WO2019034141A1 - Upgraded spray-type multi-level flue gas purification device - Google Patents

Upgraded spray-type multi-level flue gas purification device Download PDF

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WO2019034141A1
WO2019034141A1 PCT/CN2018/101018 CN2018101018W WO2019034141A1 WO 2019034141 A1 WO2019034141 A1 WO 2019034141A1 CN 2018101018 W CN2018101018 W CN 2018101018W WO 2019034141 A1 WO2019034141 A1 WO 2019034141A1
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liquid
spray
tower
pipe
temperature
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PCT/CN2018/101018
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French (fr)
Chinese (zh)
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郝均国
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郝均国
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/06Spray cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption

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  • the invention relates to a high-temperature flue gas purification device, in particular to an upgrade type of a spray multi-stage flue gas purification device.
  • the flue gas emitted from industrial equipment such as boilers contains a large amount of toxic gases and pollutants such as fine dust, sulfur dioxide, nitrogen oxides or carbon black. Direct discharge will seriously pollute the atmospheric environment. Therefore, it is necessary to treat the exhausted flue gas before passing it. The fan is led out through the chimney to the upper atmosphere.
  • the existing flue gas purification device usually uses the liquid sprayed from the top in the purification tower to convect and contact the high-temperature flue gas which is introduced therein, thereby adsorbing the harmful gas in the high-temperature flue gas and causing the fine dust to settle. To achieve the purpose of purifying smoke.
  • the composition of the boiler flue gas is quite complicated, some components are more likely to be adsorbed and settled at high temperatures, while some components are more easily adsorbed and settled at low temperatures; in addition, the purifying agent added in the spray liquid is different, and different purification The temperature required for the agent is also different. Therefore, spraying only the high temperature flue gas with a single temperature cannot completely remove the harmful components in the flue gas, resulting in incomplete treatment and poor purification effect.
  • the temperature of the single purification tower which is usually used after one or two spray cycles is increased, and when it is used in the gas purification process, the diffusion of the hot volatile gas cannot be effectively suppressed, so that the gas purification is not complete, and the The desired purification effect is achieved while also increasing the amount of steam emitted by the purification tower.
  • the poor purification effect and the increase in steam volume directly aggravate the haze problem and seriously affect the environmental quality. Therefore, it is urgent to develop a flue gas purification equipment with excellent performance.
  • the object of the present invention is to provide an upgrade type of a spray type multi-stage flue gas purification device, so as to solve the problem that the existing flue gas purification device has poor purification effect and large steam discharge amount.
  • the present invention is implemented as follows:
  • the invention only improves the depth of the spray cooling tower in the original spray multi-stage flue gas purification device, and the other remains unchanged, so that the cooling effect is improved by leaps and bounds, thereby better lowering the temperature of the existing high temperature flue gas. Emissions and thorough purification, at the same time, a number of historical breakthroughs in energy conservation and environmental protection, have been able to fly forward.
  • the original spray multi-stage flue gas purification device the original four sides are transparent, which facilitates the high-temperature purification liquid spray cooling from the purification tower, and the spray cooling tower of the high-temperature purification liquid heat dissipation concept is improved as follows
  • the basic principle of the airflow convection cooling tower is as follows:
  • the liquid In the airflow convection shower tower, the liquid is sprayed from top to bottom, and is in rapid convective contact with the airflow running fast from bottom to top under the action of the air guiding device.
  • the fast upward airflow will bring the high temperature in the high temperature spray liquid.
  • the air Under the action of the air guiding device, the air is led to the part requiring heat energy; the cleaning liquid sprayed from the top to the bottom falls naturally to the lower liquid storage tank of the airflow convection shower cooling tower, and the hydraulic pump passes through the upper liquid pipe. It is pumped again into the upper part of the spray-type purification tower associated with it, and is sprayed downward by the high-pressure nozzle...
  • the recirculation operation of the purification liquid is repeated to achieve the heat exchange purpose.
  • the difference between the airflow in the airflow convection shower tower and the airflow in the shower tower is that since the former is for heat exchange, the airflow should be operated quickly, which is convenient for airflow convection.
  • the effect of the shower cooling tower; the latter is for the purpose of purifying the flue gas, and should be operated at a moderate speed.
  • gas can be used as heat exchange medium; for heat exchange purposes of gas, liquid can be used as heat exchange medium, so that high temperature of liquid or gas can be converted into low temperature, or low temperature can be converted into high temperature heat exchange. purpose.
  • the setting of the spray airflow convection cooling tower (hereinafter referred to as the tower body) is as follows:
  • the flow of the liquid is unchanged. It is necessary to install a plurality of high-pressure nozzles connected to the upper liquid pipe in the airflow convection shower tower.
  • the air inlet pipe is arranged on the lower side wall of the tower body, one end of the air guiding pipe communicates with the upper part of the tower body, the other end leads to a required part of the heat energy, and an air guiding device is arranged on the air guiding pipe.
  • the invention successfully realizes the low-temperature discharge and thorough purification of the high-temperature flue gas, which is a gas heat exchange device which has the unique and powerful effect of converting the high-temperature flue gas into the low-temperature flue gas.
  • the hot gas flow of the tower body under the action of the air guiding device can be used as a heat exchange source of the heat exchange device.
  • the end of the air guiding duct is connected to the combustion air inlet of the boiler, and has the dual functions of blast assisting and energy saving, and the energy saving effect is more remarkable in the cold winter.
  • the set heights of the spray cleaning tower, the sedimentation tank and the liquid storage tank are sequentially lowered.
  • the spray heat exchange device is two or more seats connected through a connected pipeline.
  • the invention is more practical for purification treatment of ultra-high temperature flue gas in the field of iron and steel smelting.
  • the flue gas purification of the present invention is purified by high-temperature and low-temperature multi-stage spray, the harmful substances such as powder and fine particles in the flue gas are fully absorbed, expanded, precipitated, and then removed by the bag, which is superior to dust removal. Purification performance.
  • the invention is perfectly combined with the spray multi-stage flue gas purification device applied by the applicant, so that the flue gas purification effect reaches the ultimate optimal purification effect.
  • the spray multi-stage flue gas purification device is composed of a plurality of national patent technologies. Jointly built.
  • the device can simultaneously complete the desulfurization, denitration, dust removal and other harmful substances removal process, and achieve low temperature discharge and thorough purification of high temperature flue gas.
  • the spray multi-stage flue gas purification device is upgraded to concentrate the flue gas to be treated in a relatively small purification tower for high-temperature and low-temperature multi-stage purification, and the corresponding flue gas components may be respectively added according to the flue gas components.
  • the purifying agent is adjusted to a suitable purifying temperature, and the flue gas purifying effect is remarkably improved.
  • the invention provides a gas flow convection spray cooling tower on the spray multi-stage flue gas purification device, so that the temperature of the circulating spray liquid can be rapidly lowered, thereby ensuring that the high temperature flue gas can be fully absorbed in the purification tower.
  • the harmful gas in the process while playing the integrated purification of flue gas such as dust removal, desulfurization and denitrification, minimizes the diffusion of the hot volatile gas, makes the high temperature flue gas purification more thorough, greatly improves the purification effect, and significantly reduces the vapor.
  • the emission at the same time, also converts the hot volatile gas which is originally emitted into the atmosphere through the chimney and causes the climate to gradually warm up, and the heat in the spray liquid is recovered to obtain hot air.
  • the hot air can be used for the blast support of the boiler. In the process, the full utilization of heat is realized, especially in the severe winter season, which has certain energy-saving effects.
  • the spray multi-stage flue gas purification device of the present invention is upgraded to achieve low-temperature discharge and thorough purification of high-temperature flue gas, which can greatly improve the flue gas purification effect, and the steam generated by the spray is excellent.
  • Control it has an epoch-making positive promotion effect on the control of smog weather, and can also play a positive role in suppressing climate warming, and plays an important role in comprehensive energy utilization and energy conservation and environmental protection; it can also promote the spray liquid.
  • Cooling better achieve low-temperature discharge of high-temperature flue gas, recover waste heat from flue gas and convert it into hot air to provide energy for other equipment in need.
  • the invention has the advantages of simple structure, easy construction and implementation, no safety hazard, low cost, wide application range, and the use of the enterprise to ensure the smooth production, while saving a large amount of environmental protection costs, and economical.
  • FIG. 1 is a schematic structural view of an upgraded spray type multi-stage flue gas purification device according to an embodiment of the present invention.
  • the invention is based on the spray multi-stage flue gas purification device previously applied by the applicant, and deepens and improves the spray cooling tower therein to form a powerful airflow convection shower cooling tower, thereby
  • the overall purification performance has been greatly improved, and at the same time, it has the dual functions of energy saving and environmental protection, and the purification technology in the field of industrial flue gas purification has been rapidly developed.
  • the invention successfully realizes the low-temperature discharge and thorough purification of the high-temperature flue gas, and is itself a heat exchange device with unique and powerful high-temperature flue gas converted into a low-temperature gas, on the basis of which the high-temperature liquid can be designed to be converted into a low-temperature liquid and a low temperature.
  • the liquid heat transfer device can be transformed into a heat exchange device for fluid solids (the input and output parts can be changed to the rotary vane drive mode in the pipe).
  • a heat exchange device for converting high temperature gas into low temperature gas can also be designed.
  • the airflow convection shower tower can be combined as needed, and the temperature of the heat exchange medium can be flexibly changed according to the needs of the heat exchange material: the heat exchange purpose for the liquid can be used as a gas exchange Heat medium; for the purpose of heat exchange of gas, liquid can be used as a heat exchange medium, thereby achieving high temperature conversion of liquid or gas to low temperature, or low temperature to high temperature heat exchange.
  • the high-temperature gas from the boiler enters the high-temperature spray purification tower 1 from the top to the bottom through the intake pipe 38 under the action of the air-inducing device 6, and enters the first low-temperature spray purification tower 2 from the bottom up by the action of the second induced draft fan 11.
  • the air flow of the first low temperature spray cleaning tower 2 is operated from bottom to top, and the second low temperature spray is driven from the top to the bottom by the air duct 39 under the action of the low temperature tower induced draft fan 18.
  • the purification tower 3 enters the cyclone type dewatering dust collector 4 through the gas pipe 40 under the action of the third induced draft fan 17, and enters the second cyclone dewatering dust collector 42 through the gas supply pipe 41, enters the bag type decontamination 5 through the gas pipe 43 and enters the high altitude vertical type.
  • the lower portion of the exhaust duct causes the airflow to be exhausted from the bottom to the top in the high-altitude vertical exhaust duct 20.
  • the purification liquid circulation process of the high-temperature spray purification tower under the action of the first upper liquid pump 10, the purification liquid in the first liquid storage tank 8 is pumped into the upper end of the high-temperature spray purification tower 1 through the first upper liquid pipe 7, through The high-pressure nozzle 21 communicating with the first upper liquid pipe 7 is sprayed from the top to the bottom, and the spray liquid falls into the lower part of the high-temperature spray cleaning tower, and is discharged from the top to the bottom of the high-temperature spray cleaning tower through the pipeline into the first sedimentation tank 9 through the pipeline.
  • the lower discharge into the first liquid storage tank 8 circulates the purification liquid.
  • the circulation process of the first low temperature spray purification tower purification liquid under the action of the second upper liquid pump 12, the purification liquid in the lower liquid storage tank of the air flow convection type cooling tower 13 is pumped into the first low temperature spray through the upper liquid pipe
  • the leaching purification tower 2 is sprayed from the top to the bottom by the high pressure nozzle 22 connected to the upper liquid pipe, and the spray liquid falling into the lower part of the first low temperature spray cleaning tower 2 is discharged into the second sedimentation tank 15 from the top to the bottom through the pipeline.
  • the second liquid storage tank 14 is discharged from the top to the bottom through the pipeline.
  • the purified liquid is pumped into the upper part of the airflow convection type cooling tower 13 through the pipeline, and the high pressure nozzle connected to the upper liquid pipeline is self-controlled. Spraying up and down, the spray liquid falls into the lower part of the airflow convection type cooling tower, and is pumped into the first low temperature spray cleaning tower 2 through the second upper liquid pump for recycling.
  • the purge liquid circulation process of the second low temperature spray purification tower 3 is referred to the first low temperature spray purification tower 2.
  • the waste heat of the flue gas discharged from the exhaust pipe 26 of the airflow convection shower tower 13 is used as a gas-liquid process for converting the low-temperature liquid into a high-temperature liquid.
  • the operation flow of the heat medium gas the hot gas flow from the airflow convection shower tower 13 enters the lower portion of the heat exchange tower 44 through the air duct 27 through the air duct 27, and the air flow in the heat exchange tower 44 under the action of the air guiding device 29.
  • the rapid operation from bottom to top is discharged from the exhaust pipe 30 through the draft duct 28.
  • the liquid flow of the low temperature liquid into the high temperature liquid the liquid to be exchanged by the hydraulic pump 32 from the liquid introduction pipe 31 from the liquid input pipe 33 into the upper portion of the heat exchange tower 44 via the high pressure nozzle 34 communicating with the liquid input pipe 33
  • the spray liquid falls into the lower portion of the heat exchange tower 44 and is led by the hydraulic pump 36 from the liquid output pipe 35 to the desired portion via the drain pipe 37.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
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Abstract

A spray-type multi-level flue gas purification device comprises a high-temperature spray purification tower (1), a low-temperature spray purification tower (2, 3), a cyclone-type dewatering and dust-removal device (4, 42) and a bag-type dust removal device (5) that are sequentially connected by means of pipelines. The lower part of the low-temperature spray purification tower (2) is connected a settling pond (15). The settling pond (15) is in communication with a liquid storage tank (14). The liquid storage tank (14) is in communication with an upper end of a current-convection spray-type cooling tower (13) by means of a liquid loading pipe, and the lower part of the current-convection spray-type cooling tower (13) is in communication with the upper end of the low-temperature spray purification tower (2). A gas discharge pipe of the current-convection spray-type cooling tower (13) can be in communication with a spray-type heat exchange tower (44).

Description

喷淋式多级烟气净化装置升级型Spray type multi-stage flue gas purification device upgrade type 技术领域Technical field
本发明涉及一种高温烟气净化装置,具体地说是一种喷淋式多级烟气净化装置升级型。The invention relates to a high-temperature flue gas purification device, in particular to an upgrade type of a spray multi-stage flue gas purification device.
背景技术Background technique
锅炉等工业设备排放的烟气中含有大量的微小粉尘、二氧化硫、氧化氮或炭黑等有毒气体和污染物,直接排放会严重污染大气环境,故需要对排放的烟气进行处理后才能通过引风机引出经烟囱排到高空大气中。The flue gas emitted from industrial equipment such as boilers contains a large amount of toxic gases and pollutants such as fine dust, sulfur dioxide, nitrogen oxides or carbon black. Direct discharge will seriously pollute the atmospheric environment. Therefore, it is necessary to treat the exhausted flue gas before passing it. The fan is led out through the chimney to the upper atmosphere.
现有的烟气净化装置通常是利用净化塔内自上而下喷淋的液体与通入其中的高温烟气对流、接触,从而将高温烟气中的有害气体吸附,并使微小粉尘沉降,达到净化烟气的目的。The existing flue gas purification device usually uses the liquid sprayed from the top in the purification tower to convect and contact the high-temperature flue gas which is introduced therein, thereby adsorbing the harmful gas in the high-temperature flue gas and causing the fine dust to settle. To achieve the purpose of purifying smoke.
由于锅炉烟气的组成相当复杂,有些成份在高温时更容易被吸附沉降,而有的成份则在低温时更容易被吸附沉降;加之在喷淋液中添加的净化剂不同,而不同的净化剂需要的温度也不相同。因此,只采用单一温度对高温烟气进行喷淋处理不能将烟气中的有害成份完全除去,导致处理不够彻底,净化效果差。Because the composition of the boiler flue gas is quite complicated, some components are more likely to be adsorbed and settled at high temperatures, while some components are more easily adsorbed and settled at low temperatures; in addition, the purifying agent added in the spray liquid is different, and different purification The temperature required for the agent is also different. Therefore, spraying only the high temperature flue gas with a single temperature cannot completely remove the harmful components in the flue gas, resulting in incomplete treatment and poor purification effect.
而且现有通常采用的单一净化塔在经过一两次喷淋循环后温度也会升高,再将其用于气体净化过程时则不能有效抑制热挥发气体的扩散,使得气体净化不彻底,不能达到预期的净化效果,同时还增大了净化塔排放的蒸汽量。尤其是在晚秋和冬季,净化效果差和蒸汽量的加大会直接加重雾霾问题,严重影响环境质量,因而,迫切需要研发具有卓越性能的烟气净化设备。Moreover, the temperature of the single purification tower which is usually used after one or two spray cycles is increased, and when it is used in the gas purification process, the diffusion of the hot volatile gas cannot be effectively suppressed, so that the gas purification is not complete, and the The desired purification effect is achieved while also increasing the amount of steam emitted by the purification tower. Especially in late autumn and winter, the poor purification effect and the increase in steam volume directly aggravate the haze problem and seriously affect the environmental quality. Therefore, it is urgent to develop a flue gas purification equipment with excellent performance.
发明内容Summary of the invention
本发明的目的就是提供一种喷淋式多级烟气净化装置升级型,以解决现有的烟气净化装置净化效果差和蒸汽排放量大的问题。The object of the present invention is to provide an upgrade type of a spray type multi-stage flue gas purification device, so as to solve the problem that the existing flue gas purification device has poor purification effect and large steam discharge amount.
本发明是这样实现的:The present invention is implemented as follows:
本发明仅对原有喷淋式多级烟气净化装置中的喷淋式冷却塔做深度改进,其它保持不变,使冷却效果得到突飞猛进的改善,从而更好的使现高温烟气的低温排放和彻底净化,同时,节能环保等多项性能得到历史性的重大突破,得以腾然飞越发展。在原有喷淋式多级烟气净化装置的基础上,将原有四面通透,便于来 自净化塔的高温净化液喷淋散热,高温净化液散热理念的喷淋式冷却塔,改进为下述气流对流式冷却塔其实现基理如下:The invention only improves the depth of the spray cooling tower in the original spray multi-stage flue gas purification device, and the other remains unchanged, so that the cooling effect is improved by leaps and bounds, thereby better lowering the temperature of the existing high temperature flue gas. Emissions and thorough purification, at the same time, a number of historical breakthroughs in energy conservation and environmental protection, have been able to fly forward. On the basis of the original spray multi-stage flue gas purification device, the original four sides are transparent, which facilitates the high-temperature purification liquid spray cooling from the purification tower, and the spray cooling tower of the high-temperature purification liquid heat dissipation concept is improved as follows The basic principle of the airflow convection cooling tower is as follows:
在气流对流式喷淋式冷却塔内,液体自上向下喷淋,与在引风装置作用下自下向上快速运行的气流快速对流接触,快速向上的气流将高温喷淋液中的高温在引风装置的作用下通过引风管道通向需要热能的部位;自上向下喷淋的净化液则自然下落于气流对流喷淋式冷却塔的下部储液槽,由液压泵通过上液管再次泵入与其相关的喷淋式净化塔的上部,由高压喷头向下喷淋……净化液周而复始的循环运行从而实现换热目的。In the airflow convection shower tower, the liquid is sprayed from top to bottom, and is in rapid convective contact with the airflow running fast from bottom to top under the action of the air guiding device. The fast upward airflow will bring the high temperature in the high temperature spray liquid. Under the action of the air guiding device, the air is led to the part requiring heat energy; the cleaning liquid sprayed from the top to the bottom falls naturally to the lower liquid storage tank of the airflow convection shower cooling tower, and the hydraulic pump passes through the upper liquid pipe. It is pumped again into the upper part of the spray-type purification tower associated with it, and is sprayed downward by the high-pressure nozzle... The recirculation operation of the purification liquid is repeated to achieve the heat exchange purpose.
气流对流喷淋式冷却塔内运行的气流与喷淋式冷却塔内的气流运行的不同之处在于:由于前者是以热交换为目的,所以一般情况下气流宜快速运行,便于提高气流对流喷淋式冷却塔的功效;后者是以烟气净化为目的,宜适速运行。The difference between the airflow in the airflow convection shower tower and the airflow in the shower tower is that since the former is for heat exchange, the airflow should be operated quickly, which is convenient for airflow convection. The effect of the shower cooling tower; the latter is for the purpose of purifying the flue gas, and should be operated at a moderate speed.
用于液体的换热目的可用气体做为换热介质;用于气体的换热目的则可用液体做为换热介质,从而实现液体或气体的高温转换成低温,或低温转换成高温的换热目的。For the purpose of heat exchange of liquid, gas can be used as heat exchange medium; for heat exchange purposes of gas, liquid can be used as heat exchange medium, so that high temperature of liquid or gas can be converted into low temperature, or low temperature can be converted into high temperature heat exchange. purpose.
喷淋式气流对流式冷却塔(下称:塔体)的设置如下:The setting of the spray airflow convection cooling tower (hereinafter referred to as the tower body) is as follows:
液体的流程:液体(净化液)的运行流程不变。需要在气流对流喷淋式冷却塔内安装多层与上液管相连通的高压喷头。The flow of the liquid: the flow of the liquid (purification liquid) is unchanged. It is necessary to install a plurality of high-pressure nozzles connected to the upper liquid pipe in the airflow convection shower tower.
气体的流程:进气管设于塔体的下部侧壁上,引风管道的一端连通与塔体的上部,另一端通向热能的所需部位,引风管道上设有引风装置。Gas flow: The air inlet pipe is arranged on the lower side wall of the tower body, one end of the air guiding pipe communicates with the upper part of the tower body, the other end leads to a required part of the heat energy, and an air guiding device is arranged on the air guiding pipe.
本发明成功实现高温烟气的低温排放和彻底净化其本身即是具有独特强大功效的高温烟气转化成低温烟气的气体换热装置。The invention successfully realizes the low-temperature discharge and thorough purification of the high-temperature flue gas, which is a gas heat exchange device which has the unique and powerful effect of converting the high-temperature flue gas into the low-temperature flue gas.
塔体在引风装置作用下的热气流排放可做为换热装置的换热源。The hot gas flow of the tower body under the action of the air guiding device can be used as a heat exchange source of the heat exchange device.
所述引风管道的末端连接至锅炉的助燃风进口,具有鼓风助燃和节能的双重功效,在寒冷的冬季节能效果更加显著。The end of the air guiding duct is connected to the combustion air inlet of the boiler, and has the dual functions of blast assisting and energy saving, and the energy saving effect is more remarkable in the cold winter.
所述喷淋净化塔、沉淀池和储液槽的设置高度依次下探。The set heights of the spray cleaning tower, the sedimentation tank and the liquid storage tank are sequentially lowered.
所述喷淋式换热装置为两座或两座以上,通过相连接的管道串联装置。The spray heat exchange device is two or more seats connected through a connected pipeline.
本发明更实于钢铁冶炼领域等超高温烟气的净化处理。The invention is more practical for purification treatment of ultra-high temperature flue gas in the field of iron and steel smelting.
由于本发明烟气净化通过高温、低温多级喷淋净化,使烟气中的粉沉、微小颗粒等有害物质得到充分吸水、膨胀、沉淀,再经袋式除沉,对除尘有着更加优 越的净化性能。Since the flue gas purification of the present invention is purified by high-temperature and low-temperature multi-stage spray, the harmful substances such as powder and fine particles in the flue gas are fully absorbed, expanded, precipitated, and then removed by the bag, which is superior to dust removal. Purification performance.
本发明与申请人在先申请的喷淋式多级烟气净化装置完美结合,使烟气净化效果达到极致的最佳净化效果这一喷淋式多级烟气净化装置由多项国家专利技术联合打造。The invention is perfectly combined with the spray multi-stage flue gas purification device applied by the applicant, so that the flue gas purification effect reaches the ultimate optimal purification effect. The spray multi-stage flue gas purification device is composed of a plurality of national patent technologies. Jointly built.
该装置可同时完成脱硫、脱硝、除尘等多种有害物质的脱除过程,实现高温烟气的低温排放和彻底净化。The device can simultaneously complete the desulfurization, denitration, dust removal and other harmful substances removal process, and achieve low temperature discharge and thorough purification of high temperature flue gas.
本发明具有下述多项强大技术优势:The invention has several powerful technical advantages as follows:
1、据相关资料显示,国外锅炉排放烟气净化近90%采用喷淋式烟气净化装置,喷淋式烟气净化装置在美国、日本等国家尤为盛行,且有逐年上升的趋势。然而,由于锅炉烟气成分比较复杂,有些成分适于高温净化处理,而有些成分则适于低温净化处理,加之喷淋液中添加的净化剂所需温度不同,通常采用的单一烟气净化塔不能达到理想的烟气净化效果。与单一烟气净化塔不同,喷淋式多级烟气净化装置升级将待处理烟气集中于相对较小的净化塔内进行高温、低温多级净化,且可根据烟气成分分别添加相应的净化剂并调节其于适宜的净化温度,烟气净化效果显著提升。1. According to relevant data, nearly 90% of foreign boiler exhaust gas purification adopts spray-type flue gas purification device, and spray-type flue gas purification device is especially popular in the United States, Japan and other countries, and has a trend of increasing year by year. However, due to the complex composition of the boiler flue gas, some components are suitable for high-temperature purification treatment, while some components are suitable for low-temperature purification treatment, and the temperature required for the purification agent added in the spray liquid is different, usually a single flue gas purification tower is adopted. Can not achieve the desired flue gas purification effect. Different from the single flue gas purification tower, the spray multi-stage flue gas purification device is upgraded to concentrate the flue gas to be treated in a relatively small purification tower for high-temperature and low-temperature multi-stage purification, and the corresponding flue gas components may be respectively added according to the flue gas components. The purifying agent is adjusted to a suitable purifying temperature, and the flue gas purifying effect is remarkably improved.
2、本发明在喷淋式多级烟气净化装置上设置气流对流式喷淋式冷却塔,可使循环用喷淋液的温度迅速降低,从而保证其在净化塔内能够充分吸收高温烟气中的有害气体,在起到除尘脱硫脱硝等烟气一体化净化作用的同时,最大限度的抑制热挥发性气体的扩散,使高温烟气净化更加彻底,净化效果大大提高,显著减少了蒸气的排放量,同时还将本来通过烟囱排放于大气中引起气候逐渐变暖的热挥发性气体很好的转化成热能,喷淋液中的热量进行回收得到热风,热风可用于锅炉的鼓风助燃等过程中,实现对热量的充分利用,尤其在严冬季节,具有一定的节能作用。2. The invention provides a gas flow convection spray cooling tower on the spray multi-stage flue gas purification device, so that the temperature of the circulating spray liquid can be rapidly lowered, thereby ensuring that the high temperature flue gas can be fully absorbed in the purification tower. The harmful gas in the process, while playing the integrated purification of flue gas such as dust removal, desulfurization and denitrification, minimizes the diffusion of the hot volatile gas, makes the high temperature flue gas purification more thorough, greatly improves the purification effect, and significantly reduces the vapor. The emission, at the same time, also converts the hot volatile gas which is originally emitted into the atmosphere through the chimney and causes the climate to gradually warm up, and the heat in the spray liquid is recovered to obtain hot air. The hot air can be used for the blast support of the boiler. In the process, the full utilization of heat is realized, especially in the severe winter season, which has certain energy-saving effects.
3、本发明所述的喷淋式多级烟气净化装置升级很好地实现了高温烟气的低温排放和彻底净化,可大大提高烟气净化效果,喷淋所产生的蒸气得到卓越性的控制,对雾霾天气的治理具有划时代的积极的促进作用,对抑制气候变暖也可起到积极的促进作用,在能源综合利用和节能环保方面均发挥重要作用;还可促进喷淋液的冷却,更好地实现高温烟气的低温排放,回收烟气中的余热将其转化为热风,为其他有需要的设备提供能量。本发明结构简单,易于建造实施,无安全 隐患,且成本低廉,适用范围广,使用企业顺利生产得到保障的同时,将节省大量环保费用的支付,经济实惠。3. The spray multi-stage flue gas purification device of the present invention is upgraded to achieve low-temperature discharge and thorough purification of high-temperature flue gas, which can greatly improve the flue gas purification effect, and the steam generated by the spray is excellent. Control, it has an epoch-making positive promotion effect on the control of smog weather, and can also play a positive role in suppressing climate warming, and plays an important role in comprehensive energy utilization and energy conservation and environmental protection; it can also promote the spray liquid. Cooling, better achieve low-temperature discharge of high-temperature flue gas, recover waste heat from flue gas and convert it into hot air to provide energy for other equipment in need. The invention has the advantages of simple structure, easy construction and implementation, no safety hazard, low cost, wide application range, and the use of the enterprise to ensure the smooth production, while saving a large amount of environmental protection costs, and economical.
附图说明DRAWINGS
图1是本发明实施所述升级型喷淋式多级烟气净化装置的结构示意图。1 is a schematic structural view of an upgraded spray type multi-stage flue gas purification device according to an embodiment of the present invention.
图中:1、高温喷淋净化塔,2、第一低温喷淋净化塔,3、第二低温喷淋净化塔,4、旋风式脱水除尘器,5、袋式除沉器,6、第一引风机,7、第一上液管,8、第一储液罐,9、第一沉淀池,10、第一上液泵,11、第二引风机,12、第二上液管泵,13、气流对流喷淋式冷却塔,14、第二储液罐,15、第二沉淀池,16、循环泵,17、第三引风机18、低温塔间引风机,19、气流储液槽,20、高空立式排气管,21、高压喷头,22高压喷头,23、高压喷头,24、进气管,25、引风管,26、管道,27引风装置,28、引风管,29、引风装置,30、排风管,31、液体引入管,32、液压泵,33、液体输入管,34、换热喷头,35、液体输出管,36、液压泵,37、排液管,38、进气管,39、输气管,40、输气管,41、输气管,42、第二旋风式脱水除尘器,43、输气管,44换热塔。In the picture: 1, high temperature spray purification tower, 2, the first low temperature spray purification tower, 3, the second low temperature spray purification tower, 4, cyclone dewatering dust collector, 5, bag type dehumidifier, 6, the first An induced draft fan, 7, a first upper liquid pipe, 8, a first liquid storage tank, 9, a first sedimentation tank, 10, a first upper liquid pump, 11, a second induced draft fan, 12, a second upper liquid pump 13, gas convection spray cooling tower, 14, second liquid storage tank, 15, second sedimentation tank, 16, circulating pump, 17, third induced draft fan 18, low temperature tower induced draft fan, 19, airflow liquid storage Slot, 20, high-altitude vertical exhaust pipe, 21, high-pressure nozzle, 22 high-pressure nozzle, 23, high-pressure nozzle, 24, intake pipe, 25, air intake pipe, 26, pipeline, 27 air intake device, 28, air duct , 29, air intake device, 30, exhaust pipe, 31, liquid introduction pipe, 32, hydraulic pump, 33, liquid input pipe, 34, heat exchange nozzle, 35, liquid output pipe, 36, hydraulic pump, 37, row Liquid pipe, 38, intake pipe, 39, gas pipe, 40, gas pipe, 41, gas pipe, 42, second cyclone dewatering dust collector, 43, gas pipe, 44 heat exchange tower.
具体实施方式:Detailed ways:
本发明是在本申请人在先申请的喷淋式多级烟气净化装置的基础上对其中的喷淋式冷却塔加以深化改进,形成功效强大的气流对流式喷淋式冷却塔,从而使整体净化性能得到大大提高,而且同时具有节能环保双重功效,使工业烟气净化领域的净化技术得到腾然飞越性发展。The invention is based on the spray multi-stage flue gas purification device previously applied by the applicant, and deepens and improves the spray cooling tower therein to form a powerful airflow convection shower cooling tower, thereby The overall purification performance has been greatly improved, and at the same time, it has the dual functions of energy saving and environmental protection, and the purification technology in the field of industrial flue gas purification has been rapidly developed.
本发明成功实现高温烟气的低温排放和彻底净化,其本身即是功效独特而强大的高温烟气转为低温气体的换热装置,在此基础上可以设计出高温液体转为低温液体、低温液体转为高温液体的换热装置,液体换热装置即可演化为流动性固体的换热装置(输入、输出部位改为管道内旋转叶片传动方式即可)。也可在此基础上设计出高温气体转化为低温气体的换热装置。The invention successfully realizes the low-temperature discharge and thorough purification of the high-temperature flue gas, and is itself a heat exchange device with unique and powerful high-temperature flue gas converted into a low-temperature gas, on the basis of which the high-temperature liquid can be designed to be converted into a low-temperature liquid and a low temperature. The liquid heat transfer device can be transformed into a heat exchange device for fluid solids (the input and output parts can be changed to the rotary vane drive mode in the pipe). On this basis, a heat exchange device for converting high temperature gas into low temperature gas can also be designed.
达到上述理想的换热目的,可根据需要将气流对流式喷淋式冷却塔加以组合,并且根据换热物质的需要灵活改变换热介质的温度:用于液体的换热目的可用气体做为换热介质;用于气体的换热目的则可用液体做为换热介质,从而实现液体或气体的高温转换成低温,或低温转换成高温的换热目的。To achieve the above ideal heat exchange purpose, the airflow convection shower tower can be combined as needed, and the temperature of the heat exchange medium can be flexibly changed according to the needs of the heat exchange material: the heat exchange purpose for the liquid can be used as a gas exchange Heat medium; for the purpose of heat exchange of gas, liquid can be used as a heat exchange medium, thereby achieving high temperature conversion of liquid or gas to low temperature, or low temperature to high temperature heat exchange.
本发明的烟气净化流程和以液体加热为目的的低温液体转换成高温液体的具体气液流程如下:The specific gas-liquid process of the flue gas purification process of the present invention and the conversion of the cryogenic liquid for the purpose of liquid heating into a high-temperature liquid is as follows:
气体净化中的气体流程:Gas flow in gas purification:
来自锅炉的高温气体在引风装置6的作用下经进气管38自上而下进入高温喷淋净化塔1在第二引风机11的作用下自下而上进入第一低温喷淋净化塔2在低温塔间引风机18的作用下使第一低温喷淋净化塔2的气流自下向上运行经经输气管39在低温塔间引风机18的作用下自上向下进入第二低温喷淋净化塔3在第三引风机17的作用下经输气管40进入旋风式脱水除尘器4经输气管41进入第二旋风脱水除尘器42经输气管43进入袋式除沉5再进入高空立式排气管道的下部,使该气流在高空立式排气管道20内自下向上排向高空。The high-temperature gas from the boiler enters the high-temperature spray purification tower 1 from the top to the bottom through the intake pipe 38 under the action of the air-inducing device 6, and enters the first low-temperature spray purification tower 2 from the bottom up by the action of the second induced draft fan 11. Under the action of the low temperature tower induced draft fan 18, the air flow of the first low temperature spray cleaning tower 2 is operated from bottom to top, and the second low temperature spray is driven from the top to the bottom by the air duct 39 under the action of the low temperature tower induced draft fan 18. The purification tower 3 enters the cyclone type dewatering dust collector 4 through the gas pipe 40 under the action of the third induced draft fan 17, and enters the second cyclone dewatering dust collector 42 through the gas supply pipe 41, enters the bag type decontamination 5 through the gas pipe 43 and enters the high altitude vertical type. The lower portion of the exhaust duct causes the airflow to be exhausted from the bottom to the top in the high-altitude vertical exhaust duct 20.
气体净化中净化液的流程:The process of purifying liquid in gas purification:
高温喷淋净化塔的净化液循环流程:在第一上液泵10的作用下第一储液罐8内的净化液经第一上液管7泵入高温喷淋净化塔1的上端,经与第一上液管7相连通的高压喷头21自上向下喷淋,喷淋液落入高温喷淋净化塔的下部经管道自上向下排入第一沉淀池9经管道自上而下排入第一储液罐8使净化液循环使用。The purification liquid circulation process of the high-temperature spray purification tower: under the action of the first upper liquid pump 10, the purification liquid in the first liquid storage tank 8 is pumped into the upper end of the high-temperature spray purification tower 1 through the first upper liquid pipe 7, through The high-pressure nozzle 21 communicating with the first upper liquid pipe 7 is sprayed from the top to the bottom, and the spray liquid falls into the lower part of the high-temperature spray cleaning tower, and is discharged from the top to the bottom of the high-temperature spray cleaning tower through the pipeline into the first sedimentation tank 9 through the pipeline. The lower discharge into the first liquid storage tank 8 circulates the purification liquid.
第一低温喷淋净化塔净化液的循环流程:在第二上液泵12的作用下气流对流式喷淋式冷却塔13下部储液槽内的净化液经上液管泵入第一低温喷淋净化塔2经与上液管相连通的高压喷头22自上向下喷淋,落入第一低温喷淋净化塔2下部的喷淋液经管道自上而下排入第二沉淀池15再经管道自上而下排入第二储液罐14在循环泵16的作用下净化液经管道泵入气流对流式喷淋式冷却塔13的上部,经与上液管连通的高压喷头自上向下喷淋,喷淋液落入气流对流式喷淋式冷却塔的下部,经第二上液泵泵入第一低温喷淋净化塔2循环使用。The circulation process of the first low temperature spray purification tower purification liquid: under the action of the second upper liquid pump 12, the purification liquid in the lower liquid storage tank of the air flow convection type cooling tower 13 is pumped into the first low temperature spray through the upper liquid pipe The leaching purification tower 2 is sprayed from the top to the bottom by the high pressure nozzle 22 connected to the upper liquid pipe, and the spray liquid falling into the lower part of the first low temperature spray cleaning tower 2 is discharged into the second sedimentation tank 15 from the top to the bottom through the pipeline. The second liquid storage tank 14 is discharged from the top to the bottom through the pipeline. Under the action of the circulation pump 16, the purified liquid is pumped into the upper part of the airflow convection type cooling tower 13 through the pipeline, and the high pressure nozzle connected to the upper liquid pipeline is self-controlled. Spraying up and down, the spray liquid falls into the lower part of the airflow convection type cooling tower, and is pumped into the first low temperature spray cleaning tower 2 through the second upper liquid pump for recycling.
第二低温喷淋净化塔3的净化液循环流程参照第一低温喷淋净化塔2。The purge liquid circulation process of the second low temperature spray purification tower 3 is referred to the first low temperature spray purification tower 2.
附图中采用气流对流喷淋式冷却塔13的排风管26排出的烟气余热做为对低温液体转换成高温液体的热转换的气液流程分解如下:In the drawing, the waste heat of the flue gas discharged from the exhaust pipe 26 of the airflow convection shower tower 13 is used as a gas-liquid process for converting the low-temperature liquid into a high-temperature liquid.
热介质气体的运行流程:来自气流对流喷淋式冷却塔13的热气流经引风装置27通过管道26进入换热塔44的下部,在引风装置29的作用下换热塔44内的气流自下向上快速运行经引风管28由排气管30排出。The operation flow of the heat medium gas: the hot gas flow from the airflow convection shower tower 13 enters the lower portion of the heat exchange tower 44 through the air duct 27 through the air duct 27, and the air flow in the heat exchange tower 44 under the action of the air guiding device 29. The rapid operation from bottom to top is discharged from the exhaust pipe 30 through the draft duct 28.
低温液体转换成高温液体的液体流程:在液压泵32的作用下待换热液体自液体引入管31由液体输入管33进入换热塔44的上部经与液体输入管33相连通的高压喷头34自上向下喷淋,喷淋液落入换热塔44的下部在液压泵36的作用下由液体输出管35经排液管37通向所需部位。The liquid flow of the low temperature liquid into the high temperature liquid: the liquid to be exchanged by the hydraulic pump 32 from the liquid introduction pipe 31 from the liquid input pipe 33 into the upper portion of the heat exchange tower 44 via the high pressure nozzle 34 communicating with the liquid input pipe 33 Spraying from top to bottom, the spray liquid falls into the lower portion of the heat exchange tower 44 and is led by the hydraulic pump 36 from the liquid output pipe 35 to the desired portion via the drain pipe 37.

Claims (6)

  1. 一种喷淋式多级烟气净化装置升级型,其特征在于:包括通过管道依次相连通的高温喷淋净化塔、低温喷淋净化塔、旋风式脱水除尘器、袋式除沉;低温喷淋净化塔的下部侧壁处的排液口通过排液管与沉淀池的进液口相连通;沉淀池的排液口通过排液管与储液罐的进液口相连通;储液罐的排液口通过上液管与气流对流喷淋式冷却塔的上液口相连通,在上液管上设有循环泵;The utility model relates to an upgrade type of a spray type multi-stage flue gas purification device, which is characterized in that: a high-temperature spray purification tower connected by pipelines in sequence, a low-temperature spray purification tower, a cyclone type dewatering dust collector, a bag type sinking; The liquid discharge port at the lower side wall of the leaching purification tower is connected to the liquid inlet of the sedimentation tank through the liquid discharge pipe; the liquid discharge port of the sedimentation tank is connected to the liquid inlet of the liquid storage tank through the liquid discharge pipe; the liquid storage tank The liquid discharge port is connected to the upper liquid port of the airflow convection spray cooling tower through the upper liquid pipe, and a circulation pump is arranged on the upper liquid pipe;
    所述气流对流喷淋式冷却塔的下部侧壁上设有进风管道,在气流对流喷淋式冷却塔的顶部设有引风管道,在引风管道上设有引风装置,在所述气流对流喷淋式冷却塔的内部设有若干层的冷却喷头;在气流对流喷淋式冷却塔的上部进液口与储液槽的排液口通过管道相连通,在上液管道上设有上液泵,所述进液管道通过第二喷淋管与所述冷却喷头相连通,在气流对流喷淋式冷却塔下部部的排液管与低温喷淋净化塔上部的进液口通过上液管相连通,在所述上液管道上接有上液泵,所述上液管道与所述第一喷淋管相连通;所述气流对流喷淋式冷却塔的下部侧壁处接有进气管,气流对流喷淋式冷却塔的顶部与排气管相连通,排气管上设有引风机,通过排气管将热气流排向所需部位。An air inlet duct is disposed on a lower sidewall of the airflow convection shower tower, an air duct is disposed at a top of the airflow convection shower tower, and an air guiding device is disposed on the air duct. The airflow convection shower tower has a plurality of cooling nozzles inside; the upper inlet of the airflow convection shower tower is connected to the liquid discharge port of the liquid storage tank through a pipeline, and the upper liquid pipeline is provided on the upper liquid pipeline. An upper liquid pump, wherein the liquid inlet pipe communicates with the cooling spray head through a second spray pipe, and passes through a liquid discharge pipe at a lower portion of the gas flow convection spray cooling tower and an upper liquid inlet of the low temperature spray purification tower The liquid pipe is connected to the upper liquid pipe, and the upper liquid pipe is connected to the first spray pipe; the lower side wall of the airflow convection shower cooling tower is connected The intake pipe, the top of the airflow convection shower tower is connected with the exhaust pipe, and the exhaust pipe is provided with an induced draft fan, and the hot air flow is discharged to the desired part through the exhaust pipe.
  2. 根据权利要求1所述喷淋式多级烟气净化装置升级型其特征在于:该发明实现高温烟气的低温排放,其本身即是性能独特功效强大的高温气体转化成低温气体的换热装置,其核心技术特征在于:在气流对流喷淋式冷却塔内,液体自上向下喷淋,与在引风装置作用下自下向上运行的气流对流接触,从而实现换热目的。用于液体的换热目的可用气体做为换热介质;用于气体的换热目的则可用液体做为换热介质,从而实现液体或气体的高温转换成低温,或低温转换成高温的换热目的。The upgrade type of the spray type multi-stage flue gas purification device according to claim 1, wherein the invention realizes low-temperature discharge of high-temperature flue gas, and is itself a heat exchange device with high performance and powerful high-temperature gas converted into low-temperature gas. The core technical feature is that in the airflow convection shower cooling tower, the liquid is sprayed from top to bottom, and is in convective contact with the airflow running from the bottom up under the action of the air guiding device, thereby achieving the heat exchange purpose. For the purpose of heat exchange of liquid, gas can be used as heat exchange medium; for heat exchange purposes of gas, liquid can be used as heat exchange medium, so that high temperature of liquid or gas can be converted into low temperature, or low temperature can be converted into high temperature heat exchange. purpose.
  3. 根据权利要求1所述喷淋式多级烟气净化装置升级型其特征是:所述引风管道的末端连接至锅炉的助燃风口。The upgrade type of the spray type multi-stage flue gas purification device according to claim 1, wherein the end of the air guiding duct is connected to a combustion air vent of the boiler.
  4. 根据权利要求1所述的喷淋式多级烟气净化装置升级,其特征是:所述喷淋净化塔、沉淀池和储液罐的设置高度依次下探。The upgrade of the spray type multi-stage flue gas purification device according to claim 1, wherein the set heights of the spray cleaning tower, the sedimentation tank and the liquid storage tank are sequentially lowered.
  5. 根据权利要求1所述的喷淋式多级烟气净化装置升级型,其特征是,所述引风管道的末端与换热装置的进气管相连。The upgrade type of the spray type multi-stage flue gas purification device according to claim 1, wherein the end of the air guiding duct is connected to the intake pipe of the heat exchange device.
  6. 根据权利要求1或5所述的喷淋式多级烟气净化装置升级型,其特征是,所述换热装置为两座或两座以上串连按装。The upgrade type of the spray type multi-stage flue gas purification device according to claim 1 or 5, wherein the heat exchange device is two or more seats in series.
PCT/CN2018/101018 2017-08-18 2018-08-17 Upgraded spray-type multi-level flue gas purification device WO2019034141A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201776080U (en) * 2010-08-26 2011-03-30 深圳市诺为气流控制系统有限公司 Spray tower group device for treating waste gases
WO2017024398A1 (en) * 2015-08-07 2017-02-16 Horizon Oilfield Solutions Inc. Apparatus, systems and methods for management of raw water and emissions utilizing heat and/or pressure energy within combustion gas sources
CN205965395U (en) * 2016-08-18 2017-02-22 郝均国 Multistage gas cleaning device of fountain
CN207102246U (en) * 2017-08-18 2018-03-16 郝均国 Fountain high-temperature smoke purifier

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201776080U (en) * 2010-08-26 2011-03-30 深圳市诺为气流控制系统有限公司 Spray tower group device for treating waste gases
WO2017024398A1 (en) * 2015-08-07 2017-02-16 Horizon Oilfield Solutions Inc. Apparatus, systems and methods for management of raw water and emissions utilizing heat and/or pressure energy within combustion gas sources
CN205965395U (en) * 2016-08-18 2017-02-22 郝均国 Multistage gas cleaning device of fountain
CN207102246U (en) * 2017-08-18 2018-03-16 郝均国 Fountain high-temperature smoke purifier

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