WO2019065279A1 - Battery pack - Google Patents

Battery pack Download PDF

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Publication number
WO2019065279A1
WO2019065279A1 PCT/JP2018/034042 JP2018034042W WO2019065279A1 WO 2019065279 A1 WO2019065279 A1 WO 2019065279A1 JP 2018034042 W JP2018034042 W JP 2018034042W WO 2019065279 A1 WO2019065279 A1 WO 2019065279A1
Authority
WO
WIPO (PCT)
Prior art keywords
battery core
fixing
battery
core pack
pack
Prior art date
Application number
PCT/JP2018/034042
Other languages
French (fr)
Japanese (ja)
Inventor
松元隆志
藤井徳明
Original Assignee
本田技研工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 本田技研工業株式会社 filed Critical 本田技研工業株式会社
Publication of WO2019065279A1 publication Critical patent/WO2019065279A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/227Organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/213Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/222Inorganic material
    • H01M50/224Metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a battery pack including a battery core pack having a plurality of battery cells held in a cell holder, and a case for housing the battery core pack.
  • the case has an outer shell case covering the side surface of the battery core pack, a bottom case attached to the lower end of the outer shell case covering the bottom surface of the battery core pack, and a top case covering the upper surface of the battery core pack.
  • the top case is provided with a handle that can be gripped when carrying the battery pack.
  • the main object of the present invention is to provide a battery pack with improved durability by suppressing the transfer of an impact load from the bottom case to the battery core pack.
  • a battery pack comprising: a battery core pack having a plurality of battery cells held in a cell holder; and a case for housing the battery core pack, wherein the case is the battery core
  • a battery core pack frame for supporting the battery core pack is fixed to the inside of the shell case, the shell case covering the side of the pack and the bottom case covering the bottom surface of the battery core pack;
  • the bottom portion of the bottom case has a hollow shape protruding toward the battery core pack frame, and is provided with a fixing convex portion having a fixing end face portion on the protruding end side, and the fixing end face portion and the battery
  • the core pack frame is fixed to the core pack frame by the fastening member with the fixing impact absorbing member made of elastomer interposed therebetween. It has been that the battery pack is provided.
  • the fastening member includes a bolt, a nut, and a collar
  • a shaft portion of the bolt includes the battery core pack frame, the shock absorbing member for fixing, and the end face for fixing.
  • the nut is inserted into at least the fixing impact absorbing member and the fixing end face along the stacking direction of the stacking part, and the nut is attached to the tip end side of the shaft inside the hollow of the fixing projection,
  • the collar is interposed between the outer peripheral surface of the shaft portion and the shock absorbing member for fixation and the end face for fixation, and the collar and the end face for fixation are relatively along the axial direction of the collar Preferably it is movable.
  • the fixing end surface portion can move along the axial direction of the collar on the outer peripheral surface side of the collar. Therefore, when an impact load is applied from the bottom case side, the fixing end face portion and the battery core pack frame are made to approach smoothly, and the fixing impact absorbing member is favorably elastically deformed between them. It will be possible. That is, the above-mentioned impact load can be efficiently absorbed by the impact absorbing member for fixation. As a result, it is possible to effectively suppress the transfer of the impact load to the battery core pack and to improve the durability of the battery pack.
  • the bottom portion of the bottom case is provided with a contact convex portion having a hollow shape protruding toward the battery core pack frame and having an end surface portion for contact on the projecting end side,
  • a shock absorbing member for contact made of an elastomer is provided between the end surface for contact and the battery core pack frame.
  • the shock absorbing member for abutment is in a cylindrical shape coaxially disposed with the convex portion for abutment, and the end face portion for abutment projects from the end face portion for abutment. It is preferable that an insertion portion which is inserted into the hollow interior of the shock absorbing member for contact and whose axial length is shorter than a natural length of the shock absorbing member for contact in the axial direction is provided.
  • the fixing projections are provided at four corners of a rectangular bottom of the bottom case. This makes it possible to absorb the impact load by the impact absorbing member for fixing, regardless of which direction the impact load is applied to the bottom case, so that the durability of the battery pack is effectively achieved. It can be improved.
  • FIG. 1 is a schematic perspective view of a battery pack according to an embodiment of the present invention. It is a schematic perspective view of a bottom case. It is principal part sectional drawing of a bottom case, a lower side battery core pack frame, and a part of lower end side of outer shell case. It is an explanatory view explaining a shock absorber for fixation in the state where impact load is not added to the bottom case, and a shock absorber for abutment. It is an explanatory view explaining an impact absorption member for fixation, and an impact absorption member for contact when an impact load is added to a bottom case. It is an exploded perspective view of a battery core pack.
  • FIG. 1 is a schematic perspective view of a battery pack 10 according to the present embodiment.
  • the outer shell case 12 is indicated by a two-dot chain line, and components disposed inside the outer shell case 12 are illustrated.
  • the battery pack 10 can be suitably applied as, for example, a portable battery pack 10 that is removably mounted on an electrically powered vehicle (not shown) such as an electrically assisted bicycle or an electrically driven motorcycle. Therefore, although an example in which battery pack 10 is mounted on an electric vehicle will be described below, the present invention is not particularly limited to this, and battery pack 10 can be applied to various devices that require electric power. . Further, the vertical direction of the battery pack 10 is based on the vertical direction (arrows X1 and X2 in FIG. 1) when the battery pack 10 is mounted on the electric vehicle.
  • the battery pack 10 includes a case 14, a connector 18 in which two battery core packs 16 a and 16 b are connected, a battery management unit (BMU) 24, and a connector (not shown).
  • Mainly equipped with The case 14 can be formed of, for example, a metal such as aluminum, a resin (including a fiber reinforced resin), or the like.
  • the case 14 is a bottom case 26 covering the bottom of the connector 18, an outer shell case 12 attached to the upper end of the bottom case 26 and covering the side of the connector 18, and an upper end of the outer shell 12.
  • a top case 28 that covers the top surface of the connector 18.
  • the bottom case 26 is a housing having an opening at its upper end, and a connector portion and the like are accommodated inside.
  • the connector portion is exposed to the outside of the case 14 through, for example, a notch 26a (see FIG. 2) or the like formed in the bottom wall of the bottom case 26 and charges the power supply port of the electric vehicle or the connector 18 It is possible to connect to the charging device for The power supply port and the charging device described above are not shown.
  • the power supply port or the charging device and the coupling body 18 can be electrically connected via the BMU 24 by a lead wire (not shown) or the like.
  • fixing projections 30 are provided at four corners of the rectangular bottom of the bottom case 26. Further, the abutting projections 32 are respectively provided between the fixing projections 30 on the bottom of the bottom case 26. The details of the fixing convex portion 30 and the abutting convex portion 32 will be described later.
  • a thin wall portion 26b is provided on the upper end side of the peripheral wall of the bottom case 26, and a thick wall portion 26c is provided on the lower end side of the thin wall portion 26b.
  • the thickness of the thin portion 26 b is smaller than the thickness of the thick portion 26 c. Due to these differences in thickness, a step surface 26d is formed between the thin portion 26b and the thick portion 26c.
  • the outer shell case 12 is provided with openings at both end portions in the vertical direction. A part of the upper end side of the thin portion 26 b of the bottom case 26 is inserted into the opening on the lower end side of the outer shell case 12. That is, the dimension of the thin portion 26 b and the dimension of the opening on the lower end side of the outer shell case 12 are set so that the clearance 27 is formed between the lower end face of the outer shell case 12 and the step surface 26 d of the bottom case 26. Is set.
  • a lower fixing groove 34 is formed along the circumferential direction of the outer shell case 12 on the inner wall of the outer shell case 12 above the upper end of the thin-walled portion 26b of the bottom case 26 inserted in the outer shell case 12 There is.
  • a lower battery core pack frame 36 supporting the connector 18 from below is fixed to the lower fixing groove 34.
  • the lower battery core pack frame 36 has a flange portion 40, an abutment portion 42 and a connection portion 44.
  • the flange portion 40 extends outward from the outer peripheral edge on the lower end side of the connection portion 44 in the horizontal direction, and is inserted into the lower fixing groove 34.
  • the contact portion 42 is in the form of a frame plate in which the lower end surface of the connector 18 partially contacts.
  • a reinforcing portion 46 is provided on the contact portion 42 so as to cross a substantially central portion in the horizontal direction, and openings 48 are provided on both sides in a direction orthogonal to the extending direction of the reinforcing portion 46.
  • the outer peripheral edge portion of the contact portion 42 is disposed at a distance from the inner surface of the outer shell case 12.
  • connection portion 44 has a lower end connected to the flange portion 40 and an upper end connected to the contact portion 42, and the outer shell case 12 from the flange portion 40 side (lower side) to the contact portion 42 side (upper side)
  • the plate is inclined in the direction in which the distance from the inner surface of the
  • the fixing convex portion 30 and the abutting convex portion 32 are respectively directed from the bottom portion of the bottom case 26 toward the abutting portion 42 of the lower battery core pack frame 36. It is a hollow shape which protrudes.
  • the fixing convex portion 30 has a fixing end surface 38 on the side of the protruding end (upper end). The fixing end face portion 38 and the lower battery core pack frame 36 are fixed by the fastening member 52 with the fixing impact absorbing member 50 interposed therebetween.
  • the fixing impact absorbing member 50 is formed in a tubular shape from an elastomer capable of absorbing an impact load by being elastically deformed.
  • an elastomer is a generic term of the material which shows rubber elasticity at normal temperature, and contains thermosetting elastomers, such as natural rubber and a synthetic rubber, a thermoplastic elastomer, etc.
  • the fastening member 52 has a bolt 54, a nut 56 and a collar 58.
  • the head portion 60 of the bolt 54 is disposed on the upper surface side of the lower battery core pack frame 36 in the laminated portion 62 in which the fixing end face portion 38, the fixing impact absorbing member 50, and the lower battery core pack frame 36 are laminated. Ru.
  • the head 60 of the bolt 54 and the lower battery core pack frame 36 may be joined by welding or the like.
  • the shaft portion 64 of the bolt 54 has a through hole 36a provided in the lower battery core pack frame 36 so as to penetrate the laminated portion 62 along the laminating direction, the hollow interior of the impact absorbing member 50 for fixation, and The through holes 38 a provided in the end face portion 38 are inserted.
  • the nut 56 is attached to the tip end side of the shaft 64 at the hollow interior 30 a of the fixing projection 30.
  • the collar 58 is in the form of a tube interposed between the outer peripheral surface of the shaft 64 and the impact absorbing member 50 for fixation and the end face 38 for fixation.
  • the upper end surface of the collar 58 abuts on the lower surface of the lower battery core pack frame 36.
  • a flange portion 66 is provided at the lower end of the collar 58, and the flange portion 66 is interposed between the lower surface of the fixing end surface portion 38 and the nut 56 in the hollow interior 30a of the fixing protrusion 30.
  • the collar 58 and the fixing end face 38 are relatively movable along the axial direction of the collar 58. That is, the outer diameter of the collar 58 is smaller than the diameter of the through hole 38 a of the fixing end surface portion 38.
  • the abutting convex portion 32 has an abutting end surface 68 on the side of the projecting end (upper end).
  • An abutting impact absorbing member 70 is interposed between the abutting end face 68 and the lower battery core pack frame 36.
  • the shock absorbing member for abutment 70 is in the form of a tube made of an elastomer capable of absorbing an impact load by deformation, and is disposed coaxially with the convex portion for abutment 32.
  • the abutting end surface 68 is provided with an insertion portion 72 which protrudes from the abutting end surface 68 and is inserted into the hollow interior of the abutting impact absorbing member 70.
  • the axial length of the insertion portion 72 is set to be shorter than the natural length of the shock absorbing member 70 for contact in the axial direction.
  • FIG. 1 a part of the lower end side of the top case 28 is inserted into the opening on the upper end side of the outer shell case 12.
  • An upper fixing groove 74 is formed on the inner wall of the outer shell case 12 below the lower end of the top case 28 inserted into the outer shell case 12.
  • An upper battery core pack frame 76 in contact with the upper end surface of the connector 18 is fixed to the upper fixing groove 74.
  • the upper battery core pack frame 76 may be substantially similar in shape to the lower battery core pack frame 36, and may be fixed to the upper fixing groove 74 with the lower battery core pack frame 36 upside down. it can.
  • the coupling body 18 is held between the upper battery core pack frame 76 and the lower battery core pack frame 36 fixed to the outer shell case 12 as described above.
  • the top case 28 is a housing provided with an opening at the lower end portion, and a handle portion 78 that can be gripped when carrying the battery pack 10 is provided on the upper end surface. Further, a convex portion protruding toward the upper battery core pack frame 76 is provided on the inner side of the top case 28, and the convex portion and the upper battery core pack frame 76 are fixed by bolts or the like. Shown).
  • the two battery core packs 16a, 16b constituting the coupling body 18 are configured substantially the same as each other. Therefore, components corresponding to each other of the two battery core packs 16a and 16b will be described in common by attaching the same reference numerals.
  • the two battery core packs 16 a and 16 b are not distinguished from one another, they are also collectively referred to as a battery core pack 16.
  • the battery core pack 16 has a plurality of battery cells 80 (see FIG. 6) and a cell holder 82. As shown in FIG. 1, in the present embodiment, battery core pack 16 is formed so as to form a space 83 (see FIGS. 1 and 3) for accommodating wiring (not shown) or the like between battery core pack 16 and the connector portion. A part of the lower end side is notched.
  • the battery cell 80 has, for example, a cylindrical shape, and a positive electrode terminal 84 and a negative electrode terminal 86 are respectively provided at both ends in the axial direction.
  • a lithium ion secondary battery can be mentioned as a suitable type of the battery cell 80, the present invention is not particularly limited thereto.
  • a secondary battery such as a nickel hydrogen battery or a nickel cadmium battery may be used.
  • the cell holder 82 is configured by combining the positive electrode side holder 82a and the negative electrode side holder 82b, and holds the holding portion 90 for holding the plurality of battery cells 80, the pressing plate portion 93 provided with the exposed portion 92, the holding portion 90 and the exposure And a peripheral wall portion 94 surrounding the portion 92.
  • the positive electrode terminal 84 is exposed from the exposed portion 92 of the positive electrode side holder 82a, and the negative electrode terminal 86 is exposed from the exposed portion 92 of the negative electrode side holder 82b.
  • the above-mentioned vertical direction hereinafter also referred to as X direction
  • the axial direction of the battery cell 80 arrow Y1, Y2 direction in FIG. 1, hereinafter also referred to as Y direction
  • vertical direction The description will be made with reference to a direction orthogonal to both the axial direction and the axial direction (directions of arrows Z1 and Z2 in FIG. 1, hereinafter also referred to as Z direction).
  • the holding portion 90 has a plurality of insertion holes 96, and holds the battery cell 80 in a state of being inserted into the insertion holes 96 respectively.
  • the insertion hole 96 extends along the Y direction, and exposes the positive electrode terminal 84 or the negative electrode terminal 86 of the battery cell 80 from the openings at both ends in the extending direction.
  • the diameter of the insertion hole 96 is a size corresponding to the outer diameter of the battery cell 80.
  • the respective positive electrode terminals 84 are disposed flush with one another, and the respective negative electrodes 86 are disposed flush with one another.
  • a potting material (not shown) made of an insulating resin or the like may be filled between the circumferential surfaces of the plurality of battery cells 80 held by the holding unit 90.
  • the pressing plate portions 93 are respectively provided on both end sides of the holding portion 90 in the Y direction, and through holes are provided as exposed portions 92 at positions corresponding to the openings of the insertion holes 96.
  • the positive electrode terminal 84 and the negative electrode terminal 86 (hereinafter, also collectively referred to as electrode terminals) are exposed to the outside of the cell holder 82 through the opening of the insertion hole 96 and the exposed portion 92.
  • a plurality of bus bar plates 100 are attached to the pressing plate 93 so as to cover the exposed portion 92 exposing the positive electrode terminal 84 and the exposed portion 92 exposing the negative electrode terminal 86.
  • the pressing plate portion 93 is provided with protruding portions 102 interposed between the bus bar plates 100 to insulate them from each other.
  • the two battery core packs 16a and 16b are connected so that the negative electrode terminal 86 side of one battery core pack 16a and the positive electrode terminal 84 side of the other battery core pack 16b face each other to form a connected body 18 It is done.
  • each of the plurality of bus bar plates 100 connects the positive electrode terminals 84 or the negative electrodes 86 in parallel by a predetermined number, and enters the exposed portion 92 to be in contact with the electrode terminals
  • the projecting portion 104 is provided, for example, by embossing.
  • Connection end portions 108 to be inserted into grooves 106 provided on the end surfaces of the peripheral wall portions 94 are provided on the bus bar plate 100, respectively.
  • a plurality of bus bar plates 100 are connected to the connector portion via the BMU 24 in a state of being connected in series with each other by connecting the connection end portion 108 and the above-described lead wires and the like.
  • a heat dissipation sheet (not shown) between the bus bar plate 100 and the inner surface of the outer shell case 12.
  • the heat generated in the battery cell 80 can be effectively dissipated through the heat dissipation sheet, so that the temperature rise of the connector 18 can be suppressed.
  • the upper end portion of one end side (the arrow Y2 side in FIG. 1) of the positive side holder 82a of the battery core pack 16a and the other end side (the arrow Y1 side in FIG. 1) of the negative side holder 82b of the battery core pack 16b The projecting wall 110 which protrudes toward an upper side is each provided in the upper end part of.
  • the upper battery core pack frame 76 abuts on the upper end surface of the projecting wall 110.
  • a space 112 is formed between the connector 18 and the upper battery core pack frame 76, and the BMU 24 is disposed in the space 112 (see FIG. 1).
  • the BMU 24 controls the charge and discharge of the battery core pack 16, the communication unit for communicating with the electric vehicle and the charging device, and the state of the battery core pack 16 detected from the temperature and voltage of the battery cell 80.
  • a storage unit for storing for storing (all not shown).
  • the battery pack 10 is basically configured as described above.
  • the battery cell 80 can be charged by holding the handle portion 78, carrying the battery pack 10 near the charging device, and connecting the connector portion and the charging device.
  • the battery cell 10 can be discharged by mounting the battery pack 10 carried by gripping the handle portion 78 on the electric vehicle and connecting the connector portion and the power supply port.
  • the handle portion 78 provided on the top case 28 is gripped and carried while the bottom case 26 side is disposed on the lower side in the vertical direction. For this reason, the impact load is likely to be applied by colliding with the ground from the bottom case 26 side by dropping or the like at the time of attachment / detachment work to the electric vehicle etc.
  • the fixing impact absorbing member 50 is interposed between the lower battery core pack frame 36 and the fixing end surface portion 38. Therefore, even if an impact load is applied from the bottom case 26 side by the battery pack 10 falling, etc., the impact load can be absorbed by the impact absorbing member 50 for fixing and the impact absorbing member 70 for abutment. .
  • the collar 58 and the end surface part 38 for fixation are relatively movable along the axial direction of this collar 58.
  • the fixing end face portion 38 can move along the axial direction of the collar 58 on the outer peripheral surface side of the collar 58. Therefore, when the above impact load is applied, the fixing end face portion 38 and the lower battery core pack frame 36 are made to approach smoothly, and the fixing impact absorbing member 50 is elastically deformed well between them. It becomes possible. That is, the above-described impact load can be efficiently absorbed by the fixing impact absorbing member 50.
  • abutting is set shorter than the natural length of the axial direction of the impact-absorbing member 70 for contact.
  • the lower battery core pack frame 36 in contact with the upper end surface of the impact shock absorbing member 70 in a non-elastically deformed state is separated from the upper end surface of the insertion portion 72.
  • the abutting shock absorbing member 70 is made better. It can be elastically deformed. As a result, the above-described impact load can be efficiently absorbed by the abutting impact absorbing member 70.
  • the bottom case 26 is subjected to the above-mentioned impact load.
  • the shell case 12 can be made easy to approach. That is, it is possible to easily bring the fixing end surface portion 38 and the contact end surface portion 68 of the bottom case 26 and the lower battery core pack frame 36 fixed to the outer shell case 12 close to each other.
  • the fixing impact absorbing member 50 and the abutting impact absorbing member 70 interposed between the fixing end surface portion 38 and the abutting end surface portion 68 and the lower battery core pack frame 36 are favorably made in the compression direction.
  • the fixing projections 30 are respectively provided at the four corners of the rectangular bottom of the bottom case 26, the above-described impact load is applied to the bottom case 26 from any direction. Even in this case, the impact load can be absorbed by the impact absorbing member 50 for fixing.
  • the battery pack 10 it is possible to effectively suppress the transmission of the impact load from the bottom case 26 to the connecting member 18, so that a load exceeding the load capacity is applied to the battery cells 80 and the like of the connecting member 18. It can be avoided. As a result, the durability of the battery pack 10 can be improved.
  • the fixing projections 30 are provided at the four corners of the rectangular bottom of the bottom case 26, respectively, and contact between the fixing projections 30 at the bottom of the bottom case 26 is achieved.
  • the contacting convex portions 32 are provided.
  • the locations and the number of the fixing projections 30 and the abutting projections 32 are not particularly limited.
  • the fixing convex portion 30 and the abutting convex portion 32 may be provided so as to protrude toward the reinforcing portion 46 of the lower battery core pack frame 36.
  • the head 60 of the bolt 54 is disposed on the upper surface side of the lower battery core pack frame 36, and the shaft 64 of the bolt 54 is the through hole 36 a of the lower battery core pack frame 36.
  • the hollow portion of the fixing impact absorbing member 50 and the through hole 38 a of the fixing end surface portion 38 are inserted.
  • the lower battery core pack frame 36 may not be provided with the through holes 36 a, and the head portion 60 may be joined to the lower surface of the lower battery core pack frame 36 by welding or the like.
  • the shaft portion 64 is inserted into the hollow interior of the fixing impact absorbing member 50 and the through hole 38 a of the fixing end surface portion 38, and the upper end surface of the collar 58 abuts on the head portion 60.
  • the battery pack 10 which concerns on said embodiment, we decided to provide the connection body 18 which connected two battery core pack 16a, 16b.
  • the battery pack 10 may include only one battery core pack, or may include a connector (not shown) in which three or more battery core packs are connected.
  • the lower battery core pack frame 36 includes the flange portion 40, the contact portion 42, and the connection portion 44.
  • the lower battery core pack frame 36 may have any configuration as long as it can support the connector 18 (battery core pack 16) inside the outer shell case 12. The same applies to the upper battery core pack frame 76.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

A battery pack (10) is provided with a battery core pack (16), and a case (14) for accommodating the battery core pack (16). The case (14) has an outer shell case (12) for covering the side surfaces of the battery core pack (16), and a bottom case (26) for covering the bottom surface of the battery core pack (16). A lower side battery core pack frame (36) for supporting the battery core pack (16) is fixed inside the outer shell case (12). A fixing raised part (30) provided at the bottom section of the bottom case (26) has a hollow shape protruding towards the lower side battery core pack frame (36) and has a fixing end surface section (38) on the protruding end side. The fixing end surface section (38) and the lower side battery core pack frame (36) are fixed by a fastening member (52) with a fixing impact absorbing member (50) comprising an elastomer interposed therebetween.

Description

バッテリパックBattery pack
 本発明は、セルホルダに保持された複数の電池セルを有するバッテリコアパックと、バッテリコアパックを収容するケースとを備えるバッテリパックに関する。 The present invention relates to a battery pack including a battery core pack having a plurality of battery cells held in a cell holder, and a case for housing the battery core pack.
 例えば、特表2016-534518号公報に記載されるように、電動アシスト自転車や、電動バイク等の電動車両に着脱可能に搭載されるバッテリパックとして、セルホルダに保持された複数の電池セルを有するバッテリコアパックと、該バッテリコアパックを収容するケースとを備えるものが知られている。 For example, as described in JP-A-2016-534518, a battery having a plurality of battery cells held in a cell holder as a battery pack removably mounted on a motor-assisted bicycle or a motor-driven vehicle such as a motor-driven bike. It is known to provide a core pack and a case for housing the battery core pack.
 ケースは、バッテリコアパックの側面を覆う外殻ケースと、該外殻ケースの下端に取り付けられて、バッテリコアパックの底面を覆うボトムケースと、バッテリコアパックの上面を覆うトップケースとを有する。このトップケースには、バッテリパックを持ち運ぶ際に把持することが可能なハンドルが設けられている。 The case has an outer shell case covering the side surface of the battery core pack, a bottom case attached to the lower end of the outer shell case covering the bottom surface of the battery core pack, and a top case covering the upper surface of the battery core pack. The top case is provided with a handle that can be gripped when carrying the battery pack.
 ところで、この種のバッテリパックでは、上記のようにトップケースに設けられたハンドルを把持して、電動車両等に対する着脱作業を行うことが想定されるため、落下した場合には、ボトムケース側から地面等に衝突して衝撃荷重が加えられ易い。この衝撃荷重が、ボトムケースからバッテリコアパックに伝えられると、該バッテリコアパックの電池セル等に耐荷重を超える荷重が加えられてしまう懸念がある。 By the way, in this type of battery pack, since it is assumed that the handle provided on the top case is held as described above and the mounting and dismounting work on the electric vehicle etc. is performed, if it falls, from the bottom case side Impact load is likely to be applied by colliding with the ground or the like. When the impact load is transmitted from the bottom case to the battery core pack, there is a concern that a load exceeding the load capacity is applied to the battery cells of the battery core pack.
 本発明の主たる目的は、ボトムケースからバッテリコアパックに衝撃荷重が伝えられることを抑制して、耐久性を向上させたバッテリパックを提供することにある。 The main object of the present invention is to provide a battery pack with improved durability by suppressing the transfer of an impact load from the bottom case to the battery core pack.
 本発明の一実施形態によれば、セルホルダに保持された複数の電池セルを有するバッテリコアパックと、前記バッテリコアパックを収容するケースとを備えるバッテリパックであって、前記ケースは、前記バッテリコアパックの側面を覆う外殻ケースと、前記バッテリコアパックの底面を覆うボトムケースと、を有し、前記外殻ケースの内部には、前記バッテリコアパックを支持するバッテリコアパックフレームが固定され、前記ボトムケースの底部には、前記バッテリコアパックフレームに向かって突出する中空形状であり、且つ突出端側に固定用端面部を有する固定用凸部が設けられ、前記固定用端面部と前記バッテリコアパックフレームとは、互いの間にエラストマからなる固定用衝撃吸収部材を介在させた状態で締結部材により固定されているバッテリパックが提供される。 According to one embodiment of the present invention, there is provided a battery pack comprising: a battery core pack having a plurality of battery cells held in a cell holder; and a case for housing the battery core pack, wherein the case is the battery core A battery core pack frame for supporting the battery core pack is fixed to the inside of the shell case, the shell case covering the side of the pack and the bottom case covering the bottom surface of the battery core pack; The bottom portion of the bottom case has a hollow shape protruding toward the battery core pack frame, and is provided with a fixing convex portion having a fixing end face portion on the protruding end side, and the fixing end face portion and the battery The core pack frame is fixed to the core pack frame by the fastening member with the fixing impact absorbing member made of elastomer interposed therebetween. It has been that the battery pack is provided.
 このバッテリパックでは、バッテリコアパックフレームと、固定用端面部との間に固定用衝撃吸収部材が介在するため、該バッテリパックが落下すること等によって、ボトムケース側から衝撃荷重が加えられても、該衝撃荷重を固定用衝撃吸収部材で吸収することができる。これによって、上記の衝撃荷重がボトムケースからバッテリコアパックに伝えられることを抑制できるため、バッテリコアパックの電池セル等に耐荷重を超える荷重が加えられることを回避できる。その結果、バッテリパックの耐久性を向上させることができる。 In this battery pack, since a fixing impact absorbing member is interposed between the battery core pack frame and the fixing end face portion, even if an impact load is applied from the bottom case side due to the battery pack falling or the like. The impact load can be absorbed by the fixing impact absorbing member. This can suppress transmission of the above-mentioned impact load from the bottom case to the battery core pack, thereby avoiding application of a load exceeding the load capacity to the battery cells of the battery core pack and the like. As a result, the durability of the battery pack can be improved.
 上記のバッテリパックにおいて、前記締結部材は、ボルトと、ナットと、カラーとを有し、前記ボルトの軸部は、前記バッテリコアパックフレームと前記固定用衝撃吸収部材と前記固定用端面部との積層部の積層方向に沿って、少なくとも前記固定用衝撃吸収部材及び前記固定用端面部に挿通され、前記ナットは、前記固定用凸部の中空内部で前記軸部の先端側に取り付けられ、前記カラーは、前記軸部の外周面と、前記固定用衝撃吸収部材及び前記固定用端面部との間に介在し、前記カラーと前記固定用端面部とは該カラーの軸方向に沿って相対的に移動可能であることが好ましい。 In the above battery pack, the fastening member includes a bolt, a nut, and a collar, and a shaft portion of the bolt includes the battery core pack frame, the shock absorbing member for fixing, and the end face for fixing. The nut is inserted into at least the fixing impact absorbing member and the fixing end face along the stacking direction of the stacking part, and the nut is attached to the tip end side of the shaft inside the hollow of the fixing projection, The collar is interposed between the outer peripheral surface of the shaft portion and the shock absorbing member for fixation and the end face for fixation, and the collar and the end face for fixation are relatively along the axial direction of the collar Preferably it is movable.
 この場合、固定用端面部は、カラーの外周面側を該カラーの軸方向に沿って移動することができる。このため、ボトムケース側から衝撃荷重が加えられた際に、固定用端面部とバッテリコアパックフレームとを円滑に接近させて、これらの間で固定用衝撃吸収部材を良好に弾性変形させることが可能になる。つまり、上記の衝撃荷重を固定用衝撃吸収部材により効率的に吸収することが可能になる。これによって、バッテリコアパックに衝撃荷重が伝えられることを効果的に抑制して、バッテリパックの耐久性を向上させることができる。 In this case, the fixing end surface portion can move along the axial direction of the collar on the outer peripheral surface side of the collar. Therefore, when an impact load is applied from the bottom case side, the fixing end face portion and the battery core pack frame are made to approach smoothly, and the fixing impact absorbing member is favorably elastically deformed between them. It will be possible. That is, the above-mentioned impact load can be efficiently absorbed by the impact absorbing member for fixation. As a result, it is possible to effectively suppress the transfer of the impact load to the battery core pack and to improve the durability of the battery pack.
 上記のバッテリパックにおいて、前記ボトムケースの底部には、前記バッテリコアパックフレームに向かって突出する中空形状であり、且つ突出端側に当接用端面部を有する当接用凸部が設けられ、前記当接用端面部と、前記バッテリコアパックフレームとの間に、エラストマからなる当接用衝撃吸収部材が設けられていることが好ましい。この場合、当接用衝撃吸収部材によっても、衝撃荷重を吸収することが可能になるため、ボトムケース側からバッテリコアパックに衝撃荷重が伝えられることを一層効果的に抑制して、バッテリパックの耐久性を向上させることができる。 In the above battery pack, the bottom portion of the bottom case is provided with a contact convex portion having a hollow shape protruding toward the battery core pack frame and having an end surface portion for contact on the projecting end side, Preferably, a shock absorbing member for contact made of an elastomer is provided between the end surface for contact and the battery core pack frame. In this case, since the impact load can be absorbed also by the impact absorbing member for abutment, the transfer of the impact load from the bottom case side to the battery core pack is more effectively suppressed, and the battery pack Durability can be improved.
 上記のバッテリパックにおいて、前記当接用衝撃吸収部材は、前記当接用凸部と同軸に配置された筒状であり、前記当接用端面部には、該当接用端面部から突出して、前記当接用衝撃吸収部材の中空内部に挿通され、且つ軸方向の長さが前記当接用衝撃吸収部材の軸方向の自然長よりも短い挿通部が設けられていることが好ましい。 In the above battery pack, the shock absorbing member for abutment is in a cylindrical shape coaxially disposed with the convex portion for abutment, and the end face portion for abutment projects from the end face portion for abutment. It is preferable that an insertion portion which is inserted into the hollow interior of the shock absorbing member for contact and whose axial length is shorter than a natural length of the shock absorbing member for contact in the axial direction is provided.
 この場合、弾性変形していない状態の当接用衝撃吸収部材の上端面に当接するバッテリコアパックフレームと、挿通部の上端面とを離間させることができる。このため、ボトムケース側から衝撃荷重が加えられ、挿通部の上端面とバッテリコアパックフレームとが接近する間に、当接用衝撃吸収部材を良好に弾性変形させることができる。その結果、上記の衝撃荷重を当接用衝撃吸収部材により効率的に吸収することが可能になるため、バッテリコアパックに衝撃荷重が伝えられることを効果的に抑制して、バッテリパックの耐久性を向上させることができる。 In this case, it is possible to separate the battery core pack frame in contact with the upper end surface of the abutting impact absorbing member in a state not elastically deformed and the upper end surface of the insertion portion. For this reason, an impact load is applied from the bottom case side, and while the upper end surface of the insertion portion and the battery core pack frame approach each other, the abutting impact absorbing member can be elastically deformed well. As a result, since the above-mentioned impact load can be efficiently absorbed by the impact absorbing member for abutment, the transfer of the impact load to the battery core pack is effectively suppressed, and the durability of the battery pack is obtained. Can be improved.
 上記のバッテリパックにおいて、前記固定用凸部は、前記ボトムケースの矩形状の底部の四隅にそれぞれ設けられることが好ましい。これによって、ボトムケースに、どの方向から衝撃荷重が加えられた場合であっても、該衝撃荷重を固定用衝撃吸収部材によって吸収することが可能になるため、バッテリパックの耐久性を効果的に向上させることができる。 In the above battery pack, preferably, the fixing projections are provided at four corners of a rectangular bottom of the bottom case. This makes it possible to absorb the impact load by the impact absorbing member for fixing, regardless of which direction the impact load is applied to the bottom case, so that the durability of the battery pack is effectively achieved. It can be improved.
本発明の実施形態に係るバッテリパックの概略斜視図である。1 is a schematic perspective view of a battery pack according to an embodiment of the present invention. ボトムケースの概略斜視図である。It is a schematic perspective view of a bottom case. ボトムケースと、下側バッテリコアパックフレームと、外殻ケースの下端側の一部との要部断面図である。It is principal part sectional drawing of a bottom case, a lower side battery core pack frame, and a part of lower end side of outer shell case. ボトムケースに衝撃荷重が加えられていない状態の固定用衝撃吸収部材及び当接用衝撃吸収部材を説明する説明図である。It is an explanatory view explaining a shock absorber for fixation in the state where impact load is not added to the bottom case, and a shock absorber for abutment. ボトムケースに衝撃荷重が加えられた場合の固定用衝撃吸収部材及び当接用衝撃吸収部材を説明する説明図である。It is an explanatory view explaining an impact absorption member for fixation, and an impact absorption member for contact when an impact load is added to a bottom case. バッテリコアパックの分解斜視図である。It is an exploded perspective view of a battery core pack.
 本発明に係るバッテリパックについて好適な実施形態を挙げ、添付の図面を参照しながら詳細に説明する。 A preferred embodiment of the battery pack according to the present invention will be described in detail with reference to the attached drawings.
 図1は、本実施形態に係るバッテリパック10の概略斜視図である。なお、図1では、理解を容易にするべく、外殻ケース12を二点鎖線で示し、該外殻ケース12の内側に配置される構成要素を図示している。 FIG. 1 is a schematic perspective view of a battery pack 10 according to the present embodiment. In addition, in FIG. 1, in order to facilitate understanding, the outer shell case 12 is indicated by a two-dot chain line, and components disposed inside the outer shell case 12 are illustrated.
 バッテリパック10は、例えば、電動アシスト自転車や、電動バイク等の電動車両(不図示)に着脱可能に搭載される携帯式のバッテリパック10として好適に適用することができる。そこで、以下では、バッテリパック10が電動車両に搭載される例について説明するが、特にこれに限定されるものではなく、バッテリパック10は、電力を必要とする様々な機器に適用することができる。また、バッテリパック10の上下方向は、該バッテリパック10を電動車両に搭載した際の鉛直方向(図1の矢印X1、X2方向)を基準とする。 The battery pack 10 can be suitably applied as, for example, a portable battery pack 10 that is removably mounted on an electrically powered vehicle (not shown) such as an electrically assisted bicycle or an electrically driven motorcycle. Therefore, although an example in which battery pack 10 is mounted on an electric vehicle will be described below, the present invention is not particularly limited to this, and battery pack 10 can be applied to various devices that require electric power. . Further, the vertical direction of the battery pack 10 is based on the vertical direction (arrows X1 and X2 in FIG. 1) when the battery pack 10 is mounted on the electric vehicle.
 図1に示すように、バッテリパック10は、ケース14と、2個のバッテリコアパック16a、16bを連結した連結体18と、バッテリ管理装置(Battery Management Unit:BMU)24と、不図示のコネクタ部とを主に備える。ケース14は、例えば、アルミニウム等の金属や、樹脂(繊維強化樹脂を含む)等から形成することができる。また、ケース14は、連結体18の底面を覆うボトムケース26と、該ボトムケース26の上端部に取り付けられ、連結体18の側面を覆う外殻ケース12と、該外殻ケース12の上端部に取り付けられ、連結体18の上面を覆うトップケース28とを有する。 As shown in FIG. 1, the battery pack 10 includes a case 14, a connector 18 in which two battery core packs 16 a and 16 b are connected, a battery management unit (BMU) 24, and a connector (not shown). Mainly equipped with The case 14 can be formed of, for example, a metal such as aluminum, a resin (including a fiber reinforced resin), or the like. The case 14 is a bottom case 26 covering the bottom of the connector 18, an outer shell case 12 attached to the upper end of the bottom case 26 and covering the side of the connector 18, and an upper end of the outer shell 12. And a top case 28 that covers the top surface of the connector 18.
 図2及び図3にも併せて示すように、ボトムケース26は、上端部に開口が設けられた筐体であり、内部にコネクタ部等が収容される。コネクタ部は、例えば、該ボトムケース26の底壁に形成された切り欠き26a(図2参照)等を介してケース14の外部に露出し、電動車両の電力供給口、又は連結体18を充電するための充電装置に対して接続可能となっている。なお、上記の電力供給口及び充電装置は何れも不図示である。コネクタ部を電力供給口又は充電装置に接続することで、不図示のリード線等によって、電力供給口又は充電装置と連結体18とを、BMU24を介して電気的に接続することができる。 As also shown in FIG. 2 and FIG. 3, the bottom case 26 is a housing having an opening at its upper end, and a connector portion and the like are accommodated inside. The connector portion is exposed to the outside of the case 14 through, for example, a notch 26a (see FIG. 2) or the like formed in the bottom wall of the bottom case 26 and charges the power supply port of the electric vehicle or the connector 18 It is possible to connect to the charging device for The power supply port and the charging device described above are not shown. By connecting the connector portion to the power supply port or the charging device, the power supply port or the charging device and the coupling body 18 can be electrically connected via the BMU 24 by a lead wire (not shown) or the like.
 ボトムケース26の矩形状の底部の四隅には、固定用凸部30がそれぞれ設けられる。また、ボトムケース26の底部の固定用凸部30同士の間には、当接用凸部32がそれぞれ設けられる。これらの固定用凸部30及び当接用凸部32の詳細については、後述する。 At four corners of the rectangular bottom of the bottom case 26, fixing projections 30 are provided. Further, the abutting projections 32 are respectively provided between the fixing projections 30 on the bottom of the bottom case 26. The details of the fixing convex portion 30 and the abutting convex portion 32 will be described later.
 図2及び図3に示すように、ボトムケース26の周壁には、その上端側に薄肉部26bが設けられ、該薄肉部26bよりも下端側に厚肉部26cが設けられている。薄肉部26bの厚さは、厚肉部26cの厚さよりも小さい。これらの厚さの違いにより、薄肉部26bと厚肉部26cとの間には段差面26dが形成されている。 As shown in FIGS. 2 and 3, a thin wall portion 26b is provided on the upper end side of the peripheral wall of the bottom case 26, and a thick wall portion 26c is provided on the lower end side of the thin wall portion 26b. The thickness of the thin portion 26 b is smaller than the thickness of the thick portion 26 c. Due to these differences in thickness, a step surface 26d is formed between the thin portion 26b and the thick portion 26c.
 外殻ケース12は、上下方向の両端部に開口が設けられている。外殻ケース12の下端側の開口にボトムケース26の薄肉部26bの上端側の一部が挿入される。すなわち、外殻ケース12の下端面と、ボトムケース26の段差面26dとの間にクリアランス27が形成されるように、薄肉部26bの寸法と、外殻ケース12の下端側の開口の寸法とが設定されている。 The outer shell case 12 is provided with openings at both end portions in the vertical direction. A part of the upper end side of the thin portion 26 b of the bottom case 26 is inserted into the opening on the lower end side of the outer shell case 12. That is, the dimension of the thin portion 26 b and the dimension of the opening on the lower end side of the outer shell case 12 are set so that the clearance 27 is formed between the lower end face of the outer shell case 12 and the step surface 26 d of the bottom case 26. Is set.
 外殻ケース12に挿入されたボトムケース26の薄肉部26bの上端よりも上方の外殻ケース12の内壁には、該外殻ケース12の周方向に沿って下側固定溝34が形成されている。この下側固定溝34に、連結体18をその下側から支持する下側バッテリコアパックフレーム36が固定されている。 A lower fixing groove 34 is formed along the circumferential direction of the outer shell case 12 on the inner wall of the outer shell case 12 above the upper end of the thin-walled portion 26b of the bottom case 26 inserted in the outer shell case 12 There is. A lower battery core pack frame 36 supporting the connector 18 from below is fixed to the lower fixing groove 34.
 具体的には、図1及び図3に示すように、下側バッテリコアパックフレーム36は、フランジ部40と、当接部42と、接続部44とを有する。フランジ部40は、接続部44の下端側の外周縁部から水平方向の外側に向かって延在し、下側固定溝34に挿入される。当接部42は、連結体18の下端面が部分的に当接する枠板状である。また、当接部42には、水平方向の略中央を横断するように補強部46が設けられ、該補強部46の延在方向に直交する方向の両側に開口部48が設けられる。当接部42の外周縁部は、外殻ケース12の内面と間隔をおいて配置される。 Specifically, as shown in FIGS. 1 and 3, the lower battery core pack frame 36 has a flange portion 40, an abutment portion 42 and a connection portion 44. The flange portion 40 extends outward from the outer peripheral edge on the lower end side of the connection portion 44 in the horizontal direction, and is inserted into the lower fixing groove 34. The contact portion 42 is in the form of a frame plate in which the lower end surface of the connector 18 partially contacts. Further, a reinforcing portion 46 is provided on the contact portion 42 so as to cross a substantially central portion in the horizontal direction, and openings 48 are provided on both sides in a direction orthogonal to the extending direction of the reinforcing portion 46. The outer peripheral edge portion of the contact portion 42 is disposed at a distance from the inner surface of the outer shell case 12.
 接続部44は、下端がフランジ部40に接続されるとともに、上端が当接部42に接続され、フランジ部40側(下側)から当接部42側(上側)に向って外殻ケース12の内面と離間する距離が大きくなる方向に傾斜する板状である。 The connection portion 44 has a lower end connected to the flange portion 40 and an upper end connected to the contact portion 42, and the outer shell case 12 from the flange portion 40 side (lower side) to the contact portion 42 side (upper side) The plate is inclined in the direction in which the distance from the inner surface of the
 図4及び図5にも併せて示すように、固定用凸部30及び当接用凸部32は、下側バッテリコアパックフレーム36の当接部42に向かって、ボトムケース26の底部からそれぞれ突出する中空形状である。固定用凸部30は、突出端(上端)側に固定用端面部38を有する。固定用端面部38と下側バッテリコアパックフレーム36とは、互いの間に固定用衝撃吸収部材50を介在させた状態で締結部材52により固定されている。 As also shown in FIGS. 4 and 5, the fixing convex portion 30 and the abutting convex portion 32 are respectively directed from the bottom portion of the bottom case 26 toward the abutting portion 42 of the lower battery core pack frame 36. It is a hollow shape which protrudes. The fixing convex portion 30 has a fixing end surface 38 on the side of the protruding end (upper end). The fixing end face portion 38 and the lower battery core pack frame 36 are fixed by the fastening member 52 with the fixing impact absorbing member 50 interposed therebetween.
 固定用衝撃吸収部材50は、弾性変形することにより衝撃荷重を吸収することが可能なエラストマから筒状に形成される。なお、エラストマは、常温でゴム弾性を示す材料の総称であり、天然ゴム及び合成ゴム等の熱硬化性エラストマや、熱可塑性エラストマ等を含む。 The fixing impact absorbing member 50 is formed in a tubular shape from an elastomer capable of absorbing an impact load by being elastically deformed. In addition, an elastomer is a generic term of the material which shows rubber elasticity at normal temperature, and contains thermosetting elastomers, such as natural rubber and a synthetic rubber, a thermoplastic elastomer, etc.
 締結部材52は、ボルト54と、ナット56と、カラー58とを有する。ボルト54の頭部60は、固定用端面部38と固定用衝撃吸収部材50と下側バッテリコアパックフレーム36とが積層された積層部62における下側バッテリコアパックフレーム36の上面側に配置される。なお、ボルト54の頭部60と下側バッテリコアパックフレーム36とは溶接等により接合されていてもよい。 The fastening member 52 has a bolt 54, a nut 56 and a collar 58. The head portion 60 of the bolt 54 is disposed on the upper surface side of the lower battery core pack frame 36 in the laminated portion 62 in which the fixing end face portion 38, the fixing impact absorbing member 50, and the lower battery core pack frame 36 are laminated. Ru. The head 60 of the bolt 54 and the lower battery core pack frame 36 may be joined by welding or the like.
 ボルト54の軸部64は、積層部62を積層方向に沿って貫通するべく、下側バッテリコアパックフレーム36に設けられた貫通孔36aと、固定用衝撃吸収部材50の中空内部と、固定用端面部38に設けられた貫通孔38aとに挿通される。ナット56は、固定用凸部30の中空内部30aで軸部64の先端側に取り付けられる。 The shaft portion 64 of the bolt 54 has a through hole 36a provided in the lower battery core pack frame 36 so as to penetrate the laminated portion 62 along the laminating direction, the hollow interior of the impact absorbing member 50 for fixation, and The through holes 38 a provided in the end face portion 38 are inserted. The nut 56 is attached to the tip end side of the shaft 64 at the hollow interior 30 a of the fixing projection 30.
 カラー58は、軸部64の外周面と、固定用衝撃吸収部材50及び固定用端面部38との間に介在する筒状である。カラー58の上端面は、下側バッテリコアパックフレーム36の下面に当接する。また、カラー58の下端にはフランジ部66が設けられ、該フランジ部66は、固定用凸部30の中空内部30aで、固定用端面部38の下面とナット56との間に介在する。 The collar 58 is in the form of a tube interposed between the outer peripheral surface of the shaft 64 and the impact absorbing member 50 for fixation and the end face 38 for fixation. The upper end surface of the collar 58 abuts on the lower surface of the lower battery core pack frame 36. Further, a flange portion 66 is provided at the lower end of the collar 58, and the flange portion 66 is interposed between the lower surface of the fixing end surface portion 38 and the nut 56 in the hollow interior 30a of the fixing protrusion 30.
 カラー58と固定用端面部38とは、該カラー58の軸方向に沿って相対的に移動可能である。つまり、カラー58の外径は、固定用端面部38の貫通孔38aの径より小さくなっている。 The collar 58 and the fixing end face 38 are relatively movable along the axial direction of the collar 58. That is, the outer diameter of the collar 58 is smaller than the diameter of the through hole 38 a of the fixing end surface portion 38.
 当接用凸部32は、突出端(上端)側に当接用端面部68を有する。当接用端面部68と下側バッテリコアパックフレーム36との間に、当接用衝撃吸収部材70が介在する。当接用衝撃吸収部材70は、変形することにより衝撃荷重を吸収することが可能なエラストマからなる筒状であり、当接用凸部32と同軸に配置される。当接用端面部68には、該当接用端面部68から突出して、当接用衝撃吸収部材70の中空内部に挿通される挿通部72が設けられる。挿通部72の軸方向の長さは、当接用衝撃吸収部材70の軸方向の自然長よりも短くなるように設定されている。 The abutting convex portion 32 has an abutting end surface 68 on the side of the projecting end (upper end). An abutting impact absorbing member 70 is interposed between the abutting end face 68 and the lower battery core pack frame 36. The shock absorbing member for abutment 70 is in the form of a tube made of an elastomer capable of absorbing an impact load by deformation, and is disposed coaxially with the convex portion for abutment 32. The abutting end surface 68 is provided with an insertion portion 72 which protrudes from the abutting end surface 68 and is inserted into the hollow interior of the abutting impact absorbing member 70. The axial length of the insertion portion 72 is set to be shorter than the natural length of the shock absorbing member 70 for contact in the axial direction.
 図1に示すように、外殻ケース12の上端側の開口には、トップケース28の下端側の一部が挿入される。外殻ケース12に挿入されたトップケース28の下端よりも下方の外殻ケース12の内壁に、上側固定溝74が形成される。この上側固定溝74に、連結体18の上端面に当接する上側バッテリコアパックフレーム76が固定されている。なお、上側バッテリコアパックフレーム76は、下側バッテリコアパックフレーム36と略同様の形状とし、該下側バッテリコアパックフレーム36と上下方向を反対にした状態で上側固定溝74に固定することができる。上記のようにして外殻ケース12に固定された上側バッテリコアパックフレーム76と下側バッテリコアパックフレーム36との間に連結体18が挟持される。 As shown in FIG. 1, a part of the lower end side of the top case 28 is inserted into the opening on the upper end side of the outer shell case 12. An upper fixing groove 74 is formed on the inner wall of the outer shell case 12 below the lower end of the top case 28 inserted into the outer shell case 12. An upper battery core pack frame 76 in contact with the upper end surface of the connector 18 is fixed to the upper fixing groove 74. The upper battery core pack frame 76 may be substantially similar in shape to the lower battery core pack frame 36, and may be fixed to the upper fixing groove 74 with the lower battery core pack frame 36 upside down. it can. The coupling body 18 is held between the upper battery core pack frame 76 and the lower battery core pack frame 36 fixed to the outer shell case 12 as described above.
 トップケース28は、下端部に開口が設けられた筐体であり、上端面には、バッテリパック10を持ち運ぶ際に把持することが可能なハンドル部78が設けられている。また、トップケース28の内側には、上側バッテリコアパックフレーム76に向かって突出する凸部が設けられ、該凸部と上側バッテリコアパックフレーム76とがボルト等によって固定されている(何れも不図示)。 The top case 28 is a housing provided with an opening at the lower end portion, and a handle portion 78 that can be gripped when carrying the battery pack 10 is provided on the upper end surface. Further, a convex portion protruding toward the upper battery core pack frame 76 is provided on the inner side of the top case 28, and the convex portion and the upper battery core pack frame 76 are fixed by bolts or the like. Shown).
 連結体18を構成する2個のバッテリコアパック16a、16bは、互いに略同様に構成される。そこで、2個のバッテリコアパック16a、16bの互いに対応する構成要素には、同一の参照符号を付して共通に説明する。また、2個のバッテリコアパック16a、16bを互いに区別しないときには、総称してバッテリコアパック16ともいう。 The two battery core packs 16a, 16b constituting the coupling body 18 are configured substantially the same as each other. Therefore, components corresponding to each other of the two battery core packs 16a and 16b will be described in common by attaching the same reference numerals. When the two battery core packs 16 a and 16 b are not distinguished from one another, they are also collectively referred to as a battery core pack 16.
 バッテリコアパック16は、複数の電池セル80(図6参照)と、セルホルダ82とを有する。図1に示すように、本実施形態では、バッテリコアパック16とコネクタ部との間に不図示の配線等を収容する空間83(図1及び図3参照)を形成するべく、バッテリコアパック16は、その下端側の一部が切り欠かれた形状となっている。 The battery core pack 16 has a plurality of battery cells 80 (see FIG. 6) and a cell holder 82. As shown in FIG. 1, in the present embodiment, battery core pack 16 is formed so as to form a space 83 (see FIGS. 1 and 3) for accommodating wiring (not shown) or the like between battery core pack 16 and the connector portion. A part of the lower end side is notched.
 図6に示すように、電池セル80は、例えば、円筒状であり、軸方向の両端部に正極端子84及び負極端子86がそれぞれ設けられている。電池セル80の好適な種類としては、リチウムイオン二次電池を挙げることができるが、特にこれに限定されず、例えば、ニッケル水素電池やニッケルカドミウム電池等の二次電池を用いてもよい。 As shown in FIG. 6, the battery cell 80 has, for example, a cylindrical shape, and a positive electrode terminal 84 and a negative electrode terminal 86 are respectively provided at both ends in the axial direction. Although a lithium ion secondary battery can be mentioned as a suitable type of the battery cell 80, the present invention is not particularly limited thereto. For example, a secondary battery such as a nickel hydrogen battery or a nickel cadmium battery may be used.
 セルホルダ82は、正極側ホルダ82a及び負極側ホルダ82bを組み合わせて構成され、複数の電池セル80を保持する保持部90と、露出部92が設けられた押さえ板部93と、保持部90及び露出部92を囲む周壁部94とを有する。正極側ホルダ82aの露出部92から正極端子84が露出し、負極側ホルダ82bの露出部92から負極端子86が露出する。 The cell holder 82 is configured by combining the positive electrode side holder 82a and the negative electrode side holder 82b, and holds the holding portion 90 for holding the plurality of battery cells 80, the pressing plate portion 93 provided with the exposed portion 92, the holding portion 90 and the exposure And a peripheral wall portion 94 surrounding the portion 92. The positive electrode terminal 84 is exposed from the exposed portion 92 of the positive electrode side holder 82a, and the negative electrode terminal 86 is exposed from the exposed portion 92 of the negative electrode side holder 82b.
 なお、以下では、セルホルダ82について、上記の上下方向(以下、X方向ともいう)と、電池セル80の軸方向(図1の矢印Y1、Y2方向、以下、Y方向ともいう)と、上下方向及び軸方向の両方に直交する方向(図1の矢印Z1、Z2方向、以下、Z方向ともいう)とを基準として説明する。 In the following, with regard to the cell holder 82, the above-mentioned vertical direction (hereinafter also referred to as X direction), the axial direction of the battery cell 80 (arrow Y1, Y2 direction in FIG. 1, hereinafter also referred to as Y direction), and vertical direction The description will be made with reference to a direction orthogonal to both the axial direction and the axial direction (directions of arrows Z1 and Z2 in FIG. 1, hereinafter also referred to as Z direction).
 保持部90は、複数の挿通孔96を有し、電池セル80を該挿通孔96にそれぞれ挿通した状態で保持する。挿通孔96は、Y方向に沿って延在し、その延在方向の両端の開口から電池セル80の正極端子84又は負極端子86をそれぞれ露出させる。挿通孔96の径は、電池セル80の外径に応じた大きさである。保持部90に保持された複数の電池セル80は、それぞれの正極端子84が互いに面一に配置され、且つそれぞれの負極端子86が互いに面一に配置される。また、保持部90に保持された複数の電池セル80の周面同士の間には、絶縁樹脂等からなるポッティング材(不図示)が充填されてもよい。 The holding portion 90 has a plurality of insertion holes 96, and holds the battery cell 80 in a state of being inserted into the insertion holes 96 respectively. The insertion hole 96 extends along the Y direction, and exposes the positive electrode terminal 84 or the negative electrode terminal 86 of the battery cell 80 from the openings at both ends in the extending direction. The diameter of the insertion hole 96 is a size corresponding to the outer diameter of the battery cell 80. In the plurality of battery cells 80 held by the holding unit 90, the respective positive electrode terminals 84 are disposed flush with one another, and the respective negative electrodes 86 are disposed flush with one another. Further, a potting material (not shown) made of an insulating resin or the like may be filled between the circumferential surfaces of the plurality of battery cells 80 held by the holding unit 90.
 押さえ板部93は、保持部90のY方向の両端側にそれぞれ設けられ、挿通孔96の開口に対応する位置に露出部92として貫通孔が設けられている。挿通孔96の開口及び露出部92を介して正極端子84及び負極端子86(以下、これらを総称して電極端子ともいう)がそれぞれセルホルダ82の外部に露出する。また、正極端子84を露出させる露出部92と、負極端子86を露出させる露出部92とのそれぞれを覆うように、複数のバスバープレート100(図1参照)が押さえ板部93に取り付けられる。押さえ板部93には、バスバープレート100同士の間に介在して互いを絶縁する突条部102が設けられている。 The pressing plate portions 93 are respectively provided on both end sides of the holding portion 90 in the Y direction, and through holes are provided as exposed portions 92 at positions corresponding to the openings of the insertion holes 96. The positive electrode terminal 84 and the negative electrode terminal 86 (hereinafter, also collectively referred to as electrode terminals) are exposed to the outside of the cell holder 82 through the opening of the insertion hole 96 and the exposed portion 92. Further, a plurality of bus bar plates 100 (see FIG. 1) are attached to the pressing plate 93 so as to cover the exposed portion 92 exposing the positive electrode terminal 84 and the exposed portion 92 exposing the negative electrode terminal 86. The pressing plate portion 93 is provided with protruding portions 102 interposed between the bus bar plates 100 to insulate them from each other.
 一方のバッテリコアパック16aの負極端子86側と、他方のバッテリコアパック16bの正極端子84側とが互いに対向するように、2個のバッテリコアパック16a、16bが連結されて連結体18が形成されている。 The two battery core packs 16a and 16b are connected so that the negative electrode terminal 86 side of one battery core pack 16a and the positive electrode terminal 84 side of the other battery core pack 16b face each other to form a connected body 18 It is done.
 一方のバッテリコアパック16aの正極端子84側と、他方のバッテリコアパック16bの負極端子86側、換言すると、連結体18のY方向の両側の側面は、外殻ケース12の内面側に臨む。 The side of the positive electrode terminal 84 of one battery core pack 16 a and the side of the negative electrode terminal 86 of the other battery core pack 16 b, in other words, the side surfaces on both sides in the Y direction of the connector 18 face the inner surface of the outer shell case 12.
 図1に示すように、複数のバスバープレート100のそれぞれは、正極端子84同士又は負極端子86同士を所定の個数ずつ並列に接続するものであり、露出部92内に進入して電極端子と接触する突出部104が例えばエンボス加工等によって設けられている。バスバープレート100には、周壁部94の端面に設けられた溝106に挿入される接続端部108がそれぞれ設けられている。この接続端部108と上記のリード線等が接続されることにより、複数のバスバープレート100が、互いに直列に接続された状態でBMU24を介してコネクタ部に接続される。 As shown in FIG. 1, each of the plurality of bus bar plates 100 connects the positive electrode terminals 84 or the negative electrodes 86 in parallel by a predetermined number, and enters the exposed portion 92 to be in contact with the electrode terminals The projecting portion 104 is provided, for example, by embossing. Connection end portions 108 to be inserted into grooves 106 provided on the end surfaces of the peripheral wall portions 94 are provided on the bus bar plate 100, respectively. A plurality of bus bar plates 100 are connected to the connector portion via the BMU 24 in a state of being connected in series with each other by connecting the connection end portion 108 and the above-described lead wires and the like.
 なお、バスバープレート100と外殻ケース12の内面との間には、不図示の放熱シートを介在させることが好ましい。この場合、電池セル80で発生する熱を、放熱シートを介して効果的に放熱することが可能になるため、連結体18の温度上昇を抑制できる。 In addition, it is preferable to interpose a heat dissipation sheet (not shown) between the bus bar plate 100 and the inner surface of the outer shell case 12. In this case, the heat generated in the battery cell 80 can be effectively dissipated through the heat dissipation sheet, so that the temperature rise of the connector 18 can be suppressed.
 バッテリコアパック16aの正極側ホルダ82aのY方向一端側(図1の矢印Y2側)の上端部と、バッテリコアパック16bの負極側ホルダ82bのY方向他端側(図1の矢印Y1側)の上端部には、上側に向かって突出する突出壁110がそれぞれ設けられる。突出壁110の上端面に上側バッテリコアパックフレーム76が当接する。これによって、連結体18と上側バッテリコアパックフレーム76との間に空間112が形成され、該空間112にBMU24が配設されている(図1参照)。 The upper end portion of one end side (the arrow Y2 side in FIG. 1) of the positive side holder 82a of the battery core pack 16a and the other end side (the arrow Y1 side in FIG. 1) of the negative side holder 82b of the battery core pack 16b The projecting wall 110 which protrudes toward an upper side is each provided in the upper end part of. The upper battery core pack frame 76 abuts on the upper end surface of the projecting wall 110. Thus, a space 112 is formed between the connector 18 and the upper battery core pack frame 76, and the BMU 24 is disposed in the space 112 (see FIG. 1).
 BMU24は、例えば、バッテリコアパック16の充放電の制御を行う制御部と、電動車両及び充電装置と通信を行う通信部と、電池セル80の温度や電圧等から検出したバッテリコアパック16の状態を記憶する記憶部とを有する(何れも不図示)。 For example, the BMU 24 controls the charge and discharge of the battery core pack 16, the communication unit for communicating with the electric vehicle and the charging device, and the state of the battery core pack 16 detected from the temperature and voltage of the battery cell 80. And a storage unit for storing (all not shown).
 本実施形態に係るバッテリパック10は、基本的には以上のように構成される。このバッテリパック10では、例えば、ハンドル部78を把持してバッテリパック10を充電装置の近傍に持ち運び、コネクタ部と充電装置とを接続することにより、電池セル80の充電を行うことができる。一方、例えば、ハンドル部78を把持して持ち運んだバッテリパック10を電動車両に搭載して、コネクタ部と電力供給口とを接続することにより、電池セル80の放電を行うことができる。 The battery pack 10 according to the present embodiment is basically configured as described above. In the battery pack 10, for example, the battery cell 80 can be charged by holding the handle portion 78, carrying the battery pack 10 near the charging device, and connecting the connector portion and the charging device. On the other hand, for example, the battery cell 10 can be discharged by mounting the battery pack 10 carried by gripping the handle portion 78 on the electric vehicle and connecting the connector portion and the power supply port.
 バッテリパック10では、トップケース28に設けられたハンドル部78を把持し、ボトムケース26側を鉛直方向の下側に配置した状態で持ち運ぶことが想定されている。このため、電動車両等に対する着脱作業の際に落下すること等によって、ボトムケース26側から地面に衝突して衝撃荷重が加えられ易い。 In the battery pack 10, it is assumed that the handle portion 78 provided on the top case 28 is gripped and carried while the bottom case 26 side is disposed on the lower side in the vertical direction. For this reason, the impact load is likely to be applied by colliding with the ground from the bottom case 26 side by dropping or the like at the time of attachment / detachment work to the electric vehicle etc.
 本実施形態に係るバッテリパック10では、上記の通り、下側バッテリコアパックフレーム36と、固定用端面部38との間に固定用衝撃吸収部材50が介在する。このため、バッテリパック10が落下すること等によって、ボトムケース26側から衝撃荷重が加えられても、該衝撃荷重を固定用衝撃吸収部材50及び当接用衝撃吸収部材70で吸収することができる。 In the battery pack 10 according to the present embodiment, as described above, the fixing impact absorbing member 50 is interposed between the lower battery core pack frame 36 and the fixing end surface portion 38. Therefore, even if an impact load is applied from the bottom case 26 side by the battery pack 10 falling, etc., the impact load can be absorbed by the impact absorbing member 50 for fixing and the impact absorbing member 70 for abutment. .
 具体的には、図4に示すように、上記の衝撃荷重が加えられていない状態から、図5に示すように、上記の衝撃荷重が加えられると、固定用端面部38が下側バッテリコアパックフレーム36に接近する。これによって、固定用端面部38と下側バッテリコアパックフレーム36との間に介在する固定用衝撃吸収部材50が圧縮される方向に弾性変形する。その結果、上記の衝撃荷重を吸収することができる。 Specifically, as shown in FIG. 4, when the above impact load is applied as shown in FIG. 5 from the state where the above impact load is not applied, the fixing end face portion 38 is the lower battery core. The pack frame 36 is approached. As a result, the fixing impact absorbing member 50 interposed between the fixing end surface portion 38 and the lower battery core pack frame 36 is elastically deformed in the direction in which the fixing impact absorbing member 50 is compressed. As a result, the above-mentioned impact load can be absorbed.
 この際、上記の通り、カラー58と固定用端面部38とは、該カラー58の軸方向に沿って相対的に移動可能となっている。このため、固定用端面部38は、カラー58の外周面側を該カラー58の軸方向に沿って移動することができる。従って、上記の衝撃荷重が加えられた際に、固定用端面部38と下側バッテリコアパックフレーム36とを円滑に接近させて、これらの間で固定用衝撃吸収部材50を良好に弾性変形させることが可能になる。つまり、上記の衝撃荷重を固定用衝撃吸収部材50により効率的に吸収することが可能になる。 Under the present circumstances, as above-mentioned, the collar 58 and the end surface part 38 for fixation are relatively movable along the axial direction of this collar 58. As shown in FIG. For this reason, the fixing end face portion 38 can move along the axial direction of the collar 58 on the outer peripheral surface side of the collar 58. Therefore, when the above impact load is applied, the fixing end face portion 38 and the lower battery core pack frame 36 are made to approach smoothly, and the fixing impact absorbing member 50 is elastically deformed well between them. It becomes possible. That is, the above-described impact load can be efficiently absorbed by the fixing impact absorbing member 50.
 また、図4に示すように、上記の衝撃荷重が加えられていない状態から、図5に示すように、上記の衝撃荷重が加えられると、当接用端面部68が下側バッテリコアパックフレーム36に接近する。このため、当接用端面部68と下側バッテリコアパックフレーム36との間に介在する当接用衝撃吸収部材70が圧縮される方向に弾性変形する。これによっても、上記の衝撃荷重を吸収することができる。 Further, as shown in FIG. 4, when the above impact load is applied as shown in FIG. 5 from the state where the above impact load is not applied, the abutting end face 68 is the lower battery core pack frame Approach 36. For this reason, the shock absorbing member 70 for contact interposed between the end face 68 for contact and the lower battery core pack frame 36 is elastically deformed in the direction in which it is compressed. Also by this, the above-mentioned impact load can be absorbed.
 この際、上記の通り、当接用衝撃吸収部材70に挿通される挿通部72の軸方向の長さが、当接用衝撃吸収部材70の軸方向の自然長よりも短く設定されている。これによって、図4に示すように、弾性変形していない状態の当接用衝撃吸収部材70の上端面に当接する下側バッテリコアパックフレーム36と、挿通部72の上端面とを離間させることができる。このため、図5に示すように、上記の衝撃荷重が加えられ、挿通部72の上端面と下側バッテリコアパックフレーム36とが接近する間に、当接用衝撃吸収部材70を一層良好に弾性変形させることができる。その結果、上記の衝撃荷重を当接用衝撃吸収部材70により効率的に吸収することが可能になる。 Under the present circumstances, as above-mentioned, the length of the axial direction of the insertion part 72 penetrated by the impact-absorbing member 70 for contact | abutting is set shorter than the natural length of the axial direction of the impact-absorbing member 70 for contact. As a result, as shown in FIG. 4, the lower battery core pack frame 36 in contact with the upper end surface of the impact shock absorbing member 70 in a non-elastically deformed state is separated from the upper end surface of the insertion portion 72. Can. For this reason, as shown in FIG. 5, while the above-mentioned impact load is applied and the upper end surface of the insertion portion 72 and the lower battery core pack frame 36 approach each other, the abutting shock absorbing member 70 is made better. It can be elastically deformed. As a result, the above-described impact load can be efficiently absorbed by the abutting impact absorbing member 70.
 上記の通り、外殻ケース12の下端面とボトムケース26の段差面26dとの間にクリアランス27(図3参照)を形成することで、上記の衝撃荷重が加えられた際に、ボトムケース26と外殻ケース12とを接近させ易くすることができる。すなわち、ボトムケース26の固定用端面部38及び当接用端面部68と、外殻ケース12に固定された下側バッテリコアパックフレーム36とを容易に接近させることが可能になる。これによって、固定用端面部38及び当接用端面部68と、下側バッテリコアパックフレーム36との間に介在する固定用衝撃吸収部材50及び当接用衝撃吸収部材70を圧縮方向に良好に弾性変形させて、上記の衝撃荷重を効果的に吸収することが可能になる。また、上記のようにクリアランス27が形成されている分、ボトムケース26から外殻ケース12に伝わる衝撃荷重を低減して、ボトムケース26や外殻ケース12等が損傷することを抑制できる。 As described above, by forming the clearance 27 (see FIG. 3) between the lower end surface of the outer shell case 12 and the step surface 26 d of the bottom case 26, the bottom case 26 is subjected to the above-mentioned impact load. And the shell case 12 can be made easy to approach. That is, it is possible to easily bring the fixing end surface portion 38 and the contact end surface portion 68 of the bottom case 26 and the lower battery core pack frame 36 fixed to the outer shell case 12 close to each other. As a result, the fixing impact absorbing member 50 and the abutting impact absorbing member 70 interposed between the fixing end surface portion 38 and the abutting end surface portion 68 and the lower battery core pack frame 36 are favorably made in the compression direction. By elastic deformation, it is possible to effectively absorb the above-mentioned impact load. Further, since the clearance 27 is formed as described above, the impact load transmitted from the bottom case 26 to the outer shell case 12 can be reduced, and damage to the bottom case 26 and the outer shell case 12 can be suppressed.
 さらに、上記の通り、固定用凸部30は、ボトムケース26の矩形状の底部の四隅にそれぞれ設けられているため、ボトムケース26に、どの方向から上記の衝撃荷重が加えられた場合であっても、該衝撃荷重を固定用衝撃吸収部材50によって吸収することが可能になる。 Furthermore, as described above, since the fixing projections 30 are respectively provided at the four corners of the rectangular bottom of the bottom case 26, the above-described impact load is applied to the bottom case 26 from any direction. Even in this case, the impact load can be absorbed by the impact absorbing member 50 for fixing.
 以上から、このバッテリパック10では、ボトムケース26から連結体18に衝撃荷重が伝えられることを効果的に抑制できるため、連結体18の電池セル80等に耐荷重を超える荷重が加えられることを回避できる。その結果、バッテリパック10の耐久性を向上させることが可能になる。 From the above, in the battery pack 10, it is possible to effectively suppress the transmission of the impact load from the bottom case 26 to the connecting member 18, so that a load exceeding the load capacity is applied to the battery cells 80 and the like of the connecting member 18. It can be avoided. As a result, the durability of the battery pack 10 can be improved.
 本発明は、上記した実施形態に特に限定されるものではなく、その要旨を逸脱しない範囲で種々の変形が可能である。 The present invention is not particularly limited to the embodiment described above, and various modifications can be made without departing from the scope of the invention.
 例えば、上記の実施形態に係るバッテリパック10では、ボトムケース26の矩形状の底部の四隅に固定用凸部30がそれぞれ設けられ、ボトムケース26の底部の固定用凸部30同士の間に当接用凸部32がそれぞれ設けられることとした。しかしながら、固定用凸部30及び当接用凸部32が設けられる箇所や個数は特に限定されるものではない。一例として、固定用凸部30及び当接用凸部32は、下側バッテリコアパックフレーム36の補強部46に向かって突出するように設けられてもよい。 For example, in the battery pack 10 according to the above-described embodiment, the fixing projections 30 are provided at the four corners of the rectangular bottom of the bottom case 26, respectively, and contact between the fixing projections 30 at the bottom of the bottom case 26 is achieved. The contacting convex portions 32 are provided. However, the locations and the number of the fixing projections 30 and the abutting projections 32 are not particularly limited. As an example, the fixing convex portion 30 and the abutting convex portion 32 may be provided so as to protrude toward the reinforcing portion 46 of the lower battery core pack frame 36.
 また、上記の実施形態では、ボルト54の頭部60が、下側バッテリコアパックフレーム36の上面側に配置され、ボルト54の軸部64が、下側バッテリコアパックフレーム36の貫通孔36aと、固定用衝撃吸収部材50の中空内部と、固定用端面部38の貫通孔38aとに挿通されることとした。しかしながら、例えば、下側バッテリコアパックフレーム36に貫通孔36aを設けず、該下側バッテリコアパックフレーム36の下面に頭部60を溶接等によって接合することとしてもよい。この場合、軸部64は、固定用衝撃吸収部材50の中空内部と、固定用端面部38の貫通孔38aとに挿通され、カラー58の上端面は、頭部60に当接する。 In the above embodiment, the head 60 of the bolt 54 is disposed on the upper surface side of the lower battery core pack frame 36, and the shaft 64 of the bolt 54 is the through hole 36 a of the lower battery core pack frame 36. The hollow portion of the fixing impact absorbing member 50 and the through hole 38 a of the fixing end surface portion 38 are inserted. However, for example, the lower battery core pack frame 36 may not be provided with the through holes 36 a, and the head portion 60 may be joined to the lower surface of the lower battery core pack frame 36 by welding or the like. In this case, the shaft portion 64 is inserted into the hollow interior of the fixing impact absorbing member 50 and the through hole 38 a of the fixing end surface portion 38, and the upper end surface of the collar 58 abuts on the head portion 60.
 上記の実施形態に係るバッテリパック10では、2個のバッテリコアパック16a、16bを連結した連結体18を備えることとした。しかしながら、バッテリパック10は、1個のバッテリコアパックのみを備えてもよいし、3個以上のバッテリコアパックを連結した連結体(不図示)を備えてもよい。 In the battery pack 10 which concerns on said embodiment, we decided to provide the connection body 18 which connected two battery core pack 16a, 16b. However, the battery pack 10 may include only one battery core pack, or may include a connector (not shown) in which three or more battery core packs are connected.
 上記の実施形態に係るバッテリパック10では、下側バッテリコアパックフレーム36がフランジ部40と当接部42と接続部44とを有することとしたが、特にこれに限定されるものではない。下側バッテリコアパックフレーム36は、外殻ケース12の内部で、連結体18(バッテリコアパック16)を支持することが可能な構成であればよい。上側バッテリコアパックフレーム76についても同様である。 In the battery pack 10 according to the above-described embodiment, the lower battery core pack frame 36 includes the flange portion 40, the contact portion 42, and the connection portion 44. However, the present invention is not particularly limited thereto. The lower battery core pack frame 36 may have any configuration as long as it can support the connector 18 (battery core pack 16) inside the outer shell case 12. The same applies to the upper battery core pack frame 76.
10…バッテリパック      12…外殻ケース
14…ケース          
16、16a、16b…バッテリコアパック
18…連結体          26…ボトムケース
28…トップケース       30…固定用凸部
30a…中空内部        32…当接用凸部
36…下側バッテリコアパックフレーム
38…固定用端面部       50…固定用衝撃吸収部材
52…締結部材         54…ボルト
56…ナット          58…カラー
60…頭部           62…積層部
64…軸部           66…フランジ部
68…当接用端面部       70…当接用衝撃吸収部材
72…挿通部          80…電池セル
82…セルホルダ
10 ... battery pack 12 ... shell case 14 ... case
16, 16a, 16b: battery core pack 18: connected body 26: bottom case 28: top case 30: fixing convex portion 30a: hollow interior 32: abutting convex portion 36: lower battery core pack frame 38: for fixing End face 50: shock absorbing member for fixing 52: fastening member 54: bolt 56: nut 58: collar 60: head 62: laminated portion 64: shaft portion 66: flange portion 68: contact end surface portion 70: for contact Shock absorbing member 72 ... insertion portion 80 ... battery cell 82 ... cell holder

Claims (5)

  1.  セルホルダ(82)に保持された複数の電池セル(80)を有するバッテリコアパック(16)と、前記バッテリコアパック(16)を収容するケース(14)とを備えるバッテリパック(10)であって、
     前記ケース(14)は、前記バッテリコアパック(16)の側面を覆う外殻ケース(12)と、前記バッテリコアパック(16)の底面を覆うボトムケース(26)と、を有し、
     前記外殻ケース(12)の内部には、前記バッテリコアパック(16)を支持するバッテリコアパックフレーム(36)が固定され、
     前記ボトムケース(26)の底部には、前記バッテリコアパックフレーム(36)に向かって突出する中空形状であり、且つ突出端側に固定用端面部(38)を有する固定用凸部(30)が設けられ、
     前記固定用端面部(38)と前記バッテリコアパックフレーム(36)とは、互いの間にエラストマからなる固定用衝撃吸収部材(50)を介在させた状態で締結部材(52)により固定されていることを特徴とするバッテリパック(10)。
    A battery pack (10) comprising: a battery core pack (16) having a plurality of battery cells (80) held in a cell holder (82); and a case (14) for housing the battery core pack (16) ,
    The case (14) has an outer shell case (12) covering the side surface of the battery core pack (16), and a bottom case (26) covering the bottom surface of the battery core pack (16).
    A battery core pack frame (36) supporting the battery core pack (16) is fixed to the inside of the outer shell case (12),
    A fixing convex portion (30) having a hollow shape protruding toward the battery core pack frame (36) at a bottom portion of the bottom case (26) and having a fixing end surface portion (38) at a protruding end side Is provided,
    The fixing end face portion (38) and the battery core pack frame (36) are fixed by a fastening member (52) in a state in which a fixing impact absorbing member (50) made of an elastomer is interposed therebetween. A battery pack (10).
  2.  請求項1記載のバッテリパック(10)において、
     前記締結部材(52)は、ボルト(54)と、ナット(56)と、カラー(58)とを有し、
     前記ボルト(54)の軸部(64)は、前記バッテリコアパックフレーム(36)と前記固定用衝撃吸収部材(50)と前記固定用端面部(38)との積層部(62)の積層方向に沿って、少なくとも前記固定用衝撃吸収部材(50)及び前記固定用端面部(38)に挿通され、
     前記ナット(56)は、前記固定用凸部(30)の中空内部(30a)で前記軸部(64)の先端側に取り付けられ、
     前記カラー(58)は、前記軸部(64)の外周面と、前記固定用衝撃吸収部材(50)及び前記固定用端面部(38)との間に介在し、
     前記カラー(58)と前記固定用端面部(38)とは該カラー(58)の軸方向に沿って相対的に移動可能であることを特徴とするバッテリパック(10)。
    The battery pack (10) according to claim 1, wherein
    The fastening member (52) comprises a bolt (54), a nut (56) and a collar (58).
    The shaft portion (64) of the bolt (54) is a lamination direction of the laminated portion (62) of the battery core pack frame (36), the fixing impact absorbing member (50) and the fixing end face portion (38). Along at least the fixing impact absorbing member (50) and the fixing end face (38),
    The nut (56) is attached to the tip end side of the shaft (64) in the hollow interior (30a) of the fixing projection (30).
    The collar (58) is interposed between an outer peripheral surface of the shaft portion (64), the impact absorbing member for fixing (50) and the end surface portion for fixing (38).
    A battery pack (10) characterized in that the collar (58) and the fixing end face (38) are relatively movable along the axial direction of the collar (58).
  3.  請求項1又は2記載のバッテリパック(10)において、
     前記ボトムケース(26)の底部には、前記バッテリコアパックフレーム(36)に向かって突出する中空形状であり、且つ突出端側に当接用端面部(68)を有する当接用凸部(32)が設けられ、
     前記当接用端面部(68)と、前記バッテリコアパックフレーム(36)との間に、エラストマからなる当接用衝撃吸収部材(70)が設けられていることを特徴とするバッテリパック(10)。
    The battery pack (10) according to claim 1 or 2,
    A contact convex portion having a hollow shape projecting toward the battery core pack frame (36) at the bottom portion of the bottom case (26) and having an end surface portion (68) for contact at the projecting end side 32) is provided,
    A battery pack (10) is characterized in that a shock absorbing member (70) for contact made of an elastomer is provided between the end face (68) for contact and the battery core pack frame (36). ).
  4.  請求項3記載のバッテリパック(10)において、
     前記当接用衝撃吸収部材(70)は、前記当接用凸部(32)と同軸に配置された筒状であり、
     前記当接用端面部(68)には、該当接用端面部(68)から突出して、前記当接用衝撃吸収部材(70)の中空内部に挿通され、且つ軸方向の長さが前記当接用衝撃吸収部材(70)の軸方向の自然長よりも短い挿通部(72)が設けられていることを特徴とするバッテリパック(10)。
    The battery pack (10) according to claim 3, wherein
    The abutting impact absorbing member (70) is cylindrically arranged coaxially with the abutting convex portion (32),
    The contact end face (68) projects from the contact end face (68) and is inserted into the hollow interior of the contact impact absorbing member (70), and the axial length is the same as the contact end face (68). A battery pack (10) characterized in that an insertion portion (72) shorter than a natural length in the axial direction of a connecting impact absorbing member (70) is provided.
  5.  請求項1~4の何れか1項に記載のバッテリパック(10)において、
     前記固定用凸部(30)は、前記ボトムケース(26)の矩形状の底部の四隅にそれぞれ設けられることを特徴とするバッテリパック(10)。
    The battery pack (10) according to any one of claims 1 to 4,
    A battery pack (10) characterized in that the fixing projections (30) are provided at four corners of a rectangular bottom of the bottom case (26).
PCT/JP2018/034042 2017-09-29 2018-09-13 Battery pack WO2019065279A1 (en)

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