JP5238415B2 - Artificial lawn formation method - Google Patents

Description

The present invention relates to a method for forming an artificial lawn in which granules are filled between turf yarns made of synthetic resin fibers.

Conventionally, a number of synthetic resin fibers are planted on the base fabric using a tufting machine, and granular layers such as sand are filled between the planted turf threads to form a granular layer. Artificial grass with a body is widely used as a surface material for various sports stadiums. Various inventions have been disclosed for the purpose of, for example, imparting shock absorption to the artificial turf with respect to the structure of the granular material filled in the artificial turf.

  For example, in Patent Document 1, in an artificial turf structure in which a filler including an elastic filler is filled between piles of artificial turf, the filler includes a plurality of types of granular materials having different colors and / or specific gravity, These granular materials form at least two or more layers, and the uppermost layer contains a large amount of a specific filler having a lower true specific gravity and a lower heat absorption rate than the lower filler. An artificial turf structure is disclosed.

JP 2003-034906 A

However, since the specific gravity of the uppermost filler is small in the artificial turf structure as in Patent Document 1, when the exercise is performed on the artificial turf, the filler is likely to move due to scattering or the like. There was a problem that the upper surface was easily deformed. In addition, when a water flow or a puddle is generated on the upper surface of the artificial turf due to rain or the like, there is a problem that the filler floats on the water.

Therefore, the present invention provides a method for forming an artificial lawn which has shock absorption necessary for performing a sporting event and the like, and a granular material filled between turf yarns does not easily move.

In order to achieve the above object, the present invention is configured as follows.
That is, in the method for forming an artificial lawn according to the present invention, turf yarn is planted on a base fabric, and an elastic granule having a true specific gravity of 1 or more and a solar reflectance of 60% or more between the planted turf yarns. When forming an artificial lawn filled with a body and provided with a granular material layer , the elastic granular material is formed by blending calcium carbonate and titanium oxide with a thermoplastic elastomer .

According to the method for forming an artificial lawn according to the present invention, the elastic granule is filled between the turf yarns, so that the elastic granule absorbs an impact given from the upper surface of the artificial lawn, and sports can be performed safely. . Further, since the true specific gravity of the elastic granular material is set to 1 or more, the elastic granular material does not float on water and does not move easily by floating on the water surface such as a puddle. Stable and sustainable. Moreover, since the said elastic granule is formed with a thermoplastic elastomer, the granule which has elasticity easily can be formed by extrusion molding. Further, since the elastic granule is formed by blending calcium carbonate with the thermoplastic elastomer, the impact resistance can be maintained without impairing the flexibility of the elastic granule, and the true specific gravity can be easily set to 1 or more. it can. Moreover, since the said elastic granular material is formed by mix | blending a titanium oxide with a thermoplastic elastomer, the solar reflectance can be improved easily. And since the solar reflectance of the elastic granular material is 60% or more, the temperature rise due to sunlight is suppressed, and when athletes or spectators perform sports on the artificial lawn, Will not be uncomfortable. Moreover, the elastic granule which suppresses the temperature rise of the surface temperature of the artificial lawn by setting the true specific gravity of the elastic granule to 1 or more and the solar reflectance to 60% or more is easy in the filled artificial lawn. Therefore, the temperature rise suppressing effect can be stably maintained.

According to the method for forming an artificial lawn according to the present invention, the elastic granular material filled between turf yarns does not move easily, so that the impact absorbability and temperature suppression effect of the artificial lawn can be stably maintained.

Embodiments of the present invention will be specifically described with reference to the drawings.
FIG. 1 is a cross-sectional view showing an embodiment of an artificial lawn according to the method for forming an artificial lawn according to the present invention.
The artificial lawn of this embodiment forms a grass leaf by planting polyethylene turf yarn 3 in a cut pile shape on a base fabric 2 using a plain woven fabric made of polypropylene, and urethane from the back surface of the base fabric 2. A backing material 5 such as resin is applied to fix the turf yarn 3. After laying this on the foundation layer 4,
A granular material is spread | dispersed with the spreader from the upper direction, and it fills between each planted turf yarn 3, and forms the granular material layer 1. FIG.

The granular material layer 1 has a two-layer structure of an upper layer 11 disposed on the surface of the artificial lawn and a lower layer 12 below the upper layer 11. The upper layer 11 is composed of an upper elastic granule made of thermoplastic elastomer particles. The lower layer 12 is formed by blending dredged sand with a lower layer elastic granule made of SBR particles, and 100 parts by weight of the lower layer elastic granule is blended with 100 parts by weight of silica sand.

When the formation method of the granular material layer 1 of a two-layer structure is demonstrated, the said lower layer elastic granular material will be sprayed first from the upper direction of the base fabric 2 laid in the base layer 4. FIG. By dispersing silica sand from above and brushing with a brush body, the lower elastic particles and the silica sand in the granular material layer are agitated to form a lower layer 12 composed of a mixture of the lower elastic particles and silica sand. Scattering and brushing of the lower layer elastic granular material and silica sand for forming the lower layer 12 may be performed only once, but may be performed multiple times. After forming the lower layer 12, the upper layer elastic particles are sprayed from above, and brushing is performed so as to level the surface only, thereby forming the upper layer 11 composed only of the upper layer elastic particles. In addition, the brush body used for brushing can preferably be a rotating brush for efficient work, but is not limited to this, and the brush body is brushed so as to reciprocate horizontally using a vibrating brush or deck brush. May be performed.

The particle size of the lower elastic granular material used for the lower layer 12 is adjusted so that it passes 90% or more through a 4.0 mm sieve and 10% or less passes through a 0.5 mm sieve. doing. The particle size of the silica sand to be blended in the lower layer 12 is a sieve with an opening of 1.68 mm.
% Of particles passing through a sieve having an aperture of 0.21 mm is adjusted to be 10% or less.

The foundation layer 4 can be suitably formed by placing water-permeable asphalt concrete on the ground, but is not limited to this, and may be the ground itself. It may be formed by installing. In the present embodiment, a plain woven fabric made of polypropylene is used for the base fabric 2. However, the present invention is not limited to this, and any material may be used as long as it is planted with turf leaves, such as a woven fabric, a knitted fabric, and a non-woven fabric. In this embodiment, polyethylene is used for the turf yarn 3, but synthetic resins such as polypropylene, polyester, and polyamide can also be suitably used.

Further, in this embodiment, SBR particles are used as the lower elastic granules used for the lower layer 12, but the present invention is not limited to this, and synthetic rubber such as SBR and EPDM, or natural rubber particles are used alone or in combination. It may be used, and recycled products such as pulverized waste tires or elastomers may be selected or combined. Further, in the present embodiment, the lower elastic granules and the cinnabar are blended to form the lower layer 12, but the present invention is not limited to this, and the lower elastic granules and the cinnabar may each be used alone, Granules such as elastic granules and pebbles other than cinnabar, ceramic grains, and resin pellets may be selected or combined.

  The upper elastic granule constituting the upper layer 11 is formed by extruding a thermoplastic styrene resin elastomer. Specifically, it is extruded into a cylindrical shape having a diameter of about 2 mm by an extrusion molding machine, and is formed into a cylindrical shape cut to a length of about 2 to 5 mm.

The material composition of the upper elastic granule consists of a styrene resin elastomer as a base material, calcium carbonate and titanium oxide as compounding agents, and UV absorbers and toning pigments as other additives. Yes. FIG. 2 is a graph showing the results of measuring the solar reflectance of the upper elastic granular material prepared by changing the content of various compounding agents in the base material. The solar reflectance is a method based on JIS A 5759 using a UV-visible / UV / 150 near-infrared spectrophotometer UV-3150 manufactured by Shimadzu Corporation by making a sheet-like sample with the same composition as the elastic granular material. Measured with

FIG. 2 (a) shows a case where titanium oxide was blended as a blending agent, and a solar reflectance of 60% or more could be obtained with a sample containing 1% by weight of titanium oxide. It can be confirmed that if the content of titanium oxide is further increased, the solar reflectance of the upper elastic granular material is further increased.
(B) contains calcium carbonate as a compounding agent, and it is confirmed that calcium carbonate also has the property of increasing the solar reflectance of the upper elastic granular material by increasing its content as well as titanium oxide. it can. However, even if the content rate is increased from 0% to 35%, the solar reflectance remains at about 52%. Therefore, it can be determined that the property of increasing the solar reflectance is smaller than that of titanium oxide.
(C) is obtained by blending talc as a compounding agent. Unlike titanium oxide and calcium carbonate, talc can be confirmed to reduce the solar reflectance by increasing its content.
Thus, it can be confirmed that it is effective to blend titanium oxide and calcium carbonate in order to increase the solar reflectance of the upper elastic granular material.

FIG. 3 is a table showing the results of evaluating the specific gravity, flexibility, solar reflectance, and surface temperature of a sample of an upper elastic granular material prepared by changing the content ratio of the base material and the compounding agent. In the evaluation of flexibility, the prepared sample was crushed with a fingertip, and it was judged whether or not the sample had a good flexibility with the touch feeling. The specific gravity was measured with a specific gravity meter XS204 manufactured by Metra Toledo. The surface temperature was evaluated by putting the prepared sample into a 10 × 10 × 3 cm wooden container, exposing it on a sunny day with the upper surface facing upward, and touching the surface with a hand to feel hot. The solar reflectance is a method based on JIS A 5759 using a UV-visible / UV / 150 near-infrared spectrophotometer UV-3150 manufactured by Shimadzu Corporation by making a sheet-like sample with the same composition as the elastic granular material. Measured with

As shown in FIG. 3, Comparative Examples 2 to 4 have good flexibility but have a true specific gravity of 1 or less, and the content of high specific gravity calcium carbonate is insufficient.
In Comparative Examples 10 to 11, the true specific gravity is 1 or more, but the flexibility is poor, and the flexibility of the base material is impaired due to the high proportion of calcium carbonate in the whole.
Comparative Examples 5 to 9 have good true specific gravity and flexibility, but the solar reflectance was low together with Comparative Examples 2 to 4 and Comparative Examples 10 to 11, and the evaluation of the surface temperature was not good.
Comparative Examples 12 to 16 show high solar reflectance, but the true specific gravity is smaller than 1.
Examples 1 to 4 have a true specific gravity of 1 or more, show good flexibility, and show high solar reflectance.

In this embodiment, the material structure of the upper elastic granular material is based on a styrene resin elastomer, but is not limited to this, and any material may be used as long as it is a thermoplastic elastomer, such as an olefin resin elastomer, a urethane resin elastomer, or a synthetic material. Rubber or natural rubber may be used alone or in combination.

It is sectional drawing which shows one Embodiment of the artificial lawn by the formation method of the artificial lawn concerning this invention. It is the table | surface which showed the result of having measured the solar reflectance of the elastic granular material which mix | blended various compounding agents with the base material. It is a table | surface showing the result of having evaluated the specific gravity, the softness | flexibility, the solar reflectance, and the surface temperature of the sample of an elastic granular material.

DESCRIPTION OF SYMBOLS 1 Granular body layer 11 Upper layer 12 Lower layer 2 Base fabric 3 Turf thread 4 Base layer

Claims (1)

Artificial material in which turf yarn is planted on a base fabric and a granular material layer is provided by filling an elastic granule having a true specific gravity of 1 or more and a solar reflectance of 60% or more between the planted turf yarns. A method for forming an artificial lawn, characterized in that, when forming a lawn , the elastic granular material is formed by blending calcium carbonate and titanium oxide in a thermoplastic elastomer .

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