WO2019021837A1 - Elastic particulates, manufacturing method for same, artificial turf and paved body using same, and manufacturing method for these - Google Patents

Elastic particulates, manufacturing method for same, artificial turf and paved body using same, and manufacturing method for these Download PDF

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Publication number
WO2019021837A1
WO2019021837A1 PCT/JP2018/026281 JP2018026281W WO2019021837A1 WO 2019021837 A1 WO2019021837 A1 WO 2019021837A1 JP 2018026281 W JP2018026281 W JP 2018026281W WO 2019021837 A1 WO2019021837 A1 WO 2019021837A1
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Prior art keywords
elastic
granular material
material according
pavement
filled
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PCT/JP2018/026281
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French (fr)
Japanese (ja)
Inventor
正樹 下條
冨永 和宏
圭介 入山
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石原産業株式会社
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Priority to JP2019532502A priority Critical patent/JP7385473B2/en
Publication of WO2019021837A1 publication Critical patent/WO2019021837A1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/08Surfaces simulating grass ; Grass-grown sports grounds

Definitions

  • the present invention relates to elastic particles and a method for producing the same.
  • the present invention relates to an artificial lawn, a pavement, a pavement and a method of manufacturing them using the same.
  • Patent Document 1 discloses filling a mixture of hard particles and soft particles between turf (pile) implanted in a substrate.
  • silica sand particles having a particle diameter of 0.07 to 1.2 mm are used as hard particles, and natural rubber chip particles having a particle diameter of 0.5 to 2.5 mm are used as soft particles.
  • the particles filled between such turf (pile) have shock absorption, they are easy to absorb sunlight, and moreover, since the air is contained in the gaps between the particles, the absorbed heat is difficult to be dissipated. Because the surface temperature of the artificial grass becomes high, the competition environment is greatly impaired.
  • Patent Document 2 a near infrared reflection layer is formed on the surface of the rubber chip particles and disposed on the surface of the artificial grass, whereby the artificial grass is laid in a place receiving radiant heat from sunlight or the like. , It has been confirmed that the surface temperature of the artificial lawn is lowered and the comfort is not lowered.
  • metal oxides such as TiO 2 , ZnO, ZnAl 2 O 4 and the like having a particle diameter of 0.01 to 500 ⁇ m and flaky minerals such as mica are used as near infrared reflectors to be used.
  • An article having a high brightness, such as a coated article, is described.
  • a near infrared reflector such as a titanium oxide pigment having high brightness is formed on the surface or inside of the rubber chip, so the surface temperature of the artificial lawn hardly rises, but the near infrared reflector There is a problem that it is easy to exfoliate from the surface and the effect decreases.
  • the white pigment which has high brightness such as a titanium dioxide
  • the white pigment which has high brightness is used as a near-infrared reflecting agent, the problem that visible light is reflected and glare is also produced.
  • black carbon black etc. is blended, even if a near infrared reflection layer is formed, absorption of sunlight is Since it arises, there also exists a problem that control of the surface temperature of artificial turf is not enough.
  • the present inventors have found that at least the black infrared reflective inorganic material is contained in elastic granules (i.e., elastic granules of a thermoplastic elastomer molding) obtained by molding a thermoplastic elastomer.
  • elastic granules i.e., elastic granules of a thermoplastic elastomer molding
  • an elastic granular material containing a pigment and having a specific gravity of 0.9 or more an increase in surface temperature of the artificial lawn can be sufficiently suppressed, and since it is black, reflection of visible light can be suppressed, and the specific gravity is Since it is large, it finds out that scattering, runoff, and water floating by wind and rain etc. can be prevented, and the present invention was completed.
  • the present invention (1) An elastic particle having at least a black infrared reflective inorganic pigment in an elastic particle obtained by forming a thermoplastic elastomer and having a specific gravity of 0.9 or more, (2) An artificial lawn in which the elastic granular material according to (1) is filled between turf (3) A method of producing an elastic particle, comprising kneading and molding a thermoplastic elastomer and at least a black infrared reflective inorganic pigment, (4) A method of manufacturing an artificial lawn, etc., in which the elastic granular material according to the above (1) is filled between turf yarns.
  • the present invention includes the following inventions (1) to (16).
  • the elastic granular material according to (1) which contains 0.1 to 10% by mass of the black infrared reflective inorganic pigment.
  • the elastic granular material according to (1) or (2) above, wherein the black infrared reflective inorganic pigment is a pigment containing at least a metal element of titanium, manganese and calcium.
  • (11) A method of producing elastic granules, wherein at least a thermoplastic elastomer and a black infrared reflective inorganic pigment are kneaded and molded.
  • (12) The method for producing an elastic granular material according to the above (11), wherein at least the thermoplastic elastomer, the black infrared reflective inorganic pigment, and the extender pigment are kneaded and molded.
  • a method for producing an artificial lawn wherein the elastic granular material according to any one of the above (1) to (7) is filled between turf yarns.
  • a turf is planted in a base fabric, and the elastic granular material according to any one of the above (1) to (7) is filled between the sown turf to provide a granular material layer. It is a method of manufacturing an artificial lawn.
  • a method for producing a pavement wherein the elastic granular material according to any one of (1) to (7) is filled in a part of the pavement.
  • the elastic granules of the present invention have high infrared reflectivity since they contain at least a black infrared reflective inorganic pigment inside the elastic granules obtained by molding a thermoplastic elastomer, and furthermore, they are black to reflect visible light. It can also be suppressed.
  • the specific gravity of the elastic granular material can be easily adjusted to 0.9 or more by adjusting the amount of the black infrared reflective inorganic pigment to be blended in the elastic granular material, the elastic granular material can be It can prevent spilling, splashing, and floating. Moreover, this prevention can be more effectively performed by adjusting the particle diameter of the elastic granular material of this invention suitably.
  • the elastic particles When the above elastic particles are used by filling them between tufts (pile) implanted in a base material of artificial lawn, the elastic particles are formed of a thermoplastic elastomer, so that the thermoplastic elastomer causes impact. Since the infrared reflectiveness becomes high due to the black infrared reflective inorganic pigment mixed with the elastic particles, the surface temperature of the artificial grass to which it is applied is raised, while the absorption performance is improved and the safety becomes excellent. In addition, since it is black, reflection of visible light can be suppressed.
  • the specific gravity of the elastic granular material can be easily adjusted to 0.9 or more, when filled into artificial lawns, pavements such as exercise equipment, pavements of roads, etc., outflow or scattering of elastic granular materials due to wind and rain etc. , Can prevent floating.
  • the elastic granular material can be easily produced by kneading and molding at least a thermoplastic elastomer and a black infrared reflective pigment.
  • the above-mentioned artificial lawn can be easily manufactured by filling the above-mentioned elastic granular material between tufts (piles).
  • the present invention is an elastic particle containing at least a black infrared reflective inorganic pigment in an elastic particle obtained by forming a thermoplastic elastomer, and having a specific gravity of 0.9 or more.
  • the elastic granules have flexibility and excellent impact absorption because they use a thermoplastic elastomer as an elastic material.
  • the degree of blackness of the elastic granular material can be adjusted by the type and amount of addition of the black infrared reflective inorganic pigment, and is preferably 30 or less, preferably 25 or less, as represented by the L * value of CIE 1976 L * a * b * color space. More preferably, 15 or less is more preferable.
  • the infrared reflectivity of the elastic particles can be adjusted with a black infrared reflective inorganic pigment, and is preferably 20% or more, more preferably 30% or more, and more preferably 35% or more in terms of solar reflectance (780 nm to 2,500 nm) Is most preferred.
  • the specific gravity of the elastic granular material can be adjusted to 0.9 or more by the combination of the black infrared reflective inorganic pigment and the extender pigment.
  • the specific gravity of the elastic granular material is preferably 1 or more, more preferably 1.1 to 2.0 (1.1 or more and 2.0 or less), 1.3 to 1.8 (1.3 or more and 1.8 or less) Is more preferred. If the specific gravity is in the above-mentioned range, it is possible to prevent the elastic granular material from flowing out, scattering, or floating in water due to wind or rain.
  • the particle diameter of the elastic granular material can be appropriately adjusted, and for example, it is 0.5 to 20 mm (0 .5 mm or more and 20 mm or less) is preferable, 1 to 20 mm (1 mm or more and 20 mm or less) is more preferable, 1 to 10 mm (1 mm or more and 10 mm or less) is more preferable, and 1 to 5 mm (1 mm or more and 5 mm or less) is further more preferable. If the particle size is in the above-mentioned range, it is possible to prevent the outflow, scattering, and floating of the elastic particles due to wind and rain.
  • the shape of the elastic granular material can be appropriately adjusted, and is preferably in the shape of a tip such as a cylindrical or square pole, and may be spherical, disc, square, hexagonal or the like depending on the application situation.
  • Thermoplastic elastomers have the property of softening to show fluidity when heat is applied, and returning to rubbery state when cooled, such as styrenics, olefins / alkenes, vinyl chlorides, urethanes, amides, etc. Can be mentioned. This has the advantage that it can be rapidly molded by injection molding.
  • the black infrared reflective inorganic pigment added to the elastic particles may be black, and may be reddish, bluish or greenish.
  • the degree of blackness is preferably 35 or less, more preferably 30 or less, still more preferably 25 or less, as represented by an L * value in the CIE 1976 L * a * b * color space.
  • the infrared reflectivity of the inorganic pigment is preferably 30% or more, more preferably 40% or more, and still more preferably 45% or more in terms of solar reflectance (780 to 2,500 nm).
  • the compounding quantity of the black infrared reflective inorganic pigment in an elastic granular material can be set up suitably, for example, 0.1-10 mass% (0.1 mass% or more and 10 mass% or less) is preferable, 0.2-7 mass. % (0.2 to 7% by mass) is more preferable, and 0.5 to 5% by mass (0.5 to 5% by mass) is more preferable.
  • the black infrared reflective inorganic pigment is preferably uniformly present inside the elastic particles, and may be present on the surface besides the inside of the elastic particles.
  • black infrared reflective inorganic pigments examples include Fe-Cr based oxides, Co-Al based oxides, Ti based lower oxides, Ti based nitrides, Ti-Mn-Ca based oxides, etc.
  • a pigment containing at least a metal element of titanium, manganese and calcium is preferable because of its high blackness and high infrared reflectivity, and a compound represented by xCaTiO 3 ⁇ (1-x) CaMnO 3 (0 ⁇ x ⁇ 1) is more preferable.
  • the black infrared reflective pigment containing at least a metal element of titanium, manganese or calcium may contain another metal element, and for example, it is more preferable to contain an aluminum element and / or a bismuth element.
  • [Al] represents the number of moles of the aluminum element
  • [Ti] represents the number of moles of the titanium element
  • [Mn] represents the number of moles of the manganese element.
  • [Bi] represents the number of moles of bismuth element
  • [Ti] represents the number of moles of titanium element
  • [Mn] represents the number of moles of manganese element.
  • the elastic particles can include an extender pigment in addition to the black infrared reflective inorganic pigment.
  • the extender pigment is for increasing the specific gravity of the elastic particles, and at least one selected from calcium carbonate, barium sulfate, titanium dioxide, silicon oxide (silica), aluminum oxide, zirconium oxide and talc is preferably used.
  • the content of the extender pigment in the elastic granular material is preferably 0.1 to 70% by mass (0.1% to 70% by mass), and 0.1 to 50% by mass (0.1% to 50% by mass) Or less) is more preferable, 1 to 30% by mass (1 to 30% by mass) is further preferable, and 5 to 20% by mass (5 to 20% by mass) is most preferable.
  • the extender pigment may be uniformly present inside and on the surface of the elastic particles, or may be present abundantly inside the elastic particles.
  • additives such as silica sand, gypsum, cement, aggregate and the like may be added as appropriate.
  • another kind of black pigment (without infrared ray reflective ability) may be blended.
  • thermoplastic elastomer and a black infrared reflective inorganic pigment, and optionally a volume pigment and the like are kneaded and molded.
  • the thermoplastic elastomer is softened by heating and exhibits fluidity, so that the thermoplastic elastomer having black fluidity and the black infrared reflective inorganic pigment may be mixed by heating, or the thermoplastic elastomer and the black infrared reflective inorganic You may knead
  • kneader kneaders such as a kneader and a rotary mixer can be used.
  • the obtained kneaded product is formed into an appropriate size to produce elastic granules.
  • molding machines such as extrusion molding and injection molding can be used.
  • the obtained molded product may be dried if necessary.
  • the black infrared reflective inorganic pigment can be present inside the elastic granular material, and the shape, particle size, etc. can be appropriately adjusted.
  • the filler for artificial turf according to the present invention is one obtained by filling the above elastic granular material between tufts (pile).
  • a conventional artificial turf can be used, and it is manufactured by planting artificial turf (pile) made of resin, such as polypropylene and polyethylene, with respect to a base cloth by a suitable method.
  • the elastic granules of the present invention are filled between the tufts (pile).
  • the amount of elastic particles can be set appropriately, preferably to the extent that a packed bed is formed, and the total amount of elastic particles and rigid particles described below is generally about half the height of artificial turf (pile) The amount to be filled in the thickness is more preferable.
  • the elastic particle layer is a rigid particle which is the lower layer. It is preferable that the layer be sufficiently covered and the thickness be such that it reflects sunlight, for example, if the total amount of the packed layer is 6 cm, about 0.6 to 1.2 cm of them is more preferably the elastic granular material layer .
  • Such artificial turf can be manufactured by filling the elastic granular material between turf threads (pile) by a conventional method, and turf threads (pile) are implanted in the base cloth and It is preferable to fill the above-mentioned elastic granular material between the turf yarns (pile) to provide a granular material layer.
  • the pavement of the present invention is obtained by filling the elastic granular material described above in a part of the pavement such as an exercise facility.
  • Polyurethane rubber chips and the like are used for pavements of athletic facilities such as athletic fields and golf courses, but instead, elastic granules of the present invention are used.
  • the structure of the elastic pavement part of the athletic field is from the surface embossed top layer (0.8 to 3 mm), overcoat layer (2 to 4 mm), elastic base layer (8 to 10 mm), ascon layer (40 to 70 mm) And quarries (100 to 150 mm).
  • the embossed top layer and the elastic base layer are then filled with the elastic particles of the present invention.
  • the filling amount of the elastic particles can be set appropriately, and the degree of forming a layer, that is, the degree of forming a filled layer is preferable.
  • a pavement can be manufactured by filling the elastic granular material into a part of a pavement such as a moving facility by a conventional method. At the time of filling, the elastic particles may be heated.
  • the pavement according to the present invention is obtained by filling the elastic granular material in a part of the pavement of the road.
  • the pavement of the road asphalt, interlocking blocks and the like are used, and polyurethane rubber chips and the like may be used as well as the pavement of the exercise facility. Instead, they use the elastic granules of the present invention, and the surface layer of the pavement is filled with the elastic granules of the present invention.
  • a pavement in addition to roads, it can be applied to roads such as parks, facilities, parking lots, railroad crossings, piers, etc. It can also be applied to lids of manholes in pavements.
  • the filling amount of the elastic particles can be set as appropriate, and the degree to which the filling layer is formed is preferable.
  • Such pavements can be manufactured by filling the elastic granules in a part of the pavement of the road by a conventional method. At the time of filling, the elastic particles may be heated.
  • the elastic granular material of the present invention When the elastic granular material of the present invention is filled in the above-mentioned artificial lawn, pavement, pavement or the like, a commonly used color pigment, aggregate, cement or the like may be used in combination.
  • the elastic granular material of the present invention has high infrared reflectivity and can suppress reflection of visible light because it is black. Therefore, the elastic granular material can be used for various applications besides artificial lawns, pavements and pavements. For example, it can be laid on the roof of a building whose surface temperature tends to be high, or fixed to a roof or a wall. Moreover, it can apply also to structures, such as a bridge, and facilities, such as a station, an airport, and a port.
  • Example 1 In a mixer, a thermoplastic elastomer (styrene-based resin elastomer) and a black infrared reflective inorganic pigment (SG-101 x CaTiO 3 ⁇ (1-x) CaMnO 3 (compound represented by 0 ⁇ x ⁇ 1) manufactured by Ishihara Sangyo Co., Ltd.) 1 The mixture was heated and kneaded in an amount of 0% by mass, and then extruded into a cylindrical shape having a diameter of about 2 mm by an extrusion molding machine to obtain a cylindrical molded product (sample A) cut to a length of about 2 to 3 mm.
  • SG-101 x CaTiO 3 ⁇ (1-x) CaMnO 3 compound represented by 0 ⁇ x ⁇ 1 manufactured by Ishihara Sangyo Co., Ltd.
  • Example 2 In a mixer, 1.0% by mass of a thermoplastic elastomer and a black infrared reflective inorganic pigment (a compound represented by SG-101 x CaTiO 3 ⁇ (1-x) CaMnO 3 (0 ⁇ x ⁇ 1) manufactured by Ishihara Sangyo Co., Ltd.) and carbonate 49% by mass of calcium was heat-kneaded, and then extruded into a cylindrical shape having a diameter of about 2 mm by an extruder, to obtain a cylindrical molded product (sample B) cut to a length of about 2 to 3 mm.
  • a thermoplastic elastomer and a black infrared reflective inorganic pigment a compound represented by SG-101 x CaTiO 3 ⁇ (1-x) CaMnO 3 (0 ⁇ x ⁇ 1) manufactured by Ishihara Sangyo Co., Ltd.
  • Example 3 In a mixer, 1.0% by mass of a thermoplastic elastomer and a black infrared reflective inorganic pigment (a compound represented by SG-101 x CaTiO 3 ⁇ (1-x) CaMnO 3 (0 ⁇ x ⁇ 1) manufactured by Ishihara Sangyo Co., Ltd.) and carbonate Twenty-four mass% of calcium was heat-kneaded, and then extruded into a cylindrical shape having a diameter of about 2 mm by an extruder, to obtain a cylindrical molded product (sample C) cut to a length of about 2 to 3 mm.
  • a thermoplastic elastomer and a black infrared reflective inorganic pigment a compound represented by SG-101 x CaTiO 3 ⁇ (1-x) CaMnO 3 (0 ⁇ x ⁇ 1) manufactured by Ishihara Sangyo Co., Ltd.
  • Example 4 In a mixer, 1.0 mass% of a thermoplastic elastomer and a black infrared reflective inorganic pigment (a compound represented by SG-101 x CaTiO 3 ⁇ (1-x) CaMnO 3 (0 ⁇ x ⁇ 1) manufactured by Ishihara Sangyo Co., Ltd.) and sulfuric acid Twenty-four mass% of barium was heated and kneaded, and then extruded into a cylindrical shape with a diameter of about 2 mm by an extruder, to obtain a cylindrical molded product (Sample D) cut into lengths of about 2-3 mm.
  • a thermoplastic elastomer and a black infrared reflective inorganic pigment a compound represented by SG-101 x CaTiO 3 ⁇ (1-x) CaMnO 3 (0 ⁇ x ⁇ 1) manufactured by Ishihara Sangyo Co., Ltd.
  • Table 1 shows the results of evaluating the flexibility, specific gravity, low visible light reflectivity, blackness, solar radiation reflectance, and surface temperature of the samples obtained in Examples and Comparative Examples.
  • the evaluation of the flexibility was made by crushing the prepared sample with a finger tip and judging whether it had a good flexibility in its feel of touch.
  • the specific gravity was measured using the underwater substitution method of JIS K7112. Low visible light reflectivity observed the sample in the place where the sunlight was irradiated outdoors.
  • the degree of blackness was evaluated by the L * value of the CIE 1976 L * a * b * color space.
  • a sheet-like sample is prepared from a raw material having the same composition as that of the elastic granular material, and an ultraviolet, visible, and near infrared spectrophotometer UV-3150 manufactured by Shimadzu Corporation is used. It measured by the method based on A 5759. The surface temperature was evaluated by placing 120 g of the prepared sample in a plastic tray (thickness 1 cm), irradiating the infrared lamp from the top 47 cm, and measuring the surface temperature after 60 minutes.
  • the sample of the example had a black infrared reflective inorganic pigment and an extender pigment inside. Further, as shown in Table 1, the samples of the examples had good flexibility and low visible light reflectivity, and the specific gravity was 0.9 or more. The solar reflectance and the degree of blackness were good, and a temperature difference of about 10 ° C. was also confirmed for the surface temperature as compared with the comparative example. On the other hand, in Comparative Example 1, it was confirmed that the solar radiation reflectance was low and the surface temperature was also high.
  • the elastic granular material of the present invention has high infrared reflectivity, can sufficiently suppress an increase in the surface temperature of an artificial turf or the like to which it is applied, and can suppress reflection of visible light because it is black. Since it can prevent scattering, runoff, and floating due to wind and rain, it can be used as a filler for artificial lawns, pavements, road pavements and the like.

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Abstract

Provided are elastic particulates that: can be used as filler for artificial turf, paved bodies, road pavement, or the like; have high infrared reflectivity and can sufficiently inhibit increases in surface temperature of artificial turf or the like; can inhibit reflection of visible light; and can prevent dispersion, runoff, and floating due to wind and rain. Also provided is a manufacturing method for same. A specific gravity of 0.9 or greater is achieved by including, for example, a black infrared reflective inorganic pigment containing metal elements of titanium, manganese, and calcium in an elastic filler formed from thermoplastic elastomers and adding an extender pigment such as calcium carbonate, barium sulfate, or the like as required. In the present invention, formation involves mixing the thermoplastic elastomer, the black infrared reflective inorganic pigment, etc., at least.

Description

弾性粒状物及びその製造方法、それを用いた人工芝生、舗装体並びにそれらの製造方法Elastic granular material and method of manufacturing the same, artificial lawn using the same, pavement, and method of manufacturing the same
 本発明は、弾性粒状物及びその製造方法に関する。また、それを用いた人工芝生、舗装体、舗装路並びにそれらの製造方法に関する。 The present invention relates to elastic particles and a method for producing the same. In addition, the present invention relates to an artificial lawn, a pavement, a pavement and a method of manufacturing them using the same.
 従来、テニス、サッカー、野球、ラグビー、ホッケー、フットサル、アメリカンフットボール、陸上競技、ゴルフ練習場等の運動施設に芝生が用いられているが、天然芝生に比べて管理が容易であることから人工芝生が広く用いられている。しかし、このような人工芝生は、天然芝生に比べて衝撃吸収性能に劣ることから、競技者が長年競技を行う間にひざ関節の故障を引き起こしたり、あるいは、転倒時などに大きな怪我を引き起こしたりする。そこで、近年、人工芝生の衝撃吸収性を高めるべく、芝糸(パイル)間に粒体を充填させた人工芝生が用いられている。例えば、特許文献1には、基材に植設された芝糸(パイル)間に硬質粒体と軟質粒体との混合物を充填することを開示している。その実施例において、具体的に、硬質粒体として粒径0.07~1.2mmの珪砂粒体を用い、軟質粒体として粒径0.5~2.5mmの天然ゴムチップ粒体を用いている。しかし、このような芝糸(パイル)間に充填した粒体は衝撃吸収性があるものの、太陽光を吸収し易く、しかも、粒体の隙間に空気を含むことから吸収した熱が放散され難いため、人工芝生の表面温度が高温となり、競技環境を大きく損なう。 Conventionally, lawns are used for exercise facilities such as tennis, football, baseball, rugby, hockey, futsal, American football, athletics, golf driving ranges, etc. However, artificial lawns are easier to manage than natural lawns. Is widely used. However, such artificial turf is inferior to natural turf in shock absorption performance, so it may cause knee joint failure during many years of competition for athletes, or cause serious injuries when falling etc. Do. Therefore, in recent years, in order to improve the impact absorbability of artificial turf, artificial turf in which particles are filled between turf (pile) is used. For example, Patent Document 1 discloses filling a mixture of hard particles and soft particles between turf (pile) implanted in a substrate. In the embodiment, specifically, silica sand particles having a particle diameter of 0.07 to 1.2 mm are used as hard particles, and natural rubber chip particles having a particle diameter of 0.5 to 2.5 mm are used as soft particles. There is. However, although the particles filled between such turf (pile) have shock absorption, they are easy to absorb sunlight, and moreover, since the air is contained in the gaps between the particles, the absorbed heat is difficult to be dissipated. Because the surface temperature of the artificial grass becomes high, the competition environment is greatly impaired.
 そこで、特許文献2では、ゴムチップの粒体表面に近赤外線反射層を形成して、人工芝生の表面に配置し、これにより、人工芝生が太陽光などからの輻射熱を受ける場所に敷設されても、人工芝生の表面温度が下がり快適性が低下しないことを確認している。当該特許文献では、用いられる近赤外線反射剤として、0.01~500μmの粒径を備えたTiO、ZnO、ZnAlなどの金属酸化物や、雲母などの鱗片状鉱物にこれら金属酸化物を被覆したものなどの、高い明度を有するものを記載している。また、特許文献3では、熱可塑性エラストマーに炭酸カルシウム及び酸化チタンを配合して、真比重が1以上であって日射反射率が60%以上の弾性粒状体を形成し、これを人工芝生の芝糸(パイル)間に充填することを記載している。 Therefore, in Patent Document 2, a near infrared reflection layer is formed on the surface of the rubber chip particles and disposed on the surface of the artificial grass, whereby the artificial grass is laid in a place receiving radiant heat from sunlight or the like. , It has been confirmed that the surface temperature of the artificial lawn is lowered and the comfort is not lowered. In the patent document, metal oxides such as TiO 2 , ZnO, ZnAl 2 O 4 and the like having a particle diameter of 0.01 to 500 μm and flaky minerals such as mica are used as near infrared reflectors to be used. An article having a high brightness, such as a coated article, is described. Moreover, in patent document 3, calcium carbonate and titanium oxide are mix | blended with a thermoplastic elastomer, true-specific gravity is 1 or more, and an elastic granular material having a solar reflectance of 60% or more is formed. It describes filling between threads (pile).
特開2004-211448号公報Unexamined-Japanese-Patent No. 2004-211448 特開2006-124984号公報Unexamined-Japanese-Patent No. 2006-124984 特許第5238415号掲載公報Patent No. 5238415 publication gazette
 前記の従来技術では、ゴムチップの表面あるいは内部に高い明度を有する酸化チタン顔料等の近赤外線反射剤を形成しているため、人工芝生の表面温度は上昇し難いものの、近赤外線反射剤が粒体表面から剥離し易くその効果が低下するという問題がある。また、近赤外線反射剤として二酸化チタン等の高い明度を有する白色顔料を用いているため、可視光を反射し眩しさが増幅されるという問題も生じている。一方、ゴムチップとして廃自動車用タイヤや窓枠廃ゴムなどがチップ加工されたものを用いる場合、黒色のカーボンブラック等が配合されているため、近赤外線反射層を形成したとしても太陽光の吸収が生じることから、人工芝生の表面温度の抑制は十分ではないという問題もある。 In the above-mentioned prior art, a near infrared reflector such as a titanium oxide pigment having high brightness is formed on the surface or inside of the rubber chip, so the surface temperature of the artificial lawn hardly rises, but the near infrared reflector There is a problem that it is easy to exfoliate from the surface and the effect decreases. Moreover, since the white pigment which has high brightness, such as a titanium dioxide, is used as a near-infrared reflecting agent, the problem that visible light is reflected and glare is also produced. On the other hand, in the case of using a tire chip processed with waste automobile tires, window frame waste rubber, etc. as a rubber chip, since black carbon black etc. is blended, even if a near infrared reflection layer is formed, absorption of sunlight is Since it arises, there also exists a problem that control of the surface temperature of artificial turf is not enough.
 本発明者らは上記の問題を解決すべく鋭意検討を行った結果、熱可塑性エラストマーを成形した弾性粒状物(即ち、熱可塑性エラストマーの成形物の弾性粒状物)の内部に少なくとも黒色赤外線反射無機顔料を含み、比重が0.9以上である弾性粒状物を用いることにより、人工芝生の表面温度の上昇を十分抑制できるとともに、黒色であることから可視光の反射を抑制でき、しかも、比重が大きいことから、風雨などによる飛散や流出、水浮きを防止できることを見出し、本発明を完成した。 As a result of intensive studies aimed at solving the above problems, the present inventors have found that at least the black infrared reflective inorganic material is contained in elastic granules (i.e., elastic granules of a thermoplastic elastomer molding) obtained by molding a thermoplastic elastomer. By using an elastic granular material containing a pigment and having a specific gravity of 0.9 or more, an increase in surface temperature of the artificial lawn can be sufficiently suppressed, and since it is black, reflection of visible light can be suppressed, and the specific gravity is Since it is large, it finds out that scattering, runoff, and water floating by wind and rain etc. can be prevented, and the present invention was completed.
 すなわち、本発明は、
(1)熱可塑性エラストマーを成形した弾性粒状物の内部に少なくとも黒色赤外線反射無機顔料を含み、比重が0.9以上である弾性粒状物、
(2)前記(1)に記載の弾性粒状物を芝糸間に充填した人工芝生など、
(3)熱可塑性エラストマーと少なくとも黒色赤外線反射無機顔料を混練し、成形する、弾性粒状物の製造方法、
(4)前記(1)に記載の弾性粒状物を芝糸間に充填する人工芝生の製造方法など、である。
That is, the present invention
(1) An elastic particle having at least a black infrared reflective inorganic pigment in an elastic particle obtained by forming a thermoplastic elastomer and having a specific gravity of 0.9 or more,
(2) An artificial lawn in which the elastic granular material according to (1) is filled between turf
(3) A method of producing an elastic particle, comprising kneading and molding a thermoplastic elastomer and at least a black infrared reflective inorganic pigment,
(4) A method of manufacturing an artificial lawn, etc., in which the elastic granular material according to the above (1) is filled between turf yarns.
 具体的には、本発明は、下記(1)~(16)の発明を含む。
(1)熱可塑性エラストマーを成形した弾性粒状物の内部に少なくとも黒色赤外線反射無機顔料を含み、比重が0.9以上である、弾性粒状物である。
(2)黒色赤外線反射無機顔料を0.1~10質量%含む、前記(1)に記載の弾性粒状物である。
(3)黒色赤外線反射無機顔料が、少なくともチタン、マンガン、カルシウムの金属元素を含む顔料である、前記(1)又は(2)に記載の弾性粒状物である。
(4)更に、体質顔料を含む、前記(1)~(3)のいずれかに記載の弾性粒状物である。
(5)体質顔料が炭酸カルシウム、硫酸バリウム、二酸化チタン、酸化ケイ素、酸化アルミニウム、酸化ジルコニウム及びタルクから選ばれる少なくとも一種である、前記(4)に記載の弾性粒状物である。
(6)体質顔料を0.1~70質量%含む、前記(4)又は(5)に記載の弾性粒状物である。
(7)粒径が1~20mmである、前記(1)~(6)のいずれかに記載の弾性粒状物である。
(8)前記(1)~(7)のいずれかに記載の弾性粒状物を芝糸間に充填した人工芝生である。
(9)前記(1)~(7)のいずれかに記載の弾性粒状物を舗装体の一部に充填した舗装体である。
(10)前記(1)~(7)のいずれかに記載の弾性粒状物を舗装路の一部に充填した舗装路である。
(11)少なくとも熱可塑性エラストマーと黒色赤外線反射無機顔料を混練し、成形する、弾性粒状物の製造方法である。
(12)少なくとも熱可塑性エラストマーと黒色赤外線反射無機顔料と体質顔料とを混練し、成形する、前記(11)に記載の弾性粒状物の製造方法である。
(13)前記(1)~(7)のいずれかに記載の弾性粒状物を芝糸間に充填する人工芝生の製造方法である。
(14)芝糸を基布に植設し、前記植設された芝糸間に、前記(1)~(7)のいずれかに記載の弾性粒状物を充填して粒状物層を設ける、人工芝生の製造方法である。
(15)前記(1)~(7)のいずれかに記載の弾性粒状物を舗装体の一部に充填する舗装体の製造方法である。
(16)前記(1)~(7)のいずれかに記載の弾性粒状物を舗装路の一部に充填する舗装路の製造方法である。
Specifically, the present invention includes the following inventions (1) to (16).
(1) An elastic particle containing at least a black infrared reflective inorganic pigment in an elastic particle obtained by forming a thermoplastic elastomer and having a specific gravity of 0.9 or more.
(2) The elastic granular material according to (1), which contains 0.1 to 10% by mass of the black infrared reflective inorganic pigment.
(3) The elastic granular material according to (1) or (2) above, wherein the black infrared reflective inorganic pigment is a pigment containing at least a metal element of titanium, manganese and calcium.
(4) The elastic granular material according to any one of the above (1) to (3), further comprising an extender pigment.
(5) The elastic granular material according to the above (4), wherein the extender pigment is at least one selected from calcium carbonate, barium sulfate, titanium dioxide, silicon oxide, aluminum oxide, zirconium oxide and talc.
(6) The elastic granular material according to (4) or (5), containing 0.1 to 70% by mass of an extender pigment.
(7) The elastic granular material according to any one of the above (1) to (6), which has a particle size of 1 to 20 mm.
(8) An artificial lawn in which the elastic granular material according to any one of the above (1) to (7) is filled between turf yarns.
(9) A pavement made of the elastic granular material according to any one of the above (1) to (7) filled in a part of the pavement.
(10) A pavement with the elastic granular material according to any one of the above (1) to (7) filled in a part of the pavement.
(11) A method of producing elastic granules, wherein at least a thermoplastic elastomer and a black infrared reflective inorganic pigment are kneaded and molded.
(12) The method for producing an elastic granular material according to the above (11), wherein at least the thermoplastic elastomer, the black infrared reflective inorganic pigment, and the extender pigment are kneaded and molded.
(13) A method for producing an artificial lawn, wherein the elastic granular material according to any one of the above (1) to (7) is filled between turf yarns.
(14) A turf is planted in a base fabric, and the elastic granular material according to any one of the above (1) to (7) is filled between the sown turf to provide a granular material layer. It is a method of manufacturing an artificial lawn.
(15) A method for producing a pavement, wherein the elastic granular material according to any one of (1) to (7) is filled in a part of the pavement.
(16) A method for producing a pavement, wherein the elastic granular material according to any one of (1) to (7) is filled in a part of the pavement.
 本発明の弾性粒状物は、熱可塑性エラストマーを成形した弾性粒状物の内部に少なくとも黒色赤外線反射無機顔料を含むことから、赤外線反射性が高く、その上、黒色であることから可視光の反射を抑制することもできる。また、弾性粒状物に配合する黒色赤外線反射無機顔料の量や体質顔料の量を調整することにより、弾性粒状物の比重を0.9以上に簡単に調節できることから、風雨などによって弾性粒状物が流出したり飛散したり、水浮きしたりするのを防ぐことができる。また、この防止は、本発明の弾性粒状物の粒径を適宜調整することにより、より効果的に行うことができる。
 前記の弾性粒状物を人工芝生の基材に植設された芝糸(パイル)間に充填して用いると、当該弾性粒状物が熱可塑性エラストマーにより成形されているため、その熱可塑性エラストマーにより衝撃吸収性能を向上させ、安全性に優れたものとなるとともに、当該弾性粒状物に配合されている黒色赤外線反射無機顔料により赤外線反射性が高くなるため、それを適用した人工芝生の表面温度の上昇を十分抑制でき、その上、黒色であることから可視光の反射を抑制できる。しかも、弾性粒状物の比重を0.9以上に簡単に調節できることから、人工芝生、運動設備等の舗装体、道路の舗装路などに充填した際に、風雨などによる弾性粒状物の流出や飛散、水浮きを防ぐことができる。
 前記の弾性粒状物は、少なくとも熱可塑性エラストマーと黒色赤外線反射顔料を混練し、成形して、簡便に製造することができる。また、前記の人工芝生は、前記の弾性粒状物を芝糸(パイル)間に充填して、簡便に製造することができる。
The elastic granules of the present invention have high infrared reflectivity since they contain at least a black infrared reflective inorganic pigment inside the elastic granules obtained by molding a thermoplastic elastomer, and furthermore, they are black to reflect visible light. It can also be suppressed. In addition, since the specific gravity of the elastic granular material can be easily adjusted to 0.9 or more by adjusting the amount of the black infrared reflective inorganic pigment to be blended in the elastic granular material, the elastic granular material can be It can prevent spilling, splashing, and floating. Moreover, this prevention can be more effectively performed by adjusting the particle diameter of the elastic granular material of this invention suitably.
When the above elastic particles are used by filling them between tufts (pile) implanted in a base material of artificial lawn, the elastic particles are formed of a thermoplastic elastomer, so that the thermoplastic elastomer causes impact. Since the infrared reflectiveness becomes high due to the black infrared reflective inorganic pigment mixed with the elastic particles, the surface temperature of the artificial grass to which it is applied is raised, while the absorption performance is improved and the safety becomes excellent. In addition, since it is black, reflection of visible light can be suppressed. Moreover, since the specific gravity of the elastic granular material can be easily adjusted to 0.9 or more, when filled into artificial lawns, pavements such as exercise equipment, pavements of roads, etc., outflow or scattering of elastic granular materials due to wind and rain etc. , Can prevent floating.
The elastic granular material can be easily produced by kneading and molding at least a thermoplastic elastomer and a black infrared reflective pigment. Further, the above-mentioned artificial lawn can be easily manufactured by filling the above-mentioned elastic granular material between tufts (piles).
 本発明は、熱可塑性エラストマーを成形した弾性粒状物の内部に少なくとも黒色赤外線反射無機顔料を含み、比重が0.9以上の弾性粒状物である。弾性粒状物は、熱可塑性エラストマーを弾性材料としているため、柔軟性を有し、優れた衝撃吸収性を有する。弾性粒状物の黒色度は、黒色赤外線反射無機顔料の種類や添加量により調整することができ、CIE 1976 L色空間のL値で表して30以下が好ましく、25以下がより好ましく、15以下が更に好ましい。弾性粒状物の赤外線反射能は、黒色赤外線反射無機顔料により調整することができ、日射反射率(780nm~2,500nm)で表して20%以上が好ましく、30%以上がより好ましく、35%以上が最も好ましい。弾性粒状物の比重は、黒色赤外線反射無機顔料や体質顔料の配合により0.9以上に調整することができる。弾性粒状物の比重は、1以上が好ましく、1.1~2.0(1.1以上2.0以下)がより好ましく、1.3~1.8(1.3以上1.8以下)が更に好ましい。比重が前記範囲であれば、風雨などによって弾性粒状物が流出したり飛散したり、水浮きしたりするのを防ぐことができる。 The present invention is an elastic particle containing at least a black infrared reflective inorganic pigment in an elastic particle obtained by forming a thermoplastic elastomer, and having a specific gravity of 0.9 or more. The elastic granules have flexibility and excellent impact absorption because they use a thermoplastic elastomer as an elastic material. The degree of blackness of the elastic granular material can be adjusted by the type and amount of addition of the black infrared reflective inorganic pigment, and is preferably 30 or less, preferably 25 or less, as represented by the L * value of CIE 1976 L * a * b * color space. More preferably, 15 or less is more preferable. The infrared reflectivity of the elastic particles can be adjusted with a black infrared reflective inorganic pigment, and is preferably 20% or more, more preferably 30% or more, and more preferably 35% or more in terms of solar reflectance (780 nm to 2,500 nm) Is most preferred. The specific gravity of the elastic granular material can be adjusted to 0.9 or more by the combination of the black infrared reflective inorganic pigment and the extender pigment. The specific gravity of the elastic granular material is preferably 1 or more, more preferably 1.1 to 2.0 (1.1 or more and 2.0 or less), 1.3 to 1.8 (1.3 or more and 1.8 or less) Is more preferred. If the specific gravity is in the above-mentioned range, it is possible to prevent the elastic granular material from flowing out, scattering, or floating in water due to wind or rain.
 弾性粒状物の粒径は、適宜調整することができ、例えば、1個の粒径の縦軸、横軸、幅のうち最も大きい軸径の個数平均値で表して0.5~20mm(0.5mm以上20mm以下)が好ましく、1~20mm(1mm以上20mm以下)がより好ましく、更に1~10mm(1mm以上10mm以下)がより好ましく、1~5mm(1mm以上5mm以下)が更により好ましい。粒径が前記範囲であれば、風雨などによる弾性粒状物の流出や飛散、水浮きを防ぐことができる。弾性粒状物の形状は、適宜調整することができ、円柱状、四角柱状などのチップ状が好ましく、適用場面に応じて球状、円盤状、四角板状、六角板状などとしてもよい。 The particle diameter of the elastic granular material can be appropriately adjusted, and for example, it is 0.5 to 20 mm (0 .5 mm or more and 20 mm or less) is preferable, 1 to 20 mm (1 mm or more and 20 mm or less) is more preferable, 1 to 10 mm (1 mm or more and 10 mm or less) is more preferable, and 1 to 5 mm (1 mm or more and 5 mm or less) is further more preferable. If the particle size is in the above-mentioned range, it is possible to prevent the outflow, scattering, and floating of the elastic particles due to wind and rain. The shape of the elastic granular material can be appropriately adjusted, and is preferably in the shape of a tip such as a cylindrical or square pole, and may be spherical, disc, square, hexagonal or the like depending on the application situation.
 熱可塑性エラストマーは、熱を加えると軟化して流動性を示し、冷却すればゴム状に戻る性質を持つエラストマーであって、スチレン系、オレフィン/アルケン系、塩化ビニル系、ウレタン系、アミド系などを挙げることができる。このものは射出成形によって迅速に成形加工を行える利点がある。 Thermoplastic elastomers have the property of softening to show fluidity when heat is applied, and returning to rubbery state when cooled, such as styrenics, olefins / alkenes, vinyl chlorides, urethanes, amides, etc. Can be mentioned. This has the advantage that it can be rapidly molded by injection molding.
 弾性粒状物に配合する黒色赤外線反射無機顔料は、黒色系であればよく、赤みがあったり、青みがあったり、緑みがあったりしてもよい。黒色度はCIE1976 L色空間のL値で表して35以下が好ましく、30以下がより好ましく、25以下が更に好ましい。前記の無機顔料の赤外線反射能は、日射反射率(780~2,500nm)で表して30%以上が好ましく、40%以上がより好ましく、45%以上が更に好ましい。弾性粒状物中の黒色赤外線反射無機顔料の配合量は適宜設定することができ、例えば0.1~10質量%(0.1質量%以上10質量%以下)が好ましく、0.2~7質量%(0.2質量%以上7質量%以下)がより好ましく、0.5~5質量%(0.5質量%以上5質量%以下)が更に好ましい。黒色赤外線反射無機顔料は、弾性粒状物の内部に均一に存在させるのが好ましく、弾性粒状物の内部のほかにその表面に存在させてもよい。 The black infrared reflective inorganic pigment added to the elastic particles may be black, and may be reddish, bluish or greenish. The degree of blackness is preferably 35 or less, more preferably 30 or less, still more preferably 25 or less, as represented by an L * value in the CIE 1976 L * a * b * color space. The infrared reflectivity of the inorganic pigment is preferably 30% or more, more preferably 40% or more, and still more preferably 45% or more in terms of solar reflectance (780 to 2,500 nm). The compounding quantity of the black infrared reflective inorganic pigment in an elastic granular material can be set up suitably, for example, 0.1-10 mass% (0.1 mass% or more and 10 mass% or less) is preferable, 0.2-7 mass. % (0.2 to 7% by mass) is more preferable, and 0.5 to 5% by mass (0.5 to 5% by mass) is more preferable. The black infrared reflective inorganic pigment is preferably uniformly present inside the elastic particles, and may be present on the surface besides the inside of the elastic particles.
 このような黒色赤外線反射無機顔料としては、Fe-Cr系酸化物、Co-Al系酸化物、Ti系低次酸化物、Ti系窒化物、Ti-Mn-Ca系酸化物などが挙げられ、少なくともチタン、マンガン、カルシウムの金属元素を含む顔料は黒色度と赤外線反射能が高いため好ましく、xCaTiO・(1-x)CaMnO(0<x<1)で表される化合物がより好ましい。また、少なくとも、チタン、マンガン、カルシウムの金属元素を含む黒色赤外線反射顔料に他の金属元素を含有させてもよく、例えばアルミニウム元素及び/又はビスマス元素を含有させるとより好ましい。アルミニウム元素を含有させる場合、その含有量は、チタン元素(Ti)及びマンガン元素(Mn)の含有量の和に対し、原子比(モル比)、即ち、[Al]/([Ti]+[Mn])で表して0.1以下が好ましく、0.01≦[Al]/([Ti]+[Mn])≦0.1となる量がより好ましい。ここで、[Al]はアルミニウム元素のモル数を表し、[Ti]はチタン元素のモル数を表し、[Mn]はマンガン元素のモル数を表す。ビスマス元素を含有させる場合、その含有量は、チタン元素(Ti)の含有量とマンガン元素(Mn)の含有量の和に対し、原子比(モル比)、即ち、[Bi]/([Ti]+[Mn])で表して0.1以下が好ましく、0.002≦[Bi]/([Ti]+[Mn])≦0.02となる量がより好ましい。ここで、[Bi]はビスマス元素のモル数を表し、[Ti]はチタン元素のモル数を表し、[Mn]はマンガン元素のモル数を表す。[Bi]/([Ti]+[Mn])が0.002以上であると、黒色赤外線反射顔料の耐酸性の向上効果が明確に認められるようになる。 Examples of such black infrared reflective inorganic pigments include Fe-Cr based oxides, Co-Al based oxides, Ti based lower oxides, Ti based nitrides, Ti-Mn-Ca based oxides, etc. A pigment containing at least a metal element of titanium, manganese and calcium is preferable because of its high blackness and high infrared reflectivity, and a compound represented by xCaTiO 3 · (1-x) CaMnO 3 (0 <x <1) is more preferable. In addition, the black infrared reflective pigment containing at least a metal element of titanium, manganese or calcium may contain another metal element, and for example, it is more preferable to contain an aluminum element and / or a bismuth element. When the aluminum element is contained, the content thereof is an atomic ratio (molar ratio) to the sum of the contents of titanium element (Ti) and manganese element (Mn), that is, [Al] / ([Ti] + 0.1 or less is preferable when it represents with Mn]), and the quantity which becomes 0.01 <= [Al] / ([Ti] + [Mn]) <= 0.1 is more preferable. Here, [Al] represents the number of moles of the aluminum element, [Ti] represents the number of moles of the titanium element, and [Mn] represents the number of moles of the manganese element. When the bismuth element is contained, the content thereof is an atomic ratio (molar ratio) to a sum of the content of titanium element (Ti) and the content of manganese element (Mn), that is, [Bi] / ([Ti 0.1 or less is preferable when it represents with + [Mn], and the quantity which becomes 0.002 <= [Bi] / ([Ti] + [Mn]) <= 0.02 is more preferable. Here, [Bi] represents the number of moles of bismuth element, [Ti] represents the number of moles of titanium element, and [Mn] represents the number of moles of manganese element. When [Bi] / ([Ti] + [Mn]) is 0.002 or more, the effect of improving the acid resistance of the black infrared reflective pigment is clearly recognized.
 弾性粒状物は、黒色赤外線反射無機顔料のほかに体質顔料を含めることができる。体質顔料は弾性粒状物の比重を大きくするためのものであって、炭酸カルシウム、硫酸バリウム、二酸化チタン、酸化ケイ素(シリカ)、酸化アルミニウム、酸化ジルコニウム及びタルクから選ばれる少なくとも一種が好ましく用いられる。弾性粒状物中の体質顔料の配合量は0.1~70質量%(0.1質量%以上70質量%以下)が好ましく、0.1~50質量%(0.1質量%以上50質量%以下)がより好ましく、1~30質量%(1質量%以上30質量%以下)が更に好ましく、5~20質量%(5質量%以上20質量%以下)が最も好ましい。体質顔料は、弾性粒状物の内部及び表面に均一に存在させてもよく、弾性粒状物の内部に多く存在してもよい。また、弾性粒状物の比重を大きくするために、ケイ砂、石膏、セメント、骨材等の添料を適宜加えてもよい。更に、黒色度を高めるために、別種の黒色顔料(赤外線反射能を有さないもの)を配合してもよい。 The elastic particles can include an extender pigment in addition to the black infrared reflective inorganic pigment. The extender pigment is for increasing the specific gravity of the elastic particles, and at least one selected from calcium carbonate, barium sulfate, titanium dioxide, silicon oxide (silica), aluminum oxide, zirconium oxide and talc is preferably used. The content of the extender pigment in the elastic granular material is preferably 0.1 to 70% by mass (0.1% to 70% by mass), and 0.1 to 50% by mass (0.1% to 50% by mass) Or less) is more preferable, 1 to 30% by mass (1 to 30% by mass) is further preferable, and 5 to 20% by mass (5 to 20% by mass) is most preferable. The extender pigment may be uniformly present inside and on the surface of the elastic particles, or may be present abundantly inside the elastic particles. In order to increase the specific gravity of the elastic granular material, additives such as silica sand, gypsum, cement, aggregate and the like may be added as appropriate. Furthermore, in order to enhance the degree of blackness, another kind of black pigment (without infrared ray reflective ability) may be blended.
 本発明の弾性粒状物の製造方法は、少なくとも熱可塑性エラストマーと黒色赤外線反射無機顔料、必要に応じて体積顔料などを混練し、成形する。熱可塑性エラストマーは、加熱により軟化して流動性を示すため、加熱して流動性のある熱可塑性エラストマーと黒色赤外線反射無機顔料等とを混練してもよいし、熱可塑性エラストマーと黒色赤外線反射無機顔料等とを加熱しながら混練してもよい。混練機は、ニーダー、回転ミキサー等の混練機を用いることができる。
 次に、得られた混練物を適当な大きさに成形して、弾性粒状物を製造する。成形機は、押出し成形、射出成形等の成形機を用いることができる。得られた成形物は、必要に応じて乾燥してもよい。このようにして、弾性粒状物の内部に黒色赤外線反射無機顔料を存在させることができ、形状、粒径等適宜調整することができる。
In the method for producing an elastic granular material of the present invention, at least a thermoplastic elastomer and a black infrared reflective inorganic pigment, and optionally a volume pigment and the like are kneaded and molded. The thermoplastic elastomer is softened by heating and exhibits fluidity, so that the thermoplastic elastomer having black fluidity and the black infrared reflective inorganic pigment may be mixed by heating, or the thermoplastic elastomer and the black infrared reflective inorganic You may knead | mix while heating with a pigment etc. As the kneader, kneaders such as a kneader and a rotary mixer can be used.
Next, the obtained kneaded product is formed into an appropriate size to produce elastic granules. As the molding machine, molding machines such as extrusion molding and injection molding can be used. The obtained molded product may be dried if necessary. In this manner, the black infrared reflective inorganic pigment can be present inside the elastic granular material, and the shape, particle size, etc. can be appropriately adjusted.
 次に、本発明の人工芝生用充填材は、前記の弾性粒状物を芝糸(パイル)間に充填したものである。人工芝生は、従来のものを用いることができ、ポリプロピレン、ポリエチレンなどの樹脂製の人工芝糸(パイル)を基布に対して適宜の方法で植設することにより製造される。この芝糸(パイル)間に本発明の弾性粒状物を充填する。弾性粒状物の量は適宜設定することができ、充填層を形成する程度が好ましく、弾性粒状物と下記の剛性粒状物の合計量として一般には人工芝糸(パイル)の高さの半分程度の厚みに充填する量がより好ましい。本発明の弾性粒状物を充填した弾性粒状物層と、ケイ砂などの剛性粒状物を充填した剛性粒状物層との二層構造とする場合、弾性粒状物層は、下層である剛性粒状物層を充分に覆い隠し太陽光を反射する程度の厚みにするのが好ましく、例えば充填層が合計6cmであれば、そのうち0.6~1.2cm程度は弾性粒状物層であることがより好ましい。このような人工芝生は、従来の方法により前記の弾性粒状物を芝糸(パイル)間に充填して製造することができ、芝糸(パイル)を基布に植設し、前記植設された芝糸(パイル)間に、前記の弾性粒状物を充填して粒状物層を設けるのが好ましい。 Next, the filler for artificial turf according to the present invention is one obtained by filling the above elastic granular material between tufts (pile). A conventional artificial turf can be used, and it is manufactured by planting artificial turf (pile) made of resin, such as polypropylene and polyethylene, with respect to a base cloth by a suitable method. The elastic granules of the present invention are filled between the tufts (pile). The amount of elastic particles can be set appropriately, preferably to the extent that a packed bed is formed, and the total amount of elastic particles and rigid particles described below is generally about half the height of artificial turf (pile) The amount to be filled in the thickness is more preferable. In the case of a two-layered structure of an elastic particle layer filled with elastic particles according to the present invention and a rigid particle layer filled with rigid particles such as silica sand, the elastic particle layer is a rigid particle which is the lower layer. It is preferable that the layer be sufficiently covered and the thickness be such that it reflects sunlight, for example, if the total amount of the packed layer is 6 cm, about 0.6 to 1.2 cm of them is more preferably the elastic granular material layer . Such artificial turf can be manufactured by filling the elastic granular material between turf threads (pile) by a conventional method, and turf threads (pile) are implanted in the base cloth and It is preferable to fill the above-mentioned elastic granular material between the turf yarns (pile) to provide a granular material layer.
 次に、本発明の舗装体は、前記の弾性粒状物を運動施設等の舗装体の一部に充填したものである。陸上競技場、ゴルフ場などの運動施設の舗装体には、ポリウレタンゴムチップなどが用いられるが、それに代えて本発明の弾性粒状物を用いるものである。陸上競技場の弾性舗装体部分の構造は、表面からエンボストップ層(0.8~3mm)、上塗層(2~4mm)、弾性ベース層(8~10mm)、アスコン層(40~70mm)、及び採石層(100~150mm)から構成される。そして、エンボストップ層及び弾性ベース層に本発明の弾性粒状物を充填する。弾性粒状物の充填量は適宜設定することができ、層を形成する程度、即ち、充填層を形成する程度が好ましい。このような舗装体は、従来の方法により前記の弾性粒状物を運動施設等の舗装体の一部に充填して製造することができる。充填する際、弾性粒状物を加熱してもよい。 Next, the pavement of the present invention is obtained by filling the elastic granular material described above in a part of the pavement such as an exercise facility. Polyurethane rubber chips and the like are used for pavements of athletic facilities such as athletic fields and golf courses, but instead, elastic granules of the present invention are used. The structure of the elastic pavement part of the athletic field is from the surface embossed top layer (0.8 to 3 mm), overcoat layer (2 to 4 mm), elastic base layer (8 to 10 mm), ascon layer (40 to 70 mm) And quarries (100 to 150 mm). The embossed top layer and the elastic base layer are then filled with the elastic particles of the present invention. The filling amount of the elastic particles can be set appropriately, and the degree of forming a layer, that is, the degree of forming a filled layer is preferable. Such a pavement can be manufactured by filling the elastic granular material into a part of a pavement such as a moving facility by a conventional method. At the time of filling, the elastic particles may be heated.
 次に、本発明の舗装路は、前記の弾性粒状物を道路の舗装路の一部に充填したものである。道路の舗装路は、アスファルトやインターロッキングブロックなどが用いられており、運動施設の舗装体と同じように、ポリウレタンゴムチップなども用いられる場合がある。それらに代えて本発明の弾性粒状物を用いるものであり、舗装路の表面層に本発明の弾性粒状物を充填する。舗装路として、道路のほかに、公園、施設、駐車場等の道や鉄道の踏み切り、桟橋等に適用することができ、舗装路にあるマンホールの蓋にも適用することができる。弾性粒状物の充填量は適宜設定することができ、充填層を形成する程度が好ましい。このような舗装路は、従来の方法により前記の弾性粒状物を道路の舗装路の一部に充填して製造することができる。充填する際、弾性粒状物を加熱してもよい。 Next, the pavement according to the present invention is obtained by filling the elastic granular material in a part of the pavement of the road. As the pavement of the road, asphalt, interlocking blocks and the like are used, and polyurethane rubber chips and the like may be used as well as the pavement of the exercise facility. Instead, they use the elastic granules of the present invention, and the surface layer of the pavement is filled with the elastic granules of the present invention. As a pavement, in addition to roads, it can be applied to roads such as parks, facilities, parking lots, railroad crossings, piers, etc. It can also be applied to lids of manholes in pavements. The filling amount of the elastic particles can be set as appropriate, and the degree to which the filling layer is formed is preferable. Such pavements can be manufactured by filling the elastic granules in a part of the pavement of the road by a conventional method. At the time of filling, the elastic particles may be heated.
 前記の人工芝生、舗装体、舗装路などに本発明の弾性粒状物を充填させる際に、通常用いられる着色顔料、骨材、セメント等を併用してもよい。 When the elastic granular material of the present invention is filled in the above-mentioned artificial lawn, pavement, pavement or the like, a commonly used color pigment, aggregate, cement or the like may be used in combination.
 本発明の弾性粒状物は、赤外線反射性が高く、黒色であることから可視光の反射を抑制できるため、人工芝生、舗装体、舗装路のほかに種々の用途に用いることができる。例えば、表面温度が高温となりやすい建築物の屋上に敷き詰めたり、屋根や壁に固定したりすることもできる。また、橋梁等の構造物、駅、空港、港等の施設にも適用することができる。 The elastic granular material of the present invention has high infrared reflectivity and can suppress reflection of visible light because it is black. Therefore, the elastic granular material can be used for various applications besides artificial lawns, pavements and pavements. For example, it can be laid on the roof of a building whose surface temperature tends to be high, or fixed to a roof or a wall. Moreover, it can apply also to structures, such as a bridge, and facilities, such as a station, an airport, and a port.
 以下に実施例を挙げて、本発明をさらに詳細に説明する。ただし、本発明の範囲はこれらの例のみに限定されるものではない。 The present invention will be described in more detail by way of the following examples. However, the scope of the present invention is not limited to only these examples.
実施例1
 ミキサー中に、熱可塑性エラストマー(スチレン系樹脂エラストマー)と黒色赤外線反射無機顔料(石原産業製SG-101 xCaTiO・(1-x)CaMnO(0<x<1)で表される化合物)1.0質量%を加熱混練し、次いで、押出成形機によって直径2mm程度の円柱形状に押し出し、約2~3mm程度の長さに切断した円柱形状の成形物(試料A)を得た。
Example 1
In a mixer, a thermoplastic elastomer (styrene-based resin elastomer) and a black infrared reflective inorganic pigment (SG-101 x CaTiO 3 · (1-x) CaMnO 3 (compound represented by 0 <x <1) manufactured by Ishihara Sangyo Co., Ltd.) 1 The mixture was heated and kneaded in an amount of 0% by mass, and then extruded into a cylindrical shape having a diameter of about 2 mm by an extrusion molding machine to obtain a cylindrical molded product (sample A) cut to a length of about 2 to 3 mm.
実施例2
 ミキサー中に、熱可塑性エラストマーと黒色赤外線反射無機顔料(石原産業製SG-101 xCaTiO・(1-x)CaMnO(0<x<1)で表される化合物)1.0質量%と炭酸カルシウム49質量%を加熱混練し、次いで、押出成形機によって直径2mm程度の円柱形状に押し出し、約2~3mm程度の長さに切断した円柱形状の成形物(試料B)を得た。
Example 2
In a mixer, 1.0% by mass of a thermoplastic elastomer and a black infrared reflective inorganic pigment (a compound represented by SG-101 x CaTiO 3 · (1-x) CaMnO 3 (0 <x <1) manufactured by Ishihara Sangyo Co., Ltd.) and carbonate 49% by mass of calcium was heat-kneaded, and then extruded into a cylindrical shape having a diameter of about 2 mm by an extruder, to obtain a cylindrical molded product (sample B) cut to a length of about 2 to 3 mm.
実施例3
 ミキサー中に、熱可塑性エラストマーと黒色赤外線反射無機顔料(石原産業製SG-101 xCaTiO・(1-x)CaMnO(0<x<1)で表される化合物)1.0質量%と炭酸カルシウム24質量%を加熱混練し、次いで、押出成形機によって直径2mm程度の円柱形状に押し出し、約2~3mm程度の長さに切断した円柱形状の成形物(試料C)を得た。
Example 3
In a mixer, 1.0% by mass of a thermoplastic elastomer and a black infrared reflective inorganic pigment (a compound represented by SG-101 x CaTiO 3 · (1-x) CaMnO 3 (0 <x <1) manufactured by Ishihara Sangyo Co., Ltd.) and carbonate Twenty-four mass% of calcium was heat-kneaded, and then extruded into a cylindrical shape having a diameter of about 2 mm by an extruder, to obtain a cylindrical molded product (sample C) cut to a length of about 2 to 3 mm.
実施例4
 ミキサー中に、熱可塑性エラストマーと黒色赤外線反射無機顔料(石原産業製SG-101 xCaTiO・(1-x)CaMnO(0<x<1)で表される化合物)1.0質量%と硫酸バリウム24質量%を加熱混練し、次いで、押出成形機によって直径2mm程度の円柱形状に押し出し、約2~3mm程度の長さに切断した円柱形状の成形物(試料D)を得た。
Example 4
In a mixer, 1.0 mass% of a thermoplastic elastomer and a black infrared reflective inorganic pigment (a compound represented by SG-101 x CaTiO 3 · (1-x) CaMnO 3 (0 <x <1) manufactured by Ishihara Sangyo Co., Ltd.) and sulfuric acid Twenty-four mass% of barium was heated and kneaded, and then extruded into a cylindrical shape with a diameter of about 2 mm by an extruder, to obtain a cylindrical molded product (Sample D) cut into lengths of about 2-3 mm.
比較例1
 ミキサー中に、熱可塑性エラストマーとカーボンブラック(黒色度Lが7、日射反射率が6%)1.0質量%を加熱混練し、次いで、押出成形機によって直径2mm程度の円柱形状に押し出し、約2~3mm程度の長さに切断した円柱形状の成形物(試料E)を得た。
Comparative Example 1
In a mixer, the thermoplastic elastomer and 1.0% by mass of carbon black (blackness L * = 7, solar reflectance 6%) are heat-kneaded, and then extruded into a cylindrical shape with a diameter of about 2 mm by an extruder. A cylindrical molded product (sample E) cut into a length of about 2 to 3 mm was obtained.
 実施例及び比較例で得られた試料の柔軟性、比重、低可視光反射性、黒色度、日射反射率、表面温度を評価した結果を表1に示す。柔軟性の評価は、作製した試料を指先で押しつぶし、その手触り感で良好な柔軟性を有しているかどうかを判断した。比重は、JIS K 7112の水中置換法を用いて測定した。低可視光反射性は、試料を屋外の太陽光が照射される場所において観察した。黒色度はCIE 1976 L色空間のL値で評価した。日射反射率(波長780~2,500nm)は、弾性粒状体と同一組成の原料によってシート状試料を作成し、島津製作所製の紫外・可視・近赤外分光光度計 UV-3150を用い、JIS A 5759に基づく方法で測定した。表面温度の評価は、作成した試料120gをプラスチック製トレーに入れ(厚み1cm)、上部47cmから赤外線ランプを照射し、60分経過後の表面温度を測定した。 Table 1 shows the results of evaluating the flexibility, specific gravity, low visible light reflectivity, blackness, solar radiation reflectance, and surface temperature of the samples obtained in Examples and Comparative Examples. The evaluation of the flexibility was made by crushing the prepared sample with a finger tip and judging whether it had a good flexibility in its feel of touch. The specific gravity was measured using the underwater substitution method of JIS K7112. Low visible light reflectivity observed the sample in the place where the sunlight was irradiated outdoors. The degree of blackness was evaluated by the L * value of the CIE 1976 L * a * b * color space. For solar radiation reflectance (wavelength 780 to 2,500 nm), a sheet-like sample is prepared from a raw material having the same composition as that of the elastic granular material, and an ultraviolet, visible, and near infrared spectrophotometer UV-3150 manufactured by Shimadzu Corporation is used. It measured by the method based on A 5759. The surface temperature was evaluated by placing 120 g of the prepared sample in a plastic tray (thickness 1 cm), irradiating the infrared lamp from the top 47 cm, and measuring the surface temperature after 60 minutes.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 実施例の試料は、その内部に黒色赤外線反射無機顔料、体質顔料を有していることを確認した。また、表1に示すとおり、実施例の試料は、良好な柔軟性と低可視光反射性を有しており、比重が0.9以上となっていた。日射反射率、黒色度が良好で、表面温度も比較例に比べて、約10℃の温度差が確認された。一方、比較例1は、日射反射率が低く、表面温度も高くなったことを確認した。 It was confirmed that the sample of the example had a black infrared reflective inorganic pigment and an extender pigment inside. Further, as shown in Table 1, the samples of the examples had good flexibility and low visible light reflectivity, and the specific gravity was 0.9 or more. The solar reflectance and the degree of blackness were good, and a temperature difference of about 10 ° C. was also confirmed for the surface temperature as compared with the comparative example. On the other hand, in Comparative Example 1, it was confirmed that the solar radiation reflectance was low and the surface temperature was also high.
 人工芝生として、それぞれ200mm×130mmの四角形とし、ロングパイルの人工芝(材質:ポリオレフィン、芝丈:63mm)の芝間に、6号ケイ砂(使用量:30kg/m)を充填し、その上に実施例1、実施例2(使用量:11kg/m)を充填する、ケイ砂とゴムチップの粒状物の2層構造となるように試料を作製した。
 実施例及び比較例で得られた人工芝生試料の衝撃吸収性、低可視光反射性、表面温度を評価した結果を表2に示す。衝撃吸収性の評価は、作製した試料を余暇に置いて踏みしめて、その感触で判断した。低可視光反射性は、試料を屋外の太陽光が照射される場所において観察した。表面温度の評価は、作成した試料を机の上に置き、上部47cmから赤外線ランプを照射し、60分経過後の表面温度を測定した。
As artificial turf, make a square of 200 mm × 130 mm respectively, and fill No. 6 silica sand (use amount: 30 kg / m 2 ) between turf of long pile artificial turf (material: polyolefin, turf height: 63 mm), A sample was prepared so as to have a two-layer structure of particles of silica sand and rubber chips filled with Example 1 and Example 2 (amount used: 11 kg / m 2 ) thereon.
The impact absorptivity, low visible light reflectivity, and surface temperature of the artificial grass samples obtained in the Examples and Comparative Examples were evaluated. The results are shown in Table 2. The evaluation of shock absorption was judged by the feel of the prepared sample while leaving it in leisure time and stepping on it. Low visible light reflectivity observed the sample in the place where the sunlight was irradiated outdoors. The surface temperature was evaluated by placing the prepared sample on a desk, irradiating an infrared lamp from the upper 47 cm, and measuring the surface temperature after 60 minutes.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 本発明の弾性粒状物は、赤外線反射性が高く、それを適用した人工芝生などの表面温度の上昇を十分抑制できるとともに、黒色であることから可視光の反射を抑制でき、しかも、比重が大きいことから風雨などによる飛散や流出、水浮きを防止できるので、人工芝生、舗装体、道路舗装路などの充填材に用いることができる。
 
The elastic granular material of the present invention has high infrared reflectivity, can sufficiently suppress an increase in the surface temperature of an artificial turf or the like to which it is applied, and can suppress reflection of visible light because it is black. Since it can prevent scattering, runoff, and floating due to wind and rain, it can be used as a filler for artificial lawns, pavements, road pavements and the like.

Claims (16)

  1. 熱可塑性エラストマーを成形した弾性粒状物の内部に少なくとも黒色赤外線反射無機顔料を含み、比重が0.9以上である、弾性粒状物。 An elastic particle comprising at least a black infrared reflective inorganic pigment in an elastic particle obtained by molding a thermoplastic elastomer and having a specific gravity of 0.9 or more.
  2. 黒色赤外線反射無機顔料を0.1~10質量%含む、請求項1に記載の弾性粒状物。 The elastic granular material according to claim 1, comprising 0.1 to 10% by mass of the black infrared reflective inorganic pigment.
  3. 黒色赤外線反射無機顔料が、少なくともチタン、マンガン、カルシウムの金属元素を含む顔料である、請求項1又は2に記載の弾性粒状物。 The elastic granular material according to claim 1 or 2, wherein the black infrared reflective inorganic pigment is a pigment containing at least a metal element of titanium, manganese and calcium.
  4. 更に、体質顔料を含む、請求項1~3のいずれか一項に記載の弾性粒状物。 The elastic granular material according to any one of claims 1 to 3, further comprising an extender pigment.
  5. 体質顔料が炭酸カルシウム、硫酸バリウム、二酸化チタン、酸化ケイ素、酸化アルミニウム、酸化ジルコニウム及びタルクから選ばれる少なくとも一種である、請求項4に記載の弾性粒状物。 The elastic granular material according to claim 4, wherein the extender pigment is at least one selected from calcium carbonate, barium sulfate, titanium dioxide, silicon oxide, aluminum oxide, zirconium oxide and talc.
  6. 体質顔料を0.1~70質量%含む、請求項4又は5に記載の弾性粒状物。 The elastic granular material according to claim 4 or 5, comprising 0.1 to 70% by mass of an extender pigment.
  7. 粒径が1~20mmである、請求項1~6のいずれか一項に記載の弾性粒状物。 The elastic granular material according to any one of claims 1 to 6, which has a particle size of 1 to 20 mm.
  8. 請求項1~7のいずれか一項に記載の弾性粒状物を芝糸間に充填した人工芝生。 An artificial turf in which the elastic granular material according to any one of claims 1 to 7 is filled between turf yarns.
  9. 請求項1~7のいずれか一項に記載の弾性粒状物を舗装体の一部に充填した舗装体。 A paving body in which the elastic granular material according to any one of claims 1 to 7 is filled in a part of the paving body.
  10. 請求項1~7のいずれか一項に記載の弾性粒状物を舗装路の一部に充填した舗装路。 A pavement with the elastic granular material according to any one of claims 1 to 7 filled in a part of the pavement.
  11. 少なくとも熱可塑性エラストマーと黒色赤外線反射無機顔料を混練し、成形する、弾性粒状物の製造方法。 A method of producing elastic particles, comprising kneading and molding at least a thermoplastic elastomer and a black infrared reflective inorganic pigment.
  12. 少なくとも熱可塑性エラストマーと黒色赤外線反射無機顔料と体質顔料とを混練し、成形する、請求項11に記載の弾性粒状物の製造方法。 The manufacturing method of the elastic granular material of Claim 11 which knead | mixes and shape | molds a thermoplastic elastomer, a black infrared rays reflective inorganic pigment, and an extender pigment at least.
  13. 請求項1~7のいずれか一項に記載の弾性粒状物を芝糸間に充填する人工芝生の製造方法。 A method of manufacturing an artificial lawn, wherein the elastic granular material according to any one of claims 1 to 7 is filled between turf threads.
  14. 芝糸を基布に植設し、前記植設された芝糸間に、請求項1~7のいずれか一項に記載の弾性粒状物を充填して粒状物層を設ける、人工芝生の製造方法。 A synthetic turf comprising a turf yarn planted in a base fabric, and the elastic tufted material according to any one of claims 1 to 7 being filled between the above-mentioned turf yarn threads to provide a granular material layer. Method.
  15. 請求項1~7のいずれか一項に記載の弾性粒状物を舗装体の一部に充填する舗装体の製造方法。 A method for producing a pavement, wherein a part of the pavement is filled with the elastic granular material according to any one of claims 1 to 7.
  16. 請求項1~7のいずれか一項に記載の弾性粒状物を舗装路の一部に充填する舗装路の製造方法。
     
    A method for producing a pavement according to any one of claims 1 to 7, wherein the elastic granules are filled in part of the pavement.
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