WO2019027138A1 - Resin composition for engineered stone and engineered stone formed therefrom - Google Patents

Resin composition for engineered stone and engineered stone formed therefrom Download PDF

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Publication number
WO2019027138A1
WO2019027138A1 PCT/KR2018/006676 KR2018006676W WO2019027138A1 WO 2019027138 A1 WO2019027138 A1 WO 2019027138A1 KR 2018006676 W KR2018006676 W KR 2018006676W WO 2019027138 A1 WO2019027138 A1 WO 2019027138A1
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WO
WIPO (PCT)
Prior art keywords
resin composition
resin
engineered
engineered stone
inorganic aggregate
Prior art date
Application number
PCT/KR2018/006676
Other languages
French (fr)
Korean (ko)
Inventor
안성진
배슬기
손창호
Original Assignee
롯데첨단소재(주)
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Priority claimed from KR1020180037197A external-priority patent/KR102200627B1/en
Application filed by 롯데첨단소재(주) filed Critical 롯데첨단소재(주)
Priority to US16/627,415 priority Critical patent/US20200123057A1/en
Priority to CN201880048166.7A priority patent/CN110944959A/en
Publication of WO2019027138A1 publication Critical patent/WO2019027138A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/06Quartz; Sand
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/30Oxides other than silica
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/18Polyesters; Polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/017Antistatic agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/06Unsaturated polyesters

Definitions

  • the present invention relates to an engineered stone resin composition and engineered stone formed therefrom. More specifically, the present invention relates to a resin composition for engineered stones excellent in weatherability, antibacterial properties, and engineering stones formed therefrom.
  • Natural stones such as granite and marble have been used as decorative materials since ancient times because of their beautiful surface patterns. Natural stone is a material showing high-quality texture, and its demand has been greatly increased in the fields of flooring, wall, and sink top plate. However, since expensive natural stone can not meet the demand, various kinds of artificial stones are being developed.
  • engineered stone is a resin composition obtained by mixing a natural mineral and a binder resin under compression or vibration or under vacuum / vibration conditions, thereby showing the texture of natural stone.
  • Engineered stones may be prepared to have a multicolor tone by being produced in a single color, or by blending a resin mixture with each of the pigments of different colors added thereto in a mixer, or using a chip to have a natural stone texture.
  • engineered stones can be manufactured to exhibit various colors and textures according to mixed natural minerals, kinds of binder resins, color of pigment, stirring process, etc., and natural stone is used as a main material, , And hardness.
  • An object of the present invention is to provide a resin composition for engineered stones excellent in weatherability, antibacterial properties and the like.
  • Another object of the present invention is to provide an engineered stone formed from the resin composition for engineering stone.
  • the resin composition comprises a matrix resin; Inorganic aggregate; (B / A) of the peak A in the region of 370 to 390 nm and the peak B in the region of 450 to 600 nm is about 0.01 to about 3 mu m, and the average particle size is about 0.8 to about 3 mu m.
  • ≪ / RTI > to about < RTI ID 0.0 > 1.0. ≪ / RTI >
  • the resin composition comprises about 5 to about 20 weight percent of the matrix resin; About 40 to about 94 wt% of said inorganic aggregate; And from about 0.1 to about 10 weight percent of the zinc oxide.
  • the weight ratio of the matrix resin and the inorganic aggregate may be from about 1: about 5 to about 1: about 18.
  • the weight ratio of the zinc oxide and the inorganic aggregate may be from about 1: about 30 to about 1: about 500.
  • the matrix resin may include at least one of a polyester resin, an acrylic resin, an epoxy resin, and a polyurethane resin.
  • the matrix resin may be an unsaturated polyester resin.
  • the inorganic aggregate may be a silica-based natural mineral.
  • the inorganic aggregate may include at least one of a silica sand, a quartz chip, and a silica powder.
  • the inorganic aggregate may comprise about 20 to about 75 weight percent silica sand, about 0.1 to about 40 weight percent quartz chip, and about 20 to about 40 weight percent silica powder.
  • the resin composition may further include at least one of a curing agent, a curing accelerator, a silane coupling agent, and a pigment.
  • the resin composition is prepared by measuring the initial color (L 0 * , a 0 * , b 0 * ) using a colorimeter for a 50 mm ⁇ 90 mm ⁇ 3 mm size injection sample, (L 1 * , a 1 * , b 1 * ) after the test was measured using a colorimeter, and then the color change ( ⁇ E ) Can be from about 2 to about 7:
  • ⁇ L * is a difference (L 1 * -L 0 *) in the L * values before and after the test
  • ⁇ a * is the difference between (a 1 * - a 0 * ) of the a * values before and after the test
  • ⁇ b * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
  • Another aspect of the present invention relates to engineered stones formed from the resin composition for Engineered Stone.
  • the present invention has the effect of providing an engineered stone resin composition excellent in weatherability, antibacterial properties and the like and engineered stone formed therefrom.
  • the resin composition for engineered stone according to the present invention comprises (A) a matrix resin; (B) inorganic aggregate; And (C) zinc oxide.
  • a matrix resin used for engineering stone (resin-reinforced natural stone) known in the art can be used without limitation.
  • an (unsaturated) polyester resin, an acrylic resin, an epoxy resin, a polyurethane resin, a combination thereof, or the like can be used.
  • an unsaturated polyester resin or an acrylic resin can be used.
  • the (unsaturated) polyester resin may be prepared by condensation reaction of an alpha, beta -unsaturated dibasic acid or a mixture of the dibasic acid and a saturated dibasic acid with a polyhydric alcohol.
  • Examples of the?,? - unsaturated dibasic acids and saturated dibasic acids include maleic anhydride, citraconic acid, fumaric acid, itaconic acid, phthalic acid, , Phthalic anhydride, isophthalic acid, terephthalic acid, succinic acid, aipic acid, sebacic acid, tetrahydrophthalic acid, and combinations thereof.
  • polyhydric alcohols such as ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol, 1,3-butylene glycol, hydrogenated bisphenol-A, neopentyl glycol, 2,2,4-trimethyl-1,3-pentanediol, glycerin, combinations of these, and the like.
  • the polyester resin may be a monobasic acid such as acrylic acid, propionic acid or benzoic acid; Or a polybasic acid such as trimellitic acid, tetracarboxylic acid of benzol, and the like.
  • the polyester-based resin may have a weight average molecular weight, as measured by gel permeation chromatography (GPC), of from about 1,000 to about 10,000 g / mol, such as from about 1,500 to about 4,000 g / mol.
  • GPC gel permeation chromatography
  • the acrylic resin is a polymer of a (meth) acrylic monomer such as methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl But are not limited to, polymers of monomers (blends), including but not limited to, benzyl (meth) acrylate, glycidyl (meth) acrylate, combinations thereof and the like.
  • a (meth) acrylic monomer such as methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl
  • monomers including but not limited to, benzyl (meth) acrylate, glycidyl (meth) acrylate, combinations thereof and the like.
  • the acrylic resin may have a weight average molecular weight, as measured by gel permeation chromatography (GPC), of from about 10,000 to about 150,000 g / mol, such as from about 30,000 to about 100,000 g / mol.
  • GPC gel permeation chromatography
  • epoxy resin a bisphenol-A type epoxy resin, a bisphenol-S type epoxy resin, a tetraphenyl ethane epoxy resin, a phenol novolak type epoxy resin, a mixture thereof and the like can be used, but the present invention is not limited thereto.
  • the matrix resin may comprise from about 5 to about 20 weight percent, such as from about 6 to about 13 weight percent, specifically from about 7 to about 10 weight percent, of 100 weight percent of the total resin composition.
  • the engineered stone resin composition can be excellent in fluidity and the like, and an engineered stone excellent in workability, appearance (color, etc.) can be obtained.
  • the inorganic aggregate according to one embodiment of the present invention is capable of exhibiting the appearance and texture of natural stone, and inorganic aggregate used in known engineering stone (resin-reinforced natural stone) can be used without limitation.
  • the inorganic aggregate may include silica-based natural minerals such as silica sand, quartz chip, silica powder, combinations thereof, and the like.
  • the inorganic aggregate comprises about 20% to about 75% by weight of the silica sand, such as about 30% to about 55% by weight of the silica sand, about 0.1% to about 40% by weight of the quartz chip, About 7 to about 20 weight percent of the silica powder and about 20 to about 40 weight percent of the silica powder, such as about 20 to about 28 weight percent. It is possible to obtain a resin composition for engineered stone capable of realizing the appearance and texture closer to natural stone in the above range.
  • the silica sand may have an average particle size as measured by a sieving method (apparatus) of about 0.1 to about 1.5 mm, such as about 0.1 to about 1.2 mm, and the quartz chip has an average particle size From about 0.5 to about 10 mm, such as from about 1.3 to about 9 mm, and the silica powder may have an average particle size of from about 5 to about 50 microns, for example from about 10 to about 45 microns. It is possible to obtain a resin composition for engineered stone which can be easily mixed with the matrix resin in the above range, can prevent the occurrence of pores when mixed with the matrix resin, and can realize appearance and texture close to natural stone.
  • the inorganic aggregate may have a Mohs hardness of greater than about 3 to about 9, such as from about 6 to about 8. Within the above range, the surface hardness, workability, crack resistance and the like of engineered stone can be excellent.
  • the inorganic aggregate may comprise from about 40 to about 94 weight percent, such as from about 75 to about 90 weight percent, specifically from about 80 to about 90 weight percent, of 100 weight percent of the total resin composition.
  • the engineered stone resin composition can be excellent in fluidity and the like, and an engineered stone excellent in workability, appearance (color, etc.) can be obtained.
  • the weight ratio (A) :( B) of the matrix resin (A) and the inorganic aggregate (B) is about 1: about 5 to about 1: about 18, About 1: about 15, specifically about 1: about 7 to about 1: about 14. It is possible to obtain an engineered stone having better processability, appearance characteristics and the like in the above range.
  • the size ratio (B / A) of the peak A and the peak B of the zinc oxide is less than about 0.01, the antibacterial property of the resin composition may be deteriorated. If the ratio B / A is more than about 1.0, There is a concern.
  • the zinc oxide may have a specific surface area BET of less than or equal to about 10 m 2 / g, such as from about 1 to about 7 m 2 / g, and a purity of greater than or equal to about 99%. Within the above range, the mechanical properties and discoloration resistance of the resin composition may be excellent. In addition, when zinc oxide having a BET surface area of more than about 10 m 2 / g is applied, the intended weatherability of the present invention can not be secured.
  • the zinc oxide has a peak position 2 ⁇ value in the range of 35 to 37 ° in X-ray diffraction (XRD) analysis, and the measured FWHM value (Full of diffraction peak the crystallite size value calculated by applying Scherrer's equation (equation 2) based on the width at half maximum may be about 1,000 to about 2,000 A, for example, about 1,200 to about 1,800 A.
  • the resin composition may be excellent in initial color, weather resistance (discoloration resistance), antimicrobial property, mechanical property balance thereof and the like.
  • K is a shape factor,? Is an X-ray wavelength,? Is an FWHM value (degree) of an X-ray diffraction peak,? Is a peak position value (peak position degree).
  • the zinc oxide may be prepared by melting zinc in the form of a metal and then heating to about 850 to about 1000 ⁇ , such as about 900 to about 950 ⁇ , And then heating at about 400 to about 900 DEG C, for example, about 500 to about 800 DEG C for about 30 to about 150 minutes, for example, about 60 to about 120 minutes.
  • the zinc oxide may comprise from about 0.1 to about 10 weight percent, for example, from about 0.3 to about 5 weight percent, specifically from about 0.5 to about 2 weight percent, of 100 weight percent of the total resin composition. In the above range, the weatherability and antimicrobial property for engineering stone can be excellent.
  • the weight ratio (C) :( B) of the zinc oxide (C) and the inorganic aggregate (B) is about 1: about 30 to about 1: about 500, About 1: about 300, specifically about 1: about 40 to about 1: about 200. It is possible to obtain engineered stones having better weatherability, antibacterial properties, processability, appearance, balance of physical properties, and the like in the above range.
  • the resin composition for engineered stones according to one embodiment of the present invention may further include additives including a curing agent, a curing accelerator, a silane coupling agent, a pigment, a mineral, and combinations thereof.
  • the curing agent may be t-butyl peroxy benzoate (TBPB), methyl ethyl ketone peroxide (MEKPO) or a combination thereof.
  • TBPB t-butyl peroxy benzoate
  • MEKPO methyl ethyl ketone peroxide
  • a reddish brown pigment such as iron oxide, a yellow pigment such as iron hydroxide, a green pigment such as chromium oxide, an azure blue pigment such as sodium aluminosilicate, a white pigment such as titanium oxide, Pigments, black pigments such as carbon black, azo pigments, phthalocyanine pigments, etc., and pearl can be further added and used, but the present invention is not limited thereto.
  • the mineral may be talc (talc), gypsum, calcite, combinations thereof and the like, preferably talc, which can improve the crack resistance of engineered stones.
  • the mineral has a Mohs hardness of from about 1 to about 3 and an average particle size as measured by a particle size analyzer of from about 1 to about 50 microns, such as from about 5 to about 45 microns. In the above range, the surface hardness and crack resistance of engineered stone can be excellent.
  • the additive when used, it is not particularly limited as long as it does not deteriorate the physical properties of the present invention.
  • about 0.1 to about 30 parts by weight may be included per 100 parts by weight of the matrix resin.
  • the initial color (L 0 * , a 0 * , b 0 * ) is measured using a colorimeter for a 50 mm ⁇ 90 mm ⁇ 3 mm size injection sample ,
  • the injection specimen was subjected to weather resistance test for 3,000 hours in accordance with SAE J 1960 and the color (L 1 * , a 1 * , b 1 * ) after the test was measured using a colorimeter,
  • the calculated color change ([Delta] E) may be from about 2 to about 7, for example from about 2 to about 5.
  • the weatherability of engineered stone can be excellent in the above range.
  • ⁇ L * is a difference (L 1 * -L 0 *) in the L * values before and after the test
  • ⁇ a * is the difference between (a 1 * - a 0 * ) of the a * values before and after the test
  • ⁇ b * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
  • the engineered stone according to the present invention is formed from the resin composition for engineered stone.
  • the resin composition may be prepared (molded) according to a known engineering stone manufacturing method using the resin composition. Specifically, the respective components of the resin composition may be mixed (agitated), compression molded and cured under vibration or vacuum / vibration conditions, and then, if necessary, surface polished. Since such a process is well known, a detailed description thereof will be omitted.
  • An unsaturated polyester resin having a weight average molecular weight of 2,500 g / mol (manufacturer: Aekyung Chemical Co., Ltd., product name: ATM100) was used.
  • the ratio of the peak A in the region of 370 to 390 nm and the peak B of the region of 450 to 600 nm in the range of 370 to 390 nm in the measurement of the average particle size, the BET surface area, the purity, and the photo luminescence of the zinc oxide (C1, B / A) and the crystallite size were measured and are shown in Table 1 below.
  • Average particle size (unit: ⁇ ⁇ ): The average particle size (volume average) was measured using a particle size analyzer (Beckman Coulter Laser Diffraction Particle Size Analyzer LS I3 320 instrument).
  • BET surface area (unit: m 2 / g): The BET surface area was measured with a BET analyzer (Micromeritics Surface Area and Porosity Analyzer ASAP 2020 instrument) using a nitrogen gas adsorption method.
  • Purity (unit:%): Purity was measured using TGA thermal analysis at a temperature of 800 ° C.
  • B / A Spectra emitted from a He-Cd laser (KIMMON company, 30 mW) at a wavelength of 325 nm at room temperature was irradiated to the sample according to a photoluminescence , And the temperature of the CCD detector was maintained at -70 ° C. (B / A) of the peak A in the 370 to 390 nm region and the peak B in the 450 to 600 nm region was measured.
  • the injection specimen was subjected to PL analysis by injecting a laser into the specimen without any additional treatment.
  • the zinc oxide powder was placed in a pelletizer having a diameter of 6 mm and pressed to form a flat specimen. Respectively.
  • K is a shape factor,? Is an X-ray wavelength,? Is an FWHM value (degree) of an X-ray diffraction peak,? Is a peak position value (peak position degree).
  • (A) a matrix resin, (B) an inorganic aggregate and (C) zinc oxide were mixed according to the composition and content of the following Table 2, and 100 parts by weight of a curing agent (t-butylperoxybenzoate 1 part by weight of a silane coupling agent (trade name: Gudam, product name: WD-70) and 2 parts by weight of a curing accelerator (TBPB manufactured by Centaial Inc.), 0.2 parts by weight of a curing accelerator (6% cobalt-octoate, And 5 parts by weight of a pigment (TiO 2 , manufactured by WASIN PIGMENT, product name: HUNTSMAN TR92) were added and mixed to obtain a resin composition for Engineered Stone.
  • a curing agent t-butylperoxybenzoate 1 part by weight of a silane coupling agent (trade name: Gudam, product name: WD-70) and 2 parts by weight of a curing accelerator (TBPB manufactured by Centaial Inc.), 0.2 parts by weight of
  • the resin composition was put into a mold having a size of 300 mm x 300 mm x 100 mm, and the mold was vibrated for 2 minutes by up-and-down vibration at a motor speed of 3,600 rpm, and a pressure of 2 to 3 bar, , And the resin was cured at 90 DEG C for 1 hour to prepare an engineered stone.
  • the weatherability and antimicrobial activity of the engineered stone thus produced were evaluated and are shown in Table 2 below.
  • ⁇ L * is a difference (L 1 * -L 0 *) in the L * values before and after the test
  • ⁇ a * is the difference between (a 1 * - a 0 * ) of the a * values before and after the test
  • ⁇ b * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
  • Antibacterial activity value Staphylococcus aureus and E. coli were inoculated on a 5 cm x 5 cm specimen according to JIS Z 2801 antibacterial evaluation method, and cultured at 35 ° C and RH 90% for 24 hours. Respectively.
  • Antibacterial activity log (M1 / M2)
  • M1 is the number of bacteria after 24 hours of incubation for the blank specimen
  • M2 is the number of bacteria after 24 hours of incubation for the resin composition specimen.
  • the engineered stone resin composition and engineered stone of the present invention are excellent in weather resistance, antibacterial property, flexural strength, scratch resistance and the like.
  • Comparative Example 1 in which zinc oxide (C2) having a size ratio (B / A) of peaks A and B of greater than 1.0 (9.8) was measured during photoluminescence measurement of zinc oxide, weatherability, And in Comparative Example 2 using zinc oxide (C3) having a size ratio (B / A) of less than 0.01 (0.0016), the weather resistance, scratch resistance and the like are reduced. Further, in Comparative Example 3 in which zinc oxide was not used, it was found that the weather resistance and antibacterial property were lowered.

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Abstract

A resin composition for engineered stone according to the present invention is characterized by comprising: a matrix resin; an inorganic aggregate; and zinc oxide which has an average particle size of approximately 0.8 to approximately 3 µm, and in which the size ratio (B/A) between a 450 to 600 nm region peak B and a 370 to 390 nm region peak A as measured by photoluminescence is approximately 0.01 to approximately 1.0. The resin composition for engineered stone has excellent weather resistance and antibacterial properties.

Description

엔지니어드 스톤용 수지 조성물 및 이로부터 형성된 엔지니어드 스톤Resin composition for engineered stone and engineered stone formed therefrom
본 발명은 엔지니어드 스톤용 수지 조성물 및 이로부터 형성된 엔지니어드 스톤에 관한 것이다. 보다 구체적으로 본 발명은 내후성, 항균성 등이 우수한 엔지니어드 스톤용 수지 조성물 및 이로부터 형성된 엔지니어드 스톤에 관한 것이다.The present invention relates to an engineered stone resin composition and engineered stone formed therefrom. More specifically, the present invention relates to a resin composition for engineered stones excellent in weatherability, antibacterial properties, and engineering stones formed therefrom.
화강암(granite), 대리석(marble) 등의 천연석은 표면의 무늬가 아름다워 예로부터 건축장식재로 사용되어 왔다. 천연석은 고품격 질감을 나타내는 재료로서, 바닥재, 벽체, 싱크대 상판 등의 분야에서 그 수요가 크게 증가되었으나, 고가의 천연석만으로는 그 수요를 충족할 수 없어, 다양한 종류의 인조석이 개발되고 있다.Natural stones such as granite and marble have been used as decorative materials since ancient times because of their beautiful surface patterns. Natural stone is a material showing high-quality texture, and its demand has been greatly increased in the fields of flooring, wall, and sink top plate. However, since expensive natural stone can not meet the demand, various kinds of artificial stones are being developed.
이러한 인조석 중 엔지니어드 스톤(수지계 강화 천연석)은 천연 광물과 바인더 수지를 혼합한 수지 조성물을 진동 또는 진공/진동 조건 하에 압축 성형하여 천연석의 질감을 그대로 나타내도록 만든 것이다. 엔지니어드 스톤은 단색으로 제조되거나, 서로 다른 색상의 안료가 각각 첨가된 수지 혼합물을 믹서로 혼합함으로써 다색톤을 갖도록 제조되거나, 칩을 사용하여 천연석 질감을 갖도록 제조될 수 있다. 또한, 엔지니어드 스톤은 혼합되는 천연 광물, 바인더 수지의 종류, 안료의 색상, 교반 공정 등에 따라 다양한 색상과 질감을 나타내도록 제조될 수 있고, 천연 광물을 주원료로 하기 때문에 천연석 질감을 보다 잘 나타낼 수 있고, 경도 등이 우수하다.Among such artificial stones, engineered stone (resin-reinforced natural stone) is a resin composition obtained by mixing a natural mineral and a binder resin under compression or vibration or under vacuum / vibration conditions, thereby showing the texture of natural stone. Engineered stones may be prepared to have a multicolor tone by being produced in a single color, or by blending a resin mixture with each of the pigments of different colors added thereto in a mixer, or using a chip to have a natural stone texture. In addition, engineered stones can be manufactured to exhibit various colors and textures according to mixed natural minerals, kinds of binder resins, color of pigment, stirring process, etc., and natural stone is used as a main material, , And hardness.
그러나, 기존의 엔지니어드 스톤은 내후성 저하 등의 문제가 해결되지 않아, 외장재로는 아주 제한적으로만 사용되어 왔다.However, existing engineered stones have not been solved with problems such as deterioration in weatherability, and they have been used only for exterior materials very limitedly.
따라서, 기계적 물성 등의 저하 없이, 내후성 등을 향상시킬 수 있는 엔지니어드 스톤용 수지 조성물 및 엔지니어드 스톤의 개발이 필요한 실정이다.Therefore, there is a need for the development of a resin composition for engineered stones and engineered stones capable of improving weather resistance and the like without deteriorating mechanical properties and the like.
본 발명의 배경기술은 대한민국 공개특허 제10-2011-0052425호 등에 개시되어 있다.The background art of the present invention is disclosed in Korean Patent Publication No. 10-2011-0052425.
본 발명의 목적은 내후성, 항균성 등이 우수한 엔지니어드 스톤용 수지 조성물을 제공하기 위한 것이다.An object of the present invention is to provide a resin composition for engineered stones excellent in weatherability, antibacterial properties and the like.
본 발명의 다른 목적은 상기 엔지니어드 스톤용 수지 조성물로부터 형성된 엔지니어드 스톤을 제공하기 위한 것이다.Another object of the present invention is to provide an engineered stone formed from the resin composition for engineering stone.
본 발명의 상기 및 기타의 목적들은 하기 설명되는 본 발명에 의하여 모두 달성될 수 있다.The above and other objects of the present invention can be achieved by the present invention described below.
본 발명의 하나의 관점은 엔지니어드 스톤용 수지 조성물에 관한 것이다. 상기 수지 조성물은 매트릭스 수지; 무기계 골재; 및 평균 입자 크기가 약 0.8 내지 약 3 ㎛이고, 광 발광(Photo Luminescence) 측정 시, 370 내지 390 nm 영역의 피크 A와 450 내지 600 nm 영역의 피크 B의 크기비(B/A)가 약 0.01 내지 약 1.0인 산화아연을 포함하는 것을 특징으로 한다.One aspect of the present invention relates to a resin composition for engineered stones. The resin composition comprises a matrix resin; Inorganic aggregate; (B / A) of the peak A in the region of 370 to 390 nm and the peak B in the region of 450 to 600 nm is about 0.01 to about 3 mu m, and the average particle size is about 0.8 to about 3 mu m. In the photoluminescence measurement, ≪ / RTI > to about < RTI ID = 0.0 > 1.0. ≪ / RTI >
구체예에서, 상기 수지 조성물은 상기 매트릭스 수지 약 5 내지 약 20 중량%; 상기 무기계 골재 약 40 내지 약 94 중량%; 및 상기 산화아연 약 0.1 내지 약 10 중량%를 포함할 수 있다.In an embodiment, the resin composition comprises about 5 to about 20 weight percent of the matrix resin; About 40 to about 94 wt% of said inorganic aggregate; And from about 0.1 to about 10 weight percent of the zinc oxide.
구체예에서, 상기 매트릭스 수지 및 상기 무기계 골재의 중량비는 약 1 : 약 5 내지 약 1 : 약 18일 수 있다.In embodiments, the weight ratio of the matrix resin and the inorganic aggregate may be from about 1: about 5 to about 1: about 18.
구체예에서, 상기 산화아연 및 상기 무기계 골재의 중량비는 약 1 : 약 30 내지 약 1 : 약 500일 수 있다.In embodiments, the weight ratio of the zinc oxide and the inorganic aggregate may be from about 1: about 30 to about 1: about 500.
구체예에서, 상기 매트릭스 수지는 폴리에스테르계 수지, 아크릴계 수지, 에폭시계 수지 및 폴리우레탄계 수지 중 1종 이상을 포함할 수 있다.In a specific example, the matrix resin may include at least one of a polyester resin, an acrylic resin, an epoxy resin, and a polyurethane resin.
구체예에서, 상기 매트릭스 수지는 불포화 폴리에스테르계 수지일 수 있다.In an embodiment, the matrix resin may be an unsaturated polyester resin.
구체예에서, 상기 무기계 골재는 실리카계 천연광물일 수 있다.In an embodiment, the inorganic aggregate may be a silica-based natural mineral.
구체예에서, 상기 무기계 골재는 실리카 샌드, 석영 칩 및 실리카 파우더 중 1종 이상을 포함할 수 있다.In an embodiment, the inorganic aggregate may include at least one of a silica sand, a quartz chip, and a silica powder.
구체예에서, 상기 무기계 골재는 실리카 샌드 약 20 내지 약 75 중량%, 석영 칩 약 0.1 내지 약 40 중량% 및 실리카 파우더 약 20 내지 약 40 중량%를 포함할 수 있다.In embodiments, the inorganic aggregate may comprise about 20 to about 75 weight percent silica sand, about 0.1 to about 40 weight percent quartz chip, and about 20 to about 40 weight percent silica powder.
구체예에서, 상기 수지 조성물은 경화제, 경화촉진제, 실란커플링제 및 안료 중 1종 이상을 더 포함할 수 있다.In an embodiment, the resin composition may further include at least one of a curing agent, a curing accelerator, a silane coupling agent, and a pigment.
구체예에서, 상기 수지 조성물은 50 mm × 90 mm × 3 mm 크기 사출 시편에 대해 색차계를 사용하여 초기 색상(L0 *, a0 *, b0 *)을 측정하고, 상기 사출 시편을 SAE J 1960에 의거하여, 3,000 시간 동안 내후성 테스트하고, 색차계를 사용하여 테스트 후 색상(L1 *, a1 *, b1 *)을 측정한 다음, 하기 식 1에 따라 산출한 색상 변화(ΔE)가 약 2 내지 약 7일 수 있다:In the specific example, the resin composition is prepared by measuring the initial color (L 0 * , a 0 * , b 0 * ) using a colorimeter for a 50 mm × 90 mm × 3 mm size injection sample, (L 1 * , a 1 * , b 1 * ) after the test was measured using a colorimeter, and then the color change (ΔE ) Can be from about 2 to about 7:
[식 1][Formula 1]
색상 변화(ΔE) =
Figure PCTKR2018006676-appb-I000001
Color change (ΔE) =
Figure PCTKR2018006676-appb-I000001
상기 식 1에서, ΔL*는 테스트 전후의 L* 값의 차이(L1 *-L0 *)이고, Δa*는 테스트 전후의 a* 값의 차이(a1 *- a0 *) 이며, Δb*는 테스트 전후의 b* 값의 차이(b1 *- b0 *)이다.In the formula 1, ΔL * is a difference (L 1 * -L 0 *) in the L * values before and after the test, Δa * is the difference between (a 1 * - a 0 * ) of the a * values before and after the test and, Δb * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
본 발명의 다른 관점은 상기 엔지니어드 스톤용 수지 조성물로부터 형성된 엔지니어드 스톤에 관한 것이다.Another aspect of the present invention relates to engineered stones formed from the resin composition for Engineered Stone.
본 발명은 내후성, 항균성 등이 우수한 엔지니어드 스톤용 수지 조성물 및 이로부터 형성된 엔지니어드 스톤을 제공하는 발명의 효과를 갖는다.INDUSTRIAL APPLICABILITY The present invention has the effect of providing an engineered stone resin composition excellent in weatherability, antibacterial properties and the like and engineered stone formed therefrom.
이하, 본 발명을 상세히 설명하면, 다음과 같다.Hereinafter, the present invention will be described in detail.
본 발명에 따른 엔지니어드 스톤용 수지 조성물은 (A) 매트릭스 수지; (B) 무기계 골재; 및 (C) 산화아연을 포함한다.The resin composition for engineered stone according to the present invention comprises (A) a matrix resin; (B) inorganic aggregate; And (C) zinc oxide.
(A) 매트릭스 수지(A) Matrix resin
본 발명의 일 구체예에 따른 매트릭스 수지로는 공지된 엔지니어드 스톤(수지계 강화 천연석)에 사용되는 매트릭스 수지를 제한 없이 사용할 수 있다. 예를 들면, (불포화) 폴리에스테르계 수지, 아크릴계 수지, 에폭시계 수지, 폴리우레탄계 수지, 이들의 조합 등을 사용할 수 있고, 구체적으로 불포화 폴리에스테르계 수지, 아크릴계 수지 등을 사용할 수 있다.As the matrix resin according to one embodiment of the present invention, a matrix resin used for engineering stone (resin-reinforced natural stone) known in the art can be used without limitation. For example, an (unsaturated) polyester resin, an acrylic resin, an epoxy resin, a polyurethane resin, a combination thereof, or the like can be used. Specifically, an unsaturated polyester resin or an acrylic resin can be used.
구체예에서, 상기 (불포화) 폴리에스테르계 수지는 α,β-불포화 이염기산 또는 상기 이염기산 및 포화 이염기산의 혼합물과 다가 알코올의 축합 반응을 통해 제조되는 것일 수 있다. 예를 들면, 상기 폴리에스테르계 수지는 상기 이염기산 등을 다가 알코올과 특정 비율(예를 들면, 알콜성 수산기 몰수/카르복실기 몰수 = 약 0.8 내지 약 1.2)로 혼합한 후, 탄산가스, 질소가스 등의 불활성 가스 기류 하, 약 140 내지 약 250℃의 온도에서 상기 혼합물을 축합 반응시키면서 생성수를 제거하고 반응 진행 정도에 따라서 온도를 서서히 상승시키는 방법으로 제조할 수 있으나, 이에 제한되지 않는다.In an embodiment, the (unsaturated) polyester resin may be prepared by condensation reaction of an alpha, beta -unsaturated dibasic acid or a mixture of the dibasic acid and a saturated dibasic acid with a polyhydric alcohol. For example, the polyester resin may be prepared by mixing the dibasic acid or the like with a polyhydric alcohol in a specific ratio (for example, alcoholic hydroxyl group mols / carboxyl group mols = about 0.8 to about 1.2) In an inert gas stream at a temperature of about 140 ° C to about 250 ° C to remove the product water while gradually raising the temperature in accordance with the progress of the reaction, but the present invention is not limited thereto.
여기서, 상기 α,β-불포화 이염기산 및 포화 이염기산로는 무수 말레산(maleic anhydride), 시트라콘산(citraconic acid), 푸마르산(fumaric acid), 이타콘산(itaconic acid), 프탈산(phthalic acid), 무수프탈산, 이소프탈산(isophthalic acid), 테레프탈산(terephthalic acid), 호박산(succinic acid), 아디프산(aipic acid), 세바스산(sebacic acid), 테트라히드로프탈산, 이들의 조합 등을 예시할 수 있고, 상기 다가 알코올로는 에틸렌글리콜, 디에틸렌글리콜, 트리에틸렌글리콜, 프로필렌글리콜, 디프로필렌글리콜, 트리프로필렌글리콜, 폴리프로필렌글리콜, 1,3-부틸렌글리콜, 수소화 비스페놀-A, 네오펜틸글리콜, 2,2,4-트리메틸-1,3-펜탄디올, 글리세린, 이들의 조합 등을 예시할 수 있다. 상기 폴리에스테르 수지는 필요에 따라, 아크릴산, 프로피온산(propionic acid), 안식향산(benzoic acid) 등의 일염기산; 또는 트리멜리트산(trimellitic acid), 벤졸의 테트라카본산 등의 다염기산 등을 추가로 포함할 수 있다.Examples of the?,? - unsaturated dibasic acids and saturated dibasic acids include maleic anhydride, citraconic acid, fumaric acid, itaconic acid, phthalic acid, , Phthalic anhydride, isophthalic acid, terephthalic acid, succinic acid, aipic acid, sebacic acid, tetrahydrophthalic acid, and combinations thereof. And polyhydric alcohols such as ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol, 1,3-butylene glycol, hydrogenated bisphenol-A, neopentyl glycol, 2,2,4-trimethyl-1,3-pentanediol, glycerin, combinations of these, and the like. The polyester resin may be a monobasic acid such as acrylic acid, propionic acid or benzoic acid; Or a polybasic acid such as trimellitic acid, tetracarboxylic acid of benzol, and the like.
구체예에서, 상기 폴리에스테르계 수지는 GPC(gel permeation chromatography)로 측정한 중량평균분자량이 약 1,000 내지 약 10,000 g/mol, 예를 들면 약 1,500 내지 약 4,000 g/mol일 수 있다. 상기 범위에서 엔지니어드 스톤용 수지 조성물의 가공성 등이 우수할 수 있다.In embodiments, the polyester-based resin may have a weight average molecular weight, as measured by gel permeation chromatography (GPC), of from about 1,000 to about 10,000 g / mol, such as from about 1,500 to about 4,000 g / mol. Within the above range, the resin composition for engineered stone can have excellent processability and the like.
구체예에서, 상기 아크릴계 수지는 (메타)아크릴계 단량체의 중합체, 예를 들면, 메틸(메타)아크릴레이트, 에틸(메타)아크릴레이트, 부틸(메타)아크릴레이트, 2-에틸헥실(메타)아크릴레이트, 벤질(메타)아크릴레이트, 글리시딜(메타)아크릴레이트, 이들의 조합 등을 포함하는 단량체 (혼합물)의 중합체일 수 있으나, 이에 제한되지 않는다.In an embodiment, the acrylic resin is a polymer of a (meth) acrylic monomer such as methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl But are not limited to, polymers of monomers (blends), including but not limited to, benzyl (meth) acrylate, glycidyl (meth) acrylate, combinations thereof and the like.
구체예에서, 상기 아크릴계 수지는 GPC(gel permeation chromatography)로 측정한 중량평균분자량이 약 10,000 내지 약 150,000 g/mol, 예를 들면 약 30,000 내지 약 100,000 g/mol일 수 있다. 상기 범위에서 엔지니어드 스톤용 수지 조성물의 가공성 등이 우수할 수 있다.In embodiments, the acrylic resin may have a weight average molecular weight, as measured by gel permeation chromatography (GPC), of from about 10,000 to about 150,000 g / mol, such as from about 30,000 to about 100,000 g / mol. Within the above range, the resin composition for engineered stone can have excellent processability and the like.
또한, 상기 에폭시 수지로는 비스페놀-A형 에폭시 수지, 비스페놀-S형 에폭시 수지, 테트라페닐에탄 에폭시 수지, 페놀 노볼락형 에폭시 수지, 이들의 혼합물 등을 사용할 수 있으나, 이에 제한되지 않는다.As the epoxy resin, a bisphenol-A type epoxy resin, a bisphenol-S type epoxy resin, a tetraphenyl ethane epoxy resin, a phenol novolak type epoxy resin, a mixture thereof and the like can be used, but the present invention is not limited thereto.
구체예에서, 상기 매트릭스 수지는 전체 수지 조성물 100 중량% 중 약 5 내지 약 20 중량%, 예를 들면 약 6 내지 약 13 중량%, 구체적으로 약 7 내지 약 10 중량%로 포함될 수 있다. 상기 범위에서 엔지니어드 스톤용 수지 조성물의 유동성 등이 우수할 수 있고, 가공성, 외관 특성(색상 등) 등이 우수한 엔지니어드 스톤을 얻을 수 있다.In embodiments, the matrix resin may comprise from about 5 to about 20 weight percent, such as from about 6 to about 13 weight percent, specifically from about 7 to about 10 weight percent, of 100 weight percent of the total resin composition. Within the above range, the engineered stone resin composition can be excellent in fluidity and the like, and an engineered stone excellent in workability, appearance (color, etc.) can be obtained.
(B) 무기계 골재(B) Inorganic aggregate
본 발명의 일 구체예 따른 무기계 골재는 천연석의 외관 및 질감을 나타낼 수 있는 것으로서, 공지된 엔지니어드 스톤(수지계 강화 천연석)에 사용되는 무기계 골재를 제한 없이 사용할 수 있다.The inorganic aggregate according to one embodiment of the present invention is capable of exhibiting the appearance and texture of natural stone, and inorganic aggregate used in known engineering stone (resin-reinforced natural stone) can be used without limitation.
구체예에서, 상기 무기계 골재는 실리카계 천연광물, 예를 들면, 실리카 샌드(silica sand), 석영 칩(quartz chip), 실리카 파우더(silica powder), 이들의 조합 등을 포함할 수 있다. In an embodiment, the inorganic aggregate may include silica-based natural minerals such as silica sand, quartz chip, silica powder, combinations thereof, and the like.
구체예에서, 상기 무기계 골재는 전체 무기계 골재 100 중량% 중, 상기 실리카 샌드 약 20 내지 약 75 중량%, 예를 들면 약 30 내지 약 55 중량%, 상기 석영 칩 약 0.1 내지 약 40 중량%, 예를 들면 약 7 내지 약 20 중량% 및 상기 실리카 파우더 약 20 내지 약 40 중량%, 예를 들면 약 20 내지 약 28 중량%를 포함할 수 있다. 상기 범위에서 천연석에 보다 가까운 외관 및 질감을 구현할 수 있는 엔지니어드 스톤용 수지 조성물을 얻을 수 있다.In an embodiment, the inorganic aggregate comprises about 20% to about 75% by weight of the silica sand, such as about 30% to about 55% by weight of the silica sand, about 0.1% to about 40% by weight of the quartz chip, About 7 to about 20 weight percent of the silica powder and about 20 to about 40 weight percent of the silica powder, such as about 20 to about 28 weight percent. It is possible to obtain a resin composition for engineered stone capable of realizing the appearance and texture closer to natural stone in the above range.
구체예에서, 상기 실리카 샌드는 체가름 방법(장치)으로 측정한 평균 입경이 약 0.1 내지 약 1.5 mm, 예를 들면 약 0.1 내지 약 1.2 mm일 수 있고, 상기 석영 칩은 평균 입경(장경 기준)이 약 0.5 내지 약 10 mm, 예를 들면 약 1.3 내지 약 9 mm일 수 있으며, 상기 실리카 파우더는 평균 입경이 약 5 내지 약 50 ㎛, 예를 들면 약 10 내지 약 45 ㎛일 수 있다. 상기 범위에서 매트릭스 수지와의 혼합이 용이할 수 있고, 매트릭스 수지와 혼합 시 공극 발생을 방지할 수 있으며, 천연석에 가까운 외관 및 질감을 구현할 수 있는 엔지니어드 스톤용 수지 조성물을 얻을 수 있다.In embodiments, the silica sand may have an average particle size as measured by a sieving method (apparatus) of about 0.1 to about 1.5 mm, such as about 0.1 to about 1.2 mm, and the quartz chip has an average particle size From about 0.5 to about 10 mm, such as from about 1.3 to about 9 mm, and the silica powder may have an average particle size of from about 5 to about 50 microns, for example from about 10 to about 45 microns. It is possible to obtain a resin composition for engineered stone which can be easily mixed with the matrix resin in the above range, can prevent the occurrence of pores when mixed with the matrix resin, and can realize appearance and texture close to natural stone.
구체예에서, 상기 무기계 골재는 모스 경도가 약 3 초과 약 9 이하, 예를 들면 약 6 내지 약 8일 수 있다. 상기 범위에서, 엔지니어드 스톤의 표면 경도, 가공성, 내크랙성 등이 우수할 수 있다.In embodiments, the inorganic aggregate may have a Mohs hardness of greater than about 3 to about 9, such as from about 6 to about 8. Within the above range, the surface hardness, workability, crack resistance and the like of engineered stone can be excellent.
구체예에서, 상기 무기계 골재는 전체 수지 조성물 100 중량% 중 약 40 내지 약 94 중량%, 예를 들면 약 75 내지 약 90 중량%, 구체적으로 약 80 내지 약 90 중량%로 포함될 수 있다. 상기 범위에서 엔지니어드 스톤용 수지 조성물의 유동성 등이 우수할 수 있고, 가공성, 외관 특성(색상 등) 등이 우수한 엔지니어드 스톤을 얻을 수 있다.In embodiments, the inorganic aggregate may comprise from about 40 to about 94 weight percent, such as from about 75 to about 90 weight percent, specifically from about 80 to about 90 weight percent, of 100 weight percent of the total resin composition. Within the above range, the engineered stone resin composition can be excellent in fluidity and the like, and an engineered stone excellent in workability, appearance (color, etc.) can be obtained.
구체예에서, 상기 매트릭스 수지(A) 및 상기 무기계 골재(B)의 중량비((A):(B))는 약 1 : 약 5 내지 약 1 : 약 18, 예를 들면 약 1 : 약 6 내지 약 1 : 약 15, 구체적으로 약 1 : 약 7 내지 약 1 : 약 14일 수 있다. 상기 범위에서 보다 우수한 가공성, 외관 특성 등을 갖는 엔지니어드 스톤을 얻을 수 있다.In an embodiment, the weight ratio (A) :( B) of the matrix resin (A) and the inorganic aggregate (B) is about 1: about 5 to about 1: about 18, About 1: about 15, specifically about 1: about 7 to about 1: about 14. It is possible to obtain an engineered stone having better processability, appearance characteristics and the like in the above range.
(C) 산화아연(C) Zinc oxide
본 발명의 일 구체예에 따른 산화아연은 엔지니어드 스톤용 수지 조성물의 내후성, 항균성 등을 향상시킬 수 있는 것으로서, 입도분석기로 측정한 평균 입자 크기(D50)가 약 0.8 내지 약 3 ㎛, 예를 들면 약 1 내지 약 3 ㎛일 수 있고, 광 발광(Photo Luminescence) 측정 시, 370 내지 390 nm 영역의 피크 A와 450 내지 600 nm 영역의 피크 B의 크기비(B/A)가 약 0.01 내지 약 1.0, 예를 들면 약 0.1 내지 약 1.0, 구체적으로 약 0.2 내지 약 0.8일 수 있다. 상기 산화아연의 피크 A 및 피크 B의 크기비(B/A)가 약 0.01 미만일 경우, 수지 조성물의 항균성 등이 저하될 우려가 있고, 약 1.0을 초과할 경우, 수지 조성물의 내후성 등이 저하될 우려가 있다.The zinc oxide according to one embodiment of the present invention is capable of improving the weather resistance and antibacterial property of the resin composition for engineered stone and has an average particle size (D50) measured by a particle size analyzer of about 0.8 to about 3 탆, for example, (B / A) of the peak A in the region of 370 to 390 nm and the peak B in the region of 450 to 600 nm is in the range of about 0.01 to about 1.0 < RTI ID = 0.0 > , For example from about 0.1 to about 1.0, specifically from about 0.2 to about 0.8. If the size ratio (B / A) of the peak A and the peak B of the zinc oxide is less than about 0.01, the antibacterial property of the resin composition may be deteriorated. If the ratio B / A is more than about 1.0, There is a concern.
구체예에서, 상기 산화아연은 비표면적 BET가 약 10 m2/g 이하, 예를 들면 약 1 내지 약 7 m2/g일 수 있으며, 순도가 약 99% 이상일 수 있다. 상기 범위에서 수지 조성물의 기계적 물성, 내변색성 등이 우수할 수 있다. 또한, BET 표면적이 약 10 m2/g을 초과하는 산화아연을 적용할 경우, 본 발명에서 목적으로 하는 내후성을 확보할 수 없다.In embodiments, the zinc oxide may have a specific surface area BET of less than or equal to about 10 m 2 / g, such as from about 1 to about 7 m 2 / g, and a purity of greater than or equal to about 99%. Within the above range, the mechanical properties and discoloration resistance of the resin composition may be excellent. In addition, when zinc oxide having a BET surface area of more than about 10 m 2 / g is applied, the intended weatherability of the present invention can not be secured.
구체예에서, 상기 산화아연은 X선 회절(X-ray diffraction, XRD) 분석 시, 피크 위치(peak position) 2θ 값이 35 내지 37° 범위이고, 측정된 FWHM 값(회절 피크(peak)의 Full width at Half Maximum)을 기준으로 Scherrer's equation(하기 식 2)에 적용하여 연산된 미소결정의 크기(crystallite size) 값이 약 1,000 내지 약 2,000 Å, 예를 들면 약 1,200 내지 약 1,800 Å일 수 있다. 상기 범위에서, 수지 조성물의 초기 색상, 내후성(내변색성), 항균성, 이들의 기계적 물성 발란스 등이 우수할 수 있다.In an embodiment of the present invention, the zinc oxide has a peak position 2θ value in the range of 35 to 37 ° in X-ray diffraction (XRD) analysis, and the measured FWHM value (Full of diffraction peak the crystallite size value calculated by applying Scherrer's equation (equation 2) based on the width at half maximum may be about 1,000 to about 2,000 A, for example, about 1,200 to about 1,800 A. Within the above range, the resin composition may be excellent in initial color, weather resistance (discoloration resistance), antimicrobial property, mechanical property balance thereof and the like.
[식 2][Formula 2]
미소결정 크기(D) =
Figure PCTKR2018006676-appb-I000002
Microcrystalline size (D) =
Figure PCTKR2018006676-appb-I000002
상기 식 2에서, K는 형상 계수(shape factor)이고, λ는 X선 파장(X-ray wavelength)이고, β는 X선 회절 피크(peak)의 FWHM 값(degree)이며, θ는 피크 위치 값(peak position degree)이다.In the formula 2, K is a shape factor,? Is an X-ray wavelength,? Is an FWHM value (degree) of an X-ray diffraction peak,? Is a peak position value (peak position degree).
구체예에서, 상기 산화아연은 금속형태의 아연을 녹인 후, 약 850 내지 약 1,000℃, 예를 들면 약 900 내지 약 950℃로 가열하여 증기화시킨 후, 산소 가스를 주입하고 약 20 내지 약 30℃로 냉각한 다음, 약 400 내지 약 900℃, 예를 들면 약 500 내지 약 800℃에서 약 30 내지 약 150분, 예를 들면 약 60 내지 약 120분 동안 가열하여 제조할 수 있다.In embodiments, the zinc oxide may be prepared by melting zinc in the form of a metal and then heating to about 850 to about 1000 캜, such as about 900 to about 950 캜, And then heating at about 400 to about 900 DEG C, for example, about 500 to about 800 DEG C for about 30 to about 150 minutes, for example, about 60 to about 120 minutes.
구체예에서, 상기 산화아연은 전체 수지 조성물 100 중량% 중 약 0.1 내지 약 10 중량%, 예를 들면 약 0.3 내지 약 5 중량%, 구체적으로 약 0.5 내지 약 2 중량%로 포함될 수 있다. 상기 범위에서 엔지니어드 스톤용의 내후성, 항균성 등이 우수할 수 있다.In embodiments, the zinc oxide may comprise from about 0.1 to about 10 weight percent, for example, from about 0.3 to about 5 weight percent, specifically from about 0.5 to about 2 weight percent, of 100 weight percent of the total resin composition. In the above range, the weatherability and antimicrobial property for engineering stone can be excellent.
구체예에서, 상기 산화아연(C) 및 상기 무기계 골재(B)의 중량비((C):(B))는 약 1 : 약 30 내지 약 1 : 약 500, 예를 들면 약 1 : 약 30 내지 약 1 : 약 300, 구체적으로 약 1 : 약 40 내지 약 1 : 약 200일 수 있다. 상기 범위에서 보다 우수한 내후성, 항균성, 가공성, 외관 특성, 이들의 물성 발란스 등을 갖는 엔지니어드 스톤을 얻을 수 있다.In an embodiment, the weight ratio (C) :( B) of the zinc oxide (C) and the inorganic aggregate (B) is about 1: about 30 to about 1: about 500, About 1: about 300, specifically about 1: about 40 to about 1: about 200. It is possible to obtain engineered stones having better weatherability, antibacterial properties, processability, appearance, balance of physical properties, and the like in the above range.
본 발명의 일 구체예에 따른 엔지니어드 스톤용 수지 조성물은 경화제, 경화촉진제, 실란커플링제, 안료, 광물, 이들의 조합 등을 포함하는 첨가제를 더 포함할 수 있다.The resin composition for engineered stones according to one embodiment of the present invention may further include additives including a curing agent, a curing accelerator, a silane coupling agent, a pigment, a mineral, and combinations thereof.
상기 첨가제로는 공지된 엔지니어드 스톤용 수지 조성물(수지계 천연 강화석 조성물)에 사용되는 첨가제를 제한 없이 사용할 수 있다. 예를 들면, 상기 경화제로는 t-부틸퍼옥시벤조에이트(t-butyl peroxy benzoate; TBPB), 메틸에틸케톤퍼옥사이드(methyl ethyl ketone peroxide; MEKPO), 이들의 조합 등을 사용할 수 있고, 상기 경화촉진제로는 코발트계 경화촉진제 등을 사용할 수 있으며, 상기 안료로는 산화철 등의 적갈색 안료, 수산화철 등의 황색 안료, 산화크롬 등의 녹색 안료, 나트륨알루미노실리케이트 등의 군청색 안료, 산화티탄 등의 백색 안료, 카본블랙 등의 흑색 안료, 아조계 안료, 프탈로시아닌계 안료 등과 펄을 더 추가하여 사용할 수 있으나, 이에 제한되지 않는다. As the additive, additives known in the resin composition for engineering stone (resin-based natural reinforcing stone composition) can be used without limitation. For example, the curing agent may be t-butyl peroxy benzoate (TBPB), methyl ethyl ketone peroxide (MEKPO) or a combination thereof. As the pigment, a reddish brown pigment such as iron oxide, a yellow pigment such as iron hydroxide, a green pigment such as chromium oxide, an azure blue pigment such as sodium aluminosilicate, a white pigment such as titanium oxide, Pigments, black pigments such as carbon black, azo pigments, phthalocyanine pigments, etc., and pearl can be further added and used, but the present invention is not limited thereto.
또한, 상기 광물은 엔지니어드 스톤의 내크랙성을 향상시킬 수 있는 것으로서, 탈크(활석), 석고, 방해석, 이들의 조합 등일 수 있고, 바람직하게는 탈크(활석)일 수 있다.The mineral may be talc (talc), gypsum, calcite, combinations thereof and the like, preferably talc, which can improve the crack resistance of engineered stones.
구체예에서, 상기 광물은 모스 경도가 약 1 내지 약 3이고, 입도분석기로 측정한 평균 입경이 약 1 내지 약 50 ㎛, 예를 들면 약 5 내지 약 45 ㎛일 수 있다. 상기 범위에서, 엔지니어드 스톤의 표면 경도, 내크랙성 등이 우수할 수 있다.In embodiments, the mineral has a Mohs hardness of from about 1 to about 3 and an average particle size as measured by a particle size analyzer of from about 1 to about 50 microns, such as from about 5 to about 45 microns. In the above range, the surface hardness and crack resistance of engineered stone can be excellent.
상기 첨가제 사용 시, 본 발명의 물성을 저하시키지 않는 범위라면 특별히 제한되지 않으나, 예를 들면 상기 매트릭스 수지 약 100 중량부에 대하여, 각각 약 0.1 내지 약 30 중량부로 포함될 수 있다.When the additive is used, it is not particularly limited as long as it does not deteriorate the physical properties of the present invention. For example, about 0.1 to about 30 parts by weight may be included per 100 parts by weight of the matrix resin.
본 발명의 일 구체예에 따른 엔지니어드 스톤용 수지 조성물은 50 mm × 90 mm × 3 mm 크기 사출 시편에 대해 색차계를 사용하여 초기 색상(L0 *, a0 *, b0 *)을 측정하고, 상기 사출 시편을 SAE J 1960에 의거하여, 3,000 시간 동안 내후성 테스트하고, 색차계를 사용하여 테스트 후 색상(L1 *, a1 *, b1 *)을 측정한 다음, 하기 식 1에 따라 산출한 색상 변화(ΔE)가 약 2 내지 약 7, 예를 들면 약 2 내지 약 5일 수 있다. 상기 범위에서 엔지니어드 스톤의 내후성 등이 우수할 수 있다.In the resin composition for engineered stone according to one embodiment of the present invention, the initial color (L 0 * , a 0 * , b 0 * ) is measured using a colorimeter for a 50 mm × 90 mm × 3 mm size injection sample , The injection specimen was subjected to weather resistance test for 3,000 hours in accordance with SAE J 1960 and the color (L 1 * , a 1 * , b 1 * ) after the test was measured using a colorimeter, The calculated color change ([Delta] E) may be from about 2 to about 7, for example from about 2 to about 5. [ The weatherability of engineered stone can be excellent in the above range.
[식 1][Formula 1]
색상 변화(ΔE) =
Figure PCTKR2018006676-appb-I000003
Color change (ΔE) =
Figure PCTKR2018006676-appb-I000003
상기 식 1에서, ΔL*는 테스트 전후의 L* 값의 차이(L1 *-L0 *)이고, Δa*는 테스트 전후의 a* 값의 차이(a1 *- a0 *) 이며, Δb*는 테스트 전후의 b* 값의 차이(b1 *- b0 *)이다.In the formula 1, ΔL * is a difference (L 1 * -L 0 *) in the L * values before and after the test, Δa * is the difference between (a 1 * - a 0 * ) of the a * values before and after the test and, Δb * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
본 발명에 따른 엔지니어드 스톤은 상기 엔지니어드 스톤용 수지 조성물로부터 형성되는 것이다. 예를 들면, 상기 수지 조성물을 사용하여 공지된 엔지니어드 스톤 제조방법에 따라 제조(성형)한 것일 수 있다. 구체적으로, 상기 수지 조성물의 각 성분을 혼합(교반)한 후, 진동 또는 진공/진동 조건에서, 압축 성형 및 경화하고, 필요에 따라, 표면 연마하여 제조할 수 있다. 이러한 공정은 공지된 것이므로, 구체적인 설명은 생략한다.The engineered stone according to the present invention is formed from the resin composition for engineered stone. For example, the resin composition may be prepared (molded) according to a known engineering stone manufacturing method using the resin composition. Specifically, the respective components of the resin composition may be mixed (agitated), compression molded and cured under vibration or vacuum / vibration conditions, and then, if necessary, surface polished. Since such a process is well known, a detailed description thereof will be omitted.
이하, 본 발명의 바람직한 실시예를 통해 본 발명의 구성 및 작용을 더욱 상세히 설명하기로 한다. 다만, 이는 본 발명의 바람직한 예시로 제시된 것이며 어떠한 의미로도 이에 의해 본 발명이 제한되는 것으로 해석될 수는 없다.Hereinafter, the configuration and operation of the present invention will be described in more detail with reference to preferred embodiments of the present invention. It is to be understood, however, that the same is by way of illustration and example only and is not to be construed in a limiting sense.
여기에 기재되지 않은 내용은 이 기술 분야에서 숙련된 자이면 충분히 기술적으로 유추할 수 있는 것이므로 그 설명을 생략하기로 한다.The contents not described here are sufficiently technically inferior to those skilled in the art, and a description thereof will be omitted.
실시예Example
이하, 실시예 및 비교예에서 사용된 각 성분의 사양은 다음과 같다.Hereinafter, specifications of each component used in Examples and Comparative Examples are as follows.
(A) 매트릭스 수지(A) Matrix resin
중량평균분자량이 2,500 g/mol인 불포화 폴리에스테르 수지(제조사: 애경화학, 제품명: ATM100)를 사용하였다.An unsaturated polyester resin having a weight average molecular weight of 2,500 g / mol (manufacturer: Aekyung Chemical Co., Ltd., product name: ATM100) was used.
(B) 무기계 골재(B) Inorganic aggregate
(B1) 실리카 샌드(제조사: 미크로만, 평균 입경: 0.6 mm) 를 사용하였다.(B1) silica sand (manufactured by Microman, average particle size: 0.6 mm) was used.
(B2) 석영 칩(제조사: 21세기 실리카, 평균 입경: 4 mm)을 사용하였다.(B2) quartz chip (manufacturer: 21st century silica, average particle size: 4 mm) was used.
(B3) 실리카 파우더(제조사: 21세기 실리카, 평균 입경: 10 ㎛)를 사용하였다.(B3) silica powder (manufacturer: 21st century silica, average particle diameter: 10 mu m) was used.
(C) 산화아연(C) Zinc oxide
(C1) 금속형태의 아연을 녹인 후, 900℃로 가열하여 증기화시킨 후, 산소 가스를 주입하고 상온(25℃)으로 냉각하여, 1차 중간물을 얻었다. 다음으로, 해당 1차 중간물을 700℃에서 90분 동안 열처리를 진행한 후, 상온(25℃)으로 냉각하여 제조한 산화아연을 사용하였다.(C1) After dissolving zinc in the form of metal, it was heated to 900 DEG C and vaporized. Then, oxygen gas was introduced and cooled to room temperature (25 DEG C) to obtain a primary intermediate. Next, zinc oxide prepared by cooling the primary intermediate at 700 DEG C for 90 minutes and then cooled to room temperature (25 DEG C) was used.
(C2) 산화아연(제조사: 리스텍비즈, 제품명: RZ-950)을 사용하였다.(C2) zinc oxide (manufacturer: Ristec Biz, product name: RZ-950) was used.
(C3) 산화아연(제조사: Wako pure chemical, 제품명: 264-00365)을 사용하였다.(C3) zinc oxide (manufacturer: Wako pure chemical, product name: 264-00365) was used.
상기 산화아연(C1, C2, C3)의 평균 입자 크기, BET 표면적, 순도, 광 발광(Photo Luminescence) 측정 시, 370 내지 390 nm 영역의 피크 A와 450 내지 600 nm 영역의 피크 B의 크기비(B/A) 및 미소결정의 크기(crystallite size) 값을 측정하여, 하기 표 1에 나타내었다.The ratio of the peak A in the region of 370 to 390 nm and the peak B of the region of 450 to 600 nm in the range of 370 to 390 nm in the measurement of the average particle size, the BET surface area, the purity, and the photo luminescence of the zinc oxide (C1, B / A) and the crystallite size were measured and are shown in Table 1 below.
(C1)(C1) (C2)(C2) (C3)(C3)
평균 입자 크기 (㎛)Average particle size (占 퐉) 1.21.2 1.11.1 1.31.3
BET 표면적 (m2/g)BET surface area (m 2 / g) 44 1515 55
순도 (%)Purity (%) 9999 9797 9999
PL 크기비(B/A)PL size ratio (B / A) 0.280.28 9.89.8 0.00160.0016
미소결정 크기 (Å)The crystallite size (A) 1,4171,417 503503 1,8701,870
물성 측정 방법How to measure property
(1) 평균 입자 크기(단위: ㎛): 입도분석기(Beckman Coulter社 Laser Diffraction Particle Size Analyzer LS I3 320 장비)를 사용하여, 평균 입자 크기(부피 평균)를 측정하였다.(1) Average particle size (unit: 占 퐉): The average particle size (volume average) was measured using a particle size analyzer (Beckman Coulter Laser Diffraction Particle Size Analyzer LS I3 320 instrument).
(2) BET 표면적(단위: m2/g): 질소가스 흡착법을 사용하여, BET 분석 장비(Micromeritics社 Surface Area and Porosity Analyzer ASAP 2020 장비)로 BET 표면적을 측정하였다.(2) BET surface area (unit: m 2 / g): The BET surface area was measured with a BET analyzer (Micromeritics Surface Area and Porosity Analyzer ASAP 2020 instrument) using a nitrogen gas adsorption method.
(3) 순도 (단위: %): TGA 열분석법을 사용하여, 800℃ 온도에서 잔류하는 무게를 가지고 순도를 측정하였다.(3) Purity (unit:%): Purity was measured using TGA thermal analysis at a temperature of 800 ° C.
(4) PL 크기비(B/A): 광 발광(Photo Luminescence) 측정법에 따라, 실온에서 325 nm 파장의 He-Cd laser (KIMMON사, 30 mW)를 시편에 입사해서 발광되는 스펙트럼을 CCD detector를 이용하여 검출하였으며, 이때 CCD detector의 온도는 -70℃ 를 유지하였다. 370 내지 390 nm 영역의 피크 A와 450 내지 600 nm 영역의 피크 B의 크기비(B/A)를 측정하였다. 여기서, 사출 시편은 별도의 처리 없이 레이저(laser)를 시편에 입사시켜 PL 분석을 진행하였고, 산화아연 파우더는 6 mm 직경의 펠렛타이저(pelletizer)에 넣고 압착하여 편평하게 시편을 제작한 뒤 측정하였다.(4) PL size ratio (B / A): Spectra emitted from a He-Cd laser (KIMMON company, 30 mW) at a wavelength of 325 nm at room temperature was irradiated to the sample according to a photoluminescence , And the temperature of the CCD detector was maintained at -70 ° C. (B / A) of the peak A in the 370 to 390 nm region and the peak B in the 450 to 600 nm region was measured. The injection specimen was subjected to PL analysis by injecting a laser into the specimen without any additional treatment. The zinc oxide powder was placed in a pelletizer having a diameter of 6 mm and pressed to form a flat specimen. Respectively.
(5) 미소결정 크기(crystallite size, 단위: Å): 고분해능 X-선 회절분석기(High Resolution X-Ray Diffractometer, 제조사: X'pert사, 장치명: PRO-MRD)을 사용하였으며, 피크 위치(peak position) 2θ 값이 35 내지 37° 범위이고, 측정된 FWHM 값(회절 피크(peak)의 Full width at Half Maximum)을 기준으로 Scherrer's equation(하기 식 2)에 적용하여 연산하였다. 여기서, 파우더 형태 및 사출 시편 모두 측정이 가능하며, 더욱 정확한 분석을 위하여, 사출 시편의 경우, 600℃, 에어(air) 상태에서 2시간 열처리하여 고분자 수지를 제거한 후, XRD 분석을 진행하였다.(5) Crystallite size (unit: Å): A high resolution X-ray diffractometer (manufacturer: X'pert, device name: PRO-MRD) position 2θ value is in the range of 35 to 37 ° and is applied to the Scherrer's equation based on the measured FWHM value (full width at half maximum of the diffraction peak). In this case, both the powder shape and the injection specimen can be measured. For the more accurate analysis, the injection specimen was subjected to heat treatment at 600 ° C. and air for 2 hours to remove the polymer resin, and then XRD analysis was carried out.
[식 2][Formula 2]
미소결정 크기(D) =
Figure PCTKR2018006676-appb-I000004
Microcrystalline size (D) =
Figure PCTKR2018006676-appb-I000004
상기 식 2에서, K는 형상 계수(shape factor)이고, λ는 X선 파장(X-ray wavelength)이고, β는 X선 회절 피크(peak)의 FWHM 값(degree)이며, θ는 피크 위치 값(peak position degree)이다.In the formula 2, K is a shape factor,? Is an X-ray wavelength,? Is an FWHM value (degree) of an X-ray diffraction peak,? Is a peak position value (peak position degree).
실시예Example 1 내지 3 및  1 to 3 and 비교예Comparative Example 1 내지 3 1 to 3
하기 표 2의 조성 및 함량에 따라, (A) 매트릭스 수지, (B) 무기계 골재와 (C) 산화아연을 혼합하고, 상기 매트릭스 수지 100 중량부에 대하여, 경화제(t-부틸퍼옥시벤조에이트(TBPB), 제조사: 세기 아케마) 2 중량부, 경화촉진제(6% cobalt-octoate, 제조사: 진양 화성,) 0.2 중량부, 실란커플링제(제조사: 구담, 제품명: WD-70) 1 중량부 및 안료(TiO2, 제조사: 우신 피그먼트, 제품명: HUNTSMAN TR92) 5 중량부를 추가 및 혼합하여, 엔지니어드 스톤용 수지 조성물을 얻었다. 다음으로, 상기 수지 조성물을 300 mm × 300 mm × 100 mm 크기의 몰드에 투입하고, 몰드를 모터 속도 3,600 rpm 조건에서 상하 진동으로 2분 동안 진동시킨 후, 2 내지 3 bar의 압력, -760 mmHg의 진공 조건에서 압축 성형하고, 90℃에서 1시간 동안 수지를 경화하여 엔지니어드 스톤을 제조하였다. 제조된 엔지니어드 스톤의 내후성, 항균성 등을 평가하여 하기 표 2에 나타내었다.(A) a matrix resin, (B) an inorganic aggregate and (C) zinc oxide were mixed according to the composition and content of the following Table 2, and 100 parts by weight of a curing agent (t-butylperoxybenzoate 1 part by weight of a silane coupling agent (trade name: Gudam, product name: WD-70) and 2 parts by weight of a curing accelerator (TBPB manufactured by Centaial Inc.), 0.2 parts by weight of a curing accelerator (6% cobalt-octoate, And 5 parts by weight of a pigment (TiO 2 , manufactured by WASIN PIGMENT, product name: HUNTSMAN TR92) were added and mixed to obtain a resin composition for Engineered Stone. Next, the resin composition was put into a mold having a size of 300 mm x 300 mm x 100 mm, and the mold was vibrated for 2 minutes by up-and-down vibration at a motor speed of 3,600 rpm, and a pressure of 2 to 3 bar, , And the resin was cured at 90 DEG C for 1 hour to prepare an engineered stone. The weatherability and antimicrobial activity of the engineered stone thus produced were evaluated and are shown in Table 2 below.
물성 평가 방법Property evaluation method
(1) 내후성 평가(색상 변화(ΔE)): 50 mm × 90 mm × 3 mm 크기 사출 시편에 대해 색차계를 사용하여 초기 색상(L0 *, a0 *, b0 *)을 측정하고, 상기 사출 시편을 SAE J 1960에 의거하여, 3,000 시간 동안 내후성 테스트하고, 색차계를 사용하여 테스트 후 색상(L1 *, a1 *, b1 *)을 측정한 다음, 하기 식 1에 따라 색상 변화(ΔE)를 산출하였다.(L 0 * , a 0 * , b 0 * ) was measured using a colorimeter for an injection sample of 50 mm × 90 mm × 3 mm in size, The injection specimen was subjected to weather resistance test for 3,000 hours in accordance with SAE J 1960 and the color (L 1 * , a 1 * , b 1 * ) after the test was measured using a colorimeter, The change (? E) was calculated.
[식 1][Formula 1]
색상 변화(ΔE) =
Figure PCTKR2018006676-appb-I000005
Color change (ΔE) =
Figure PCTKR2018006676-appb-I000005
상기 식 1에서, ΔL*는 테스트 전후의 L* 값의 차이(L1 *-L0 *)이고, Δa*는 테스트 전후의 a* 값의 차이(a1 *- a0 *) 이며, Δb*는 테스트 전후의 b* 값의 차이(b1 *- b0 *)이다. In the formula 1, ΔL * is a difference (L 1 * -L 0 *) in the L * values before and after the test, Δa * is the difference between (a 1 * - a 0 * ) of the a * values before and after the test and, Δb * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
(2) 항균 활성치: JIS Z 2801 항균 평가법에 의거하여, 5 cm × 5 cm 크기 시편에 황색포도상구균 및 대장균을 접종하고, 35℃, RH 90% 조건에서 24시간 배양 후, 하기 식 3에 따라 산출하였다.(2) Antibacterial activity value: Staphylococcus aureus and E. coli were inoculated on a 5 cm x 5 cm specimen according to JIS Z 2801 antibacterial evaluation method, and cultured at 35 ° C and RH 90% for 24 hours. Respectively.
[식 3][Formula 3]
항균 활성치 = log(M1/M2)Antibacterial activity = log (M1 / M2)
상기 식 3에서, M1은 블랭크(blank) 시편에 대한 24시간 배양 후 세균 수이고, M2는 수지 조성물 시편에 대한 24시간 배양 후 세균 수이다.In the above formula (3), M1 is the number of bacteria after 24 hours of incubation for the blank specimen, and M2 is the number of bacteria after 24 hours of incubation for the resin composition specimen.
(3) 굴곡강도(단위: MPa ): ASTM D790-07E1 방법을 적용하여 측정하였다.(3) Flexural strength (unit: MPa): Measured by applying ASTM D790-07E1 method.
(4) 내스크래치성 평가: 연마기(제조사: (주)성창기계)를 이용하여, #50 내지 #2500 규격의 연마석으로 시편 표면을 3분 동안 연마한 후, 시편 표면에 스크래치가 생성되는지 여부를 관찰하였다. 스크래치가 1개 이상 생길 경우, 부적합, 스크래치가 생기지 않으면 적합으로 나타내었다.(4) Evaluation of scratch resistance: The surface of a specimen was polished for 3 minutes with a grinding stone of # 50 to # 2500 standard using a grinder (manufacturer: Sung Chang Machinery Co., Ltd.), and whether scratches were generated on the surface of the specimen Respectively. If more than one scratch occurs, it is indicated as inappropriate, if not, scratches do not occur.
실시예Example 비교예Comparative Example
1One 22 33 1One 22 33
(A) (중량%)(A) (% by weight) 1010 1010 1010 1010 1010 1010
(B) (중량%)(B) (% by weight) (B1)(B1) 5050 5050 5050 5050 5050 5050
(B2)(B2) 1313 1313 1313 1313 1313 1313
(B3)(B3) 26.526.5 2626 2525 2626 2626 2626
(C) (중량%)(C) (% by weight) (C1)(C1) 0.50.5 1One 22 -- -- --
(C2)(C2) -- -- -- 1One -- --
(C3)(C3) -- -- -- -- 1One --
색상 변화 (ΔE)Color change (ΔE) 3.23.2 2.52.5 2.42.4 8.58.5 9.19.1 9.09.0
항균 활성치 (대장균)The antibacterial activity value (E. coli) 5.75.7 6.36.3 6.36.3 6.36.3 6.36.3 0.30.3
항균 활성치 (포도상구균)Antibacterial activity value (Staphylococcus aureus) 4.64.6 4.64.6 4.64.6 4.64.6 4.64.6 0.20.2
굴곡강도(MPa)Flexural Strength (MPa) 8686 8585 8484 6767 8484 8686
내스크래치성Scratch resistance 적합fitness 적합fitness 적합fitness 적합fitness 부적합incongruity 적합fitness
상기 결과로부터 본 발명의 엔지니어드 스톤용 수지 조성물 및 엔지니어드 스톤(실시예 1 내지 3)은 내후성, 항균성, 굴곡강도, 내스크래치성 등이 우수함을 알 수 있다.From the above results, it can be seen that the engineered stone resin composition and engineered stone of the present invention (Examples 1 to 3) are excellent in weather resistance, antibacterial property, flexural strength, scratch resistance and the like.
반면, 산화아연의 광발광 측정 시 피크 A 및 피크 B의 크기비(B/A)가 1.0을 초과(9.8)하는 산화아연(C2)를 사용한 비교예 1의 경우, 내후성, 굴곡강도 등이 저하됨을 알 수 있고, 크기비(B/A)가 0.01 미만(0.0016)인 산화아연(C3)를 사용한 비교예 2의 경우, 내후성, 내스크래치성 등이 저하됨을 알 수 있다. 또한, 산화아연을 사용하지 않은 비교예 3의 경우, 내후성 및 항균성이 저하됨을 알 수 있다.On the other hand, in the case of Comparative Example 1 in which zinc oxide (C2) having a size ratio (B / A) of peaks A and B of greater than 1.0 (9.8) was measured during photoluminescence measurement of zinc oxide, weatherability, And in Comparative Example 2 using zinc oxide (C3) having a size ratio (B / A) of less than 0.01 (0.0016), the weather resistance, scratch resistance and the like are reduced. Further, in Comparative Example 3 in which zinc oxide was not used, it was found that the weather resistance and antibacterial property were lowered.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (12)

  1. 매트릭스 수지;Matrix resin;
    무기계 골재; 및Inorganic aggregate; And
    평균 입자 크기가 약 0.8 내지 약 3 ㎛이고, 광 발광(Photo Luminescence) 측정 시, 370 내지 390 nm 영역의 피크 A와 450 내지 600 nm 영역의 피크 B의 크기비(B/A)가 약 0.01 내지 약 1.0인 산화아연을 포함하는 것을 특징으로 하는 엔지니어드 스톤용 수지 조성물.(B / A) of the peak A in the region of 370 to 390 nm and the peak B in the region of 450 to 600 nm is in the range of about 0.01 to about 3 mu m, and the average particle size is in the range of about 0.8 to about 3 mu m. In the photoluminescence measurement, Wherein the resin composition contains zinc oxide of about 1.0.
  2. 제1항에 있어서, 상기 엔지니어드 스톤용 수지 조성물은 상기 수지 조성물은 상기 매트릭스 수지 약 5 내지 약 20 중량%; 상기 무기계 골재 약 40 내지 약 94 중량%; 및 상기 산화아연 약 0.1 내지 약 10 중량%를 포함하는 것을 특징으로 하는 엔지니어드 스톤용 수지 조성물.The resin composition for engineered stone according to claim 1, wherein the resin composition comprises about 5 to about 20% by weight of the matrix resin; About 40 to about 94 wt% of said inorganic aggregate; And about 0.1 to about 10% by weight of the zinc oxide.
  3. 제1항에 있어서, 상기 매트릭스 수지 및 상기 무기계 골재의 중량비는 약 1 : 약 5 내지 약 1 : 약 18인 것을 특징으로 하는 엔지니어드 스톤용 수지 조성물.The resin composition for engineered stone according to claim 1, wherein the weight ratio of the matrix resin and the inorganic aggregate is about 1: about 5: about 1: about 18.
  4. 제1항에 있어서, 상기 산화아연 및 상기 무기계 골재의 중량비는 약 1 : 약 30 내지 약 1 : 약 500인 것을 특징으로 하는 엔지니어드 스톤용 수지 조성물.The resin composition for engineered stone according to claim 1, wherein the weight ratio of the zinc oxide and the inorganic aggregate is about 1: about 30 to about 1: 500.
  5. 제1항에 있어서, 상기 매트릭스 수지는 폴리에스테르계 수지, 아크릴계 수지, 에폭시계 수지 및 폴리우레탄계 수지 중 1종 이상을 포함하는 것을 특징으로 하는 엔지니어드 스톤용 수지 조성물.The resin composition for engineered stones according to claim 1, wherein the matrix resin comprises at least one of a polyester resin, an acrylic resin, an epoxy resin, and a polyurethane resin.
  6. 제1항에 있어서, 상기 매트릭스 수지는 불포화 폴리에스테르계 수지인 것을 특징으로 하는 엔지니어드 스톤용 수지 조성물.The resin composition for engineered stones according to claim 1, wherein the matrix resin is an unsaturated polyester resin.
  7. 제1항에 있어서, 상기 무기계 골재는 실리카계 천연광물인 것을 특징으로 하는 엔지니어드 스톤용 수지 조성물.The resin composition for engineered stone according to claim 1, wherein the inorganic aggregate is a silica-based natural mineral.
  8. 제1항에 있어서, 상기 무기계 골재는 실리카 샌드, 석영 칩 및 실리카 파우더 중 1종 이상을 포함하는 것을 특징으로 하는 엔지니어드 스톤용 수지 조성물.The resin composition for engineered stone according to claim 1, wherein the inorganic aggregate comprises at least one of silica sand, quartz chips and silica powder.
  9. 제8항에 있어서, 상기 무기계 골재는 실리카 샌드 약 20 내지 약 75 중량%, 석영 칩 약 0.1 내지 약 40 중량% 및 실리카 파우더 약 20 내지 약 40 중량%를 포함하는 것을 특징으로 하는 엔지니어드 스톤용 수지 조성물.The engineered stone resin composition according to claim 8, wherein the inorganic aggregate comprises about 20 to about 75 wt% of a silica sand, about 0.1 to about 40 wt% of a quartz chip, and about 20 to about 40 wt% Composition.
  10. 제1항에 있어서, 상기 수지 조성물은 경화제, 경화촉진제, 실란커플링제 및 안료 중 1종 이상을 더 포함하는 것을 특징으로 하는 엔지니어드 스톤용 수지 조성물.The resin composition for engineered stones according to claim 1, wherein the resin composition further comprises at least one of a curing agent, a curing accelerator, a silane coupling agent and a pigment.
  11. 제1항에 있어서, 상기 수지 조성물은 50 mm × 90 mm × 3 mm 크기 사출 시편에 대해 색차계를 사용하여 초기 색상(L0 *, a0 *, b0 *)을 측정하고, 상기 사출 시편을 SAE J 1960에 의거하여, 3,000 시간 동안 내후성 테스트하고, 색차계를 사용하여 테스트 후 색상(L1 *, a1 *, b1 *)을 측정한 다음, 하기 식 1에 따라 산출한 색상 변화(ΔE)가 약 2 내지 약 7인 것을 특징으로 하는 엔지니어드 스톤용 수지 조성물:The injection molding method as claimed in claim 1, wherein the resin composition has a colorimetric system for measuring an initial color (L 0 * , a 0 * , b 0 * ) of an injection sample having a size of 50 mm × 90 mm × 3 mm, (L 1 * , a 1 * , b 1 * ) after the test using a colorimeter, and then the color change calculated according to the following formula (1) was measured according to SAE J 1960 for 3,000 hours, (? E) of from about 2 to about 7.
    [식 1][Formula 1]
    색상 변화(ΔE) =
    Figure PCTKR2018006676-appb-I000006
    Color change (ΔE) =
    Figure PCTKR2018006676-appb-I000006
    상기 식 1에서, ΔL*는 테스트 전후의 L* 값의 차이(L1 *-L0 *)이고, Δa*는 테스트 전후의 a* 값의 차이(a1 *- a0 *) 이며, Δb*는 테스트 전후의 b* 값의 차이(b1 *- b0 *)이다.In the formula 1, ΔL * is a difference (L 1 * -L 0 *) in the L * values before and after the test, Δa * is the difference between (a 1 * - a 0 * ) of the a * values before and after the test and, Δb * Is the difference (b 1 * - b 0 * ) between the values of b * before and after the test.
  12. 제1항 내지 제11항 중 어느 한 항에 따른 엔지니어드 스톤용 수지 조성물로부터 형성되는 것을 특징으로 하는 엔지니어드 스톤.11. An engineered stone formed from the resin composition for engineered stone according to any one of claims 1 to 11.
PCT/KR2018/006676 2017-07-31 2018-06-12 Resin composition for engineered stone and engineered stone formed therefrom WO2019027138A1 (en)

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