WO2019039081A1 - Power storage device and method for manufacturing power storage device - Google Patents

Power storage device and method for manufacturing power storage device Download PDF

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Publication number
WO2019039081A1
WO2019039081A1 PCT/JP2018/024522 JP2018024522W WO2019039081A1 WO 2019039081 A1 WO2019039081 A1 WO 2019039081A1 JP 2018024522 W JP2018024522 W JP 2018024522W WO 2019039081 A1 WO2019039081 A1 WO 2019039081A1
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WO
WIPO (PCT)
Prior art keywords
conductive member
storage device
power storage
electrode assembly
bonding
Prior art date
Application number
PCT/JP2018/024522
Other languages
French (fr)
Japanese (ja)
Inventor
栗田幹也
小笠原雅人
立花智明
Original Assignee
株式会社豊田自動織機
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Publication date
Application filed by 株式会社豊田自動織機 filed Critical 株式会社豊田自動織機
Publication of WO2019039081A1 publication Critical patent/WO2019039081A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/14Arrangements or processes for adjusting or protecting hybrid or EDL capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/84Processes for the manufacture of hybrid or EDL capacitors, or components thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/528Fixed electrical connections, i.e. not intended for disconnection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/547Terminals characterised by the disposition of the terminals on the cells
    • H01M50/55Terminals characterised by the disposition of the terminals on the cells on the same side of the cell
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/552Terminals characterised by their shape
    • H01M50/553Terminals adapted for prismatic, pouch or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/574Devices or arrangements for the interruption of current
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to a power storage device including a current interrupting unit and a method of manufacturing the power storage device.
  • a secondary battery such as a lithium ion secondary battery is mounted on a vehicle such as an EV (Electric Vehicle) or a PHV (Plug in Hybrid Vehicle) as a storage device for storing electric power used in electrical components.
  • the secondary battery has a case, an electrode assembly housed in the case, and a pair of electrode terminals of different polarities that protrude outside the case.
  • As an electrode assembly there is one in which a sheet-like positive electrode and a sheet-like negative electrode are laminated in a state in which a separator is interposed therebetween.
  • Some secondary batteries are provided with a current interrupting portion that interrupts current in response to an increase in internal pressure of the case.
  • the current blocking portion is provided on a current path electrically connecting the electrode terminal and the electrode assembly.
  • the current interrupting portion disclosed in Patent Document 1 is electrically connected to the electrode terminal, and when the current interrupting portion is not in operation, a wedge-shaped reverse plate that protrudes toward the electrode assembly, and the electrode assembly And a plate-like conductive member joined.
  • the reversing plate and the conductive member are connected by joining a part of the conductive member to the center of the reversing plate.
  • the surface of the conductive member close to the electrode assembly is provided with an annular groove which is exposed to the internal space of the case and which surrounds the joint portion with the reverse plate.
  • the present invention has been made to solve the above-mentioned problems, and an object thereof is to provide a power storage device and a method of manufacturing the power storage device capable of reducing the stress generated in the first joint portion and the second joint portion. is there.
  • the storage device for solving the above problems is an electrode having a tab group in which electrodes of different polarities are stacked in a state of being mutually insulated and tabs having a shape protruding from one side of the electrodes are stacked with the same polarity.
  • An assembly a case accommodating the electrode assembly, a pair of electrode terminals fixed to the case, and a part of a conduction path between one of the electrode terminals and the electrode assembly; And a current interrupting unit for interrupting the current path when the internal pressure reaches a set pressure, wherein the current interrupting unit is a power storage device having a contact plate joined to the one of the electrode terminals, which is a first junction A second conductive member joined to the tab group by the second part and joined to the contact plate by the second joint and a first conductive member constituting a part of the conductive path, and a second conductive part constituting a part of the conductive path Member, and the first conductive portion A fixing portion of the second conductive member and the gist in that it comprises.
  • the first conductive member and the second conductive member can be fixed by the fixing portion.
  • the distance between the first joint and the fixed part and the distance between the second joint and the fixed part respectively The distance between the junction of the group and the conductive member and the junction of the contact plate and the conductive member is shorter. Therefore, compared with the case where the tab group and the contact plate are joined to one conductive member, the stress generated in the first joint portion and the second joint portion can be reduced.
  • the fixing portion is formed by resistance welding between the first conductive member and the second conductive member.
  • the fixed portion is formed by ultrasonic welding
  • ultrasonic vibration may be transmitted to the second bonding portion, and the second bonding portion may be damaged, whereby the function of the current blocking portion may be impaired. Since the fixing portion is formed, the vibration accompanying the welding is suppressed, and the damage of the second joint can be suppressed.
  • the fixed portion is formed by bolting, the number of parts of the power storage device increases, but since the fixed portion is formed by resistance welding, the number of parts of the power storage device does not increase.
  • the first bonding portion is formed by ultrasonic welding.
  • the first joint is formed by laser welding, the thermal influence on the electrodes and separators constituting the electrode assembly is large, and there is a possibility that spatter etc. may occur to adhere to the electrode assembly.
  • the bonding portion is formed, the thermal influence on the electrode and the separator can be reduced, and the occurrence of sputtering or the like can be suppressed.
  • a method of manufacturing a storage device for solving the above problems is a tab group in which electrodes of different polarities are stacked in a state of being mutually insulated and tabs having a shape protruding from one side of the electrodes are stacked with the same polarity.
  • An electrode assembly having the electrode assembly, a case accommodating the electrode assembly, a pair of electrode terminals fixed to the case, and a part of the current path of one of the electrode terminals and the electrode assembly;
  • a method of manufacturing a power storage device comprising: a current interrupting portion interrupting the current path when the internal pressure of the case reaches a set pressure, wherein the current interrupting portion has a contact plate joined to the one electrode terminal.
  • the fixing step is performed after the bonding step.
  • the distance between the first joint and the fixed part and the distance between the second joint and the fixed part respectively The distance between the junction of the group and the conductive member and the junction of the contact plate and the conductive member is shorter. Therefore, compared with the case where a tab group and a contact plate are joined to one conductive member, the stress generated in the first joint and the second joint can be reduced.
  • the fixing step is performed by resistance welding.
  • the fixing step is performed by resistance welding.
  • ultrasonic vibration may propagate to the second joint and damage to the second joint may impair the function of the current interrupting part, but fixing by resistance welding Thus, it is possible to suppress the vibration accompanying the welding and fix the second joint without damaging it.
  • fixing by bolting the number of parts of the power storage device increases, but by fixing by resistance welding, the number of parts of the power storage device does not increase.
  • the first bonding portion is preferably formed by ultrasonic welding.
  • the thermal influence on the electrodes and separators constituting the electrode assembly is large, and there is a possibility that spattering may occur to adhere to the electrode assembly. By doing so, the thermal influence on the electrodes and the separator can be reduced, and the occurrence of sputtering and the like can be suppressed.
  • the second bonding portion is preferably formed by laser welding. According to this, since the second bonding portion is formed by laser welding, bonding can be performed even in a small area where the contact plate and the second conductive member are in contact with each other.
  • the stress generated in the first joint and the second joint can be reduced.
  • Sectional drawing which shows the secondary battery of embodiment.
  • the partially expanded sectional view which shows a current interruption part.
  • the fragmentary sectional view which shows a 1st joining process.
  • (A)-(c) is a fragmentary sectional view which shows a 2nd joining process.
  • the fragmentary sectional view which shows a fixation process.
  • the secondary battery 10 as a power storage device is a rectangular lithium ion secondary battery.
  • the secondary battery 10 includes a flat rectangular box-like case 11.
  • the case 11 has a square box-like case main body 12 having an opening 12 a and a rectangular flat lid 13 covering the opening 12 a of the case main body 12.
  • the case body 12 and the lid 13 are made of metal (for example, aluminum).
  • the case body 12 and the lid 13 are welded.
  • the lid 13 has two through holes 13 b penetrating in the thickness direction.
  • the secondary battery 10 includes a rectangular parallelepiped electrode assembly 14 housed in a case 11 and an electrolyte (not shown).
  • the electrode assembly 14 has a layered structure in which a sheet-like positive electrode and a sheet-like negative electrode are alternately stacked in a state in which a resin separator is interposed.
  • the positive electrode has a rectangular positive electrode metal foil (for example, aluminum foil) and a positive electrode active material layer present on both sides of the positive electrode metal foil.
  • the positive electrode has a positive electrode tab 17 as a tab protruding from one side of the positive electrode.
  • the negative electrode has a rectangular negative electrode metal foil (for example, copper foil) and a negative electrode active material layer present on both sides of the negative electrode metal foil.
  • the negative electrode has a negative electrode tab 18 as a tab protruding from one side of the negative electrode.
  • the electrode assembly 14 has a positive electrode tab group 17a as a tab group in which the positive electrode tabs 17 of the respective positive electrodes are stacked, and a negative electrode tab group 18a as a tab group in which the negative electrodes 18 of each negative electrode are stacked.
  • the positive electrode tab group 17 a and the negative electrode tab group 18 a are present on the end face 14 a facing the lid 13 in the electrode assembly 14.
  • the secondary battery 10 has a negative electrode terminal 16 as an electrode terminal and a positive electrode terminal 15 as an electrode terminal having a polarity different from that of the negative electrode terminal 16.
  • the positive electrode terminal 15 and the negative electrode terminal 16 are fixed to the lid 13 of the case 11 in a state of penetrating the through holes 13 b of the lid 13. A part of the positive electrode terminal 15 and the negative electrode terminal 16 protrudes inside the case 11, and a part thereof protrudes outside the case 11.
  • the secondary battery 10 includes an insulating first seal member 20.
  • the first seal member 20 includes a cylindrical portion 20 a fitted in the through hole 13 b through which the negative electrode terminal 16 penetrates, and a main portion 20 b disposed along the inner surface of the lid 13.
  • the secondary battery 10 also includes an insulating second seal member 21.
  • the second seal member 21 includes a cylindrical portion 21 a fitted in the through hole 13 b through which the positive electrode terminal 15 passes, and also includes a main portion 21 b disposed along the inner surface of the lid 13.
  • the negative electrode terminal 16 includes an outer nut 22, an inner nut 23 and a bolt 24.
  • the external nut 22 is used to connect the negative electrode terminal 16 and the bus bar (not shown).
  • the internal nut 23 is attached to the first seal member 20.
  • a portion of the inner nut 23 passes through the through hole 13 b.
  • the bolt 24 is fastened to the internal nut 23.
  • a third seal member 25 intervenes between the bolt 24 and the lid 13.
  • the negative electrode terminal 16 is insulated from the lid 13 by the first seal member 20 and the third seal member 25.
  • the internal nut 23 is electrically connected to the negative electrode tab group 18 a via the current blocking portion 80, the first conductive member 41, and the second conductive member 42.
  • the first conductive member 41 has an elongated plate shape. The longitudinal direction of the first conductive member 41 extends in the longitudinal direction of the lid 13. A part of the first conductive member 41 is joined to the negative electrode tab group 18 a. A portion where the first conductive member 41 and the negative electrode tab group 18 a are joined is referred to as a first joint portion 43.
  • the second conductive member 42 has an elongated plate shape. The longitudinal direction of the second conductive member 42 extends in the longitudinal direction of the lid 13. A part of the second conductive member 42 is joined to the current interrupting unit 80.
  • a joint portion between the second conductive member 42 and the current blocking portion 80 is referred to as a second joint portion 44.
  • the second conductive member 42 has four through holes 42 d (two are shown in FIG. 2) penetrating in the thickness direction the portion on the negative electrode terminal 16 side in the longitudinal direction.
  • a portion of the first conductive member 41 extending from the first bonding portion 43 toward the second conductive member 42 and a portion of the second conductive member 42 extending from the second bonding portion 44 toward the first conductive member 41 are mutually different It is overlapping.
  • the portions where the first conductive member 41 and the second conductive member 42 overlap with each other are fixed and electrically connected.
  • a portion where the first conductive member 41 and the second conductive member 42 are fixed is referred to as a fixed portion 45.
  • the first conductive member 41 and the second conductive member 42 connected by the fixing portion 45 constitute a part of the current passage of the electrode assembly 14 and the negative electrode terminal 16.
  • the current interrupting unit 80 will be described later.
  • the positive electrode terminal 15 includes an outer nut 32, an inner nut 33, and a bolt 34.
  • the external nut 32 is used for connection between the positive electrode terminal 15 and a bus bar (not shown).
  • the internal nut 33 is attached to the second seal member 21. A part of the internal nut 33 passes through the through hole 13 b.
  • the bolt 34 is fastened to the internal nut 33.
  • a fourth seal member 35 intervenes between the bolt 34 and the lid 13.
  • the positive electrode terminal 15 is insulated from the lid 13 by the second seal member 21 and the fourth seal member 35.
  • the internal nut 33 of the positive electrode terminal 15 is electrically connected to the positive electrode tab group 17 a of the electrode assembly 14 via the plate-like positive electrode conductive member 50.
  • the positive electrode conductive member 50 constitutes a current path for the electrode assembly 14 and the positive electrode terminal 15.
  • the current interrupting unit 80 is disposed inside the case 11 and interrupts the current flowing through the electrode assembly 14 and the negative electrode terminal 16 when the internal pressure of the case 11 reaches a predetermined set pressure.
  • the internal pressure of the case 11 may increase due to the gas generated by the electrode assembly 14 or the electrolyte, such as during overcharge or overdischarge of the secondary battery 10.
  • the set pressure is set to a pressure slightly lower than a pressure at which a crack or break occurs in the case 11 itself or the joint portion between the case body 12 and the lid 13 due to the increase of the internal pressure of the case 11.
  • the current interrupting portion 80 is located on the conduction path between the internal nut 23 of the negative electrode terminal 16 and the second conductive member 42.
  • the negative electrode tab group 18 a is electrically connected to the second conductive member 42 through the first conductive member 41, and the second conductive member 42 is connected to the negative electrode terminal 16 through the current blocking portion 80. Electrically connected to the internal nut 23 of the Thus, a conduction path between the electrode assembly 14 and the negative electrode terminal 16 is configured.
  • the current blocking unit 80 When operated by the gas generated inside the case 11, the current blocking unit 80 cuts off the electrical connection between the internal nut 23 of the negative electrode terminal 16 and the second conductive member 42. That is, the current interrupting unit 80 constitutes a part of the current passage when it is not in operation, and blocks the current passage when it is activated by receiving the pressure of the gas generated inside the case 11.
  • the current interrupting unit 80 includes a contact plate 81.
  • the contact plate 81 is joined to the second conductive member 42 and the internal nut 23 of the negative electrode terminal 16, and constitutes a part of the conduction path between the electrode assembly 14 and the negative electrode terminal 16.
  • the contact plate 81 is made of a conductive material.
  • the contact plate 81 is in the shape of a hook that is convex toward the electrode assembly 14.
  • the contact plate 81 covers the female screw hole 23 a of the internal nut 23 from the electrode assembly 14 side.
  • the peripheral edge portion of the contact plate 81 and the internal nut 23 are joined.
  • the portion of the contact plate 81 convex toward the electrode assembly 14 and the second conductive member 42 are welded and joined.
  • the above-mentioned second joint portion 44 is a portion where the contact plate 81 and the second conductive member 42 are welded and joined.
  • the surface closer to the lid 13 and the surface to which the contact plate 81 is joined is taken as a first surface 42a, which is a surface parallel to the first surface 42a and closer to the electrode assembly 14
  • the second surface 42b is used.
  • the second conductive member 42 includes a recess 42 c recessed in a mortar shape from the second surface 42 b toward the lid 13.
  • the second joint portion 44 is located at the bottom of the recess 42c.
  • the second conductive member 42 has a breaking groove 84 at the bottom of the recess 42 c.
  • the fracture groove 84 is an annular shape surrounding the second joint 44.
  • the internal nut 23 of the negative electrode terminal 16 and the second conductive member 42 are electrically connected via the contact plate 81. Since the contact plate 81 has a bowl shape, a gap between the inner nut 23 and the second conductive member 42 exists around the contact plate 81 as much as the contact plate 81 is convex from the inner nut 23.
  • the current interrupting unit 80 has an insulating ring 82 disposed in the gap between the internal nut 23 and the second conductive member 42.
  • the insulating ring 82 is disposed below the periphery of the contact plate 81, and holds the internal nut 23 and the second conductive member 42 at a predetermined distance.
  • a seal ring 83 is disposed on the outer peripheral side of the insulating ring 82.
  • the current interrupting unit 80 has a deformation plate 85 that receives and deforms the internal pressure of the case 11.
  • the deformation plate 85 is a diaphragm made of an elastic material, for example, a metal plate, and is disposed at a position closer to the electrode assembly 14 than the second conductive member 42.
  • the deformation plate 85 has a disk shape and covers the recess 42 c from the electrode assembly 14 side.
  • the peripheral portion of the deformation plate 85 and the second conductive member 42 are joined along the entire periphery of the peripheral portion of the deformation plate 85.
  • the current interrupting unit 80 airtightly separates the inside of the case 11 from the outside of the case 11.
  • the deformation plate 85 is convex from the lid 13 side to the electrode assembly 14 side (downward) when the current blocking portion 80 is not operated.
  • the deformation plate 85 has a protrusion 85 a protruding toward the lid 13 at a position facing the second joint portion 44 in the convex portion.
  • the protrusion 85 a is covered by a cap 86.
  • the cap 86 is made of an insulating material and is opposed to the second joint portion 44 surrounded by the breaking groove 84.
  • one surface closer to the electrode assembly 14 receives the pressure in the internal space of the case 11, and the other surface closer to the lid 13 is the pressure in the space isolated from the internal space of the case 11 (atmospheric pressure )Is receiving.
  • the space isolated from the internal space of the case 11 is a space surrounded by the second surface 42 b of the second conductive member 42 and the deformation plate 85.
  • the current interrupting unit 80 includes a cylindrical support member 54.
  • the support member 54 is made of a thermoplastic resin (for example, PPS or the like). Inside the support member 54, the internal nut 23, the contact plate 81, the insulating ring 82, and the seal ring 83 are accommodated. The surface of the support member 54 facing the lid 13 is in contact with the inner surface of the lid 13.
  • the support member 54 is provided with a protruding piece 54 e at the inner peripheral edge close to the lid 13 so as to protrude toward the inner nut 23.
  • the projecting piece 54 e is in contact with the internal nut 23.
  • the support member 54 includes a caulking boss 54 a, and the caulking boss 54 a protrudes toward the electrode assembly 14.
  • the caulking bosses 54 a are present at the four corners of the surface of the support member 54 facing the electrode assembly 14.
  • the crimping boss 54a passes through the through hole 42d of the second conductive member 42, and the second conductive member 42 is fixed to the support member 54 by heat caulking of the crimping boss 54a.
  • the internal nut 23, the contact plate 81, the insulating ring 82, and the seal ring 83 are sandwiched and supported by the projecting piece 54e and the second conductive member 42 fixed to the support member 54.
  • the internal pressure of the case 11 increases.
  • the deformation plate 85 that receives the pressure deforms so as to be convex toward the second bonding portion 44.
  • the projection 85a covered by the cap 86 collides with the second joint portion 44 surrounded by the breaking groove 84, and the second joint portion 44 in the second conductive member 42 is broken, and the contact plate 81 is covered Transform towards 13 As a result, the contact plate 81 and the second conductive member 42 are separated, so that the electrical connection between the second conductive member 42 and the negative electrode terminal 16 is physically cut off, and the electrode assembly 14 and the negative electrode terminal 16 are separated. The current flowing between them is cut off.
  • the method of manufacturing the secondary battery 10 includes the steps of manufacturing the electrode assembly 14, forming the current path on the positive electrode side, forming the current path on the negative electrode side, and covering the positive electrode terminal 15 and the negative electrode terminal 16. And a step of fixing the lid 13 to the case main body 12.
  • the sheet-like positive electrode and the sheet-like negative electrode are alternately stacked in a state in which the separator is interposed therebetween to manufacture the electrode assembly 14 and a positive electrode.
  • a positive electrode tab group 17a in which the tabs 17 are stacked and a negative electrode tab group 18a in which the negative electrode tabs 18 are stacked are manufactured.
  • the positive electrode tab group 17a and the positive electrode conductive member 50 are joined by ultrasonic welding.
  • the step of forming the current path on the negative electrode side includes a step of bonding the negative electrode tab group 18a and the first conductive member 41 as a first bonding step, and a current blocking portion 80 and a second conductive member 42 as a second bonding step. And a fixing step of fixing the first conductive member 41 and the second conductive member 42.
  • the negative electrode tab group 18 a and the first conductive member 41 are bonded by ultrasonic welding to form a first bonding portion 43.
  • the first conductive member 41 is superimposed on the negative electrode tab group 18a, and the negative electrode tab group 18a and the first conductive member 41 are sandwiched by a pair of horns 71 for ultrasonic welding.
  • ultrasonic vibration is applied to the negative electrode tab group 18a and the first conductive member 41 by the pair of horns 71, and the negative electrode tab group 18a and the first conductive member 41 are welded.
  • the second bonding step first, laser is irradiated from the side of the deformation plate 85 by the laser welder 72, and the outer peripheral portion of the deformation plate 85 and the second surface of the second conductive member 42 Join with 42b.
  • the peripheral edge portion of the contact plate 81 is laser welded to the inner nut 23 and joined.
  • the insulating ring 82 and the seal ring 83 are accommodated inside the support member 54.
  • the caulking boss 54 a of the support member 54 is penetrated through the through hole 42 d of the second conductive member 42.
  • the first conductive member 41 and the second conductive member 42 are fixed by resistance welding to form a fixing portion 45.
  • the first conductive member 41 is superimposed on the second conductive member 42 so that the first conductive member 41 is on the upper side than the second conductive member 42, and the pair of welding electrodes 73 forms the first conductive member 41 and the second conductive member 42.
  • the bolts 24 and 34 penetrating the through holes 13 b are fastened to the respective internal nuts 23 and 33, and the positive electrode terminal 15 and the negative electrode terminal 16 are covered 13 Fix to At this time, the positive electrode terminal 15 and the negative electrode terminal 16 are insulated from the lid 13 by the first to fourth seal members 20, 21, 25, 35. Finally, the lid 13 is fixed to the case body 12 to form the case 11, and the secondary battery 10 is completed.
  • the fixing step of forming the fixing portion 45 of the first conductive member 41 and the second conductive member 42 includes bonding the negative electrode tab group 18 a and the first conductive member 41 to form the first bonding portion 43.
  • the bonding step and the second bonding step of bonding the current blocking portion 80 and the second conductive member 42 and forming the second bonding portion 44 are performed.
  • the distance between the first bonding portion 43 and the fixing portion 45 and the distance between the second bonding portion 44 and the fixing portion 45 are such that the negative electrode tab group is bonded to one end of one conductive member and the contact plate is bonded to the other end It becomes shorter than the distance between joints in the case of As the distance between the first bonding portion 43 and the fixing portion 45 and the distance between the second bonding portion 44 and the fixing portion 45 become shorter, the first bonding portion 43 and the second bonding portion 44 can be formed when the fixing portion 45 is formed. The stress generated is reduced. Therefore, the stress generated in the first bonding portion 43 and the second bonding portion 44 can be reduced.
  • the fixing portion 45 is formed by resistance welding the first conductive member 41 and the second conductive member 42 in the fixing step.
  • the fixing portion 45 is formed by resistance welding the first conductive member 41 and the second conductive member 42 in the fixing step.
  • ultrasonic vibration may propagate to the second bonding portion 44 and damage to the second bonding portion 44 may impair the function of the current blocking portion 80.
  • By forming the fixing portion 45 by resistance welding it is possible to suppress the vibration accompanying the welding and fix the second joint portion 44 without damaging it.
  • the fixing portion 45 by bolting the number of parts of the secondary battery 10 increases, but forming the fixing portion 45 by resistance welding does not increase the number of parts of the secondary battery 10.
  • the first bonding portion 43 is formed by bonding the negative electrode tab group 18a and the first conductive member 41 by ultrasonic welding in the first bonding step.
  • the electrodes and separators constituting the electrode assembly 14 have a large thermal effect, and there is a risk that spattering may occur and adhere to the electrode assembly 14.
  • By forming the first bonding portion 43 by ultrasonic welding it is possible to reduce the thermal effect on the electrode and the separator, and to suppress the occurrence of spatter and the like.
  • the second bonding portion 44 is formed by bonding the contact plate 81 and the second conductive member 42 by laser welding in the second bonding step. In the case of laser welding, welding in a small area is possible. Therefore, the second bonding portion 44 can be formed even in a small area where the contact plate 81 and the second conductive member 42 are in contact with each other.
  • the above embodiment may be modified as follows.
  • the order of the step of bonding the negative electrode tab group 18a and the first conductive member 41 and the step of bonding the current blocking portion 80 and the second conductive member 42 does not matter. That is, the step of bonding the current blocking portion 80 and the second conductive member 42 may be a first bonding step, and the step of bonding the negative electrode tab group 18a and the first conductive member 41 may be a second bonding step. Further, the step of bonding the negative electrode tab group 18a and the first conductive member 41 and the step of bonding the current blocking portion 80 and the second conductive member 42 may be performed simultaneously.
  • the method of joining the first conductive member 41 and the negative electrode tab group 18a is not limited to ultrasonic welding, and may be another joining method (for example, laser welding).
  • the method of joining the second conductive member 42 and the deformation plate 85 is not limited to laser welding, and may be another method (for example, resistance welding) other than ultrasonic welding.
  • the method of joining the contact plate 81 and the internal nut 23 is not limited to laser welding, and may be another method (for example, resistance welding) other than ultrasonic welding.
  • the method of joining the second conductive member 42 and the contact plate 81 is not limited to laser welding, and may be another method (for example, resistance welding) other than ultrasonic welding.
  • the fixing method of the first conductive member 41 and the second conductive member 42 is not limited to bonding by resistance welding, and may be another method other than ultrasonic welding.
  • the first conductive member 41 and the second conductive member 42 are fixed by forming a through hole in the first conductive member 41 and the second conductive member 42 and fastening a bolt penetrating the through hole to a nut. May be
  • the first conductive member 41 when the first conductive member 41 and the second conductive member 42 are fixed, the first conductive member 41 is overlapped so as to be above the second conductive member 42, but the first conductive member 41 is the first conductive member.
  • the members 41 may be stacked so as to be lower than the second conductive member 42.
  • the current interrupting unit 80 may be provided on the positive electrode terminal 15.
  • the positive electrode terminal 15 and the negative electrode terminal 16 may not be integrated with the external nut, the internal nut, and the bolt, but may be configured as a single bolt.
  • the breaking groove 84 may not be annular, and may be a recess provided at an outer side of the second joint portion 44 with a space.
  • the deformation plate 85 may be omitted.
  • the second surface 42 b of the second conductive member 42 is a surface that receives the internal pressure of the case 11.
  • the specific configuration of the electrode assembly 14 may be changed.
  • the shapes of the positive electrode, the negative electrode, and the separator may be changed.
  • it may be square in a front view, and the separator may be in the form of a bag that wraps the positive electrode.
  • the electrode assembly 14 may be a wound electrode assembly in which a strip-like positive electrode and a strip-like negative electrode are wound with a separator interposed therebetween.
  • the embodiment can also be applied to power storage devices other than secondary batteries, such as capacitors.
  • the secondary battery 10 may be a stationary battery for use in a house or the like as well as for a vehicle.
  • Negative electrode terminal as a terminal 16 Negative electrode terminal as a terminal 17 Positive electrode tab as tab 17a Positive electrode tab group as tab group 18 Negative electrode tab as tab 18a Negative electrode tab group as tab group 41 first conductive member 42 second conductive member 43 first joint portion 44 second joint portion 45 fixing portion 80 current interrupting portion 81 contact plate

Abstract

This secondary battery is provided with: an electrode assembly; a case that houses the electrode assembly; a negative electrode terminal that is fixed to the case; and a current cutoff part that constitutes a part of a conduction path between the electrode assembly and the negative electrode terminal and that cuts off the conduction path when the inner pressure of the case reaches a set pressure. The current cutoff part is provided with a contact plate that is joined to the negative electrode terminal. The secondary battery is provided with a first conductive member that constitutes a part of the conduction path and that is joined to a negative electrode tab group of the electrode assembly by a first joint, a second conductive member that constitutes a part of the conduction path and that is joined to the contact plate by a second joint, and a fixed part of the first conductive member and the second conductive member.

Description

蓄電装置及び蓄電装置の製造方法Power storage device and method of manufacturing power storage device
 本発明は、電流遮断部を備える蓄電装置及び蓄電装置の製造方法に関する。 The present invention relates to a power storage device including a current interrupting unit and a method of manufacturing the power storage device.
 従来から、電装品で使用される電力を蓄えるための蓄電装置として、リチウムイオン二次電池などの二次電池が、EV(Electric Vehicle)やPHV(Plug in Hybrid Vehicle)などの車両に搭載されている。二次電池は、ケースと、ケースに収容された電極組立体と、ケースの外部に突出する極性の異なる一対の電極端子と、を有する。電極組立体としては、シート状の正極電極と、シート状の負極電極とが間にセパレータを介在させた状態で積層されているものがある。 Conventionally, a secondary battery such as a lithium ion secondary battery is mounted on a vehicle such as an EV (Electric Vehicle) or a PHV (Plug in Hybrid Vehicle) as a storage device for storing electric power used in electrical components. There is. The secondary battery has a case, an electrode assembly housed in the case, and a pair of electrode terminals of different polarities that protrude outside the case. As an electrode assembly, there is one in which a sheet-like positive electrode and a sheet-like negative electrode are laminated in a state in which a separator is interposed therebetween.
 また、二次電池は、ケースの内圧の上昇に対応して電流を遮断する電流遮断部を備えたものがある。電流遮断部は、電極端子と電極組立体とを電気的に接続している通電経路上に設けられる。例えば、特許文献1に開示の電流遮断部は、電極端子に電気的に接続され、電流遮断部が作動していないとき、電極組立体側に凸をなす椀状の反転板と、電極組立体に接合された板状の導電部材とを備える。反転板と導電部材とは、導電部材の一部が反転板の中央に接合されることで接続されている。また、導電部材における電極組立体に近い面は、ケースの内部空間に露出するとともに、反転板との接合部分を囲む環状の溝を備える。このような電流遮断部では、ケースの内圧が所定の設定圧力に達すると、導電部材が溝を境に破断し、反転板は導電部材の接合部分とともに電極端子側に凸となって反転する。その結果、導電部材と反転板との通電が遮断され、電極組立体と電極端子との通電経路が遮断される。 Some secondary batteries are provided with a current interrupting portion that interrupts current in response to an increase in internal pressure of the case. The current blocking portion is provided on a current path electrically connecting the electrode terminal and the electrode assembly. For example, the current interrupting portion disclosed in Patent Document 1 is electrically connected to the electrode terminal, and when the current interrupting portion is not in operation, a wedge-shaped reverse plate that protrudes toward the electrode assembly, and the electrode assembly And a plate-like conductive member joined. The reversing plate and the conductive member are connected by joining a part of the conductive member to the center of the reversing plate. Further, the surface of the conductive member close to the electrode assembly is provided with an annular groove which is exposed to the internal space of the case and which surrounds the joint portion with the reverse plate. In such a current blocking portion, when the internal pressure of the case reaches a predetermined set pressure, the conductive member is broken at the groove, and the reversing plate is convexly reversed to the electrode terminal side together with the bonding portion of the conductive member. As a result, the conduction between the conductive member and the reverse plate is cut off, and the conduction path between the electrode assembly and the electrode terminal is cut off.
特開2010-212034号公報JP, 2010-212034, A
 ところで、電流遮断部を備えた二次電池の製造において、電極組立体と導電部材とを接合した後に接点板と導電部材とを接合する場合、接点板と導電部材とを接合する際に発生する導電部材の変位により、電極組立体と導電部材とを接合した第1接合部に応力が発生する。逆に、接点板と導電部材とを接合した後に電極組立体と導電部材とを接合する場合、電極組立体と導電部材とを接合する際に発生する導電部材の変位により、接点板と導電部材とを接合した第2接合部に応力が発生する。このような応力は、例えば、接合部の接合強度を低下させる虞がある。 By the way, in the case of bonding the contact plate and the conductive member after bonding the electrode assembly and the conductive member in the manufacture of a secondary battery provided with a current interrupting portion, this occurs when the contact plate and the conductive member are bonded. The displacement of the conductive member generates a stress in the first joint portion where the electrode assembly and the conductive member are joined. Conversely, when the electrode assembly and the conductive member are bonded after the contact plate and the conductive member are bonded, the contact plate and the conductive member are displaced due to the displacement of the conductive member generated when the electrode assembly and the conductive member are bonded. And a stress is generated in a second joint portion joined with the second joint portion. Such stress may, for example, reduce the bonding strength of the bonding portion.
 本発明は、上記課題を解決するためになされたものであり、その目的は、第1接合部及び第2接合部に発生する応力を低減できる蓄電装置及び蓄電装置の製造方法を提供することにある。 The present invention has been made to solve the above-mentioned problems, and an object thereof is to provide a power storage device and a method of manufacturing the power storage device capable of reducing the stress generated in the first joint portion and the second joint portion. is there.
 上記問題点を解決するための蓄電装置は、異なる極性の電極が互いに絶縁された状態で積層され、かつ前記電極の一辺から突出した形状のタブが同じ極性同士で積層されたタブ群を有する電極組立体と、前記電極組立体を収容したケースと、前記ケースに固定された一対の電極端子と、一方の前記電極端子と前記電極組立体との通電経路の一部を構成し、前記ケースの内圧が設定圧力に達すると前記通電経路を遮断する電流遮断部と、を有し、前記電流遮断部は、前記一方の電極端子に接合された接点板を有する蓄電装置であって、第1接合部により前記タブ群に接合され、かつ前記通電経路の一部を構成する第1導電部材と、第2接合部により前記接点板に接合され、かつ前記通電経路の一部を構成する第2導電部材と、前記第1導電部材と前記第2導電部材の固定部と、を備えることを要旨とする。 The storage device for solving the above problems is an electrode having a tab group in which electrodes of different polarities are stacked in a state of being mutually insulated and tabs having a shape protruding from one side of the electrodes are stacked with the same polarity. An assembly, a case accommodating the electrode assembly, a pair of electrode terminals fixed to the case, and a part of a conduction path between one of the electrode terminals and the electrode assembly; And a current interrupting unit for interrupting the current path when the internal pressure reaches a set pressure, wherein the current interrupting unit is a power storage device having a contact plate joined to the one of the electrode terminals, which is a first junction A second conductive member joined to the tab group by the second part and joined to the contact plate by the second joint and a first conductive member constituting a part of the conductive path, and a second conductive part constituting a part of the conductive path Member, and the first conductive portion A fixing portion of the second conductive member and the gist in that it comprises.
 これによれば、タブ群と第1導電部材とが接合され、接点板と第2導電部材とが接合された後、固定部により第1導電部材と第2導電部材とを固定できる。第1接合部と固定部との距離、及び第2接合部と固定部との距離はそれぞれ、1枚の導電部材の一端にタブ群を接合し、他端に接点板を接合する場合のタブ群と導電部材との接合部と、接点板と導電部材との接合部との距離よりも短くなる。よって、1枚の導電部材にタブ群及び接点板を接合した場合と比較して、第1接合部及び第2接合部に発生する応力を低減できる。 According to this, after the tab group and the first conductive member are joined and the contact plate and the second conductive member are joined, the first conductive member and the second conductive member can be fixed by the fixing portion. In the case where the tab group is joined to one end of one conductive member and the contact plate is joined to the other end, the distance between the first joint and the fixed part and the distance between the second joint and the fixed part respectively The distance between the junction of the group and the conductive member and the junction of the contact plate and the conductive member is shorter. Therefore, compared with the case where the tab group and the contact plate are joined to one conductive member, the stress generated in the first joint portion and the second joint portion can be reduced.
 また、上記蓄電装置について、前記固定部は、前記第1導電部材と前記第2導電部材とを抵抗溶接して形成されているのが好ましい。
 例えば、超音波溶接によって固定部を形成した場合、超音波振動が第2接合部に伝搬し、第2接合部が損傷することで電流遮断部の機能が損なわれる虞があるが、抵抗溶接によって固定部を形成するため、溶接に伴う振動が抑制され、第2接合部の損傷を抑制できる。また、ボルト締めによって固定部を形成した場合、蓄電装置の部品点数が増加するが、抵抗溶接によって固定部を形成するため、蓄電装置の部品点数が増加しない。
Further, in the power storage device, preferably, the fixing portion is formed by resistance welding between the first conductive member and the second conductive member.
For example, when the fixed portion is formed by ultrasonic welding, ultrasonic vibration may be transmitted to the second bonding portion, and the second bonding portion may be damaged, whereby the function of the current blocking portion may be impaired. Since the fixing portion is formed, the vibration accompanying the welding is suppressed, and the damage of the second joint can be suppressed. Further, when the fixed portion is formed by bolting, the number of parts of the power storage device increases, but since the fixed portion is formed by resistance welding, the number of parts of the power storage device does not increase.
 また、上記蓄電装置について、前記第1接合部は、超音波溶接によって形成されているのが好ましい。
 レーザ溶接によって第1接合部を形成した場合、電極組立体を構成する電極やセパレータに対する熱影響が大きく、またスパッタ等が発生して電極組立体に付着する虞があるが、超音波溶接によって第1接合部を形成するため、電極やセパレータに対する熱影響を小さくできるとともに、スパッタ等の発生を抑制できる。
In the power storage device, preferably, the first bonding portion is formed by ultrasonic welding.
When the first joint is formed by laser welding, the thermal influence on the electrodes and separators constituting the electrode assembly is large, and there is a possibility that spatter etc. may occur to adhere to the electrode assembly. (1) Since the bonding portion is formed, the thermal influence on the electrode and the separator can be reduced, and the occurrence of sputtering or the like can be suppressed.
 上記問題点を解決するための蓄電装置の製造方法は、異なる極性の電極が互いに絶縁された状態で積層され、かつ前記電極の一辺から突出した形状のタブが同じ極性同士で積層されたタブ群を有する電極組立体と、前記電極組立体を収容したケースと、前記ケースに固定された一対の電極端子と、一方の前記電極端子と前記電極組立体との通電経路の一部を構成し、前記ケースの内圧が設定圧力に達すると前記通電経路を遮断する電流遮断部と、を有し、前記電流遮断部は、前記一方の電極端子に接合された接点板を有する蓄電装置の製造方法であって、前記タブ群と第1導電部材とを接合して第1接合部を形成し、前記接点板と第2導電部材とを接合して第2接合部を形成する接合工程と、前記接合工程の後、前記第1導電部材と前記第2導電部材とを固定する固定工程と、を含むことを要旨とする。 A method of manufacturing a storage device for solving the above problems is a tab group in which electrodes of different polarities are stacked in a state of being mutually insulated and tabs having a shape protruding from one side of the electrodes are stacked with the same polarity. An electrode assembly having the electrode assembly, a case accommodating the electrode assembly, a pair of electrode terminals fixed to the case, and a part of the current path of one of the electrode terminals and the electrode assembly; A method of manufacturing a power storage device, comprising: a current interrupting portion interrupting the current path when the internal pressure of the case reaches a set pressure, wherein the current interrupting portion has a contact plate joined to the one electrode terminal. And bonding the tab group and the first conductive member to form a first joint, and bonding the contact plate and the second conductive member to form a second joint; After the step, the first conductive member and the first conductive member A fixing step of fixing the conductive members, to include the subject matter.
 この方法によれば、固定工程は、接合工程後に行われる。第1接合部と固定部との距離、及び第2接合部と固定部との距離はそれぞれ、1枚の導電部材の一端にタブ群を接合し、他端に接点板を接合する場合のタブ群と導電部材との接合部と、接点板と導電部材との接合部との距離よりも短くなる。よって、1枚の導電部材にタブ群及び接点板を接合する場合と比較して、第1接合部及び第2接合部に発生する応力を低減できる。 According to this method, the fixing step is performed after the bonding step. In the case where the tab group is joined to one end of one conductive member and the contact plate is joined to the other end, the distance between the first joint and the fixed part and the distance between the second joint and the fixed part respectively The distance between the junction of the group and the conductive member and the junction of the contact plate and the conductive member is shorter. Therefore, compared with the case where a tab group and a contact plate are joined to one conductive member, the stress generated in the first joint and the second joint can be reduced.
 また、上記蓄電装置の製造方法は、前記固定工程は、抵抗溶接によって行われるのが好ましい。
 例えば、超音波溶接によって固定する場合、超音波振動が第2接合部に伝搬し、第2接合部が損傷することで電流遮断部の機能が損なわれる虞があるが、抵抗溶接によって固定することで、溶接に伴う振動を抑え、第2接合部を損傷させることなく固定できる。また、ボルト締めによって固定する場合、蓄電装置の部品点数が増加するが、抵抗溶接によって固定することで、蓄電装置の部品点数が増加しない。
In the method of manufacturing the power storage device, preferably, the fixing step is performed by resistance welding.
For example, in the case of fixing by ultrasonic welding, ultrasonic vibration may propagate to the second joint and damage to the second joint may impair the function of the current interrupting part, but fixing by resistance welding Thus, it is possible to suppress the vibration accompanying the welding and fix the second joint without damaging it. Further, when fixing by bolting, the number of parts of the power storage device increases, but by fixing by resistance welding, the number of parts of the power storage device does not increase.
 また、上記蓄電装置の製造方法は、前記接合工程において、前記第1接合部は、超音波溶接によって形成されるのが好ましい。
 第1接合部をレーザ溶接によって形成する場合、電極組立体を構成する電極やセパレータに対する熱影響が大きく、またスパッタ等が発生して電極組立体に付着する虞があるが、超音波溶接によって形成することで、電極やセパレータに対する熱影響を小さくできるとともに、スパッタ等の発生を抑制できる。
Further, in the method of manufacturing the power storage device, in the bonding step, the first bonding portion is preferably formed by ultrasonic welding.
When the first joint is formed by laser welding, the thermal influence on the electrodes and separators constituting the electrode assembly is large, and there is a possibility that spattering may occur to adhere to the electrode assembly. By doing so, the thermal influence on the electrodes and the separator can be reduced, and the occurrence of sputtering and the like can be suppressed.
 また、上記蓄電装置の製造方法は、前記接合工程において、前記第2接合部は、レーザ溶接によって形成されるのが好ましい。
 これによれば、第2接合部をレーザ溶接によって形成するため、接点板と第2導電部材とが接触する小さな領域であっても接合できる。
Further, in the method of manufacturing the power storage device, in the bonding step, the second bonding portion is preferably formed by laser welding.
According to this, since the second bonding portion is formed by laser welding, bonding can be performed even in a small area where the contact plate and the second conductive member are in contact with each other.
 本発明によれば、第1接合部及び第2接合部に発生する応力を低減できる。 According to the present invention, the stress generated in the first joint and the second joint can be reduced.
実施形態の二次電池を示す断面図。Sectional drawing which shows the secondary battery of embodiment. 電流遮断部を示す部分拡大断面図。The partially expanded sectional view which shows a current interruption part. 第1接合工程を示す部分断面図。The fragmentary sectional view which shows a 1st joining process. (a)~(c)は第2接合工程を示す部分断面図。(A)-(c) is a fragmentary sectional view which shows a 2nd joining process. 固定工程を示す部分断面図。The fragmentary sectional view which shows a fixation process.
 以下、蓄電装置及び蓄電装置の製造方法を、二次電池及び二次電池の製造方法に具体化した一実施形態を図1~図5にしたがって説明する。
 図1に示すように、蓄電装置としての二次電池10は、角型のリチウムイオン二次電池である。二次電池10は、扁平な四角箱状のケース11を備える。ケース11は、開口部12aを有する四角箱状のケース本体12と、ケース本体12の開口部12aを塞いでいる矩形平板状の蓋13と、を有する。ケース本体12及び蓋13は、金属(例えばアルミニウム)製である。ケース本体12と蓋13とは、溶接されている。蓋13は、厚さ方向に貫通している2つの貫通孔13bを有する。
Hereinafter, an electric storage device and a method of manufacturing the electric storage device will be described with reference to FIGS. 1 to 5 according to an embodiment in which a secondary battery and a method of manufacturing a secondary battery are embodied.
As shown in FIG. 1, the secondary battery 10 as a power storage device is a rectangular lithium ion secondary battery. The secondary battery 10 includes a flat rectangular box-like case 11. The case 11 has a square box-like case main body 12 having an opening 12 a and a rectangular flat lid 13 covering the opening 12 a of the case main body 12. The case body 12 and the lid 13 are made of metal (for example, aluminum). The case body 12 and the lid 13 are welded. The lid 13 has two through holes 13 b penetrating in the thickness direction.
 二次電池10は、ケース11に収容された直方体状の電極組立体14と電解液(図示せず)とを備える。電極組立体14は、シート状の正極電極とシート状の負極電極とを間に樹脂製のセパレータを介在させた状態で交互に積層した層状構造を有する。 The secondary battery 10 includes a rectangular parallelepiped electrode assembly 14 housed in a case 11 and an electrolyte (not shown). The electrode assembly 14 has a layered structure in which a sheet-like positive electrode and a sheet-like negative electrode are alternately stacked in a state in which a resin separator is interposed.
 正極電極は、長方形状の正極金属箔(例えばアルミニウム箔)と、正極金属箔の両面に存在する正極活物質層とを有する。正極電極は、正極電極の一辺から突出しているタブとしての正極タブ17を有する。負極電極は、長方形状の負極金属箔(例えば銅箔)と、負極金属箔の両面に存在する負極活物質層とを有する。負極電極は、負極電極の一辺から突出しているタブとしての負極タブ18を有する。 The positive electrode has a rectangular positive electrode metal foil (for example, aluminum foil) and a positive electrode active material layer present on both sides of the positive electrode metal foil. The positive electrode has a positive electrode tab 17 as a tab protruding from one side of the positive electrode. The negative electrode has a rectangular negative electrode metal foil (for example, copper foil) and a negative electrode active material layer present on both sides of the negative electrode metal foil. The negative electrode has a negative electrode tab 18 as a tab protruding from one side of the negative electrode.
 電極組立体14は、各正極電極の正極タブ17が積層されたタブ群としての正極タブ群17aと、各負極電極の負極タブ18が積層されたタブ群としての負極タブ群18aとを有する。正極タブ群17a及び負極タブ群18aは、電極組立体14において蓋13に対向している端面14aに存在する。 The electrode assembly 14 has a positive electrode tab group 17a as a tab group in which the positive electrode tabs 17 of the respective positive electrodes are stacked, and a negative electrode tab group 18a as a tab group in which the negative electrodes 18 of each negative electrode are stacked. The positive electrode tab group 17 a and the negative electrode tab group 18 a are present on the end face 14 a facing the lid 13 in the electrode assembly 14.
 二次電池10は、電極端子としての負極端子16と、負極端子16とは極性の異なる電極端子としての正極端子15とを有する。正極端子15及び負極端子16は、蓋13の貫通孔13bを貫通した状態で、ケース11の蓋13に固定されている。正極端子15及び負極端子16は、一部がケース11の内部に突出し、一部がケース11の外部に突出している。 The secondary battery 10 has a negative electrode terminal 16 as an electrode terminal and a positive electrode terminal 15 as an electrode terminal having a polarity different from that of the negative electrode terminal 16. The positive electrode terminal 15 and the negative electrode terminal 16 are fixed to the lid 13 of the case 11 in a state of penetrating the through holes 13 b of the lid 13. A part of the positive electrode terminal 15 and the negative electrode terminal 16 protrudes inside the case 11, and a part thereof protrudes outside the case 11.
 二次電池10は、絶縁性の第1シール部材20を備える。第1シール部材20は、負極端子16が貫通した貫通孔13bに嵌合された筒部20aを備えるとともに、蓋13の内面に沿って配設された本体部20bを備える。また、二次電池10は、絶縁性の第2シール部材21を備える。第2シール部材21は、正極端子15が貫通した貫通孔13bに嵌合された筒部21aを備えるとともに、蓋13の内面に沿って配設された本体部21bを備える。 The secondary battery 10 includes an insulating first seal member 20. The first seal member 20 includes a cylindrical portion 20 a fitted in the through hole 13 b through which the negative electrode terminal 16 penetrates, and a main portion 20 b disposed along the inner surface of the lid 13. The secondary battery 10 also includes an insulating second seal member 21. The second seal member 21 includes a cylindrical portion 21 a fitted in the through hole 13 b through which the positive electrode terminal 15 passes, and also includes a main portion 21 b disposed along the inner surface of the lid 13.
 負極端子16は、外部ナット22と、内部ナット23と、ボルト24を備える。外部ナット22は、負極端子16とバスバー(図示せず)との接続に用いられる。内部ナット23は、第1シール部材20に取り付けられている。内部ナット23の一部は、貫通孔13bを通過している。ボルト24は、内部ナット23に締結されている。ボルト24と蓋13の間には、第3シール部材25が介在している。負極端子16は、第1シール部材20及び第3シール部材25によって蓋13から絶縁されている。 The negative electrode terminal 16 includes an outer nut 22, an inner nut 23 and a bolt 24. The external nut 22 is used to connect the negative electrode terminal 16 and the bus bar (not shown). The internal nut 23 is attached to the first seal member 20. A portion of the inner nut 23 passes through the through hole 13 b. The bolt 24 is fastened to the internal nut 23. A third seal member 25 intervenes between the bolt 24 and the lid 13. The negative electrode terminal 16 is insulated from the lid 13 by the first seal member 20 and the third seal member 25.
 図1及び図2に示すように、内部ナット23は、電流遮断部80、第1導電部材41、及び第2導電部材42を介して負極タブ群18aと電気的に接続されている。第1導電部材41は、細長板状である。第1導電部材41の長手方向は、蓋13の長手方向に延びる。第1導電部材41の一部は、負極タブ群18aに接合されている。第1導電部材41と負極タブ群18aとが接合された部分を第1接合部43とする。第2導電部材42は、細長板状である。第2導電部材42の長手方向は、蓋13の長手方向に延びる。第2導電部材42の一部は、電流遮断部80に接合されている。第2導電部材42と電流遮断部80との接合部を第2接合部44とする。第2導電部材42は、長手方向において負極端子16側の部分を厚さ方向に貫通する4つの貫通孔42d(図2では2つを図示)を有する。第1導電部材41において第1接合部43から第2導電部材42に向けて延びる部分と、第2導電部材42において第2接合部44から第1導電部材41に向けて延びる部分とは、互いに重なり合っている。第1導電部材41と第2導電部材42とは、互いに重なり合った部分が固定され、電気的に接続されている。第1導電部材41と第2導電部材42とが固定された部分を固定部45とする。固定部45によって接続された第1導電部材41及び第2導電部材42は、電極組立体14と負極端子16の通電経路の一部を構成する。なお、電流遮断部80については後述する。 As shown in FIGS. 1 and 2, the internal nut 23 is electrically connected to the negative electrode tab group 18 a via the current blocking portion 80, the first conductive member 41, and the second conductive member 42. The first conductive member 41 has an elongated plate shape. The longitudinal direction of the first conductive member 41 extends in the longitudinal direction of the lid 13. A part of the first conductive member 41 is joined to the negative electrode tab group 18 a. A portion where the first conductive member 41 and the negative electrode tab group 18 a are joined is referred to as a first joint portion 43. The second conductive member 42 has an elongated plate shape. The longitudinal direction of the second conductive member 42 extends in the longitudinal direction of the lid 13. A part of the second conductive member 42 is joined to the current interrupting unit 80. A joint portion between the second conductive member 42 and the current blocking portion 80 is referred to as a second joint portion 44. The second conductive member 42 has four through holes 42 d (two are shown in FIG. 2) penetrating in the thickness direction the portion on the negative electrode terminal 16 side in the longitudinal direction. A portion of the first conductive member 41 extending from the first bonding portion 43 toward the second conductive member 42 and a portion of the second conductive member 42 extending from the second bonding portion 44 toward the first conductive member 41 are mutually different It is overlapping. The portions where the first conductive member 41 and the second conductive member 42 overlap with each other are fixed and electrically connected. A portion where the first conductive member 41 and the second conductive member 42 are fixed is referred to as a fixed portion 45. The first conductive member 41 and the second conductive member 42 connected by the fixing portion 45 constitute a part of the current passage of the electrode assembly 14 and the negative electrode terminal 16. The current interrupting unit 80 will be described later.
 正極端子15は、外部ナット32と、内部ナット33と、ボルト34を備える。外部ナット32は、正極端子15とバスバー(図示せず)との接続に用いられる。内部ナット33は、第2シール部材21に取り付けられている。内部ナット33の一部は、貫通孔13bを通過している。ボルト34は、内部ナット33に締結されている。ボルト34と蓋13の間には、第4シール部材35が介在している。正極端子15は、第2シール部材21及び第4シール部材35によって蓋13から絶縁されている。正極端子15の内部ナット33は、板状の正極導電部材50を介して、電極組立体14の正極タブ群17aと電気的に接続されている。正極導電部材50は、長手方向の一端が内部ナット33に接合され、長手方向の他端が正極タブ群17aに接合されている。したがって、正極導電部材50は、電極組立体14と正極端子15の通電経路を構成する。 The positive electrode terminal 15 includes an outer nut 32, an inner nut 33, and a bolt 34. The external nut 32 is used for connection between the positive electrode terminal 15 and a bus bar (not shown). The internal nut 33 is attached to the second seal member 21. A part of the internal nut 33 passes through the through hole 13 b. The bolt 34 is fastened to the internal nut 33. A fourth seal member 35 intervenes between the bolt 34 and the lid 13. The positive electrode terminal 15 is insulated from the lid 13 by the second seal member 21 and the fourth seal member 35. The internal nut 33 of the positive electrode terminal 15 is electrically connected to the positive electrode tab group 17 a of the electrode assembly 14 via the plate-like positive electrode conductive member 50. One end of the positive electrode conductive member 50 in the longitudinal direction is joined to the internal nut 33, and the other end in the longitudinal direction is joined to the positive electrode tab group 17a. Therefore, the positive electrode conductive member 50 constitutes a current path for the electrode assembly 14 and the positive electrode terminal 15.
 次に、電流遮断部80について説明する。
 電流遮断部80は、ケース11の内部に配置されており、ケース11の内圧が所定の設定圧力に達すると、電極組立体14と負極端子16との通電経路の電流を遮断する。ケース11の内圧は、二次電池10の過充電・過放電時など、電極組立体14や電解液で発生したガスによって上昇することがある。設定圧力は、ケース11の内圧の上昇によって、ケース11自体やケース本体12と蓋13の接合部に亀裂や破断などが生じる圧力よりも若干低い圧力に設定されている。電流遮断部80は、負極端子16の内部ナット23と第2導電部材42との通電経路上に位置する。上述したように、負極タブ群18aは、第1導電部材41を介して第2導電部材42に電気的に接続されるとともに、第2導電部材42は、電流遮断部80を介して負極端子16の内部ナット23に電気的に接続される。これにより、電極組立体14と負極端子16との間の通電経路が構成されている。
Next, the current interrupting unit 80 will be described.
The current interrupting unit 80 is disposed inside the case 11 and interrupts the current flowing through the electrode assembly 14 and the negative electrode terminal 16 when the internal pressure of the case 11 reaches a predetermined set pressure. The internal pressure of the case 11 may increase due to the gas generated by the electrode assembly 14 or the electrolyte, such as during overcharge or overdischarge of the secondary battery 10. The set pressure is set to a pressure slightly lower than a pressure at which a crack or break occurs in the case 11 itself or the joint portion between the case body 12 and the lid 13 due to the increase of the internal pressure of the case 11. The current interrupting portion 80 is located on the conduction path between the internal nut 23 of the negative electrode terminal 16 and the second conductive member 42. As described above, the negative electrode tab group 18 a is electrically connected to the second conductive member 42 through the first conductive member 41, and the second conductive member 42 is connected to the negative electrode terminal 16 through the current blocking portion 80. Electrically connected to the internal nut 23 of the Thus, a conduction path between the electrode assembly 14 and the negative electrode terminal 16 is configured.
 電流遮断部80は、ケース11の内部に発生したガスによって作動すると、負極端子16の内部ナット23と第2導電部材42との電気的な接続を遮断する。つまり、電流遮断部80は、作動していないときには上記通電経路の一部を構成し、ケース11の内部に発生したガスの圧力を受けて作動したときには上記通電経路を遮断する。 When operated by the gas generated inside the case 11, the current blocking unit 80 cuts off the electrical connection between the internal nut 23 of the negative electrode terminal 16 and the second conductive member 42. That is, the current interrupting unit 80 constitutes a part of the current passage when it is not in operation, and blocks the current passage when it is activated by receiving the pressure of the gas generated inside the case 11.
 図2に示すように、電流遮断部80は、接点板81を備える。接点板81は、第2導電部材42及び負極端子16の内部ナット23に接合され、電極組立体14と負極端子16との通電経路の一部を構成する。接点板81は、導電性の材料製である。電流遮断部80が作動していないとき、接点板81は、電極組立体14に向けて凸となる碗状である。接点板81は、内部ナット23の雌ねじ孔23aを電極組立体14側から覆っている。接点板81の周縁部と、内部ナット23とは接合されている。接点板81の電極組立体14に向けて凸となった部分と第2導電部材42とは、溶接されて接合されている。上述の第2接合部44は、接点板81と第2導電部材42とが溶接されて接合された部分である。 As shown in FIG. 2, the current interrupting unit 80 includes a contact plate 81. The contact plate 81 is joined to the second conductive member 42 and the internal nut 23 of the negative electrode terminal 16, and constitutes a part of the conduction path between the electrode assembly 14 and the negative electrode terminal 16. The contact plate 81 is made of a conductive material. When the current interrupting unit 80 is not in operation, the contact plate 81 is in the shape of a hook that is convex toward the electrode assembly 14. The contact plate 81 covers the female screw hole 23 a of the internal nut 23 from the electrode assembly 14 side. The peripheral edge portion of the contact plate 81 and the internal nut 23 are joined. The portion of the contact plate 81 convex toward the electrode assembly 14 and the second conductive member 42 are welded and joined. The above-mentioned second joint portion 44 is a portion where the contact plate 81 and the second conductive member 42 are welded and joined.
 第2導電部材42において、蓋13寄りの面であり、接点板81が接合された面を第1面42aとし、この第1面42aと平行な面であり、電極組立体14寄りの面を第2面42bとする。第2導電部材42は、第2面42bから蓋13に向けてすり鉢状に凹む凹部42cを備える。第2接合部44は、凹部42cの底に位置する。第2導電部材42は、凹部42cの底となる部位に破断溝84を有する。破断溝84は第2接合部44を取り囲む環状である。 In the second conductive member 42, the surface closer to the lid 13 and the surface to which the contact plate 81 is joined is taken as a first surface 42a, which is a surface parallel to the first surface 42a and closer to the electrode assembly 14 The second surface 42b is used. The second conductive member 42 includes a recess 42 c recessed in a mortar shape from the second surface 42 b toward the lid 13. The second joint portion 44 is located at the bottom of the recess 42c. The second conductive member 42 has a breaking groove 84 at the bottom of the recess 42 c. The fracture groove 84 is an annular shape surrounding the second joint 44.
 負極端子16の内部ナット23と第2導電部材42とは、接点板81を介して電気的に接続されている。接点板81は碗状であることから、接点板81が内部ナット23から凸となった分だけ、接点板81の周囲では内部ナット23と第2導電部材42との間に隙間がある。そして、電流遮断部80は、内部ナット23と第2導電部材42との隙間に配置された絶縁リング82を有する。絶縁リング82は、接点板81の周縁部の下側に配置され、内部ナット23と第2導電部材42とを所定の間隔に保持する。また、絶縁リング82の外周側には、シールリング83が配置されている。 The internal nut 23 of the negative electrode terminal 16 and the second conductive member 42 are electrically connected via the contact plate 81. Since the contact plate 81 has a bowl shape, a gap between the inner nut 23 and the second conductive member 42 exists around the contact plate 81 as much as the contact plate 81 is convex from the inner nut 23. The current interrupting unit 80 has an insulating ring 82 disposed in the gap between the internal nut 23 and the second conductive member 42. The insulating ring 82 is disposed below the periphery of the contact plate 81, and holds the internal nut 23 and the second conductive member 42 at a predetermined distance. In addition, a seal ring 83 is disposed on the outer peripheral side of the insulating ring 82.
 電流遮断部80は、ケース11の内圧を受圧して変形する変形板85を有する。変形板85は、弾性材料、例えば金属板で構成されたダイヤフラムであり、第2導電部材42より電極組立体14に近い位置に配置されている。変形板85は、円板形状であって凹部42cを電極組立体14側から覆っている。変形板85の周縁部と第2導電部材42とが変形板85の周縁部の全周に亘って接合されている。電流遮断部80は、ケース11内部をケース11外部に対して気密に隔てている。 The current interrupting unit 80 has a deformation plate 85 that receives and deforms the internal pressure of the case 11. The deformation plate 85 is a diaphragm made of an elastic material, for example, a metal plate, and is disposed at a position closer to the electrode assembly 14 than the second conductive member 42. The deformation plate 85 has a disk shape and covers the recess 42 c from the electrode assembly 14 side. The peripheral portion of the deformation plate 85 and the second conductive member 42 are joined along the entire periphery of the peripheral portion of the deformation plate 85. The current interrupting unit 80 airtightly separates the inside of the case 11 from the outside of the case 11.
 変形板85は、電流遮断部80が作動していないとき、蓋13側から電極組立体14側(下方)に向けて凸となっている。変形板85は、この凸部分における第2接合部44と対向する箇所に、蓋13に向けて突出した突起85aを有する。突起85aは、キャップ86によって覆われている。キャップ86は、絶縁性の材料により構成され、破断溝84で囲まれた第2接合部44と対向している。変形板85において、電極組立体14寄りの一方の面は、ケース11の内部空間の圧力を受け、蓋13寄りの他方の面は、ケース11の内部空間から隔離された空間の圧力(大気圧)を受けている。ケース11の内部空間から隔離された空間とは、第2導電部材42の第2面42bと変形板85で囲まれた空間である。 The deformation plate 85 is convex from the lid 13 side to the electrode assembly 14 side (downward) when the current blocking portion 80 is not operated. The deformation plate 85 has a protrusion 85 a protruding toward the lid 13 at a position facing the second joint portion 44 in the convex portion. The protrusion 85 a is covered by a cap 86. The cap 86 is made of an insulating material and is opposed to the second joint portion 44 surrounded by the breaking groove 84. In the deformation plate 85, one surface closer to the electrode assembly 14 receives the pressure in the internal space of the case 11, and the other surface closer to the lid 13 is the pressure in the space isolated from the internal space of the case 11 (atmospheric pressure )Is receiving. The space isolated from the internal space of the case 11 is a space surrounded by the second surface 42 b of the second conductive member 42 and the deformation plate 85.
 電流遮断部80は、筒状の支持部材54を備える。支持部材54は、熱可塑性樹脂(例えば、PPS等)製である。支持部材54の内側には、内部ナット23、接点板81、絶縁リング82、シールリング83が収容されている。支持部材54において、蓋13に対峙した面は蓋13の内面に当接している。支持部材54は、蓋13寄りの内周縁に、内部ナット23に向けて突出する突出片54eを備える。突出片54eは、内部ナット23と当接している。支持部材54は、カシメ用ボス54aを備え、カシメ用ボス54aは電極組立体14に向けて突出している。カシメ用ボス54aは、支持部材54における電極組立体14に対峙した面の四隅に存在する。カシメ用ボス54aは、第2導電部材42の貫通孔42dを貫通しているとともに、カシメ用ボス54aの熱カシメによって支持部材54に第2導電部材42が固定されている。内部ナット23、接点板81、絶縁リング82、シールリング83は、突出片54eと支持部材54に固定された第2導電部材42とで挟まれて支持されている。 The current interrupting unit 80 includes a cylindrical support member 54. The support member 54 is made of a thermoplastic resin (for example, PPS or the like). Inside the support member 54, the internal nut 23, the contact plate 81, the insulating ring 82, and the seal ring 83 are accommodated. The surface of the support member 54 facing the lid 13 is in contact with the inner surface of the lid 13. The support member 54 is provided with a protruding piece 54 e at the inner peripheral edge close to the lid 13 so as to protrude toward the inner nut 23. The projecting piece 54 e is in contact with the internal nut 23. The support member 54 includes a caulking boss 54 a, and the caulking boss 54 a protrudes toward the electrode assembly 14. The caulking bosses 54 a are present at the four corners of the surface of the support member 54 facing the electrode assembly 14. The crimping boss 54a passes through the through hole 42d of the second conductive member 42, and the second conductive member 42 is fixed to the support member 54 by heat caulking of the crimping boss 54a. The internal nut 23, the contact plate 81, the insulating ring 82, and the seal ring 83 are sandwiched and supported by the projecting piece 54e and the second conductive member 42 fixed to the support member 54.
 上記構成の電流遮断部80を備えた二次電池10では、過充電・過放電時、電極組立体14でガスが発生するとケース11の内圧が上昇する。内圧が設定圧力に達すると、その圧力を受けた変形板85が第2接合部44に向けて凸となるように変形する。すると、キャップ86に覆われた突起85aが破断溝84で囲まれた第2接合部44に衝突して、第2導電部材42における第2接合部44が破断されるとともに、接点板81が蓋13に向けて変形する。これにより、接点板81と第2導電部材42とが離間した状態になるため、第2導電部材42と負極端子16との電気的接続が物理的に遮断され、電極組立体14と負極端子16の間を流れる電流が遮断される。 In the secondary battery 10 including the current interrupting unit 80 configured as described above, when gas is generated in the electrode assembly 14 during overcharge and overdischarge, the internal pressure of the case 11 increases. When the internal pressure reaches the set pressure, the deformation plate 85 that receives the pressure deforms so as to be convex toward the second bonding portion 44. Then, the projection 85a covered by the cap 86 collides with the second joint portion 44 surrounded by the breaking groove 84, and the second joint portion 44 in the second conductive member 42 is broken, and the contact plate 81 is covered Transform towards 13 As a result, the contact plate 81 and the second conductive member 42 are separated, so that the electrical connection between the second conductive member 42 and the negative electrode terminal 16 is physically cut off, and the electrode assembly 14 and the negative electrode terminal 16 are separated. The current flowing between them is cut off.
 次に、二次電池10の製造方法について説明する。
 二次電池10の製造方法は、電極組立体14を製造する工程と、正極側の通電経路を形成する工程と、負極側の通電経路を形成する工程と、正極端子15及び負極端子16を蓋13に固定する工程と、蓋13をケース本体12に固定する工程とを備える。
Next, a method of manufacturing the secondary battery 10 will be described.
The method of manufacturing the secondary battery 10 includes the steps of manufacturing the electrode assembly 14, forming the current path on the positive electrode side, forming the current path on the negative electrode side, and covering the positive electrode terminal 15 and the negative electrode terminal 16. And a step of fixing the lid 13 to the case main body 12.
 まず、電極組立体14を製造する工程では、シート状の正極電極とシート状の負極電極とを間にセパレータを介在させた状態で交互に積層して、電極組立体14を製造するとともに、正極タブ17を積層した正極タブ群17a、及び負極タブ18を積層した負極タブ群18aを製造する。正極側の通電経路を形成する工程では、正極タブ群17aと正極導電部材50とを超音波溶接で接合する。 First, in the process of manufacturing the electrode assembly 14, the sheet-like positive electrode and the sheet-like negative electrode are alternately stacked in a state in which the separator is interposed therebetween to manufacture the electrode assembly 14 and a positive electrode. A positive electrode tab group 17a in which the tabs 17 are stacked and a negative electrode tab group 18a in which the negative electrode tabs 18 are stacked are manufactured. In the step of forming the current-carrying path on the positive electrode side, the positive electrode tab group 17a and the positive electrode conductive member 50 are joined by ultrasonic welding.
 負極側の通電経路を形成する工程は、第1接合工程として、負極タブ群18aと第1導電部材41とを接合する工程と、第2接合工程として、電流遮断部80と第2導電部材42とを接合する工程と、第1導電部材41と第2導電部材42とを固定する固定工程とを備える。 The step of forming the current path on the negative electrode side includes a step of bonding the negative electrode tab group 18a and the first conductive member 41 as a first bonding step, and a current blocking portion 80 and a second conductive member 42 as a second bonding step. And a fixing step of fixing the first conductive member 41 and the second conductive member 42.
 図3に示すように、第1接合工程では、負極タブ群18aと第1導電部材41とを超音波溶接で接合し、第1接合部43を形成する。負極タブ群18aに第1導電部材41を重ね合わせ、超音波溶接用の一対のホーン71で負極タブ群18a及び第1導電部材41を挟み込む。そして、一対のホーン71によって、負極タブ群18a及び第1導電部材41に超音波振動を付与し、負極タブ群18aと第1導電部材41とを溶接する。 As shown in FIG. 3, in the first bonding step, the negative electrode tab group 18 a and the first conductive member 41 are bonded by ultrasonic welding to form a first bonding portion 43. The first conductive member 41 is superimposed on the negative electrode tab group 18a, and the negative electrode tab group 18a and the first conductive member 41 are sandwiched by a pair of horns 71 for ultrasonic welding. Then, ultrasonic vibration is applied to the negative electrode tab group 18a and the first conductive member 41 by the pair of horns 71, and the negative electrode tab group 18a and the first conductive member 41 are welded.
 図4(a)に示すように、第2接合工程では、まず、レーザ溶接器72により、変形板85側からレーザを照射し、変形板85の外周部と第2導電部材42の第2面42bとを接合する。次に、内部ナット23に接点板81の周縁部をレーザ溶接して接合する。接合された内部ナット23及び接点板81を支持部材54の内側に収容した後、絶縁リング82及びシールリング83を支持部材54の内側に収容する。次に、支持部材54のカシメ用ボス54aを第2導電部材42の貫通孔42dに貫通させる。次に、第2導電部材42の貫通孔42dから突出したカシメ用ボス54aに、図示しないヒータチップによって熱を加える。すると、図4(b)に示すように、カシメ用ボス54aが熱変形し、支持部材54に第2導電部材42が固定される。すなわち、支持部材54と第2導電部材42とが熱カシメによって一体化される。次に、図4(c)に示すように、内部ナット23の雌ねじ孔23aに挿入されたレーザ溶接器72により、第2導電部材42の第1面42a側からレーザを照射し、第2導電部材42と接点板81とをレーザ溶接によって接合する。これにより、第2接合部44が形成される。 As shown in FIG. 4A, in the second bonding step, first, laser is irradiated from the side of the deformation plate 85 by the laser welder 72, and the outer peripheral portion of the deformation plate 85 and the second surface of the second conductive member 42 Join with 42b. Next, the peripheral edge portion of the contact plate 81 is laser welded to the inner nut 23 and joined. After the joined internal nut 23 and contact plate 81 are accommodated inside the support member 54, the insulating ring 82 and the seal ring 83 are accommodated inside the support member 54. Next, the caulking boss 54 a of the support member 54 is penetrated through the through hole 42 d of the second conductive member 42. Next, heat is applied to the caulking boss 54 a protruding from the through hole 42 d of the second conductive member 42 by a heater chip (not shown). Then, as shown in FIG. 4B, the caulking boss 54a is thermally deformed, and the second conductive member 42 is fixed to the support member 54. That is, the support member 54 and the second conductive member 42 are integrated by thermal caulking. Next, as shown in FIG. 4C, a laser welder 72 inserted into the female screw hole 23a of the internal nut 23 irradiates a laser from the first surface 42a side of the second conductive member 42, and the second conductivity The member 42 and the contact plate 81 are joined by laser welding. Thereby, the second bonding portion 44 is formed.
 図5に示すように、固定工程では、第1導電部材41と第2導電部材42とを抵抗溶接によって固定して固定部45を形成する。第1導電部材41が第2導電部材42よりも上側となるように第2導電部材42に第1導電部材41を重ね合わせ、一対の溶接電極73で第1導電部材41及び第2導電部材42を挟み込む。そして、溶接電極73に電圧を印加し、第1導電部材41と第2導電部材42とを抵抗溶接する。これにより、第1導電部材41と第2導電部材42との溶接部分が固定部45として形成され、電流遮断部80が完成する。 As shown in FIG. 5, in the fixing step, the first conductive member 41 and the second conductive member 42 are fixed by resistance welding to form a fixing portion 45. The first conductive member 41 is superimposed on the second conductive member 42 so that the first conductive member 41 is on the upper side than the second conductive member 42, and the pair of welding electrodes 73 forms the first conductive member 41 and the second conductive member 42. Sandwich the Then, a voltage is applied to the welding electrode 73, and the first conductive member 41 and the second conductive member 42 are resistance-welded. Thereby, the welding part of the 1st electric conduction member 41 and the 2nd electric conduction member 42 is formed as fixed part 45, and current interception part 80 is completed.
 正極端子15及び負極端子16を蓋13に固定する工程では、各内部ナット23,33に対し、貫通孔13bを貫通させたボルト24,34を締結し、正極端子15及び負極端子16を蓋13に固定する。このとき、第1~第4シール部材20,21,25,35で正極端子15及び負極端子16と蓋13とを絶縁する。最後に、蓋13をケース本体12に固定してケース11とし、二次電池10が完成する。 In the process of fixing the positive electrode terminal 15 and the negative electrode terminal 16 to the lid 13, the bolts 24 and 34 penetrating the through holes 13 b are fastened to the respective internal nuts 23 and 33, and the positive electrode terminal 15 and the negative electrode terminal 16 are covered 13 Fix to At this time, the positive electrode terminal 15 and the negative electrode terminal 16 are insulated from the lid 13 by the first to fourth seal members 20, 21, 25, 35. Finally, the lid 13 is fixed to the case body 12 to form the case 11, and the secondary battery 10 is completed.
 次に、本実施形態の効果を作用とともに記載する。
 (1)第1導電部材41と第2導電部材42の固定部45を形成する固定工程は、負極タブ群18aと第1導電部材41とを接合し、第1接合部43を形成する第1接合工程、及び電流遮断部80と第2導電部材42とを接合し、第2接合部44を形成する第2接合工程の後に行われる。第1接合部43と固定部45との距離、及び第2接合部44と固定部45との距離は、1枚の導電部材の一端に負極タブ群を接合し、他端に接点板を接合する場合の接合部同士の距離よりも短くなる。第1接合部43と固定部45との距離、及び第2接合部44と固定部45との距離が短くなるほど、固定部45を形成する際に第1接合部43及び第2接合部44に発生する応力が低減される。よって、第1接合部43及び第2接合部44に発生する応力を低減できる。
Next, the effects of the present embodiment will be described along with the actions.
(1) The fixing step of forming the fixing portion 45 of the first conductive member 41 and the second conductive member 42 includes bonding the negative electrode tab group 18 a and the first conductive member 41 to form the first bonding portion 43. The bonding step and the second bonding step of bonding the current blocking portion 80 and the second conductive member 42 and forming the second bonding portion 44 are performed. The distance between the first bonding portion 43 and the fixing portion 45 and the distance between the second bonding portion 44 and the fixing portion 45 are such that the negative electrode tab group is bonded to one end of one conductive member and the contact plate is bonded to the other end It becomes shorter than the distance between joints in the case of As the distance between the first bonding portion 43 and the fixing portion 45 and the distance between the second bonding portion 44 and the fixing portion 45 become shorter, the first bonding portion 43 and the second bonding portion 44 can be formed when the fixing portion 45 is formed. The stress generated is reduced. Therefore, the stress generated in the first bonding portion 43 and the second bonding portion 44 can be reduced.
 (2)固定部45は、固定工程において、第1導電部材41と第2導電部材42とを抵抗溶接することで形成される。例えば、超音波溶接によって固定部45を形成する場合、超音波振動が第2接合部44に伝搬し、第2接合部44が損傷することで電流遮断部80の機能が損なわれる虞があるが、抵抗溶接によって固定部45を形成することで、溶接に伴う振動を抑え、第2接合部44を損傷させることなく固定できる。また、ボルト締めによって固定部45を形成する場合、二次電池10の部品点数が増加するが、抵抗溶接によって固定部45を形成することで、二次電池10の部品点数が増加しない。 (2) The fixing portion 45 is formed by resistance welding the first conductive member 41 and the second conductive member 42 in the fixing step. For example, in the case of forming the fixed portion 45 by ultrasonic welding, ultrasonic vibration may propagate to the second bonding portion 44 and damage to the second bonding portion 44 may impair the function of the current blocking portion 80. By forming the fixing portion 45 by resistance welding, it is possible to suppress the vibration accompanying the welding and fix the second joint portion 44 without damaging it. Moreover, when forming the fixing portion 45 by bolting, the number of parts of the secondary battery 10 increases, but forming the fixing portion 45 by resistance welding does not increase the number of parts of the secondary battery 10.
 (3)第1接合部43は、第1接合工程において、負極タブ群18aと第1導電部材41とを超音波溶接によって接合することで形成される。例えば、レーザ溶接によって第1接合部43を形成する場合、電極組立体14を構成する電極やセパレータに対する熱影響が大きく、またスパッタ等が発生して電極組立体14に付着する虞があるが、超音波溶接によって第1接合部43を形成することで、電極やセパレータに対する熱影響を小さくできるとともに、スパッタ等の発生を抑制できる。 (3) The first bonding portion 43 is formed by bonding the negative electrode tab group 18a and the first conductive member 41 by ultrasonic welding in the first bonding step. For example, in the case of forming the first joint portion 43 by laser welding, the electrodes and separators constituting the electrode assembly 14 have a large thermal effect, and there is a risk that spattering may occur and adhere to the electrode assembly 14. By forming the first bonding portion 43 by ultrasonic welding, it is possible to reduce the thermal effect on the electrode and the separator, and to suppress the occurrence of spatter and the like.
 (4)第2接合部44は、第2接合工程において、接点板81と第2導電部材42とをレーザ溶接によって接合することで形成される。レーザ溶接の場合、小さな領域での溶接が可能となる。よって、接点板81と第2導電部材42とが接触する小さな領域であっても第2接合部44を形成できる。 (4) The second bonding portion 44 is formed by bonding the contact plate 81 and the second conductive member 42 by laser welding in the second bonding step. In the case of laser welding, welding in a small area is possible. Therefore, the second bonding portion 44 can be formed even in a small area where the contact plate 81 and the second conductive member 42 are in contact with each other.
 なお、上記実施形態は、以下のように変更してもよい。
 ○ 負極タブ群18aと第1導電部材41とを接合する工程と、電流遮断部80と第2導電部材42とを接合する工程の順序は問わない。つまり、電流遮断部80と第2導電部材42とを接合する工程を第1接合工程とし、負極タブ群18aと第1導電部材41とを接合する工程を第2接合工程としてもよい。また、負極タブ群18aと第1導電部材41とを接合する工程と、電流遮断部80と第2導電部材42とを接合する工程とを同時に行ってもよい。
The above embodiment may be modified as follows.
The order of the step of bonding the negative electrode tab group 18a and the first conductive member 41 and the step of bonding the current blocking portion 80 and the second conductive member 42 does not matter. That is, the step of bonding the current blocking portion 80 and the second conductive member 42 may be a first bonding step, and the step of bonding the negative electrode tab group 18a and the first conductive member 41 may be a second bonding step. Further, the step of bonding the negative electrode tab group 18a and the first conductive member 41 and the step of bonding the current blocking portion 80 and the second conductive member 42 may be performed simultaneously.
 ○ 第1導電部材41と負極タブ群18aとの接合方法は、超音波溶接に限定されず、他の接合方法(例えば、レーザ溶接)であってもよい。
 ○ 第2導電部材42と変形板85との接合方法は、レーザ溶接に限定されず、超音波溶接以外であれば他の方法(例えば、抵抗溶接)であってもよい。
The method of joining the first conductive member 41 and the negative electrode tab group 18a is not limited to ultrasonic welding, and may be another joining method (for example, laser welding).
The method of joining the second conductive member 42 and the deformation plate 85 is not limited to laser welding, and may be another method (for example, resistance welding) other than ultrasonic welding.
 ○ 接点板81と内部ナット23との接合方法は、レーザ溶接に限定されず、超音波溶接以外であれば他の方法(例えば、抵抗溶接)あってもよい。
 ○ 第2導電部材42と接点板81との接合方法は、レーザ溶接に限定されず、超音波溶接以外であれば他の方法(例えば、抵抗溶接)であってもよい。
The method of joining the contact plate 81 and the internal nut 23 is not limited to laser welding, and may be another method (for example, resistance welding) other than ultrasonic welding.
The method of joining the second conductive member 42 and the contact plate 81 is not limited to laser welding, and may be another method (for example, resistance welding) other than ultrasonic welding.
 ○ 第1導電部材41と第2導電部材42との固定方法は、抵抗溶接による接合に限定されず、超音波溶接以外であれば他の方法であってもよい。例えば、第1導電部材41及び第2導電部材42に貫通孔を形成し、その貫通孔を貫通するボルトをナットに締結することによって、第1導電部材41と第2導電部材42とを固定してもよい。 The fixing method of the first conductive member 41 and the second conductive member 42 is not limited to bonding by resistance welding, and may be another method other than ultrasonic welding. For example, the first conductive member 41 and the second conductive member 42 are fixed by forming a through hole in the first conductive member 41 and the second conductive member 42 and fastening a bolt penetrating the through hole to a nut. May be
 ○ 上記実施形態では、第1導電部材41と第2導電部材42とを固定する際に、第1導電部材41が第2導電部材42よりも上側となるように重ねていたが、第1導電部材41が第2導電部材42よりも下側となるように重ねてもよい。 In the above embodiment, when the first conductive member 41 and the second conductive member 42 are fixed, the first conductive member 41 is overlapped so as to be above the second conductive member 42, but the first conductive member 41 is the first conductive member. The members 41 may be stacked so as to be lower than the second conductive member 42.
 ○ 正極端子15に電流遮断部80を設けてもよい。
 ○ 正極端子15及び負極端子16は、外部ナット、内部ナット、及びボルトを一体化した構造でなく、ボルト状のもの単体で構成されていてもよい。
The current interrupting unit 80 may be provided on the positive electrode terminal 15.
The positive electrode terminal 15 and the negative electrode terminal 16 may not be integrated with the external nut, the internal nut, and the bolt, but may be configured as a single bolt.
 ○ 電流遮断部80の具体的な構成は変更してもよい。例えば、破断溝84は環状ではなく、第2接合部44の外側に間隔を空けて設けられた凹部であってもよい。また、変形板85を省略してもよい。この場合、第2導電部材42の第2面42bがケース11の内圧を受圧する面となる。 The specific configuration of the current interrupting unit 80 may be changed. For example, the breaking groove 84 may not be annular, and may be a recess provided at an outer side of the second joint portion 44 with a space. Also, the deformation plate 85 may be omitted. In this case, the second surface 42 b of the second conductive member 42 is a surface that receives the internal pressure of the case 11.
 ○ 電極組立体14の具体的な構成は変更してもよい。例えば、正極電極、負極電極、セパレータの形状を変更してもよい。例えば、正面視正方形でもよいし、セパレータは正極電極を包む袋状でもよい。さらに、電極組立体14は、帯状の正極電極と帯状の負極電極とが間にセパレータを介在させた状態で捲回された捲回型の電極組立体であってもよい。  The specific configuration of the electrode assembly 14 may be changed. For example, the shapes of the positive electrode, the negative electrode, and the separator may be changed. For example, it may be square in a front view, and the separator may be in the form of a bag that wraps the positive electrode. Furthermore, the electrode assembly 14 may be a wound electrode assembly in which a strip-like positive electrode and a strip-like negative electrode are wound with a separator interposed therebetween.
 ○ 実施形態は、例えばキャパシタなど、二次電池以外の蓄電装置にも適用できる。
 ○ 二次電池10は、車載用に限らず、住宅などに用いる定置用でもよい。
The embodiment can also be applied to power storage devices other than secondary batteries, such as capacitors.
The secondary battery 10 may be a stationary battery for use in a house or the like as well as for a vehicle.
 10  二次電池
 11  ケース
 14  電極組立体
 15  端子としての正極端子
 16  端子としての負極端子
 17  タブとしての正極タブ
 17a  タブ群としての正極タブ群
 18  タブとしての負極タブ
 18a  タブ群としての負極タブ群
 41  第1導電部材
 42  第2導電部材
 43  第1接合部
 44  第2接合部
 45  固定部
 80  電流遮断部
 81  接点板
DESCRIPTION OF SYMBOLS 10 Secondary battery 11 Case 14 Electrode assembly 15 Negative electrode terminal as a terminal 16 Negative electrode terminal as a terminal 17 Positive electrode tab as tab 17a Positive electrode tab group as tab group 18 Negative electrode tab as tab 18a Negative electrode tab group as tab group 41 first conductive member 42 second conductive member 43 first joint portion 44 second joint portion 45 fixing portion 80 current interrupting portion 81 contact plate

Claims (7)

  1.  異なる極性の電極が互いに絶縁された状態で積層され、かつ前記電極の一辺から突出した形状のタブが同じ極性同士で積層されたタブ群を有する電極組立体と、
     前記電極組立体を収容したケースと、
     前記ケースに固定された一対の電極端子と、
     一方の前記電極端子と前記電極組立体との通電経路の一部を構成し、前記ケースの内圧が設定圧力に達すると前記通電経路を遮断する電流遮断部と、
    を有し、
     前記電流遮断部は、前記一方の電極端子に接合された接点板を有する蓄電装置であって、
     第1接合部により前記タブ群に接合され、かつ前記通電経路の一部を構成する第1導電部材と、
     第2接合部により前記接点板に接合され、かつ前記通電経路の一部を構成する第2導電部材と、
     前記第1導電部材と前記第2導電部材の固定部と、
    を備えることを特徴とする蓄電装置。
    An electrode assembly having a tab group in which electrodes of different polarities are stacked in a mutually insulated state, and tabs having a shape protruding from one side of the electrodes are stacked with the same polarity;
    A case containing the electrode assembly;
    A pair of electrode terminals fixed to the case;
    A current interrupting unit which constitutes a part of the current flow path between one of the electrode terminals and the electrode assembly, and cuts off the current flow path when the internal pressure of the case reaches a set pressure;
    Have
    The current blocking unit is a power storage device having a contact plate joined to the one electrode terminal,
    A first conductive member joined to the tab group by a first joining portion and forming a part of the current path;
    A second conductive member which is joined to the contact plate by a second joint and which constitutes a part of the current path;
    A fixing portion of the first conductive member and the second conductive member;
    A power storage device comprising:
  2.  前記固定部は、前記第1導電部材と前記第2導電部材とを抵抗溶接して形成されている請求項1に記載の蓄電装置。 The power storage device according to claim 1, wherein the fixing portion is formed by resistance welding of the first conductive member and the second conductive member.
  3.  前記第1接合部は、超音波溶接によって形成されている請求項1又は請求項2に記載の蓄電装置。 The power storage device according to claim 1, wherein the first joint portion is formed by ultrasonic welding.
  4.  異なる極性の電極が互いに絶縁された状態で積層され、かつ前記電極の一辺から突出した形状のタブが同じ極性同士で積層されたタブ群を有する電極組立体と、
     前記電極組立体を収容したケースと、
     前記ケースに固定された一対の電極端子と、
     一方の前記電極端子と前記電極組立体との通電経路の一部を構成し、前記ケースの内圧が設定圧力に達すると前記通電経路を遮断する電流遮断部と、
    を有し、
     前記電流遮断部は、前記一方の電極端子に接合された接点板を有する蓄電装置の製造方法であって、
     前記タブ群と第1導電部材とを接合して第1接合部を形成し、前記接点板と第2導電部材とを接合して第2接合部を形成する接合工程と、
     前記接合工程の後、前記第1導電部材と前記第2導電部材とを固定する固定工程と、
    を含むことを特徴とする蓄電装置の製造方法。
    An electrode assembly having a tab group in which electrodes of different polarities are stacked in a mutually insulated state, and tabs having a shape protruding from one side of the electrodes are stacked with the same polarity;
    A case containing the electrode assembly;
    A pair of electrode terminals fixed to the case;
    A current interrupting unit which constitutes a part of the current flow path between one of the electrode terminals and the electrode assembly, and cuts off the current flow path when the internal pressure of the case reaches a set pressure;
    Have
    The current blocking portion may be a method of manufacturing a power storage device having a contact plate joined to the one electrode terminal,
    Bonding the tabs and the first conductive member to form a first joint, and bonding the contact plate and the second conductive member to form a second joint;
    A fixing step of fixing the first conductive member and the second conductive member after the bonding step;
    A method of manufacturing a power storage device, comprising:
  5.  前記固定工程は、抵抗溶接によって行われる請求項4に記載の蓄電装置の製造方法。 The method of manufacturing a power storage device according to claim 4, wherein the fixing step is performed by resistance welding.
  6.  前記接合工程において、前記第1接合部は、超音波溶接によって形成される請求項4又は請求項5に記載の蓄電装置の製造方法。 The method for manufacturing a power storage device according to claim 4, wherein the first bonding portion is formed by ultrasonic welding in the bonding step.
  7.  前記接合工程において、前記第2接合部は、レーザ溶接によって形成される請求項4~請求項6の何れか一項に記載の蓄電装置の製造方法。 The method for manufacturing a power storage device according to any one of claims 4 to 6, wherein the second bonding portion is formed by laser welding in the bonding step.
PCT/JP2018/024522 2017-08-22 2018-06-28 Power storage device and method for manufacturing power storage device WO2019039081A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011102368A1 (en) * 2010-02-17 2011-08-25 株式会社 東芝 Battery and method for producing same
JP2012209238A (en) * 2011-03-29 2012-10-25 Sb Limotive Co Ltd Secondary battery
JP2016219123A (en) * 2015-05-15 2016-12-22 三洋電機株式会社 Square secondary battery and battery pack using the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011102368A1 (en) * 2010-02-17 2011-08-25 株式会社 東芝 Battery and method for producing same
JP2012209238A (en) * 2011-03-29 2012-10-25 Sb Limotive Co Ltd Secondary battery
JP2016219123A (en) * 2015-05-15 2016-12-22 三洋電機株式会社 Square secondary battery and battery pack using the same

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