WO2019049119A1

WO2019049119A1 - A monolithic wave metal roof sheet with crimps

Info

Publication number: WO2019049119A1
Application number: PCT/ID2018/000002
Authority: WO
Inventors: Darmawan UTOMO
Original assignee: Utomo Darmawan
Priority date: 2017-09-06
Filing date: 2018-01-29
Publication date: 2019-03-14

Abstract

A monolithic wave metal roof sheet with a more efficient, effective and quality crimps (1), wherein both the right end and the left end (2, 2) of the metal root sheet (1) is crimped with a number of crimps (2a, 2b) to form a list plank (2, 2' ) and at the center is also crimped with a number of crimps (3') so as to form an integrated ridge (3)., the list plank (2, 2' ) and the ridqe (3) form an integrated monolith wave metal roof sheet (1). Thus both left and right ends (2, 2) of the monolithic wave metal roof sheet (1) have a number of crimps forming a list plank (2, 2') and at the center of the monolithic wave metal roof sheet has a number of crimps (3') forming a ridge (3). A monolithic wave metal roof sheet with integrated list plank and ridge or one side of the ridge roof of the other side of the roof is straight and one side of the ridge of the roof of the other side of the flat roof and list plank. All roof that is divided into two sheets can be right or left, can also vice versa. Production of the roof can also be made or produced in the factory when the monolith waves of roof sheet are in length, that allowed them to be transported by truck from the factory to the project site or to the buyer.

Description

Des r_i t ion

A MONOLITHIC WAVE METAL ROOF SHEET WITH CRIMPS

Field Of Invention

The present invention relates to a sheet of monolithic wave metal roofing with crimps forming a list plank and an integrated ridge. A monolithic wave metal roof sheet with crimps forming an integrated list plank and ridge, a metal sheet metal product made of thin, sheet material, the thin metal sheet referred to be made continuously to form a wave roof sheet, which at both ends can be straight without crimps or with crimps (to a certain size) form the list plank and precisely at the center is shrunk to form a ridge. En another applications sheets of metal plates are continuous ly roiied in which the metal roof sheets can be split apart , f-u: example, the first part of the metal roofing sheet on t e right side has a straight or list plank, wh :h e the second p r of the metal roofing sheet '-r: eft " ^J c^■ tic a ^■>,· ^{; <}-· end list plank or straight course, ate vice verse it depends on the desire or condition on the field so as to form a monolithic wave metal roof sheet with crimps to form list plank and integrated ridge. The method for producing a wave metal roof according to the present invention, typically carried out at the site, on the grctmd or on a truck, may even be produced in the factory for a short size.

Background of Invention

The roofing sheet product is mut-'/ u ge : r ,h. u/ , ^".·:^■·., a rooEing sheet product which is done separately. For example a wave metal roof product consists of roofing sheets, mdge sheets, and list plank . sheets . After the roof sheets are instaiiec neatly, then the arum^*: :u -^v . :us^~ -. . v - : ige add List plan;: conducted ^c r. r " ue uu u. · . .·.·..:: .· roof installation. Similarly, for tr.e tip of ;.·.-.-· rout without list plank or the tip of the straight reef which always causes the flow of water is not oirected properly, so the water drops could be falling out of the drain that has been prepared. Such roof sheet products may cause many problems, among others: the price of the roof becomes expensive because of the additional cost for trie roof tip and roof installation, often there is damage to the roof when the installation of the roof -and ridge tip, and ir. a long time the tip of the roof and ridge can fce damaged rc detachec. due to weather or a continuously wind blowing that can looser, the bond from the end of the roof.

Our roof production^■ system with ID C04.756A, describes a mobile wave roof system production. This rotf production system is a corrugated roof production system which angular position and up-and-down position of the hydra- ; :.b ent ne .is driven by hydraulic, to adjust to the slope angle of the roof and formec over the vehicle and directly onto the roof frame of the building. So the roof is pushed up to one side of the building and then cut and passed to the other side of the building.

Our corrugated metal roofing production system with ID number 011.996A, describes a corrugated tret a^". oia':e p r oduc t ion system per formeo frit runt r'^"uu -.---us- -:,-.r uiu w^; : :· srst r row workspace.

Our patent with ID number 02 .816A, describes a metal corrugated plate for a roof which mci-udes a sheen of metal plate on which the wave is formed in a longitudinal direction, the formation of multiple crimps within a certain intae ir the or reef : -jr. :::.-^■·^■■■--^■■·.. i .: : :.e vu. , . :. :u. u:. ~ :>■ wav j s adjusted to the waveform «^*. v. aurea; r ·.^■ .:^'-: and ui _::.pu i ntended to make the lower end curvature of the roof radial to be flexible so that due^' to the installation., the ! 1st plank always perpendicular to the surface of the water gutter- that adjusts to the slope of the roof that has been installed which thus makes the installation of the radial roof tip to be tight and neat. Another alternative of the present invention is a radial edge of the roof without, crimps, the lower end of the roof with a certain wave-drag rollers, thus harming a radial curvature.

Our nternational paten pub1 ication WG2 G u3 / i 64806 A describes a mobile corrugated roof production system ana it installation, as well as ID 311.996A, a corrugated nieta plate production system for high roof construction wit narrow workspace.

As already described above that the prese

refinement or

of the roofing s

ystem previously mentioned.

Summary of Imrention The main object of the present invention is tc provide H monolithic wave metal roof sheet : t \ im . ^·: tria c«^;tr.

hernia a mora efficient, effective ana ru it q ^. iry riouo-ituia metal sheet sheath, where both ends of the shee r he met a* roof of the left and right monolithic waves has a number of crimps forming a list plank and at the center of the metal roof sheet the monolithic wave has a number of crimps forming a ridge. Another object of this i r.vei.^*". i ⁿ. s to pr vid tr. alternate sheet of monolithic roof wi h both ends sr.r :·. ken with a number of crimps forming the list pianK ana the center is also crimped with a number of crimps that form an integrated ridge, the wave sheet metal roof is made into two parts, where the first part of the tip which is the left side of the monolithic wave metal' sheet is shriveled to only form the list plank and the second part of which is the center of the monolithic roof sheets waves are crimptr.g to f-tnt a rioge, and at the end of the right ^:-: : de s s:o: ve!en to torn List plank or vice versa.

Another object is · to provide an alternative to the monolithic wave metal roof sheet with both ends straight (without the list plank) and the center forming the integrated ridge nade in one intact sheet, wherein^' one sheet of monolithic metal roofing on the left and right sides is formed straight, as well as at the center of which is crimping with a number of crimps tc form a ridge, m other words a sheet of the metal roof of the monolith wave which the left and right side edges are straight ano at its center form a ridge with a number of crimps as needed.

Another object of this invention is also to provide an alternative to the monolithic roof sheet with both eons straight and at the center also or imp .;.ug urJ. s.ssoer . : rrimps forming an integrated ridge to toe ^~o:^'~: ^. ·, s^ -n-te sheet into two parts, wherein the first part f too root or. the left side edge of one roof sheet the mono-ittn wave mew. is formed straight, and the second part of the roof in the center of one sheet of the metal roof of the monolith wave is crimped to form a ridge and the right side end is straight, or vice versa. Brief Description of Figures

To facilitate an understanding of the core of the present invention, it will be described and referenced to the embodiments below.

FIG. 1 shows a sheet c f mono. : : i r .v r >r. r^■»·^* f v . ^*· h red. Ohds having a cylinder ail ::. ' i ^::" "· ·.-.'..' \ ; a: L ni. r atod ridge i accordance w_:n too orei-hd ; :; vo..r : nn . FIG. la, showing an example of a proouction o: a wave me: ! roofing sheet having both ends having a list plank and at its center -having an integrated ridge in accordance with FIG. I of the present invention. FIG. lb, showing an example of mounting a wave metal roofing sheet with both ends having a cylinder and having a central 'portion with an integrated ridge using a machine according to the present invention.

FIG . 2 shows a sheet of monolithic metal roof w th both right end and left end having a list plank, and at its center having an integrated ridge, but the roofing sheet is divided into two sheets, the first part of the roof sheet on the left or right side has a tip with list plank and ^"he second part of the other roofing sheet on the right or 1 -f t side h s a r I }€. and the edges have a lis p a-.-. c.:x r i: :v; t^'r e r:o"er.t invention. FIG. 2a shows an example t: one .·. o·..:^'..^;■· i io of a munol ithic metal roof which is f :ro_^d a"d : vo:hh - : ^*· . two according to FIG. 2 from the present ir.ver.tic.. FIG. 2r , showing an example of the wave metal roof sheet installation, which is divided into two sheets using a heavy equipment according to the. present invention.

FIG. 3 shows a monolithic sheet metal roof wave w ich bo!:h ends are straight and only have ar: : /oe-n o oi r:. -.d ^;n accordance with the present invention. Fig. 3 a , showing an example of an embodiment ^'of a wave ^" m.etal roof sheet with both ends being straight and at its center having an integrated ridge in accordance with. FIG. 3 of the present invention. - Fig. 3b, shows an example of installation a wave metal roof sheet with both ends straight and at its center having an integrated ridge using a heavy equipment an. --. r-j i n u t _■ t ri e P rr sent invention . FIG. 4 shows a monolithic metal root sheer. nn::i c viaea into two sheets, the first part of one of the roof sheet having a straight edge,_, and the second on the other end having only a ridge with a straight end also m accordance with the present invention. Fig. 4a, showing an example of one production of monolithic wave metal roof sheets made in two sheets according to FIG. 4 of the present invention. Fig 4b, shows an example of installation a nonoli h wave metal rocf sheet made in two sheets having an integrated ridge using a heavy equipment according to the j resent invention..

Detailed of Invention

As illustrated in the present embodiment, of the present invention. FIG. 1 shows a monolithic wave me~ i. roof sheet i t h a wrinkle (1) which on both ends has a clank . 1 ^; mid has a central ridge ( 3 ; integrated m acco da c e w_ tn t: . present invention. A monolithic wave metal roof sheet it; with both ends are crimped having a number of crimps (2a) to form the list plank (2) and the center ( 3 ' ) is also crimped with a number of crimps (3a) to form an integrated ridge (3) to be more efficient, effective and qualified monolithic: ( 1 ) metal roof wave, wherein both ends (2, 2 ' s of the mono] ithic wave metal roof sheet (1) on the left and ight sloe nave a center (3 ' ) of the monolithic wave metal roofing sheets 1 having a number of crimps (3a) forming the ridce (3) . Fig la, showing an example of a monolithic wave metal roof sheet (1) production with both ends having e list plank (2) and having an integrated ridge (3) in the center according to FIG. 1 of the present invention. A monolithic wave ::etal r sheet : : : :, ·. :. nerted into the orr aaL.n -ho ·. .^■■ i: ;..-.·: , late, then at a certain distance at r.¾ wave, er.qr h :.:r~:ea waves cut off the waves, Which is tailored to suit the needs. The crimps can be two, three, four, five, or more c imps in which these crimps are aimed to bend the wavelength plate to form a list plank (2) . After the 'wrinkling is sifficier.t then the flexing continued until a predetermined distance is shrunk back to form a ridge (3) . Trie ridge (3) also comprises a number of crimps according to the required curvature of the ridge. Then after forming the Mcge ;3) , the crimped continued again, until approaching o t e nd ...·: tie eq ired roof and shrink again to fqrm the requi red rumon r ·.:^· f I is: plank crimps (2') · With both ends having list plank (2, 2' ) and ridge (3) integrated as the present invention. Ac coin ends of the monolithic waves metal roof sheet < 1} at both ends (2a, 2b) are formed by the cylinders (2, 2': and precisely at the center cf which : s r rr.ed the r : -.^■.<^■ , . ^Z ; v, showing an example cf installation r^.ioi. _ tn - c wave meta roof sheet (1) with both ends having a list plank [2, 2') and in its center having an integrated ridge (3) using the heavy equipment (5) according to the present invention. A number of monolithic wave metal roof sheet with the list plank and the integrated ridge (1) are arranged in layers in the provided, premises, then the sheets pile ⁽1) is mounted with rope sling (6) to oe lifted to ^_he r o f ί^η~ι wl. o o . shrinking machine (4) may be^' lifted or mourned on either the roof by either a hydraulic or fixed structure such as an overhaul platform (not shown) . As well as for Figures 2 no 4, t e same ; hing w«s also done. FIG. 2 shows a sneet of mono ; - h : o wav<-/- "e^ root ,^{' ■} th both encs (2a, 2b; havrno a ujr i , .. ' ,cu; .·..<■

^■■'■enter u-j^ymg an integrate- ridge bb , h..:t '. -■ u · :^' sneet is divided into two sheets, the left sic? (la; has ip (2c) un list plank (2") and the right side sheet (lb) nas a ridge (3) and the ends (2c) have list plank (2') according to the present invention. FIG. 2a, showing an example of one production of monolithic wave metal roof S θΘtS lid./ It)) which made separately in accordance with FIG. 2 of the present^" invention. In the production of roof sheets ila, lb; it i s not made continuous but before fcrninq a : :ge t he r e was a cutting conducted subsequent to be grafted as a connection of the cut waves, finally f o l l owed b :ne formation of the ridge to the formation of list plank on the other side. FIG,. 2b, showing an example of installation a two-sheet ( la, lb) split-roof metal sheet using .¾ heavy- equipment (5) according to the present invention. Sh ee t s ' la) and (lb.) can be placed left or right or vice versa . FIG. 3 shows a monolithic wave metal roof sheet (I⁾ with both ends being straight (2) and having only an integrated ridge (3) in accordance with the present invention. Fig 3a, showing an example of one production of a wave metal roof sheet (1) with both ends (2) straight and at its center having an integrated ridge (3) in accordance with FIG . 3 of the present invention. Fig 3b, show_n c? an examn. o' "Cu't.u a ;e >uo i i th i c wave metal r -ci .no et ^" -_Λ : ^' · : ^' ·^"·^{■ ;}.^' using heavy equipment b.b eccoreunu '^■· t:e nr-e- e ^' : '-ee .. : . Production can be done on, a car truck system, straight up or using a machine on top of scaffolding linages not shown) or can also be produced at the factory.

-^* · ^ SHOWS cl 5ΠΘΘ - 1 vn V

wtich made divided into two sheets, cue -:.ee'. having a straight edge (2), and the otter ent (2'i having only a ridge with a straight end also .in accordance th ti pre-se:.- invention. Fig 4a, showing an example of tne of the production of monolithic wave metal roof sheet (1) made up in two sheets (la, lb) according to FIG. 4 of the present invention. Fig-^' 4b, showing an example of mounting a monolithic wave metal roof sheet (1) made of two sheets (la, Ibi having an integrated ridge (3) using the heavy equipment ( ^' 1 according to the present :r:ve."t ί ".r..

Fundamentally production of monolithic wave itetai reef sheet with integrated list plank arid ridges, ie., a r of production made of thin sheet plate material through the following steps: a. preparing a thin sheet plate carrier as a aw material for wave roof; b. preparing a set, of corrugated roller machines equipped with crimper and roof cutting machine, and the machine's controlled apparatus; c. preparing rollers for the support and hearers of the wave roof formed upon exiting the roller mac ine;

carrier car at step a; inserted into toe re; r . -JA : :.:o: machine on step b! which is mane wavy whit". a^* : ·^■· first end is done by the grinding and shrinking for the making of the first lis- plank then continuous is done by the grasping which the re. of o^~ ire wa v p formed is supported arc rsaer oy toe s p or rci is on step c⁾ up to a certain lenoth .or tar l o rn i t ionreo ridge and at the second end is formed again second list plank, then^' after according to the desired length then cutting so thai formed one sheet of roof with both list plank and ridge integrated.

A production of wave roof sheet with integrated list- plank and ridges, ie., a -roof production made from the above- mentioned thin plate sheet, in order to create a roofing sheet of the waveform with the two separatee pd arc-: a no r roue separately by mcdifyritu step m .v ., ^' r . : plate sr.ee^* s termed the corrugated sheet with one ecu a e r _-. ; 0;1 . :. .η, θ^{< <} and at a certain size the shape of the ridge is men sl:¾'r.:- exaggerated and then cut, while the other sheers are only formed by the cylinders with the corresponding waves then cut, the two roof sheets formed are joined together to form the roof sheet of the wave with the cylinders and the integrated ridge.

A production of wave roof sheet with integrated list plank and ridges, ie., a roof production made of thin sheet plate in accordance with the present invention, in which a set of machines corresponds to step b) placed on a hydraulic car (images not included) · so that the work equipme t can be directed to the roof end of the building to be installed wi the roof.

A production of wave roof sheet w : t r.

rrmk and r rages, ie., a roci p es. .i..u;, ma ..

d.ate in accordance with the present invent. set of machines corresponds to step b; placed on top of he knock-down building, on one end .of the r::>of of the bu.Idinq to be installed roof. A production of wave roof sheet wit:: i .-. ~ e g r e a -. - ..= :. plank and ridges, ie a roof production maae of hrr: shee plate in accordance with the present invention, in -which each set of machines corresponds to step b) placed on top of the knock-down building on both sides of the roof of the building to be installed roof . ^*

A production of wave roof sheet with integrated list plank and ridges, ie. , a roof production made of z ~r; sheet plate in accordance with the present :::-^'et" . : , : :. wtir: = s t of machines corresponds to s^*eo ; : c l u o d : : . ^* : p a oitcK-dowr, building or: both sines ^■..·:. toe ::·.■: ·■■:.."^■:. '..;^·.·- : will be installed, one of which only produces roof sheets with one list plank, while the other machine produces sheets with list plank and comes With a ridge. Installation of roof sheet with list plank and ridge integrated in accordance with tne present invention, including the following steps: a. wave roof sheet with integrated ii~t pla nr. and traces already formed in- a single sneet < b. wave roof sheet on step a ) carried onto the rod frame of' the building to be installed with tne hel of the support rollers and carrier mounted on the rails; and c. the roof sheet are lowered ih the

tied or bolted to the frame. Installation of roof sheets with integrated lis:, plan-: and ridges in accordance with he present invention, wherein the roof sheet with two list plank and tne integrated riaqe formed on the floor are lifted usinc trie ;ieavy q i pr-er. nd placed on top of the support rollers to be carried to the roof frame to be installed.

All embodiments of the present invention from FIGS. 1 to 4 can be carried or exchanged, for example the _right-hand position of the building will be exchanged to the left position of the building and vice versa. h-t.dits of Invention

1. saves overlap costs up to percent ana

time costs up to 50 percent,

2. reduce leakage rate up to 100 percent,

3. more tidy and beautiful,

4. high roof waves can reduce overhead ridge costs by up to 10 percent and save up to 10 percent c f orocsssino time,

5. more robust and reduce the rist of rust.

In detail, the wave sheet with the list pi nk ana ridges in accordance with the present invention have been described, j reference to the embodiment drawings, hoo er, " e embo iments are not a limita ion to tne scope or tne invention but merely to facilitate the breakdown of the invention core as the appended claims.

Claims

A monolithic wave metal roof sheer with a more efficient, effective and quality crimping (1) , wherein both ends (2a, 2b) crimped with a number of crimps to form the list plank (2, 2') and in the center is also crimped with a number the crimps ( 3 ' ) so that they form an integrated ridge (3), the list plank (2, 2 ' ) and the ridge (3) to form a sheet of the monolithic wave metal roof sheet (I), thus at both ends (2a, 2b) of the monolith;.: av^ m al roof sheet left and right have a number - : --r i mps icrmirig a list plank (2, 2') and at the cert-r r : - no · ) ^>·"..,^■: sheet the monolithic wave r.as 3. number o f c r i mp ? forming a ridge (3) .

A monolithic wave metal roof sheet with crimps (1) forming the list plank (2, 2) and the ridge (3) is integrated according to claim 1, wherein both ends are crimped with a number of crimps forming the list plank (2, 2') the metal roof is divided into two sheets ( la, lb), so that the first part of the monoli hic ve :te"r;l roof sheets (la) on the left side end 2 ; . ^'. ;> on. y n r tree; or has a list plank (2) only, and trie secon:: part c : the right side metal sheeting sheet (It) on the fop end s formed or has a ridge (3) and on the right side end is formed or has a list plank ( 2 ' ) .

A monolithic wave metal roof sheet with crimps :1^* ccvnci an integrated ridge (3) according^* to ci.aim 2, nere; c on the left side of the _.monolithic wave metal roof sheet ⁽1) may be formed or has a list plank ^«2S and a ridge ⁽3⁾ , while on the right side of the monolithic wave metal roof sheet (1) is- formed only or has a list plank (2·') only. 4^, A monolithic wave metal roof sheet with crim s ( l ) having straight ends (2) and ridge (3) integrated together according to claims 1 to 3, wherein at both ends of the metal roof sheet (1) can have a straight shape -(2, 2) and at the center of the roof sheet (1) is crimped with a number of crimps to form a ridge (3) integrated in one whole sheet, so that at the left and right end edges of a sheet of monolithic wave metal roof sheet (!) is formed or has a straight shape (2,

2), as well a≤> a r e center of the metal roof sheet hir":- ^" r- ^■■ r ^'.:. ·■^'. w : - h --·. :r,r.r-r et c imps to form a r . one ;3^'. .

3. A monolithic wave metal roof sheet ¾itr crim s PL; ha ing straight ends (2, 2') and the corresponding mfegrateo ^{' '} ridge (3) according to claims 1 to 4, wherein on the left side (la) of a sheet of monolithic wave metal roof (1) is formed or has only a .straight form (2) only, and on the right side (lb) of a sheet of monolithic wave metal roof sheet (i) is formed or has a ridge · 3) and a straight

A monolithic wave metal root sneet witn

straight edge (2, 2') and an integrated

ridge (3) according to claims 4 arid 5,

left side sheet (la) , of the metal roof

straight edge (2) and a ridge (3), whi

side sheet (lb) only has a list plant ί2'