WO2019042084A1 - Method for selective texture preparation on surface of crystalline silicon wafer - Google Patents

Method for selective texture preparation on surface of crystalline silicon wafer Download PDF

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WO2019042084A1
WO2019042084A1 PCT/CN2018/098588 CN2018098588W WO2019042084A1 WO 2019042084 A1 WO2019042084 A1 WO 2019042084A1 CN 2018098588 W CN2018098588 W CN 2018098588W WO 2019042084 A1 WO2019042084 A1 WO 2019042084A1
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Prior art keywords
silicon wafer
crystalline silicon
suede
chemical solution
texturing
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PCT/CN2018/098588
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French (fr)
Chinese (zh)
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季静佳
覃榆森
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苏州易益新能源科技有限公司
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Publication of WO2019042084A1 publication Critical patent/WO2019042084A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B33/00After-treatment of single crystals or homogeneous polycrystalline material with defined structure
    • C30B33/08Etching
    • C30B33/10Etching in solutions or melts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to a technique for preparing a solar cell, and more particularly to a method for preparing a suede by chemical solution etching on the surface of a crystalline silicon wafer.
  • the method for preparing the suede by chemical solution etching on the surface of the crystalline silicon wafer has the characteristics that the chemical solution corrosion can be selectively performed on some specific areas of the surface of the crystalline silicon wafer to prepare the suede, and is particularly suitable for preparing solar energy with high photoelectric conversion efficiency. Applied on the battery.
  • the suede on the surface of the crystalline silicon wafer plays an important role in improving the photoelectric conversion efficiency of the solar cell.
  • the so-called suede refers to a series of regular or irregular heights and different surface shapes formed on the surface of a crystalline silicon wafer.
  • the reflected light can produce a secondary or multiple incident effect between the pile surfaces on the surface of the crystal silicon wafer.
  • the surface of the surface of the crystalline silicon wafer can enhance the absorption of sunlight by the solar cell, thereby improving the photoelectric conversion efficiency of the crystalline silicon solar cell.
  • the most widely used method for preparing suede on the surface of crystalline silicon wafers in industrial production is a method for preparing a suede surface by chemical solution etching on the surface of a crystalline silicon wafer, that is, a chemical solution etching and texturing method.
  • the so-called chemical solution corrosive method is a method of etching crystalline silicon by a chemical solution to form a suede on the surface of the crystalline silicon.
  • the surface of the surface of the monocrystalline silicon wafer is generally formed by etching a single crystal silicon wafer by an alkaline chemical solution
  • the surface of the surface of the polycrystalline silicon wafer is generally formed by etching with an acidic solution.
  • various kinds of texturing additives are generally added in an alkaline chemical etching solution or in an acidic chemical etching solution.
  • EP 0 774 424 A1 discloses a texturing additive for an alkaline polyethylene glycol solution which, after the addition of such a texturing additive, contributes to the production of a suede having a small and uniform suede size.
  • CN2011102128769 discloses another texturing additive. After the texturing additive is added to the acidic chemical etching solution, the polycrystalline silicon sheet is corroded by a chemical etching solution containing the texturing additive, and a smaller and more uniform pile can be formed on the surface of the polycrystalline silicon sheet. surface.
  • Various types of texturing additives have been commonly used in the current stage of mass production of crystalline silicon solar cells.
  • the suede quality of the surface of the crystalline silicon wafer was significantly improved after the use of various kinds of texturing additives, the stability of the suede quality per batch still had large fluctuations.
  • the reason is that the quality of the suede after the surface of the crystalline silicon wafer is corroded by chemical solution depends not only on the texturing additive, but also on other texturing conditions.
  • the effective content of the texturing additive in the etching solution and the content of the corrosion product sodium silicate are constantly changing with the texturing reaction, the quality of the surface of the crystalline silicon wafer is also changed.
  • the texturing process In order to ensure the stability of the suede quality, in the production of the velvet, the texturing process must be continuously adjusted according to the specific conditions of the batch of velvet results. This not only causes difficulty in the production of the texturing, but also does not maintain the consistency of the surface of the surface of the crystalline silicon wafer after each batch of the velvet, which is not conducive to the stability of production.
  • the present invention discloses a method for preparing a suede by chemical etching of a surface of a crystalline silicon wafer.
  • One of the objects of the present invention is to find a method for preparing a suede by chemical solution etching on the surface of a crystalline silicon wafer, which can improve the stability of the texturing process.
  • Another object of the present invention is to find a method for preparing a suede by chemical solution etching on the surface of a crystalline silicon wafer, which can meet the requirements for preparing a high-efficiency solar cell, and can perform selective texturing on the surface of the crystalline silicon wafer.
  • a final object of the present invention is to find a method for preparing a suede by chemical solution etching on the surface of a crystalline silicon wafer, which can be applied to the production of all crystalline silicon solar cells, including monocrystalline silicon solar cells, quasi-monocrystalline silicon solar cells. Batteries, polycrystalline silicon solar cells, n-type crystalline silicon solar cells, and p-type crystalline silicon solar cells expand the range of applications of the present invention.
  • the present invention discloses a method of preparing a suede by chemical solution etching on the surface of a crystalline silicon wafer.
  • the method for preparing the suede by chemical solution etching on the surface of the crystalline silicon wafer disclosed in the present invention is different from the commonly used method of directly adding the texturing additive to the chemical etching and dyeing solution, but performing chemistry on the crystalline silicon wafer.
  • the texturing additive Prior to the solution etching process, the texturing additive is applied to the surface of the crystalline silicon wafer to be textured.
  • the texturing additive coated on the surface of the crystalline silicon wafer does not react with the crystalline silicon wafer, and then the chemical etching solution is wetted by the surface of the crystalline silicon wafer coated with the texturing additive, and the surface of the crystalline silicon wafer is chemically etched.
  • the step of preparing the suede is not react with the crystalline silicon wafer, and then the chemical etching solution is wetted by the surface of the crystalline silicon wafer coated with the texturing additive, and the surface of the crystalline silicon wafer is chemically etched.
  • a method for preparing a suede by chemical solution etching on the surface of a crystalline silicon wafer of the present invention comprises the following steps:
  • the texturing additive of the present invention is obviously not the reactant of the chemical etching solution for etching the silicon wafer, or the texturing additive of the present invention does not appear in the reaction equation of the chemical etching solution for etching the silicon wafer.
  • hydroxide ions (OH - ) in the reaction of alkali etching solution hydrofluoric acid (HF) in the reaction of acid etching solution, various oxidation (nitric acid, hydrogen peroxide, etc.) and various metals in the metal induced corrosion reaction
  • HF hydrofluoric acid
  • various oxidation nitric acid, hydrogen peroxide, etc.
  • metals in the metal induced corrosion reaction
  • the elements are all reactants of the chemical etching solution for etching the silicon wafer and are not in the category of the texturing additive of the present invention.
  • the texturing additive of the present invention is often also referred to as a texturing accelerator, or other name.
  • the effect of the texturing additive of the present invention is to increase the uniformity of the pile formed on the surface of the crystalline silicon wafer and to reduce the reflectance.
  • the other functions of the texturing additive of the present invention include shortening the time of texturing on the surface of the crystalline silicon wafer, reducing the amount of chemicals, reducing the cost of chemicals, and improving the stability of production.
  • the method of the present invention for chemically etching the surface of a crystalline silicon wafer has the advantage that since the texturing additive is directly coated on the surface of the crystalline silicon wafer before the surface is chemically etched on the surface of the crystalline silicon wafer, the texturing additive is directly coated on the surface of the crystalline silicon wafer. In the subsequent step of chemically preparing the suede, the coated texturing additive can directly produce and rapidly promote the texturing on the surface of the crystalline silicon, effectively utilizing the texturing additive.
  • the quality of the suede and the uniformity of the suede formed on the surface of the crystalline silicon wafer are related to the concentration of the texturing additive on the surface of the crystalline silicon wafer. Since the method of preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention is to apply the texturing additive on the surface of the crystalline silicon wafer, in the texturing step of the method for preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention, It is easy to maintain the same concentration of the texturing additive on the surface of all crystalline silicon wafers throughout the production process, which guarantees stable production.
  • the texturing additive can easily fail in some chemical etching solutions, which can make the use of the texturing additive too large, resulting in the disadvantages of unstable production and high production cost. Therefore, another advantage of the present invention is that since the present invention does not directly add the texturing additive to the chemical etching solution, it is ensured that the same concentration of the texturing additive exists on the surface of each of the crystalline silicon wafers to ensure production stability.
  • the method for preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention is to apply the texturing additive on the surface of the crystalline silicon wafer, and the reaction of forming the suede on the surface of the crystalline silicon wafer can be prepared by contacting the crystalline silicon wafer with chemical etching.
  • the suede solution instantaneously occurs, so that the method of preparing the suede by chemical etching of the surface of the crystalline silicon wafer of the present invention has another advantage in that the amount of corrosion of the crystalline silicon wafer can be reduced.
  • a significant advantage of the method of making a crystalline silicon solar cell suede of the present invention is that the method of the present invention can produce a suede on a partial surface area of a crystalline silicon wafer without producing a suede on other surface areas. Since the present invention applies the texturing additive directly on the surface of the crystalline silicon wafer, the effect of the texturing additive can be quickly exerted in the step of chemically etching the suede on the area of the crystalline silicon wafer to which the texturing additive is applied. The effect is that the suede is quickly formed on the area. On the area where the texturing additive is not applied, the formation of the suede is very slow, and the effect of local chemical corrosion to prepare the suede is achieved. For example, the purpose of texturing on one of the surfaces of a crystalline silicon wafer can be easily achieved by using the present invention, that is, the purpose of single-side texturing is achieved.
  • a further advantage of the present invention is that the method of chemically etching the suede of the present invention can extend the range of choice of the texturing additive.
  • some of the texturing additives have a problem of low solubility in a chemically corrosive solution for chemically corroded suede, and do not function as a texturing additive in the chemical etching solution. Since the method of preparing the pile surface on the surface of the crystalline silicon wafer of the present invention does not add the texturing additive to the chemical etching solution, as long as such a texturing additive can uniformly cover the surface of the crystalline silicon wafer, these texturing additives are in the present invention. The chemical etching process in the preparation of the suede works well.
  • the texturing additives and the chemically prepared chemical solution of the suede will react quickly and lose the effect of the texturing additive.
  • these texturing additives play a rapid role in the step of chemically preparing the suede, so that as long as the reaction time of these texturing additives and chemical etching to prepare the suede chemical solution is longer than the texturing time, these systems are prepared.
  • the velvet additive can still exert a good texturing promotion effect in the method of chemically etching the suede of the present invention.
  • FIG. 1 Schematic diagram of the immersion coating and velvet additive of the present invention
  • FIG. 1 Schematic diagram of the spray coating and texturing additive of the present invention
  • the method for preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention is to apply the texturing additive to the surface of the crystalline silicon wafer to be prepared into a suede surface before chemically etching the suede.
  • the manner in which the texturing additive is applied may be a soak coating of the texturing additive.
  • the texturing additive 30 is poured into the texturing additive tank 20, and the crystalline silicon wafer 10 is placed in the texturing additive tank 20, so that the texturing additive 30 is submerged and moisturized. Wet crystalline silicon wafer 10 surface.
  • the immersion coating velvet additive step of the method for preparing the suede on the surface of the crystalline silicon wafer by chemical etching may be the vertical immersion shown in FIG. 1 or the horizontal immersion method may be used to carry out the coating velvet additive of the present invention. step.
  • a method of spraying the texturing additive 30 on the surface of the crystalline silicon wafer may be employed.
  • the texturing additive 30 is placed in the texturing additive tank 20, and the texturing additive 20 is sprayed on the surface of the crystalline silicon wafer 10 through the texturing additive nozzle 40 by a liquid level difference or a pressure difference.
  • the texturing additive showerhead 40 can be comprised of one or more apertures, or a showerhead.
  • the crystalline silicon wafer 10 may be moved when the texturing additive is sprayed, and the texturing additive nozzle 40 may be moved. .
  • the texturing additive 30 may be applied to the surface of the crystalline silicon wafer by spin coating.
  • An advantage of applying the texturing additive 30 to the surface of the crystalline silicon wafer by spin coating is that the texturing additive 30 can be uniformly coated on the surface of the crystalline silicon wafer.
  • Another advantage of the spin coating process is that the coated texturing additive can be dried on the surface of the crystalline silicon wafer faster after the spin coating is completed.
  • a texturing method can be used to apply a texturing additive to the surface of a crystalline silicon wafer.
  • the texturing additive 30 may also be applied to the surface of the crystalline silicon wafer by ultrasonic atomization of the texturing additive 30.
  • the application of the texturing additive 30 to the surface of the crystalline silicon by ultrasonic atomization can increase the use rate of the texturing additive 30, and can also improve the uniformity of the coated texturing additive 30.
  • the texturing additive 30 of the present invention for chemically etching the surface of a crystalline silicon wafer to form a pile may be a variety of compounds capable of promoting the formation of the desired suede on the surface of the crystalline silicon.
  • one or more compounds are included.
  • the role of the additive is to make the texturing process easier to control; to make the prepared suede size more uniform; the suede size is smaller; the crystalline silicon wafer has a lower reflectance; the conditions of the texturing production are easier to control and stabilize; Conducive to surface cleaning.
  • the texturing additive is a mixture of one or more compounds that improve the texturing and texturing processes.
  • the texturing additive is a compound which helps to improve the suede quality of the surface of the crystalline silicon, for example, a compound which can reduce the size of the suede, improve the uniformity of the suede and reduce the reflectance, or a help system.
  • Cashmere production for example, can shorten the time of texturing, reduce the amount of chemicals used, reduce the cost of chemicals, and improve the stability of production.
  • the method of applying the texturing additive on the surface of the crystalline silicon wafer by the method of chemically etching the surface of the crystalline silicon wafer of the present invention may be a coating of a texturing additive.
  • more than one type of texturing additive may be applied.
  • special compounds are required to adsorb the texturing additive to the surface of the crystalline silicon wafer to ensure that the texturing additive maximizes its effect as a texturing additive when the chemical solution corrodes crystalline silicon.
  • the step of applying the additive may be one or more steps of coating the texturing additive.
  • the method of the present invention for chemically etching the surface of a crystalline silicon wafer to prepare a pile is suitable for all types of crystalline silicon wafers, such as single crystal silicon wafers, polycrystalline silicon wafers, and cast single crystal silicon wafers. Further, these types of silicon wafers may be p-type silicon wafers, such as boron doped silicon wafers, or n-type silicon wafers, such as phosphorus doped silicon wafers.
  • the crystalline silicon wafer 10 in the step of coating the texturing additive for the method of chemically etching the surface of the crystalline silicon wafer of the present invention to form a pile may be an original silicon wafer, such as an original silicon wafer purchased directly from a silicon wafer supplier.
  • the surface of these original silicon wafers not only retains the damaged layer produced during the cutting process, but may also retain more or less unclean chemical contaminants such as cutting lubricants.
  • crystalline silicon wafer 10 may be a raw silicon wafer that has been chemically pretreated.
  • the original silicon wafer may be subjected to a chemical initial bubble treatment, and then the coating and texturing additive step in the method of preparing the pile surface by chemical etching on the surface of the crystalline silicon wafer of the present invention may be carried out.
  • the purpose of chemically priming silicon wafers is to clean chemical contaminants that remain on the original silicon wafer, such as some organic chemical contaminants.
  • the chemical initial bubble step is performed before the surface of the crystalline silicon wafer is prepared, which not only ensures that the surface of the crystalline silicon wafer does not contain any contaminants after being prepared, and more forms various spots on the surface of the crystalline silicon.
  • the chemically pretreated crystalline silicon wafer 10 may be a crystalline silicon wafer that cleans the damaged layer on the surface of the produced crystalline silicon wafer during the cutting process, that is, the original silicon wafer.
  • the method for preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention is applied to the texturing silicon wafer after the damaged layer is removed, and when the method of fabricating the surface of the crystalline silicon wafer of the present invention for chemically etching the suede is performed, Significantly shorten the time of softening.
  • the chemically pretreated crystalline silicon wafer 10 may be a chemically polished crystalline silicon wafer, that is, the original silicon wafer is first subjected to chemical polishing, and then the crystal of the present invention is implemented.
  • the method for preparing a suede by chemical etching on the surface of a crystalline silicon wafer of the present invention is applied to a crystallized silicon wafer after chemical polishing, and after performing the texturing step of the method for preparing a suede by chemical etching on the surface of the crystalline silicon wafer of the present invention, A very uniform suede having a suede size of about 1 micrometer was prepared on the surface of the crystalline silicon wafer.
  • the crystalline silicon wafer 10 can also be a crystalline silicon wafer after some physical processing of the original silicon wafer.
  • the laser processing may be performed before the step of applying the texturing and dyeing additive of the method for preparing the suede surface by chemical etching on the surface of the crystalline silicon wafer, and the polycrystalline silicon sheet is added.
  • the surface is rough. These increased surface roughness can effectively reduce the reflectivity of the surface of the polysilicon sheet after the preparation of the pile.
  • the crystalline silicon wafer 10 prior to the step of applying the texturing additive for carrying out the method of chemically etching the surface of the crystalline silicon wafer of the present invention may be dry, for example, a raw silicon wafer without any pretreatment. Or a crystalline silicon wafer which has been subjected to pretreatment and dried by a crystalline silicon wafer, for example, a crystalline silicon wafer which has been chemically bubbled and dried.
  • the crystalline silicon wafer 10 before the step of applying the texturing additive for the method of chemically etching the surface of the crystalline silicon wafer of the present invention can be wet, neither dried, for example, After the crystalline silicon wafer is cleaned by chemical primary foaming and deionized water, the coating and texturing additive step of the method for preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention is directly carried out.
  • One of the advantages of the method of chemically etching the surface of the crystalline silicon wafer of the present invention to prepare a pile surface is that a partial surface of the crystalline silicon wafer 10 can be subjected to the preparation of a pile surface.
  • the texturing additive is merely coated on the crystalline silicon wafer 10. surface. If the lower surface of the crystalline silicon wafer 10 is no longer coated with the texturing additive, the optimized texturing process of the surface of the crystalline silicon wafer of the present invention for chemically preparing the suede can be performed by chemical etching to prepare the suede only on the upper surface.
  • the surface, that is, only the upper surface of the crystalline silicon wafer 10 has a pile surface.
  • the method of preparing the pile surface by chemical etching of the surface of the crystalline silicon wafer of the present invention can also prepare a pile surface on a specific area on one surface of the crystalline silicon wafer 10.
  • the present invention can coat the texturing additive 30 only on certain areas of the upper surface of the crystalline silicon wafer 10 that needs to be textured.
  • the optimized texturing process of the surface of the crystalline silicon wafer of the present invention for the process of preparing the pile surface allows the chemical etching to produce the pile surface only in the area of the coated texturing additive on the upper surface of the crystalline silicon wafer 10.
  • the step of chemically etching the suede by the method of preparing the surface of the crystalline silicon wafer of the present invention to prepare the suede is carried out.
  • the texturing additive 30 on the surface of the crystalline silicon wafer 10 may be dried first.
  • the step of chemically etching the surface of the crystalline silicon wafer of the present invention by chemical etching to prepare the suede may be carried out by using a base.
  • the solution is chemically etched to prepare the suede, and the acid solution can also be used for chemical etching to prepare the suede.
  • the step of chemically etching the surface of the single crystal silicon wafer and the surface of the quasi-monocrystalline silicon wafer using an alkaline chemical solution to prepare a pile surface is carried out.
  • an inorganic base or an organic base may be employed.
  • Optimized alkaline solution chemical etching produces a suede temperature between 60 degrees Celsius and 100 degrees Celsius.
  • Optimized alkaline solution chemical etching The alkali concentration in the alkaline solution of the suede is between 0.5% and 5%.
  • the chemical etching time of the prepared suede by alkaline solution chemical etching is between 5 minutes and 30 minutes.
  • alkaline solution prepared by chemical etching of the alkaline solution, for example, 1% to 10% of the difference may be added to the alkaline solution.
  • 1% to 10% of the difference may be added to the alkaline solution.
  • Propanol may be added to the alkaline solution prepared by chemical etching of the alkaline solution, for example, 1% to 10% of the difference may be added to the alkaline solution.
  • the step of chemically etching the surface of the crystalline silicon wafer of the present invention by chemical etching to prepare the pile surface can also be carried out by chemical etching using an acidic solution to prepare the pile surface.
  • an acidic solution for example, a mixed acid solution of nitric acid and hydrofluoric acid can be used.
  • the step of chemically etching the surface of the crystalline silicon wafer of the present invention by chemical etching to prepare the pile surface can be carried out by the step of preparing the pile surface by using the groove gap.
  • the crystalline silicon wafer 10 is usually vertically immersed in a solution prepared by chemical etching to prepare a pile surface, and the step of chemically etching to prepare the pile surface is completed.
  • the step of chemically etching the suede by the method of chemically etching the surface of the crystalline silicon wafer of the present invention to prepare the pile can also be carried out by horizontally preparing the pile.
  • the crystalline silicon wafer 10 is usually subjected to chemical etching to prepare a suede solution under the conveyance of various conveying means such as various rollers, and the step of chemically etching to prepare the pile is completed.
  • the original p-type single crystal silicon wafer is subjected to initial foaming in order to clean the organic contaminants and partially damaged layers remaining during the slicing and packaging process.
  • the single crystal silicon wafer is washed with deionized water after the initial bubble, and then a velvet additive (for example, basic polyethylene glycol) is coated on the surface of the silicon wafer by a soaking method, and the silicon wafer is horizontally placed at a temperature of 80. Celsius, a 1.5% sodium hydroxide chemical etching solution doped with an appropriate amount of IPA continuously wets the upper surface of the silicon wafer, and the method of chemically etching the crystalline silicon wafer of the present invention to prepare a horizontal suede process is prepared.
  • a velvet additive for example, basic polyethylene glycol
  • the process of preparing the suede by chemical etching of the crystalline silicon wafer of the present invention is completed.
  • the average size of the pyramidal suede was measured to be 2 ⁇ m on the upper surface of the crystalline silicon wafer, the average reflectance of the upper surface was 10.2%, and the average reflectance of the lower surface was 20.5%.
  • the n-type single crystal silicon wafer sliced by diamond wire uses inkjet printing method to put the texturing additive (such as alkaline polyethylene glycol) on the light receiving area of the silicon wafer, so that there is no texturing additive on the electrode area of the silicon wafer.
  • the softening additive is dried, the silicon wafer is placed in a mixed solution of 40% Celsius, 4% tetramethylammonium hydroxide and an appropriate amount of IPA. After 10 minutes, the crystal silicon wafer of the present invention is chemically corroded to prepare a suede process. Finished.
  • the average size of the pyramidal suede was measured on the surface of the upper surface of the crystalline silicon wafer coated with the texturing additive to be 1 micrometer, on the surface of the crystalline silicon not covered by the texturing additive.
  • the pyramidal suede has an average size of 5 microns.
  • the step of applying a texturing additive on the surface of the crystalline silicon wafer of the present invention is carried out by spin coating a fluffing additive (for example, a mixture of PEG 200 and polyvinylpyrrolidone) onto the upper surface of the p-type polycrystalline silicon wafer.
  • a fluffing additive for example, a mixture of PEG 200 and polyvinylpyrrolidone
  • the process of preparing the suede by chemical etching of the crystalline silicon wafer of the present invention is completed. After washing and drying, the average reflectance was 20% on the upper surface of the crystalline silicon wafer, and the average reflectance on the lower surface was 23%.
  • a surface of the original n-type polycrystalline silicon wafer is roughened by a laser roughening technique, and then the surface of the silicon wafer to be roughened is subjected to the step of coating the surface of the crystalline silicon wafer with a texturing additive.
  • the coating and texturing additive is divided into two steps. First, triethanolamine is first coated on the surface of the crystalline silicon wafer by a spraying method, and polyvinyl alcohol is coated on triethanolamine by a spraying method.
  • the texturing additive is coated on the upper surface of the crystalline silicon wafer, blown dry, and then placed in a continuous acid-solution tank type chemical etching and texturing apparatus to implement the horizontal etching system for chemically etching the crystalline silicon wafer of the present invention.

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Abstract

The present invention discloses a method for texture preparation by carrying out chemical solution etching on the surface of a crystalline silicon wafer. The method for texture preparation by carrying out chemical solution etching on the surface of a crystalline silicon wafer disclosed in the present invention applies a texturing additive to the surface of a crystalline silicon wafer to be textured prior to a chemical solution etching step. In this way the method differs from the current commonly used method of direct addition of a texturing additive to a chemical etching texturing solution. The texturing additive applied on the surface of the crystalline silicon wafer does not react with the crystalline silicon wafer, and the surface of the crystalline silicon wafer applied with the texturing additive is wetted by the chemical etching solution, so as to carry out chemical etching on the surface of the crystalline silicon wafer for texture preparation.

Description

一种在晶体硅片表面选择性制备绒面的方法Method for selectively preparing suede on the surface of crystalline silicon wafer 技术领域Technical field
本发明是有关制备太阳能电池的技术,特别是涉及在晶体硅片表面化学溶液腐蚀制备绒面的方法。本发明的在晶体硅片表面化学溶液腐蚀制备绒面的方法具有可以选择性在晶体硅片表面的一些特定面积上实施化学溶液腐蚀制备绒面的特点,特别适合在制备高光电转换效率的太阳能电池上应用。The present invention relates to a technique for preparing a solar cell, and more particularly to a method for preparing a suede by chemical solution etching on the surface of a crystalline silicon wafer. The method for preparing the suede by chemical solution etching on the surface of the crystalline silicon wafer has the characteristics that the chemical solution corrosion can be selectively performed on some specific areas of the surface of the crystalline silicon wafer to prepare the suede, and is particularly suitable for preparing solar energy with high photoelectric conversion efficiency. Applied on the battery.
技术背景technical background
晶体硅片表面的绒面在提高太阳能电池的光电转换效率上发挥重要作用。所谓的绒面是指在晶体硅片表面所形成的一系列有规则或无规则的高低不同和大小不同的表面形状。当太阳光入射到具有绒面的晶体硅片表面后,其反射光可以在晶体硅片表面上的绒面之间产生二次或多次入射的效果。换句话说,晶体硅片表面的绒面可以提高太阳能电池对太阳光的吸收,从而提高晶体硅太阳能电池的光电转换效率。The suede on the surface of the crystalline silicon wafer plays an important role in improving the photoelectric conversion efficiency of the solar cell. The so-called suede refers to a series of regular or irregular heights and different surface shapes formed on the surface of a crystalline silicon wafer. When sunlight is incident on the surface of the wafer having the pile surface, the reflected light can produce a secondary or multiple incident effect between the pile surfaces on the surface of the crystal silicon wafer. In other words, the surface of the surface of the crystalline silicon wafer can enhance the absorption of sunlight by the solar cell, thereby improving the photoelectric conversion efficiency of the crystalline silicon solar cell.
在晶体硅片表面制备绒面的方法有多种,例如化学溶液腐蚀制绒方法,等离子刻蚀制绒方法,和激光刻蚀制绒方法等。在工业生产中应用最广泛的在晶体硅片表面制备绒面的方法是化学溶液腐蚀晶体硅片表面制备绒面的方法,即化学溶液腐蚀制绒方法。所谓的化学溶液腐蚀制绒方法是通过化学溶液腐蚀晶体硅的方法,在晶体硅表面生成绒面。例如,单晶硅片表面的绒面一般是通过碱性化学溶液腐蚀单晶硅片后生成的,而多晶硅片表面的绒面一般是通过酸性溶液腐蚀后而形成的。There are various methods for preparing suede on the surface of a crystalline silicon wafer, such as a chemical solution etching method, a plasma etching method, and a laser etching method. The most widely used method for preparing suede on the surface of crystalline silicon wafers in industrial production is a method for preparing a suede surface by chemical solution etching on the surface of a crystalline silicon wafer, that is, a chemical solution etching and texturing method. The so-called chemical solution corrosive method is a method of etching crystalline silicon by a chemical solution to form a suede on the surface of the crystalline silicon. For example, the surface of the surface of the monocrystalline silicon wafer is generally formed by etching a single crystal silicon wafer by an alkaline chemical solution, and the surface of the surface of the polycrystalline silicon wafer is generally formed by etching with an acidic solution.
在工业生产中,为了提高晶体硅片表面绒面的质量,一般会在碱性化学腐蚀溶液中,或者在酸性化学腐蚀溶液中添加各种制绒添加剂。例如,EP0477424A1公开了一种碱性聚乙二醇溶液的制绒添加剂,在化学腐蚀制绒溶液中添加了这种制绒添加剂后,有助于产生绒面尺寸小并且均匀的绒面。CN2011102128769公开了另一种制绒添加剂,把该制绒添加剂加入到酸性化学腐蚀液溶液后,多晶硅片经过含有该制绒添加剂的化学腐蚀溶液腐蚀,可以在多晶硅片表面生成更小更均匀的绒面。在目前大规模生产晶体硅太阳能电池的制绒步骤中,各种类型的制绒添加剂已经被普遍的使用。In industrial production, in order to improve the quality of the surface of the crystalline silicon wafer, various kinds of texturing additives are generally added in an alkaline chemical etching solution or in an acidic chemical etching solution. For example, EP 0 774 424 A1 discloses a texturing additive for an alkaline polyethylene glycol solution which, after the addition of such a texturing additive, contributes to the production of a suede having a small and uniform suede size. CN2011102128769 discloses another texturing additive. After the texturing additive is added to the acidic chemical etching solution, the polycrystalline silicon sheet is corroded by a chemical etching solution containing the texturing additive, and a smaller and more uniform pile can be formed on the surface of the polycrystalline silicon sheet. surface. Various types of texturing additives have been commonly used in the current stage of mass production of crystalline silicon solar cells.
尽管在使用了各种制绒添加剂后,晶体硅片表面的绒面质量有了显著的提高,但是,每批次的绒面质量的稳定性还是存在较大的波动。其原因是晶体硅片表面在化学溶液腐蚀制绒后的绒面质量不仅取决于制绒添加剂,还与其它制绒条件有关。例如,由于制绒添加剂在腐蚀溶液中的有效含量和腐蚀产物硅酸钠的含量随着制绒反应不断变化,晶体硅片表面的绒面质量也随之发生变化。为了保证绒面质量的稳定,在制绒生产中,必须根据每批制绒结果的具体情况,不断地对制绒工艺进行调整。这不但造成制绒生产操作困难,而且不能保持每批次制绒后的晶体硅片表面绒面的一致性,不利于生产的稳定性。Although the suede quality of the surface of the crystalline silicon wafer was significantly improved after the use of various kinds of texturing additives, the stability of the suede quality per batch still had large fluctuations. The reason is that the quality of the suede after the surface of the crystalline silicon wafer is corroded by chemical solution depends not only on the texturing additive, but also on other texturing conditions. For example, since the effective content of the texturing additive in the etching solution and the content of the corrosion product sodium silicate are constantly changing with the texturing reaction, the quality of the surface of the crystalline silicon wafer is also changed. In order to ensure the stability of the suede quality, in the production of the velvet, the texturing process must be continuously adjusted according to the specific conditions of the batch of velvet results. This not only causes difficulty in the production of the texturing, but also does not maintain the consistency of the surface of the surface of the crystalline silicon wafer after each batch of the velvet, which is not conducive to the stability of production.
随着提高晶体硅太阳能电池的光电转换效率的研究不断深入,对制绒工艺也提出了新的挑战。例如,研究发现,如果仅对晶体硅太阳能电池的受光面,或者晶体硅太阳能电池 的主受光面实施制绒工艺,而在其另一个表面保持一个平整表面,可以提高该晶体硅太阳能电池的光电转换效率。为了达到晶体硅片的一个表面有绒面,另一个表面呈光滑表面的效果,目前的做法是首先在晶体硅片的二个表面同时制绒,然后再对其中的一个表面做抛光处理。显然这种方法增加了生产的繁琐性。With the deepening of research on improving the photoelectric conversion efficiency of crystalline silicon solar cells, new challenges have been raised for the texturing process. For example, it has been found that if the light-receiving surface of a crystalline silicon solar cell or the main light-receiving surface of a crystalline silicon solar cell is subjected to a texturing process and a flat surface is maintained on the other surface thereof, the photovoltaic of the crystalline silicon solar cell can be improved. Conversion efficiency. In order to achieve the effect that the surface of the crystalline silicon wafer has a suede surface and the other surface has a smooth surface, the current practice is to first simultaneously soften the two surfaces of the crystalline silicon wafer, and then polish one of the surfaces. Obviously this method increases the cumbersomeness of production.
发明内容Summary of the invention
针对以上现有技术的缺陷,本发明公开了一种晶体硅片表面化学腐蚀制备绒面的方法。In view of the above drawbacks of the prior art, the present invention discloses a method for preparing a suede by chemical etching of a surface of a crystalline silicon wafer.
本发明的目的之一是寻求一种在晶体硅片表面化学溶液腐蚀制备绒面的方法,该方法能提高制绒工艺的稳定性。One of the objects of the present invention is to find a method for preparing a suede by chemical solution etching on the surface of a crystalline silicon wafer, which can improve the stability of the texturing process.
本发明的另一个目的是寻求一种在晶体硅片表面化学溶液腐蚀制备绒面的方法,该方法能够满足制备高效太阳能电池的要求,既可以在晶体硅片的表面实施选择性制绒。Another object of the present invention is to find a method for preparing a suede by chemical solution etching on the surface of a crystalline silicon wafer, which can meet the requirements for preparing a high-efficiency solar cell, and can perform selective texturing on the surface of the crystalline silicon wafer.
本发明的最后一个目的是寻求一种在晶体硅片表面化学溶液腐蚀制备绒面的方法,该方法可以应用在所有晶体硅太阳能电池的生产中,包括单晶硅太阳能电池,准单晶硅太阳能电池,多晶硅太阳能电池,n型晶体硅太阳能电池和p型晶体硅太阳能电池,扩大本发明的应用范围。A final object of the present invention is to find a method for preparing a suede by chemical solution etching on the surface of a crystalline silicon wafer, which can be applied to the production of all crystalline silicon solar cells, including monocrystalline silicon solar cells, quasi-monocrystalline silicon solar cells. Batteries, polycrystalline silicon solar cells, n-type crystalline silicon solar cells, and p-type crystalline silicon solar cells expand the range of applications of the present invention.
为了实现上述目的,本发明公开了一种在晶体硅片表面实施化学溶液腐蚀制备绒面的方法。本发明所公开的在晶体硅片表面实施化学溶液腐蚀制备绒面的方法是,与目前普遍采用的把制绒添加剂直接加入到化学腐蚀制绒溶液中不同,而是在对晶体硅片实施化学溶液腐蚀制备绒面步骤之前,把制绒添加剂涂布在需要被制绒的晶体硅片表面上。在晶体硅片表面上所涂布的制绒添加剂不与晶体硅片发生反应,然后使化学腐蚀溶液润湿被制绒添加剂涂布的晶体硅片表面,对该晶体硅片的表面实施化学腐蚀制备绒面的步骤。In order to achieve the above object, the present invention discloses a method of preparing a suede by chemical solution etching on the surface of a crystalline silicon wafer. The method for preparing the suede by chemical solution etching on the surface of the crystalline silicon wafer disclosed in the present invention is different from the commonly used method of directly adding the texturing additive to the chemical etching and dyeing solution, but performing chemistry on the crystalline silicon wafer. Prior to the solution etching process, the texturing additive is applied to the surface of the crystalline silicon wafer to be textured. The texturing additive coated on the surface of the crystalline silicon wafer does not react with the crystalline silicon wafer, and then the chemical etching solution is wetted by the surface of the crystalline silicon wafer coated with the texturing additive, and the surface of the crystalline silicon wafer is chemically etched. The step of preparing the suede.
本发明的一种在晶体硅片表面实施化学溶液腐蚀制备绒面的方法包括以下步骤:A method for preparing a suede by chemical solution etching on the surface of a crystalline silicon wafer of the present invention comprises the following steps:
1)在需要制备绒面的晶体硅片表面上涂布制绒添加剂;1) coating a texturing additive on the surface of the crystalline silicon wafer on which the suede is to be prepared;
2)被涂布制绒添加剂的晶体硅片表面与化学腐蚀溶液接触,对晶体硅片表面实施化学溶液腐蚀制备绒面。2) The surface of the crystalline silicon wafer coated with the texturing additive is contacted with a chemical etching solution, and the surface of the crystalline silicon wafer is subjected to chemical solution etching to prepare a suede surface.
本发明所述的制绒添加剂显然不是化学腐蚀溶液腐蚀硅片的反应物,或者说,本发明所述的制绒添加剂不出现在化学腐蚀溶液腐蚀硅片的反应方程式中。例如在碱腐蚀溶液反应中的氢氧根离子(OH -),在酸腐蚀溶液反应中的氢氟酸(HF),各种氧化(硝酸,双氧水等)和金属诱导腐蚀反应中的各种金属元素都属于化学腐蚀溶液腐蚀硅片的反应物,不属于本发明的制绒添加剂范畴。 The texturing additive of the present invention is obviously not the reactant of the chemical etching solution for etching the silicon wafer, or the texturing additive of the present invention does not appear in the reaction equation of the chemical etching solution for etching the silicon wafer. For example, hydroxide ions (OH - ) in the reaction of alkali etching solution, hydrofluoric acid (HF) in the reaction of acid etching solution, various oxidation (nitric acid, hydrogen peroxide, etc.) and various metals in the metal induced corrosion reaction The elements are all reactants of the chemical etching solution for etching the silicon wafer and are not in the category of the texturing additive of the present invention.
本发明所述的制绒添加剂经常还被称之为制绒促进剂,或其它名称。本发明所述的制绒添加剂的作用是,提高在晶体硅片表面所生成的绒面的均匀性和降低反射率。进一步, 本发明所述的制绒添加剂的其它作用还包括可以缩短在晶体硅片表面制绒时间,减少化学品用量,降低化学品成本,和提高生产的稳定性等。The texturing additive of the present invention is often also referred to as a texturing accelerator, or other name. The effect of the texturing additive of the present invention is to increase the uniformity of the pile formed on the surface of the crystalline silicon wafer and to reduce the reflectance. Further, the other functions of the texturing additive of the present invention include shortening the time of texturing on the surface of the crystalline silicon wafer, reducing the amount of chemicals, reducing the cost of chemicals, and improving the stability of production.
本发明的在晶体硅片表面化学腐蚀制备绒面的方法的优点是,由于在对晶体硅片表面实施化学腐蚀制备绒面之前,把制绒添加剂直接涂布在晶体硅片的表面上,因此在随后的化学腐蚀制备绒面的步骤中,被涂布的制绒添加剂可以在晶体硅表面直接产生和迅速地起到促进制绒作用,有效地利用了制绒添加剂。The method of the present invention for chemically etching the surface of a crystalline silicon wafer has the advantage that since the texturing additive is directly coated on the surface of the crystalline silicon wafer before the surface is chemically etched on the surface of the crystalline silicon wafer, the texturing additive is directly coated on the surface of the crystalline silicon wafer. In the subsequent step of chemically preparing the suede, the coated texturing additive can directly produce and rapidly promote the texturing on the surface of the crystalline silicon, effectively utilizing the texturing additive.
在晶体硅片表面实施化学腐蚀制备绒面过程中,在晶体硅片表面所生成的绒面质量和绒面均匀性与制绒添加剂在晶体硅片表面的浓度有关。由于本发明的晶体硅片表面化学腐蚀制备绒面的方法是把制绒添加剂涂布在晶体硅片表面,因此在实施本发明的晶体硅片表面化学腐蚀制备绒面方法的制绒步骤中,可以很容易的在整个生产过程中保持在所有的晶体硅片表面的制绒添加剂的浓度一致,为稳定生产提供了保证。In the process of chemically etching the surface of the crystalline silicon wafer to prepare the suede, the quality of the suede and the uniformity of the suede formed on the surface of the crystalline silicon wafer are related to the concentration of the texturing additive on the surface of the crystalline silicon wafer. Since the method of preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention is to apply the texturing additive on the surface of the crystalline silicon wafer, in the texturing step of the method for preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention, It is easy to maintain the same concentration of the texturing additive on the surface of all crystalline silicon wafers throughout the production process, which guarantees stable production.
在某些情况下,制绒添加剂在一些化学腐蚀溶液中很容易失效,这样就会使制绒添加剂的使用量过大,造成生产不稳定和生产成本过高的缺点。因此本发明的另一个优点是,由于本发明不直接把制绒添加剂加入化学腐蚀溶液中,这样就可以确保每一片晶体硅片的表面存在相同浓度的制绒添加剂,确保生产稳定性。In some cases, the texturing additive can easily fail in some chemical etching solutions, which can make the use of the texturing additive too large, resulting in the disadvantages of unstable production and high production cost. Therefore, another advantage of the present invention is that since the present invention does not directly add the texturing additive to the chemical etching solution, it is ensured that the same concentration of the texturing additive exists on the surface of each of the crystalline silicon wafers to ensure production stability.
由于本发明的晶体硅片表面化学腐蚀制备绒面的方法是把制绒添加剂涂布在晶体硅片的表面,在晶体硅片表面生成绒面的反应可以在晶体硅片被接触到化学腐蚀制备绒面的溶液的瞬时发生,因此本发明的晶体硅片表面化学腐蚀制备绒面的方法另一个优点是可以减少晶体硅片被腐蚀量。减小晶体硅片在化学腐蚀制备绒面过程中的减薄量,也就是减少了腐蚀溶液中化学品的消耗,降低制绒步骤的生产成本。同时缩短了化学腐蚀制备绒面的时间,增加了设备的产能,或者说降低了设备投资成本。The method for preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention is to apply the texturing additive on the surface of the crystalline silicon wafer, and the reaction of forming the suede on the surface of the crystalline silicon wafer can be prepared by contacting the crystalline silicon wafer with chemical etching. The suede solution instantaneously occurs, so that the method of preparing the suede by chemical etching of the surface of the crystalline silicon wafer of the present invention has another advantage in that the amount of corrosion of the crystalline silicon wafer can be reduced. Reducing the amount of thinning of the crystalline silicon wafer during chemical etching to prepare the suede, that is, reducing the consumption of chemicals in the etching solution and reducing the production cost of the texturing step. At the same time, the time for preparing the suede by chemical corrosion is shortened, the production capacity of the equipment is increased, or the investment cost of the equipment is reduced.
本发明的晶体硅太阳能电池绒面的制备方法的突出优点是,本发明的方法可以在晶体硅片的局部表面面积上生成绒面,而在其它表面面积上不生成绒面。由于本发明把制绒添加剂直接涂布在晶体硅片的表面上,制绒添加剂的作用可以在被涂布制绒添加剂的晶体硅片的面积上,在化学腐蚀制备绒面的步骤中迅速发挥作用,在该面积上迅速生成绒面。而在没有被涂布制绒添加剂的面积上,绒面的生成就会非常缓慢,达到局部化学腐蚀制备绒面的效果。例如,使用本发明可以很容易的实现在晶体硅片其中一个表面制绒的目的,即达到单面制绒的目的。A significant advantage of the method of making a crystalline silicon solar cell suede of the present invention is that the method of the present invention can produce a suede on a partial surface area of a crystalline silicon wafer without producing a suede on other surface areas. Since the present invention applies the texturing additive directly on the surface of the crystalline silicon wafer, the effect of the texturing additive can be quickly exerted in the step of chemically etching the suede on the area of the crystalline silicon wafer to which the texturing additive is applied. The effect is that the suede is quickly formed on the area. On the area where the texturing additive is not applied, the formation of the suede is very slow, and the effect of local chemical corrosion to prepare the suede is achieved. For example, the purpose of texturing on one of the surfaces of a crystalline silicon wafer can be easily achieved by using the present invention, that is, the purpose of single-side texturing is achieved.
本发明的进一步优点是,本发明的化学腐蚀制备绒面的方法可以扩大制绒添加剂的选择范围。例如,一些制绒添加剂有在化学腐蚀制备绒面的化学腐蚀溶液中的溶解度小的问题,不能在该化学腐蚀溶液中发挥其制绒添加剂的作用。由于本发明的晶体硅片表面制备绒面的方法不把制绒添加剂加入到该化学腐蚀溶液中,只要此类的制绒添加剂能均匀的覆盖在晶体硅片表面,这些制绒添加剂在本发明的化学腐蚀制备绒面的步骤中就能很好的发挥作用。再例如,有些制绒添加剂与化学腐蚀制备绒面的化学溶液会很快发生反应而失去制绒添加剂的效果。采用本发明的方法后,这些制绒添加剂在化学腐蚀制备绒面的步骤中 迅速发挥作用,因此只要这些制绒添加剂与化学腐蚀制备绒面的化学溶液的反应时间比制绒时间长,这些制绒添加剂仍能在本发明的化学腐蚀制备绒面的方法中发挥很好的制绒促进作用。A further advantage of the present invention is that the method of chemically etching the suede of the present invention can extend the range of choice of the texturing additive. For example, some of the texturing additives have a problem of low solubility in a chemically corrosive solution for chemically corroded suede, and do not function as a texturing additive in the chemical etching solution. Since the method of preparing the pile surface on the surface of the crystalline silicon wafer of the present invention does not add the texturing additive to the chemical etching solution, as long as such a texturing additive can uniformly cover the surface of the crystalline silicon wafer, these texturing additives are in the present invention. The chemical etching process in the preparation of the suede works well. For another example, some of the texturing additives and the chemically prepared chemical solution of the suede will react quickly and lose the effect of the texturing additive. After the method of the present invention, these texturing additives play a rapid role in the step of chemically preparing the suede, so that as long as the reaction time of these texturing additives and chemical etching to prepare the suede chemical solution is longer than the texturing time, these systems are prepared. The velvet additive can still exert a good texturing promotion effect in the method of chemically etching the suede of the present invention.
附图说明DRAWINGS
图1.本发明浸泡涂布制绒添加剂的示意图Figure 1. Schematic diagram of the immersion coating and velvet additive of the present invention
图2.本发明喷雾涂布制绒添加剂的示意图Figure 2. Schematic diagram of the spray coating and texturing additive of the present invention
具体实施方式Detailed ways
参照附图,可以对本发明做进一步详细说明。显然,这些说明并不是用于限制本发明。在不背离本发明精神及其实质情况下,本领域的技术人员可根据本发明做出各种其它相应的组合,变更或修改。这些相应的组合,变更和修改都属于本发明所附权力要求的保护范围内。The invention may be further described in detail with reference to the drawings. It is apparent that these descriptions are not intended to limit the invention. Various other suitable combinations, modifications, or alterations can be made in accordance with the present invention without departing from the spirit and scope of the invention. These respective combinations, changes and modifications are intended to be included within the scope of the appended claims.
本发明的在晶体硅片表面化学腐蚀制备绒面的方法是在化学腐蚀制备绒面之前,先把制绒添加剂涂布在需要被制备绒面的晶体硅片的表面。在一些实施方式中,涂布制绒添加剂的方式可以是浸泡涂布制绒添加剂。在浸泡法涂布制绒添加剂的步骤中,参照图1,把制绒添加剂30灌入制绒添加剂槽20,把晶体硅片10放入制绒添加剂槽20,使制绒添加剂30淹没并且润湿晶体硅片10表面。这样,当晶体硅片10被移出制绒添加剂槽20后,制绒添加剂30就被涂布在晶体硅片10的表面上。本发明的在晶体硅片表面化学腐蚀制备绒面的方法的浸泡涂布制绒添加剂步骤可以是附图1所示的垂直浸泡,也可以采用水平浸泡的方法实施本发明的涂布制绒添加剂步骤。The method for preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention is to apply the texturing additive to the surface of the crystalline silicon wafer to be prepared into a suede surface before chemically etching the suede. In some embodiments, the manner in which the texturing additive is applied may be a soak coating of the texturing additive. In the step of coating the texturing additive by the immersion method, referring to FIG. 1, the texturing additive 30 is poured into the texturing additive tank 20, and the crystalline silicon wafer 10 is placed in the texturing additive tank 20, so that the texturing additive 30 is submerged and moisturized. Wet crystalline silicon wafer 10 surface. Thus, when the crystalline silicon wafer 10 is removed from the texturing additive tank 20, the texturing additive 30 is coated on the surface of the crystalline silicon wafer 10. The immersion coating velvet additive step of the method for preparing the suede on the surface of the crystalline silicon wafer by chemical etching may be the vertical immersion shown in FIG. 1 or the horizontal immersion method may be used to carry out the coating velvet additive of the present invention. step.
在本发明的在晶体硅片表面化学腐蚀制备绒面的方法的其它一些实施方式中,可以采用把制绒添加剂30喷涂在晶体硅片表面的方法。参照图2,制绒添加剂30被放置在制绒添加剂槽20内,通过液位差或者压力差把制绒添加剂20通过制绒添加剂喷头40喷涂在晶体硅片10的表面。在一些实施方式中,制绒添加剂喷头40可以由一个或一个以上的孔,或喷头所组成。在本发明的晶体硅片表面化学腐蚀制备绒面的方法的实施方式中,为了达到均匀涂布的目的,在喷涂制绒添加剂时,可以移动晶体硅片10,也可以移动制绒添加剂喷头40。In some other embodiments of the method of the present invention for preparing a pile surface by chemical etching on the surface of a crystalline silicon wafer, a method of spraying the texturing additive 30 on the surface of the crystalline silicon wafer may be employed. Referring to Fig. 2, the texturing additive 30 is placed in the texturing additive tank 20, and the texturing additive 20 is sprayed on the surface of the crystalline silicon wafer 10 through the texturing additive nozzle 40 by a liquid level difference or a pressure difference. In some embodiments, the texturing additive showerhead 40 can be comprised of one or more apertures, or a showerhead. In the embodiment of the method for preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention, in order to achieve the purpose of uniform coating, the crystalline silicon wafer 10 may be moved when the texturing additive is sprayed, and the texturing additive nozzle 40 may be moved. .
在本发明的在晶体硅片表面化学腐蚀制备绒面的方法的其它一些实施方式中,可以采用旋涂的方法把制绒添加剂30涂布在晶体硅片表面。采用旋涂的方法把制绒添加剂30涂布在晶体硅片表面的优点是制绒添加剂30可以被均匀地涂布在晶体硅片表面。旋涂方法的另一个优点是在旋涂结束后,可以使被涂布的制绒添加剂在晶体硅片表面干燥的比较快。In still other embodiments of the method of the present invention for chemically etching the surface of a crystalline silicon wafer, the texturing additive 30 may be applied to the surface of the crystalline silicon wafer by spin coating. An advantage of applying the texturing additive 30 to the surface of the crystalline silicon wafer by spin coating is that the texturing additive 30 can be uniformly coated on the surface of the crystalline silicon wafer. Another advantage of the spin coating process is that the coated texturing additive can be dried on the surface of the crystalline silicon wafer faster after the spin coating is completed.
在其它一些实施例中,可以使用其它涂布方法来实施本发明的涂布添加剂步骤,例如,可以使用丝网印刷方法把制绒添加剂涂布在晶体硅片表面。也可以采用超声波雾化制绒添加剂30的方法把制绒添加剂30涂布在晶体硅片表面。采用超声波雾化的方法把制绒 添加剂30涂布在晶体硅表面可以提高制绒添加剂30的使用率,而且还可以提高涂布制绒添加剂30的均匀性。In other embodiments, other coating methods can be used to implement the coating additive step of the present invention, for example, a texturing method can be used to apply a texturing additive to the surface of a crystalline silicon wafer. The texturing additive 30 may also be applied to the surface of the crystalline silicon wafer by ultrasonic atomization of the texturing additive 30. The application of the texturing additive 30 to the surface of the crystalline silicon by ultrasonic atomization can increase the use rate of the texturing additive 30, and can also improve the uniformity of the coated texturing additive 30.
本发明的在晶体硅片表面化学腐蚀制备绒面的方法的制绒添加剂30可以是各种能够促进在晶体硅表面生成所需要的绒面的化合物。在制绒添加剂中,含有一种或多种化合物。添加剂的作用是使制绒过程更容易控制;使所制备的绒面尺寸更均匀;绒面尺寸更小;晶体硅片的反射率更低;制绒生产的条件更容易控制和稳定;和更有利于表面清洗。总之,制绒添加剂是一种能够改善制绒效果和制绒过程的一种或多种化合物的混合物。或者说,制绒添加剂是一种有助于提高晶体硅表面的绒面质量,例如可以减小绒面尺寸,提高绒面均匀性和降低反射率等的化合物,或者是一种有助于制绒生产,例如可以缩短制绒时间,减少化学品用量,降低化学品成本,和提高生产的稳定性等的化合物。The texturing additive 30 of the present invention for chemically etching the surface of a crystalline silicon wafer to form a pile may be a variety of compounds capable of promoting the formation of the desired suede on the surface of the crystalline silicon. In the texturing additive, one or more compounds are included. The role of the additive is to make the texturing process easier to control; to make the prepared suede size more uniform; the suede size is smaller; the crystalline silicon wafer has a lower reflectance; the conditions of the texturing production are easier to control and stabilize; Conducive to surface cleaning. In summary, the texturing additive is a mixture of one or more compounds that improve the texturing and texturing processes. In other words, the texturing additive is a compound which helps to improve the suede quality of the surface of the crystalline silicon, for example, a compound which can reduce the size of the suede, improve the uniformity of the suede and reduce the reflectance, or a help system. Cashmere production, for example, can shorten the time of texturing, reduce the amount of chemicals used, reduce the cost of chemicals, and improve the stability of production.
本发明的在晶体硅片表面化学腐蚀制备绒面的方法的在晶体硅片表面涂布制绒添加剂步骤可以是涂布一种制绒添加剂。在其它一些应用中,可以是涂布一种以上的制绒添加剂。例如,在本发明的一些应用中,需要一些特殊化合物把制绒添加剂吸附在晶体硅片表面,确保制绒添加剂在化学溶液腐蚀晶体硅时能最大程度的发挥其制绒添加剂的作用。在本发明的这些应用中,必须涂布二种或二种以上的制绒添加剂。当涂布一种以上的制绒添加剂时,涂布添加剂的步骤可以是一个以上的涂布制绒添加剂的步骤。The method of applying the texturing additive on the surface of the crystalline silicon wafer by the method of chemically etching the surface of the crystalline silicon wafer of the present invention may be a coating of a texturing additive. In other applications, more than one type of texturing additive may be applied. For example, in some applications of the present invention, special compounds are required to adsorb the texturing additive to the surface of the crystalline silicon wafer to ensure that the texturing additive maximizes its effect as a texturing additive when the chemical solution corrodes crystalline silicon. In these applications of the invention, it is necessary to apply two or more types of texturing additives. When more than one texturing additive is applied, the step of applying the additive may be one or more steps of coating the texturing additive.
本发明的在晶体硅片表面化学腐蚀制备绒面的方法适用于所有类型的晶体硅片,例如单晶硅硅片,多晶硅硅片,和铸造单晶硅片。进一步,这些类型的硅片可以是p型硅片,例如硼掺杂的硅片,也可以是n型硅片,例如磷掺杂的硅片。The method of the present invention for chemically etching the surface of a crystalline silicon wafer to prepare a pile is suitable for all types of crystalline silicon wafers, such as single crystal silicon wafers, polycrystalline silicon wafers, and cast single crystal silicon wafers. Further, these types of silicon wafers may be p-type silicon wafers, such as boron doped silicon wafers, or n-type silicon wafers, such as phosphorus doped silicon wafers.
在实施本发明的晶体硅片表面化学腐蚀制备绒面的方法的涂布制绒添加剂步骤的晶体硅片10可以是原始硅片,例如直接从硅片供应商购买的原始硅片。在这些原始硅片的表面不仅保留了在切割过程中的所产生的损伤层,而且还可能或多或少的保留了一些未清洗干净的化学污染物,例如切割润滑剂等。The crystalline silicon wafer 10 in the step of coating the texturing additive for the method of chemically etching the surface of the crystalline silicon wafer of the present invention to form a pile may be an original silicon wafer, such as an original silicon wafer purchased directly from a silicon wafer supplier. The surface of these original silicon wafers not only retains the damaged layer produced during the cutting process, but may also retain more or less unclean chemical contaminants such as cutting lubricants.
在一些本发明的实施方式中,晶体硅片10可以是经过化学预处理后的原始硅片。例如,原始硅片可以先经过化学初泡处理,然后再实施本发明的在晶体硅片表面化学腐蚀制备绒面的方法中的涂布制绒添加剂步骤。在大规模生产实践中,化学初泡硅片的目的是把残留在原始硅片上的化学污染物,例如一些有机化学污染物清洗干净。在晶体硅片表面被制备绒面之前实施化学初泡步骤,不仅可以确保晶体硅片的表面在被制备绒面后不含有任何污染物,更能杜绝在晶体硅表面形成各种斑点。In some embodiments of the invention, crystalline silicon wafer 10 may be a raw silicon wafer that has been chemically pretreated. For example, the original silicon wafer may be subjected to a chemical initial bubble treatment, and then the coating and texturing additive step in the method of preparing the pile surface by chemical etching on the surface of the crystalline silicon wafer of the present invention may be carried out. In large-scale production practices, the purpose of chemically priming silicon wafers is to clean chemical contaminants that remain on the original silicon wafer, such as some organic chemical contaminants. The chemical initial bubble step is performed before the surface of the crystalline silicon wafer is prepared, which not only ensures that the surface of the crystalline silicon wafer does not contain any contaminants after being prepared, and more forms various spots on the surface of the crystalline silicon.
在本发明的其它一些实施方式中,经过化学预处理后的晶体硅片10可以是把在切割过程中的所产生的晶体硅片表面的损伤层清洗干净后的晶体硅片,即原始硅片先经过清洗损伤层的化学处理,然后再实施本发明的晶体硅片表面化学腐蚀制备绒面的方法的涂布制绒添加剂步骤。本发明的晶体硅片表面化学腐蚀制备绒面的方法应用在去完损伤层后的晶体硅片时,在实施本发明的晶体硅片表面化学腐蚀制备绒面的方法的制绒步骤时,可以明显的缩短制绒时间。In some other embodiments of the present invention, the chemically pretreated crystalline silicon wafer 10 may be a crystalline silicon wafer that cleans the damaged layer on the surface of the produced crystalline silicon wafer during the cutting process, that is, the original silicon wafer. The coating and texturing additive step of the method of preparing the suede by chemically treating the damaged layer and then performing the surface chemical etching of the crystalline silicon wafer of the present invention. The method for preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention is applied to the texturing silicon wafer after the damaged layer is removed, and when the method of fabricating the surface of the crystalline silicon wafer of the present invention for chemically etching the suede is performed, Significantly shorten the time of softening.
在本发明的另一些实施方式中,经过化学预处理后的晶体硅片10可以是经过化学抛光后的晶体硅片,即原始硅片先经过化学抛光的处理,然后再实施本发明的在晶体硅片表面化学腐蚀制备绒面的方法的涂布制绒添加剂步骤。本发明的在晶体硅片表面化学腐蚀制备绒面的方法应用在经过化学抛光后的晶体硅片时,在实施本发明的晶体硅片表面化学腐蚀制备绒面的方法的制绒步骤后,可以在晶体硅片表面制备出绒面尺寸在1微米左右而且非常均匀的绒面。In other embodiments of the present invention, the chemically pretreated crystalline silicon wafer 10 may be a chemically polished crystalline silicon wafer, that is, the original silicon wafer is first subjected to chemical polishing, and then the crystal of the present invention is implemented. A step of coating a texturing additive for a method of chemically etching a surface of a silicon wafer to prepare a pile. The method for preparing a suede by chemical etching on the surface of a crystalline silicon wafer of the present invention is applied to a crystallized silicon wafer after chemical polishing, and after performing the texturing step of the method for preparing a suede by chemical etching on the surface of the crystalline silicon wafer of the present invention, A very uniform suede having a suede size of about 1 micrometer was prepared on the surface of the crystalline silicon wafer.
晶体硅片10也可以是原始硅片经过一些物理处理后的晶体硅片。例如为了降低多晶硅片在制备绒面后的表面反射率,可以在实施本发明的在晶体硅片表面化学腐蚀制备绒面的方法的涂布制绒添加剂步骤之前先经过激光处理,增加多晶硅片的表面粗燥度。这些增加的表面粗燥度会有效的降低多晶硅片的表面在制备绒面之后的反射率。The crystalline silicon wafer 10 can also be a crystalline silicon wafer after some physical processing of the original silicon wafer. For example, in order to reduce the surface reflectance of the polycrystalline silicon wafer after preparing the pile surface, the laser processing may be performed before the step of applying the texturing and dyeing additive of the method for preparing the suede surface by chemical etching on the surface of the crystalline silicon wafer, and the polycrystalline silicon sheet is added. The surface is rough. These increased surface roughness can effectively reduce the reflectivity of the surface of the polysilicon sheet after the preparation of the pile.
在实施本发明的晶体硅片表面化学腐蚀制备绒面的方法的涂布制绒添加剂步骤之前的晶体硅片10可以是干燥的,例如没有经过任何预处理的原始硅片。或者晶体硅片经过预处理后被干燥过的晶体硅片,例如,经过化学初泡并且被干燥后的晶体硅片。The crystalline silicon wafer 10 prior to the step of applying the texturing additive for carrying out the method of chemically etching the surface of the crystalline silicon wafer of the present invention may be dry, for example, a raw silicon wafer without any pretreatment. Or a crystalline silicon wafer which has been subjected to pretreatment and dried by a crystalline silicon wafer, for example, a crystalline silicon wafer which has been chemically bubbled and dried.
在本发明的其它一些实施方式中,在实施本发明的晶体硅片表面化学腐蚀制备绒面的方法的涂布制绒添加剂步骤之前的晶体硅片10可以湿的,既没有被干燥,例如,晶体硅片经过化学初泡和去离子水清洗后,直接实施本发明的晶体硅片表面化学腐蚀制备绒面的方法的涂布制绒添加剂步骤。In still other embodiments of the present invention, the crystalline silicon wafer 10 before the step of applying the texturing additive for the method of chemically etching the surface of the crystalline silicon wafer of the present invention can be wet, neither dried, for example, After the crystalline silicon wafer is cleaned by chemical primary foaming and deionized water, the coating and texturing additive step of the method for preparing the suede by chemical etching on the surface of the crystalline silicon wafer of the present invention is directly carried out.
本发明的晶体硅片表面化学腐蚀制备绒面的方法的优点之一是可以对晶体硅片10的局部表面实施制备绒面。如附图2所示,晶体硅片10在经过本发明的晶体硅片表面化学腐蚀制备绒面的方法的涂布制绒添加剂步骤后,制绒添加剂仅仅被涂布在晶体硅片10的上表面。如果晶体硅片10的下表面不再被涂布制绒添加剂,优化的本发明的晶体硅片表面化学腐蚀制备绒面的方法的制绒步骤可以使化学腐蚀制备绒面的过程仅发生在上表面,即只有在晶体硅片10的上表面有绒面。One of the advantages of the method of chemically etching the surface of the crystalline silicon wafer of the present invention to prepare a pile surface is that a partial surface of the crystalline silicon wafer 10 can be subjected to the preparation of a pile surface. As shown in FIG. 2, after the step of coating the texturing additive of the crystalline silicon wafer 10 by the method of chemically etching the surface of the crystalline silicon wafer of the present invention, the texturing additive is merely coated on the crystalline silicon wafer 10. surface. If the lower surface of the crystalline silicon wafer 10 is no longer coated with the texturing additive, the optimized texturing process of the surface of the crystalline silicon wafer of the present invention for chemically preparing the suede can be performed by chemical etching to prepare the suede only on the upper surface. The surface, that is, only the upper surface of the crystalline silicon wafer 10 has a pile surface.
进一步,本发明的晶体硅片表面化学腐蚀制备绒面的方法还可以在晶体硅片10的其中一个表面上的特定面积上制备绒面。例如,本发明可以仅在需要被制绒的晶体硅片10的上表面的某些面积上涂布制绒添加剂30。优化的本发明的晶体硅片表面化学腐蚀制备绒面的方法的制绒步骤可以使化学腐蚀制备绒面的过程仅发生在晶体硅片10上表面那些被涂布制绒添加剂的面积。Further, the method of preparing the pile surface by chemical etching of the surface of the crystalline silicon wafer of the present invention can also prepare a pile surface on a specific area on one surface of the crystalline silicon wafer 10. For example, the present invention can coat the texturing additive 30 only on certain areas of the upper surface of the crystalline silicon wafer 10 that needs to be textured. The optimized texturing process of the surface of the crystalline silicon wafer of the present invention for the process of preparing the pile surface allows the chemical etching to produce the pile surface only in the area of the coated texturing additive on the upper surface of the crystalline silicon wafer 10.
在实施本发明的晶体硅片表面化学腐蚀制备绒面的方法的涂布制绒添加剂步骤后,实施本发明的晶体硅片表面化学腐蚀制备绒面的方法的化学腐蚀制备绒面步骤。在本发明的一些实施方式中,可以先干燥在晶体硅片10表面上的制绒添加剂30。在其它一些实施方式中,在涂布制绒添加剂步骤后,直接实施本发明的晶体硅片表面化学腐蚀制备绒面的方法的化学腐蚀制备绒面步骤。After the step of applying the texturing additive for the method of preparing the suede by chemically etching the surface of the crystalline silicon wafer of the present invention, the step of chemically etching the suede by the method of preparing the surface of the crystalline silicon wafer of the present invention to prepare the suede is carried out. In some embodiments of the invention, the texturing additive 30 on the surface of the crystalline silicon wafer 10 may be dried first. In other embodiments, the step of chemically preparing the suede by directly performing the method of preparing the suede by surface chemical etching of the crystalline silicon wafer of the present invention after the step of applying the texturing additive.
根据晶体硅片10的特性和制绒添加剂30的特性,结合对各种绒面的不同要求,本发明的晶体硅片表面化学腐蚀制备绒面的方法的化学腐蚀制备绒面的步骤可以采用碱性溶液 实施化学腐蚀制备绒面,也可以采用酸性溶液实施化学腐蚀制备绒面。例如,采用碱性化学溶液对单晶硅片表面和准单晶硅片表面实施本发明的化学腐蚀制备绒面的步骤。在本发明的碱性化学腐蚀制备绒面的步骤中,可以采用无机碱,也可以采用有机碱。优化的碱性溶液化学腐蚀制备绒面的温度在60摄氏度到100摄氏度之间。优化的碱性溶液化学腐蚀制备绒面的碱性溶液中的碱浓度在0.5%到5%之间。优化的碱性溶液化学腐蚀制备绒面的化学腐蚀时间在5分钟到30分钟之间。According to the characteristics of the crystalline silicon wafer 10 and the characteristics of the texturing additive 30, in combination with the different requirements for various suede surfaces, the step of chemically etching the surface of the crystalline silicon wafer of the present invention by chemical etching to prepare the suede may be carried out by using a base. The solution is chemically etched to prepare the suede, and the acid solution can also be used for chemical etching to prepare the suede. For example, the step of chemically etching the surface of the single crystal silicon wafer and the surface of the quasi-monocrystalline silicon wafer using an alkaline chemical solution to prepare a pile surface is carried out. In the step of preparing the suede by alkaline chemical etching of the present invention, an inorganic base or an organic base may be employed. Optimized alkaline solution chemical etching produces a suede temperature between 60 degrees Celsius and 100 degrees Celsius. Optimized alkaline solution chemical etching The alkali concentration in the alkaline solution of the suede is between 0.5% and 5%. The chemical etching time of the prepared suede by alkaline solution chemical etching is between 5 minutes and 30 minutes.
在本发明的一些实施方式中,根据具体实施条件,可以在碱性溶液化学腐蚀制备绒面的碱性溶液中加入其它各种添加剂,例如可以在碱性溶液中加入1%到10%的异丙醇。In some embodiments of the present invention, according to specific implementation conditions, other various additives may be added to the alkaline solution prepared by chemical etching of the alkaline solution, for example, 1% to 10% of the difference may be added to the alkaline solution. Propanol.
本发明的晶体硅片表面化学腐蚀制备绒面的方法的化学腐蚀制备绒面的步骤也可以采用酸性溶液实施化学腐蚀制备绒面。例如,可以采用硝酸和氢氟酸的混合酸溶液。The step of chemically etching the surface of the crystalline silicon wafer of the present invention by chemical etching to prepare the pile surface can also be carried out by chemical etching using an acidic solution to prepare the pile surface. For example, a mixed acid solution of nitric acid and hydrofluoric acid can be used.
本发明的晶体硅片表面化学腐蚀制备绒面的方法的化学腐蚀制备绒面的步骤可以采用槽时间隙制备绒面的方法。在槽式间隙制备绒面的方法中,晶体硅片10通常被垂直浸泡在化学腐蚀制备绒面的溶液中,完成化学腐蚀制备绒面的步骤。本发明的晶体硅片表面化学腐蚀制备绒面的方法的化学腐蚀制备绒面的步骤也可以采用水平连续制备绒面的方法。在连续制备绒面的方法中,晶体硅片10通常在各种输送器件,例如各种滚轮,的传输下通过化学腐蚀制备绒面的溶液,完成化学腐蚀制备绒面的步骤。The step of chemically etching the surface of the crystalline silicon wafer of the present invention by chemical etching to prepare the pile surface can be carried out by the step of preparing the pile surface by using the groove gap. In the method of preparing the pile surface in the groove gap, the crystalline silicon wafer 10 is usually vertically immersed in a solution prepared by chemical etching to prepare a pile surface, and the step of chemically etching to prepare the pile surface is completed. The step of chemically etching the suede by the method of chemically etching the surface of the crystalline silicon wafer of the present invention to prepare the pile can also be carried out by horizontally preparing the pile. In the method of continuously preparing the pile, the crystalline silicon wafer 10 is usually subjected to chemical etching to prepare a suede solution under the conveyance of various conveying means such as various rollers, and the step of chemically etching to prepare the pile is completed.
具体实施例Specific embodiment
实施例1Example 1
首先对原始p型单晶硅片在实施初泡,目的是清洗在切片和包装过程中残留的有机污染物和部分损伤层。该单晶硅片在初泡后用去离子水清洗,然后采用浸泡方法把制绒添加剂(例如碱性聚乙二醇)涂布在硅片表面,把该硅片水平放置,用温度为80摄氏度,掺有适量IPA的1.5%的氢氧化钠化学腐蚀溶液不断地润湿硅片上表面,实施本发明的对晶体硅片实施化学腐蚀制备绒面水平制绒步骤。20分钟后,本发明的对晶体硅片实施化学腐蚀制备绒面过程完毕。经清洗和吹干后,在该晶体硅片的上表面测得金字塔绒面的平均尺寸为2微米,上表面平均反射率为10.2%,下表面平均反射率为20.5%。First, the original p-type single crystal silicon wafer is subjected to initial foaming in order to clean the organic contaminants and partially damaged layers remaining during the slicing and packaging process. The single crystal silicon wafer is washed with deionized water after the initial bubble, and then a velvet additive (for example, basic polyethylene glycol) is coated on the surface of the silicon wafer by a soaking method, and the silicon wafer is horizontally placed at a temperature of 80. Celsius, a 1.5% sodium hydroxide chemical etching solution doped with an appropriate amount of IPA continuously wets the upper surface of the silicon wafer, and the method of chemically etching the crystalline silicon wafer of the present invention to prepare a horizontal suede process is prepared. After 20 minutes, the process of preparing the suede by chemical etching of the crystalline silicon wafer of the present invention is completed. After washing and drying, the average size of the pyramidal suede was measured to be 2 μm on the upper surface of the crystalline silicon wafer, the average reflectance of the upper surface was 10.2%, and the average reflectance of the lower surface was 20.5%.
实施例2Example 2
金刚线切片的n型单晶硅片,采用喷墨打印的方法把制绒添加剂(例如碱性聚乙二醇)在硅片受光面积上,使硅片的电极面积上没有制绒添加剂,待制绒添加剂干燥后把硅片放入温度为80摄氏度,4%的四甲基氢氧化氨和适量IPA的混合溶液中,10分钟后,本发明的对晶体硅片实施化学腐蚀制备绒面过程完毕。经清洗和吹干后,在该晶体硅片的上表面上被涂布制绒添加剂的面积上测得金字塔绒面的平均尺寸为1微米,在没有被制绒添加剂覆盖的晶体硅表面上的金字塔绒面平均尺寸为5微米。The n-type single crystal silicon wafer sliced by diamond wire uses inkjet printing method to put the texturing additive (such as alkaline polyethylene glycol) on the light receiving area of the silicon wafer, so that there is no texturing additive on the electrode area of the silicon wafer. After the softening additive is dried, the silicon wafer is placed in a mixed solution of 40% Celsius, 4% tetramethylammonium hydroxide and an appropriate amount of IPA. After 10 minutes, the crystal silicon wafer of the present invention is chemically corroded to prepare a suede process. Finished. After cleaning and drying, the average size of the pyramidal suede was measured on the surface of the upper surface of the crystalline silicon wafer coated with the texturing additive to be 1 micrometer, on the surface of the crystalline silicon not covered by the texturing additive. The pyramidal suede has an average size of 5 microns.
实施例3Example 3
往p型多晶硅片的上表面旋涂制绒添加剂(例如,PEG200与聚乙烯吡咯烷酮的混合物),实施本发明的在晶体硅片表面上涂布制绒添加剂的步骤。在该晶体硅片的上表面被涂布制绒添加剂后,不做任何处理,直接放入连续酸溶液化学腐蚀制绒设备,实施本发明的对晶体硅片实施化学腐蚀制备绒面的水平制绒步骤。连续酸溶液化学腐蚀的条件为氢氟酸:硝酸:水=1:4:3,腐蚀温度为5度,2分钟后,本发明的对晶体硅片实施化学腐蚀制备绒面过程完毕。经清洗和吹干后,在该晶体硅片的上表面测得平均反射率为20%,下表面的平均反射率为23%。The step of applying a texturing additive on the surface of the crystalline silicon wafer of the present invention is carried out by spin coating a fluffing additive (for example, a mixture of PEG 200 and polyvinylpyrrolidone) onto the upper surface of the p-type polycrystalline silicon wafer. After the upper surface of the crystalline silicon wafer is coated with the texturing additive, it is directly placed in a continuous acid solution chemical etching and texturing device, and the horizontal etching system for chemically etching the crystalline silicon wafer to prepare the suede according to the present invention is implemented. Velvet step. The chemical etching conditions of the continuous acid solution are hydrofluoric acid: nitric acid: water = 1:4:3, and the etching temperature is 5 degrees. After 2 minutes, the process of preparing the suede by chemical etching of the crystalline silicon wafer of the present invention is completed. After washing and drying, the average reflectance was 20% on the upper surface of the crystalline silicon wafer, and the average reflectance on the lower surface was 23%.
实施例4Example 4
采用激光粗燥化技术,把原始n型多晶硅片的一个表面粗燥化,然后对该硅片被粗糙化的表面实施本发明的在晶体硅片表面上涂布制绒添加剂的步骤。在本实施例中,涂布制绒添加剂分为二步,首先采用喷涂方法先将三乙醇胺涂布在该晶体硅片表面,再采用喷涂方法把聚乙烯醇涂布在三乙醇胺上。制绒添加剂被涂布在该晶体硅片的上表面后,吹干,然后放入连续酸溶槽式化学腐蚀制绒设备,实施本发明的对晶体硅片实施化学腐蚀制备绒面的水平制绒步骤。该化学腐蚀制绒设备内含有氢氟酸:硝酸:水=1:4:2.5,腐蚀温度为5度,2分钟后后,本发明的对晶体硅片实施化学腐蚀制备绒面过程完毕。经清洗和吹干后,在该硅片被粗糙化的表面测得平均反射率为15%,该硅片的另一个表面的反射率为26%。A surface of the original n-type polycrystalline silicon wafer is roughened by a laser roughening technique, and then the surface of the silicon wafer to be roughened is subjected to the step of coating the surface of the crystalline silicon wafer with a texturing additive. In the present embodiment, the coating and texturing additive is divided into two steps. First, triethanolamine is first coated on the surface of the crystalline silicon wafer by a spraying method, and polyvinyl alcohol is coated on triethanolamine by a spraying method. The texturing additive is coated on the upper surface of the crystalline silicon wafer, blown dry, and then placed in a continuous acid-solution tank type chemical etching and texturing apparatus to implement the horizontal etching system for chemically etching the crystalline silicon wafer of the present invention. Velvet step. The chemical etching and texturing device contains hydrofluoric acid: nitric acid: water = 1:4:2.5, and the etching temperature is 5 degrees. After 2 minutes, the process of preparing the suede by chemical etching of the crystalline silicon wafer of the present invention is completed. After washing and drying, an average reflectance of 15% was measured on the roughened surface of the silicon wafer, and the reflectance of the other surface of the silicon wafer was 26%.

Claims (12)

  1. 一种对晶体硅片表面实施化学溶液腐蚀制备绒面的方法,其特征在于,该方法在对晶体硅片表面实施化学溶液腐蚀制备绒面步骤之前,先把制绒添加剂涂布在晶体硅片表面,包括以下步骤:A method for preparing a suede surface by chemical solution etching on a surface of a crystalline silicon wafer, characterized in that the method applies a texturing silicon wafer to a crystal silicon wafer before performing a chemical solution etching on the surface of the crystalline silicon wafer to prepare a suede surface Surface, including the following steps:
    (1)在晶体硅片表面上涂布制绒添加剂;(1) coating a texturing additive on the surface of the crystalline silicon wafer;
    (2)对晶体硅片表面实施化学溶液腐蚀制备绒面。(2) Preparing a suede by chemical solution etching on the surface of the crystalline silicon wafer.
  2. 根据权利要求1所述的一种对晶体硅片表面实施化学溶液腐蚀制备绒面的方法,其特征在于,所述的制绒添加剂作用是在随后的化学溶液腐蚀制备绒面步骤中有助于提高晶体硅片表面绒面质量和有助于制绒生产的制绒添加剂。A method for preparing a suede by chemical solution etching on a surface of a crystalline silicon wafer according to claim 1, wherein the effect of the texturing additive is assisted in the subsequent step of preparing a suede by chemical solution etching. Improve the surface quality of the crystalline silicon wafer and the texturing additive that contributes to the production of the texturing.
  3. 根据权利要求1和2所述的一种对晶体硅片表面实施化学溶液腐蚀制备绒面的方法,其特征在于,所述的制绒添加剂被至少涂布在晶体硅片全部表面积中的一部分表面积上。A method for preparing a suede by chemical solution etching on a surface of a crystalline silicon wafer according to claims 1 and 2, wherein said texturing additive is coated on at least a part of the surface area of the entire surface area of the crystalline silicon wafer on.
  4. 根据权利要求1和2所述的一种对晶体硅片表面实施化学溶液腐蚀制备绒面的方法,其特征在于,所述的涂布制绒添加剂种类至少为一种制绒添加剂,所述的涂布步骤至少为一次涂布步骤。A method for preparing a suede by chemical solution etching on a surface of a crystalline silicon wafer according to claims 1 and 2, wherein said coated texturing additive is at least one type of texturing additive, said The coating step is at least one coating step.
  5. 根据权利要求1和2所述的一种对晶体硅片表面实施化学溶液腐蚀制备绒面的方法,其特征在于,所述的在晶体硅片表面上涂布制绒添加剂的方法可以是通过浸泡方法,把制绒添加剂涂布在所有晶体硅片表面;也可以是通过喷涂,旋涂和印刷等方法的任意一种,或者它们之间的涂布技术组合,把制绒添加剂涂布在晶体硅片表面的一部分面积上。A method for preparing a suede by chemical solution etching on a surface of a crystalline silicon wafer according to claims 1 and 2, wherein the method of coating the surface of the crystalline silicon wafer with the texturing additive may be by soaking The method comprises applying the texturing additive to the surface of all the crystalline silicon wafers, or coating the texturing additives on the crystal by any one of spraying, spin coating and printing, or a combination of coating techniques therebetween. A part of the surface of the silicon wafer.
  6. 根据权利要求1和2所述的一种对晶体硅片表面实施化学溶液腐蚀制备绒面的方法,其特征在于,所述的在实施晶体硅片表面涂布添加剂步骤之前,晶体硅片表面是干燥的,或者是没有被干燥的。A method for preparing a suede by chemical solution etching on a surface of a crystalline silicon wafer according to claims 1 and 2, wherein the surface of the crystalline silicon wafer is before the step of applying the additive on the surface of the crystalline silicon wafer Dry, or not dried.
  7. 根据权利要求1和2所述的一种对晶体硅片表面实施化学溶液腐蚀制备绒面的方法,其特征在于,所述的在实施晶体硅片表面涂布添加剂步骤之后,对制绒添加剂可以实施干燥步骤,也可以不对制绒添加剂不实施干燥步骤。A method for preparing a suede by chemical solution etching on a surface of a crystalline silicon wafer according to claims 1 and 2, characterized in that after the step of applying an additive on the surface of the crystalline silicon wafer, the anti-texturing additive can be The drying step may be carried out without performing a drying step on the texturing additive.
  8. 根据权利要求1所述的一种对晶体硅片表面实施化学溶液腐蚀制备绒面的方法,其特征在于,在实施涂布制绒添加剂步骤之前,该晶体硅片可以是原始晶体硅片,也可以是经过了各种预处理步骤后的晶体硅片,包括,化学溶液预清洗,化学溶液清洗损伤层,化学溶液抛光,激光粗燥化,或者机械粗燥化。The method for preparing a suede by chemical solution etching on a surface of a crystalline silicon wafer according to claim 1, wherein the crystalline silicon wafer is an original crystalline silicon wafer before the step of coating the texturing additive, It may be a crystalline silicon wafer after various pretreatment steps, including chemical solution pre-cleaning, chemical solution cleaning damage layer, chemical solution polishing, laser rough drying, or mechanical rough drying.
  9. 根据权利要求1所述的一种对晶体硅片表面实施化学溶液腐蚀制备绒面的方法,其特征在于,所述的晶体硅片是用于生产太阳能电池的晶体硅片。A method for preparing a suede by chemical solution etching on a surface of a crystalline silicon wafer according to claim 1, wherein the crystalline silicon wafer is a crystalline silicon wafer for producing a solar cell.
  10. 根据权利要求1所述的一种对晶体硅片表面实施化学溶液腐蚀制备绒面的方法,其特征在于,所述的化学溶液腐蚀制备绒面是酸性化学溶液腐蚀晶体硅片表面制备绒面,或者碱性化学溶液腐蚀晶体硅片表面制备绒面。The method for preparing a suede by chemical solution etching on a surface of a crystalline silicon wafer according to claim 1, wherein the chemical solution is corroded to prepare a suede surface, and an acidic chemical solution is used to etch the surface of the crystalline silicon wafer to prepare a suede surface. Or an alkaline chemical solution etches the surface of the crystalline silicon wafer to prepare a suede.
  11. 根据权利要求10所述的一种对晶体硅片表面实施化学溶液腐蚀制备绒面的方法,其特征在于,在所述的碱性化学溶液和酸性化学溶液中可以含有其它种类的添加剂。The method for preparing a suede by chemical solution etching on a surface of a crystalline silicon wafer according to claim 10, characterized in that other kinds of additives may be contained in the alkaline chemical solution and the acidic chemical solution.
  12. 根据权利要求1和10所述的一种对晶体硅片表面实施化学溶液腐蚀制备绒面的方法,其特征在于,所述的化学溶液腐蚀制备绒面是槽式间隙化学溶液腐蚀晶体硅表面制备绒面,或者是水平连续化学溶液腐蚀晶体硅表面制备绒面。A method for preparing a suede by chemical solution etching on a surface of a crystalline silicon wafer according to claims 1 and 10, wherein the chemical solution is corroded to prepare a suede surface by a groove gap chemical solution etching crystal silicon surface preparation Suede, or a horizontal continuous chemical solution to etch the surface of the crystalline silicon to prepare the suede.
PCT/CN2018/098588 2017-09-04 2018-08-03 Method for selective texture preparation on surface of crystalline silicon wafer WO2019042084A1 (en)

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