JP2008298013A - Control valve for variable displacement compressor and its manufacturing process - Google Patents

Control valve for variable displacement compressor and its manufacturing process Download PDF

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Publication number
JP2008298013A
JP2008298013A JP2007147091A JP2007147091A JP2008298013A JP 2008298013 A JP2008298013 A JP 2008298013A JP 2007147091 A JP2007147091 A JP 2007147091A JP 2007147091 A JP2007147091 A JP 2007147091A JP 2008298013 A JP2008298013 A JP 2008298013A
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Japan
Prior art keywords
valve
port
diameter
compressor
shaft portion
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JP2007147091A
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Japanese (ja)
Inventor
Daisuke Morisawa
大輔 森澤
Yoshiyuki Kume
義之 久米
Masayuki Imai
正幸 今井
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Fujikoki Corp
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Fujikoki Corp
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Priority to JP2007147091A priority Critical patent/JP2008298013A/en
Priority to KR1020080042722A priority patent/KR20080105996A/en
Priority to EP08009440A priority patent/EP1998044A2/en
Priority to CNA2008101098054A priority patent/CN101315072A/en
Publication of JP2008298013A publication Critical patent/JP2008298013A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/14Control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/14Control
    • F04B27/16Control of pumps with stationary cylinders
    • F04B27/18Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
    • F04B27/1804Controlled by crankcase pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/14Control
    • F04B27/16Control of pumps with stationary cylinders
    • F04B27/18Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
    • F04B27/1804Controlled by crankcase pressure
    • F04B2027/1822Valve-controlled fluid connection
    • F04B2027/1827Valve-controlled fluid connection between crankcase and discharge chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/14Control
    • F04B27/16Control of pumps with stationary cylinders
    • F04B27/18Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
    • F04B27/1804Controlled by crankcase pressure
    • F04B2027/1822Valve-controlled fluid connection
    • F04B2027/1831Valve-controlled fluid connection between crankcase and suction chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/14Control
    • F04B27/16Control of pumps with stationary cylinders
    • F04B27/18Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
    • F04B27/1804Controlled by crankcase pressure
    • F04B2027/184Valve controlling parameter
    • F04B2027/1854External parameters

Abstract

<P>PROBLEM TO BE SOLVED: To provide a control valve for a variable displacement compressor hardly receiving adverse effect to control from the ejection pressure Pd without complicating the configuration, and a manufacturing process thereof. <P>SOLUTION: The control valve comprises a valve rod 15 having a shaft part 15c, a middle byway small diameter part 15b with a diameter smaller than that of the shaft part 15c and a valve body part 15a with a diameter larger than that of the shaft part 15c, and a valve main body 20 having a valve chamber 1 provided with a guide hole 19 for slidably inserting the shaft part 15c of the valve rod 15 and a valve port 22 to be contacted with and separated from the valve body part 15a. The valve port 22 is set at an aperture Da capable of being inserted with the shaft part 15b before assembly of the valve. After assembly of the valve (after inserting the shaft part 15c into the guide hole 19 via the valve port 22), the effective aperture area of the valve port 22 is reduced by reducing the diameter of the valve sheet part 22a by hitting the outer periphery of the valve sheet part 22a from below with a punch, and the like. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、カーエアコン等に使用される可変容量型圧縮機用制御弁に係り、特に、案内孔に摺動自在に嵌挿された弁棒が作動不良を引き起こし難くされた可変容量型圧縮機用制御弁及びその製造方法に関する。   The present invention relates to a control valve for a variable displacement compressor used in a car air conditioner and the like, and in particular, a variable displacement compressor in which a valve rod slidably inserted into a guide hole is less likely to cause a malfunction. The present invention relates to an industrial control valve and a manufacturing method thereof.

一般に、カーエアコン等に使用される可変容量型圧縮機用制御弁は、圧縮機のクランク室内の圧力Pcを調整すべく、圧縮機(の吐出室)から吐出圧力Pdの冷媒が導入されるとともに、その吐出圧力Pdの冷媒を絞ってクランク室へ導出するようにされ、このクランク室への導出量(絞り量)を、圧縮機の吸入圧力Psに応じて制御するようになっており、下記特許文献1等にも見られるように、電磁式アクチュエータ(ソレノイド)を用いたものが種々提案ないし実用に供されている。   In general, a control valve for a variable displacement compressor used in a car air conditioner or the like introduces a refrigerant having a discharge pressure Pd from a compressor (discharge chamber) in order to adjust a pressure Pc in a crank chamber of the compressor. The refrigerant having the discharge pressure Pd is squeezed out and led to the crank chamber, and the derivation amount (throttle amount) to the crank chamber is controlled according to the suction pressure Ps of the compressor. As seen in Patent Document 1 and the like, various proposals or practical applications using electromagnetic actuators (solenoids) have been made.

かかる可変容量型圧縮機用制御弁の従来例を図7に示す。図示の制御弁5は、軸部15c、該軸部15cより小径の中間小径部15b、及び前記軸部15cより大径の弁体部15aを有する弁棒15と、該弁棒15の軸部15cが摺動自在に嵌挿される案内孔19及び弁体部15aがその下端部(弁シート部22a)に接離する弁口22が設けられた弁室21を有し、この弁室21の外周部(弁口22より上流側)に圧縮機から吐出圧力Pdの冷媒を導入するための複数のフィルタ25A付き吐出圧冷媒導入口25が設けられるとともに、弁口22の下方(下流側)に圧縮機のクランク室に連通する冷媒出口26が設けられた弁本体20と、電磁式アクチュエータ30と、を備える。   A conventional example of such a variable displacement compressor control valve is shown in FIG. The illustrated control valve 5 includes a shaft portion 15c, an intermediate small diameter portion 15b having a diameter smaller than that of the shaft portion 15c, and a valve rod 15 having a valve body portion 15a having a diameter larger than that of the shaft portion 15c. The valve chamber 21 is provided with a guide hole 19 into which 15c is slidably inserted, and a valve port 22 in which the valve body portion 15a contacts and separates from the lower end portion (valve seat portion 22a). A plurality of discharge pressure refrigerant introduction ports 25 with filters 25A for introducing a refrigerant having a discharge pressure Pd from the compressor are provided on the outer peripheral portion (upstream side of the valve port 22), and below the valve port 22 (downstream side). The valve main body 20 provided with the refrigerant | coolant outlet 26 connected to the crank chamber of a compressor, and the electromagnetic actuator 30 are provided.

電磁式アクチュエータ30は、通電励磁用のコネクタ部31を有するコイル32、該コイル32の内周側に配在された円筒状のステータ33、該ステータ33の下端部内周に圧入固定された断面凹字状の吸引子34、ステータ33の下端部外周(段差部)にその上端部がTIG溶接により接合された鍔状部35a付きパイプ35、吸引子34の下方でパイプ35の内周側に上下方向に摺動自在に配在されたプランジャ37、及び、前記コイル32の外周を覆うように配在された有底穴付き円筒状のハウジング60を備えている。   The electromagnetic actuator 30 includes a coil 32 having a connector portion 31 for energization excitation, a cylindrical stator 33 disposed on the inner peripheral side of the coil 32, and a concave section that is press-fitted and fixed to the inner periphery of the lower end portion of the stator 33. Pipe-shaped suction element 34, pipe 35 with flange 35a whose upper end is joined to the outer periphery (step part) of the lower end of stator 33 by TIG welding, and the upper and lower sides of pipe 35 below the suction element 34 A plunger 37 slidably disposed in the direction and a cylindrical housing 60 with a bottomed hole disposed so as to cover the outer periphery of the coil 32 are provided.

また、前記ステータ33の上部には、六角穴付きの調節ねじ65が螺合せしめられ、ステータ33の内周側における前記調節ねじ65と吸引子34との間には、圧縮機の吸入圧力Psが導入される感圧室45が形成され、この感圧室45には感圧応動部材としての、ベローズ41、逆凸字状の上ストッパ42、逆凹字状の下ストッパ43、及び圧縮コイルばね44からなるベローズ本体40が配在され、さらに、ベローズ本体40と吸引子34との間には、ベローズ本体40を収縮させる方向(調節ねじ65側に圧縮する方向)に付勢する圧縮コイルばね46が配在されている。また、ベローズ本体40の下ストッパ43(の逆凹部)とプランジャ37(の凹部37c)との間には、前記吸引子34を貫通する段付きの作動棒14が配在され、さらに、吸引子34とプランジャ37(の凹部37b)との間には、プランジャ37を介して弁棒15を下方(開弁方向)に付勢する圧縮コイルばねからなる開弁ばね47が配在されている。   Further, an adjusting screw 65 having a hexagonal hole is screwed onto the stator 33, and a suction pressure Ps of the compressor is interposed between the adjusting screw 65 and the suction element 34 on the inner peripheral side of the stator 33. Is formed in the pressure sensing chamber 45. The pressure sensing chamber 45 includes a bellows 41, a reverse convex upper stopper 42, a reverse concave lower stopper 43, and a compression coil. A bellows body 40 comprising a spring 44 is disposed, and further, a compression coil that urges the bellows body 40 and the suction element 34 in a direction in which the bellows body 40 contracts (a direction in which the bellows body 40 is compressed toward the adjustment screw 65). A spring 46 is disposed. Also, a stepped operating rod 14 that passes through the suction element 34 is disposed between the lower stopper 43 (reverse concave part thereof) of the bellows body 40 and the plunger 37 (recessed part 37c thereof). A valve-opening spring 47 made of a compression coil spring that biases the valve rod 15 downward (in the valve-opening direction) via the plunger 37 is disposed between the valve 34 and the plunger 37 (the recess 37b).

一方、前記弁本体20の上部中央には、プランジャ37の最下降位置を規制するための凸状ストッパ部28が突設され、この凸状ストッパ部28を含む弁室上方の中央部分には、前記弁棒15が摺動自在に嵌挿された案内孔19が形成されている。また、前記プランジャ37と弁本体20の上部外周(凸状ストッパ部28外周)との間には、圧縮機の吸入圧力の冷媒が導入される吸入圧冷媒導入室23が形成されるとともに、その外周側に複数個の吸入圧冷媒導入口27が形成され、この吸入圧冷媒導入口27から吸入圧冷媒導入室23に導入された吸入圧力Psの冷媒は、プランジャ37の外周に形成された縦溝37a、37a、…及び中央部に穿設された連通孔37dや吸引子34に形成された連通孔39等を介して前記感圧室45に導入される。   On the other hand, a convex stopper portion 28 for restricting the lowest position of the plunger 37 protrudes from the upper center of the valve body 20, and the central portion above the valve chamber including the convex stopper portion 28 includes: A guide hole 19 into which the valve stem 15 is slidably fitted is formed. In addition, a suction pressure refrigerant introduction chamber 23 into which a refrigerant having a suction pressure of the compressor is introduced is formed between the plunger 37 and the upper outer periphery (outer periphery of the convex stopper portion 28) of the valve body 20. A plurality of suction pressure refrigerant introduction ports 27 are formed on the outer peripheral side, and the refrigerant having the suction pressure Ps introduced into the suction pressure refrigerant introduction chamber 23 from the suction pressure refrigerant introduction port 27 is formed in the vertical direction formed on the outer periphery of the plunger 37. Are introduced into the pressure-sensitive chamber 45 through the grooves 37a, 37a,... And the communication hole 37d formed in the central portion, the communication hole 39 formed in the suction element 34, and the like.

前記弁本体20の下部(冷媒出口26)には、前記弁棒15を上方に付勢する円錐状の圧縮コイルばねからなる閉弁ばね48が配在されており、この閉弁ばね48の付勢力により、弁棒15の上端部は、常時プランジャ37(の連通孔37d部分)に圧接するようにされている。   A valve closing spring 48 made of a conical compression coil spring that urges the valve rod 15 upward is disposed at the lower part (refrigerant outlet 26) of the valve body 20. Due to the force, the upper end of the valve stem 15 is always in pressure contact with the plunger 37 (the communication hole 37d portion thereof).

また、弁本体20の上端部には、Oリング57を介して前記パイプ35の下端鍔状部35aが乗せられ、この鍔状部35aと前記コイル32との間には鍔状部56a付き短円筒状のパイプホルダ56が介装され、それらの鍔状部35a、56aが弁本体20の上端外周かしめ部29により共締め固定されている。また、パイプホルダ56の上端部には、前記ハウジング60の穴付き底部61が圧入固定され、ハウジング60の上端部62は、前記コネクタ部31の鍔状部31c上にかしめ固定され、ハウジング60とコネクタ部31とコイル32との間にはOリング66が介装されている。なお、コネクタ部31の中央下部には、前記調節ねじ65の六角穴に嵌合せしめられる凸部31bが突設された凹部31aが形成されており、この凹部31a内に前記ステータ33及び調節ねじ65の上部が挿入されている。   Further, a lower end flange 35a of the pipe 35 is placed on the upper end portion of the valve body 20 via an O-ring 57, and a short portion with a flange 56a is provided between the flange 35a and the coil 32. A cylindrical pipe holder 56 is interposed, and the flange portions 35 a and 56 a are fastened and fixed together by an upper end outer periphery caulking portion 29 of the valve body 20. Further, the bottom portion 61 with a hole of the housing 60 is press-fitted and fixed to the upper end portion of the pipe holder 56, and the upper end portion 62 of the housing 60 is caulked and fixed on the flange-shaped portion 31 c of the connector portion 31. An O-ring 66 is interposed between the connector part 31 and the coil 32. A concave portion 31a is formed at the lower center of the connector portion 31. The concave portion 31a is formed with a convex portion 31b fitted into the hexagonal hole of the adjusting screw 65. The stator 33 and the adjusting screw are formed in the concave portion 31a. The upper part of 65 is inserted.

このような構成とされた制御弁5においては、コイル32、ステータ33及び吸引子34からなるソレノイド部が通電励磁されると、吸引子34にプランジャ37が引き寄せられ、これに伴い、弁棒15が閉弁ばね48の付勢力により上方(閉弁方向)に移動せしめられる。一方、圧縮機から吸入圧導入口27に導入された吸入圧力Psの冷媒は、導入室23からプランジャ37の外周に形成された縦溝37a、37a、…や吸引子39に形成された連通孔39等を介して前記感圧室45に導入され、ベローズ本体40(内部は真空圧)は感圧室45の圧力(吸入圧力Ps)に応じて伸縮変位(吸入圧力Psが高いと収縮、低いと伸張)し、該変位が作動棒14及びプランジャ37を介して弁棒15に伝達され、それによって、弁開度(弁口22の弁シート部22aからの弁体部15aのリフト量)が調整される。すなわち、弁開度は、コイル32、ステータ33及び吸引子34からなるソレノイド部によるプランジャ37の吸引力と、ベローズ本体40の付勢力と、開弁ばね47及び閉弁ばね48による付勢力と、弁軸15に対する吐出圧力Pdによる開弁方向荷重と閉弁方向荷重とによって決定され、その弁開度に応じて、吐出圧冷媒導入口25から弁室21に導入された吐出圧力Pdの冷媒の絞り量、つまり、クランク室への導出量(絞り量)が調整される。言い換えれば、弁開度に応じて、冷媒出口26側の圧力Pc(以下、出口圧力Pcと称す)、すなわち、クランク室内の圧力が制御され、これに伴い、圧縮機の斜板の傾斜角度及びピストンのストロークが調整されて、吐出量が増減される。   In the control valve 5 having such a configuration, when the solenoid portion including the coil 32, the stator 33, and the attractor 34 is energized and energized, the plunger 37 is attracted to the attractor 34. Is moved upward (in the valve closing direction) by the urging force of the valve closing spring 48. On the other hand, the refrigerant having the suction pressure Ps introduced from the compressor to the suction pressure introduction port 27 communicates with the longitudinal grooves 37a, 37a,... Formed in the outer periphery of the plunger 37 from the introduction chamber 23 and the suction element 39. The bellows body 40 (inside the vacuum pressure) is expanded and contracted according to the pressure in the pressure sensitive chamber 45 (suction pressure Ps), and contracts and decreases when the suction pressure Ps is high. The displacement is transmitted to the valve stem 15 via the operating rod 14 and the plunger 37, whereby the valve opening (the lift amount of the valve body portion 15a from the valve seat portion 22a of the valve port 22) is increased. Adjusted. That is, the opening degree of the valve includes the attraction force of the plunger 37 by the solenoid portion including the coil 32, the stator 33 and the attraction element 34, the urging force of the bellows body 40, the urging force by the valve opening spring 47 and the valve closing spring 48, It is determined by the valve opening direction load and the valve closing direction load due to the discharge pressure Pd with respect to the valve shaft 15, and the refrigerant of the discharge pressure Pd introduced into the valve chamber 21 from the discharge pressure refrigerant introduction port 25 according to the valve opening degree. The throttle amount, that is, the lead-out amount (throttle amount) to the crank chamber is adjusted. In other words, the pressure Pc on the refrigerant outlet 26 side (hereinafter referred to as outlet pressure Pc), that is, the pressure in the crank chamber is controlled according to the valve opening, and accordingly, the inclination angle of the swash plate of the compressor and The amount of discharge is increased or decreased by adjusting the stroke of the piston.

特開2006−291867号公報JP 2006-291867 A

前記した如くの従来の可変容量型圧縮機用制御弁5においては、次のような改善すべき課題があった。   The conventional variable displacement compressor control valve 5 as described above has the following problems to be improved.

すなわち、制御弁5においては、弁口22より上流側に吐出圧冷媒入口21が設けられるとともに、弁口22より下流側に冷媒出口26が設けられ、かつ、弁体部15aは弁棒15の軸部15cの下端部に設けられて前記弁口22をその下側から開閉するようにされていて、弁棒15に吐出圧力Pdが作用するようになっている。この場合、弁組立上の便宜を図るため、図4(A)、(B)に概略図示されているように、弁口22は、弁棒15の軸部15cをその下側から挿通し得るように、その口径Daが軸部15cの外径Dbより僅かに大きくされ、また、弁口22をその下側から弁体部15aで開閉するため(弁口22の下端部に設けられた弁シート部22aに弁体部15aが接離するように)、弁体部15aの外径Dcは弁口22の口径Daより大きくされている(Db≦Da<Dc)。   That is, in the control valve 5, the discharge pressure refrigerant inlet 21 is provided on the upstream side of the valve port 22, the refrigerant outlet 26 is provided on the downstream side of the valve port 22, and the valve body portion 15 a is connected to the valve rod 15. The valve port 22 is provided at the lower end portion of the shaft portion 15 c so as to open and close from the lower side thereof, and the discharge pressure Pd acts on the valve rod 15. In this case, for convenience in valve assembly, the valve port 22 can be inserted through the shaft portion 15c of the valve stem 15 from the lower side thereof as schematically shown in FIGS. As described above, the diameter Da is slightly larger than the outer diameter Db of the shaft portion 15c, and the valve port 22 is opened and closed by the valve body portion 15a from below (a valve provided at the lower end portion of the valve port 22). The outer diameter Dc of the valve body portion 15a is made larger than the diameter Da of the valve port 22 (Db ≦ Da <Dc) so that the valve body portion 15a contacts and separates from the seat portion 22a.

この場合、弁棒15に作用する吐出圧力Pdによる閉弁方向荷重(押し上げる力)Aは、軸部15cの受圧面積(外径Db)に応じたものとなるのに対し、開弁方向荷重(押し下げる力)Bは、弁口22(弁シート部22a)の口径Daに応じた荷重Baに、弁体部15aの外径Dc(Dc−Da)に応じた荷重Bbが加算された大きさとなる。   In this case, the valve closing direction load (push-up force) A due to the discharge pressure Pd acting on the valve stem 15 corresponds to the pressure receiving area (outer diameter Db) of the shaft portion 15c, whereas the valve opening direction load ( The pressing force (B) has a magnitude obtained by adding a load Bb corresponding to the outer diameter Dc (Dc-Da) of the valve body 15a to a load Ba corresponding to the diameter Da of the valve port 22 (valve seat portion 22a). .

ここで、DaとDbとは略等しいと想定してもよいので、弁棒15に対する吐出圧力Pdによる開弁方向荷重(押し下げる力)が閉弁方向荷重(押し上げる力)より前記荷重Bb分程度大きくなる。そのため、電磁式アクチュエータ30のコイル32に供給される電流値Iを一定とすると、図6にPd−Ps特性が示される如くに、吐出圧力Pdが高くなるに従い、出口圧力Pcひいては吸入圧力Ps(圧縮機の使用上、出口圧力Pcと吸入圧力Psとは略等しくなる)も高く(右上がりに)なる傾向があり、これが制御に悪影響を及ぼす(制御精度の低下等を招く)という問題があった。   Here, since it may be assumed that Da and Db are substantially equal, the valve opening direction load (pressing force) due to the discharge pressure Pd on the valve rod 15 is larger than the valve closing direction load (pushing force) by about the load Bb. Become. Therefore, if the current value I supplied to the coil 32 of the electromagnetic actuator 30 is constant, as the discharge pressure Pd increases, the outlet pressure Pc and hence the suction pressure Ps (as shown in the Pd-Ps characteristic in FIG. Due to the use of the compressor, the outlet pressure Pc and the suction pressure Ps tend to be higher (upward to the right), which adversely affects the control (deteriorates control accuracy, etc.). It was.

本発明は、上記事情に鑑みてなされたもので、その目的とするところは、構成を複雑にすることなく、吐出圧力Pdによる制御への悪影響を受け難くできる可変容量型圧縮機用制御弁及びその製造方法を提供することにある。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a control valve for a variable displacement compressor that can hardly be adversely affected by the control by the discharge pressure Pd without complicating the configuration. It is in providing the manufacturing method.

前記の目的を達成すべく、本発明に係る可変容量型圧縮機用制御弁は、基本的には、軸部、該軸部より小径の中間小径部、及び前記軸部より大径の弁体部を有する弁棒と、該弁棒の軸部が摺動自在に嵌挿される案内孔と前記弁体部が接離する弁口が設けられた弁室とを有し、圧縮機から吐出圧力(Pd)の冷媒を導入するための吐出圧冷媒入口が前記弁口より上流側に設けられるとともに、前記弁口より下流側に前記圧縮機のクランク室に連通する冷媒出口が設けられた弁本体と、前記弁棒を弁口開閉方向に駆動するための電磁式アクチュエータと、前記圧縮機の吸入圧力(Ps)に応動して前記弁棒を弁口開閉方向に駆動する感圧応動部材とを備える。   In order to achieve the above object, a control valve for a variable displacement compressor according to the present invention basically includes a shaft portion, an intermediate small diameter portion having a smaller diameter than the shaft portion, and a valve body having a larger diameter than the shaft portion. A valve stem having a valve portion, a guide hole into which a shaft portion of the valve rod is slidably inserted, and a valve chamber provided with a valve port through which the valve body portion contacts and separates, and discharge pressure from the compressor A valve main body provided with a discharge pressure refrigerant inlet for introducing the refrigerant of (Pd) on the upstream side of the valve port and a refrigerant outlet communicating with the crank chamber of the compressor on the downstream side of the valve port And an electromagnetic actuator for driving the valve stem in the valve opening / closing direction, and a pressure sensitive responsive member for driving the valve stem in the valve opening / closing direction in response to the suction pressure (Ps) of the compressor Prepare.

そして、前記弁体部は、前記弁棒の中間小径部の下側に設けられるとともに、前記弁口をその下側から開閉するようにされ、前記弁口は、弁組立前においては、前記弁軸の軸部を挿通し得る口径に設定されるとともに、弁組立後に、その実効開口面積が減じられていることを特徴としている。   The valve body portion is provided below the intermediate small-diameter portion of the valve stem, and is configured to open and close the valve port from the lower side thereof. The diameter is set so that the shaft portion of the shaft can be inserted, and the effective opening area is reduced after the valve is assembled.

好ましい態様では、前記弁口の下端部に前記弁体部が接離する弁シート部が設けられ、該弁シート部が前記弁口の上部より絞られる。   In a preferred embodiment, a valve seat portion that contacts and separates the valve body portion is provided at a lower end portion of the valve port, and the valve seat portion is narrowed from an upper portion of the valve port.

前記弁シート部は、好ましくは、弁組立後に、その外周がポンチ等で押打されることによって縮径されたものとされる。   The valve seat portion is preferably reduced in diameter by punching the outer periphery with a punch or the like after the valve assembly.

他の好ましい態様では、前記吐出圧力(Pd)が高くなっても、前記吸入圧力(Ps)が略一定値を保つか、あるいは、僅かに低くなるように、前記弁口の実効開口面積が設定される。   In another preferred embodiment, the effective opening area of the valve port is set so that the suction pressure (Ps) maintains a substantially constant value or slightly decreases even when the discharge pressure (Pd) increases. Is done.

より好ましい態様では、前記弁軸に対する吐出圧力(Pd)による開弁方向荷重と閉弁方向荷重とが略同等、あるいは、前記開弁方向荷重より前記閉弁方向荷重が僅かに大きくなるように、前記弁口の実効開口面積が設定される。   In a more preferable aspect, the valve opening direction load and the valve closing direction load due to the discharge pressure (Pd) with respect to the valve shaft are substantially equal, or the valve closing direction load is slightly larger than the valve opening direction load. An effective opening area of the valve port is set.

一方、本発明に係る可変容量型圧縮機用制御弁の製造方法は、軸部、該軸部より小径の中間小径部、及び前記軸部より大径の弁体部を有する弁棒と、該弁棒の軸部が摺動自在に嵌挿される案内孔と前記弁体部が接離する弁口が設けられた弁室とを有し、圧縮機から吐出圧力(Pd)の冷媒を導入するための吐出圧冷媒入口が前記弁口より上流側に設けられるとともに、前記弁口より下流側に前記圧縮機のクランク室に連通する冷媒出口が設けられた弁本体と、前記弁棒を弁口開閉方向に駆動するための電磁式アクチュエータと、前記圧縮機の吸入圧力(Ps)に応動して前記弁棒を弁口開閉方向に駆動する感圧応動部材とを備えた可変容量型圧縮機用制御弁を製造するための方法で、弁組み立てに際し、前記弁棒の軸部を前記弁口を介して前記案内孔に挿入し、該軸部の挿入後に、前記弁口の実効開口面積を減じる工程を行うことを特徴としている。   On the other hand, a method for manufacturing a control valve for a variable displacement compressor according to the present invention includes a shaft, an intermediate small diameter portion having a smaller diameter than the shaft portion, and a valve stem having a valve body portion having a larger diameter than the shaft portion, It has a guide hole into which the shaft portion of the valve stem is slidably inserted and a valve chamber provided with a valve port for contacting and separating the valve body portion, and introduces a refrigerant having a discharge pressure (Pd) from the compressor. And a valve body provided with a refrigerant outlet communicating with a crank chamber of the compressor on the downstream side of the valve port, and a valve rod connected to the valve rod. For variable displacement compressors comprising an electromagnetic actuator for driving in the opening / closing direction and a pressure sensitive response member for driving the valve stem in the valve opening / closing direction in response to the suction pressure (Ps) of the compressor A method for manufacturing a control valve, in which a valve shaft shaft portion is moved forward through the valve port during valve assembly. Inserted into the guide hole, after insertion of the shaft portion, it is characterized in that a step of reducing the effective aperture area of the valve port.

この場合、好ましくは、前記弁口の下端部に設けられた弁シート部の外周をポンチ等で押打することにより、前記弁シート部を縮径するようにされる。   In this case, preferably, the diameter of the valve seat portion is reduced by punching the outer periphery of the valve seat portion provided at the lower end portion of the valve port with a punch or the like.

本発明に係る可変容量型圧縮機用制御弁では、弁組立前においては、前述した従来例のものと同様に、弁口は、弁棒の軸部をその下側から挿通し得るように、その口径が軸部の外径より大きくされ、また、弁口をその下側から弁体部で開閉するため(弁口の下端部に設けられた弁シート部に弁体部が接離するように)、弁体部の外径が弁口の口径より大きくされているが、弁組立後(弁棒の軸部を弁口を介して案内孔に挿入した後)に、例えば、前記弁シート部の外周をその下側からポンチ等で押打することによって該弁シート部を縮径して弁口の実効開口面積を減じるようにされる。   In the control valve for a variable displacement compressor according to the present invention, before the valve assembly, as in the conventional example described above, the valve port can be inserted through the shaft portion of the valve stem from below. The diameter is made larger than the outer diameter of the shaft part, and the valve port is opened and closed by the valve body part from below (so that the valve body part comes into contact with and separates from the valve seat part provided at the lower end part of the valve port. The outer diameter of the valve body is larger than the diameter of the valve opening. After the valve assembly (after inserting the shaft portion of the valve stem into the guide hole through the valve opening), for example, the valve seat The valve seat portion is reduced in diameter by pressing the outer periphery of the portion with a punch or the like from below to reduce the effective opening area of the valve port.

このように、弁口の実効開口面積を減じることにより、弁棒に対する吐出圧力Pdによる開弁方向荷重(押し下げる力)を閉弁方向荷重(押し上げる力)と略同等か、あるいは、僅かに小さくすることができる。   In this way, by reducing the effective opening area of the valve opening, the valve opening direction load (pushing force) due to the discharge pressure Pd on the valve stem is substantially equal to or slightly smaller than the valve closing direction load (pushing force). be able to.

これにより、電磁式アクチュエータのコイルに供給される電流値Iを一定とすると、図5にPd−Ps特性が示される如くに、吐出圧力Pdが高くなっても、吸入圧力Ps(圧縮機の使用上、出口圧力Pcと吸入圧力Psとは略等しくなる)は、実線Vで示される如くに、略一定値を保つか、あるいは、一点鎖線Uで示される如くに、僅かに低くなる特性を持つことになり、その結果、構成を複雑にすることなく、吐出圧力Pdによる制御への悪影響を受け難くできる。   As a result, if the current value I supplied to the coil of the electromagnetic actuator is constant, the suction pressure Ps (use of the compressor) can be obtained even when the discharge pressure Pd increases as shown by the Pd-Ps characteristic in FIG. In addition, the outlet pressure Pc and the suction pressure Ps are approximately equal to each other, as indicated by the solid line V, or have a characteristic of being slightly lowered as indicated by the alternate long and short dash line U. As a result, the control by the discharge pressure Pd can be hardly affected without complicating the configuration.

以下、本発明の可変容量型圧縮機用制御弁の実施形態を図面を参照しながら説明する。   Hereinafter, embodiments of a control valve for a variable displacement compressor of the present invention will be described with reference to the drawings.

図1は、本発明に係る可変容量型圧縮機用制御弁の一実施形態を示す縦断面図である。図1に示される可変容量型圧縮機用制御弁1において、前述した図7に示される従来例の可変容量型圧縮機用制御弁5の各部に対応する部分には同一の符号を付して重複説明を省略し、以下においては、相違点を重点的に説明する。   FIG. 1 is a longitudinal sectional view showing an embodiment of a control valve for a variable displacement compressor according to the present invention. In the variable displacement compressor control valve 1 shown in FIG. 1, parts corresponding to those of the conventional variable displacement compressor control valve 5 shown in FIG. The duplicate description is omitted, and the differences will be mainly described below.

図示実施形態の制御弁1では、弁組立前においては、図2(A)に示される如くに、前述した従来例のものと同様に、弁組立上の便宜を図るため、弁口22は、弁棒15の軸部15cをその下側から挿通し得るように、その口径Daが軸部15cの外径Dbより僅かに大きくされ、また、弁口22をその下側から弁体部15aで開閉するため(弁口22の下端部に設けられた弁シート部22aに弁体部15aが接離するように)、弁体部15aの外径Dcが弁口22の口径Daより大きくされているが、後述するように、弁組立後に弁口22の実効開口面積を減じる工程を行うようにされる。   In the control valve 1 of the illustrated embodiment, before the valve assembly, as shown in FIG. 2 (A), the valve port 22 is provided for convenience of valve assembly as in the conventional example described above. The diameter Da is made slightly larger than the outer diameter Db of the shaft portion 15c so that the shaft portion 15c of the valve stem 15 can be inserted from the lower side thereof, and the valve port 22 is formed from the lower side by the valve body portion 15a. In order to open and close (so that the valve body portion 15a contacts and separates from the valve seat portion 22a provided at the lower end portion of the valve port 22), the outer diameter Dc of the valve body portion 15a is made larger than the diameter Da of the valve port 22. However, as will be described later, a step of reducing the effective opening area of the valve port 22 after the valve assembly is performed.

また、本実施形態では、弁棒15と作動棒14とが一体となっており、さらに、従来例では、弁棒15を閉弁ばね48で上向きに付勢してプランジャ37に押し付けるようにされているが、本実施形態では、閉弁ばね48は無く、弁軸15の軸部15cと作動棒14の大径部14b(軸部15cと同径)との境目部分に環状溝部(小径部)15dが設けられるとともに、プランジャ37の凹穴37gの底部に設けられた係止部38が前記環状溝部15dに嵌合せしめられいて、弁棒15とプランジャ37とが一体的に昇降せしめられるようになっている。   Further, in this embodiment, the valve rod 15 and the operating rod 14 are integrated, and in the conventional example, the valve rod 15 is urged upward by a valve closing spring 48 and pressed against the plunger 37. However, in this embodiment, the valve closing spring 48 is not provided, and an annular groove portion (small diameter portion) is formed at the boundary between the shaft portion 15c of the valve shaft 15 and the large diameter portion 14b (same diameter as the shaft portion 15c) of the operating rod 14. ) 15d is provided, and a locking portion 38 provided at the bottom of the concave hole 37g of the plunger 37 is fitted into the annular groove 15d so that the valve stem 15 and the plunger 37 can be moved up and down integrally. It has become.

これは、次のような理由による。すなわち、従来例のように、弁棒15を、閉弁ばね48の付勢力のみで閉弁方向に移動させる構成であると、弁棒15と案内孔19との摺接面間に異物が詰まったり、オイル焼き付き等によって弁棒15の摺動抵抗が増大すると、弁棒15がロックする等の作動不良、例えば、プランジャが吸引子に引き寄せられても、弁棒15が閉弁方向には移動せず置き去りにされるような事態が発生することがあり、この場合、弁開度が適切に調整されなくなるが、弁棒15とプランジャ37とを上記にように実質的に直結することにより。かかる問題が解消されるとともに、閉弁ばね48が不要となる。   This is for the following reason. That is, when the valve rod 15 is moved in the valve closing direction only by the urging force of the valve closing spring 48 as in the conventional example, foreign matter is clogged between the sliding contact surfaces of the valve rod 15 and the guide hole 19. If the sliding resistance of the valve stem 15 increases due to oil seizure or the like, the valve stem 15 will move in the valve closing direction even if the valve stem 15 locks, for example, even if the plunger is attracted to the suction element. In this case, the valve opening is not properly adjusted, but the valve rod 15 and the plunger 37 are substantially directly connected as described above. Such a problem is solved, and the valve closing spring 48 becomes unnecessary.

そして、本実施形態の制御弁1では、弁組立後、つまり、作動棒14及び弁棒15の軸部15cを弁口22を介して案内孔19に挿通・挿入した後に、図2(B)に示される如くに、弁口22の下側の冷媒出口26に円筒状のポンチ80を挿入し、該ポンチ80の上端面に突設された断面が楔状ないし三角形状の環状成形部81で弁口22の下端部(に設けられた弁シート部22aの外周)をその下側から押打するようにされる。この場合、ポンチ80の外径Dm及び内径Dnは、それぞれ冷媒出口26及び弁体15aに摺動自在に内挿・外挿される大きさとされ、また、前記環状成形部81の尖頭径は、弁口22(に設けられた弁シート部22a)の口径Daより所定長だけ大きくされている。   Then, in the control valve 1 of the present embodiment, after the valve assembly, that is, after the shaft portion 15c of the operating rod 14 and the valve rod 15 is inserted and inserted into the guide hole 19 through the valve port 22, FIG. As shown in the figure, a cylindrical punch 80 is inserted into the refrigerant outlet 26 on the lower side of the valve port 22, and the cross-section protruding from the upper end surface of the punch 80 is a wedge-shaped or triangular-shaped annular shaped portion 81. The lower end portion of the mouth 22 (the outer periphery of the valve seat portion 22a provided on the mouth 22) is pushed from below. In this case, the outer diameter Dm and the inner diameter Dn of the punch 80 are sized to be slidably inserted into the refrigerant outlet 26 and the valve body 15a, respectively, and the peak diameter of the annular molded portion 81 is The valve port 22 (the valve seat portion 22a provided on the valve seat 22a) is made larger than the diameter Da by a predetermined length.

このように、ポンチ80で弁口22の下端部(に設けられた弁シート部22aの外周)をその下側から押打することにより、図2(C)及び図3(A)に示される如くに、弁口22の下端部(弁シート部22aの外周)に前記環状成形部81が押し込まれることよって環状の凹み22cが形成されるとともに、その下端部(弁シート部22a)が内方にせり出されて絞られ、この内方にせり出されて絞られた弁シート部22aの口径Ddがその上部の口径Daよりも小さく縮径され(Dd<Db<Da<Dc)、弁口22の実効開口面積が減じられる。   Thus, the punch 80 presses the lower end portion of the valve port 22 (the outer periphery of the valve seat portion 22a provided on the lower side) from the lower side thereof, as shown in FIGS. 2 (C) and 3 (A). As described above, when the annular molded portion 81 is pushed into the lower end portion of the valve port 22 (the outer periphery of the valve seat portion 22a), an annular recess 22c is formed, and the lower end portion (the valve seat portion 22a) is inward. The diameter Dd of the valve seat portion 22a which is squeezed out and squeezed out and is squeezed inwardly is reduced to be smaller than the caliber Da of the upper part (Dd <Db <Da <Dc). The effective opening area of 22 is reduced.

このように、弁口22の実効開口面積を減じることにより、図3(B)に示される如くに、弁棒15に作用する吐出圧力Pdによる閉弁方向荷重(押し上げる力)Aは、図4に示される従来のものと同じ大きさ(軸部15cの外径Dbに応じたもの)となるが、開弁方向荷重(押し下げる力)B’は、実効開口面積が減じられた弁口22(弁シート部22a)の口径Ddに応じた荷重Ba’(Ba’<Ba)に、弁体部15aの外径Dc(Dc−Da)に応じた荷重Bb’(Bb’>Bb)が加算された大きさとなり、したがって、前記弁シート部22aを適切に絞ることにより、弁棒15に対する吐出圧力Pdによる開弁方向荷重B’と閉弁方向荷重Aとを略同等、あるいは、開弁方向荷重B’より閉弁方向荷重Aが僅かに大きくなるように設定することができる。   In this way, by reducing the effective opening area of the valve port 22, as shown in FIG. 3B, the valve closing direction load (push-up force) A due to the discharge pressure Pd acting on the valve stem 15 is as shown in FIG. However, the valve opening direction load (pressing force) B ′ is the same as that of the conventional one shown in FIG. A load Bb ′ (Bb ′> Bb) corresponding to the outer diameter Dc (Dc−Da) of the valve body 15a is added to the load Ba ′ (Ba ′ <Ba) corresponding to the diameter Dd of the valve seat portion 22a). Accordingly, by appropriately narrowing the valve seat portion 22a, the valve opening direction load B ′ and the valve closing direction load A due to the discharge pressure Pd to the valve rod 15 are substantially equal, or the valve opening direction load The valve closing direction load A is slightly larger than B '. It can be set.

このようにされることにより、本実施形態の制御弁1では、電磁式アクチュエータ30のコイル32に供給される電流値Iを一定とすると、図5にPd−Ps特性が示される如くに、吐出圧力Pdが高くなっても、吸入圧力Ps(圧縮機の使用上、出口圧力Pcと吸入圧力Psとは略等しくなる)は、実線Vで示される如くに略一定値を保つか、ないしは、一点鎖線Uで示される如くに僅かに低くなる特性を持つことになり、その結果、構成を複雑にすることなく、吐出圧力Pdによる制御への悪影響を受け難くできる。   As a result, in the control valve 1 of the present embodiment, when the current value I supplied to the coil 32 of the electromagnetic actuator 30 is constant, the discharge is performed as shown in the Pd-Ps characteristic in FIG. Even if the pressure Pd increases, the suction pressure Ps (the outlet pressure Pc and the suction pressure Ps are substantially equal to each other in the use of the compressor) is maintained at a substantially constant value as indicated by the solid line V, or one point. As indicated by the chain line U, it has a slightly lower characteristic, and as a result, it is difficult to adversely affect the control by the discharge pressure Pd without complicating the configuration.

なお、上記実施形態においては、弁組立後にポンチ80を使用して弁口22の実効開口面積を減じるようにされているが、弁口22の実効開口面積を減じるのに他の手段を使用してもよいことは勿論である。   In the above embodiment, the punch 80 is used to reduce the effective opening area of the valve port 22 after the assembly of the valve, but other means are used to reduce the effective opening area of the valve port 22. Of course, it may be.

本発明に係る可変容量型圧縮機用制御弁の一実施形態を示す縦断面図。The longitudinal section showing one embodiment of the control valve for variable capacity type compressors concerning the present invention. 図1に示される制御弁の製造方法の説明に供される図。The figure which is provided for description of the manufacturing method of the control valve shown in FIG. 図1に示される制御弁の要部拡大縦断面図(A)及び作用説明図(B)。The principal part expansion longitudinal cross-sectional view (A) and effect | action explanatory drawing (B) of the control valve shown by FIG. 従来の可変容量型圧縮機用制御弁の一例の要部拡大縦断面図(A)及び作用説明図(B)。The principal part expansion longitudinal cross-sectional view (A) and effect | action explanatory drawing (B) of an example of the conventional control valve for variable displacement compressors. 図1に示される制御弁のPd−Ps特性を示すグラフ。The graph which shows the Pd-Ps characteristic of the control valve shown by FIG. 従来の可変容量型圧縮機用制御弁の一例のPd−Ps特性を示すグラフ。The graph which shows the Pd-Ps characteristic of an example of the conventional control valve for variable displacement compressors. 従来の可変容量型圧縮機用制御弁の一例を示す縦断面図。The longitudinal cross-sectional view which shows an example of the conventional control valve for variable displacement compressors.

符号の説明Explanation of symbols

1 可変容量型圧縮機用制御弁
14 作動棒
15 弁棒
15a 弁体部
15b 中間小径部
15c 軸部
19 案内孔
20 弁本体
21 弁室
22 弁口
22a 弁シート部
25 吐出圧冷媒導入口
26 冷媒出口
27 吸入圧冷媒導入口
30 電磁式アクチュエータ
32 コイル
33 ステータ
37 プランジャ
40 ベローズ本体
45 感圧室
47 開弁ばね
80 ポンチ
Da 弁組立前の弁口(弁シート部)の口径
Dd 弁組立後の弁口(弁シート部)の口径
DESCRIPTION OF SYMBOLS 1 Control valve 14 for variable capacity type compressors Actuating rod 15 Valve rod 15a Valve body portion 15b Intermediate small diameter portion 15c Shaft portion 19 Guide hole 20 Valve body 21 Valve chamber 22 Valve port 22a Valve seat portion 25 Discharge pressure refrigerant introduction port 26 Refrigerant Outlet 27 Suction pressure refrigerant introduction port 30 Electromagnetic actuator 32 Coil 33 Stator 37 Plunger 40 Bellows body 45 Pressure sensing chamber 47 Valve opening spring 80 Punch Da Diameter of valve port (valve seat portion) before valve assembly Dd Valve after valve assembly Port (valve seat) diameter

Claims (7)

軸部、該軸部より小径の中間小径部、及び前記軸部より大径の弁体部を有する弁棒と、該弁棒の軸部が摺動自在に嵌挿される案内孔と前記弁体部が接離する弁口が設けられた弁室とを有し、圧縮機から吐出圧力(Pd)の冷媒を導入するための吐出圧冷媒入口が前記弁口より上流側に設けられるとともに、前記弁口より下流側に前記圧縮機のクランク室に連通する冷媒出口が設けられた弁本体と、前記弁棒を弁口開閉方向に駆動するための電磁式アクチュエータと、前記圧縮機の吸入圧力(Ps)に応動して前記弁棒を弁口開閉方向に駆動する感圧応動部材とを備えた可変容量型圧縮機用制御弁であって、
前記弁体部は、前記弁棒の中間小径部の下側に設けられるとともに、前記弁口をその下側から開閉するようにされ、前記弁口は、弁組立前においては、前記弁軸の軸部を挿通し得る口径に設定されるとともに、弁組立後に、その実効開口面積が減じられていることを特徴とする可変容量型圧縮機用制御弁。
A valve stem having a shaft portion, an intermediate small diameter portion having a diameter smaller than that of the shaft portion, and a valve body portion having a diameter larger than that of the shaft portion, a guide hole into which the shaft portion of the valve rod is slidably inserted, and the valve body And a valve chamber provided with a valve port that contacts and separates, a discharge pressure refrigerant inlet for introducing a refrigerant of discharge pressure (Pd) from the compressor is provided upstream from the valve port, and A valve body provided with a refrigerant outlet communicating with the crank chamber of the compressor downstream from the valve port, an electromagnetic actuator for driving the valve rod in the valve opening / closing direction, and a suction pressure of the compressor ( Ps) is a variable displacement compressor control valve provided with a pressure sensitive response member that drives the valve stem in the valve opening / closing direction in response to Ps),
The valve body portion is provided below the intermediate small-diameter portion of the valve stem, and is configured to open and close the valve port from the lower side thereof. A control valve for a variable displacement compressor, which is set to a diameter that allows the shaft portion to be inserted, and whose effective opening area is reduced after the valve is assembled.
前記弁口の下端部に前記弁体部が接離する弁シート部が設けられ、該弁シート部が前記弁口の上部より絞られていることを特徴とする請求項1に記載の可変容量型圧縮機用制御弁。   2. The variable capacity according to claim 1, wherein a valve seat portion that contacts and separates the valve body portion is provided at a lower end portion of the valve port, and the valve seat portion is narrowed from an upper portion of the valve port. Control valve for type compressor. 前記弁シート部は、弁組立後に、その外周がポンチ等で押打されることによって縮径されたものであることを特徴とする請求項2に記載の可変容量型圧縮機用制御弁。   3. The control valve for a variable displacement compressor according to claim 2, wherein the valve seat portion is reduced in diameter by being struck by a punch or the like after the valve is assembled. 前記吐出圧力(Pd)が高くなっても、前記吸入圧力(Ps)が略一定値を保つか、あるいは、僅かに低くなるように、前記弁口の実効開口面積が設定されていることを特徴とする請求項1から3のいずれか一項に記載の可変容量型圧縮機用制御弁。   The effective opening area of the valve port is set so that the suction pressure (Ps) maintains a substantially constant value or slightly decreases even when the discharge pressure (Pd) increases. The control valve for a variable displacement compressor according to any one of claims 1 to 3. 前記弁棒に対する吐出圧力(Pd)による開弁方向荷重と閉弁方向荷重とが略同等、あるいは、前記開弁方向荷重より前記閉弁方向荷重が僅かに大きくなるように、前記弁口の実効開口面積が設定されていることを特徴とする請求項1から3のいずれか一項に記載の可変容量型圧縮機用制御弁。   The valve opening is effective so that the valve opening direction load and the valve closing direction load due to the discharge pressure (Pd) to the valve stem are substantially equal, or the valve closing direction load is slightly larger than the valve opening direction load. The control valve for a variable displacement compressor according to any one of claims 1 to 3, wherein an opening area is set. 軸部、該軸部より小径の中間小径部、及び前記軸部より大径の弁体部を有する弁棒と、該弁棒の軸部が摺動自在に嵌挿される案内孔と前記弁体部が接離する弁口が設けられた弁室とを有し、圧縮機から吐出圧力(Pd)の冷媒を導入するための吐出圧冷媒入口が前記弁口より上流側に設けられるとともに、前記弁口より下流側に前記圧縮機のクランク室に連通する冷媒出口が設けられた弁本体と、前記弁棒を弁口開閉方向に駆動するための電磁式アクチュエータと、前記圧縮機の吸入圧力(Ps)に応動して前記弁棒を弁口開閉方向に駆動する感圧応動部材とを備えた可変容量型圧縮機用制御弁の製造方法であって、
弁組み立てに際し、前記弁棒の軸部を前記弁口を介して前記案内孔に挿入し、該軸部の挿入後に、前記弁口の実効開口面積を減じる工程を行うことを特徴とする可変容量型圧縮機用制御弁の製造方法。
A valve stem having a shaft portion, an intermediate small diameter portion having a diameter smaller than that of the shaft portion, and a valve body portion having a diameter larger than that of the shaft portion, a guide hole into which the shaft portion of the valve rod is slidably inserted, and the valve body And a valve chamber provided with a valve port that contacts and separates, a discharge pressure refrigerant inlet for introducing a refrigerant of discharge pressure (Pd) from the compressor is provided upstream from the valve port, and A valve body provided with a refrigerant outlet communicating with the crank chamber of the compressor downstream from the valve port, an electromagnetic actuator for driving the valve rod in the valve opening / closing direction, and a suction pressure of the compressor ( Ps), and a pressure-sensitive responsive member that drives the valve stem in the valve opening / closing direction.
When assembling a valve, the shaft portion of the valve stem is inserted into the guide hole through the valve port, and the step of reducing the effective opening area of the valve port is performed after the shaft portion is inserted. Method for manufacturing control valve for type compressor.
前記弁口の下端部に設けられた弁シート部の外周をポンチ等で押打することにより、前記弁シート部を縮径することを特徴とする請求項6に記載の可変容量型圧縮機用制御弁の製造方法。   7. The variable capacity compressor according to claim 6, wherein the valve seat portion is reduced in diameter by punching an outer periphery of a valve seat portion provided at a lower end portion of the valve port with a punch or the like. Manufacturing method of control valve.
JP2007147091A 2007-06-01 2007-06-01 Control valve for variable displacement compressor and its manufacturing process Pending JP2008298013A (en)

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KR1020080042722A KR20080105996A (en) 2007-06-01 2008-05-08 Control valve for variable capacity type compressor and manufacturing method thereof
EP08009440A EP1998044A2 (en) 2007-06-01 2008-05-23 Control valve for variable capacity compressors and method for manufacturing the same
CNA2008101098054A CN101315072A (en) 2007-06-01 2008-05-30 Control valve for variable capacity compressors and method for manufacturing the same

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