WO2019056262A1

WO2019056262A1 - Working method of cable arrangement device capable of self-adaptively adjusting cable winding speed

Info

Publication number: WO2019056262A1
Application number: PCT/CN2017/102699
Authority: WO
Inventors: 曹惠忠; 张筱磊
Original assignee: 太仓市林源电线电缆有限公司
Priority date: 2017-09-21
Filing date: 2017-09-21
Publication date: 2019-03-28

Abstract

Disclosed is a working method of a cable arrangement device capable of self-adaptively adjusting a cable winding speed. A rack, a drive motor, a cable winding reel, a speed sensor, a cable arrangement device, a meter counter, a cable tensioning device, and a controller are comprised. The cable winding reel is fixed to the inner side of the rack by means of a rolling shaft. The motor is provided on the left side of the rack, and the drive shaft of the motor is connected to the rolling shaft. The speed sensor is provided on the cable winding reel and is electrically connected to the drive motor. The cable arrangement device is provided on the right side of the cable winding reel. The meter counter is provided between the cable arrangement device and the cable tensioning device. The speed sensor is electrically connected to the controller. The controller is connected to the drive motor to control the rotational speed of the drive motor. During a cable winding process, the speed sensor can automatically sense the winding speed, and the controller can control the drive motor to implement the adjustment of the winding speed. In addition, the cable arrangement device moves reciprocately on the right side of the cable winding reel, thereby ensuring the uniform winding of a cable on the cable winding reel and the flatness of the cable wound on the cable winding reel.

Description

Working method of cable arranging device capable of adaptively adjusting cable winding speed

Technical field

The invention relates to the technical field of cables, and in particular to a working method of a cable arranging device capable of adaptively adjusting a cable winding speed.

Background technique

With the advancement of urbanization, the application of power cables is increasing, and the coverage of cable networks is expanding. To manage the operation of electric power, the daily operation of cables is generally managed by specialized personnel. To ensure the normal operation of cable lines, During the installation, the construction quality of the cable should be ensured, and the cable line should be inspected regularly and the power cable should be managed to ensure the safe operation of the cable line. Cables are either placed in the sky or buried in the ground. In either case, the cable may be damaged. If it is not handled in time, it will cause a power failure. If there is a problem with the cable buried in the ground, it needs maintenance workers. Down to the work well for maintenance, and when the maintenance worker goes down to the work well, the cable machine is a very common equipment used in large-scale construction or cable maintenance. It is easy to carry and can be placed anywhere. When repairing the cable, find out the fault and repair. The personnel usually put the cable machine to the side of the work well, then take it out from the cable machine at the head end of the cable machine, and then drop it into the work well. After the cable repair is completed, the cable that is lowered into the work well is recycled, and the cable is recycled. The following problems exist during the recycling process:

(1) There are many dirt in the work well, and the cable that is laid down is easy to be stained with dirt, and is recycled to the cable machine. If it is not cleaned in time, it will not only cause cable winding difficulties, but also easily contaminate the cable machine with dirt and carry it.

(2) During the recycling process, the cable winding is easy to accumulate in one position, the winding is not uniform, the winding surface is not neat, and the recovered cable is not completely wrapped in the cable guard of the cable machine.

Summary of the invention

OBJECT OF THE INVENTION: In view of the problems and deficiencies in the prior art described above, it is an object of the present invention to provide a method of operating a cable arranging device that can be adaptively adjusted in cable winding speed.

Technical Solution: In order to achieve the above object, a working method of a cable winding device capable of adaptively adjusting a cable winding speed, including a frame, a driving motor, a reel, a speed sensor, a cable device, and a meter The rice reel, the cable tightening device and the controller, the reel is fixed on the inner side of the frame by a roller, the driving motor is disposed on the left side of the rack, and the driving shaft is connected with the roller, and the speed sensor device is arranged On the reel, and the speed sensor is electrically connected to the driving motor, the wire arranging device is disposed on the right side of the reel, and the meter is disposed between the wire arranging device and the cable cinching device, the speed sensing The device is electrically connected to the controller, and the controller is connected to the driving motor to control the rotation speed of the driving motor;

The specific working methods are as follows:

(1) Place the cable on the cable tightening device. The cable tightening device controls the tension of the cable to avoid over-tightening or over-tightening. The meter is offset from the cable. During the cable winding process, the cable to be wound is realized. Length measurement

(2) The cable arranging device reciprocates back and forth on the right side of the reel, and evenly arranges the cables on the reel;

(3) The speed sensor is used to sense the rotation speed of the reel, and thereby know the winding speed of the cable;

(4) The speed sensor transmits the detected data information to the controller;

(5) The controller determines whether the current speed of the reel is a line according to actual conditions;

(6) If the sensed speed is greater than the speed that the controller needs to control, the controller 8 controls the drive motor to decrease its rotational speed;

(7) If the sensed speed is less than the speed that the controller needs to control, the controller 8 controls the drive motor to increase its rotational speed.

Further, the meter is provided with a detecting wheel, a rotating shaft, a bracket and an electronic counting unit. The detecting wheel is fixedly mounted on the rotating shaft, the rotating shaft is mounted on the bracket through the bearing seat and the bearing, and the electronic counting unit is disposed on the bracket. The detection wheel is opposite to the cable under the cable arranging device.

Further, the signal output end of the rotation number sensing mechanism is connected to the input end of the counting unit, and the output of the counting unit is connected to the display unit.

Further, the cable arranging device comprises a bracket, a cable limiting clip and a reciprocating driving mechanism, the bracket is disposed above the reel, the cable limiting clip is slidably disposed above the bracket, and the cable limiting clip is driven by the reciprocating driving mechanism Drive.

Further, the drive motor is an AC asynchronous motor.

Further, a dust removing device is further disposed on the right side of the cable tightening device, the dust removing device includes a bracket, a cleaning brush wheel, and a cleaning sponge, the cleaning sponge is fixed under the bracket, and the cleaning brush wheel is disposed on the cleaning sponge. Above, the cleaning brush wheel and the cleaning sponge form a space for accommodating the cable.

Further, the tensioning device comprises a tensioning bracket, a supporting roller, a tensioning arm, a tensioning wheel and a supporting roller 2. The supporting roller is disposed at a left end of the tensioning bracket, and the supporting roller 2 is disposed at a left end of the tensioning bracket. The tensioning arm is disposed on the tensioning bracket and located between the supporting roller 1 and the supporting roller 2, and the tensioning wheel is disposed under the tensioning arm. The tensioning device can control the tension of the cable, avoid the cable being too tight during the winding process, tearing the cable, affecting the performance of the cable, and also avoiding the cable winding over slack and affecting the winding flatness of the reel.

The above technical solutions can be seen that the beneficial effects of the present invention are:

(1) The working method of the cable arranging device capable of self-adaptive adjustment of the cable winding speed according to the present invention, the speed sensor can automatically sense the winding speed during the winding process, and can be controlled by the controller The driving motor realizes the adjustment of the winding speed, and the wire arranging device reciprocates on the right side of the reel, so that the cable is evenly wound on the reel to ensure the flatness of the winding of the reel.

(2) The working method of the cable arranging device capable of self-adjusting the cable winding speed according to the present invention, in the cable rewinding process, the cable is cleaned by the cleaning brush wheel and the cleaning sponge to maintain the dirt on the cable surface. The cleanliness of the cable surface.

DRAWINGS

Figure 1 is a schematic view of the structure of the present invention.

Example

The invention will be further elucidated with reference to the drawings and specific embodiments.

Example

The working method of the cable arranging device with adjustable cable winding speed as shown in FIG. 1 includes a frame 1, a driving motor 2, a reel 3, a speed sensor 4, a wire arranging device 5, and a meter 6. A cable tightening device 7 and a controller 8, wherein the reel 3 is fixed to the inside of the frame 1 by a roller, the drive motor 2 is disposed on the left side of the frame, and the drive shaft is coupled to the roller, the speed The sensor 4 device is disposed on the reel 3, and the speed sensor 4 is electrically connected to the driving motor 2, the wire arranging device 5 is disposed on the right side of the reel 3, and the meter 6 is disposed at the wire arranging device 5 Between the cable tightening device 7, the speed sensor 4 is electrically connected to the controller 8, and the controller 8 is connected to the drive motor 2 to control the rotational speed of the drive motor 2.

In the embodiment, the meter 6 is provided with a detecting wheel 61, a rotating shaft 62, a bracket 63 and an electronic counting unit 64. The detecting wheel 61 is fixedly mounted on the rotating shaft 62. The rotating shaft 62 is mounted on the bracket 63 through a bearing housing and a bearing. Upper, the electronic counting unit 64 is disposed on the bracket 63, and the detecting wheel 61 abuts against the lower side of the cable 9 on the cable arranging device 5.

In this embodiment, the signal output end of the revolution number sensing mechanism is connected to the input end of the counting unit, and the output of the counting unit is connected to the display unit.

The cable arranging device 5 in the embodiment includes a bracket 51, a cable limiting clip 52 and a reciprocating driving mechanism 53. The bracket 51 is disposed above the reel 3, and the cable limiting clip 52 is slidably disposed above the bracket 51. The cable stopper 52 is driven by the reciprocating drive mechanism 53.

The drive motor 2 described in this embodiment is an AC asynchronous motor.

A dust removing device 10 is further disposed on the right side of the cable tightening device 7 in the embodiment. The dust removing device 10 includes a bracket 101, a cleaning brush wheel 102, and a cleaning sponge 103. The cleaning sponge 103 is fixed under the bracket 101. The cleaning brush wheel 102 is disposed above the cleaning sponge 103, and a space for accommodating the cable 9 is formed between the cleaning brush wheel 102 and the cleaning sponge 103.

In the embodiment, the tightening device 7 includes a tensioning bracket 71, a supporting roller 72, a tensioning arm 73, a tensioning wheel 77, and a supporting roller 25, and the supporting roller 71 is disposed at the left end of the tensioning bracket 71. The support roller 2 is disposed at the left end of the tension bracket 71, and the tension arm 73 is disposed on the tension bracket 71 between the support roller 72 and the support roller 2, and the tension pulley 77 is disposed below the tension arm 73.

The specific working methods are as follows:

(1) The cable 9 is placed on the cable tightening device 7, and the cable tightening device 7 controls the tension of the cable to avoid being too loose or too tight, and the meter 6 is in contact with the cable 9, during the winding of the cable 9, Achieving a length measurement of the cable 9 to be wound;

(2) The wire arranging device 5 realizes back and forth reciprocating motion on the right side of the reel 3, and evenly arranges the cable 9 on the reel 3;

(3) The speed sensor 4 is used to sense the rotational speed of the reel 3, thereby obtaining the winding speed of the cable 9;

(4) The speed sensor 4 transmits the detected data information to the controller 8;

(5) The controller 8 determines whether the current speed of the reel 3 is a line according to actual conditions;

(6) If the sensed speed is greater than the speed that the controller 8 needs to control, the controller 8 controls the drive motor 2 to decrease its rotational speed;

(7) If the sensed speed is less than the speed that the controller 8 needs to control, the controller 8 controls the drive motor 2 to increase its rotational speed.

The examples are intended to be illustrative only and not to limit the scope of the invention, and the scope of the invention is intended to be limited by the scope of the appended claims.

Claims

The invention relates to a working method of a cable arranging device capable of self-adaptive adjustment of cable winding speed, which comprises: a frame (1), a driving motor (2), a reel (3), a speed sensor (4), a cable The device (5), the meter (6), the cable tightening device (7) and the controller (8), the reel (3) is fixed to the inside of the frame (1) by a roller, and drives the motor (2) ) is disposed on the left side of the rack, and its drive shaft is connected to the roller, the speed sensor (4) device is disposed on the reel (3), and the speed sensor (4) and the drive motor (2) are electrically Connecting, the wire arranging device (5) is disposed on the right side of the reel (3), and the meter (6) is disposed between the wire arranging device (5) and the cable cinching device (7), the speed The sensor (4) is electrically connected to the controller (8), and the controller (8) is connected to the driving motor (2) to control the rotation speed of the driving motor (2); the specific working method is as follows:

(1) Place the cable (9) on the cable tightening device (7), and the cable tightening device (7) controls the tension of the cable to avoid over-tightening or over-tightening, the meter (6) and the cable ( 9) In the process of winding, the length of the cable (9) to be wound is measured during winding of the cable (9);

(2) The wire arranging device (5) realizes reciprocating motion on the right side of the reel (3), and evenly arranges the cable (9) on the reel (3);

(3) The speed sensor (4) is used for sensing the rotation speed of the reel (3), thereby obtaining the winding speed of the cable (9);

(4) The speed sensor (4) transmits the detected data information to the controller (8);

(5) The controller (8) determines whether the current speed of the reel (3) is a line according to actual conditions;

(6) If the sensed speed is greater than the speed that the controller (8) needs to control, the controller (8) controls the drive motor (2) to reduce its rotational speed;

(7) If the sensed speed is less than the speed that the controller (8) needs to control, the controller (8) controls the drive motor (2) to speed up its rotation.
The method for operating a cable arranging device with adjustable cable winding speed according to claim 1, wherein the meter (6) is provided with a detecting wheel (61), a rotating shaft (62) and a bracket. (63) and an electronic counting unit (64), the detecting wheel (61) is fixedly mounted on the rotating shaft (62), and the rotating shaft (62) is mounted on the bracket (63) through the bearing seat and the bearing, and the electronic counting unit (64) It is disposed on the bracket (63), and the detecting wheel (61) is opposite to the lower side of the cable (9) on the cable arranging device (5).
The working method of the cable arranging device capable of self-adaptive adjustment of the cable winding speed according to claim 2, wherein the signal output end of the rotation number sensing mechanism is connected to the input end of the counting unit, and the output of the counting unit Connect to the display unit.
The working method of the cable arranging device capable of adaptively adjusting the cable winding speed according to claim 1, characterized in that The wire arranging device (5) comprises a bracket (51), a cable limiting clip (52) and a reciprocating driving mechanism (53), the bracket (51) is arranged above the reel (3), the cable limit The position clamp (52) is slidably disposed above the bracket (51), and the cable limit clamp (52) is driven by the reciprocating drive mechanism (53).
A cable self-cleaning closing winding device according to claim 1, wherein said driving motor (2) is an AC asynchronous motor.
A winding self-cleaning winding-winding device according to claim 1, characterized in that: on the right side of the cable tightening device (7), there is further provided a dust removing device (10), the dust removing device (10) comprising a bracket (101), cleaning brush wheel (102), cleaning sponge (103), the cleaning sponge (103) is fixed under the bracket (101), and the cleaning brush wheel (102) is disposed above the cleaning sponge (103) A space for accommodating the cable (9) is formed between the cleaning brush wheel (102) and the cleaning sponge (103).
The method for operating a cable arranging device with adjustable cable winding speed according to claim 1, wherein the tightening device (7) comprises a tensioning bracket (71) and a supporting roller (72) a tensioning arm (73), a tensioning wheel (77), and a supporting roller two (75), the supporting roller one (71) is disposed at a left end of the tensioning bracket (71), and the supporting roller two (75) is disposed at a tensioning The left end of the bracket (71), the tensioning arm (73) is disposed on the tension bracket (71) and is located between the support roller one (72) and the support roller two (75), and the tensioning wheel (77) is disposed on the tension arm (73) below.