WO2019047138A1 - Center shaft torque photoelectric sensor structure - Google Patents

Center shaft torque photoelectric sensor structure Download PDF

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Publication number
WO2019047138A1
WO2019047138A1 PCT/CN2017/100980 CN2017100980W WO2019047138A1 WO 2019047138 A1 WO2019047138 A1 WO 2019047138A1 CN 2017100980 W CN2017100980 W CN 2017100980W WO 2019047138 A1 WO2019047138 A1 WO 2019047138A1
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WO
WIPO (PCT)
Prior art keywords
fence
sleeve
photoelectric sensor
torsion
central axis
Prior art date
Application number
PCT/CN2017/100980
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French (fr)
Chinese (zh)
Inventor
唐明喜
Original Assignee
深圳一哥智行科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳一哥智行科技有限公司 filed Critical 深圳一哥智行科技有限公司
Priority to PCT/CN2017/100980 priority Critical patent/WO2019047138A1/en
Priority to CN201780000987.9A priority patent/CN107690572B/en
Publication of WO2019047138A1 publication Critical patent/WO2019047138A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L3/00Measuring torque, work, mechanical power, or mechanical efficiency, in general
    • G01L3/02Rotary-transmission dynamometers
    • G01L3/04Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft
    • G01L3/10Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft involving electric or magnetic means for indicating
    • G01L3/12Rotary-transmission dynamometers wherein the torque-transmitting element comprises a torsionally-flexible shaft involving electric or magnetic means for indicating involving photoelectric means

Definitions

  • the invention relates to a sensor, in particular to a structure of a central axis torsion photoelectric sensor.
  • Torque sensors are devices used to sense and detect torsional moments on various rotating or non-rotating mechanical components that convert physical changes in torsion into precise electrical signals.
  • the existing central axis torsion sensor structure generally attaches a torsion strain sensor to a torsion deformation component, and the sensor and the torsion deformation component are simultaneously deformed, the overall structure is complicated, the cost is high, and the stability is lacking.
  • the technical problem to be solved by the present invention is to provide a structure of a central axis torsion photoelectric sensor for the deficiencies of the prior art.
  • the present invention adopts the following technical solutions.
  • a mid-axis torsion photoelectric sensor structure includes a central shaft, a crank is respectively disposed at two ends of the central shaft, and the middle shaft is sleeved with a torque sleeve, and the inner end of the torque sleeve is fixedly connected with the central shaft, The outer end of the torsion sleeve is mounted with a toothed disc and is rotatable relative to the central shaft.
  • the tail end of the torsion sleeve and the other end of the central shaft are respectively provided with left and right bearings, and the left and right bearings are respectively provided with left and right teeth.
  • a bowl a sleeve is arranged between the left and right bowls, and a circuit board is arranged on the sleeve; an inner ring fence is arranged on the front central shaft of the inner end of the torsion sleeve, and the inner ring fence outer sleeve is provided with an outer ring
  • the fence, the tail end of the outer ring fence and the tail end of the torque sleeve are fixedly connected;
  • the inner fence of the inner ring fence and the outer fence of the outer ring fence overlap, and the inner and outer fences have a gap along the radial direction of the central axis;
  • the circuit board is disposed in front of the inner ring fence and vertically sleeved on the central axis;
  • the line plate is provided with a through-beam photoelectric sensor, and the through-beam photoelectric sensor is used for sensing the torsion sleeve to be twisted and deformed under the force, The change in the gap between the inner
  • the inner and outer fences are even and the number is the same; the inner and outer fences respectively have two alignment panels, and the alignment inner panel and the alignment outer panel center overlap each other, and the alignment inner panel And the center of the alignment fence They are located at both ends of a centerline passing through the center axis, and a one-to-one correspondence between the plates of the other panels except the main fence overlaps and is symmetric with respect to the center line.
  • the positive inner fence and the right outer fence are respectively symmetrically arranged with respect to the center line, and the gap between the inner fence and the outer panel along the central axis is uniform before the deformation of the torsion sleeve, and each slit The spacing between them is also the same.
  • the inner fence end of the inner ring fence and the outer panel end of the outer ring fence are aligned, and the inner and outer fences are arranged in parallel with the central axis of the central axis.
  • a pin hole is disposed on a sidewall of the end of the inner end of the torque sleeve, and an inner counterbore is disposed on a middle shaft corresponding to the pin hole, and both ends of the pin are respectively disposed in the pin hole and the inner counterbore, respectively
  • the diameter of the inner counterbore is larger than the diameter of the pin.
  • the pair of photoelectric sensors are two and symmetric with respect to the axis of the central axis; the transmitting end and the receiving end of the through-beam photoelectric sensor are respectively located in the circle of the inner ring fence and the outer ring fence In addition, the transmitting end and the receiving end of the pair of photoelectric sensors correspond to each other.
  • an anti-rotation bowl is arranged on the sleeve near the left tooth bowl, and the outer ring of the anti-rotation bowl is provided with a thread for rotation mounting into the five-way frame of the frame, and the inner ring of the anti-rotation bowl is provided with the central axis
  • the inner groove parallel to the line, the outer ring of the left end of the sleeve is provided with an anti-slip rib, the anti-slip rib is embedded in the inner groove and the number of the anti-slip rib is less than the number of the inner groove.
  • a sliding bearing is disposed between the inner hole and the middle shaft of the torque sleeve mounting crank disk.
  • a snap ring groove is disposed at a position corresponding to the left end of the left end of the left bearing, and a snap ring is disposed in the snap ring groove.
  • a certain gap is reserved between the end surface of the left tooth bowl and the left bearing, and a spring washer is disposed between the gaps.
  • the structure of the central axis torsion photoelectric sensor disclosed in the present invention utilizes a through-beam photoelectric sensor to sense the change of the gap between the inner fence of the inner ring fence and the outer panel of the outer ring fence under the deformation state of the torsion sleeve, thereby obtaining the torque
  • the value of the invention is simple in overall structure, low in cost and good in stability.
  • FIG. 1 is a cross-sectional structural view showing the structure of a shaft torque photoelectric sensor of the present invention
  • Figure 2 is a cross-sectional view showing the structure of B-B of Figure 1;
  • FIG. 3 is a schematic view showing a gap change between the inner fence and the outer panel in the state in which the torsion sleeve is deformed under force;
  • FIG. 4 is a schematic diagram of photoelectric sensing signals in which the gap between the inner fence and the outer panel becomes larger and smaller;
  • FIG. 5 is a schematic diagram of signals obtained after differential processing of the photoelectric sensing signals in FIG. 4;
  • FIG. 5 is a schematic diagram of signals obtained after differential processing of the photoelectric sensing signals in FIG. 4;
  • Figure 6 is a cross-sectional view taken along line C-C of Figure 1;
  • Figure 7 is a schematic view showing the structure of Figure 6 when the torsion force reaches the limit
  • Figure 8 is a cross-sectional view showing the structure taken along the line A-A of Figure 1.
  • the invention discloses a structure of a central axis torsion photoelectric sensor.
  • the utility model comprises a middle shaft 1 , a crank 2 is respectively arranged on two ends of the central shaft 1 , and a torque sleeve is arranged on the middle shaft 1 . 3.
  • the inner end 31 of the torque sleeve 3 is fixedly connected with the central shaft 1.
  • the outer end of the torque sleeve 3 is mounted with a crankset 4 and is rotatable relative to the central shaft 1, and the tail end of the torque sleeve 3 and the middle shaft 1 are further
  • the left and right bearings 51 and 52 are respectively disposed at one end, and the left and right teeth 61 and 62 are respectively disposed on the left and right bearings 51 and 52, and the sleeve 7 is provided between the left and right teeth 61 and 62, and the sleeve is sleeved.
  • the inner middle shaft 1 of the inner end 31 of the torque sleeve 3 is sleeved with an inner ring fence 9, the inner ring fence 9 is provided with an outer ring fence 10, the rear end 101 of the outer ring fence 10 and the torsion
  • the tail end of the sleeve 3 is fixedly connected; the inner fence 91 of the inner ring fence 9 and the outer fence 101 of the outer ring fence 10 are overlapped, and the inner and outer fences 91, 101 are left with slits in the radial direction of the central axis; 8 is disposed in front of the inner ring fence 9 and vertically sleeved on the central axis 1;
  • the circuit board 8 is provided with an on-beam photoelectric sensor 12, and the through-beam photoelectric sensor 12 is used to induce the torsion sleeve 3 to be distorted under the force Variation of the gap between the inner 91 and the outer fence 101 tailgate.
  • the crank 2 is driven to rotate the middle shaft 1, the middle shaft 1 drives the torque sleeve 3, and the torque sleeve 3 drives the sprocket wheel 4 to drive the chain.
  • the torque sleeve 3 is twisted and deformed under the force, and the torque sleeve 3
  • the size of the gap between the inner and outer fences 91, 101 changes, and the radiation photoelectric sensor 12 senses the change in the gap between the inner and outer fences 91, 101 and outputs the photoelectric sensor via the circuit board 8. The signal, in turn, detects the torque and pedaling force.
  • the inner and outer fences 91, 101 are even and the number is the same; the inner and outer fences 91, 101 respectively have two alignment panels, the alignment inner fence 911 and the alignment outer fence 1011 center alignment overlaps, right
  • the centers of the inner fence 911 and the alignment outer fence 1011 are respectively located at both ends of the center line 11 passing through the center shaft 1, and the one-to-one correspondence between the boards of the other fences other than the main fence overlaps and Symmetrical with respect to the centerline 11.
  • the slits formed on the two sides of the center line 11 and the outer fences 91 and 101 are deformed by the torsion force become larger on one side and smaller on the other side, based on the partial overlap of the other fences and the symmetry with respect to the center line 11.
  • the pair of photoelectric sensors 12 generate different photoelectric sensing signals due to the increase and decrease of the gap.
  • a differential signal is generated, as shown in FIG.
  • torque and pedaling force data can be obtained after processing the differential signal.
  • the positive inner fence 911 and the right outer fence 1011 are symmetrically disposed with respect to the center line 11, respectively, and the gap between the inner fence 91 and the outer panel 101 along the radial direction of the central axis 1 is deformed and deformed in the torque sleeve 3.
  • the front is consistent and the spacing between each gap is also the same.
  • the end of the inner fence 91 of the inner ring fence 9 and the end of the outer panel 101 of the outer ring fence 10 are arranged in alignment, and the directions of the inner and outer fences 91, 101 are arranged in parallel with the axial line of the central axis 1.
  • the end wall of the inner end of the torsion sleeve 3 is provided with a pin hole 33, and the center shaft 1 corresponding to the pin hole 33 is provided with an inner counterbore 18, and both ends of a pin 13 are respectively disposed through the pin hole 33 and In the inner counterbore 18, the diameter of the inner counterbore 18 is larger than the diameter of the pin 13.
  • the torque sleeve 3 is deformed to the limit value relative to the center shaft 1, the pin 13 is in the position shown in FIG. 7, and the torque sleeve 3 is prevented from being overloaded to cause permanent deformation.
  • the pair of photoelectric sensors 12 are two and are symmetrical with respect to the axis of the center axis 1; the transmitting end 121 and the receiving end 122 of the pair of photoelectric sensors 12 are located in the inner and outer rings of the inner ring fence 9, respectively. Outside the circle of the fence 10, the transmitting end 121 and the receiving end 122 of the pair of photoelectric sensors 12 correspond to each other.
  • the two pairs of photoelectric sensors 12 simultaneously collect photoelectric sensing signals whose gaps between the inner and outer fences 91, 101 become larger and smaller for differential processing.
  • the sleeve 7 is provided with an anti-rotation bowl 63 near the left tooth bowl 61.
  • the outer ring of the anti-rotation bowl 63 is provided with a thread for rotation mounting into the frame five-way, and the inner ring of the anti-rotation bowl 63 is provided.
  • the anti-slip rib 71 is embedded in the inner groove 631 and the number of the anti-slip ribs 71 is smaller than the inner groove 631. The number can prevent the sleeve 7 from rotating to break the wire, and also prevent the left tooth bowl 61 from twisting the outlet, as shown in Fig. 8.
  • a sliding bearing 17 is disposed between the inner hole of the torque sleeve 3 and the middle shaft 1 of the torque sleeve 3, so that the torque sleeve 3 and the central shaft 1 can be relatively slid to avoid lateral pressure, and the torque sleeve 3 is prevented from being radial. Deformation and center axis 1 Produce friction.
  • a position of the middle shaft 1 corresponding to the left end surface of the left bearing 51 is provided with a snap ring groove 14
  • the snap ring groove 14 is provided with a snap ring 15 to prevent the relative shaft 1 from coming off.
  • a certain gap is reserved between the end surface of the left tooth cup 61 and the left bearing 51, and a spring washer 16 is disposed between the gaps to prevent the cross-shaft of the center shaft 1 from being caused by the length of the five-way.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)
  • Optical Transform (AREA)

Abstract

A center shaft torque photoelectric sensor, comprising a center shaft (1). Cranks (2) are mounted respectively at either extremity of the center shaft (1). A torque sleeve (3) is sleeved on the center shaft (1). An inner end (31) of the torque sleeve (3) is fixedly connected to the center shaft (1). An outer end of the torque sleeve (3) is mounted with a crankset (4) and can rotate relative to the center shaft (1). A circuit board (8) is provided on a shaft sleeve (7). An inner-ring fence (9) is sleeved on the center shaft (1) in front of the inner end (31) of the torque sleeve (3). An outer-ring fence (10) is sleeved on the inner-ring sleeve (9). A tail end (101) of the outer-ring fence (10) is fixedly connected to a tail end of the torque sleeve (3). An inner fence plate (91) of the inner-ring fence (9) overlaps an outer fence plate (101) of the outer-ring fence (10). The inner and outer fence plates (91 and 101) are provided with a gap in the axial direction of the center shaft (1). A through-beam photoelectric sensor (12) is provided on the circuit board (8). The through-beam photoelectric sensor (12) is used for sensing a change in the gap between the inner fence plate (91) and the outer fence plate (101) when the torque sleeve (3) is distorted and distended by a force applied. The center shaft torque photoelectric sensor as a whole is structurally simple, inexpensive, and of great stability.

Description

中轴扭力光电传感器结构Center shaft torque photoelectric sensor structure 技术领域Technical field
本发明涉及传感器,尤其涉及一种中轴扭力光电传感器结构。The invention relates to a sensor, in particular to a structure of a central axis torsion photoelectric sensor.
背景技术Background technique
扭力传感器是用于对各种旋转或非旋转机械部件进行扭转力矩感知和检测的装置,其能够将扭力的物理变化转换成精确的电信号。现有的中轴扭力传感器结构一般是将扭力应变传感器贴合于扭力变形部件上,传感器和扭力变形部件同时形变,整体结构复杂,成本较高且欠缺稳定性。Torque sensors are devices used to sense and detect torsional moments on various rotating or non-rotating mechanical components that convert physical changes in torsion into precise electrical signals. The existing central axis torsion sensor structure generally attaches a torsion strain sensor to a torsion deformation component, and the sensor and the torsion deformation component are simultaneously deformed, the overall structure is complicated, the cost is high, and the stability is lacking.
技术问题technical problem
本发明要解决的技术问题在于,针对现有技术的不足,提供一种中轴扭力光电传感器结构。The technical problem to be solved by the present invention is to provide a structure of a central axis torsion photoelectric sensor for the deficiencies of the prior art.
问题的解决方案Problem solution
技术解决方案Technical solution
为解决上述问题,本发明采用如下技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种中轴扭力光电传感器结构,包括有中轴,中轴两端分别安设有曲柄,所述中轴上套设有扭力套,所述扭力套的内端头与中轴固定连接,所述扭力套的外端头安装有牙盘并能与中轴相对转动,扭力套的尾端和中轴的另一端分别设有左、右轴承,左、右轴承上分别设有左、右牙碗,左、右牙碗之间设有轴套,轴套上设有线路板;所述扭力套的内端头的前方中轴上套设内圈栅栏、所述内圈栅栏外套设外圈栅栏,外圈栅栏的尾端和扭力套的尾端固定连接;内圈栅栏的内栏板和外圈栅栏的外栏板重叠,内、外栏板沿中轴的径向方向留有缝隙;所述线路板设于内圈栅栏前方且垂直套设在中轴上;线路板上设对射式光电传感器,所述对射式光电传感器用于感应扭力套在受力下发生扭曲变形时,内栏板和外栏板之间缝隙的变化。A mid-axis torsion photoelectric sensor structure includes a central shaft, a crank is respectively disposed at two ends of the central shaft, and the middle shaft is sleeved with a torque sleeve, and the inner end of the torque sleeve is fixedly connected with the central shaft, The outer end of the torsion sleeve is mounted with a toothed disc and is rotatable relative to the central shaft. The tail end of the torsion sleeve and the other end of the central shaft are respectively provided with left and right bearings, and the left and right bearings are respectively provided with left and right teeth. a bowl, a sleeve is arranged between the left and right bowls, and a circuit board is arranged on the sleeve; an inner ring fence is arranged on the front central shaft of the inner end of the torsion sleeve, and the inner ring fence outer sleeve is provided with an outer ring The fence, the tail end of the outer ring fence and the tail end of the torque sleeve are fixedly connected; the inner fence of the inner ring fence and the outer fence of the outer ring fence overlap, and the inner and outer fences have a gap along the radial direction of the central axis; The circuit board is disposed in front of the inner ring fence and vertically sleeved on the central axis; the line plate is provided with a through-beam photoelectric sensor, and the through-beam photoelectric sensor is used for sensing the torsion sleeve to be twisted and deformed under the force, The change in the gap between the inner and outer panels.
进一步,内、外栏板为偶数个且其数量一致;内、外栏板分别有两个对正栏板,对正内栏板和对正外栏板中心对正重叠,对正内栏板和对正外栏板的中心分 别位于通过中轴一中心线的两端,而除对正栏板外的其他栏板的板体之间一一对应的部分重叠且相对中心线对称。Further, the inner and outer fences are even and the number is the same; the inner and outer fences respectively have two alignment panels, and the alignment inner panel and the alignment outer panel center overlap each other, and the alignment inner panel And the center of the alignment fence They are located at both ends of a centerline passing through the center axis, and a one-to-one correspondence between the plates of the other panels except the main fence overlaps and is symmetric with respect to the center line.
进一步,对正内栏板和对正外栏板分别相对中心线对称设置,内栏板和外栏板之间沿中轴径向的缝隙大小在扭力套变形形变前均一致,且每个缝隙之间的间隔也一致。Further, the positive inner fence and the right outer fence are respectively symmetrically arranged with respect to the center line, and the gap between the inner fence and the outer panel along the central axis is uniform before the deformation of the torsion sleeve, and each slit The spacing between them is also the same.
进一步,内圈栅栏的内栏板端头和外圈栅栏的外栏板端头对齐设置,内、外栏板的方向与中轴的轴心线平行设置。Further, the inner fence end of the inner ring fence and the outer panel end of the outer ring fence are aligned, and the inner and outer fences are arranged in parallel with the central axis of the central axis.
进一步,扭力套的内孔尾端侧壁上设销钉孔,与所述销钉孔对应的中轴上设内沉孔,一销钉的两端头分别穿设于销钉孔和内沉孔内,所述内沉孔的直径大于销钉的直径。Further, a pin hole is disposed on a sidewall of the end of the inner end of the torque sleeve, and an inner counterbore is disposed on a middle shaft corresponding to the pin hole, and both ends of the pin are respectively disposed in the pin hole and the inner counterbore, respectively The diameter of the inner counterbore is larger than the diameter of the pin.
进一步,所述对射式光电传感器为两个,且相对于中轴的轴心对称;所述对射式光电传感器的发射端和接收端分别位于内圈栅栏的圈内和外圈栅栏的圈外,对射式光电传感器的发射端和接收端相互对应。Further, the pair of photoelectric sensors are two and symmetric with respect to the axis of the central axis; the transmitting end and the receiving end of the through-beam photoelectric sensor are respectively located in the circle of the inner ring fence and the outer ring fence In addition, the transmitting end and the receiving end of the pair of photoelectric sensors correspond to each other.
进一步,轴套上靠近左牙碗处设有防转碗,防转碗的外圈设有螺纹,用于旋转安装至车架五通内,防转碗的内圈设有与中轴轴心线相平行的内凹槽,轴套左端外圈设有防滑筋,所述防滑筋嵌于内凹槽内且防滑筋的数量少于内凹槽的数量。Further, an anti-rotation bowl is arranged on the sleeve near the left tooth bowl, and the outer ring of the anti-rotation bowl is provided with a thread for rotation mounting into the five-way frame of the frame, and the inner ring of the anti-rotation bowl is provided with the central axis The inner groove parallel to the line, the outer ring of the left end of the sleeve is provided with an anti-slip rib, the anti-slip rib is embedded in the inner groove and the number of the anti-slip rib is less than the number of the inner groove.
进一步,扭力套安装牙盘位置的内孔与中轴之间设有一滑动轴承。Further, a sliding bearing is disposed between the inner hole and the middle shaft of the torque sleeve mounting crank disk.
进一步,左轴承的左端面对应的中轴位置设有一卡环槽,卡环槽内装有卡环。Further, a snap ring groove is disposed at a position corresponding to the left end of the left end of the left bearing, and a snap ring is disposed in the snap ring groove.
进一步,左牙碗的端面与左轴承之间保留一定的间隙,间隙之间设有一弹簧垫片。Further, a certain gap is reserved between the end surface of the left tooth bowl and the left bearing, and a spring washer is disposed between the gaps.
发明的有益效果Advantageous effects of the invention
有益效果Beneficial effect
本发明公开的中轴扭力光电传感器结构,利用对射式光电传感器感应内圈栅栏的内栏板和外圈栅栏的外栏板之间在扭力套受力形变状态下缝隙的变化,进而获得扭力值,本发明整体结构简单,成本较低且稳定性好。The structure of the central axis torsion photoelectric sensor disclosed in the present invention utilizes a through-beam photoelectric sensor to sense the change of the gap between the inner fence of the inner ring fence and the outer panel of the outer ring fence under the deformation state of the torsion sleeve, thereby obtaining the torque The value of the invention is simple in overall structure, low in cost and good in stability.
对附图的简要说明Brief description of the drawing
附图说明 DRAWINGS
图1为本发明中轴扭矩光电传感器结构的剖视结构示意图;1 is a cross-sectional structural view showing the structure of a shaft torque photoelectric sensor of the present invention;
图2为图1的B-B剖视结构示意图;Figure 2 is a cross-sectional view showing the structure of B-B of Figure 1;
图3为图2中内栏板和外栏板之间在扭力套受力形变状态下缝隙变化的示意图;3 is a schematic view showing a gap change between the inner fence and the outer panel in the state in which the torsion sleeve is deformed under force;
图4为内栏板和外栏板之缝隙变大和变小处光电传感信号示意图;4 is a schematic diagram of photoelectric sensing signals in which the gap between the inner fence and the outer panel becomes larger and smaller;
图5为图4中的光电传感信号进行差分处理后所获得的信号示意图;FIG. 5 is a schematic diagram of signals obtained after differential processing of the photoelectric sensing signals in FIG. 4; FIG.
图6为图1的C-C剖视结构示意图;Figure 6 is a cross-sectional view taken along line C-C of Figure 1;
图7为图6在所受扭力达到极限时的结构示意图;Figure 7 is a schematic view showing the structure of Figure 6 when the torsion force reaches the limit;
图8为图1的A-A剖视结构示意图。Figure 8 is a cross-sectional view showing the structure taken along the line A-A of Figure 1.
实施该发明的最佳实施例BEST MODE FOR CARRYING OUT THE INVENTION
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
下面结合附图和实施例对本发明作更加详细的描述。The invention will now be described in greater detail with reference to the drawings and embodiments.
本发明公开了一种中轴扭力光电传感器结构,结合图1至图8所示,其包括有中轴1,中轴1两端分别安设有曲柄2,中轴1上套设有扭力套3,扭力套3的内端头31与中轴1固定连接,扭力套3的外端头安装有牙盘4并能与中轴1相对转动,扭力套3的尾端和中轴1的另一端分别设有左、右轴承51、52,左、右轴承51、52上分别设有左、右牙碗61、62,左、右牙碗61、62之间设有轴套7,轴套7上设有线路板8;扭力套3的内端头31的前方中轴1上套设内圈栅栏9,内圈栅栏9外套设外圈栅栏10,外圈栅栏10的尾端101和扭力套3的尾端固定连接;内圈栅栏9的内栏板91和外圈栅栏10的外栏板101重叠,内、外栏板91、101沿中轴的径向方向留有缝隙;线路板8设于内圈栅栏9前方且垂直套设在中轴1上;线路板8上设对射式光电传感器12,对射式光电传感器12用于感应扭力套3在受力下发生扭曲变形时,内栏板91和外栏板101之间缝隙的变化。在骑行时,曲柄2受力驱动中轴1转动,中轴1带动扭力套3,扭力套3带动牙盘4驱动链条,这时扭力套3在受力的情况下发生扭曲变形,扭力套3扭曲变形时,内、外栏板91、101之间的缝隙大小发生变化,射式光电传感器12感应内、外栏板91、101之间的缝隙大小变化并经电路板8输出光电传感信号,进而检测到所受扭矩及踏力。The invention discloses a structure of a central axis torsion photoelectric sensor. As shown in FIG. 1 to FIG. 8 , the utility model comprises a middle shaft 1 , a crank 2 is respectively arranged on two ends of the central shaft 1 , and a torque sleeve is arranged on the middle shaft 1 . 3. The inner end 31 of the torque sleeve 3 is fixedly connected with the central shaft 1. The outer end of the torque sleeve 3 is mounted with a crankset 4 and is rotatable relative to the central shaft 1, and the tail end of the torque sleeve 3 and the middle shaft 1 are further The left and right bearings 51 and 52 are respectively disposed at one end, and the left and right teeth 61 and 62 are respectively disposed on the left and right bearings 51 and 52, and the sleeve 7 is provided between the left and right teeth 61 and 62, and the sleeve is sleeved. 7 is provided with a circuit board 8; the inner middle shaft 1 of the inner end 31 of the torque sleeve 3 is sleeved with an inner ring fence 9, the inner ring fence 9 is provided with an outer ring fence 10, the rear end 101 of the outer ring fence 10 and the torsion The tail end of the sleeve 3 is fixedly connected; the inner fence 91 of the inner ring fence 9 and the outer fence 101 of the outer ring fence 10 are overlapped, and the inner and outer fences 91, 101 are left with slits in the radial direction of the central axis; 8 is disposed in front of the inner ring fence 9 and vertically sleeved on the central axis 1; the circuit board 8 is provided with an on-beam photoelectric sensor 12, and the through-beam photoelectric sensor 12 is used to induce the torsion sleeve 3 to be distorted under the force Variation of the gap between the inner 91 and the outer fence 101 tailgate. During riding, the crank 2 is driven to rotate the middle shaft 1, the middle shaft 1 drives the torque sleeve 3, and the torque sleeve 3 drives the sprocket wheel 4 to drive the chain. At this time, the torque sleeve 3 is twisted and deformed under the force, and the torque sleeve 3 When the distortion is deformed, the size of the gap between the inner and outer fences 91, 101 changes, and the radiation photoelectric sensor 12 senses the change in the gap between the inner and outer fences 91, 101 and outputs the photoelectric sensor via the circuit board 8. The signal, in turn, detects the torque and pedaling force.
在上述方案中,内、外栏板91、101为偶数个且其数量一致;内、外栏板91、101分别有两个对正栏板,对正内栏板911和对正外栏板1011中心对正重叠,对正 内栏板911和对正外栏板1011的中心分别位于通过中轴1一中心线11的两端,而除对正栏板外的其他栏板的板体之间一一对应的部分重叠且相对中心线11对称。基于其他栏板相对应的部分重叠且相对中心线11对称,则在中心线11两边内、外栏板91、101受扭力形变后所形成的缝隙为一侧变大,另一侧变小,如图3所示,对射式光电传感器12因缝隙变大和变小生成不同光电传感信号,如图4所示,对该光电传感信号进行差分处理后,生成差分后信号,如图5所示,对差分信号处理后可获得扭矩及踏力数据。In the above solution, the inner and outer fences 91, 101 are even and the number is the same; the inner and outer fences 91, 101 respectively have two alignment panels, the alignment inner fence 911 and the alignment outer fence 1011 center alignment overlaps, right The centers of the inner fence 911 and the alignment outer fence 1011 are respectively located at both ends of the center line 11 passing through the center shaft 1, and the one-to-one correspondence between the boards of the other fences other than the main fence overlaps and Symmetrical with respect to the centerline 11. The slits formed on the two sides of the center line 11 and the outer fences 91 and 101 are deformed by the torsion force become larger on one side and smaller on the other side, based on the partial overlap of the other fences and the symmetry with respect to the center line 11. As shown in FIG. 3, the pair of photoelectric sensors 12 generate different photoelectric sensing signals due to the increase and decrease of the gap. As shown in FIG. 4, after differential processing is performed on the photoelectric sensing signals, a differential signal is generated, as shown in FIG. As shown, torque and pedaling force data can be obtained after processing the differential signal.
优选地,对正内栏板911和对正外栏板1011分别相对中心线11对称设置,内栏板91和外栏板101之间沿中轴1径向的缝隙大小在扭力套3变形形变前均一致,且每个缝隙之间的间隔也一致。Preferably, the positive inner fence 911 and the right outer fence 1011 are symmetrically disposed with respect to the center line 11, respectively, and the gap between the inner fence 91 and the outer panel 101 along the radial direction of the central axis 1 is deformed and deformed in the torque sleeve 3. The front is consistent and the spacing between each gap is also the same.
优选地,内圈栅栏9的内栏板91端头和外圈栅栏10的外栏板101端头对齐设置,内、外栏板91、101的方向与中轴1的轴心线平行设置。Preferably, the end of the inner fence 91 of the inner ring fence 9 and the end of the outer panel 101 of the outer ring fence 10 are arranged in alignment, and the directions of the inner and outer fences 91, 101 are arranged in parallel with the axial line of the central axis 1.
优选地,扭力套3的内孔尾端侧壁上设销钉孔33,与销钉孔33对应的中轴1上设内沉孔18,一销钉13的两端头分别穿设于销钉孔33和内沉孔18内,内沉孔18的直径大于销钉13的直径。如图6、图7所示,在扭力套3受力相对中轴1形变到极限值时,销钉13处于图7所示位置,防止扭力套3过载造成永久形变。Preferably, the end wall of the inner end of the torsion sleeve 3 is provided with a pin hole 33, and the center shaft 1 corresponding to the pin hole 33 is provided with an inner counterbore 18, and both ends of a pin 13 are respectively disposed through the pin hole 33 and In the inner counterbore 18, the diameter of the inner counterbore 18 is larger than the diameter of the pin 13. As shown in FIG. 6 and FIG. 7, when the torque sleeve 3 is deformed to the limit value relative to the center shaft 1, the pin 13 is in the position shown in FIG. 7, and the torque sleeve 3 is prevented from being overloaded to cause permanent deformation.
优选地,对射式光电传感器12为两个,且相对于中轴1的轴心对称;对射式光电传感器12的发射端121和接收端122分别位于内圈栅栏9的圈内和外圈栅栏10的圈外,对射式光电传感器12的发射端121和接收端122相互对应。两个对射式光电传感器12同时收集内、外栏板91、101之间的缝隙变大和变小的光电传感信号,用于差分处理。Preferably, the pair of photoelectric sensors 12 are two and are symmetrical with respect to the axis of the center axis 1; the transmitting end 121 and the receiving end 122 of the pair of photoelectric sensors 12 are located in the inner and outer rings of the inner ring fence 9, respectively. Outside the circle of the fence 10, the transmitting end 121 and the receiving end 122 of the pair of photoelectric sensors 12 correspond to each other. The two pairs of photoelectric sensors 12 simultaneously collect photoelectric sensing signals whose gaps between the inner and outer fences 91, 101 become larger and smaller for differential processing.
优选地,轴套7上靠近左牙碗61处设有防转碗63,防转碗63的外圈设有螺纹,用于旋转安装至车架五通内,防转碗63的内圈设有与中轴1轴心线相平行的内凹槽631,轴套7左端外圈设有防滑筋71,防滑筋71嵌于内凹槽631内且防滑筋71的数量少于内凹槽631的数量,可以防止轴套7转动把出线绞断,也防止扭动左牙碗61把出线绞断,如图8所示.Preferably, the sleeve 7 is provided with an anti-rotation bowl 63 near the left tooth bowl 61. The outer ring of the anti-rotation bowl 63 is provided with a thread for rotation mounting into the frame five-way, and the inner ring of the anti-rotation bowl 63 is provided. There is an inner groove 631 parallel to the center axis 1 axis, and the left end outer ring of the sleeve 7 is provided with an anti-slip rib 71. The anti-slip rib 71 is embedded in the inner groove 631 and the number of the anti-slip ribs 71 is smaller than the inner groove 631. The number can prevent the sleeve 7 from rotating to break the wire, and also prevent the left tooth bowl 61 from twisting the outlet, as shown in Fig. 8.
优选地,扭力套3安装牙盘4位置的内孔与中轴1之间设有一滑动轴承17,使扭力套3与中轴1之间可以相对滑动避免侧向压力,防止扭力套3径向变形与中轴1 产生摩擦。Preferably, a sliding bearing 17 is disposed between the inner hole of the torque sleeve 3 and the middle shaft 1 of the torque sleeve 3, so that the torque sleeve 3 and the central shaft 1 can be relatively slid to avoid lateral pressure, and the torque sleeve 3 is prevented from being radial. Deformation and center axis 1 Produce friction.
优选地,左轴承51的左端面对应的中轴1位置设有一卡环槽14,卡环槽14内装有卡环15,防止相对中轴1的脱出。Preferably, a position of the middle shaft 1 corresponding to the left end surface of the left bearing 51 is provided with a snap ring groove 14 , and the snap ring groove 14 is provided with a snap ring 15 to prevent the relative shaft 1 from coming off.
优选地,左牙碗61的端面与左轴承51之间保留一定的间隙,间隙之间设有一弹簧垫片16,以防止五通的长度不一时导致中轴1的串动。Preferably, a certain gap is reserved between the end surface of the left tooth cup 61 and the left bearing 51, and a spring washer 16 is disposed between the gaps to prevent the cross-shaft of the center shaft 1 from being caused by the length of the five-way.
以上所述只是本发明较佳的实施例,并不用于限制本发明,凡在本发明的技术范围内所做的修改、等同替换或者改进等,均应包含在本发明所保护的范围内。 The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. All modifications, equivalents, and improvements made within the technical scope of the present invention are intended to be included within the scope of the present invention.

Claims (10)

  1. 一种中轴扭力光电传感器结构,包括有中轴,中轴两端分别安设有曲柄,其特征在于,所述中轴上套设有扭力套,所述扭力套的内端头与中轴固定连接,所述扭力套的外端头安装有牙盘并能与中轴相对转动,扭力套的尾端和中轴的另一端分别设有左、右轴承,左、右轴承上分别设有左、右牙碗,左、右牙碗之间设有轴套,轴套上设有线路板;所述扭力套的内端头的前方中轴上套设内圈栅栏、所述内圈栅栏外套设外圈栅栏,外圈栅栏的尾端和扭力套的尾端固定连接;内圈栅栏的内栏板和外圈栅栏的外栏板重叠,内、外栏板沿中轴的径向方向留有缝隙;所述线路板设于内圈栅栏前方且垂直套设在中轴上;线路板上设对射式光电传感器,所述对射式光电传感器用于感应扭力套在受力下发生扭曲变形时,内栏板和外栏板之间缝隙的变化。A mid-axis torsion photoelectric sensor structure includes a central shaft, and a crank is respectively disposed at two ends of the central shaft, wherein the central shaft is sleeved with a torque sleeve, and the inner end and the middle shaft of the torque sleeve The outer end of the torsion sleeve is mounted with a toothed disc and is rotatable relative to the central shaft. The rear end of the torsion sleeve and the other end of the central shaft are respectively provided with left and right bearings, and the left and right bearings are respectively provided. a left and right tooth bowl, a sleeve is arranged between the left and right teeth bowls, and a circuit board is arranged on the sleeve; an inner ring fence and the inner ring fence are sleeved on the front central shaft of the inner end of the torque sleeve The outer ring fence is arranged on the outer sleeve, and the tail end of the outer ring fence is fixedly connected with the tail end of the torque sleeve; the inner fence of the inner ring fence overlaps with the outer panel of the outer ring fence, and the inner and outer fences are along the radial direction of the central axis. a gap is left; the circuit board is disposed in front of the inner ring fence and vertically sleeved on the central axis; the line plate is provided with a through-beam photoelectric sensor, and the through-beam photoelectric sensor is used for inducing the torque sleeve to occur under the force The change in the gap between the inner and outer panels when the distortion is distorted.
  2. 根据权利要求1所述中轴扭力光电传感器结构,其特征在于,内、外栏板为偶数个且其数量一致;内、外栏板分别有两个对正栏板,对正内栏板和对正外栏板中心对正重叠,对正内栏板和对正外栏板的中心分别位于通过中轴一中心线的两端;而除对正栏板外的其他栏板的板体大小一致、板体之间一一对应的部分重叠且相对中心线对称。The structure of the central axis torsion photoelectric sensor according to claim 1, wherein the inner and outer fences are even and the number is the same; the inner and outer fences respectively have two alignment panels, the alignment inner panels and The center of the front fence is overlapped, and the center of the right inner fence and the right outer fence are respectively located at both ends of a center line passing through the center axis; and the board size of the other fences except the right fence Consistent, one-to-one correspondence between the plates overlaps and is symmetrical with respect to the center line.
  3. 根据权利要求2所述中轴扭力光电传感器结构,其特征在于,对正内栏板和对正外栏板分别相对中心线对称设置,内栏板和外栏板之间沿中轴径向的缝隙大小在扭力套变形形变前均一致,且每个缝隙之间的间隔也一致。The mid-axis torsion photosensor structure according to claim 2, wherein the alignment inner fence and the alignment outer fence are respectively symmetrically arranged with respect to the center line, and the inner fence and the outer panel are radially along the central axis. The gap size is consistent before the deformation of the torsion sleeve, and the spacing between each slit is also the same.
  4. 根据权利要求3所述中轴扭力光电传感器结构,其特征在于,内圈栅栏的内栏板端头和外圈栅栏的外栏板端头对齐设置,内、外栏板的方向与中轴的轴心线平行设置。The mid-axis torsion photosensor structure according to claim 3, wherein the inner fence end of the inner ring fence and the outer panel end of the outer ring fence are arranged in alignment, and the direction of the inner and outer fences is opposite to the central axis. The axis lines are set in parallel.
  5. 根据权利要求1所述中轴扭力光电传感器结构,其特征在于,扭力套的内孔尾端侧壁上设销钉孔,与所述销钉孔对应的中轴上设内 沉孔,一销钉的两端头分别穿设于销钉孔和内沉孔内,所述内沉孔的直径大于销钉的直径。The structure of a central axis torsion photoelectric sensor according to claim 1, wherein a pin hole is disposed on a sidewall of the inner end of the inner end of the torsion sleeve, and a middle shaft corresponding to the pin hole is disposed inside The counterbore, the two ends of a pin are respectively disposed in the pin hole and the inner counterbore, and the diameter of the inner counterbore is larger than the diameter of the pin.
  6. 根据权利要求1所述中轴扭力光电传感器结构,其特征在于,所述对射式光电传感器为两个,且相对于中轴的轴心对称;所述对射式光电传感器的发射端和接收端分别位于内圈栅栏的圈内和外圈栅栏的圈外,对射式光电传感器的发射端和接收端相互对应。The mid-axis torsion photosensor structure according to claim 1, wherein the pair of photoelectric sensors are two and symmetric with respect to an axis of the central axis; and the transmitting end and receiving of the through-beam photoelectric sensor The ends are located inside the circle of the inner ring fence and outside the circle of the outer ring fence, and the transmitting end and the receiving end of the pair of photoelectric sensors correspond to each other.
  7. 根据权利要求1~6任意所述中轴扭力光电传感器结构,其特征在于,轴套上靠近左牙碗处设有防转碗,防转碗的外圈设有螺纹,用于旋转安装至车架五通内,防转碗的内圈设有与中轴轴心线相平行的内凹槽,轴套左端外圈设有防滑筋,所述防滑筋嵌于内凹槽内且防滑筋的数量少于内凹槽的数量。The structure of a central axis torsion photoelectric sensor according to any one of claims 1 to 6, wherein an anti-rotation bowl is arranged on the sleeve near the left tooth bowl, and the outer ring of the anti-rotation bowl is provided with a thread for rotation mounting to the vehicle. In the five-way, the inner ring of the anti-rotation bowl is provided with an inner groove parallel to the axial line of the central axis, and the outer ring of the left end of the sleeve is provided with anti-slip ribs, and the anti-slip rib is embedded in the inner groove and the anti-slip rib The number is less than the number of inner grooves.
  8. 根据权利要求1~6任意所述中轴扭力光电传感器结构,其特征在于,扭力套安装牙盘位置的内孔与中轴之间设有一滑动轴承。The mid-axis torsion photosensor structure according to any one of claims 1 to 6, wherein a sliding bearing is disposed between the inner hole and the center shaft of the torque sleeve mounting crankset.
  9. 根据权利要求1~6任意所述中轴扭力光电传感器结构,其特征在于,左轴承的左端面对应的中轴位置设有一卡环槽,卡环槽内装有卡环。The structure of the central axis torsion photoelectric sensor according to any one of claims 1 to 6, wherein the left end of the left bearing is provided with a snap ring groove corresponding to the central axis position, and the snap ring groove is provided with a snap ring.
  10. 根据权利要求1~6任意所述中轴扭力光电传感器结构,其特征在于,左牙碗的端面与左轴承之间保留一定的间隙,间隙之间设有一弹簧垫片。 The structure of the central axis torsion photoelectric sensor according to any one of claims 1 to 6, wherein a certain gap is left between the end surface of the left tooth cup and the left bearing, and a spring washer is disposed between the gaps.
PCT/CN2017/100980 2017-09-08 2017-09-08 Center shaft torque photoelectric sensor structure WO2019047138A1 (en)

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