WO2019044004A1 - Dye fixing treatment agent for aluminum alloy anodic oxidation coating, and sealing treatment method - Google Patents

Dye fixing treatment agent for aluminum alloy anodic oxidation coating, and sealing treatment method Download PDF

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Publication number
WO2019044004A1
WO2019044004A1 PCT/JP2018/009435 JP2018009435W WO2019044004A1 WO 2019044004 A1 WO2019044004 A1 WO 2019044004A1 JP 2018009435 W JP2018009435 W JP 2018009435W WO 2019044004 A1 WO2019044004 A1 WO 2019044004A1
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WIPO (PCT)
Prior art keywords
sealing
aluminum alloy
dye
dye fixing
dyeing
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PCT/JP2018/009435
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French (fr)
Japanese (ja)
Inventor
原 健二
朋 森口
駿 杉岡
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奥野製薬工業株式会社
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Application filed by 奥野製薬工業株式会社 filed Critical 奥野製薬工業株式会社
Priority to JP2019538943A priority Critical patent/JPWO2019044004A1/en
Priority to CN201880056257.5A priority patent/CN111032926B/en
Publication of WO2019044004A1 publication Critical patent/WO2019044004A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/18After-treatment, e.g. pore-sealing
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/18After-treatment, e.g. pore-sealing
    • C25D11/24Chemical after-treatment

Definitions

  • the present invention relates to a dye fixing treatment agent for an anodic oxide film of an aluminum alloy and a sealing treatment method.
  • Sealing treatment is generally performed on the anodized film of the aluminum alloy in order to achieve prevention of contamination, improvement of corrosion resistance and the like.
  • a sealing treatment method a boiling water sealing hole, a steam sealing hole, a normal temperature sealing hole, a nickel acetate sealing hole for sealing using a nickel acetate aqueous solution, and the like are known.
  • the corrosion resistance of the film can be easily obtained compared to boiling water sealing, the working efficiency is superior compared to water vapor sealing, and nickel acetate sealing is possible because liquid management is easier to perform than normal temperature sealing, etc. Is particularly used.
  • sealing treatment method at least one selected from the group consisting of a water-soluble divalent manganese salt, and a sulfonate-type anionic surfactant and a sulfate-ester-type anionic surfactant.
  • a sealing treatment method using a sealing treatment solution for an anodic oxide film of an aluminum alloy consisting of an aqueous solution containing an anionic surfactant has been proposed (see Patent Document 1).
  • the sealing method using the above-mentioned sealing solution is also an excellent sealing method, the fixing of the stain of the anodic oxide film of the aluminum alloy has not been studied.
  • the anodized film is dyed by a dyeing process for the purpose of design and the like. The dyeing step is performed prior to the sealing treatment, the anodized film is dyed, and then the sealing treatment is performed. There is a problem that it is decolorized by the sealing treatment and the fixing property of the dyeing is lowered.
  • the present invention has been made in view of the problems of the prior art described above, and even if the anodized film of an aluminum alloy is subjected to a staining treatment and then to a sealing treatment, the decolorization is suppressed and the fixability of the dyeing is
  • An object of the present invention is to provide a dyeing and fixing means and a sealing method which can be improved.
  • the present inventor has intensively studied to achieve the above-mentioned purpose.
  • the dye-fixing treatment is performed using the dye fixing treatment agent for an anodic oxide film of an aluminum alloy containing a manganese salt and having a pH of 5.0 or less.
  • the inventors have found that the above object can be achieved, and have completed the present invention.
  • the present invention relates to the following dye fixing agent and sealing method.
  • a dye fixing agent for an anodic oxide film of an aluminum alloy comprising a manganese salt and having a pH of 5.0 or less.
  • the dye fixing agent according to item 1 further comprising an anionic surfactant.
  • Item 3 The dye fixing agent according to item 1 or 2, further comprising a pH buffer. 4.
  • Step 1 of dyeing an anodic oxide film of aluminum alloy
  • Step 2 of immersing the dyed anodic oxide film in a dye fixing agent for dyeing and fixing treatment
  • Step 3 of sealing the anodic oxide film subjected to the dyeing and fixing treatment
  • a dye fixing agent contains a manganese salt, and the pH is 5.0 or less. 5.
  • the sealing treatment method according to Item 4 wherein the temperature of the dye fixing agent is 55 to 95 ° C. 6.
  • the sealing treatment method according to Item 4 or 5 wherein the immersion time in the dye fixing agent is 1 to 30 minutes. 7. 7.
  • Item 8 The sealing treatment method according to any one of Items 4 to 7, wherein the pH of the sealing treatment liquid is 5.1 to 8.0. 9.
  • the dye fixing treatment is carried out using the dye fixing agent after the dyeing treatment to obtain an excellent dye fixing property for the anodic oxide film of an aluminum alloy Can be applied, and the decoloring at the time of sealing the anodic oxide film in a later step is suppressed.
  • the anodic oxide film of the aluminum alloy is dyed, dyed and fixed using a specific dye fixing treatment agent, and then the pore sealing treatment is carried out.
  • staining excellent in the anodic oxide film of aluminum alloy can be provided, and the decoloring in sealing treatment is suppressed.
  • the dye fixing treatment agent for anodic oxide film of the aluminum alloy of the present invention contains a manganese salt and has a pH of 5 .0 or less.
  • the manganese salt is not particularly limited, and manganese acetate, manganese nitrate, manganese sulfate, manganese chloride, manganese borate, manganese carbonate and the like can be used. Among these, manganese acetate and manganese nitrate are preferable, and manganese acetate is more preferable, from the viewpoint that the dye-fixing property is further excellent.
  • the manganese salts can be used singly or in combination of two or more.
  • the content of the manganese salt in the dye fixing agent is not particularly limited, and is preferably 0.1 to 10.0 g / L, and more preferably 0.2 to 2.0 g / L.
  • the dye fixation is further improved.
  • the upper limit of the content of the manganese salt is in the above range, it is excellent in the point of color loss suppression at the time of the dyeing and fixing process.
  • the dye fixing agent of the present invention has a pH of 5.0 or less.
  • the pH is preferably 4.5 or less, more preferably 4.0 or less.
  • 2.0 or more are preferable, 3.0 or more are more preferable, and 3.5 or more are still more preferable.
  • the lower limit of the pH is in the above range, the dye fixation is further improved.
  • the dye fixing agent of the present invention preferably further contains an anionic surfactant.
  • an anionic surfactant By containing the anionic surfactant, the dye fixation can be further improved, and powder blowing on the surface of the anodized film and fogging appearance defects can be suppressed.
  • the anionic surfactant is not particularly limited, and a sulfate surfactant, a sulfonate surfactant, a phosphorus surfactant or the like can be used.
  • sulfate type surfactant aromatic sulfate type surfactant, aliphatic sulfate type surfactant, etc. are mentioned.
  • aromatic sulfate surfactant examples include polyoxyethylene alkyl phenyl ether sulfate.
  • aromatic sulfate surfactant examples include polyoxyethylene alkyl phenyl ether sulfate.
  • aliphatic sulfate type surfactant a polyoxyethylene alkyl ether sulfate is mentioned, for example.
  • an aromatic sulfonate surfactant As a sulfonate surfactant, an aromatic sulfonate surfactant and the like can be mentioned.
  • aromatic sulfonate surfactant examples include aromatic sulfonate compounds such as benzene sulfonate and naphthalene sulfonate, and aromatic sulfonate backbones such as benzene sulfonate and naphthalene sulfonate.
  • an alkyl group a polyoxyethylene group, a polyoxyethylene alkyl ether group, a carboxyl group, a carbonyl group, a hydroxyl group, an alcohol group, an alkylene group such as a vinyl group or an allyl group or a group having multiple bonds, and a further sulfonic acid group
  • an alkyl group a polyoxyethylene group, a polyoxyethylene alkyl ether group, a carboxyl group, a carbonyl group, a hydroxyl group, an alcohol group, an alkylene group such as a vinyl group or an allyl group or a group having multiple bonds, and a further sulfonic acid group
  • Compounds and the like can be mentioned, and furthermore, polycondensation products of these compounds with formalin and the like, and copolymers and the like can be mentioned.
  • aromatic sulfonate-based surfactants include, for example, alkylbenzene sulfonates, alkyl naphthalene sulfonates, polycondensates of formalins thereof, formalin such as polycondensates of naphthalene sulfonates, alkylene benzene sulfonates Examples thereof include salts and copolymers from alkylene naphthalene sulfonates and the like.
  • aromatic sulfonate surfactant examples include compounds in which a plurality of phenyl sulfonates such as diphenyl ether disulfonate are ether-bonded, and further, the compound has an alkyl group, a polyoxyethylene group and the like. And compounds in which a polyoxyethylene alkyl ether group or the like is substituted.
  • aromatic sulfonate surfactants include alkyl diphenyl ether disulfonate, alkyl diphenyl ether disulfosuccinate and the like.
  • a phosphorus surfactant a phosphate ester surfactant, a phosphate ester salt surfactant, etc.
  • a phosphate ester surfactant a phosphate ester salt surfactant, etc.
  • polyoxyethylene alkyl ether phosphate, polyoxyethylene alkylenated phenyl ether phosphate, alkyl phosphate and the like and salts thereof can be mentioned.
  • a sulfonate-based surfactant is preferable.
  • the said anionic surfactant can be used individually by 1 type or in mixture of 2 or more types.
  • the concentration of the anionic surfactant in the dye fixing agent is not particularly limited, and 10 mg / L to 10 g / L is preferable, and 20 mg / L to 5 g / L is more preferable. When the concentration of the surfactant is in the above range, the dye fixation is further improved.
  • the dye fixing agent of the present invention preferably further contains a pH buffer.
  • a pH buffer By containing the pH buffer, the dye fixation can be further improved, and powder blowing on the surface of the anodized film and fogging appearance defects can be suppressed.
  • the pH buffer is not particularly limited, and conventionally known pH buffers can be used.
  • pH buffers include amino acids, organic acid salts, ammonium salts, borates, amine compounds, nitrogen-containing heterocyclic compounds and the like.
  • amino acids are preferable in that they can further improve the dye-fixing property and can suppress powder blowing and fogging appearance defects on the surface of the anodized film.
  • amino acids examples include glutamic acid, glycine, alanine, arginine, cysteine, histidine, isoleucine, leucine, lysine, methionine, phenylalanine, proline, serine, threonine, tryptophan, tyrosine, valine, aspartic acid and the like and salts thereof.
  • glutamic acid and a salt thereof, histidine and a salt thereof, aspartic acid and a salt thereof are preferable in view of pH buffering action, and glutamic acid and aspartic acid and a salt thereof are more preferable.
  • organic acid salts include salts of carboxylic acids and oxycarboxylic acids.
  • the carbon number of the above-mentioned carboxylic acid and oxycarboxylic acid is preferably 4 or less.
  • sodium salt and potassium salt are mentioned as said salt.
  • Ammonium salts include ammonium salts of organic acids and ammonium salts of inorganic acids.
  • Examples of ammonium salts of organic acids include ammonium salts of carboxylic acids and oxycarboxylic acids.
  • the carbon number of the above-mentioned carboxylic acid and oxycarboxylic acid is preferably 4 or less.
  • ammonium salt of inorganic acid ammonium sulfate, ammonium nitrate, ammonium sulfamate and the like can be mentioned.
  • borate sodium borate, potassium borate, ammonium borate and the like can be mentioned.
  • Examples of the amine compound include monoethanolamine, diethanolamine, and ethanolamine which is triethanolamine, and further, alkylamines, aromatic amines, water-soluble carbonylamines such as urea, and the like.
  • the nitrogen-containing heterocyclic compound includes a heterocyclic compound containing at least one nitrogen atom as a hetero atom, and a heterocyclic compound containing at least one nitrogen atom and at least one oxygen atom as a hetero atom.
  • nitrogen-containing heterocyclic compound examples include ethyleneimine ring, azirine ring, azetidine ring, azeto ring, pyrrolidine ring, pyrrole ring, piperidine ring, pyridine ring, hexamethyleneimine ring, azatropylidene ring, imidazole ring, pyrazole ring, oxazole
  • pyrrolidine ring, pyrrole ring, piperidine ring, pyridine ring, hexamethyleneimine ring, azatropylidene ring, imidazole ring, pyrazole ring, oxazole ring, imidazoline ring, pyrazine ring, morpholine ring, pteridine ring, purine ring and the like are included.
  • Nitrogen-containing heterocyclic compounds are preferred.
  • nitrogen-containing heterocyclic compounds examples include ethyleneimine, azirine, azetidine, azeto, pyrrolidine, pyrrole, piperidine, pyridine, hexamethyleneimine, azatropiridene, imidazole, pyrazole, oxazole, imidazoline, pyrazine, morpholine, pteridine, purine and the like. And compounds in which an amino group or a methyl group is added to these skeletons can be used.
  • a cyclic 5- or 7-membered heterocyclic compound having one or two nitrogen atoms as hetero atoms in the ring constituting atoms and consisting of carbon or one hetero oxygen and carbon is preferable, and specifically Compounds such as pyrrolidine, pyrrole, piperidine, pyridine, hexamethyleneimine, azatropiridene, imidazole, pyrazole, oxazole, imidazoline, pyrazine, morpholine and the like and compounds having a cyclic structure as a basic structure can be mentioned.
  • compounds having a heavy polycyclic structure and four or more heteroatom nitrogens for example, compounds such as purine and pteridine and a compound group having a multicyclic skeleton as a basic structure are also preferable.
  • compounds such as purine and pteridine and a compound group having a multicyclic skeleton as a basic structure are also preferable.
  • 5- to 6-membered rings are more preferable, and compounds such as pyrrolidine, pyrrole, piperidine, pyridine, imidazole, pyrazole, oxazole, imidazoline, pyrazine, morpholine and compounds having a cyclic structure as a basic structure can be mentioned.
  • compounds such as pyrrole, pyridine, imidazole, pyrazole, oxazole, imidazoline, pyrazine and the like having a double bond in the ring and compounds having a cyclic structure as a basic structure are particularly preferable.
  • a substituent which comprises these compound groups an amino group, a methyl group, etc. are mentioned, You may use the compound group which these substituents added.
  • aminopyridines such as 2-aminopyridine, 4-aminopyridine and the like, methylimidazole such as 2-methylimidazole and the like are mentioned as particularly preferable ones.
  • pyridine, imidazole, aminopyridine, methylimidazole and the like are most preferable.
  • the above pH buffers can be used singly or in combination of two or more.
  • the concentration of the pH buffer in the dye fixing agent is not particularly limited, preferably 0.1 to 20 g / L, and more preferably 0.2 to 5 g / L.
  • concentration of the pH buffer is in the above range, the dye fixing treatment agent can exhibit excellent bufferability of pH, and the appearance defect of the surface of the treated product caused by the concentration of the pH buffer being too high (Drying stains) and color stains of dyed products are suppressed.
  • the dye fixing agent of the present invention may further contain a pH adjuster.
  • the pH adjuster is not particularly limited, and conventionally known pH adjusters can be used.
  • pH adjusters for adjusting the dye fixing agent to the acid side include dilute aqueous solutions of acetic acid, sulfamic acid, sulfuric acid, nitric acid, organic sulfonic acid and the like. Among these, nitric acid is preferable in that the dye fixation is further improved.
  • pH adjusters for adjusting the dye fixing agent to the alkaline side include aqueous ammonia, aqueous sodium hydroxide solution, aqueous potassium hydroxide solution and the like.
  • sodium hydroxide aqueous solution is preferable at the point which dyeing
  • the said pH adjuster can be used individually by 1 type or in mixture of 2 or more types.
  • the concentration of the pH adjuster in the dye fixing agent is not particularly limited, and is preferably 0 to 20 g / L, more preferably 0 to 10 g / L, and still more preferably 0 to 5 g / L. When the concentration of the pH adjusting agent is in the above range, the dye fixation is further improved.
  • the dye fixing agent of the present invention contains, as necessary, additive components such as a fungicide and a complexing agent in order to further improve the dye fixing property and the practicality of using the dye fixing agent. It is also good.
  • additive components such as a fungicide and a complexing agent in order to further improve the dye fixing property and the practicality of using the dye fixing agent. It is also good.
  • the additive include fungicides such as benzoic acid and benzoate; and complexing agents such as citric acid and citrate.
  • a commercially available fungicide for example, "TAC mold colon" (manufactured by Okuno Pharmaceutical Co., Ltd.) may be added.
  • the dye fixing agent of the present invention is not particularly limited as long as it contains a manganese salt, but is preferably an aqueous solution containing the above-mentioned components.
  • the dye fixing agent of the present invention preferably contains no metal salt other than the manganese salt.
  • metal salts other than such a manganese salt metal salts, such as Ni, Co, Fe, and Cr, are mentioned, Among these, it is more preferable not to contain a nickel-type metal salt.
  • the sealing method of the present invention is a method of sealing an anodic oxide film of an aluminum alloy, which comprises (1) step 1 of dyeing an anodic oxide film of an aluminum alloy, and (2) dyeing Step 2 includes immersing the anodized film in a dye fixing agent and performing dye fixing treatment, and (3) step 3 of sealing anodized film subjected to dye fixing treatment, and the dye fixing agent is a manganese salt And the pH is 5.0 or less.
  • Step 1 is a step of dyeing an anodized film of an aluminum alloy. It does not specifically limit as a dyeing
  • the method of immersing an anodic oxide film in conventionally well-known dye aqueous solution is mentioned.
  • a dye what is marketed as a dye for aluminum alloy anodic oxide film can be used, For example, anionic dye etc. are mentioned.
  • the temperature of the aqueous dye solution is preferably 10 to 70 ° C., and more preferably 20 to 60 ° C. Further, the concentration of the dye in the aqueous dye solution and the immersion time may be appropriately set according to the desired color tone of the dye and the color depth.
  • the anodized film of the aluminum alloy is dyed in step 1 described above.
  • Step 2 is a step of immersing the dyed anodic oxide film in a dye fixing agent to carry out a dye fixing treatment.
  • a dye fixing agent the dye fixing agent described above may be used.
  • the aluminum alloy in which the anodized film is partially formed may be dipped in the dye fixing treatment agent.
  • the aluminum alloy is joined to another member to form an article, the article may be immersed in the dye fixing agent.
  • the temperature of the dye fixing agent when immersing the anodized film in the dye fixing agent is preferably 55 to 95 ° C., more preferably 60 to 90 ° C., and still more preferably 70 to 80 ° C. When the temperature of the dye fixing agent is in the above range, the dye fixation of the anodized film is further improved.
  • the immersion time for immersing the anodized film in the dye fixing agent is preferably 1 to 30 minutes, and more preferably 2 to 10 minutes.
  • the lower limit of the immersion time is in the above range, the dyeing and fixing properties of the anodized film are further improved.
  • the upper limit of immersion time is the said range, it is excellent in production efficiency.
  • the anodized film of the aluminum alloy may be sufficiently washed with water and dried, and then dipped in the above-mentioned dye fixing agent. This further improves the dyeing and fixing properties of the anodized film.
  • the anodized film is subjected to a dyeing and fixing process in step 2 described above.
  • Step 3 is a step of sealing the dye-fixed anodized film.
  • a sealing treatment method a method of immersing the anodized film subjected to the dyeing and fixing treatment in a sealing treatment solution is preferable.
  • sealing solution a sealing solution for an anodic oxide film of an aluminum alloy containing a metal salt, a pH buffer and a surfactant is preferable.
  • the sealing solution will be described.
  • the sealing solution preferably contains a metal salt.
  • metal salts are preferably at least one selected from the group consisting of alkali metal salts, alkaline earth metal salts and transition metal salts.
  • the above-mentioned alkali metal salt, alkaline earth metal salt and transition metal salt are not particularly limited, and water-soluble ones are preferable, and carboxylate, sulfamate, sulfate, nitrate, organic sulfonate and the like can be mentioned.
  • carboxylates, sulfamates, sulfates, and nitrates are preferable, and acetates, sulfamates, sulfates, and nitrates are preferable in that the anodic oxide film of the sealed aluminum alloy is excellent in the stain resistance. Is more preferred, acetate and nitrate are more preferred, and nitrate is particularly preferred.
  • the said metal salt can be used individually by 1 type or in mixture of 2 or more types.
  • the metal contained in the metal salt is preferably an alkali metal, an alkaline earth metal or a transition metal, and specifically, Li, Be, Na, Mg, K, Ca, Rb, Sr, Cs, Ba, Fr, Ra, Zr, Mn, Fe can be mentioned.
  • metal salts of Na, Mg, K, Ca, Ba, and Mn are more preferable, and metal salts of Mg, Ca, and Mn, from the viewpoint that the anodic oxide film of the sealed aluminum alloy is excellent in contamination resistance. Is more preferred.
  • the metals contained in the metal salt can be used singly or in combination of two or more.
  • the concentration of the metal salt in the sealing solution is not particularly limited, and is preferably 0.001 to 1 mol / L, and more preferably 0.003 to 0.3 mol / L.
  • concentration of the metal salt is in the above range, the sealing solution can exhibit sufficient sealing performance, and the anodic oxide film of the aluminum alloy sealed with the sealing solution has sufficient contamination resistance. Can be shown.
  • the pH buffer is not particularly limited, and conventionally known pH buffers can be used.
  • pH buffers include organic acid salts, ammonium salts, amino acids, borates, amine compounds, nitrogen-containing heterocyclic compounds, and the like.
  • the stain-fixing property of the anodized film is further improved, and in addition, excellent stain resistance can be imparted to the anodized film of the aluminum alloy sealed with the sealing solution.
  • Nitrogen-containing heterocyclic compounds are preferred.
  • organic acid salts include salts of carboxylic acids and oxycarboxylic acids.
  • the carbon number of the above-mentioned carboxylic acid and oxycarboxylic acid is preferably 4 or less.
  • sodium salt and potassium salt are mentioned as said salt.
  • Ammonium salts include ammonium salts of organic acids and ammonium salts of inorganic acids.
  • Examples of ammonium salts of organic acids include ammonium salts of carboxylic acids and oxycarboxylic acids.
  • the carbon number of the above-mentioned carboxylic acid and oxycarboxylic acid is preferably 4 or less.
  • ammonium salt of inorganic acid ammonium sulfate, ammonium nitrate, ammonium sulfamate and the like can be mentioned.
  • amino acids examples include glycine, alanine, asparagine and the like and salts thereof.
  • borate sodium borate, potassium borate, ammonium borate and the like can be mentioned.
  • the amine compound examples include monoethanolamine, diethanolamine, and ethanolamine which is triethanolamine, and further, alkylamines, aromatic amines, water-soluble carbonylamines such as urea, and the like.
  • the nitrogen-containing heterocyclic compound includes a heterocyclic compound containing at least one nitrogen atom as a hetero atom, and a heterocyclic compound containing at least one nitrogen atom and at least one oxygen atom as a hetero atom.
  • nitrogen-containing heterocyclic compound examples include ethyleneimine ring, azirine ring, azetidine ring, azeto ring, pyrrolidine ring, pyrrole ring, piperidine ring, pyridine ring, hexamethyleneimine ring, azatropylidene ring, imidazole ring, pyrazole ring, oxazole
  • pyrrolidine ring, pyrrole ring, piperidine ring, pyridine ring, hexamethyleneimine ring, azatropylidene ring, imidazole ring, pyrazole ring, oxazole ring, imidazoline ring, pyrazine ring, morpholine ring, pteridine ring, purine ring and the like are included.
  • Nitrogen-containing heterocyclic compounds are preferred.
  • the nitrogen-containing heterocyclic compound is more preferably pyridine; aminopyridine such as 2-aminopyridine, 4-aminopyridine; imidazole; methylimidazole such as 2-methylimidazole; pyrazole; pteridine; oxazole and the like.
  • the above pH buffers can be used singly or in combination of two or more.
  • the concentration of the pH buffer in the sealing solution is not particularly limited, preferably 0.1 to 100 g / L, and more preferably 0.2 to 20 g / L.
  • concentration of the pH buffer is in the above range, the pore-sealing solution can exhibit excellent bufferability of pH, the stain-fixing property of the anodic oxide film is further improved, and the concentration of the pH buffer is high. Defective appearance (dryness) of the surface of the treated product, which is generated due to the passage, is suppressed.
  • the surfactant is not particularly limited, and conventionally known surfactants can be used. Examples of such surfactant include anionic surfactants, nonionic surfactants, and amphoteric surfactants.
  • anionic surfactant sulfate surfactants, sulfonate surfactants, phosphorus surfactants and the like can be used.
  • sulfate type surfactant aromatic sulfate type surfactant, aliphatic sulfate type surfactant, etc. are mentioned.
  • aromatic sulfate surfactant examples include polyoxyethylene alkyl phenyl ether sulfate.
  • aromatic sulfate surfactant examples include polyoxyethylene alkyl phenyl ether sulfate.
  • aliphatic sulfate type surfactant a polyoxyethylene alkyl ether sulfate is mentioned, for example.
  • an aromatic sulfonate surfactant As a sulfonate surfactant, an aromatic sulfonate surfactant and the like can be mentioned.
  • aromatic sulfonate surfactant examples include aromatic sulfonate compounds such as benzene sulfonate and naphthalene sulfonate, and aromatic sulfonate backbones such as benzene sulfonate and naphthalene sulfonate.
  • an alkyl group a polyoxyethylene group, a polyoxyethylene alkyl ether group, a carboxyl group, a carbonyl group, a hydroxyl group, an alcohol group, an alkylene group such as a vinyl group or an allyl group or a group having multiple bonds, and a further sulfonic acid group
  • an alkyl group a polyoxyethylene group, a polyoxyethylene alkyl ether group, a carboxyl group, a carbonyl group, a hydroxyl group, an alcohol group, an alkylene group such as a vinyl group or an allyl group or a group having multiple bonds, and a further sulfonic acid group
  • Compounds and the like can be mentioned, and furthermore, polycondensation products of these compounds with formalin and the like, and copolymers and the like can be mentioned.
  • aromatic sulfonate-based surfactants include, for example, alkylbenzene sulfonates, alkyl naphthalene sulfonates, polycondensates of formalins thereof, formalin such as polycondensates of naphthalene sulfonates, alkylene benzene sulfonates Examples thereof include salts and copolymers from alkylene naphthalene sulfonates and the like.
  • aromatic sulfonate surfactant examples include compounds in which a plurality of phenyl sulfonates such as diphenyl ether disulfonate are ether-bonded, and further, the compound has an alkyl group, a polyoxyethylene group and the like. And compounds in which a polyoxyethylene alkyl ether group or the like is substituted.
  • aromatic sulfonate surfactants include alkyl diphenyl ether disulfonate, alkyl diphenyl ether disulfosuccinate and the like.
  • a phosphorus surfactant a phosphate ester surfactant, a phosphate ester salt surfactant, etc.
  • a phosphate ester surfactant a phosphate ester salt surfactant, etc.
  • polyoxyethylene alkyl ether phosphate, polyoxyethylene alkylenated phenyl ether phosphate, alkyl phosphate and the like and salts thereof can be mentioned.
  • a nonionic surfactant capable of setting the cloud point to 85 ° C. or higher in the pore-sealing solution by adjusting the concentration in the pore-sealing solution or combining with another surfactant as the nonionic surfactant can be suitably used.
  • nonionic surfactants include polyoxyethylene alkyl ether, glycerin ester polyoxyethylene ether, sorbitan ester, fatty acid alkanolamide and the like.
  • the amphoteric surfactant includes alkyl betaine, fatty acid amide betaine, alkyl amine oxide and the like.
  • anionic surfactant is preferable.
  • sulfate surfactants, sulfonate surfactants and phosphorus surfactants are more preferable, and sulfonate surfactants are still more preferable.
  • the above surfactants can be used singly or in combination of two or more.
  • the nonionic surfactant may be selected so as not to lower the cloud point of the sealing solution. Moreover, when mixing and using nonionic surfactant and anionic surfactant, the cloud point of surfactant can be made high.
  • an anionic surfactant a surfactant which does not cause turbidity by reacting with a contained metal or an amphoteric surfactant may be selected.
  • the concentration of the surfactant in the sealing solution is not particularly limited, and is preferably 10 mg / L to 10 g / L, and more preferably 20 mg / L to 5 g / L.
  • concentration of the surfactant is in the above range, the dyeing and fixing properties of the anodized film can be further improved, and the sealing solution can exhibit sufficient sealing performance, and the sealed anodic oxide film It is possible to suppress powder blowing on the surface and fogging appearance defects.
  • the sealing solution of the present invention may further contain a pH adjuster.
  • the pH adjuster is not particularly limited, and conventionally known pH adjusters can be used.
  • pH adjusters for adjusting the pore treatment solution to the acidic side include dilute aqueous solutions of acetic acid, sulfamic acid, sulfuric acid, nitric acid, organic sulfonic acid and the like. Among these, nitric acid is preferable in terms of excellent sealing performance.
  • aqueous ammonia for example, sodium hydroxide aqueous solution is preferable at the point which is excellent in sealing performance.
  • the said pH adjuster can be used individually by 1 type or in mixture of 2 or more types.
  • the concentration of the pH adjuster in the sealing solution is not particularly limited, and is preferably 0 to 20 g / L, more preferably 0 to 10 g / L, and still more preferably 0 to 5 g / L.
  • concentration of the pH adjuster is in the above range, the sealing solution can exhibit sufficient sealing performance, and the decrease in the degree of sealing of the anodic oxide film sealed by the sealing solution is suppressed. can do.
  • the sealing solution may contain additive components such as a mildewproofing agent and a complexing agent as needed in order to improve the sealing performance and the practicality of use of the solution.
  • additive include fungicides such as benzoic acid and benzoate; and complexing agents such as citric acid and citrate.
  • fungicides such as benzoic acid and benzoate
  • complexing agents such as citric acid and citrate.
  • a commercially available fungicide for example, "TAC mold colon" (manufactured by Okuno Pharmaceutical Co., Ltd.) may be added.
  • the total content of the metal salt, pH buffer and surfactant in the sealing solution is preferably 0.2 to 100 g / L, more preferably 0.3 to 50 g / L, and 0.5 to 30 g / L. L is more preferred.
  • the dyeing and fixing properties of the anodized film can be further improved, and the sealing solution can exhibit sufficient sealing performance, and the sealing solution can be sealed by the sealing solution.
  • the anodized film of the treated aluminum alloy can sufficiently exhibit contamination resistance, and powder blowing on the surface of the sealed anodized film and fogging appearance defects can be suppressed.
  • the other components are not particularly limited as long as the sealing solution contains a metal salt, a pH buffer and a surfactant, it is preferably an aqueous solution containing the above-mentioned components.
  • the sealing solution preferably contains no metal salt such as a nickel-based metal salt.
  • metal salts such as Ni, Co, Fe, Cr, etc. are mentioned.
  • the pH of the sealing solution is preferably 5.1 to 8.0, more preferably 5.3 to 7.0, and still more preferably 5.5 to 6.0.
  • the sealing treatment liquid can show sufficient sealing performance, and the anodic oxide film of the aluminum alloy sealed by the sealing treatment liquid.
  • the stain resistance can be sufficiently shown, and appearance defects (powdering, fogging) in which powdery deposits adhere to the surface of the object to be treated are suppressed.
  • the temperature of the sealing solution is preferably 85 to 100 ° C., more preferably 88 to 98 ° C., and still more preferably 90 to 98 ° C.
  • the sealing treatment time can usually be determined by the film thickness of the anodic oxide film to be treated. Specifically, it is preferable that the number obtained by multiplying the number ( ⁇ m) indicating the film thickness by 0.1 to 10 is the sealing treatment time (minute), and the number ( ⁇ m) indicating the film thickness is It is more preferable to use the number obtained by multiplying 0.2 to 5 as the sealing treatment time (minute), and the number obtained by multiplying the number ( ⁇ m) indicating the film thickness by 0.5 to 4 is preferably sealed. It is more preferable to set it as processing time (minute). For example, if the film thickness of the anodized film is 10 ⁇ m, it is more preferable to multiply 10 by 0.2 to 5 and set the immersion time to about 2 to 50 minutes.
  • the sealing time By setting the sealing time to the above range, the dyeing and fixing properties are further improved, and the sealing solution can exhibit sufficient sealing performance, and the aluminum alloy sealed by the sealing solution is used.
  • the anodized film can sufficiently show the stain resistance, and can suppress the deterioration of the appearance of the object to be treated due to the appearance defect such as powder blowing and fogging.
  • the anodized film subjected to the dyeing and fixing treatment may be immersed while stirring the sealing solution.
  • a stirring method circulation stirring, air stirring, gas stirring and rocking stirring are preferable. Among them, circulation stirring and gas stirring are preferable, and circulation stirring is more preferable.
  • gas agitation gas agitation using an inert gas such as nitrogen gas or argon gas is preferable.
  • the sealing treatment solution absorbs carbon dioxide in the air. May cause turbidity.
  • circulation stirring is preferable as a stirring method, but when it is necessary to perform air stirring on equipment, it is possible to carry out gas stirring using the above-mentioned inert gas to make the sealing treatment liquid cloudy. It is preferable at the point which can be suppressed.
  • a turbidity removal treatment may be performed to remove turbidity in the sealing solution.
  • the above-mentioned turbidity removal treatment may be performed, for example, during standby until the dyeing and fixing-treated anodized film is immersed in the sealing solution, or while the line is at rest.
  • the conventionally well-known removal method includes filtration and removal. Specifically, a part of the sealing solution is allowed to flow from a tank for sealing treatment to a spare tank such as a cushion tank which is a chemical replenishment / addition dissolving tank, and the temperature of the sealing solution is preferably 50 ° C. or less. It is cooled, filtered through a filter, and filtered back to be circulated back to the above-mentioned tank for sealing treatment. If the facility does not have a cushion tank, filtration may be performed by simple filtration circulation.
  • the object to be treated is an anodized film of an aluminum alloy.
  • the anodized film of the aluminum alloy is not particularly limited, and any anodized film of an aluminum alloy obtained by applying a known anodic oxidation method using sulfuric acid, oxalic acid or the like to a general aluminum alloy may be used.
  • the aluminum alloy is not particularly limited, and various aluminum-based alloys can be targets for anodic oxidation. Specific examples of the aluminum alloy include wrought alloys based on JIS-A series 1 to 7 specified in JIS, cast materials shown on each series of AC and ADC, and die cast materials. Examples include various aluminum-based alloy groups as a representative.
  • anodic oxidation method applied to an aluminum alloy for example, using an aqueous solution having a sulfuric acid concentration of about 100 g / L to about 400 g / L and a liquid temperature of about -10 to 30 ° C., about 0.5 to 4 A / dm 2
  • Anodized and dyed aluminum alloy test pieces used in the following examples and comparative examples were manufactured according to the following manufacturing conditions.
  • a test piece of aluminum alloy (JIS A1050P plate) is degreased by immersing in a weak alkaline degreasing solution (Okino Pharmaceutical Industry Co., Ltd. Top Alclean 404 (trade name) 30 g / L aqueous solution, bath temperature 60 ° C.) for 5 minutes After washing with water, anodic oxidation is performed in an anodic oxidation bath (containing free sulfuric acid 180 g / L and dissolved aluminum 8.0 g / L) containing sulfuric acid as the main component (bath temperature 20 ° C. ⁇ 1 ° C., anodic current density: 1 a / dm) 2 , electrolysis time: 30 minutes, film thickness: about 10 ⁇ m).
  • a weak alkaline degreasing solution (Okino Pharmaceutical Industry Co., Ltd. Top Alclean 404 (trade name) 30 g / L aqueous solution, bath temperature 60 ° C.) for 5 minutes
  • anodic oxidation is performed in
  • the anodized film obtained is washed with water, then washed with water, dipped in an aqueous solution of the following dye (bath temperature 55 ° C.) for 1 minute to dye, and washed with water, anodized and dyed aluminum alloy test pieces ( , “Anodized-dyed test piece”) was obtained.
  • the dye used was TAC YELLOW-SLH, TAC VIOLET-SLH, or TAC YELLOW-SGL (all are TAC dyes manufactured by Okuno Pharmaceutical Co., Ltd.).
  • An aqueous solution of each dye was prepared respectively.
  • the concentration of the dye in the aqueous solution of the dye was 1 g / L for each dye.
  • Example 1 The anodized-stained test piece manufactured according to the above manufacturing conditions contains 1 g / L of manganese acetate, 1 g / L of sodium L-glutamate, and 0.5 g / L of formaldehyde condensate of naphthalene sulfonic acid, and the pH is adjusted to 4. Immersion was carried out for 5 minutes in a dye fixing agent made of an aqueous solution adjusted to 0 (bath temperature 75 ° C.), followed by washing with water to carry out a dyeing and fixing treatment.
  • a dye fixing agent made of an aqueous solution adjusted to 0 (bath temperature 75 ° C.
  • a sealing treatment solution bath temperature 95 ° C.
  • a sealing treatment solution consisting of an aqueous solution of pH 5.7 containing 20 ml / L of Top Seal NIF manufactured by Okuno Pharmaceutical Co., Ltd., washed with water and dried to seal the hole did.
  • Examples 2 to 7 The dyeing treatment, the dyeing and fixing treatment, and the pore sealing treatment were performed in the same manner as in Example 1 except that the treatment conditions were changed as shown in Tables 1 and 2.
  • Dyeing Fixability Anodized-dyed test pieces produced using the above-mentioned dyes were measured for L *, a * and b * with a spectrocolorimeter (CM-3700A manufactured by Konica Minolta) and used as reference values. Next, L *, a *, b * of the test pieces obtained in the above-mentioned Examples and Comparative Examples were measured, and evaluated by the total amount of change ⁇ E * ab with respect to the above-mentioned reference value. The lower the ⁇ E * ab, the higher the dye fixation.
  • CM-3700A manufactured by Konica Minolta

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Abstract

The present invention provides a dyeing/fixing means and a sealing treatment method whereby decoloration is suppressed and the fixing properties of dyeing can be enhanced even when a sealing treatment is performed after a dyeing treatment of an aluminum alloy anodic oxidation coating. The present invention provides a dye fixing treatment agent for an aluminum alloy anodic oxidation coating, characterized by containing a manganese salt and by having a pH of 5.0 or lower.

Description

アルミニウム合金の陽極酸化皮膜用染料定着処理剤及び封孔処理方法Dye fixing agent for anodic oxide film of aluminum alloy and sealing method
 本発明は、アルミニウム合金の陽極酸化皮膜用染料定着処理剤及び封孔処理方法に関する。 The present invention relates to a dye fixing treatment agent for an anodic oxide film of an aluminum alloy and a sealing treatment method.
 アルミニウム合金の陽極酸化皮膜には、汚れ防止、耐食性の向上等を達成するため封孔処理を施すのが一般的である。封孔処理方法としては、沸騰水封孔、水蒸気封孔、常温封孔、酢酸ニッケル水溶液を用いて封孔処理を行う酢酸ニッケル封孔等が知られている。 Sealing treatment is generally performed on the anodized film of the aluminum alloy in order to achieve prevention of contamination, improvement of corrosion resistance and the like. As a sealing treatment method, a boiling water sealing hole, a steam sealing hole, a normal temperature sealing hole, a nickel acetate sealing hole for sealing using a nickel acetate aqueous solution, and the like are known.
 中でも、沸騰水封孔に比べて皮膜の耐食性が得られやすく、水蒸気封孔に比べて作業効率に優れており、常温封孔に比べて液管理がしやすい等の理由により、酢酸ニッケル封孔が特に用いられている。 Above all, the corrosion resistance of the film can be easily obtained compared to boiling water sealing, the working efficiency is superior compared to water vapor sealing, and nickel acetate sealing is possible because liquid management is easier to perform than normal temperature sealing, etc. Is particularly used.
 しかしながら、近年、ニッケルアレルギーや微粉末性のニッケル塩の有毒性が問題になっていることから、ニッケル塩を用いない封孔処理方法によって、酢酸ニッケル封孔と同程度の耐食性、封孔度等の封孔性能を有する陽極酸化皮膜を製造することが望まれている。 However, since the toxicity of nickel allergy and finely powdered nickel salt has become a problem in recent years, the same corrosion resistance and sealing degree as nickel acetate sealing can be obtained by the sealing method without using nickel salt. It is desirable to produce an anodic oxide film having a sealing performance of
 上述のような封孔処理方法として、水溶性の2価のマンガン塩、並びにスルホン酸塩型アニオン性界面活性剤及び硫酸エステル塩型アニオン性界面活性剤からなる群より選ばれた少なくとも1種のアニオン性界面活性剤を含有する水溶液からなるアルミニウム合金の陽極酸化皮膜用封孔処理液を用いた封孔処理方法が提案されている(特許文献1参照)。 As the sealing treatment method as described above, at least one selected from the group consisting of a water-soluble divalent manganese salt, and a sulfonate-type anionic surfactant and a sulfate-ester-type anionic surfactant. A sealing treatment method using a sealing treatment solution for an anodic oxide film of an aluminum alloy consisting of an aqueous solution containing an anionic surfactant has been proposed (see Patent Document 1).
 上述の封孔処理液を用いた封孔処理方法も優れた封孔処理方法ではあるが、アルミニウム合金の陽極酸化皮膜の染色の定着については検討されていない。陽極酸化皮膜には、意匠性等の目的で、染色工程により染色が施される。染色工程は、封孔処理よりも前に行われ、陽極酸化皮膜が染色され、次いで封孔処理が行われる。当該封孔処理により脱色され、染色の定着性が低下するという問題がある。 Although the sealing method using the above-mentioned sealing solution is also an excellent sealing method, the fixing of the stain of the anodic oxide film of the aluminum alloy has not been studied. The anodized film is dyed by a dyeing process for the purpose of design and the like. The dyeing step is performed prior to the sealing treatment, the anodized film is dyed, and then the sealing treatment is performed. There is a problem that it is decolorized by the sealing treatment and the fixing property of the dyeing is lowered.
 従って、アルミニウム合金の陽極酸化皮膜を染色処理した後に封孔処理しても、脱色が抑制されており、染色の定着性を向上させることができる染色定着手段及び封孔処理方法の開発が求められている。 Therefore, even if the anodic oxidation film of the aluminum alloy is subjected to a dyeing treatment and then sealing treatment is carried out, decoloration is suppressed, and development of a dyeing fixing means and sealing treatment method capable of improving the fixing property of dyeing is required. ing.
特開2015-4083号公報JP, 2015-4083, A
 本発明は、上記した従来技術の問題点に鑑みてなされたものであり、アルミニウム合金の陽極酸化皮膜を染色処理した後に封孔処理しても、脱色が抑制されており、染色の定着性を向上させることができる染色定着手段及び封孔処理方法を提供することを目的とする。 The present invention has been made in view of the problems of the prior art described above, and even if the anodized film of an aluminum alloy is subjected to a staining treatment and then to a sealing treatment, the decolorization is suppressed and the fixability of the dyeing is An object of the present invention is to provide a dyeing and fixing means and a sealing method which can be improved.
 本発明者は、上記した目的を達成すべく鋭意研究を重ねてきた。その結果、染色処理の後、封孔処理の前に、マンガン塩を含有し、pHが5.0以下であるアルミニウム合金の陽極酸化皮膜用染料定着処理剤を用いて染色定着処理を行うことにより、上記目的を達成できることを見出し、本発明を完成するに至った。 The present inventor has intensively studied to achieve the above-mentioned purpose. As a result, after the dyeing process, before the pore-sealing process, the dye-fixing treatment is performed using the dye fixing treatment agent for an anodic oxide film of an aluminum alloy containing a manganese salt and having a pH of 5.0 or less. The inventors have found that the above object can be achieved, and have completed the present invention.
 即ち、本発明は、下記の染料定着処理剤及び封孔処理方法に関する。
1.マンガン塩を含有し、pHが5.0以下であることを特徴とする、アルミニウム合金の陽極酸化皮膜用染料定着処理剤。
2.更に、アニオン系界面活性剤を含有する、項1に記載の染料定着処理剤。
3.更に、pH緩衝剤を含有する、項1又は2に記載の染料定着処理剤。
4.アルミニウム合金の陽極酸化皮膜の封孔処理方法であって、
(1)アルミニウム合金の陽極酸化皮膜を染色処理する工程1、
(2)染色された陽極酸化皮膜を染料定着処理剤に浸漬して染色定着処理する工程2、及び、
(3)染色定着処理された陽極酸化皮膜を封孔処理する工程3を有し、
 染料定着処理剤はマンガン塩を含有し、且つ、pHが5.0以下である
ことを特徴とする封孔処理方法。
5.染料定着処理剤の温度は55~95℃である、項4に記載の封孔処理方法。
6.染料定着処理剤への浸漬時間は1~30分である、項4又は5に記載の封孔処理方法。
7.工程3は、染色定着処理された陽極酸化皮膜を封孔処理液に浸漬する工程である、項4~6のいずれかに記載の封孔処理方法。
8.封孔処理液のpHは5.1~8.0である、項4~7のいずれかに記載の封孔処理方法。
9.封孔処理液は、ニッケル系金属塩を含まない、項7又は8に記載の封孔処理方法。
10.項4に記載の方法により封孔処理されたアルミニウム合金の陽極酸化皮膜を有する物品。
That is, the present invention relates to the following dye fixing agent and sealing method.
1. A dye fixing agent for an anodic oxide film of an aluminum alloy, comprising a manganese salt and having a pH of 5.0 or less.
2. Item 2. The dye fixing agent according to item 1, further comprising an anionic surfactant.
3. Item 3. The dye fixing agent according to item 1 or 2, further comprising a pH buffer.
4. It is a sealing treatment method of the anodic oxide film of aluminum alloy,
(1) Step 1 of dyeing an anodic oxide film of aluminum alloy;
(2) A step 2 of immersing the dyed anodic oxide film in a dye fixing agent for dyeing and fixing treatment, and
(3) Step 3 of sealing the anodic oxide film subjected to the dyeing and fixing treatment,
A dye fixing agent contains a manganese salt, and the pH is 5.0 or less.
5. The sealing treatment method according to Item 4, wherein the temperature of the dye fixing agent is 55 to 95 ° C.
6. The sealing treatment method according to Item 4 or 5, wherein the immersion time in the dye fixing agent is 1 to 30 minutes.
7. 7. The sealing treatment method according to any one of claims 4 to 6, wherein the step 3 is a step of immersing the anodized film subjected to the dyeing and fixing treatment in a sealing treatment solution.
8. Item 8. The sealing treatment method according to any one of Items 4 to 7, wherein the pH of the sealing treatment liquid is 5.1 to 8.0.
9. 9. The sealing treatment method according to item 7 or 8, wherein the sealing treatment solution does not contain a nickel-based metal salt.
10. An article having an anodized film of an aluminum alloy sealed by the method according to item 4.
 本発明のアルミニウム合金の陽極酸化皮膜用染料定着処理剤によれば、染色処理の後に当該染料定着処理剤を用いて染色定着処理を行うことにより、アルミニウム合金の陽極酸化皮膜に優れた染色定着性を付与することができ、後工程で陽極酸化皮膜を封孔処理した際の脱色が抑制される。 According to the dye fixing agent for an anodic oxide film of an aluminum alloy of the present invention, the dye fixing treatment is carried out using the dye fixing agent after the dyeing treatment to obtain an excellent dye fixing property for the anodic oxide film of an aluminum alloy Can be applied, and the decoloring at the time of sealing the anodic oxide film in a later step is suppressed.
 また、本発明のアルミニウム合金の陽極酸化皮膜の封孔処理方法によれば、アルミニウム合金の陽極酸化皮膜を染色処理し、特定の染料定着処理剤を用いて染色定着処理し、次いで封孔処理を行うことにより、アルミニウム合金の陽極酸化皮膜に優れた染色の定着性を付与することができ、封孔処理での脱色が抑制される。 Further, according to the method of the present invention for sealing the anodic oxide film of the aluminum alloy, the anodic oxide film of the aluminum alloy is dyed, dyed and fixed using a specific dye fixing treatment agent, and then the pore sealing treatment is carried out. By carrying out, the fixing property of the dyeing | staining excellent in the anodic oxide film of aluminum alloy can be provided, and the decoloring in sealing treatment is suppressed.
 以下、本発明について詳細に説明する。 Hereinafter, the present invention will be described in detail.
1.アルミニウム合金の陽極酸化皮膜用染料定着処理剤
 本発明のアルミニウム合金の陽極酸化皮膜用染料定着処理剤(以下、単に「染料定着処理剤」とも示す。)は、マンガン塩を含有し、pHが5.0以下である。
1. Dye Fixing Treatment Agent for Anodic Oxide Film of Aluminum Alloy The dye fixing treatment agent for anodic oxide film of the aluminum alloy of the present invention (hereinafter, also simply referred to as "dye fixing treatment agent") contains a manganese salt and has a pH of 5 .0 or less.
 マンガン塩としては特に限定されず、酢酸マンガン、硝酸マンガン、硫酸マンガン、塩化マンガン、ホウ酸マンガン、炭酸マンガン等を用いることができる。これらの中でも、染色定着性がより一層優れる点で、酢酸マンガン、硝酸マンガンが好ましく、酢酸マンガンがより好ましい。上記マンガン塩は、一種単独で又は二種以上を混合して用いることができる。 The manganese salt is not particularly limited, and manganese acetate, manganese nitrate, manganese sulfate, manganese chloride, manganese borate, manganese carbonate and the like can be used. Among these, manganese acetate and manganese nitrate are preferable, and manganese acetate is more preferable, from the viewpoint that the dye-fixing property is further excellent. The manganese salts can be used singly or in combination of two or more.
 染料定着処理剤中のマンガン塩の含有量は特に限定されず、0.1~10.0g/Lが好ましく、0.2~2.0g/Lがより好ましい。マンガン塩の含有量の下限が上記範囲であることにより、染色定着性がより一層向上する。マンガン塩の含有量の上限が上記範囲であることにより、染色定着処理時の色抜け抑制の点で優れている。 The content of the manganese salt in the dye fixing agent is not particularly limited, and is preferably 0.1 to 10.0 g / L, and more preferably 0.2 to 2.0 g / L. When the lower limit of the content of the manganese salt is in the above-mentioned range, the dye fixation is further improved. When the upper limit of the content of the manganese salt is in the above range, it is excellent in the point of color loss suppression at the time of the dyeing and fixing process.
 本発明の染料定着処理剤は、pHが5.0以下である。染料定着処理剤のpHが5.0を超えると、十分な染色定着性が得られない。pHは、4.5以下が好ましく、4.0以下がより好ましい。また、pHは、2.0以上が好ましく、3.0以上がより好ましく、3.5以上が更に好ましい。pHの下限が上記範囲であることにより、染色定着性がより一層向上する。 The dye fixing agent of the present invention has a pH of 5.0 or less. When the pH of the dye fixing processing agent exceeds 5.0, sufficient dye fixation can not be obtained. The pH is preferably 4.5 or less, more preferably 4.0 or less. Moreover, 2.0 or more are preferable, 3.0 or more are more preferable, and 3.5 or more are still more preferable. When the lower limit of the pH is in the above range, the dye fixation is further improved.
(アニオン系界面活性剤)
 本発明の染料定着処理剤は、更に、アニオン系界面活性剤を含有することが好ましい。アニオン系界面活性剤を含有することにより、染色定着性がより一層向上し、且つ、陽極酸化皮膜の表面の粉吹きやカブリ外観不良を抑制することができる。
(Anionic surfactant)
The dye fixing agent of the present invention preferably further contains an anionic surfactant. By containing the anionic surfactant, the dye fixation can be further improved, and powder blowing on the surface of the anodized film and fogging appearance defects can be suppressed.
 アニオン系界面活性剤としては特に限定されず、硫酸塩系界面活性剤、スルホン酸塩系界面活性剤、リン系界面活性剤等を用いることができる。 The anionic surfactant is not particularly limited, and a sulfate surfactant, a sulfonate surfactant, a phosphorus surfactant or the like can be used.
 硫酸塩系界面活性剤としては、芳香族硫酸塩系界面活性剤、脂肪族硫酸塩系界面活性剤等が挙げられる。 As a sulfate type surfactant, aromatic sulfate type surfactant, aliphatic sulfate type surfactant, etc. are mentioned.
 上記芳香族硫酸塩系界面活性剤としては、例えばポリオキシエチレンアルキルフェニルエーテル硫酸塩が挙げられる。また、脂肪族硫酸塩系界面活性剤としては、例えばポリオキシエチレンアルキルエーテル硫酸塩が挙げられる。 Examples of the aromatic sulfate surfactant include polyoxyethylene alkyl phenyl ether sulfate. Moreover, as an aliphatic sulfate type surfactant, a polyoxyethylene alkyl ether sulfate is mentioned, for example.
 スルホン酸塩系界面活性剤としては、芳香族スルホン酸塩系界面活性剤等が挙げられる。 As a sulfonate surfactant, an aromatic sulfonate surfactant and the like can be mentioned.
 上記芳香族スルホン酸塩系界面活性剤としては、ベンゼンスルホン酸塩、ナフタレンスルホン酸塩等の芳香族スルホン酸塩化合物や、ベンゼンスルホン酸塩、ナフタレンスルホン酸塩等の芳香族スルホン酸塩骨格に、アルキル基、ポリオキシエチレン基、ポリオキシエチレンアルキルエーテル基、カルボキシル基、カルボニル基、水酸基、アルコール基、ビニル基やアリル基等のアルキレン基や多重結合を持つ基、さらなるスルホン酸基が置換した化合物等が挙げられ、また、これらの化合物のホルマリン等での重縮合物、並びに共重合物等が挙げられる。このような芳香族スルホン酸塩系界面活性剤としては例えばアルキルベンゼンスルホン酸塩、アルキルナフタレンスルホン酸塩、ならびにそれらのホルマリン等重縮合物、ナフタレンスルホン酸塩のホルマリン等重縮合物、アルキレンベンゼンスルホン酸塩やアルキレンナフタレンスルホン酸塩等からの共重合物等が挙げられる。 Examples of the aromatic sulfonate surfactant include aromatic sulfonate compounds such as benzene sulfonate and naphthalene sulfonate, and aromatic sulfonate backbones such as benzene sulfonate and naphthalene sulfonate. Substituted by an alkyl group, a polyoxyethylene group, a polyoxyethylene alkyl ether group, a carboxyl group, a carbonyl group, a hydroxyl group, an alcohol group, an alkylene group such as a vinyl group or an allyl group or a group having multiple bonds, and a further sulfonic acid group Compounds and the like can be mentioned, and furthermore, polycondensation products of these compounds with formalin and the like, and copolymers and the like can be mentioned. Such aromatic sulfonate-based surfactants include, for example, alkylbenzene sulfonates, alkyl naphthalene sulfonates, polycondensates of formalins thereof, formalin such as polycondensates of naphthalene sulfonates, alkylene benzene sulfonates Examples thereof include salts and copolymers from alkylene naphthalene sulfonates and the like.
 上記芳香族スルホン酸塩系界面活性剤としては、また、ジフェニルエーテルジスルホン酸塩等の、複数個のフェニルスルホン酸塩がエーテル結合した化合物が挙げられ、また、当該化合物にアルキル基、ポリオキシエチレン基、ポリオキシエチレンアルキルエーテル基等が置換した化合物が挙げられる。このような芳香族スルホン酸塩系界面活性剤としては、例えば、アルキルジフェニルエーテルジスルホン酸塩、アルキルジフェニルエーテルジスルホコハク酸塩等が挙げられる。 Examples of the above-mentioned aromatic sulfonate surfactant include compounds in which a plurality of phenyl sulfonates such as diphenyl ether disulfonate are ether-bonded, and further, the compound has an alkyl group, a polyoxyethylene group and the like. And compounds in which a polyoxyethylene alkyl ether group or the like is substituted. Examples of such aromatic sulfonate surfactants include alkyl diphenyl ether disulfonate, alkyl diphenyl ether disulfosuccinate and the like.
 リン系界面活性剤としては、リン酸エステル系界面活性剤、リン酸エステル塩系界面活性剤等を用いることができる。具体的には、ポリオキシエチレンアルキルエーテルリン酸エステル、ポリオキシエチレンアルキレン化フェニルエーテルリン酸エステル、アルキルリン酸エステル等とそれらの塩が挙げられる。 As a phosphorus surfactant, a phosphate ester surfactant, a phosphate ester salt surfactant, etc. can be used. Specifically, polyoxyethylene alkyl ether phosphate, polyoxyethylene alkylenated phenyl ether phosphate, alkyl phosphate and the like and salts thereof can be mentioned.
 上記アニオン系界面活性剤としては、スルホン酸塩系界面活性剤が好ましい。 As the above-mentioned anionic surfactant, a sulfonate-based surfactant is preferable.
 上記アニオン系界面活性剤は、一種単独で又は二種以上を混合して用いることができる。 The said anionic surfactant can be used individually by 1 type or in mixture of 2 or more types.
 染料定着処理剤中のアニオン系界面活性剤の濃度は特に限定されず、10mg/L~10g/Lが好ましく、20mg/L~5g/Lがより好ましい。界面活性剤の濃度が上記範囲であることにより、染色定着性がより一層向上する。 The concentration of the anionic surfactant in the dye fixing agent is not particularly limited, and 10 mg / L to 10 g / L is preferable, and 20 mg / L to 5 g / L is more preferable. When the concentration of the surfactant is in the above range, the dye fixation is further improved.
(pH緩衝剤) 
 本発明の染料定着処理剤は、更に、pH緩衝剤を含有することが好ましい。pH緩衝剤を含有することにより、染色定着性がより一層向上し、且つ、陽極酸化皮膜の表面の粉吹きやカブリ外観不良を抑制することができる。
(PH buffer)
The dye fixing agent of the present invention preferably further contains a pH buffer. By containing the pH buffer, the dye fixation can be further improved, and powder blowing on the surface of the anodized film and fogging appearance defects can be suppressed.
 pH緩衝剤としては特に限定されず、従来公知のpH緩衝剤を用いることができる。このようなpH緩衝剤としては、例えば、アミノ酸、有機酸塩、アンモニウム塩、ホウ酸塩、アミン化合物、含窒素複素環式化合物等が挙げられる。これらの中でも、染色定着性がより一層向上し、且つ、陽極酸化皮膜の表面の粉吹きやカブリ外観不良を抑制することができる点で、アミノ酸が好ましい。 The pH buffer is not particularly limited, and conventionally known pH buffers can be used. Examples of such pH buffers include amino acids, organic acid salts, ammonium salts, borates, amine compounds, nitrogen-containing heterocyclic compounds and the like. Among these, amino acids are preferable in that they can further improve the dye-fixing property and can suppress powder blowing and fogging appearance defects on the surface of the anodized film.
 アミノ酸としては、グルタミン酸、グリシン、アラニン、アルギニン、システイン、ヒスチジン、イソロイシン、ロイシン、リシン、メチオニン、フェニルアラニン、プロリン、セリン、トレオニン、トリプトファン、チロシン、バリン、アスパラギン酸等やそれらの塩が挙げられる。これらの中でも、pH緩衝作用の点でグルタミン酸及びその塩、ヒスチジン及びその塩、アスパラギン酸及びその塩が好ましく、グルタミン酸、アスパラギン酸及びそれらの塩がより好ましい。 Examples of amino acids include glutamic acid, glycine, alanine, arginine, cysteine, histidine, isoleucine, leucine, lysine, methionine, phenylalanine, proline, serine, threonine, tryptophan, tyrosine, valine, aspartic acid and the like and salts thereof. Among these, glutamic acid and a salt thereof, histidine and a salt thereof, aspartic acid and a salt thereof are preferable in view of pH buffering action, and glutamic acid and aspartic acid and a salt thereof are more preferable.
 有機酸塩としては、カルボン酸やオキシカルボン酸の塩が挙げられる。上記カルボン酸、オキシカルボン酸の炭素数は4以下が好ましい。また、上記塩としては、ナトリウム塩、カリウム塩が挙げられる。 Examples of organic acid salts include salts of carboxylic acids and oxycarboxylic acids. The carbon number of the above-mentioned carboxylic acid and oxycarboxylic acid is preferably 4 or less. Moreover, sodium salt and potassium salt are mentioned as said salt.
 アンモニウム塩としては有機酸のアンモニウム塩、無機酸のアンモニウム塩が挙げられる。有機酸のアンモニウム塩としては、カルボン酸やオキシカルボン酸のアンモニウム塩が挙げられる。上記カルボン酸、オキシカルボン酸の炭素数は4以下が好ましい。また、無機酸のアンモニウム塩としては、硫酸アンモニウム塩、硝酸アンモニウム塩、スルファミン酸アンモニウム塩等が挙げられる。 Ammonium salts include ammonium salts of organic acids and ammonium salts of inorganic acids. Examples of ammonium salts of organic acids include ammonium salts of carboxylic acids and oxycarboxylic acids. The carbon number of the above-mentioned carboxylic acid and oxycarboxylic acid is preferably 4 or less. Moreover, as an ammonium salt of inorganic acid, ammonium sulfate, ammonium nitrate, ammonium sulfamate and the like can be mentioned.
 ホウ酸塩としては、ホウ酸ナトリウム、ホウ酸カリウム、ホウ酸アンモニウム等が挙げられる。 As the borate, sodium borate, potassium borate, ammonium borate and the like can be mentioned.
 アミン化合物としては、モノエタノールアミン、ジエタノールアミン、トリエタノールアミンであるエタノールアミンが挙げられ、また、アルキルアミン、芳香族アミンや、尿素等の水溶性カルボニルアミン等が挙げられる。 Examples of the amine compound include monoethanolamine, diethanolamine, and ethanolamine which is triethanolamine, and further, alkylamines, aromatic amines, water-soluble carbonylamines such as urea, and the like.
 含窒素複素環式化合物としては、ヘテロ原子として少なくとも1つの窒素原子を含む複素環式化合物、ヘテロ原子として少なくとも1つの窒素原子及び少なくとも1つの酸素原子を含む複素環式化合物が挙げられる。 The nitrogen-containing heterocyclic compound includes a heterocyclic compound containing at least one nitrogen atom as a hetero atom, and a heterocyclic compound containing at least one nitrogen atom and at least one oxygen atom as a hetero atom.
 上記含窒素複素環式化合物としては、エチレンイミン環、アジリン環、アゼチジン環、アゼト環、ピロリジン環、ピロール環、ピペリジン環、ピリジン環、ヘキサメチレンイミン環、アザトロピリデン環、イミダゾール環、ピラゾール環、オキサゾール環、イミダゾリン環、ピラジン環、モルホリン環、プテリジン環、プリン環等を含む含窒素複素環式化合物が挙げられる。これらの中でも、ピロリジン環、ピロール環、ピペリジン環、ピリジン環、ヘキサメチレンイミン環、アザトロピリデン環、イミダゾール環、ピラゾール環、オキサゾール環、イミダゾリン環、ピラジン環、モルホリン環、プテリジン環、プリン環等を含む含窒素複素環式化合物が好ましい。 Examples of the nitrogen-containing heterocyclic compound include ethyleneimine ring, azirine ring, azetidine ring, azeto ring, pyrrolidine ring, pyrrole ring, piperidine ring, pyridine ring, hexamethyleneimine ring, azatropylidene ring, imidazole ring, pyrazole ring, oxazole And nitrogen-containing heterocyclic compounds containing a ring, an imidazoline ring, a pyrazine ring, a morpholine ring, a pteridine ring, a purine ring and the like. Among these, pyrrolidine ring, pyrrole ring, piperidine ring, pyridine ring, hexamethyleneimine ring, azatropylidene ring, imidazole ring, pyrazole ring, oxazole ring, imidazoline ring, pyrazine ring, morpholine ring, pteridine ring, purine ring and the like are included. Nitrogen-containing heterocyclic compounds are preferred.
 上記含窒素複素環式化合物としては、エチレンイミン、アジリン、アゼチジン、アゼト、ピロリジン、ピロール、ピペリジン、ピリジン、ヘキサメチレンイミン、アザトロピリデン、イミダゾール、ピラゾール、オキサゾール、イミダゾリン、ピラジン、モルホリン、プテリジン、プリン等が挙げられ、これらの骨格にアミノ基やメチル基が付加した化合物を用いることができる。これらの中でも環状構成原子に一つまたは二つの窒素原子をヘテロ原子としてもち、炭素または一つのヘテロ原子酸素と炭素からなる環状5員~7員環の複素環式化合物が好ましく、具体的にはピロリジン、ピロール、ピペリジン、ピリジン、ヘキサメチレンイミン、アザトロピリデン、イミダゾール、ピラゾール、オキサゾール、イミダゾリン、ピラジン、モルホリン等の化合物とその環状骨格を基本構造とした化合物群が挙げられる。また、重多環構造をもちヘテロ原子窒素を4つ以上もつもの、例えばプリン、プテリジン等の化合物とその多重環状骨格を基本構造とした化合物群も好ましい。中でも、5~6員環のものが更に好ましく、ピロリジン、ピロール、ピペリジン、ピリジン、イミダゾール、ピラゾール、オキサゾール、イミダゾリン、ピラジン、モルホリン等の化合物とその環状骨格を基本構造とした化合物群が挙げられる。この中でも環内に二重結合を持つピロール、ピリジン、イミダゾール、ピラゾール、オキサゾール、イミダゾリン、ピラジン等の化合物とその環状骨格を基本構造とした化合物群が特に好ましい。これらの化合物群を構成する置換基としてはアミノ基やメチル基等が挙げられ、これらの置換基が付加した化合物群を用いてもよい。例えば2-アミノピリジン、4-アミノピリジン等のアミノピリジン等や、2-メチルイミダゾール等のメチルイミダゾール等が特に好ましいものとして挙げられる。中でも、ピリジン、イミダゾール、アミノピリジン、メチルイミダゾール等が最も好ましい。 Examples of the nitrogen-containing heterocyclic compounds include ethyleneimine, azirine, azetidine, azeto, pyrrolidine, pyrrole, piperidine, pyridine, hexamethyleneimine, azatropiridene, imidazole, pyrazole, oxazole, imidazoline, pyrazine, morpholine, pteridine, purine and the like. And compounds in which an amino group or a methyl group is added to these skeletons can be used. Among them, a cyclic 5- or 7-membered heterocyclic compound having one or two nitrogen atoms as hetero atoms in the ring constituting atoms and consisting of carbon or one hetero oxygen and carbon is preferable, and specifically Compounds such as pyrrolidine, pyrrole, piperidine, pyridine, hexamethyleneimine, azatropiridene, imidazole, pyrazole, oxazole, imidazoline, pyrazine, morpholine and the like and compounds having a cyclic structure as a basic structure can be mentioned. In addition, compounds having a heavy polycyclic structure and four or more heteroatom nitrogens, for example, compounds such as purine and pteridine and a compound group having a multicyclic skeleton as a basic structure are also preferable. Among them, 5- to 6-membered rings are more preferable, and compounds such as pyrrolidine, pyrrole, piperidine, pyridine, imidazole, pyrazole, oxazole, imidazoline, pyrazine, morpholine and compounds having a cyclic structure as a basic structure can be mentioned. Among these, compounds such as pyrrole, pyridine, imidazole, pyrazole, oxazole, imidazoline, pyrazine and the like having a double bond in the ring and compounds having a cyclic structure as a basic structure are particularly preferable. As a substituent which comprises these compound groups, an amino group, a methyl group, etc. are mentioned, You may use the compound group which these substituents added. For example, aminopyridines such as 2-aminopyridine, 4-aminopyridine and the like, methylimidazole such as 2-methylimidazole and the like are mentioned as particularly preferable ones. Among them, pyridine, imidazole, aminopyridine, methylimidazole and the like are most preferable.
 上記pH緩衝剤は、一種単独で又は二種以上を混合して用いることができる。 The above pH buffers can be used singly or in combination of two or more.
 染料定着処理剤中のpH緩衝剤の濃度は特に限定されず、0.1~20g/Lが好ましく、0.2~5g/Lがより好ましい。pH緩衝剤の濃度が上記範囲であることにより、染料定着処理剤が優れたpHの緩衝性を示すことができ、且つ、pH緩衝剤の濃度が高過ぎることにより発生する処理品表面の外観不良(乾きジミ)や染色品の色ヌケが抑制される。 The concentration of the pH buffer in the dye fixing agent is not particularly limited, preferably 0.1 to 20 g / L, and more preferably 0.2 to 5 g / L. When the concentration of the pH buffer is in the above range, the dye fixing treatment agent can exhibit excellent bufferability of pH, and the appearance defect of the surface of the treated product caused by the concentration of the pH buffer being too high (Drying stains) and color stains of dyed products are suppressed.
(pH調整剤)
 本発明の染料定着処理剤は、更に、pH調整剤を含んでいてもよい。pH調整剤としては特に限定されず、従来公知のpH調整剤を用いることができる。
(PH adjuster)
The dye fixing agent of the present invention may further contain a pH adjuster. The pH adjuster is not particularly limited, and conventionally known pH adjusters can be used.
 染料定着処理剤を酸性側に調整するためのpH調整剤としては、例えば、酢酸、スルファミン酸、硫酸、硝酸、有機スルホン酸等の希釈水溶液が挙げられる。これらの中でも、染色定着性がより一層向上する点で、硝酸が好ましい。 Examples of pH adjusters for adjusting the dye fixing agent to the acid side include dilute aqueous solutions of acetic acid, sulfamic acid, sulfuric acid, nitric acid, organic sulfonic acid and the like. Among these, nitric acid is preferable in that the dye fixation is further improved.
 染料定着処理剤をアルカリ性側に調整するためのpH調整剤としては、例えば、アンモニア水、水酸化ナトリウム水溶液、水酸化カリウム水溶液等が挙げられる。これらの中でも、染色定着性がより一層向上する点で、水酸化ナトリウム水溶液が好ましい。 Examples of pH adjusters for adjusting the dye fixing agent to the alkaline side include aqueous ammonia, aqueous sodium hydroxide solution, aqueous potassium hydroxide solution and the like. Among these, sodium hydroxide aqueous solution is preferable at the point which dyeing | staining fixation property improves further.
 上記pH調整剤は、一種単独で又は二種以上を混合して用いることができる。 The said pH adjuster can be used individually by 1 type or in mixture of 2 or more types.
 染料定着処理剤中のpH調整剤の濃度は特に限定されず、0~20g/Lが好ましく、0~10g/Lがより好ましく、0~5g/Lが更に好ましい。pH調整剤の濃度が上記範囲であることにより、染色定着性がより一層向上する。 The concentration of the pH adjuster in the dye fixing agent is not particularly limited, and is preferably 0 to 20 g / L, more preferably 0 to 10 g / L, and still more preferably 0 to 5 g / L. When the concentration of the pH adjusting agent is in the above range, the dye fixation is further improved.
(その他の成分)
 本発明の染料定着処理剤は、染色定着性のさらなる向上や染料定着処理剤の使用実用性を向上させるために、必要に応じて防カビ剤、錯化剤等の添加剤成分を含んでいてもよい。添加剤としては、例えば、安息香酸、安息香酸塩等の防カビ剤;クエン酸、クエン酸塩等の錯化剤等が挙げられる。また、防カビ剤としては市販の防カビ剤、例えば「TACカビコロン」(奥野製薬工業株式会社製)を添加してもよい。
(Other ingredients)
The dye fixing agent of the present invention contains, as necessary, additive components such as a fungicide and a complexing agent in order to further improve the dye fixing property and the practicality of using the dye fixing agent. It is also good. Examples of the additive include fungicides such as benzoic acid and benzoate; and complexing agents such as citric acid and citrate. Moreover, as a fungicide, a commercially available fungicide, for example, "TAC mold colon" (manufactured by Okuno Pharmaceutical Co., Ltd.) may be added.
 本発明の染料定着処理剤は、マンガン塩を含有していればその他の成分は特に限定されないが、上述の各成分を含有する水溶液であることが好ましい。 The dye fixing agent of the present invention is not particularly limited as long as it contains a manganese salt, but is preferably an aqueous solution containing the above-mentioned components.
 本発明の染料定着処理剤は、マンガン塩以外の金属塩を含まないことが好ましい。このようなマンガン塩以外の金属塩としては、Ni、Co、Fe、Cr等の金属塩が挙げられ、これらの中でも、ニッケル系金属塩を含まないことがより好ましい。 The dye fixing agent of the present invention preferably contains no metal salt other than the manganese salt. As metal salts other than such a manganese salt, metal salts, such as Ni, Co, Fe, and Cr, are mentioned, Among these, it is more preferable not to contain a nickel-type metal salt.
2.封孔処理方法
 本発明の封孔処理方法は、アルミニウム合金の陽極酸化皮膜の封孔処理方法であって、(1)アルミニウム合金の陽極酸化皮膜を染色処理する工程1、(2)染色された陽極酸化皮膜を染料定着処理剤に浸漬して染色定着処理する工程2、及び、(3)染色定着処理された陽極酸化皮膜を封孔処理する工程3を有し、染料定着処理剤はマンガン塩を含有し、且つ、pHが5.0以下である封孔処理方法である。
2. Sealing method The sealing method of the present invention is a method of sealing an anodic oxide film of an aluminum alloy, which comprises (1) step 1 of dyeing an anodic oxide film of an aluminum alloy, and (2) dyeing Step 2 includes immersing the anodized film in a dye fixing agent and performing dye fixing treatment, and (3) step 3 of sealing anodized film subjected to dye fixing treatment, and the dye fixing agent is a manganese salt And the pH is 5.0 or less.
(工程1)
 工程1は、アルミニウム合金の陽極酸化皮膜を染色処理する工程である。染色処理としては特に限定されず、染料による着色が挙げられる。
(Step 1)
Step 1 is a step of dyeing an anodized film of an aluminum alloy. It does not specifically limit as a dyeing | staining process, The coloring by dye is mentioned.
 染料による着色としては、従来公知の染料水溶液に陽極酸化皮膜を浸漬する方法が挙げられる。このような染料としては、アルミニウム合金陽極酸化皮膜用染料として市販されているものを用いることができ、例えば、アニオン系染料等が挙げられる。上記染料水溶液の温度は、10~70℃が好ましく、20~60℃がより好ましい。また、上記染料水溶液中の染料の濃度及び浸漬時間は、要望される染色の色調、色の濃さに応じて適宜設定すればよい。 As coloring by dye, the method of immersing an anodic oxide film in conventionally well-known dye aqueous solution is mentioned. As such a dye, what is marketed as a dye for aluminum alloy anodic oxide film can be used, For example, anionic dye etc. are mentioned. The temperature of the aqueous dye solution is preferably 10 to 70 ° C., and more preferably 20 to 60 ° C. Further, the concentration of the dye in the aqueous dye solution and the immersion time may be appropriately set according to the desired color tone of the dye and the color depth.
 以上説明した工程1により、アルミニウム合金の陽極酸化皮膜が染色処理される。 The anodized film of the aluminum alloy is dyed in step 1 described above.
(工程2)
 工程2は、染色された陽極酸化皮膜を染料定着処理剤に浸漬して染色定着処理する工程である。染料定着処理剤としては、上記に説明した染料定着処理剤を用いればよい。
(Step 2)
Step 2 is a step of immersing the dyed anodic oxide film in a dye fixing agent to carry out a dye fixing treatment. As the dye fixing agent, the dye fixing agent described above may be used.
 染料定着処理剤に染色された陽極酸化皮膜を浸漬する際は、一部に陽極酸化皮膜が形成されたアルミニウム合金を染料定着処理剤に浸漬すればよい。また、当該アルミニウム合金が他の部材と接合されて物品を形成している場合は、当該物品ごと染料定着処理剤に浸漬すればよい。 When immersing the anodized film dyed in the dye fixing treatment agent, the aluminum alloy in which the anodized film is partially formed may be dipped in the dye fixing treatment agent. When the aluminum alloy is joined to another member to form an article, the article may be immersed in the dye fixing agent.
 陽極酸化皮膜を染料定着処理剤に浸漬する際の染料定着処理剤の温度は、55~95℃が好ましく、60~90℃がより好ましく、70~80℃が更に好ましい。染料定着処理剤の温度が上記範囲であることにより、陽極酸化皮膜の染色定着性がより一層向上する。 The temperature of the dye fixing agent when immersing the anodized film in the dye fixing agent is preferably 55 to 95 ° C., more preferably 60 to 90 ° C., and still more preferably 70 to 80 ° C. When the temperature of the dye fixing agent is in the above range, the dye fixation of the anodized film is further improved.
 陽極酸化皮膜を染料定着処理剤に浸漬する際の浸漬時間は、1~30分が好ましく、2~10分がより好ましい。浸漬時間の下限が上記範囲であることにより、陽極酸化皮膜の染色定着性がより一層向上する。また、浸漬時間の上限が上記範囲であることにより、生産効率に優れる。 The immersion time for immersing the anodized film in the dye fixing agent is preferably 1 to 30 minutes, and more preferably 2 to 10 minutes. When the lower limit of the immersion time is in the above range, the dyeing and fixing properties of the anodized film are further improved. Moreover, when the upper limit of immersion time is the said range, it is excellent in production efficiency.
 工程2では、工程1の染色処理の後で、アルミニウム合金の陽極酸化皮膜を十分に水洗し、乾燥させてから、上記染料定着処理剤に浸漬してもよい。これにより、陽極酸化皮膜の染色定着性がより一層向上する。 In the step 2, after the dyeing treatment of the step 1, the anodized film of the aluminum alloy may be sufficiently washed with water and dried, and then dipped in the above-mentioned dye fixing agent. This further improves the dyeing and fixing properties of the anodized film.
 以上説明した工程2により、陽極酸化皮膜が染色定着処理される。 The anodized film is subjected to a dyeing and fixing process in step 2 described above.
(工程3)
 工程3は、染色定着処理された陽極酸化皮膜を封孔処理する工程である。
(Step 3)
Step 3 is a step of sealing the dye-fixed anodized film.
 封孔処理としては特に限定されず、従来公知の封孔処理方法により処理すればよい。このような封孔処理方法としては、染色定着処理された陽極酸化皮膜を封孔処理液に浸漬する方法が好ましい。 It does not specifically limit as a sealing process, What is necessary is just to process by the conventionally well-known sealing process method. As such a sealing treatment method, a method of immersing the anodized film subjected to the dyeing and fixing treatment in a sealing treatment solution is preferable.
 上記封孔処理液としては、金属塩、pH緩衝剤及び界面活性剤を含有するアルミニウム合金の陽極酸化皮膜用封孔処理液が好ましい。以下、この封孔処理液について説明する。 As the sealing solution, a sealing solution for an anodic oxide film of an aluminum alloy containing a metal salt, a pH buffer and a surfactant is preferable. Hereinafter, the sealing solution will be described.
(金属塩)
 封孔処理液は、金属塩を含有することが好ましい。このような金属塩は、アルカリ金属塩、アルカリ土類金属塩及び遷移金属塩からなる群より選択される少なくとも1種であることが好ましい。上記アルカリ金属塩、アルカリ土類金属塩、遷移金属塩としては特に限定されず、水溶性のものが好ましく、カルボン酸塩、スルファミン酸塩、硫酸塩、硝酸塩、有機スルホン酸塩等が挙げられる。これらの中でも、封孔処理されたアルミニウム合金の陽極酸化皮膜が耐汚染性に優れる点で、カルボン酸塩、スルファミン酸塩、硫酸塩、硝酸塩が好ましく、酢酸塩、スルファミン酸塩、硫酸塩、硝酸塩がより好ましく、酢酸塩、硝酸塩が更に好ましく、硝酸塩が特に好ましい。上記金属塩は、一種単独で又は二種以上を混合して用いることができる。
(Metal salt)
The sealing solution preferably contains a metal salt. Such metal salts are preferably at least one selected from the group consisting of alkali metal salts, alkaline earth metal salts and transition metal salts. The above-mentioned alkali metal salt, alkaline earth metal salt and transition metal salt are not particularly limited, and water-soluble ones are preferable, and carboxylate, sulfamate, sulfate, nitrate, organic sulfonate and the like can be mentioned. Among these, carboxylates, sulfamates, sulfates, and nitrates are preferable, and acetates, sulfamates, sulfates, and nitrates are preferable in that the anodic oxide film of the sealed aluminum alloy is excellent in the stain resistance. Is more preferred, acetate and nitrate are more preferred, and nitrate is particularly preferred. The said metal salt can be used individually by 1 type or in mixture of 2 or more types.
 上記金属塩に含まれる金属としては、アルカリ金属、アルカリ土類金属及び遷移金属が好ましく、具体的には、Li、Be、Na、Mg、K、Ca、Rb、Sr、Cs、Ba、Fr、Ra、Zr、Mn、Feが挙げられる。これらの中でも、封孔処理されたアルミニウム合金の陽極酸化皮膜が耐汚染性に優れる点で、Na、Mg、K、Ca、Ba、Mnの金属塩がより好ましく、Mg、Ca、Mnの金属塩が更に好ましい。上記金属塩に含まれる金属は、一種単独で又は二種以上を混合して用いることができる。 The metal contained in the metal salt is preferably an alkali metal, an alkaline earth metal or a transition metal, and specifically, Li, Be, Na, Mg, K, Ca, Rb, Sr, Cs, Ba, Fr, Ra, Zr, Mn, Fe can be mentioned. Among these, metal salts of Na, Mg, K, Ca, Ba, and Mn are more preferable, and metal salts of Mg, Ca, and Mn, from the viewpoint that the anodic oxide film of the sealed aluminum alloy is excellent in contamination resistance. Is more preferred. The metals contained in the metal salt can be used singly or in combination of two or more.
 封孔処理液中の金属塩の濃度は特に限定されず、0.001~1モル/Lが好ましく、0.003~0.3モル/Lがより好ましい。金属塩の濃度が上記範囲であることにより、封孔処理液が十分な封孔性能を示すことができ、封孔処理液により封孔処理されたアルミニウム合金の陽極酸化皮膜が耐汚染性を十分に示すことができる。 The concentration of the metal salt in the sealing solution is not particularly limited, and is preferably 0.001 to 1 mol / L, and more preferably 0.003 to 0.3 mol / L. When the concentration of the metal salt is in the above range, the sealing solution can exhibit sufficient sealing performance, and the anodic oxide film of the aluminum alloy sealed with the sealing solution has sufficient contamination resistance. Can be shown.
(pH緩衝剤) 
 pH緩衝剤としては特に限定されず、従来公知のpH緩衝剤を用いることができる。このようなpH緩衝剤としては、例えば、有機酸塩、アンモニウム塩、アミノ酸、ホウ酸塩、アミン化合物、含窒素複素環式化合物等が挙げられる。これらの中でも、陽極酸化皮膜の染色定着性がより一層向上し、且つ、封孔処理液により封孔処理されたアルミニウム合金の陽極酸化皮膜に優れた耐汚染性を付与することができる点で、含窒素複素環式化合物が好ましい。
(PH buffer)
The pH buffer is not particularly limited, and conventionally known pH buffers can be used. Examples of such pH buffers include organic acid salts, ammonium salts, amino acids, borates, amine compounds, nitrogen-containing heterocyclic compounds, and the like. Among these, the stain-fixing property of the anodized film is further improved, and in addition, excellent stain resistance can be imparted to the anodized film of the aluminum alloy sealed with the sealing solution. Nitrogen-containing heterocyclic compounds are preferred.
 有機酸塩としては、カルボン酸やオキシカルボン酸の塩が挙げられる。上記カルボン酸、オキシカルボン酸の炭素数は4以下が好ましい。また、上記塩としては、ナトリウム塩、カリウム塩が挙げられる。 Examples of organic acid salts include salts of carboxylic acids and oxycarboxylic acids. The carbon number of the above-mentioned carboxylic acid and oxycarboxylic acid is preferably 4 or less. Moreover, sodium salt and potassium salt are mentioned as said salt.
 アンモニウム塩としては有機酸のアンモニウム塩、無機酸のアンモニウム塩が挙げられる。有機酸のアンモニウム塩としては、カルボン酸やオキシカルボン酸のアンモニウム塩が挙げられる。上記カルボン酸、オキシカルボン酸の炭素数は4以下が好ましい。また、無機酸のアンモニウム塩としては、硫酸アンモニウム塩、硝酸アンモニウム塩、スルファミン酸アンモニウム塩等が挙げられる。 Ammonium salts include ammonium salts of organic acids and ammonium salts of inorganic acids. Examples of ammonium salts of organic acids include ammonium salts of carboxylic acids and oxycarboxylic acids. The carbon number of the above-mentioned carboxylic acid and oxycarboxylic acid is preferably 4 or less. Moreover, as an ammonium salt of inorganic acid, ammonium sulfate, ammonium nitrate, ammonium sulfamate and the like can be mentioned.
 アミノ酸としては、グリシン、アラニン、アスパラギン等やそれらの塩が挙げられる。ホウ酸塩としては、ホウ酸ナトリウム、ホウ酸カリウム、ホウ酸アンモニウム等が挙げられる。アミン化合物としては、モノエタノールアミン、ジエタノールアミン、トリエタノールアミンであるエタノールアミンが挙げられ、また、アルキルアミン、芳香族アミンや、尿素等の水溶性カルボニルアミン等が挙げられる。 Examples of amino acids include glycine, alanine, asparagine and the like and salts thereof. As the borate, sodium borate, potassium borate, ammonium borate and the like can be mentioned. Examples of the amine compound include monoethanolamine, diethanolamine, and ethanolamine which is triethanolamine, and further, alkylamines, aromatic amines, water-soluble carbonylamines such as urea, and the like.
 含窒素複素環式化合物としては、ヘテロ原子として少なくとも1つの窒素原子を含む複素環式化合物、ヘテロ原子として少なくとも1つの窒素原子及び少なくとも1つの酸素原子を含む複素環式化合物が挙げられる。 The nitrogen-containing heterocyclic compound includes a heterocyclic compound containing at least one nitrogen atom as a hetero atom, and a heterocyclic compound containing at least one nitrogen atom and at least one oxygen atom as a hetero atom.
 上記含窒素複素環式化合物としては、エチレンイミン環、アジリン環、アゼチジン環、アゼト環、ピロリジン環、ピロール環、ピペリジン環、ピリジン環、ヘキサメチレンイミン環、アザトロピリデン環、イミダゾール環、ピラゾール環、オキサゾール環、イミダゾリン環、ピラジン環、モルホリン環、プテリジン環、プリン環等を含む含窒素複素環式化合物が挙げられる。これらの中でも、ピロリジン環、ピロール環、ピペリジン環、ピリジン環、ヘキサメチレンイミン環、アザトロピリデン環、イミダゾール環、ピラゾール環、オキサゾール環、イミダゾリン環、ピラジン環、モルホリン環、プテリジン環、プリン環等を含む含窒素複素環式化合物が好ましい。 Examples of the nitrogen-containing heterocyclic compound include ethyleneimine ring, azirine ring, azetidine ring, azeto ring, pyrrolidine ring, pyrrole ring, piperidine ring, pyridine ring, hexamethyleneimine ring, azatropylidene ring, imidazole ring, pyrazole ring, oxazole And nitrogen-containing heterocyclic compounds containing a ring, an imidazoline ring, a pyrazine ring, a morpholine ring, a pteridine ring, a purine ring and the like. Among these, pyrrolidine ring, pyrrole ring, piperidine ring, pyridine ring, hexamethyleneimine ring, azatropylidene ring, imidazole ring, pyrazole ring, oxazole ring, imidazoline ring, pyrazine ring, morpholine ring, pteridine ring, purine ring and the like are included. Nitrogen-containing heterocyclic compounds are preferred.
 上記含窒素複素環式化合物としては、ピリジン;2-アミノピリジン、4-アミノピリジン等のアミノピリジン;イミダゾール;2-メチルイミダゾール等のメチルイミダゾール;ピラゾール;プテリジン;オキサゾール等がより好ましい。 The nitrogen-containing heterocyclic compound is more preferably pyridine; aminopyridine such as 2-aminopyridine, 4-aminopyridine; imidazole; methylimidazole such as 2-methylimidazole; pyrazole; pteridine; oxazole and the like.
 上記pH緩衝剤は、一種単独で又は二種以上を混合して用いることができる。 The above pH buffers can be used singly or in combination of two or more.
 封孔処理液中のpH緩衝剤の濃度は特に限定されず、0.1~100g/Lが好ましく、0.2~20g/Lがより好ましい。pH緩衝剤の濃度が上記範囲であることにより、封孔処理液が優れたpHの緩衝性を示すことができ、陽極酸化皮膜の染色定着性がより一層向上し、pH緩衝剤の濃度が高過ぎることにより発生する処理品表面の外観不良(乾きジミ)が抑制される。 The concentration of the pH buffer in the sealing solution is not particularly limited, preferably 0.1 to 100 g / L, and more preferably 0.2 to 20 g / L. When the concentration of the pH buffer is in the above range, the pore-sealing solution can exhibit excellent bufferability of pH, the stain-fixing property of the anodic oxide film is further improved, and the concentration of the pH buffer is high. Defective appearance (dryness) of the surface of the treated product, which is generated due to the passage, is suppressed.
(界面活性剤)
 界面活性剤としては特に限定されず、従来公知の界面活性剤を用いることができる。このような界面活性剤としては、アニオン系界面活性剤、ノニオン系界面活性剤、両性界面活性剤が挙げられる。
(Surfactant)
The surfactant is not particularly limited, and conventionally known surfactants can be used. Examples of such surfactant include anionic surfactants, nonionic surfactants, and amphoteric surfactants.
 アニオン系界面活性剤としては、硫酸塩系界面活性剤、スルホン酸塩系界面活性剤、リン系界面活性剤等を用いることができる。 As the anionic surfactant, sulfate surfactants, sulfonate surfactants, phosphorus surfactants and the like can be used.
 硫酸塩系界面活性剤としては、芳香族硫酸塩系界面活性剤、脂肪族硫酸塩系界面活性剤等が挙げられる。 As a sulfate type surfactant, aromatic sulfate type surfactant, aliphatic sulfate type surfactant, etc. are mentioned.
 上記芳香族硫酸塩系界面活性剤としては、例えばポリオキシエチレンアルキルフェニルエーテル硫酸塩が挙げられる。また、脂肪族硫酸塩系界面活性剤としては、例えばポリオキシエチレンアルキルエーテル硫酸塩が挙げられる。 Examples of the aromatic sulfate surfactant include polyoxyethylene alkyl phenyl ether sulfate. Moreover, as an aliphatic sulfate type surfactant, a polyoxyethylene alkyl ether sulfate is mentioned, for example.
 スルホン酸塩系界面活性剤としては、芳香族スルホン酸塩系界面活性剤等が挙げられる。 As a sulfonate surfactant, an aromatic sulfonate surfactant and the like can be mentioned.
 上記芳香族スルホン酸塩系界面活性剤としては、ベンゼンスルホン酸塩、ナフタレンスルホン酸塩等の芳香族スルホン酸塩化合物や、ベンゼンスルホン酸塩、ナフタレンスルホン酸塩等の芳香族スルホン酸塩骨格に、アルキル基、ポリオキシエチレン基、ポリオキシエチレンアルキルエーテル基、カルボキシル基、カルボニル基、水酸基、アルコール基、ビニル基やアリル基等のアルキレン基や多重結合を持つ基、さらなるスルホン酸基が置換した化合物等が挙げられ、また、これらの化合物のホルマリン等での重縮合物、並びに共重合物等が挙げられる。このような芳香族スルホン酸塩系界面活性剤としては例えばアルキルベンゼンスルホン酸塩、アルキルナフタレンスルホン酸塩、ならびにそれらのホルマリン等重縮合物、ナフタレンスルホン酸塩のホルマリン等重縮合物、アルキレンベンゼンスルホン酸塩やアルキレンナフタレンスルホン酸塩等からの共重合物等が挙げられる。 Examples of the aromatic sulfonate surfactant include aromatic sulfonate compounds such as benzene sulfonate and naphthalene sulfonate, and aromatic sulfonate backbones such as benzene sulfonate and naphthalene sulfonate. Substituted by an alkyl group, a polyoxyethylene group, a polyoxyethylene alkyl ether group, a carboxyl group, a carbonyl group, a hydroxyl group, an alcohol group, an alkylene group such as a vinyl group or an allyl group or a group having multiple bonds, and a further sulfonic acid group Compounds and the like can be mentioned, and furthermore, polycondensation products of these compounds with formalin and the like, and copolymers and the like can be mentioned. Such aromatic sulfonate-based surfactants include, for example, alkylbenzene sulfonates, alkyl naphthalene sulfonates, polycondensates of formalins thereof, formalin such as polycondensates of naphthalene sulfonates, alkylene benzene sulfonates Examples thereof include salts and copolymers from alkylene naphthalene sulfonates and the like.
 上記芳香族スルホン酸塩系界面活性剤としては、また、ジフェニルエーテルジスルホン酸塩等の、複数個のフェニルスルホン酸塩がエーテル結合した化合物が挙げられ、また、当該化合物にアルキル基、ポリオキシエチレン基、ポリオキシエチレンアルキルエーテル基等が置換した化合物が挙げられる。このような芳香族スルホン酸塩系界面活性剤としては、例えば、アルキルジフェニルエーテルジスルホン酸塩、アルキルジフェニルエーテルジスルホコハク酸塩等が挙げられる。 Examples of the above-mentioned aromatic sulfonate surfactant include compounds in which a plurality of phenyl sulfonates such as diphenyl ether disulfonate are ether-bonded, and further, the compound has an alkyl group, a polyoxyethylene group and the like. And compounds in which a polyoxyethylene alkyl ether group or the like is substituted. Examples of such aromatic sulfonate surfactants include alkyl diphenyl ether disulfonate, alkyl diphenyl ether disulfosuccinate and the like.
 リン系界面活性剤としては、リン酸エステル系界面活性剤、リン酸エステル塩系界面活性剤等を用いることができる。具体的には、ポリオキシエチレンアルキルエーテルリン酸エステル、ポリオキシエチレンアルキレン化フェニルエーテルリン酸エステル、アルキルリン酸エステル等とそれらの塩が挙げられる。 As a phosphorus surfactant, a phosphate ester surfactant, a phosphate ester salt surfactant, etc. can be used. Specifically, polyoxyethylene alkyl ether phosphate, polyoxyethylene alkylenated phenyl ether phosphate, alkyl phosphate and the like and salts thereof can be mentioned.
 ノニオン性界面活性剤としては、封孔処理液中の濃度の調整や、他の界面活性剤との組み合わせにより封孔処理液中で曇点を85℃以上とすることができるノニオン性界面活性剤を好適に用いることができる。このようなノニオン性界面活性剤としては、例えば、ポリオキシエチレンアルキルエーテル、グリセリンエステルポリオキシエチレンエーテル、ソルビタンエステル、脂肪酸アルカノールアミド等が挙げられる。 A nonionic surfactant capable of setting the cloud point to 85 ° C. or higher in the pore-sealing solution by adjusting the concentration in the pore-sealing solution or combining with another surfactant as the nonionic surfactant Can be suitably used. Examples of such nonionic surfactants include polyoxyethylene alkyl ether, glycerin ester polyoxyethylene ether, sorbitan ester, fatty acid alkanolamide and the like.
 両性界面活性剤としてはアルキルベタイン、脂肪酸アミドベタイン、アルキルアミンオキサイド等が挙げられる。 The amphoteric surfactant includes alkyl betaine, fatty acid amide betaine, alkyl amine oxide and the like.
 上記界面活性剤としては、アニオン系界面活性剤が好ましい。中でも、硫酸塩系界面活性剤、スルホン酸塩系界面活性剤、リン系界面活性剤がより好ましく、スルホン酸塩系界面活性剤が更に好ましい。 As said surfactant, anionic surfactant is preferable. Among them, sulfate surfactants, sulfonate surfactants and phosphorus surfactants are more preferable, and sulfonate surfactants are still more preferable.
 上記界面活性剤は、一種単独で又は二種以上を混合して用いることができる。なお、上記ノニオン系界面活性剤は、封孔処理液の曇点が低くならないように選択すればよい。また、ノニオン系界面活性剤とアニオン系界面活性剤とを混合して用いる場合は、界面活性剤の曇点を高くすることができる。アニオン系界面活性剤を用いる場合は、含有金属や両性界面活性剤と反応して濁りを生じないものを選択すればよい。 The above surfactants can be used singly or in combination of two or more. The nonionic surfactant may be selected so as not to lower the cloud point of the sealing solution. Moreover, when mixing and using nonionic surfactant and anionic surfactant, the cloud point of surfactant can be made high. In the case of using an anionic surfactant, a surfactant which does not cause turbidity by reacting with a contained metal or an amphoteric surfactant may be selected.
 封孔処理液中の界面活性剤の濃度は特に限定されず、10mg/L~10g/Lが好ましく、20mg/L~5g/Lがより好ましい。界面活性剤の濃度が上記範囲であることにより、陽極酸化皮膜の染色定着性がより一層向上し、封孔処理液が十分な封孔性能を示すことができ、封孔処理された陽極酸化皮膜の表面の粉吹きやカブリ外観不良を抑制することができる。 The concentration of the surfactant in the sealing solution is not particularly limited, and is preferably 10 mg / L to 10 g / L, and more preferably 20 mg / L to 5 g / L. When the concentration of the surfactant is in the above range, the dyeing and fixing properties of the anodized film can be further improved, and the sealing solution can exhibit sufficient sealing performance, and the sealed anodic oxide film It is possible to suppress powder blowing on the surface and fogging appearance defects.
(pH調整剤)
 本発明の封孔処理液は、更に、pH調整剤を含んでいてもよい。pH調整剤としては特に限定されず、従来公知のpH調整剤を用いることができる。
(PH adjuster)
The sealing solution of the present invention may further contain a pH adjuster. The pH adjuster is not particularly limited, and conventionally known pH adjusters can be used.
 封孔処理液を酸性側に調整するためのpH調整剤としては、例えば、酢酸、スルファミン酸、硫酸、硝酸、有機スルホン酸等の希釈水溶液が挙げられる。これらの中でも、封孔性能に優れる点で、硝酸が好ましい。 Examples of pH adjusters for adjusting the pore treatment solution to the acidic side include dilute aqueous solutions of acetic acid, sulfamic acid, sulfuric acid, nitric acid, organic sulfonic acid and the like. Among these, nitric acid is preferable in terms of excellent sealing performance.
 封孔処理液をアルカリ性側に調整するためのpH調整剤としては、例えば、アンモニア水、水酸化ナトリウム水溶液、水酸化カリウム水溶液等が挙げられる。これらの中でも、封孔性能に優れる点で、水酸化ナトリウム水溶液が好ましい。 As a pH adjuster for adjusting the sealing treatment solution to the alkaline side, for example, aqueous ammonia, aqueous sodium hydroxide solution, aqueous potassium hydroxide solution and the like can be mentioned. Among these, sodium hydroxide aqueous solution is preferable at the point which is excellent in sealing performance.
 上記pH調整剤は、一種単独で又は二種以上を混合して用いることができる。 The said pH adjuster can be used individually by 1 type or in mixture of 2 or more types.
 封孔処理液中のpH調整剤の濃度は特に限定されず、0~20g/Lが好ましく、0~10g/Lがより好ましく、0~5g/Lが更に好ましい。pH調整剤の濃度が上記範囲であることにより、封孔処理液が十分な封孔性能を示すことができ、封孔処理液により封孔処理された陽極酸化皮膜の封孔度の低下を抑制することができる。 The concentration of the pH adjuster in the sealing solution is not particularly limited, and is preferably 0 to 20 g / L, more preferably 0 to 10 g / L, and still more preferably 0 to 5 g / L. When the concentration of the pH adjuster is in the above range, the sealing solution can exhibit sufficient sealing performance, and the decrease in the degree of sealing of the anodic oxide film sealed by the sealing solution is suppressed. can do.
(その他の成分)
 封孔処理液は、封孔性能や液の使用実用性を向上させるために、必要に応じて防カビ剤、錯化剤等の添加剤成分を含んでいてもよい。添加剤としては、例えば、安息香酸、安息香酸塩等の防カビ剤;クエン酸、クエン酸塩等の錯化剤等が挙げられる。また、防カビ剤としては市販の防カビ剤、例えば「TACカビコロン」(奥野製薬工業株式会社製)を添加してもよい。
(Other ingredients)
The sealing solution may contain additive components such as a mildewproofing agent and a complexing agent as needed in order to improve the sealing performance and the practicality of use of the solution. Examples of the additive include fungicides such as benzoic acid and benzoate; and complexing agents such as citric acid and citrate. Moreover, as a fungicide, a commercially available fungicide, for example, "TAC mold colon" (manufactured by Okuno Pharmaceutical Co., Ltd.) may be added.
 封孔処理液中の金属塩、pH緩衝剤及び界面活性剤の含有量の合計は、0.2~100g/Lが好ましく、0.3~50g/Lがより好ましく、0.5~30g/Lが更に好ましい。上記含有量の合計が上述の範囲であることにより、陽極酸化皮膜の染色定着性がより一層向上し、封孔処理液が十分な封孔性能を示すことができ、封孔処理液により封孔処理されたアルミニウム合金の陽極酸化皮膜が耐汚染性を十分に示すことができ、且つ、封孔処理された陽極酸化皮膜の表面の粉吹きやカブリ外観不良を抑制することができる。 The total content of the metal salt, pH buffer and surfactant in the sealing solution is preferably 0.2 to 100 g / L, more preferably 0.3 to 50 g / L, and 0.5 to 30 g / L. L is more preferred. When the total content is in the above-mentioned range, the dyeing and fixing properties of the anodized film can be further improved, and the sealing solution can exhibit sufficient sealing performance, and the sealing solution can be sealed by the sealing solution. The anodized film of the treated aluminum alloy can sufficiently exhibit contamination resistance, and powder blowing on the surface of the sealed anodized film and fogging appearance defects can be suppressed.
 封孔処理液は、金属塩、pH緩衝剤及び界面活性剤を含有していればその他の成分は特に限定されないが、上述の各成分を含有する水溶液であることが好ましい。 Although the other components are not particularly limited as long as the sealing solution contains a metal salt, a pH buffer and a surfactant, it is preferably an aqueous solution containing the above-mentioned components.
 封孔処理液は、ニッケル系金属塩等の金属塩を含まないことが好ましい。当該金属塩としては、Ni、Co、Fe、Cr等の金属塩が挙げられる。 The sealing solution preferably contains no metal salt such as a nickel-based metal salt. As said metal salt, metal salts, such as Ni, Co, Fe, Cr, etc. are mentioned.
 工程3において、封孔処理液のpHは、5.1~8.0が好ましく、5.3~7.0がより好ましく、5.5~6.0が更に好ましい。pHを上記範囲とすることにより、染色定着性がより一層向上し、封孔処理液が十分な封孔性能を示すことができ、封孔処理液により封孔処理されたアルミニウム合金の陽極酸化皮膜が耐汚染性を十分に示すことができ、且つ、被処理物の表面に粉状付着物が付着する外観不良(粉吹き、カブリ)が抑制される。 In the step 3, the pH of the sealing solution is preferably 5.1 to 8.0, more preferably 5.3 to 7.0, and still more preferably 5.5 to 6.0. By making pH into the said range, dyeing | staining fixation property will be improved further, the sealing treatment liquid can show sufficient sealing performance, and the anodic oxide film of the aluminum alloy sealed by the sealing treatment liquid. The stain resistance can be sufficiently shown, and appearance defects (powdering, fogging) in which powdery deposits adhere to the surface of the object to be treated are suppressed.
 封孔処理液の温度は、85~100℃が好ましく、88~98℃がより好ましく、90~98℃が更に好ましい。封孔処理液の温度を上記範囲とすることにより、陽極酸化皮膜の染色定着性がより一層向上し、且つ、十分な封孔性能を示すことができる。 The temperature of the sealing solution is preferably 85 to 100 ° C., more preferably 88 to 98 ° C., and still more preferably 90 to 98 ° C. By setting the temperature of the sealing solution in the above range, the dyeing and fixing properties of the anodized film can be further improved, and sufficient sealing performance can be exhibited.
 封孔処理時間は、通常、処理対象とする陽極酸化皮膜の膜厚により決定することができる。具体的には、膜厚を示す数(μm)に、0.1~10を乗じて得られる数を封孔処理時間(分)とすることが好ましく、膜厚を示す数(μm)に、0.2~5を乗じて得られる数を封孔処理時間(分)とすることがより好ましく、膜厚を示す数(μm)に、0.5~4を乗じて得られる数を封孔処理時間(分)とすることが更に好ましい。例えば、陽極酸化皮膜の膜厚が10μmであるならば、浸漬時間は、10に0.2~5を乗じて、2~50分程度とすることがより好ましい。封孔処理時間を上記範囲とすることにより、染色定着性がより一層向上し、封孔処理液が十分な封孔性能を示すことができ、封孔処理液により封孔処理されたアルミニウム合金の陽極酸化皮膜が耐汚染性を十分に示すことができ、また、粉吹き、カブリ等の外観不良による、被処理物の外観の低下を抑制することができる。 The sealing treatment time can usually be determined by the film thickness of the anodic oxide film to be treated. Specifically, it is preferable that the number obtained by multiplying the number (μm) indicating the film thickness by 0.1 to 10 is the sealing treatment time (minute), and the number (μm) indicating the film thickness is It is more preferable to use the number obtained by multiplying 0.2 to 5 as the sealing treatment time (minute), and the number obtained by multiplying the number (μm) indicating the film thickness by 0.5 to 4 is preferably sealed. It is more preferable to set it as processing time (minute). For example, if the film thickness of the anodized film is 10 μm, it is more preferable to multiply 10 by 0.2 to 5 and set the immersion time to about 2 to 50 minutes. By setting the sealing time to the above range, the dyeing and fixing properties are further improved, and the sealing solution can exhibit sufficient sealing performance, and the aluminum alloy sealed by the sealing solution is used. The anodized film can sufficiently show the stain resistance, and can suppress the deterioration of the appearance of the object to be treated due to the appearance defect such as powder blowing and fogging.
 工程3では、封孔処理液を撹拌しながら染色定着処理された陽極酸化皮膜を浸漬してもよい。撹拌方法としては、循環攪拌、空気攪拌、ガス撹拌、揺動撹拌が好適である。中でも、循環攪拌、ガス撹拌が好ましく、循環攪拌がより好ましい。上記ガス撹拌としては、窒素ガス、アルゴンガス等の不活性ガスを用いたガス撹拌が好適である。上記工程において、金属塩としてMg塩、Ca塩、Sr塩、Ba塩、Ra塩を含有し、pHが7以上の封孔処理液を用いる場合、封孔処理液が空気中の二酸化炭素を吸収し、濁りを生じる場合がある。このため、撹拌方法としては上述のように循環攪拌が好ましいが、設備上空気攪拌を行うことが必要な場合は上記不活性ガスを用いたガス撹拌を行うことが、封孔処理液の濁りを抑制することができる点で好ましい。 In step 3, the anodized film subjected to the dyeing and fixing treatment may be immersed while stirring the sealing solution. As a stirring method, circulation stirring, air stirring, gas stirring and rocking stirring are preferable. Among them, circulation stirring and gas stirring are preferable, and circulation stirring is more preferable. As the gas agitation, gas agitation using an inert gas such as nitrogen gas or argon gas is preferable. In the above process, in the case of using a sealing solution containing Mg salt, Ca salt, Sr salt, Ba salt, Ra salt as metal salt and having a pH of 7 or more, the sealing treatment solution absorbs carbon dioxide in the air. May cause turbidity. For this reason, as described above, circulation stirring is preferable as a stirring method, but when it is necessary to perform air stirring on equipment, it is possible to carry out gas stirring using the above-mentioned inert gas to make the sealing treatment liquid cloudy. It is preferable at the point which can be suppressed.
 工程3では、上記封孔処理液中の濁りを除去する濁り除去処理を行ってもよい。また、上記濁り除去処理は、工程3以外の、例えば、染色定着処理された陽極酸化皮膜を封孔処理液中に浸漬するまでの待機中や、ラインの休止中に行ってもよい。濁り除去処理を行うことにより濁りに起因する粉吹き、カブリ等の外観不良による、陽極酸化皮膜の外観の低下を抑制することができる。 In step 3, a turbidity removal treatment may be performed to remove turbidity in the sealing solution. In addition, the above-mentioned turbidity removal treatment may be performed, for example, during standby until the dyeing and fixing-treated anodized film is immersed in the sealing solution, or while the line is at rest. By performing the turbidity removal treatment, it is possible to suppress the deterioration of the appearance of the anodized film due to the appearance defects such as powder blowing and fog caused by the turbidity.
 濁りの除去方法としては特に限定されず、従来公知の除去方法を用いることができる。上記除去方法としては、濾過除去が挙げられる。具体的には、封孔処理を行う槽から薬品補給添加溶解槽であるクッションタンク等の予備タンクに、封孔処理液の一部を流し、封孔処理液の温度を好ましくは50℃以下に冷却し、濾過器を通して濾過を行い、上記封孔処理を行う槽に戻して循環させる濾過除去が挙げられる。設備にクッションタンクが無い場合、単純濾過循環により濾過除去を行ってもよい。 It does not specifically limit as a removal method of turbidity, The conventionally well-known removal method can be used. The removal method includes filtration and removal. Specifically, a part of the sealing solution is allowed to flow from a tank for sealing treatment to a spare tank such as a cushion tank which is a chemical replenishment / addition dissolving tank, and the temperature of the sealing solution is preferably 50 ° C. or less. It is cooled, filtered through a filter, and filtered back to be circulated back to the above-mentioned tank for sealing treatment. If the facility does not have a cushion tank, filtration may be performed by simple filtration circulation.
 本発明の封孔処理方法では、処理対象物はアルミニウム合金の陽極酸化皮膜である。上記アルミニウム合金の陽極酸化皮膜としては特に限定されず、一般的なアルミニウム合金に硫酸、シュウ酸等を用いた公知の陽極酸化法を適用して得られたアルミニウム合金の陽極酸化皮膜であればよい。アルミニウム合金としては特に限定的ではなく、各種のアルミニウム主体の合金を陽極酸化の対象とすることができる。アルミニウム合金の具体例としては、JISに規定されているJIS-A 1千番台~7千番台で示される展伸材系合金、AC、ADCの各番程で示される鋳物材、ダイカスト材等を代表とするアルミニウム主体の各種合金群等が挙げられる。 In the sealing method of the present invention, the object to be treated is an anodized film of an aluminum alloy. The anodized film of the aluminum alloy is not particularly limited, and any anodized film of an aluminum alloy obtained by applying a known anodic oxidation method using sulfuric acid, oxalic acid or the like to a general aluminum alloy may be used. . The aluminum alloy is not particularly limited, and various aluminum-based alloys can be targets for anodic oxidation. Specific examples of the aluminum alloy include wrought alloys based on JIS-A series 1 to 7 specified in JIS, cast materials shown on each series of AC and ADC, and die cast materials. Examples include various aluminum-based alloy groups as a representative.
 アルミニウム合金に施される陽極酸化法としては、例えば、硫酸濃度が100g/L~400g/L程度の水溶液を用い、液温を-10~30℃程度として、0.5~4A/dm程度の陽極電流密度で電解を行う方法が挙げられる。 As an anodic oxidation method applied to an aluminum alloy, for example, using an aqueous solution having a sulfuric acid concentration of about 100 g / L to about 400 g / L and a liquid temperature of about -10 to 30 ° C., about 0.5 to 4 A / dm 2 A method of performing electrolysis at an anodic current density of
 以下に実施例及び比較例を示して本発明を具体的に説明する。但し、本発明は実施例に限定されない。 Hereinafter, the present invention will be specifically described by showing Examples and Comparative Examples. However, the present invention is not limited to the examples.
 以下の製造条件に従って、下記の実施例及び比較例に用いる陽極酸化及び染色を施したアルミニウム合金試験片を製造した。 Anodized and dyed aluminum alloy test pieces used in the following examples and comparative examples were manufactured according to the following manufacturing conditions.
 アルミニウム合金の試験片(JIS A1050P板)を弱アルカリ性脱脂液(奥野製薬工業(株)製トップアルクリーン404(商品名)30g/Lの水溶液、浴温60℃)に5分間浸漬して脱脂し、水洗した後、硫酸を主成分とする陽極酸化浴(遊離硫酸180g/L及び溶存アルミ8.0g/Lを含む)で陽極酸化(浴温20℃±1℃、陽極電流密度:1a/dm、電解時間:30分間、膜厚:約10μm)を行った。得られた陽極酸化皮膜を水洗し、水洗後に下記の染料の水溶液(浴温55℃)に1分間浸漬して染色し、水洗することにより、陽極酸化及び染色を施したアルミニウム合金試験片(以下、「陽極酸化-染色済試験片」という)を得た。 A test piece of aluminum alloy (JIS A1050P plate) is degreased by immersing in a weak alkaline degreasing solution (Okino Pharmaceutical Industry Co., Ltd. Top Alclean 404 (trade name) 30 g / L aqueous solution, bath temperature 60 ° C.) for 5 minutes After washing with water, anodic oxidation is performed in an anodic oxidation bath (containing free sulfuric acid 180 g / L and dissolved aluminum 8.0 g / L) containing sulfuric acid as the main component (bath temperature 20 ° C. ± 1 ° C., anodic current density: 1 a / dm) 2 , electrolysis time: 30 minutes, film thickness: about 10 μm). The anodized film obtained is washed with water, then washed with water, dipped in an aqueous solution of the following dye (bath temperature 55 ° C.) for 1 minute to dye, and washed with water, anodized and dyed aluminum alloy test pieces ( , “Anodized-dyed test piece”) was obtained.
 なお、染料は、TAC YELLOW-SLH、TAC VIOLET-SLH、又はTAC YELLOW-SGL(いずれも奥野製薬工業(株)製TAC染料)を用いた。各染料の水溶液をそれぞれ用意した。染料の水溶液中の染料の濃度は、各染料とも1g/Lであった。 The dye used was TAC YELLOW-SLH, TAC VIOLET-SLH, or TAC YELLOW-SGL (all are TAC dyes manufactured by Okuno Pharmaceutical Co., Ltd.). An aqueous solution of each dye was prepared respectively. The concentration of the dye in the aqueous solution of the dye was 1 g / L for each dye.
(実施例1)
 上記製造条件に従って製造した陽極酸化-染色済試験片を、酢酸マンガン1g/L、L-グルタミン酸ナトリウム1g/L、及びナフタレンスルホン酸ホルムアルデヒド縮合物0.5g/Lを含み、硝酸でpHを4.0に調整した水溶液からなる染料定着処理剤(浴温75℃)に5分間浸漬を行い、水洗して、染色定着処理を行った。次いで、奥野製薬工業(株)製トップシールNIFを20ml/L含むpH5.7の水溶液からなる封孔処理液(浴温95℃)に20分間浸漬し、水洗及び乾燥を行って、封孔処理した。
Example 1
The anodized-stained test piece manufactured according to the above manufacturing conditions contains 1 g / L of manganese acetate, 1 g / L of sodium L-glutamate, and 0.5 g / L of formaldehyde condensate of naphthalene sulfonic acid, and the pH is adjusted to 4. Immersion was carried out for 5 minutes in a dye fixing agent made of an aqueous solution adjusted to 0 (bath temperature 75 ° C.), followed by washing with water to carry out a dyeing and fixing treatment. Then, it is immersed for 20 minutes in a sealing treatment solution (bath temperature 95 ° C.) consisting of an aqueous solution of pH 5.7 containing 20 ml / L of Top Seal NIF manufactured by Okuno Pharmaceutical Co., Ltd., washed with water and dried to seal the hole did.
(実施例2~7)
 処理条件を表1及び2のように変更した以外は実施例1と同様にして、染色処理、染色定着処理、及び封孔処理を行った。
(Examples 2 to 7)
The dyeing treatment, the dyeing and fixing treatment, and the pore sealing treatment were performed in the same manner as in Example 1 except that the treatment conditions were changed as shown in Tables 1 and 2.
(比較例1)
 染色定着処理を行わなかった以外は実施例1と同様にして、染色処理及び封孔処理を行った。
(Comparative example 1)
The dyeing process and the sealing process were performed in the same manner as in Example 1 except that the dyeing and fixing process was not performed.
(比較例2)
 染色定着処理を行わなかった以外は実施例2と同様にして、染色処理及び封孔処理を行った。
(Comparative example 2)
The dyeing process and the sealing process were performed in the same manner as in Example 2 except that the dyeing and fixing process was not performed.
 上記実施例及び比較例について、下記の試験方法により評価を行った。 The above-described Examples and Comparative Examples were evaluated by the following test methods.
染色定着性
 上記各染料を用いて製造した陽極酸化-染色済試験片をL*、a*、b*を分光測色計(コニカミノルタ製CM-3700A)にて測定し、基準値とした。次いで、上記実施例及び比較例で得られた試験片のL*、a*、b*を測定し、上記基準値に対する総変化量ΔE*abにより評価した。なお、ΔE*abが低いほど、染色定着性が高いことを示す。
Dyeing Fixability Anodized-dyed test pieces produced using the above-mentioned dyes were measured for L *, a * and b * with a spectrocolorimeter (CM-3700A manufactured by Konica Minolta) and used as reference values. Next, L *, a *, b * of the test pieces obtained in the above-mentioned Examples and Comparative Examples were measured, and evaluated by the total amount of change ΔE * ab with respect to the above-mentioned reference value. The lower the ΔE * ab, the higher the dye fixation.
 結果を表1及び2に示す。 The results are shown in Tables 1 and 2.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 表1から明らかなように、マンガン塩を含有し、pHが5.0以下である染料定着処理剤を用いて染色定着処理を行った実施例1及び2では、染色定着処理を行わなかった比較例1及び2よりもΔE*abの値が低くなっており、染色処理後、封孔処理前に上記染料定着処理剤を用いて染色定着処理を行うことにより、高い染色定着性を示すことができることが分かった。 As is apparent from Table 1, in Examples 1 and 2 in which the dye fixing treatment was performed using a dye fixing treatment agent containing a manganese salt and having a pH of 5.0 or less, a comparison was made in which the dye fixing treatment was not performed. The value of ΔE * ab is lower than in Examples 1 and 2, and it is possible to exhibit high dyeing and fixing properties by performing dyeing and fixing treatment using the above-mentioned dye fixing treatment agent before sealing treatment after dyeing treatment. It turned out that it can be done.
 表2から明らかなように、染料としてTAC YELLOW-SGLを用いた実施例3~7においても、ΔE*abの値が低くなっており、染色処理後、封孔処理前に上記染料定着処理剤を用いて染色定着処理を行うことにより、高い染色定着性を示すことができることが分かった。また、染料定着処理剤のpHがそれぞれ3.5、4.0及び4.5である実施例4、5及び6では、特にΔE*abの値が低くなっており、特に高い染色定着性を示すことができることが分かった。 As is clear from Table 2, in Examples 3 to 7 in which TAC YELLOW-SGL is used as the dye, the value of ΔE * ab is low, and after the dyeing process, the above-mentioned dye fixing treatment agent before the pore sealing process It was found that high staining and fixing properties can be exhibited by performing staining and fixing treatment using Further, in Examples 4, 5 and 6 in which the pH of the dye fixing processing agent is 3.5, 4.0 and 4.5, respectively, the value of ΔE * ab is particularly low, and particularly high dye fixing property is obtained. It turned out that it can be shown.

Claims (10)

  1.  マンガン塩を含有し、pHが5.0以下であることを特徴とする、アルミニウム合金の陽極酸化皮膜用染料定着処理剤。 A dye fixing agent for an anodic oxide film of an aluminum alloy, comprising a manganese salt and having a pH of 5.0 or less.
  2.  更に、アニオン系界面活性剤を含有する、請求項1に記載の染料定着処理剤。 The dye fixing agent according to claim 1, further comprising an anionic surfactant.
  3.  更に、pH緩衝剤を含有する、請求項1又は2に記載の染料定着処理剤。 The dye fixing agent according to claim 1, further comprising a pH buffer.
  4.  アルミニウム合金の陽極酸化皮膜の封孔処理方法であって、
    (1)アルミニウム合金の陽極酸化皮膜を染色処理する工程1、
    (2)染色された陽極酸化皮膜を染料定着処理剤に浸漬して染色定着処理する工程2、及び、
    (3)染色定着処理された陽極酸化皮膜を封孔処理する工程3を有し、
     染料定着処理剤はマンガン塩を含有し、且つ、pHが5.0以下である
    ことを特徴とする封孔処理方法。
    It is a sealing treatment method of the anodic oxide film of aluminum alloy,
    (1) Step 1 of dyeing an anodic oxide film of aluminum alloy;
    (2) A step 2 of immersing the dyed anodic oxide film in a dye fixing agent for dyeing and fixing treatment, and
    (3) Step 3 of sealing the anodic oxide film subjected to the dyeing and fixing treatment,
    A dye fixing agent contains a manganese salt, and the pH is 5.0 or less.
  5.  染料定着処理剤の温度は55~95℃である、請求項4に記載の封孔処理方法。 The sealing treatment method according to claim 4, wherein the temperature of the dye fixing agent is 55 to 95 ° C.
  6.  染料定着処理剤への浸漬時間は1~30分である、請求項4又は5に記載の封孔処理方法。 The sealing treatment method according to claim 4 or 5, wherein the immersion time in the dye fixing treatment agent is 1 to 30 minutes.
  7.  工程3は、染色定着処理された陽極酸化皮膜を封孔処理液に浸漬する工程である、請求項4~6のいずれかに記載の封孔処理方法。 The sealing treatment method according to any one of claims 4 to 6, wherein the step 3 is a step of immersing the dye-fixed anodized film in the sealing solution.
  8.  封孔処理液のpHは5.1~8.0である、請求項4~7のいずれかに記載の封孔処理方法。 The sealing treatment method according to any one of claims 4 to 7, wherein the pH of the sealing treatment solution is 5.1 to 8.0.
  9.  封孔処理液は、ニッケル系金属塩を含まない、請求項7又は8に記載の封孔処理方法。 The sealing treatment method according to claim 7, wherein the sealing treatment solution does not contain a nickel-based metal salt.
  10.  請求項4に記載の方法により封孔処理されたアルミニウム合金の陽極酸化皮膜を有する物品。 An article having an anodized film of an aluminum alloy sealed by the method according to claim 4.
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