CN108792808B - Automatic precise winding and arranging equipment and method - Google Patents
Automatic precise winding and arranging equipment and method Download PDFInfo
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- CN108792808B CN108792808B CN201810844096.8A CN201810844096A CN108792808B CN 108792808 B CN108792808 B CN 108792808B CN 201810844096 A CN201810844096 A CN 201810844096A CN 108792808 B CN108792808 B CN 108792808B
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- 238000004804 winding Methods 0.000 title claims abstract description 209
- 238000000034 method Methods 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 238000012544 monitoring process Methods 0.000 claims abstract description 14
- 238000004458 analytical method Methods 0.000 claims abstract description 13
- 238000006073 displacement reaction Methods 0.000 claims description 36
- 230000007547 defect Effects 0.000 claims description 28
- 238000007667 floating Methods 0.000 claims description 17
- 238000012806 monitoring device Methods 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 16
- 230000003993 interaction Effects 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 230000001360 synchronised effect Effects 0.000 description 8
- 230000002950 deficient Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010223 real-time analysis Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/74—Driving arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
The invention relates to the field of automatic equipment, and provides automatic precise winding and arranging equipment and a method, wherein a cable core wire enters a precise winding and arranging mechanism through a wire storage mechanism, the automatic precise winding and arranging equipment further comprises a machine vision mechanism, the machine vision mechanism comprises monitoring equipment, an embedded processor and an automatic control system connected with the embedded processor, the monitoring equipment is used for collecting a real-time winding and arranging signal of the core wire on a winding disc and feeding back the real-time winding and arranging signal to the embedded processor, the real-time winding and arranging signal is fed back to the automatic control system after being analyzed and processed according to an analysis and comparison program integrated in the embedded processor, and the automatic control system sends instructions to the wire storage mechanism and the precise winding and arranging mechanism after being processed by program operation, so that the cable core wire is wound on the winding disc in order. The invention can effectively improve the wire arranging precision, avoid manual intervention, solve various anomalies, disturbance and the like of the current production condition in the prior art, and pre-judge and correct the wire arranging precision, thereby realizing automatic precise wire winding and arranging, having high automation degree and saving labor cost.
Description
Technical Field
The invention relates to the field of automation equipment, in particular to automatic precise winding and arranging equipment and method.
Background
The traditional wire arranging equipment for wires and cables generally drives the cables to move through a wire arranging device or the whole take-up frame moves to realize the wire arrangement of core wires on a wire coil. The moving speed of the winding displacement device or the winding frame is preset, so that the core wires can be orderly arranged on the wire coil. However, in the traditional winding displacement equipment, due to insufficient control precision and random notches or protrusions formed on the wire coil by the core wire in the winding displacement reversing process, the winding displacement is not tidy.
In recent two years, along with the rise of labor cost, enterprises begin to research automatic precise wire arrangement technology, and mainly attempt to achieve the effects of manual monitoring and wire arrangement by increasing mechanical arms close to wire coils and adopting a mode of being close to the wire coils. However, in actual production, due to objective condition limitations such as abrupt outer diameter of the cable and flatness of the wire coil, a wire arranging defect still occurs in the wire arranging process, for example: the phenomena of core wire superposition, pit and the like, once the defects occur, any intervention measures cannot be adopted due to the core wire tension, the defects are further amplified in the next layer and the next layer of wire arrangement process, the wire arrangement uniformity is finally reduced, the requirements of customers cannot be met, and the purpose of automatic precise wire arrangement cannot be achieved. Therefore, precise automatic control is realized by mechanical arms, precise control and other methods, only actual idealization of production is realized, various anomalies and disturbances in production are not fully considered, and the method is also a root cause that various automatic wire arranging technologies cannot be really obtained for production verification at present.
Therefore, a set of equipment or method is urgently needed, and various production fluctuations and disturbances can be prejudged and corrected, so that automatic and precise wiring is truly realized.
Disclosure of Invention
The invention aims to provide automatic precise winding and arranging equipment and method, which can effectively improve the winding and arranging precision, avoid manual intervention, solve various anomalies, disturbance and the like of the current production condition in the prior art, and pre-judge and correct the anomalies, thereby realizing automatic precise winding and arranging, having high automation degree and saving labor cost.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The automatic precise winding and arranging equipment is characterized in that a cable core wire enters a precise winding and arranging mechanism 3 through a wire storage mechanism 1, the automatic precise winding and arranging mechanism further comprises a machine vision mechanism 2, the precise winding and arranging mechanism 3 comprises a winding motor 31 and a winding screw rod 32 driven and controlled by the winding motor, the winding drum 4 is driven and controlled to rotate, the winding drum 4 is clamped on a winding drum swing arm support 33, the machine vision mechanism 2 comprises a monitoring device 21 and an embedded processor, and an automatic control system connected with the embedded processor, the monitoring device 21 is used for collecting real-time winding and feeding back to the embedded processor, after analysis and processing are carried out according to an analysis and comparison program integrated in the embedded processor, the real-time winding and arranging mechanism feeds back to the automatic control system, and after the automatic control system carries out program operation processing, instructions are sent to the wire storage mechanism 1 and the precise winding and arranging mechanism 3, and the cable core wire is wound on the winding drum 4 in order.
Further, the monitoring device 21 includes a first camera 211, a second camera 212, and a third camera 213, where the first camera 211 and the third camera 213 are respectively fixed on two sides of the winding reel swing arm support 33 and move synchronously with the winding reel 4 to monitor real-time winding displacement images of two sides of the winding reel 4 in the winding reversing process, and the second camera 212 is fixed on the winding reel swing arm rod 36 and above the winding reel 4 in the radial direction to monitor an angle α between a core wire being wound and an inner edge of the core wire wound on the outermost side of the winding reel and other defects occurring in the winding displacement process, and the real-time winding displacement signals collected by the monitoring device 21 are analyzed and processed according to an analysis and comparison program integrated in the embedded processor and then fed back to the automatic control system.
Further, the wire storage mechanism 1 comprises a floating wheel set 12 and a sliding wheel set 13 which are arranged on the wire storage bracket 11, the sliding wheel set 13 is driven by a wire storage motor 14,
Further, the automatic control system comprises a main controller, and the main controller is connected with the wire arranging motor 31, the wire collecting motor 34 and the wire storing motor 14.
Preferably, the main controller is a PLC controller.
Preferably, the output end of the main controller is also connected with a touch screen type man-machine interaction device, and button operation keys are configured on the touch screen type man-machine interaction device.
The invention also provides an automatic precise winding and arranging method for realizing the purpose of the invention, which is characterized by comprising the following steps:
The method comprises the steps that monitoring equipment is used for collecting the wire arrangement uniformity of a core wire on a winding drum, and an embedded controller is used for processing a real-time wire arrangement signal collected by the monitoring equipment through an analysis and comparison program and feeding the real-time wire arrangement signal back to an automatic control system;
According to an automatic precise control program compiled in the automatic control system, when defects occur on the take-up reel, the following control is performed:
Setting the range of an angle alpha between the winding core wire and the inner side edge of the core wire which is wound on the outermost side of the winding drum to be more than or equal to 5 degrees and less than or equal to 15 degrees, comparing the real-time winding displacement signal with a set range value, when alpha is less than 5 degrees, driving the winding displacement motor 31 to rapidly conduct winding displacement by the automatic control system, and when alpha is more than 15 degrees, driving the winding displacement motor 31 to conduct winding displacement reversely by the automatic control system, so that the angle alpha is always controlled within the set range;
When other defects appear on the wound core wire on the winding drum, the automatic control system instructs the precise winding and arranging mechanism to stop winding the core wire, so that the precision winding and arranging mechanism decelerates and reversely releases the defective core wire, and meanwhile, the automatic control system instructs the wire storage motor to start working to temporarily collect the defective core wire to the wire storage mechanism until the defects appearing on the winding drum are eliminated; after the defect on the take-up reel is cleared, the automatic control system instructs the wire storage motor to stop wire storage and reversely pay out the core wires, and meanwhile, the automatic control system instructs the precise wire winding and arranging mechanism to start again, and the core wires temporarily collected on the wire storage mechanism are wound on the take-up reel, so that the purpose of automatic precise wire winding and arranging of the core wires is achieved.
Further, the automatic control system comprises a main controller, and the main controller is connected with the wire arranging motor, the wire collecting motor and the wire storing motor.
Preferably, the main controller is a PLC controller.
Preferably, the output end of the main controller is also connected with a touch screen type man-machine interaction device, and button operation keys are configured on the touch screen type man-machine interaction device.
Compared with the prior art, the invention has the beneficial effects that: the winding displacement defect of the core wire caused by various reasons in production when the core wire is wound on the winding drum is overcome, the winding displacement precision is improved, the manual intervention is avoided, the automation degree is high, and the labor cost is greatly saved.
Drawings
Fig. 1 is a schematic structural diagram of an automatic precision winding and arranging device provided by the invention.
Fig. 2 is a schematic structural diagram of a wire storage mechanism according to an embodiment of the invention.
Fig. 3 is a schematic view of a structure of a floating wheel set of a wire storage mechanism according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a sliding wheel set of a wire storage mechanism according to an embodiment of the invention.
FIG. 5 is a schematic diagram of a precision winding and unwinding mechanism according to an embodiment of the invention.
Fig. 6 is a schematic view of the winding of the cable core of the take-up reel of the present invention.
Fig. 7 is a control schematic of the present invention.
Fig. 8 is a control flow chart of the present invention.
Reference numerals illustrate:
1: a wire storage mechanism; 2: a machine vision mechanism; 3: a precise winding and arranging mechanism; 4: a take-up reel; 11: a wire storage bracket; 12: a floating wheel set; 13: a sliding wheel set; 14: a wire storage motor; 21: monitoring equipment; 211: a first camera; 212: a second camera; 213: a third camera; 31: a winding displacement motor; 32: a wire arranging screw rod; 33: a coiling disc swing arm bracket; 34: a wire winding motor; 35: a take-up reel dial; 36: and a swinging arm lever of the take-up reel.
Detailed Description
The invention will now be described in further detail with reference to the drawings and to specific examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1, the automatic precision winding and arranging device provided by the invention has the advantages that a cable core wire enters a precision winding and arranging mechanism 3 through a wire storage mechanism 1, the device comprises a machine vision mechanism 2, the machine vision mechanism 2 comprises a monitoring device 21, an embedded processor and an automatic control system connected with the embedded processor, the monitoring device 21 is used for collecting real-time winding and arranging signals and feeding back the real-time winding and arranging signals to the embedded processor, the real-time winding and arranging signals are analyzed and arranged according to an analysis and comparison program integrated in the embedded processor, the analysis and arranging signals are fed back to the automatic control system, and the automatic control system sends instructions to the wire storage mechanism 1 and the precision winding and arranging mechanism 3 after program operation processing, so that the cable core wire is orderly wound on a winding disc 4. In the traditional winding displacement technology, one mode is that the winding reel is driven by a motor to move left and right integrally, the moving distance precision is low, the response speed is low, defects are easy to generate, the other mode is that the winding reel is fixed by the winding displacement motor, and the tension on a core wire is easy to be unstable in the winding displacement process, so that the winding displacement quality is influenced, and good winding displacement uniformity cannot be realized in both modes. According to the automatic precise winding and arranging equipment provided by the invention, the precise winding and arranging mechanism drives and controls the winding disc to wind the cable core wire on the winding disc by using the winding motor, and drives and controls the wire arranging screw rod by using the wire arranging motor to drive the winding disc to move left and right integrally.
The following describes each part of the automatic precision winding and unwinding device in detail.
(1) Wire storage mechanism 1
As shown in fig. 2, the wire storage mechanism 1 comprises a floating wheel set 12 and a sliding wheel set 13 which are arranged on a wire storage bracket 11, the floating wheel set 12 is connected to the wire storage bracket 11, the sliding wheel set 13 can move left and right along the wire storage bracket 11, and the sliding wheel set 13 is driven by a wire storage motor 14 to move in a direction away from or close to the floating wheel set 12.
As shown in fig. 3, the floating wheel set 12 is fixed on the guide rail slide block 125, the guide rail slide block 125 is fixed on the wire storage bracket 11, so that the floating wheel set 12 can move back and forth, the position change of the floating wheel set sends a signal to the automatic control system through the sensor 126, the wheel set 123 rotates on the rotating shaft 124 through the bearing, the two sides of the floating wheel set are connected with the first cylinder 121 and the second cylinder 122, when the sliding wheel set moves, the first cylinder and the second cylinder buffer the tension of the core wire under the action of air pressure, the tension of the core wire between the two wheel sets is kept constant, the process requirement of cable production is met, and the tension is adjusted by adjusting the air pressure in the cylinders at two sides.
As shown in fig. 4, the sliding wheel set 13 can move left and right along the wire storage bracket 11, the sliding wheel set 13 is driven by the driving motor 14, the driving motor 14 is provided with a first synchronous pulley 141 and a second synchronous pulley 142, the first synchronous pulley 141 and the second synchronous pulley 142 drive a synchronous belt 143 to move forwards or backwards, the synchronous belt 143 is connected with the moving wheel set 13, when the first synchronous pulley 141 and the second synchronous pulley 142 rotate, the sliding wheel set 13 is dragged to move in a direction away from or close to the floating wheel set 12, when the cable core wire is required to be stored in production, the sliding wheel set 13 moves in a direction away from the floating wheel set 12, the distance between the sliding wheel set and the floating wheel set becomes larger, the function of storing the core wire is realized, when the cable core wire is required to be released in production, the sliding wheel set moves in a direction close to the floating wheel set, and the distance between the sliding wheel set and the floating wheel set is reduced, the function of releasing the cable core wire is realized.
(2) Precise winding and arranging mechanism 3
As shown in fig. 5, the precise winding and unwinding mechanism 3 includes a winding motor 31 and a winding screw 32 driven by the winding motor, the winding screw 32 drives a winding reel swing arm support 33 to integrally move left and right in a vertical direction of a core wire to realize winding of the core wire on a winding reel, and further includes a winding motor 34 fixed on the winding reel swing arm support 33, the winding motor 34 is connected with a winding reel driving plate 35, the winding reel 4 is clamped on the winding reel swing arm support 33, and the winding motor 34 drives the winding reel driving plate 35 to rotate so as to drive the winding reel 4 to rotate, and the cable core wire is wound on the winding reel 4.
(3) Machine vision mechanism 2
As shown in fig. 5, the machine vision mechanism 2 includes a monitoring device 21 and an embedded processor, and an automatic control system connected to the embedded processor, where the automatic control system includes a main controller, the monitoring device 21 is configured to collect real-time wire-arranging signals, the embedded processor is configured to perform image contrast analysis, and output signals are fed back to the automatic control system, as shown in fig. 6, the monitoring device 21 includes a first camera 211, a second camera 212, and a third camera 213, the first camera 211 and the third camera 213 are respectively fixed on two sides of a wire-arranging swing arm support 33, move synchronously with the wire-arranging drum 4, and are configured to monitor real-time wire-arranging images on two sides of the wire-arranging drum 4 in a winding reversing process, the second camera 212 is fixed on the wire-arranging drum swing arm 36 and above the wire-arranging drum 4 in a radial direction, and is configured to monitor an angle α between a core wire being wound and an inner edge of the outermost core wire wound on the wire-arranging drum, and other various defects such as bulge, shake, deformation, and the like occurring in the wire-arranging process during wire-arranging process, and the monitoring device is configured to feed back to the real-time analysis system according to the collected signals integrated in the contrast processor, and the automatic control system.
When the automatic precise winding and arranging equipment works normally, a cable core wire enters the precise winding and arranging mechanism through the wire storage mechanism, the winding motor 34 winds the cable core wire onto the winding drum 4, the monitoring equipment 21 monitors the wire arrangement uniformity of the core wire on the winding drum 4 and feeds back the wire arrangement uniformity to the embedded processor, the real-time wire arrangement signal collected by the monitoring equipment 21 is fed back to the main controller after being analyzed and processed according to an analysis and comparison program integrated in the embedded processor, the main controller is a PLC (programmable logic controller) in the embodiment, and the following control is performed according to an automatic precise control program compiled in the PLC when defects occur on the winding drum:
as shown in fig. 6, the second camera 212 is fixed on the swinging arm lever 36 of the take-up reel and above the take-up reel 4 in the radial direction, and is used for monitoring the angle alpha between the winding core wire and the core wire wound on the outermost side of the reel and other various defects such as core wire bulge, jitter, take-up reel deformation and the like in the wire arrangement process, wherein the set range of the angle alpha between the winding core wire and the core wire wound on the outermost side of the reel is 5 degrees less than or equal to 15 degrees, the real-time wire arrangement signal is compared with the set range value, when alpha is less than 5 degrees, the PLC controller drives the wire arrangement motor 31 to rapidly arrange wires, and when alpha is more than 15 degrees, the PLC controller drives the wire arrangement motor 31 to reversely arrange wires, so that the angle alpha is always controlled within the set range;
the first camera 211 and the third camera 213 are respectively fixed at two sides of the winding disc swing arm bracket 33, and move synchronously with the winding disc 4, and are used for monitoring real-time winding displacement images of the disc edges at two sides of the winding disc 4 in the winding reversing process, as shown in fig. 6, when various defects such as core wire bulge, jitter, winding disc deformation and the like occur in the wound core wire due to various anomalies and disturbance in the winding process, the PLC controller instructs the winding motor 34 and the winding displacement motor 31 to stop winding the cable core wire, so that the cable core wire is slowed down and reversely discharged, and meanwhile, the PLC controller instructs the wire storage motor 14 to start working, the sliding wheel set 13 keeps constant tension on the cable core wire while keeping away from the floating wheel set 12, and the core wire with the defects is temporarily collected by the wire storage mechanism 1 until the defects occurring on the winding disc 4 are eliminated; after the defect on the take-up reel 4 is cleared, the PLC controller instructs the wire storage motor 14 to stop wire storage and reversely pay out the core wires, and simultaneously, the PLC controller instructs the wire collection motor 34 and the wire arrangement motor 31 to be started again, so that the core wires temporarily collected on the wire storage mechanism 1 are wound on the take-up reel 4, and the purpose of automatic and precise wire collection and arrangement is achieved. In traditional production mode, the pay-off rack is as the functional component of take-up reel online disc replacement, and when the heart yearn is coiled on the take-up reel fully, take-up motor stop work, and the manual work is detached full drum and is replaced new empty drum, and in this change process take-up motor stop operation, heart yearn is temporarily collected on the pay-off rack, and after empty drum is changed, take-up motor starts again, will be temporarily collected the heart yearn on the pay-off rack and coil to take-up reel fast.
As shown in fig. 7, the control principle of the present invention is schematically shown, the monitoring device 21 is configured to collect real-time winding displacement signals and feed them back to the embedded processor, and feed them back to the automatic control system according to the analysis and comparison program integrated in the embedded processor, where the automatic control system includes a main controller connected with the winding displacement motor, the winding-up motor and the winding-up motor, and in this embodiment, the main controller adopts a PLC controller, and the PLC controller receives the winding displacement signals fed back by the embedded processor in real time and sends instructions to the winding-up mechanism and the precise winding-up mechanism after performing a sequence operation process, so as to wind the cable core wire around the winding reel in order.
The invention also provides an automatic precise winding and arranging method, which comprises the following steps:
As shown in fig. 8, the monitoring device is used for collecting the wire arrangement uniformity of the core wire on the winding disc, the real-time wire arrangement signal collected by the monitoring device is processed by the embedded controller through the analysis and comparison program and then fed back to the automatic control system, and the automatic control system comprises a main controller which is connected with the wire arrangement motor, the wire collection motor and the wire storage motor;
According to an automatic precise control program compiled in the main controller, when defects appear on the take-up reel, the following control is carried out:
Setting the range of an angle alpha between the winding core wire and the inner edge of the core wire which is wound on the outermost side of the winding drum to be more than or equal to 5 degrees and less than or equal to 15 degrees, comparing the real-time winding displacement signal with a set range value, when alpha is less than 5 degrees, driving the winding displacement motor 31 to rapidly conduct winding displacement by the main controller, and when alpha is more than 15 degrees, driving the winding displacement motor 31 to conduct winding displacement reversely by the main controller, so that the angle alpha is always controlled within the set range;
When other defects such as core wire bulge, shaking, winding disc deformation and the like occur on the wound core wire on the winding disc, the main controller instructs the precise winding and unwinding mechanism to stop winding the core wire, so that the core wire is slowed down and the defective core wire is reversely released, and meanwhile, the main controller instructs the wire storage motor to start working to temporarily collect the defective core wire to the wire storage mechanism until the defects occurring on the winding disc are eliminated; after the defect on the take-up reel is cleared, the main controller instructs the wire storage motor to stop wire storage and reversely pay out the core wires, and meanwhile, the main controller instructs the precise wire winding and arranging mechanism to start again, so that the core wires temporarily collected on the wire storage mechanism are wound on the take-up reel, and the purpose of automatic precise wire winding and arranging of the core wires is achieved.
According to the automatic precise winding and arranging equipment and method provided by the invention, the wire arrangement uniformity of the core wires on the winding drum is monitored through the machine vision mechanism, the real-time wire arrangement signals are analyzed and processed by the embedded processor and fed back to the automatic control system, the automatic control system sends instructions to the wire storage mechanism and the precise winding and arranging mechanism, and the cable core wires are wound on the winding drum in order, so that the purpose of automatic precise winding and arranging is realized, the manual intervention is avoided, the degree of automation is high, and the labor cost is greatly saved.
Claims (9)
1. An automatic precision winding and arranging device is characterized in that a cable core wire enters the precision winding and arranging mechanism (3) through a wire storage mechanism (1), the device further comprises a machine vision mechanism (2), the precision winding and arranging mechanism (3) comprises a winding motor (31) and a winding lead screw (32) driven by the winding motor, the winding disc (4) is driven to rotate, the winding disc (4) is clamped on a winding disc swing arm support (33), the machine vision mechanism (2) comprises a monitoring device (21) and an embedded processor, and an automatic control system connected with the embedded processor, the monitoring device (21) is used for collecting real-time winding and arranging signals and feeding back to the embedded processor, the monitoring device (21) comprises a first camera (211), a second camera (212) and a third camera (213), the first camera (211) and the third camera (213) are respectively fixed on two sides of the winding disc (33) and synchronously move with the winding disc swing arm support (33), the monitoring device is used for monitoring the image of the winding wire in the winding process, the winding angle alpha between the winding drum core wire (4) and the winding wire (36) on the side of the winding drum, and the side of the winding drum core wire (4) is fixed on the radial direction of the winding drum, and the winding angle alpha is fixed on the winding drum side of the winding drum side of the winding core wire (4 At least one defect in shake and take-up reel deformation is that according to analysis and comparison programs integrated in an embedded processor, real-time winding displacement signals acquired by monitoring equipment (21) are analyzed and processed and then fed back to an automatic control system, and the automatic control system sends instructions to a wire storage mechanism (1) and a precise winding and unwinding mechanism (3) after program operation processing, so that a cable core wire is orderly wound on a take-up reel (4).
2. The automatic precision winding and arranging device according to claim 1, characterized in that the wire storage mechanism (1) comprises a floating wheel set (12) and a sliding wheel set (13) which are arranged on a wire storage bracket (11), and the sliding wheel set (13) is driven by a wire storage motor (14).
3. The automatic precision winding and arranging device according to claim 2, wherein the automatic control system comprises a main controller, and the main controller is connected with the winding and arranging motor (31), the winding and arranging motor (34) and the wire storage motor (14).
4. The automatic precision winding and unwinding device according to claim 3, wherein said main controller is a PLC controller.
5. The automatic precision winding and unwinding device according to claim 3, wherein the output end of the main controller is further connected to a touch screen type man-machine interaction device, on which a button operation key is arranged.
6. An automatic precision winding and unwinding method using the automatic precision winding and unwinding device according to claim 1, comprising the steps of:
the method comprises the steps that monitoring equipment is used for collecting the wire arrangement uniformity of a core wire on a winding drum, and an embedded processor is used for processing a real-time wire arrangement signal collected by the monitoring equipment through an analysis and comparison program and feeding the real-time wire arrangement signal back to an automatic control system;
According to an automatic precise control program compiled in the automatic control system, when defects occur on the take-up reel, the following control is performed:
Setting the range of the angle alpha between the core wire being wound and the inner edge of the core wire wound on the outermost side of the winding drum to be more than or equal to 5 degrees and less than or equal to 15 degrees, comparing the real-time winding displacement signal with a set range value, and when alpha is less than 5 degrees, driving a winding displacement motor (31) to rapidly conduct winding displacement by an automatic control system, and when alpha is more than 15 degrees, driving the winding displacement motor (31) to conduct winding displacement reversely by the automatic control system, so that the angle alpha is always controlled within the set range;
When at least one defect of core wire bulge, shake and winding disc deformation occurs on the wound core wire on the winding disc, the automatic control system instructs the precise winding and unwinding mechanism to stop winding the core wire, so that the speed of the winding and unwinding mechanism is reduced, and the defect core wire is reversely released, and meanwhile, the automatic control system instructs the wire storage motor to start working to temporarily collect the defect core wire to the wire storage mechanism until the defect occurring on the winding disc is eliminated; after the defect on the take-up reel is cleared, the automatic control system instructs the wire storage motor to stop wire storage and reversely pay out the core wires, and meanwhile, the automatic control system instructs the precise wire winding and arranging mechanism to start again, and the core wires temporarily collected on the wire storage mechanism are wound on the take-up reel, so that the purpose of automatic precise wire winding and arranging of the core wires is achieved.
7. The automatic precision winding and unwinding method according to claim 6, wherein the automatic control system comprises a main controller, and the main controller is connected with a winding motor, a winding motor and a wire storage motor.
8. The automatic precision winding and unwinding method according to claim 7, wherein said main controller is a PLC controller.
9. The automatic precision winding and unwinding method according to claim 7, wherein the output end of the main controller is further connected to a touch screen type man-machine interaction device, on which a button operation key is configured.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810844096.8A CN108792808B (en) | 2018-07-27 | 2018-07-27 | Automatic precise winding and arranging equipment and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810844096.8A CN108792808B (en) | 2018-07-27 | 2018-07-27 | Automatic precise winding and arranging equipment and method |
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| Publication Number | Publication Date |
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| CN108792808A CN108792808A (en) | 2018-11-13 |
| CN108792808B true CN108792808B (en) | 2024-05-14 |
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| CN201810844096.8A Active CN108792808B (en) | 2018-07-27 | 2018-07-27 | Automatic precise winding and arranging equipment and method |
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| CN109378207B (en) * | 2018-11-14 | 2020-12-18 | 北京精密机电控制设备研究所 | Winding machine process control method based on online visual detection |
| CN112623860B (en) * | 2020-12-25 | 2022-04-01 | 南通大学 | A store up line equipment for temporarily storing up industry cable |
| CN113432836A (en) * | 2021-06-04 | 2021-09-24 | 长春工业大学 | Optical fiber winding quality monitoring method and device based on laser ranging technology |
| CN115092770B (en) * | 2022-05-30 | 2024-03-22 | 江苏俊知光电通信有限公司 | Cable core intelligent flat cable system for layer-twisted outdoor cable |
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