WO2019071973A1 - 一种可供软水设备吸盐口使用的双向流量计 - Google Patents

一种可供软水设备吸盐口使用的双向流量计 Download PDF

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Publication number
WO2019071973A1
WO2019071973A1 PCT/CN2018/090636 CN2018090636W WO2019071973A1 WO 2019071973 A1 WO2019071973 A1 WO 2019071973A1 CN 2018090636 W CN2018090636 W CN 2018090636W WO 2019071973 A1 WO2019071973 A1 WO 2019071973A1
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Prior art keywords
flow meter
flowmeter
impeller
housing
salt
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PCT/CN2018/090636
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English (en)
French (fr)
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马旭光
薛永
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南京福碧源环境技术有限公司
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Publication of WO2019071973A1 publication Critical patent/WO2019071973A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/05Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
    • G01F15/18Supports or connecting means for meters

Definitions

  • the invention relates to a soft water treatment device, in particular to a two-way flow meter for use in a salt water outlet of a soft water device.
  • the basic principle of soft water treatment equipment is to replace the calcium and magnesium ions in water by chemical reaction between resin and water, which plays a role in water softening.
  • the resin can be recycled.
  • the salt can be chemically reacted with the resin to re-establish the soft water function. This function of using brine to reconstitute the resin with soft water is called regeneration.
  • the control valve generally divides the resin into the following steps: backwashing, salt absorption, washing and water injection.
  • backwashing is to backflush the resin from bottom to top, and to disperse the resin, in preparation for the next step of salt absorption, so that the brine and the resin can be more fully contacted.
  • the salt absorption function is to chemically react the salt water into the resin tank to react with the resin, so that the resin has the function of soft water again.
  • the water compresses the resin from top to bottom, so that the water flow through the resin slows down during the soft water process, allowing the resin to soften the water more fully.
  • Water injection refers to the injection of water into the salt tank for salt dissolution, in preparation for salt absorption in the next regeneration. A certain amount of salt is consumed for each regeneration.
  • Soft water treatment equipment generally controls the multi-way water flow through the control valve to realize the resin regeneration operation.
  • the control valve is provided with a plurality of pipeline interfaces, one of which is a salt suction port.
  • the control valve sucks the salt liquid in the salt tank through the salt absorption port into the pipeline inside the control valve, and then passes the control valve and The pipeline connection connected to the resin tank is injected into the resin tank.
  • the pipeline circulation path in the control valve is switched accordingly, and the clean water is first introduced into the inner tube of the control valve, and then injected into the salt tank through the salt suction port of the control valve.
  • the water flow rate of the salt suction port is generally small, and it is difficult to meet the conditions for starting the flowmeter impeller;
  • the impeller shaft is fixed at a single point and is inclined downward by a small angle of gravity. When the water flows, the water flow is required to first lift the impeller to start the rotation.
  • a rubber pad is generally installed in the salt suction port of the control valve, and an opening is formed in the center of the rubber pad to keep a certain flow rate when the water flows through the hole, when the flow rate increases. Then the rubber mat is deformed, and the middle opening becomes small, so that the water flow becomes slow. The amount of water injected is then calculated by the passage of the water flow.
  • This measurement method is fuzzy measurement, and the deviation is large.
  • the current soft water treatment equipment cannot effectively measure the water injection amount and salt absorption amount through the salt suction port of the control valve.
  • the object of the present invention is to provide a two-way flow meter for use in a salt water suction port of a soft water device according to the prior art problem, and the water metering amount and the salt absorption amount of the salt suction port of the control valve can be accurately measured by the flow meter. .
  • a two-way flowmeter for use in a salt water outlet of a soft water device including a water pipe, a quick joint assembly, a Hall element assembly, a flow meter main assembly, and a 90° curved joint. , flow meter bracket;
  • the flowmeter main assembly comprises a flowmeter housing, two flowmeter shunts are arranged at a middle of the inner cavity of the flowmeter housing, the flowmeter shunt comprises an inner ring and an outer ring, and the flowmeter shunt outer ring is fixed in the inner cavity of the flowmeter housing
  • the flowmeter shunt outer ring and the inner ring are connected by a plurality of ribs, and a bushing is arranged in the inner ring of the flowmeter shunt, and an impeller is arranged between the two flowmeter shunts, and the impeller is uniformly distributed on the circumference.
  • the Hall element assembly includes a magnetic induction probe disposed at a position corresponding to the impeller of the flowmeter housing;
  • One end of the water pipe is connected to one end of the inner cavity of the flowmeter casing through a quick joint assembly, and the other end of the water pipe is connected to a salt tank of the soft water device;
  • One end of the 90° bend joint is connected to the other end of the inner chamber of the flowmeter casing through a quick joint assembly, and the other end of the 90° bend joint is connected to the salt suction port of the control valve of the soft water device;
  • the flow meter bracket is for supporting a flow meter housing.
  • the side of the flowmeter splitter inner ring away from the impeller has an arc-shaped tapered surface.
  • the central axis of the impeller is matched with the bushing gap, and both ends of the impeller central shaft are embedded in the corundum, and the corundum is fixed on the inner wall of the bushing.
  • the quick connector assembly comprises a quick-connecting shell and a guide sleeve, and a distal end of the quick-connecting shell is provided with a male threaded joint, and the external threaded joint is screwed tightly with the screw end of the inner cavity of the flowmeter housing, and the guiding sleeve is fastened.
  • the front end of the inner cavity of the outer casing is inserted into the card slot of the inner cavity wall of the outer casing, and the inner wall of the guide sleeve is provided with an inverted buckle.
  • annular convex portion a is disposed between the inner cavity of the quick-connect housing and the inner hole of the externally threaded joint, and the inner-hole of the externally threaded joint is provided with a salt road shunt, and the salt road shunt includes a shunt sleeve and a rubber washer, and the shunt
  • the sleeve is fixed on the inner wall of the externally threaded joint, one end of the shunt sleeve is in close contact with the annular convex portion a, and the other end of the shunt sleeve is provided with an annular convex portion b, and an annular groove is formed between the annular convex portion b and the annular convex portion a.
  • the rubber gasket is disposed in the annular groove, and a gap is left between the outer circumference of the rubber gasket and the diverter sleeve, and between the two sides of the rubber gasket and the annular convex portion a and the annular convex portion b.
  • the bottom of the flowmeter casing is provided with a support seat, the support seat is provided with a bracket card slot in the longitudinal direction, the lower end of the flowmeter bracket is fixed, the upper end of the flowmeter bracket is inserted into the bracket card slot, and is vertically opened on the flowmeter bracket.
  • the adjusting slot is provided with a through hole extending through the flowmeter bracket and the support base in the horizontal direction, and the screw penetrates into the through hole and is locked by a nut.
  • the flow rate of the flowmeter is small, which meets the measurement requirements of small water flow
  • the amount of water injection and salt absorption can be measured by the flow meter, more accurate;
  • the two ends of the flowmeter are designed for quick connection.
  • the installation method can realize quick connection, plug and play, which can realize the quick connection of the pipeline for liquid in and out, which can effectively improve assembly and production efficiency, save cost and avoid the disadvantages of threaded connection. ;
  • the water pipe assembled at both ends of the quick joint is a general pipe diameter, which can facilitate the transformation of existing equipment and the operation of the transformation process is very convenient and quick;
  • the flowmeter device is small in size and can adapt to the situation that the installation space of the water softener is small.
  • Figure 1 is a schematic view showing the structure of a salt suction port of a control valve of a conventional soft water device
  • FIG. 2 is an outline view of a two-way flow meter for use in a salt suction port of a soft water device according to the present invention
  • Figure 3 is a cross-sectional view of a two-way flow meter for use in a salt suction port of a soft water device of the present invention
  • FIG. 4 is a schematic structural view of a flowmeter main assembly
  • Figure 5 is a schematic structural view of an impeller
  • Figure 6 is a schematic view showing the installation of magnetic steel
  • Figure 7 is a schematic structural view of a quick connector assembly
  • Figure 8 is a cross-sectional view of the guide sleeve
  • Figure 9 is an end view of the guide sleeve
  • Figure 10 is a schematic view showing the installation of the Hall element assembly and the flow meter bracket
  • Figure 11 is a schematic view showing the installation of the flowmeter bracket.
  • a two-way flow meter for use in a soft water device salt suction port of the present invention includes a water pipe 3, a quick joint assembly 4, a Hall element assembly 5, a flow meter body assembly 6, and a 90° bend. Connector 7, flow meter bracket 8.
  • the flowmeter main assembly 6 includes a flowmeter housing 6-1, and two flowmeter shunts 6-4 are disposed at the middle of the inner cavity of the flowmeter housing 6-1, and the flowmeter shunt 6- 4 includes the inner ring and the outer ring, the outer ring of the flowmeter shunt 6-4 is fixed on the inner wall of the flowmeter casing 6-1 by an interference fit, and the flowmeter shunt 6-4 between the outer ring and the inner ring Connected by a plurality of ribs, a bushing 6-6 is arranged in the inner circumference of the flow meter shunt 6-4, and an impeller 6-7 is arranged between the two flow meter shunts 6-4, and the impeller 6-7 is circumferentially
  • the cloth has a plurality of blades 6-9, and between the two adjacent blades 6-9, a magnetic steel 6-8 is provided, and both ends of the central shaft of the impeller 6-7 penetrate into the bushing 6-6.
  • the central shaft of the impeller 6-7 is made of stainless steel, the ends are spherical with very high roundness, the center of the impeller 6-7 has a groove in the middle, and the impeller 6-7 is a plastic injection molded part.
  • the impeller 6- The inner hole portion of the 7 is plastically embedded in the central shaft groove of the impeller 6-7, so that the impeller 6-7 and the central axis of the impeller 6-7 can be fixed, and the impeller 6-7 does not axially move.
  • the central axis of the impeller 6-7 is clearance-fitted with the bushing 6-6, the central axis of the impeller 6-7 is freely rotatable within the bushing 6-6, and the spherical end of the impeller 6-7 is axially embedded with corundum 6
  • the corundum 6-5 is fixed to the inner wall of the bushing 6-6 by an interference fit. Since corundum 6-5 has the characteristics of high hardness and good wear resistance, the friction of the central shaft of the impeller 6-7 can be very small, and the service life of the flowmeter main assembly 6 can be greatly improved.
  • the blades 6-9 and the impeller 6-7 can be rotated, in order to reduce the resistance of the water flow inside the flowmeter main assembly 6,
  • the side of the inner flow splitter 6-4 away from the impeller 6-7 has a curved tapered surface 6-12, so that the water flow can be dispersed into a uniform ring under the guiding action of the curved tapered surface 6-12.
  • the flow of water then flows through the vanes 6-9, minimizing the loss of water flow energy within the flow meter body assembly 6. So the entire impeller 6-7 volume can be made very small, less than half of the existing impeller.
  • the Hall element assembly 5 includes a magnetic induction probe 5-1 disposed at a position corresponding to the impeller 6-7 of the flowmeter housing 6-1.
  • Magnetic steel 6-8 has metal magnetic parts, which can be combined with magnetic induction probe 5-1 to realize the counting function.
  • the magnetic steel 6-8 has a large mass.
  • the general flowmeter has a large volume, and the distance between the impeller and the shaft center is also large. In order to ensure that it can be detected by the Hall element 5, the magnetic steel can only be placed as close as possible to the edge of the impeller.
  • the impeller 6-7 of this flowmeter is small in volume, and the distance between the impeller 6-7 and the central axis is also small, which ensures that the magnetic steel 6-8 is within the detection range of the magnetic induction probe 5-1, thus starting the impeller 6- 7
  • the starting force of the rotation will be relatively small, and the flow demand for water flow is small.
  • one end of the water pipe 3 is connected to one end of the inner cavity of the flowmeter casing 6-1 through a quick joint assembly 4, and the other end of the water pipe 3 is connected to a salt tank of a soft water device;
  • One end of the bent joint 7 is connected to the other end of the inner cavity of the flowmeter casing 6-1 through the quick joint assembly 4, and the other end of the 90° curved joint 7 is connected to the control valve suction port of the soft water equipment.
  • the quick connector assembly 4 includes a quick-connect housing 4-1 and a guide sleeve 4-2.
  • the rear end of the quick-connect housing 4-1 is provided with an externally threaded joint 4-5, and the externally threaded joint 4-5 is
  • the screw holes on both ends of the inner cavity of the flowmeter housing 6-1 are tightly fitted, and the guide sleeve 4-2 is inserted into the front end of the inner cavity of the quick-connect housing 4-1, and the latch 4-6 of the outer ring of the guide sleeve 4-2 is inserted into the outer casing.
  • 4-1 In the slot of the inner cavity wall, the inner wall of the guide sleeve 4-2 is provided with an undercut 4-7.
  • the guide sleeve 4-2, the ear 4-6, and the inverted buckle 4-7 are made of metal, and the three can be integrally molded by injection molding.
  • Figure 7 shows the connection state of the water pipe 3 and the quick connector assembly 4, the end of the water pipe 3 is inserted into the guide sleeve 4-2 and extended into the inner cavity of the quick-connect housing 4-1, and the reverse buckle 4-7 prevents the water pipe 3 from The guide sleeve 4-2 slips off, and the greater the force pulling the water pipe 3, the greater the grip force of the inverted buckle 4-7 on the water pipe 3, and the more difficult the water pipe 3 is to be detached.
  • the 90° bend joint 7 is also connected to the guide sleeve 4-2 of the quick joint assembly 4 in the same assembly.
  • a water pipe is provided between the outer circle of the water pipe 3 and the inner wall of the quick-connect casing 4-1, the outer circumference of the 90° curved joint 7 and the inner wall of the quick-connect outer casing 4-1.
  • the sealing ring 4-3 is provided with a flowmeter sealing ring 4-4 on the outer circumference of the externally threaded joint 4-5.
  • annular projection a4-8 is provided between the inner cavity of the quick-connect housing 4-1 and the inner threaded joint 4-5, and the inner threaded joint 4-5 is provided with a salt hole.
  • the road splitter, the salt road splitter comprises a split sleeve 6-3 and a rubber washer 6-2, and the split sleeve 6-3 is fixed on the inner wall of the externally threaded joint 4-5 by an interference fit, and the split sleeve 6-3 is end Adjacent to the annular projection a4-8, the other end of the diverting sleeve 6-3 is provided with an annular convex portion b6-10, and an annular groove is formed between the annular convex portion b6-10 and the annular convex portion a4-8, and the rubber gasket 6-2 is disposed in the annular groove, between the outer circumference of the rubber gasket 6-2 and the diverting sleeve 6-3, between the two sides of the rubber gasket 6-2 and
  • the rubber washer 6-2 is made of rubber with a round hole in the middle.
  • the rubber washer 6-2 is movable in the axial direction and the outer radial direction in the annular groove.
  • the rubber washer 6-2 is moved by the thrust to the impeller 6-7, and is pressed onto the annular boss b6-10.
  • the sealing action allows the water flow to pass only through the intermediate round hole, and the maximum flow rate of the flow meter can be controlled by the aperture of the rubber gasket 6-2.
  • the flow meter holder 8 is used to support the flow meter housing 6-1.
  • the bottom of the flowmeter housing 6-1 is provided with a support base 6-11, and the support base 6-11 is provided with a bracket card slot in the longitudinal direction, the lower end of the flowmeter bracket 8 is fixed, and the upper end of the flowmeter bracket 8 is engaged with the bracket.
  • an adjustment slot 8-1 is opened in the longitudinal direction on the flowmeter bracket 8
  • a through hole penetrating the flowmeter bracket 8 and the support base 6-11 is opened in the horizontal direction of the bottom of the adjustment slot 8-1
  • the screw 8-2 Pass through the through hole and lock it with the nut 8-3.
  • the upper end of the flow meter bracket 8 and the support base 6-11 slide up and down along the bracket card slot, so as to adjust the height of the support flow meter housing 6-1.
  • the main part of the flowmeter is assembled: the corundum 6-5 is fitted into the bushing 6-6, the bushing 6-6 is loaded into the inner ring of the flowmeter shunt 6-4, and one of the flowmeter shunts 6-4 is inserted into the flowmeter In the outer casing 6-1, one end of the central shaft of the impeller 6-7 is inserted into the inner ring bushing 6-6 of the flowmeter shunt 6-4, and the other flowmeter shunt 6-4 is inserted into the flowmeter casing 6- 1 and the other end of the central shaft of the impeller 6-7 is loaded into the inner ring bushing 6-6 of the flow meter shunt 6-4;
  • Quick joint assembly 4 assembly Install the water pipe seal 4-3 into the inner cavity of the quick-connect casing 4-1, insert the guide bush 4-2, and place the flowmeter seal ring 4-4 on the outer ring of the externally threaded joint 4-5. , then insert the salt road diverter into the inner hole of the male connector 4-5.

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  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Measuring Volume Flow (AREA)

Abstract

一种可供软水设备吸盐口使用的双向流量计,包括流量计主体组件(6);流量计主体组件(6)包括流量计外壳(6-1),流量计外壳(6-1)内腔中部设置两个流量计分流器(6-4),流量计分流器(6-4)外圈固定在流量计外壳(6-1)内腔壁上,在流量计分流器(6-4)内圈设有衬套(6-6),在两个流量计分流器(6-4)之间设有叶轮(6-7),叶轮(6-7)圆周上有叶片(6-9),两个叶片(6-9)之间设有磁钢(6-8),叶轮(6-7)中心轴两端穿入衬套(6-6)内;霍尔元件组件(5)的磁感应探头(5-1)设置在流量计外壳(6-1)与叶轮(6-7)相对应的位置;水管(3)、90°弯接头(7)均通过快速接头组件(4)与流量计外壳(6-1)内腔端部相连。流量计可以对通过控制阀吸盐口的注水量和吸盐量进行精确计量。

Description

一种可供软水设备吸盐口使用的双向流量计 技术领域
本发明涉及软水处理设备,尤其是一种可供软水设备吸盐口使用的双向流量计。
背景技术
软水处理设备的基本原理是通过树脂和水发生化学反应,置换水中的钙镁离子,起到对水软化的作用。树脂是可以循环利用的,当树脂失效后,可以利用盐水与树脂发生化学反应,让树脂重新具备软水功能。这种利用盐水来使树脂重新具备软水的功能称之为再生。
控制阀将树脂再生一般分为以下几个步骤:反洗,吸盐,正洗和注水。反洗的作用是将树脂由下而上进行反冲,将树脂冲散,为下一步吸盐做准备,让盐水与树脂能够更充分的接触。吸盐作用就是将盐水吸进树脂罐与树脂发生化学反应,让树脂重新具备软水功能。正洗和反洗相反,水流由上而下将树脂压紧,这样在软水过程中水流通过树脂速度会变慢,让树脂软化水的时间更加充分。注水指的是往盐箱里注水进行溶盐,为下次再生时吸盐做准备。每一次再生都需消耗一定量的盐。
软水处理设备一般都是通过控制阀同时控制多路水流,实现树脂再生操作。控制阀上设有多个管路接口,其中一个为吸盐口,在进行吸盐操作时,控制阀将盐箱内的盐液通过吸盐口吸入控制阀内管路,再通过控制阀与树脂罐子相连的管路接口注入树脂罐内,在进行注水时,控制阀内管路流通路径进行相应的切换,清水先通入控制阀内管,再通过控制阀吸盐口注入盐箱。
目前市面上的软水处理设备控制阀的吸盐口都没有配备流量计,主要有两个原因:1、吸盐口的水流速普遍比较小,很难满足流量计叶轮启动的条件;2、一般的叶轮轴为单点固定,受重力向下小角度倾斜,当水流经过,需要水流先将叶轮扶正托起才能开始旋转。
而为了计量注水量,如图1所示,一般是在控制阀的吸盐口加装橡胶垫,橡胶垫中心有一个开孔,可使水流从孔中间经过时保持一定的流速,当流速增加则橡胶垫发生变形,中间开孔变小,使水流变慢。再通过水流通过的时间来计算注水量。此计量方式为模糊计量,偏差较大。
综上所述,目前软水处理设备无法有效的对通过控制阀吸盐口的注水量和吸盐量进行准确计量。
发明内容
发明目的:本发明目的是针对现有技术问题,提供一种可供软水设备吸盐口使用的 双向流量计,通过控制阀吸盐口注水量和吸盐量都能通过该流量计进行精确计量。
为了实现上述目的,本发明采用了如下的技术方案:一种可供软水设备吸盐口使用的双向流量计,包括水管、快速接头组件、霍尔元件组件、流量计主体组件、90°弯接头、流量计支架;
所述流量计主体组件包括流量计外壳,流量计外壳内腔中部间隔设置两个流量计分流器,流量计分流器包括内圈和外圈,流量计分流器外圈固定在流量计外壳内腔壁上,流量计分流器外圈与内圈之间通过若干筋条相连,在流量计分流器内圈设有衬套,在两个流量计分流器之间设有叶轮,叶轮圆周上均布有若干叶片,在两个相邻的叶片之间设有磁钢,叶轮中心轴两端穿入衬套内;
所述霍尔元件组件包括磁感应探头,磁感应探头设置在流量计外壳与叶轮相对应的位置;
所述水管一端通过快速接头组件与流量计外壳内腔一端相连,水管另一端与软水设备的盐箱相连;
所述90°弯接头一端通过快速接头组件与流量计外壳内腔另一端相连,90°弯接头另一端与软水设备的控制阀吸盐口相连;
所述流量计支架用于支撑流量计外壳。
进一步的,所述流量计分流器内圈远离叶轮的一侧具有弧形锥面。
进一步的,所述叶轮中心轴与衬套间隙配合,叶轮中心轴两端嵌入刚玉内,刚玉固定在衬套内壁。
进一步的,所述快速接头组件包括快接外壳、导套,快接外壳的尾端设有外螺纹接头,外螺纹接头与流量计外壳内腔两端内螺口配合旋紧,导套套入快接外壳内腔前端,导套外圈的卡耳卡入外壳内腔壁的卡槽内,导套内壁设有倒扣。
进一步的,所述快接外壳内腔与外螺纹接头内孔之间设有环形凸起部a,外螺纹接头内孔设有盐路分流器,盐路分流器包括分流套和橡胶垫圈,分流套固定在外螺纹接头内孔壁上,分流套一端贴紧环形凸起部a,分流套另一端设有环形凸起部b,环形凸起部b与环形凸起部a之间形成环形槽,橡胶垫圈设置在环形槽内,橡胶垫圈外圆与分流套之间、橡胶垫圈两侧与环形凸起部a、环形凸起部b之间均留有间隙。
进一步的,所述流量计外壳底部设有支撑座,支撑座沿纵向开设有支架卡槽,流量计支架下端固定,流量计支架上端卡入支架卡槽内,在流量计支架上沿纵向开设有调节槽,调节槽底部沿水平方向开设有贯穿流量计支架和支撑座的通孔,螺钉穿入通孔内并通过螺母锁紧。
此技术方案可达到的效果:
1、流量计的启动流量小,满足小水流的量测要求;
2、注水量和吸盐量都能通过流量计计量,更精确;
3、流量计两头为快接设计,安装方式上可实现快速连接,即插即用,可以实现液体进出的管道的快速连接,可有效提高装配和生产效率,节约成本,避免了螺纹连接的弊端;
4、配合不同孔径橡胶垫圈可实现不同的最大流速,测量范围广;
5、两端快接头装配的水管为一种通用管径,可方便对现有设备改造,改造工序好操作,非常方便快捷;
6、该流量计装置体积小,可适应软水机安装空间较小的情况。
附图说明
图1为现有软水设备控制阀吸盐口结构示意图;
图2为本发明的可供软水设备吸盐口使用的双向流量计的外形图;
图3为本发明的可供软水设备吸盐口使用的双向流量计的剖面图;
图4为流量计主体组件的结构示意图;
图5为叶轮的结构示意图;
图6为磁钢的安装示意图;
图7为快速接头组件的结构示意图;
图8为导套的剖面图;
图9为导套的端面图;
图10为霍尔元件组件和流量计支架的安装示意图;
图11为流量计支架的安装示意图。
图中:1-控制阀,2-吸盐口,3-水管,4-快速接头组件,5-霍尔元件组件,6-流量计主体组件,7-90°弯接头,8-流量计支架,4-1-快接外壳,4-2-导套,4-3-水管密封圈,4-4-流量计密封圈,4-5-外螺纹接头,4-6-卡耳,4-7-倒扣,4-8-环形凸起部a,5-1-磁感应探头,6-1-流量计外壳,6-2-橡胶垫圈,6-3-分流套,6-4-流量计分流器,6-5-刚玉,6-6-衬套,6-7-叶轮,6-8-磁钢,6-9-叶片,6-10-环形凸起部b,6-11-支撑座,6-12-弧形锥面,8-1-调节槽,8-2-螺钉,8-3-螺母。
具体实施方式:
下面结合附图对本发明做更进一步的解释。
如图2和3所示,本发明的一种可供软水设备吸盐口使用的双向流量计,包括水管3、快速接头组件4、霍尔元件组件5、流量计主体组件6、90°弯接头7、流量计支架8。
如图4之6所示,所述流量计主体组件6包括流量计外壳6-1,流量计外壳6-1内 腔中部间隔设置两个流量计分流器6-4,流量计分流器6-4包括内圈和外圈,流量计分流器6-4外圈通过过盈配合的方式固定在流量计外壳6-1内腔壁上,流量计分流器6-4外圈与内圈之间通过若干筋条相连,在流量计分流器6-4内圈设有衬套6-6,在两个流量计分流器6-4之间设有叶轮6-7,叶轮6-7圆周上均布有若干叶片6-9,在两个相邻的叶片6-9之间设有磁钢6-8,叶轮6-7中心轴两端穿入衬套6-6内。
叶轮6-7中心轴由不锈钢制成,两端为圆度非常高的球面,叶轮6-7中心轴中间有凹槽,叶轮6-7为塑胶注塑成型件,当注塑成型时,叶轮6-7的内孔部分塑胶镶嵌到叶轮6-7中心轴凹槽内,可使叶轮6-7和和叶轮6-7中心轴之间固定,叶轮6-7不会轴向窜动。
优选的,所述叶轮6-7中心轴与衬套6-6间隙配合,叶轮6-7的中心轴可在衬套6-6内自由旋转,叶轮6-7中心轴两端球面嵌入刚玉6-5的弧形凹槽内,刚玉6-5通过过盈配合的方式固定在衬套6-6内壁。由于刚玉6-5具有硬度高、耐磨性能好的特点,可使叶轮6-7中心轴旋转的摩擦力非常小,可大大提高流量计主体组件6的使用寿命。
当水流通过流量计分流器6-4内圈与外圈之间的环形通道内时,可推动叶片6-9、叶轮6-7旋转,为了减小水流在流量计主体组件6内部的阻力,所述流量计分流器6-4内圈远离叶轮6-7的一侧具有弧形锥面6-12,这样,可使水流在弧形锥面6-12导向作用下分散成一个均匀的环状水流,然后流经叶片6-9,最大限度的减少流量计主体组件6内部水流动能损失。所以整个叶轮6-7体积可以做的非常小,不到现有叶轮的一半。
如图2和10所示,所述霍尔元件组件5包括磁感应探头5-1,磁感应探头5-1设置在流量计外壳6-1与叶轮6-7相对应的位置。
磁钢6-8有金属磁性件,可通过和磁感应探头5-1配合实现计数功能。磁钢6-8质量较大,一般的流量计体积较大,叶轮和轴心的距离也较大,为了保证能被霍尔元件5检测到,只能将磁钢尽量靠近叶轮边缘的位置。而此流量计的叶轮6-7体积较小,叶轮6-7和中心轴的距离也较小,保证了磁钢6-8在磁感应探头5-1的检测范围之内,这样启动叶轮6-7转动的启动力距会比较小,对水流流量要求较小。
如图2、7、8、9所示,所述水管3一端通过快速接头组件4与流量计外壳6-1内腔一端相连,水管3另一端与软水设备的盐箱相连;所述90°弯接头7一端通过快速接头组件4与流量计外壳6-1内腔另一端相连,90°弯接头7另一端与软水设备的控制阀吸盐口相连。
本实施例中,所述快速接头组件4包括快接外壳4-1、导套4-2,快接外壳4-1的尾端设有外螺纹接头4-5,外螺纹接头4-5与流量计外壳6-1内腔两端内螺口配合旋紧,导套4-2套入快接外壳4-1内腔前端,导套4-2外圈的卡耳4-6卡入外壳4-1内腔壁的 卡槽内,导套4-2内壁设有倒扣4-7。导套4-2、卡耳4-6、倒扣4-7为金属材质,三者可通过注塑一体成型金属注射一体成型。图7中示出了水管3与快速接头组件4的连接状态,将水管3端部插入导套4-2并伸至快接外壳4-1内腔,倒扣4-7可防止水管3从导套4-2滑脱,当拉动水管3的力越大,倒扣4-7对水管3的抓力越大,水管3越难脱离。90°弯接头7也采用相同的装配方式与快速接头组件4的导套4-2相连。
为了保证该流量计的密封性,在水管3外圆与快接外壳4-1内腔壁之间、90°弯接头7外圆与快接外壳4-1内腔壁之间均设有水管密封圈4-3,在外螺纹接头4-5外圆设有流量计密封圈4-4。
如图4和7所示,所述快接外壳4-1内腔与外螺纹接头4-5内孔之间设有环形凸起部a4-8,外螺纹接头4-5内孔设有盐路分流器,盐路分流器包括分流套6-3和橡胶垫圈6-2,分流套6-3通过过盈配合的方式固定在外螺纹接头4-5内孔壁上,分流套6-3一端贴紧环形凸起部a4-8,分流套6-3另一端设有环形凸起部b6-10,环形凸起部b6-10与环形凸起部a4-8之间形成环形槽,橡胶垫圈6-2设置在环形槽内,橡胶垫圈6-2外圆与分流套6-3之间、橡胶垫圈6-2两侧与环形凸起部a4-8、环形凸起部b6-10之间均留有间隙。
橡胶垫圈6-2的是橡胶材质,中间有一个圆孔。橡胶垫圈6-2可在环形槽内沿轴向和外径向活动,当有水流经过,橡胶垫圈6-2受推力向叶轮6-7运动,压到环形凸起部b6-10上起到密封作用,使水流只能从中间圆孔经过,可通过橡胶垫圈6-2的孔径控制流量计的最大流速。
如图10和11所示,所述流量计支架8用于支撑流量计外壳6-1。本实施例中,所述流量计外壳6-1底部设有支撑座6-11,支撑座6-11沿纵向开设有支架卡槽,流量计支架8下端固定,流量计支架8上端卡入支架卡槽内,在流量计支架8上沿纵向开设有调节槽8-1,调节槽8-1底部沿水平方向开设有贯穿流量计支架8和支撑座6-11的通孔,螺钉8-2穿入通孔内并通过螺母8-3锁紧。松开螺母8-3后,流量计支架8上端与支撑座6-11沿支架卡槽上下滑动,便于调节支撑流量计外壳6-1的高度。
该流量计的装配步骤如下:
流量计主体部分装配:将刚玉6-5装进衬套6-6,衬套6-6装入流量计分流器6-4内圈,将其中一个流量计分流器6-4塞入流量计外壳6-1内,将叶轮6-7中心轴一端装入流量计分流器6-4内圈衬套6-6中,再将另一个流量计分流器6-4塞入流量计外壳6-1内,并将叶轮6-7中心轴另一端装入流量计分流器6-4内圈衬套6-6中;
快速接头组件4装配:将水管密封圈4-3装入快接外壳4-1内腔,将导套4-2塞入,将流量计密封圈4-4套在外螺纹接头4-5外圆,再将盐路分流器塞入外螺纹接头4-5内 孔,
总装配:将两个快速接头组件4的外螺纹接头4-5与流量计外壳6-1内腔两端端内螺口配合旋紧;再将水管3插入快速接头组件4的导套4-2内,将流量计外壳6-1固定在流量计支架8上,将90°弯接头7插入快速接头组件4的导套4-2内,90°弯接头7通过外接管路连接软水设备控制阀的吸盐口。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。

Claims (6)

  1. 一种可供软水设备吸盐口使用的双向流量计,其特征在于:包括水管(3)、快速接头组件(4)、霍尔元件组件(5)、流量计主体组件(6)、90°弯接头(7)、流量计支架(8);
    所述流量计主体组件(6)包括流量计外壳(6-1),流量计外壳(6-1)内腔中部间隔设置两个流量计分流器(6-4),流量计分流器(6-4)包括内圈和外圈,流量计分流器(6-4)外圈固定在流量计外壳(6-1)内腔壁上,流量计分流器(6-4)外圈与内圈之间通过若干筋条相连,在流量计分流器(6-4)内圈设有衬套(6-6),在两个流量计分流器(6-4)之间设有叶轮(6-7),叶轮(6-7)圆周上均布有若干叶片(6-9),在两个相邻的叶片(6-9)之间设有磁钢(6-8),叶轮(6-7)中心轴两端穿入衬套(6-6)内;
    所述霍尔元件组件(5)包括磁感应探头(5-1),磁感应探头(5-1)设置在流量计外壳(6-1)与叶轮(6-7)相对应的位置;
    所述水管(3)一端通过快速接头组件(4)与流量计外壳(6-1)内腔一端相连,水管(3)另一端与软水设备的盐箱相连;
    所述90°弯接头(7)一端通过快速接头组件(4)与流量计外壳(6-1)内腔另一端相连,90°弯接头(7)另一端与软水设备的控制阀吸盐口相连;
    所述流量计支架(8)用于支撑流量计外壳(6-1)。
  2. 根据权利要求1所述的一种可供软水设备吸盐口使用的双向流量计,其特征在于:所述流量计分流器(6-4)内圈远离叶轮(6-7)的一侧具有弧形锥面(6-12)。
  3. 根据权利要求1所述的一种可供软水设备吸盐口使用的双向流量计,其特征在于:所述叶轮(6-7)中心轴与衬套(6-6)间隙配合,叶轮(6-7)中心轴两端嵌入刚玉(6-5)内,刚玉(6-5)固定在衬套(6-6)内壁。
  4. 根据权利要求1所述的一种可供软水设备吸盐口使用的双向流量计,其特征在于:所述快速接头组件(4)包括快接外壳(4-1)、导套(4-2),快接外壳(4-1)的尾端设有外螺纹接头(4-5),外螺纹接头(4-5)与流量计外壳(6-1)内腔两端内螺口配合旋紧,导套(4-2)套入快接外壳(4-1)内腔前端,导套(4-2)外圈的卡耳(4-6)卡入外壳(4-1)内腔壁的卡槽内,导套(4-2)内壁设有倒扣(4-7)。
  5. 根据权利要求4所述的一种可供软水设备吸盐口使用的双向流量计,其特征在于:所述快接外壳(4-1)内腔与外螺纹接头(4-5)内孔之间设有环形凸起部a(4-8),外螺纹接头(4-5)内孔设有盐路分流器,盐路分流器包括分流套(6-3)和橡胶垫圈(6-2),分流套(6-3)固定在外螺纹接头(4-5)内孔壁上,分流套(6-3)一端贴紧环形凸起部a(4-8),分流套(6-3)另一端设有环形凸起部b(6-10),环形凸起部b(6-10)与 环形凸起部a(4-8)之间形成环形槽,橡胶垫圈(6-2)设置在环形槽内,橡胶垫圈(6-2)外圆与分流套(6-3)之间、橡胶垫圈(6-2)两侧与环形凸起部a(4-8)、环形凸起部b(6-10)之间均留有间隙。
  6. 根据权利要求1所述的一种可供软水设备吸盐口使用的双向流量计,其特征在于:所述流量计外壳(6-1)底部设有支撑座(6-11),支撑座(6-11)沿纵向开设有支架卡槽,流量计支架(8)下端固定,流量计支架(8)上端卡入支架卡槽内,在流量计支架(8)上沿纵向开设有调节槽(8-1),调节槽(8-1)底部沿水平方向开设有贯穿流量计支架(8)和支撑座(6-11)的通孔,螺钉(8-2)穿入通孔内并通过螺母(8-3)锁紧。
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CN107588812A (zh) * 2017-10-09 2018-01-16 南京福碧源环境技术有限公司 一种可供软水设备吸盐口使用的双向流量计
CN207248250U (zh) * 2017-10-09 2018-04-17 南京福碧源环境技术有限公司 一种可供软水设备吸盐口使用的双向流量计

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