CN102980751A - Torque force test fixture suitable for adjusting screw bolt assembly - Google Patents
Torque force test fixture suitable for adjusting screw bolt assembly Download PDFInfo
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- CN102980751A CN102980751A CN2012104584900A CN201210458490A CN102980751A CN 102980751 A CN102980751 A CN 102980751A CN 2012104584900 A CN2012104584900 A CN 2012104584900A CN 201210458490 A CN201210458490 A CN 201210458490A CN 102980751 A CN102980751 A CN 102980751A
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- torsion
- adjusting bolt
- fixed block
- bolt assembly
- torque force
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Abstract
The invention discloses a torque force test fixture suitable for adjusting screw bolt component. The torque force test fixture suitable for adjusting the screw bolt component is characterized by comprising a torsiometer, a torque force aluminium cylinder, a fixed block, a first induction disk, a first photoelectric sensor, a second induction disk and a second photoelectric sensor, a motor and a transmission mechanism, wherein the torque force aluminium cylinder is used for fixing a screw rod, the fixed block is used for fixing an adjustable bolt, the first induction disk is fixed on the torque force aluminium cylinder, the first photoelectric sensor is used for controlling and detecting the rotating position of the first induction disk, the second induction disk is fixed on the fixed block, the second photoelectric sensor is used for controlling and detecting the location of the second induction disk, and the motor is used for driving the fixed block to rotate. The fixed block rotates so that torque force is imposed on the place between the adjustable bolt and the screw rod, and intensity of the torque force is read by the torsiometer. The torque force test fixture suitable for adjusting the screw bolt component has the advantages of being convenient to detect, reducing human input in the process of the detecting process, lessening detecting costs, greatly improving detection efficiency, and guaranteeing stability and reliability of the detection result.
Description
Technical field
The present invention relates to a kind of measurement jig, be specifically related to a kind of torsional test tool that is applicable to the adjusting bolt assembly, be used for being engaged in whether there is relative rotation under certain torsion between test adjusting bolt and the screw mandrel, thereby judge whether the adjusting bolt assembly is qualified.
Background technology
The adjusting bolt assembly is a vitals on the light-modulating motor, its structure as shown in Figure 1, concrete structure is that an adjusting bolt made of iron is pressed in the screw mandrel that the POM material makes, and is interference fit between adjusting bolt and the screw mandrel.In order to guarantee product quality, require being engaged under certain torsion between adjusting bolt and the screw mandrel that relative rotation can not be arranged, such as have a kind of market standard be exactly torque magnitude be 3.5Ncm, that is to say that under this twisting force adjusting bolt with screw mandrel relative rotation does not occur and is only certified products, otherwise be unacceptable product.At present, all be to adopt torsionmeter and be equipped with special messenger's operation to detect in the industry, expend extremely many manpower and time, can not satisfying the marketization detect on a large scale demand far away, and less stable, bring a lot of inconvenience to testing process.
Summary of the invention
For solving the deficiencies in the prior art, the object of the invention is to overcome the defective of prior art, a kind of torsional test tool that is specially adapted for the adjusting bolt assembly is provided, reduced the human input in the testing process, reduced testing cost, and greatly improved detection efficiency, and stability and the reliability of testing result have been guaranteed.
In order to realize above-mentioned target, the present invention adopts following technical scheme:
Be applicable to the torsional test tool of adjusting bolt assembly, it is characterized in that, comprising: torsionmeter, be used for fixing screw mandrel the torsion aluminum barrel, be used for the fixed block of secured adjusted bolt, with fixing the first inductive disks of torsion aluminum barrel, be used for the first photoelectric sensor that control detects the first inductive disks position of rotation, with fixing the second inductive disks of fixed block, be used for the second photoelectric sensor that control detects the second inductive disks position, motor and the gear train that drives above-mentioned fixed block rotation; Thereby above-mentioned fixed block rotates the torsion aluminum barrel and apply torsion between adjusting bolt and screw mandrel, and torque magnitude is read by torsionmeter.
The aforesaid torsional test tool that is applicable to the adjusting bolt assembly is characterized in that, also comprises for the elevating mechanism of adjusting torsionmeter and torsion aluminum barrel height.
The aforesaid torsional test tool that is applicable to the adjusting bolt assembly is characterized in that above-mentioned elevating mechanism comprises: slide rail and be used for to realize the cylinder of lifting.
The aforesaid torsional test tool that is applicable to the adjusting bolt assembly is characterized in that above-mentioned the first inductive disks is provided with the induction breach, and when torsion reached target torsion, above-mentioned induction breach was detected by the first photoelectric sensor.
The aforesaid torsional test tool that is applicable to the adjusting bolt assembly is characterized in that, comprises that also one is provided with the base of start button and stop button, and said motor is arranged at the base below.
The aforesaid torsional test tool that is applicable to the adjusting bolt assembly, it is characterized in that, comprise that also for the centering governor motion that the centering of torsionmeter is regulated, above-mentioned centering governor motion comprises: be used for to install torsionmeter fixed head, be used for adjusting the horizontal adjustment plate of fixed head position and vertically adjusting plate.
Usefulness of the present invention is: the torsional test tool that is applicable to the adjusting bolt assembly of the present invention, convenient test has reduced the human input in the testing process, has reduced testing cost, and greatly improved detection efficiency, and stability and the reliability of testing result have been guaranteed.
Description of drawings
Fig. 1 is the structural representation of existing adjusting bolt assembly;
Fig. 2 is the Facad structure synoptic diagram of a preferred embodiment of the torsional test tool that is applicable to the adjusting bolt assembly of the present invention;
Fig. 3 is side structure synoptic diagram embodiment illustrated in fig. 2.
The implication of Reference numeral among the figure: 1, adjusting bolt, 2, screw mandrel, 201, lug boss, 3, torsionmeter, 4, the torsion aluminum barrel, 5, fixed block, 6, the first inductive disks, the 7, first photoelectric sensor, the 8, second inductive disks, 9, the second photoelectric sensor, 10, motor, 11, gear train, 12, slide rail, 13, cylinder, 14, base, 15, fixed head, 16, the horizontal adjustment plate, 17, vertically adjust plate.
Embodiment
Below in conjunction with the drawings and specific embodiments the present invention is done concrete introduction.
The adjusting bolt assembly is for a vitals on the automobile light-modulating motor, its structure as shown in Figure 1, concrete structure is that an adjusting bolt 1 made of iron is pressed in the screw mandrel 2 that the POM material makes, and is interference fit between adjusting bolt 1 and the screw mandrel 2.So-called torsional test just refers to exchange joint bolt 1 and screw mandrel 2 and applies a certain size relative torsion, and we are called target torsion with this torsion among the present invention.If under this target torsion, relative rotation does not occur with screw mandrel 2 in adjusting bolt 1, and then this assembly is certified products; Otherwise counterrotating words occur with screw mandrel 2 in adjusting bolt 1, and then this assembly is unacceptable product.
Referring to Fig. 2 and Fig. 3, the torsional test tool that is applicable to the adjusting bolt assembly of the present invention comprises: torsionmeter 3, be used for fixing screw mandrel 2 torsion aluminum barrel 4, be used for the fixed block 5 of secured adjusted bolt 1, with fixing the first inductive disks 6 of torsion aluminum barrel 4, be used for the first photoelectric sensor 7 that control detects the first inductive disks 6 position of rotation, with fixing the second inductive disks 8 of fixed block 5, be used for the second photoelectric sensor 9 that control detects the second inductive disks 8 positions, motor 10 and the gear train 11 that drives fixed block 5 rotations.Thereby fixed block 5 rotates torsion aluminum barrel 4 and apply torsion between adjusting bolt 1 and screw mandrel 2, and torque magnitude is read by torsionmeter 3.
We can find out from Fig. 1, screw mandrel 2 has the lug boss vertical with length direction 201, torsion aluminum barrel 4 is ingenious this structure of having utilized just, at torsion aluminum barrel 4 a groove structure with lug boss 201 respective outer side edges is set, when torsion aluminum barrel 4 drops to certain position, thereby just in time cooperating with lug boss 201, the groove structure clamps screw mandrel 2.
Further, this tool also comprises for the elevating mechanism of adjusting torsionmeter 3 and torsion aluminum barrel 4 height.Preferably, elevating mechanism comprises: slide rail 12 and be used for to realize the cylinder 13 of lifting.
In order to understand better the present invention, the use procedure of tool is summarized as follows: adjusting bolt 1 is fixed on the fixed block 5, then the height of torsion aluminum barrel 4 is dropped to and just in time clamp screw mandrel 2; Starter motor 10, fixed block 5 rotates under the driving of gear train 11, in fact gear train 11 is by a plurality of gear mix proportions, because adjusting bolt 1 is fixed together with fixed block 5, so adjusting bolt 1 also just must be rotated, the screw mandrel 2 of drive and its interference fit rotates, and torsion aluminum barrel 4 will apply torsion to screw mandrel 2 in this process, and the size of torsion can read from torsionmeter 3.
In actual testing process, torque magnitude often has a desired value, is 3.5Ncm such as standard commonly used on the market, and this tool can be neatly according to market demand target setting torsion, and 3.5Ncm herein only is one and illustrates.Whether product is qualified when judging that easily torque magnitude reaches target torsion, and the first inductive disks 6 is provided with the induction breach, and when torsion reached target torsion, its induction breach was just in time detected by the first photoelectric sensor 7, and representative products is certified products.Then motor 10 counter-rotatings, torsion is progressively cancelled, and the adjusting bolt assembly is returned to original state, cooperatively interacts to control rotary position by the second inductive disks 8 and the second photoelectric sensor 9, and control principle is not given unnecessary details with the first inductive disks 6 herein.
If relative rotation has occured with screw mandrel 2 in adjusting bolt 1 before reaching target torsion, to respond to so breach and just can not detected by the first photoelectric sensor 7, product is exactly unacceptable product, the tool alert that gives the alarm.
For the structure that makes tool itself is compacter, comprise that also one is provided with the base 14 of start button and stop button, motor 10 is arranged at base 14 belows.
Further, for accuracy and the reliability that guarantees test result, tool also comprises for the centering governor motion that the centering of torsionmeter 3 is regulated.Specifically, the centering governor motion comprises: be used for to install torsionmeter 3 fixed head 15, be used for adjusting the horizontal adjustment plate 16 of fixed head 15 positions and vertically adjusting plate 17.At horizontal adjustment plate 16 and the vertical plate 17 of adjusting adjusting screw(rod) is set, horizontal level and the vertical position of fixed head 15 is adjusted, thereby torsionmeter 3 centerings are arranged.
In sum, torsional test tool of the present invention can be tested regulating bolt assembly quickly and easily, and then whether the adjusting bolt 1 of judging the adjusting bolt assembly is qualified with the interference fit of screw mandrel 2, and high efficiency and testing result are accurate, have good marketing prospect.
More than show and described ultimate principle of the present invention, principal character and advantage.The technician of the industry should understand, and embodiment does not limit the present invention in any form, and all employings are equal to replaces or technical scheme that the mode of equivalent transformation obtains, all drops in protection scope of the present invention.
Claims (6)
1. be applicable to the torsional test tool of adjusting bolt assembly, it is characterized in that, comprising: torsionmeter, be used for fixing screw mandrel the torsion aluminum barrel, be used for the fixed block of secured adjusted bolt, with fixing the first inductive disks of torsion aluminum barrel, be used for the first photoelectric sensor that control detects the first inductive disks position of rotation, with fixing the second inductive disks of fixed block, be used for the second photoelectric sensor that control detects the second inductive disks position, motor and the gear train that drives above-mentioned fixed block rotation; Thereby above-mentioned fixed block rotates the torsion aluminum barrel and apply torsion between adjusting bolt and screw mandrel, and torque magnitude is read by torsionmeter.
2. the torsional test tool that is applicable to the adjusting bolt assembly according to claim 1 is characterized in that, also comprises for the elevating mechanism of adjusting torsionmeter and torsion aluminum barrel height.
3. the torsional test tool that is applicable to the adjusting bolt assembly according to claim 2 is characterized in that above-mentioned elevating mechanism comprises: slide rail and be used for realizing the cylinder of lifting.
4. the torsional test tool that is applicable to the adjusting bolt assembly according to claim 1 is characterized in that, above-mentioned the first inductive disks is provided with the induction breach, and when torsion reached target torsion, above-mentioned induction breach was detected by the first photoelectric sensor.
5. the torsional test tool that is applicable to the adjusting bolt assembly according to claim 1 is characterized in that, comprises that also one is provided with the base of start button and stop button, and said motor is arranged at the base below.
6. each described torsional test tool that is applicable to the adjusting bolt assembly according to claim 1-5, it is characterized in that, comprise that also for the centering governor motion that the centering of torsionmeter is regulated, above-mentioned centering governor motion comprises: be used for to install torsionmeter fixed head, be used for adjusting the horizontal adjustment plate of fixed head position and vertically adjusting plate.
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CN201210458490.0A CN102980751B (en) | 2012-11-15 | 2012-11-15 | Be applicable to the torque force test fixture of adjusting bolt assembly |
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CN201210458490.0A CN102980751B (en) | 2012-11-15 | 2012-11-15 | Be applicable to the torque force test fixture of adjusting bolt assembly |
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CN102980751B CN102980751B (en) | 2016-01-27 |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104729583A (en) * | 2015-03-12 | 2015-06-24 | 昆山三多乐电子有限公司 | Automatic assembling and detecting equipment for automotive lamp dimming motor assembly |
CN107690572A (en) * | 2017-09-08 | 2018-02-13 | 深圳哥智行科技有限公司 | Axis torsion photosensor structure |
CN108225646A (en) * | 2018-03-01 | 2018-06-29 | 昆山市磐锐自动化科技有限公司 | A kind of mobile phone camera lock pays torque force testing instrument |
CN110261024A (en) * | 2019-07-08 | 2019-09-20 | 横店集团英洛华电气有限公司 | Sliding mechanism torque tester on screw rod |
CN112683441A (en) * | 2020-12-03 | 2021-04-20 | 南京欧测电子科技有限公司 | Torsion test equipment |
CN114964592A (en) * | 2022-06-13 | 2022-08-30 | 玉环普天单向器有限公司 | Automobile isolator torsion detection tool |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104729583A (en) * | 2015-03-12 | 2015-06-24 | 昆山三多乐电子有限公司 | Automatic assembling and detecting equipment for automotive lamp dimming motor assembly |
CN104729583B (en) * | 2015-03-12 | 2017-07-04 | 昆山三多乐电子有限公司 | Car light light-modulating motor assembly automatic assembling and testing equipment |
CN107690572A (en) * | 2017-09-08 | 2018-02-13 | 深圳哥智行科技有限公司 | Axis torsion photosensor structure |
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CN107690572B (en) * | 2017-09-08 | 2019-12-31 | 深圳一哥智行科技有限公司 | Center shaft torsion photoelectric sensor structure |
CN108225646A (en) * | 2018-03-01 | 2018-06-29 | 昆山市磐锐自动化科技有限公司 | A kind of mobile phone camera lock pays torque force testing instrument |
CN110261024A (en) * | 2019-07-08 | 2019-09-20 | 横店集团英洛华电气有限公司 | Sliding mechanism torque tester on screw rod |
CN110261024B (en) * | 2019-07-08 | 2023-12-22 | 浙江联宜电机有限公司 | Torque force detection device of slipping mechanism on screw rod |
CN112683441A (en) * | 2020-12-03 | 2021-04-20 | 南京欧测电子科技有限公司 | Torsion test equipment |
CN112683441B (en) * | 2020-12-03 | 2022-02-15 | 南京欧测电子科技有限公司 | Torsion test equipment |
CN114964592A (en) * | 2022-06-13 | 2022-08-30 | 玉环普天单向器有限公司 | Automobile isolator torsion detection tool |
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