WO2019039053A1 - Control valve to be used in variable displacement compressor - Google Patents

Control valve to be used in variable displacement compressor Download PDF

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Publication number
WO2019039053A1
WO2019039053A1 PCT/JP2018/022573 JP2018022573W WO2019039053A1 WO 2019039053 A1 WO2019039053 A1 WO 2019039053A1 JP 2018022573 W JP2018022573 W JP 2018022573W WO 2019039053 A1 WO2019039053 A1 WO 2019039053A1
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WO
WIPO (PCT)
Prior art keywords
valve body
valve
main valve
guide hole
main
Prior art date
Application number
PCT/JP2018/022573
Other languages
French (fr)
Japanese (ja)
Inventor
慎太郎 田野
恒 浅野
片山 俊治
Original Assignee
株式会社不二工機
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Publication date
Application filed by 株式会社不二工機 filed Critical 株式会社不二工機
Publication of WO2019039053A1 publication Critical patent/WO2019039053A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/14Control
    • F04B27/16Control of pumps with stationary cylinders
    • F04B27/18Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/10Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid with additional mechanism between armature and closure member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K51/00Other details not peculiar to particular types of valves or cut-off apparatus

Definitions

  • the present invention relates to a control valve for a variable displacement compressor used in a car air conditioner or the like, and in particular, to a valve body caused by foreign matter flowing into a sliding surface gap formed between the valve body and a guide hole.
  • the present invention relates to a control valve for a variable displacement compressor that is less likely to cause a malfunction.
  • a discharge pressure Pd is introduced from a discharge chamber of the compressor, and the discharge pressure Pd is adjusted in accordance with a suction pressure Ps of the compressor.
  • An electromagnetic actuator having a valve body, a main valve body (valve rod) for opening and closing the valve port, and a plunger for moving the main valve body in the valve port opening and closing direction, suction pressure Ps from the compressor Is through the Ps entrance and exit And includes a sensing chamber to be introduced, and sensitive ⁇ rotary members of the bellows arrangement such that urges the main valve body the valve port opening and closing directions in response to pressure sensitive chamber, a Te.
  • the control valve for a variable displacement compressor described in Patent Document 2 and the like described below releases the pressure Pc of the crank chamber to the suction chamber of the compressor via the Ps inlet and outlet.
  • an auxiliary valve body for opening and closing the in-valve escape passage, and the plunger is continuously moved upward from the lowest position by the suction force of the electromagnetic actuator.
  • the main valve is moved upward so as to follow the auxiliary valve while the auxiliary valve moves upward with the release passage closed in the valve together with the plunger, and the main valve After the valve port is closed by the body, when the plunger is further moved upward, the sub valve body opens the relief passage in the valve.
  • the main valve body which opens and closes a valve port is slidably inserted in the guide hole provided in the valve main body.
  • Foreign material cutting and polishing debris left after processing and assembly
  • the sliding surface clearance formed between (the outer peripheral surface of the main valve body and (the inner wall surface of) the guide hole.
  • the present invention has been made in view of the above circumstances, and the object of the present invention is to prevent foreign matter from accumulating in the sliding surface gap formed between the main valve body and the guide hole, thereby achieving the valve It is an object of the present invention to provide a control valve for a variable displacement compressor, which is less likely to cause an operation failure such as a lock or a main valve body being left behind.
  • a control valve for a variable displacement compressor basically includes a main valve body having a main valve body portion, and a guide hole in which the main valve body is slidably inserted. And a Ps inlet / outlet communicating with the suction chamber of the compressor provided with a valve chamber provided with a valve opening for contacting and separating the main valve body portion, and communicating with the discharge chamber of the compressor upstream from the valve opening A valve body provided with a Pd inlet and provided with a Pc inlet / outlet communicating with the crank chamber of the compressor downstream of the valve port, and an electromagnetic force for moving the main valve body in the valve port opening / closing direction Actuator, pressure sensing chamber where suction pressure Ps is introduced from the compressor via the Ps inlet / outlet, and sense that the main valve body is urged in the opening / closing direction according to the pressure of the pressure sensing chamber A pressure responsive member, and at least one end of the guide hole is open at least one end of the guide hole It is characterized
  • the guide hole is provided between the Ps inlet and outlet and the Pd inlet or the Pc inlet and outlet in the valve body, and the guide hole side groove is on the Ps inlet and outlet side of the guide hole. Only formed.
  • the guide hole side groove is constituted by a longitudinal groove extending in the axial direction of the guide hole, an inclined groove or a spiral groove formed in a direction inclined with respect to the axial direction of the guide hole, or a notch. Be done.
  • the guide hole side groove is in communication with an annular groove provided on the outer periphery of the main valve body.
  • one or a plurality of main valve body side grooves extending from the sliding portion with the guide hole to the outside thereof are formed on the outer periphery of the main valve body.
  • the main valve body side groove is formed of a knurled groove formed on a part or all of the outer periphery of the main valve body.
  • the guide hole is provided between the Ps inlet and outlet and the Pd inlet or the Pc inlet and outlet in the valve main body, and the main valve body side groove is provided on the outer periphery of the main valve body. It is formed only on the Ps inlet / outlet side.
  • the main valve body side groove is formed only on the Ps inlet / outlet side relative to an annular groove provided on the outer periphery of the main valve body.
  • an in-valve relief passage for evacuating the pressure Pc of the crank chamber to the suction chamber of the compressor via the Ps inlet / outlet is provided in the valve body or the main valve body, and An auxiliary valve body is provided for opening and closing the in-valve relief passage.
  • the guide hole side groove is provided between the Ps inlet and outlet and the Pd inlet or the Pc inlet and outlet, and is provided only on the Ps inlet and outlet side of the guide hole, and the foreign matter flowing into the sliding surface gap is the guide The foreign matter which has flowed into the gap between the sliding surfaces can be efficiently discharged since the Ps inlet and outlet are discharged through the guide hole side groove formed in the hole.
  • the main valve body side groove is constituted by a knurled groove formed by knurling the outer periphery of the main valve body, and the main valve body side groove is formed by relatively easy processing to the main valve body. Since it can be formed, the processing cost and the number of processing steps can be suppressed.
  • the longitudinal cross-sectional view which shows the state (at the time of normal control) of the main valve of 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention open, subvalve: closed state.
  • the main valve of 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention A close valve, a subvalve: The longitudinal cross-sectional view which shows the state (compressor start transition time (the 1)).
  • the main valve of 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention The vertical valve which shows the state (at the time of compressor start) of the closed and subvalve open states.
  • the A section enlarged view of FIG. The B section enlarged view of FIG. Sectional drawing according to the UU arrow line of FIG.
  • the perspective view which shows the subvalve body used for 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention.
  • the front view which shows the subvalve body used for 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention.
  • the left side view showing the subvalve body used for a 1st embodiment of the control valve for variable displacement compressors concerning the present invention.
  • the top view which shows the subvalve body used for 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention.
  • the bottom view which shows the subvalve body used for 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention.
  • Sectional drawing which follows the VV arrow line of FIG. 8C which shows the subvalve body used for 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention.
  • the enlarged view corresponding to the A section of FIG. 1 which shows the other example of the guide hole side groove
  • the front view which shows the main valve body used for 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention.
  • the front view which shows the other example of the main valve body used for 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention.
  • the main valve of 2nd Embodiment of the control valve for variable displacement type compressors which concerns on this invention The longitudinal cross-sectional view which shows the state (at the time of normal control) of an open, an auxiliary valve: closed.
  • the main valve of 2nd Embodiment of the control valve for variable displacement type compressors which concerns on this invention The vertical valve which shows the state (at the time of compressor starting transition) of the closed and subvalve closed states.
  • the main valve of 2nd Embodiment of the control valve for variable displacement compressors which concerns on this invention The vertical valve which shows the state (at the time of compressor start) of the closed and subvalve open states.
  • the enlarged view corresponding to the A section of FIG. 1 which shows the other example of 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention.
  • the enlarged view corresponding to the C section of FIG. 12 which shows the other example of 2nd Embodiment of the control valve for variable displacement type compressors which concerns on this invention.
  • First Embodiment 1 to 4 are longitudinal sectional views showing a first embodiment of a control valve for a variable displacement compressor according to the present invention
  • FIG. 1 shows main valve: open
  • sub valve: closed state (normal control) 2 and 3 show the main valve: closed
  • FIG. 4 shows the main valve: closed
  • 5 is an enlarged view of a portion A of FIG. 1
  • FIG. 6 is an enlarged view of a portion B of FIG. 2
  • FIG. 7 is a cross-sectional view taken along a line UU in FIG.
  • the gap formed between the members, the separation distance between the members, and the like are large in comparison with the dimensions of the respective constituent members in order to facilitate understanding of the invention and for convenience in drawing. Or it may be drawn small.
  • the control valve 1 of the illustrated embodiment basically includes a valve main body 20 provided with a valve port 22, a main valve body 10 for opening and closing the valve port 22, and a main valve body 10 in a valve opening / closing direction
  • the electromagnetic actuator 30 for moving in the vertical direction), and the bellows device 40 as a pressure sensitive response member.
  • the electromagnetic actuator 30 includes a bobbin 38, a coil 32 for energization and excitation provided outside the bobbin 38, a stator 33 and a suction element 34 disposed on the inner peripheral side of the coil 32, a lower end of the stator 33 and the suction element 34 A guide pipe 35 whose upper end is joined to the outer periphery (step portion) by welding, and a bottomed cylindrical plunger slidably disposed vertically in the inner peripheral side of the guide pipe 35 below the suction element 34.
  • a cylindrical housing 60 externally inserted into the coil 32, a connector portion 31 attached to the upper side of the housing 60 through a mounting plate 39, and a lower end portion of the housing 60 and a lower end portion of the guide pipe 35 And a holder 29 for securing them to the upper portion of (the body member 20A of) the valve body 20.
  • a cylindrical suction element 34 having an insertion hole 34a smaller in diameter than the inner diameter of the stator 33 is formed integrally with the lower inner periphery of the cylindrical stator 33 (along the axis O). It is done.
  • a solenoid unit 30A a portion including the coil 32, the stator 33, the suction element 34 and the like excluding the plunger 37 is referred to as a solenoid unit 30A.
  • the lower half of the adjusting screw 65 is fitted inside the lower half of the holding member 64 (with an O-ring 62 as a seal member interposed therebetween), and A male screw portion 65 a provided on the upper outer periphery is screwed to a female screw portion 64 a provided on the upper inner periphery of the holding member 64.
  • the adjustment member 61 is inserted into a fitting insertion hole 31 a formed substantially at the center of the connector portion 31 and a central hole 39 a provided substantially at the center of the mounting plate 39, and protruded at the lower outer periphery of the holding member 64.
  • the flange portion 64b and the ring-shaped pressing member 63 fitted in (the fitting groove formed in) the upper portion cooperate with each other to hold and fix the connector portion 31 and the mounting plate 39 (impossible to move up and down)
  • the lower end portion (portion below the flange portion 64b) (of the holding member 64) is disposed (interpolated) on the inner peripheral side of the upper end portion of the stator 33.
  • a pressure sensing chamber 45 is formed, into which the suction pressure Ps of the compressor is introduced.
  • a bellows device 40 including a bellows 41, a reverse convex upper stopper 42, a reverse concave lower stopper 43, and a compression coil spring 44 is disposed in the pressure sensitive chamber 45 as a pressure sensitive reaction member.
  • a stepped rod-like push rod 46 as a thrust transfer member is disposed along the axis O.
  • An approximate center of the push rod 46 has a large diameter (large diameter portion 46 b), and the upper end 46 d of the push rod 46 is inserted and supported in the recess of the lower stopper 43, and the insertion hole 34 a of the suction element 34 The upper portion of the push rod 46 and the large diameter portion 46b are inserted (with a slight gap 38). Further, the lower portion of the push rod 46 is inserted into the recessed hole 17b of the interior member 17 having a recessed cross section described later, and the lower end portion 46a thereof is inserted into the recessed fitting insertion hole 17c formed in the center of the bottom portion of the recessed hole 17b. It is fitted.
  • an interior member 17 having a concaved cross section and having a vertically elongated concave hole 17b having substantially the same diameter as the insertion hole 34a of the suction element 34 is inserted and fixed by press fitting or the like.
  • the upper end of the interior member 17 is aligned with the upper end of the plunger 37 (in other words, the upper end is positioned on the inner periphery of the upper end of the plunger 37), and the lower end has a gap with the bottom of the plunger 37
  • the hook-shaped locking portion 10k of the main valve body 10 is internally fitted to the plunger 37 with a clearance to be disposed so as to be slightly movable up and down).
  • a concave insertion hole 17c into which the lower end 46a of the push rod 46 is inserted is formed at the center of the bottom of the concave hole 17b of the interior member 17.
  • a plunger spring (opening valve spring) 47 formed of a cylindrical compression coil spring is compressed between the upper surface and the upper surface). The plunger 37 is urged downward (in the valve opening direction) via the interior member 17 by (the compression force of) the plunger spring 47, and the bellows device 40 in the pressure sensing chamber 45 via the push rod 46. It is held.
  • a slit 37s extending linearly from the outer periphery to the center (on the axis O) is formed at the bottom of the plunger 37, and the slit 37s is formed at a portion corresponding to the slit 37s at the side of the plunger 37.
  • a wider notch 37t is provided. The height (in the vertical direction) of the notch 37t is slightly larger than the height of the hook-like locking portion 10k of the main valve body 10, and the height (in the vertical direction) of the slit 37s (that is, the plunger 37).
  • the thickness (height in the vertical direction) of the bottom portion of the valve is slightly smaller than the height of the upper small diameter portion 10d of the main valve body 10, and the main valve body 10 can move up and down relative to the plunger 37. (Detailed later). Further, the width (in the circumferential direction) of the notch 37t is slightly larger than the outer diameter of the hook-shaped locking portion 10k of the main valve body 10, and the width (in the lateral direction) of the slit 37s is assemblability And the outer diameter of the upper small diameter portion 10d of the main valve body 10 and the outer diameter of the hook-like locking portion 10k of the main valve body 10, and the bottom portion of the plunger 37.
  • An outer peripheral portion of the slit 37s on the upper surface is an inner hook-shaped locking portion 37k for locking the hook-shaped locking portion 10k of the main valve body 10.
  • a portion corresponding to the slit 37s is cut out on the lower surface of the plunger 37 (specifically, a portion wider than the outer diameter of the intermediate insertion portion 10c of the main valve body 10 is cut out)
  • the cylindrical leg portion 37a having a substantially C shape in a plan view is provided so as to protrude (downwardly).
  • the cylindrical leg portion 37a is externally inserted (with a slight gap) in (the upper end portion of) the intermediate fitting portion 10c of the main valve body 10, and at the lower end portion thereof, a hook of the sub valve body 15 described later.
  • An outer hook-shaped hooking portion 37 j for hooking the hook-shaped locking portion 15 j is protruded (outwardly).
  • the D cut surface 37 d is formed at a predetermined position on the outer periphery of the plunger 37 (in the illustrated example, a portion where the notch 37 t and the slit 37 s are formed).
  • a gap 36 is formed between the outer circumference of the) and the guide pipe 35.
  • one or more longitudinal grooves may be formed to form a gap 36 between the outer periphery of the plunger 37 and the guide pipe 35.
  • the main valve body 10 is made of, for example, metal, and is formed of a stepped axial solid member disposed along the axis O.
  • the main valve body 10 includes, in order from the bottom, a main valve body portion 10a having a relatively large diameter, a lower small diameter portion 10b, an intermediate insertion portion 10c which is long in the vertical direction, an upper small diameter portion 10d, and a hook-like locking portion 10k.
  • the annular groove 10A is provided in the upper and lower two steps on the lower outer periphery of the intermediate insertion portion 10c.
  • the oil contained in the refrigerant flowing in the control valve 1 (the oil for lubricating the compressor etc.) is accumulated in the annular groove 10A, whereby, for example, the slidability and the liquid tight state can be ensured and improved. .
  • the intermediate insertion portion 10c of the main valve body 10 (the upper end portion protruding upward from the guide hole 19 of the main valve body 10) is inserted into the cylindrical leg portion 37a provided on the lower surface of the plunger 37
  • the portion 10d is loosely fitted in the slit 37s, and the hook-like locking portion 10k is lower than the interior member 17 inside the plunger 37 (in other words, between the bottom of the plunger 37 and the lower end of the interior member 17). Loosely fitted in the space between).
  • the hook-shaped locking portion 10k has a diameter larger than the width of the slit 37s, and when the plunger 37 is moved upward with respect to the main valve body 10, an inner hook shape consisting of an outer peripheral portion of the slit 37s.
  • the hooking portion 37k is hooked on the hook-shaped locking portion 10k and is locked.
  • the intermediate insertion portion 10c also has a diameter larger than the width of the slit 37s, and the outer peripheral portion of the slit 37s in the lower surface of the plunger 37 is the intermediate insertion portion 10c and the upper small diameter portion 10d in the main valve body 10. It comes in contact with the step portion of
  • valve body 20 has a stepped cylindrical main body member 20A provided with a recessed hole 20C for fitting at the upper center and provided with a slightly small diameter accommodation hole 18 connected to the recessed hole 20C at the lower center,
  • the cylindrical sheet member 20B is inserted into and fixed to the recessed hole 20C by press-fitting or the like.
  • the sheet member 20B is made of stainless steel (SUS), a high hardness brass material (a brass whose hardness is increased by reducing the content of lead, etc.), and the like, and the upper side of the insertion portion 24 inserted into the recessed hole 20C.
  • a stopper portion 24A for defining the lowermost position of the plunger 37 is provided so as to project from the fitting portion 24 toward the Ps inlet / outlet chamber 28 side.
  • the lower end portion of (the fitting portion 24 of) the sheet member 20B is in contact with a step portion (a step portion) between the recessed hole 20C of the main body member 20A and the accommodation hole 18.
  • the seat member 20B there is a guide hole 19 in which the intermediate insertion portion 10c of the main valve body 10 is slidably inserted so as to penetrate in the longitudinal direction (that is, along the axis O).
  • the lower end portion of the guide hole 19 is a valve port 22 (valve seat portion) which is opened and closed by the main valve body portion 10 a of the main valve body 10.
  • the main valve portion 11 is constituted by the main valve body portion 10 a and the valve port 22.
  • the outer diameter of (the outer diameter of) the sheet member 20 B (and the cylindrical portion 15 b of the sub valve body 15 described later) is smaller in diameter than the plunger 37.
  • the main body member 20A is made of, for example, aluminum, brass, or resin, and the outer periphery of the stopper portion 24A (the insertion portion 24 of the sheet member 20B is inserted into the recessed hole 20C of the main body member 20A).
  • the Ps inlet / outlet chamber 28 of the suction pressure Ps of the compressor is formed in the upper end side of the sheet member 20B in the main body member 20A, and a plurality of Ps inlet / outlet chambers 28 (in the illustrated example, 2) Ps inlet / outlet 27 is formed.
  • the suction pressure Ps introduced from the Ps inlet / outlet 27 into the Ps inlet / outlet chamber 28 is a gap 36 formed between the outer periphery of the plunger 37 and the guide pipe 35 (in this example, a gap formed by the D cut surface 37 d ), And is introduced into the pressure sensing chamber 45 via a gap 38 formed between the outer periphery of the push rod 46 and the suction element 34.
  • the receiving hole 18 having a diameter larger than that of the guide hole 19 and the main valve body 10a for accommodating the main valve body 10a of the main valve body 10 is continuously provided. It is done.
  • a valve-closing spring formed of a conical compression coil spring between a bottom outer peripheral corner of the housing hole 18 and a step (step portion) 10e provided on the lower outer periphery of the main valve body 10a of the main valve body 10. 50 is contracted, and the biasing force of the valve-closing spring 50 presses (the step between the intermediate insertion portion 10c and the upper small diameter portion 10d of the main valve body 10) against (the lower surface of) the plunger 37.
  • the inside of the accommodation hole 18 (a portion below the valve port 22 of the seat member 20B) is a valve chamber 21.
  • a plurality of Pd inlets 25 communicating with the discharge chamber of the compressor are opened in the concave hole 20C, and a ring-shaped filter member 25A is disposed on the outer periphery of the Pd inlet 25 and the concave
  • the Pd introduction port 25 is communicated with the fitting portion 24 of the sheet member 20B inserted into the hole 20C (in particular, a portion below the portion into which the intermediate fitting portion 10c of the main valve body 10 is inserted)
  • a plurality of lateral holes 25s continuous with the guide holes 19 are provided.
  • a lid-like member 48 functioning as a filter is fixed to the lower end portion of the main body member 20A by engagement, press-fitting or the like, and above the lid-like member 48 below the accommodation hole 18 (in other words, the main body
  • the lower end side of the sheet member 20B in the member 20A is a Pc inlet / outlet chamber (inlet / outlet) 26 communicating with the crank chamber of the compressor.
  • a gap between the valve chamber 21 ⁇ the valve port 22 and the main valve body 10a ⁇ a gap between the lower portion of the guide hole 19 and the lower small diameter portion 10b ⁇ the fitting portion 24 It communicates with the Pd inlet 25 through the lateral hole 25s.
  • a valve internal communication passage 16A for communicating the Pc inlet / outlet chamber 26 with the Ps inlet / outlet chamber 28 is provided between the main body member 20A and the sheet member 20B in the valve main body 20. .
  • the lower end of the seat member 20 B in the valve main body 20 opens vertically to the valve chamber 21 (and the Pc inlet / outlet chamber 26).
  • the groove 16b is formed, an annular recess 16a connected to the longitudinal groove 16b is formed in the upper inner periphery of the main body member 20A (in other words, the upper end portion of the recessed hole 20C), which extends in the vertical direction
  • the longitudinal groove 16b and the (circumferential) annular recess 16a form an in-valve body communication passage 16A for communicating the Pc inlet / outlet chamber 26 with the Ps inlet / outlet chamber 28.
  • the in-valve body communication passage 16A constitutes a part of the in-valve escape passage 16, and the upper end portion (the upper end portion of the annular recess 16C) of the in-valve body communication passage 16A is a lower end portion of the sub valve body
  • the sub valve body portion 15a is a sub valve seat portion 23 which contacts and separates (detailed later).
  • an auxiliary valve body 15 for opening and closing the in-valve escape passage 16 (in-valve main body communication passage 16A) is vertically formed on the outer periphery of the stopper portion 24A projecting to the Ps inlet / outlet chamber 28 side in the sheet member 20B. It is disposed slidably.
  • the sub valve body 15 is made of metal, for example, and has a cylindrical portion 15b having substantially the same diameter as (the outer diameter of) the stopper portion 24A slidably inserted on the stopper portion 24A, and this cylindrical shape
  • the lower end portion of the portion 15b is a sub valve body portion 15a which opens and closes the in-valve release passage 16 by contacting and separating the sub valve seat portion 23 which is the upper end edge portion of the in-valve main body communication passage 16A.
  • the sub valve portion 12 is configured by the sub valve seat portion 23 and the sub valve body portion 15 a.
  • the lower end portion of the cylindrical portion 15a is provided with a bowl-shaped lower spring receiving portion 15c (outwardly) and provided on the upper end portion (inner periphery) of (the main body member 20A of) the valve main body 20
  • the flange-shaped upper spring receiving portion 20c is provided so as to protrude from the lower valve receiving portion 15c and the upper spring receiving portion 20c.
  • a closing valve spring 51 consisting of an erected conical compression coil spring is biased to bias the passage 16A) in the closing direction.
  • the upper end of (the tubular portion 15b of) the sub valve body 15 is positioned above the (the upper end of) the stopper portion 24A by a predetermined dimension, as can be seen with reference to FIGS. 8A to 8F.
  • the stop portion 15j is protruded inward.
  • the hook-shaped locking portion 15 j is provided at a half-peripheral portion of the upper end opening.
  • the hook-shaped locking portion 15j protrudes from the upper end opening of the cylindrical portion 15b toward the cylindrical leg portion 37a of the plunger 37 which is externally inserted into the intermediate insertion portion 10c of the main valve body 10,
  • the hook-shaped locking portion 15j is hooked and locked by the hook-shaped hooking portion 37j of (the cylindrical leg portion 37a of) the plunger 37. It is supposed to be
  • the pressure Pc in the crank chamber is Ps inlet / outlet in the Pc inlet / outlet chamber 26, the valve chamber 21 and the in-valve main body communication passage 16A provided in the valve body 20.
  • An auxiliary valve seat portion 23 of the auxiliary valve body portion 15 is formed on the auxiliary valve seat portion 23 which is an upper end edge portion of the in-valve main body communication path 16A.
  • the lower end portion 15a is opened and closed, so that the in-valve escape passage 16 is opened and closed.
  • the main valve body 10 and the sub valve body 15 are assembled in advance in the guide hole 19 of the valve main body 20 (from the lower side) and the sub valve in the stopper portion 24A.
  • the hook-like locking portion 10k and the upper small diameter portion 10d of the main valve body 10 are respectively inserted into the notch 37t and the slit 37s of the plunger 37.
  • the intermediate insertion portion 10c of the main valve body 10 is disposed on the inner side of the cylindrical leg portion 37a from the open portion of the cylindrical leg portion 37a, and the open portion of the upper end of the sub valve body 15
  • the main valve body is arranged such that the cylindrical leg portion 37a is disposed on the upper end of the cylindrical portion 15b of the sub valve body 15 and the inside of the hook-like locking portion 15j via the portion where 15j is not provided).
  • the Nja 37 is lateral movement, the rear side of the slit 37s of the plunger 37 the upper small diameter portion 10d of the main valve body 10 (i.e., centered on axis O of the plunger 37) may be insert fitted into.
  • the plunger 37 is rotated approximately 180 ° (with respect to the main valve body 10 and the sub valve body 15 etc.) about the axis (center line) O to turn the outer hook-like hooking portion 37 j of the plunger 37 into a sub valve body. It may be in a state where it can be engaged with the hook-shaped locking portion 15j (state shown in FIG. 1 etc.).
  • the plunger 37, the main valve body 10, and the sub valve body 15 are in the lowest position (the lower end surface of the plunger 37 (In other words, the lower end surface of the outer hook-shaped hooking portion 37j of the cylindrical leg 37a of the plunger 37) abuts on (the upper surface of) the stopper 24A, the main valve 11 is fully open, and the sub valve 12 is fully closed.
  • the vertical separation distance between the main valve body portion 10a of the main valve body 10 and the valve port 22 (valve seat portion) is taken as the first lift amount La, and the hook-like hooking portion 37j of the plunger 37
  • the separation distance between the auxiliary valve body 15 and the hook-shaped locking portion 15 j is the second lift amount Lb (> La)
  • the separation distance between them is a predetermined amount Lx
  • the maximum lift amount of the plunger 37 (third lift amount) c (> Lb) (lift from the lowest position of the plunger 37 to the uppermost position) is set to the first lift amount La + predetermined amount Lx. That is, the separation distances are set such that Lx> Lb ⁇ La.
  • the sliding surface gap (the inner periphery of the intermediate insertion portion 10c of the main valve body 10) and the inner wall of the guide hole 19
  • the main valve body 10 becomes stuck (for example, valve lock, valve body left), etc. with foreign matter (cutting and polishing debris left after processing and assembly, abrasives, wear due to sliding friction, external dust, etc.)
  • the following measures are taken to avoid the malfunction of the
  • the upper end (Ps inlet / outlet chamber 28 to Ps inlet / outlet) is formed in the upper half portion of (the inner wall of) the guide hole 19 of (the sheet member 20B) of the valve body 20
  • the guide hole side groove 19g which consists of a vertical groove which the edge part by the side of 27 opened is formed.
  • the lower end of the guide hole side groove 19g is located on the lower outer periphery of the main valve body 10 when the main valve body 10 is lifted to the highest position (main valve shown in FIGS. 2 to 4: closed).
  • the provided annular groove 10A (in the illustrated example, the upper annular groove) is extended to a position where it is wrapped and communicated with the annular groove 10A (in particular, refer to FIG. 6). Further, in the illustrated example, four guide hole side grooves 19g are provided at equal angular intervals around the axis O (that is, around the main valve body 10) (in particular, refer to FIG. 7).
  • the number of guide hole side grooves 19g may be one or plural other than four.
  • the guide hole side groove 19g inclines with respect to the direction of the axis O of the guide hole 19, for example. It may be configured by the formed inclined grooves or spiral grooves, or may be configured by notches (see, for example, a triangular cross-sectional shape) formed by notching (plastic processing) (see FIG. 9).
  • the guide hole side groove 19g is formed only on the upper side (Ps inlet / outlet 27 side) of the range from the lateral hole 25s (Pd side) to the upper end (Ps side) of the guide hole 19;
  • the guide hole side groove 19g may be formed over the entire range from the lateral hole 25s (Pd side) to the upper end (Ps side).
  • the clearance on the inlet side (Pd side) of the guide hole 19 remains small, so that it is possible to effectively prevent foreign matter intrusion. Further, it is needless to say that the position, the size and the like in which the guide hole side groove 19g is formed can be appropriately changed.
  • the outer periphery of the intermediate insertion portion 10c of the main valve body 10 particularly, the upper side of the annular groove 10A provided on the lower periphery thereof.
  • the main valve body side groove 10g which is configured by a knurled groove (a groove formed by knurling) formed of an iris is formed in the part of. That is, the main valve body side groove 10g is formed to extend from the sliding portion with the guide hole 19 in the intermediate insertion portion 10c of the main valve body 10 to the outside (upper side).
  • the main valve groove 10g may be replaced by a knurled groove having a plurality of (minutes) longitudinal grooves in the circumferential direction, instead of the knurled groove formed of an iris (see FIG. 11).
  • the main valve side groove 10g is, for example, one or a plurality of longitudinal grooves extending in the direction of the axis O of the main valve body 10 (in other words, the moving direction of the main valve body 10) instead of the knurled grooves It may be constituted by one or a plurality of inclined grooves or spiral grooves extending in a direction inclined with respect to the direction of the axis O of the body 10, a notch formed by notching (plastic processing), or the like.
  • the main valve body side groove 10g is formed only on the upper side (Ps inlet / outlet 27 side) on the outer periphery of the intermediate fitting portion 10c of the main valve body 10, but for example, the main valve body side groove 10g is Alternatively, it may be formed only on the lower side (Pd inlet 25 to Pc inlet / outlet 26 side) of the outer periphery of the intermediate insertion portion 10c of the main valve body 10, or the outer periphery of the intermediate insertion portion 10c of the main valve body 10 It may be formed over the entire length (in the vertical direction). Further, it is needless to say that the position, size, range and the like in which the main valve body groove 10g is formed can be appropriately changed.
  • control valve 1 Next, the operation of the control valve 1 configured as described above will be outlined.
  • the lift amount of the plunger 37 is at most the first lift amount La at maximum, and when the compressor is activated (during Pc ⁇ Ps control) the lift of the plunger 37 The amount is set to the third lift amount Lc.
  • the suction pressure Ps introduced from the compressor to the Ps inlet / outlet 27 is introduced from the Ps inlet / outlet chamber 28 to the pressure sensing chamber 45 via the gap 36 between the outer periphery of the plunger 37 and the guide pipe 35
  • the device 40 (the inside is a vacuum pressure) undergoes an expansion / contraction displacement (contracts when the suction pressure Ps is high, or stretches when the suction pressure Ps is low) according to the pressure (suction pressure Ps) of the pressure sensing chamber 45. Is transmitted to the main valve body 10 via the plunger 37, whereby the valve opening degree (the separation distance between the valve port 22 and the main valve body portion 10a) is adjusted, and the crank chamber is adjusted according to the valve opening degree.
  • the pressure Pc is adjusted.
  • the main valve body 10 is always urged upward by the urging force of the valve closing spring 50, and the hook-like locking portion 15j of the sub valve body 15 is hooked on the hook-like hooking portion 37j of the plunger 37. Since the sub valve body 15 is always biased downward by the biasing force of the valve closing spring 51 because it is not stopped (because Lb> La), the sub valve body portion 15a is pressed against the sub valve seat portion 23 In the closed state (the auxiliary valve portion 12 is closed), the in-valve escape passage 16 is shut off in the valve body 20. Therefore, the pressure Pc in the crank chamber does not escape to the suction chamber through the in-valve escape passage 16.
  • the solenoid unit 30A is energized and excited, the plunger 37 is attracted to the suction element 34, and the main valve body 10 is moved upward following this upward movement, thereby the main valve body After the valve port 22 is closed by the main valve body portion 10a of 10, the plunger 37 is further moved upward, thereby causing the sub valve body 15 to open the in-valve release passage 16 and the pressure in the crank chamber Pc is released into the suction chamber through the in-valve release passage 16.
  • the main valve body 10 follows the upward movement of the plunger 37 by the biasing force of the valve closing spring 50 until the upward movement amount of the plunger 37 reaches the first lift amount La.
  • the main valve body portion 10a of the main valve body 10 closes the valve port 22 (state shown in FIG. 2).
  • the plunger 37 is further moved upward from the closed state of the main valve portion 11 (from the immovable state of the main valve body 10 in the closed state).
  • the sub valve body 15 remains closed by the biasing force of the valve closing spring 51 (the sub valve body portion 15a is pressed against the sub valve seat portion 23) Fixed).
  • the hook-shaped locking portion 37j of the plunger 37 is locked to the hook-shaped locking portion 15j of the sub valve body 15 (state shown in FIG. 3) ).
  • the plunger 37 is further increased by Lx- (Lb-La). It is moved upward (the state shown in FIG. 4).
  • the pressure Pc of the crank chamber is released to the suction chamber through the in-valve release passage 16 at the time of compressor start, so the discharge capacity is large at the time of compressor start. The time required to become can be greatly reduced. Further, at the time of normal control (during Pd ⁇ Pc control), the in-valve relief passage 16 is closed by the sub valve body 15, so that the operating efficiency of the compressor does not decrease.
  • the foreign matter which has flowed into the sliding surface clearance (clearance) formed between (the intermediate insertion portion 10c of the main valve body 10 and the guide hole 19) Since it is easy to be discharged through the guide hole side groove 19g formed in the hole 19 and foreign matter is not accumulated in the sliding surface gap, it is possible to make it difficult to cause operation failure such as valve lock and left main valve.
  • the guide hole side groove 19g is provided between the Ps inlet / outlet 27 and the Pd inlet 25 / Pc inlet / outlet 26 and is provided only on the Ps inlet / outlet 27 side in the guide hole 19 and flows into the sliding surface gap.
  • the foreign matter is discharged to the Ps inlet / outlet 27 side through the guide hole side groove 19g formed in the guide hole 19, so that the foreign matter flowing into the sliding surface gap can be efficiently discharged.
  • the valve body 10 is easily discharged through the main valve body side groove 10g formed on the outer periphery of (the intermediate fitting portion 10c of) the valve body 10, and foreign matter can be prevented from collecting in the sliding surface gap. It is possible to further reduce the occurrence of malfunction such as locking and leaving of the main valve body.
  • the main valve body side groove 10g is formed of a knurled groove formed by knurling the outer periphery of (the intermediate fitting portion 10c of the main valve body 10), and the main valve body 10 is compared with the main valve body 10 Since the main valve body side groove 10g can be formed by extremely simple processing, the processing cost and the number of processing steps can be suppressed.
  • the valve body 20 is formed as a two-part structure of the body member 20A and the sheet member 20B, and is formed in the longitudinal groove 16b formed on the outer periphery of the sheet member 20B in the valve body 20 and the inner periphery of the body member 20
  • the in-valve main body communication passage 16A that constitutes a part of the in-valve escape passage 16 is formed by the annular recess 16a.
  • the valve main body communication passage 16A is on the side of the sheet member 20B or the side of the main body member 20A.
  • the shape of the in-valve main body communication passage 16A is not limited to only the above shape.
  • the valve main body 20 may be formed of one component (instead of the two parts of the main body member 20A and the sheet member 20B), and a valve main body communicating passage including a through hole may be formed in the valve main body .
  • Second Embodiment 12 to 14 are longitudinal sectional views showing a second embodiment of the control valve for a variable displacement compressor according to the present invention
  • FIG. 12 shows a state of main valve: open, sub valve: closed (normal control
  • FIG. 13 shows a main valve: closed, sub valve: closed state (during compressor start transition)
  • FIG. 14 shows a main valve: closed, sub valve: open state (during compressor start).
  • 15 is an enlarged view of a portion C of FIG. 12
  • FIG. 16 is an enlarged view of a portion D of FIG. 13
  • FIG. 17 is a cross-sectional view taken along a line of arrows XX in FIG.
  • control valve 2 of the second embodiment is mainly a valve for escaping the pressure Pc of the crank chamber to the suction chamber of the compressor via the Ps inlet / outlet 27
  • the inner escape passage 16 is provided in the main valve body 10 (not in the valve body 20), and the other configurations are substantially the same. Therefore, parts having the same configurations and effects as those of the control valve 1 of the first embodiment are denoted by the same reference numerals, and redundant description will be omitted. In the following, differences will be mainly described.
  • control valve 2 In the control valve 2 of the illustrated embodiment, the cylindrical leg portion 37a provided on the lower surface of the plunger 37 in the control valve 1 of the first embodiment, the in-valve communication passage 16A of the valve main body 20, and the seat member of the valve main body 20
  • the auxiliary valve body 15 and the like having the cylindrical portion 15b externally inserted into (the stopper portion 24A of) 20B is omitted, and the interior member 17 inserted and fixed to the plunger 37 is made the auxiliary valve body 17B.
  • the sub valve body 17B and the plunger 37 are together when the sub valve body (inner member) 17B is biased downward by the plunger spring 47 compressed between the step portion 46c where the diameter portion 46b is formed and the sub valve body 17B.
  • the (subtractive force of) the plunger spring 47 urges the sub valve body 17B in the direction to close the in-valve relief passage 16 described later, and the bellows device 40 in the pressure sensing chamber 45 via the push rod 46. It is held.
  • the main valve body 10 disposed below the sub valve body 17B is made of, for example, a nonmagnetic material, and penetrates in the longitudinal direction (direction of the axis O) at the center of the inside.
  • a through escape hole 16B which constitutes a part of the in-valve escape passage 16 is provided.
  • the lower end portion (flat surface) of the locking portion 10k is larger than the outer diameter of the locking portion 10k, and the lower end portion (flat surface) contacts and separates the auxiliary valve seat portion (inverted truncated cone surface portion) 23 which is the upper end edge portion of the through escape hole 16B
  • the auxiliary valve body portion 17 a opens and closes the relief passage 16.
  • the valve chamber 21 in the Pc inlet / outlet chamber 26, the valve chamber 21, the through escape hole 16B formed in the main valve body 10, the inside of the plunger 37, the Ps inlet / outlet chamber 28, etc.
  • the valve internal relief passage 16 for escaping into the suction chamber of the compressor via the Ps inlet / outlet 27 is formed, and the auxiliary valve seat portion 23 which is the upper end edge portion of the through escape hole 16B of the main valve body 10
  • the sub-valve body portion (lower end portion) 17a of 17B comes in contact with and separates from each other, whereby the in-valve escape passage 16 is opened and closed.
  • the plunger 37, the main valve body 10, and the sub valve body 17B are in the lowest position (the lower end surface of the plunger 37 is a stopper portion In the case where the main valve portion 11 is fully open and the sub valve portion 12 is fully closed), the vertical separation distance between the main valve body portion 10a of the main valve body 10 and the valve port 22 (valve seat portion) Is the first lift amount Ld, and the separation distance between the inner hook-shaped locking portion 37k of the plunger 37 and the hook-shaped locking portion 10k of the main valve body 10 is a predetermined amount Ly.
  • the second lift amount) Le (the lift amount from the lowest position to the highest position of the plunger 37) is the first lift amount Ld + the predetermined amount Ly.
  • control valve 2 of the second embodiment (the outer periphery of the intermediate insertion portion 10c of the main valve body 10 and (the inner wall of) the guide hole 19) as in the control valve 1 of the first embodiment described above.
  • the main valve body 10 is clogged with foreign matter (cutting and polishing debris left after processing and assembly, abrasives, wear due to sliding friction, external dust, etc.) in the sliding surface gap (clearance) formed between
  • a guide hole side groove 19g consisting of a vertical groove is formed in (the upper part of) the guide hole 19 to prevent operation failure such as movement (valve lock, valve body left) and the like, and the middle insertion portion 10c of the main valve body 10
  • a main valve side groove 10g made of a knurled groove is formed in the upper portion (in the illustrated example, a portion above the annular groove 10A provided on the lower outer periphery) (in particular, refer to FIGS. 15 to 17) .
  • control valve 2 Next, the operation of the control valve 2 configured as described above will be outlined.
  • the lift amount of the plunger 37 (and the sub valve body 17B) is at most the first lift amount Ld at maximum, and at compressor startup (during Pc ⁇ Ps control)
  • the lift amount of the plunger 37 (and the sub valve body 17B) is set to the second lift amount Le.
  • the suction pressure Ps introduced from the compressor to the Ps inlet / outlet 27 is introduced from the Ps inlet / outlet chamber 28 to the pressure sensing chamber 45 via the gap 36 between the outer periphery of the plunger 37 and the guide pipe 35
  • the device 40 (the inside is a vacuum pressure) undergoes an expansion / contraction displacement (contracts when the suction pressure Ps is high, or expands when it is low) according to the pressure (suction pressure Ps) of the pressure sensing chamber 45, and the displacement is the push rod 46 or the sub valve body
  • the pressure is transmitted to the main valve body 10 via 17B etc., whereby the valve opening degree (the separation distance between the valve port 22 and the main valve body portion 15a) is adjusted, and the pressure in the crank chamber is adjusted according to the valve opening degree. Pc is adjusted.
  • the main valve body 10 is always urged upward by the urging force of the valve closing spring 50, and the sub valve body 17B is always urged downward by the urging force of the valve opening spring 47.
  • the valve body portion 17 a is in a state of being pressed against the sub valve seat portion 23 (the sub valve portion 12 is closed), and the in-valve release passage 16 is shut off in the main valve body 10. Therefore, the pressure Pc in the crank chamber does not escape to the suction chamber through the in-valve escape passage 16.
  • the solenoid unit 30A is energized and excited, and the plunger 37 and the sub valve body 17B are drawn together (upwardly) by the suction element 34, and the main valve body 10 follows this upward movement. Is moved upward, and after the valve port 22 is closed by the main valve body portion 10a of the main valve body 10, the plunger 37 and the sub valve body 17B are further moved upward, whereby the sub valve body 17B , And the pressure Pc in the crank chamber is released to the suction chamber through the valve release passage 16.
  • the biasing force of the valve closing spring 50 of the main valve body 10 causes the plunger 37 and the sub valve body 17B to It moves in the valve closing direction so as to follow the upward movement, and when the upward movement amount reaches the first lift amount Ld, the main valve body portion 10a of the main valve body 10 closes the valve port 22 (see FIG.
  • the plunger 37 and the sub valve body 17B are further moved upward by the predetermined amount Ly from the valve closing state of the main valve portion 11 (state shown in FIG. 14).
  • control valve 2 of the present embodiment configured as described above, the same function and effect as the control valve 1 of the first embodiment described above can be obtained.
  • control valve 2 of the second embodiment if necessary, please refer to Japanese Patent Application No. 2016-127978, etc. by the present inventors.
  • the guide hole side groove 19g is formed in the guide hole 19, and the main valve body side groove 10g is formed in the intermediate insertion portion 10c of the main valve body 10. It goes without saying that the guide hole side groove 19g may be formed only in the guide hole 19 as shown in FIG.
  • Control valve for variable displacement compressor (first embodiment) 2
  • Control valve for variable displacement compressor (2nd embodiment) 10
  • main valve body 10a main valve body portion 10b lower diameter portion 10c middle fitting portion 10d upper small diameter portion 10k flanged engagement portion 10g main valve body groove 10A annular groove 11 main valve portion 12
  • auxiliary valve portion 15 auxiliary valve body 15a secondary Valve body portion 15b Cylindrical portion 15j Wedge shaped locking portion 16
  • Through relief hole (second embodiment) 17
  • Sub valve body (second embodiment) 18 accommodation hole 19 guide hole 19g guide hole side groove 20 valve main body 20A main body member 20B seat member 20C recessed hole 21 valve chamber 22 valve port 23 sub valve seat portion 24 fitting portion 24A stopper portion 25 Pd introduction port 25s side hole 26Pc entrance Room (entry and exit) 27 Ps inlet / outlet 28 Ps inlet / outlet chamber 30 electromagnetic actuator 30

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  • General Engineering & Computer Science (AREA)
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  • Details Of Valves (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)

Abstract

Provided is a control valve which is to be used in a variable displacement compressor, is capable of preventing foreign matter from accumulating in the gap between sliding surfaces which is formed between a main valve body and a guide hole, and as a result, is capable of making it less likely for operation failures such as valve locking or the main valve body leaving its position to occur. One or more guide hole-side grooves 19g, at least one end of which is open, are formed in a guide hole 19 into which a valve body 10 is slidably inserted. The guide hole-side grooves 19g are formed only on the Ps entrance/exit 27 side of the guide hole 19.

Description

可変容量型圧縮機用制御弁Control valve for variable displacement compressor
 本発明は、カーエアコン等に使用される可変容量型圧縮機用制御弁に係り、特に、弁体と案内孔との間に形成される摺動面間隙に流入する異物に起因する弁体の作動不良を生じ難くした可変容量型圧縮機用制御弁に関する。 The present invention relates to a control valve for a variable displacement compressor used in a car air conditioner or the like, and in particular, to a valve body caused by foreign matter flowing into a sliding surface gap formed between the valve body and a guide hole. The present invention relates to a control valve for a variable displacement compressor that is less likely to cause a malfunction.
 一般に、カーエアコン等に使用される可変容量型圧縮機用制御弁は、圧縮機の吐出室から吐出圧力Pdが導入されるとともに、その吐出圧力Pdを圧縮機の吸入圧力Psに応じて調圧することによりクランク室の圧力Pcを制御するようになっており、通常、下記特許文献1等にも見られるように、弁口が設けられた弁室及び圧縮機の吸入室に連通するPs入出口を有し、前記弁口より上流側に圧縮機の吐出室に連通するPd導入口が設けられるとともに、前記弁口より下流側に前記圧縮機のクランク室に連通するPc入出口が設けられた弁本体と、前記弁口を開閉するための主弁体(弁棒)と、該主弁体を弁口開閉方向に移動させるためのプランジャを有する電磁式アクチュエータと、前記圧縮機から吸入圧力Psが前記Ps入出口を介して導入される感圧室と、該感圧室の圧力に応じて前記主弁体を弁口開閉方向に付勢するベローズ装置等の感圧応動部材と、を備えている。 Generally, in a control valve for a variable displacement compressor used in a car air conditioner or the like, a discharge pressure Pd is introduced from a discharge chamber of the compressor, and the discharge pressure Pd is adjusted in accordance with a suction pressure Ps of the compressor. Ps inlet and outlet communicating with the valve chamber provided with the valve port and the suction chamber of the compressor, as generally seen in the following Patent Document 1 etc. A Pd inlet communicating with the discharge chamber of the compressor on the upstream side of the valve opening, and a Pc inlet and outlet communicating on the downstream side of the valve opening to the crank chamber of the compressor An electromagnetic actuator having a valve body, a main valve body (valve rod) for opening and closing the valve port, and a plunger for moving the main valve body in the valve port opening and closing direction, suction pressure Ps from the compressor Is through the Ps entrance and exit And includes a sensing chamber to be introduced, and sensitive 圧応 rotary members of the bellows arrangement such that urges the main valve body the valve port opening and closing directions in response to pressure sensitive chamber, a Te.
 また、下記特許文献2等に所載の可変容量型圧縮機用制御弁は、上記構成に加えて、前記クランク室の圧力Pcを前記Ps入出口を介して前記圧縮機の吸入室に逃がすための弁内逃がし通路が設けられるとともに、該弁内逃がし通路を開閉する副弁体が設けられ、前記電磁式アクチュエータの吸引力により前記プランジャが最下降位置から上方向に連続的に移動せしめられるとき、前記プランジャと一緒に前記副弁体が前記弁内逃がし通路を閉じたまま上方向に移動するとともに、該副弁体に追従するように主弁体が上方向に移動せしめられ、前記主弁体により前記弁口が閉じられた後、さらに前記プランジャが上方向に移動せしめられると、前記副弁体が前記弁内逃がし通路を開くようにされている。 Further, in addition to the above-described configuration, the control valve for a variable displacement compressor described in Patent Document 2 and the like described below releases the pressure Pc of the crank chamber to the suction chamber of the compressor via the Ps inlet and outlet. And an auxiliary valve body for opening and closing the in-valve escape passage, and the plunger is continuously moved upward from the lowest position by the suction force of the electromagnetic actuator. The main valve is moved upward so as to follow the auxiliary valve while the auxiliary valve moves upward with the release passage closed in the valve together with the plunger, and the main valve After the valve port is closed by the body, when the plunger is further moved upward, the sub valve body opens the relief passage in the valve.
特開2010-185285号公報JP, 2010-185285, A 特開2013-130126号公報JP, 2013-130126, A
 ところで、上記特許文献1、2等に所載の従来の可変容量型圧縮機用制御弁では、弁口を開閉する主弁体は、弁本体に設けられた案内孔に摺動自在に嵌挿されており、主弁体(の外周面)と案内孔(の内壁面)との間に形成される摺動面間隙(クリアランス)に異物(加工組立時から残っている切削研磨屑、研磨材、摺動摩擦による摩耗分、外部からの塵埃等)が詰まって主弁体が動きにくくなる(弁ロック、弁体置き去り)等の作動不良が発生する可能性があった。 By the way, in the control valve for the conventional variable displacement compressor described in the above-mentioned patent documents 1 and 2, etc., the main valve body which opens and closes a valve port is slidably inserted in the guide hole provided in the valve main body. Foreign material (cutting and polishing debris left after processing and assembly) in the sliding surface clearance (clearance) formed between (the outer peripheral surface of the main valve body and (the inner wall surface of) the guide hole There has been a possibility that operation defects such as valve lock, valve body removal and the like may occur due to wear due to sliding friction, dust from the outside, etc., which may cause clogging of the main valve body.
 本発明は、上記事情に鑑みてなされたもので、その目的とするところは、主弁体と案内孔との間に形成される摺動面間隙に異物が溜まらないようにでき、もって、弁ロック、主弁体置き去り等の作動不良を生じ難くできる可変容量型圧縮機用制御弁を提供することにある。 The present invention has been made in view of the above circumstances, and the object of the present invention is to prevent foreign matter from accumulating in the sliding surface gap formed between the main valve body and the guide hole, thereby achieving the valve It is an object of the present invention to provide a control valve for a variable displacement compressor, which is less likely to cause an operation failure such as a lock or a main valve body being left behind.
 前記目的を達成すべく、本発明に係る可変容量型圧縮機用制御弁は、基本的に、主弁体部を有する主弁体と、前記主弁体が摺動自在に嵌挿される案内孔と前記主弁体部が接離する弁口が設けられた弁室と圧縮機の吸入室に連通するPs入出口とを有し、前記弁口より上流側に圧縮機の吐出室に連通するPd導入口が設けられるとともに、前記弁口より下流側に前記圧縮機のクランク室に連通するPc入出口が設けられた弁本体と、前記主弁体を弁口開閉方向に移動させるための電磁式アクチュエータと、前記圧縮機から吸入圧力Psが前記Ps入出口を介して導入される感圧室と、前記感圧室の圧力に応じて前記主弁体を弁口開閉方向に付勢する感圧応動部材と、を備え、前記案内孔に、少なくとも一端が開放した1個又は複数個の案内孔側溝が形成されていることを特徴としている。 In order to achieve the above object, a control valve for a variable displacement compressor according to the present invention basically includes a main valve body having a main valve body portion, and a guide hole in which the main valve body is slidably inserted. And a Ps inlet / outlet communicating with the suction chamber of the compressor provided with a valve chamber provided with a valve opening for contacting and separating the main valve body portion, and communicating with the discharge chamber of the compressor upstream from the valve opening A valve body provided with a Pd inlet and provided with a Pc inlet / outlet communicating with the crank chamber of the compressor downstream of the valve port, and an electromagnetic force for moving the main valve body in the valve port opening / closing direction Actuator, pressure sensing chamber where suction pressure Ps is introduced from the compressor via the Ps inlet / outlet, and sense that the main valve body is urged in the opening / closing direction according to the pressure of the pressure sensing chamber A pressure responsive member, and at least one end of the guide hole is open at least one end of the guide hole It is characterized in that grooves are formed.
 好ましい態様では、前記案内孔は、前記弁本体における前記Ps入出口と前記Pd導入口ないし前記Pc入出口との間に設けられ、前記案内孔側溝は、前記案内孔における前記Ps入出口側にのみ形成される。 In a preferred aspect, the guide hole is provided between the Ps inlet and outlet and the Pd inlet or the Pc inlet and outlet in the valve body, and the guide hole side groove is on the Ps inlet and outlet side of the guide hole. Only formed.
 他の好ましい態様では、前記案内孔側溝は、前記案内孔の軸線方向に延びる縦溝、前記案内孔の軸線方向に対して傾斜する方向に形成された傾斜溝もしくは螺旋溝、または、ノッチから構成される。 In another preferred embodiment, the guide hole side groove is constituted by a longitudinal groove extending in the axial direction of the guide hole, an inclined groove or a spiral groove formed in a direction inclined with respect to the axial direction of the guide hole, or a notch. Be done.
 他の好ましい態様では、前記案内孔側溝は、前記主弁体の外周に設けられた環状溝に連通せしめられるようにされる。 In another preferred embodiment, the guide hole side groove is in communication with an annular groove provided on the outer periphery of the main valve body.
 別の好ましい態様では、前記主弁体の外周に、前記案内孔との摺動部分からその外側まで延びる1個又は複数個の主弁体側溝が形成される。 In another preferable aspect, one or a plurality of main valve body side grooves extending from the sliding portion with the guide hole to the outside thereof are formed on the outer periphery of the main valve body.
 他の好ましい態様では、前記主弁体側溝は、前記主弁体の外周の一部もしくは全部に形成されたローレット加工溝で構成される。 In another preferred aspect, the main valve body side groove is formed of a knurled groove formed on a part or all of the outer periphery of the main valve body.
 他の好ましい態様では、前記案内孔は、前記弁本体における前記Ps入出口と前記Pd導入口ないし前記Pc入出口との間に設けられ、前記主弁体側溝は、前記主弁体の外周における前記Ps入出口側にのみ形成される。 In another preferable aspect, the guide hole is provided between the Ps inlet and outlet and the Pd inlet or the Pc inlet and outlet in the valve main body, and the main valve body side groove is provided on the outer periphery of the main valve body. It is formed only on the Ps inlet / outlet side.
 他の好ましい態様では、前記主弁体側溝は、前記主弁体の外周に設けられた環状溝より前記Ps入出口側にのみ形成される。 In another preferred aspect, the main valve body side groove is formed only on the Ps inlet / outlet side relative to an annular groove provided on the outer periphery of the main valve body.
 別の好ましい態様では、前記クランク室の圧力Pcを前記Ps入出口を介して前記圧縮機の吸入室に逃がすための弁内逃がし通路が前記弁本体内又は前記主弁体内に設けられるとともに、前記弁内逃がし通路を開閉する副弁体が設けられる。 In another preferred embodiment, an in-valve relief passage for evacuating the pressure Pc of the crank chamber to the suction chamber of the compressor via the Ps inlet / outlet is provided in the valve body or the main valve body, and An auxiliary valve body is provided for opening and closing the in-valve relief passage.
 本発明によれば、主弁体と案内孔との間に形成される摺動面間隙(クリアランス)に流入した異物が、前記案内孔に形成された案内孔側溝を通って排出されやすくなり、当該摺動面間隙に異物が溜まらないようにできるので、弁ロック、主弁体置き去り等の作動不良を生じ難くできる。 According to the present invention, foreign matter which has flowed into the sliding surface clearance (clearance) formed between the main valve body and the guide hole is easily discharged through the guide hole side groove formed in the guide hole, Since foreign matter can be prevented from collecting in the sliding surface gap, it is possible to make it difficult to cause operation failures such as valve lock and main valve body leaving.
 また、前記案内孔側溝は、Ps入出口とPd導入口ないしPc入出口との間に設けられ案内孔におけるPs入出口側にのみ設けられ、前記摺動面間隙に流入した異物が、前記案内孔に形成された案内孔側溝を通って前記Ps入出口側に排出されるので、前記摺動面間隙に流入した異物を効率的に排出することができる。 The guide hole side groove is provided between the Ps inlet and outlet and the Pd inlet or the Pc inlet and outlet, and is provided only on the Ps inlet and outlet side of the guide hole, and the foreign matter flowing into the sliding surface gap is the guide The foreign matter which has flowed into the gap between the sliding surfaces can be efficiently discharged since the Ps inlet and outlet are discharged through the guide hole side groove formed in the hole.
 また、主弁体と案内孔との間に形成される摺動面間隙(クリアランス)に流入した異物が、前記主弁体の外周に形成された主弁体側溝を通って排出されやすくなり、当該摺動面間隙に異物が溜まらないようにできるので、これによっても、弁ロック、主弁体置き去り等の作動不良を更に生じ難くできる。 Further, foreign matter that has flowed into the sliding surface clearance (clearance) formed between the main valve body and the guide hole is easily discharged through the main valve body side groove formed on the outer periphery of the main valve body, Foreign matter can be prevented from accumulating in the sliding surface gap, which also makes it more difficult to cause operation failures such as valve lock and left main valve body.
 また、前記主弁体側溝は、前記主弁体の外周にローレット加工を施して形成されたローレット加工溝で構成され、前記主弁体に対して比較的簡単な加工で前記主弁体側溝を形成できるので、加工コストや加工工数を抑えることができる。 Further, the main valve body side groove is constituted by a knurled groove formed by knurling the outer periphery of the main valve body, and the main valve body side groove is formed by relatively easy processing to the main valve body. Since it can be formed, the processing cost and the number of processing steps can be suppressed.
本発明に係る可変容量型圧縮機用制御弁の第1実施形態の主弁:開、副弁:閉の状態(通常制御時)を示す縦断面図。The longitudinal cross-sectional view which shows the state (at the time of normal control) of the main valve of 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention: open, subvalve: closed state. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態の主弁:閉、副弁:閉の状態(圧縮機起動移行時(その1))を示す縦断面図。The main valve of 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention: A close valve, a subvalve: The longitudinal cross-sectional view which shows the state (compressor start transition time (the 1)). 本発明に係る可変容量型圧縮機用制御弁の第1実施形態の主弁:閉、副弁:閉の状態(圧縮機起動移行時(その2))を示す縦断面図。The longitudinal cross-sectional view which shows the main valve of 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention: Close, a subvalve: the state (compressor start transition time (the 2)) of a closed state. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態の主弁:閉、副弁:開の状態(圧縮機起動時)を示す縦断面図。The main valve of 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention: The vertical valve which shows the state (at the time of compressor start) of the closed and subvalve open states. 図1のA部拡大図。The A section enlarged view of FIG. 図2のB部拡大図。The B section enlarged view of FIG. 図1のU-U矢視線に従う断面図。Sectional drawing according to the UU arrow line of FIG. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる副弁体を示す斜視図。The perspective view which shows the subvalve body used for 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる副弁体を示す正面図。The front view which shows the subvalve body used for 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる副弁体を示す左側面図。The left side view showing the subvalve body used for a 1st embodiment of the control valve for variable displacement compressors concerning the present invention. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる副弁体を示す上面図。The top view which shows the subvalve body used for 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる副弁体を示す下面図。The bottom view which shows the subvalve body used for 1st Embodiment of the control valve for variable displacement compressors which concerns on this invention. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる副弁体を示す、図8CのV-V矢視線に従う断面図。Sectional drawing which follows the VV arrow line of FIG. 8C which shows the subvalve body used for 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる弁本体の案内孔側溝の他例を示す、図1のA部に対応する拡大図。The enlarged view corresponding to the A section of FIG. 1 which shows the other example of the guide hole side groove | channel of the valve main body used for 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる主弁体を示す正面図。BRIEF DESCRIPTION OF THE DRAWINGS The front view which shows the main valve body used for 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態に用いられる主弁体の他例を示す正面図。The front view which shows the other example of the main valve body used for 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention. 本発明に係る可変容量型圧縮機用制御弁の第2実施形態の主弁:開、副弁:閉の状態(通常制御時)を示す縦断面図。The main valve of 2nd Embodiment of the control valve for variable displacement type compressors which concerns on this invention: The longitudinal cross-sectional view which shows the state (at the time of normal control) of an open, an auxiliary valve: closed. 本発明に係る可変容量型圧縮機用制御弁の第2実施形態の主弁:閉、副弁:閉の状態(圧縮機起動移行時)を示す縦断面図。The main valve of 2nd Embodiment of the control valve for variable displacement type compressors which concerns on this invention: The vertical valve which shows the state (at the time of compressor starting transition) of the closed and subvalve closed states. 本発明に係る可変容量型圧縮機用制御弁の第2実施形態の主弁:閉、副弁:開の状態(圧縮機起動時)を示す縦断面図。The main valve of 2nd Embodiment of the control valve for variable displacement compressors which concerns on this invention: The vertical valve which shows the state (at the time of compressor start) of the closed and subvalve open states. 図12のC部拡大図。The C section enlarged view of FIG. 図13のD部拡大図。The D section enlarged view of FIG. 図12のX-X矢視線に従う断面図。Sectional drawing according to XX arrow of FIG. 本発明に係る可変容量型圧縮機用制御弁の第1実施形態の他例を示す、図1のA部に対応する拡大図。The enlarged view corresponding to the A section of FIG. 1 which shows the other example of 1st Embodiment of the control valve for variable displacement type compressors which concerns on this invention. 本発明に係る可変容量型圧縮機用制御弁の第2実施形態の他例を示す、図12のC部に対応する拡大図。The enlarged view corresponding to the C section of FIG. 12 which shows the other example of 2nd Embodiment of the control valve for variable displacement type compressors which concerns on this invention.
 以下、本発明の実施形態を図面を参照しながら説明する。
<第1実施形態>
 図1~図4は、それぞれ本発明に係る可変容量型圧縮機用制御弁の第1実施形態を示す縦断面図であり、図1は主弁:開、副弁:閉の状態(通常制御時)、図2及び図3は主弁:閉、副弁:閉の状態(圧縮機起動移行時)、図4は主弁:閉、副弁:開の状態(圧縮機起動時)を示している。また、図5は、図1のA部拡大図、図6は、図2のB部拡大図、図7は、図1のU-U矢視線に従う断面図である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
First Embodiment
1 to 4 are longitudinal sectional views showing a first embodiment of a control valve for a variable displacement compressor according to the present invention, and FIG. 1 shows main valve: open, sub valve: closed state (normal control) 2 and 3 show the main valve: closed, secondary valve: closed state (during compressor start transition), and FIG. 4 shows the main valve: closed, secondary valve: open state (during compressor start) ing. 5 is an enlarged view of a portion A of FIG. 1, FIG. 6 is an enlarged view of a portion B of FIG. 2, and FIG. 7 is a cross-sectional view taken along a line UU in FIG.
 なお、本明細書において、上下、左右、前後等の位置、方向を表わす記述は、説明が煩瑣になるのを避けるために図面に従って便宜上付けたものであり、実際に圧縮機に組み込まれた状態での位置、方向を指すとは限らない。 In the present specification, the descriptions representing the positions and directions such as top, bottom, left and right, front and back, etc. are given for the sake of convenience according to the drawings to avoid complicated explanation, and are actually incorporated in the compressor Does not necessarily indicate the position or direction of
 また、各図において、部材間に形成される隙間や部材間の離隔距離等は、発明の理解を容易にするため、また、作図上の便宜を図るため、各構成部材の寸法に比べて大きくあるいは小さく描かれている場合がある。 Further, in each drawing, the gap formed between the members, the separation distance between the members, and the like are large in comparison with the dimensions of the respective constituent members in order to facilitate understanding of the invention and for convenience in drawing. Or it may be drawn small.
[制御弁1の構成]
 図示実施形態の制御弁1は、基本的に、弁口22が設けられた弁本体20と、弁口22を開閉するための主弁体10と、該主弁体10を弁口開閉方向(上下方向)に移動させるための電磁式アクチュエータ30と、感圧応動部材としてのベローズ装置40とを備えている。
[Configuration of control valve 1]
The control valve 1 of the illustrated embodiment basically includes a valve main body 20 provided with a valve port 22, a main valve body 10 for opening and closing the valve port 22, and a main valve body 10 in a valve opening / closing direction The electromagnetic actuator 30 for moving in the vertical direction), and the bellows device 40 as a pressure sensitive response member.
 電磁式アクチュエータ30は、ボビン38、該ボビン38に外装された通電励磁用のコイル32、コイル32の内周側に配在されたステータ33及び吸引子34、ステータ33及び吸引子34の下端部外周(段差部)にその上端部が溶接により接合された案内パイプ35、吸引子34の下方で案内パイプ35の内周側に上下方向に摺動自在に配在された有底円筒状のプランジャ37、前記コイル32に外挿される円筒状のハウジング60、取付板39を介してハウジング60の上側に取り付けられたコネクタ部31、及び、ハウジング60の下端部と案内パイプ35の下端部との間に配在されてそれらを弁本体20(の本体部材20A)の上部に固定するためのホルダ29を備えている。本例においては、円筒状のステータ33の下部内周に、該ステータ33の内径より小径の挿通穴34aがその中央に(軸線Oに沿って)形成された円筒状の吸引子34が一体成形されている。ここでは、電磁式アクチュエータ30のうちの、プランジャ37を除いた、コイル32、ステータ33、及び吸引子34等からなる部分をソレノイド部30Aと称する。 The electromagnetic actuator 30 includes a bobbin 38, a coil 32 for energization and excitation provided outside the bobbin 38, a stator 33 and a suction element 34 disposed on the inner peripheral side of the coil 32, a lower end of the stator 33 and the suction element 34 A guide pipe 35 whose upper end is joined to the outer periphery (step portion) by welding, and a bottomed cylindrical plunger slidably disposed vertically in the inner peripheral side of the guide pipe 35 below the suction element 34. 37, a cylindrical housing 60 externally inserted into the coil 32, a connector portion 31 attached to the upper side of the housing 60 through a mounting plate 39, and a lower end portion of the housing 60 and a lower end portion of the guide pipe 35 And a holder 29 for securing them to the upper portion of (the body member 20A of) the valve body 20. In this embodiment, a cylindrical suction element 34 having an insertion hole 34a smaller in diameter than the inner diameter of the stator 33 is formed integrally with the lower inner periphery of the cylindrical stator 33 (along the axis O). It is done. Here, in the electromagnetic actuator 30, a portion including the coil 32, the stator 33, the suction element 34 and the like excluding the plunger 37 is referred to as a solenoid unit 30A.
 前記ステータ33の上部には、円筒状の保持部材64の内周に形成された雌ねじ部64aに、六角穴付きの調節ねじ65の外周に形成された雄ねじ部65aが螺合せしめられた調節部材61が設けられている。この調節部材61において、前記調節ねじ65の下半部が前記保持部材64の下半部に(間にシール材としてのOリング62を介装して)内嵌されるとともに、調節ねじ65の上部外周に設けられた雄ねじ部65aが保持部材64の上部内周に設けられた雌ねじ部64aに螺着されている。この調節部材61は、コネクタ部31の略中央に貫設された嵌挿穴31a及び取付板39の略中央に設けられた中央穴39aに挿通され、保持部材64の下部外周に突設されたフランジ部64bと上部外周(に形成された嵌合溝)に嵌め込まれたリング状の押さえ部材63とが協同して前記コネクタ部31及び取付板39に(上下動不能に)保持固定されるとともに、その(保持部材64の)下端部(フランジ部64bより下側の部分)がステータ33の上端部の内周側に配在(内挿)されている。 An adjustment member in which an external thread portion 65a formed on the outer periphery of an adjusting screw 65 having a hexagonal hole is screwed to an internal thread portion 64a formed on the inner periphery of a cylindrical holding member 64 at the upper part of the stator 33 61 are provided. In this adjusting member 61, the lower half of the adjusting screw 65 is fitted inside the lower half of the holding member 64 (with an O-ring 62 as a seal member interposed therebetween), and A male screw portion 65 a provided on the upper outer periphery is screwed to a female screw portion 64 a provided on the upper inner periphery of the holding member 64. The adjustment member 61 is inserted into a fitting insertion hole 31 a formed substantially at the center of the connector portion 31 and a central hole 39 a provided substantially at the center of the mounting plate 39, and protruded at the lower outer periphery of the holding member 64. The flange portion 64b and the ring-shaped pressing member 63 fitted in (the fitting groove formed in) the upper portion cooperate with each other to hold and fix the connector portion 31 and the mounting plate 39 (impossible to move up and down) The lower end portion (portion below the flange portion 64b) (of the holding member 64) is disposed (interpolated) on the inner peripheral side of the upper end portion of the stator 33.
 前記ステータ33の内周側における前記調節部材61(調節ねじ65及び保持部材64)と吸引子34との間には、圧縮機の吸入圧力Psが導入される感圧室45が形成され、この感圧室45には感圧応動部材としての、ベローズ41、逆凸字状の上ストッパ42、逆凹字状の下ストッパ43、及び圧縮コイルばね44からなるベローズ装置40が配在されている。さらに、ベローズ装置40の下側には、推力伝達部材としての段付き棒状のプッシュロッド46が軸線Oに沿って配在されている。このプッシュロッド46の略中央は大径(大径部46b)とされ、下ストッパ43の凹部内には前記プッシュロッド46の上端部46dが嵌挿されて支持され、吸引子34の挿通穴34aに前記プッシュロッド46の上部及び大径部46bが(若干の隙間38を持って)内挿されている。また、前記プッシュロッド46の下部は、後述する断面凹状の内装部材17の凹穴17bに内挿され、その下端部46aが、凹穴17bの底部中央に形成された凹状の嵌挿穴17cに嵌め込まれている。 Between the adjusting member 61 (the adjusting screw 65 and the holding member 64) and the suction element 34 on the inner peripheral side of the stator 33, a pressure sensing chamber 45 is formed, into which the suction pressure Ps of the compressor is introduced. A bellows device 40 including a bellows 41, a reverse convex upper stopper 42, a reverse concave lower stopper 43, and a compression coil spring 44 is disposed in the pressure sensitive chamber 45 as a pressure sensitive reaction member. . Further, on the lower side of the bellows device 40, a stepped rod-like push rod 46 as a thrust transfer member is disposed along the axis O. An approximate center of the push rod 46 has a large diameter (large diameter portion 46 b), and the upper end 46 d of the push rod 46 is inserted and supported in the recess of the lower stopper 43, and the insertion hole 34 a of the suction element 34 The upper portion of the push rod 46 and the large diameter portion 46b are inserted (with a slight gap 38). Further, the lower portion of the push rod 46 is inserted into the recessed hole 17b of the interior member 17 having a recessed cross section described later, and the lower end portion 46a thereof is inserted into the recessed fitting insertion hole 17c formed in the center of the bottom portion of the recessed hole 17b. It is fitted.
 プランジャ37には、前記吸引子34の挿通穴34aと略同径の縦長の凹穴17bを有する断面凹状の内装部材17が圧入等により内挿固定されている。この内装部材17は、その上端部がプランジャ37の上端部と位置合わせされ(言い換えれば、その上端部がプランジャ37の上端部内周に位置決めされ)、その下端部がプランジャ37の底部と隙間を持った状態で(後で詳述するが、主弁体10の鍔状係止部10kが若干の上下動可能に配置される隙間を持った状態で)、前記プランジャ37に内嵌されている。内装部材17の凹穴17bの底部中央には、前記プッシュロッド46の下端部46aが嵌挿される凹状の嵌挿穴17cが形成されている。 On the plunger 37, an interior member 17 having a concaved cross section and having a vertically elongated concave hole 17b having substantially the same diameter as the insertion hole 34a of the suction element 34 is inserted and fixed by press fitting or the like. The upper end of the interior member 17 is aligned with the upper end of the plunger 37 (in other words, the upper end is positioned on the inner periphery of the upper end of the plunger 37), and the lower end has a gap with the bottom of the plunger 37 In a state (to be described in detail later, the hook-shaped locking portion 10k of the main valve body 10 is internally fitted to the plunger 37 with a clearance to be disposed so as to be slightly movable up and down). At the center of the bottom of the concave hole 17b of the interior member 17, a concave insertion hole 17c into which the lower end 46a of the push rod 46 is inserted is formed.
 プッシュロッド46の大径部46bの上部に形成される段差部(下向きの環状の段丘面)46cとプランジャ37に内嵌された内装部材17の凹穴17bの底部(における嵌挿穴17c周りの上向きの面)との間には、円筒状の圧縮コイルばねからなるプランジャばね(開弁ばね)47が縮装されている。このプランジャばね47(の圧縮力)により、内装部材17を介してプランジャ37が下方(開弁方向)に付勢されるとともに、プッシュロッド46を介して前記ベローズ装置40が感圧室45内で保持されている。 A stepped portion (downward annular terraced surface) 46 c formed at the upper portion of the large diameter portion 46 b of the push rod 46 and a bottom portion of the recessed hole 17 b of the interior member 17 internally fitted to the plunger 37 A plunger spring (opening valve spring) 47 formed of a cylindrical compression coil spring is compressed between the upper surface and the upper surface). The plunger 37 is urged downward (in the valve opening direction) via the interior member 17 by (the compression force of) the plunger spring 47, and the bellows device 40 in the pressure sensing chamber 45 via the push rod 46. It is held.
 また、プランジャ37の底部には、その外周から中央(軸線O上)まで直線状に延びるスリット37sが形成されるとともに、プランジャ37の側部における前記スリット37sに対応する部分には、前記スリット37sより幅広の切欠き37tが設けられている。前記切欠き37tの(上下方向の)高さは、主弁体10の鍔状係止部10kの高さより若干大きくされており、前記スリット37sの(上下方向の)高さ(つまり、プランジャ37の底部の厚さ(上下方向の高さ))は、主弁体10の上部小径部10dの高さより若干小さくされており、主弁体10は、プランジャ37に対して上下動可能となっている(後で詳述)。また、前記切欠き37tの(周方向の)幅は、主弁体10の鍔状係止部10kの外径より若干大きくされており、前記スリット37sの(横方向の)幅は、組立性等を考慮して、主弁体10の上部小径部10dの外径より若干大きくされるとともに、主弁体10の鍔状係止部10kの外径より小さくされており、前記プランジャ37の底部上面における前記スリット37sの外周部分が、主弁体10の鍔状係止部10kを掛止するための内鍔状掛止部37kとされている。 Further, a slit 37s extending linearly from the outer periphery to the center (on the axis O) is formed at the bottom of the plunger 37, and the slit 37s is formed at a portion corresponding to the slit 37s at the side of the plunger 37. A wider notch 37t is provided. The height (in the vertical direction) of the notch 37t is slightly larger than the height of the hook-like locking portion 10k of the main valve body 10, and the height (in the vertical direction) of the slit 37s (that is, the plunger 37). The thickness (height in the vertical direction) of the bottom portion of the valve is slightly smaller than the height of the upper small diameter portion 10d of the main valve body 10, and the main valve body 10 can move up and down relative to the plunger 37. (Detailed later). Further, the width (in the circumferential direction) of the notch 37t is slightly larger than the outer diameter of the hook-shaped locking portion 10k of the main valve body 10, and the width (in the lateral direction) of the slit 37s is assemblability And the outer diameter of the upper small diameter portion 10d of the main valve body 10 and the outer diameter of the hook-like locking portion 10k of the main valve body 10, and the bottom portion of the plunger 37. An outer peripheral portion of the slit 37s on the upper surface is an inner hook-shaped locking portion 37k for locking the hook-shaped locking portion 10k of the main valve body 10.
 さらに、前記プランジャ37の下面には、前記スリット37sに対応する部分が切り欠かれた(具体的には、主弁体10の中間嵌挿部10cの外径より幅広の部分が切り欠かれた)平面視で略C字状の筒状脚部37aが(下向きに)突設されている。この筒状脚部37aは、主弁体10の中間嵌挿部10c(の上端部分)に(若干の隙間を持って)外挿されるとともに、その下端部に、後述する副弁体15の鍔状係止部15jを掛止するための外鍔状掛止部37jが(外向きに)突設されている。 Furthermore, a portion corresponding to the slit 37s is cut out on the lower surface of the plunger 37 (specifically, a portion wider than the outer diameter of the intermediate insertion portion 10c of the main valve body 10 is cut out) The cylindrical leg portion 37a having a substantially C shape in a plan view is provided so as to protrude (downwardly). The cylindrical leg portion 37a is externally inserted (with a slight gap) in (the upper end portion of) the intermediate fitting portion 10c of the main valve body 10, and at the lower end portion thereof, a hook of the sub valve body 15 described later. An outer hook-shaped hooking portion 37 j for hooking the hook-shaped locking portion 15 j is protruded (outwardly).
 また、本例では、プランジャ37の外周の所定位置(図示例では、切欠き37t及びスリット37sが形成された部分)に、Dカット面37dが形成されており、プランジャ37(のDカット面37d)の外周と案内パイプ35との間に隙間36が形成されている。なお、プランジャ37のDカット面37dに代えて、1つもしくは複数の縦溝を形成して、プランジャ37の外周と案内パイプ35との間に隙間36を形成しても良い。 Further, in this example, the D cut surface 37 d is formed at a predetermined position on the outer periphery of the plunger 37 (in the illustrated example, a portion where the notch 37 t and the slit 37 s are formed). A gap 36 is formed between the outer circumference of the) and the guide pipe 35. Instead of the D-cut surface 37 d of the plunger 37, one or more longitudinal grooves may be formed to form a gap 36 between the outer periphery of the plunger 37 and the guide pipe 35.
 主弁体10は、例えば金属製とされ、軸線Oに沿って配置された段付き軸状の中実部材から形成されている。この主弁体10は、下から順に、比較的大径の主弁体部10a、下部小径部10b、上下方向に長い中間嵌挿部10c、上部小径部10d、及び鍔状係止部10kからなっており、中間嵌挿部10cの下部外周に環状溝10Aが上下二段で設けられている。この環状溝10Aに、制御弁1内を流れる冷媒に含まれるオイル(圧縮機等を潤滑させるためのオイル)が溜まることにより、例えば摺動性や液密状態の確保・向上を図ることができる。 The main valve body 10 is made of, for example, metal, and is formed of a stepped axial solid member disposed along the axis O. The main valve body 10 includes, in order from the bottom, a main valve body portion 10a having a relatively large diameter, a lower small diameter portion 10b, an intermediate insertion portion 10c which is long in the vertical direction, an upper small diameter portion 10d, and a hook-like locking portion 10k. The annular groove 10A is provided in the upper and lower two steps on the lower outer periphery of the intermediate insertion portion 10c. The oil contained in the refrigerant flowing in the control valve 1 (the oil for lubricating the compressor etc.) is accumulated in the annular groove 10A, whereby, for example, the slidability and the liquid tight state can be ensured and improved. .
 前記のように、主弁体10の中間嵌挿部10c(の案内孔19から上側に突出した上端部分)は、プランジャ37の下面に設けられた筒状脚部37aに内挿され、上部小径部10dは、前記スリット37sに緩く内嵌され、鍔状係止部10kは、前記プランジャ37の内側における内装部材17より下側(言い換えれば、プランジャ37の底部と内装部材17の下端部との間の空間)に緩く内嵌される。前記鍔状係止部10kは前記スリット37sの幅より大径とされており、プランジャ37が主弁体10に対して上方向に移動せしめられるとき、前記スリット37sの外周部分からなる内鍔状掛止部37kが鍔状係止部10kに引っ掛けられて抜け止め係止されるようになっている。また、前記中間嵌挿部10cも前記スリット37sの幅より大径とされており、前記プランジャ37の下面における前記スリット37sの外周部分が主弁体10における中間嵌挿部10cと上部小径部10dとの段差部に対接せしめられるようになっている。 As described above, the intermediate insertion portion 10c of the main valve body 10 (the upper end portion protruding upward from the guide hole 19 of the main valve body 10) is inserted into the cylindrical leg portion 37a provided on the lower surface of the plunger 37 The portion 10d is loosely fitted in the slit 37s, and the hook-like locking portion 10k is lower than the interior member 17 inside the plunger 37 (in other words, between the bottom of the plunger 37 and the lower end of the interior member 17). Loosely fitted in the space between). The hook-shaped locking portion 10k has a diameter larger than the width of the slit 37s, and when the plunger 37 is moved upward with respect to the main valve body 10, an inner hook shape consisting of an outer peripheral portion of the slit 37s. The hooking portion 37k is hooked on the hook-shaped locking portion 10k and is locked. The intermediate insertion portion 10c also has a diameter larger than the width of the slit 37s, and the outer peripheral portion of the slit 37s in the lower surface of the plunger 37 is the intermediate insertion portion 10c and the upper small diameter portion 10d in the main valve body 10. It comes in contact with the step portion of
 一方、弁本体20は、上部中央に嵌合用の凹穴20Cが設けられるとともに下部中央に前記凹穴20Cに連なる若干小径の収容穴18が設けられた段付き円筒状の本体部材20Aと、前記凹穴20Cに圧入等により内挿固定される円筒状のシート部材20Bとの二分割構成とされている。 On the other hand, the valve body 20 has a stepped cylindrical main body member 20A provided with a recessed hole 20C for fitting at the upper center and provided with a slightly small diameter accommodation hole 18 connected to the recessed hole 20C at the lower center, The cylindrical sheet member 20B is inserted into and fixed to the recessed hole 20C by press-fitting or the like.
 シート部材20Bは、ステンレス(SUS)、高硬度真鍮材(鉛の含有量を少なくするなどして硬度を高めた黄銅)等から作製され、前記凹穴20Cに嵌挿される嵌挿部24の上側に(言い換えれば、嵌挿部24からPs入出室28側へ向けて突出するように)、プランジャ37の最下降位置を規定するためのストッパ部24Aが突設されている。シート部材20B(の嵌挿部24)の下端部は、本体部材20Aの凹穴20Cと収容穴18との間の段差部(段丘部)に当接せしめられている。また、シート部材20Bの中央部には、縦方向に貫通するように(つまり、軸線Oに沿って)前記主弁体10の中間嵌挿部10cが摺動自在に嵌挿される案内孔19が形成され、この案内孔19の下端部が前記主弁体10の主弁体部10aにより開閉される弁口22(弁シート部)となっている。ここでは、主弁体部10aと弁口22とで主弁部11が構成される。 The sheet member 20B is made of stainless steel (SUS), a high hardness brass material (a brass whose hardness is increased by reducing the content of lead, etc.), and the like, and the upper side of the insertion portion 24 inserted into the recessed hole 20C. In other words, a stopper portion 24A for defining the lowermost position of the plunger 37 is provided so as to project from the fitting portion 24 toward the Ps inlet / outlet chamber 28 side. The lower end portion of (the fitting portion 24 of) the sheet member 20B is in contact with a step portion (a step portion) between the recessed hole 20C of the main body member 20A and the accommodation hole 18. Further, in the central portion of the seat member 20B, there is a guide hole 19 in which the intermediate insertion portion 10c of the main valve body 10 is slidably inserted so as to penetrate in the longitudinal direction (that is, along the axis O). The lower end portion of the guide hole 19 is a valve port 22 (valve seat portion) which is opened and closed by the main valve body portion 10 a of the main valve body 10. Here, the main valve portion 11 is constituted by the main valve body portion 10 a and the valve port 22.
 また、前記シート部材20B(並びに、後述する副弁体15の筒状部15b)(の外径)は、前記プランジャ37より小径とされている。 Further, (the outer diameter of (the outer diameter of) the sheet member 20 B (and the cylindrical portion 15 b of the sub valve body 15 described later) is smaller in diameter than the plunger 37.
 本体部材20Aは、例えばアルミニウムや真鍮、あるいは樹脂等から作製され、本体部材20Aの凹穴20Cにシート部材20B(の嵌挿部24)が内挿された状態で、前記ストッパ部24Aの外周(言い換えれば、本体部材20Aにおけるシート部材20Bの上端側)には、圧縮機の吸入圧力PsのPs入出室28が形成されるとともに、そのPs入出室28の外周側に複数個(図示例では、2個)のPs入出口27が形成されている。このPs入出口27からPs入出室28に導入された吸入圧力Psは、プランジャ37の外周と案内パイプ35との間に形成される隙間36(本例では、Dカット面37dにより形成される隙間)、プッシュロッド46の外周と吸引子34との間に形成される隙間38等を介して前記感圧室45に導入される。 The main body member 20A is made of, for example, aluminum, brass, or resin, and the outer periphery of the stopper portion 24A (the insertion portion 24 of the sheet member 20B is inserted into the recessed hole 20C of the main body member 20A). In other words, the Ps inlet / outlet chamber 28 of the suction pressure Ps of the compressor is formed in the upper end side of the sheet member 20B in the main body member 20A, and a plurality of Ps inlet / outlet chambers 28 (in the illustrated example, 2) Ps inlet / outlet 27 is formed. The suction pressure Ps introduced from the Ps inlet / outlet 27 into the Ps inlet / outlet chamber 28 is a gap 36 formed between the outer periphery of the plunger 37 and the guide pipe 35 (in this example, a gap formed by the D cut surface 37 d ), And is introduced into the pressure sensing chamber 45 via a gap 38 formed between the outer periphery of the push rod 46 and the suction element 34.
 また、本体部材20Aの凹穴20Cの底部中央に、主弁体10の主弁体部10aを収容するための、案内孔19及び主弁体部10aより大径の前記収容穴18が連設されている。収容穴18の底部外周角部と主弁体10の主弁体部10aの下部外周に設けられた段差部(段丘部)10eとの間には、円錐状の圧縮コイルばねからなる閉弁ばね50が縮装され、この閉弁ばね50の付勢力により主弁体10(の中間嵌挿部10cと上部小径部10dとの段差部)がプランジャ37(の下面)に押し付けられる。ここでは、前記収容穴18内(シート部材20Bの弁口22より下側部分)が、弁室21となっている。 Further, at the center of the bottom of the recessed hole 20C of the main body member 20A, the receiving hole 18 having a diameter larger than that of the guide hole 19 and the main valve body 10a for accommodating the main valve body 10a of the main valve body 10 is continuously provided. It is done. A valve-closing spring formed of a conical compression coil spring between a bottom outer peripheral corner of the housing hole 18 and a step (step portion) 10e provided on the lower outer periphery of the main valve body 10a of the main valve body 10. 50 is contracted, and the biasing force of the valve-closing spring 50 presses (the step between the intermediate insertion portion 10c and the upper small diameter portion 10d of the main valve body 10) against (the lower surface of) the plunger 37. Here, the inside of the accommodation hole 18 (a portion below the valve port 22 of the seat member 20B) is a valve chamber 21.
 前記凹穴20Cには、圧縮機の吐出室に連通するPd導入口25が複数個開口せしめられ、そのPd導入口25の外周に、リング状のフィルタ部材25Aが配在されるとともに、前記凹穴20Cに内挿されたシート部材20Bの嵌挿部24(特に、主弁体10の中間嵌挿部10cが内挿される部分より下側の部分)に、前記Pd導入口25に連通するとともに前記案内孔19に連なる複数個の横孔25sが設けられている。 A plurality of Pd inlets 25 communicating with the discharge chamber of the compressor are opened in the concave hole 20C, and a ring-shaped filter member 25A is disposed on the outer periphery of the Pd inlet 25 and the concave The Pd introduction port 25 is communicated with the fitting portion 24 of the sheet member 20B inserted into the hole 20C (in particular, a portion below the portion into which the intermediate fitting portion 10c of the main valve body 10 is inserted) A plurality of lateral holes 25s continuous with the guide holes 19 are provided.
 また、本体部材20Aの下端部には、フィルタとして機能する蓋状部材48が係合・圧入等により固定されており、この蓋状部材48より上側で収容穴18より下側(言い換えれば、本体部材20Aにおけるシート部材20Bの下端側)が、圧縮機のクランク室に連通するPc入出室(入出口)26となっている。このPc入出室(入出口)26は、弁室21→弁口22と主弁体部10aとの間の隙間→案内孔19の下部と下部小径部10bとの間の隙間→嵌挿部24の横孔25sを介して前記Pd導入口25に連通する。 In addition, a lid-like member 48 functioning as a filter is fixed to the lower end portion of the main body member 20A by engagement, press-fitting or the like, and above the lid-like member 48 below the accommodation hole 18 (in other words, the main body The lower end side of the sheet member 20B in the member 20A is a Pc inlet / outlet chamber (inlet / outlet) 26 communicating with the crank chamber of the compressor. In this Pc inlet / outlet chamber (inlet / outlet) 26, a gap between the valve chamber 21 → the valve port 22 and the main valve body 10a → a gap between the lower portion of the guide hole 19 and the lower small diameter portion 10b → the fitting portion 24 It communicates with the Pd inlet 25 through the lateral hole 25s.
 さらに、本実施形態では、前記弁本体20における本体部材20Aとシート部材20Bとの間に、Pc入出室26とPs入出室28とを連通するための弁本体内連通路16Aが設けられている。 Furthermore, in the present embodiment, a valve internal communication passage 16A for communicating the Pc inlet / outlet chamber 26 with the Ps inlet / outlet chamber 28 is provided between the main body member 20A and the sheet member 20B in the valve main body 20. .
 詳しくは、図5~図7を参照すればよく分かるように、前記弁本体20におけるシート部材20Bの嵌挿部24の外周に、下端が弁室21(及びPc入出室26)に開放する縦溝16bが形成されるとともに、本体部材20Aの上部内周(言い換えれば、凹穴20Cの上端部分)に、前記縦溝16bに連なる環状凹部16aが形成されており、この(上下方向に延びる)縦溝16bと(円周状の)環状凹部16aとによって、Pc入出室26とPs入出室28とを連通する弁本体内連通路16Aが形成されている。この弁本体内連通路16Aは、弁内逃がし通路16の一部を構成するとともに、この弁本体内連通路16Aの上端部(環状凹部16Cの上端部)が、副弁体15の下端部(副弁体部)15aが接離する副弁シート部23となっている(後で詳述)。 Specifically, as can be seen clearly with reference to FIGS. 5 to 7, the lower end of the seat member 20 B in the valve main body 20 opens vertically to the valve chamber 21 (and the Pc inlet / outlet chamber 26). While the groove 16b is formed, an annular recess 16a connected to the longitudinal groove 16b is formed in the upper inner periphery of the main body member 20A (in other words, the upper end portion of the recessed hole 20C), which extends in the vertical direction The longitudinal groove 16b and the (circumferential) annular recess 16a form an in-valve body communication passage 16A for communicating the Pc inlet / outlet chamber 26 with the Ps inlet / outlet chamber 28. The in-valve body communication passage 16A constitutes a part of the in-valve escape passage 16, and the upper end portion (the upper end portion of the annular recess 16C) of the in-valve body communication passage 16A is a lower end portion of the sub valve body The sub valve body portion 15a is a sub valve seat portion 23 which contacts and separates (detailed later).
 一方、前記シート部材20BにおけるPs入出室28側に突出したストッパ部24Aの外周には、前記弁内逃がし通路16(弁本体内連通路16A)を開閉するための副弁体15が上下方向に摺動自在に配在されている。 On the other hand, an auxiliary valve body 15 for opening and closing the in-valve escape passage 16 (in-valve main body communication passage 16A) is vertically formed on the outer periphery of the stopper portion 24A projecting to the Ps inlet / outlet chamber 28 side in the sheet member 20B. It is disposed slidably.
 前記副弁体15は、例えば金属製とされ、前記ストッパ部24Aに摺動自在に外挿される、ストッパ部24A(の外径)と略同径の筒状部15bを有し、この筒状部15bの下端部が、前記弁本体内連通路16Aの上端縁部である副弁シート部23に接離して前記弁内逃がし通路16を開閉する副弁体部15aとなっている。ここでは、副弁シート部23と副弁体部15aとで副弁部12が構成される。 The sub valve body 15 is made of metal, for example, and has a cylindrical portion 15b having substantially the same diameter as (the outer diameter of) the stopper portion 24A slidably inserted on the stopper portion 24A, and this cylindrical shape The lower end portion of the portion 15b is a sub valve body portion 15a which opens and closes the in-valve release passage 16 by contacting and separating the sub valve seat portion 23 which is the upper end edge portion of the in-valve main body communication passage 16A. Here, the sub valve portion 12 is configured by the sub valve seat portion 23 and the sub valve body portion 15 a.
 また、前記筒状部15aの下端部には鍔状の下側ばね受け部15cが(外向きに)突設されるとともに、弁本体20(の本体部材20A)の上端部(内周)には鍔状の上側ばね受け部20cが突設されており、下側ばね受け部15cと上側ばね受け部20cとの間に、副弁体15を下方(弁内逃がし通路16(弁本体内連通路16A)を閉じる閉弁方向)に付勢する逆立円錐状の圧縮コイルばねからなる閉弁ばね51が縮装されている。 Further, the lower end portion of the cylindrical portion 15a is provided with a bowl-shaped lower spring receiving portion 15c (outwardly) and provided on the upper end portion (inner periphery) of (the main body member 20A of) the valve main body 20 The flange-shaped upper spring receiving portion 20c is provided so as to protrude from the lower valve receiving portion 15c and the upper spring receiving portion 20c. A closing valve spring 51 consisting of an erected conical compression coil spring is biased to bias the passage 16A) in the closing direction.
 前記副弁体15(の筒状部15b)の上端は、前記ストッパ部24A(の上端)より所定寸法だけ上側に位置せしめられており、図8A~図8Fを参照すればよく分かるように、その副弁体15(の筒状部15b)の上端開口(副弁体部15aとは反対側の上端部)に、当該副弁体15をプランジャ37と連動して移動させるための鍔状係止部15jが内向きに突設されている。ここでは、前記上端開口の半周強の部分に、前記鍔状係止部15jが設けられている。この鍔状係止部15jは、前記筒状部15bの上端開口から、主弁体10の中間嵌挿部10cに外挿されるプランジャ37の筒状脚部37a側へ向けて突出しており、プランジャ37が副弁体15に対して上方向に移動せしめられるとき、前記プランジャ37(の筒状脚部37a)の外鍔状掛止部37jにより前記鍔状係止部15jが引っ掛けられて掛止されるようになっている。 The upper end of (the tubular portion 15b of) the sub valve body 15 is positioned above the (the upper end of) the stopper portion 24A by a predetermined dimension, as can be seen with reference to FIGS. 8A to 8F. A hook-like engagement for moving the sub valve body 15 in conjunction with the plunger 37 to the upper end opening (the upper end portion on the opposite side to the sub valve body portion 15 a) of (the cylindrical portion 15 b of) the sub valve body 15 The stop portion 15j is protruded inward. Here, the hook-shaped locking portion 15 j is provided at a half-peripheral portion of the upper end opening. The hook-shaped locking portion 15j protrudes from the upper end opening of the cylindrical portion 15b toward the cylindrical leg portion 37a of the plunger 37 which is externally inserted into the intermediate insertion portion 10c of the main valve body 10, When 37 is moved upward with respect to the auxiliary valve body 15, the hook-shaped locking portion 15j is hooked and locked by the hook-shaped hooking portion 37j of (the cylindrical leg portion 37a of) the plunger 37. It is supposed to be
 本実施形態では、前記のように、Pc入出室26、弁室21、前記弁本体20に設けられた弁本体内連通路16A、Ps入出室28などで、クランク室の圧力PcをPs入出口27を介して圧縮機の吸入室に逃がすための弁内逃がし通路16が構成され、弁本体内連通路16Aの上端縁部である副弁シート部23に副弁体15の副弁体部(下端部)15aが離接することにより、前記弁内逃がし通路16が開閉されるようになっている。 In the present embodiment, as described above, the pressure Pc in the crank chamber is Ps inlet / outlet in the Pc inlet / outlet chamber 26, the valve chamber 21 and the in-valve main body communication passage 16A provided in the valve body 20. An auxiliary valve seat portion 23 of the auxiliary valve body portion 15 is formed on the auxiliary valve seat portion 23 which is an upper end edge portion of the in-valve main body communication path 16A. The lower end portion 15a is opened and closed, so that the in-valve escape passage 16 is opened and closed.
 なお、前記主弁体10及び副弁体15とプランジャ37との組み付けに際しては、例えば、予め弁本体20の案内孔19に主弁体10を(下側から)組み付けるとともにストッパ部24Aに副弁体15を(上側から)組み付けた後、プランジャ37の切欠き37t及びスリット37sに前記主弁体10の鍔状係止部10k及び上部小径部10dがそれぞれ挿入されるとともに、平面視で略C字状の筒状脚部37aの開放部分から主弁体10の中間嵌挿部10cが当該筒状脚部37aの内側に配置され、副弁体15の上端の開放部分(鍔状係止部15jが設けられていない部分)を介して前記筒状脚部37aが前記副弁体15の筒状部15bの上端及び鍔状係止部15jの内側に配置されるように、当該主弁体10及び副弁体10に対してプランジャ37を横移動させ、主弁体10の上部小径部10dをプランジャ37のスリット37sの奥側(つまり、プランジャ37の中心軸線O上)に嵌挿すればよい。その後、当該プランジャ37を軸線(中心線)O回りで(主弁体10及び副弁体15等に対して)略180°回転させて、プランジャ37の外鍔状掛止部37jを副弁体15の鍔状係止部15jに係合させ得る状態(図1等に示される状態)とすればよい。 When assembling the main valve body 10 and the sub valve body 15 with the plunger 37, for example, the main valve body 10 is assembled in advance in the guide hole 19 of the valve main body 20 (from the lower side) and the sub valve in the stopper portion 24A. After the body 15 is assembled (from the upper side), the hook-like locking portion 10k and the upper small diameter portion 10d of the main valve body 10 are respectively inserted into the notch 37t and the slit 37s of the plunger 37. The intermediate insertion portion 10c of the main valve body 10 is disposed on the inner side of the cylindrical leg portion 37a from the open portion of the cylindrical leg portion 37a, and the open portion of the upper end of the sub valve body 15 The main valve body is arranged such that the cylindrical leg portion 37a is disposed on the upper end of the cylindrical portion 15b of the sub valve body 15 and the inside of the hook-like locking portion 15j via the portion where 15j is not provided). Against the 10 and the sub valve body 10 The Nja 37 is lateral movement, the rear side of the slit 37s of the plunger 37 the upper small diameter portion 10d of the main valve body 10 (i.e., centered on axis O of the plunger 37) may be insert fitted into. Thereafter, the plunger 37 is rotated approximately 180 ° (with respect to the main valve body 10 and the sub valve body 15 etc.) about the axis (center line) O to turn the outer hook-like hooking portion 37 j of the plunger 37 into a sub valve body. It may be in a state where it can be engaged with the hook-shaped locking portion 15j (state shown in FIG. 1 etc.).
 ここで、本実施形態の制御弁1では、図1及び図5に示される如くに、プランジャ37、主弁体10、及び副弁体15が最下降位置にある状態(プランジャ37の最下端面(つまり、プランジャ37の筒状脚部37aの外鍔状掛止部37jの下端面)がストッパ部24A(の上面)に当接、主弁部11は全開、副弁部12は全閉)において、主弁体10の主弁体部10aと弁口22(弁シート部)との間の上下方向の離隔距離が第1リフト量Laとされ、プランジャ37の外鍔状掛止部37jと副弁体15の鍔状係止部15jとの離隔距離が第2リフト量Lb(>La)とされ、プランジャ37の内鍔状掛止部37kと主弁体10の鍔状係止部10kとの離隔距離は所定量Lxとされ、前記プランジャ37の最大リフト量(第3リフト量)Lc(>Lb)(プランジャ37の最下降位置から最上昇位置までのリフト量)は、第1リフト量La+所定量Lxとなっている。すなわち、Lx>Lb-Laの関係となるように各離隔距離が設定されている。 Here, in the control valve 1 of the present embodiment, as shown in FIGS. 1 and 5, the plunger 37, the main valve body 10, and the sub valve body 15 are in the lowest position (the lower end surface of the plunger 37 (In other words, the lower end surface of the outer hook-shaped hooking portion 37j of the cylindrical leg 37a of the plunger 37) abuts on (the upper surface of) the stopper 24A, the main valve 11 is fully open, and the sub valve 12 is fully closed. In the above, the vertical separation distance between the main valve body portion 10a of the main valve body 10 and the valve port 22 (valve seat portion) is taken as the first lift amount La, and the hook-like hooking portion 37j of the plunger 37 The separation distance between the auxiliary valve body 15 and the hook-shaped locking portion 15 j is the second lift amount Lb (> La), and the hook-shaped locking portion 10 k of the main valve body 10 and the inner hook-shaped locking portion 37 k of the plunger 37 And the separation distance between them is a predetermined amount Lx, and the maximum lift amount of the plunger 37 (third lift amount) c (> Lb) (lift from the lowest position of the plunger 37 to the uppermost position) is set to the first lift amount La + predetermined amount Lx. That is, the separation distances are set such that Lx> Lb−La.
 さらに上記構成に加えて、本実施形態の制御弁1では、主弁体10の中間嵌挿部10c(の外周)と案内孔19(の内壁)との間に形成される摺動面間隙(クリアランス)に異物(加工組立時から残っている切削研磨屑、研磨材、摺動摩擦による摩耗分、外部からの塵埃等)が詰まって主弁体10が動かなくなる(弁ロック、弁体置き去り)等の作動不良を回避すべく、次のような方策が講じられている。 Furthermore, in addition to the above-described configuration, in the control valve 1 of the present embodiment, the sliding surface gap (the inner periphery of the intermediate insertion portion 10c of the main valve body 10) and the inner wall of the guide hole 19 The main valve body 10 becomes stuck (for example, valve lock, valve body left), etc. with foreign matter (cutting and polishing debris left after processing and assembly, abrasives, wear due to sliding friction, external dust, etc.) The following measures are taken to avoid the malfunction of the
 すなわち、図5~図7を参照すればよく分かるように、前記弁本体20(のシート部材20B)の案内孔19(の内壁)の上半部分に、上端(Ps入出室28ないしPs入出口27側の端部)が開放した縦溝からなる案内孔側溝19gが形成されている。図示例では、案内孔側溝19gの下端は、主弁体10が最上昇位置までリフトされたとき(図2~図4に示される主弁:閉の状態)、主弁体10の下部外周に設けられた環状溝10A(図示例では、上側の環状溝)がラップして当該環状溝10Aに連通せしめられる位置まで延設されている(特に、図6参照)。また、図示例では、案内孔側溝19gは、軸線O周り(つまり、主弁体10の周囲)に等角度間隔で4個設けられている(特に、図7参照)。 That is, as can be understood well with reference to FIGS. 5 to 7, the upper end (Ps inlet / outlet chamber 28 to Ps inlet / outlet) is formed in the upper half portion of (the inner wall of) the guide hole 19 of (the sheet member 20B) of the valve body 20 The guide hole side groove 19g which consists of a vertical groove which the edge part by the side of 27 opened is formed. In the illustrated example, the lower end of the guide hole side groove 19g is located on the lower outer periphery of the main valve body 10 when the main valve body 10 is lifted to the highest position (main valve shown in FIGS. 2 to 4: closed). The provided annular groove 10A (in the illustrated example, the upper annular groove) is extended to a position where it is wrapped and communicated with the annular groove 10A (in particular, refer to FIG. 6). Further, in the illustrated example, four guide hole side grooves 19g are provided at equal angular intervals around the axis O (that is, around the main valve body 10) (in particular, refer to FIG. 7).
 なお、案内孔側溝19gの個数は、1個でもよいし、4個以外の複数個でもよい。また、案内孔側溝19gは、案内孔19の軸線O方向(言い換えれば、主弁体10の移動方向)に延びる縦溝以外に、例えば、案内孔19の軸線O方向に対して傾斜する方向に形成された傾斜溝もしくは螺旋溝で構成してもよいし、ノッチ加工(塑性加工)により形成された例えば横断面三角形状等のノッチ(図9参照)で構成してもよい。また、本例では、案内孔19の横孔25s(Pd側)からその上端(Ps側)に亘る範囲の上側(Ps入出口27側)にのみ前記案内孔側溝19gが形成されているが、例えば、案内孔側溝19gは、横孔25s(Pd側)からその上端(Ps側)に亘る範囲全体に形成してもよい。前記範囲の上側にのみ案内孔側溝19gを形成する場合には、案内孔19の入口側(Pd側)のクリアランスは小さいままなので、異物侵入の効果的な防止を図ることが可能である。また、案内孔側溝19gが形成される位置や大きさ等は、適宜に変更できることは詳述するまでも無い。 The number of guide hole side grooves 19g may be one or plural other than four. In addition to the longitudinal grooves extending in the direction of the axis O of the guide hole 19 (in other words, the moving direction of the main valve body 10), the guide hole side groove 19g inclines with respect to the direction of the axis O of the guide hole 19, for example. It may be configured by the formed inclined grooves or spiral grooves, or may be configured by notches (see, for example, a triangular cross-sectional shape) formed by notching (plastic processing) (see FIG. 9). Further, in this example, the guide hole side groove 19g is formed only on the upper side (Ps inlet / outlet 27 side) of the range from the lateral hole 25s (Pd side) to the upper end (Ps side) of the guide hole 19; For example, the guide hole side groove 19g may be formed over the entire range from the lateral hole 25s (Pd side) to the upper end (Ps side). In the case where the guide hole side groove 19g is formed only on the upper side of the above range, the clearance on the inlet side (Pd side) of the guide hole 19 remains small, so that it is possible to effectively prevent foreign matter intrusion. Further, it is needless to say that the position, the size and the like in which the guide hole side groove 19g is formed can be appropriately changed.
 一方、図1~図7と併せて図10を参照すればよく分かるように、前記主弁体10の中間嵌挿部10cの外周、特に、そのうちの下部外周に設けられた環状溝10Aより上側の部分には、アヤ目からなるローレット加工溝(ローレット加工により形成される溝)で構成される主弁体側溝10gが形成されている。つまり、この主弁体側溝10gは、前記主弁体10の中間嵌挿部10cにおいて案内孔19との摺動部分からその外側(上側)まで延びるように形成されている。 On the other hand, as well seen from FIG. 10 in conjunction with FIGS. 1 to 7, the outer periphery of the intermediate insertion portion 10c of the main valve body 10, particularly, the upper side of the annular groove 10A provided on the lower periphery thereof. The main valve body side groove 10g which is configured by a knurled groove (a groove formed by knurling) formed of an iris is formed in the part of. That is, the main valve body side groove 10g is formed to extend from the sliding portion with the guide hole 19 in the intermediate insertion portion 10c of the main valve body 10 to the outside (upper side).
 なお、主弁体側溝10gは、アヤ目からなるローレット加工溝に代えて、周方向で複数の(微小な)縦溝を持つヒラ目からなるローレット加工溝で構成してもよい(図11参照)。また、主弁体側溝10gは、ローレット加工溝に代えて、例えば、主弁体10の軸線O方向(言い換えれば、主弁体10の移動方向)に延びる1つ又は複数の縦溝、主弁体10の軸線O方向に対して傾斜する方向に延びる1つ又は複数の傾斜溝もしくは螺旋溝、ノッチ加工(塑性加工)により形成されたノッチ等で構成してもよい。また、本例では、主弁体10の中間嵌挿部10cの外周における上側(Ps入出口27側)にのみ前記主弁体側溝10gが形成されているが、例えば、主弁体側溝10gは、主弁体10の中間嵌挿部10cの外周における下側(Pd導入口25ないしPc入出口26側)にのみ形成してもよいし、主弁体10の中間嵌挿部10cの外周の(上下方向の)全長にわたって形成してもよい。また、主弁体側溝10gが形成される位置や大きさ、範囲等は、適宜に変更できることは詳述するまでも無い。 The main valve groove 10g may be replaced by a knurled groove having a plurality of (minutes) longitudinal grooves in the circumferential direction, instead of the knurled groove formed of an iris (see FIG. 11). ). Further, the main valve side groove 10g is, for example, one or a plurality of longitudinal grooves extending in the direction of the axis O of the main valve body 10 (in other words, the moving direction of the main valve body 10) instead of the knurled grooves It may be constituted by one or a plurality of inclined grooves or spiral grooves extending in a direction inclined with respect to the direction of the axis O of the body 10, a notch formed by notching (plastic processing), or the like. Further, in the present embodiment, the main valve body side groove 10g is formed only on the upper side (Ps inlet / outlet 27 side) on the outer periphery of the intermediate fitting portion 10c of the main valve body 10, but for example, the main valve body side groove 10g is Alternatively, it may be formed only on the lower side (Pd inlet 25 to Pc inlet / outlet 26 side) of the outer periphery of the intermediate insertion portion 10c of the main valve body 10, or the outer periphery of the intermediate insertion portion 10c of the main valve body 10 It may be formed over the entire length (in the vertical direction). Further, it is needless to say that the position, size, range and the like in which the main valve body groove 10g is formed can be appropriately changed.
[制御弁1の動作]
 次に、上記構成とされた制御弁1の動作を概説する。
[Operation of control valve 1]
Next, the operation of the control valve 1 configured as described above will be outlined.
 通常制御時(Pd→Pc制御時)には、プランジャ37のリフト量は、最大でも前記第1リフト量La強とされ、圧縮機起動時(Pc→Ps制御時)には、プランジャ37のリフト量は、前記第3リフト量Lcとされる。 At the time of normal control (during Pd → Pc control), the lift amount of the plunger 37 is at most the first lift amount La at maximum, and when the compressor is activated (during Pc → Ps control) the lift of the plunger 37 The amount is set to the third lift amount Lc.
 すなわち、通常制御時(Pd→Pc制御時)には、コイル32、ステータ33及び吸引子34等からなるソレノイド部30Aが通電励磁されると、吸引子34にプランジャ37が引き寄せられ、この動きに追従して、閉弁ばね50の付勢力により主弁体10が上方(閉弁方向)に移動せしめられる。一方、圧縮機からPs入出口27に導入された吸入圧力Psは、Ps入出室28からプランジャ37の外周と案内パイプ35との間の隙間36等を介して感圧室45に導入され、ベローズ装置40(内部は真空圧)は感圧室45の圧力(吸入圧力Ps)に応じて伸縮変位(吸入圧力Psが高いと収縮、低いと伸張)し、該変位がプッシュロッド46や内装部材17、プランジャ37を介して主弁体10に伝達され、それによって、弁開度(弁口22と主弁体部10aとの離隔距離)が調整され、その弁開度に応じて、クランク室の圧力Pcが調整される。 That is, at the time of normal control (during Pd → Pc control), when the solenoid section 30A consisting of the coil 32, the stator 33, the suction element 34, etc. is energized and excited, the plunger 37 is attracted to the suction element 34. Following the movement, the main valve body 10 is moved upward (valve closing direction) by the biasing force of the valve closing spring 50. On the other hand, the suction pressure Ps introduced from the compressor to the Ps inlet / outlet 27 is introduced from the Ps inlet / outlet chamber 28 to the pressure sensing chamber 45 via the gap 36 between the outer periphery of the plunger 37 and the guide pipe 35 The device 40 (the inside is a vacuum pressure) undergoes an expansion / contraction displacement (contracts when the suction pressure Ps is high, or stretches when the suction pressure Ps is low) according to the pressure (suction pressure Ps) of the pressure sensing chamber 45. Is transmitted to the main valve body 10 via the plunger 37, whereby the valve opening degree (the separation distance between the valve port 22 and the main valve body portion 10a) is adjusted, and the crank chamber is adjusted according to the valve opening degree. The pressure Pc is adjusted.
 この場合、主弁体10は閉弁ばね50の付勢力により常に上向きに付勢されているとともに、プランジャ37の外鍔状掛止部37jに副弁体15の鍔状係止部15jは掛止されておらず(Lb>Laであるため)、副弁体15は閉弁ばね51の付勢力により常に下向きに付勢されているので、副弁体部15aは副弁シート部23に押し付けられた状態(副弁部12が閉弁)となり、弁内逃がし通路16は弁本体20内で遮断されている。そのため、弁内逃がし通路16を通じてクランク室の圧力Pcが吸入室に逃がされることはない。 In this case, the main valve body 10 is always urged upward by the urging force of the valve closing spring 50, and the hook-like locking portion 15j of the sub valve body 15 is hooked on the hook-like hooking portion 37j of the plunger 37. Since the sub valve body 15 is always biased downward by the biasing force of the valve closing spring 51 because it is not stopped (because Lb> La), the sub valve body portion 15a is pressed against the sub valve seat portion 23 In the closed state (the auxiliary valve portion 12 is closed), the in-valve escape passage 16 is shut off in the valve body 20. Therefore, the pressure Pc in the crank chamber does not escape to the suction chamber through the in-valve escape passage 16.
 それに対し、圧縮機起動時には、ソレノイド部30Aが通電励磁されて、吸引子34にプランジャ37が引き寄せられ、この上方向移動に追従して主弁体10が上方向に移動せしめられ、主弁体10の主弁体部10aにより弁口22が閉じられた後、さらにプランジャ37が上方向に移動せしめられ、これによって副弁体15が弁内逃がし通路16を開くようにされ、クランク室の圧力Pcが弁内逃がし通路16を通じて吸入室に逃がされる。 On the other hand, when the compressor is started, the solenoid unit 30A is energized and excited, the plunger 37 is attracted to the suction element 34, and the main valve body 10 is moved upward following this upward movement, thereby the main valve body After the valve port 22 is closed by the main valve body portion 10a of 10, the plunger 37 is further moved upward, thereby causing the sub valve body 15 to open the in-valve release passage 16 and the pressure in the crank chamber Pc is released into the suction chamber through the in-valve release passage 16.
 詳細には、プランジャ37の上方向移動量が第1リフト量Laに達するまでは、主弁体10が閉弁ばね50の付勢力によりプランジャ37の上方向移動に追従するように閉弁方向に移動し、前記上方向移動量が前記第1リフト量Laに達すると、主弁体10の主弁体部10aにより弁口22が閉じられる(図2に示される状態)。圧縮機起動時には、この主弁部11の閉弁状態から(主弁体10は閉弁状態のまま不動から)さらにプランジャ37が上方向に移動せしめられる。プランジャ37の上方向移動量が第2リフト量Lbに達するまでは、副弁体15は閉弁ばね51の付勢力により閉弁状態のまま(副弁体部15aが副弁シート部23に押し付けられたまま)不動である。前記上方向移動量が前記第2リフト量Lbに達すると、プランジャ37の外鍔状掛止部37jが副弁体15の鍔状係止部15jに係止される(図3に示される状態)。そして、この状態から、プランジャ37の内鍔状掛止部37kが主弁体10の鍔状係止部10kに係止されるまで、つまり、Lx-(Lb-La)分だけプランジャ37がさらに上方向に移動せしめられる(図4に示される状態)。言い換えれば、プランジャ37の上方向移動量が前記第1リフト量Laに達した後、プランジャ37の内鍔状掛止部37kが主弁体10の鍔状係止部10kに係止されるまでのLx-(Lb-La)分だけ副弁体15が(弁本体20から)引き上げられる。この場合、主弁体10は閉弁状態のまま不動である一方で、副弁体15の副弁体部15aは副弁シート部23から前記Lx-(Lb-La)分リフトせしめられ、これによって弁内逃がし通路16が開かれる。プランジャ37の内鍔状掛止部37kが主弁体10の鍔状係止部10kに係止されると、ソレノイド部30Aが吸引力を発生しても、プランジャ37及び副弁体15はそれ以上引き上げられない。 Specifically, in the valve closing direction, the main valve body 10 follows the upward movement of the plunger 37 by the biasing force of the valve closing spring 50 until the upward movement amount of the plunger 37 reaches the first lift amount La. When the amount of upward movement reaches the first lift amount La, the main valve body portion 10a of the main valve body 10 closes the valve port 22 (state shown in FIG. 2). When the compressor is started, the plunger 37 is further moved upward from the closed state of the main valve portion 11 (from the immovable state of the main valve body 10 in the closed state). Until the amount of upward movement of the plunger 37 reaches the second lift amount Lb, the sub valve body 15 remains closed by the biasing force of the valve closing spring 51 (the sub valve body portion 15a is pressed against the sub valve seat portion 23) Fixed). When the amount of upward movement reaches the second lift amount Lb, the hook-shaped locking portion 37j of the plunger 37 is locked to the hook-shaped locking portion 15j of the sub valve body 15 (state shown in FIG. 3) ). And from this state, until the inner hook-shaped locking portion 37k of the plunger 37 is locked to the hook-shaped locking portion 10k of the main valve body 10, that is, the plunger 37 is further increased by Lx- (Lb-La). It is moved upward (the state shown in FIG. 4). In other words, after the amount of upward movement of the plunger 37 reaches the first lift amount La, until the inner hook-shaped locking portion 37k of the plunger 37 is locked to the hook-shaped locking portion 10k of the main valve body 10 The sub valve body 15 is pulled up (from the valve body 20) by Lx- (Lb-La). In this case, the main valve body 10 is immobile with the valve closed, while the sub valve body portion 15a of the sub valve body 15 is lifted from the sub valve seat portion 23 by the amount Lx- (Lb-La). Causes the in-valve escape passage 16 to be opened. When the inner hook-shaped locking portion 37k of the plunger 37 is locked to the hook-shaped locking portion 10k of the main valve body 10, even if the solenoid portion 30A generates a suction force, the plunger 37 and the sub valve body 15 I can not pull it over.
 このように、本実施形態の制御弁1においては、圧縮機起動時に、クランク室の圧力Pcは弁内逃がし通路16を通じて吸入室に逃がされることになるため、圧縮機起動時において吐出容量が大きくなるまでに要する時間を大幅に短縮することができる。また、通常制御時(Pd→Pc制御時)には、弁内逃がし通路16は副弁体15により閉じられているため、圧縮機の運転効率が低下することはない。 As described above, in the control valve 1 of the present embodiment, the pressure Pc of the crank chamber is released to the suction chamber through the in-valve release passage 16 at the time of compressor start, so the discharge capacity is large at the time of compressor start. The time required to become can be greatly reduced. Further, at the time of normal control (during Pd → Pc control), the in-valve relief passage 16 is closed by the sub valve body 15, so that the operating efficiency of the compressor does not decrease.
 また、本実施形態の制御弁1においては、主弁体10(の中間嵌挿部10c)と案内孔19との間に形成される摺動面間隙(クリアランス)に流入した異物が、前記案内孔19に形成された案内孔側溝19gを通って排出されやすくなり、当該摺動面間隙に異物が溜まらないようにできるので、弁ロック、主弁体置き去り等の作動不良を生じ難くできる。 Further, in the control valve 1 of the present embodiment, the foreign matter which has flowed into the sliding surface clearance (clearance) formed between (the intermediate insertion portion 10c of the main valve body 10 and the guide hole 19) Since it is easy to be discharged through the guide hole side groove 19g formed in the hole 19 and foreign matter is not accumulated in the sliding surface gap, it is possible to make it difficult to cause operation failure such as valve lock and left main valve.
 また、前記案内孔側溝19gは、Ps入出口27とPd導入口25ないしPc入出口26との間に設けられ案内孔19におけるPs入出口27側にのみ設けられ、前記摺動面間隙に流入した異物が、前記案内孔19に形成された案内孔側溝19gを通って前記Ps入出口27側に排出されるので、前記摺動面間隙に流入した異物を効率的に排出することができる。 The guide hole side groove 19g is provided between the Ps inlet / outlet 27 and the Pd inlet 25 / Pc inlet / outlet 26 and is provided only on the Ps inlet / outlet 27 side in the guide hole 19 and flows into the sliding surface gap. The foreign matter is discharged to the Ps inlet / outlet 27 side through the guide hole side groove 19g formed in the guide hole 19, so that the foreign matter flowing into the sliding surface gap can be efficiently discharged.
 また、本実施形態の制御弁1においては、主弁体10(の中間嵌挿部10c)と案内孔19との間に形成される摺動面間隙(クリアランス)に流入した異物が、前記主弁体10(の中間嵌挿部10c)の外周に形成された主弁体側溝10gを通って排出されやすくなり、当該摺動面間隙に異物が溜まらないようにできるので、これによっても、弁ロック、主弁体置き去り等の作動不良を更に生じ難くできる。 Further, in the control valve 1 of the present embodiment, the foreign matter which has flowed into the sliding surface clearance (clearance) formed between the (main insertion portion 10c of the main valve body 10 and the guide hole 19) The valve body 10 is easily discharged through the main valve body side groove 10g formed on the outer periphery of (the intermediate fitting portion 10c of) the valve body 10, and foreign matter can be prevented from collecting in the sliding surface gap. It is possible to further reduce the occurrence of malfunction such as locking and leaving of the main valve body.
 また、前記主弁体側溝10gは、前記主弁体10(の中間嵌挿部10c)の外周にローレット加工を施して形成されたローレット加工溝で構成され、前記主弁体10に対して比較的簡単な加工で前記主弁体側溝10gを形成できるので、加工コストや加工工数を抑えることができる。 Further, the main valve body side groove 10g is formed of a knurled groove formed by knurling the outer periphery of (the intermediate fitting portion 10c of the main valve body 10), and the main valve body 10 is compared with the main valve body 10 Since the main valve body side groove 10g can be formed by extremely simple processing, the processing cost and the number of processing steps can be suppressed.
 なお、上記実施形態では、弁本体20を本体部材20Aとシート部材20Bとの二部品構成とし、弁本体20におけるシート部材20Bの外周に形成した縦溝16bと本体部材20の内周に形成した環状凹部16aとによって、弁内逃がし通路16の一部を構成する弁本体内連通路16Aを形成しているが、例えば、前記弁本体内連通路16Aは、シート部材20B側又は本体部材20A側のいずれかにのみ設けても良いし、前記弁本体内連通路16Aの形状は上記形状のみに限定されないことは勿論である。また、例えば、前記弁本体20を(本体部材20Aとシート部材20Bとの二部品ではなく)一部品で形成し、その弁本体に貫通孔等からなる弁本体内連通路を形成しても良い。 In the above embodiment, the valve body 20 is formed as a two-part structure of the body member 20A and the sheet member 20B, and is formed in the longitudinal groove 16b formed on the outer periphery of the sheet member 20B in the valve body 20 and the inner periphery of the body member 20 The in-valve main body communication passage 16A that constitutes a part of the in-valve escape passage 16 is formed by the annular recess 16a. For example, the valve main body communication passage 16A is on the side of the sheet member 20B or the side of the main body member 20A. It is a matter of course that the shape of the in-valve main body communication passage 16A is not limited to only the above shape. Further, for example, the valve main body 20 may be formed of one component (instead of the two parts of the main body member 20A and the sheet member 20B), and a valve main body communicating passage including a through hole may be formed in the valve main body .
 また、前記弁内逃がし通路16を開閉する副弁体15の配置箇所や形状、プランジャ37との連結機構等は、適宜に変更できることは詳述するまでも無い。 Further, it is needless to say that the arrangement location and shape of the sub valve body 15 for opening and closing the in-valve escape passage 16, the connection mechanism with the plunger 37, etc. can be appropriately changed.
<第2実施形態>
 図12~図14は、それぞれ本発明に係る可変容量型圧縮機用制御弁の第2実施形態を示す縦断面図であり、図12は主弁:開、副弁:閉の状態(通常制御時)、図13は主弁:閉、副弁:閉の状態(圧縮機起動移行時)、図14は主弁:閉、副弁:開の状態(圧縮機起動時)を示している。また、図15は、図12のC部拡大図、図16は、図13のD部拡大図、図17は、図12のX-X矢視線に従う断面図である。
Second Embodiment
12 to 14 are longitudinal sectional views showing a second embodiment of the control valve for a variable displacement compressor according to the present invention, and FIG. 12 shows a state of main valve: open, sub valve: closed (normal control FIG. 13 shows a main valve: closed, sub valve: closed state (during compressor start transition), and FIG. 14 shows a main valve: closed, sub valve: open state (during compressor start). 15 is an enlarged view of a portion C of FIG. 12, FIG. 16 is an enlarged view of a portion D of FIG. 13, and FIG. 17 is a cross-sectional view taken along a line of arrows XX in FIG.
 本第2実施形態の制御弁2は、前述した第1実施形態の制御弁1に対し、主に、クランク室の圧力PcをPs入出口27を介して圧縮機の吸入室に逃がすための弁内逃がし通路16が(弁本体20内ではなく)主弁体10内に設けられている点が相違しており、その他の構成は略同じである。したがって、第1実施形態の制御弁1の各部と同様の構成及び作用効果を有する部分には共通の符号を付して重複説明を省略し、以下においては、相違点を重点的に説明する。 In contrast to the control valve 1 of the first embodiment described above, the control valve 2 of the second embodiment is mainly a valve for escaping the pressure Pc of the crank chamber to the suction chamber of the compressor via the Ps inlet / outlet 27 The difference is that the inner escape passage 16 is provided in the main valve body 10 (not in the valve body 20), and the other configurations are substantially the same. Therefore, parts having the same configurations and effects as those of the control valve 1 of the first embodiment are denoted by the same reference numerals, and redundant description will be omitted. In the following, differences will be mainly described.
[制御弁2の構成]
 図示実施形態の制御弁2では、上記第1実施形態の制御弁1におけるプランジャ37の下面に設けられた筒状脚部37a、弁本体20の弁本体内連通路16A、弁本体20のシート部材20B(のストッパ部24A)に外挿される筒状部15bを持つ副弁体15等が省略され、プランジャ37に内挿固定された内装部材17が副弁体17Bとされ、プッシュロッド46の大径部46bの形成される段差部46cとの間に縮装されたプランジャばね47により副弁体(内装部材)17Bが下方に付勢された状態で当該副弁体17Bとプランジャ37とが一緒に上下動するようになっている。このプランジャばね47(の圧縮力)により、副弁体17Bが後述する弁内逃がし通路16を閉じる方向に付勢されるとともに、プッシュロッド46を介して前記ベローズ装置40が感圧室45内で保持されている。
[Configuration of control valve 2]
In the control valve 2 of the illustrated embodiment, the cylindrical leg portion 37a provided on the lower surface of the plunger 37 in the control valve 1 of the first embodiment, the in-valve communication passage 16A of the valve main body 20, and the seat member of the valve main body 20 The auxiliary valve body 15 and the like having the cylindrical portion 15b externally inserted into (the stopper portion 24A of) 20B is omitted, and the interior member 17 inserted and fixed to the plunger 37 is made the auxiliary valve body 17B. The sub valve body 17B and the plunger 37 are together when the sub valve body (inner member) 17B is biased downward by the plunger spring 47 compressed between the step portion 46c where the diameter portion 46b is formed and the sub valve body 17B. To move up and down. The (subtractive force of) the plunger spring 47 urges the sub valve body 17B in the direction to close the in-valve relief passage 16 described later, and the bellows device 40 in the pressure sensing chamber 45 via the push rod 46. It is held.
 また、本実施形態では、前記副弁体17Bの下側に配置された主弁体10は、例えば非磁性材で作製され、その内部中央に、縦方向(軸線O方向)に貫通するように弁内逃がし通路16の一部を構成する貫通逃がし孔16Bが設けられている。 Further, in the present embodiment, the main valve body 10 disposed below the sub valve body 17B is made of, for example, a nonmagnetic material, and penetrates in the longitudinal direction (direction of the axis O) at the center of the inside. A through escape hole 16B which constitutes a part of the in-valve escape passage 16 is provided.
 副弁体17Bは、前述のように、前記主弁体10の上側で前記プランジャ37に内挿固定されており、その外径(=プランジャ37の内径)は、前記主弁体10の鍔状係止部10kの外径より大きくされており、その下端部(平坦面)が、貫通逃がし孔16Bの上端縁部である副弁シート部(逆立円錐台面部)23に接離して弁内逃がし通路16を開閉する副弁体部17aとされている。 As described above, the sub valve body 17B is inserted into and fixed to the plunger 37 on the upper side of the main valve body 10, and the outer diameter thereof (= the inner diameter of the plunger 37) is a wedge shape of the main valve body 10. The lower end portion (flat surface) of the locking portion 10k is larger than the outer diameter of the locking portion 10k, and the lower end portion (flat surface) contacts and separates the auxiliary valve seat portion (inverted truncated cone surface portion) 23 which is the upper end edge portion of the through escape hole 16B The auxiliary valve body portion 17 a opens and closes the relief passage 16.
 前記のように、本第2実施形態では、Pc入出室26、弁室21、主弁体10に形成された貫通逃がし孔16B、プランジャ37内、Ps入出室28などで、クランク室の圧力PcをPs入出口27を介して圧縮機の吸入室に逃がすための弁内逃がし通路16が構成され、主弁体10の貫通逃がし孔16Bの上端縁部である副弁シート部23に副弁体17Bの副弁体部(下端部)17aが接離することにより、前記弁内逃がし通路16が開閉されるようになっている。 As described above, in the second embodiment, in the Pc inlet / outlet chamber 26, the valve chamber 21, the through escape hole 16B formed in the main valve body 10, the inside of the plunger 37, the Ps inlet / outlet chamber 28, etc. The valve internal relief passage 16 for escaping into the suction chamber of the compressor via the Ps inlet / outlet 27 is formed, and the auxiliary valve seat portion 23 which is the upper end edge portion of the through escape hole 16B of the main valve body 10 The sub-valve body portion (lower end portion) 17a of 17B comes in contact with and separates from each other, whereby the in-valve escape passage 16 is opened and closed.
 ここで、本実施形態の制御弁2では、図12に示される如くに、プランジャ37、主弁体10、及び副弁体17Bが最下降位置にある状態(プランジャ37の最下端面がストッパ部24Aに当接、主弁部11は全開、副弁部12は全閉)において、主弁体10の主弁体部10aと弁口22(弁シート部)との間の上下方向の離隔距離が第1リフト量Ldとされ、プランジャ37の内鍔状掛止部37kと主弁体10の鍔状係止部10kとの離隔距離は所定量Lyとされ、前記プランジャ37の最大リフト量(第2リフト量)Le(プランジャ37の最下降位置から最上昇位置までのリフト量)は、第1リフト量Ld+所定量Lyとなっている。 Here, in the control valve 2 of the present embodiment, as shown in FIG. 12, the plunger 37, the main valve body 10, and the sub valve body 17B are in the lowest position (the lower end surface of the plunger 37 is a stopper portion In the case where the main valve portion 11 is fully open and the sub valve portion 12 is fully closed), the vertical separation distance between the main valve body portion 10a of the main valve body 10 and the valve port 22 (valve seat portion) Is the first lift amount Ld, and the separation distance between the inner hook-shaped locking portion 37k of the plunger 37 and the hook-shaped locking portion 10k of the main valve body 10 is a predetermined amount Ly. The second lift amount) Le (the lift amount from the lowest position to the highest position of the plunger 37) is the first lift amount Ld + the predetermined amount Ly.
 さらに、本第2実施形態の制御弁2においても、前述した第1実施形態の制御弁1と同様、主弁体10の中間嵌挿部10c(の外周)と案内孔19(の内壁)との間に形成される摺動面間隙(クリアランス)に異物(加工組立時から残っている切削研磨屑、研磨材、摺動摩擦による摩耗分、外部からの塵埃等)が詰まって主弁体10が動かなくなる(弁ロック、弁体置き去り)等の作動不良を回避すべく、案内孔19(の上側部分)に縦溝からなる案内孔側溝19gが形成され、主弁体10の中間嵌挿部10c(の上側部分)(図示例では、下部外周に設けられた環状溝10Aより上側の部分)にローレット加工溝からなる主弁体側溝10gが形成されている(特に、図15~図17参照)。 Furthermore, also in the control valve 2 of the second embodiment, (the outer periphery of the intermediate insertion portion 10c of the main valve body 10 and (the inner wall of) the guide hole 19) as in the control valve 1 of the first embodiment described above. The main valve body 10 is clogged with foreign matter (cutting and polishing debris left after processing and assembly, abrasives, wear due to sliding friction, external dust, etc.) in the sliding surface gap (clearance) formed between A guide hole side groove 19g consisting of a vertical groove is formed in (the upper part of) the guide hole 19 to prevent operation failure such as movement (valve lock, valve body left) and the like, and the middle insertion portion 10c of the main valve body 10 A main valve side groove 10g made of a knurled groove is formed in the upper portion (in the illustrated example, a portion above the annular groove 10A provided on the lower outer periphery) (in particular, refer to FIGS. 15 to 17) .
[制御弁2の動作]
 次に、上記構成とされた制御弁2の動作を概説する。
[Operation of control valve 2]
Next, the operation of the control valve 2 configured as described above will be outlined.
 通常制御時(Pd→Pc制御時)には、プランジャ37(及び副弁体17B)のリフト量は、最大でも前記第1リフト量Ld強とされ、圧縮機起動時(Pc→Ps制御時)には、プランジャ37(及び副弁体17B)のリフト量は、前記第2リフト量Leとされる。 At the time of normal control (during Pd → Pc control), the lift amount of the plunger 37 (and the sub valve body 17B) is at most the first lift amount Ld at maximum, and at compressor startup (during Pc → Ps control) The lift amount of the plunger 37 (and the sub valve body 17B) is set to the second lift amount Le.
 すなわち、通常制御時(Pd→Pc制御時)には、コイル32、ステータ33及び吸引子34等からなるソレノイド部30Aが通電励磁されると、吸引子34にプランジャ37及び副弁体17Bが共に(上方向に)引き寄せられ、この動きに追従して、閉弁ばね50の付勢力により主弁体10が上方(閉弁方向)に移動せしめられる。一方、圧縮機からPs入出口27に導入された吸入圧力Psは、Ps入出室28からプランジャ37の外周と案内パイプ35との間の隙間36等を介して感圧室45に導入され、ベローズ装置40(内部は真空圧)は感圧室45の圧力(吸入圧力Ps)に応じて伸縮変位(吸入圧力Psが高いと収縮、低いと伸張)し、該変位がプッシュロッド46や副弁体17B等を介して主弁体10に伝達され、それによって、弁開度(弁口22と主弁体部15aとの離隔距離)が調整され、その弁開度に応じて、クランク室の圧力Pcが調整される。 That is, at the time of normal control (during Pd → Pc control), when the solenoid portion 30A including the coil 32, the stator 33, the suction element 34, etc. is energized and excited, both the plunger 37 and the sub valve body 17B Following the movement, the biasing force of the valve-closing spring 50 causes the main valve body 10 to move upward (in the valve-closing direction). On the other hand, the suction pressure Ps introduced from the compressor to the Ps inlet / outlet 27 is introduced from the Ps inlet / outlet chamber 28 to the pressure sensing chamber 45 via the gap 36 between the outer periphery of the plunger 37 and the guide pipe 35 The device 40 (the inside is a vacuum pressure) undergoes an expansion / contraction displacement (contracts when the suction pressure Ps is high, or expands when it is low) according to the pressure (suction pressure Ps) of the pressure sensing chamber 45, and the displacement is the push rod 46 or the sub valve body The pressure is transmitted to the main valve body 10 via 17B etc., whereby the valve opening degree (the separation distance between the valve port 22 and the main valve body portion 15a) is adjusted, and the pressure in the crank chamber is adjusted according to the valve opening degree. Pc is adjusted.
 この場合、主弁体10は閉弁ばね50の付勢力により常に上向きに付勢されているとともに、副弁体17Bは開弁ばね47の付勢力により常に下向きに付勢されているので、副弁体部17aは副弁シート部23に押し付けられた状態(副弁部12が閉弁)となり、弁内逃がし通路16は主弁体10内で遮断されている。そのため、弁内逃がし通路16を通じてクランク室の圧力Pcが吸入室に逃がされることはない。 In this case, the main valve body 10 is always urged upward by the urging force of the valve closing spring 50, and the sub valve body 17B is always urged downward by the urging force of the valve opening spring 47. The valve body portion 17 a is in a state of being pressed against the sub valve seat portion 23 (the sub valve portion 12 is closed), and the in-valve release passage 16 is shut off in the main valve body 10. Therefore, the pressure Pc in the crank chamber does not escape to the suction chamber through the in-valve escape passage 16.
 それに対し、圧縮機起動時には、ソレノイド部30Aが通電励磁されて、吸引子34にプランジャ37及び副弁体17Bが共に(上方向に)引き寄せられ、この上方向移動に追従して主弁体10が上方向に移動せしめられ、主弁体10の主弁体部10aにより弁口22が閉じられた後、さらにプランジャ37及び副弁体17Bが上方向に移動せしめられ、これによって副弁体17Bが弁内逃がし通路16を開くようにされ、クランク室の圧力Pcが弁内逃がし通路16を通じて吸入室に逃がされる。 On the other hand, when the compressor is started, the solenoid unit 30A is energized and excited, and the plunger 37 and the sub valve body 17B are drawn together (upwardly) by the suction element 34, and the main valve body 10 follows this upward movement. Is moved upward, and after the valve port 22 is closed by the main valve body portion 10a of the main valve body 10, the plunger 37 and the sub valve body 17B are further moved upward, whereby the sub valve body 17B , And the pressure Pc in the crank chamber is released to the suction chamber through the valve release passage 16.
 詳細には、プランジャ37(及び副弁体17B)の上方向移動量が第1リフト量Ldに達するまでは、主弁体10が閉弁ばね50の付勢力によりプランジャ37及び副弁体17Bの上方向移動に追従するように閉弁方向に移動し、前記上方向移動量が前記第1リフト量Ldに達すると、主弁体10の主弁体部10aにより弁口22が閉じられ(図13に示す状態)、この主弁部11の閉弁状態からさらにプランジャ37及び副弁体17Bが前記所定量Ly分上方向に移動せしめられる(図14に示す状態)。言い換えれば、プランジャ37及び副弁体17Bの上方向移動量が前記第1リフト量Ldに達した後、プランジャ37の内鍔状掛止部37kが主弁体10の鍔状係止部10kに係止されるまでの所定量Ly分だけ副弁体17Bがプランジャ37と共に吸引子34側に引き寄せられる(第1リフト量Ld+所定量Ly=第2リフト量Le)。この場合、主弁体10は閉弁状態のまま不動であるので、副弁体17Bの副弁体部17aは、副弁シート部23から所定量Ly分リフトせしめられ、これによって弁内逃がし通路16が開かれる。プランジャ37の内鍔状掛止部37kが主弁体10の鍔状係止部10kに係止されると、ソレノイド部30Aが吸引力を発生しても、プランジャ37及び副弁体17Bはそれ以上引き上げられない。 In detail, until the amount of upward movement of the plunger 37 (and the sub valve body 17B) reaches the first lift amount Ld, the biasing force of the valve closing spring 50 of the main valve body 10 causes the plunger 37 and the sub valve body 17B to It moves in the valve closing direction so as to follow the upward movement, and when the upward movement amount reaches the first lift amount Ld, the main valve body portion 10a of the main valve body 10 closes the valve port 22 (see FIG. The plunger 37 and the sub valve body 17B are further moved upward by the predetermined amount Ly from the valve closing state of the main valve portion 11 (state shown in FIG. 14). In other words, after the amount of upward movement of the plunger 37 and the sub valve body 17B reaches the first lift amount Ld, the inner hook portion 37k of the plunger 37 is engaged with the hook portion 10k of the main valve body 10 The sub valve body 17B is drawn toward the suction element 34 together with the plunger 37 by a predetermined amount Ly until it is locked (first lift amount Ld + predetermined amount Ly = second lift amount Le). In this case, since the main valve body 10 is immobile with the valve closed, the sub valve body portion 17a of the sub valve body 17B is lifted from the sub valve seat portion 23 by a predetermined amount Ly, thereby a relief passage in the valve 16 will be opened. When the inner hook-shaped locking portion 37k of the plunger 37 is locked to the hook-shaped locking portion 10k of the main valve body 10, even if the solenoid portion 30A generates a suction force, the plunger 37 and the sub valve body 17B I can not pull it over.
 このような構成とされた本実施形態の制御弁2においても、前述した第1実施形態の制御弁1と同様の作用効果が得られることは勿論である。なお、本第2実施形態の制御弁2の詳細構造について、必要であれば、本発明者等による特願2016-127978号等を併せて参照されたい。 Of course, in the control valve 2 of the present embodiment configured as described above, the same function and effect as the control valve 1 of the first embodiment described above can be obtained. With respect to the detailed structure of the control valve 2 of the second embodiment, if necessary, please refer to Japanese Patent Application No. 2016-127978, etc. by the present inventors.
 なお、上記第1及び第2実施形態では、案内孔19に案内孔側溝19gを形成するとともに、主弁体10の中間嵌挿部10cに主弁体側溝10gを形成したが、図18及び図19に示される如くに、案内孔19にのみ案内孔側溝19gを形成してもよいことは勿論である。 In the first and second embodiments, the guide hole side groove 19g is formed in the guide hole 19, and the main valve body side groove 10g is formed in the intermediate insertion portion 10c of the main valve body 10. It goes without saying that the guide hole side groove 19g may be formed only in the guide hole 19 as shown in FIG.
1   可変容量型圧縮機用制御弁(第1実施形態)
2   可変容量型圧縮機用制御弁(第2実施形態)
10  主弁体
10a 主弁体部
10b 下部小径部
10c 中間嵌挿部
10d 上部小径部
10k 鍔状係止部
10g 主弁体側溝
10A 環状溝
11  主弁部
12  副弁部
15  副弁体
15a 副弁体部
15b 筒状部
15j 鍔状係止部
16  弁内逃がし通路
16a 環状凹部
16b 縦溝
16A 弁本体内連通路
16B 貫通逃がし孔(第2実施形態)
17  内装部材
17B 副弁体(第2実施形態)
18  収容穴
19  案内孔
19g 案内孔側溝
20  弁本体
20A 本体部材
20B シート部材
20C 凹穴
21  弁室
22  弁口
23  副弁シート部
24  嵌挿部
24A ストッパ部
25  Pd導入口
25s 横孔
26  Pc入出室(入出口)
27  Ps入出口
28  Ps入出室
30  電磁式アクチュエータ
30A ソレノイド部
32  コイル
33  ステータ
34  吸引子
37  プランジャ
37a 筒状脚部
37j 外鍔状掛止部
37k 内鍔状掛止部
37s スリット
37t 切欠き
40  ベローズ装置(感圧応動部材)
45  感圧室
46  プッシュロッド
50  閉弁ばね
51  閉弁ばね
1 Control valve for variable displacement compressor (first embodiment)
2 Control valve for variable displacement compressor (2nd embodiment)
10 main valve body 10a main valve body portion 10b lower diameter portion 10c middle fitting portion 10d upper small diameter portion 10k flanged engagement portion 10g main valve body groove 10A annular groove 11 main valve portion 12 auxiliary valve portion 15 auxiliary valve body 15a secondary Valve body portion 15b Cylindrical portion 15j Wedge shaped locking portion 16 In-valve relief passage 16a Annular recess 16b Longitudinal groove 16A In-valve main body communication passage 16B Through relief hole (second embodiment)
17 Interior member 17B Sub valve body (second embodiment)
18 accommodation hole 19 guide hole 19g guide hole side groove 20 valve main body 20A main body member 20B seat member 20C recessed hole 21 valve chamber 22 valve port 23 sub valve seat portion 24 fitting portion 24A stopper portion 25 Pd introduction port 25s side hole 26Pc entrance Room (entry and exit)
27 Ps inlet / outlet 28 Ps inlet / outlet chamber 30 electromagnetic actuator 30 A solenoid portion 32 coil 33 stator 34 suction element 37 plunger 37 a cylindrical leg portion 37 j outer hook portion hook 37 k inner hook portion hook 37 s slit 37 t notch 40 bellows Device (pressure sensitive response member)
45 pressure sensing chamber 46 push rod 50 valve closing spring 51 valve closing spring

Claims (9)

  1.  主弁体部を有する主弁体と、
     前記主弁体が摺動自在に嵌挿される案内孔と前記主弁体部が接離する弁口が設けられた弁室と圧縮機の吸入室に連通するPs入出口とを有し、前記弁口より上流側に圧縮機の吐出室に連通するPd導入口が設けられるとともに、前記弁口より下流側に前記圧縮機のクランク室に連通するPc入出口が設けられた弁本体と、
     前記主弁体を弁口開閉方向に移動させるための電磁式アクチュエータと、
     前記圧縮機から吸入圧力Psが前記Ps入出口を介して導入される感圧室と、
     前記感圧室の圧力に応じて前記主弁体を弁口開閉方向に付勢する感圧応動部材と、を備え、
     前記案内孔に、少なくとも一端が開放した1個又は複数個の案内孔側溝が形成されていることを特徴とする可変容量型圧縮機用制御弁。
    A main valve body having a main valve body portion,
    It has a guide hole in which the main valve body is slidably inserted, a valve chamber provided with a valve port for contacting and separating the main valve body portion, and a Ps inlet / outlet communicating with the suction chamber of the compressor, A valve main body provided with a Pd introduction port communicating with a discharge chamber of the compressor on the upstream side of the valve port, and a Pc inlet / outlet communicating with the crank chamber of the compressor on the downstream side of the valve port;
    An electromagnetic actuator for moving the main valve body in the valve opening and closing direction;
    A pressure sensing chamber in which a suction pressure Ps is introduced from the compressor via the Ps inlet and outlet;
    A pressure sensitive reaction member for urging the main valve body in the valve opening / closing direction according to the pressure of the pressure sensitive chamber;
    A control valve for a variable displacement compressor, characterized in that the guide hole is formed with one or a plurality of guide hole side grooves opened at least at one end.
  2.  前記案内孔は、前記弁本体における前記Ps入出口と前記Pd導入口ないし前記Pc入出口との間に設けられ、前記案内孔側溝は、前記案内孔における前記Ps入出口側にのみ形成されていることを特徴とする請求項1に記載の可変容量型圧縮機用制御弁。 The guide hole is provided between the Ps inlet and outlet and the Pd inlet or Pc inlet and outlet in the valve main body, and the guide hole side groove is formed only on the Ps inlet and outlet side of the guide hole. The control valve for a variable displacement compressor according to claim 1, characterized in that:
  3.  前記案内孔側溝は、前記案内孔の軸線方向に延びる縦溝、前記案内孔の軸線方向に対して傾斜する方向に形成された傾斜溝もしくは螺旋溝、または、ノッチから構成されることを特徴とする請求項1又は2に記載の可変容量型圧縮機用制御弁。 The guide hole side groove includes a longitudinal groove extending in the axial direction of the guide hole, an inclined groove or a spiral groove formed in a direction inclined with respect to the axial direction of the guide hole, or a notch. The control valve for a variable displacement compressor according to claim 1 or 2.
  4.  前記案内孔側溝は、前記主弁体の外周に設けられた環状溝に連通せしめられるようにされていることを特徴とする請求項1から3のいずれか一項に記載の可変容量型圧縮機用制御弁。 The variable displacement compressor according to any one of claims 1 to 3, wherein the guide hole side groove is communicated with an annular groove provided on an outer periphery of the main valve body. Control valve.
  5.  前記主弁体の外周に、前記案内孔との摺動部分からその外側まで延びる1個又は複数個の主弁体側溝が形成されていることを特徴とする請求項1から4のいずれか一項に記載の可変容量型圧縮機用制御弁。 The main valve body side groove | channel which extends from the sliding part with the said guide hole to the outer side from the sliding part with the said guide hole is formed in the outer periphery of the said main valve body, The any one of the Claims 1-4 characterized by the above-mentioned. The control valve for a variable displacement compressor according to item 2.
  6.  前記主弁体側溝は、前記主弁体の外周の一部もしくは全部に形成されたローレット加工溝で構成されることを特徴とする請求項5に記載の可変容量型圧縮機用制御弁。 The control valve for a variable displacement compressor according to claim 5, wherein the main valve body side groove is formed of a knurled groove formed on a part or all of the outer periphery of the main valve body.
  7.  前記案内孔は、前記弁本体における前記Ps入出口と前記Pd導入口ないし前記Pc入出口との間に設けられ、前記主弁体側溝は、前記主弁体の外周における前記Ps入出口側にのみ形成されていることを特徴とする請求項5又は6に記載の可変容量型圧縮機用制御弁。 The guide hole is provided between the Ps inlet and outlet and the Pd inlet or the Pc inlet and outlet in the valve main body, and the main valve body side groove is on the Ps inlet and outlet side on the outer periphery of the main valve body. The control valve for a variable displacement compressor according to claim 5 or 6, wherein the control valve is formed only.
  8.  前記主弁体側溝は、前記主弁体の外周に設けられた環状溝より前記Ps入出口側にのみ形成されていることを特徴とする請求項7に記載の可変容量型圧縮機用制御弁。 The control valve for a variable displacement compressor according to claim 7, wherein the main valve body side groove is formed only on the Ps inlet / outlet side with respect to an annular groove provided on an outer periphery of the main valve body. .
  9.  前記クランク室の圧力Pcを前記Ps入出口を介して前記圧縮機の吸入室に逃がすための弁内逃がし通路が前記弁本体内又は前記主弁体内に設けられるとともに、前記弁内逃がし通路を開閉する副弁体が設けられていることを特徴とする請求項1から8のいずれか一項に記載の可変容量型圧縮機用制御弁。 An in-valve relief passage for evacuating the pressure Pc of the crank chamber to the suction chamber of the compressor via the Ps inlet / outlet is provided in the valve body or in the main valve body, and the relief passage in the valve is opened and closed. The control valve for a variable displacement compressor according to any one of claims 1 to 8, wherein an auxiliary valve body is provided.
PCT/JP2018/022573 2017-08-25 2018-06-13 Control valve to be used in variable displacement compressor WO2019039053A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08177734A (en) * 1994-12-28 1996-07-12 Toyota Autom Loom Works Ltd Piston in compressor
JP2002005010A (en) * 2000-06-19 2002-01-09 Toyota Industries Corp Variable displacement compressor
JP2013130126A (en) * 2011-12-21 2013-07-04 Fuji Koki Corp Control valve for variable displacement compressor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08177734A (en) * 1994-12-28 1996-07-12 Toyota Autom Loom Works Ltd Piston in compressor
JP2002005010A (en) * 2000-06-19 2002-01-09 Toyota Industries Corp Variable displacement compressor
JP2013130126A (en) * 2011-12-21 2013-07-04 Fuji Koki Corp Control valve for variable displacement compressor

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