high-pressure cleaner is directly connected to the water pump for providing driving force to the water pump. The water pump includes a pump body having a receiving cavity and a plunger disposed in the receiving cavity, and the motor can drive the plunger to reciprocate in the receiving cavity. Movement to form a high-pressure water stream for cleaning cars, doors and windows, etc., and the motor is directly connected to the water pump to save the intermediate mechanism between the motor and the water pump (such as a reduction gear box, etc.), reducing the volume of the entire handheld high-pressure cleaner Easy to move and increase the cleaning range.
附图说明DRAWINGS
图1为本发明第一实施例中手持式高压清洗机的结构示意图;1 is a schematic structural view of a hand-held high-pressure cleaner according to a first embodiment of the present invention;
图2为图1所示的手持式高压清洗机的功能部件结构示意图;Figure 2 is a schematic structural view of the functional components of the hand-held high pressure cleaner shown in Figure 1;
图3为本发明第二实施例中手持式高压清洗机的结构示意图;3 is a schematic structural view of a hand-held high-pressure cleaner according to a second embodiment of the present invention;
图4为另一实施例中手持式高压清洗机的功能部件连接结构示意图;4 is a schematic view showing a connection structure of functional components of a hand-held high-pressure cleaner according to another embodiment;
图5为另一实施例中手持式高压清洗机的功能部件连接结构示意图FIG. 5 is a schematic diagram showing the connection structure of functional components of a hand-held high pressure cleaner in another embodiment; FIG.
图6为另一实施例中手持式高压清洗机的功能部件连接结构示意图。Fig. 6 is a schematic view showing the connection structure of functional components of the hand-held high-pressure cleaner in another embodiment.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the understanding of the present disclosure will be more fully understood.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or the element can be present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人 员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning meaning meaning The terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and/or" used herein includes any and all combinations of one or more of the associated listed items.
如图1所示,本发明一实施例中的手持式高压清洗机100包括外壳102以及收容于外壳102内功能部件,所述功能部件包括电机10和水泵30,电机10与水泵30直接连接,中间无减速机构。外壳包括用于握持的手柄101和与手柄101呈角度设置的主体部108,外壳102上还设置有配置为与外部水管连接的进液端106以及供清洗液体喷出的出液口104,所述电机10和水泵30设置于主体部108内,且出液口104设置于主体部108的前端,出液口104、水泵30和电机10由前向后依次排布。手持式高压清洗机100还包括设置于手柄附近的开关扳机105,用于控制液流通道和/或电路的通断,设置于所述外壳上,在操作者单手握持手柄101时能够采用同一只手同时控制所述开关扳机105。As shown in FIG. 1 , a handheld high-pressure cleaner 100 in an embodiment of the present invention includes a housing 102 and a functional component housed in the housing 102. The functional component includes a motor 10 and a water pump 30. The motor 10 is directly connected to the water pump 30. There is no speed reduction mechanism in the middle. The outer casing includes a handle 101 for gripping and a main body portion 108 disposed at an angle with the handle 101. The outer casing 102 is further provided with a liquid inlet end 106 configured to be connected to the external water pipe and a liquid outlet port 104 for discharging the cleaning liquid. The motor 10 and the water pump 30 are disposed in the main body portion 108, and the liquid outlet 104 is disposed at the front end of the main body portion 108, and the liquid outlet 104, the water pump 30, and the motor 10 are sequentially arranged from front to back. The hand-held high-pressure cleaner 100 further includes a switch trigger 105 disposed near the handle for controlling the opening and closing of the liquid flow path and/or the circuit, and is disposed on the outer casing, and can be adopted when the operator holds the handle 101 with one hand. The switch trigger 105 is simultaneously controlled by the same hand.
本实施例中,开关扳机105同时控制液流通道的通断和电路的通断,从而可以仅操作开关扳机105就可以启动手持式高压清洗机,优选的,开关扳机105操作过程中依次打开液流通道和电路,也就是说,先打开液流通道然后才接通电路,这样避免了液流通道未接通电机驱动水泵空转的造成功能部件的无端损耗以及能量的浪费。In this embodiment, the switch trigger 105 simultaneously controls the on and off of the liquid flow path and the on and off of the circuit, so that the hand-held high-pressure cleaner can be activated only by operating the switch trigger 105. Preferably, the switch trigger 105 is sequentially opened during operation. The flow channel and the circuit, that is to say, the liquid flow channel is opened first and then the circuit is turned on, thus avoiding the endless loss of the functional components and the waste of energy caused by the liquid flow channel not being turned on.
为了提高手持式高压清洗机的便携性,手持式高压清洗机还包括连接至外壳102上的电源,电源为电机10提供电能。并且,电源具体为可充电电池包109,可拆卸的安装于外壳102上,提高手持式高压清洗机100的便携性,可以提前对可充电电池充电,储备电能。To increase the portability of the handheld high pressure cleaner, the handheld high pressure cleaner also includes a power source coupled to the housing 102 that provides electrical energy to the motor 10. Moreover, the power source is specifically a rechargeable battery pack 109, and is detachably mounted on the outer casing 102 to improve the portability of the handheld high-pressure cleaner 100, and the rechargeable battery can be charged in advance to reserve electric energy.
上述手持式高压清洗机100中的电机10与水泵30直接连接,用于对水泵30提供驱动力。水泵30为柱塞泵,包括具有收容腔的泵体31和设置于收容腔内的柱塞35,这里的直接连接理解为电机10与水泵30之间没有减速机构,电机10的旋转运动直接转换成水泵30的柱塞的往复运动。电机10带动柱塞35在收容腔内往复运动,以形成高压水流,用于清洗汽车、门窗等,并且电机10直接与水泵30连接后省去电机10与水泵30之间的减速机构(如减速箱等),减小了整个手持式高压清洗机100的体积和重量,使高压清洗机更加便携,同时省去减速机构简化了传动机构,从而降低了传动过程的机械损耗,提高了传动效率。The motor 10 in the hand-held high pressure cleaner 100 described above is directly connected to the water pump 30 for providing a driving force to the water pump 30. The water pump 30 is a plunger pump, and includes a pump body 31 having a receiving cavity and a plunger 35 disposed in the receiving cavity. The direct connection here is understood to be that there is no speed reducing mechanism between the motor 10 and the water pump 30, and the rotational motion of the motor 10 is directly converted. The reciprocating motion of the plunger of the water pump 30. The motor 10 drives the plunger 35 to reciprocate in the receiving cavity to form a high-pressure water flow for cleaning the automobile, doors and windows, etc., and the motor 10 is directly connected to the water pump 30, and the speed reduction mechanism between the motor 10 and the water pump 30 is omitted (such as deceleration). The box, etc., reduces the volume and weight of the entire handheld high-pressure cleaner 100, making the high-pressure cleaner more portable, while eliminating the speed reduction mechanism simplifies the transmission mechanism, thereby reducing the mechanical loss of the transmission process and improving the transmission efficiency.
收容腔贯穿泵体31设置,柱塞35滑动设置于收容腔内,柱塞35的两端能够从收容腔的两端伸出,在所述电机10的驱动下在收容腔内往复运动,从而交替改变柱塞两端伸出收容腔的长度。The receiving cavity is disposed through the pump body 31, and the plunger 35 is slidably disposed in the receiving cavity. Both ends of the plunger 35 can protrude from both ends of the receiving cavity, and reciprocate in the receiving cavity under the driving of the motor 10, thereby The length of the two ends of the plunger extending out of the receiving cavity is alternately changed.
本实施例中,水泵30还包括设置在泵体两端的泵盖。具体的,泵盖包括第一泵盖和第二泵盖,第一泵盖和第二泵盖内均设有凹槽,所述凹槽形成用于对清洗液体进行加压的高压腔室。高压腔室包括形成于第一泵盖内的第一高压腔室和形成于第二泵盖内的第二高压腔室,柱塞35的两端分别伸入第一高压腔室和第二高压腔室中,并被驱动的在收容腔内往复运动以交替压缩或释放第一高压腔室或第二高压腔室。In this embodiment, the water pump 30 further includes a pump cover disposed at both ends of the pump body. Specifically, the pump cover includes a first pump cover and a second pump cover, and the first pump cover and the second pump cover are each provided with a groove, and the groove forms a high pressure chamber for pressurizing the cleaning liquid. The high pressure chamber includes a first high pressure chamber formed in the first pump cover and a second high pressure chamber formed in the second pump cover, the two ends of the plunger 35 respectively extending into the first high pressure chamber and the second high pressure The chamber is driven to reciprocate within the containment chamber to alternately compress or release the first high pressure chamber or the second high pressure chamber.
水泵30还包括贯穿泵体设置的进水通道和出水通道,进水通道与出水通道的延伸方向均与柱塞35的长度延伸方向相同,且位于柱塞35的同侧,具体为远离电机的一侧。进水通道通过一组进水单向阀分别与第一高压腔室和第高压腔室连通连接,出水通道通过一组出水单向阀分别与第一高压腔室和第二高压腔室连通连接。进水单向阀和出水单向阀分别由柱塞的往复运动被驱动的交替打开或关闭,从而控制进水通道与第一高压腔室和第二高压腔室的连通或关断,以及出水通道与第一高压腔室和第二高压腔室的连通和关断。The water pump 30 further includes a water inlet passage and a water outlet passage disposed through the pump body, and the water inlet passage and the water outlet passage extend in the same direction as the length of the plunger 35, and are located on the same side of the plunger 35, specifically away from the motor. One side. The water inlet passage is respectively connected with the first high pressure chamber and the first high pressure chamber through a set of water inlet check valves, and the water outlet passage is connected with the first high pressure chamber and the second high pressure chamber through a group of water outlet check valves respectively. . The water inlet check valve and the water outlet check valve are alternately opened or closed by the reciprocating motion of the plunger, thereby controlling the communication passage of the water inlet passage with the first high pressure chamber and the second high pressure chamber, and the water outlet The passage is connected to and disconnected from the first high pressure chamber and the second high pressure chamber.
进水单向阀只能允许水流通过其进入第一、二高压腔室内,出水单向阀只能允许水流通过其流出第一、二高压腔室,而进水单向阀和出水单向阀的启闭与高压腔室内的水压相关,可以通过水压的变化控制进水单向阀和出水单向阀。柱塞35被驱动的交替挤压或释放高压腔室,以改变高压腔室内的压力,从而驱动进水单向阀和出水单向阀的打开或关闭。The inlet check valve can only allow water to flow through the first and second high pressure chambers, and the outlet check valve can only allow water to flow through the first and second high pressure chambers, and the inlet check valve and the outlet check valve The opening and closing is related to the water pressure in the high pressure chamber, and the inlet check valve and the outlet check valve can be controlled by the change of the water pressure. The plunger 35 is driven to alternately squeeze or release the high pressure chamber to change the pressure within the high pressure chamber to drive the water inlet check valve and the water outlet check valve open or closed.
优选的,柱塞35由金属材料制成,柱塞35的两个末端中空,采用密度更小的材料填充,这样可以减轻柱塞的质量,从而减轻柱塞35在往复运动过程中的振动问题,同时也减小了推进柱塞的功率,减小能量消耗。本实施例中,填充材料为塑料,其他实施例中也可以采用树脂,或轻质金属,如铝。Preferably, the plunger 35 is made of a metal material, and the two ends of the plunger 35 are hollow and filled with a material having a lower density, so that the mass of the plunger can be alleviated, thereby reducing the vibration problem of the plunger 35 during the reciprocating motion. At the same time, the power of the propulsion plunger is also reduced, and the energy consumption is reduced. In this embodiment, the filling material is plastic, and in other embodiments, a resin or a light metal such as aluminum may also be used.
在一个实施例中,电机10为低转速电机,如此低转速电机输出的转速便可符合水泵30的转速需求,便可将低转速电机与水泵30直接连接,而省去电机10与水泵30之间的减速机构,简化传动结构,提高传动效率。具体地,低转速电机转速的范围为2000r/min—3500r/min,也可以是2000r/min—3000r/min,在其中一优选的实施方式中,低转速电机的转速范围2100r/min—3500r/min,在另一有优选的实施方式中电机的转速低至1500r/min—1900r/min。In one embodiment, the motor 10 is a low-speed motor, and the output speed of the low-speed motor can meet the rotational speed requirement of the water pump 30, and the low-speed motor can be directly connected to the water pump 30, and the motor 10 and the water pump 30 can be omitted. The speed reduction mechanism between the two simplifies the transmission structure and improves the transmission efficiency. Specifically, the low-speed motor speed ranges from 2000r/min to 3500r/min, and may also be 2000r/min-3000r/min. In a preferred embodiment, the low-speed motor has a rotational speed range of 2100r/min-3500r/ Min, in another preferred embodiment, the speed of the motor is as low as 1500 r/min - 1900 r/min.
在一个实施例中,功能部件还包括传动机构,传动机构直接连接于电机10和柱塞之间,用于将电机的旋转运动转换成柱塞35的往复运动,传动机构直接与电机10连接后将电机的旋转运动进行转化,以带动柱塞在泵体的收容腔内往复运动,压缩水流。In one embodiment, the functional component further includes a transmission mechanism directly connected between the motor 10 and the plunger for converting the rotational motion of the motor into the reciprocating motion of the plunger 35, and the transmission mechanism is directly connected to the motor 10. The rotary motion of the motor is converted to drive the plunger to reciprocate in the receiving cavity of the pump body to compress the water flow.
进一步地,传动机构为偏心机构37,偏心机构37与低转速电机直接连接,并驱动柱塞 35在泵体30的收容腔内往复运动,如此通过偏心机构37将低转速电机的旋转运动转换为柱塞35在泵体内的往复运动,进而通过柱塞35的往复运动压缩高压腔室内的水,增大高压腔室内水的压力。Further, the transmission mechanism is an eccentric mechanism 37. The eccentric mechanism 37 is directly connected to the low-speed motor, and drives the plunger 35 to reciprocate in the receiving cavity of the pump body 30. Thus, the eccentric mechanism 37 converts the rotational motion of the low-speed motor into The reciprocating motion of the plunger 35 in the pump body, thereby reciprocating the water in the high pressure chamber by the reciprocating motion of the plunger 35, increases the pressure of the water in the high pressure chamber.
具体地,偏心机构37包括传动轴375及与所述传动轴偏心设置的偏心轴372,偏心轴372设于传动375轴的一端,且偏心轴372的轴线偏离传动轴的轴线设置,传动轴375与电机直接连接。Specifically, the eccentric mechanism 37 includes a transmission shaft 375 and an eccentric shaft 372 disposed eccentrically with the transmission shaft. The eccentric shaft 372 is disposed at one end of the transmission 375 shaft, and the axis of the eccentric shaft 372 is disposed away from the axis of the transmission shaft, and the transmission shaft 375 Direct connection to the motor.
更具体的,电机10包括电机轴13,传动轴375与电机轴13直接连接,电机轴13驱动柱塞35在泵体31内往复运动,电机轴13的转动周期等于柱塞31的往复运动的周期,也就是说,电机轴13每转动1转,柱塞31往复运动1次,即电机每转一转所需要的时间等于柱塞每往复运动一次所需要的时间。本实施例中,电机轴13与偏心机构37的传动轴直接连接,实现电机轴与传动轴的旋转传动。优选的,电机轴13与传动轴过盈配合,传动轴包括供所述电机轴插入的安装孔,使电机轴过盈安装于安装孔内。在一实施例中,电机轴13与偏心机构37的传动轴通过联轴器连接,在一实施例中,传动轴与电机轴13非转动连接,传动轴包括供所述电机轴插入的安装孔,具体的,电机轴13的末端为方形或扁方,安装孔为能够与方形或扁方孔配合的孔,非转动安装于所述安装孔内,在另一实施例中,电机轴13包括花键,传动轴上设置有与花键配合的安装孔,电机轴的花键插入所述安装孔,使电机电机轴与传动轴周向非转动连接。More specifically, the motor 10 includes a motor shaft 13 that is directly coupled to the motor shaft 13, and the motor shaft 13 drives the plunger 35 to reciprocate within the pump body 31. The rotation period of the motor shaft 13 is equal to the reciprocating motion of the plunger 31. The cycle, that is, the plunger 31 reciprocates once every 1 revolution of the motor shaft 13, that is, the time required for each revolution of the motor is equal to the time required for each reciprocation of the plunger. In this embodiment, the motor shaft 13 is directly connected to the transmission shaft of the eccentric mechanism 37 to realize the rotational transmission of the motor shaft and the transmission shaft. Preferably, the motor shaft 13 has an interference fit with the drive shaft, and the drive shaft includes a mounting hole for inserting the motor shaft, so that the motor shaft is interference-mounted in the mounting hole. In one embodiment, the motor shaft 13 and the drive shaft of the eccentric mechanism 37 are coupled by a coupling. In one embodiment, the drive shaft is non-rotatably coupled to the motor shaft 13, and the drive shaft includes a mounting hole for insertion of the motor shaft. Specifically, the end of the motor shaft 13 is square or flat, and the mounting hole is a hole that can be engaged with a square or flat square hole, and is non-rotatably mounted in the mounting hole. In another embodiment, the motor shaft 13 includes The spline is provided with a mounting hole matched with the spline, and the spline of the motor shaft is inserted into the mounting hole to make the motor motor shaft and the transmission shaft circumferentially non-rotatably connected.
本实施例中,在垂直柱塞35长度方向的侧部,柱塞35设置有安装偏心机构的连接部,偏心机构通过连接部与柱塞35相连,连接部大致位于柱塞35长度延伸方向的中间位置。具体的,连接部为向内凹陷的凹腔,并且连接部位于柱塞45的中间位置。In the present embodiment, at the side portion in the longitudinal direction of the vertical plunger 35, the plunger 35 is provided with a connecting portion to which the eccentric mechanism is attached, and the eccentric mechanism is connected to the plunger 35 through the connecting portion, and the connecting portion is located substantially in the extending direction of the length of the plunger 35. centre position. Specifically, the connecting portion is a concave cavity that is recessed inward, and the connecting portion is located at an intermediate position of the plunger 45.
偏心机构还包括套设在偏心轴上的连接轴承371,连接轴承371设置与所述凹腔内,与柱塞直接连接,并在电机10的驱动下带动柱塞往复运动。优选的,连接轴承371与偏心轴372过盈连接。The eccentric mechanism further includes a connecting bearing 371 sleeved on the eccentric shaft. The connecting bearing 371 is disposed in the cavity, directly connected to the plunger, and drives the plunger to reciprocate under the driving of the motor 10. Preferably, the connecting bearing 371 is in an interference connection with the eccentric shaft 372.
可以理解地,在其中另一实施例中,传动机构还可以为曲柄连杆机构,曲柄连杆机构与低转速电机直接连接,并驱动柱塞在泵体10的收容腔内往复运动,如此通过曲柄连杆机构将低转速电机的旋转运动转换为柱塞在泵体内的往复运动,进而通过柱塞的往复运动压缩泵体内的水,增大泵体内水的压力。It can be understood that in another embodiment, the transmission mechanism can also be a crank linkage mechanism, and the crank linkage mechanism is directly connected to the low rotation speed motor, and drives the plunger to reciprocate in the receiving cavity of the pump body 10, so as to pass The crank-link mechanism converts the rotary motion of the low-speed motor into a reciprocating motion of the plunger in the pump body, thereby compressing the water in the pump body by the reciprocating motion of the plunger, thereby increasing the pressure of the water in the pump body.
在一个实施例中,电机10具体为内转子电机。In one embodiment, the electric machine 10 is specifically an inner rotor motor.
本实施例中,水泵30中柱塞的数量为一个,以减小水泵30的体积,进而减小手持式高压清洗机100的整体体积。In the present embodiment, the number of plungers in the water pump 30 is one to reduce the volume of the water pump 30, thereby reducing the overall volume of the hand-held high pressure cleaner 100.
在一个实施例中,手持式高压清洗机100还包括控制单元和控制开关,控制单元与电机10连接控制电机,控制开关设于外壳102上且与控制单元电连接,操作人员通过操作开关扳机105从而触发控制开关控制电机10的工作状态。其中,电机10的工作状态包括工作、停机等状态。In one embodiment, the handheld high pressure cleaner 100 further includes a control unit and a control switch. The control unit is coupled to the motor 10 to control the motor. The control switch is disposed on the housing 102 and electrically connected to the control unit. The operator operates the switch trigger 105. The trigger control switch thus controls the operating state of the motor 10. The working state of the motor 10 includes working, stopping, and the like.
在一个实施例中,水泵30还包括与高压腔室连通的进水管路32和出水管路34,进水管路设置于进液端106和泵体之间,外部水源由进液端106流入,经过进水管路32,进入高压腔室内加压,从而被加压后的水流从出水通道34排出。手持式高压清洗机100还包括喷嘴(图未示),喷嘴与出水通道34连通,输出高压清洗水,清洗污渍。In one embodiment, the water pump 30 further includes an inlet line 32 and a water outlet line 34 that communicate with the high pressure chamber, the inlet line being disposed between the inlet end 106 and the pump body, and the external water source flowing from the inlet end 106. After passing through the water inlet pipe 32, it is pressurized into the high pressure chamber, so that the pressurized water flow is discharged from the water outlet passage 34. The hand-held high-pressure cleaner 100 further includes a nozzle (not shown) that communicates with the water outlet passage 34 to output high-pressure washing water to clean the stain.
在一个实施例中,泵体上开设有均与高压腔室连通的进水口和出液口,进水口与进水通道连通,出液口与出水通道连通,进水口与出液口的开口方向相同,且均平行于电机轴线方向,出液口的开口方向与出水管路34一致。在水泵30工作时,首先控制进水单向阀打开向高压腔室内通入水,然后柱塞35往复运动压缩高压腔室内的水增压后打开出水单向阀输出高压清洗水。In one embodiment, the pump body is provided with a water inlet and a liquid outlet which are both connected to the high pressure chamber, the water inlet is connected with the water inlet passage, the liquid outlet is connected with the water outlet, and the opening direction of the water inlet and the outlet is The same, and both are parallel to the motor axis direction, the opening direction of the liquid outlet is identical to the water outlet pipe 34. When the water pump 30 is working, firstly, the water inlet check valve is opened to open the water into the high pressure chamber, and then the plunger 35 reciprocates to compress the water in the high pressure chamber to pressurize and then open the water outlet check valve to output high pressure washing water.
如图3所示,本发明第二实施例中的手持式高压清洗机200,包括外壳202及均设于外壳内的功能部件,所述功能部件包括电机210和水泵230,电机210和水泵230直接连接,如此省去中间机构(如减速箱),减小手持式高压清洗机200的整体体积,并且水泵230包括具有收容腔的泵体231和设置于收容腔内的柱塞235,电机210驱动柱塞235在收容腔内往复运动,产生高压水流。外壳202包括用于握持的手柄201和与手柄201呈角度设置的主体部208,外壳202上还设置有配置为与外部水管连接的进液端206以及供清洗液体喷出的出液口204,所述电机210和水泵230设置于主体部208内,且出液口204设置于主体部208的前端,手持式高压清洗机200还包括设置于手柄附近的开关扳机205,用于控制液流通道和/或电路的通断,设置于所述外壳202上,在操作者单手握持手柄201时能够采用同一只手同时控制所述开关扳机205。As shown in FIG. 3, the hand-held high-pressure cleaner 200 in the second embodiment of the present invention includes a housing 202 and functional components both disposed in the housing, the functional components including a motor 210 and a water pump 230, a motor 210 and a water pump 230. Directly connecting, thus eliminating the intermediate mechanism (such as a reduction gearbox), reducing the overall volume of the handheld high-pressure cleaner 200, and the water pump 230 includes a pump body 231 having a receiving cavity and a plunger 235 disposed in the receiving cavity, the motor 210 The drive plunger 235 reciprocates within the receiving chamber to generate a high pressure water flow. The outer casing 202 includes a handle 201 for gripping and a main body portion 208 disposed at an angle to the handle 201. The outer casing 202 is further provided with a liquid inlet end 206 configured to be connected to an external water pipe and a liquid outlet port 204 for discharging the cleaning liquid. The motor 210 and the water pump 230 are disposed in the main body portion 208, and the liquid outlet 204 is disposed at the front end of the main body portion 208. The hand-held high-pressure cleaner 200 further includes a switch trigger 205 disposed near the handle for controlling liquid circulation. The switching of the track and/or circuit is disposed on the outer casing 202, and the switch trigger 205 can be simultaneously controlled by the same hand when the operator holds the handle 201 with one hand.
本实施例中的手持式高压清洗机200与上述实施例中的手持式高压清洗机100的区别仅在于电机210的具体结构及连接关系,下面仅对不同之处具体说明,对于相同的结构和特征,在此不做赘述。The hand-held high-pressure cleaner 200 in this embodiment differs from the hand-held high-pressure cleaner 100 in the above embodiment only in the specific structure and connection relationship of the motor 210. Only the differences are specifically described below, for the same structure and Features, do not repeat them here.
本实施例中,电机210为外转子电机,包括固定设置的定子线圈和包绕所述定子线圈的外转子211以及与所述外转子固定连接的电机轴213,所述外转子包括多个相对所述定子线圈周向布置的永磁体。外转子电机运转过程中,外转子210带动电机轴213旋转。In this embodiment, the motor 210 is an outer rotor motor, including a stator coil fixedly disposed, an outer rotor 211 surrounding the stator coil, and a motor shaft 213 fixedly coupled to the outer rotor, the outer rotor including a plurality of relative rotors The stator coil is circumferentially arranged with permanent magnets. During operation of the outer rotor motor, the outer rotor 210 drives the motor shaft 213 to rotate.
外转子电机具有体积小,转速低,且扭矩大的特点,能够在低转速的同时提供较大的扭矩,满足泵的驱动要求,因此外转子电机的功率密度大,相较直接采用内转子低转速电机,采用外转子电机,可进一步降低手持式高压清洗机的重量和体积,提高便携性。The outer rotor motor has the characteristics of small volume, low rotation speed and large torque, which can provide large torque at low speed and meet the driving requirements of the pump. Therefore, the power density of the outer rotor motor is large, which is lower than that of the inner rotor directly. The speed motor uses an external rotor motor to further reduce the weight and volume of the hand-held high-pressure cleaner and improve portability.
具体地,外转子电机转速的范围为2000r/min—4000r/min,在其中一优选的实施方式中,外转子电机的转速范围2000r/min—3500r/min,在另一有优选的实施方式中电机的转速低至2000r/min—3000r/min。Specifically, the rotational speed of the outer rotor motor ranges from 2000 r/min to 4000 r/min. In a preferred embodiment, the rotational speed of the outer rotor motor ranges from 2000 r/min to 3500 r/min. In another preferred embodiment, The motor speed is as low as 2000r/min-3000r/min.
功能部件还包括传动机构,传动机构直接连接于电机210和柱塞235之间,用于将电机210的旋转运动转换成柱塞235的往复运动,水泵230中的传动机构直接与电机210连接后将电机的旋转运动进行转化,以带动柱塞在泵体的收容腔内往复运动,压缩水流。本实施例中,电机与水泵和传动机构构成高压清洗机的功能部件。The functional component further includes a transmission mechanism directly connected between the motor 210 and the plunger 235 for converting the rotational motion of the motor 210 into the reciprocating motion of the plunger 235, and the transmission mechanism in the water pump 230 is directly connected to the motor 210. The rotary motion of the motor is converted to drive the plunger to reciprocate in the receiving cavity of the pump body to compress the water flow. In this embodiment, the motor and the water pump and the transmission mechanism constitute the functional components of the high pressure cleaner.
进一步地,传动机构为偏心机构237,偏心机构237与外转子电机直接连接,并驱动柱塞在泵体的收容腔内往复运动,如此通过偏心机构237将外转子电机的旋转运动转换为柱塞35在泵体内的往复运动,进而通过柱塞35的往复运动压缩水泵内的水,增大水泵内水的压力。Further, the transmission mechanism is an eccentric mechanism 237, and the eccentric mechanism 237 is directly connected to the outer rotor motor, and drives the plunger to reciprocate in the receiving cavity of the pump body, so that the rotary motion of the outer rotor motor is converted into a plunger by the eccentric mechanism 237. The reciprocating motion of the pump body 35, in turn, compresses the water in the water pump by the reciprocating motion of the plunger 35, thereby increasing the pressure of the water in the water pump.
请继续参照图3,柱塞235的长度延伸方向与电机轴213的长度延伸方向相互垂直,外转子电机远离所述柱塞235的末端与所述柱塞的中心线之间的距离范围L是70mm-150mm,优选为100mm,110mm,120mm。电机与水泵和传动机构构成高压清洗机的功能部件,所述功能部件在所述电机轴向方向上的长度范围是100mm-180mm,优选为120mm,150mm。也就是说,外转子电机的后端到水泵前端的在电机轴213方向上的距离的范围是100mm-180mm。由于同样功率的外转子电机体积较小,重量较轻,采用外转子电机采用水泵和电机直接传动连接,省去减速机构,有效减少了中间零件,直接缩短了电机与水泵的距离,使机器更加紧凑,同时传动效率高,采用体积更小的外转子电机,保证了尺寸最小化,提高持式高压清洗机的便携性。Referring to FIG. 3, the length extension direction of the plunger 235 and the length extension direction of the motor shaft 213 are perpendicular to each other, and the distance L between the end of the outer rotor motor away from the end of the plunger 235 and the center line of the plunger is 70mm-150mm, preferably 100mm, 110mm, 120mm. The motor and the water pump and the transmission mechanism constitute a functional component of the high pressure cleaner, the length of the functional component in the axial direction of the motor being in the range of 100 mm to 180 mm, preferably 120 mm, 150 mm. That is, the distance from the rear end of the outer rotor motor to the front end of the water pump in the direction of the motor shaft 213 is in the range of 100 mm to 180 mm. Because the outer rotor motor of the same power is small in size and light in weight, the outer rotor motor is directly connected by the pump and the motor, eliminating the speed reduction mechanism, effectively reducing the intermediate parts, directly shortening the distance between the motor and the water pump, and making the machine more Compact and high transmission efficiency, the use of a smaller outer rotor motor ensures minimum size and improved portability of the holding high pressure cleaner.
由于外转子电机效率更高,能够进一步提高能量转化率,提升单次充电的电池包的持续工作时间。本实施例,手持式高压清洗机还包括为所述电机提供能量的电池包,电池包电压 为18V-20V,容量为2Ah-6Ah,当手持式高压清洗机的出液压力为2MPa-3MPa,流量为120L/h-200L/h,所述电池包的持续工作时间为8min-40min。Due to the higher efficiency of the outer rotor motor, the energy conversion rate can be further improved, and the continuous working time of the single-charged battery pack can be improved. In this embodiment, the handheld high-pressure cleaner further includes a battery pack for supplying energy to the motor, the battery pack voltage is 18V-20V, the capacity is 2Ah-6Ah, and the outlet pressure of the handheld high-pressure cleaner is 2MPa-3MPa, The flow rate is 120L/h-200L/h, and the battery pack has a continuous working time of 8min-40min.
优选的,电池包电压为18V-20V,容量为2Ah-4Ah,手持式高压清洗机的出液压力为2MPa-3MPa,流量为150L/h-200L/h,所述电池包的持续工作时间为8min-30min。优选的,电池包电压为18V-20V,容量为2Ah-3.5Ah,手持式高压清洗机的出液压力为2MPa-3MPa,流量为150L/h-200L/h,所述电池包的持续工作时间为8min-25min。Preferably, the battery pack voltage is 18V-20V, the capacity is 2Ah-4Ah, the outlet pressure of the handheld high pressure cleaner is 2MPa-3MPa, the flow rate is 150L/h-200L/h, and the continuous working time of the battery pack is 8min-30min. Preferably, the battery pack voltage is 18V-20V, the capacity is 2Ah-3.5Ah, the outlet pressure of the handheld high pressure cleaner is 2MPa-3MPa, the flow rate is 150L/h-200L/h, and the continuous working time of the battery pack It is 8min-25min.
在另一优选的实施方式中,电池包的电压为36V-40V,容量为2.5Ah-9Ah,当手持式高压清洗机的出液压力为2MPa-5MPa,流量为200L/h-280L/h,电池包的持续工作时间为7min-50min。优选的,电池包的电压为36V-40V,容量为2.5Ah-5Ah,当手持式高压清洗机的出液压力为2MPa-5MPa,流量为200L/h-280L/h,电池包的持续工作时间为7min-30min。优选的,电池包的电压为36V-40V,容量为2.5Ah-4Ah,当手持式高压清洗机的出液压力为2MPa-5MPa,流量为200L/h-280L/h,电池包的持续工作时间为7min-23min。In another preferred embodiment, the voltage of the battery pack is 36V-40V, and the capacity is 2.5Ah-9Ah. When the pressure of the hand-held high pressure cleaner is 2MPa-5MPa, the flow rate is 200L/h-280L/h. The battery pack has a continuous working time of 7min-50min. Preferably, the voltage of the battery pack is 36V-40V, the capacity is 2.5Ah-5Ah, when the pressure of the hand-held high pressure cleaner is 2MPa-5MPa, the flow rate is 200L/h-280L/h, the continuous working time of the battery pack It is 7min-30min. Preferably, the voltage of the battery pack is 36V-40V, the capacity is 2.5Ah-4Ah, when the pressure of the hand-held high pressure cleaner is 2MPa-5MPa, the flow rate is 200L/h-280L/h, the continuous working time of the battery pack It is 7min-23min.
在另一优选的实施方式中,手持式高压清洗机还包括为电机提供能量的电池包,电池包的电压为50V-60V,容量为4Ah-9Ah,当手持式高压清洗机的出液压力为3MPa-5MPa,流量为200L/h-280L/h,电池包的持续工作时间为12min-60min。In another preferred embodiment, the hand-held high-pressure cleaner further includes a battery pack for supplying energy to the motor. The battery pack has a voltage of 50V-60V and a capacity of 4Ah-9Ah. When the pressure of the hand-held high-pressure cleaner is 3MPa-5MPa, flow rate is 200L/h-280L/h, and the battery pack has a working time of 12min-60min.
在另一优选的实施方式中,电池包的容量为2Ah-2.5Ah,当手持式高压清洗机的喷出压力为2MPa-2.5MPa,流量为150-200L/h,电池包的持续工作时间为10min-22min。电池包的容量配置为4Ah-5Ah,手持式高压清洗机的喷出压力为3MPa-5MPa,流量为200L/h-250L/h,电池包的持续工作时间为6min-23min。In another preferred embodiment, the capacity of the battery pack is 2Ah-2.5Ah, when the discharge pressure of the handheld high-pressure cleaner is 2MPa-2.5MPa, the flow rate is 150-200L/h, and the continuous working time of the battery pack is 10min-22min. The capacity of the battery pack is 4Ah-5Ah, the discharge pressure of the handheld high pressure cleaner is 3MPa-5MPa, the flow rate is 200L/h-250L/h, and the continuous working time of the battery pack is 6min-23min.
在其中一实施方式中,柱塞的直径范围10mm-14mm,柱塞的行程范围3mm-6mm。柱塞的直径和形成决定了柱塞单次往复运动所排空的体积,也就直接与排出的清洗液体流量相关。在电机转速基本确定的前提下,柱塞的直径优选10mm-14mm、行程3mm-6mm,水泵的运行效率较高。In one embodiment, the plunger has a diameter ranging from 10 mm to 14 mm and the plunger has a stroke range of 3 mm to 6 mm. The diameter and formation of the plunger determines the volume that is emptied by the single reciprocating motion of the plunger and is directly related to the flow of cleaning liquid that is expelled. Under the premise that the motor speed is basically determined, the diameter of the plunger is preferably 10mm-14mm, the stroke is 3mm-6mm, and the running efficiency of the pump is high.
在一个实施例中,请参照图4,该实施例与第二实施例基本相同,不同仅在于外转子电机与偏心机构的连接结构。在该实施例中,外转子电机310,包括固定设置的定子线圈和包绕所述定子线圈的外转子311以及与所述外转子固定连接的电机轴313,外转子311包括多个相对所述定子线圈周向布置的永磁体。偏心机构337包括传动轴,传动轴上设置有配合电机轴的凹槽,电机轴插入上述凹槽中,以使电机电机轴与传动轴周向非转动连接,具体的, 电机轴通过花键与传动轴配合,或者电机轴通过过盈连接插入所述凹槽中,当然也可以通过联轴器将传动轴与电机轴连接,以实现旋转传动。In one embodiment, referring to FIG. 4, this embodiment is basically the same as the second embodiment except that the connection structure of the outer rotor motor and the eccentric mechanism is different. In this embodiment, the outer rotor motor 310 includes a stator coil fixedly disposed, an outer rotor 311 surrounding the stator coil, and a motor shaft 313 fixedly coupled to the outer rotor, the outer rotor 311 including a plurality of opposite A permanent magnet of a stator coil circumferentially arranged. The eccentric mechanism 337 includes a transmission shaft. The transmission shaft is provided with a groove matching the motor shaft, and the motor shaft is inserted into the groove to make the motor motor shaft and the transmission shaft circumferentially non-rotately connected. Specifically, the motor shaft passes through the spline and the transmission shaft. In cooperation, or the motor shaft is inserted into the groove through an interference connection, of course, the drive shaft can be connected to the motor shaft through a coupling to realize the rotation transmission.
在一个实施例中,请参照图5,外转子电机410,包括固定设置的定子线圈和包绕所述定子线圈的外转子411,外转子411包括多个相对所述定子线圈周向布置的永磁体。偏心机构437包括传动轴,外转子与偏心机构一体成型。In one embodiment, referring to FIG. 5, the outer rotor motor 410 includes a stator coil fixedly disposed and an outer rotor 411 surrounding the stator coil. The outer rotor 411 includes a plurality of circumferentially disposed relative to the stator coil. magnet. The eccentric mechanism 437 includes a drive shaft, and the outer rotor is integrally formed with the eccentric mechanism.
在另一个实施例中,请参考图6,电机510为往复输出电机,往复输出电机直接与水泵530连接,便可驱动水泵530内的压缩部件往复运动压缩水,增大水的压力,最后通过出水端输出高压清洗水,用于清洗汽车、门窗等。并且,省去了电机510与水泵530之间的减速箱,减小了手持式高压清洗机的整体体积,便于使用。In another embodiment, referring to FIG. 6, the motor 510 is a reciprocating output motor, and the reciprocating output motor is directly connected to the water pump 530, so that the compression component in the water pump 530 can reciprocate to compress the water, increase the pressure of the water, and finally pass. The outlet end outputs high-pressure washing water for cleaning cars, doors and windows, and the like. Moreover, the reduction gear box between the motor 510 and the water pump 530 is omitted, which reduces the overall volume of the hand-held high pressure cleaner and is convenient to use.
进一步地,往复输出电机510直接与柱塞530连接并带动柱塞530在泵体内往复运动,实现水流的增压输出,并且水泵530只需要设置柱塞535便可通过往复输出电机的驱动在泵体内往复运动,不需要转换旋转运动的偏心机构或者曲柄连杆机构等,简化了水泵的机构,进而进一步减小了手持式高压清洗机的整体体积。Further, the reciprocating output motor 510 is directly connected to the plunger 530 and drives the plunger 530 to reciprocate in the pump body to realize the pressurized output of the water flow, and the water pump 530 only needs to be provided with the plunger 535 to drive the motor through the reciprocating output. The reciprocating motion in the body does not require the conversion of the eccentric mechanism of the rotary motion or the crank-link mechanism, which simplifies the mechanism of the water pump, thereby further reducing the overall volume of the hand-held high-pressure cleaner.
具体地,柱塞535的一端设置有连接部,连接部位于柱塞的一个末端,往复输出电机的电机轴与连接部连接,如此通过连接部连接直接连接柱塞535和往复输出电机。Specifically, one end of the plunger 535 is provided with a connecting portion at one end of the plunger, and the motor shaft of the reciprocating output motor is connected to the connecting portion, so that the plunger 535 and the reciprocating output motor are directly connected through the connecting portion.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be considered as the scope of this manual.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-described embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (16)

  1. 一种手持式高压清洗机,其特征在于,包括:A hand-held high pressure cleaner characterized in that it comprises:
    外壳,包括用于握持的手柄和与所述手柄呈角度设置的主体部,所述主体部一端设有供液体流出的出液口;The outer casing includes a handle for holding and a main body portion disposed at an angle with the handle, and one end of the main body portion is provided with a liquid outlet for discharging liquid;
    开关,设置于所述外壳上,用于控制液流通道和/或电路的通断;a switch disposed on the outer casing for controlling the on and off of the liquid flow channel and/or the circuit;
    功能部件,包括收容于所述外壳内的电机和水泵,所述电机与所述水泵直接连接,所述水泵包括泵体以及设置于所述泵体内的柱塞,所述柱塞的个数仅有一个,所述电机包括电机轴,所述电机轴驱动所述柱塞在所述泵体内往复运动,所述电机轴的转动的周期等于所述柱塞的往复运动的周期。The functional component includes a motor and a water pump housed in the outer casing, and the motor is directly connected to the water pump, the water pump includes a pump body and a plunger disposed in the pump body, and the number of the plungers is only In one case, the motor includes a motor shaft that drives the plunger to reciprocate within the pump body, the period of rotation of the motor shaft being equal to the period of reciprocation of the plunger.
  2. 根据权利要求1所述的手持式高压清洗机,其特征在于,所述电机为外转子电机,所述外转子电机包括固定设置的定子线圈、包围所述定子线圈的外转子,所述外转子包括多个相对所述定子线圈周向布置的永磁体。A hand-held high-pressure cleaner according to claim 1, wherein said motor is an outer rotor motor, said outer rotor motor comprising a stator coil fixedly disposed, an outer rotor surrounding said stator coil, said outer rotor A plurality of permanent magnets circumferentially disposed relative to the stator coil are included.
  3. 根据权利要求2所述的手持式高压清洗机,其特征在于,所述功能部件还包括连接在所述电机轴与所述柱塞之间的传动机构,所述外转子电机通过所述传动机构将所述电机轴的旋转运动转化成所述柱塞的往复运动。A hand-held high-pressure cleaner according to claim 2, wherein said functional component further comprises a transmission mechanism coupled between said motor shaft and said plunger, said outer rotor motor passing said transmission mechanism The rotational motion of the motor shaft is converted into a reciprocating motion of the plunger.
  4. 根据权利要求2所述的手持式高压清洗机,其特征在于,所述柱塞的长度延伸方向与所述电机轴的延伸方向相垂直,在所述电机轴的延伸方向上,所述外转子电机远离所述柱塞的末端与所述柱塞的中心线之间的轴向距离范围是70mm-150mm。The hand-held high-pressure cleaner according to claim 2, wherein a length extending direction of the plunger is perpendicular to an extending direction of the motor shaft, and the outer rotor is in an extending direction of the motor shaft The axial distance between the end of the motor remote from the plunger and the centerline of the plunger ranges from 70 mm to 150 mm.
  5. 根据权利要求2所述的手持式高压清洗机,其特征在于,所述手持式高压清洗机还包括为所述外转子电机提供能量的电池包,所述电池包电压为18V-20V,容量为2Ah-6Ah,当所述手持式高压清洗机的出液压力为2MPa-3MPa,流量为120L/h-200L/h,所述电池包的持续工作时间为8min-40min。The hand-held high-pressure cleaner according to claim 2, wherein said hand-held high-pressure cleaner further comprises a battery pack for supplying energy to said outer rotor motor, said battery pack voltage being 18V-20V, and having a capacity of 2Ah-6Ah, when the outlet pressure of the hand-held high-pressure cleaner is 2MPa-3MPa, the flow rate is 120L/h-200L/h, and the continuous working time of the battery pack is 8min-40min.
  6. 根据权利要求2所述的手持式高压清洗机,其特征在于,所述手持式高压清洗机还包括为所述外转子电机提供能量的电池包,所述电池包的电压为36-40V,容量为2.5Ah-9Ah,当所述手持式高压清洗机的出液压力为2MPa-5MPa,流量为200L/h-280L/h,所述电池包的持续工作时间为7min-50min。The hand-held high-pressure cleaner according to claim 2, wherein said hand-held high-pressure cleaner further comprises a battery pack for supplying energy to said outer rotor motor, said battery pack having a voltage of 36-40V, capacity It is 2.5Ah-9Ah, when the outlet pressure of the hand-held high-pressure cleaner is 2MPa-5MPa, the flow rate is 200L/h-280L/h, and the continuous working time of the battery pack is 7min-50min.
  7. 根据权利要求2所述的手持式高压清洗机,其特征在于,所述手持式高压清洗机还包括为所述外转子电机提供能量的电池包,所述电池包的电压为50V-60V,容量为4Ah-9Ah,当所述手持式高压清洗机的出液压力为3MPa-5MPa,流量为200L/h-280L/h,所述电池包的 持续工作时间为12min-60min。The hand-held high-pressure cleaner according to claim 2, wherein said hand-held high-pressure cleaner further comprises a battery pack for supplying energy to said outer rotor motor, said battery pack having a voltage of 50V-60V, capacity It is 4Ah-9Ah. When the outlet pressure of the hand-held high-pressure cleaner is 3MPa-5MPa, the flow rate is 200L/h-280L/h, the continuous working time of the battery pack is 12min-60min.
  8. 根据权利要求2所述的手持式高压清洗机,其特征在于,所述柱塞的直径范围10mm-14mm,所述柱塞的行程范围3mm-6mm。A hand-held high pressure cleaner according to claim 2, wherein said plunger has a diameter ranging from 10 mm to 14 mm and said plunger has a stroke range of from 3 mm to 6 mm.
  9. 根据权利要求2所述的手持式高压清洗机,其特征在于,所述外转子电机的转速范围为2000r/min—4000r/min。The hand-held high-pressure cleaner according to claim 2, wherein the outer rotor motor has a rotational speed ranging from 2000 r/min to 4000 r/min.
  10. 根据权利要求2所述的手持式高压清洗机,其特征在于,所述出液口、所述水泵和所述外转子电机在所述外壳内从前向后依次布置。A hand-held high-pressure cleaner according to claim 2, wherein said liquid outlet, said water pump and said outer rotor motor are arranged in order from front to back in said outer casing.
  11. 根据权利要求3所述的手持式高压清洗机,其特征在于,所述传动机构为偏心机构,所述偏心机构连接在所述电机轴和所述柱塞之间。A hand-held high-pressure cleaner according to claim 3, wherein said transmission mechanism is an eccentric mechanism, and said eccentric mechanism is coupled between said motor shaft and said plunger.
  12. 根据权利要求11所述的手持式高压清洗机,其特征在于,所述偏心机构包括与所述电机轴连接的传动轴和与所述传动轴偏心设置的偏心轴,所述传动轴与所述电机轴过盈连接。A hand-held high-pressure cleaner according to claim 11, wherein said eccentric mechanism includes a transmission shaft coupled to said motor shaft and an eccentric shaft eccentrically disposed with said transmission shaft, said transmission shaft and said transmission shaft Motor shaft interference connection.
  13. 根据权利要求12所述的手持式高压清洗机,其特征在于,所述柱塞设置有连接所述偏心机构的连接部,所述连接部大致位于所述柱塞长度延伸方向的中间位置,所述偏心机构带动所述柱塞作所述往复运动,所述连接部为所述柱塞向内凹陷形成的凹腔,所述偏心机构还包括套设在所述偏心轴上的连接轴承,所述连接轴承设置于所述凹腔内,并与所述偏心轴过盈连接。A hand-held high-pressure cleaner according to claim 12, wherein said plunger is provided with a connecting portion for connecting said eccentric mechanism, said connecting portion being located substantially at an intermediate position of said plunger length extending direction, The eccentric mechanism drives the plunger to perform the reciprocating motion, the connecting portion is a cavity formed by the plunger recessed inward, and the eccentric mechanism further comprises a connecting bearing sleeved on the eccentric shaft, The connecting bearing is disposed in the cavity and is in interference connection with the eccentric shaft.
  14. 根据权利要求1所述的手持式高压清洗机,其特征在于,所述水泵还包括贯穿所述泵体设置的进水通道和出水通道以及设置在所述泵体两端的第一泵盖和第二泵盖,所述水泵还包括形成于第一泵盖内的第一高压腔室和形成于第二泵盖内的第二高压腔室,所述柱塞的两端分别伸入所述第一高压腔室和所述第二高压腔室中,并被驱动的在所述收容腔内往复运动以交替压缩或释放所述第一高压腔室或所述第二高压腔室,所述进水通道与所述第一高压腔室和所述第二高压腔室连通连接,所述出水通道分别与所述第一高压腔室和所述第二高压腔室连通连接。A hand-held high-pressure cleaner according to claim 1, wherein said water pump further comprises a water inlet passage and a water outlet passage provided through said pump body, and a first pump cover and a first portion disposed at both ends of said pump body a second pump cover, the water pump further comprising a first high pressure chamber formed in the first pump cover and a second high pressure chamber formed in the second pump cover, the two ends of the plunger respectively extending into the first a high pressure chamber and the second high pressure chamber, and driven to reciprocate within the receiving chamber to alternately compress or release the first high pressure chamber or the second high pressure chamber, the The water passage is in communication with the first high pressure chamber and the second high pressure chamber, and the water outlet passage is in communication with the first high pressure chamber and the second high pressure chamber, respectively.
  15. 根据权利要求1所述的手持式高压清洗机,其特征在于,所述电机为往复输出电机,所述往复输出电机与所述柱塞直接连接并带动所述柱塞在所述收容腔内往复运动。The hand-held high-pressure cleaner according to claim 1, wherein the motor is a reciprocating output motor, and the reciprocating output motor is directly connected to the plunger and drives the plunger to reciprocate in the receiving cavity. motion.
  16. 根据权利要去15所述的手持式高压清洗机,其特征在于,所述柱塞的长度延伸方向的一端设置有连接部,所述往复输出电机的电机轴与所述连接部连接,所述泵还包括一个泵盖,所述泵盖与所述泵体之间形成高压腔室,所述柱塞的另一端伸入所述高压腔室,并由所 述往复输出电机驱动在所述高压腔室内作往复运动。A hand-held high-pressure cleaner according to claim 15, wherein one end of the length direction of the plunger is provided with a connecting portion, and a motor shaft of the reciprocating output motor is connected to the connecting portion, The pump further includes a pump cover, a high pressure chamber is formed between the pump cover and the pump body, and the other end of the plunger extends into the high pressure chamber and is driven by the reciprocating output motor at the high voltage Reciprocating motion in the chamber.
PCT/CN2018/110891 2017-10-18 2018-10-18 Hand-held high-pressure cleaning machine WO2019076349A1 (en)

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Application Number Priority Date Filing Date Title
CN201710969339.6 2017-10-18
CN201721344118.1 2017-10-18
CN201721344118.1U CN207546814U (en) 2017-10-18 2017-10-18 Handheld high-voltage cleaning machine
CN201710969339.6A CN109675737A (en) 2017-10-18 2017-10-18 Handheld high-voltage cleaning machine

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201295683Y (en) * 2008-10-21 2009-08-26 罗昌国 High pressure washer
CN201482747U (en) * 2009-06-30 2010-05-26 嘉禾工具有限公司 High-pressure water cleaning machine
CN103775301A (en) * 2014-02-24 2014-05-07 余文凌 Handheld flushing pump
CN204448764U (en) * 2015-01-24 2015-07-08 台州博高机电塑胶有限公司 Cleaning machine
CN207546814U (en) * 2017-10-18 2018-06-29 苏州宝时得电动工具有限公司 Handheld high-voltage cleaning machine
CN108533471A (en) * 2017-03-03 2018-09-14 苏州宝时得电动工具有限公司 Handheld high-voltage cleaning machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201295683Y (en) * 2008-10-21 2009-08-26 罗昌国 High pressure washer
CN201482747U (en) * 2009-06-30 2010-05-26 嘉禾工具有限公司 High-pressure water cleaning machine
CN103775301A (en) * 2014-02-24 2014-05-07 余文凌 Handheld flushing pump
CN204448764U (en) * 2015-01-24 2015-07-08 台州博高机电塑胶有限公司 Cleaning machine
CN108533471A (en) * 2017-03-03 2018-09-14 苏州宝时得电动工具有限公司 Handheld high-voltage cleaning machine
CN207546814U (en) * 2017-10-18 2018-06-29 苏州宝时得电动工具有限公司 Handheld high-voltage cleaning machine

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