WO2019035484A1 - Semi-aromatic polyamide resin composition and molded body thereof - Google Patents

Semi-aromatic polyamide resin composition and molded body thereof Download PDF

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Publication number
WO2019035484A1
WO2019035484A1 PCT/JP2018/030519 JP2018030519W WO2019035484A1 WO 2019035484 A1 WO2019035484 A1 WO 2019035484A1 JP 2018030519 W JP2018030519 W JP 2018030519W WO 2019035484 A1 WO2019035484 A1 WO 2019035484A1
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polyamide resin
semi
aromatic polyamide
mass
resin composition
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PCT/JP2018/030519
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French (fr)
Japanese (ja)
Inventor
功 鷲尾
弘一 佐野
信宏 滝沢
晶規 天野
翔 石川
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三井化学株式会社
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Priority to JP2019536794A priority Critical patent/JP6834006B2/en
Publication of WO2019035484A1 publication Critical patent/WO2019035484A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/014Stabilisers against oxidation, heat, light or ozone
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/16Halogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/26Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/06Polyamides derived from polyamines and polycarboxylic acids

Definitions

  • the present invention relates to a semiaromatic polyamide resin composition and a molded article thereof.
  • Patent Document 1 discloses a dicarboxylic acid unit comprising 50 to 100% by mole of terephthalic acid unit and 0 to 40% by mole of an aromatic dicarboxylic acid other than terephthalic acid or a linear aliphatic dicarboxylic acid unit having 6 to 18 carbon atoms
  • a polyamide composition is disclosed consisting of a semi-aromatic polyamide comprising a) and an alkylene diamine unit (b) and a modified elastic copolymer.
  • denaturation elastic polymer is excellent in heat resistance and impact resistance (for example, patent documents 2 and 3).
  • Polyamide resins are significantly lighter than metals, and have excellent rigidity, heat resistance, oil resistance, and the like, and thus are suitably used as resin materials that constitute automobile parts.
  • a polyamide resin composition containing, for example, a polyamide resin and glass fiber (for example, Patent Document 4); a semiaromatic polyamide resin (A), a relatively low density modified polyolefin (B), and a copper compound A polyamide composition (for example, Patent Document 5) containing (C) and an organic stabilizer (D) has been proposed.
  • a molded product is obtained by further blending a copper compound (C) into a polyamide composition containing a semiaromatic polyamide resin (A) and a relatively low density modified polyolefin (B).
  • the rigidity at high temperatures and heat resistance (hereinafter also referred to as heat aging resistance) can be improved.
  • the above polyamide composition further containing the copper compound (C) is particularly liable to form white powder derived from low molecular weight components such as unreacted monomers, lower oligomers or polymer decomposition components during molding, and mold contamination
  • white powder generated in the mold tends to cause clogging of the mold vent holes, and if it is clogged, it is necessary to stop the molding and clean the mold.
  • the white powder generated in the mold tends to damage the appearance or reduce the dimensional accuracy.
  • the molded object obtained from the said polyamide composition also had the problem that creep resistance under high temperature was also low.
  • a semi-aromatic polyamide capable of suppressing mold contamination during molding and capable of producing a molded article excellent in heat resistance, creep resistance at high temperature and mechanical strength (such as rigidity, impact resistance, flexural strength, etc.) Resin compositions are desired.
  • the present invention has been made in view of the above circumstances, and it is a semi-conductor capable of producing a molded article which is less likely to cause mold contamination during molding and which is excellent in heat resistance, creep resistance at high temperatures and mechanical strength.
  • An object of the present invention is to provide an aromatic polyamide resin composition.
  • the present invention relates to the following semiaromatic polyamide resin composition and a molded article thereof.
  • a semi-aromatic polyamide resin composition comprising: and a copper-based stabilizer (C)
  • the semi-aromatic polyamide resin (A) contains a repeating unit consisting of a dicarboxylic acid component unit and a diamine component unit, and the dicarboxylic acid component unit is a terephthalic acid component with respect to the total number of moles of the dicarboxylic acid component unit.
  • the diamine component unit has 50 to 100% by mole of a linear alkylene diamine component unit having 4 to 18 carbon atoms and 4 to carbon atoms having a side chain alkyl group based on the total number of moles of the diamine component unit. Containing 18 to 50 mol% of alkylene diamine component units,
  • the said semi-aromatic polyamide resin composition is a semi-aromatic polyamide resin composition which satisfy
  • the modified olefin polymer (B) is A modified ethylene / ⁇ -olefin copolymer (B1) obtained by modifying a copolymer of ethylene and an ⁇ -olefin having 3 to 20 carbon atoms with an unsaturated carboxylic acid or a derivative thereof,
  • the modified ethylene / ⁇ -olefin copolymer (B1) is It contains 0.01 to 5% by mass of a functional group structural unit containing the hetero atom derived from the unsaturated carboxylic acid or its derivative, and satisfies the following requirements (i) to (iii): (i) density is 0.89 in the range of ⁇ 0.95g / cm 3 (ii) the temperature of the maximum peak position of an endothermic curve measured by a differential scanning calorimeter (DSC) (melting point; Tm) is 90 ⁇ 127 °C (iii) X-ray
  • DSC differential scanning calorimeter
  • the first of the present invention relates to the following semiaromatic polyamide resin composition and a molded article thereof.
  • the modified olefin polymer (B) is a copolymer of ethylene and an ⁇ -olefin of 3 to 20 carbon atoms modified with an unsaturated carboxylic acid or a derivative thereof to obtain a modified ethylene / ⁇ -olefin copolymer
  • the modified ethylene / ⁇ -olefin copolymer (B2) further comprises a combination (B2), in which the functional group structural unit containing the hetero atom derived from the unsaturated carboxylic acid or its derivative is 0.01 to 5 mass %, And the semi-aromatic polyamide resin composition as described in [2] which satisfy
  • the polymer further includes an unmodified olefin polymer (D) not having a functional group structural unit containing a hetero atom, the density of which is in the range of 0.80 g / cm 3 to 0.89 g / cm 3 [4]
  • the dicarboxylic acid component unit is an aromatic carboxylic acid component unit other than terephthalic acid and / or an aliphatic dicarboxylic acid component unit having 4 to 20 carbon atoms relative to the total number of moles of the dicarboxylic acid component unit
  • the semi-aromatic polyamide resin composition according to any one of [2] to [4], further comprising 55 mol% or less in total.
  • the diamine component unit has 50 to 99 mol% of the linear alkylene diamine component unit having 4 to 18 carbon atoms and the side chain alkyl group with respect to the total number of moles of the diamine component unit.
  • the alkylene diamine component unit having 4 to 18 carbon atoms having a side chain alkyl group is a 2-methyl-1,5-diaminopentane component unit according to any one of [2] to [7].
  • the semi-aromatic polyamide resin (A) has an intrinsic viscosity [ ⁇ ] measured at 30 ° C. in concentrated sulfuric acid of 0.9 dl /, based on 100 parts by mass of the total amount of the semi-aromatic polyamide resin (A). 35 to 100 parts by mass of a semi-aromatic polyamide resin (A1) having a g or more, and a semi-aromatic polyamide resin (A1) having a limiting viscosity [.eta.] of 0.7 dl / g or more and less than 0.9 dl / g
  • the semi-aromatic polyamide resin composition according to any one of [2] to [8], comprising 0 to 65 parts by mass of the aromatic polyamide resin (A2).
  • the second of the present invention relates to the following semiaromatic polyamide resin composition and a molded article thereof.
  • the modified olefin polymer (B) is a copolymer of ethylene and an ⁇ -olefin having 3 to 20 carbon atoms modified with an unsaturated carboxylic acid or a derivative thereof to obtain a modified ethylene / ⁇ -olefin copolymer Further includes combining (B1),
  • the modified ethylene / ⁇ -olefin copolymer (B1) contains 0.01 to 5% by mass of a functional group structural unit containing the hetero atom derived from the unsaturated carboxylic acid or its derivative, and the following requirements (i
  • the semi-aromatic polyamide resin composition according to [14] satisfying (1) to (iii).
  • the density is in the range of 0.89 to 0.95 g / cm 3
  • the temperature (melting point; Tm) of the maximum peak position of the endothermic curve measured by differential scanning calorimetry (DSC) is 90 to 127 ° C
  • the degree of crystallinity measured by X-ray diffraction method is 20 to 60%.
  • the dicarboxylic acid component unit is other than terephthalic acid relative to the total number of moles of the dicarboxylic acid component unit.
  • the diamine component unit has 50 to 99 mol% of the linear alkylene diamine component unit having 4 to 18 carbon atoms and the side chain alkyl group with respect to the total number of moles of the diamine component unit.
  • the semiaromatic polyamide resin composition according to any one of [14] to [17], wherein the linear alkylene diamine component unit having 4 to 18 carbon atoms is a 1,6-diaminohexane component unit. .
  • the alkylene diamine component unit having 4 to 18 carbon atoms having a side chain alkyl group is a 2-methyl-1,5-diaminopentane component unit according to any one of [14] to [17].
  • Semi-aromatic polyamide resin composition [20]
  • the semi-aromatic polyamide resin (A) has an intrinsic viscosity [ ⁇ ] measured at 30 ° C.
  • a semi-aromatic polyamide resin composition capable of producing a molded article which is less likely to cause mold contamination during molding and which is excellent in heat resistance, creep resistance at high temperatures and mechanical strength. be able to.
  • the semi-aromatic polyamide resin composition containing the semi-aromatic polyamide resin (A) and the copper-based stabilizer (C) It is preferable to further contain a high density modified ethylene / ⁇ -olefin copolymer (B1) (structure of the above (1)) or “a relatively low density modified ethylene ⁇ ⁇ - as a modified olefin polymer (B)”
  • a high density modified ethylene / ⁇ -olefin copolymer (B1) structure of the above (1)
  • a relatively low density modified ethylene ⁇ ⁇ - as a modified olefin polymer (B)
  • white powder is generated in the mold at the time of molding while heat resistance is enhanced. It has been found that it is possible to suppress mold contamination and to well suppress mold contamination.
  • a relatively high density modified ethylene / ⁇ -olefin copolymer (B1) is further contained, or a relatively low density modified ethylene / ⁇ -olefin copolymer (B2),
  • B1 a relatively high density modified ethylene / ⁇ -olefin copolymer
  • B2 a relatively low density modified ethylene / ⁇ -olefin copolymer
  • D unmodified olefin polymer
  • the amount of generation or scattering of low molecular weight components such as unreacted monomers, lower oligomers or polymer decomposition products is reduced, and white powder is formed, without impairing the creep resistance of the resulting molded article at high temperatures.
  • the mold deposit is reduced. That is, it is considered that the heat resistance can be enhanced and the mold contamination at the time of molding can be suppressed without impairing the creep resistance at high temperature of the molded body.
  • mold contamination is caused by combining the semiaromatic polyamide resin (A1) having a relatively high intrinsic viscosity with the semiaromatic polyamide resin (A2) having a relatively low intrinsic viscosity as the semiaromatic polyamide resin (A).
  • the present invention has been made based on these findings.
  • the semi-aromatic polyamide resin composition of the present invention comprises at least a semi-aromatic polyamide resin (A), a modified olefin polymer (B), and a copper stabilizer (C).
  • the modified olefin polymer (B) contains a relatively high density modified ethylene / ⁇ -olefin copolymer (B1) or a relatively low density modified ethylene / ⁇ -olefin copolymer (B2).
  • B1 relatively high density modified ethylene / ⁇ -olefin copolymer
  • B2 relatively low density modified ethylene / ⁇ -olefin copolymer
  • D unmodified olefin polymer
  • the first semiaromatic polyamide resin composition of the present invention comprises a semiaromatic polyamide resin (A) and a relatively high density modified ethylene / ⁇ -olefin copolymer (A) as a modified olefin polymer (B) B1) and a copper stabilizer (C).
  • the second semiaromatic polyamide resin composition of the present invention comprises a semiaromatic polyamide resin (A) and a modified ethylene / ⁇ -olefin copolymer (B2) having a relatively low density as the modified olefin polymer (B) And a copper stabilizer (C) and an unmodified olefin polymer (D).
  • Semi-aromatic polyamide resin (A) The semi-aromatic polyamide resin (A) used in the resin composition of the present invention is composed of a repeating unit composed mainly of a specific dicarboxylic acid component unit [a] and a specific diamine component unit [b]. There is.
  • the dicarboxylic acid component unit [a] contains 45 to 100 moles of terephthalic acid component unit (a-1), assuming that the total number of moles of the dicarboxylic acid component unit contained in the semiaromatic polyamide resin (A) is 100 mol%. %, And may optionally be contained in an amount of 50 to 90 mol%, preferably 55 to 80 mol%.
  • the dicarboxylic acid component unit [a] is a dicarboxylic acid component unit other than terephthalic acid, that is, an aromatic dicarboxylic acid component unit other than terephthalic acid (a-2) and / or an aliphatic dicarbon having 4 to 20 carbon atoms.
  • the acid component unit (a-3) is contained in a total amount of 0 to 55 mol%, and may be contained in an amount of 10 to 50 mol%, preferably 20 to 45 mol%, as needed.
  • the dicarboxylic acid component unit [a] contains a small amount of the aliphatic dicarboxylic acid component unit (a-3)
  • the moldability of the semiaromatic polyamide resin (A) can be further improved.
  • the content of aliphatic dicarboxylic acid component units is 55 mol% or less, the content of terephthalic acid component units inevitably exceeds 45 mol%, and the resulting semi-aromatic polyamide resin (A) Has a low water absorption rate, and the melting point tends to be 280 ° C. or more. Therefore, the molded object formed from such a semi-aromatic polyamide resin (A) has few dimensional changes by water absorption, and heat resistance may also be enough.
  • aromatic dicarboxylic acid component unit (a-2) other than terephthalic acid examples include component units derived from isophthalic acid, 2-methylterephthalic acid, naphthalene dicarboxylic acid and the like. Among these, an isophthalic acid component unit is preferable.
  • the aliphatic dicarboxylic acid component unit (a-3) is derived from an aliphatic dicarboxylic acid having an alkylene group of 4 to 20, preferably 6 to 12 carbon atoms.
  • Examples of such aliphatic dicarboxylic acid component units (a-3) include component units derived from succinic acid, adipic acid, azelaic acid and sebacic acid. Among these, an adipic acid component unit and a sebacic acid component unit are preferable.
  • the semi-aromatic polyamide resin (A) comprises terephthalic acid component unit (a-1), aromatic dicarboxylic acid component unit (a-2) other than terephthalic acid represented by isophthalic acid component unit, and aliphatic dicarboxylic acid component
  • component units derived from tribasic or higher polybasic carboxylic acids such as a small amount of trimellitic acid or pyromellitic acid may be further contained.
  • Component units derived from such a polyvalent carboxylic acid may be contained usually in an amount of 0 to 5 mol% based on 100 mol% in total of the dicarboxylic acid component units [a].
  • the diamine component unit [b] contains a linear alkylene diamine having 4 to 18 carbon atoms (linear alkylene diamine) component unit (b-1), and has an alkyl group having a side chain alkyl group and having 4 to 18 carbon atoms It is preferable to further include a diamine component unit (b-2).
  • the diamine component unit [b] is a linear alkylene diamine component unit having 4 to 18 carbon atoms (b ⁇ , when the total number of moles of the diamine component unit contained in the semi-aromatic polyamide resin (A) is 100 mol%. 1) in an amount of 50 to 100 mol%, optionally 50 to 99 mol%, preferably 50 to 98 mol%, more preferably 50 to 95 mol%, still more preferably 50 to 93 mol You may contain in the quantity of%.
  • the diamine component unit [b] contains an alkylene diamine component unit (b-2) having 4 to 18 carbon atoms having a side chain alkyl group in an amount of 0 to 50% by mole, as necessary It may be contained in an amount of 1 to 45 mol%, preferably 2 to 50 mol%, more preferably 5 to 50 mol%, still more preferably 7 to 50 mol%.
  • the melting point of the semiaromatic polyamide resin (A) can be made semiaromatic during molding It may be reduced to such an extent that the polyamide resin composition does not cause gas burning.
  • the melt flowability of the semi-aromatic polyamide resin composition at the time of molding can be enhanced, and the creep resistance at high temperature of the molded article can be enhanced.
  • the diamine component unit [b] is a linear alkylene diamine component unit (b-1) having 4 to 18 carbon atoms and an alkylene diamine component unit (b-2) having 4 to 18 carbon atoms having a side chain alkyl group
  • b-1 linear alkylene diamine component unit
  • b-2 alkylene diamine component unit
  • a remarkable decrease in melt flowability at the time of molding hardly occurs.
  • the content of the alkylene diamine component unit (b-2) having 4 to 18 carbon atoms having a side chain alkyl group is 50 mol% or less, the crystallization rate of the semiaromatic polyamide resin (A) is slow. It is difficult to become hard and heat resistance tends to be sufficient.
  • linear alkylene diamine component unit (b-1) examples include 1,4-diaminobutane, 1,6-diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, Component units derived from 1,10-diaminodecane, 1,11-diaminoundecane and 1,12-diaminododecane are included.
  • component units derived from 1,6-diaminohexane, 1,8-diaminooctane, 1,10-diaminodecane and 1,12-diaminododecane are preferred, and derived from 1,6-diaminohexane Component units are more preferred.
  • These component units may be contained in plural kinds in the semi-aromatic polyamide resin (A).
  • alkylene diamine component unit (b-2) having 4 to 18 carbon atoms having a side chain alkyl group examples include 1-butyl-1,2-diamino-ethane and 1,1-dimethyl-1,4-diamino.
  • component units derived from a side chain alkyl diamine having 1 to 2 side chain alkyl groups having 1 to 2 carbon atoms and having 4 to 10 carbon atoms in the main chain are preferable, Component units derived from methyl-1,5-diaminopentane are more preferred. These component units may be contained in plural kinds in the semi-aromatic polyamide resin (A).
  • the number of carbon atoms in the alkylene diamine component unit having a side chain alkyl group is the total of the number of carbon atoms of the main chain alkylene group and the number of carbon atoms of the side chain alkyl group.
  • the repeating unit represented by the following formula is contained in the example of the repeating unit which consists of the dicarboxylic acid component unit [a] and the diamine component unit [b] as described above. That is, the repeating unit constituting the semi-aromatic polyamide resin (A) contains terephthalic acid component unit (a-1) as the dicarboxylic acid component unit [a].
  • the repeating unit having such terephthalic acid component unit (a-1) can be represented by the following formula [I-a].
  • R 1 is an alkylene group having 4 to 18 carbon atoms which may have a side chain.
  • repeating units constituting the semi-aromatic polyamide resin (A) are the repeating units represented by the above [Ia], and a part of the terephthalic acid component unit (a-1) as described above May further contain a repeating unit replaced with another dicarboxylic acid component.
  • carboxylic acid component units other than terephthalic acid component examples include, as described above, aromatic dicarboxylic acid component units (a-2) other than terephthalic acid and aliphatic dicarboxylic acid component units (a-3) .
  • the repeating unit having an aromatic dicarboxylic acid component unit (a-2) other than terephthalic acid is preferably a repeating unit having an isophthalic acid component unit, and can be represented by the following formula [Ib].
  • R 1 is an alkylene group having 4 to 18 carbon atoms which may have a side chain.
  • the repeating unit having an aliphatic dicarboxylic acid component unit (a-3) can be represented by the following formula [II].
  • R 1 is an alkylene group having 4 to 18 carbon atoms which may have a side chain
  • n is an integer of usually 2 to 18, preferably 4 to 10.
  • the repeating unit constituting the semi-aromatic polyamide resin (A) is a linear alkylene diamine component unit (b-1) having 4 to 18 carbon atoms as the diamine component unit [b] and the number of carbon atoms having a side chain alkyl group And 4 to 18 alkylene diamine component units (b-2).
  • the repeating unit having a side chain alkyl diamine component unit is preferably a repeating unit having a component unit derived from 2-methyl-1,5-diaminopentane, and is represented by the following formula [III] it can.
  • R 2 is a divalent hydrocarbon group such as a p-phenylene group, a m-phenylene group or an alkylene group under the condition that 45 to 100 mol% thereof is a p-phenylene group.
  • the intrinsic viscosity [ ⁇ ] of the semiaromatic polyamide resin (A) measured at a temperature of 30 ° C. in concentrated sulfuric acid is usually 0.5 to 3.0 dl / g, preferably 0.5 to 2.8 dl / g More preferably, it is in the range of 0.6 to 2.5 dl / g.
  • the semiaromatic polyamide resin (A) may be a combination of two or more semiaromatic polyamide resins having different intrinsic viscosities.
  • the semiaromatic polyamide resin (A) is a semiaromatic polyamide resin (A1) having an intrinsic viscosity [ ⁇ ] of 0.9 dl / g or more, and an intrinsic viscosity [ ⁇ ] of 0.7 dl / g or more and 0. 0.
  • It may be a mixture with a semiaromatic polyamide resin (A2) which is less than 9 dl / g.
  • the semi-aromatic polyamide resin composition comprises 35 to 100 parts by mass of the semi-aromatic polyamide resin (A1) and the semi-aromatic polyamide resin (A2) based on 100 parts by mass of the total amount of the semi-aromatic polyamide resin (A). Is preferably contained in an amount of 0 to 65 parts by mass; preferably 45 to 100 parts by mass of the semiaromatic polyamide resin (A1) and 0 to 55 parts by mass of the semiaromatic polyamide resin (A2). If the content ratio of the semiaromatic polyamide resin (A1) and the semiaromatic polyamide resin (A2) is within the above range, the melt flow of the semiaromatic polyamide resin composition can be achieved without impairing the mechanical strength and the heat aging resistance.
  • the intrinsic viscosity [ ⁇ ] of the semiaromatic polyamide resin (A) is adjusted by the molecular weight; the molecular weight can be adjusted by the amount of the molecular weight modifier compounded in the synthesis of the semiaromatic polyamide resin.
  • the intrinsic viscosity [ ⁇ ] of the semiaromatic polyamide resin (A) can be measured as follows. 0.5 g of the semiaromatic polyamide resin (A) is dissolved in 50 ml of a 96.5% sulfuric acid solution to prepare a sample solution. The number of seconds of flow of the resulting solution under 25 ° C. ⁇ 0.05 ° C. is measured using a Ubbelohde viscometer, and calculated based on the following equation.
  • the melting point of the semiaromatic polyamide resin (A) often does not exceed 330 ° C. That is, the melting point of the semiaromatic polyamide resin (A) is usually 280 to 330 ° C., preferably 290 to 305 ° C. Furthermore, the semi-aromatic polyamide resin (A) is particularly excellent in heat resistance, has a low water absorption rate, and has less post-crystallization due to annealing of a molded article.
  • the glass transition temperature of the semiaromatic polyamide resin (A) is usually 80 ° C. or higher, preferably 90 to 150 ° C.
  • R 1 in the formula [Ia] is a linear alkylene group (C number: 4 to 18)
  • R 2 in the formula [III] is a p-phenylene group.
  • the repeating unit of the formula [I-a] is 5 to 95 mol%, preferably 30 to 70 mol%, most preferably 40 to 60 mol%
  • the repeating unit of the formula [III] is 95 to 5 mol%
  • it is in the range of 70 to 30 mol%, most preferably 60 to 40 mol%.
  • R 1 in Formula [I-a] and Formula [I-b] is a linear alkylene group (C number: 4 to 18)
  • R 2 in Formula [III] is p- It is a phenylene group.
  • the repeating unit of the formula [I-a] is 25 to 65 mol%, preferably 30 to 50 mol%
  • the repeating unit of the formula [I-b] is 5 to 30 mol%, preferably 10 to 20 mol%
  • the repeating unit of the formula [III] is in the range of 30 to 70 mol%, preferably 40 to 60 mol%.
  • the semiaromatic polyamide resin (A) contained in the semiaromatic polyamide resin composition may be of one type or of two or more types.
  • a semi-aromatic polyamide containing only terephthalic acid component unit (a-1) as dicarboxylic acid component unit [a], terephthalic acid component unit (a-1) and other component units (a-2) or A semiaromatic polyamide resin containing (a-3) may be combined;
  • a semiaromatic polyamide resin containing a chain alkylene diamine component unit (b-1) and a side chain alkylene diamine component unit (b-2) may be combined.
  • dicarboxylic acid component unit [a] only terephthalic acid component unit (a-1) is contained, and as the diamine component unit [b], linear alkylene diamine component unit (b-1) and side chain alkylene diamine component unit A semi-aromatic polyamide resin containing (b-2) and, as a dicarboxylic acid component unit [a], a terephthalic acid component unit (a-1) and the other component units (a-2) or (a-3) And a semiaromatic polyamide resin containing only the linear alkylene diamine component unit (b-1) as the diamine component unit [b].
  • the semi-aromatic polyamide resin (A) can be produced by polycondensation of a dicarboxylic acid component and a diamine component.
  • the semiaromatic polyamide resin (A) comprises terephthalic acid, aromatic dicarboxylic acid other than (optional) terephthalic acid and / or aliphatic dicarboxylic acid, linear dialkylene diamine and side chain alkyl Group-containing alkylene diamine in the above amount in an aqueous medium and heating under pressure in the presence of a catalyst such as sodium hypophosphite to produce a polyamide precursor; then this polyamide precursor Can be produced by melt-kneading.
  • a molecular weight modifier like benzoic acid can also be mix
  • the semi-aromatic polyamide resin (A) is produced by separately producing a polyamide having a side chain alkyl group and a polyamide having no side chain, and performing a transamidation reaction by melt-kneading these. You can also.
  • the blending amounts of at least two types of polyamides different in composition are adjusted so that the dicarboxylic acid component unit [a] and the diamine component unit [b] fall within the above ranges. It can also be produced by melt-kneading this.
  • Modified olefin polymer (B) is an olefin polymer containing a functional group structural unit containing a hetero atom (hereinafter, also simply referred to as “functional group structural unit”). Specifically, the modified olefin polymer (B) is a copolymer of ethylene and an ⁇ -olefin having 3 to 20 carbon atoms, which contains a functional group structural unit containing a hetero atom (modified ethylene / ⁇ -olefin copolymer Polymer).
  • the modified olefin polymer (B) has high dispersibility in the semiaromatic polyamide resin (A) than the unmodified olefin polymer (D), so it is excellent in mechanical strength such as impact strength, and is a copper-based stabilizer
  • the combination with (C) can give a molded article having high high temperature resistance.
  • the modified olefin polymer (B) comprises 0.1 to 1.5 parts by mass, preferably 0.1 to 3 parts by mass of functional group structural units containing a hetero atom, per 100 parts by mass of the modified olefin polymer (B).
  • the functional group structural unit includes a functional group containing a hetero atom, and examples of the functional group include a carboxylic acid group (including a carboxylic acid anhydride group), an ester group, an ether group, an aldehyde group, a ketone group and the like. included. Among them, a carboxylic acid group (carboxylic acid anhydride group) is preferable, and a maleic anhydride group is more preferable.
  • the modified olefin polymer (B) When the modified olefin polymer (B) is contained in the semiaromatic polyamide resin composition, the above-mentioned functional groups react or interact with the terminal groups of the semiaromatic polyamide resin (A). At this time, the semiaromatic polyamide resin (A) and the modified olefin polymer (B) bond or interact when the amount of functional group structural units of the modified olefin polymer (B) is in the above range. Thus, the impact resistance of the resulting molded article is enhanced.
  • the amount of functional group structural units is excessive, the bonding and interaction become too strong, and the melt flowability of the semi-aromatic polyamide resin composition may decrease, but the amount of functional group structural units is If it is 1.5 parts by mass or less, the melt flowability of the semiaromatic polyamide resin composition is sufficiently maintained.
  • the amount of functional group structural unit contained in the modified olefin polymer (B) can be specified by a known means such as preparation ratio at the time of preparation of the modified olefin polymer (B), 13 C-NMR measurement or 1 H-NMR measurement can do.
  • the following conditions can be illustrated as an example of the conditions which specify the quantity of a functional group structural unit.
  • the solvent is deuterated ortho-dichlorobenzene using an ECX 400 nuclear magnetic resonance apparatus manufactured by JEOL.
  • the sample concentration is 20 mg / 0.6 mL
  • the measurement temperature is 120 ° C
  • the observed nucleus is 1 H (400 MHz)
  • the sequence is a single pulse
  • the pulse width is 5.12 ⁇ s (45 ° pulse)
  • the repetition time is 7.0
  • the number of integrations shall be 500 times or more.
  • the standard chemical shift is 0 ppm of hydrogen of tetramethylsilane, but the same result can be obtained by setting the peak derived from the residual hydrogen of deuterated orthodichlorobenzene to 7.10 ppm as a standard value of chemical shift. You can get The peaks such as 1 H derived from the functional group-containing compound can be assigned by a conventional method.
  • the measuring apparatus is an ECP 500 nuclear magnetic resonance apparatus manufactured by Nippon Denshi Co., Ltd., and the solvent is a mixed solvent of orthodichlorobenzene / heavy benzene (80/20% by volume).
  • the measurement temperature is 120 ° C
  • the observed nucleus is 13 C (125 MHz)
  • single pulse proton decoupling 45 ° pulse
  • the repetition time is 5.5 seconds
  • the integration number is 10,000 times or more
  • 27.50 ppm chemical shift Set as a reference value. Assignment of various signals can be performed based on an ordinary method, and quantification can be performed based on the integrated value of signal intensity.
  • modified olefin polymer (B) relatively high density modified ethylene / ⁇ -olefin copolymer (B1) and relatively low density modified ethylene / ⁇ -olefin copolymer (B2) included.
  • the modified ethylene / ⁇ -olefin copolymer (B1) is a modified ethylene / ⁇ -olefin copolymer having a higher density than the modified ethylene / ⁇ -olefin copolymer (B2) described later.
  • the modified ethylene / ⁇ -olefin copolymer (B1) can impart high elastic modulus to the semiaromatic polyamide resin composition, and can enhance creep resistance at high temperatures. Further, since the decrease in melt flowability at the time of molding is less than in the case of the modified ethylene / ⁇ -olefin copolymer (B2), mold contamination can be reduced.
  • the modified ethylene / ⁇ -olefin copolymer (B1) preferably satisfies the following requirements (i) to (iii).
  • Such a modified ethylene / ⁇ -olefin copolymer (B1) is likely to increase the creep resistance of the resulting molded article at high temperatures and to be less likely to cause decomposition during molding, so that little white powder is generated during molding. It can.
  • the density of the modified ethylene / ⁇ -olefin copolymer (B1) measured according to JIS K7112 is 0.89 to 0.95 g / cm 3 , preferably 0.90 to 0.94 g / cm 3 , More preferably, it is in the range of 0.91 to 0.93 g / cm 3 .
  • the density of the modified ethylene / ⁇ -olefin copolymer (B1) depends on the composition of ethylene and ⁇ -olefin, polymerization temperature, hydrogen concentration, etc. at the time of synthesis of the ethylene / ⁇ -olefin copolymer (B01) before graft modification. It can be adjusted.
  • the temperature (melting point; Tm) of the maximum peak position of the endothermic curve measured with a differential scanning calorimeter (DSC) of the modified ethylene / ⁇ -olefin copolymer (B1) is preferably 90 to 127 ° C. Is in the range of 95-125.degree.
  • the melting point of the modified ethylene / ⁇ -olefin copolymer (B1) can be adjusted, for example, by the composition of ethylene or ⁇ -olefin at the time of synthesis of the ethylene / ⁇ -olefin copolymer before graft modification, the catalyst species, the polymerization temperature, etc. .
  • the crystallinity of the modified ethylene / ⁇ -olefin copolymer (B1) measured by X-ray diffraction method is 20 to 60%, preferably 25 to 55%, and more preferably 30 to 50%. is there.
  • the crystallinity of the modified ethylene / ⁇ -olefin copolymer (B1) can be adjusted, for example, by the composition of ethylene or ⁇ -olefin at the time of synthesis of the ethylene / ⁇ -olefin copolymer before graft modification.
  • the crystallinity of the modified ethylene / ⁇ -olefin copolymer (B1) can be measured by the same method as in the examples described later.
  • the melt flow rate (MFR) of the modified ethylene / ⁇ -olefin copolymer (B1) at a load of 190 ° C. and a load of 2.16 kg according to ASTM D 1238 is usually 0.01 to 100 g / 10 min, preferably 0.1 to It is 50 g / 10 min, more preferably 0.2 to 20 g / 10 min.
  • Such a modified ethylene / ⁇ -olefin copolymer (B1) is obtained by graft-modifying an ethylene / ⁇ -olefin copolymer (B01) with an unsaturated carboxylic acid or a derivative thereof.
  • the ethylene / ⁇ -olefin copolymer (B01) before graft modification is a copolymer of ethylene and an ⁇ -olefin having 3 to 20 carbon atoms.
  • the content of structural units derived from ethylene in the ethylene / ⁇ -olefin copolymer (B01) is 70 mol% or more, preferably 80 to 98 mol%.
  • ⁇ -olefins examples include propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-octene, 1-decene and the like. Among these, 1-butene, 1-hexene, 4-methyl-1-pentene and 1-octene are preferable. These ⁇ -olefins can be used alone or in combination of two or more.
  • the content of structural units derived from ⁇ -olefin in the ethylene / ⁇ -olefin copolymer (B01) is 0.5 to 30 mol%, preferably 2 to 20 mol%.
  • the density of ethylene / ⁇ -olefin copolymer (B01) measured according to JIS K7112 is 0.89 to 0.95 g / cm 3 , preferably 0.90 to 0.94 g / cm 3 , Preferably, it is in the range of 0.91 to 0.93 g / cm 3 .
  • the density of the ethylene / ⁇ -olefin copolymer (B01) can be adjusted by the same method as described above.
  • the temperature (melting point; Tm) of the maximum peak position of the endothermic curve measured by differential scanning calorimetry (DSC) of the ethylene / ⁇ -olefin copolymer (B01) is 90 to 127 ° C., preferably It is in the range of 95-125 ° C.
  • the melting point of the ethylene / ⁇ -olefin copolymer (B01) can be adjusted by the same method as described above.
  • the degree of crystallinity of the ethylene / ⁇ -olefin copolymer (B01) measured by the X-ray diffraction method is 20 to 60%, preferably 25 to 55%, more preferably 30 to 50%. .
  • the crystallinity of the ethylene / ⁇ -olefin copolymer (B01) can be adjusted by the same method as described above.
  • the ethylene / ⁇ -olefin copolymer (B01) having the above physical properties is produced by a conventionally known method using a catalyst of titanium (Ti), vanadium (V), zirconium (Zr) and the like. can do.
  • unsaturated carboxylic acids include acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid and the like.
  • unsaturated carboxylic acid derivatives include acid anhydrides, esters, amides, imides, metal salts, etc.
  • maleic anhydride, itaconic anhydride, citraconic anhydride methyl acrylate, methacrylic acid Acid methyl ester, ethyl acrylate, ethyl methacrylate, acrylic acid glycidyl, maleic acid monoethyl ester, maleic acid diethyl ester, fumaric acid monomethyl ester, fumaric acid dimethyl ester, itaconic acid monomethyl ester, itaconic acid diethyl ester, acrylamide, methacrylamide Maleic acid monoamide, maleic acid diamide, maleic acid-N-monoethylamide, maleic acid-N, N-diethylamide, maleic acid-N-monobutylamide, maleic acid-N, N-dibutylamide, fumaric acid monoamide, Fumarate dia Such as fumaric acid-N-monobutylamide, fumaric acid-N, N-dibutylamide, maleimide, N
  • the graft modification to the ethylene / ⁇ -olefin copolymer using the unsaturated carboxylic acid or its derivative (grafting monomer) can be carried out by various methods known in the prior art. For example, a melt modification method in which an ethylene / ⁇ -olefin copolymer (B01) is melted using an extruder and a graft monomer is added for graft copolymerization, or an ethylene / ⁇ -olefin copolymer (B01) as a solvent In the solution modification method, the solution is dissolved in water, and graft copolymerization is performed by adding a graft monomer. In any case, it is preferable to initiate the reaction in the presence of a radical initiator in order to graft copolymerize the graft monomer efficiently.
  • a radical initiator in order to graft copolymerize the graft monomer efficiently.
  • radical initiators include organic peroxides, organic peresters, etc. Specifically, benzoyl peroxide, dichloro benzoyl peroxide, dicumyl peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2 Organic peroxides such as 1,5-di (peroxide benzoate) hexyne-3, 1,4-bis (tert-butylperoxyisopropyl) benzene, lauroyl peroxide, etc .; tert-butyl peracetate, 2,5-dimethyl-2,5-di (Tert-butylperoxy) hexyne-3,2,5-dimethyl-2,5-di (tert-butylperoxy) hexane, tert-butyl perbenzoate, tert-butyl perphenyl acetate, tert-butyl perisobutyrate, tert- Organic peresters such as chil
  • the radical initiator is generally used in a ratio of 0.001 to 1 part by mass with respect to 100 parts by mass of the ethylene / ⁇ -olefin copolymer (B01) before graft modification.
  • the modified ethylene / ⁇ -olefin copolymer (B2) is a modified ethylene / ⁇ -olefin copolymer having a density lower than that of the modified ethylene / ⁇ -olefin copolymer (B1).
  • the modified ethylene / ⁇ -olefin copolymer (B2) can impart good impact resistance to the semiaromatic polyamide resin composition.
  • the modified ethylene / ⁇ -olefin copolymer (B2) preferably satisfies the following requirement (iv).
  • Such a modified ethylene / ⁇ -olefin copolymer (B2) tends to impart impact resistance to a molded article.
  • the density of the modified ethylene / ⁇ -olefin copolymer (B2) measured according to JIS K7112 is 0.80 g / cm 3 or more and less than 0.89 g / cm 3 , preferably 0.85 g / cm 3 or more It is less than 0.89 g / cm 3 .
  • the density is in the above range, it is easy to impart excellent impact resistance to the semiaromatic polyamide resin composition.
  • the melt flow rate (MFR) of the modified ethylene / ⁇ -olefin copolymer (B2) according to ASTM D 1238 at 190 ° C. and a load of 2.16 kg is 0.01 to 20 g / 10 min, preferably 0.05 to 20 g / min. 10 minutes.
  • Such a modified ethylene / ⁇ -olefin copolymer (B2) is obtained by graft-modifying an ethylene / ⁇ -olefin copolymer (B02) with an unsaturated carboxylic acid or a derivative thereof.
  • the ethylene / ⁇ -olefin copolymer (B02) before graft modification is a copolymer of ethylene and an ⁇ -olefin having 3 to 20 carbon atoms.
  • the content of structural units derived from ethylene in the ethylene / ⁇ -olefin copolymer (B02) is 70 to 99.5 mol%, preferably 80 to 99 mol%.
  • the content of structural units derived from ⁇ -olefin in the ethylene / ⁇ -olefin copolymer (B02) is 0.5 to 30 mol%, preferably 1 to 20 mol%.
  • the modified olein polymer (B) contains one or both of the modified ethylene / ⁇ -olefin copolymer (B1) and the modified ethylene / ⁇ -olefin copolymer (B2) as described above.
  • the modified olein polymer (B) contains both the modified ethylene / ⁇ -olefin copolymer (B1) and the modified ethylene / ⁇ -olefin copolymer (B2)
  • Copper-based stabilizer (C) contains (i) a salt of a halogen and a metal of group 1 or 2 of the periodic table (halogen metal salt), and (ii) a copper compound, and iii) It may further contain a higher fatty acid metal salt.
  • the copper-based stabilizer (C) can provide the semi-aromatic polyamide resin composition with heat resistance (heat aging resistance) that can withstand, for example, a high temperature of 150 ° C. or more.
  • halogen metal salts examples include potassium iodide, potassium bromide, potassium chloride, sodium iodide and sodium chloride. Among them, potassium iodide and potassium bromide are preferred.
  • the halogen metal salt may be contained alone or in combination of two or more.
  • Examples of copper compounds include copper halides; copper sulfates, acetates, propionates, benzoates, adipates, terephthalates, salicylates, nicotinates and stearates. And copper chelate compounds (compounds of copper and ethylenediamine or ethylenediaminetetraacetic acid etc.) are included. Among them, copper iodide, cuprous bromide, cupric bromide, cuprous chloride and copper acetate are preferred.
  • a copper compound may be contained only by 1 type, and 2 or more types may be contained.
  • the molar ratio of halogen to copper is 0.1 when the content mass ratio of the (i) halogen metal salt and (ii) copper compound is improved. It may be adjusted to be 1/2 to 200/1, preferably 0.5 / 1 to 100/1, more preferably 2/1 to 40/1.
  • Examples of higher fatty acid metal salts include higher saturated fatty acid metal salts and higher unsaturated fatty acid metal salts.
  • the higher saturated fatty acid metal salt is a metal salt of a saturated fatty acid having 6 to 22 carbon atoms and a metal element (M1) such as an element of Groups 1, 2 and 3 of the Periodic Table of the Elements, zinc, and aluminum preferable.
  • a metal element (M1) such as an element of Groups 1, 2 and 3 of the Periodic Table of the Elements, zinc, and aluminum preferable.
  • Such higher saturated fatty acid metal salt is represented by the following formula (1).
  • the metal element (M1) is an element of Groups 1, 2 and 3 of the Periodic Table of the Elements, zinc or aluminum, and n may be 8 to 30)
  • higher saturated fatty acid metal salts include capric acid, uradecyl acid, lauric acid, tridecyl acid, myristic acid, pentadecyl acid, palmitic acid, heptadecyl acid, stearic acid, nonadecanoic acid, aracic acid, behenic acid, lignoceric acid, and serotin. Included are the acids, heptacosanoic acid, montanic acid, melissic acid, lithium salts, sodium salts, magnesium salts, calcium salts, zinc salts and aluminum salts of lactose.
  • Higher unsaturated fatty acid metal salt is a metal salt of unsaturated fatty acid having 6 to 22 carbon atoms and a metal element (M1) such as an element of Groups 1, 2 and 3 of the periodic table, zinc, and aluminum. Is preferred.
  • Examples of copper stabilizers (C) are mixtures of 10% by weight copper (I) iodide and 90% by weight potassium iodide or 14.3% by weight copper (I) iodide and 85.7% The mixture etc. with the potassium iodide / calcium distearate (98: 2 mass ratio) of the mass% are included.
  • Unmodified olefin polymer (D) The unmodified olefin polymer (D) is an olefin polymer containing no functional structural unit containing a hetero atom. Such unmodified olefin polymer (D) can impart good melt flowability to the semiaromatic polyamide resin composition. In particular, the melt flowability of the modified ethylene / ⁇ -olefin copolymer (B2) alone tends to decrease and mold contamination is apt to occur, but the modified ethylene / ⁇ -olefin copolymer (B2) and the unmodified olefin polymer By combining with (D), the melt flowability can be enhanced, and the mold contamination thereby can be highly suppressed.
  • an unmodified olefin polymer (D) one similar to the above-mentioned ethylene / ⁇ -olefin copolymer (B01) before graft modification can be used.
  • the semi-aromatic polyamide resin composition of the present invention may further contain other components in addition to the components described above, as long as the effects of the present invention are not impaired.
  • other components include semi-aromatic polyamide resin (A), modified olefin polymer (B) and heat resistant resin other than unmodified olefin polymer (D); inorganic filler, organic filler, Organic flame retardants, antioxidants (heat resistant stabilizers), heat stabilizers, weather resistant stabilizers, antistatic agents, antislip agents, anti blocking agents, antifogging agents, lubricants, pigments, dyes, natural oils, synthetic oils and Additives such as wax are included.
  • heat resistant resin examples include PPS (polyphenylene sulfide), PPE (polyphenyl ether), PES (polyether sulfone), PEI (polyether imide), LCP (liquid crystal polymer), modified products of these resins, etc. Is included. Particularly preferred is polyphenylene sulfide.
  • the inorganic filler (E) may be an inorganic filler having a fibrous, powdery, granular, plate-like, needle-like, cloth-like, or mat-like shape.
  • fibrous inorganic fillers examples include glass fibers, carbon fibers, asbestos fibers and boron fibers. Among these, glass fiber is particularly preferred. By using the glass fiber, the formability is improved, and mechanical properties such as tensile strength, flexural strength, flexural modulus and heat resistance properties such as thermal deformation temperature of the molded article containing the inorganic filler are improved.
  • the average length of the fibrous inorganic filler is usually in the range of 0.1 to 20 mm, preferably 0.3 to 6 mm, and the aspect ratio is usually in the range of 10 to 2000, preferably 30 to 600. It is in. It is preferred to use fibrous inorganic fillers having an average length and aspect ratio within such ranges.
  • fillers having a powdery, granular, plate-like, needle-like, cloth-like, mat-like or other shape
  • examples of such other fillers include silica, silica alumina, alumina, calcium carbonate, titanium dioxide, talc, wollastonite, diatomaceous earth, clay, kaolin, spherical glass, mica, gypsum, bengara, magnesium oxide and Powdered or plate-like inorganic compounds such as zinc oxide and needle-like inorganic compounds such as potassium titanate are included.
  • These fillers can also be used in mixture of 2 or more types.
  • the average particle size of the other fillers is usually in the range of 0.1 to 200 ⁇ m, preferably 1 to 100 ⁇ m.
  • the fibrous filler and other fillers can be used after being treated with a silane coupling agent or a titanium coupling agent.
  • the inorganic filler (E) preferably contains at least one of a fibrous filler and another filler, and more preferably contains at least one of a fibrous filler and talc.
  • the content of the inorganic filler (E) may be usually 1 to 200 parts by mass, preferably 1 to 100 parts by mass, and more preferably 1 to 50 parts by mass with respect to 100 parts by mass of the resin component.
  • organic fillers examples include polyparaphenylene terephthalamide, polymetaphenylene terephthalamide, polyparaphenylene isophthalamide, polymetaphenylene isophthalamide, condensates of diaminodiphenyl ether with terephthalic acid (isophthalic acid) and para (meth) Fully aromatic polyamides such as condensates of aminobenzoic acid; wholly aromatic polyamideimides such as condensates of diaminodiphenyl ether and trimellitic anhydride or pyromellitic anhydride; wholly aromatic polyesters; wholly aromatic polyimides; polybenzimidazole And heterocycle-containing compounds such as polyimidazophenanthroline; and secondary products such as powder, plate, fiber or cloth formed from polytetrafluoroethylene and the like.
  • Organic flame retardant is to be blended with an organic flame retardant such as polybrominated styrene, a brominated form of polyethylene ether, a brominated form of polystyrene or the like having as a main component a structural unit of the following formula [IV] produced from a brominated styrenic monomer Can.
  • organic flame retardant such as polybrominated styrene, a brominated form of polyethylene ether, a brominated form of polystyrene or the like having as a main component a structural unit of the following formula [IV] produced from a brominated styrenic monomer Can.
  • m is a number of 1 or more and 5 or less.
  • the polybrominated styrene preferably contains 60% by weight or more of dibrominated styrene units, and particularly preferably 70% by weight or more.
  • dibrominated styrene it may be polybrominated styrene obtained by copolymerizing monobrominated styrene and / or tribrominated styrene at 40% by weight or less, preferably 30% by weight or less.
  • the content of the organic flame retardant is 0 to 60 parts by mass, preferably 1 to 20 parts by mass, more preferably 2 to 15 parts by mass with respect to 100 parts by mass of the semiaromatic polyamide resin (A). Further, in order to obtain more sufficient flame retardancy, it is preferable to add about 40 to 60 parts by mass. If the amount is less than 0.5 parts by mass, the flame retardant effect is insufficient. If the amount is more than 60 parts by mass, the mechanical and thermal properties are unfavorably deteriorated.
  • sodium antimonate particularly substantially anhydrous sodium antimonate heat-treated at a high temperature of 550 ° C. or higher is preferable.
  • the content of the flame retardant aid may be 0 to 10 parts by mass, preferably 2 to 8 parts by mass, with respect to 100 parts by mass of the semiaromatic polyamide resin (A).
  • antioxidant examples include phosphorus-based antioxidants, phenol-based antioxidants, amine-based antioxidants, sulfur-based antioxidants and the like.
  • phosphorus antioxidants include 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, triphenyl phosphite, 2-ethylhexyl acid phosphate, dilauryl phosphite, tri-iso- Octyl phosphite, tris (2,4-di-tert-butylphenyl) phosphite, trilauryl phosphite, trilauryl-di-thiophosphite, trilauryl-tri-thiophosphite, trisnonylphenyl phosphite, distearyl penta Erythritol diphosphite, tris (monononylphenyl) phosphite, tris (dinonylphenyl) phosphite, trioctadecyl phosphite, 1,1,3-tris (2-methyl-di-d
  • bis (2,4-di-tert-butylphenyl) pentaerythritol-di-phosphite and bis (2,6-di-tert-butyl-4-methylphenyl) pentaerythritol-di-phosphite and the like Included are phosphorus-based antioxidants of the pentaerythritol-di-phosphite type, as well as tetrakis (2,4-di-tert-butylphenyl) 4,4′-bisphenylene diphosphite.
  • phenolic antioxidants examples include 3,9-bis ⁇ 2- [3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyl] -1,1-dimethylethyl ⁇ -2, 4,8,10-Tetraoxaspiro [5,5] undecane, 2,6-di-tert-butyl-p-cresol, 2,4,6-tri-tert-butylphenol, n-octadecyl-3- (4 '-Hydroxy-3', 5'-di-tert-butylphenol) propionate, styrenated phenol, 4-hydroxy-methyl-2,6-di-tert-butylphenol, 2,5-di-tert-butyl-hydroquinone, Cyclohexylphenol, butylhydroxyanisole, 2,2'-methylene-bis- (4-methyl-6-tert-butylphenol ), 2,2′-methylene-bis- (4-ethyl-6-
  • amine antioxidants include 4,4′-bis ( ⁇ , ⁇ -dimethylbenzyl) diphenylamine, phenyl- ⁇ -naphthylamine, phenyl- ⁇ -naphthylamine, N, N′-diphenyl-p-phenylenediamine, N, N'-di- ⁇ -naphthyl-p-phenylenediamine, N-cyclohexyl-N'-phenyl-p-phenylenediamine, N-phenyl-N'-isopropyl-p-phenylenediamine, aldol- ⁇ -naphthylamine, Included are polymers of 2,2,4-trimethyl-1,2-dihydroquinone and 6-ethoxy-2,2,4-trimethyl-1,2-dihydroquinoline and the like.
  • sulfur-based antioxidants examples include thiobis ( ⁇ -naphthol), thiobis (N-phenyl- ⁇ -naphthylamine), 2-mercaptobenzothiazole, 2-mercaptobenzoimidazole, dodecyl mercaptan, tetramethylthiuram monosulfide, tetra-tetra Included are methyl thiuram disulfide, nickel dibutyl dithiocarbamate, nickel isopropyl xanthate, dilauryl thiodipropionate, distearyl thiodipropionate and the like.
  • An antioxidant can be used individually or in combination of 2 or more types. Among such antioxidants, it is particularly preferable to use phosphorus-based antioxidants alone or in combination with other antioxidants.
  • the content of the antioxidant is 0.05 to 2 parts by mass, preferably 0.1 to 1.5 parts by mass, and more preferably 0.2 to 1.0 parts by mass with respect to 100 parts by mass of the resin component. sell.
  • the first semi-aromatic polyamide resin composition of the present invention comprises 50 to 98 parts by mass of the semi-aromatic polyamide resin (A) and 1 to 6 parts of the modified olefin polymer (B). 40 parts by mass, 0.0001 to 1 parts by mass of a copper stabilizer (C), 0 to 40 parts by mass of an unmodified olefin polymer (D), and 0 to 50 parts by mass of an inorganic filler (E) And preferably.
  • the total of the semi-aromatic polyamide resin (A), modified olefin polymer (B), copper stabilizer (C), unmodified olefin polymer (D), and inorganic filler (E) is 100 parts by mass. .
  • the second semi-aromatic polyamide resin composition of the present invention comprises 50 to 97 parts by mass of the semi-aromatic polyamide resin (A), 1 to 40 parts by mass of the modified olefin polymer (B), and a copper stabilizer. It is preferable to contain 0.0001 to 1 part by mass of (C), 1 to 40 parts by mass of the unmodified olefin polymer (D), and 0 to 50 parts by mass of the inorganic filler (E). However, the total of the semi-aromatic polyamide resin (A), modified olefin polymer (B), copper stabilizer (C), unmodified olefin polymer (D), and inorganic filler (E) is 100 parts by mass. .
  • the content of the semi-aromatic polyamide resin (A) is (A) component, (B) component, (C) component, (D) component
  • the amount is preferably 60 to 97 parts by mass, more preferably 70 to 88 parts by mass, based on 100 parts by mass of the component (E).
  • the content of the modified olefin polymer (B) is (A) component, (B) component, (C) component, (D) component and (E)
  • the amount is preferably 1 to 30 parts by mass, more preferably 5 to 20 parts by mass with respect to 100 parts by mass in total of the components. If the content of the modified olefin polymer (B) is a certain amount or more, the impact resistance of the resulting molded article can be easily enhanced, and if it is a certain amount or less, the melt flowability of the semiaromatic polyamide resin composition is impaired. Hateful.
  • the content of the copper stabilizer (C) is as follows: (A) component, (B) component, (C) component, (D) component and The amount is preferably 0.001 to 1 part by mass, more preferably 0.01 to 1 part by mass, based on 100 parts by mass of the component (E). If the content of the copper-based stabilizer (C) is a certain amount or more, the heat resistance (heat aging resistance) of the resulting molded article can be easily enhanced, and if it is a certain amount or less, mold contamination can be easily suppressed.
  • the content of the unmodified olefin polymer (D) is the component (A), the component (B), the component (C), the component (D)
  • the amount is preferably 1 to 30 parts by mass, more preferably 5 to 20 parts by mass with respect to 100 parts by mass in total of the component (E).
  • the content of the unmodified olefin polymer (D) is a certain amount or more, the melt flowability of the semi-aromatic polyamide resin composition can be easily improved, and the mold contamination can be easily suppressed.
  • the content of the unmodified olefin polymer (D) is at or below a certain level, the impact resistance and heat resistance of the resulting molded article are less likely to be impaired.
  • the total content of the components (B) and (D) is preferably based on 100 parts by mass of the components (A), (B), (C), (D) and (E).
  • the amount is 1 to 30 parts by mass, more preferably 5 to 25 parts by mass, and still more preferably 10 to 20 parts by mass.
  • the content of the component (D) is preferably 1 to 75% by mass, more preferably the sum of the components (B) and (D), from the viewpoint of enhancing the impact resistance of the molded body. It is 10 to 70% by mass, more preferably 20 to 60% by mass.
  • the content of the component (D) is preferably 30 to 80% by mass, more preferably 50 to 80, based on the total of the components (B) and (D). It is mass%.
  • the content of the inorganic filler (E) is (A) component, (B) component, (C) component, (D) component and ( The amount is preferably 0.5 to 30 parts by mass, more preferably 1 to 20 parts by mass with respect to 100 parts by mass in total of the component E).
  • the amount is preferably 0.5 to 30 parts by mass, more preferably 1 to 20 parts by mass with respect to 100 parts by mass in total of the component E).
  • the content of the inorganic filler (E) is a certain amount or more, the mechanical strength of the resulting molded article can be easily enhanced.
  • the melt flowability of the semiaromatic polyamide resin composition is less likely to be impaired.
  • the first semiaromatic polyamide resin composition of the present invention comprises a modified ethylene / ⁇ -olefin copolymer (B1) and a copper stabilizer (C); the second semiaromatic polyamide resin of the present invention Since the composition contains the modified ethylene / ⁇ -olefin copolymer (B2), the unmodified olefin polymer (D) and the copper stabilizer (C), the heat aging resistance of the molded article is enhanced, and at the time of molding Can suppress the formation of white powder in the mold and can highly suppress mold contamination.
  • the semi-aromatic polyamide resin composition of the present invention comprises the semi-aromatic polyamide resin (A), the modified olefin polymer (B) and the copper stabilizer (C) in the above ratio. , Unmodified olefin polymer (D), inorganic filler (E), and, if necessary, other components, a known method such as a method of mixing with a Henschel mixer, V blender, ribbon blender or tumbler blender, or It can manufacture by the method of melt-kneading with a single screw extruder, a multi-screw extruder, a kneader, a Banbury mixer etc. after mixing, and then granulating or grinding.
  • a known method such as a method of mixing with a Henschel mixer, V blender, ribbon blender or tumbler blender, or It can manufacture by the method of melt-kneading with a single screw extruder, a multi-screw extruder, a kneader
  • the semiaromatic polyamide resin composition of the present invention into an injection molding machine in which the cylinder temperature is adjusted to about 350 to 300 ° C. to bring it into a molten state, it is introduced into a mold of a predetermined shape. Moldings can be produced.
  • the shape of the molded article produced using the semiaromatic polyamide resin composition of the present invention is not particularly limited, and may take various shapes depending on the application.
  • the polyamide resin composition of the present invention is also suitable as a resin for forming various molded articles, preferably automobile interior and exterior parts, engine room interior parts, automobile electrical parts and the like.
  • moldings obtained from the semi-aromatic polyamide resin composition of the present invention include radiator grille, rear spoiler, wheel cover, wheel cap, cowl vent grille, air outlet louver, air scoop, hood bulge, fender and back.
  • Exterior parts such as doors; cylinder head cover, engine mount, air intake manifold, throttle body, air intake pipe, radiator tank, radiator support, water pump inlet, water pump outlet, thermostat housing, cooling fan , Fan shroud, oil pan, oil filter housing, oil filler cap, oil level gauge, timing belt, timing belt cover And car engine compartment parts such as engine covers; fuel caps, fuel filler tubes, fuel tanks for vehicles, fuel sender modules, fuel cut-off valves, quick connectors, canisters, fuel delivery pipes and fuel filler necks Fuel system parts such as automobile; Drive system parts such as shift lever, housing and propeller shaft; Chassis parts such as stabilizer bar, linkage rod etc.
  • Window regulator door lock, door handle, outside door mirror, Functional parts for automobiles such as stays, accelerator pedals, pedal modules, seal rings, bearings, bearing retainers, gears and actuators; Wire harness / connector Automotive electronic components such as relay blocks, sensor housings, encapsulations, ignition coils and distributor caps; Fuel components for general-purpose devices such as fuel tanks for general-purpose devices (mowing machines, lawn mowers and chain saws, etc.) And electric and electronic parts such as connectors and LED reflectors, electric and electronic parts, building materials parts, various casings, exterior parts and the like.
  • the semi-aromatic polyamide resin composition of the present invention is less likely to cause mold contamination during molding, and the appearance and dimensional accuracy of the resulting molded article are excellent. Moreover, the said molded object is simultaneously excellent in mechanical characteristics, such as the creep characteristic under high temperature, heat resistance, and impact resistance. Therefore, it is suitable for automobile fuel tanks, quick connectors, bearing retainers, fuel tanks for general-purpose devices, fuel caps, fuel filler necks, fuel sender modules, wheel caps, fenders or back doors, various housings, exterior parts, etc. . As various housings and exterior parts, small-sized housings, exterior molded articles, and mobile phone housings can be mentioned, and in particular, they can be preferably used as mobile phone housings.
  • the semi-aromatic polyamide resin composition of the present invention is also preferably used as a resin for producing a connector for interconnecting electronic circuits. That is, the connector produced from the above semi-aromatic polyamide resin composition has excellent heat resistance, as well as the connector has little deformation under stress under high temperature and high humidity.
  • the reaction product formed in the reactor is extracted into a receiver connected to the reactor and set at a pressure lower by about 10 kg / cm 2 , and the intrinsic viscosity [ ⁇ ] is 0.15 dl / g.
  • the obtained polyamide precursor was 561 g.
  • this polyamide precursor was dried and melt-polymerized using a twin-screw extruder at a cylinder setting temperature of 330 ° C. to obtain a semiaromatic polyamide (PA-1).
  • the terephthalic acid component unit content in the dicarboxylic acid component unit is 100 mol%, and the 1,6-diaminohexane component unit content in the diamine component unit
  • the content of 2-methyl-1,5-diaminopentane component unit was 50 mol%.
  • the semi-aromatic polyamide (PA-1) had an intrinsic viscosity of 1.0 dl / g and a melting point Tm of 300.degree.
  • the reaction product formed in the reactor is extracted into a receiver connected to the reactor and set at a pressure lower by about 10 kg / cm 2 , and the intrinsic viscosity [ ⁇ ] is 0.15 dl / g. 559 g of a polyamide precursor of Next, this polyamide precursor was dried and melt-polymerized using a twin-screw extruder at a cylinder setting temperature of 330 ° C. to obtain a semiaromatic polyamide (PA-2).
  • PA-2 semiaromatic polyamide
  • the content of terephthalic acid component unit in the dicarboxylic acid component unit is 55 mol%
  • the content ratio of adipic acid component unit is 45 mol%
  • the content ratio of 1,6-diaminohexane component unit was 100 mol%.
  • the semi-aromatic polyamide (PA-2) had an intrinsic viscosity of 1.0 dl / g and a melting point Tm of 310 ° C.
  • the reaction product formed in the reactor is extracted into a receiver connected to the reactor and set at a pressure lower by about 10 kg / cm 2 , and the intrinsic viscosity [ ⁇ ] is 0.15 dl / g.
  • the polyamide precursor of 525 g was obtained.
  • this polyamide precursor was dried and melt-polymerized using a twin-screw extruder at a cylinder setting temperature of 330 ° C. to obtain a semiaromatic polyamide (PA-3).
  • the content of terephthalic acid component unit in the dicarboxylic acid component unit is 55 mol%
  • the content of adipic acid component unit is 45 mol%
  • the content ratio of 1,6-diaminohexane component unit was 100 mol%.
  • the semi-aromatic polyamide (PA-3) had an intrinsic viscosity of 0.8 dl / g and a melting point Tm of 310 ° C.
  • the reaction product formed in the reactor is extracted to a receiver connected to the reactor and set at a pressure lower by about 10 kg / cm 2 , and the intrinsic viscosity [ ⁇ ] is 0.16 dl / g. 622 g of a polyamide precursor of Next, this polyamide precursor was dried and melt-polymerized using a twin-screw extruder at a cylinder setting temperature of 330 ° C. to obtain a semiaromatic polyamide (PA-4).
  • PA-4 semiaromatic polyamide
  • the content of terephthalic acid component unit in the dicarboxylic acid component unit is 100 mol%, and the content ratio of 1,9-diaminononane component unit in the diamine component unit is 87.
  • the content was 3 mol%, and the content ratio of 2-methyl-1,8-diaminooctane component unit was 12.7 mol%.
  • the semi-aromatic polyamide (PA-4) had an intrinsic viscosity of 0.99 dl / g and a melting point Tm of 303.degree.
  • the intrinsic viscosity and the melting point Tm of the semiaromatic polyamide resins (PA-1) to (PA-4) were measured by the following methods, respectively.
  • the intrinsic viscosity [ ⁇ ] of the obtained semiaromatic polyamide resin was measured as follows. 0.5 g of semiaromatic polyamide resin was dissolved in 50 ml of 96.5% sulfuric acid solution. The number of seconds of flow of the resulting solution under 25 ° C. ⁇ 0.05 ° C.
  • the melting point Tm of the semiaromatic polyamide resin was measured according to JIS K7121. Specifically, the temperature is raised at a rate of 10 ° C./min using a PerkinElemer DSC 7 to obtain an endothermic curve of DSC, and the temperature at the maximum peak position is taken as the melting point Tm.
  • the amount of maleic anhydride grafted of the modified ethylene / 1-butene copolymer (MAH-PE-1) was measured by IR analysis to be 0.8% by mass.
  • the density is 0.916 g / cm 3
  • MFR (ASTM D 1238, 190 ° C., 2.16 kg load) is 0.27 g / 10 min
  • the melting point is 121 ° C.
  • the crystallinity is 43%.
  • ethylene / 1-butene copolymer (PE-2) 100 parts by mass of the ethylene / 1-butene copolymer (PE-2) prepared above, 1.2 parts by mass of maleic anhydride, and peroxides (trade name: Perhexin-25B, manufactured by Nippon Oil & Fats Co., Ltd.) 0.06 Parts by mass were mixed with a hexshell mixer, and the obtained mixture was melt graft modified with a 65 mm ⁇ single screw extruder set at 230 ° C. to obtain a modified ethylene / 1-butene copolymer (MAH-PE-2)
  • the amount of maleic anhydride grafted of the modified ethylene / 1-butene copolymer (MAH-PE-2) was measured by IR analysis to be 1.0% by mass. Moreover, the density was 0.866 g / cm 3 , and the MFR (ASTM D 1238, 190 ° C., 2.16 kg load) was 0.6 g / 10 min.
  • composition, density and melt flow rate of the modified olefin polymer (B) and the unmodified olefin polymer (D) were determined by the following methods.
  • composition The composition of the modified olefin polymer, for example, the content (mol%) of ethylene and ⁇ -olefin having 3 or more carbon atoms and the content (% by mass) of functional group structural units were measured by 13 C-NMR.
  • the measurement conditions are as follows.
  • Measurement device Nuclear magnetic resonance device (ECP 500 type, manufactured by Nippon Denshi Co., Ltd.) Observation nucleus: 13 C (125 MHz) Sequence: Single pulse proton decoupling Pulse width: 4.7 ⁇ s (45 ° pulse) Repeating time: 5.5 seconds Number of integrations: 10,000 or more Solvent: ortho-dichlorobenzene / deuterated benzene (volume ratio: 80/20) mixed solvent Sample concentration: 55 mg / 0.6 mL Measurement temperature: 120 ° C Reference value for chemical shift: 27.50 ppm
  • the density was measured at a temperature of 23 ° C. using a density gradient tube in accordance with JIS K7112.
  • Melt flow rate (MFR: Melt Flow Rate) was measured at 190 ° C. and a load of 2.16 kg in accordance with ASTM D1238. The unit is g / 10 min.
  • a test piece of 3 mm in thickness of ASTM-1 (dumbbell piece) was prepared, and a section was cut out from the central part in the longitudinal direction and the central part in the thickness direction.
  • the obtained sample was fixed to a sample holder, and was measured by wide-angle X-ray diffraction while rotating the sample holder using RINT 2550 manufactured by Rigaku Corporation.
  • the flexural strength and elastic modulus, Charpy impact strength, creep deformation, bend closure and heat aging resistance of the obtained semi-aromatic polyamide resin composition were evaluated by the following methods.
  • the obtained semi-aromatic polyamide resin composition was injection-molded under the following molding conditions to prepare a test piece having a length of 64 mm, a width of 6 mm and a thickness of 0.8 mm.
  • Molding machine Sodick Plastic Co., Ltd., Tupearl TR40S3A Molding machine cylinder temperature: (Tm + 15) ° C, mold temperature: 120 ° C
  • the obtained test piece was left to stand at a temperature of 23 ° C. under a nitrogen atmosphere for 24 hours.
  • a bending test was performed under the atmosphere of temperature 23 ° C. and relative humidity 50%: bending test made by NTESCO AB5, span 26 mm, bending speed 5 mm / min, and measuring bending strength (MPa) and elastic modulus (MPa) did.
  • the obtained semi-aromatic polyamide resin composition was injection molded under the following molding conditions to prepare a test piece having a length of 125 mm, a width of 13 mm and a thickness of 1.6 mm.
  • Molding machine Sodick Plastic Tupearl TR40S3A Molding machine cylinder temperature: (melting point Tm + 15 ° C of semi-aromatic polyamide resin (A), Mold temperature: Tg + 20 ° C of semi-aromatic polyamide resin (A)
  • a load of 1.6 MPa is applied to the obtained test piece under a condition of 80 ° C.
  • the obtained semi-aromatic polyamide resin composition was injection-molded for 400 shots under the following molding conditions. Thereafter, the area of the mold deposit attached to the mold nest was measured. Molding machine: Sumitomo Heavy Industries, Ltd. SG50-MIII Cylinder set temperature: 340 ° C Mold temperature: 40 ° C Injection speed: 150 mm / sec As the area of the mold deposit is larger, the amount of the mold deposit is larger, the vent is easily blocked, and the continuous formability is inferior. Specifically, it was determined that the area of the mold depot was 3.5 cm 2 or less, which is good, and less than 3.0 cm 2 .
  • dumbbell test pieces were produced using the obtained semi-aromatic polyamide resin composition.
  • the test piece was removed from the furnace and cooled to 23 ° C.
  • a tensile test was performed under an atmosphere of temperature 23 ° C. and relative humidity 50%. Then, after storing for 200 hours and after storing for 300 hours, it was judged whether or not the yield point was confirmed. :: Yield point after 300 hours storage ⁇ : Yield point after 200 hours storage but no yield point after 300 hours storage ⁇ : No yield point after 200 hours storage
  • vent blockage can be further reduced by further including the unmodified olefin polymer (D) (comparison of Examples 1 and 2; Comparison of Examples 4 and 6, etc.).
  • the mechanical strength is not reduced. It can be seen that the bend closure can be further improved (compare the examples 2 and 4 and the examples 1, 10 and 14).
  • the ratio ((PA-1 + PA-2) / PA-3) of the semi-aromatic polyamide (PA-1) and (PA-2) having a high intrinsic viscosity to the semi-aromatic polyamide (PA-3) having a low intrinsic viscosity It can be seen that the heat aging resistance and the bending strength are less likely to be impaired as the higher the)) (compare with Examples 3, 10 and 12).
  • the semi-aromatic polyamide resin compositions of Comparative Examples 1, 4 and 5 which do not contain the copper stabilizer (C) have low heat aging resistance.
  • the semi-aromatic polyamide resin composition of Comparative Example 2 containing the unmodified olefin polymer (D) instead of the modified ethylene / ⁇ -olefin copolymer (B1) not only does not improve the heat aging resistance. , It can be seen that the Charpy impact strength is low.
  • the semi-aromatic polyamide resin composition of Comparative Example 3 containing the modified ethylene / ⁇ -olefin copolymer (B2) instead of the modified ethylene / ⁇ -olefin copolymer (B1) has a large amount of creep deformation. Also, it can be seen that the bend closure is high and mold contamination is likely to occur.
  • the flexural strength and elastic modulus, Charpy impact strength, creep deformation, bend closure and heat aging resistance of the obtained semi-aromatic polyamide resin composition were evaluated in the same manner as described above.
  • the semiaromatic polyamides of Examples 14 to 16 containing modified ethylene / ⁇ -olefin copolymer (B2), unmodified olefin polymer (D) and copper stabilizer (C) It is found that all resin compositions have high heat aging resistance, less bend clogging, and can suppress mold contamination.
  • the semi-aromatic polyamide resin compositions of Comparative Examples 1, 4 and 5 which do not contain the copper stabilizer (C) have low heat aging resistance.
  • the semi-aromatic polyamide resin composition of Comparative Example 2 not containing the modified ethylene / ⁇ -olefin copolymer (B2) not only does not improve the heat aging resistance but also has a low Charpy impact strength.
  • the semi-aromatic polyamide resin composition of Comparative Example 3 which does not contain the unmodified ethylene / ⁇ -olefin copolymer (D) has a large amount of creep deformation, high bend closure property, and mold contamination occurs. I understand that it is easy.
  • the semi-aromatic polyamide resin composition of the present invention is less likely to cause mold contamination during molding and can produce molded articles excellent in heat resistance, creep resistance at high temperatures and mechanical strength, for example. It is particularly suitably used for forming automotive parts.

Abstract

This semi-aromatic polyamide resin composition contains a semi-aromatic polyamide resin (A), a modified olefin polymer (B) and a copper-based stabilizer (C), and satisfies condition (1) or (2) below. (1) The modified olefin polymer (B) includes a modified ethylene·α-olefin copolymer (B1) which contains 0.01-5 mass% of functional group structural units and has a density of 0.89-0.95 g/cm3, a melting point of 90-127ºC and a degree of crystallinity of 20-60%. (2) The modified olefin polymer (B) includes a modified ethylene·α-olefin copolymer (B2) which contains 0.01-5 mass% of functional group structural units and has a density of not less than 0.80 g/cm3 but less than 0.89 g/cm3, and the semi-aromatic polyamide resin composition further contains an unmodified copolymer of ethylene and an α-olefin having 3-20 carbon atoms as an unmodified olefin polymer (D).

Description

半芳香族ポリアミド樹脂組成物、及びその成形体Semi-aromatic polyamide resin composition and molded article thereof
 本発明は、半芳香族ポリアミド樹脂組成物、及びその成形体に関する。 The present invention relates to a semiaromatic polyamide resin composition and a molded article thereof.
 従来から耐衝撃性を有する半芳香族ポリアミドに関しては、種々の提案がされている。例えば特許文献1には、テレフタル酸単位50~100モル%及びテレフタル酸以外の芳香族ジカルボン酸又は炭素数6~18の直鎖状脂肪族ジカルボン酸単位0~40モル%からなるジカルボン酸単位(a)と、アルキレンジアミン単位(b)とを含む半芳香族ポリアミドと、変性弾性共重合体とからなるポリアミド組成物が開示されている。また、このような半芳香族ポリアミドと変性弾性重合体とからなるポリアミド組成物は、耐熱性及び耐衝撃性に優れることも知られている(例えば特許文献2及び3)。 Conventionally, various proposals have been made for impact-resistant semi-aromatic polyamides. For example, Patent Document 1 discloses a dicarboxylic acid unit comprising 50 to 100% by mole of terephthalic acid unit and 0 to 40% by mole of an aromatic dicarboxylic acid other than terephthalic acid or a linear aliphatic dicarboxylic acid unit having 6 to 18 carbon atoms A polyamide composition is disclosed consisting of a semi-aromatic polyamide comprising a) and an alkylene diamine unit (b) and a modified elastic copolymer. Moreover, it is also known that the polyamide composition which consists of such semi-aromatic polyamide and a modification | denaturation elastic polymer is excellent in heat resistance and impact resistance (for example, patent documents 2 and 3).
 近年では、自動車部品に用いられる金属製部材を樹脂に置き換えて軽量化することが検討されている。ポリアミド樹脂は、金属より格段に軽量であり、優れた剛性、耐熱性及び耐油性等を有することから、自動車用部品を構成する樹脂材料として好適に用いられる。 In recent years, weight reduction by replacing metal members used for automobile parts with resin has been studied. Polyamide resins are significantly lighter than metals, and have excellent rigidity, heat resistance, oil resistance, and the like, and thus are suitably used as resin materials that constitute automobile parts.
 自動車用部品の中でも自動車エンジンルーム内部品は、さらに高い耐熱性(高温耐性)を有することが求められる。これに対し、例えばポリアミド樹脂と、ガラス繊維とを含むポリアミド樹脂組成物(例えば特許文献4)や;半芳香族ポリアミド樹脂(A)と、比較的低密度の変性ポリオレフィン(B)と、銅化合物(C)と、有機系安定剤(D)とを含むポリアミド組成物(例えば特許文献5)が提案されている。 Among automobile parts, automobile engine room parts are required to have higher heat resistance (high temperature resistance). On the other hand, a polyamide resin composition containing, for example, a polyamide resin and glass fiber (for example, Patent Document 4); a semiaromatic polyamide resin (A), a relatively low density modified polyolefin (B), and a copper compound A polyamide composition (for example, Patent Document 5) containing (C) and an organic stabilizer (D) has been proposed.
特開平4-108855号公報JP-A-4-108855 特開平2-41318号公報Unexamined-Japanese-Patent No. 2-41318 gazette 特開平5-98152号公報Unexamined-Japanese-Patent No. 5-98152 特開平2-240160号公報Unexamined-Japanese-Patent No. 2-240160 特開2010-202724号公報JP, 2010-202724, A
 特許文献5に示されるように、半芳香族ポリアミド樹脂(A)と比較的低密度の変性ポリオレフィン(B)とを含むポリアミド組成物に、銅化合物(C)をさらに配合することで、成形物の高温での剛性や耐熱性(以下、耐熱老化性ともいう)を向上させることができる。しかしながら、銅化合物(C)をさらに含む上記ポリアミド組成物は、成形時に、未反応モノマー、低次オリゴマー又はポリマー分解物成分等の低分子量成分に由来する白い粉を特に生成しやすく、金型汚染を生じやすいという新たな問題があった。金型内に生成する白い粉は、金型のベント穴が詰まる原因となりやすく、詰まった場合は成形を停止して金型を清掃する必要があった。また、金型内に生成する白い粉により、例えば電子部品、特にコネクターのような微細な部品を成形する場合、外観を損ねたり、寸法精度を低下させたりする原因ともなりやすい。また、上記ポリアミド組成物から得られる成形体は、高温下でのクリープ耐性も低いという問題もあった。 As shown in Patent Document 5, a molded product is obtained by further blending a copper compound (C) into a polyamide composition containing a semiaromatic polyamide resin (A) and a relatively low density modified polyolefin (B). The rigidity at high temperatures and heat resistance (hereinafter also referred to as heat aging resistance) can be improved. However, the above polyamide composition further containing the copper compound (C) is particularly liable to form white powder derived from low molecular weight components such as unreacted monomers, lower oligomers or polymer decomposition components during molding, and mold contamination There was a new problem of being prone to White powder generated in the mold tends to cause clogging of the mold vent holes, and if it is clogged, it is necessary to stop the molding and clean the mold. In addition, when forming fine components such as electronic parts, particularly connectors, in particular, the white powder generated in the mold tends to damage the appearance or reduce the dimensional accuracy. Moreover, the molded object obtained from the said polyamide composition also had the problem that creep resistance under high temperature was also low.
 従って、成形時の金型汚染を抑制でき、且つ耐熱性、高温下でのクリープ耐性及び機械的強度(剛性や耐衝撃性、曲げ強度等)に優れた成形体を製造可能な半芳香族ポリアミド樹脂組成物が望まれている。 Therefore, a semi-aromatic polyamide capable of suppressing mold contamination during molding and capable of producing a molded article excellent in heat resistance, creep resistance at high temperature and mechanical strength (such as rigidity, impact resistance, flexural strength, etc.) Resin compositions are desired.
 本発明は、上記事情に鑑みてなされたものであり、成形の際に金型汚染を生じにくく、且つ耐熱性、高温下でのクリープ耐性及び機械的強度に優れた成形体を製造可能な半芳香族ポリアミド樹脂組成物を提供することを目的とする。 The present invention has been made in view of the above circumstances, and it is a semi-conductor capable of producing a molded article which is less likely to cause mold contamination during molding and which is excellent in heat resistance, creep resistance at high temperatures and mechanical strength. An object of the present invention is to provide an aromatic polyamide resin composition.
 本発明は、以下の半芳香族ポリアミド樹脂組成物及びその成形体に関する。
 [1] 示差走査型熱量計(DSC)により測定される融点が280~330℃である半芳香族ポリアミド樹脂(A)と、ヘテロ原子を含む官能基構造単位を含む変性オレフィン重合体(B)と、 銅系安定剤(C)と、を含む半芳香族ポリアミド樹脂組成物であって、
 前記半芳香族ポリアミド樹脂(A)は、ジカルボン酸成分単位とジアミン成分単位からなる繰り返し単位を含み、かつ
 前記ジカルボン酸成分単位は、前記ジカルボン酸成分単位の総モル数に対して、テレフタル酸成分単位を45モル%以上含み、
 前記ジアミン成分単位は、前記ジアミン成分単位の総モル数に対して、炭素原子数4~18の直鎖アルキレンジアミン成分単位を50~100モル%と、側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位を0~50モル%とを含み、
 前記半芳香族ポリアミド樹脂組成物は、下記(1)または(2)を満たす、半芳香族ポリアミド樹脂組成物。
 (1):前記変性オレフィン重合体(B)は、
 エチレンと炭素原子数3~20のα-オレフィンとの共重合体を、不飽和カルボン酸又はその誘導体で変性した変性エチレン・α-オレフィン共重合体(B1)を含み、
 前記変性エチレン・α-オレフィン共重合体(B1)は、
 前記不飽和カルボン酸又はその誘導体に由来する前記ヘテロ原子を含む官能基構造単位を0.01~5質量%含み、且つ下記要件(i)~(iii)を満たす
 (i)密度が0.89~0.95g/cmの範囲にある
 (ii)示差走査型熱量計(DSC)により測定した吸熱曲線の最大ピーク位置の温度(融点;Tm)が90~127℃である
 (iii)X線回折法により測定した結晶化度が20~60%である
 (2):前記変性オレフィン重合体(B)は、
 エチレンと炭素原子数3~20のα-オレフィンとの共重合体を、不飽和カルボン酸又はその誘導体で変性した変性エチレン・α-オレフィン共重合体(B2)を含み、
 前記変性エチレン・α-オレフィン共重合体(B2)は、
 前記不飽和カルボン酸又はその誘導体に由来する前記ヘテロ原子を含む官能基構造単位を0.01~5質量%含み、且つ下記要件(iv)を満たし、かつ
 (iv)密度が0.80g/cm以上0.89g/cm未満の範囲にある
 半芳香族ポリアミド樹脂組成物は、前記官能基構造単位を含まない未変性オレフィン重合体(D)として、未変性のエチレンと炭素原子数3~20のα-オレフィンとの共重合体をさらに含む。
The present invention relates to the following semiaromatic polyamide resin composition and a molded article thereof.
[1] A semiaromatic polyamide resin (A) having a melting point of 280 to 330 ° C. as measured by differential scanning calorimetry (DSC) and a modified olefin polymer (B) containing a functional group structural unit containing a hetero atom A semi-aromatic polyamide resin composition comprising: and a copper-based stabilizer (C),
The semi-aromatic polyamide resin (A) contains a repeating unit consisting of a dicarboxylic acid component unit and a diamine component unit, and the dicarboxylic acid component unit is a terephthalic acid component with respect to the total number of moles of the dicarboxylic acid component unit. Contains 45 mol% or more of units,
The diamine component unit has 50 to 100% by mole of a linear alkylene diamine component unit having 4 to 18 carbon atoms and 4 to carbon atoms having a side chain alkyl group based on the total number of moles of the diamine component unit. Containing 18 to 50 mol% of alkylene diamine component units,
The said semi-aromatic polyamide resin composition is a semi-aromatic polyamide resin composition which satisfy | fills following (1) or (2).
(1): The modified olefin polymer (B) is
A modified ethylene / α-olefin copolymer (B1) obtained by modifying a copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms with an unsaturated carboxylic acid or a derivative thereof,
The modified ethylene / α-olefin copolymer (B1) is
It contains 0.01 to 5% by mass of a functional group structural unit containing the hetero atom derived from the unsaturated carboxylic acid or its derivative, and satisfies the following requirements (i) to (iii): (i) density is 0.89 in the range of ~ 0.95g / cm 3 (ii) the temperature of the maximum peak position of an endothermic curve measured by a differential scanning calorimeter (DSC) (melting point; Tm) is 90 ~ 127 ℃ (iii) X-ray The degree of crystallinity measured by diffraction method is 20 to 60% (2): The modified olefin polymer (B) is
A modified ethylene / α-olefin copolymer (B2) obtained by modifying a copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms with an unsaturated carboxylic acid or a derivative thereof,
The modified ethylene / α-olefin copolymer (B2) is
It contains 0.01 to 5% by mass of the functional group structural unit containing the hetero atom derived from the unsaturated carboxylic acid or its derivative, and satisfies the following requirement (iv), and (iv) the density is 0.80 g / cm The semi-aromatic polyamide resin composition in the range of 3 or more and less than 0.89 g / cm 3 contains unmodified ethylene and 3 to 7 carbon atoms as the unmodified olefin polymer (D) not containing the functional group structural unit. Further included are copolymers with 20 alpha-olefins.
 すなわち、本発明の第一は、以下の半芳香族ポリアミド樹脂組成物及びその成形体に関する。
 [2] 前記(1)を満たす、[1]に記載の半芳香族ポリアミド樹脂組成物。
 [3] 前記変性オレフィン重合体(B)は、エチレンと炭素原子数3~20のα-オレフィンとの共重合体を、不飽和カルボン酸又はその誘導体で変性した変性エチレン・α-オレフィン共重合体(B2)をさらに含み、前記変性エチレン・α-オレフィン共重合体(B2)は、前記不飽和カルボン酸又はその誘導体に由来する前記ヘテロ原子を含む官能基構造単位を0.01~5質量%含み、且つ下記要件(iv)を満たす、[2]に記載の半芳香族ポリアミド樹脂組成物。
 (iv)密度が0.80g/cm以上0.89g/cm未満の範囲にある
 [4]前記ヘテロ原子を含む官能基構造単位を含まない未変性オレフィン重合体(D)をさらに含み、前記未変性オレフィン重合体(D)は、エチレンと炭素原子数3~20のα-オレフィンとの共重合体である、[2]または[3]に記載の半芳香族ポリアミド樹脂組成物。
 [5] 前記ジカルボン酸成分単位は、前記ジカルボン酸成分単位の総モル数に対して、テレフタル酸以外の芳香族カルボン酸成分単位及び/又は炭素原子数4~20の脂肪族ジカルボン酸成分単位を合計で55モル%以下さらに含む、[2]~[4]のいずれかに記載の半芳香族ポリアミド樹脂組成物。 
 [6] 前記ジアミン成分単位は、前記ジアミン成分単位の総モル数に対して、前記炭素原子数4~18の直鎖アルキレンジアミン成分単位を50~99モル%と、前記側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位を1~50モル%とを含む、[2]~[5]のいずれかに記載の半芳香族ポリアミド樹脂組成物。 
 [7] 前記炭素原子数4~18の直鎖アルキレンジアミン成分単位は、1,6-ジアミノヘキサン成分単位である、[2]~[6]のいずれかに記載の半芳香族ポリアミド樹脂組成物。
 [8] 前記側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位は、2-メチル-1,5-ジアミノペンタン成分単位である、[2]~[7]のいずれかに記載の半芳香族ポリアミド樹脂組成物。 
 [9] 前記半芳香族ポリアミド樹脂(A)は、前記半芳香族ポリアミド樹脂(A)の総量100質量部に対し、濃硫酸中30℃で測定される極限粘度[η]が0.9dl/g以上である半芳香族ポリアミド樹脂(A1)を35~100質量部と、濃硫酸中30℃で測定される極限粘度[η]が0.7dl/g以上0.9dl/g未満である半芳香族ポリアミド樹脂(A2)を0~65質量部とを含む、[2]~[8]のいずれかに記載の半芳香族ポリアミド樹脂組成物。 
 [10] 無機充填材(E)を、前記樹脂成分100質量部に対して1~200質量部さらに含む、[2]~[9]のいずれかに記載の半芳香族ポリアミド樹脂組成物。 
 [11] 前記無機充填材(E)は、繊維状の無機充填材又はタルクを含む、[10]に記載の半芳香族ポリアミド樹脂組成物。
 [12] 前記半芳香族ポリアミド樹脂(A)を50~98質量部と、前記変性オレフィン重合体(B)を1~40質量部と、前記銅系安定剤(C)を0.0001~1質量部と、ヘテロ原子を含む官能基構造単位を含まない未変性オレフィン重合体(D)を0~40質量部と、無機充填材(E)を0~50質量部と、を含む(但し、前記半芳香族ポリアミド樹脂(A)、前記変性オレフィン重合体(B)、前記銅系安定剤(C)、前記未変性オレフィン重合体(D)、前記無機充填材(E)の合計は100質量部である)、[2]~[11]のいずれかに記載の半芳香族ポリアミド樹脂組成物。
 [13] [2]~[12]のいずれかに記載の半芳香族ポリアミド樹脂組成物から得られる、成形体。
That is, the first of the present invention relates to the following semiaromatic polyamide resin composition and a molded article thereof.
[2] The semi-aromatic polyamide resin composition according to [1], which satisfies the above (1).
[3] The modified olefin polymer (B) is a copolymer of ethylene and an α-olefin of 3 to 20 carbon atoms modified with an unsaturated carboxylic acid or a derivative thereof to obtain a modified ethylene / α-olefin copolymer The modified ethylene / α-olefin copolymer (B2) further comprises a combination (B2), in which the functional group structural unit containing the hetero atom derived from the unsaturated carboxylic acid or its derivative is 0.01 to 5 mass %, And the semi-aromatic polyamide resin composition as described in [2] which satisfy | fills following requirements (iv).
(Iv) The polymer further includes an unmodified olefin polymer (D) not having a functional group structural unit containing a hetero atom, the density of which is in the range of 0.80 g / cm 3 to 0.89 g / cm 3 [4] The semi-aromatic polyamide resin composition according to [2] or [3], wherein the unmodified olefin polymer (D) is a copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms.
[5] The dicarboxylic acid component unit is an aromatic carboxylic acid component unit other than terephthalic acid and / or an aliphatic dicarboxylic acid component unit having 4 to 20 carbon atoms relative to the total number of moles of the dicarboxylic acid component unit The semi-aromatic polyamide resin composition according to any one of [2] to [4], further comprising 55 mol% or less in total.
[6] The diamine component unit has 50 to 99 mol% of the linear alkylene diamine component unit having 4 to 18 carbon atoms and the side chain alkyl group with respect to the total number of moles of the diamine component unit. The semi-aromatic polyamide resin composition according to any one of [2] to [5], containing 1 to 50 mol% of an alkylene diamine component unit having 4 to 18 carbon atoms.
[7] The semiaromatic polyamide resin composition according to any one of [2] to [6], wherein the linear alkylene diamine component unit having 4 to 18 carbon atoms is a 1,6-diaminohexane component unit .
[8] The alkylene diamine component unit having 4 to 18 carbon atoms having a side chain alkyl group is a 2-methyl-1,5-diaminopentane component unit according to any one of [2] to [7]. Semi-aromatic polyamide resin composition.
[9] The semi-aromatic polyamide resin (A) has an intrinsic viscosity [η] measured at 30 ° C. in concentrated sulfuric acid of 0.9 dl /, based on 100 parts by mass of the total amount of the semi-aromatic polyamide resin (A). 35 to 100 parts by mass of a semi-aromatic polyamide resin (A1) having a g or more, and a semi-aromatic polyamide resin (A1) having a limiting viscosity [.eta.] of 0.7 dl / g or more and less than 0.9 dl / g The semi-aromatic polyamide resin composition according to any one of [2] to [8], comprising 0 to 65 parts by mass of the aromatic polyamide resin (A2).
[10] The semiaromatic polyamide resin composition according to any one of [2] to [9], further comprising 1 to 200 parts by mass of an inorganic filler (E) with respect to 100 parts by mass of the resin component.
[11] The semiaromatic polyamide resin composition according to [10], wherein the inorganic filler (E) contains a fibrous inorganic filler or talc.
[12] 50 to 98 parts by mass of the semiaromatic polyamide resin (A), 1 to 40 parts by mass of the modified olefin polymer (B), and 0.0001 to 1 of the copper stabilizer (C) Parts by mass, 0 to 40 parts by mass of an unmodified olefin polymer (D) not containing a functional group structural unit containing a hetero atom, and 0 to 50 parts by mass of an inorganic filler (E) (however, The total amount of the semi-aromatic polyamide resin (A), the modified olefin polymer (B), the copper stabilizer (C), the unmodified olefin polymer (D), and the inorganic filler (E) is 100 mass The semiaromatic polyamide resin composition according to any one of [2] to [11].
[13] A molded body obtained from the semiaromatic polyamide resin composition according to any one of [2] to [12].
 また、本発明の第二は、以下の半芳香族ポリアミド樹脂組成物及びその成形体に関する。
 [14] 前記(2)を満たす、[1]に記載の半芳香族ポリアミド樹脂組成物。
 [15] 前記変性オレフィン重合体(B)は、エチレンと炭素原子数3~20のα-オレフィンとの共重合体を、不飽和カルボン酸又はその誘導体で変性した変性エチレン・α-オレフィン共重合体(B1)をさらに含み、
 前記変性エチレン・α-オレフィン共重合体(B1)は、前記不飽和カルボン酸又はその誘導体に由来する前記ヘテロ原子を含む官能基構造単位を0.01~5質量%含み、且つ下記要件(i)~(iii)を満たす、[14]に記載の半芳香族ポリアミド樹脂組成物。
 (i)密度が0.89~0.95g/cmの範囲にある
 (ii)示差走査型熱量計(DSC)により測定した吸熱曲線の最大ピーク位置の温度(融点;Tm)が90~127℃である
 (iii)X線回折法により測定した結晶化度が20~60%である
 [16] 前記ジカルボン酸成分単位は、前記ジカルボン酸成分単位の総モル数に対して、テレフタル酸以外の芳香族カルボン酸成分単位及び/又は炭素原子数4~20の脂肪族ジカルボン酸成分単位を合計で55モル%以下さらに含む、[14]または[15]に記載の半芳香族ポリアミド樹脂組成物。 
 [17] 前記ジアミン成分単位は、前記ジアミン成分単位の総モル数に対して、前記炭素原子数4~18の直鎖アルキレンジアミン成分単位を50~99モル%と、前記側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位を1~50モル%とを含む、[14]~[16]のいずれかに記載の半芳香族ポリアミド樹脂組成物。 
 [18] 前記炭素原子数4~18の直鎖アルキレンジアミン成分単位は、1,6-ジアミノヘキサン成分単位である、[14]~[17]のいずれかに記載の半芳香族ポリアミド樹脂組成物。 
 [19] 前記側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位は、2-メチル-1,5-ジアミノペンタン成分単位である、[14]~[17]のいずれかに記載の半芳香族ポリアミド樹脂組成物。 
 [20] 前記半芳香族ポリアミド樹脂(A)は、前記半芳香族ポリアミド樹脂(A)の総量100質量部に対し、濃硫酸中30℃で測定される極限粘度[η]が0.9dl/g以上である半芳香族ポリアミド樹脂(A1)を35~100質量部と、濃硫酸中30℃で測定される極限粘度[η]が0.7dl/g以上0.9dl/g未満である半芳香族ポリアミド樹脂(A2)を0~65質量部とを含む、[14]~[19]のいずれかに記載の半芳香族ポリアミド樹脂組成物。 
 [21] 無機充填材(E)を、前記樹脂成分100質量部に対して1~200質量部さらに含む、[14]~[20]のいずれかに記載の半芳香族ポリアミド樹脂組成物。 
 [22] 前記無機充填材(E)は、繊維状の無機充填材又はタルクを含む、[21]に記載の半芳香族ポリアミド樹脂組成物。
 [23] 前記半芳香族ポリアミド樹脂(A)を50~97質量部と、前記変性オレフィン重合体(B)を1~40質量部と、前記銅系安定剤(C)を0.0001~1質量部と、前記未変性オレフィン重合体(D)を1~40質量部と、無機充填材(E)を0~50質量部と、を含む(但し、前記半芳香族ポリアミド樹脂(A)、前記変性オレフィン重合体(B)、前記銅系安定剤(C)、前記未変性オレフィン重合体(D)、前記無機充填材(E)の合計は100質量部である)、[14]~[22]のいずれかに記載の半芳香族ポリアミド樹脂組成物。
 [24] [14]~[23]のいずれかに記載の半芳香族ポリアミド樹脂組成物から得られる、成形体。
The second of the present invention relates to the following semiaromatic polyamide resin composition and a molded article thereof.
[14] The semiaromatic polyamide resin composition as described in [1], which satisfies the above (2).
[15] The modified olefin polymer (B) is a copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms modified with an unsaturated carboxylic acid or a derivative thereof to obtain a modified ethylene / α-olefin copolymer Further includes combining (B1),
The modified ethylene / α-olefin copolymer (B1) contains 0.01 to 5% by mass of a functional group structural unit containing the hetero atom derived from the unsaturated carboxylic acid or its derivative, and the following requirements (i The semi-aromatic polyamide resin composition according to [14], satisfying (1) to (iii).
(I) the density is in the range of 0.89 to 0.95 g / cm 3 (ii) the temperature (melting point; Tm) of the maximum peak position of the endothermic curve measured by differential scanning calorimetry (DSC) is 90 to 127 ° C (iii) The degree of crystallinity measured by X-ray diffraction method is 20 to 60%. [16] The dicarboxylic acid component unit is other than terephthalic acid relative to the total number of moles of the dicarboxylic acid component unit. The semi-aromatic polyamide resin composition according to [14] or [15], further comprising 55 mol% or less in total of an aromatic carboxylic acid component unit and / or an aliphatic dicarboxylic acid component unit having 4 to 20 carbon atoms.
[17] The diamine component unit has 50 to 99 mol% of the linear alkylene diamine component unit having 4 to 18 carbon atoms and the side chain alkyl group with respect to the total number of moles of the diamine component unit. The semi-aromatic polyamide resin composition according to any one of [14] to [16], containing 1 to 50 mol% of an alkylene diamine component unit having 4 to 18 carbon atoms.
[18] The semiaromatic polyamide resin composition according to any one of [14] to [17], wherein the linear alkylene diamine component unit having 4 to 18 carbon atoms is a 1,6-diaminohexane component unit. .
[19] The alkylene diamine component unit having 4 to 18 carbon atoms having a side chain alkyl group is a 2-methyl-1,5-diaminopentane component unit according to any one of [14] to [17]. Semi-aromatic polyamide resin composition.
[20] The semi-aromatic polyamide resin (A) has an intrinsic viscosity [η] measured at 30 ° C. in concentrated sulfuric acid of 0.9 dl /, based on 100 parts by mass of the total amount of the semi-aromatic polyamide resin (A). 35 to 100 parts by mass of a semi-aromatic polyamide resin (A1) having a g or more, and a semi-aromatic polyamide resin (A1) having a limiting viscosity [.eta.] of 0.7 dl / g or more and less than 0.9 dl / g The semi-aromatic polyamide resin composition according to any one of [14] to [19], comprising 0 to 65 parts by mass of the aromatic polyamide resin (A2).
[21] The semiaromatic polyamide resin composition according to any one of [14] to [20], further comprising 1 to 200 parts by mass of an inorganic filler (E) with respect to 100 parts by mass of the resin component.
[22] The semiaromatic polyamide resin composition according to [21], wherein the inorganic filler (E) contains a fibrous inorganic filler or talc.
[23] 50 to 97 parts by mass of the semiaromatic polyamide resin (A), 1 to 40 parts by mass of the modified olefin polymer (B), and 0.0001 to 1 of the copper stabilizer (C) (A semi-aromatic polyamide resin (A), including: parts by mass, 1 to 40 parts by mass of the unmodified olefin polymer (D), and 0 to 50 parts by mass of the inorganic filler (E)) The total of the modified olefin polymer (B), the copper stabilizer (C), the unmodified olefin polymer (D), and the inorganic filler (E) is 100 parts by mass), [14] to [14] 22. The semi-aromatic polyamide resin composition according to any one of 22.
[24] A molded article obtained from the semiaromatic polyamide resin composition according to any one of [14] to [23].
 本発明によれば、成形の際に金型汚染を生じにくく、且つ耐熱性、高温下でのクリープ耐性及び機械的強度に優れた成形体を製造可能な半芳香族ポリアミド樹脂組成物を提供することができる。 According to the present invention, there is provided a semi-aromatic polyamide resin composition capable of producing a molded article which is less likely to cause mold contamination during molding and which is excellent in heat resistance, creep resistance at high temperatures and mechanical strength. be able to.
 本発明者らは、鋭意検討した結果、半芳香族ポリアミド樹脂(A)と銅系安定剤(C)とを含む半芳香族ポリアミド樹脂組成物に、「変性オレフィン重合体(B)として比較的高密度の変性エチレン・α-オレフィン共重合体(B1)をさらに含有」させるか(上記(1)の構成)、又は「変性オレフィン重合体(B)として比較的低密度の変性エチレン・α-オレフィン共重合体(B2)と、未変性オレフィン重合体(D)とをさらに含有」させることで(上記(2)の構成)、耐熱性を高めつつ、成形時に金型内に白い粉が生成するのを抑制することができ、金型汚染を良好に抑制できることを見出した。 The inventors of the present invention conducted intensive studies and found that the semi-aromatic polyamide resin composition containing the semi-aromatic polyamide resin (A) and the copper-based stabilizer (C) It is preferable to further contain a high density modified ethylene / α-olefin copolymer (B1) (structure of the above (1)) or “a relatively low density modified ethylene · α- as a modified olefin polymer (B)” By further containing the olefin copolymer (B2) and the unmodified olefin polymer (D) (structure of the above (2)), white powder is generated in the mold at the time of molding while heat resistance is enhanced. It has been found that it is possible to suppress mold contamination and to well suppress mold contamination.
 この理由は明らかではないが、以下のように推測される。即ち、前述のように、比較的高密度の変性エチレン・α-オレフィン共重合体(B1)をさらに含有させるか、又は比較的低密度の変性エチレン・α-オレフィン共重合体(B2)と、未変性オレフィン重合体(D)とをさらに含有させることで、成形体の高温下でのクリープ耐性を損なわない程度に、半芳香族ポリアミド樹脂組成物の成形時の溶融流動性を向上させ、成形時の剪断熱を少なくすることができる。その結果、得られる成形体の高温下でのクリープ耐性を損なうことなく、未反応モノマー、低次オリゴマー又はポリマー分解物成分等の低分子量成分の生成量又は飛散量が少なくなり、白い粉の生成が抑制される(モールドデポが低減される)と推測される。つまり、成形体の高温下でのクリープ耐性を損なうことなく、耐熱性を高め、且つ成形時の金型汚染を抑制できると考えられる。 Although the reason for this is not clear, it is presumed as follows. That is, as described above, a relatively high density modified ethylene / α-olefin copolymer (B1) is further contained, or a relatively low density modified ethylene / α-olefin copolymer (B2), By further containing the unmodified olefin polymer (D), the melt flowability at the time of molding of the semi-aromatic polyamide resin composition is improved to the extent that the creep resistance of the molded article at high temperatures is not impaired, The heat of shear can be reduced. As a result, the amount of generation or scattering of low molecular weight components such as unreacted monomers, lower oligomers or polymer decomposition products is reduced, and white powder is formed, without impairing the creep resistance of the resulting molded article at high temperatures. Is considered to be suppressed (the mold deposit is reduced). That is, it is considered that the heat resistance can be enhanced and the mold contamination at the time of molding can be suppressed without impairing the creep resistance at high temperature of the molded body.
 さらに、半芳香族ポリアミド樹脂(A)として、極限粘度が比較的高い半芳香族ポリアミド樹脂(A1)と極限粘度が比較的低い半芳香族ポリアミド樹脂(A2)とを組み合わせることで、金型汚染をより高度に抑制できることを見出した。本発明は、これらの知見に基づいてなされたものである。 Furthermore, mold contamination is caused by combining the semiaromatic polyamide resin (A1) having a relatively high intrinsic viscosity with the semiaromatic polyamide resin (A2) having a relatively low intrinsic viscosity as the semiaromatic polyamide resin (A). Was found to be able to suppress more highly. The present invention has been made based on these findings.
 1.半芳香族ポリアミド樹脂組成物
 本発明の半芳香族ポリアミド樹脂組成物は、半芳香族ポリアミド樹脂(A)と、変性オレフィン重合体(B)と、銅系安定剤(C)とを少なくとも含む。
1. Semi-Aromatic Polyamide Resin Composition The semi-aromatic polyamide resin composition of the present invention comprises at least a semi-aromatic polyamide resin (A), a modified olefin polymer (B), and a copper stabilizer (C).
 変性オレフィン重合体(B)は、比較的高密度の変性エチレン・α-オレフィン共重合体(B1)又は比較的低密度の変性エチレン・α-オレフィン共重合体(B2)を含む。変性オレフィン重合体(B)が比較的低密度の変性エチレン・α-オレフィン共重合体(B2)を含む場合、金型汚染を抑制するためには、未変性オレフィン重合体(D)をさらに組み合わせることが好ましい。 The modified olefin polymer (B) contains a relatively high density modified ethylene / α-olefin copolymer (B1) or a relatively low density modified ethylene / α-olefin copolymer (B2). When the modified olefin polymer (B) contains a relatively low density modified ethylene / α-olefin copolymer (B2), in order to suppress mold contamination, the unmodified olefin polymer (D) is further combined Is preferred.
 即ち、本発明の第1の半芳香族ポリアミド樹脂組成物は、半芳香族ポリアミド樹脂(A)と、変性オレフィン重合体(B)として比較的高密度の変性エチレン・α-オレフィン共重合体(B1)と、銅系安定剤(C)とを含む。本発明の第2の半芳香族ポリアミド樹脂組成物は、半芳香族ポリアミド樹脂(A)と、変性オレフィン重合体(B)として比較的低密度の変性エチレン・α-オレフィン共重合体(B2)と、銅系安定剤(C)と、未変性オレフィン重合体(D)とを含む。 That is, the first semiaromatic polyamide resin composition of the present invention comprises a semiaromatic polyamide resin (A) and a relatively high density modified ethylene / α-olefin copolymer (A) as a modified olefin polymer (B) B1) and a copper stabilizer (C). The second semiaromatic polyamide resin composition of the present invention comprises a semiaromatic polyamide resin (A) and a modified ethylene / α-olefin copolymer (B2) having a relatively low density as the modified olefin polymer (B) And a copper stabilizer (C) and an unmodified olefin polymer (D).
 1-1.半芳香族ポリアミド樹脂(A)
 本発明の樹脂組成物で用いる半芳香族ポリアミド樹脂(A)は、主たる構成単位が、特定のジカルボン酸成分単位[a]と特定のジアミン成分単位[b]とからなる繰り返し単位で構成されている。
1-1. Semi-aromatic polyamide resin (A)
The semi-aromatic polyamide resin (A) used in the resin composition of the present invention is composed of a repeating unit composed mainly of a specific dicarboxylic acid component unit [a] and a specific diamine component unit [b]. There is.
 ジカルボン酸成分単位[a]は、半芳香族ポリアミド樹脂(A)に含まれるジカルボン酸成分単位の総モル数を100モル%としたとき、テレフタル酸成分単位(a-1)を45~100モル%の量で含有しており、必要に応じて50~90モル%、好ましくは55~80モル%の量で含有してもよい。
 また、ジカルボン酸成分単位[a]は、テレフタル酸以外のジカルボン酸成分単位、すなわち、テレフタル酸以外の芳香族ジカルボン酸成分単位(a-2)及び/又は炭素原子数4~20の脂肪族ジカルボン酸成分単位(a-3)を合計で0~55モル%の量で含有しており、必要に応じて10~50モル%、好ましくは20~45モル%の量で含有してもよい。例えば、ジカルボン酸成分単位[a]が少量の脂肪族ジカルボン酸成分単位(a-3)を含有することにより、半芳香族ポリアミド樹脂(A)の成形性がさらに向上しうる。尚、脂肪族ジカルボン酸成分単位の含有率が55モル%以下であると、必然的にテレフタル酸成分単位の含有率が45モル%を上回ることになり、得られる半芳香族ポリアミド樹脂(A)は、吸水率が低く、融点も280℃以上となりやすい。従って、このような半芳香族ポリアミド樹脂(A)から形成された成形体は、吸水による寸法変化が少なく、耐熱性も十分でありうる。
The dicarboxylic acid component unit [a] contains 45 to 100 moles of terephthalic acid component unit (a-1), assuming that the total number of moles of the dicarboxylic acid component unit contained in the semiaromatic polyamide resin (A) is 100 mol%. %, And may optionally be contained in an amount of 50 to 90 mol%, preferably 55 to 80 mol%.
The dicarboxylic acid component unit [a] is a dicarboxylic acid component unit other than terephthalic acid, that is, an aromatic dicarboxylic acid component unit other than terephthalic acid (a-2) and / or an aliphatic dicarbon having 4 to 20 carbon atoms. The acid component unit (a-3) is contained in a total amount of 0 to 55 mol%, and may be contained in an amount of 10 to 50 mol%, preferably 20 to 45 mol%, as needed. For example, when the dicarboxylic acid component unit [a] contains a small amount of the aliphatic dicarboxylic acid component unit (a-3), the moldability of the semiaromatic polyamide resin (A) can be further improved. When the content of aliphatic dicarboxylic acid component units is 55 mol% or less, the content of terephthalic acid component units inevitably exceeds 45 mol%, and the resulting semi-aromatic polyamide resin (A) Has a low water absorption rate, and the melting point tends to be 280 ° C. or more. Therefore, the molded object formed from such a semi-aromatic polyamide resin (A) has few dimensional changes by water absorption, and heat resistance may also be enough.
 テレフタル酸以外の芳香族ジカルボン酸成分単位(a-2)の例には、イソフタル酸、2-メチルテレフタル酸及びナフタレンジカルボン酸等から誘導される成分単位が含まれる。これらの中でも、イソフタル酸成分単位が好ましい。 Examples of the aromatic dicarboxylic acid component unit (a-2) other than terephthalic acid include component units derived from isophthalic acid, 2-methylterephthalic acid, naphthalene dicarboxylic acid and the like. Among these, an isophthalic acid component unit is preferable.
 脂肪族ジカルボン酸成分単位(a-3)は、炭素原子数4~20、好ましくは6~12のアルキレン基を有する脂肪族ジカルボン酸から誘導される。このような脂肪族ジカルボン酸成分単位(a-3)の例には、コハク酸、アジピン酸、アゼライン酸及びセバシン酸から誘導される成分単位が含まれる。これらの中でも、アジピン酸成分単位及びセバシン酸成分単位が好ましい。 The aliphatic dicarboxylic acid component unit (a-3) is derived from an aliphatic dicarboxylic acid having an alkylene group of 4 to 20, preferably 6 to 12 carbon atoms. Examples of such aliphatic dicarboxylic acid component units (a-3) include component units derived from succinic acid, adipic acid, azelaic acid and sebacic acid. Among these, an adipic acid component unit and a sebacic acid component unit are preferable.
 半芳香族ポリアミド樹脂(A)は、テレフタル酸成分単位(a-1)、イソフタル酸成分単位に代表されるテレフタル酸以外の芳香族ジカルボン酸成分単位(a-2)、及び脂肪族ジカルボン酸成分単位(a-3)の外に、少量のトリメリット酸或いはピロメリット酸のような三塩基性以上の多価カルボン酸から誘導される成分単位をさらに含有していてもよい。このような多価カルボン酸から誘導される成分単位は、ジカルボン酸成分単位[a]の合計100モル%対して、通常は0~5モル%含有されうる。 The semi-aromatic polyamide resin (A) comprises terephthalic acid component unit (a-1), aromatic dicarboxylic acid component unit (a-2) other than terephthalic acid represented by isophthalic acid component unit, and aliphatic dicarboxylic acid component In addition to the unit (a-3), component units derived from tribasic or higher polybasic carboxylic acids such as a small amount of trimellitic acid or pyromellitic acid may be further contained. Component units derived from such a polyvalent carboxylic acid may be contained usually in an amount of 0 to 5 mol% based on 100 mol% in total of the dicarboxylic acid component units [a].
 ジアミン成分単位[b]は、炭素原子数4~18の直鎖状アルキレンジアミン(直鎖アルキレンジアミン)成分単位(b-1)を含み、側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位(b-2)をさらに含むことが好ましい。 The diamine component unit [b] contains a linear alkylene diamine having 4 to 18 carbon atoms (linear alkylene diamine) component unit (b-1), and has an alkyl group having a side chain alkyl group and having 4 to 18 carbon atoms It is preferable to further include a diamine component unit (b-2).
 ジアミン成分単位[b]は、半芳香族ポリアミド樹脂(A)に含まれるジアミン成分単位の総モル数を100モル%としたとき、炭素原子数4~18の直鎖アルキレンジアミン成分単位(b-1)を50~100モル%の量で含有しており、必要に応じて50~99モル%、好ましくは50~98モル%、より好ましくは50~95モル%、さらに好ましくは50~93モル%の量で含有してもよい。
 また、ジアミン成分単位[b]は、側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位(b-2)を、0~50モル%の量で含有しており、必要に応じて1~45モル%、好ましくは2~50モル%、より好ましくは5~50モル%、さらに好ましくは7~50モル%の量で含有してもよい。
 このように、ジアミン成分単位[b]が、二種類の特定のアルキレンジアミン成分単位を上記のような量で含有することにより、半芳香族ポリアミド樹脂(A)の融点を、成形時に半芳香族ポリアミド樹脂組成物がガス焼けを引き起こさない程度にまで低下させうる。また、成形時の半芳香族ポリアミド樹脂組成物の溶融流動性を高めたり、成形体の高温下でのクリープ耐性を高めたりしうる。
The diamine component unit [b] is a linear alkylene diamine component unit having 4 to 18 carbon atoms (b−, when the total number of moles of the diamine component unit contained in the semi-aromatic polyamide resin (A) is 100 mol%. 1) in an amount of 50 to 100 mol%, optionally 50 to 99 mol%, preferably 50 to 98 mol%, more preferably 50 to 95 mol%, still more preferably 50 to 93 mol You may contain in the quantity of%.
Further, the diamine component unit [b] contains an alkylene diamine component unit (b-2) having 4 to 18 carbon atoms having a side chain alkyl group in an amount of 0 to 50% by mole, as necessary It may be contained in an amount of 1 to 45 mol%, preferably 2 to 50 mol%, more preferably 5 to 50 mol%, still more preferably 7 to 50 mol%.
Thus, when the diamine component unit [b] contains two specific alkylene diamine component units in the amount as described above, the melting point of the semiaromatic polyamide resin (A) can be made semiaromatic during molding It may be reduced to such an extent that the polyamide resin composition does not cause gas burning. In addition, the melt flowability of the semi-aromatic polyamide resin composition at the time of molding can be enhanced, and the creep resistance at high temperature of the molded article can be enhanced.
 ジアミン成分単位[b]が、炭素原子数4~18の直鎖アルキレンジアミン成分単位(b-1)と側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位(b-2)の両方を含む場合、炭素原子数4~18の直鎖アルキレンジアミン成分単位(b-1)の含有率が99モル%以下であると、成形時の溶融流動性の顕著な低下が起きにくい。また、側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位(b-2)の含有率が50モル%以下であると、半芳香族ポリアミド樹脂(A)の結晶化速度が遅くなりにくく、耐熱性が十分になりやすい。 The diamine component unit [b] is a linear alkylene diamine component unit (b-1) having 4 to 18 carbon atoms and an alkylene diamine component unit (b-2) having 4 to 18 carbon atoms having a side chain alkyl group In the case where both are included, when the content of the linear alkylene diamine component unit (b-1) having 4 to 18 carbon atoms is 99 mol% or less, a remarkable decrease in melt flowability at the time of molding hardly occurs. In addition, when the content of the alkylene diamine component unit (b-2) having 4 to 18 carbon atoms having a side chain alkyl group is 50 mol% or less, the crystallization rate of the semiaromatic polyamide resin (A) is slow. It is difficult to become hard and heat resistance tends to be sufficient.
 直鎖アルキレンジアミン成分単位(b-1)の例には、1,4-ジアミノブタン、1,6-ジアミノヘキサン、1,7-ジアミノヘプタン、1,8-ジアミノオクタン、1,9-ジアミノノナン、1,10-ジアミノデカン、1,11-ジアミノウンデカン及び1,12-ジアミノドデカンから誘導される成分単位が含まれる。これらの中でも、1,6-ジアミノヘキサン、1,8-ジアミノオクタン、1,10-ジアミノデカン及び1,12-ジアミノドデカンから誘導される成分単位が好ましく、1,6-ジアミノヘキサンから誘導される成分単位がより好ましい。これらの成分単位は、半芳香族ポリアミド樹脂(A)中に複数種類含有されていてもよい。 Examples of linear alkylene diamine component unit (b-1) include 1,4-diaminobutane, 1,6-diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, Component units derived from 1,10-diaminodecane, 1,11-diaminoundecane and 1,12-diaminododecane are included. Among these, component units derived from 1,6-diaminohexane, 1,8-diaminooctane, 1,10-diaminodecane and 1,12-diaminododecane are preferred, and derived from 1,6-diaminohexane Component units are more preferred. These component units may be contained in plural kinds in the semi-aromatic polyamide resin (A).
 側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位(b-2)の例には、1-ブチル-1,2-ジアミノ-エタン、1,1-ジメチル-1,4-ジアミノ-ブタン、1-エチル-1,4-ジアミノ-ブタン、1,2-ジメチル-1,4-ジアミノ-ブタン、1,3-ジメチル-1,4-ジアミノ-ブタン、1,4-ジメチル-1,4-ジアミノ-ブタン、2,3-ジメチル-1,4-ジアミノ-ブタン、2-メチル-1,5-ジアミノペンタン、2,5-ジメチル-1,6-ジアミノ-ヘキサン、2,4-ジメチル-1,6-ジアミノ-ヘキサン、3,3-ジメチル-1,6-ジアミノ-ヘキサン、2,2-ジメチル-1,6-ジアミノ-ヘキサン、2,2,4-トリメチル-1,6-ジアミノ-ヘキサン、2,4,4-トリメチル-1,6-ジアミノ-ヘキサン、2,4-ジエチル-1,6-ジアミノ-ヘキサン、2,3-ジメチル-1,7-ジアミノ-ヘプタン、2,4-ジメチル-1,7-ジアミノ-ヘプタン、2,5-ジメチル-1,7-ジアミノ-ヘプタン、2,2-ジメチル-1,7-ジアミノ-ヘプタン、2-メチル-4-エチル-1,7-ジアミノ-ヘプタン、2-エチル-4-メチル-1,7-ジアミノ-ヘプタン、2,2,5,5-テトラメチル-1,7-ジアミノ-ヘプタン、3-イソプロピル-1,7-ジアミノ-ヘプタン、3-イソオクチル-1,7-ジアミノ-ヘプタン、2-メチル-1,8-ジアミノオクタン、1,3-ジメチル-1,8-ジアミノ-オクタン、1,4-ジメチル-1,8-ジアミノ-オクタン、2,4-ジメチル-1,8-ジアミノ-オクタン、3,4-ジメチル-1,8-ジアミノ-オクタン、4,5-ジメチル-1,8-ジアミノ-オクタン、2,2-ジメチル-1,8-ジアミノ-オクタン、3,3-ジメチル-1,8-ジアミノ-オクタン、4,4-ジメチル-1,8-ジアミノ-オクタン、3,3,5-トリメチル-1,8-ジアミノ-オクタン、2,4-ジエチル-1,8-ジアミノ-オクタン、及び5-メチル-1,9-ジアミノ-ノナンから誘導される成分単位が含まれる。これらの中でも、炭素原子数1~2の側鎖アルキル基を1~2個有すると共に、主鎖の炭素原子数が4~10である側鎖アルキルジアミンから誘導される成分単位が好ましく、2-メチル-1,5-ジアミノペンタンから誘導される成分単位がより好ましい。これらの成分単位は、半芳香族ポリアミド樹脂(A)中に複数種類含有されていてもよい。 Examples of the alkylene diamine component unit (b-2) having 4 to 18 carbon atoms having a side chain alkyl group include 1-butyl-1,2-diamino-ethane and 1,1-dimethyl-1,4-diamino. -Butane, 1-ethyl-1,4-diamino-butane, 1,2-dimethyl-1,4-diamino-butane, 1,3-dimethyl-1,4-diamino-butane, 1,4-dimethyl-1 2,4-diamino-butane, 2,3-dimethyl-1,4-diamino-butane, 2-methyl-1,5-diaminopentane, 2,5-dimethyl-1,6-diamino-hexane, 2,4- Dimethyl-1,6-diamino-hexane, 3,3-dimethyl-1,6-diamino-hexane, 2,2-dimethyl-1,6-diamino-hexane, 2,2,4-trimethyl-1,6- Diamino-hexane, 2,4 4-trimethyl-1,6-diamino-hexane, 2,4-diethyl-1,6-diamino-hexane, 2,3-dimethyl-1,7-diamino-heptane, 2,4-dimethyl-1,7- Diamino-heptane, 2,5-dimethyl-1,7-diamino-heptane, 2,2-dimethyl-1,7-diamino-heptane, 2-methyl-4-ethyl-1,7-diamino-heptane, 2- Ethyl-4-methyl-1,7-diamino-heptane, 2,2,5,5-tetramethyl-1,7-diamino-heptane, 3-isopropyl-1,7-diamino-heptane, 3-isooctyl-1 , 7-diamino-heptane, 2-methyl-1,8-diaminooctane, 1,3-dimethyl-1,8-diamino-octane, 1,4-dimethyl-1,8-diamino-octane, 2,4 Dimethyl-1,8-diamino-octane, 3,4-dimethyl-1,8-diamino-octane, 4,5-dimethyl-1,8-diamino-octane, 2,2-dimethyl-1,8-diamino- Octane, 3,3-dimethyl-1,8-diamino-octane, 4,4-dimethyl-1,8-diamino-octane, 3,3,5-trimethyl-1,8-diamino-octane, 2,4- Component units derived from diethyl-1,8-diamino-octane and 5-methyl-1,9-diamino-nonane are included. Among these, component units derived from a side chain alkyl diamine having 1 to 2 side chain alkyl groups having 1 to 2 carbon atoms and having 4 to 10 carbon atoms in the main chain are preferable, Component units derived from methyl-1,5-diaminopentane are more preferred. These component units may be contained in plural kinds in the semi-aromatic polyamide resin (A).
 なお、本発明において、側鎖アルキル基を有するアルキレンジアミン成分単位における炭素原子数は、特に限定しない限り、主鎖アルキレン基の炭素原子数と側鎖アルキル基の炭素原子数との合計である。 In the present invention, unless otherwise specified, the number of carbon atoms in the alkylene diamine component unit having a side chain alkyl group is the total of the number of carbon atoms of the main chain alkylene group and the number of carbon atoms of the side chain alkyl group.
 上記のようなジカルボン酸成分単位[a]とジアミン成分単位[b]とからなる繰り返し単位の例には、下記式で表される繰り返し単位が含まれる。即ち、半芳香族ポリアミド樹脂(A)を構成する繰り返し単位は、ジカルボン酸成分単位[a]としてテレフタル酸成分単位(a-1)を含有している。このようなテレフタル酸成分単位(a-1)を有する繰り返し単位は、下記式[I-a]で表すことができる。下記式中、Rは、側鎖を有することもある炭素原子数4~18のアルキレン基である。
Figure JPOXMLDOC01-appb-C000001
The repeating unit represented by the following formula is contained in the example of the repeating unit which consists of the dicarboxylic acid component unit [a] and the diamine component unit [b] as described above. That is, the repeating unit constituting the semi-aromatic polyamide resin (A) contains terephthalic acid component unit (a-1) as the dicarboxylic acid component unit [a]. The repeating unit having such terephthalic acid component unit (a-1) can be represented by the following formula [I-a]. In the following formulae, R 1 is an alkylene group having 4 to 18 carbon atoms which may have a side chain.
Figure JPOXMLDOC01-appb-C000001
 半芳香族ポリアミド樹脂(A)を構成する繰り返し単位の全部が上記[I-a]で表される繰り返し単位である必要はなく、上記のようなテレフタル酸成分単位(a-1)の一部が他のジカルボン酸成分で置き換わった繰り返し単位をさらに含んでいてもよい。 It is not necessary that all of the repeating units constituting the semi-aromatic polyamide resin (A) are the repeating units represented by the above [Ia], and a part of the terephthalic acid component unit (a-1) as described above May further contain a repeating unit replaced with another dicarboxylic acid component.
 テレフタル酸成分以外の他のカルボン酸成分単位の例には、前述の通り、テレフタル酸以外の芳香族ジカルボン酸成分単位(a-2)や脂肪族ジカルボン酸成分単位(a-3)が含まれる。 Examples of other carboxylic acid component units other than terephthalic acid component include, as described above, aromatic dicarboxylic acid component units (a-2) other than terephthalic acid and aliphatic dicarboxylic acid component units (a-3) .
 テレフタル酸以外の芳香族ジカルボン酸成分単位(a-2)を有する繰り返し単位は、好ましくはイソフタル酸成分単位を有する繰り返し単位であり、下記式[I-b]で表すことができる。下記式中、Rは、側鎖を有することもある炭素原子数4~18のアルキレン基である。
Figure JPOXMLDOC01-appb-C000002
The repeating unit having an aromatic dicarboxylic acid component unit (a-2) other than terephthalic acid is preferably a repeating unit having an isophthalic acid component unit, and can be represented by the following formula [Ib]. In the following formulae, R 1 is an alkylene group having 4 to 18 carbon atoms which may have a side chain.
Figure JPOXMLDOC01-appb-C000002
 脂肪族ジカルボン酸成分単位(a-3)を有する繰り返し単位は、下記式[II]で表すことができる。下記式中、Rは、側鎖を有することもある炭素原子数4~18のアルキレン基であり、nは、通常2~18、好ましくは4~10の整数を表す。
Figure JPOXMLDOC01-appb-C000003
The repeating unit having an aliphatic dicarboxylic acid component unit (a-3) can be represented by the following formula [II]. In the following formulas, R 1 is an alkylene group having 4 to 18 carbon atoms which may have a side chain, and n is an integer of usually 2 to 18, preferably 4 to 10.
Figure JPOXMLDOC01-appb-C000003
 半芳香族ポリアミド樹脂(A)を構成する繰り返し単位は、ジアミン成分単位[b]として炭素原子数4~18の直鎖アルキレンジアミン成分単位(b-1)と側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位(b-2)とを有している。このうち、側鎖アルキルジアミン成分単位を有する繰り返し単位は、2-メチル-1,5-ジアミノペンタンから誘導された成分単位を有する繰り返し単位であることが好ましく、下記式[III]で表すことができる。下記式中、Rは、その45~100モル%がp-フェニレン基であるという条件下で、p-フェニレン基、m-フェニレン基又はアルキレン基等の2価の炭化水素基である。
Figure JPOXMLDOC01-appb-C000004
The repeating unit constituting the semi-aromatic polyamide resin (A) is a linear alkylene diamine component unit (b-1) having 4 to 18 carbon atoms as the diamine component unit [b] and the number of carbon atoms having a side chain alkyl group And 4 to 18 alkylene diamine component units (b-2). Among them, the repeating unit having a side chain alkyl diamine component unit is preferably a repeating unit having a component unit derived from 2-methyl-1,5-diaminopentane, and is represented by the following formula [III] it can. In the following formulae, R 2 is a divalent hydrocarbon group such as a p-phenylene group, a m-phenylene group or an alkylene group under the condition that 45 to 100 mol% thereof is a p-phenylene group.
Figure JPOXMLDOC01-appb-C000004
 半芳香族ポリアミド樹脂(A)の、濃硫酸中30℃の温度で測定した極限粘度[η]は、通常は0.5~3.0dl/g、好ましくは0.5~2.8dl/g、より好ましくは0.6~2.5dl/gの範囲にある。 The intrinsic viscosity [η] of the semiaromatic polyamide resin (A) measured at a temperature of 30 ° C. in concentrated sulfuric acid is usually 0.5 to 3.0 dl / g, preferably 0.5 to 2.8 dl / g More preferably, it is in the range of 0.6 to 2.5 dl / g.
 半芳香族ポリアミド樹脂(A)は、異なる極限粘度を有する半芳香族ポリアミド樹脂を2以上組み合わせたものであってもよい。例えば、半芳香族ポリアミド樹脂(A)は、極限粘度[η]が0.9dl/g以上である半芳香族ポリアミド樹脂(A1)と、極限粘度[η]が0.7dl/g以上0.9dl/g未満である半芳香族ポリアミド樹脂(A2)との混合物であってもよい。すなわち、半芳香族ポリアミド樹脂組成物は、半芳香族ポリアミド樹脂(A)の総量100質量部に対し、半芳香族ポリアミド樹脂(A1)を35~100質量部、半芳香族ポリアミド樹脂(A2)を0~65質量部含むことが好ましく;半芳香族ポリアミド樹脂(A1)を45~100質量部、半芳香族ポリアミド樹脂(A2)を0~55質量部含むことが好ましい。半芳香族ポリアミド樹脂(A1)と半芳香族ポリアミド樹脂(A2)の含有比率が上記範囲内であると、機械的強度や耐熱老化性を損なうことなく、半芳香族ポリアミド樹脂組成物の溶融流動性を高めうるので、金型汚染をより高度に抑制しやすい。半芳香族ポリアミド樹脂(A)の極限粘度[η]は、分子量によって調整され;分子量は、半芳香族ポリアミド樹脂の合成時に配合する分子量調整剤の量によって調整されうる。 The semiaromatic polyamide resin (A) may be a combination of two or more semiaromatic polyamide resins having different intrinsic viscosities. For example, the semiaromatic polyamide resin (A) is a semiaromatic polyamide resin (A1) having an intrinsic viscosity [η] of 0.9 dl / g or more, and an intrinsic viscosity [η] of 0.7 dl / g or more and 0. 0. It may be a mixture with a semiaromatic polyamide resin (A2) which is less than 9 dl / g. That is, the semi-aromatic polyamide resin composition comprises 35 to 100 parts by mass of the semi-aromatic polyamide resin (A1) and the semi-aromatic polyamide resin (A2) based on 100 parts by mass of the total amount of the semi-aromatic polyamide resin (A). Is preferably contained in an amount of 0 to 65 parts by mass; preferably 45 to 100 parts by mass of the semiaromatic polyamide resin (A1) and 0 to 55 parts by mass of the semiaromatic polyamide resin (A2). If the content ratio of the semiaromatic polyamide resin (A1) and the semiaromatic polyamide resin (A2) is within the above range, the melt flow of the semiaromatic polyamide resin composition can be achieved without impairing the mechanical strength and the heat aging resistance. Because it can improve the quality, it is easier to control mold contamination to a higher degree. The intrinsic viscosity [η] of the semiaromatic polyamide resin (A) is adjusted by the molecular weight; the molecular weight can be adjusted by the amount of the molecular weight modifier compounded in the synthesis of the semiaromatic polyamide resin.
 半芳香族ポリアミド樹脂(A)の極限粘度[η]は以下のようにして測定することができる。半芳香族ポリアミド樹脂(A)0.5gを96.5%硫酸溶液50mlに溶解させて、試料溶液とする。得られた溶液の、25℃±0.05℃の条件下での流下秒数を、ウベローデ粘度計を使用して測定し、下記式に基づき算出する。
 [η]=ηSP/(C*(1+0.205ηSP))
 [η]:極限粘度(dl/g)
 ηSP:比粘度
 C:試料濃度(g/dl)
 t:試料溶液の流下秒数(秒)
 t:ブランク硫酸の流下秒数(秒)
 ηSP=(t-t)/t
The intrinsic viscosity [η] of the semiaromatic polyamide resin (A) can be measured as follows. 0.5 g of the semiaromatic polyamide resin (A) is dissolved in 50 ml of a 96.5% sulfuric acid solution to prepare a sample solution. The number of seconds of flow of the resulting solution under 25 ° C. ± 0.05 ° C. is measured using a Ubbelohde viscometer, and calculated based on the following equation.
[Η] = ηSP / (C * (1 + 0.205ηSP))
[Η]: Intrinsic viscosity (dl / g)
ηSP: specific viscosity C: sample concentration (g / dl)
t: Seconds of flow of sample solution (seconds)
t 0 : Blank sulfuric acid flow down seconds (seconds)
ηSP = (t−t 0 ) / t 0
 また、半芳香族ポリアミド樹脂(A)の融点は、多くの場合330℃を超えない。即ち、半芳香族ポリアミド樹脂(A)の融点は、通常は、280~330℃であり、好ましくは290~305℃である。さらに、半芳香族ポリアミド樹脂(A)は、耐熱性が特に優れていると共に、吸水率が低く、成型品のアニールによる後結晶化が少ない。 In addition, the melting point of the semiaromatic polyamide resin (A) often does not exceed 330 ° C. That is, the melting point of the semiaromatic polyamide resin (A) is usually 280 to 330 ° C., preferably 290 to 305 ° C. Furthermore, the semi-aromatic polyamide resin (A) is particularly excellent in heat resistance, has a low water absorption rate, and has less post-crystallization due to annealing of a molded article.
 半芳香族ポリアミド樹脂(A)のガラス転移温度は、通常は80℃以上、好ましくは90~150℃である。 The glass transition temperature of the semiaromatic polyamide resin (A) is usually 80 ° C. or higher, preferably 90 to 150 ° C.
 例えば、半芳香族ポリアミド樹脂(A)の代表的なものとして、以下の(PA-i)及び(PA-ii)を例示することができる。 For example, the following (PA-i) and (PA-ii) can be illustrated as a typical thing of semi-aromatic polyamide resin (A).
 (PA-i):式[I-a]と式[III]の繰り返し単位からなるポリアミド。
 但し、式[I-a]中のRは、直鎖のアルキレン基(C数:4~18)とし、式[III]中のRは、p-フェニレン基とする。この場合、式[I-a]の繰り返し単位が5~95モル%、好ましくは30~70モル%、最も好ましくは40~60モル%、式[III]の繰り返し単位が、95~5モル%、好ましくは70~30モル%、最も好ましくは60~40モル%の範囲にある。
(PA-i): A polyamide comprising repeating units of the formula [I-a] and the formula [III].
However, R 1 in the formula [Ia] is a linear alkylene group (C number: 4 to 18), and R 2 in the formula [III] is a p-phenylene group. In this case, the repeating unit of the formula [I-a] is 5 to 95 mol%, preferably 30 to 70 mol%, most preferably 40 to 60 mol%, and the repeating unit of the formula [III] is 95 to 5 mol% Preferably, it is in the range of 70 to 30 mol%, most preferably 60 to 40 mol%.
 (PA-ii):式[I-a]と式[I-b]と式[III]の繰り返し単位からなるポリアミド。
 但し、式[I-a]及び式[I-b]中のRは、いずれも直鎖のアルキレン基(C数:4~18)とし、式[III]中のRは、p-フェニレン基とする。この場合、式[I-a]の繰り返し単位が25~65モル%、好ましくは30~50モル%、式[I-b]の繰り返し単位が5~30モル%、好ましくは10~20モル%、式[III]の繰り返し単位が30~70モル%、好ましくは40~60モル%の範囲にある。
(PA-ii): A polyamide comprising repeating units of the formula [I-a], the formula [I-b] and the formula [III].
However, R 1 in Formula [I-a] and Formula [I-b] is a linear alkylene group (C number: 4 to 18), and R 2 in Formula [III] is p- It is a phenylene group. In this case, the repeating unit of the formula [I-a] is 25 to 65 mol%, preferably 30 to 50 mol%, and the repeating unit of the formula [I-b] is 5 to 30 mol%, preferably 10 to 20 mol% The repeating unit of the formula [III] is in the range of 30 to 70 mol%, preferably 40 to 60 mol%.
 また、半芳香族ポリアミド樹脂組成物に含まれる半芳香族ポリアミド樹脂(A)は、1種類であってもよいし、2種類以上であってもよい。例えば、ジカルボン酸成分単位[a]として、テレフタル酸成分単位(a-1)のみを含む半芳香族ポリアミドと、テレフタル酸成分単位(a-1)とそれ以外の成分単位(a-2)または(a-3)とを含む半芳香族ポリアミド樹脂とを組み合わせてもよいし;ジアミン成分単位[b]として、直鎖アルキレンジアミン成分単位(b-1)のみを含む半芳香族ポリアミドと、直鎖アルキレンジアミン成分単位(b-1)と側鎖アルキレンジアミン成分単位(b-2)とを含む半芳香族ポリアミド樹脂とを組み合わせてもよい。
 例えば、ジカルボン酸成分単位[a]として、テレフタル酸成分単位(a-1)のみを含み、ジアミン成分単位[b]として、直鎖アルキレンジアミン成分単位(b-1)と側鎖アルキレンジアミン成分単位(b-2)とを含む半芳香族ポリアミド樹脂と、ジカルボン酸成分単位[a]として、テレフタル酸成分単位(a-1)とそれ以外の成分単位(a-2)または(a-3)とを含み、かつジアミン成分単位[b]として、直鎖アルキレンジアミン成分単位(b-1)のみを含む半芳香族ポリアミド樹脂とを組み合わせてもよい。
The semiaromatic polyamide resin (A) contained in the semiaromatic polyamide resin composition may be of one type or of two or more types. For example, a semi-aromatic polyamide containing only terephthalic acid component unit (a-1) as dicarboxylic acid component unit [a], terephthalic acid component unit (a-1) and other component units (a-2) or A semiaromatic polyamide resin containing (a-3) may be combined; a semiaromatic polyamide containing only the linear alkylene diamine component unit (b-1) as the diamine component unit [b]; A semiaromatic polyamide resin containing a chain alkylene diamine component unit (b-1) and a side chain alkylene diamine component unit (b-2) may be combined.
For example, as the dicarboxylic acid component unit [a], only terephthalic acid component unit (a-1) is contained, and as the diamine component unit [b], linear alkylene diamine component unit (b-1) and side chain alkylene diamine component unit A semi-aromatic polyamide resin containing (b-2) and, as a dicarboxylic acid component unit [a], a terephthalic acid component unit (a-1) and the other component units (a-2) or (a-3) And a semiaromatic polyamide resin containing only the linear alkylene diamine component unit (b-1) as the diamine component unit [b].
 半芳香族ポリアミド樹脂(A)は、ジカルボン酸成分とジアミン成分との重縮合により製造することができる。具体的には、半芳香族ポリアミド樹脂(A)は、テレフタル酸と、(任意の)テレフタル酸以外の芳香族ジカルボン酸及び/又は脂肪族ジカルボン酸と、直鎖状ジアルキレンジアミン及び側鎖アルキル基を有するアルキレンジアミンとを、上述の量で水性媒体中に配合し、次亜リン酸ナトリウム等の触媒の存在下に、加圧しながら加熱してポリアミド前駆体を製造し;次いでこのポリアミド前駆体を溶融混練することにより製造することができる。尚、ポリアミド前駆体を製造する際には、安息香酸のような分子量調整剤を配合することもできる。 The semi-aromatic polyamide resin (A) can be produced by polycondensation of a dicarboxylic acid component and a diamine component. Specifically, the semiaromatic polyamide resin (A) comprises terephthalic acid, aromatic dicarboxylic acid other than (optional) terephthalic acid and / or aliphatic dicarboxylic acid, linear dialkylene diamine and side chain alkyl Group-containing alkylene diamine in the above amount in an aqueous medium and heating under pressure in the presence of a catalyst such as sodium hypophosphite to produce a polyamide precursor; then this polyamide precursor Can be produced by melt-kneading. In addition, when manufacturing a polyamide precursor, a molecular weight modifier like benzoic acid can also be mix | blended.
 また、半芳香族ポリアミド樹脂(A)は、側鎖アルキル基を有するポリアミドと側鎖を有しないポリアミドとを個別に製造し、これらを溶融混練することによりアミド交換反応を行わせて製造することもできる。 In addition, the semi-aromatic polyamide resin (A) is produced by separately producing a polyamide having a side chain alkyl group and a polyamide having no side chain, and performing a transamidation reaction by melt-kneading these. You can also.
 また、半芳香族ポリアミド樹脂(A)は、ジカルボン酸成分単位[a]及びジアミン成分単位[b]が上記範囲内になるように、組成の異なる少なくとも2種類のポリアミドの配合量を調整して、これを溶融混練することにより製造することもできる。 In the semi-aromatic polyamide resin (A), the blending amounts of at least two types of polyamides different in composition are adjusted so that the dicarboxylic acid component unit [a] and the diamine component unit [b] fall within the above ranges. It can also be produced by melt-kneading this.
 1-2.変性オレフィン重合体(B)
 変性オレフィン重合体(B)は、ヘテロ原子を含む官能基構造単位(以下、単に「官能基構造単位」ともいう。)を含むオレフィン重合体である。具体的には、変性オレフィン重合体(B)は、ヘテロ原子を含む官能基構造単位を含む、エチレンと炭素原子数3~20のα-オレフィンとの共重合体(変性エチレン・α-オレフィン共重合体)である。変性オレフィン重合体(B)は、未変性オレフィン重合体(D)よりも半芳香族ポリアミド樹脂(A)への分散性が高いため、衝撃強度等の機械的強度に優れ、銅系安定化剤(C)との組み合わせによって高い高温耐性を有する成形体を付与しうる。
1-2. Modified olefin polymer (B)
The modified olefin polymer (B) is an olefin polymer containing a functional group structural unit containing a hetero atom (hereinafter, also simply referred to as “functional group structural unit”). Specifically, the modified olefin polymer (B) is a copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms, which contains a functional group structural unit containing a hetero atom (modified ethylene / α-olefin copolymer Polymer). The modified olefin polymer (B) has high dispersibility in the semiaromatic polyamide resin (A) than the unmodified olefin polymer (D), so it is excellent in mechanical strength such as impact strength, and is a copper-based stabilizer The combination with (C) can give a molded article having high high temperature resistance.
 変性オレフィン重合体(B)は、変性オレフィン重合体(B)100質量部に対して、ヘテロ原子を含む官能基構造単位を0.1~1.5質量部、好ましくは0.1~3質量部含む。官能基構造単位には、ヘテロ原子を含む官能基が含まれ、当該官能基の例には、カルボン酸基(無水カルボン酸基を含む)、エステル基、エーテル基、アルデヒド基及びケトン基等が含まれる。中でも、カルボン酸基(無水カルボン酸基)が好ましく、無水マレイン酸基がより好ましい。 The modified olefin polymer (B) comprises 0.1 to 1.5 parts by mass, preferably 0.1 to 3 parts by mass of functional group structural units containing a hetero atom, per 100 parts by mass of the modified olefin polymer (B). Part included. The functional group structural unit includes a functional group containing a hetero atom, and examples of the functional group include a carboxylic acid group (including a carboxylic acid anhydride group), an ester group, an ether group, an aldehyde group, a ketone group and the like. included. Among them, a carboxylic acid group (carboxylic acid anhydride group) is preferable, and a maleic anhydride group is more preferable.
 半芳香族ポリアミド樹脂組成物に変性オレフィン重合体(B)が含まれると、上記官能基が、半芳香族ポリアミド樹脂(A)の末端基と反応したり、相互作用したりする。このとき、変性オレフィン重合体(B)の官能基構造単位量が上記範囲であると、半芳香族ポリアミド樹脂(A)と変性オレフィン重合体(B)とが結合したり、相互作用したりすることで、得られる成形体の耐衝撃性が高まる。なお、上記官能基構造単位量が過剰であると、上記結合や相互作用が強くなり過ぎて、半芳香族ポリアミド樹脂組成物の溶融流動性が低下することがあるが、官能基構造単位量が1.5質量部以下であれば、半芳香族ポリアミド樹脂組成物の溶融流動性が十分に保たれる。 When the modified olefin polymer (B) is contained in the semiaromatic polyamide resin composition, the above-mentioned functional groups react or interact with the terminal groups of the semiaromatic polyamide resin (A). At this time, the semiaromatic polyamide resin (A) and the modified olefin polymer (B) bond or interact when the amount of functional group structural units of the modified olefin polymer (B) is in the above range. Thus, the impact resistance of the resulting molded article is enhanced. In addition, when the amount of functional group structural units is excessive, the bonding and interaction become too strong, and the melt flowability of the semi-aromatic polyamide resin composition may decrease, but the amount of functional group structural units is If it is 1.5 parts by mass or less, the melt flowability of the semiaromatic polyamide resin composition is sufficiently maintained.
 変性オレフィン重合体(B)に含まれる官能基構造単位の量は、変性オレフィン重合体(B)調製時の仕込み比、13C-NMR測定又はH-NMR測定等の公知の手段で、特定することができる。 The amount of functional group structural unit contained in the modified olefin polymer (B) can be specified by a known means such as preparation ratio at the time of preparation of the modified olefin polymer (B), 13 C-NMR measurement or 1 H-NMR measurement can do.
 具体的に、官能基構造単位の量を特定する条件の例として、以下の条件を例示できる。
 H-NMR測定の場合、日本電子(株)製ECX400型核磁気共鳴装置を用い、溶媒を重水素化オルトジクロロベンゼンとする。また、試料濃度は20mg/0.6mL、測定温度は120℃、観測核はH(400MHz)、シーケンスはシングルパルス、パルス幅は5.12μ秒(45°パルス)、繰り返し時間は7.0秒、積算回数は500回以上とする。基準のケミカルシフトは、テトラメチルシランの水素を0ppmとするが、他にも、重水素化オルトジクロロベンゼンの残存水素由来のピークを7.10ppmとしてケミカルシフトの基準値とすることでも同様の結果を得ることができる。官能基含有化合物由来のH等のピークは、常法によりアサインしうる。
Concretely, the following conditions can be illustrated as an example of the conditions which specify the quantity of a functional group structural unit.
In the case of 1 H-NMR measurement, the solvent is deuterated ortho-dichlorobenzene using an ECX 400 nuclear magnetic resonance apparatus manufactured by JEOL. The sample concentration is 20 mg / 0.6 mL, the measurement temperature is 120 ° C, the observed nucleus is 1 H (400 MHz), the sequence is a single pulse, the pulse width is 5.12 μs (45 ° pulse), the repetition time is 7.0 The number of integrations shall be 500 times or more. The standard chemical shift is 0 ppm of hydrogen of tetramethylsilane, but the same result can be obtained by setting the peak derived from the residual hydrogen of deuterated orthodichlorobenzene to 7.10 ppm as a standard value of chemical shift. You can get The peaks such as 1 H derived from the functional group-containing compound can be assigned by a conventional method.
 13C-NMR測定の場合、測定装置は日本電子(株)製ECP500型核磁気共鳴装置を用い、溶媒をオルトジクロロベンゼン/重ベンゼン(80/20容量%)混合溶媒とする。また、測定温度は120℃、観測核は13C(125MHz)、シングルパルスプロトンデカップリング、45°パルス、繰り返し時間は5.5秒、積算回数は1万回以上、27.50ppmをケミカルシフトの基準値とする。各種シグナルのアサインは常法を基にして行い、シグナル強度の積算値を基に定量を行うことができる。 In the case of 13 C-NMR measurement, the measuring apparatus is an ECP 500 nuclear magnetic resonance apparatus manufactured by Nippon Denshi Co., Ltd., and the solvent is a mixed solvent of orthodichlorobenzene / heavy benzene (80/20% by volume). The measurement temperature is 120 ° C, the observed nucleus is 13 C (125 MHz), single pulse proton decoupling, 45 ° pulse, the repetition time is 5.5 seconds, the integration number is 10,000 times or more, and 27.50 ppm chemical shift Set as a reference value. Assignment of various signals can be performed based on an ordinary method, and quantification can be performed based on the integrated value of signal intensity.
 そのような変性オレフィン重合体(B)としては、比較的高密度の変性エチレン・α-オレフィン共重合体(B1)や、比較的低密度の変性エチレン・α-オレフィン共重合体(B2)が含まれる。 As such modified olefin polymer (B), relatively high density modified ethylene / α-olefin copolymer (B1) and relatively low density modified ethylene / α-olefin copolymer (B2) included.
 [変性エチレン・α-オレフィン共重合体(B1)]
 変性エチレン・α-オレフィン共重合体(B1)は、後述する変性エチレン・α-オレフィン共重合体(B2)よりも密度が高い変性エチレン・α-オレフィン共重合体である。変性エチレン・α-オレフィン共重合体(B1)は、半芳香族ポリアミド樹脂組成物に高い弾性率を付与でき、高温下でのクリープ耐性を高めうる。また、変性エチレン・α-オレフィン共重合体(B2)よりも、成形時の溶融流動性の低下が少ないので、金型汚染も少なくしうる。
[Modified ethylene / α-olefin copolymer (B1)]
The modified ethylene / α-olefin copolymer (B1) is a modified ethylene / α-olefin copolymer having a higher density than the modified ethylene / α-olefin copolymer (B2) described later. The modified ethylene / α-olefin copolymer (B1) can impart high elastic modulus to the semiaromatic polyamide resin composition, and can enhance creep resistance at high temperatures. Further, since the decrease in melt flowability at the time of molding is less than in the case of the modified ethylene / α-olefin copolymer (B2), mold contamination can be reduced.
 具体的には、変性エチレン・α-オレフィン共重合体(B1)は、下記要件(i)~(iii)を満たすことが好ましい。そのような変性エチレン・α-オレフィン共重合体(B1)は、得られる成形体の高温下でのクリープ耐性を高めやすく、また成形時に分解を生じにくいので、成形時の白い粉の発生を少なくしうる。 Specifically, the modified ethylene / α-olefin copolymer (B1) preferably satisfies the following requirements (i) to (iii). Such a modified ethylene / α-olefin copolymer (B1) is likely to increase the creep resistance of the resulting molded article at high temperatures and to be less likely to cause decomposition during molding, so that little white powder is generated during molding. It can.
 (i)変性エチレン・α-オレフィン共重合体(B1)の、JIS K7112で測定される密度は、0.89~0.95g/cm、好ましくは0.90~0.94g/cm、より好ましくは0.91~0.93g/cmの範囲にある。変性エチレン・α-オレフィン共重合体(B1)の密度は、グラフト変性前のエチレン・α-オレフィン共重合体(B01)の合成時のエチレンやα-オレフィンの組成や重合温度、水素濃度等によって調整できる。 (I) The density of the modified ethylene / α-olefin copolymer (B1) measured according to JIS K7112 is 0.89 to 0.95 g / cm 3 , preferably 0.90 to 0.94 g / cm 3 , More preferably, it is in the range of 0.91 to 0.93 g / cm 3 . The density of the modified ethylene / α-olefin copolymer (B1) depends on the composition of ethylene and α-olefin, polymerization temperature, hydrogen concentration, etc. at the time of synthesis of the ethylene / α-olefin copolymer (B01) before graft modification. It can be adjusted.
 (ii)変性エチレン・α-オレフィン共重合体(B1)の、示差走査型熱量計(DSC)で測定される吸熱曲線の最大ピーク位置の温度(融点;Tm)は、90~127℃、好ましくは95~125℃の範囲である。変性エチレン・α-オレフィン共重合体(B1)の融点は、例えばグラフト変性前のエチレン・α-オレフィン共重合体の合成時のエチレンやα-オレフィンの組成や触媒種、重合温度等によって調整できる。 (Ii) The temperature (melting point; Tm) of the maximum peak position of the endothermic curve measured with a differential scanning calorimeter (DSC) of the modified ethylene / α-olefin copolymer (B1) is preferably 90 to 127 ° C. Is in the range of 95-125.degree. The melting point of the modified ethylene / α-olefin copolymer (B1) can be adjusted, for example, by the composition of ethylene or α-olefin at the time of synthesis of the ethylene / α-olefin copolymer before graft modification, the catalyst species, the polymerization temperature, etc. .
 (iii)変性エチレン・α-オレフィン共重合体(B1)の、X線回折法により測定される結晶化度は、20~60%、好ましくは25~55%、より好ましくは30~50%である。変性エチレン・α-オレフィン共重合体(B1)の結晶化度は、例えばグラフト変性前のエチレン・α-オレフィン共重合体の合成時のエチレンやα-オレフィンの組成等によって調整できる。変性エチレン・α-オレフィン共重合体(B1)の結晶化度は、後述する実施例と同様の方法で測定することができる。 (Iii) The crystallinity of the modified ethylene / α-olefin copolymer (B1) measured by X-ray diffraction method is 20 to 60%, preferably 25 to 55%, and more preferably 30 to 50%. is there. The crystallinity of the modified ethylene / α-olefin copolymer (B1) can be adjusted, for example, by the composition of ethylene or α-olefin at the time of synthesis of the ethylene / α-olefin copolymer before graft modification. The crystallinity of the modified ethylene / α-olefin copolymer (B1) can be measured by the same method as in the examples described later.
 変性エチレン・α-オレフィン共重合体(B1)の、ASTM D1238による190℃、2.16kg荷重におけるメルトフローレート(MFR)は、通常、0.01~100g/10分、好ましくは0.1~50g/10分、より好ましくは0.2~20g/10分である。 The melt flow rate (MFR) of the modified ethylene / α-olefin copolymer (B1) at a load of 190 ° C. and a load of 2.16 kg according to ASTM D 1238 is usually 0.01 to 100 g / 10 min, preferably 0.1 to It is 50 g / 10 min, more preferably 0.2 to 20 g / 10 min.
 そのような変性エチレン・α-オレフィン共重合体(B1)は、エチレン・α-オレフィン共重合体(B01)を、不飽和カルボン酸又はその誘導体でグラフト変性させて得られる。 Such a modified ethylene / α-olefin copolymer (B1) is obtained by graft-modifying an ethylene / α-olefin copolymer (B01) with an unsaturated carboxylic acid or a derivative thereof.
 (エチレン・α-オレフィン共重合体(B01))
 グラフト変性前のエチレン・α-オレフィン共重合体(B01)は、エチレンと炭素原子数3~20のα-オレフィンとの共重合体である。エチレン・α-オレフィン共重合体(B01)における、エチレンから導かれる構造単位の含有率は、70モル%以上、好ましくは80~98モル%である。
(Ethylene-α-olefin copolymer (B01))
The ethylene / α-olefin copolymer (B01) before graft modification is a copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms. The content of structural units derived from ethylene in the ethylene / α-olefin copolymer (B01) is 70 mol% or more, preferably 80 to 98 mol%.
 α-オレフィンの例には、プロピレン、1-ブテン、1-ペンテン、1-ヘキセン、4-メチル-1-ペンテン、1-オクテン、1-デセン等が含まれる。これらの中でも、1-ブテン、1-ヘキセン、4-メチル-1-ペンテン、1-オクテンが好ましい。これらのα-オレフィンは、単独で、又は2種以上を組み合わせて用いることができる。エチレン・α-オレフィン共重合体(B01)における、α-オレフィンから導かれる構造単位の含有率は、0.5~30モル%、好ましくは2~20モル%である。 Examples of α-olefins include propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-octene, 1-decene and the like. Among these, 1-butene, 1-hexene, 4-methyl-1-pentene and 1-octene are preferable. These α-olefins can be used alone or in combination of two or more. The content of structural units derived from α-olefin in the ethylene / α-olefin copolymer (B01) is 0.5 to 30 mol%, preferably 2 to 20 mol%.
 (i)エチレン・α-オレフィン共重合体(B01)の、JIS K7112で測定される密度は、0.89~0.95g/cm、好ましくは0.90~0.94g/cm、より好ましくは0.91~0.93g/cmの範囲にある。エチレン・α-オレフィン共重合体(B01)の密度は、前述と同様の方法で調整できる。 (I) The density of ethylene / α-olefin copolymer (B01) measured according to JIS K7112 is 0.89 to 0.95 g / cm 3 , preferably 0.90 to 0.94 g / cm 3 , Preferably, it is in the range of 0.91 to 0.93 g / cm 3 . The density of the ethylene / α-olefin copolymer (B01) can be adjusted by the same method as described above.
 (ii)エチレン・α-オレフィン共重合体(B01)の、示差走査型熱量計(DSC)で測定される吸熱曲線の最大ピーク位置の温度(融点;Tm)は、90~127℃、好ましくは95~125℃の範囲である。エチレン・α-オレフィン共重合体(B01)の融点は、前述と同様の方法で調整できる。 (Ii) The temperature (melting point; Tm) of the maximum peak position of the endothermic curve measured by differential scanning calorimetry (DSC) of the ethylene / α-olefin copolymer (B01) is 90 to 127 ° C., preferably It is in the range of 95-125 ° C. The melting point of the ethylene / α-olefin copolymer (B01) can be adjusted by the same method as described above.
 (iii)エチレン・α-オレフィン共重合体(B01)の、X線回折法により測定される結晶化度は、20~60%、好ましくは25~55%、より好ましくは30~50%である。エチレン・α-オレフィン共重合体(B01)の結晶化度は、前述と同様の方法で調整できる。 (Iii) The degree of crystallinity of the ethylene / α-olefin copolymer (B01) measured by the X-ray diffraction method is 20 to 60%, preferably 25 to 55%, more preferably 30 to 50%. . The crystallinity of the ethylene / α-olefin copolymer (B01) can be adjusted by the same method as described above.
 上記のような物性を有するエチレン・α-オレフィン共重合体(B01)は、チタン(Ti)系、バナジウム(V)系、ジルコニウム(Zr)系等の触媒を用いて、従来公知の方法で製造することができる。 The ethylene / α-olefin copolymer (B01) having the above physical properties is produced by a conventionally known method using a catalyst of titanium (Ti), vanadium (V), zirconium (Zr) and the like. can do.
 (不飽和カルボン酸又はその誘導体)
 不飽和カルボン酸の例には、アクリル酸、メタクリル酸、マレイン酸、フマル酸、イタコン酸等が含まれる。不飽和カルボン酸の誘導体の例には、酸無水物、エステル、アミド、イミド、金属塩等が含まれ、具体的には、無水マレイン酸、無水イタコン酸、無水シトラコン酸、アクリル酸メチル、メタクリル酸メチル、アクリル酸エチル、メタクリル酸エチル、アクリル酸グリシジル、マレイン酸モノエチルエステル、マレイン酸ジエチルエステル、フマル酸モノメチルエステル、フマル酸ジメチルエステル、イタコン酸モノメチルエステル、イタコン酸ジエチルエステル、アクリルアミド、メタクリルアミド、マレイン酸モノアミド、マレイン酸ジアミド、マレイン酸-N-モノエチルアミド、マレイン酸-N,N-ジエチルアミド、マレイン酸-N-モノブチルアミド、マレイン酸-N,N-ジブチルアミド、フマル酸モノアミド、フマル酸ジアミド、フマル酸-N-モノブチルアミド、フマル酸-N,N-ジブチルアミド、マレイミド、N-ブチルマレイミド、N-フェニルマレイミド、アクリル酸ナトリウム、メタクリル酸ナトリウム、アクリル酸カリウム、メタクリル酸カリウム等が含まれる。これらの中でも、無水マレイン酸が最も好ましい。
(Unsaturated carboxylic acid or its derivative)
Examples of unsaturated carboxylic acids include acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid and the like. Examples of unsaturated carboxylic acid derivatives include acid anhydrides, esters, amides, imides, metal salts, etc. Specifically, maleic anhydride, itaconic anhydride, citraconic anhydride, methyl acrylate, methacrylic acid Acid methyl ester, ethyl acrylate, ethyl methacrylate, acrylic acid glycidyl, maleic acid monoethyl ester, maleic acid diethyl ester, fumaric acid monomethyl ester, fumaric acid dimethyl ester, itaconic acid monomethyl ester, itaconic acid diethyl ester, acrylamide, methacrylamide Maleic acid monoamide, maleic acid diamide, maleic acid-N-monoethylamide, maleic acid-N, N-diethylamide, maleic acid-N-monobutylamide, maleic acid-N, N-dibutylamide, fumaric acid monoamide, Fumarate dia Such as fumaric acid-N-monobutylamide, fumaric acid-N, N-dibutylamide, maleimide, N-butyl maleimide, N-phenyl maleimide, sodium acrylate, sodium methacrylate, sodium acrylate, potassium acrylate, potassium methacrylate etc. included. Of these, maleic anhydride is most preferred.
 不飽和カルボン酸又はその誘導体(グラフトモノマー)を用いたエチレン・α-オレフィン共重合体へのグラフト変性は、従来公知の種々の方法で行なうことができる。例えば、エチレン・α-オレフィン共重合体(B01)を押出機を用いて溶融させ、グラフトモノマーを添加してグラフト共重合させる溶融変性法、或いはエチレン・α-オレフィン共重合体(B01)を溶媒に溶解させ、グラフトモノマーを添加してグラフト共重合させる溶液変性法がある。いずれの場合にも、グラフトモノマーを効率よくグラフト共重合させるためには、ラジカル開始剤の存在下に反応を開始することが好ましい。 The graft modification to the ethylene / α-olefin copolymer using the unsaturated carboxylic acid or its derivative (grafting monomer) can be carried out by various methods known in the prior art. For example, a melt modification method in which an ethylene / α-olefin copolymer (B01) is melted using an extruder and a graft monomer is added for graft copolymerization, or an ethylene / α-olefin copolymer (B01) as a solvent In the solution modification method, the solution is dissolved in water, and graft copolymerization is performed by adding a graft monomer. In any case, it is preferable to initiate the reaction in the presence of a radical initiator in order to graft copolymerize the graft monomer efficiently.
 ラジカル開始剤の例には、有機ペルオキシド、有機ペルエステル等が含まれ、具体的には、ベンゾイルペルオキシド、ジクロルベンゾイルペルオキシド、ジクミルペルオキシド、ジ-tert-ブチルペルオキシド、2,5-ジメチル-2,5-ジ(ペルオキシドベンゾエート)ヘキシン-3、1,4-ビス(tert-ブチルペルオキシイソプロピル)ベンゼン、ラウロイルペルオキシド等の有機ペルオキシド;tert-ブチルペルアセテート、2,5-ジメチル-2,5-ジ(tert-ブチルペルオキシ)ヘキシン-3、2,5-ジメチル-2,5-ジ(tert-ブチルペルオキシ)ヘキサン、tert-ブチルペルベンゾエート、tert-ブチルペルフェニルアセテート、tert-ブチルペルイソブチレート、tert-ブチルペル-sec-オクトエート、tert-ブチルペルピバレート、クミルペルビバレート、tert-ブチルペルジエチルアセテート等の有機ペルエステル;アゾイソブチロニトリル、ジメチルアゾイソブチレート等のアゾ化合物等が含まれる。これらの中では、ジクミルペルオキシド、ジ-tert-ブチルペルオキシド、2,5-ジメチル-2,5-ジ(ペルオキシベンゾエート)ヘキシン-3、2,5-ジメチル-2,5-ジ(tert-ブチルペルオキシ)ヘキサン、1,4-ビス(tert-ブチルペルオキシイソプロピル)ベンゼン等のジアルキルペルオキシドが好ましい。ラジカル開始剤は、グラフト変性前のエチレン・α-オレフィン共重合体(B01)100質量部に対して、通常0.001~1質量部の割合で用いられる。 Examples of radical initiators include organic peroxides, organic peresters, etc. Specifically, benzoyl peroxide, dichloro benzoyl peroxide, dicumyl peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2 Organic peroxides such as 1,5-di (peroxide benzoate) hexyne-3, 1,4-bis (tert-butylperoxyisopropyl) benzene, lauroyl peroxide, etc .; tert-butyl peracetate, 2,5-dimethyl-2,5-di (Tert-butylperoxy) hexyne-3,2,5-dimethyl-2,5-di (tert-butylperoxy) hexane, tert-butyl perbenzoate, tert-butyl perphenyl acetate, tert-butyl perisobutyrate, tert- Organic peresters such as chilper-sec-octoate, tert-butyl perpivalate, cumyl pervivalate, tert-butyl perdiethyl acetate; azo compounds such as azoisobutyronitrile, dimethyl azoisobutyrate etc. . Among these, dicumyl peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di (peroxybenzoate) hexyne-3,2,5-dimethyl-2,5-di (tert-butyl) Preferred are dialkyl peroxides such as peroxy) hexane and 1,4-bis (tert-butylperoxyisopropyl) benzene. The radical initiator is generally used in a ratio of 0.001 to 1 part by mass with respect to 100 parts by mass of the ethylene / α-olefin copolymer (B01) before graft modification.
 [変性エチレン・α-オレフィン共重合体(B2)]
 変性エチレン・α-オレフィン共重合体(B2)は、変性エチレン・α-オレフィン共重合体(B1)よりも密度が低い変性エチレン・α-オレフィン共重合体である。変性エチレン・α-オレフィン共重合体(B2)は、半芳香族ポリアミド樹脂組成物に、良好な耐衝撃性を付与しうる。
[Modified ethylene / α-olefin copolymer (B2)]
The modified ethylene / α-olefin copolymer (B2) is a modified ethylene / α-olefin copolymer having a density lower than that of the modified ethylene / α-olefin copolymer (B1). The modified ethylene / α-olefin copolymer (B2) can impart good impact resistance to the semiaromatic polyamide resin composition.
 具体的には、変性エチレン・α-オレフィン共重合体(B2)は、下記要件(iv)を満たすことが好ましい。そのような変性エチレン・α-オレフィン共重合体(B2)は、成形体に耐衝撃性を付与しやすい。 Specifically, the modified ethylene / α-olefin copolymer (B2) preferably satisfies the following requirement (iv). Such a modified ethylene / α-olefin copolymer (B2) tends to impart impact resistance to a molded article.
 (iv)変性エチレン・α-オレフィン共重合体(B2)の、JIS K7112で測定される密度は、0.80g/cm以上0.89g/cm未満、好ましくは0.85g/cm以上0.89g/cm未満である。密度が上記範囲内であると、半芳香族ポリアミド樹脂組成物に優れた耐衝撃性を付与しやすい。 (Iv) The density of the modified ethylene / α-olefin copolymer (B2) measured according to JIS K7112 is 0.80 g / cm 3 or more and less than 0.89 g / cm 3 , preferably 0.85 g / cm 3 or more It is less than 0.89 g / cm 3 . When the density is in the above range, it is easy to impart excellent impact resistance to the semiaromatic polyamide resin composition.
 変性エチレン・α-オレフィン共重合体(B2)の、ASTM D1238による190℃、2.16kg荷重におけるメルトフローレート(MFR)は、0.01~20g/10分、好ましくは0.05~20g/10分である。 The melt flow rate (MFR) of the modified ethylene / α-olefin copolymer (B2) according to ASTM D 1238 at 190 ° C. and a load of 2.16 kg is 0.01 to 20 g / 10 min, preferably 0.05 to 20 g / min. 10 minutes.
 そのような変性エチレン・α-オレフィン共重合体(B2)は、エチレン・α-オレフィン共重合体(B02)を、不飽和カルボン酸又はその誘導体でグラフト変性させて得られる。 Such a modified ethylene / α-olefin copolymer (B2) is obtained by graft-modifying an ethylene / α-olefin copolymer (B02) with an unsaturated carboxylic acid or a derivative thereof.
 (エチレン・α-オレフィン共重合体(B02))
 グラフト変性前のエチレン・α-オレフィン共重合体(B02)は、エチレンと炭素原子数3~20のα-オレフィンとの共重合体である。エチレン・α-オレフィン共重合体(B02)における、エチレンから導かれる構造単位の含有率は、70~99.5モル%、好ましくは80~99モル%である。
(Ethylene-α-olefin copolymer (B02))
The ethylene / α-olefin copolymer (B02) before graft modification is a copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms. The content of structural units derived from ethylene in the ethylene / α-olefin copolymer (B02) is 70 to 99.5 mol%, preferably 80 to 99 mol%.
 α-オレフィンは、前述と同様のものを用いることができる。エチレン・α-オレフィン共重合体(B02)における、α-オレフィンから導かれる構造単位の含有率は、0.5~30モル%、好ましくは1~20モル%である。 As the α-olefin, the same one as described above can be used. The content of structural units derived from α-olefin in the ethylene / α-olefin copolymer (B02) is 0.5 to 30 mol%, preferably 1 to 20 mol%.
 (不飽和カルボン酸又はその誘導体)
 不飽和カルボン酸は、前述と同様のものを用いることができる。
(Unsaturated carboxylic acid or its derivative)
As the unsaturated carboxylic acid, the same one as described above can be used.
 変性オレイン重合体(B)は、前述の通り、変性エチレン・α-オレフィン共重合体(B1)と変性エチレン・α-オレフィン共重合体(B2)の一方又は両方を含む。変性オレイン重合体(B)が変性エチレン・α-オレフィン共重合体(B1)と変性エチレン・α-オレフィン共重合体(B2)の両方を含む場合、変性エチレン・α-オレフィン共重合体(B1)と変性エチレン・α-オレフィン共重合体(B2)の含有比率は、(B1):(B2)=10:90~90:10としうる。(B2)の比率を高めることで、得られる成形体の耐衝撃性を高めやすく、(B1)の比率を高めることで、得られる成形体の高温下でのクリープ耐性や耐熱性を高めつつ、金型汚染も抑制しやすい。 The modified olein polymer (B) contains one or both of the modified ethylene / α-olefin copolymer (B1) and the modified ethylene / α-olefin copolymer (B2) as described above. When the modified olein polymer (B) contains both the modified ethylene / α-olefin copolymer (B1) and the modified ethylene / α-olefin copolymer (B2), the modified ethylene / α-olefin copolymer (B1) The content ratio of the modified ethylene / α-olefin copolymer (B2) may be (B1) :( B2) = 10: 90 to 90:10. By increasing the proportion of (B2), it is easy to increase the impact resistance of the resulting molded article, and by increasing the proportion of (B1), while improving the creep resistance and heat resistance of the resulting molded article at high temperatures, It is easy to control mold pollution.
 1-3.銅系安定剤(C)
 銅系安定剤(C)は、(i)ハロゲンと元素周期律表の1族又は2族金属元素との塩(ハロゲン金属塩)と、(ii)銅化合物とを含み、必要に応じて(iii)高級脂肪酸金属塩をさらに含みうる。銅系安定剤(C)は、半芳香族ポリアミド樹脂組成物に、例えば150℃以上の高温にも耐える耐熱性(耐熱老化性)を付与しうる。
1-3. Copper-based stabilizer (C)
The copper-based stabilizer (C) contains (i) a salt of a halogen and a metal of group 1 or 2 of the periodic table (halogen metal salt), and (ii) a copper compound, and iii) It may further contain a higher fatty acid metal salt. The copper-based stabilizer (C) can provide the semi-aromatic polyamide resin composition with heat resistance (heat aging resistance) that can withstand, for example, a high temperature of 150 ° C. or more.
 (i)ハロゲン金属塩の例には、ヨウ化カリウム、臭化カリウム、塩化カリウム、ヨウ化ナトリウム及び塩化ナトリウムが含まれる。中でも、ヨウ化カリウム及び臭化カリウムが好ましい。ハロゲン金属塩は、1種類のみ含まれてもよいし、2種類以上が含まれてもよい。 Examples of (i) halogen metal salts include potassium iodide, potassium bromide, potassium chloride, sodium iodide and sodium chloride. Among them, potassium iodide and potassium bromide are preferred. The halogen metal salt may be contained alone or in combination of two or more.
 (ii)銅化合物の例には、銅のハロゲン化物;銅の硫酸塩、酢酸塩、プロピオオン酸塩、安息香酸塩、アジピン酸塩、テレフタル酸塩、サルチル酸塩、ニコチン酸塩、ステアリン酸塩;銅のキレート化合物(銅とエチレンジアミン又はエチレンジアミン四酢酸等との化合物)が含まれる。中でも、ヨウ化銅、臭化第一銅、臭化第二銅、塩化第一銅、及び酢酸銅が好ましい。銅化合物は、1種類のみ含まれてもよいし、2種類以上が含まれてもよい。 (Ii) Examples of copper compounds include copper halides; copper sulfates, acetates, propionates, benzoates, adipates, terephthalates, salicylates, nicotinates and stearates. And copper chelate compounds (compounds of copper and ethylenediamine or ethylenediaminetetraacetic acid etc.) are included. Among them, copper iodide, cuprous bromide, cupric bromide, cuprous chloride and copper acetate are preferred. A copper compound may be contained only by 1 type, and 2 or more types may be contained.
 (i)ハロゲン金属塩と(ii)銅化合物との含有質量比は、成形体の耐熱性や製造時の腐食性を改善しやすくする観点から、ハロゲンと銅とのモル比が、0.1/1~200/1、好ましくは0.5/1~100/1、より好ましくは2/1~40/1となるように調整されうる。 From the viewpoint of easily improving the heat resistance of the molded product and the corrosion resistance at the time of production, the molar ratio of halogen to copper is 0.1 when the content mass ratio of the (i) halogen metal salt and (ii) copper compound is improved. It may be adjusted to be 1/2 to 200/1, preferably 0.5 / 1 to 100/1, more preferably 2/1 to 40/1.
 (iii)高級脂肪酸金属塩の例には、高級飽和脂肪酸金属塩及び高級不飽和脂肪酸金属塩が含まれる。 (Iii) Examples of higher fatty acid metal salts include higher saturated fatty acid metal salts and higher unsaturated fatty acid metal salts.
 高級飽和脂肪酸金属塩は、炭素原子数6~22の飽和脂肪酸と、元素周期律表の1、2、3族元素、亜鉛、及びアルミニウム等の金属元素(M1)との金属塩であることが好ましい。そのような高級飽和脂肪酸金属塩は、下記式(1)で示される。
Figure JPOXMLDOC01-appb-C000005
(式(1)中、金属元素(M1)は、元素周期律表の1、2、3族元素、亜鉛又はアルミニウムであり、nは、8~30でありうる)
The higher saturated fatty acid metal salt is a metal salt of a saturated fatty acid having 6 to 22 carbon atoms and a metal element (M1) such as an element of Groups 1, 2 and 3 of the Periodic Table of the Elements, zinc, and aluminum preferable. Such higher saturated fatty acid metal salt is represented by the following formula (1).
Figure JPOXMLDOC01-appb-C000005
(In the formula (1), the metal element (M1) is an element of Groups 1, 2 and 3 of the Periodic Table of the Elements, zinc or aluminum, and n may be 8 to 30)
 高級飽和脂肪酸金属塩の例には、カプリン酸、ウラデシル酸、ラウリン酸、トリデシル酸、ミリスチン酸、ペンタデシル酸、パルミチン酸、ヘプタデシル酸、ステアリン酸、ノナデカン酸、アラキン酸、ベヘン酸、リグノセリン酸、セロチン酸、ヘプタコサン酸、モンタン酸、メリシン酸、ラクセル酸のリチウム塩、ナトリウム塩、マグネシウム塩、カルシウム塩、亜鉛塩及びアルミニウム塩が含まれる。中でも、ウンデシレン酸、オレイン酸、エライジン酸、セトレイン酸、エルカ酸、ブラシジン酸、ソルビル酸、リノール酸、リノレン酸、アラキドン酸、ステアロール酸、2-ヘキサデセン酸、7-ヘキサデセン酸、9-ヘキサデセン酸、ガドレイン酸、ガドエライジン酸、11-エイコセン酸のリチウム塩、ナトリウム塩、マグネシウム塩、カルシウム塩、亜鉛塩及びアルミニウム塩が好ましい。 Examples of higher saturated fatty acid metal salts include capric acid, uradecyl acid, lauric acid, tridecyl acid, myristic acid, pentadecyl acid, palmitic acid, heptadecyl acid, stearic acid, nonadecanoic acid, aracic acid, behenic acid, lignoceric acid, and serotin. Included are the acids, heptacosanoic acid, montanic acid, melissic acid, lithium salts, sodium salts, magnesium salts, calcium salts, zinc salts and aluminum salts of lactose. Among them, undecylenic acid, oleic acid, elaidic acid, celylic acid, erucic acid, busic acid, sorbic acid, sorbic acid, linoleic acid, linolenic acid, arachidonic acid, stearoric acid, 2-hexadecenoic acid, 7-hexadecenoic acid, 9-hexadecenoic acid Gadeuric acid, gadoeridic acid, lithium salts, sodium salts, magnesium salts, calcium salts, zinc salts and aluminum salts of 11-eicosenoic acid are preferred.
 高級不飽和脂肪酸金属塩は、炭素原子数6~22の不飽和脂肪酸と、元素周期律表の1、2、3族元素、亜鉛、及びアルミニウム等の金属元素(M1)との金属塩であることが好ましい。 Higher unsaturated fatty acid metal salt is a metal salt of unsaturated fatty acid having 6 to 22 carbon atoms and a metal element (M1) such as an element of Groups 1, 2 and 3 of the periodic table, zinc, and aluminum. Is preferred.
 銅系安定剤(C)の例には、10質量%のヨウ化銅(I)と90質量%のヨウ化カリウムの混合物や;14.3質量%のヨウ化銅(I)と85.7質量%のヨウ化カリウム/ジステアリン酸カルシウム(98:2質量比)との混合物等が含まれる。 Examples of copper stabilizers (C) are mixtures of 10% by weight copper (I) iodide and 90% by weight potassium iodide or 14.3% by weight copper (I) iodide and 85.7% The mixture etc. with the potassium iodide / calcium distearate (98: 2 mass ratio) of the mass% are included.
 1-4.未変性オレフィン重合体(D)
 未変性オレフィン重合体(D)は、ヘテロ原子を含む官能基構造単位を含まないオレフィン重合体である。そのような未変性オレフィン重合体(D)は、半芳香族ポリアミド樹脂組成物に、良好な溶融流動性を付与しうる。特に、変性エチレン・α-オレフィン共重合体(B2)単独では溶融流動性が低下しやすく、金型汚染を生じやすいが、変性エチレン・α-オレフィン共重合体(B2)と未変性オレフィン重合体(D)とを組み合わせることで、溶融流動性を高めることができ、それによる金型汚染を高度に抑制しうる。
1-4. Unmodified olefin polymer (D)
The unmodified olefin polymer (D) is an olefin polymer containing no functional structural unit containing a hetero atom. Such unmodified olefin polymer (D) can impart good melt flowability to the semiaromatic polyamide resin composition. In particular, the melt flowability of the modified ethylene / α-olefin copolymer (B2) alone tends to decrease and mold contamination is apt to occur, but the modified ethylene / α-olefin copolymer (B2) and the unmodified olefin polymer By combining with (D), the melt flowability can be enhanced, and the mold contamination thereby can be highly suppressed.
 そのような未変性オレフィン重合体(D)は、前述のグラフト変性前のエチレン・α-オレフィン共重合体(B01)と同様のものを用いることができる。 As such an unmodified olefin polymer (D), one similar to the above-mentioned ethylene / α-olefin copolymer (B01) before graft modification can be used.
 1-5.その他の成分
 本発明の半芳香族ポリアミド樹脂組成物は、本発明の効果を損なわない範囲で、前述の成分以外の他の成分をさらに含んでいてもよい。他の成分の例には、半芳香族ポリアミド樹脂(A)、変性オレフィン重合体(B)及び未変性オレフィン重合体(D)以外の他の耐熱性樹脂や;無機充填材、有機充填剤、有機難燃剤、酸化防止剤(耐熱安定剤)、熱安定剤、耐候性安定剤、帯電防止剤、スリップ防止剤、アンチブロッキング剤、防曇剤、滑剤、顔料、染料、天然油、合成油及びワックス等の添加剤が含まれる。
1-5. Other Components The semi-aromatic polyamide resin composition of the present invention may further contain other components in addition to the components described above, as long as the effects of the present invention are not impaired. Examples of other components include semi-aromatic polyamide resin (A), modified olefin polymer (B) and heat resistant resin other than unmodified olefin polymer (D); inorganic filler, organic filler, Organic flame retardants, antioxidants (heat resistant stabilizers), heat stabilizers, weather resistant stabilizers, antistatic agents, antislip agents, anti blocking agents, antifogging agents, lubricants, pigments, dyes, natural oils, synthetic oils and Additives such as wax are included.
 [他の耐熱性樹脂]
 他の耐熱性樹脂の例には、PPS(ポリフェニレンスルフィド)、PPE(ポリフェニルエーテル)、PES(ポリエーテルスルフォン)、PEI(ポリエーテルイミド)、LCP(液晶ポリマー)及びこれらの樹脂の変性物等が含まれる。特にポリフェニレンスルフィドが好ましい。
[Other heat resistant resin]
Examples of other heat resistant resins include PPS (polyphenylene sulfide), PPE (polyphenyl ether), PES (polyether sulfone), PEI (polyether imide), LCP (liquid crystal polymer), modified products of these resins, etc. Is included. Particularly preferred is polyphenylene sulfide.
 [無機充填材(E)]
 無機充填材(E)は、繊維状、粉状、粒状、板状、針状、クロス状、マット状等の形状を有する無機充填材でありうる。
[Inorganic filler (E)]
The inorganic filler (E) may be an inorganic filler having a fibrous, powdery, granular, plate-like, needle-like, cloth-like, or mat-like shape.
 繊維状の無機充填材の例には、ガラス繊維、炭素繊維、アスベスト繊維及びホウ素繊維が含まれる。これらの中でも、ガラス繊維が特に好ましい。ガラス繊維を使用することにより、成形性が向上すると共に、無機充填材を含有する成形体の引張り強度、曲げ強度、曲げ弾性率等の機械的特性及び熱変形温度等の耐熱特性が向上する。 Examples of fibrous inorganic fillers include glass fibers, carbon fibers, asbestos fibers and boron fibers. Among these, glass fiber is particularly preferred. By using the glass fiber, the formability is improved, and mechanical properties such as tensile strength, flexural strength, flexural modulus and heat resistance properties such as thermal deformation temperature of the molded article containing the inorganic filler are improved.
 繊維状の無機充填材の平均長さは、通常は、0.1~20mm、好ましくは0.3~6mmの範囲にあり、アスペクト比が、通常は10~2000、好ましくは30~600の範囲にある。平均長さ及びアスペクト比がこのような範囲内にある繊維状の無機充填材を使用することが好ましい。 The average length of the fibrous inorganic filler is usually in the range of 0.1 to 20 mm, preferably 0.3 to 6 mm, and the aspect ratio is usually in the range of 10 to 2000, preferably 30 to 600. It is in. It is preferred to use fibrous inorganic fillers having an average length and aspect ratio within such ranges.
 繊維状の無機充填材の他、粉末状、粒状、板状、針状、クロス状、マット状等の形状を有する他の充填材を使用することもできる。そのような他の充填材の例には、シリカ、シリカアルミナ、アルミナ、炭酸カルシウム、二酸化チタン、タルク、ワラストナイト、ケイソウ土、クレー、カオリン、球状ガラス、マイカ、セッコウ、ベンガラ、酸化マグネシウム及び酸化亜鉛等の粉状或いは板状の無機化合物、チタン酸カリウム等の針状の無機化合物が含まれる。これらの充填材は、2種以上混合して使用することもできる。 In addition to fibrous inorganic fillers, other fillers having a powdery, granular, plate-like, needle-like, cloth-like, mat-like or other shape can also be used. Examples of such other fillers include silica, silica alumina, alumina, calcium carbonate, titanium dioxide, talc, wollastonite, diatomaceous earth, clay, kaolin, spherical glass, mica, gypsum, bengara, magnesium oxide and Powdered or plate-like inorganic compounds such as zinc oxide and needle-like inorganic compounds such as potassium titanate are included. These fillers can also be used in mixture of 2 or more types.
 他の充填材の平均粒径は、通常0.1~200μm、好ましくは1~100μmの範囲内にある。 The average particle size of the other fillers is usually in the range of 0.1 to 200 μm, preferably 1 to 100 μm.
 繊維状の充填材や他の充填材は、シランカップリング剤又はチタンカップリング剤等で処理して使用することもできる。 The fibrous filler and other fillers can be used after being treated with a silane coupling agent or a titanium coupling agent.
 無機充填材(E)は、繊維状の充填材と他の充填材の少なくとも一方を含むことが好ましく、繊維状の充填材とタルクの少なくとも一方を含むことがより好ましい。 The inorganic filler (E) preferably contains at least one of a fibrous filler and another filler, and more preferably contains at least one of a fibrous filler and talc.
 無機充填材(E)の含有量は、樹脂成分100質量部に対して、通常、1~200質量部、好ましくは1~100質量部、より好ましくは1~50質量部としうる。 The content of the inorganic filler (E) may be usually 1 to 200 parts by mass, preferably 1 to 100 parts by mass, and more preferably 1 to 50 parts by mass with respect to 100 parts by mass of the resin component.
 [有機充填材]
 有機充填材の例には、ポリパラフェニレンテレフタルアミド、ポリメタフェニレンテレフタルアミド、ポリパラフェニレンイソフタルアミド、ポリメタフェニレンイソフタルアミド、ジアミノジフェニルエーテルとテレフタル酸(イソフタル酸)との縮合物及びパラ(メタ)アミノ安息香酸の縮合物等の全芳香族ポリアミド;ジアミノジフェニルエーテルと無水トリメリット酸又は無水ピロメリット酸との縮合物等の全芳香族ポリアミドイミド;全芳香族ポリエステル;全芳香族ポリイミド;ポリベンツイミダゾール及びポリイミダゾフェナントロリン等の複素環含有化合物;並びに、ポリテトラフルオロエチレン等から形成されている粉状、板状、繊維状又はクロス状物等の二次加工品等が含まれる。
[Organic filler]
Examples of organic fillers include polyparaphenylene terephthalamide, polymetaphenylene terephthalamide, polyparaphenylene isophthalamide, polymetaphenylene isophthalamide, condensates of diaminodiphenyl ether with terephthalic acid (isophthalic acid) and para (meth) Fully aromatic polyamides such as condensates of aminobenzoic acid; wholly aromatic polyamideimides such as condensates of diaminodiphenyl ether and trimellitic anhydride or pyromellitic anhydride; wholly aromatic polyesters; wholly aromatic polyimides; polybenzimidazole And heterocycle-containing compounds such as polyimidazophenanthroline; and secondary products such as powder, plate, fiber or cloth formed from polytetrafluoroethylene and the like.
 [有機難燃剤]
 有機難燃剤は、臭素化スチレンモノマーから製造した下記式[IV]の構造単位を主要構成成分とするポリ臭素化スチレン、ポリエチレンエーテルの臭素化物、ポリスチレンの臭素化物等の有機難燃剤を配合することができる。下記式において、mは1以上5以下の数である。
Figure JPOXMLDOC01-appb-C000006
[Organic flame retardant]
The organic flame retardant is to be blended with an organic flame retardant such as polybrominated styrene, a brominated form of polyethylene ether, a brominated form of polystyrene or the like having as a main component a structural unit of the following formula [IV] produced from a brominated styrenic monomer Can. In the following formula, m is a number of 1 or more and 5 or less.
Figure JPOXMLDOC01-appb-C000006
 ポリ臭素化スチレンは二臭素化スチレン単位を60重量%以上含有しているものが好ましく、70重量%以上含有しているものが特に好ましい。二臭素化スチレン以外に一臭素化スチレン及び/又は三臭素化スチレンを40重量%以下、好ましくは30重量%以下共重合したポリ臭素化スチレンであってもよい。 The polybrominated styrene preferably contains 60% by weight or more of dibrominated styrene units, and particularly preferably 70% by weight or more. In addition to dibrominated styrene, it may be polybrominated styrene obtained by copolymerizing monobrominated styrene and / or tribrominated styrene at 40% by weight or less, preferably 30% by weight or less.
 有機難燃剤の含有量は、半芳香族ポリアミド樹脂(A)100質量部に対して、0~60質量部、好ましくは1~20質量部、より好ましくは2~15質量部である。また、難燃性をより十分出すためには40~60質量部程度入れることが好ましい。0.5質量部未満では難燃効果が不十分であり、60質量部より多いときには機械的、熱的特性が低下するため好ましくない。 The content of the organic flame retardant is 0 to 60 parts by mass, preferably 1 to 20 parts by mass, more preferably 2 to 15 parts by mass with respect to 100 parts by mass of the semiaromatic polyamide resin (A). Further, in order to obtain more sufficient flame retardancy, it is preferable to add about 40 to 60 parts by mass. If the amount is less than 0.5 parts by mass, the flame retardant effect is insufficient. If the amount is more than 60 parts by mass, the mechanical and thermal properties are unfavorably deteriorated.
 本発明の半芳香族ポリアミド樹脂組成物において、上記有機難燃剤以外に酸化アンチモン、アンチモン酸ソーダ、酸化スズ、酸化鉄、酸化亜鉛、硝酸亜鉛の中から選ばれた少なくとも1種の難燃助剤を使用することができる。特にアンチモン酸ソーダ、とりわけ550℃以上の高温で熱処理した実質的に無水のアンチモン酸ソーダが好ましい。難燃助剤の含有量は、半芳香族ポリアミド樹脂(A)100質量部に対して、0~10質量部、好ましくは2~8質量部としうる。 In the semi-aromatic polyamide resin composition of the present invention, at least one flame retardant auxiliary selected from antimony oxide, sodium antimonate, tin oxide, iron oxide, zinc oxide and zinc nitrate in addition to the above organic flame retardant Can be used. In particular, sodium antimonate, particularly substantially anhydrous sodium antimonate heat-treated at a high temperature of 550 ° C. or higher is preferable. The content of the flame retardant aid may be 0 to 10 parts by mass, preferably 2 to 8 parts by mass, with respect to 100 parts by mass of the semiaromatic polyamide resin (A).
 [酸化防止剤]
 酸化防止剤の例には、リン系酸化防止剤、フェノール系酸化防止剤、アミン系酸化防止剤、硫黄系酸化防止剤等が含まれる。
[Antioxidant]
Examples of the antioxidant include phosphorus-based antioxidants, phenol-based antioxidants, amine-based antioxidants, sulfur-based antioxidants and the like.
 リン系酸化防止剤の例には、9,10-ジヒドロ-9-オキサ-10-ホスファフェナントレン-10-オキシド、トリフェニルホスファイト、2-エチルヘキシル酸ホスフェート、ジラウリルホスファイト、トリ-iso-オクチルホスファイト、トリス(2,4-ジ-tert-ブチルフェニル)ホスファイト、トリラウリルホスファイト、トリラウリル-ジ-チオホスファイト、トリラウリル-トリ-チオホスファイト、トリスノニルフェニルホスファイト、ジステアリルペンタエリスリトールジホスファイト、トリス(モノノニルフェニル)ホスファイト、トリス(ジノニルフェニル)ホスファイト、トリオクタデシルホスファイト、1,1,3-トリス(2-メチル-ジ-トリデシルホスファイト-5-tert-ブチルフェニル)ブタン、4,4′-ブチリデン-ビス(3-メチル-6-tert-ブチル)トリデシルホスファイト、4,4′-ブチリデン-ビス(3-メチル-6-tert-ブチル-ジ-トリデシル)ホスファイト、ビス(2,4-ジ-tert-ブチルフェニル)ペンタエリスリトール-ジ-ホスファイト、ビス(2,6-ジ-tert-ブチル-4-メチルフェニル)ペンタエリスリトール-ジ-ホスファイト、テトラキス(2,4-ジ-tert-ブチルフェニル)4,4′-ビスフェニレンジホスファイト、ジステアリルペンタエリスリトールジホスファイト、トリデシルホスファイト、トリステアリルホスファイト、2,2′-メチレンビス(4,6-ジ-tert-ブチルフェニル)オクチルホスファイト、ソルビット-トリス-ホスファイト-ジステアリル-モノ-C30-ジオールエステル及びビス(2,4,6-トリ-tert-ブチルフェニル)ペンタエリスリトールジホスファイト等が含まれる。これらの中でもビス(2,4-ジ-tert-ブチルフェニル)ペンタエリスリトール-ジ-ホスファイト及びビス(2,6-ジ-tert-ブチル-4-メチルフェニル)ペンタエリスリトール-ジ-ホスファイト等のペンタエリスリトール-ジ-ホスファイト系のリン系酸化防止剤、並びに、テトラキス(2,4-ジ-tert-ブチルフェニル)4,4′-ビスフェニレンジホスファイトが含まれる。 Examples of phosphorus antioxidants include 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, triphenyl phosphite, 2-ethylhexyl acid phosphate, dilauryl phosphite, tri-iso- Octyl phosphite, tris (2,4-di-tert-butylphenyl) phosphite, trilauryl phosphite, trilauryl-di-thiophosphite, trilauryl-tri-thiophosphite, trisnonylphenyl phosphite, distearyl penta Erythritol diphosphite, tris (monononylphenyl) phosphite, tris (dinonylphenyl) phosphite, trioctadecyl phosphite, 1,1,3-tris (2-methyl-di-tridecyl phosphite-5-tert -Butylpheny ) Butane, 4,4'-butylidene-bis (3-methyl-6-tert-butyl) tridecylphosphite, 4,4'-butylidene-bis (3-methyl-6-tert-butyl-di-tridecyl) Phosphite, bis (2,4-di-tert-butylphenyl) pentaerythritol-di-phosphite, bis (2,6-di-tert-butyl-4-methylphenyl) pentaerythritol-di-phosphite, tetrakis (2,4-di-tert-butylphenyl) 4,4′-bisphenylene diphosphite, distearyl pentaerythritol diphosphite, tridecyl phosphite, tristearyl phosphite, 2,2′-methylene bis (4, 6-di-tert-butylphenyl) octyl phosphite, Sorbit-Tris-Eo Fight - distearyl - mono -C30- diol ester and bis (2,4,6-tri -tert- butylphenyl) include pentaerythritol diphosphite or the like. Among these, bis (2,4-di-tert-butylphenyl) pentaerythritol-di-phosphite and bis (2,6-di-tert-butyl-4-methylphenyl) pentaerythritol-di-phosphite and the like Included are phosphorus-based antioxidants of the pentaerythritol-di-phosphite type, as well as tetrakis (2,4-di-tert-butylphenyl) 4,4′-bisphenylene diphosphite.
 フェノール系酸化防止剤の例には、3,9-ビス{2-[3-(3-tert-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオニル]-1,1-ジメチルエチル}-2,4,8,10-テトラオキサスピロ[5,5]ウンデカン、2,6-ジ-tert-ブチル-p-クレゾール、2,4,6-トリ-tert-ブチルフェノール、n-オクタデシル-3-(4′-ヒドロキシ-3′,5′-ジ-tert-ブチルフェノール)プロピオネート、スチレン化フェノール、4-ヒドロキシ-メチル-2,6-ジ-tert-ブチルフェノール、2,5-ジ-tert-ブチル-ハイドロキノン、シクロヘキシルフェノール、ブチルヒドロキシアニゾール、2,2′-メチレン-ビス-(4-メチル-6-tert-ブチルフェノール)、2,2′-メチレン-ビス-(4-エチル-6-tert-ブチルフェノール)、4,4′-イソ-プロピリデンビスフェノール、4,4′-ブチリデン-ビス(3-メチル-6-tert-ブチルフェノール)、1,1-ビス-(4-ヒドロオキシ-フェニル)シクロヘキサン、4,4′-メチレン-ビス-(2,6-ジ-tert-ブチルフェノール)、2,6-ビス(2′-ヒドロオキシ-3′-tert-ブチル-5′-メチルメチルベンジル)4-メチル-フェノール、1,1,3-トリス(2-メチル-4-ヒドロオキシ-5-tert-ブチル-フェニル)ブタン、1,3,5-トリス-メチル-2,4,6-トリス(3,5-ジ-tert-ブチル-4-ヒドロオキシ-ベンジル)ベンゼン、テトラキス[メチレン-3-(3,5-ジ-tert-ブチル-4-ヒドロオキシフェニル)プロピオネート]メタン、トリス(3,5-ジ-tert-ブチル-4-ヒドロオキシフェニル)イソシアヌレート、トリス[β-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオニル-オキシエチル]イソシアネート、4,4′-チオビス(3-メチル-6-tert-ブチルフェノール)、2,2′-チオビス(4-メチル-6-tert-ブチルフェノール)、4,4′-チオビス(2-メチル-6-tert-ブチルフェノール)、及びN,N′-ヘキサメチレンビス(3,5-ジ-tert-ブチルフェノール-4-ヒドロキシシンナムアミド)等が含まれる。 Examples of phenolic antioxidants include 3,9-bis {2- [3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyl] -1,1-dimethylethyl} -2, 4,8,10-Tetraoxaspiro [5,5] undecane, 2,6-di-tert-butyl-p-cresol, 2,4,6-tri-tert-butylphenol, n-octadecyl-3- (4 '-Hydroxy-3', 5'-di-tert-butylphenol) propionate, styrenated phenol, 4-hydroxy-methyl-2,6-di-tert-butylphenol, 2,5-di-tert-butyl-hydroquinone, Cyclohexylphenol, butylhydroxyanisole, 2,2'-methylene-bis- (4-methyl-6-tert-butylphenol ), 2,2′-methylene-bis- (4-ethyl-6-tert-butylphenol), 4,4′-iso-propylidene bisphenol, 4,4′-butylidene-bis (3-methyl-6-tert) -Butylphenol), 1,1-bis- (4-hydroxy-phenyl) cyclohexane, 4,4'-methylene-bis- (2,6-di-tert-butylphenol), 2,6-bis (2'-hydroxy) -3'-tert-Butyl-5'-methylmethylbenzyl) 4-methyl-phenol, 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butyl-phenyl) butane, 1,3 , 5-Tris-methyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxy-benzyl) benzene, tetrakis [methylene- -(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] methane, tris (3,5-di-tert-butyl-4-hydroxyphenyl) isocyanurate, tris [β- (3, (3) 5-di-tert-butyl-4-hydroxyphenyl) propionyl-oxyethyl] isocyanate, 4,4'-thiobis (3-methyl-6-tert-butylphenol), 2,2'-thiobis (4-methyl-6-) tert-Butylphenol), 4,4'-thiobis (2-methyl-6-tert-butylphenol), and N, N'-hexamethylenebis (3,5-di-tert-butylphenol-4-hydroxycinnamamide) Etc. are included.
 アミン系酸化防止剤の例には、4,4′-ビス(α,α-ジメチルベンジル)ジフェニルアミン、フェニル-α-ナフチルアミン、フェニル-β-ナフチルアミン、N,N′-ジフェニル-p-フェニレンジアミン、N,N′-ジ-β-ナフチル-p-フェニレンジアミン、N-シクロヘキシル-N′-フェニル-p-フェニレンジアミン、N-フェニル-N′-イソプロピル-p-フェニレンジアミン、アルドール-α-ナフチルアミン、2,2,4-トリメチル-1,2-ジハイドロキノンのポリマー及び6-エトキシ-2,2,4-トリメチル-1,2-ジヒドロキノリン等が含まれる。 Examples of amine antioxidants include 4,4′-bis (α, α-dimethylbenzyl) diphenylamine, phenyl-α-naphthylamine, phenyl-β-naphthylamine, N, N′-diphenyl-p-phenylenediamine, N, N'-di-β-naphthyl-p-phenylenediamine, N-cyclohexyl-N'-phenyl-p-phenylenediamine, N-phenyl-N'-isopropyl-p-phenylenediamine, aldol-α-naphthylamine, Included are polymers of 2,2,4-trimethyl-1,2-dihydroquinone and 6-ethoxy-2,2,4-trimethyl-1,2-dihydroquinoline and the like.
 硫黄系酸化防止剤の例には、チオビス(β-ナフトール)、チオビス(N-フェニル-β-ナフチルアミン)、2-メルカプトベンゾチアゾール、2-メルカプトベンゾイミダゾール、ドデシルメルカプタン、テトラメチルチウラムモノサルファイド、テトラメチルチウラムジサルファイド、ニッケルジブチルジチオカルバメート、ニッケルイソプロピルキサンテート、ジラウリルチオジプロピオネート及びジステアリルチオジプロピオネート等が含まれる。 Examples of sulfur-based antioxidants include thiobis (β-naphthol), thiobis (N-phenyl-β-naphthylamine), 2-mercaptobenzothiazole, 2-mercaptobenzoimidazole, dodecyl mercaptan, tetramethylthiuram monosulfide, tetra-tetra Included are methyl thiuram disulfide, nickel dibutyl dithiocarbamate, nickel isopropyl xanthate, dilauryl thiodipropionate, distearyl thiodipropionate and the like.
 酸化防止剤は、単独又は2種類以上を組み合わせて使用することができる。このような酸化防止剤の中でも特にリン系酸化防止剤を単独で、又は他の酸化防止剤と組み合わせて使用することが特に好ましい。 An antioxidant can be used individually or in combination of 2 or more types. Among such antioxidants, it is particularly preferable to use phosphorus-based antioxidants alone or in combination with other antioxidants.
 酸化防止剤の含有量は、樹脂成分100質量部に対して、0.05~2質量部、好ましくは0.1~1.5質量部、より好ましくは0.2~1.0質量部としうる。 The content of the antioxidant is 0.05 to 2 parts by mass, preferably 0.1 to 1.5 parts by mass, and more preferably 0.2 to 1.0 parts by mass with respect to 100 parts by mass of the resin component. sell.
 1-6.半芳香族ポリアミド樹脂組成物の組成
 本発明の第1の半芳香族ポリアミド樹脂組成物は、半芳香族ポリアミド樹脂(A)を50~98質量部と、変性オレフィン重合体(B)を1~40質量部と、銅系安定剤(C)を0.0001~1質量部と、未変性オレフィン重合体(D)を0~40質量部と、無機充填材(E)を0~50質量部とを含むことが好ましい。但し、半芳香族ポリアミド樹脂(A)、変性オレフィン重合体(B)、銅系安定剤(C)、未変性オレフィン重合体(D)、無機充填材(E)の合計は100質量部とする。
1-6. Composition of Semi-Aromatic Polyamide Resin Composition The first semi-aromatic polyamide resin composition of the present invention comprises 50 to 98 parts by mass of the semi-aromatic polyamide resin (A) and 1 to 6 parts of the modified olefin polymer (B). 40 parts by mass, 0.0001 to 1 parts by mass of a copper stabilizer (C), 0 to 40 parts by mass of an unmodified olefin polymer (D), and 0 to 50 parts by mass of an inorganic filler (E) And preferably. However, the total of the semi-aromatic polyamide resin (A), modified olefin polymer (B), copper stabilizer (C), unmodified olefin polymer (D), and inorganic filler (E) is 100 parts by mass. .
 本発明の第2の半芳香族ポリアミド樹脂組成物は、半芳香族ポリアミド樹脂(A)を50~97質量部と、変性オレフィン重合体(B)を1~40質量部と、銅系安定剤(C)を0.0001~1質量部と、未変性オレフィン重合体(D)を1~40質量部と、無機充填材(E)を0~50質量部とを含むことが好ましい。但し、半芳香族ポリアミド樹脂(A)、変性オレフィン重合体(B)、銅系安定剤(C)、未変性オレフィン重合体(D)、無機充填材(E)の合計は100質量部とする。 The second semi-aromatic polyamide resin composition of the present invention comprises 50 to 97 parts by mass of the semi-aromatic polyamide resin (A), 1 to 40 parts by mass of the modified olefin polymer (B), and a copper stabilizer. It is preferable to contain 0.0001 to 1 part by mass of (C), 1 to 40 parts by mass of the unmodified olefin polymer (D), and 0 to 50 parts by mass of the inorganic filler (E). However, the total of the semi-aromatic polyamide resin (A), modified olefin polymer (B), copper stabilizer (C), unmodified olefin polymer (D), and inorganic filler (E) is 100 parts by mass. .
 本発明の第1及び第2の半芳香族ポリアミド樹脂組成物において、半芳香族ポリアミド樹脂(A)の含有量は、(A)成分、(B)成分、(C)成分、(D)成分及び(E)成分の合計100質量部に対して、好ましくは60~97質量部、より好ましくは70~88質量部である。半芳香族ポリアミド樹脂(A)の含有量が一定以上であると、得られる成形体の機械的強度や耐熱性を高めやすく、一定以下であると、得られる成形体の高温下でのクリープ耐性等が損なわれにくい。 In the first and second semi-aromatic polyamide resin compositions of the present invention, the content of the semi-aromatic polyamide resin (A) is (A) component, (B) component, (C) component, (D) component The amount is preferably 60 to 97 parts by mass, more preferably 70 to 88 parts by mass, based on 100 parts by mass of the component (E). When the content of the semi-aromatic polyamide resin (A) is a certain amount or more, the mechanical strength and the heat resistance of the resulting molded article can be easily enhanced, and when the content is a certain degree or less, the creep resistance of the resulting molded body under high temperature It is hard to be lost.
 本発明の第1の半芳香族ポリアミド樹脂組成物において、変性オレフィン重合体(B)の含有量は、(A)成分、(B)成分、(C)成分、(D)成分及び(E)成分の合計100質量部に対して、好ましくは1~30質量部、より好ましくは5~20質量部である。変性オレフィン重合体(B)の含有量が一定以上であると、得られる成形体の耐衝撃性を高めやすく、一定以下であると、半芳香族ポリアミド樹脂組成物の溶融流動性等が損なわれにくい。 In the first semi-aromatic polyamide resin composition of the present invention, the content of the modified olefin polymer (B) is (A) component, (B) component, (C) component, (D) component and (E) The amount is preferably 1 to 30 parts by mass, more preferably 5 to 20 parts by mass with respect to 100 parts by mass in total of the components. If the content of the modified olefin polymer (B) is a certain amount or more, the impact resistance of the resulting molded article can be easily enhanced, and if it is a certain amount or less, the melt flowability of the semiaromatic polyamide resin composition is impaired. Hateful.
 本発明の第1及び第2の半芳香族ポリアミド樹脂組成物において、銅系安定剤(C)の含有量は、(A)成分、(B)成分、(C)成分、(D)成分及び(E)成分の合計100質量部に対して、好ましくは0.001~1質量部、より好ましくは0.01~1質量部である。銅系安定剤(C)の含有量が一定以上であると、得られる成形体の耐熱性(耐熱老化性)を高めやすく、一定以下であると、金型汚染を抑制しやすい。 In the first and second semi-aromatic polyamide resin compositions of the present invention, the content of the copper stabilizer (C) is as follows: (A) component, (B) component, (C) component, (D) component and The amount is preferably 0.001 to 1 part by mass, more preferably 0.01 to 1 part by mass, based on 100 parts by mass of the component (E). If the content of the copper-based stabilizer (C) is a certain amount or more, the heat resistance (heat aging resistance) of the resulting molded article can be easily enhanced, and if it is a certain amount or less, mold contamination can be easily suppressed.
 本発明の第1及び第2の半芳香族ポリアミド樹脂組成物において、未変性オレフィン重合体(D)の含有量は、(A)成分、(B)成分、(C)成分、(D)成分及び(E)成分の合計100質量部に対して、好ましくは1~30質量部、より好ましくは5~20質量部である。未変性オレフィン重合体(D)の含有量が一定以上であると、半芳香族ポリアミド樹脂組成物の溶融流動性を高めやすく、金型汚染を抑制しやすい。未変性オレフィン重合体(D)の含有量が一定以下であると、得られる成形体の耐衝撃性や耐熱性が損なわれにくい。 In the first and second semi-aromatic polyamide resin compositions of the present invention, the content of the unmodified olefin polymer (D) is the component (A), the component (B), the component (C), the component (D) The amount is preferably 1 to 30 parts by mass, more preferably 5 to 20 parts by mass with respect to 100 parts by mass in total of the component (E). When the content of the unmodified olefin polymer (D) is a certain amount or more, the melt flowability of the semi-aromatic polyamide resin composition can be easily improved, and the mold contamination can be easily suppressed. When the content of the unmodified olefin polymer (D) is at or below a certain level, the impact resistance and heat resistance of the resulting molded article are less likely to be impaired.
 (B)成分と(D)成分の合計含有量は、(A)成分、(B)成分、(C)成分、(D)成分及び(E)成分の合計100質量部に対して、好ましくは1~30質量部、より好ましくは5~25質量部、さらに好ましくは10~20質量部である。このうち、成形体の耐衝撃性をより高める観点では、(D)成分の含有量は、(B)成分と(D)成分の合計に対して、好ましくは1~75質量%、より好ましくは10~70質量%、さらに好ましくは20~60質量%である。金型汚染をより抑制しやすくする観点では、(D)成分の含有量は、(B)成分と(D)成分の合計に対して、好ましくは30~80質量%、より好ましくは50~80質量%である。(B)の比率を高めることで、得られる成形体の耐衝撃性や耐熱性を高めやすく、(D)の比率を高めることで、半芳香族ポリアミド樹脂組成物の溶融流動性を高め、金型汚染を抑制しやすい。 The total content of the components (B) and (D) is preferably based on 100 parts by mass of the components (A), (B), (C), (D) and (E). The amount is 1 to 30 parts by mass, more preferably 5 to 25 parts by mass, and still more preferably 10 to 20 parts by mass. Among them, the content of the component (D) is preferably 1 to 75% by mass, more preferably the sum of the components (B) and (D), from the viewpoint of enhancing the impact resistance of the molded body. It is 10 to 70% by mass, more preferably 20 to 60% by mass. From the viewpoint of facilitating suppression of mold contamination, the content of the component (D) is preferably 30 to 80% by mass, more preferably 50 to 80, based on the total of the components (B) and (D). It is mass%. By enhancing the proportion of (B), the impact resistance and heat resistance of the resulting molded article can be easily enhanced, and by enhancing the proportion of (D), the melt flowability of the semi-aromatic polyamide resin composition can be enhanced, and gold It is easy to control mold pollution.
 本発明の第1及び第2の半芳香族ポリアミド樹脂組成物において、無機充填材(E)の含有量は、(A)成分、(B)成分、(C)成分、(D)成分及び(E)成分の合計100質量部に対して、好ましくは0.5~30質量部、より好ましくは1~20質量部である。無機充填材(E)の含有量が一定以上であると、得られる成形体の機械的強度を高めやすく、一定以下であると、半芳香族ポリアミド樹脂組成物の溶融流動性が損なわれにくい。 In the first and second semi-aromatic polyamide resin compositions of the present invention, the content of the inorganic filler (E) is (A) component, (B) component, (C) component, (D) component and ( The amount is preferably 0.5 to 30 parts by mass, more preferably 1 to 20 parts by mass with respect to 100 parts by mass in total of the component E). When the content of the inorganic filler (E) is a certain amount or more, the mechanical strength of the resulting molded article can be easily enhanced. When the content is a certain amount or less, the melt flowability of the semiaromatic polyamide resin composition is less likely to be impaired.
 本発明の第1の半芳香族ポリアミド樹脂組成物は、変性エチレン・α-オレフィン共重合体(B1)と銅系安定剤(C)とを含み;本発明の第2の半芳香族ポリアミド樹脂組成物は、変性エチレン・α-オレフィン共重合体(B2)と未変性オレフィン重合体(D)と銅系安定剤(C)とを含むので、成形体の耐熱老化性を高めつつ、成形時の金型内に白い粉が生成するのを抑制し、金型汚染を高度に抑制できる。 The first semiaromatic polyamide resin composition of the present invention comprises a modified ethylene / α-olefin copolymer (B1) and a copper stabilizer (C); the second semiaromatic polyamide resin of the present invention Since the composition contains the modified ethylene / α-olefin copolymer (B2), the unmodified olefin polymer (D) and the copper stabilizer (C), the heat aging resistance of the molded article is enhanced, and at the time of molding Can suppress the formation of white powder in the mold and can highly suppress mold contamination.
 2.半芳香族ポリアミド樹脂組成物の製造方法
 本発明の半芳香族ポリアミド樹脂組成物は、上記の比率の半芳香族ポリアミド樹脂(A)、変性オレフィン重合体(B)、銅系安定剤(C)、未変性オレフィン重合体(D)、無機充填材(E)、及び必要に応じてその他の成分を、公知の方法、例えばヘンシェルミキサー、Vブレンダー、リボンブレンダー若しくはタンブラーブレンダー等で混合する方法、又は混合後さらに一軸押出機、多軸押出機、ニーダー若しくはバンバリーミキサー等で溶融混練し、その後、造粒若しくは粉砕する方法により製造することができる。
2. Process for Producing Semi-Aromatic Polyamide Resin Composition The semi-aromatic polyamide resin composition of the present invention comprises the semi-aromatic polyamide resin (A), the modified olefin polymer (B) and the copper stabilizer (C) in the above ratio. , Unmodified olefin polymer (D), inorganic filler (E), and, if necessary, other components, a known method such as a method of mixing with a Henschel mixer, V blender, ribbon blender or tumbler blender, or It can manufacture by the method of melt-kneading with a single screw extruder, a multi-screw extruder, a kneader, a Banbury mixer etc. after mixing, and then granulating or grinding.
 3.半芳香族ポリアミド樹脂組成物の成形体
 上記のようにして調製した半芳香族ポリアミド樹脂組成物を用いて、通常の溶融成形法、例えば圧縮成形法、射出成形法又は押し出し成形法等を利用することにより、所望の形状の成形体を製造することができる。
3. Molded Body of Semi-Aromatic Polyamide Resin Composition Using the semi-aromatic polyamide resin composition prepared as described above, a conventional melt molding method, for example, a compression molding method, an injection molding method or an extrusion molding method is used. As a result, a molded product having a desired shape can be produced.
 例えば、本発明の半芳香族ポリアミド樹脂組成物を、シリンダ温度が350~300℃程度に調整された射出成形機に投入して溶融状態にして、所定の形状の金型内に導入することにより成形体を製造することができる。 For example, by introducing the semiaromatic polyamide resin composition of the present invention into an injection molding machine in which the cylinder temperature is adjusted to about 350 to 300 ° C. to bring it into a molten state, it is introduced into a mold of a predetermined shape. Moldings can be produced.
 本発明の半芳香族ポリアミド樹脂組成物を用いて製造される成形体の形状は、特に制限はなく、用途に応じて種々の形状をとりうる。 The shape of the molded article produced using the semiaromatic polyamide resin composition of the present invention is not particularly limited, and may take various shapes depending on the application.
 本発明のポリアミド樹脂組成物は、各種成形体、好ましくは自動車内外装部品、エンジンルーム内部品及び自動車電装部品等を形成するための樹脂としても好適である。本発明の半芳香族ポリアミド樹脂組成物から得られる成形体の例には、ラジエータグリル、リアスポイラー、ホイールカバー、ホイールキャップ、カウルベント・グリル、エアアウトレット・ルーバー、エアスクープ、フードバルジ、フェンダー及びバックドア等の自動車用外装部品;シリンダーヘッド・カバー、エンジンマウント、エアインテーク・マニホールド、スロットルボディ、エアインテーク・パイプ、ラジエータタンク、ラジエータサポート、ウォーターポンプ・インレット、ウォーターポンプ・アウトレット、サーモスタットハウジング、クーリングファン、ファンシュラウド、オイルパン、オイルフィルター・ハウジング、オイルフィラー・キャップ、オイルレベル・ゲージ、タイミング・ベルト、タイミング・ベルトカバー及びエンジン・カバー等の自動車用エンジンルーム内部品;フューエルキャップ、フューエルフィラー・チューブ、自動車用燃料タンク、フューエルセンダー・モジュール、フューエルカットオフ・バルブ、クイックコネクタ、キャニスター、フューエルデリバリー・パイプ及びフューエルフィラーネック等の自動車用燃料系部品;シフトレバー・ハウジング及びプロペラシャフト等の自動車用駆動系部品;スタビライザーバー・リンケージロッド等の自動車用シャシー部品;ウインドーレギュレータ、ドアロック、ドアハンドル、アウトサイド・ドアミラー・ステー、アクセルペダル、ペダル・モジュール、シールリング、軸受、ベアリングリテーナー、ギア及びアクチュエーター等の自動車用機能部品;ワイヤーハーネス・コネクター、リレーブロック、センサーハウジング、エンキャプシュレーション、イグニッションコイル及びディストリビューター・キャップ等の自動車用エレクトロニクス部品;汎用機器(刈り払い機、芝刈り機及びチェーンソー等)用燃料タンク等の汎用機器用燃料系部品;並びにコネクタ及びLEDリフレクタ等の電気電子部品、電気電子部品、建材部品、各種筐体、外装部品等が含まれる。 The polyamide resin composition of the present invention is also suitable as a resin for forming various molded articles, preferably automobile interior and exterior parts, engine room interior parts, automobile electrical parts and the like. Examples of moldings obtained from the semi-aromatic polyamide resin composition of the present invention include radiator grille, rear spoiler, wheel cover, wheel cap, cowl vent grille, air outlet louver, air scoop, hood bulge, fender and back. Exterior parts such as doors; cylinder head cover, engine mount, air intake manifold, throttle body, air intake pipe, radiator tank, radiator support, water pump inlet, water pump outlet, thermostat housing, cooling fan , Fan shroud, oil pan, oil filter housing, oil filler cap, oil level gauge, timing belt, timing belt cover And car engine compartment parts such as engine covers; fuel caps, fuel filler tubes, fuel tanks for vehicles, fuel sender modules, fuel cut-off valves, quick connectors, canisters, fuel delivery pipes and fuel filler necks Fuel system parts such as automobile; Drive system parts such as shift lever, housing and propeller shaft; Chassis parts such as stabilizer bar, linkage rod etc. Window regulator, door lock, door handle, outside door mirror, Functional parts for automobiles such as stays, accelerator pedals, pedal modules, seal rings, bearings, bearing retainers, gears and actuators; Wire harness / connector Automotive electronic components such as relay blocks, sensor housings, encapsulations, ignition coils and distributor caps; Fuel components for general-purpose devices such as fuel tanks for general-purpose devices (mowing machines, lawn mowers and chain saws, etc.) And electric and electronic parts such as connectors and LED reflectors, electric and electronic parts, building materials parts, various casings, exterior parts and the like.
 本発明の半芳香族ポリアミド樹脂組成物は、成形時の金型汚染を生じにくく、得られる成形体の外観性や寸法精度が優れる。また、当該成形体は、高温下でのクリープ特性や耐熱性、耐衝撃性等の機械的特性が同時に優れている。従って、自動車用燃料タンク、クイックコネクタ、ベアリングリテーナー、汎用機器用燃料タンク、フューエルキャップ、フューエルフィラーネック、フューエルセンダー・モジュール、ホイールキャップ、フェンダー又はバックドア、各種筐体、外装部品等に好適である。
 各種筐体、外装部品としては、小型筐体、外装成形品、携帯電話筐体が挙げられ、特に携帯電話筐体として好ましく使用することができる。
The semi-aromatic polyamide resin composition of the present invention is less likely to cause mold contamination during molding, and the appearance and dimensional accuracy of the resulting molded article are excellent. Moreover, the said molded object is simultaneously excellent in mechanical characteristics, such as the creep characteristic under high temperature, heat resistance, and impact resistance. Therefore, it is suitable for automobile fuel tanks, quick connectors, bearing retainers, fuel tanks for general-purpose devices, fuel caps, fuel filler necks, fuel sender modules, wheel caps, fenders or back doors, various housings, exterior parts, etc. .
As various housings and exterior parts, small-sized housings, exterior molded articles, and mobile phone housings can be mentioned, and in particular, they can be preferably used as mobile phone housings.
 さらに、本発明の半芳香族ポリアミド樹脂組成物が電子回路を相互に連結するコネクター製造用の樹脂としても好ましく用いられる。即ち、上記のような半芳香族ポリアミド樹脂組成物から製造されたコネクターは、優れた耐熱性を有していることは勿論、このコネクターは高温高湿下で応力下での変形が少ない。 Furthermore, the semi-aromatic polyamide resin composition of the present invention is also preferably used as a resin for producing a connector for interconnecting electronic circuits. That is, the connector produced from the above semi-aromatic polyamide resin composition has excellent heat resistance, as well as the connector has little deformation under stress under high temperature and high humidity.
 以下、実施例を参照して本発明を更に具体的に説明するが、本発明の範囲は実施例の記載に限定されない。 Hereinafter, the present invention will be more specifically described with reference to examples, but the scope of the present invention is not limited to the description of the examples.
 1.半芳香族ポリアミド樹脂(A)の調製
 <半芳香族ポリアミド(PA-1)の調製>
 1,6-ジアミノヘキサン139.3g(1.20モル)、2-メチル-1,5-ジアミノペンタン139.3g(1.20モル)、テレフタル酸365.5g(2.2モル)、触媒として次亜リン酸ナトリウム0.55g(5.2×10-3モル)、及びイオン交換水64mlを1リットルの反応器に仕込み、窒素置換後、250℃、35kg/cmの条件で1時間反応を行った。1時間経過後、反応器内に生成した反応生成物を、当該反応器と連結され、且つ圧力を約10kg/cm低く設定した受器に抜き出し、極限粘度[η]が0.15dl/gのポリアミド前駆体561gを得た。
 次いで、このポリアミド前駆体を乾燥させ、二軸押出機を用いてシリンダー設定温度330℃で溶融重合して半芳香族ポリアミド(PA-1)を得た。
1. Preparation of Semi-Aromatic Polyamide Resin (A) <Preparation of Semi-Aromatic Polyamide (PA-1)>
139.3 g (1.20 moles) of 1,6-diaminohexane, 139.3 g (1.20 moles) of 2-methyl-1,5-diaminopentane, 365.5 g (2.2 moles) of terephthalic acid, as a catalyst 0.55 g (5.2 × 10 -3 mol) of sodium hypophosphite and 64 ml of ion-exchanged water are charged in a 1-liter reactor, and after nitrogen substitution, react for 1 hour under conditions of 250 ° C. and 35 kg / cm 2 Did. After one hour, the reaction product formed in the reactor is extracted into a receiver connected to the reactor and set at a pressure lower by about 10 kg / cm 2 , and the intrinsic viscosity [η] is 0.15 dl / g. The obtained polyamide precursor was 561 g.
Next, this polyamide precursor was dried and melt-polymerized using a twin-screw extruder at a cylinder setting temperature of 330 ° C. to obtain a semiaromatic polyamide (PA-1).
 得られた半芳香族ポリアミド(PA-1)の組成は、ジカルボン酸成分単位中のテレフタル酸成分単位含有率は100モル%であり、ジアミン成分単位中の1,6-ジアミノヘキサン成分単位含有率は50モル%、2-メチル-1,5-ジアミノペンタン成分単位含有率は50モル%であった。また、半芳香族ポリアミド(PA-1)の極限粘度は1.0dl/gであり、融点Tmは300℃であった。 In the composition of the obtained semi-aromatic polyamide (PA-1), the terephthalic acid component unit content in the dicarboxylic acid component unit is 100 mol%, and the 1,6-diaminohexane component unit content in the diamine component unit The content of 2-methyl-1,5-diaminopentane component unit was 50 mol%. The semi-aromatic polyamide (PA-1) had an intrinsic viscosity of 1.0 dl / g and a melting point Tm of 300.degree.
 <半芳香族ポリアミド(PA-2)の調製>
 1,6-ジアミノヘキサン269.3g(2.32モル)、テレフタル酸205.6g(1.24モル)、アジピン酸148.0g(1.01モル)、触媒として次亜リン酸ナトリウム0.48g(4.50×10-3モル)、分子量調節剤として安息香酸3.43g(2.81×10-2モル)、及びイオン交換水62mlを1リットルの反応器に仕込み、窒素置換後、250℃、35kg/cmの条件で1時間反応を行った。1時間経過後、反応器内に生成した反応生成物を、当該反応器と連結され、且つ圧力を約10kg/cm低く設定した受器に抜き出し、極限粘度[η]が0.15dl/gのポリアミド前駆体559gを得た。
 次いで、このポリアミド前駆体を乾燥させ、二軸押出機を用いてシリンダー設定温度330℃で溶融重合して半芳香族ポリアミド(PA-2)を得た。
<Preparation of Semi-Aromatic Polyamide (PA-2)>
269.3 g (2.32 mol) of 1,6-diaminohexane, 205.6 g (1.24 mol) of terephthalic acid, 148.0 g (1.01 mol) of adipic acid, 0.48 g of sodium hypophosphite as a catalyst (4.50 × 10 -3 mol), 3.43 g (2.81 × 10 -2 mol) of benzoic acid as a molecular weight modifier, and 62 ml of ion exchanged water are charged in a 1 liter reactor and purged with nitrogen, 250 The reaction was performed under the conditions of 35 ° C. and 35 kg / cm 2 for 1 hour. After one hour, the reaction product formed in the reactor is extracted into a receiver connected to the reactor and set at a pressure lower by about 10 kg / cm 2 , and the intrinsic viscosity [η] is 0.15 dl / g. 559 g of a polyamide precursor of
Next, this polyamide precursor was dried and melt-polymerized using a twin-screw extruder at a cylinder setting temperature of 330 ° C. to obtain a semiaromatic polyamide (PA-2).
 得られた半芳香族ポリアミド(PA-2)の組成は、ジカルボン酸成分単位中のテレフタル酸成分単位含有率は55モル%、アジピン酸成分単位含有率は45モル%であり、ジアミン成分単位中の1,6-ジアミノヘキサン成分単位含有率は100モル%であった。また、半芳香族ポリアミド(PA-2)の極限粘度は1.0dl/gであり、融点Tmは310℃であった。 In the composition of the obtained semi-aromatic polyamide (PA-2), the content of terephthalic acid component unit in the dicarboxylic acid component unit is 55 mol%, the content ratio of adipic acid component unit is 45 mol%, and The content ratio of 1,6-diaminohexane component unit was 100 mol%. The semi-aromatic polyamide (PA-2) had an intrinsic viscosity of 1.0 dl / g and a melting point Tm of 310 ° C.
 <半芳香族ポリアミド(PA-3)の調製>
 1,6-ジアミノヘキサン269.3g(2.32モル)、テレフタル酸198.3g(1.19モル)、アジピン酸142.8g(0.98モル)、触媒として次亜リン酸ナトリウム0.48g(4.50×10-3モル)、分子量調節剤として安息香酸7.44g(6.10×10-2モル)、及びイオン交換水62mlを1リットルの反応器に仕込み、窒素置換後、250℃、35kg/cmの条件で1時間反応を行った。1時間経過後、反応器内に生成した反応生成物を、当該反応器と連結され、且つ圧力を約10kg/cm低く設定した受器に抜き出し、極限粘度[η]が0.15dl/gのポリアミド前駆体525gを得た。
 次いで、このポリアミド前駆体を乾燥させ、二軸押出機を用いてシリンダー設定温度330℃で溶融重合して半芳香族ポリアミド(PA-3)を得た。
<Preparation of Semi-Aromatic Polyamide (PA-3)>
269.3 g (2.32 mol) of 1,6-diaminohexane, 198.3 g (1.19 mol) of terephthalic acid, 142.8 g (0.98 mol) of adipic acid, 0.48 g of sodium hypophosphite as a catalyst (4.50 × 10 -3 mol), 7.44 g (6.10 × 10 -2 mol) of benzoic acid as a molecular weight modifier, and 62 ml of ion exchanged water are charged in a 1-liter reactor and purged with nitrogen, 250 The reaction was performed under the conditions of 35 ° C. and 35 kg / cm 2 for 1 hour. After one hour, the reaction product formed in the reactor is extracted into a receiver connected to the reactor and set at a pressure lower by about 10 kg / cm 2 , and the intrinsic viscosity [η] is 0.15 dl / g. The polyamide precursor of 525 g was obtained.
Next, this polyamide precursor was dried and melt-polymerized using a twin-screw extruder at a cylinder setting temperature of 330 ° C. to obtain a semiaromatic polyamide (PA-3).
 得られた半芳香族ポリアミド(PA-3)の組成は、ジカルボン酸成分単位中のテレフタル酸成分単位含有率は55モル%、アジピン酸成分単位含有率は45モル%であり、ジアミン成分単位中の1,6-ジアミノヘキサン成分単位含有率は100モル%であった。また、半芳香族ポリアミド(PA-3)の極限粘度は0.8dl/gであり、融点Tmは310℃であった。 In the composition of the obtained semi-aromatic polyamide (PA-3), the content of terephthalic acid component unit in the dicarboxylic acid component unit is 55 mol%, the content of adipic acid component unit is 45 mol%, and The content ratio of 1,6-diaminohexane component unit was 100 mol%. The semi-aromatic polyamide (PA-3) had an intrinsic viscosity of 0.8 dl / g and a melting point Tm of 310 ° C.
 <半芳香族ポリアミド(PA-4)の調製>
 1,9-ジアミノノナン 303.9g(1.92モル)、2-メチル-1,8-ジアミノオクタン44.3g(0.28モル)、テレフタル酸365.5g(2.2モル)、触媒として次亜リン酸ナトリウム0.55g(5.2×10-3モル)、及びイオン交換水64mlを1リットルの反応器に仕込み、窒素置換後、250℃、35kg/cmの条件で1時間反応を行った。1時間経過後、反応器内に生成した反応生成物を、当該反応器と連結され、且つ圧力を約10kg/cm低く設定した受器に抜き出し、極限粘度[η]が0.16dl/gのポリアミド前駆体622gを得た。
 次いで、このポリアミド前駆体を乾燥させ、二軸押出機を用いてシリンダー設定温度330℃で溶融重合して半芳香族ポリアミド(PA-4)を得た。
<Preparation of Semi-Aromatic Polyamide (PA-4)>
303.9 g (1.92 mol) of 1,9-diaminononane, 44.3 g (0.28 mol) of 2-methyl-1,8-diaminooctane, 365.5 g (2.2 mol) of terephthalic acid Charge 0.55 g (5.2 × 10 -3 mol) of sodium phosphite and 64 ml of ion-exchanged water to a 1-liter reactor, replace with nitrogen, and react for 1 hour under conditions of 250 ° C. and 35 kg / cm 2 went. After one hour, the reaction product formed in the reactor is extracted to a receiver connected to the reactor and set at a pressure lower by about 10 kg / cm 2 , and the intrinsic viscosity [η] is 0.16 dl / g. 622 g of a polyamide precursor of
Next, this polyamide precursor was dried and melt-polymerized using a twin-screw extruder at a cylinder setting temperature of 330 ° C. to obtain a semiaromatic polyamide (PA-4).
 得られた半芳香族ポリアミド(PA-4)の組成は、ジカルボン酸成分単位中のテレフタル酸成分単位含有率は100モル%、ジアミン成分単位中の1,9-ジアミノノナン成分単位含有率は87.3モル%であり、2-メチル-1,8-ジアミノオクタン成分単位含有率は12.7モル%であった。また、半芳香族ポリアミド(PA-4)の極限粘度は0.99dl/gであり、融点Tmは303℃であった。 In the composition of the obtained semi-aromatic polyamide (PA-4), the content of terephthalic acid component unit in the dicarboxylic acid component unit is 100 mol%, and the content ratio of 1,9-diaminononane component unit in the diamine component unit is 87. The content was 3 mol%, and the content ratio of 2-methyl-1,8-diaminooctane component unit was 12.7 mol%. The semi-aromatic polyamide (PA-4) had an intrinsic viscosity of 0.99 dl / g and a melting point Tm of 303.degree.
 半芳香族ポリアミド樹脂(PA-1)~(PA-4)の極限粘度及び融点Tmは、それぞれ以下の方法で測定した。 The intrinsic viscosity and the melting point Tm of the semiaromatic polyamide resins (PA-1) to (PA-4) were measured by the following methods, respectively.
 [極限粘度[η]]
 得られた半芳香族ポリアミド樹脂の極限粘度[η]は以下のようにして測定した。半芳香族ポリアミド樹脂0.5gを96.5%硫酸溶液50mlに溶解させた。得られた溶液の、25℃±0.05℃の条件下での流下秒数を、ウベローデ粘度計を使用して測定し、「数式:[η]=ηSP/(C(1+0.205ηSP))」に基づき算出した。
 [η]:極限粘度(dl/g)
 ηSP:比粘度
 C:試料濃度(g/dl)
 t:試料溶液の流下秒数(秒)
 t:ブランク硫酸の流下秒数(秒)
 ηSP=(t-t)/t
[Intrinsic viscosity [η]]
The intrinsic viscosity [η] of the obtained semiaromatic polyamide resin was measured as follows. 0.5 g of semiaromatic polyamide resin was dissolved in 50 ml of 96.5% sulfuric acid solution. The number of seconds of flow of the resulting solution under 25 ° C. ± 0.05 ° C. is measured using a Ubbelohde viscometer, “formula: [η] = ηSP / (C (1 + 0.205ηSP)) Calculated based on
[Η]: Intrinsic viscosity (dl / g)
ηSP: specific viscosity C: sample concentration (g / dl)
t: Seconds of flow of sample solution (seconds)
t 0 : Blank sulfuric acid flow down seconds (seconds)
ηSP = (t−t 0 ) / t 0
 [融点Tm]
 半芳香族ポリアミド樹脂の融点Tmは、JIS K7121に準じて測定した。具体的には、PerkinElemer社製DSC7を用いて、10℃/分の速度で昇温してDSCの吸熱曲線を求め、最大ピーク位置の温度を融点Tmとした。
[Melting point Tm]
The melting point Tm of the semiaromatic polyamide resin was measured according to JIS K7121. Specifically, the temperature is raised at a rate of 10 ° C./min using a PerkinElemer DSC 7 to obtain an endothermic curve of DSC, and the temperature at the maximum peak position is taken as the melting point Tm.
 2.変性オレフィン重合体(B)/未変性オレフィン重合体(D)の調製
 2-1.未変性オレフィン重合体(D)
 <エチレン・1-ブテン共重合体(PE-1)の調製>
 Ti系触媒を用いてエチレン・1-ブテン共重合体(PE-1)を調製した。
 エチレン・1-ブテン共重合体(PE-1)のエチレン含有量は96モル%であった。また、密度は0.920g/cmであり、MFR(ASTM D 1238、190℃、2.16kg荷重)は1.0g/10分であり、融点は124℃であった。
2. Preparation of Modified Olefin Polymer (B) / Unmodified Olefin Polymer (D) 2-1. Unmodified olefin polymer (D)
<Preparation of ethylene / 1-butene copolymer (PE-1)>
An ethylene / 1-butene copolymer (PE-1) was prepared using a Ti-based catalyst.
The ethylene content of the ethylene / 1-butene copolymer (PE-1) was 96 mol%. Further, the density was 0.920 g / cm 3 , MFR (ASTM D 1238, 190 ° C., 2.16 kg load) was 1.0 g / 10 min, and the melting point was 124 ° C.
 2-2.変性オレフィン重合体(B)
 <変性エチレン・1-ブテン共重合体(MAH-PE-1)の調製>
 上記調製したエチレン・1-ブテン共重合体(PE-1)(密度=0.920g/cm、融点Tm=124℃、結晶化度=48%、MFR(ASTM D 1238、190℃、2.16kg荷重)=1.0g/10分、エチレン含有量=96モル%)100質量部、無水マレイン酸0.8質量部、及び過酸化物[商品名  パーヘキシン-25B、日本油脂(株)製]0.07質量部をヘキシェルミキサーで混合し、得られた混合物を230℃に設定した65mmφの一軸押出機で溶融グラフト変性して、変性エチレン・1-ブテン共重合体(MAH-PE-1)を得た。
2-2. Modified olefin polymer (B)
<Preparation of Modified Ethylene / 1-butene Copolymer (MAH-PE-1)>
The ethylene / 1-butene copolymer (PE-1) prepared above (density = 0.920 g / cm 3 , melting point Tm = 124 ° C, crystallinity = 48%, MFR (ASTM D 1238, 190 ° C, 2. 16 kg load) = 1.0 g / 10 min, ethylene content = 96 mol%) 100 parts by mass, maleic anhydride 0.8 parts by mass, and peroxide [trade name Perhexin-25B, manufactured by Nippon Oil & Fats Co., Ltd.] 0.07 parts by mass is mixed with a hexshell mixer, and the obtained mixture is melt graft modified with a 65 mmφ single screw extruder set at 230 ° C. to obtain a modified ethylene / 1-butene copolymer (MAH-PE-1) Got).
 変性エチレン・1-ブテン共重合体(MAH-PE-1)の無水マレイン酸グラフト量をIR分析で測定したところ、0.8質量%であった。また、密度は0.916g/cmであり、MFR(ASTM D 1238、190℃、2.16kg荷重)は0.27g/10分であり、融点は121℃、結晶化度は43%であった。 The amount of maleic anhydride grafted of the modified ethylene / 1-butene copolymer (MAH-PE-1) was measured by IR analysis to be 0.8% by mass. The density is 0.916 g / cm 3 , MFR (ASTM D 1238, 190 ° C., 2.16 kg load) is 0.27 g / 10 min, the melting point is 121 ° C., and the crystallinity is 43%. The
 <変性エチレン・1-ブテン共重合体(MAH-PE-2)の調製>
 Ti系触媒を用いてエチレン・1-ブテン共重合体(PE-2)を調製した。
 エチレン・1-ブテン共重合体(PE-2)のエチレン含有量は81モル%であった。また、密度は0.865g/cmであり、MFR(ASTM D 1238、190℃、2.16kg荷重)は0.5g/10分であった。
 上記調製したエチレン・1-ブテン共重合体(PE-2)100質量部、無水マレイン酸1.2質量部、及び過酸化物[商品名  パーヘキシン-25B、日本油脂(株)製]0.06質量部をヘキシェルミキサーで混合し、得られた混合物を230℃に設定した65mmφの一軸押出機で溶融グラフト変性して、変性エチレン・1-ブテン共重合体(MAH-PE-2)を得た。
 変性エチレン・1-ブテン共重合体(MAH-PE-2)の無水マレイン酸グラフト量をIR分析で測定したところ、1.0質量%であった。また、密度は0.866g/cmであり、MFR(ASTM D 1238、190℃、2.16kg荷重)は0.6g/10分であった。
<Preparation of Modified Ethylene / 1-butene Copolymer (MAH-PE-2)>
An ethylene / 1-butene copolymer (PE-2) was prepared using a Ti-based catalyst.
The ethylene content of the ethylene / 1-butene copolymer (PE-2) was 81 mol%. Moreover, the density was 0.865 g / cm 3 , and the MFR (ASTM D 1238, 190 ° C., 2.16 kg load) was 0.5 g / 10 min.
100 parts by mass of the ethylene / 1-butene copolymer (PE-2) prepared above, 1.2 parts by mass of maleic anhydride, and peroxides (trade name: Perhexin-25B, manufactured by Nippon Oil & Fats Co., Ltd.) 0.06 Parts by mass were mixed with a hexshell mixer, and the obtained mixture was melt graft modified with a 65 mmφ single screw extruder set at 230 ° C. to obtain a modified ethylene / 1-butene copolymer (MAH-PE-2) The
The amount of maleic anhydride grafted of the modified ethylene / 1-butene copolymer (MAH-PE-2) was measured by IR analysis to be 1.0% by mass. Moreover, the density was 0.866 g / cm 3 , and the MFR (ASTM D 1238, 190 ° C., 2.16 kg load) was 0.6 g / 10 min.
 変性オレフィン重合体(B)や未変性オレフィン重合体(D)の組成、密度及びメルトフローレートは、それぞれ以下の方法で求めた。 The composition, density and melt flow rate of the modified olefin polymer (B) and the unmodified olefin polymer (D) were determined by the following methods.
 [組成]
 変性オレフィン重合体の組成、例えばエチレン及び炭素数3以上のα-オレフィンの含有率(モル%)や官能基構造単位の含有率(質量%)は、13C-NMRにより測定した。測定条件は、以下の通りである。
 測定装置:核磁気共鳴装置(ECP500型、日本電子(株)製)
 観測核:13C(125MHz)
 シーケンス:シングルパルスプロトンデカップリング
 パルス幅:4.7μ秒(45°パルス)
 繰り返し時間:5.5秒
 積算回数:1万回以上
 溶媒:オルトジクロロベンゼン/重水素化ベンゼン(容量比:80/20)混合溶媒
 試料濃度:55mg/0.6mL
 測定温度:120℃
 ケミカルシフトの基準値:27.50ppm
[composition]
The composition of the modified olefin polymer, for example, the content (mol%) of ethylene and α-olefin having 3 or more carbon atoms and the content (% by mass) of functional group structural units were measured by 13 C-NMR. The measurement conditions are as follows.
Measurement device: Nuclear magnetic resonance device (ECP 500 type, manufactured by Nippon Denshi Co., Ltd.)
Observation nucleus: 13 C (125 MHz)
Sequence: Single pulse proton decoupling Pulse width: 4.7 μs (45 ° pulse)
Repeating time: 5.5 seconds Number of integrations: 10,000 or more Solvent: ortho-dichlorobenzene / deuterated benzene (volume ratio: 80/20) mixed solvent Sample concentration: 55 mg / 0.6 mL
Measurement temperature: 120 ° C
Reference value for chemical shift: 27.50 ppm
 [密度]
 密度は、JIS K7112に準拠して密度勾配管を用いて温度23℃で測定した。
[density]
The density was measured at a temperature of 23 ° C. using a density gradient tube in accordance with JIS K7112.
 [メルトフローレート(MFR)]
 メルトフローレート(MFR:Melt Flow Rate)は、ASTM D1238に準拠し、190℃で2.16kgの荷重にて測定した。単位は、g/10minである。
[Melt flow rate (MFR)]
Melt flow rate (MFR: Melt Flow Rate) was measured at 190 ° C. and a load of 2.16 kg in accordance with ASTM D1238. The unit is g / 10 min.
 [結晶化度]
 厚み3mmのASTM-1(ダンベル片)の試験片を作製し、長さ方向の中央部、且つ厚み方向の中央部から切片を切り出した。得られたサンプルを試料ホルダーに固定し、リガク社製RINT2550を用いて、試料ホルダーを回転させながら広角X線回折法により測定した。
[Degree of crystallinity]
A test piece of 3 mm in thickness of ASTM-1 (dumbbell piece) was prepared, and a section was cut out from the central part in the longitudinal direction and the central part in the thickness direction. The obtained sample was fixed to a sample holder, and was measured by wide-angle X-ray diffraction while rotating the sample holder using RINT 2550 manufactured by Rigaku Corporation.
 3.その他の材料
 <銅系安定剤(C)>
 銅系安定剤(C-1):10質量%のヨウ化銅(I)と90質量%のヨウ化カリウムの混合物
3. Other materials <Copper-based stabilizer (C)>
Copper-based stabilizer (C-1): A mixture of 10% by mass of copper (I) iodide and 90% by mass of potassium iodide
 <無機充填材(E)>
 タルク(平均粒子径1.6μm)
<Inorganic filler (E)>
Talc (average particle size 1.6 μm)
 4.第1の半芳香族ポリアミド樹脂組成物の調製
 (実施例1~13、及び比較例1~5)
 表1または2に示される組成比で、半芳香族ポリアミド樹脂(A)、変性オレフィン重合体(B)、銅系安定剤(C)、未変性オレフィン重合体(D)及び無機充填材(E)をタンブラーブレンダーにて混合し、30mmφのベント式二軸スクリュー押出機を用いて300~335℃のシリンダー温度条件で溶融混練した。その後、混練物をストランド状に押出し、水槽で冷却させた。その後、ペレタイザーでストランドを引き取り、カットすることでペレット状の半芳香族ポリアミド樹脂組成物を得た。
4. Preparation of First Semi-Aromatic Polyamide Resin Composition (Examples 1 to 13 and Comparative Examples 1 to 5)
Semiaromatic polyamide resin (A), modified olefin polymer (B), copper stabilizer (C), unmodified olefin polymer (D), and inorganic filler (E) at the composition ratio shown in Table 1 or 2 ) Were mixed in a tumbler blender, and melt-kneaded using a 30 mmφ vented twin screw extruder at a cylinder temperature of 300 to 335 ° C. Then, the kneaded material was extruded in a strand and cooled in a water tank. Thereafter, the strand was taken up with a pelletizer and cut to obtain a pellet-like semi-aromatic polyamide resin composition.
 得られた半芳香族ポリアミド樹脂組成物の、曲げ強度・弾性率、シャルピー衝撃強度、クリープ変形量、ベンド閉塞性及び耐熱老化性を、それぞれ以下の方法で評価した。 The flexural strength and elastic modulus, Charpy impact strength, creep deformation, bend closure and heat aging resistance of the obtained semi-aromatic polyamide resin composition were evaluated by the following methods.
 [曲げ強度・曲げ弾性率]
 得られた半芳香族ポリアミド樹脂組成物を、下記の成形条件で射出成形し、長さ:64mm、幅:6mm、厚さ:0.8mmの試験片を作製した。
 成型機:(株)ソディック プラスティック、ツパールTR40S3A
 成型機シリンダー温度:(Tm+15)℃、金型温度:120℃
 得られた試験片を、温度23℃、窒素雰囲気下で24時間放置した。次いで、温度23℃、相対湿度50%の雰囲気下で曲げ試験機:NTESCO社製 AB5、スパン26mm、曲げ速度5mm/分で曲げ試験を行い、曲げ強度(MPa)、弾性率(MPa)を測定した。
[Bending strength, bending elastic modulus]
The obtained semi-aromatic polyamide resin composition was injection-molded under the following molding conditions to prepare a test piece having a length of 64 mm, a width of 6 mm and a thickness of 0.8 mm.
Molding machine: Sodick Plastic Co., Ltd., Tupearl TR40S3A
Molding machine cylinder temperature: (Tm + 15) ° C, mold temperature: 120 ° C
The obtained test piece was left to stand at a temperature of 23 ° C. under a nitrogen atmosphere for 24 hours. Next, a bending test was performed under the atmosphere of temperature 23 ° C. and relative humidity 50%: bending test made by NTESCO AB5, span 26 mm, bending speed 5 mm / min, and measuring bending strength (MPa) and elastic modulus (MPa) did.
 [シャルピー衝撃強度]
 得られた半芳香族ポリアミド樹脂組成物を用いて、ISO-179に準拠してノッチ付き多目的試験片を作製し、シャルピー衝撃強度(J/m)を測定した。
[Charpy impact strength]
Using the resulting semi-aromatic polyamide resin composition, notched multipurpose test pieces were produced according to ISO-179, and Charpy impact strength (J / m) was measured.
 [クリープ変形量]
 得られた半芳香族ポリアミド樹脂組成物を、下記の成形条件で射出成形し、長さ:125mm、幅:13mm、厚さ:1.6mmの試験片を作製した。
 成型機:ソディック プラスティック ツパールTR40S3A
 成型機シリンダー温度:(半芳香族ポリアミド樹脂(A)の融点Tm+15℃、
 金型温度:半芳香族ポリアミド樹脂(A)のTg+20℃
 得られた試験片を、80℃×95%RH条件下でクリープ試験機(株式会社エー・アンド・デイ社製、型番;CP6-L-250)を用いて、荷重1.6MPaを負荷し、24時間後のクリープ変形量を求めた。
 ○:クリープ変形量が0.8mm以下
 △:クリープ変形量が0.8mm超1.6mm以下
 ×:クリープ変形量が1.6mm超
 △以上を良好と判断した。
[Creep deformation]
The obtained semi-aromatic polyamide resin composition was injection molded under the following molding conditions to prepare a test piece having a length of 125 mm, a width of 13 mm and a thickness of 1.6 mm.
Molding machine: Sodick Plastic Tupearl TR40S3A
Molding machine cylinder temperature: (melting point Tm + 15 ° C of semi-aromatic polyamide resin (A),
Mold temperature: Tg + 20 ° C of semi-aromatic polyamide resin (A)
A load of 1.6 MPa is applied to the obtained test piece under a condition of 80 ° C. × 95% RH using a creep tester (model number: CP6-L-250 manufactured by A & D Co., Ltd.), The amount of creep deformation after 24 hours was determined.
○: creep deformation is 0.8 mm or less Δ: creep deformation is more than 0.8 mm and 1.6 mm or less ×: creep deformation is more than 1.6 mm Δ was determined to be good.
 [ベント閉塞性]
 得られた半芳香族ポリアミド樹脂組成物を、下記の成形条件で400ショット射出成形した。その後、金型入れ子に付着したモールドデポの面積を計測した。
 成型機:住友重機械工業株式会社製  SG50-MIII
 シリンダ設定温度:340℃
 金型温度:40℃
 射出速度:150mm/sec
 モールドデポの面積が大きいほど、モールドデポの量が多く、ベント閉塞しやすく、連続成形性に劣る。具体的には、モールドデポの面積が3.5cm以下であれば良好、3.0cm未満であるとさらに良好と判断した。
[Bent occlusion]
The obtained semi-aromatic polyamide resin composition was injection-molded for 400 shots under the following molding conditions. Thereafter, the area of the mold deposit attached to the mold nest was measured.
Molding machine: Sumitomo Heavy Industries, Ltd. SG50-MIII
Cylinder set temperature: 340 ° C
Mold temperature: 40 ° C
Injection speed: 150 mm / sec
As the area of the mold deposit is larger, the amount of the mold deposit is larger, the vent is easily blocked, and the continuous formability is inferior. Specifically, it was determined that the area of the mold depot was 3.5 cm 2 or less, which is good, and less than 3.0 cm 2 .
 [耐熱老化性]
 得られた半芳香族ポリアミド樹脂組成物を用いて、以下のダンベル試験片を作製した。
 (ダンベル試験片)
 厚み:3.2mm
 平行部の長さ:16.5mm、平行部の幅:3mm
 試験片の長さ:64mm、チャック部の幅:12mm
 得られた試験片を、温度160℃の条件下、空気循環炉中で200時間または300時間保存した後、試験片を炉から取り出し、23℃まで冷却した。この試験片を用いて、温度23℃、相対湿度50%の雰囲気下で引張試験を行った。そして、200時間保存後および300時間保存後において、それぞれ降伏点が確認されるかどうかを判断した。
 〇:300時間保存後に降伏点あり
 △:200時間保存後には降伏点があるが、300時間保存後には降伏点がない
 ×:200時間保存後に降伏点なし
[Heat resistant aging resistance]
The following dumbbell test pieces were produced using the obtained semi-aromatic polyamide resin composition.
(Dumbbell test strip)
Thickness: 3.2 mm
Parallel part length: 16.5 mm, parallel part width: 3 mm
Test piece length: 64 mm, chuck width: 12 mm
After storing the obtained test piece in an air circulating furnace for 200 hours or 300 hours under the condition of a temperature of 160 ° C., the test piece was removed from the furnace and cooled to 23 ° C. Using this test piece, a tensile test was performed under an atmosphere of temperature 23 ° C. and relative humidity 50%. Then, after storing for 200 hours and after storing for 300 hours, it was judged whether or not the yield point was confirmed.
:: Yield point after 300 hours storage △: Yield point after 200 hours storage but no yield point after 300 hours storage ×: No yield point after 200 hours storage
 実施例1~9の評価結果を表1に示し、実施例10~13及び比較例1~5の評価結果を表2に示す。 The evaluation results of Examples 1 to 9 are shown in Table 1, and the evaluation results of Examples 10 to 13 and Comparative Examples 1 to 5 are shown in Table 2.
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000008
 表1及び2に示されるように、変性エチレン・α-オレフィン共重合体(B1)と銅系安定剤(C)とを含む実施例1~13の半芳香族ポリアミド樹脂組成物は、いずれも耐熱老化性が高く、且つベンド閉塞も少なく、金型汚染を抑制できることがわかる。 As shown in Tables 1 and 2, all of the semiaromatic polyamide resin compositions of Examples 1 to 13 containing the modified ethylene / α-olefin copolymer (B1) and the copper stabilizer (C) It can be seen that the heat aging resistance is high, the bend blockage is also small, and mold contamination can be suppressed.
 また、変性エチレン・α-オレフィン共重合体(B2)をさらに含むことで、衝撃強度が高まることがわかる(実施例4と8の対比)。 In addition, it is understood that the impact strength is enhanced by further including the modified ethylene / α-olefin copolymer (B2) (comparison of Examples 4 and 8).
 さらに、未変性オレフィン重合体(D)をさらに含むことで、ベント閉塞をより低減できることがわかる(実施例1と2の対比、実施例4と6の対比等)。 Furthermore, it is understood that the vent blockage can be further reduced by further including the unmodified olefin polymer (D) (comparison of Examples 1 and 2; Comparison of Examples 4 and 6, etc.).
 さらに、極限粘度が高い半芳香族ポリアミド(PA-1)又は(PA-2)と、極限粘度が低い半芳香族ポリアミド(PA-3)とを組み合わせることで、機械的強度を低下させることなく、ベンド閉塞性をさらに改善できることがわかる(実施例2と4の対比、実施例1、10および14の対比)。 Furthermore, by combining the semi-aromatic polyamide (PA-1) or (PA-2) having a high intrinsic viscosity with the semi-aromatic polyamide (PA-3) having a low intrinsic viscosity, the mechanical strength is not reduced. It can be seen that the bend closure can be further improved (compare the examples 2 and 4 and the examples 1, 10 and 14).
 さらに、極限粘度が高い半芳香族ポリアミド(PA-1)および(PA-2)の、極限粘度が低い半芳香族ポリアミド(PA-3)に対する比率((PA-1+PA-2)/PA-3)が高いほうが、耐熱老化性や曲げ強度が一層損なわれにくいことがわかる(実施例3、10および12の対比)。 Furthermore, the ratio ((PA-1 + PA-2) / PA-3) of the semi-aromatic polyamide (PA-1) and (PA-2) having a high intrinsic viscosity to the semi-aromatic polyamide (PA-3) having a low intrinsic viscosity It can be seen that the heat aging resistance and the bending strength are less likely to be impaired as the higher the)) (compare with Examples 3, 10 and 12).
 さらに、無機充填材(D)であるタルクをさらに添加することで、得られる成形体の曲げ強度をより高めることができることがわかる(実施例1と16の対比)。 Furthermore, it turns out that the bending strength of the molded object obtained can be raised more by adding further the talc which is an inorganic filler (D) (comparison of Example 1 and 16).
 これに対して、銅系安定剤(C)を含まない比較例1、4および5の半芳香族ポリアミド樹脂組成物は、耐熱老化性が低いことがわかる。また、変性エチレン・α-オレフィン共重合体(B1)の代わりに、未変性オレフィン重合体(D)を含む比較例2の半芳香族ポリアミド樹脂組成物は、耐熱老化性が改善されないだけでなく、シャルピー衝撃強度が低いことがわかる。また、変性エチレン・α-オレフィン共重合体(B1)の代わりに、変性エチレン・α-オレフィン共重合体(B2)を含む比較例3の半芳香族ポリアミド樹脂組成物は、クリープ変形量が多くなり、且つベンド閉塞性が高く、金型汚染が生じやすいことがわかる。 On the other hand, it is understood that the semi-aromatic polyamide resin compositions of Comparative Examples 1, 4 and 5 which do not contain the copper stabilizer (C) have low heat aging resistance. In addition, the semi-aromatic polyamide resin composition of Comparative Example 2 containing the unmodified olefin polymer (D) instead of the modified ethylene / α-olefin copolymer (B1) not only does not improve the heat aging resistance. , It can be seen that the Charpy impact strength is low. In addition, the semi-aromatic polyamide resin composition of Comparative Example 3 containing the modified ethylene / α-olefin copolymer (B2) instead of the modified ethylene / α-olefin copolymer (B1) has a large amount of creep deformation. Also, it can be seen that the bend closure is high and mold contamination is likely to occur.
 5.第2の半芳香族ポリアミド樹脂組成物の調製
 (実施例14~16)
 表3に示される組成比で、半芳香族ポリアミド樹脂(A)、変性オレフィン重合体(B)、銅系安定剤(C)、未変性オレフィン重合体(D)及び無機充填材(E)をタンブラーブレンダーにて混合し、30mmφのベント式二軸スクリュー押出機を用いて300~335℃のシリンダー温度条件で溶融混練した。その後、混練物をストランド状に押出し、水槽で冷却させた。その後、ペレタイザーでストランドを引き取り、カットすることでペレット状の半芳香族ポリアミド樹脂組成物を得た。
5. Preparation of Second Semi-Aromatic Polyamide Resin Composition (Examples 14 to 16)
With the composition ratio shown in Table 3, semi-aromatic polyamide resin (A), modified olefin polymer (B), copper stabilizer (C), unmodified olefin polymer (D) and inorganic filler (E) The mixture was mixed in a tumbler blender, and melt-kneaded under a cylinder temperature condition of 300 to 335 ° C. using a vented twin screw extruder of 30 mmφ. Then, the kneaded material was extruded in a strand and cooled in a water tank. Thereafter, the strand was taken up with a pelletizer and cut to obtain a pellet-like semi-aromatic polyamide resin composition.
 得られた半芳香族ポリアミド樹脂組成物の、曲げ強度・弾性率、シャルピー衝撃強度、クリープ変形量、ベンド閉塞性及び耐熱老化性を、それぞれ前述と同様の方法で評価した。 The flexural strength and elastic modulus, Charpy impact strength, creep deformation, bend closure and heat aging resistance of the obtained semi-aromatic polyamide resin composition were evaluated in the same manner as described above.
 実施例14~16の評価結果を表3に示す。尚、表3では、比較例1~5の結果も併せて示す。 The evaluation results of Examples 14 to 16 are shown in Table 3. Table 3 also shows the results of Comparative Examples 1 to 5.
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
 表3に示されるように、変性エチレン・α-オレフィン共重合体(B2)と未変性オレフィン重合体(D)と銅系安定剤(C)とを含む実施例14~16の半芳香族ポリアミド樹脂組成物は、いずれも耐熱老化性が高く、且つベンド閉塞も少なく、金型汚染を抑制できることがわかる。 As shown in Table 3, the semiaromatic polyamides of Examples 14 to 16 containing modified ethylene / α-olefin copolymer (B2), unmodified olefin polymer (D) and copper stabilizer (C) It is found that all resin compositions have high heat aging resistance, less bend clogging, and can suppress mold contamination.
 これに対して、銅系安定剤(C)を含まない比較例1、4および5の半芳香族ポリアミド樹脂組成物は、耐熱老化性が低いことがわかる。また、変性エチレン・α-オレフィン共重合体(B2)を含まない比較例2の半芳香族ポリアミド樹脂組成物は、耐熱老化性が改善されないだけでなく、シャルピー衝撃強度が低いことがわかる。また、未変性エチレン・α-オレフィン共重合体(D)を含まない比較例3の半芳香族ポリアミド樹脂組成物は、クリープ変形量が多くなり、且つベンド閉塞性が高く、金型汚染が生じやすいことがわかる。 On the other hand, it is understood that the semi-aromatic polyamide resin compositions of Comparative Examples 1, 4 and 5 which do not contain the copper stabilizer (C) have low heat aging resistance. Further, it can be seen that the semi-aromatic polyamide resin composition of Comparative Example 2 not containing the modified ethylene / α-olefin copolymer (B2) not only does not improve the heat aging resistance but also has a low Charpy impact strength. In addition, the semi-aromatic polyamide resin composition of Comparative Example 3 which does not contain the unmodified ethylene / α-olefin copolymer (D) has a large amount of creep deformation, high bend closure property, and mold contamination occurs. I understand that it is easy.
 本出願は、2017年8月18日出願の特願2017-158130に基づく優先権を主張する。当該出願明細書に記載された内容は、すべて本願明細書に援用される。 This application claims the priority based on Japanese Patent Application No. 2017-158130 filed on Aug. 18, 2017. The contents described in the application specification are all incorporated herein by reference.
 本発明の半芳香族ポリアミド樹脂組成物は、成形の際に金型汚染を生じにくく、且つ耐熱性、高温下でのクリープ耐性及び機械的強度に優れた成形体を製造可能であるため、例えば自動車用部品の成形に特に好適に用いられる。 The semi-aromatic polyamide resin composition of the present invention is less likely to cause mold contamination during molding and can produce molded articles excellent in heat resistance, creep resistance at high temperatures and mechanical strength, for example. It is particularly suitably used for forming automotive parts.

Claims (24)

  1.  示差走査型熱量計(DSC)により測定される融点が280~330℃である半芳香族ポリアミド樹脂(A)と、
     ヘテロ原子を含む官能基構造単位を含む変性オレフィン重合体(B)と、 
     銅系安定剤(C)と、を含む半芳香族ポリアミド樹脂組成物であって、
     前記半芳香族ポリアミド樹脂(A)は、ジカルボン酸成分単位とジアミン成分単位からなる繰り返し単位を含み、かつ
     前記ジカルボン酸成分単位は、前記ジカルボン酸成分単位の総モル数に対して、テレフタル酸成分単位を45モル%以上含み、
     前記ジアミン成分単位は、前記ジアミン成分単位の総モル数に対して、炭素原子数4~18の直鎖アルキレンジアミン成分単位を50~100モル%と、側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位を0~50モル%とを含み、
     前記半芳香族ポリアミド樹脂組成物は、下記(1)または(2)を満たす、
     半芳香族ポリアミド樹脂組成物。
     (1):前記変性オレフィン重合体(B)は、
     エチレンと炭素原子数3~20のα-オレフィンとの共重合体を、不飽和カルボン酸又はその誘導体で変性した変性エチレン・α-オレフィン共重合体(B1)を含み、
     前記変性エチレン・α-オレフィン共重合体(B1)は、
     前記不飽和カルボン酸又はその誘導体に由来する前記ヘテロ原子を含む官能基構造単位を0.01~5質量%含み、且つ下記要件(i)~(iii)を満たす
     (i)密度が0.89~0.95g/cmの範囲にある
     (ii)示差走査型熱量計(DSC)により測定した吸熱曲線の最大ピーク位置の温度(融点;Tm)が90~127℃である
     (iii)X線回折法により測定した結晶化度が20~60%である
     (2):前記変性オレフィン重合体(B)は、
     エチレンと炭素原子数3~20のα-オレフィンとの共重合体を、不飽和カルボン酸又はその誘導体で変性した変性エチレン・α-オレフィン共重合体(B2)を含み、
     前記変性エチレン・α-オレフィン共重合体(B2)は、
     前記不飽和カルボン酸又はその誘導体に由来する前記ヘテロ原子を含む官能基構造単位を0.01~5質量%含み、且つ下記要件(iv)を満たし、かつ
     (iv)密度が0.80g/cm以上0.89g/cm未満の範囲にある
     半芳香族ポリアミド樹脂組成物は、前記官能基構造単位を含まない未変性オレフィン重合体(D)として、未変性のエチレンと炭素原子数3~20のα-オレフィンとの共重合体をさらに含む。
    A semi-aromatic polyamide resin (A) having a melting point of 280 to 330 ° C. as measured by differential scanning calorimetry (DSC);
    A modified olefin polymer (B) containing a functional group structural unit containing a hetero atom,
    A semi-aromatic polyamide resin composition comprising a copper-based stabilizer (C),
    The semi-aromatic polyamide resin (A) contains a repeating unit consisting of a dicarboxylic acid component unit and a diamine component unit, and the dicarboxylic acid component unit is a terephthalic acid component with respect to the total number of moles of the dicarboxylic acid component unit. Contains 45 mol% or more of units,
    The diamine component unit has 50 to 100% by mole of a linear alkylene diamine component unit having 4 to 18 carbon atoms and 4 to carbon atoms having a side chain alkyl group based on the total number of moles of the diamine component unit. Containing 18 to 50 mol% of alkylene diamine component units,
    The semi-aromatic polyamide resin composition satisfies the following (1) or (2):
    Semi-aromatic polyamide resin composition.
    (1): The modified olefin polymer (B) is
    A modified ethylene / α-olefin copolymer (B1) obtained by modifying a copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms with an unsaturated carboxylic acid or a derivative thereof,
    The modified ethylene / α-olefin copolymer (B1) is
    It contains 0.01 to 5% by mass of a functional group structural unit containing the hetero atom derived from the unsaturated carboxylic acid or its derivative, and satisfies the following requirements (i) to (iii): (i) density is 0.89 in the range of ~ 0.95g / cm 3 (ii) the temperature of the maximum peak position of an endothermic curve measured by a differential scanning calorimeter (DSC) (melting point; Tm) is 90 ~ 127 ℃ (iii) X-ray The degree of crystallinity measured by diffraction method is 20 to 60% (2): The modified olefin polymer (B) is
    A modified ethylene / α-olefin copolymer (B2) obtained by modifying a copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms with an unsaturated carboxylic acid or a derivative thereof,
    The modified ethylene / α-olefin copolymer (B2) is
    It contains 0.01 to 5% by mass of the functional group structural unit containing the hetero atom derived from the unsaturated carboxylic acid or its derivative, and satisfies the following requirement (iv), and (iv) the density is 0.80 g / cm The semi-aromatic polyamide resin composition in the range of 3 or more and less than 0.89 g / cm 3 contains unmodified ethylene and 3 to 7 carbon atoms as the unmodified olefin polymer (D) not containing the functional group structural unit. Further included are copolymers with 20 alpha-olefins.
  2.  前記(1)を満たす、請求項1に記載の半芳香族ポリアミド樹脂組成物。 The semi-aromatic polyamide resin composition according to claim 1, which satisfies the above (1).
  3.  前記変性オレフィン重合体(B)は、
     エチレンと炭素原子数3~20のα-オレフィンとの共重合体を、不飽和カルボン酸又はその誘導体で変性した変性エチレン・α-オレフィン共重合体(B2)をさらに含み、
     前記変性エチレン・α-オレフィン共重合体(B2)は、
     前記不飽和カルボン酸又はその誘導体に由来する前記ヘテロ原子を含む官能基構造単位を0.01~5質量%含み、且つ下記要件(iv)を満たす、請求項2に記載の半芳香族ポリアミド樹脂組成物。
     (iv)密度が0.80g/cm以上0.89g/cm未満の範囲にある
    The modified olefin polymer (B) is
    A copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms, further comprising a modified ethylene / α-olefin copolymer (B2) modified with an unsaturated carboxylic acid or a derivative thereof,
    The modified ethylene / α-olefin copolymer (B2) is
    The semiaromatic polyamide resin according to claim 2, comprising 0.01 to 5% by mass of a functional group structural unit containing the hetero atom derived from the unsaturated carboxylic acid or a derivative thereof and satisfying the following requirement (iv) Composition.
    (Iv) The density is in the range of 0.80 g / cm 3 to 0.89 g / cm 3
  4.  前記ヘテロ原子を含む官能基構造単位を含まない未変性オレフィン重合体(D)をさらに含み、
     前記未変性オレフィン重合体(D)は、エチレンと炭素原子数3~20のα-オレフィンとの共重合体である、請求項2に記載の半芳香族ポリアミド樹脂組成物。
    It further includes an unmodified olefin polymer (D) not containing a functional group structural unit containing the hetero atom,
    The semi-aromatic polyamide resin composition according to claim 2, wherein the unmodified olefin polymer (D) is a copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms.
  5.  前記ジカルボン酸成分単位は、前記ジカルボン酸成分単位の総モル数に対して、テレフタル酸以外の芳香族カルボン酸成分単位及び/又は炭素原子数4~20の脂肪族ジカルボン酸成分単位を合計で55モル%以下さらに含む、請求項2に記載の半芳香族ポリアミド樹脂組成物。  The total number of moles of dicarboxylic acid component units is, in total 55, aromatic carboxylic acid component units other than terephthalic acid and / or aliphatic dicarboxylic acid component units having 4 to 20 carbon atoms, relative to the total number of moles of the dicarboxylic acid component units. The semi-aromatic polyamide resin composition according to claim 2, further comprising mol% or less.
  6.  前記ジアミン成分単位は、前記ジアミン成分単位の総モル数に対して、前記炭素原子数4~18の直鎖アルキレンジアミン成分単位を50~99モル%と、前記側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位を1~50モル%とを含む、請求項2に記載の半芳香族ポリアミド樹脂組成物。  The diamine component unit has 50 to 99 mol% of the linear alkylene diamine component unit having 4 to 18 carbon atoms and the carbon atom number having the side chain alkyl group with respect to the total number of moles of the diamine component unit. The semi-aromatic polyamide resin composition according to claim 2, comprising 1 to 50 mol% of 4 to 18 alkylene diamine component units.
  7.  前記炭素原子数4~18の直鎖アルキレンジアミン成分単位は、1,6-ジアミノヘキサン成分単位である、請求項2に記載の半芳香族ポリアミド樹脂組成物。 The semi-aromatic polyamide resin composition according to claim 2, wherein the linear alkylene diamine component unit having 4 to 18 carbon atoms is 1,6-diaminohexane component unit.
  8.  前記側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位は、2-メチル-1,5-ジアミノペンタン成分単位である、請求項2に記載の半芳香族ポリアミド樹脂組成物。  The semi-aromatic polyamide resin composition according to claim 2, wherein the alkylene diamine component unit having 4 to 18 carbon atoms having a side chain alkyl group is a 2-methyl-1,5-diaminopentane component unit.
  9.  前記半芳香族ポリアミド樹脂(A)は、
     前記半芳香族ポリアミド樹脂(A)の総量100質量部に対し、
     濃硫酸中30℃で測定される極限粘度[η]が0.9dl/g以上である半芳香族ポリアミド樹脂(A1)を35~100質量部と、
     濃硫酸中30℃で測定される極限粘度[η]が0.7dl/g以上0.9dl/g未満である半芳香族ポリアミド樹脂(A2)を0~65質量部とを含む、
     請求項2に記載の半芳香族ポリアミド樹脂組成物。 
    The semiaromatic polyamide resin (A) is
    With respect to 100 parts by mass of the total amount of the semiaromatic polyamide resin (A),
    35 to 100 parts by mass of a semi-aromatic polyamide resin (A1) having an intrinsic viscosity [η] of 0.9 dl / g or more measured in concentrated sulfuric acid at 30 ° C.,
    Containing 0 to 65 parts by mass of a semiaromatic polyamide resin (A2) having an intrinsic viscosity [[] measured at 30 ° C. in concentrated sulfuric acid of 0.7 dl / g or more and less than 0.9 dl / g;
    The semi-aromatic polyamide resin composition according to claim 2.
  10.  無機充填材(E)を、前記樹脂成分100質量部に対して1~200質量部さらに含む、
     請求項2に記載の半芳香族ポリアミド樹脂組成物。
    The inorganic filler (E) is further contained in an amount of 1 to 200 parts by mass with respect to 100 parts by mass of the resin component.
    The semi-aromatic polyamide resin composition according to claim 2.
  11.  前記無機充填材(E)は、繊維状の無機充填材又はタルクを含む、
     請求項10に記載の半芳香族ポリアミド樹脂組成物。
    The inorganic filler (E) contains a fibrous inorganic filler or talc.
    The semi-aromatic polyamide resin composition according to claim 10.
  12.  前記半芳香族ポリアミド樹脂(A)を50~98質量部と、
     前記変性オレフィン重合体(B)を1~40質量部と、
     前記銅系安定剤(C)を0.0001~1質量部と、
     ヘテロ原子を含む官能基構造単位を含まない未変性オレフィン重合体(D)を0~40質量部と、
     無機充填材(E)を0~50質量部と、を含む(但し、前記半芳香族ポリアミド樹脂(A)、前記変性オレフィン重合体(B)、前記銅系安定剤(C)、前記未変性オレフィン重合体(D)、前記無機充填材(E)の合計は100質量部である)、
     請求項2に記載の半芳香族ポリアミド樹脂組成物。
    50 to 98 parts by mass of the semiaromatic polyamide resin (A),
    1 to 40 parts by mass of the modified olefin polymer (B),
    0.0001 to 1 part by mass of the copper-based stabilizer (C),
    0 to 40 parts by mass of an unmodified olefin polymer (D) containing no functional group structural unit containing a hetero atom,
    And 0 to 50 parts by mass of the inorganic filler (E) (provided that the semi-aromatic polyamide resin (A), the modified olefin polymer (B), the copper stabilizer (C), the unmodified) The total of the olefin polymer (D) and the inorganic filler (E) is 100 parts by mass),
    The semi-aromatic polyamide resin composition according to claim 2.
  13.  請求項2に記載の半芳香族ポリアミド樹脂組成物から得られる、成形体。 The molded object obtained from the semi-aromatic polyamide resin composition of Claim 2.
  14.  前記(2)を満たす、請求項1に記載の半芳香族ポリアミド樹脂組成物。 The semi-aromatic polyamide resin composition according to claim 1, which satisfies the above (2).
  15.  前記変性オレフィン重合体(B)は、
     エチレンと炭素原子数3~20のα-オレフィンとの共重合体を、不飽和カルボン酸又はその誘導体で変性した変性エチレン・α-オレフィン共重合体(B1)をさらに含み、
     前記変性エチレン・α-オレフィン共重合体(B1)は、
     前記不飽和カルボン酸又はその誘導体に由来する前記ヘテロ原子を含む官能基構造単位を0.01~5質量%含み、且つ下記要件(i)~(iii)を満たす、請求項14に記載の半芳香族ポリアミド樹脂組成物。
     (i)密度が0.89~0.95g/cmの範囲にある
     (ii)示差走査型熱量計(DSC)により測定した吸熱曲線の最大ピーク位置の温度(融点;Tm)が90~127℃である
     (iii)X線回折法により測定した結晶化度が20~60%である
    The modified olefin polymer (B) is
    A copolymer of ethylene and an α-olefin having 3 to 20 carbon atoms, further comprising a modified ethylene / α-olefin copolymer (B1) modified with an unsaturated carboxylic acid or a derivative thereof,
    The modified ethylene / α-olefin copolymer (B1) is
    15. The half according to claim 14, containing 0.01 to 5% by mass of a functional group structural unit containing the hetero atom derived from the unsaturated carboxylic acid or a derivative thereof and satisfying the following requirements (i) to (iii): Aromatic polyamide resin composition.
    (I) the density is in the range of 0.89 to 0.95 g / cm 3 (ii) the temperature (melting point; Tm) of the maximum peak position of the endothermic curve measured by differential scanning calorimetry (DSC) is 90 to 127 ° C (iii) The crystallinity is 20 to 60% as measured by X-ray diffraction
  16.  前記ジカルボン酸成分単位は、前記ジカルボン酸成分単位の総モル数に対して、テレフタル酸以外の芳香族カルボン酸成分単位及び/又は炭素原子数4~20の脂肪族ジカルボン酸成分単位を合計で55モル%以下さらに含む、
     請求項14に記載の半芳香族ポリアミド樹脂組成物。 
    The total number of moles of dicarboxylic acid component units is, in total 55, aromatic carboxylic acid component units other than terephthalic acid and / or aliphatic dicarboxylic acid component units having 4 to 20 carbon atoms, relative to the total number of moles of the dicarboxylic acid component units. Furthermore, below mol%,
    The semi-aromatic polyamide resin composition according to claim 14.
  17.  前記ジアミン成分単位は、前記ジアミン成分単位の総モル数に対して、前記炭素原子数4~18の直鎖アルキレンジアミン成分単位を50~99モル%と、前記側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位を1~50モル%とを含む、
     請求項14に記載の半芳香族ポリアミド樹脂組成物。 
    The diamine component unit has 50 to 99 mol% of the linear alkylene diamine component unit having 4 to 18 carbon atoms and the carbon atom number having the side chain alkyl group with respect to the total number of moles of the diamine component unit. Containing 1 to 50 mol% of 4 to 18 alkylene diamine component units,
    The semi-aromatic polyamide resin composition according to claim 14.
  18.  前記炭素原子数4~18の直鎖アルキレンジアミン成分単位は、1,6-ジアミノヘキサン成分単位である、
     請求項14に記載の半芳香族ポリアミド樹脂組成物。 
    The linear alkylene diamine component unit having 4 to 18 carbon atoms is 1,6-diaminohexane component unit,
    The semi-aromatic polyamide resin composition according to claim 14.
  19.  前記側鎖アルキル基を有する炭素原子数4~18のアルキレンジアミン成分単位は、2-メチル-1,5-ジアミノペンタン成分単位である、
     請求項14に記載の半芳香族ポリアミド樹脂組成物。 
    The C4-C18 alkylenediamine component unit having a side chain alkyl group is a 2-methyl-1,5-diaminopentane component unit.
    The semi-aromatic polyamide resin composition according to claim 14.
  20.  前記半芳香族ポリアミド樹脂(A)は、
     前記半芳香族ポリアミド樹脂(A)の総量100質量部に対し、
     濃硫酸中30℃で測定される極限粘度[η]が0.9dl/g以上である半芳香族ポリアミド樹脂(A1)を35~100質量部と、
     濃硫酸中30℃で測定される極限粘度[η]が0.7dl/g以上0.9dl/g未満である半芳香族ポリアミド樹脂(A2)を0~65質量部とを含む、
     請求項14に記載の半芳香族ポリアミド樹脂組成物。 
    The semiaromatic polyamide resin (A) is
    With respect to 100 parts by mass of the total amount of the semiaromatic polyamide resin (A),
    35 to 100 parts by mass of a semi-aromatic polyamide resin (A1) having an intrinsic viscosity [η] of 0.9 dl / g or more measured in concentrated sulfuric acid at 30 ° C.,
    Containing 0 to 65 parts by mass of a semiaromatic polyamide resin (A2) having an intrinsic viscosity [[] measured at 30 ° C. in concentrated sulfuric acid of 0.7 dl / g or more and less than 0.9 dl / g;
    The semi-aromatic polyamide resin composition according to claim 14.
  21.  無機充填材(E)を、前記樹脂成分100質量部に対して1~200質量部さらに含む、
     請求項14に記載の半芳香族ポリアミド樹脂組成物。
    The inorganic filler (E) is further contained in an amount of 1 to 200 parts by mass with respect to 100 parts by mass of the resin component.
    The semi-aromatic polyamide resin composition according to claim 14.
  22.  前記無機充填材(E)は、繊維状の無機充填材又はタルクを含む、
     請求項21に記載の半芳香族ポリアミド樹脂組成物。
    The inorganic filler (E) contains a fibrous inorganic filler or talc.
    The semi-aromatic polyamide resin composition according to claim 21.
  23.  前記半芳香族ポリアミド樹脂(A)を50~97質量部と、
     前記変性オレフィン重合体(B)を1~40質量部と、
     前記銅系安定剤(C)を0.0001~1質量部と、
     前記未変性オレフィン重合体(D)を1~40質量部と、
     無機充填材(E)を0~50質量部と、を含む(但し、前記半芳香族ポリアミド樹脂(A)、前記変性オレフィン重合体(B)、前記銅系安定剤(C)、前記未変性オレフィン重合体(D)、前記無機充填材(E)の合計は100質量部である)、
     請求項14に記載の半芳香族ポリアミド樹脂組成物。
    50 to 97 parts by mass of the semiaromatic polyamide resin (A),
    1 to 40 parts by mass of the modified olefin polymer (B),
    0.0001 to 1 part by mass of the copper-based stabilizer (C),
    1 to 40 parts by mass of the unmodified olefin polymer (D),
    And 0 to 50 parts by mass of the inorganic filler (E) (provided that the semi-aromatic polyamide resin (A), the modified olefin polymer (B), the copper stabilizer (C), the unmodified) The total of the olefin polymer (D) and the inorganic filler (E) is 100 parts by mass),
    The semi-aromatic polyamide resin composition according to claim 14.
  24.  請求項14に記載の半芳香族ポリアミド樹脂組成物から得られる、成形体。 The molded object obtained from the semi-aromatic polyamide resin composition of Claim 14.
PCT/JP2018/030519 2017-08-18 2018-08-17 Semi-aromatic polyamide resin composition and molded body thereof WO2019035484A1 (en)

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