WO2019019154A1 - Diaphragm pump - Google Patents

Diaphragm pump Download PDF

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Publication number
WO2019019154A1
WO2019019154A1 PCT/CN2017/094919 CN2017094919W WO2019019154A1 WO 2019019154 A1 WO2019019154 A1 WO 2019019154A1 CN 2017094919 W CN2017094919 W CN 2017094919W WO 2019019154 A1 WO2019019154 A1 WO 2019019154A1
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WO
WIPO (PCT)
Prior art keywords
diaphragm pump
diaphragm
metal
transmission member
pump according
Prior art date
Application number
PCT/CN2017/094919
Other languages
French (fr)
Chinese (zh)
Inventor
王佳迪
周乐
Original Assignee
深圳市大疆创新科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市大疆创新科技有限公司 filed Critical 深圳市大疆创新科技有限公司
Priority to PCT/CN2017/094919 priority Critical patent/WO2019019154A1/en
Priority to CN201780017434.4A priority patent/CN108884822B/en
Publication of WO2019019154A1 publication Critical patent/WO2019019154A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/02Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
    • F04B43/04Pumps having electric drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/0009Special features
    • F04B43/0054Special features particularities of the flexible members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2201/00Metals

Definitions

  • the invention relates to the technical field of diaphragm pumps, and in particular to a diaphragm pump using a metal diaphragm.
  • the diaphragm pump also known as the control pump, utilizes the elasticity of the diaphragm in the diaphragm pump to cause a change in volume through the reciprocating deformation of the diaphragm to suck the material out.
  • Diaphragm pumps are widely used in agricultural drones, pesticide sprayers, and manual spraying devices. They are one of the main tools for agricultural disease prevention, insects, grass damage and liquid fertilizer application.
  • the diaphragm of the diaphragm pump is usually made of rubber, silica gel or the like.
  • the separator of rubber, silica gel, etc. is used for a period of time, it is soaked by the pesticide, and the diaphragm often deforms and ruptures, which shortens the service life of the diaphragm pump.
  • the invention provides a diaphragm pump, which prolongs the service life of the diaphragm pump and reduces the use cost of the diaphragm pump.
  • the diaphragm pump provided by the present invention comprises: a motor, a diaphragm pump casing, and a transmission member, a metal diaphragm, a water inlet check valve and a water outlet check valve disposed in the diaphragm pump casing; the drive shaft of the motor extends
  • the diaphragm pump housing is internally and connected to the transmission member;
  • the transmission member is configured to drive the metal diaphragm to reciprocate under the driving of the motor
  • the water inlet check valve is in communication with the inner cavity of the diaphragm pump casing for controlling the flow of liquid into the diaphragm pump;
  • the outlet check valve is in communication with the inner chamber of the diaphragm pump housing for controlling the flow of the liquid out of the diaphragm pump.
  • the metal separator has a convex surface, and the convex surface protrudes toward a side of the metal diaphragm;
  • the transmission member when the transmission member moves toward the metal diaphragm under the driving of the motor, the transmission member contacts the convex surface and presses the convex surface to elastically deform the metal diaphragm;
  • the transmission member When the transmission member is driven away from the metal diaphragm by the motor, the transmission member comes out of contact with the convex surface to restore the metal diaphragm rebound to a shape when no elastic deformation occurs.
  • the metal diaphragm includes a central portion and a plurality of concentrically disposed circumferentially tapered portions, and the plurality of surrounding portions are disposed around the central portion;
  • the central portion and the plurality of the surrounding portions are gradually protruded in order of size from large to small.
  • the central portion and the surrounding portion have a shape of a circle, an ellipse or a polygon.
  • the connecting edges of the two adjacent surrounding portions have a hemming structure.
  • the metal diaphragm includes a plurality of sector-shaped metal sheets having the same radius; a plurality of the sector-shaped metal sheets are disposed around, and the convex surfaces are formed after being spliced.
  • the connecting edges of the adjacent two sector-shaped metal sheets have a hemming structure.
  • the central area of the convex surface is convexly disposed and is planar.
  • a protective layer is disposed on a side of the metal diaphragm opposite to the transmission member.
  • the protective layer comprises a silicone protective layer or a plastic protective layer.
  • the protective layer is disposed at an edge of the metal separator.
  • the metal separator is a plurality of;
  • the water inlet check valve and the water outlet check valve are both plural and the same amount, and each of the metal diaphragms corresponds to at least one of the water inlet check valves and at least one of the water outlet check valves.
  • the diaphragm pump casing is provided with a water inlet and a water outlet, and the water inlet is connected with a plurality of the water inlet check valves, the water outlet and a plurality of the water outlets The check valves are connected.
  • the transmission member includes a cam structure, a crank link structure, or a rack and pinion swing mechanism.
  • the diaphragm pump provided by the present invention uses a metal diaphragm instead of a diaphragm made of rubber or silica gel. Since the corrosion resistance of the metal diaphragm is superior to that of rubber and silica gel, the diaphragm is extended. The use of time, thereby extending the life of the diaphragm pump, reduces the cost of using the diaphragm pump.
  • FIG. 1 is a schematic structural view of a diaphragm pump according to an embodiment of the present invention
  • Figure 2 is a cross-sectional view of Figure 1 taken along the line AA;
  • FIG. 3 is a schematic view showing the internal structure of a diaphragm pump according to an embodiment of the present invention.
  • FIG. 4A is a top view of an implementation of a metal separator according to an embodiment of the present invention.
  • FIG. 4B is a schematic structural view of FIG. 4A along the DD direction;
  • 5A is a top view of another implementation manner of a metal separator according to an embodiment of the present invention.
  • FIG. 5B is a schematic structural view of FIG. 5A along the FF direction;
  • FIG. 6 is a schematic structural view of an implementation manner of a transmission member according to an embodiment of the present invention.
  • FIG. 7 is a schematic structural diagram of another implementation manner of a transmission member according to an embodiment
  • FIG. 8 is a schematic structural view of still another implementation manner of the transmission member according to the embodiment.
  • FIG. 1 is a schematic structural view of a diaphragm pump according to an embodiment of the present invention
  • FIG. 2 is a cross-sectional view of FIG. 1 taken along line AA
  • FIG. 3 is a schematic diagram of an internal structure of a diaphragm pump according to an embodiment of the present invention.
  • the diaphragm pump provided in this embodiment may include: a motor 11, a diaphragm pump housing 12, and a transmission member 13 disposed in the diaphragm pump housing 12, a metal diaphragm 14, and a water inlet check valve. 15 and the water outlet check valve 16.
  • the drive shaft 17 of the electric motor 11 extends into the diaphragm pump housing 12 and is connected to the transmission member 13.
  • the transmission member 13 is configured to drive the metal diaphragm 14 to reciprocate under the driving of the motor 11.
  • the inlet check valve 15 is in communication with the interior of the diaphragm pump housing 12 for controlling the flow of liquid into the diaphragm pump.
  • a water outlet check valve 16 is in communication with the interior of the diaphragm pump housing 12 for controlling the flow of liquid out of the diaphragm pump.
  • the diaphragm pump provided in this embodiment is structurally provided with a motor 11 externally disposed on the diaphragm pump, and the motor 11 is fixedly coupled to the diaphragm pump casing 12, and the drive shaft 17 of the motor 11 extends into the interior of the diaphragm pump casing 12.
  • This embodiment does not limit the fixing manner of the motor 11 and the diaphragm pump casing 12.
  • An internal cavity is formed inside the diaphragm pump casing 12, and a transmission member 13, a metal diaphragm 14, a water inlet check valve 15, and a water discharge check valve 16 are disposed inside the diaphragm pump casing 12.
  • the transmission member 13 is fixedly connected to the drive shaft 17 of the motor 11 extending into the diaphragm pump housing 12.
  • connection manner of the transmission member 13 and the drive shaft 17 is not limited in this embodiment, and the specific configuration of the transmission member 13 can be set according to the structure of the transmission member 13. Connection method.
  • the transmission member 13 and the metal diaphragm 14 may be fixedly connected or may not be fixedly connected, as long as the transmission member 13 drives the metal diaphragm 14 to reciprocate under the driving of the motor 11. Among them, since the metal diaphragm 14 can reciprocate, the metal diaphragm 14 has a certain elasticity.
  • the diaphragm pump provided in this embodiment uses a metal diaphragm instead of a rubber or silica gel diaphragm. Since the corrosion resistance of the metal diaphragm is superior to that of the rubber or silicone material, the use time of the diaphragm is increased, thereby prolonging the service life of the diaphragm pump and reducing the use cost of the diaphragm pump.
  • the drive member 13 After the motor 11 is energized, the drive member 13 is driven to move by the drive shaft 17.
  • the transmission member 13 drives the metal diaphragm 14 to reciprocate.
  • the metal diaphragm 14 applies pressure intermittently such that the volume of the diaphragm pump seals the working volume changes.
  • liquid such as water or pesticide flows into the inner cavity of the diaphragm pump through the inlet check valve 15.
  • the pressure is applied to the metal diaphragm 14 to cause the volume to become small, liquid such as water or pesticide flows out of the diaphragm pump through the outlet check valve 16, thereby realizing the complete flow of the pump water.
  • the number and position of the metal diaphragm 14, the inlet water check valve 15, and the water outlet check valve 16 are not particularly limited in this embodiment.
  • the metal diaphragm 14 may be plural. Both the inlet check valve 15 and the outlet check valve 16 are of the same number. Each metal diaphragm 14 corresponds to at least one water inlet check valve 15 and at least one water outlet check valve 16.
  • the diaphragm pump housing 12 may be provided with a water inlet (not shown) and a water outlet 18, the water inlet is in communication with the water inlet check valve 15, and the water outlet 18 is in communication with the water outlet check valve 16.
  • the number and position of the water inlet and the water outlet are not particularly limited in this embodiment.
  • the diaphragm pump casing 12 may be provided with a water inlet port and a water outlet port 18, and the water inlet port communicates with the plurality of water inlet check valves 15, and the water outlet port 18 communicates with the plurality of water outlet check valves 16.
  • the structure of the diaphragm pump casing can be simplified and the space of the diaphragm pump casing can be saved, so that the diaphragm pump has a simple and beautiful structure.
  • the diaphragm pump housing 12 may be provided with a water inlet and a plurality of water outlets 18, and the water inlet is connected to the plurality of water inlet check valves 15, and each water outlet 18 is connected to at least one water outlet check valve 16. through.
  • the structure of the diaphragm pump casing can be simplified, the water outlet port of the diaphragm pump is increased, the structure of the diaphragm pump is simplified, and the applicability of the diaphragm pump is improved.
  • connection manner of the water inlet to the water inlet check valve 15 and the connection manner of the water outlet 18 and the water outlet check valve 16 are not particularly limited in this embodiment.
  • it may be connected by a control valve such as a two-way or a three-way according to the number of the water inlet check valve 15 or the water discharge check valve 16.
  • the shape and structure of the metal diaphragm 14 are not particularly limited in this embodiment.
  • the metal diaphragm 14 may be a circular metal foil, a square metal foil, or the like.
  • the metal diaphragm 14 may have a convex surface that protrudes toward one side of the metal diaphragm 14.
  • the transmission member 13 when the transmission member 13 is moved toward the metal diaphragm 14 by the driving of the motor 11, the transmission member 13 comes into contact with the convex surface and presses the convex surface to elastically deform the metal diaphragm 14.
  • the transmission member 13 When the transmission member 13 is driven away from the metal diaphragm 14 by the motor 11, the transmission member 13 comes out of contact with the convex surface, so that the metal diaphragm 14 rebounds back to a shape in which no elastic deformation occurs.
  • the metal diaphragm Since the convex surface of the metal diaphragm protrudes toward one side, the metal diaphragm has strong elasticity.
  • the transmission member and the metal diaphragm do not need to be fixedly connected, and the transmission member only needs to provide a pressing force to the metal diaphragm at intervals, and the reciprocation of the metal diaphragm is completed by the elasticity of the metal diaphragm itself.
  • the connection relationship between the transmission member and the metal diaphragm is simplified, and the structure of the diaphragm pump is simpler.
  • the central area of the convex surface is convexly disposed and is planar.
  • FIG. 4A is a top view of an implementation manner of a metal diaphragm according to an embodiment of the present invention
  • FIG. 4B is a schematic structural view of FIG. 4A along a DD direction.
  • the metal diaphragm 14 may include a central portion 21 and a plurality of concentrically disposed circumferentially tapered portions 22, the plurality of surrounding portions 22 being disposed around the central portion 21.
  • the central portion 21 and the plurality of surrounding portions 22 are connected and gradually protruded in order of size from large to small.
  • central portion 21 and the plurality of surrounding portions 22 may be integrally formed, or may be an independent structure, and connected by a bonding method such as adhesion or pressure bonding.
  • the shape of the center portion 21 and the plurality of surrounding portions 22 in the present embodiment is not particularly limited, and may be provided as needed.
  • the shape of the central portion 21 and the surrounding portion 22 may be circular, elliptical or polygonal.
  • the connecting edges connecting the two adjacent surrounding portions 22 have a hemming structure 23 .
  • the connecting edge of the central portion 21 connected to the smallest surrounding portion 22 has a hemming structure 23 .
  • the elasticity of the metal diaphragm is further increased by providing the hemming structure.
  • the central region of the convex surface may be the central portion 21, and the central portion 21 is disposed as a flat surface.
  • FIG. 5A is a top view of another implementation manner of the metal diaphragm provided by the embodiment of the present invention
  • FIG. 5B is a schematic structural view of FIG. 5A along the FF direction.
  • the metal diaphragm 14 may include a plurality of sector-shaped metal sheets 31 having the same radius.
  • a plurality of sector-shaped metal sheets 31 are disposed around and spliced to form a convex surface.
  • the plurality of sector-shaped metal pieces 31 having the same radius may be integrally formed, or may be an independent structure, and connected by a bonding method such as adhesion or pressure bonding.
  • the connecting edges of the adjacent two sector-shaped metal pieces 31 have a folded edge structure 32.
  • the elasticity of the metal diaphragm is further increased by providing the hemming structure 32.
  • a plurality of sector-shaped metal pieces 31 are disposed in a plane around a central region 33 of the convex surface formed by splicing.
  • the central region 33 may be formed by splicing a plurality of sector-shaped metal sheets 31, or may be a separate component, and is disposed at a central position of the convex surface formed by splicing of the plurality of sector-shaped metal sheets 31.
  • the present embodiment is not particularly limited to this.
  • the implementation manner of the transmission member 13 is not particularly limited, and any existing structure that can drive the reciprocating motion of the metal diaphragm under the driving of the motor can be used.
  • FIG. 6 is a schematic structural diagram of an implementation manner of the transmission component provided by the embodiment.
  • the transmission member may include a cam structure, and the cam structure may include a cam 41 on which the cam 41 may be sleeved.
  • the cam is a member having a curved profile and is the simplest mechanism for moving according to a predetermined rule.
  • the cam 41 is sleeved on the drive shaft 17 of the motor, and the drive shaft 17 can drive the cam 41 to rotate.
  • the convex end of the cam 41 moves toward the metal diaphragm, the convex end comes into contact with the convex surface of the metal diaphragm and presses the convex surface to elastically deform the metal diaphragm.
  • cam structure and the cam 41 in this embodiment is not particularly limited, and is set as needed.
  • the cam structure may also include a follower.
  • the embodiment does not limit the implementation of the follower, and the follower structure in any of the existing cam structures, such as a push rod, may be employed.
  • the stroke of the push rod is determined by the difference in the radius of the cam.
  • the change in the speed of the push rod is determined by the contour curve and speed of the cam.
  • the drive shaft 17 of the motor drives the cam 41 to rotate, the cam 41 drives the follower to move, and the follower presses the metal diaphragm according to a preset rule.
  • FIG. 7 is a schematic structural diagram of another implementation manner of the transmission component provided by the embodiment.
  • the transmission member may include a crank link structure 43 that is coupled to the drive shaft 17 and the metal diaphragm 14, respectively.
  • the crank link structure is a planar link mechanism that can realize mutual conversion between rotation and movement, and generally includes a crank member that performs rotation and a link member that moves.
  • the rotational motion of the crank member can be converted into a reciprocating motion of the link member, or the reciprocating motion of the link member can be converted into a rotational motion of the crank member.
  • the crank link structure 43 is coupled to the drive shaft 17 of the motor and the metal diaphragm 14, respectively.
  • the drive shaft 17 can drive the crank member to rotate, and the crank member can drive the link member to reciprocate.
  • the link member can drive the metal diaphragm 14 to reciprocate.
  • the number of link members in the crank link structure 43 may be plural.
  • crank link structure 43 in this embodiment is not particularly limited, and any implementation of the existing crank link structure may be adopted, as long as the crank link structure can drive the metal diaphragm to reciprocate. can.
  • connection manner of the crank link structure 43 and the drive shaft 17 and the metal diaphragm 14 is not limited in this embodiment.
  • the crank link structure 43 can be welded, bonded, or the like to the metal diaphragm 14.
  • FIG. 8 is a schematic structural diagram of still another implementation manner of the transmission component provided by the embodiment.
  • the transmission member may include a rack and pinion swinging mechanism 45, and the rack and pinion swinging mechanism 45 may include a gear 46 and a rack 47, and the gear 46 is coupled to the drive shaft 17.
  • the drive shaft 17 is used to drive the gear 46 to rotate, and the gear 46 is used to drive the rack 47 to reciprocate.
  • the rack and pinion swing mechanism is also referred to as a rack and pinion mechanism, a rack and pinion mechanism, and the like, and generally includes a gear and a rack, which can convert the rotary motion of the gear into a reciprocating linear motion of the rack, or the rack The reciprocating linear motion is converted into the rotary motion of the gear.
  • the gear 46 is coupled to the drive shaft 17 of the motor.
  • the drive shaft 17 can drive the gear 46 to rotate, and the gear 46 can drive the rack 47 to reciprocate.
  • the gear 46 can drive the metal diaphragm to reciprocate.
  • the implementation manner of the rack and pinion swinging mechanism 45 in this embodiment is not particularly limited, and any of the existing rack and pinion swinging mechanisms may be used, as long as the rack and pinion swinging mechanism can drive the metal diaphragm to reciprocate. can.
  • connection manner of the rack-and-pinion swinging mechanism 45 and the drive shaft 17 and the metal diaphragm is not limited in this embodiment.
  • the rack 47 may or may not be fixedly connected to the metal diaphragm.
  • a side of the metal diaphragm opposite to the transmission member may be provided with a protective layer.
  • the corrosion resistance and sealing properties of the metal separator can be further improved.
  • the protective layer may include a silicone protective layer or a plastic protective layer.
  • the protective layer can be placed on the edge of the metal diaphragm.
  • the embodiment provides a diaphragm pump including a motor, a diaphragm pump housing, and a transmission member, a metal diaphragm, a water inlet check valve, and a water outlet check valve disposed in the diaphragm pump housing.
  • the drive shaft of the motor extends into the diaphragm pump housing and is connected to the transmission.
  • the transmission member is used to drive the metal diaphragm to reciprocate under the driving of the motor.
  • the inlet check valve communicates with the inner chamber of the diaphragm pump housing for controlling the flow of liquid into the diaphragm Pump.
  • the outlet check valve is in communication with the interior of the diaphragm pump housing for controlling the flow of liquid out of the diaphragm pump.
  • the diaphragm pump provided by the embodiment improves the corrosion resistance of the diaphragm by using the metal diaphragm, prolongs the service life of the diaphragm pump, and reduces the use cost of the diaphra
  • the aforementioned program can be stored in a computer readable storage medium.
  • the program when executed, performs the steps including the foregoing method embodiments; and the foregoing storage medium includes various media that can store program codes, such as a ROM, a RAM, a magnetic disk, or an optical disk.

Abstract

Disclosed is a diaphragm pump, comprising an electric motor (11), a diaphragm pump housing (12), and a transmission member (13), a metal diaphragm (14), a water inlet one-way valve (15) and a water outlet one-way valve (16) arranged in the diaphragm pump housing (12), wherein a drive shaft (17) of the electric motor (11) extends into the interior of the diaphragm pump housing (12) and is connected to the transmission member (13); the transmission member (13) is used to drive, under the drive of the electric motor (11), the metal diaphragm (14) to move in a reciprocating manner; the water inlet one-way valve (15) is in communication with an inner cavity of the diaphragm pump housing (12) for controlling liquid such that same flows into the diaphragm pump; and the water outlet one-way valve (16) is in communication with the inner cavity of the diaphragm pump housing (12) for controlling liquid so that same flows out of the diaphragm pump. By using the metal diaphragm (14) in the diaphragm pump, the service life of the diaphragm pump is prolonged, and the usage cost of the diaphragm pump is reduced.

Description

隔膜泵Diaphragm pump 技术领域Technical field
本发明涉及隔膜泵技术领域,尤其涉及一种应用金属隔膜的隔膜泵。The invention relates to the technical field of diaphragm pumps, and in particular to a diaphragm pump using a metal diaphragm.
背景技术Background technique
隔膜泵又称控制泵,利用隔膜泵中隔膜的弹性,通过隔膜的往复变形造成容积的变化从而将物料吸入压出。隔膜泵广泛应用在农业无人机、农药喷洒车、人力喷洒装置中,是农业防治病、虫、草害及喷施液体肥料的主要机具之一。The diaphragm pump, also known as the control pump, utilizes the elasticity of the diaphragm in the diaphragm pump to cause a change in volume through the reciprocating deformation of the diaphragm to suck the material out. Diaphragm pumps are widely used in agricultural drones, pesticide sprayers, and manual spraying devices. They are one of the main tools for agricultural disease prevention, insects, grass damage and liquid fertilizer application.
目前,隔膜泵的隔膜通常使用橡胶、硅胶等材质。但是,橡胶、硅胶等材质的隔膜工作一段时间后由于被农药浸泡,隔膜常出现变形、破裂等情况,缩短了隔膜泵的使用寿命。At present, the diaphragm of the diaphragm pump is usually made of rubber, silica gel or the like. However, when the separator of rubber, silica gel, etc. is used for a period of time, it is soaked by the pesticide, and the diaphragm often deforms and ruptures, which shortens the service life of the diaphragm pump.
发明内容Summary of the invention
本发明提供一种隔膜泵,延长了隔膜泵的使用寿命,降低了隔膜泵的使用成本。The invention provides a diaphragm pump, which prolongs the service life of the diaphragm pump and reduces the use cost of the diaphragm pump.
本发明提供的隔膜泵,包括:电机,隔膜泵外壳,以及设置在所述隔膜泵外壳内的传动件、金属隔膜、进水单向阀和出水单向阀;所述电机的驱动轴伸入所述隔膜泵外壳内部且与所述传动件连接;The diaphragm pump provided by the present invention comprises: a motor, a diaphragm pump casing, and a transmission member, a metal diaphragm, a water inlet check valve and a water outlet check valve disposed in the diaphragm pump casing; the drive shaft of the motor extends The diaphragm pump housing is internally and connected to the transmission member;
所述传动件,用于在所述电机的驱动下带动所述金属隔膜往复运动;The transmission member is configured to drive the metal diaphragm to reciprocate under the driving of the motor;
所述进水单向阀,与所述隔膜泵外壳的内腔连通,用于控制液体流入所述隔膜泵;The water inlet check valve is in communication with the inner cavity of the diaphragm pump casing for controlling the flow of liquid into the diaphragm pump;
所述出水单向阀,与所述隔膜泵外壳的内腔连通,用于控制所述液体流出所述隔膜泵。The outlet check valve is in communication with the inner chamber of the diaphragm pump housing for controlling the flow of the liquid out of the diaphragm pump.
在一种可能的实施方式中,所述金属隔膜具有凸面,所述凸面向所述金属隔膜的一侧凸出;In a possible embodiment, the metal separator has a convex surface, and the convex surface protrudes toward a side of the metal diaphragm;
其中,当所述传动件在所述电机的驱动下向所述金属隔膜移动时,所述传动件与所述凸面接触并挤压所述凸面,以使所述金属隔膜发生弹性形变; Wherein, when the transmission member moves toward the metal diaphragm under the driving of the motor, the transmission member contacts the convex surface and presses the convex surface to elastically deform the metal diaphragm;
当所述传动件在所述电机的驱动下远离所述金属隔膜时,所述传动件与所述凸面脱离接触,以使所述金属隔膜回弹恢复为没有发生弹性形变时的形状。When the transmission member is driven away from the metal diaphragm by the motor, the transmission member comes out of contact with the convex surface to restore the metal diaphragm rebound to a shape when no elastic deformation occurs.
在一种可能的实施方式中,所述金属隔膜包括中心部和多个同心设置的尺寸逐渐减小的环绕部,多个所述环绕部围绕所述中心部设置;In a possible implementation, the metal diaphragm includes a central portion and a plurality of concentrically disposed circumferentially tapered portions, and the plurality of surrounding portions are disposed around the central portion;
其中,所述中心部和多个所述环绕部连接后按照尺寸由大到小的顺序逐渐凸出。Wherein, the central portion and the plurality of the surrounding portions are gradually protruded in order of size from large to small.
在一种可能的实施方式中,所述中心部和所述环绕部的形状为圆形、椭圆形或者多边形。In a possible implementation manner, the central portion and the surrounding portion have a shape of a circle, an ellipse or a polygon.
在一种可能的实施方式中,相邻的两个环绕部连接的连接边具有折边结构。In a possible embodiment, the connecting edges of the two adjacent surrounding portions have a hemming structure.
在一种可能的实施方式中,所述金属隔膜包括多个半径相同的扇形金属片;多个所述扇形金属片围绕设置,并且拼接后形成所述凸面。In a possible implementation manner, the metal diaphragm includes a plurality of sector-shaped metal sheets having the same radius; a plurality of the sector-shaped metal sheets are disposed around, and the convex surfaces are formed after being spliced.
在一种可能的实施方式中,相邻的两个扇形金属片连接的连接边具有折边结构。In a possible embodiment, the connecting edges of the adjacent two sector-shaped metal sheets have a hemming structure.
在一种可能的实施方式中,所述凸面的中心区域凸出设置,并且为平面。In a possible implementation, the central area of the convex surface is convexly disposed and is planar.
在一种可能的实施方式中,所述金属隔膜上与所述传动件背对的一侧设置有保护层。In a possible embodiment, a protective layer is disposed on a side of the metal diaphragm opposite to the transmission member.
在一种可能的实施方式中,所述保护层包括硅胶保护层或者塑胶保护层。In a possible implementation manner, the protective layer comprises a silicone protective layer or a plastic protective layer.
在一种可能的实施方式中,所述保护层设置在所述金属隔膜的边缘。In a possible embodiment, the protective layer is disposed at an edge of the metal separator.
在一种可能的实施方式中,所述金属隔膜为多个;In a possible embodiment, the metal separator is a plurality of;
所述进水单向阀和所述出水单向阀均为多个且数量相同,每个所述金属隔膜与至少一个所述进水单向阀、至少一个所述出水单向阀对应。The water inlet check valve and the water outlet check valve are both plural and the same amount, and each of the metal diaphragms corresponds to at least one of the water inlet check valves and at least one of the water outlet check valves.
在一种可能的实施方式中,所述隔膜泵外壳上设置有进水口和出水口,所述进水口与多个所述进水单向阀相连通,所述出水口与多个所述出水单向阀相连通。In a possible implementation, the diaphragm pump casing is provided with a water inlet and a water outlet, and the water inlet is connected with a plurality of the water inlet check valves, the water outlet and a plurality of the water outlets The check valves are connected.
在一种可能的实施方式中,所述传动件包括凸轮结构、曲柄连杆结构或者齿轮齿条摆动机构。In a possible implementation, the transmission member includes a cam structure, a crank link structure, or a rack and pinion swing mechanism.
本发明提供的隔膜泵,使用金属隔膜代替了橡胶、硅胶材质的隔膜。由于金属隔膜的抗腐蚀性能优于橡胶、硅胶材质的隔膜,因此延长了隔膜的使 用时间,进而延长了隔膜泵的使用寿命,降低了隔膜泵的使用成本。The diaphragm pump provided by the present invention uses a metal diaphragm instead of a diaphragm made of rubber or silica gel. Since the corrosion resistance of the metal diaphragm is superior to that of rubber and silica gel, the diaphragm is extended. The use of time, thereby extending the life of the diaphragm pump, reduces the cost of using the diaphragm pump.
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief description of the drawings used in the embodiments or the prior art description will be briefly described below. Obviously, the drawings in the following description It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any inventive labor.
图1为本发明实施例提供的隔膜泵的结构示意图;1 is a schematic structural view of a diaphragm pump according to an embodiment of the present invention;
图2为图1沿AA方向的剖视图;Figure 2 is a cross-sectional view of Figure 1 taken along the line AA;
图3为本发明实施例提供的隔膜泵的内部结构示意图;3 is a schematic view showing the internal structure of a diaphragm pump according to an embodiment of the present invention;
图4A为本发明实施例提供的金属隔膜的一种实现方式的俯视图;4A is a top view of an implementation of a metal separator according to an embodiment of the present invention;
图4B为图4A沿DD方向的结构示意图;4B is a schematic structural view of FIG. 4A along the DD direction;
图5A为本发明实施例提供的金属隔膜的另一种实现方式的俯视图;5A is a top view of another implementation manner of a metal separator according to an embodiment of the present invention;
图5B为图5A沿FF方向的结构示意图;FIG. 5B is a schematic structural view of FIG. 5A along the FF direction; FIG.
图6为本实施例提供的传动件的一种实现方式的结构示意图;6 is a schematic structural view of an implementation manner of a transmission member according to an embodiment of the present invention;
图7为本实施例提供的传动件的另一种实现方式的结构示意图;FIG. 7 is a schematic structural diagram of another implementation manner of a transmission member according to an embodiment; FIG.
图8为本实施例提供的传动件的又一种实现方式的结构示意图。FIG. 8 is a schematic structural view of still another implementation manner of the transmission member according to the embodiment.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. It is a partial embodiment of the invention, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
图1为本发明实施例提供的隔膜泵的结构示意图,图2为图1沿AA方向的剖视图,图3为本发明实施例提供的隔膜泵的内部结构示意图。如图1~图3所示,本实施例提供的隔膜泵,可以包括:电机11,隔膜泵外壳12,以及设置在隔膜泵外壳12内的传动件13、金属隔膜14、进水单向阀15和出水单向阀16。1 is a schematic structural view of a diaphragm pump according to an embodiment of the present invention, FIG. 2 is a cross-sectional view of FIG. 1 taken along line AA, and FIG. 3 is a schematic diagram of an internal structure of a diaphragm pump according to an embodiment of the present invention. As shown in FIG. 1 to FIG. 3, the diaphragm pump provided in this embodiment may include: a motor 11, a diaphragm pump housing 12, and a transmission member 13 disposed in the diaphragm pump housing 12, a metal diaphragm 14, and a water inlet check valve. 15 and the water outlet check valve 16.
其中,电机11的驱动轴17伸入隔膜泵外壳12内部且与传动件13连接。 The drive shaft 17 of the electric motor 11 extends into the diaphragm pump housing 12 and is connected to the transmission member 13.
传动件13,用于在电机11的驱动下带动金属隔膜14往复运动。The transmission member 13 is configured to drive the metal diaphragm 14 to reciprocate under the driving of the motor 11.
进水单向阀15,与隔膜泵外壳12的内腔连通,用于控制液体流入隔膜泵。The inlet check valve 15 is in communication with the interior of the diaphragm pump housing 12 for controlling the flow of liquid into the diaphragm pump.
出水单向阀16,与隔膜泵外壳12的内腔连通,用于控制液体流出隔膜泵。A water outlet check valve 16 is in communication with the interior of the diaphragm pump housing 12 for controlling the flow of liquid out of the diaphragm pump.
本实施例提供的隔膜泵,在结构上,隔膜泵外部设置有电机11,电机11与隔膜泵外壳12固定连接,电机11的驱动轴17伸入到隔膜泵外壳12的内部。本实施例对于电机11与隔膜泵外壳12的固定方式不做限定。隔膜泵外壳12内部形成有内腔,隔膜泵外壳12内部设置有传动件13、金属隔膜14、进水单向阀15和出水单向阀16。其中,传动件13与电机11伸入到隔膜泵外壳12中的驱动轴17固定连接,本实施例对于传动件13与驱动轴17的连接方式不做限定,可以根据传动件13的结构设置具体的连接方式。传动件13与金属隔膜14可以固定连接,也可以不固定连接,只要传动件13在电机11的驱动下带动金属隔膜14往复运动即可。其中,由于金属隔膜14可以进行往复运动,所以金属隔膜14具有一定的弹性。The diaphragm pump provided in this embodiment is structurally provided with a motor 11 externally disposed on the diaphragm pump, and the motor 11 is fixedly coupled to the diaphragm pump casing 12, and the drive shaft 17 of the motor 11 extends into the interior of the diaphragm pump casing 12. This embodiment does not limit the fixing manner of the motor 11 and the diaphragm pump casing 12. An internal cavity is formed inside the diaphragm pump casing 12, and a transmission member 13, a metal diaphragm 14, a water inlet check valve 15, and a water discharge check valve 16 are disposed inside the diaphragm pump casing 12. The transmission member 13 is fixedly connected to the drive shaft 17 of the motor 11 extending into the diaphragm pump housing 12. The connection manner of the transmission member 13 and the drive shaft 17 is not limited in this embodiment, and the specific configuration of the transmission member 13 can be set according to the structure of the transmission member 13. Connection method. The transmission member 13 and the metal diaphragm 14 may be fixedly connected or may not be fixedly connected, as long as the transmission member 13 drives the metal diaphragm 14 to reciprocate under the driving of the motor 11. Among them, since the metal diaphragm 14 can reciprocate, the metal diaphragm 14 has a certain elasticity.
本实施例提供的隔膜泵使用金属隔膜代替了橡胶、硅胶材质的隔膜。由于金属隔膜的抗腐蚀性能优于橡胶、硅胶材质的隔膜,因此增加了隔膜的使用时间,进而延长了隔膜泵的使用寿命,降低了隔膜泵的使用成本。The diaphragm pump provided in this embodiment uses a metal diaphragm instead of a rubber or silica gel diaphragm. Since the corrosion resistance of the metal diaphragm is superior to that of the rubber or silicone material, the use time of the diaphragm is increased, thereby prolonging the service life of the diaphragm pump and reducing the use cost of the diaphragm pump.
本实施例提供的隔膜泵,工作原理如下:The diaphragm pump provided in this embodiment works as follows:
电机11通电工作后,通过驱动轴17带动传动件13运动。传动件13带动金属隔膜14往复运动。金属隔膜14间隔地施加压力,使得隔膜泵密封工作容腔的容积发生变化。当容积变大时,水或者农药等液体通过进水单向阀15流入至隔膜泵的内腔中。当金属隔膜14施加压力导致容积变小时,水或者农药等液体通过出水单向阀16流出隔膜泵,实现了泵水的完整流程。After the motor 11 is energized, the drive member 13 is driven to move by the drive shaft 17. The transmission member 13 drives the metal diaphragm 14 to reciprocate. The metal diaphragm 14 applies pressure intermittently such that the volume of the diaphragm pump seals the working volume changes. When the volume becomes large, liquid such as water or pesticide flows into the inner cavity of the diaphragm pump through the inlet check valve 15. When the pressure is applied to the metal diaphragm 14 to cause the volume to become small, liquid such as water or pesticide flows out of the diaphragm pump through the outlet check valve 16, thereby realizing the complete flow of the pump water.
需要说明的是,本实施例对于金属隔膜14、进水单向阀15和出水单向阀16的数量和位置不做特别限定。It should be noted that the number and position of the metal diaphragm 14, the inlet water check valve 15, and the water outlet check valve 16 are not particularly limited in this embodiment.
可选的,金属隔膜14可以为多个。进水单向阀15和出水单向阀16均为多个且数量相同。每个金属隔膜14与至少一个进水单向阀15、至少一个出水单向阀16对应。Alternatively, the metal diaphragm 14 may be plural. Both the inlet check valve 15 and the outlet check valve 16 are of the same number. Each metal diaphragm 14 corresponds to at least one water inlet check valve 15 and at least one water outlet check valve 16.
通过设置多个金属隔膜以及与金属隔膜对应的进水单向阀和出水单向 阀,提升了隔膜泵的工作效率和性能。By providing a plurality of metal diaphragms and a water inlet check valve corresponding to the metal diaphragm and a water discharge one-way The valve enhances the efficiency and performance of the diaphragm pump.
可选的,隔膜泵外壳12上可以设置有进水口(未示出)和出水口18,进水口与进水单向阀15相连通,出水口18与出水单向阀16相连通。Optionally, the diaphragm pump housing 12 may be provided with a water inlet (not shown) and a water outlet 18, the water inlet is in communication with the water inlet check valve 15, and the water outlet 18 is in communication with the water outlet check valve 16.
需要说明的是,本实施例对于进水口和出水口的数量和位置不做特别限定。It should be noted that the number and position of the water inlet and the water outlet are not particularly limited in this embodiment.
可选的,隔膜泵外壳12上可以设置有一个进水口和一个出水口18,进水口与多个进水单向阀15相连通,出水口18与多个出水单向阀16相连通。Optionally, the diaphragm pump casing 12 may be provided with a water inlet port and a water outlet port 18, and the water inlet port communicates with the plurality of water inlet check valves 15, and the water outlet port 18 communicates with the plurality of water outlet check valves 16.
通过设置一个进水口和一个出水口,可以简化隔膜泵外壳的结构以及节省隔膜泵外壳的空间,使得隔膜泵结构简单、美观。By providing a water inlet and a water outlet, the structure of the diaphragm pump casing can be simplified and the space of the diaphragm pump casing can be saved, so that the diaphragm pump has a simple and beautiful structure.
可选的,隔膜泵外壳12上可以设置有一个进水口和多个出水口18,进水口与多个进水单向阀15相连通,每个出水口18与至少一个出水单向阀16相连通。Optionally, the diaphragm pump housing 12 may be provided with a water inlet and a plurality of water outlets 18, and the water inlet is connected to the plurality of water inlet check valves 15, and each water outlet 18 is connected to at least one water outlet check valve 16. through.
通过设置一个进水口和多个出水口,既可以简化隔膜泵外壳的结构,又增加了隔膜泵的出水接口,简化了隔膜泵的结构,提升了隔膜泵的适用性。By providing a water inlet and a plurality of water outlets, the structure of the diaphragm pump casing can be simplified, the water outlet port of the diaphragm pump is increased, the structure of the diaphragm pump is simplified, and the applicability of the diaphragm pump is improved.
需要说明的是,本实施例对于进水口与进水单向阀15的连接方式、出水口18与出水单向阀16的连接方式不做特别限定。例如,可以根据进水单向阀15或者出水单向阀16的数量通过二通、三通等控制阀连接。It should be noted that the connection manner of the water inlet to the water inlet check valve 15 and the connection manner of the water outlet 18 and the water outlet check valve 16 are not particularly limited in this embodiment. For example, it may be connected by a control valve such as a two-way or a three-way according to the number of the water inlet check valve 15 or the water discharge check valve 16.
需要说明的是,本实施例对于金属隔膜14的形状和结构不做特别限定。例如,金属隔膜14可以为圆形金属薄片、正方形金属薄片等等。It should be noted that the shape and structure of the metal diaphragm 14 are not particularly limited in this embodiment. For example, the metal diaphragm 14 may be a circular metal foil, a square metal foil, or the like.
可选的,金属隔膜14可以具有凸面,凸面向金属隔膜14的一侧凸出。Alternatively, the metal diaphragm 14 may have a convex surface that protrudes toward one side of the metal diaphragm 14.
其中,当传动件13在电机11的驱动下向金属隔膜14移动时,传动件13与凸面接触并挤压凸面,以使金属隔膜14发生弹性形变。Here, when the transmission member 13 is moved toward the metal diaphragm 14 by the driving of the motor 11, the transmission member 13 comes into contact with the convex surface and presses the convex surface to elastically deform the metal diaphragm 14.
当传动件13在电机11的驱动下远离金属隔膜14时,传动件13与凸面脱离接触,以使金属隔膜14回弹恢复为没有发生弹性形变时的形状。When the transmission member 13 is driven away from the metal diaphragm 14 by the motor 11, the transmission member 13 comes out of contact with the convex surface, so that the metal diaphragm 14 rebounds back to a shape in which no elastic deformation occurs.
由于金属隔膜的凸面向一侧凸出,使得金属隔膜具有较强的弹性。传动件与金属隔膜不需要固定连接,传动件仅需要间隔地为金属隔膜提供挤压力即可,依靠金属隔膜自身的弹性完成金属隔膜的往复运动。简化了传动件与金属隔膜的连接关系,使得隔膜泵的结构更加简单。Since the convex surface of the metal diaphragm protrudes toward one side, the metal diaphragm has strong elasticity. The transmission member and the metal diaphragm do not need to be fixedly connected, and the transmission member only needs to provide a pressing force to the metal diaphragm at intervals, and the reciprocation of the metal diaphragm is completed by the elasticity of the metal diaphragm itself. The connection relationship between the transmission member and the metal diaphragm is simplified, and the structure of the diaphragm pump is simpler.
可选的,凸面的中心区域凸出设置,并且为平面。Optionally, the central area of the convex surface is convexly disposed and is planar.
通过将凸面的中心区域设置为平面,当传动件向金属隔膜移动时,传动 件与凸面的中心区域接触的更加紧密,增大了接触面积,提升了传动件对凸面的挤压效果,进而提升了金属隔膜依靠自身弹性完成往复运动的效果。By setting the central area of the convex surface to a plane, when the transmission member moves toward the metal diaphragm, the transmission The contact between the piece and the central area of the convex surface is more tight, the contact area is increased, the pressing effect of the transmission member on the convex surface is improved, and the effect of the metal diaphragm to reciprocate by its own elasticity is enhanced.
可选的,作为一种实现方式,图4A为本发明实施例提供的金属隔膜的一种实现方式的俯视图,图4B为图4A沿DD方向的结构示意图。如图4A~4B所示,金属隔膜14可以包括中心部21和多个同心设置的尺寸逐渐减小的环绕部22,多个环绕部22围绕中心部21设置。Optionally, as an implementation manner, FIG. 4A is a top view of an implementation manner of a metal diaphragm according to an embodiment of the present invention, and FIG. 4B is a schematic structural view of FIG. 4A along a DD direction. As shown in FIGS. 4A-4B, the metal diaphragm 14 may include a central portion 21 and a plurality of concentrically disposed circumferentially tapered portions 22, the plurality of surrounding portions 22 being disposed around the central portion 21.
其中,中心部21和多个环绕部22连接后按照尺寸由大到小的顺序逐渐凸出。Wherein, the central portion 21 and the plurality of surrounding portions 22 are connected and gradually protruded in order of size from large to small.
需要说明的是,中心部21与多个环绕部22可以一体成型,也可以为独立结构,通过黏贴、压接等连接方式连接。It should be noted that the central portion 21 and the plurality of surrounding portions 22 may be integrally formed, or may be an independent structure, and connected by a bonding method such as adhesion or pressure bonding.
需要说明的是,本实施例对于中心部21与多个环绕部22的形状不做特别限定,可以根据需要设置。可选的,中心部21和环绕部22的形状可以为圆形、椭圆形或者多边形。It should be noted that the shape of the center portion 21 and the plurality of surrounding portions 22 in the present embodiment is not particularly limited, and may be provided as needed. Alternatively, the shape of the central portion 21 and the surrounding portion 22 may be circular, elliptical or polygonal.
可选的,相邻的两个环绕部22连接的连接边具有折边结构23。Optionally, the connecting edges connecting the two adjacent surrounding portions 22 have a hemming structure 23 .
可选的,中心部21与尺寸最小的环绕部22连接的连接边具有折边结构23。Optionally, the connecting edge of the central portion 21 connected to the smallest surrounding portion 22 has a hemming structure 23 .
通过设置折边结构,进一步增加了金属隔膜的弹性。The elasticity of the metal diaphragm is further increased by providing the hemming structure.
在该种实现方式中,凸面的中心区域可以为中心部21,中心部21设置为平面。In this implementation, the central region of the convex surface may be the central portion 21, and the central portion 21 is disposed as a flat surface.
可选的,作为另一种实现方式,图5A为本发明实施例提供的金属隔膜的另一种实现方式的俯视图,图5B为图5A沿FF方向的结构示意图。如图5A~5B所示,金属隔膜14可以包括多个半径相同的扇形金属片31。Alternatively, as another implementation manner, FIG. 5A is a top view of another implementation manner of the metal diaphragm provided by the embodiment of the present invention, and FIG. 5B is a schematic structural view of FIG. 5A along the FF direction. As shown in FIGS. 5A to 5B, the metal diaphragm 14 may include a plurality of sector-shaped metal sheets 31 having the same radius.
多个扇形金属片31围绕设置,并且拼接后形成凸面。A plurality of sector-shaped metal sheets 31 are disposed around and spliced to form a convex surface.
需要说明的是,多个半径相同的扇形金属片31可以一体成型,也可以为独立结构,通过黏贴、压接等连接方式连接。It should be noted that the plurality of sector-shaped metal pieces 31 having the same radius may be integrally formed, or may be an independent structure, and connected by a bonding method such as adhesion or pressure bonding.
可选的,相邻的两个扇形金属片31连接的连接边具有折边结构32。Optionally, the connecting edges of the adjacent two sector-shaped metal pieces 31 have a folded edge structure 32.
通过设置折边结构32,进一步增加了金属隔膜的弹性。The elasticity of the metal diaphragm is further increased by providing the hemming structure 32.
可选的,多个扇形金属片31围绕设置拼接后形成的凸面的中心区域33设置为平面。其中,该中心区域33可以为多个扇形金属片31拼接后形成的,也可以是单独的部件,设置在多个扇形金属片31拼接后形成的凸面的中心位 置,本实施例对此不做特别限定。Optionally, a plurality of sector-shaped metal pieces 31 are disposed in a plane around a central region 33 of the convex surface formed by splicing. The central region 33 may be formed by splicing a plurality of sector-shaped metal sheets 31, or may be a separate component, and is disposed at a central position of the convex surface formed by splicing of the plurality of sector-shaped metal sheets 31. The present embodiment is not particularly limited to this.
需要说明的是,本实施例对于传动件13的实现方式不做特别限定,可以采用现有的可以实现在电机驱动下带动金属隔膜往复运动的任意结构。It should be noted that, in this embodiment, the implementation manner of the transmission member 13 is not particularly limited, and any existing structure that can drive the reciprocating motion of the metal diaphragm under the driving of the motor can be used.
可选的,图6为本实施例提供的传动件的一种实现方式的结构示意图。如图6所示,传动件可以包括凸轮结构,凸轮结构可以包括凸轮41,凸轮41可以套设在驱动轴17上。Optionally, FIG. 6 is a schematic structural diagram of an implementation manner of the transmission component provided by the embodiment. As shown in FIG. 6, the transmission member may include a cam structure, and the cam structure may include a cam 41 on which the cam 41 may be sleeved.
具体的,凸轮是具有曲线轮廓的构件,是最简单的按照预定规律运动的机构。在本实施例中,凸轮41套设在电机的驱动轴17上,驱动轴17可以带动凸轮41转动。当凸轮41的凸出端向金属隔膜移动时,凸出端与金属隔膜的凸面接触并挤压凸面,以使金属隔膜发生弹性形变。当凸轮41的凸出端远离金属隔膜时,凸出端与金属隔膜的凸面脱离接触,以使金属隔膜回弹恢复为没有发生弹性形变时的形状。Specifically, the cam is a member having a curved profile and is the simplest mechanism for moving according to a predetermined rule. In the present embodiment, the cam 41 is sleeved on the drive shaft 17 of the motor, and the drive shaft 17 can drive the cam 41 to rotate. When the convex end of the cam 41 moves toward the metal diaphragm, the convex end comes into contact with the convex surface of the metal diaphragm and presses the convex surface to elastically deform the metal diaphragm. When the convex end of the cam 41 is away from the metal diaphragm, the convex end comes out of contact with the convex surface of the metal diaphragm to return the metal diaphragm rebound to a shape in which no elastic deformation occurs.
需要说明的是,本实施例对于凸轮结构、凸轮41的实现方式不做特别限定,根据需要进行设置。It should be noted that the implementation of the cam structure and the cam 41 in this embodiment is not particularly limited, and is set as needed.
可选的,凸轮结构还可以包括从动件。本实施例对于从动件的实现方式不做限定,可以采用现有的任意一种凸轮结构中的从动件结构,例如推杆。推杆的行程由凸轮大小半径的差决定,推杆运动速度的变化由凸轮的轮廓曲线和速度决定。此时,电机的驱动轴17带动凸轮41转动,凸轮41带动从动件运动,从动件按照预设规律挤压金属隔膜。当金属隔膜为多个时,与凸轮连接的从动件也可以为多个。Alternatively, the cam structure may also include a follower. The embodiment does not limit the implementation of the follower, and the follower structure in any of the existing cam structures, such as a push rod, may be employed. The stroke of the push rod is determined by the difference in the radius of the cam. The change in the speed of the push rod is determined by the contour curve and speed of the cam. At this time, the drive shaft 17 of the motor drives the cam 41 to rotate, the cam 41 drives the follower to move, and the follower presses the metal diaphragm according to a preset rule. When there are a plurality of metal diaphragms, there may be a plurality of followers connected to the cam.
可选的,图7为本实施例提供的传动件的另一种实现方式的结构示意图。如图7所示,传动件可以包括曲柄连杆结构43,曲柄连杆结构43分别与驱动轴17和金属隔膜14连接。Optionally, FIG. 7 is a schematic structural diagram of another implementation manner of the transmission component provided by the embodiment. As shown in FIG. 7, the transmission member may include a crank link structure 43 that is coupled to the drive shaft 17 and the metal diaphragm 14, respectively.
具体的,曲柄连杆结构是可以实现转动和移动相互转换的平面连杆机构,通常包括进行转动的曲轴部件和进行移动的连杆部件。曲轴部件的旋转运动可以转换为连杆部件的往复运动,或者连杆部件的往复运动可以转换为曲轴部件的旋转运动。在本实施例中,曲柄连杆结构43分别与电机的驱动轴17和金属隔膜14连接。驱动轴17可以带动曲轴部件转动,曲轴部件可以带动连杆部件往复运动。进而连杆部件可以带动金属隔膜14往复运动。当金属隔膜14为多个时,曲柄连杆结构43中的连杆部件也可以为多个。 Specifically, the crank link structure is a planar link mechanism that can realize mutual conversion between rotation and movement, and generally includes a crank member that performs rotation and a link member that moves. The rotational motion of the crank member can be converted into a reciprocating motion of the link member, or the reciprocating motion of the link member can be converted into a rotational motion of the crank member. In the present embodiment, the crank link structure 43 is coupled to the drive shaft 17 of the motor and the metal diaphragm 14, respectively. The drive shaft 17 can drive the crank member to rotate, and the crank member can drive the link member to reciprocate. Further, the link member can drive the metal diaphragm 14 to reciprocate. When there are a plurality of metal diaphragms 14, the number of link members in the crank link structure 43 may be plural.
需要说明的是,本实施例对于曲柄连杆结构43的实现方式不做特别限定,可以采用现有的任意一种曲柄连杆结构的实现方式,只要曲柄连杆结构可以带动金属隔膜往复运动即可。It should be noted that the implementation manner of the crank link structure 43 in this embodiment is not particularly limited, and any implementation of the existing crank link structure may be adopted, as long as the crank link structure can drive the metal diaphragm to reciprocate. can.
需要说明的是,本实施例对于曲柄连杆结构43与驱动轴17和金属隔膜14的连接方式不做限定。例如,曲柄连杆结构43可以与金属隔膜14焊接、粘结等。It should be noted that the connection manner of the crank link structure 43 and the drive shaft 17 and the metal diaphragm 14 is not limited in this embodiment. For example, the crank link structure 43 can be welded, bonded, or the like to the metal diaphragm 14.
可选的,图8为本实施例提供的传动件的又一种实现方式的结构示意图。如图8所示,传动件可以包括齿轮齿条摆动机构45,齿轮齿条摆动机构45可以包括齿轮46和齿条47,齿轮46与驱动轴17连接。驱动轴17用于带动齿轮46转动,齿轮46用于带动齿条47往复运动。Optionally, FIG. 8 is a schematic structural diagram of still another implementation manner of the transmission component provided by the embodiment. As shown in FIG. 8, the transmission member may include a rack and pinion swinging mechanism 45, and the rack and pinion swinging mechanism 45 may include a gear 46 and a rack 47, and the gear 46 is coupled to the drive shaft 17. The drive shaft 17 is used to drive the gear 46 to rotate, and the gear 46 is used to drive the rack 47 to reciprocate.
具体的,齿轮齿条摆动机构也称为齿轮齿条机构、齿轮齿条传动机构等,通常包括齿轮和齿条,可以将齿轮的回转运动转变为齿条的往复直线运动,或者将齿条的往复直线运动转变为齿轮的回转运动。在本实施例中,齿轮46与电机的驱动轴17连接。驱动轴17可以带动齿轮46转动,齿轮46可以带动齿条47往复运动。进而齿轮46可以带动金属隔膜往复运动。当金属隔膜为多个时,齿轮齿条摆动机构中的齿条可以为多个。Specifically, the rack and pinion swing mechanism is also referred to as a rack and pinion mechanism, a rack and pinion mechanism, and the like, and generally includes a gear and a rack, which can convert the rotary motion of the gear into a reciprocating linear motion of the rack, or the rack The reciprocating linear motion is converted into the rotary motion of the gear. In the present embodiment, the gear 46 is coupled to the drive shaft 17 of the motor. The drive shaft 17 can drive the gear 46 to rotate, and the gear 46 can drive the rack 47 to reciprocate. In turn, the gear 46 can drive the metal diaphragm to reciprocate. When there are a plurality of metal diaphragms, there may be a plurality of racks in the rack and pinion swing mechanism.
需要说明的是,本实施例对于齿轮齿条摆动机构45的实现方式不做特别限定,可以采用现有的任意一种齿轮齿条摆动机构,只要齿轮齿条摆动机构可以带动金属隔膜往复运动即可。It should be noted that the implementation manner of the rack and pinion swinging mechanism 45 in this embodiment is not particularly limited, and any of the existing rack and pinion swinging mechanisms may be used, as long as the rack and pinion swinging mechanism can drive the metal diaphragm to reciprocate. can.
需要说明的是,本实施例对于齿轮齿条摆动机构45与驱动轴17和金属隔膜的连接方式不做限定。例如,齿条47可以与金属隔膜固定连接,也可以不固定连接。It should be noted that the connection manner of the rack-and-pinion swinging mechanism 45 and the drive shaft 17 and the metal diaphragm is not limited in this embodiment. For example, the rack 47 may or may not be fixedly connected to the metal diaphragm.
进一步的,金属隔膜上与传动件背对的一侧可以设置有保护层。Further, a side of the metal diaphragm opposite to the transmission member may be provided with a protective layer.
通过设置保护层,可以进一步提升金属隔膜的抗腐蚀性能和密封性。By providing a protective layer, the corrosion resistance and sealing properties of the metal separator can be further improved.
可选的,保护层可以包括硅胶保护层或者塑胶保护层。Optionally, the protective layer may include a silicone protective layer or a plastic protective layer.
可选的,保护层可以设置在金属隔膜的边缘。Alternatively, the protective layer can be placed on the edge of the metal diaphragm.
本实施例提供了一种隔膜泵,包括电机,隔膜泵外壳,以及设置在隔膜泵外壳内的传动件、金属隔膜、进水单向阀和出水单向阀。电机的驱动轴伸入隔膜泵外壳内部且与传动件连接。传动件用于在电机的驱动下带动金属隔膜往复运动。进水单向阀与隔膜泵外壳的内腔连通,用于控制液体流入隔膜 泵。出水单向阀与隔膜泵外壳的内腔连通,用于控制液体流出隔膜泵。本实施例提供的隔膜泵,通过使用金属隔膜,提升了隔膜的抗腐蚀性能,延长了隔膜泵的使用寿命,降低了隔膜泵的使用成本。The embodiment provides a diaphragm pump including a motor, a diaphragm pump housing, and a transmission member, a metal diaphragm, a water inlet check valve, and a water outlet check valve disposed in the diaphragm pump housing. The drive shaft of the motor extends into the diaphragm pump housing and is connected to the transmission. The transmission member is used to drive the metal diaphragm to reciprocate under the driving of the motor. The inlet check valve communicates with the inner chamber of the diaphragm pump housing for controlling the flow of liquid into the diaphragm Pump. The outlet check valve is in communication with the interior of the diaphragm pump housing for controlling the flow of liquid out of the diaphragm pump. The diaphragm pump provided by the embodiment improves the corrosion resistance of the diaphragm by using the metal diaphragm, prolongs the service life of the diaphragm pump, and reduces the use cost of the diaphragm pump.
本领域普通技术人员可以理解:实现上述各方法实施例的全部或部分步骤可以通过程序指令相关的硬件来完成。前述的程序可以存储于一计算机可读取存储介质中。该程序在执行时,执行包括上述各方法实施例的步骤;而前述的存储介质包括:ROM、RAM、磁碟或者光盘等各种可以存储程序代码的介质。One of ordinary skill in the art will appreciate that all or part of the steps to implement the various method embodiments described above may be accomplished by hardware associated with the program instructions. The aforementioned program can be stored in a computer readable storage medium. The program, when executed, performs the steps including the foregoing method embodiments; and the foregoing storage medium includes various media that can store program codes, such as a ROM, a RAM, a magnetic disk, or an optical disk.
最后应说明的是:以上各实施例仅用以说明本发明实施例的技术方案,而非对其限制;尽管参照前述各实施例对本发明实施例进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的范围。 It should be noted that the above embodiments are only used to explain the technical solutions of the embodiments of the present invention, and are not limited thereto; although the embodiments of the present invention are described in detail with reference to the foregoing embodiments, those skilled in the art It should be understood that the technical solutions described in the foregoing embodiments may be modified, or some or all of the technical features may be equivalently replaced; and the modifications or substitutions do not deviate from the essence of the corresponding technical solutions. The scope of the technical solution.

Claims (14)

  1. 一种隔膜泵,其特征在于,包括:电机,隔膜泵外壳,以及设置在所述隔膜泵外壳内的传动件、金属隔膜、进水单向阀和出水单向阀;所述电机的驱动轴伸入所述隔膜泵外壳内部且与所述传动件连接;A diaphragm pump, comprising: a motor, a diaphragm pump housing, and a transmission member disposed in the diaphragm pump housing, a metal diaphragm, a water inlet check valve, and a water outlet check valve; a drive shaft of the motor Extending into the interior of the diaphragm pump housing and connected to the transmission member;
    所述传动件,用于在所述电机的驱动下带动所述金属隔膜往复运动;The transmission member is configured to drive the metal diaphragm to reciprocate under the driving of the motor;
    所述进水单向阀,与所述隔膜泵外壳的内腔连通,用于控制液体流入所述隔膜泵;The water inlet check valve is in communication with the inner cavity of the diaphragm pump casing for controlling the flow of liquid into the diaphragm pump;
    所述出水单向阀,与所述隔膜泵外壳的内腔连通,用于控制所述液体流出所述隔膜泵。The outlet check valve is in communication with the inner chamber of the diaphragm pump housing for controlling the flow of the liquid out of the diaphragm pump.
  2. 根据权利要求1所述的隔膜泵,其特征在于,所述金属隔膜具有凸面,所述凸面向所述金属隔膜的一侧凸出;The diaphragm pump according to claim 1, wherein the metal diaphragm has a convex surface, and the convex surface protrudes toward a side of the metal diaphragm;
    其中,当所述传动件在所述电机的驱动下向所述金属隔膜移动时,所述传动件与所述凸面接触并挤压所述凸面,以使所述金属隔膜发生弹性形变;Wherein, when the transmission member moves toward the metal diaphragm under the driving of the motor, the transmission member contacts the convex surface and presses the convex surface to elastically deform the metal diaphragm;
    当所述传动件在所述电机的驱动下远离所述金属隔膜时,所述传动件与所述凸面脱离接触,以使所述金属隔膜回弹恢复为没有发生弹性形变时的形状。When the transmission member is driven away from the metal diaphragm by the motor, the transmission member comes out of contact with the convex surface to restore the metal diaphragm rebound to a shape when no elastic deformation occurs.
  3. 根据权利要求2所述的隔膜泵,其特征在于,所述金属隔膜包括中心部和多个同心设置的尺寸逐渐减小的环绕部,多个所述环绕部围绕所述中心部设置;The diaphragm pump according to claim 2, wherein the metal diaphragm comprises a central portion and a plurality of concentrically disposed circumferentially tapered portions, and the plurality of surrounding portions are disposed around the central portion;
    其中,所述中心部和多个所述环绕部连接后按照尺寸由大到小的顺序逐渐凸出。Wherein, the central portion and the plurality of the surrounding portions are gradually protruded in order of size from large to small.
  4. 根据权利要求3所述的隔膜泵,其特征在于,所述中心部和所述环绕部的形状为圆形、椭圆形或者多边形。The diaphragm pump according to claim 3, wherein the central portion and the surrounding portion have a circular shape, an elliptical shape or a polygonal shape.
  5. 根据权利要求3所述的隔膜泵,其特征在于,相邻的两个环绕部连接的连接边具有折边结构。The diaphragm pump according to claim 3, wherein the connecting edges of the adjacent two surrounding portions have a hemming structure.
  6. 根据权利要求2所述的隔膜泵,其特征在于,所述金属隔膜包括多个半径相同的扇形金属片;The diaphragm pump according to claim 2, wherein said metal diaphragm comprises a plurality of sector-shaped metal sheets of the same radius;
    多个所述扇形金属片围绕设置,并且拼接后形成所述凸面。A plurality of the sector-shaped metal pieces are disposed around, and the convex surfaces are formed after splicing.
  7. 根据权利要求6所述的隔膜泵,其特征在于,相邻的两个扇形金属片连接的连接边具有折边结构。 The diaphragm pump according to claim 6, wherein the connecting edges of the adjacent two sector-shaped metal pieces have a hemming structure.
  8. 根据权利要求2至7任一项所述的隔膜泵,其特征在于,所述凸面的中心区域凸出设置,并且为平面。A diaphragm pump according to any one of claims 2 to 7, wherein a central portion of the convex surface is convexly disposed and planar.
  9. 根据权利要求1至8任一项所述的隔膜泵,其特征在于,所述金属隔膜上与所述传动件背对的一侧设置有保护层。The diaphragm pump according to any one of claims 1 to 8, wherein a protective layer is provided on a side of the metal diaphragm opposite to the transmission member.
  10. 根据权利要求9所述的隔膜泵,其特征在于,所述保护层包括硅胶保护层或者塑胶保护层。The diaphragm pump according to claim 9, wherein the protective layer comprises a silicone protective layer or a plastic protective layer.
  11. 根据权利要求9所述的隔膜泵,其特征在于,所述保护层设置在所述金属隔膜的边缘。A diaphragm pump according to claim 9, wherein said protective layer is provided at an edge of said metal diaphragm.
  12. 根据权利要求1至11任一项所述的隔膜泵,其特征在于,所述金属隔膜为多个;The diaphragm pump according to any one of claims 1 to 11, wherein the plurality of metal diaphragms are plural;
    所述进水单向阀和所述出水单向阀均为多个且数量相同,每个所述金属隔膜与至少一个所述进水单向阀、至少一个所述出水单向阀对应。The water inlet check valve and the water outlet check valve are both plural and the same amount, and each of the metal diaphragms corresponds to at least one of the water inlet check valves and at least one of the water outlet check valves.
  13. 根据权利要求12所述的隔膜泵,其特征在于,所述隔膜泵外壳上设置有进水口和出水口,所述进水口与多个所述进水单向阀相连通,所述出水口与多个所述出水单向阀相连通。The diaphragm pump according to claim 12, wherein the diaphragm pump casing is provided with a water inlet and a water outlet, and the water inlet is connected to a plurality of the inlet check valves, and the water outlet is A plurality of the outlet water check valves are in communication.
  14. 根据权利要求1至13任一项所述的隔膜泵,其特征在于,所述传动件包括凸轮结构、曲柄连杆结构或者齿轮齿条摆动机构。 The diaphragm pump according to any one of claims 1 to 13, wherein the transmission member comprises a cam structure, a crank link structure or a rack and pinion swing mechanism.
PCT/CN2017/094919 2017-07-28 2017-07-28 Diaphragm pump WO2019019154A1 (en)

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