WO2019076048A1 - Weatherable steel plate and manufacturing method therefor - Google Patents

Weatherable steel plate and manufacturing method therefor Download PDF

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Publication number
WO2019076048A1
WO2019076048A1 PCT/CN2018/088135 CN2018088135W WO2019076048A1 WO 2019076048 A1 WO2019076048 A1 WO 2019076048A1 CN 2018088135 W CN2018088135 W CN 2018088135W WO 2019076048 A1 WO2019076048 A1 WO 2019076048A1
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steel sheet
weather
rolling
resistant steel
austenite
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PCT/CN2018/088135
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French (fr)
Chinese (zh)
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邓伟
崔强
李恒坤
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南京钢铁股份有限公司
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Publication of WO2019076048A1 publication Critical patent/WO2019076048A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/02Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of sheets
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/48Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese

Definitions

  • the present invention relates to an alloy steel sheet, and more particularly to a weather resistant steel sheet for a single rail crucible and a method of manufacturing the same.
  • the monorail is a type of railway that features only one track. Similar to urban rail transit systems, monorails are mainly used in urban densely populated areas to carry passengers. The monorail is usually elevated, with the advantages of low cost, low pollution and short construction period. The monorail railway occupies less land and can effectively use the central isolation belt, which is an effective way to improve urban traffic.
  • the weather-resistant steel sheets used for manufacturing single-track rafts mostly improve the corrosion resistance by increasing the P content in the steel sheets, ignoring the toughness and weldability of the steel sheets.
  • the content of Cu, Cr, and Ni is relatively small, the weather resistance is insufficient, and the manufacturing process is relatively complicated, and performance and production cost cannot be balanced.
  • the present invention provides a weather-resistant steel sheet which provides a steel sheet having a low alloy cost, excellent weldability, and ultra-high strength, high toughness and weather resistance for a single rail.
  • Another object of the present invention is to provide a method for producing a weather-resistant steel sheet which can produce a weather-resistant steel sheet having both cost and performance described above.
  • a weather resistant steel sheet according to the present invention contains C: 0.04 - 0.10%, Si: 0.18 - 0.35%, Mn: 1.00 - 1.60%, P: 0.008 - 0.015%, Cu: 0.25 by mass%. -0.45%, Cr: 0.40-0.60%, Ni: 0.30-0.50%, Alt: 0.02-0.05%, Nb: 0.01-0.05%, the balance being iron and unavoidable impurities.
  • Si is a deoxidizing element in the steel making process, and an appropriate amount of silicon can inhibit the segregation of manganese and phosphorus, and can increase the strength of the steel by solid solution strengthening, but the silicon content is too high and deteriorates the welding performance and low temperature of the steel. Resilience, therefore limiting its content from 0.18 to 0.35%.
  • Mn Manganese is the necessary element for deoxidation in the steel making process. It also increases the strength of the steel by solid solution strengthening. In order to achieve a sufficiently high tensile strength, the manganese content cannot be too low, but the excessive manganese content can also deteriorate the steel. Welding performance and low temperature toughness, so the content is limited to 1.00-1.60%.
  • Phosphorus is a beneficial element for weather resistance. If the phosphorus content is too low, the weather resistance is difficult to guarantee, but the phosphorus content is too high, which will deteriorate the low temperature toughness of the base metal and the welded joint. Especially in the welding process, the phosphorus in the base metal will be Excessive into the weld, forming a eutectic, resulting in a decrease in the impact energy of the welded joint, so the content is limited to 0.008-0.015%.
  • Cu Copper can promote the formation of a stable and dense rust layer on the surface of the steel sheet, and can also improve the weather resistance of the steel sheet. However, if the copper content is too high, it will cause hot brittleness during the processing of the steel sheet and deteriorate the surface properties of the steel sheet, so the content is limited to 0.25-0.45%. .
  • Chromium can also effectively improve the weather resistance of steel, and it can also produce solid solution strengthening. However, if the chromium is too high, the toughness and weldability of the steel will be lowered, so the content is limited to 0.40-0.60%.
  • Nickel is also one of the elements for improving the weather resistance of steel, and it can promote the formation of a stable rust layer, and can also improve the welding performance, but excessive addition of nickel element can significantly increase the cost, and therefore, the content thereof is limited to 0.30 to 0.50%.
  • Al is a deoxidizing element in the steel making process, which can also reduce the amount of solid solution N atoms, thereby improving the toughness and time effect resistance, and the formed AlN can also refine the grains, thereby further reducing the ductile-brittle transition temperature, however, Excessive addition forms large-sized Al 2 O 3 and AlN and impairs toughness, so the control Alt is 0.02-0.05%.
  • niobium can increase the strength of steel. At the same time, niobium can also increase the austenite recrystallization temperature, and can achieve non-recrystallization zone rolling at higher temperatures, but the strengthening effect on steel after the increase of niobium content is limited. Therefore, its content is limited to 0.01 to 0.05%.
  • the composition of the steel plate satisfies Cu+Cr+Ni ⁇ 1.35% by mass%; Cu, Cr, and Ni are all key elements affecting the weather resistance of the steel sheet, and the more general content, the more excellent the weather resistance, but Cu, Cr and Ni are also the forming elements of the MA island component, and the MA island is easily formed during the cooling process of the weld heat affected zone, resulting in deterioration of toughness. Therefore, under the premise of ensuring that the weather resistance is not lowered, Cu + Cr + Ni ⁇ 1.35%.
  • the carbon equivalent CEV of the steel plate is ⁇ 0.46%; and the carbon content of the steel plate is combined with 0.04-0.10%, so that the steel plate is in the easy-welding region, ensuring good weldability, and the weldability of the carbon equivalent is higher than 0.46%.
  • the welding cold crack sensitivity index of the steel plate is Pcm ⁇ 0.21%, so that the crack is not easy to occur during welding, and the preheating can be avoided.
  • the heat treatment can be omitted after welding.
  • the Pcm is higher than 0.21%, the welding is prone to cracking, and heat treatment is needed after welding. Stress and weldability deteriorate.
  • the weather resistance index of the steel plate is ⁇ 6.5, which can ensure good weather resistance and can be protected from anti-corrosion coating.
  • the carbon equivalent CEV of the steel sheet is 0.36-0.46%
  • the weld cold crack sensitivity index Pcm of the steel sheet is 0.15-0.21%
  • the weather resistance index I of the steel sheet is 6.5-7.0.
  • the carbon equivalent is less than 0.36%
  • the yield strength and weather resistance index of the steel sheet are difficult to ensure.
  • the Pcm is less than 0.15%
  • the yield strength and weather resistance index of the steel sheet are difficult to ensure, and when I is greater than 7.0, it is necessary to add.
  • a large amount of alloying elements the cost is inevitably increased, and the weldability is also deteriorated.
  • the present invention also provides a method of manufacturing the above weather resistant steel sheet as follows:
  • the process includes smelting, refining, continuous casting, heating and rolling; wherein the heating process is to heat the slab to a complete austenitizing temperature; the rolling process adopts an austenite recrystallization zone and an austenite non-recrystallization zone. a stage rolling process; wherein the austenite recrystallization zone is rolled into a rough rolling stage, the rough rolling refines austenite grains by repeated austenite recrystallization, and the austenite non-recrystallization zone is rolled into a finishing stage , obtaining a hardened austenite structure after finish rolling;
  • the rolling temperature in the finishing rolling stage is 850-970 ° C
  • the finishing rolling temperature is 780-860 ° C
  • the residence time after finishing rolling is 10-30 seconds, and then cooled to 450-600 ° C by ultra-rapid cooling technology, followed by air cooling to room temperature;
  • the austenite stays for 10-30 s, that is, relaxes for a period of time and then accelerates the cooling.
  • the dislocation density is reduced during the relaxation process, the dislocation structure changes and the volume fraction of the precipitated phase increase, and the medium temperature transition is refined.
  • the precipitation of the relaxation process promotes the nucleation, and the nano-sized precipitated particles are not only harmless to the performance of the steel, but also exert a precipitation strengthening effect.
  • the weather-resistant steel sheet according to the present invention obtains a steel sheet excellent in weldability and high in super high strength, high toughness and high weather resistance at a low P content by adopting a reasonable alloy distribution ratio.
  • the mechanical properties are: yield strength Rp0.2 ⁇ 485MPa, tensile strength Rm ⁇ 585MPa, elongation A ⁇ 20%, yield ratio YR ⁇ 0.85, -60°C impact energy KV2 ⁇ 200J, ductile-brittle transition temperature is lower than- 80 ° C.
  • the welding performance characteristics are: the steel plate with a thickness of 60mm or less does not need to be preheated before welding, no heat treatment after welding, good weldability, high welding efficiency, and can well meet the application of single track boring.
  • the method for manufacturing the weathering steel plate adopts a two-stage rolling process of austenite recrystallization zone and austenite non-recrystallization zone, repeatedly refining the austenite grain structure, improving the strength of the steel plate, and eliminating quenching during the production process. Tempering reduces production costs and shortens production cycles.
  • Figure 1 is a metallographic photograph of the microstructure of a weather resistant steel sheet.
  • the weather-resistant steel sheet according to the present invention is obtained through processes such as smelting, refining, continuous casting, heating, and rolling; wherein the slab is heated to a complete austenitizing temperature during the heating process
  • the rolling process adopts a two-stage rolling process of austenite recrystallization zone and austenite non-recrystallization zone, and can also be two-stage rolling of rough rolling and finishing rolling, and the rolling rolling temperature of the finishing rolling stage is 850-970 ° C.
  • Finish rolling temperature 780-860 ° C after rolling for 10-30 seconds, and then cooled to 450-600 ° C by ultra-rapid cooling technology, then air cooled to room temperature, as shown in Figure 1, metallographic photograph shows the microstructure of the weathering steel The structure is fine ferrite + bainite + pearlite grain structure.
  • CEV (%) C + Mn / 6 + (Cr + Mo + V) / 5 + (Ni + Cu) / 15.
  • Pcm (%) C + Si / 30 + (Mn + Cu + Cr) / 20 + Ni / 60 + Mo / 15 + V / 10 + 5B.
  • Table 1 Process parameters for the production of weather-resistant steel sheets for each single track

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Steel (AREA)

Abstract

A weatherable steel plate and a manufacturing method therefor. The weatherable steel plate comprises the following components by mass percentage: 0.04-0.10% of C, 0.18‑0.35% of Si, 1.00‑1.60% of Mn, 0.008‑0.015% of P, 0.25‑0.45% of Cu, 0.40‑0.60% of Cr, 0.30‑0.50% of Ni, 0.02‑0.05% of Alt, 0.01‑0.05% of Nb, with the balance being iron and unavoidable impurities. The steel sheet can obtain excellent welding performance, and has ultra-high strength, high toughness and high weather resistance at a low P content by means of a reasonable ingredient proportion.

Description

一种耐候钢板及其制造方法Weathering steel plate and manufacturing method thereof 技术领域Technical field
本发明涉及一种合金钢板,具体的说,是涉及一种用于单轨道岔的耐候钢板及其制造方法。The present invention relates to an alloy steel sheet, and more particularly to a weather resistant steel sheet for a single rail crucible and a method of manufacturing the same.
背景技术Background technique
单轨铁路是铁路的一种,特点是使用的轨道只有一条。和城市轨道交通系统相似,单轨铁路主要应用在城市人口密集的地方,用来运载乘客。单轨铁路通常为高架,具有成本低、污染小和施工工期短的优点,且单轨铁路占地少,能有效利用道路中央隔离带,是改善城市交通的一个有效途径。The monorail is a type of railway that features only one track. Similar to urban rail transit systems, monorails are mainly used in urban densely populated areas to carry passengers. The monorail is usually elevated, with the advantages of low cost, low pollution and short construction period. The monorail railway occupies less land and can effectively use the central isolation belt, which is an effective way to improve urban traffic.
而现有用于制造单轨道岔用的耐候钢板,大多是通过提高钢板中的P含量来提高其耐腐蚀性,忽视了钢板的韧塑性和焊接性能。且Cu、Cr、Ni含量也相对较少,耐候性能不足,并且制造工艺也相对复杂,不能够兼顾性能和生产成本。However, the weather-resistant steel sheets used for manufacturing single-track rafts mostly improve the corrosion resistance by increasing the P content in the steel sheets, ignoring the toughness and weldability of the steel sheets. Moreover, the content of Cu, Cr, and Ni is relatively small, the weather resistance is insufficient, and the manufacturing process is relatively complicated, and performance and production cost cannot be balanced.
发明内容Summary of the invention
发明目的:为解决现有技术的缺陷,本发明提供了一种耐候钢板,为单轨道岔提供一种合金成本低,焊接性能优异,同时具有超高强、高韧以及耐候性的钢板。OBJECT OF THE INVENTION In order to solve the deficiencies of the prior art, the present invention provides a weather-resistant steel sheet which provides a steel sheet having a low alloy cost, excellent weldability, and ultra-high strength, high toughness and weather resistance for a single rail.
本发明的另一目的是提供一种耐候钢板的制造方法,该方法能制造出上述成本与性能兼顾的耐候钢板。Another object of the present invention is to provide a method for producing a weather-resistant steel sheet which can produce a weather-resistant steel sheet having both cost and performance described above.
技术方案:本发明所述的一种耐候钢板,成分以质量%计含有C:0.04-0.10%、Si:0.18-0.35%、Mn:1.00-1.60%、P:0.008-0.015%、Cu:0.25-0.45%、Cr:0.40-0.60%、Ni:0.30-0.50%、Alt:0.02-0.05%、Nb:0.01-0.05%,余量为铁和无法避免的杂质。Technical Solution: A weather resistant steel sheet according to the present invention contains C: 0.04 - 0.10%, Si: 0.18 - 0.35%, Mn: 1.00 - 1.60%, P: 0.008 - 0.015%, Cu: 0.25 by mass%. -0.45%, Cr: 0.40-0.60%, Ni: 0.30-0.50%, Alt: 0.02-0.05%, Nb: 0.01-0.05%, the balance being iron and unavoidable impurities.
本发明所述的耐候钢板各成分的限定理由如下:The reasons for limiting the components of the weathering steel sheet according to the present invention are as follows:
C:采用低碳成分设计,碳含量较高对钢的冲击韧性,尤其是上平台冲击功非常不利,且明显损害焊接性能,同时考虑到生产控制的难易程度,碳含量不能太低,故限定其含量为0.04-0.10%。C: It adopts low-carbon component design. The high carbon content is very unfavorable to the impact toughness of steel, especially the impact energy of the upper platform, and it obviously impairs the welding performance. At the same time, considering the difficulty of production control, the carbon content can not be too low, so The content is limited to 0.04-0.10%.
Si:硅在炼钢过程中为脱氧元素,而且适量的硅能够抑制锰和磷的偏聚,并能通过固溶强化提高钢的强度,但是硅含量过高又会恶化钢的焊接性能以及低温韧性,因此限定其含量0.18-0.35%。Si: Silicon is a deoxidizing element in the steel making process, and an appropriate amount of silicon can inhibit the segregation of manganese and phosphorus, and can increase the strength of the steel by solid solution strengthening, but the silicon content is too high and deteriorates the welding performance and low temperature of the steel. Resilience, therefore limiting its content from 0.18 to 0.35%.
Mn:锰在炼钢过程中同为脱氧的必要元素,同样通过固溶强化提高钢的强度,为了实现足够高的拉伸强度,锰含量不能过低,但是锰含量过高也会恶化钢的焊接性能和低温韧性,所以限定其含量1.00-1.60%。Mn: Manganese is the necessary element for deoxidation in the steel making process. It also increases the strength of the steel by solid solution strengthening. In order to achieve a sufficiently high tensile strength, the manganese content cannot be too low, but the excessive manganese content can also deteriorate the steel. Welding performance and low temperature toughness, so the content is limited to 1.00-1.60%.
P:磷是对耐候性能有益的元素,磷含量过低,耐候性能难以保证,但是磷含量过高,会恶化母材和焊接接头的低温韧性,特别是焊接过程中,母材中的磷会过度到焊缝中,形成共晶体,导致焊接接头冲击功降低,故限定其含量0.008-0.015%。P: Phosphorus is a beneficial element for weather resistance. If the phosphorus content is too low, the weather resistance is difficult to guarantee, but the phosphorus content is too high, which will deteriorate the low temperature toughness of the base metal and the welded joint. Especially in the welding process, the phosphorus in the base metal will be Excessive into the weld, forming a eutectic, resulting in a decrease in the impact energy of the welded joint, so the content is limited to 0.008-0.015%.
Cu:铜能够促进钢板表面形成稳定致密的锈层,也能提高钢板的耐候性能,但是铜含量过高会引起钢板加工过程中的热脆性,恶化钢板表面性能,故而限定其含量0.25- 0.45%。Cu: Copper can promote the formation of a stable and dense rust layer on the surface of the steel sheet, and can also improve the weather resistance of the steel sheet. However, if the copper content is too high, it will cause hot brittleness during the processing of the steel sheet and deteriorate the surface properties of the steel sheet, so the content is limited to 0.25-0.45%. .
Cr:铬元素也能够有效提高钢的耐候性能,同样也能够产生固溶强化,但是铬过高会降低钢的韧性和焊接性能,因此限定其含量0.40-0.60%。Cr: Chromium can also effectively improve the weather resistance of steel, and it can also produce solid solution strengthening. However, if the chromium is too high, the toughness and weldability of the steel will be lowered, so the content is limited to 0.40-0.60%.
Ni:镍也是提高钢的耐候性能的元素之一,能够促进形成稳定的锈层,并且还能够提高焊接性能,但是过多添加镍元素会显著增加成本,因此,限定其含量0.30-0.50%。Ni: Nickel is also one of the elements for improving the weather resistance of steel, and it can promote the formation of a stable rust layer, and can also improve the welding performance, but excessive addition of nickel element can significantly increase the cost, and therefore, the content thereof is limited to 0.30 to 0.50%.
Al:铝在炼钢过程中为脱氧元素,也能够降低固溶N原子数量,从而提高韧性和时效应变抗力,且形成的AlN还能够细化晶粒,从而进一步降低韧脆转变温度,但是,过量添加会形成大尺寸的Al 2O 3和AlN并损害韧性,所以控制Alt为0.02-0.05%。 Al: aluminum is a deoxidizing element in the steel making process, which can also reduce the amount of solid solution N atoms, thereby improving the toughness and time effect resistance, and the formed AlN can also refine the grains, thereby further reducing the ductile-brittle transition temperature, however, Excessive addition forms large-sized Al 2 O 3 and AlN and impairs toughness, so the control Alt is 0.02-0.05%.
Nb:铌能够提高钢的强度,同时,铌还能提高奥氏体再结晶温度,可以在较高的温度下实现非再结晶区轧制,但是铌含量升高后对钢的强化作用有限,所以,其含量限定为0.01-0.05%。Nb: niobium can increase the strength of steel. At the same time, niobium can also increase the austenite recrystallization temperature, and can achieve non-recrystallization zone rolling at higher temperatures, but the strengthening effect on steel after the increase of niobium content is limited. Therefore, its content is limited to 0.01 to 0.05%.
其中,所述钢板的成分以质量%计还满足Cu+Cr+Ni≤1.35%;Cu、Cr、Ni都是影响钢板耐候性能的关键元素,一般含量越多,耐候性能越优异,但Cu、Cr、Ni同时也是M-A岛组元的形成元素,在焊接热影响区冷却过程中极易形成M-A岛,导致韧性恶化。故在保证耐候性能不降低的前提下,Cu+Cr+Ni≤1.35%。Wherein, the composition of the steel plate satisfies Cu+Cr+Ni≤1.35% by mass%; Cu, Cr, and Ni are all key elements affecting the weather resistance of the steel sheet, and the more general content, the more excellent the weather resistance, but Cu, Cr and Ni are also the forming elements of the MA island component, and the MA island is easily formed during the cooling process of the weld heat affected zone, resulting in deterioration of toughness. Therefore, under the premise of ensuring that the weather resistance is not lowered, Cu + Cr + Ni ≤ 1.35%.
所述钢板的碳当量CEV≤0.46%;再结合钢板的碳含量0.04-0.10%,使钢板处于易焊接区域,保证良好的可焊性能,而碳当量高于0.46%可焊性会恶化。The carbon equivalent CEV of the steel plate is ≤0.46%; and the carbon content of the steel plate is combined with 0.04-0.10%, so that the steel plate is in the easy-welding region, ensuring good weldability, and the weldability of the carbon equivalent is higher than 0.46%.
钢板的焊接冷裂纹敏感指数Pcm≤0.21%,从而使焊接时不易出现裂纹,可免预热,焊后也可以不用热处理,当Pcm高于0.21%时,焊接易出现裂纹,焊后需热处理消除应力,可焊性恶化。The welding cold crack sensitivity index of the steel plate is Pcm≤0.21%, so that the crack is not easy to occur during welding, and the preheating can be avoided. The heat treatment can be omitted after welding. When the Pcm is higher than 0.21%, the welding is prone to cracking, and heat treatment is needed after welding. Stress and weldability deteriorate.
钢板的耐候指数I≥6.5,能够保证良好的耐候性能,可以免于防腐涂装使用。The weather resistance index of the steel plate is ≥ 6.5, which can ensure good weather resistance and can be protected from anti-corrosion coating.
进一步限定,所述钢板的碳当量CEV为0.36-0.46%,钢板的焊接冷裂纹敏感指数Pcm为0.15-0.21%,钢板的耐候指数I为6.5-7.0。当碳当量低于0.36%时,钢板的屈服强度和耐候指数较难保证,同样,当Pcm低于0.15%时,钢板的屈服强度和耐候指数较难保证,而当I大于7.0时,需要添加大量的合金元素,成本不可避免的升高,同时可焊性也会恶化。Further, the carbon equivalent CEV of the steel sheet is 0.36-0.46%, the weld cold crack sensitivity index Pcm of the steel sheet is 0.15-0.21%, and the weather resistance index I of the steel sheet is 6.5-7.0. When the carbon equivalent is less than 0.36%, the yield strength and weather resistance index of the steel sheet are difficult to ensure. Similarly, when the Pcm is less than 0.15%, the yield strength and weather resistance index of the steel sheet are difficult to ensure, and when I is greater than 7.0, it is necessary to add. A large amount of alloying elements, the cost is inevitably increased, and the weldability is also deteriorated.
本发明同样也提供一种制造上述耐候钢板的方法,如下:The present invention also provides a method of manufacturing the above weather resistant steel sheet as follows:
工序包括冶炼、精炼、连铸、加热以及轧制;其中,加热工序是将铸坯加热到完全奥氏体化温度;轧制工序采用奥氏体再结晶区和奥氏体未再结晶区两阶段轧制工艺;其中,奥氏体再结晶区轧制为粗轧阶段,粗轧通过反复奥氏体再结晶细化奥氏体晶粒,奥氏体未再结晶区轧制为精轧阶段,精轧后获得硬化的奥氏体组织;The process includes smelting, refining, continuous casting, heating and rolling; wherein the heating process is to heat the slab to a complete austenitizing temperature; the rolling process adopts an austenite recrystallization zone and an austenite non-recrystallization zone. a stage rolling process; wherein the austenite recrystallization zone is rolled into a rough rolling stage, the rough rolling refines austenite grains by repeated austenite recrystallization, and the austenite non-recrystallization zone is rolled into a finishing stage , obtaining a hardened austenite structure after finish rolling;
精轧阶段的开轧温度850-970℃,终轧温度780-860℃,精轧后停留10-30秒,再经过超快冷技术冷却至450-600℃,随后空冷至室温;在轧制形变后将奥氏体停留10-30s,亦即,弛豫一段时间再加速冷却,利用弛豫过程中位错密度降低,位错结构变化以及析出相体积分数增加的特殊过程,细化中温转变组织,另外,弛豫过程析出对形核有促进作用,而纳米级的析出颗粒对钢的性能不仅无害,而且能发挥析出强化效果。The rolling temperature in the finishing rolling stage is 850-970 ° C, the finishing rolling temperature is 780-860 ° C, the residence time after finishing rolling is 10-30 seconds, and then cooled to 450-600 ° C by ultra-rapid cooling technology, followed by air cooling to room temperature; After deformation, the austenite stays for 10-30 s, that is, relaxes for a period of time and then accelerates the cooling. The dislocation density is reduced during the relaxation process, the dislocation structure changes and the volume fraction of the precipitated phase increase, and the medium temperature transition is refined. In addition, the precipitation of the relaxation process promotes the nucleation, and the nano-sized precipitated particles are not only harmless to the performance of the steel, but also exert a precipitation strengthening effect.
有益效果:本发明所述的耐候钢板,通过采用合理的合金成分配比,在P含量较低的情况下,获得焊接性能优异,且同时具有超高强、高韧以及高耐候性的钢板,其力学性能特点是:屈服强度Rp0.2≥485MPa,抗拉强度Rm≥585MPa,延伸率A≥20%,屈强比YR≤0.85,-60℃冲击功KV2≥200J,韧脆转变温度低于-80℃。其焊接性能特点是:板厚60mm以下 的钢板焊前不需预热,焊后不需热处理,可焊性好,焊接效率高,能够很好的满足单轨道岔的运用。所述的耐候钢板的制造方法,采用奥氏体再结晶区和奥氏体未再结晶区两阶段轧制工艺,反复细化奥氏体晶粒组织,提高钢板强度,生产过程中无需淬火和回火,降低了生产成本,缩短了生产周期。[Advantageous Effects] The weather-resistant steel sheet according to the present invention obtains a steel sheet excellent in weldability and high in super high strength, high toughness and high weather resistance at a low P content by adopting a reasonable alloy distribution ratio. The mechanical properties are: yield strength Rp0.2≥485MPa, tensile strength Rm≥585MPa, elongation A≥20%, yield ratio YR≤0.85, -60°C impact energy KV2≥200J, ductile-brittle transition temperature is lower than- 80 ° C. The welding performance characteristics are: the steel plate with a thickness of 60mm or less does not need to be preheated before welding, no heat treatment after welding, good weldability, high welding efficiency, and can well meet the application of single track boring. The method for manufacturing the weathering steel plate adopts a two-stage rolling process of austenite recrystallization zone and austenite non-recrystallization zone, repeatedly refining the austenite grain structure, improving the strength of the steel plate, and eliminating quenching during the production process. Tempering reduces production costs and shortens production cycles.
附图说明DRAWINGS
图1是耐候钢板的显微组织的金相照片。Figure 1 is a metallographic photograph of the microstructure of a weather resistant steel sheet.
具体实施方式Detailed ways
下面结合实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the embodiments.
采用本发明所述的耐候钢板制造方法,经过冶炼、精炼、连铸、加热以及轧制等工序得到本发明所述的耐候钢板;其中,加热工序时将铸坯加热到完全奥氏体化温度;轧制工序采用奥氏体再结晶区和奥氏体未再结晶区两阶段轧制工艺,亦可成为粗轧和精轧两阶段轧制,精轧阶段的开轧温度850-970℃,终轧温度780-860℃,轧制后停留10-30秒,再经过超快冷技术冷却至450-600℃,随后空冷至室温,如图1,金相照片显示所述耐候钢板的显微组织为细致的铁素体+贝氏体+珠光体晶粒组织。According to the method for producing a weather-resistant steel sheet according to the present invention, the weather-resistant steel sheet according to the present invention is obtained through processes such as smelting, refining, continuous casting, heating, and rolling; wherein the slab is heated to a complete austenitizing temperature during the heating process The rolling process adopts a two-stage rolling process of austenite recrystallization zone and austenite non-recrystallization zone, and can also be two-stage rolling of rough rolling and finishing rolling, and the rolling rolling temperature of the finishing rolling stage is 850-970 ° C. Finish rolling temperature 780-860 ° C, after rolling for 10-30 seconds, and then cooled to 450-600 ° C by ultra-rapid cooling technology, then air cooled to room temperature, as shown in Figure 1, metallographic photograph shows the microstructure of the weathering steel The structure is fine ferrite + bainite + pearlite grain structure.
其中,碳当量的值与各化学成分之间的计算公式为:Among them, the calculation formula between the value of carbon equivalent and each chemical component is:
CEV(%)=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15。CEV (%) = C + Mn / 6 + (Cr + Mo + V) / 5 + (Ni + Cu) / 15.
焊接冷裂纹敏感指数与各化学成分之间的计算公式为:The formula for calculating the cold crack sensitivity index and the chemical composition of the weld is:
Pcm(%)=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/10+5B。Pcm (%) = C + Si / 30 + (Mn + Cu + Cr) / 20 + Ni / 60 + Mo / 15 + V / 10 + 5B.
耐候指数与各化学成分之间的计算公式为:The formula for calculating the weathering index and each chemical composition is:
I=26.01*Cu+3.88*Ni+1.2*Cr+1.49*Si+17.28*P-7.29*I=26.01*Cu+3.88*Ni+1.2*Cr+1.49*Si+17.28*P-7.29*
Cu*Ni-9.1*Ni*P-33.39*Cu*Cu。Cu*Ni-9.1*Ni*P-33.39*Cu*Cu.
采用上述制造方法制造六组耐候钢板,六组耐候钢板的成分以质量%计,如下:Six sets of weathering steel sheets were produced by the above manufacturing method, and the components of the six sets of weathering steel sheets were measured by mass% as follows:
S1:C:0.04%,Si:0.35%,Mn:1.20%,P:0.012%,Cu:0.30%,Cr:0.40%,Ni:0.30%,Alt:0.02%,Nb:0.035%,CEV:0.36%,Pcm:0.15%,I:6.50,Cu+Cr+Ni=1.0%。S1: C: 0.04%, Si: 0.35%, Mn: 1.20%, P: 0.012%, Cu: 0.30%, Cr: 0.40%, Ni: 0.30%, Alt: 0.02%, Nb: 0.035%, CEV: 0.36 %, Pcm: 0.15%, I: 6.50, Cu + Cr + Ni = 1.0%.
S2:C:0.06%,Si:0.18%,Mn:1.40%,P:0.015%,Cu:0.25%,Cr:0.60%,Ni:0.45%,Alt:0.04%,Nb:0.015%,CEV:0.46%,Pcm:0.19%,I:6.50,Cu+Cr+Ni=1.3%。S2: C: 0.06%, Si: 0.18%, Mn: 1.40%, P: 0.015%, Cu: 0.25%, Cr: 0.60%, Ni: 0.45%, Alt: 0.04%, Nb: 0.015%, CEV: 0.46 %, Pcm: 0.19%, I: 6.50, Cu + Cr + Ni = 1.3%.
S3:C:0.1%,Si:0.35%,Mn:1.10%,P:0.014%,Cu:0.25%,Cr:0.55%,Ni:0.45%,Alt:0.04%,Nb:0.01%,CEV:0.44%,Pcm:0.21%,I:6.70,Cu+Cr+Ni=1.25%。S3: C: 0.1%, Si: 0.35%, Mn: 1.10%, P: 0.014%, Cu: 0.25%, Cr: 0.55%, Ni: 0.45%, Alt: 0.04%, Nb: 0.01%, CEV: 0.44 %, Pcm: 0.21%, I: 6.70, Cu + Cr + Ni = 1.25%.
S4:C:0.04%,Si:0.35%,Mn:1.00%,P:0.008%,Cu:0.45%,Cr:0.6%,Ni:0.30%,Alt:0.02%,Nb:0.01%,CEV:0.38%,Pcm:0.16%,I:6.50,Cu+Cr+Ni=1.3%。S4: C: 0.04%, Si: 0.35%, Mn: 1.00%, P: 0.008%, Cu: 0.45%, Cr: 0.6%, Ni: 0.30%, Alt: 0.02%, Nb: 0.01%, CEV: 0.38 %, Pcm: 0.16%, I: 6.50, Cu + Cr + Ni = 1.3%.
S5:C:0.08%,Si:0.34%,Mn:1.00%,P:0.015%,Cu:0.30%,Cr:0.55%,Ni:0.5%,Alt:0.05%,Nb:0.05%,CEV:0.41%,Pcm:0.19%,I:7.00,Cu+Cr+Ni=1.35%。S5: C: 0.08%, Si: 0.34%, Mn: 1.00%, P: 0.015%, Cu: 0.30%, Cr: 0.55%, Ni: 0.5%, Alt: 0.05%, Nb: 0.05%, CEV: 0.41 %, Pcm: 0.19%, I: 7.00, Cu + Cr + Ni = 1.35%.
S6:C:0.04%,Si:0.35%,Mn:1.60%,P:0.08%,Cu:0.30%,Cr:0.5%,Ni:0.4%,Alt:0.03%,Nb:0.02%,CEV:0.45%,Pcm:0.18%,I:6.70,Cu+Cr+Ni=1.2%。S6: C: 0.04%, Si: 0.35%, Mn: 1.60%, P: 0.08%, Cu: 0.30%, Cr: 0.5%, Ni: 0.4%, Alt: 0.03%, Nb: 0.02%, CEV: 0.45 %, Pcm: 0.18%, I: 6.70, Cu + Cr + Ni = 1.2%.
对于上述6组成分的钢板,每组轧制2块厚度不同的样板,并且每种成分均轧制出60mm厚的样板,其制造工艺参数如表1所示:For the above-mentioned 6-component steel plates, two sets of different thickness samples were rolled in each group, and each component was rolled out with a 60 mm-thickness sample. The manufacturing process parameters are shown in Table 1:
表1各单轨道岔用耐候钢板制造工艺参数Table 1 Process parameters for the production of weather-resistant steel sheets for each single track
Figure PCTCN2018088135-appb-000001
Figure PCTCN2018088135-appb-000001
对6组钢板进行力学性能实验,实验结果如表2所示:The mechanical properties of 6 sets of steel plates were tested. The experimental results are shown in Table 2:
表2各单轨道岔用耐候钢板的力学性能Table 2 Mechanical properties of weather-resistant steel sheets for each single track
Figure PCTCN2018088135-appb-000002
Figure PCTCN2018088135-appb-000002
Figure PCTCN2018088135-appb-000003
Figure PCTCN2018088135-appb-000003
对60mm厚的6块样板进行焊接性能实验,结果如表3所示:The welding performance test was carried out on 6 samples of 60 mm thick. The results are shown in Table 3:
表3各单轨道岔用耐候钢板的焊接性能Table 3 Welding performance of weather-resistant steel sheets for each single track
Figure PCTCN2018088135-appb-000004
Figure PCTCN2018088135-appb-000004
以上实验数据充分证明了本发明所述耐候钢板具备良好的耐候性能和焊接性能。The above experimental data fully demonstrates that the weather resistant steel sheet of the present invention has good weather resistance and weldability.

Claims (6)

  1. 一种耐候钢板,其特征在于,所述钢板的成分以质量%计含有C:0.04-0.10%、Si:0.18-0.35%、Mn:1.00-1.60%、P:0.008-0.015%、Cu:0.25-0.45%、Cr:0.40-0.60%、Ni:0.30-0.50%、Alt:0.02-0.05%、Nb:0.01-0.05%,余量为铁和无法避免的杂质。A weather-resistant steel sheet characterized by containing C: 0.04 - 0.10%, Si: 0.18 - 0.35%, Mn: 1.00 - 1.60%, P: 0.008 - 0.015%, Cu: 0.25 by mass%. -0.45%, Cr: 0.40-0.60%, Ni: 0.30-0.50%, Alt: 0.02-0.05%, Nb: 0.01-0.05%, the balance being iron and unavoidable impurities.
  2. 根据权利要求1所述的耐候钢板,其特征在于,所述钢板的成分以质量%计还满足Cu+Cr+Ni≤1.35%。The weather-resistant steel sheet according to claim 1, wherein the composition of the steel sheet further satisfies Cu + Cr + Ni ≤ 1.35% by mass%.
  3. 根据权利要求1所述的耐候钢板,其特征在于,所述钢板的碳当量CEV≤0.46%,焊接冷裂纹敏感指数Pcm≤0.21%,耐候指数I≥6.5。The weather-resistant steel sheet according to claim 1, wherein the steel sheet has a carbon equivalent CEV ≤ 0.46%, a weld cold crack sensitivity index Pcm ≤ 0.21%, and a weather resistance index I ≥ 6.5.
  4. 根据权利要求3所述的耐候钢板,其特征在于,所述钢板的碳当量CEV为0.36-0.46%,焊接冷裂纹敏感指数Pcm为0.15-0.21%,耐候指数为6.5-7.0。The weather-resistant steel sheet according to claim 3, wherein the steel sheet has a carbon equivalent CEV of 0.36 to 0.46%, a weld cold crack sensitivity index Pcm of 0.15 to 0.21%, and a weather resistance index of 6.5 to 7.0.
  5. 根据权利要求1-4任意一项所述的耐候钢板的制造方法,其特征在于,工序包括冶炼、精炼、连铸、加热以及轧制;其中,加热工序是将铸坯加热到完全奥氏体化温度;轧制工序采用奥氏体再结晶区和奥氏体未再结晶区两阶段轧制工艺。The method for producing a weather-resistant steel sheet according to any one of claims 1 to 4, wherein the step comprises smelting, refining, continuous casting, heating, and rolling; wherein the heating step is heating the slab to complete austenite The temperature is controlled; the rolling process adopts a two-stage rolling process of austenite recrystallization zone and austenite non-recrystallization zone.
  6. 根据权利要求5所述的耐候钢板的制造方法,其特征在于,轧制工序中,奥氏体未再结晶区轧制阶段的开轧温度850-970℃,终轧温度780-860℃,轧制后停留10-30秒,再经过超快冷技术冷却至450-600℃,随后空冷至室温。The method for producing a weather-resistant steel sheet according to claim 5, wherein in the rolling step, the rolling temperature of the austenite non-recrystallization zone is 850-970 ° C in the rolling stage, and the finishing temperature is 780-860 ° C. After the system is kept for 10-30 seconds, it is cooled to 450-600 ° C by ultra-rapid cooling technology, and then air cooled to room temperature.
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